Canon Inner-Finisher-E1 PT IRA4035 Service Manual

Inner Finisher-E1
Inner Finisher Additional Tray-A1

Service Manual Rev0
Produt Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation(Inner Finisher-E1)
Installation(Addtional Tray)
Appendix
1 2 3 4 5 6 7
0
0-2
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements Copyright
or changes in products. When changes occur in applicable products or in the contents of this This manual is copyrighted with all rights reserved. Under the copyright laws, this manual
manual, Canon will release technical information as the need arises. In the event of major may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.
© CANON INC. 2012
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
0-2
0
0
0-3
Explanation of Symbols operation.
The following symbols are used throughout this Service Manual. In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
Symbols Explanation Symbols Explanation signal.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
Check. Remove the claw.
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
Check visually. Insert the claw.
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
Check the noise. Use the bundled part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
Disconnect the connector. Push the part. controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
Connect the connector. Plug the power cable. improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Remove the cable/wire Manual and all relevant Service Information bulletins and be able to identify and isolate faults
from the cable guide or wire Turn on the power.
saddle. in the machine.
Set the cable/wire to the

cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
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Blank Page
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0-5
Contents
Consumable Parts Requiring Period Replacement and cleaning Points--
4-2
Motors/Switches/Solenoids------------------------------------------------------- 4-3
PCBs----------------------------------------------------------------------------------- 4-3
Sensors1------------------------------------------------------------------------------ 4-4
0 Safety Precautions Sensors2------------------------------------------------------------------------------ 4-4
Notes Before it Works Serving----------------------------------------------0-8 Consumable Parts Requiring Periodic Replacement and Cleaning
Points-----------------------------------------------------------------------------4-5
1 Produt Outline Removing the Stapler Unit-------------------------------------------------------- 4-5
Removing the Offset Roller------------------------------------------------------- 4-6
Features--------------------------------------------------------------------------1-2
Removing the Shutter Unit------------------------------------------------------- 4-7
Specifications-------------------------------------------------------------------1-3
Main Units------------------------------------------------------------------------4-8
Names of Parts-----------------------------------------------------------------1-4
Removing the Upper Unit--------------------------------------------------------- 4-8
External View 1---------------------------------------------------------------------- 1-4
Removing the Gripper Unit------------------------------------------------------ 4-11
External View 2---------------------------------------------------------------------- 1-4
Removing the Solenoid----------------------------------------------------- 4-12
External View 3---------------------------------------------------------------------- 1-5
Removing the Paper Lever Drive Solenoid---------------------------------4-12
Cross Section------------------------------------------------------------------------ 1-5
Removing the Staple Solenoid-------------------------------------------------4-14
2 Technology Removing the Motors------------------------------------------------------- 4-17
Removing the Shift Roller Release Motor-----------------------------------4-17
Basic Configuration------------------------------------------------------------2-2 Removing the Shift Motor--------------------------------------------------------4-18
Outline of basic operation--------------------------------------------------------- 2-2
Removing the Feed Motor-------------------------------------------------------4-20
Non-sort operation-------------------------------------------------------------------------- 2-2
Removing the Gripper Open/Close Motor-----------------------------------4-21
Offset operation------------------------------------------------------------------------------ 2-2
Removing the STP Move Motor/Gripper Unit Move Motor--------------4-21
Stapling operation--------------------------------------------------------------------------- 2-3
Removing the Entrance Roller Release /Stopper HP Motor------------4-24
Servicing Work------------------------------------------------------------------2-5
Removing the Additional Tray Lift Motor-------------------------------------4-25
Scheduled Servicing--------------------------------------------------------------- 2-5
Removing the Tray Lift Motor---------------------------------------------------4-26
Customer maintenance------------------------------------------------------------ 2-5
Cleaning the offset roller------------------------------------------------------------------- 2-5 Others--------------------------------------------------------------------------- 4-28
Version Upgrade-------------------------------------------------------------------- 2-5 Stapler Cradle Installation Procedure-----------------------------------------4-28
Removing the Switches---------------------------------------------------- 4-29
3 Periodic Servicing Removing the Front Cover Switch---------------------------------------------4-29
Removing the Staple Safety Switch-------------------------------------------4-30
Periodic Service Works-------------------------------------------------------3-2
Removing the PCB---------------------------------------------------------- 4-32
4 Parts Replacement and Cleaning Procedure Removing the Finisher Controller PCB---------------------------------------4-32
Removing the Flexible Cable Broadcast PCB------------------------------4-34
List of Parts----------------------------------------------------------------------4-2
Removing the Additional Tray PCB--------------------------------------------4-35
Main Units---------------------------------------------------------------------------- 4-2
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0-6
5 Adjustment Installation Procedure (Addtional Tray)-----------------------------------7-4

Preparing the Finisher for Installation------------------------------------------ 7-4
Basic Adjustment----------------------------------------------------------------- 2
Installing the Additional Tray to the Finisher--------------------------------- 7-6
Adjustment item------------------------------------------------------------------------ 2
Adjustment--------------------------------------------------------------------------------------- 2
Appendix
COUNTER---------------------------------------------------------------------------------------- 3
FUNCTION SETTING------------------------------------------------------------------------- 3 Service Tools-----------------------------------------------------------------------ii
Adjustment at Time of Parts Replacement(finisher)-------------------5-4 Solvents and Oils---------------------------------------------------------------------- ii
Action on replacing the finisher controller PCB----------------------------- 5-4 Special Tools---------------------------------------------------------------------------- ii
Measures at Time of Parts Replacement.------------------------------------ 5-4 General Circuit Diagram-------------------------------------------------------- iii
6 Installation(Inner Finisher-E1)
How to Utilize This Installation Procedure-------------------------------6-2
When Using the parts included in the package----------------------------- 6-2
Symbols in the Illustration-------------------------------------------------------- 6-2
Product Name-------------------------------------------------------------------6-2
Confirmation Before the Installation (Finisher)-------------------------6-3
Check Item when Turning OFF the Main Power---------------------------- 6-3
Kontrollen vor der Installation (German/Deutsch)---------------------6-3
Vorsichtshinweise zur Installation----------------------------------------------- 6-3
Checks before Installation (Finisher)--------------------------------------6-4
Checking the Installation Space------------------------------------------------- 6-4
Checking the Contents (Finisher)------------------------------------------6-4
Installation Procedure---------------------------------------------------------6-5
Installation Procedure-------------------------------------------------------------- 6-5
Check After Installation-----------------------------------------------------------6-15
For Support Guide-----------------------------------------------------------------6-15
7 Installation(Addtional Tray)
How to Utilize This Installation Procedure-------------------------------7-2
When Using the parts included in the package----------------------------- 7-2
Symbols in the Illustration-------------------------------------------------------- 7-2
Product Name-------------------------------------------------------------------7-2
Making Pre-installation Checks---------------------------------------------7-2
Cautions at the Installation------------------------------------------------------- 7-2
Checking Bundled Components(Addtional Tray)----------------------7-3
0-6
0
Safety Precautions
■
■Notes Before it Works Serving
0-8
Notes Before it Works Serving
Caution:
At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.
Caution:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
0-8
1 Produt Outline
■
■Features
■
■Specifications
■
■Names of Parts
1
Produt Outline
1 Produt Outline > Features
1-2
Features
• A variety of finishing functions

