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SBHM Upgarde Instruction
SBHM Upgarde Instruction
51195195-311
Revision G
09/2006
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In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
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Industry Solutions
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Revision Notes
The following list provides notes concerning all revisions of this document.
References
Honeywell documents
The following list identifies all Honeywell documents that may be sources of reference for the material discussed
in this publication.
09/2006 History Module to Single Board History Module Upgrade Instructions iii
Honeywell International
About This Document
References
Contacts
World Wide Web
The following Honeywell web sites may be of interest to Industry Solution customers.
Corporate http://www.honeywell.com
International http://content.honeywell.com/global/
Telephone
Contact us by telephone at the numbers listed below.
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
09/2006 History Module to Single Board History Module Upgrade Instructions vii
Honeywell International
About This Document
References
viii History Module to Single Board History Module Upgrade Instructions 09/2006
Honeywell International
About This Document
References
Tables
Table 1-1 Upgrade Kit Descriptions ........................................................................................................11
Table 1-2 History Module Reference Documents .....................................................................................13
Table 1-3 SBHM LED Status & Power Indicators.....................................................................................15
Table 1-4 Disk Drive Operating Power Requirements ..............................................................................18
Table 1-5 Disk Drive Weight and Dimensions .........................................................................................18
Table 1-6 SBHM & DNCF Weight Measurements ....................................................................................18
Table 1-7 SBHM Power Consumption ....................................................................................................18
Table 1-8 SBHM Standards Compliance ................................................................................................19
Table 1-9 Upgrade Considerations and Requirements .............................................................................20
Table 1-10 SBHM Hardware Compatibility ................................................................................................21
Table 1-11 SBHM Upgrade Kit Part Numbers ...........................................................................................23
Table 1-12 SBHM Upgrade Kit Part Numbers ...........................................................................................24
Table 2-1 Tasks for Preparing the HM for the SBHM Upgrade ..................................................................30
Table 2-2 HM Data Types .....................................................................................................................31
Table 3-1 Tasks for Installing SBHM Component ....................................................................................38
Table 4-1 Tasks for Installing a Redundant SBHM...................................................................................51
Table 5-1 Tasks for Removing Existing History Module Components ........................................................55
Figures
Figure 1-1 Single Board History Module..............................................................................................14
Figure 1-2 SBHM Status Indicator Lights ............................................................................................15
Figure 1-3 Disk Drive Selection (Left / Right Side Assignments) ........................................................16
Figure 1-4 SBHM Volume Configuration Settings ...............................................................................17
Figure 1-5 SBHM installed in Dual Node Chassis ...............................................................................21
Figure 1-6 Slide Switches for LCN Addressing....................................................................................22
Figure 1-7 Parts for SBHM Upgrade Kit ..............................................................................................23
Figure 1-8 HM/SBHM Drive Configurations.........................................................................................24
Figure 3-1 SW3 Switches on SBHM Board .........................................................................................41
Figure 3-2 LCN Address Switches.......................................................................................................42
Figure 5-1 WREN-type History Module ...............................................................................................56
Figure 5-2 WDA Type History Module .................................................................................................58
Scope
The instructions in this document pertain to the upgrade kits listed in the following
table.
Table 1-1 Upgrade Kit Descriptions
TP-ZSBHM1 History Module to SBHM Dual Logical Drive Upgrade existing History Module to a
Upgrade SBHM non-redundant dual logical drive.
TP-ZSBHM2 History Module to SBHM Redundant Dual Upgrade existing History Module to a
Logical Drive Upgrade SBHM redundant dual logical drive.
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Add a second redundant dual logical drive
Redundant Dual Logical Upgrade to an existing SBHM.
Document structure
No. Section Content Description Applies to Upgrade Kits...
Additional references
This document contains minimal procedures for upgrading a History Module with a
Single Board History Module. The following table lists additional Honeywell
documents that contain more detailed information on the operation and use of the
History Module.
Table 1-2 History Module Reference Documents
KxLCN 51403519-160
SPC 51401052-100
This new HM design may be used to replace several types of existing History Modules
(WDA or WREN III mounts). See Section 1.4, for details on SBHM requirements and
compatibility.
SBHM components
The following figure shows the SBHM main assembly with the disk drives.
Transmit light for LCN Yellow Lit when node is seen by LCN and other nodes.
