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Question Bank

Course &Branch :B.E. Mechatronics Engg. Semester: 6th

Subject : Manufacturing Techniques Subject Code: MTT-351

No. of Students: 35 Regular/ Reappear:Regular

Any Supporting Material Required: No

Short Answer Type Questions

Level Identify Question


Sr.
in BT CO location/ Question
No
Topic
L1 CO1/C0 Unit -1
1 2 (Casting)
Mention any two advantages and disadvantages of die casting.
L1 CO1/C0 Unit -1
2 (Casting)
2
Describe the lost waxing method.
L1 CO1/C0 Unit -1
2 (Casting)
3
Elaborate the function of core prints.
L1 CO1 Unit -1
(Casting)
4
Define cohesiveness and adhesiveness related with sand casting.
L1 CO1/C0
2 Unit -1
5
(Casting)
Define the use of slicks related with casting.
L1 C02 Unit -1
(Manufact
6 uring
Processes
) Give any two applications of deformation processes.
L1 CO1/C0 Unit -1
2 (Manufact
7 uring
Processes
) Enlist different types of Non-Conventional Machines.
L1 CO2/C0 Unit -1
3 (Manufact
8 uring
Processes
) Differentiate between conventional and non- conventional machining.
L1 CO2/C0 Unit -2
9 3 (Welding
processes) Explore the applications of thermit welding
L1 CO1/C0
10 Unit -2
2 Define brazing and soldering processes
(Basic
elements)
L1 CO2/C0 Unit -2
3 (Basis
11 elements
of
Welding) Define flux along with its use in welding situations.
L1 CO3/C0 Unit -2
12 4 (Basis
elements) Explain the importance of filler metal in welding by giving its composition.
L1 CO3/C0 Unit -2
13 4 (Welding
processes) Enlist different applications of resistance welding.
L1 CO3/C0 Unit -2
14 4 (Welding
processes) Define "SAW" process related with the welding.
L1 CO1/C0 Unit -2
15 2 (Basic
elements) Differentiate between oxidizing and carburizing flames.
L1 CO1/C0 Unit -2
16 2 (Basic
elements) Define the term "bead" with neat sketch.
L1 CO1/C0 Unit-3
17
2 (Forging) Define fullering operation of forging.
L1 CO1/C0 Unit-3
18
2 (Forging) Define drop forging. Which equipment is used in this process?
L1 CO1/C0 Unit-3
19
2 (Forging) Define the term Recrystallisation.
L1 CO3 Unit-3 Write the difference between cold working & hot working of metals.
20
(Forging)
L1 CO3/C0 Unit-3
21 4 (Extusion
) Define the extrusion and drawing processes.
L1 CO1/C0 Unit-3
22 2/CO4 (Sheet
Metal) Define shaving and notching operations.
L1 CO2/C0 Unit-3
23 4 (Sheet
Metal) Define the operation piercing with neat sketch.
L1 CO2/C0 Unit-3
24 4 (Extrusio
n) Differenciate between direct and indirect extrusion.