2 delivery tray + Multi stapling
• Large tray capacity (500 sheets+)

Utilize the inner room of the system
1-2
1
Produt Outline > Features
1 Produt Outline > Specifications
1-3
Specifications Item Specifications

Capable size for Non-sort stacking Width: 100mm-320mm
alignment Bunch offset stacking Width: 210mm-297mm
Item Specifications
Staple stacking Width: 210mm-297mm
Stacking method Stacking tray descending method
Paper detection Processing tray Available
Paper ejection Face-down ejection
Standard tray/Additional Available
Stacking alignment Center alignment
Tray-A1
Stackable paper Feeding direction 139.7mm - 457mm
Capable size for Single corner stapling
A3/B4/A4/A4R/B5
size Cross-feeding direction 100.0mm - 320mm
279mm x 432mm (11" x 17")/LGL/LTR/LTR-R
stapling (front or rear
Paper weight 52-256g/m2 (Japanese post card supported)) 8K/16K
Number of tray 1 (+additional option tray) Double stapling A3/B4/A4/A4R/B5
Finishing modes Non-sort stacking A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese Post (sidestitching) 279mm x 432mm (11" x 17")/LGL/LTR/LTR-R
Card/EXE/279mm x 432mm (11" x 17")/LGL/LTR/ 8K/16K
LTR-R/STMT/STMT-R Number of paper Small size Plain paper (52-81.4g/m2) : 50 sheets (Max: 2
8K/16K/16K-R sheets x Cover paper (256g/m2) + 48 sheets x
SRA3(320X450)/A3+(305X457)
stapled (A4/B5/LTR/16K)
bookblock (81.4g/m2))
Bunch offset stacking A3/A4/A4R/B4/B5 Plain paper (more than 81.4g/m2-105.0g/m2): 30
279mm x 432mm (11" x 17")/LGL/LTR/LTR-R sheets
8K/16K
Thick paper (more than 105.0g/m2 - 256g/m2: 2
Staple stacking A3/A4/A4R/B4/B5 sheets
279mm x 432mm (11" x 17")/LGL/LTR/LTR-R
Large size Plain paper(52-81.4g/ 30m2) : 30 sheets
8K/16K
(A3/B4/A4R/LDR/LGL/ Plain paper (more than 81.4g/m2-105.0g/m2): 20
Stacking capacity Processing tray S size: 50 sheets or Less
sheets
Length in feeding direction: 139.7mm-215.9mm LTR-R/8K)
Thick paper (more than 105.0g/m2 - 256g/m2: 2
L size: 30 sheets or Less
sheets
Length in feeding direction: more than 215.9mm-
457.0mm Staple replenishment Exclusive staple cartridge (5000 staples)
Standard tray (lower S size: 62.5mm high or less (62.5mm is equivalent Staple Exclusive staple
tray) only to 500 sheets+/-.) Staple run-out detection Available
L size: 62.5mm high or less (62.5mm is equivalent to Manual stapling Unavailable
500 sheets+/-.) Control panel Not exsisting
When the Additional S size: 12.5mm high or less (12.5mm is equivalent Power supply Supplied by the host machine
Additional Tray-A1 to 100 sheets+/-.) Power consumption Standby: 5.3W or less (Reference)
L size: 12.5mm high or less (12.5mm is equivalent to Operating: 54W or less (Reference)
Tray-A1 is (Upper tray))
100 sheets+/-.) Dimensions 865mm×541mm×234mm(W×D×H)
installed
Standard S size: 25.0mm high or less (25.0mm is equivalent (when the auxiliary tray is extended)
tray to 200 sheets+/-.) Mass Approx. 11.5Kg
L size: 25.0mm high or less (25.0mm is equivalent to
(lower tray)/ T-1-1
200 sheets+/-.)
Random
stacking
Standard S size: 62.5mm high or less (62.5mm is equivalent
tray to 500 sheets+/-.)
L size: 62.5mm high or less (62.5mm is equivalent to
(lower tray)/
500 sheets+/-.)
Cascade
stacking
Stapled stack Above-mentioned heights or within 30 books
1-3
1
Produt Outline > Specifications
1 Produt Outline > Names of Parts > External View 2
1-4
Names of Parts
External View 1 External View 2
Switchback guide
Upper guide part Additional Tray-A1
Stack extension tray 1
Stack tray
Stack extension tray 2

Tray paper holdig arm Stapler
F-1-2
F-1-1
1-4
1
Produt Outline > Names of Parts > External View 2
1 Produt Outline > Names of Parts > Cross Section
1-5
External View 3 Cross Section
[2] [3] [4] [5]
[1]
Finisher front cover

F-1-3
[7] [6]
[9] [8]
F-1-4
[1] Stack tray [6] Stapler
[2] Processing tray [7] Stapler
[3] Shift roller [8] Gripper
[4] Switchback part [9] Stack height detection lever
[5] Entrance roller
1-5
1
Produt Outline > Names of Parts > Cross Section
2 Technology
■
■Basic
■
Configuration
■Servicing Work
2
Technology
2 Technology > Basic Configuration > Outline of basic operation > Offset operation
2-2
Basic Configuration ■■Offset operation