Left drive power switch N/A Use to turn on power to left drive (address 4 and 2)
Self-test indicator Red Flickers when self-test in progress. Stays lit when self test failed
Board module test Green Lit when board passes module test.
LCN status and Red Provides the LCN node address and node status. See information
address indicator on LED error codes in the LCN Service Manual for interpretations
of the codes.
Left drive activity light Yellow Flickers when left drive (address 4 and 2) is accessed
Left drive power Green Lit when left drive (address 4 and 2) has power applied.
indicator
Right drive power Green Lit when right drive (address 5 and 3) has power applied.
indicator
Right drive power N/A Use to turn on power to left drive (address 5 and 3)
switch
Right drive activity light Yellow Flickers when right drive (address 5 and 3) is accessed.
The power required for both disk drives is supplied by the SBHM assembly, which is in
turn supplied by the module power supply.
Logical Logical
Drive Drive
4 5
Logical Logical
Drive Drive
2 3
Drive capacity
The usable capacity (from a TPS software perspective) of each drive is capped at 1.8
gigabytes. This limitation is imposed so that system software does not have to be
changed to support SBHM.
NCF changes
If your current Volume Configuration is not configured with the NUMBER OF
WINCHESTER DISKS to 2, and the DISK TYPE/SIZE to 7, you must make an online
NCF change, after which you can initialize the SBHM drive(s). The steps for doing so
are in Section 3 of this document.
SBHM measurements
Table 1-6 SBHM & DNCF Weight Measurements
Entity Measured Lb. Kg.
Motherboard with no (0) drive assemblies 2.086 0.947
Motherboard with one (1) drive assembly 2.478 1.125
Motherboard with two (2) drive assemblies 2.870 1.303
Drive assembly 0.392 0.178
Dual Node Chassis including PS + SBHM with (2) drive assemblies 25.0* 11.5*
Scale: National Controls, Inc. model 8205, I.D. 90T1000-06
* Weight Tronix model WI 125, S/N 008977
Agency approvals
This SBHM is designed and constructed in accordance with the following product
safety standards:
Table 1-8 SBHM Standards Compliance
System requirements
It is likely that you have already discussed the following requirements with a
Honeywell Customer Service Representative when you ordered your kit. They are
included here to allow you the opportunity to re-evaluate your current History Module
configuration to ensure your SBHM upgrade will be successful.
Table 1-9 Upgrade Considerations and Requirements
(√) Consideration If your current HM . . . Then do this before you begin the
upgrade . . .
Familiarity with HM Any type Make sure you are familiar with backing
functions up an HM, restoring an HM, editing the
volume configuration, initializing an HM,
and implementing an NCF change.
For more information see: Network Data Entry manual.
Current software Is at a software release version less Upgrade to software release version 5xx
release than 5xx. or greater.
For more information see: SCN for the release and the latest Customer Release Guide
Current disk Has a non-redundant configuration, Obtain and install the redundancy
configuration and you are upgrading to a redundant software key file option.
configuration
For more information see: HM Disk Redundancy Key File: model number MP-SW0P05.
Current HM drive Has a separate chassis for the HM Verify you have available one air baffle
type drives (WREN III type mounting). upgrade kit TP-ZSBHMC for each drive
chassis that will be removed.
For more information see: History Module Service Manual.
Installed I/O Board Has an LCN I/O paddle board that is Replace with the current version of the
not compatible with the KxLCN type CLCN I/O board.
kernels (rev. T or higher).
For more information see: “I/O board type compatibility” in this section.
LCN ADD
SWITCH
ON
1 2 3 4 5 6 7 8
0 1 2 3 4 5 6 P Bit position
1 2 4 8 16 32 64 P Bit weight
A
R
L M I
S
LCN Address S T
B Shown with the B Y
S1002
address = 6
SBHM motherboard
assembly
(51403698-100)
SBHM dampening
plate
SBHM drive
assembly
(51403645-400)
Notes:
1
Older Wren drives with the disks in a separate chassis require one Upgrade Kit TP-ZSBHMC for each
disk housed in a separate chassis.
2
These older drive types are likely to need the software upgraded to Release 5xx or later before
beginning the upgrade process.
Equipment unpacking
ESD HAZARD
Use an anti-static spray on floors, chairs, workbench, mats, tools, etc., in the work area to
inhibit static generation that may damage electronic components.