Long Answer Type Questions


Level Identify Question
Sr.
in BT CO Location/ Question
No
Topic
L2/L3 CO1/C0 Unit -1 Discuss various types of casting processes & also enumerate the applications of
1 2 (Casting) casting process.
L2/L3 CO1/C0 Unit -1
2 2 (Casting)
Elaborate various casting defects with diagram and discuss their causes also?
L2/L3 CO2/C0 Unit -1
3 3 (Casting) Discuss the step-by-step full casting process in detail.
L2/L3 CO1/C0 Unit -1
4 2 (Casting) Explain the term pattern with different types of pattern allowances.
L2/L3 CO1 Unit -1
5
(Casting) Describe briefly the functions of core, risers, runner and gates.
L2/L3 CO1/C0 Unit -1
6 2 (Casting) Write the steps of investment casting & also write their practical applications.
L2/L3 CO2 Classify the moulding processes. Using figures show various steps for making
Unit -1
7 a sand mould.
(Casting)
L2/L3 CO3 Unit -1
8
(Casting) Discuss any five types of patterns with their significance of use.
L4/L5 CO1/C0 Unit -1
9 /L6 2 (Casting) Illustrate various methods of testing of mould sand.
L4/L5 CO1/C0 Unit -1
10 /L6 2 (Casting) Discuss any five types of moulding sands and their use in making of a mould.
L4/L5 CO2 Unit -1 Discuss various properties of moulding sand desirable to ensure good quality
11 /L6 (Casting) castings
L4/L5 CO2/C0 Unit -1
12 /L6 3 (Casting) Discuss various types of moulds and moulding boxes.
L4/L5 CO1/C0 Unit -1 Describe the following moulding processes with neat sketches –
13 /L6 2 (Casting) i) Floor Moulding ii) Bench Moulding iii) Pit Moulding
L4/L5 CO1/C0 Unit -1 Describe moulding machines. Describe any two types of moulding machines with
14 /L6 2 (Casting) neat sketches.
L4/L5 CO1/C0 Unit -1
15 /L6 2 (Casting) Write and discuss various elements of gating system.
L4/L5 CO1/C0 Unit -1
16 /L6 2 (Casting) Discuss role of chill in casting and explain different types of chills used in casting.
L4/L5 CO1/C0 Unit -1
17 /L6 2 (Casting) Discuss the function of cores in casting and also explain their types.
L4/L5 CO1 Unit -1
/L6 (Manufac
18 turing
Processes
) Classify and explain different types of machining processes with diagram
L4/L5 CO1/C0 Unit -1
/L6 2 (Manufac
19 turing
Processes Enlist the need or advantages of unconventional manufacturing processes over
) conventional processes.
L4/L5 CO2 Unit -1 " large parts cannot be manufactured by the centrifugal process". Comment on the
20 /L6 (casting) statement.
L4/L5 CO2/C0 Unit -1
21 /L6 3 (Casting) Illustrate the difference between centrifugal and true centrifugal casting.
L4/L5 CO1/C0 Unit -1
22 /L6 2/CO4 (Casting) Describe the construction and working of cupola furnace.
L4/L5 CO1/C0 Unit -1
23 /L6 2 (Casting) Distinguish the difference between hot chamber and cold chamber die casting.
L4/L5 CO1/C0 Unit -1
24 /L6 2 (Casting) Explain different methods of inspection of casting.
L2/L3 CO1/C0 Unit -2
25 2 (Basic Elaborate the requirements of an electric arc welding power source with the help of
Elements) suitable sketches.
L2/L3 CO1/C0 Unit -2
2 (Welding
26
processes Differentiate TIG and MIG welding. Also explain their construction with neat
) sketches.
L2/L3 CO2/C0 Unit -2
3 (Welding
27
processes
) Explain the shielded metal arc welding with neat sketch.
L2/L3 CO2/C0 Unit -2
3 (Welding
28
processes
) Mention normally encountered welding defects and remedial measures taken.
L2/L3 CO2/C0 Unit -2
29 3 (Basic Discuss the various coated electrodes alongwith the role of flux.
elements)
L2/L3 CO2/C0 Unit -2
3 (Welding
30
processes
) Describe the principle of oxy-fuel gas cutting.
L2/L3 CO2 Unit -2
31 (Basic
elements) Classify the different weld positions with neat diagrams.
L2/L3 C03 Unit -2 Discuss radiography, ultrasonic and magnetic particles inspection tests used to
32 (Basic inspect welding joints.
elements)
L4/L5 C03 Unit -2
33 /L6 (Basic Mention the various fuel gases that are used for the oxy-fuel gas welding processes.
elements) Describe the application of each of them.
L4/L5 C03 Unit -2
34 /L6 (Basic
elements) Briefly describe the oxy-acetylene welding equipment's with neat sketches.
L4/L5 CO2/C0 Unit -2
35 /L6 3 (Basic Illustrate difference between reverse and straight polarity? How is polarity defined
elements) in the case of a dc welding source?
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
36
processes
) Explain the process of metal transfer in GMAW process with neat sketches.
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
37
processes Briefly explain the following welding processes –