1.Outline
Outline of basic operation Stacking the ejected paper from the host machine onto the processing tray. Every paper
stack consisting of 10sheets of paper is offset and ejected on the stack tray.
■■Non-sort operation
1.Outline 2.Details
Ejected paper from the host machine is aligned and stacked on the processing tray. Paper • Outline of operation
stack is then ejected on the stack tray. The paper stack is placed at the center in cross 1)1)through 5) are the same operation as "Non-sort".
feeding direction. 6)The shift roller moves to the center or rear-end position and align the paper stack to locate
it at specified shift position.
7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
2.Details
8)The shift roller returns to its idle position and the above steps repeats themselves till the
• Outline of operation
last paper.
1)Ejected paper from the host machine is conveyed into the finisher.
9)Gripper starts to eject the paper stack on the stack tray.
2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press
10)Stack height detection lever moves up to evacuate itself and moves down again to detect
the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.
the stacking height when the stack ejection has completed.
3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning
plate.
• Alignment position
4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
5)The above steps repeat themselves up until the number of the paper on the processing Center shift: No offsetting (Non-sort position)
Rear-end shift: From the center reference position to the rear-end position;
tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever
178.5mm
comes first.
6)Gripper starts to eject the paper stack on the stack tray.
7)Stack height detection lever moves up to evacuate itself and moves down again to detect
the stacking height when the stack ejection has completed. Entrance roller
Switchback part
Shift roller
Entrance roller
Switchback part
Stapler
Shift roller
Processing tray
Stapler
Stack tray Gripper Trailing edge Ejection roller
Processing tray aligning plate of the host machine
Stack tray Gripper Trailing edge Ejection roller Stack height detetion lever
aligning plate of the host machine [Offset stacking] F-2-2
Stack height detetion lever

[Non-sort stacking operation] F-2-1
2-2
2
Technology > Basic Configuration > Outline of basic operation > Offset operation
2 Technology > Basic Configuration > Outline of basic operation > Stapling operation
2-3
■■Stapling operation Shift roller nip
Gripper evacuating
and connecting to the stapler
1.Outline connecting mechanism-1
Shift roller nip
Stacking the ejected paper from the host machine onto the processing tray. Stapling and connecting mechanism-2
ejecting the paper stack on the stack tray.
2.Details
• Outline of operation
"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side
stitching)"
1)1) through 7) are the same operation as the offset operation.
2)Gripper conveys the paper stack to the stapling position with holding the stack.
Gripper opens
"The operation 9) and 10) are applicable only to the front/ rear corner stapling." Gripper unit rail
9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.
[Gripper evacuating operation (Top view)] F-2-4
10)At the same time, the stacking height detection lever moves up. The detection lever
moves down when the paper stack has ejected on the stack tray to detect the paper.
10)When the gripper closes, the connecting lever moves downward to connect the stapler
and the gripper to each other, so the stapler can travel back and forth.
"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."
11)Stapler unit travels to its first stapling position to execute stapling.
9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then
12)Stapler unit travels to its second stapling position to execute stapling.
opens and evacuates itself to the connecting position with the stapler.
Stapling (first) Stapling (second)
Shift roller
Higher nip pressure
Stapler
Gripper
Stack tray Gripper evacuates
itself to the connecting position
Stack height detetion lever
[Gripper evacuating operation] F-2-3
The stapler unit and the gripper unit move with connecting
to each other and execute the stapling operation. F-2-5
2-3
2
Technology > Basic Configuration > Outline of basic operation > Stapling operation
2 Technology > Basic Configuration > Outline of basic operation > Stapling operation
2-4
13)The shift roller starts up to convey the paper stack in the delivering direction and stops 17)The gripper starts to deliver the paper stack.
after the shift roller evacuates the trailing edge of the paper stack inside the path guide.
18)At the same time, the stacking height detection lever moves up. The detection lever
14)While the shift roller conveys the paper stack, the stapler starts to move to the position moves down when the paper stack has ejected on the stack tray to detect the paper.
where the gripper had connected to the stapler at step 10)
Conveying the paper stack with

the shift roller The stapler and the gripper move
Stapler
Conveying
direction
Stack tray Gripper delivers the paper stack
[Paper stack delivery] F-2-7
Returning to
the connecting
position
The paper guide

After the stapling operation, the shift The stapler and the gripper move to the
roller rotates to convey the paper stack original position where the gripper had
until the trailing edge of the stack gets connected to the stapler at step 10)
into the paper guide. Gripper opens to release the connection
F-2-6
15)When the gripper opens, the connecting lever moves upward to release the connection to
the stapler.
16)Gripper moves to the position where there is the paper stack evacuated in the path guide
and closes.
2-4
2
Technology > Basic Configuration > Outline of basic operation > Stapling operation
2 Technology > Servicing Work > Version Upgrade
2-5
Servicing Work
Customer maintenance
Scheduled Servicing ■■Cleaning the offset roller
When the endurance time of a part expires soon, replace and/or clean it as required. • Details
Offset roller should be cleaned once a month to maintain the accuracy of the stacking
Item Part name Expected Qty Operation remarks Reference
alignment as foreign articles like dust are likely to stick to the roller.
service life
Periodically none [1]
replaced
parts
Consumable Stapler 500,000 sheets 1 Replacement p. 4-5
parts Offset Roller 1,000,000 2 Replacement p. 4-6
sheets
Shutter unit 1,000,000 1 Replacement Static eliminator p. 4-7
sheets at the exit part
Periodically none
serviced
parts
T-2-1
F-2-8
• Instruction
1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.
MEMO:
If the optional tray is installed, it is easier to clean the rollers just after delivering a paper
onto the optional tray since the optional tray gets descended lower than the rollers.
Version Upgrade
Upgrade the firmware of the finisher controller according to the upgrade procedure
described in the service manual of the host machine.
This finisher does not support upgrading via downloader PCB (FY9-2034).
2-5
2
Technology > Servicing Work > Version Upgrade
3 Periodic
Servicing
■
■Periodic Service Works
3
Periodic Servicing
3 Periodic Servicing > Periodic Service Works
3-2
Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Jule 2009
No. Category Part name Part number Qty Interval Remarks Adjusted/ Counter Reference
not
adjusted
1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None FIN-STPR p. 4-5
2 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None OFST-RL p. 4-6
3 Shutter unit FL3-6043 1 CR/1,000,000 sheets None DL-STC p. 4-7
T-3-1
3-2
3
Periodic Servicing > Periodic Service Works
4 Parts
Replacement
and Cleaning
Procedure
■
■List of Parts
■
■Main Units
■
■Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
■
■Removing the Switches
■
■Removing the PCB
■
■Others
4
4 Parts Replacement and Cleaning Procedure
4-2
List of Parts Consumable Parts Requiring Period Replacement and

cleaning Points
Main Units
[1]
[2]
[1] [1]
[2]
[3]
F-4-2
No. Part name Part number Reference