DO NOT handle the SBHM assembly board unless you are wearing an ESD strap.
Keep the SBHM assembly board in the protective anti-static wrapping until you are ready to
install it.
2.1 Introduction
Overview
Before upgrading your current HM, perform a complete system backup so that you may
restore your HM volumes to the new SBHM once it is installed.
Requirement
You are at release 5xx or later: verify that the software release by calling up the System Status
Display and viewing the “SYS VERS.” in the upper left corner of the display.
If you are not at a compatible release, perform an upgrade procedure according to the latest
SCN and Customer Release Guide for the software release version.
You are prepared to do a full system backup using removable media on a US or a GUS station
with emulated disk capability.
Have available any non-memory resident schematics on removable media mounted in the
console, or on another directory in an available HM, and verify that the area pathname points to
the correct location of the schematics.
Have available a current fast load cartridge in case a node needs to be reloaded.
Table 2-1 Tasks for Preparing the HM for the SBHM Upgrade
Task
Evaluating Current HM Configuration
√ Volumes and types of data stored on an HM
√ Determine HM volume sizes (optional)
Preparing for a History Module Backup
√ Delete dump files (optional)
√ Save/print maintenance recommendation journal (optional)
√ Save/print Process/System Journal, logs, reports, etc. (optional)
HM data types
The following table lists all of the types of data that can be stored in HMs. “np” is the
node-pair number for a particular HM. It is defined in the NCF under LCN nodes and
can be viewed on the HM Node Pair Selection Menu under Volume Configuration.
# Directories for different personality images can be assigned to &1np volumes on different HMs.
Dump directories should be assigned to the same HM as the corresponding personality-image
directory, if they reside on an HM.
## Directories for different checkpoints can be assigned to &5np—&8np volumes on different HMs.
§ Directories for different continuous history units can be assigned to !0np/!1np volumes on different
HMs. Also, directories for different process units can be assigned to !2np volumes on different
HMs.
Æ Journals for different process units and the system unit can be on different HMs.
2 Calculate the total size of all the HM volumes and files on your current system.
4 Acquire the necessary number of cartridges for backup, or If you have access to a GUS,
you may create an emulated disk. See the TPS Implementation Guide for details on
emulated disks.
3 From the System Maintenance Journal screen, select PRINT ENTIRE SMJ.
6 From the System Maintenance Journal screen, select PRINT ACTIVE MAINTENANCE
RECOMMENDATIONS.
7 From the System Maintenance Journal screen, select PRINT ALL ERROR AGGREGATES.
8 LABEL printer output appropriately and preserve as a record of your maintenance history.
5 From the menu displayed, select all the items you want to print, and select PRINT.
2 Select the HM node and then NODE STATUS from the SYSTEM STATUS screen.
3 Select LOAD/DUMP and then MANUAL LOAD from the HISTORY MODULES NODE
STATUS screen.
Note: You may receive the message ‘WARNING: NODE IS RUNNING”.
4 Select INIT PGM.
5 Select DEFAULT SOURCE and then EXECUTE COMMAND from the PGM SOURCE FOR
NODE screen.
6 Select DEFAULT SOURCE and EXECUTE COMMAND from DATA SOURCE FOR Node
screen.
7 Select ENTER.
We do recommend that you save the point history groups in .EB files and then back them
up to the removable media or an emulated drive so that you may load them back on the
new SBHM drives. See steps 5 and 6 in this procedure to build and save the history group
point definitions.
5 Use the Text Editor and the following Example Syntax to BUILD History Group Point
definitions list.
EXAMPLE SYNTAX:
$CHui(gn)
where ui = Unit Index number (from UNIT NAMES
under the Engineering Main Menu, Unit
Names, under the column labeled “NO”)
gn = History Group number in unit
EXAMPLE:
$CH01(01) $CH01(02) $CH01(03) $CH01(04)
$CH01(05)
$CH02(01) $CH02(02) $CH02(03) $CH02(04)
NOTE: Place four spaces between each definition
6 PERFORM DEB PRINT SYSTEM ENTITIES using the saved selection list. The
saved file should have a .EL extension.
OUTPUT to a file in the net with .EB extension.
3.1 Introduction
Overview
History module configurations for single vs. dual or redundant vs. non-redundant are
not listed separately as your current HM configuration does not impact the SBHM kit
selection. The type of HM configuration you are upgrading to determines the SBHM kit
selection.
