This document contains a question bank for a Manufacturing Techniques subject for 6th semester BE Mechatronics Engineering students. It includes 34 short answer and long answer type questions mapped to various course outcomes covering topics from casting, welding, forging, sheet metal working and manufacturing processes units. The questions aim to assess students' understanding of concepts, processes, definitions, differences, applications and elaborations of the manufacturing techniques covered in the subject.
This document contains a question bank for a Manufacturing Techniques subject for 6th semester BE Mechatronics Engineering students. It includes 34 short answer and long answer type questions mapped to various course outcomes covering topics from casting, welding, forging, sheet metal working and manufacturing processes units. The questions aim to assess students' understanding of concepts, processes, definitions, differences, applications and elaborations of the manufacturing techniques covered in the subject.
This document contains a question bank for a Manufacturing Techniques subject for 6th semester BE Mechatronics Engineering students. It includes 34 short answer and long answer type questions mapped to various course outcomes covering topics from casting, welding, forging, sheet metal working and manufacturing processes units. The questions aim to assess students' understanding of concepts, processes, definitions, differences, applications and elaborations of the manufacturing techniques covered in the subject.
Sr. in BT CO location/ Question No Topic L1 CO1/C0 Unit -1 1 2 (Casting) Mention any two advantages and disadvantages of die casting. L1 CO1/C0 Unit -1 2 (Casting) 2 Describe the lost waxing method. L1 CO1/C0 Unit -1 2 (Casting) 3 Elaborate the function of core prints. L1 CO1 Unit -1 (Casting) 4 Define cohesiveness and adhesiveness related with sand casting. L1 CO1/C0 2 Unit -1 5 (Casting) Define the use of slicks related with casting. L1 C02 Unit -1 (Manufact 6 uring Processes ) Give any two applications of deformation processes. L1 CO1/C0 Unit -1 2 (Manufact 7 uring Processes ) Enlist different types of Non-Conventional Machines. L1 CO2/C0 Unit -1 3 (Manufact 8 uring Processes ) Differentiate between conventional and non- conventional machining. L1 CO2/C0 Unit -2 9 3 (Welding processes) Explore the applications of thermit welding L1 CO1/C0 10 Unit -2 2 Define brazing and soldering processes (Basic elements) L1 CO2/C0 Unit -2 3 (Basis 11 elements of Welding) Define flux along with its use in welding situations. L1 CO3/C0 Unit -2 12 4 (Basis elements) Explain the importance of filler metal in welding by giving its composition. L1 CO3/C0 Unit -2 13 4 (Welding processes) Enlist different applications of resistance welding. L1 CO3/C0 Unit -2 14 4 (Welding processes) Define "SAW" process related with the welding. L1 CO1/C0 Unit -2 15 2 (Basic elements) Differentiate between oxidizing and carburizing flames. L1 CO1/C0 Unit -2 16 2 (Basic elements) Define the term "bead" with neat sketch. L1 CO1/C0 Unit-3 17 2 (Forging) Define fullering operation of forging. L1 CO1/C0 Unit-3 18 2 (Forging) Define drop forging. Which equipment is used in this process? L1 CO1/C0 Unit-3 19 2 (Forging) Define the term Recrystallisation. L1 CO3 Unit-3 Write the difference between cold working & hot working of metals. 20 (Forging) L1 CO3/C0 Unit-3 21 4 (Extusion ) Define the extrusion and drawing processes. L1 CO1/C0 Unit-3 22 2/CO4 (Sheet Metal) Define shaving and notching operations. L1 CO2/C0 Unit-3 23 4 (Sheet Metal) Define the operation piercing with neat sketch. L1 CO2/C0 Unit-3 24 4 (Extrusio n) Differenciate between direct and indirect extrusion.