[1] Stapler Unit FM4-2710 Refer to page 4-9
[2] Offset Roller 4A3-1121 Refer to page 4-10
[3] Shutter Unit FL3-6043 Refer to page 4-11
T-4-2
F-4-1
No. Part name Part number Reference

[1] Upper Unit FM0-1829 Refer to page 4-5
[2] Gripper Unit FM4-9101 Refer to page 4-8
T-4-1
4-2
4
4-3
Motors/Switches/Solenoids PCBs
M3
M10
M6
M12
[PCB2]
M4
M11
SW2
M5
M1
[PCB3]
M2
M7
SOL2
SW1 [PCB1]
SOL1
F-4-3 F-4-4
No. Part name Reference No. Part name Reference

M1 STP move motor PCB1 Finisher controller PCB Refer to page 4-15
M2 Gripper unit move motor PCB2 Flexible cable broadcast PCB Refer to page 4-17
M3 Feed motor PCB3 Additional tray PCB Refer to page 4-18
M4 Shift motor T-4-4
M5 Shift roller release motor
M6 Entrance roller release /stopper HP motor
M7 Gripper open/close motor
M10 Stapler motor
M11 Tray lift motor
M12 Additional Tray lift motor
SW1 Front cover switch Refer to page 4-12
SW2 Stapler safety switch Refer to page 4-13
SOL1 Paper lever drive solenoid
SOL2 Stapler solenoid
T-4-3
4-3
4
4-4
Sensors1 Sensors2
S18
S19
S20
S5
S21
S23
S1
S16
S2
S17 S22 S3
S14
S6 S10
S13
S15
S9
S7
S12
S11
F-4-5
No. Part name Reference

S1 Entrance sensor
F-4-6
S2 Shift roller HP sensor
S3 Shift roller release sensor No. Part name Reference
S5 Entrance roller release /stopper HP S7 Gripper unit HP sensor
sensor S9 Gripper stapler connection sensor
S6 Processing tray sensor S10 Stapler move HP sensor
S14 Stack tray clock sensor S11 Paper surface sensor1
S15 Stack tray paper sensor S12 Paper surface sensor2
S16 Stack tray middle sensor S13 Gripper arm sensor
S17 Stack tray lower limit sensor S18 Stapler HP sensor
S21 Additional tray upper/Lower limit sensor S19 Stapler edging sensor
S22 Additional tray paper sensor S20 Stapler sensor
S23 Additional tray clock sensor T-4-6
T-4-5
4-4
4
4-5
Main Units 3) Pull out the finisher controller PCB along with the mount.
-1 flexible cable
-6 connectors
Removing the Upper Unit -3 wire saddle
-2 screws
1) Remove three screws and then the inner cover.
x7
x3
x2
x3
F-4-9
F-4-7 4) Remove the harness from the harness guide, and then pull out the finisher controller PCB
2) Remove the additional tray PCB along with the mount (only when the additional tray is along with the mount.
installed).
-3 connectors
-Screw 1 pc
x1
x1
x3
F-4-10
F-4-8
4-5
4
4-6
5) Disconnect eight connectors. 7) Remove the upper guide and the support plate.
- Screw 6 pcs.
Stepped screw
x8
x6
F-4-11
6) Remove the switch holding plate.
F-4-13
- Screw 1 pc. 8) Remove the harness leading to the upper guide from the harness guide.
-2 connectors
x1
x2
x1
F-4-12
F-4-14
4-6
4
4-7
9) Remove the additional tray harness rearward (only when the additional tray is installed). 11) Remove the upper unit.
-5 wire saddles -4 screws
-2 edge saddles
x4
x7
F-4-17
F-4-15
10)Remove the harness from the harness guide and remove the cover.
-2 screws
x2
x1
F-4-16
4-7
4
4-8
Removing the Gripper Unit 5) Press the lever to remove the gripper unit.
1) Remove the upper unit."Removing the Upper Unit"(page 4-5).

2) Move the stapler rearward.
F-4-20
F-4-18
3) Remove the reuse band.
4) Pull out the gripper unit in the direction of the arrow.
x2
F-4-19
4-8
4
4-9
Consumable Parts Requiring Periodic Replacement 3) Remove two connectors.
and Cleaning Points

x2
Removing the Stapler Unit
1) Remove the inner cover.
-Screw 3 pcs.
x3
F-4-23
4) Remove the stapler.
- Screw 1 pc.
x1
F-4-21
2) Remove the stapler cover.
- Screw 1 pc.
x1
x2 F-4-24
F-4-22
4-9
4
4-10
Removing the Offset Roller 3) Remove the retaining guide.

- Screw 1 pc.
x1
F-4-25
2) Remove the upper guide and the support plate.
- Screw 6 pcs.
Stepped screw
x6 F-4-27
4) Remove the resin retaining ring , and then remove the shift roller.
F-4-26
F-4-28
NOTE:
Do not move the shaft to the rear side , because the gear comes off from the shaft.
4-10
4
4-11
Removing the Shutter Unit 3) Remove two springs from the upper guide, and then remove the shutter unit.

- Screw 1 pc.
x1
F-4-31
F-4-29
- Screw 6 pcs.
Stepped screw
x6
F-4-30
4-11
4
4-12
Removing the Switches 3) Pull out the finisher controller PCB along with the mount.
-1 flexible cable
-7 connectors
Removing the Front Cover Switch -2 wire saddle
-2 screws
-3 screws
x7
x3
x2
x2
F-4-34
installed). -3 wire saddle
-3 connectors -1 leaf spring
-1 screw
x4
x1
x3
F-4-35
F-4-33
4-12
4
4-13
5) Remove the front cover switch. 2) Remove the switch holding plate.
-2 connectors - Screw 1 pc.
x1
F-4-38
F-4-36 - Screw 6 pcs.
Stepped screw
Removing the Staple Safety Switch