Purpose
This section contains instructions for upgrading the kits listed in the following table. If
you are adding a redundant drive to an existing SBHM, see the instructions in Section
4, “SBHM Dual Logical Redundant Upgrade (TP-ZSBHM3).”
Kit Model Upgrade Kit Description Use to . . .
Number
TP-ZSBHM1 History Module to SBHM Dual Upgrade existing History Module to a SBHM
Logical Drive Upgrade dual logical non-redundant drive.
TP-ZSBHM2 History Module to SBHM Dual Upgrade existing History Module to a SBHM
Logical Redundant Drive Upgrade dual logical redundant drive.
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Add a second redundant dual logical drive to an
Dual Logical Redundant Upgrade existing SBHM.
Task
Configuring Redundancy
√ About redundancy
√ Install and configure software key file for redundancy, if necessary
√ Perform a disk synchronization on redundant drive
You have the set the LCN node address pinning properly.
You have a &Z1 disk available to boot the HM in the offline personality.
Your LCN I/O paddle board meets the minimum board requirements. See Table 1-10 for
details.
2 Select the HM node and then NODE STATUS from the SYSTEM STATUS screen.
3 Select ENB AUTO LOAD/DMP from the HISTORY MODULES NODE STATUS screen.
11 Remove the T's from the LCN I/O paddle card (A and B).
Note: This will help prevent LCN cable problems while you are working on the node.
Use an anti-static spray on floors, chairs, workbench, mats, tools, etc., in the work area to
inhibit static generation that may damage electronic components.
DO NOT handle the SBHM board unless you are wearing an ESD strap.
Keep boards in the protective anti-static wrapping until you are ready to perform the installation.
Step Action
1 Inspect all components for damage.
2 Check the packing or parts lists to verify you received all upgrade kit components.
3 If any component is missing or damaged, immediately notify the carrier and your Honeywell
sales representative.
4 Remove the protective foam from the SBHM main assembly.
Note: The dampening plate is intentionally loose towards the center of the board.
Step Action
1 If you are setting the LCN node address on the LCN I/O paddleboard, set the LCN node
address and odd parity using the switches or the jumpers on the LCN I/O paddleboard. See
Error! Reference source not found..
2 If you are setting the LCN node address on the LCN I/O paddleboard, set the switches on the
SBHM board to the OPEN position. See Figure 3-1.
Note: Open switches are pushed all the way to the right.
3 If you are setting the LCN node address on the SBHM, set the switches on the SBHM board
to the LCN node address. See Figure 3-1 and Error! Reference source not found..
4 If you are setting the LCN node address on the SBHM, set the switches on the LCN I/O
paddleboard to the OPEN position, or remove the jumpers.
5 If you used the SBHM board to set the LCN node address, adjust the parity switch so that an
odd number of switches are in each position. For example: in Error! Reference source not
found., the 1 bit and the 2 bit are set to OFF so the parity bit must also be set to OFF so that
an odd number (3) of switches are in the OFF position.
CAUTION
The SBHM board is an electrostatic ally sensitive device. Use a grounding strap and
grounded work surfaces and equipment when handling this component. Store and transport
parts only in electrostatic ally safe containers.
Step Action
1 Verify that the node electronics’ power supply is in the OFF position.
ATTENTION – SBHM BOARD PLACEMENT REQUIREMENT
The main SBHM board must be installed in Slot 1 in order for the SBHM to receive input
signals associated with the real time clock and the module’s fan status signal.
2 At the chassis, slide the SBHM main board into the module Slot 1 position and the
dampening plate into the Slot 2 position as shown in the picture.
Slot 2
Slot 1
3 Verify that the SBHM board is seated properly in the slot and push the tabs in to lock the
board in place.
Step Action
TIP – Removing an SBHM Board
If you should need to remove the SBHM board, rotate the corner extractors outward about 90
degrees, then push thumbs down at front ears/tabs of damping plate and pull out the SBHM
board.
4 If the LCN status and address indicator displays the correct LCN address, verify that the System
Status is PWR-ON.
5 If the LCN status and address indicator does not display the correct LCN address, power down
the node and check the following:
• LCN I/O paddle board switches are set correctly
• SBHM SW3 switches are set correctly
• LCN I/O Paddle board is seated properly
6 Repeat steps 3 through 5 as needed.
7 If the address is correct, POWER down the node electronics and hook up the T's (A and B) to
the LCN I/O paddle card.