Long Answer Type Questions
Level Identify Question Sr. in BT CO Location/ Question No Topic L2/L3 CO1/C0 Unit -1 Discuss various types of casting processes & also enumerate the applications of 1 2 (Casting) casting process. L2/L3 CO1/C0 Unit -1 2 2 (Casting) Elaborate various casting defects with diagram and discuss their causes also? L2/L3 CO2/C0 Unit -1 3 3 (Casting) Discuss the step-by-step full casting process in detail. L2/L3 CO1/C0 Unit -1 4 2 (Casting) Explain the term pattern with different types of pattern allowances. L2/L3 CO1 Unit -1 5 (Casting) Describe briefly the functions of core, risers, runner and gates. L2/L3 CO1/C0 Unit -1 6 2 (Casting) Write the steps of investment casting & also write their practical applications. L2/L3 CO2 Classify the moulding processes. Using figures show various steps for making Unit -1 7 a sand mould. (Casting) L2/L3 CO3 Unit -1 8 (Casting) Discuss any five types of patterns with their significance of use. L4/L5 CO1/C0 Unit -1 9 /L6 2 (Casting) Illustrate various methods of testing of mould sand. L4/L5 CO1/C0 Unit -1 10 /L6 2 (Casting) Discuss any five types of moulding sands and their use in making of a mould. L4/L5 CO2 Unit -1 Discuss various properties of moulding sand desirable to ensure good quality 11 /L6 (Casting) castings L4/L5 CO2/C0 Unit -1 12 /L6 3 (Casting) Discuss various types of moulds and moulding boxes. L4/L5 CO1/C0 Unit -1 Describe the following moulding processes with neat sketches – 13 /L6 2 (Casting) i) Floor Moulding ii) Bench Moulding iii) Pit Moulding L4/L5 CO1/C0 Unit -1 Describe moulding machines. Describe any two types of moulding machines with 14 /L6 2 (Casting) neat sketches. L4/L5 CO1/C0 Unit -1 15 /L6 2 (Casting) Write and discuss various elements of gating system. L4/L5 CO1/C0 Unit -1 16 /L6 2 (Casting) Discuss role of chill in casting and explain different types of chills used in casting. L4/L5 CO1/C0 Unit -1 17 /L6 2 (Casting) Discuss the function of cores in casting and also explain their types. L4/L5 CO1 Unit -1 /L6 (Manufac 18 turing Processes ) Classify and explain different types of machining processes with diagram L4/L5 CO1/C0 Unit -1 /L6 2 (Manufac 19 turing Processes Enlist the need or advantages of unconventional manufacturing processes over ) conventional processes. L4/L5 CO2 Unit -1 " large parts cannot be manufactured by the centrifugal process". Comment on the 20 /L6 (casting) statement. L4/L5 CO2/C0 Unit -1 21 /L6 3 (Casting) Illustrate the difference between centrifugal and true centrifugal casting. L4/L5 CO1/C0 Unit -1 22 /L6 2/CO4 (Casting) Describe the construction and working of cupola furnace. L4/L5 CO1/C0 Unit -1 23 /L6 2 (Casting) Distinguish the difference between hot chamber and cold chamber die casting. L4/L5 CO1/C0 Unit -1 24 /L6 2 (Casting) Explain different methods of inspection of casting. L2/L3 CO1/C0 Unit -2 25 2 (Basic Elaborate the requirements of an electric arc welding power source with the help of Elements) suitable sketches. L2/L3 CO1/C0 Unit -2 2 (Welding 26 processes Differentiate TIG and MIG welding. Also explain their construction with neat ) sketches. L2/L3 CO2/C0 Unit -2 3 (Welding 27 processes ) Explain the shielded metal arc welding with neat sketch. L2/L3 CO2/C0 Unit -2 3 (Welding 28 processes ) Mention normally encountered welding defects and remedial measures taken. L2/L3 CO2/C0 Unit -2 29 3 (Basic Discuss the various coated electrodes alongwith the role of flux. elements) L2/L3 CO2/C0 Unit -2 3 (Welding 30 processes ) Describe the principle of oxy-fuel gas cutting. L2/L3 CO2 Unit -2 31 (Basic elements) Classify the different weld positions with neat diagrams. L2/L3 C03 Unit -2 Discuss radiography, ultrasonic and magnetic particles inspection tests used to 32 (Basic inspect welding joints. elements) L4/L5 C03 Unit -2 33 /L6 (Basic Mention the various fuel gases that are used for the oxy-fuel gas welding processes. elements) Describe the application of each of them. L4/L5 C03 Unit -2 34 /L6 (Basic elements) Briefly describe the oxy-acetylene welding equipment's with neat sketches. L4/L5 CO2/C0 Unit -2 35 /L6 3 (Basic Illustrate difference between reverse and straight polarity? How is polarity defined elements) in the case of a dc welding source? L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 36 processes ) Explain the process of metal transfer in GMAW process with neat sketches. L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 37 processes Briefly explain the following