1) Remove the inner cover. x6
- Screw 3 pcs.
x3
F-4-39
F-4-37
4-13
4
4-14
4) Remove the additional tray PCB along with the mount (only when the additional tray is
installed).
-3 connectors
-Screw 1 pc
x1
x3
F-4-42
6) Remove the staple safety switch.
F-4-40
5) Disconnect the relay connector of the staple safety switch, and then remove harness from
the wire saddle and harness guide.
x1 x4
F-4-43
F-4-41
4-14
4
4-15
Removing the PCB 3) Pull out the finisher controller PCB along with the mount.
-1 flexible cable
-6 connectors
Removing the Finisher Controller PCB -3 wire saddle
-2 screws
- Screw 3 pcs.
x7
x3
x2
x3
F-4-46
installed).
-3 connectors
-Screw 1 pc
x1
x1
x3
F-4-47
F-4-45
4-15
4
4-16
5) Disconnect eight connectors. 7) Remove three screws and then the finisher controller PCB.
x8 x3
F-4-48
F-4-50
6) Detach the PCB cover in the direction of the arrow.
F-4-49
4-16
4
4-17
Removing the Flexible Cable Broadcast PCB 4) Remove the Flexible Cable Broadcast PCB.
- Screw 2 pcs.
- Screw 3 pcs.
x2
x3
F-4-53
Remove the flexible cable broadcast PCB.
F-4-51 -1 disconnect the flexible cable.
2) Move the stapler unit rearward. -1 flexible cable.
3) Remove the harness from the harness guide and then the cover. -2 connectors.
- Screw 2 pcs.
x2 x3
x1
F-4-54
F-4-52
4-17
4
4-18
Removing the Additional Tray PCB 3) Remove the additional tray PCB.
-1 screw
1) Remove the inner cover. -2 locking supports
- Screw 3 pcs.
x1
x3
F-4-57
F-4-55
2) Remove the additional tray PCB along with the mount (only when the additional tray is
installed).
-3 connectors
-Screw 1 pc
x1
x3
F-4-56
4-18
4
4-19
Others
Stapler Cradle Installation Procedure
NOTE:
The stapler cradle (without stapler unit) can run off the rails when it is moved rearward.
If this happens, bring back the stapler cradle onto the rails following the procedure
below.
This also applies to the stapler cradle with a stapler unit.
1) With the front rail for stapler movement positioned as shown, move the stapler cradle
forward to put the stapler cradle pin on the rail.
F-4-58
4-19
4
5 Adjustment
■
■Basic
■
Adjustment
■Adjustment at
Time of Parts
Replacement(finisher)
5
Adjustment
5 Adjustment > Basic Adjustment > Adjustment item > Adjustment
2
Basic Adjustment
Adjustment item
■■Adjustment
title Use case Details Service mode Adjustment Unit Default value
range
Adjusting the Shift Amount of When the front shift amount of Adjust the shift amount of the shift roller in the front side. (LV1) -50 to 50 0.1mm 0
the Shift roller (Front) the paper is improper. Incrementing the value by 1 moves the shift amount towards the guide SORTER>ADJUST> AMT1
by 0.1 mm.
Adjusting the Shift Amount of When the rear shift amount of Adjust the shift amount of the shift roller in the rear side. (LV1) -50 to 50 0.1mm 0
the Shift roller (Rear) the paper is improper. Incrementing the value by 1 moves the shift amount towards the guide SORTER>ADJUST> AMT2
by 0.1 mm.
Adjusting the Front Staple When the front staple position Adjust the paper pull amount of the gripper at the front stapling (LV1) -50 to 50 0.1mm 0
Position is displaced. position. SORTER>ADJUST>INSTP-F1
Incrementing the value by 1 increases the stapling paper pull amount
by 0.1 mm.
Adjusting the Rear Staple When the rear staple position Adjust the paper pull amount of the gripper at the rear stapling position. (LV1) -50 to 50 0.1mm 0
Position is displaced. Incrementing the value by 1 increases the stapling paper pull amount SORTER>ADJUST>INSTP-R1
by 0.1 mm.
Adjusting the 2-Staple Position When the middle 2-staple Adjust the paper pull amount of the gripper at the middle 2-stapling (LV1) -25 to 25 0.1mm 0
position is displaced. position. SORTER>ADJUST>STP-2P
Incrementing the value by 1 increases the stapling paper pull amount
by 0.1 mm.
Adjusting the Stapler Needle When the pitch between Adjust the pitch between needles for two stapling. (LV1) -8 to 8 0.24mm 0
Pitch (A4) needles for 2-stapling is Incrementing the value by 1 widens the distance between the needles SORTER>ADJUST>STP-NTN
improper. by 0.24 mm.
Adjusting the switchback When the paper stack fault Adjust the switchback position when the paper is delivered to the (LV1) -50 to 50 0.1mm 0
position occurs at the processing tray processing tray. SORTER>ADJUST>CLCT-SB
by influence of the curl amount.
Punch hole position in feed When a punch hole is displaced To adjust the position of punch hole of finisher in feed direction. (LV1) -50 to 50 0.1mm 0
way in the feed direction . As the value is changed by 1, punch hole moves by 0.1mm. SORTER>ADJUST>PNCH-X
+: toward delivery side
-: toward inlet side
Adj of punch hole horizontal When a punch hole is displaced To adjust the punch hole in side registration direction. (LV1) -50 to 50 0.45mm 0
rgst pstn in the horizontal registration As the value is increased by 1, punch hole moves by 0.45mm. SORTER>ADJUST>PNCH-Y
direction . + : toward rear
- : toward front
T-5-1
2
5
Adjustment > Basic Adjustment > Adjustment item > Adjustment
5 Adjustment > Basic Adjustment > Adjustment item > FUNCTION SETTING
3
■■COUNTER
title Use case Details Service mode Adjustment range Unit Default value
Inlet static charge eliminator A point in time of the consumption To clear the counter value: Select the item, and then press (LV1) 0 to 99999999 time 0
counter degree confirmation / exchange Clear key. COPIER>COUNTER>DRBL-2
of the inlet static charge To change the estimated life: Select the item, enter the value, >ENT-STC
eliminator. and then press OK key.
Delivery static charge A point in time of the consumption To clear the counter value: Select the item, and then press (LV1) 0 to 99999999 time 0
eliminator counter degree confirmation / exchange Clear key. COPIER>COUNTER>DRBL-2
of the delivery static charge To change the estimated life: Select the item, enter the value, >DL-STC
eliminator. and then press OK key.
Shift roller counter A point in time of the consumption 1st line: Total counter value from the previous replacement. (LV1) 0 to 99999999 piece 0
degree confirmation / exchange 2nd line: Estimated life. COPIER>COUNTER>DRBL-2
of the shift roller. To clear the counter value: Select the item, and then press >OFST-RL
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
Staple unit counter A point in time of the consumption 1st line: Total counter value from the previous replacement. (LV1) 0 to 99999999 time 0
degree confirmation / exchange 2nd line: Estimated life. COPIER>COUNTER>DRBL-2
of the staple unit. To clear the counter value: Select the item, and then press >FIN-STPR
Clear key.
To change the estimated life: Select the item, enter the value,
Punch unit counter A point in time of the consumption To clear the counter value: Select the item, and then press (LV1) 0 to 99999999 time 0
degree confirmation / exchange Clear key. COPIER>COUNTER>DRBL-2
of the punch unit. To change the estimated life: Select the item, enter the value, >PUNCH
T-5-2
■■FUNCTION SETTING
title Use case Details Service mode Adjustment Unit Default value
range
Controller PCB RAM clear A point in time of the To execute the RAM clear of Finisher Controller PCB to delete all the - - - -
initialization of the EEPROM. adjustment contents and counter information.
T-5-3
3
5
Adjustment > Basic Adjustment > Adjustment item > FUNCTION SETTING
5 Adjustment > Adjustment at Time of Parts Replacement(finisher) > Measures at Time of Parts Replacement.
5-4
Adjustment at Time of Parts Replacement(finisher) Measures at Time of Parts Replacement.