) i) Projection welding ii) Seam welding iii) GMAW
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
38
processes Illustrate differences between GTAW and GMAW on the basis of process,
) parameters, equipments, uses and applications.
L4/L5 CO1/CO Unit -2
/L6 2/C03 (Welding
39
processes
) Explain how a tube can be manufactured from sheet by a suitable welding process.
L4/L5 CO2/C0 Unit -2
40 /L6 3 (Basic Explain the reasons why dc arc welding is more used than ac arc welding for
elements) specialized applications.
L4/L5 CO2/C0 Unit -2 Discuss plasma arc welding. Explain the term ‘transferred modes’ and ‘non-
41 /L6 3 (Welding transferred modes’ used in plasma Arc welding.
processes
)
L4/L5 CO2/C0 Unit -2
42 /L6 3 (Basic Elaborate the different types of joints that are normally employed for welding
elements) purposes. Give their sketches.
L4/L5 CO1/C0 Unit -2
43 /L6 2 (Basic
elements) Discuss different types of flames related to welding process.
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
44
processes Describe the principle behind the resistance welding. Also explain the various types
) of resistance welding.
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
45
processes
) Discuss submerged arc welding along with its applications.
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
46
processes
) Demonstrate thermit welding with diagram and its applications.
L4/L5 CO3/C0 Unit -2
47 /L6 4 (Basic
elements) Differentiate between transferred and non-transferred arc processes.
L4/L5 CO2/C0 Unit -2
/L6 3 (Welding
48
processes
) Discuss resistance butt and seam welding and their applications.
L2/L3 CO2/C0 Unit -3
49 3 (Forging) Explain the working of compound and progressive dies with neat sketches.
L2/L3 CO2/C0 Unit -3
50 3 (Sheet
Metal) Explain different types of press operations with neat sketches.
L2/L3 CO2/C0 Unit -3
51 3 (Forging) Describe the basis for the design of upset-forging dies? State the various rules.
L2/L3 CO1/CO Unit -3
52 2/C04 (Sheet Describe the following terms with neat sketches –
Metal) i) Coining ii) Embossing iii) trimming iv) shaving
L2/L3 CO3/C0 Unit -
4 3(Sheet
53
Metal)
Discuss redrawing with its application.
L2/L3 CO3/C0 Unit -3
54 4 (Sheet Explain the factors during proper cutting operation in blanking or piercing on which
Metal) clearance depend.
L2/L3 CO3/C0 Unit -3
55 4 (Rolling) Mention the angle of bite in rolling. On what factors does its value depend?
L2/L3 CO3/C0 Unit -3
56 4 (Rolling) Sketch and discuss the working of universal rolling mill & planetary rolling mills.
L4/L5 CO2/C0 Unit -3
57 /L6 4 (Forging) Describe the common defects in forgings and write about the causes of each.
L4/L5 CO3/C0 Unit -3
58 /L6 4 (Forging) Elaborate the term forge ability. On what factors does it depend?
L4/L5 CO3/C0 Unit -3
59 /L6 4 (Forging) Compare and discuss open and closed die forging with sketches.
L4/L5 CO3/C0 Unit -3
60 /L6 4 (Extrusion
) Elaborate & discuss various methods of tube manufacturing in detail.
L4/L5 CO3/C0 Unit -3
61 /L6 4 (Extrusion With the help of a neat diagram, describe a deep drawing process. Give its product
) application also.
L4/L5 CO3/C0 Unit -3
62 /L6 4 (Extrusion
) Elaborate & discuss metal spinning & also write its product applications.
L4/L5 CO3/C0 Unit -3
63 /L6 4 (Extrusion Elaborate & discuss how a wire and rod drawing can be done & also discuss the
) tandem wire drawing.
L4/L5 CO3/C0 Unit -3
64 /L6 4 (Sheet
Metal) Discuss terminology associated with sheet metal working.
L4/L5 CO3/C0 Unit -3
65 /L6 4 (Sheet
Metal) Explain different operations of sheet metal working with suitable diagrams.
L4/L5 CO3/C0 Unit -3
66 /L6 4 (Forging) Cold working has certain advantages and issues in application. Illustrate?
L4/L5 CO3/C0 Unit -3 Discuss why capability for substantial plastic deformation in hot working is far more
67 /L6 4 (Forging) than with cold working.
L4/L5 CO3/C0 Unit -3
68 /L6 4 (Forging) Enumerate different defects related to forging process.
L4/L5 CO3/C0 Unit -3
69 /L6 4 (Forging) With the help of neat sketches explain different types of forging operations.
L4/L5 CO3/C0 Unit -3
70 /L6 4 (Rolling) Explain the differences between cluster and tandem rolling mills with neat sketch.
L4/L5 CO3/C0 Unit -3
71 /L6 4 (Extrusion
) With neat sketch explain direct and indirect extrusion in detail.
L4/L5 CO3/C0 Unit -3
72 /L6 4 (Extrusion Explain the process of hydrostatic extrusion? How it is different from extrusion?
)

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