welding processes – ) i) Projection welding ii) Seam welding iii) GMAW L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 38 processes Illustrate differences between GTAW and GMAW on the basis of process, ) parameters, equipments, uses and applications. L4/L5 CO1/CO Unit -2 /L6 2/C03 (Welding 39 processes ) Explain how a tube can be manufactured from sheet by a suitable welding process. L4/L5 CO2/C0 Unit -2 40 /L6 3 (Basic Explain the reasons why dc arc welding is more used than ac arc welding for elements) specialized applications. L4/L5 CO2/C0 Unit -2 Discuss plasma arc welding. Explain the term ‘transferred modes’ and ‘non- 41 /L6 3 (Welding transferred modes’ used in plasma Arc welding. processes ) L4/L5 CO2/C0 Unit -2 42 /L6 3 (Basic Elaborate the different types of joints that are normally employed for welding elements) purposes. Give their sketches. L4/L5 CO1/C0 Unit -2 43 /L6 2 (Basic elements) Discuss different types of flames related to welding process. L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 44 processes Describe the principle behind the resistance welding. Also explain the various types ) of resistance welding. L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 45 processes ) Discuss submerged arc welding along with its applications. L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 46 processes ) Demonstrate thermit welding with diagram and its applications. L4/L5 CO3/C0 Unit -2 47 /L6 4 (Basic elements) Differentiate between transferred and non-transferred arc processes. L4/L5 CO2/C0 Unit -2 /L6 3 (Welding 48 processes ) Discuss resistance butt and seam welding and their applications. L2/L3 CO2/C0 Unit -3 49 3 (Forging) Explain the working of compound and progressive dies with neat sketches. L2/L3 CO2/C0 Unit -3 50 3 (Sheet Metal) Explain different types of press operations with neat sketches. L2/L3 CO2/C0 Unit -3 51 3 (Forging) Describe the basis for the design of upset-forging dies? State the various rules. L2/L3 CO1/CO Unit -3 52 2/C04 (Sheet Describe the following terms with neat sketches – Metal) i) Coining ii) Embossing iii) trimming iv) shaving L2/L3 CO3/C0 Unit - 4 3(Sheet 53 Metal) Discuss redrawing with its application. L2/L3 CO3/C0 Unit -3 54 4 (Sheet Explain the factors during proper cutting operation in blanking or piercing on which Metal) clearance depend. L2/L3 CO3/C0 Unit -3 55 4 (Rolling) Mention the angle of bite in rolling. On what factors does its value depend? L2/L3 CO3/C0 Unit -3 56 4 (Rolling) Sketch and discuss the working of universal rolling mill & planetary rolling mills. L4/L5 CO2/C0 Unit -3 57 /L6 4 (Forging) Describe the common defects in forgings and write about the causes of each. L4/L5 CO3/C0 Unit -3 58 /L6 4 (Forging) Elaborate the term forge ability. On what factors does it depend? L4/L5 CO3/C0 Unit -3 59 /L6 4 (Forging) Compare and discuss open and closed die forging with sketches. L4/L5 CO3/C0 Unit -3 60 /L6 4 (Extrusion ) Elaborate & discuss various methods of tube manufacturing in detail. L4/L5 CO3/C0 Unit -3 61 /L6 4 (Extrusion With the help of a neat diagram, describe a deep drawing process. Give its product ) application also. L4/L5 CO3/C0 Unit -3 62 /L6 4 (Extrusion ) Elaborate & discuss metal spinning & also write its product applications. L4/L5 CO3/C0 Unit -3 63 /L6 4 (Extrusion Elaborate & discuss how a wire and rod drawing can be done & also discuss the ) tandem wire drawing. L4/L5 CO3/C0 Unit -3 64 /L6 4 (Sheet Metal) Discuss terminology associated with sheet metal working. L4/L5 CO3/C0 Unit -3 65 /L6 4 (Sheet Metal) Explain different operations of sheet metal working with suitable diagrams. L4/L5 CO3/C0 Unit -3 66 /L6 4 (Forging) Cold working has certain advantages and issues in application. Illustrate? L4/L5 CO3/C0 Unit -3 Discuss why capability for substantial plastic deformation in hot working is far more 67 /L6 4 (Forging) than with cold working. L4/L5 CO3/C0 Unit -3 68 /L6 4 (Forging) Enumerate different defects related to forging process. L4/L5 CO3/C0 Unit -3 69 /L6 4 (Forging) With the help of neat sketches explain different types of forging operations. L4/L5 CO3/C0 Unit -3 70 /L6 4 (Rolling) Explain the differences between cluster and tandem rolling mills with neat sketch. L4/L5 CO3/C0 Unit -3 71 /L6 4 (Extrusion ) With neat sketch explain direct and indirect extrusion in detail. L4/L5 CO3/C0 Unit -3 72 /L6 4 (Extrusion Explain the process of hydrostatic extrusion? How it is different from extrusion? )