1) When changed the following parts, clear a part counter value by all means.
Action on replacing the finisher controller PCB
1) Before replacing the finisher controller PCB, output the service mode setting values by title Service mode Default value
Shift roller counter (LV1) -
P-PRINT. COPIER > COUNTER > DRBL-2 > OFST-RL
(COPIER > FUNCTION > MISC-P > P-PRINT) Staple unit counter (LV1) -
2) After replacing the finisher controller PCB, enter the following item. COPIER > COUNTER > DRBL-2 > FIN-STPR
However, in this case, the counter cannot enter. Shutter unit counter (LV1) -
COPIER > COUNTER > DRBL-2 > DL-STC
T-5-5
title Service mode Remarks
Adjusting the Shift Amount of the Shift (LV1) -
roller (Front) SORTER > ADJUST > SFT-AMT1
Adjusting the Shift Amount of the Shift (LV1) -
roller (Rear) SORTER > ADJUST > SFT-AMT2
Adjusting the Front Staple Position (LV1) -
SORTER > ADJUST > INSTP-F1
Adjusting the Rear Staple Position (LV1) -
SORTER > ADJUST > INSTP-R1
Adjusting the 2-Staple Position (LV1) -
SORTER > ADJUST > STP-2P
Adjusting the Stapler Needle Pitch (A4) (LV1) -
SORTER > ADJUST > STP-NTN
Adjusting the switchback position (LV1) -
SORTER > ADJUST > CLCT-SB
ON/OFF of finisher curl alleviation mode (LV1) -
SORTER > OPTION > CURL-HVY
T-5-4
5-4
5
Adjustment > Adjustment at Time of Parts Replacement(finisher) > Measures at Time of Parts Replacement.
6 Installation(Inner
Finisher-E1)
■
■How to Utilize This
Installation Procedure
■
■Making Pre-installation
Checks
■
■Checking Bundled
Components
■
■Installation Procedure
(Addtional Tray)
6
Installation(Inner Finisher-E1)
6 Installation(Inner Finisher-E1) > Product Name
6-2
How to Utilize This Installation Procedure Product Name

Safety regulations require the product's name to be registered. In some regions where this
When Using the parts included in the package product is sold, the following name may be registered instead.
A symbol is described on the illustration in the case of using the parts included in the package • F280340
of this product.
Packaged Item
F-6-1
Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.
Screw Connector Harness
Tighten Remove Connect Disconnect Secure Free
Claw
Insert Remove Push Plug in Turn on
Checking instruction
Check Visual Check Sound Check
6-2
6
Installation(Inner Finisher-E1) > Product Name
6 Installation(Inner Finisher-E1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation
6-3
Confirmation Before the Installation (Finisher) Kontrollen vor der Installation (German/Deutsch)
Check Item when Turning OFF the Main Power Vorsichtshinweise zur Installation
• Check that the main power switch is OFF. 1. Unterbrechen der Netzversorgung
1) Turn OFF the main power switch of the host machine. 1) Schalten Sie den Netzschalter der Hostmaschine aus.
2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and then 2) Überzeugen Sie sich zunächst, dass sowohl das Display auf dem Bedienfeld als auch die
disconnect the power plug. Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann den Netzstecker.
F-6-2
NOTE: F-6-3
• When installing the Additional Tray-A1 at the same time, install it in the inner finisher
prior to the installation of the Inner Finisher-E1. For the additional tray installation, refer
to the installation procedure contained in the Additional Tray-A1 carton.
• When installing the USB Device Port-E2 at the same time, install it in the host machine
prior to the installation of the Inner Finisher-E1. For the USB device port, refer to
the installation procedure contained in the USB Device Port-E2 carton.In case the
USB Device Port-E2 is about to be installed in the host machine besides the Inner
Finisher-E1, fit the DP support plate and the cables contained in a carton box of the
USB Device Port-E2 prior to the installation of the Inner Finisher-E1.
• If the USB Device Port-E2 has already been installed in the host machine, tentatively
remove the device port body (except for the DP support plate and the cables) prior.
6-3
6
Installation(Inner Finisher-E1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation
6 Installation(Inner Finisher-E1) > Checking the Contents (Finisher)
6-4
Checks before Installation (Finisher) Checking the Contents (Finisher)
Checking the Installation Space

[10]
Requirements for the installation place are given below.
[8]
It is recommended to look over the place to be used for installation before delivering the
equipment to the user.
The minimum space required for installation and maintenance is shown below.
[11]
[1]
[13] [12]
[14]
[7]
[9]
[2]
500mm or more [3]