8 Repeat steps 2 through 4.
The Dual Logical disk always emulates two disk drives (either drives 5&3 or 4&2). NCF
volume configuration must specify that the HM uses two disk drives.
If you are upgrading from a non-redundant to a redundant configuration, you will also need to
modify the NCF to specify that the HM is redundant by installing the Redundancy Software
Key File.
Step Action
STA PN:nn -D
where
nn: HM node number
While the synchronization is in process, the status is SYN_IP and upon completion it
becomes OK.
5 Verify that the HM Node Status display, changes from SEVERE to OK.
4.1 Introduction
Overview
This section contains procedures for upgrading an existing Single Board History
Module (SBHM) with a redundant drive.
Purpose
This section contains instructions for adding a redundant drive to an existing SBHM.
Kit Model Upgrade Kit Title Use to
Number
TP-ZSBHM3 SBHM Dual Logical Drive to SBHM Dual Add a second redundant dual logical drive
Logical Redundant Upgrade to an existing SBHM.
About redundancy
Dual logical drives are physically one drive but are treated as two virtual drives by the
system. In NCF Volume Configuration, the number entered in the NUMBER OF
WINCHESTER DISKS field must be “2”. If the drives are redundant, then another
dual logical drive is installed, and they will appear to the system as four virtual drives.
However, the NUMBER OF WINCHESTER DISKS field is still set to “2”, because the
HM Redundancy keyfile option implements the redundancy.
Task
√ Install and configure software key file for redundancy
√ Install the redundant SBHM drive
√ Perform a disk synchronization on redundant drive
STA PN:nn -D
where
nn: HM node number
While the synchronization is in process, the status is SYN_IP and upon completion it
becomes OK
7 Verify that the HM Node Status display, changes from SEVERE to OK.
5.1 Introduction
Overview
The specific steps for removing your existing History Module will vary depending
upon the type of HM drive you currently have. This section only contains general
guidelines for removing the History Module. See the History Module Service Manual
for detailed instructions on removing the current History Module.
You have the supplemental air baffle upgrade kit(s) (TP-ZSBHMC) available, if necessary.
Note: You will require one air baffle upgrade kit for each WREN-type History Module disk
drive housed in a separate chassis.
Task
√ Remove drive housing front cover, if necessary
√ Disconnect cables and remove drive housing assembly
√ Remove any unneeded assembly boards in Slots 3, 4 or 5.
√ Remove any unneeded I/O paddleboards in Slots 2, 3, 4 or 5.
5
4
9
7
10
2
8
No. Description
1 History module front cover
2 Power switch
3 AC power connector
4 Fan assembly connector
5 Disk drive connector
6 Tray assembly fasteners
7 Disk drive
8 Tray assembly
9 Fan assembly
10 Power supply
12 10
4
9
6 8
11
2
3
6761
No. Description
1 HM front cover
2 WDA power supply
3 Fan assembly
4 Disk assembly
5 Power supply extractor lever
6 Right Winchester drive
7 LCIN I/O
8 SPCII I/O
9 WDI I/O
10 SCSI bus ribbon cables
11 K2LCN/K4LCN board
12 SPC board
TIP
The SPCII I/O (SPC2) circuit board (8) and the WDI I/O (WDI) circuit board (9), located in
Slots 2 and 5, respectively, at the rear of the History Module chassis, are interconnected by
two SCSI bus ribbon cables (10). The friction-fit connections are released by pulling outward
on the individual connectors. Do not pull on the ribbon cable itself.
1 Disconnect the SPCII I/O cable (8) from the board.
2 Disconnect the WDI I/O cable (9) from the board.
3 Remove the K2LCN (11) or K4LCN (11) and SPC (12) circuit boards by simultaneously
pulling outward on the board extractors located on each side of the board and sliding the
board out of the chassis.
4 From the rear of the History Module chassis, remove the SPCII I/O board in Slot 2 by
simultaneously pulling outward on the board extractors located on each side of the board and
sliding it out of the module’s I/O card cage.
5 From the rear of the History Module chassis, remove the WDI I/O board in Slot 5 by
simultaneously pulling outward on the board extractors located on each side of the board and
sliding it out of the module’s I/O card cage.