[9]
[6] [4]
[5]
[9]
[9]
F-6-4
F-6-5
6-4
6
Installation(Inner Finisher-E1) > Checking the Contents (Finisher)
6 Installation(Inner Finisher-E1) > Checking the Contents (Finisher)
6-5
[1] Finisher 1pc.
[2] Rigt front cover 1pc.
[3] Staple cartridge 1pc.
[4] Staple sheet 3pcs.
[5] Fixture 1pc.
[6] Front lower cover 1pc.
[7] Finisher guide 1pc.
[8] Tray lower cover 1pc.
[9] Screw(RS-tight,M3x6) 5pcs.
[10] Screw(Binding,M3x6) 1pc.
[11] Screw(Binding,M3x12) 1pc.
[12] Wire saddle 1pc.
[13] Harness cover 1pc.
[14] Main power label 1pc.
6-5
6
Installation(Inner Finisher-E1) > Checking the Contents (Finisher)
6 Installation(Inner Finisher-E1) > Installation Procedure > Installation Procedure
6-6
Installation Procedure 2) Remove the adhesive tapes and cushions .Then remove the 2 fixtures.
• 3 screws
NOTE:
The fixtures and screws are no longer reused.
1) Hold the positions shown in the figure and take out the finisher from the carton.
x3
F-6-7
3) Remove the Inner 2 way tray.
F-6-6
NOTE: NOTE:
Hold the positions specified by the instruction labels or the unit may break. • This step is applicable only when the Inner 2 way tray is installed in the host machine.
• The Inner 2 way tray is no longer reused.
F-6-8
6-6
6
Installation(Inner Finisher-E1) > Installation Procedure > Installation Procedure
6-7
4) Remove the reversal guide. 6) Remove the combined front right cover of the host machine and the inner cover.
• 1 cap
NOTE: • 2 screws
• This step is applicable only when the reverse guide is installed in the host machine.
• The Reverse guide is no longer reused.
NOTE:
The combined front right cover of the host machine and the inner cover is no longer
reused.
x2
F-6-9
5) Open the toner cover and the right door(up and down) of the host machine.
x2
F-6-12
F-6-10 F-6-11
6-7
6
6-8
7) Remove the magnet catcher. 9) Remove the output tray of the host machine and its lower cover.
• 1 screw
NOTE:
It is good idea to place the paper in the host machine after removing the output tray to
avoid screws falling in the host machine.
x1
F-6-13
8) Remove the front silver cover.

• 2 screws
F-6-15
x2
F-6-14
6-8
6
6-9
10) Remove the left silver cover from the output tray. 11) Fit the left silver cover removed at Step 10) to the supplied tray lower cover.
NOTE:
• Slide the cover to the front side to release the fittings, and then lift it up.
• The delivery tray is no longer reused.
x5
F-6-17
12) Remove the switch cover from the front right cover of the host machine removed at step
6). And attach the switch cover to the supplied right cover.
F-6-16
F-6-18
6-9
6
6-10
13) Remove the inner cover (small) of the host machine. 14) Remove the sensor flag(upper/lower).
• 1 cap
• 1 screw NOTE:
• This step is applicable only when the sensor flag (upper) is installed in the host machine.
• Bend the sensor flag shaft a little to remove it.
NOTE: • The sensor flag is no longer reused.
The inner cover (small) is no longer reused.
x1
F-6-19
F-6-20
6-10
6
6-11
15) Reverse the small cover and restore it to the original position. 16) Remove the control panel lower cover.
• 1 screw • 2 screws
NOTE: NOTE:
• This step is applicable only when the Inner 2way tray is installed in the host machine. The lower cover and the screws are no longer reused.
• Removed screw is no longer reused for the installation.
x2
F-6-22
17) Remove the protection cover at delivery part by shifting it to the front side.
• 1 screw
NOTE:
• The protection cover is no longer reused.
• Remove the paper placed at the step 9).
x1
x2
F-6-21
F-6-23
6-11
6
6-12
18) Slide the tray lower cover to rear side until it stops while pressing it down and fix it by 20) Fix the supplied wire saddle.
using a stubby screwdriver.
• 1 screw (Binding, M3x6)
x1
F-6-26
F-6-24
19) Fix the supplied harness cover and finisher guide.

NOTE:
After setting the haeness cover on the finisher guide,fix them with a screw.
x1
F-6-25
6-12
6
6-13
21) Hold the positions shown in the figure and lift the finisher, and then set the finisher into
22) Fit the fixture.
the host machine.
• 1 screw (RS-tight, M3x6)
x1
F-6-28
23) Fix the right side of the finisher to the host machine.
• 1 screw (RS-tight, M3x6)
x1
F-6-29
F-6-27
CAUTION:
When setting the finisher in the host machine, be careful so that the right lower plate
does not touch the hook of the silver cover.
6-13
6
6-14
24) Pass the interface cable through the wire saddle fixed at Step 20) and attach the 26) Fix the supplied front lower cover.
connectors to the host machine connectors. • 1 screw (RS-tight , M3x6)
x1
x2
F-6-30 F-6-32
25) Fix the front silver cover removed at Step 8). 27) Fix the magnet catcher removed at Step 7).
• 2 screws (Right:RS-tight)(Left:P-tight) • 1 screw
x2 x1
F-6-33
F-6-31
6-14
6
6-15
28) Fix the combined right front cover and inner cover contained in the finisher carton box. 30) Close all the external covers.
• 2 screws (RS-tight, M3x6) • Toner cover
• Right front cover
• Right door (up and down)
x2 31) Stick the supplied main power label on the upper part of the main power switch.
F-6-34
29) Set the supplied staple cartridge into the stapler.
F-6-36
F-6-35
6-15
6
6 Installation(Inner Finisher-E1) > Installation Procedure > For Support Guide
6-16
32) The following parts remain after installing the finisher. Make sure not to leave the
Check After Installation
remained parts at the site.
1) Turn on the host machine.

[1] Output tray x1 [2] 2nd delivery tray x1(only [3] Reversal guide x1(Only
when the Inner 2 way tray when the reversal guide 2) Check the finisher.
is installed in the host is installed in the host 3) Check the paper feed and stapler operation.
machine.) machine.)
For Support Guide
Support guide is provided at the back side of the finisher delivery tray. Though it is no need to
use the support guide usually, the two effects described in the next are expected by attaching
the support guide. However a paper jam may occur if the support guide is improperly used.
According to the customer's condition, attach the support guide to the auxiliary tray during the
[4] Front right cover x1 [5] Inner cover (small) x1 [6] Control panel lower
installation of the finisher, if necessary.
cover x1
[7] Sensor flag x1(*:Senser [8] Cap ×2 [9] Protection cover x1

flag is 2 pcs. when the Inner
2 way tray is installed in the
host machine.)
*
F-6-37
<How to install the support guide>
Pull out the tandem auxiliary trays and attach the support guide on it.
[10] Screw (RS-tight , [11] Screw (RS-tight , [12] Screw (P-tight) x1
M4x8) x3 M3x6) x2
F-6-38
6-16
6
Installation(Inner Finisher-E1) > Installation Procedure > For Support Guide
6 Installation(Inner Finisher-E1) > Installation Procedure > For Support Guide
6-17
1. In case the support guide is not installed 3. In case the support guide is installed as shown in the figure
Auxiliary trays only It is effective when the case of the step 2) is insufficient.
F-6-39
2. In case the support guide is installed upside down as shown in the figure
It is effective in prevention of a fall of the curled paper. F-6-41
It is effective in prevention of a fall of the paper which is put again (*1) on the tray by user.
CAUTION:
NOTE: When the end of the support guide is set upward and the auxiliary trays are retracted
*1. It means that the user picks up the paper from the tray and returns it on the tray.
in the finisher tray, a paper jam may occur in the delivery section with long side
The paper which returned on the way of the tray is pushed by the next delivered
paper so that the paper will be fallen, or the paper will be fallen by being pushed paper. Explain to a customer that a paper jam may occur when the auxiliary trays are
repeatedly. retracted in the finisher tray.
F-6-42
F-6-40
6-17
6
Installation(Inner Finisher-E1) > Installation Procedure > For Support Guide
7
Installation(Addtional
Tray)
■
■How to Utilize This
■
■Making Pre-installation
Checks
■
■Checking Bundled
Components(Addtional
Tray)
■
■Installation Procedure
(Addtional Tray)
7
7-2
How to Utilize This Installation Procedure Product Name

Safety regulations require the product's name to be registered. In some regions where this
When Using the parts included in the package product is sold, the following name may be registered instead.
A symbol is described on the illustration in the case of using the parts included in the package • F280620
of this product.
Making Pre-installation Checks
Cautions at the Installation

Packaged Item
1. How to disconnect the main power
1) Turn OFF the main power switch of the host machine.
Symbols in the Illustration 2) Be sure that the control panel display and the main power lamp are both turned OFF, and
The frequently-performed operations are described with symbols in this procedure. then disconnect the power plug.
[image RUNNER ADVANCE C5000 Series]

Screw Connector Harness
Tighten Remove Connect Disconnect Secure Free
Claw
Insert Remove Push Plug in Turn on
Checking instruction
F-7-1
Check Visual Check Sound Check
7-2
7
7-3
[image RUNNER ADVANCE C2000 Series]
Checking Bundled Components(Addtional Tray)
[4]
[1]
[5]
[2]
F-7-2
[3]
[image RUNNER ADVANCE 4000 Series]
F-7-4
[1] Additional tray 1pc.

[2] Driver PCB 1pc.
[3] Relay harness 1pc.
[4] Harness guide 3pcs.
[5] Screw(RS-tight, M3 x 6) 1pc.
F-7-3
7-3
7
7 Installation(Addtional Tray) > Installation Procedure (Addtional Tray) > Preparing the Finisher for Installation
7-4
Installation Procedure (Addtional Tray) <Inner Finisher-D1>

• 4 screws
Preparing the Finisher for Installation

Inner Finisher-D1
1) Remove the finisher front cover.
<Inner Finisher-A1/E1> x4
• 3 screws
Inner Finisher-A1/E1
x3
F-7-7
<Inner Finisher-D1 with 2/3 Hole Puncher-A1>
• 5 screws
F-7-5
Inner Finisher-D1 with 2/3 Hole Puncher-A1
<Inner Finisher-C1/F1>
• 3 screws
x5
Inner Finisher-C1/F1
x3
F-7-8
F-7-6
7-4
7
Installation(Addtional Tray) > Installation Procedure (Addtional Tray) > Preparing the Finisher for Installation
7-5
2) In the case of Inner Finisher-D1/E1/F1 or Inner Finisher-D1 with 2/3 Hole Puncher-A1, 4) Remove the upper guide releasing the sensor unit.
remove the switch holding plate and the support plate before removing the upper guide. • 2 screws (Stepped)
• 1 screw (Tapping) • 4 screws (Binding) (In the case of Inner Finisher-D1/E1/F1 or Inner Finisher-D1 with 2/3
• 1 screw (Binding) Hole Puncher-A1, remove 3 screws except the screw [A].)
Sensor unit
Stepped screw
x6
x2
F-7-9 F-7-11
3) Remove the screw. 5) Lower the standard tray.

* Hold the standard tray by a hand and insert a screwdriver in the tray bottom hole for
releasing the ratchet gear, and then lower the tray
x1
F-7-10
F-7-12
7-5
7
7-6
6) For the Inner Finisher-D1 with 2/3 Hole Puncher-A1, perform the following work. For the Installing the Additional Tray to the Finisher
other models, go to the next step.
1) Set the guide wheels of the additional tray to the finisher rails and move the additional tray
Remove the blindfold plate (F) and blindfold plate (R). down with the same way as the standard tray.
• 2 screws
NOTE:
Lower the additional tray while escaping the sensor unit.
x1
x1
F-7-13
F-7-14
7-6
7
7-7
2) Set the additional tray to the position shown in the figure. Confirm that the front side of the 3) For the Inner Finisher-D1 with 2/3 Hole Puncher-A1, perform the following work. For the
tray is the same height as the rear side. If it is not, reinstall the additional tray. other models, go to the next step.
Fix the blindfold plate (F) and blindfold plate (R).

• 2 screws
x1
x1
F-7-15
F-7-16
7-7
7
7-8
4) Install the driver PCB. 6) Follow the step a, b or c according to the installed model to arrange the harness of
• 1 screw (RS-tight, M3x6) additional tray in the rear side.
a. For Inner Finisher-A1/E1
a-1) Put the additional tray harness in the slit of the harness guide.
x1
F-7-17
5) Attach the harness guides. F-7-19
• 3 harness guides a-2) Wire the harness along the harness guide part [A] and fix the reuse band. Then fix
the grounding wire together with the one of the standard tray harness.
NOTE:
Fix the grounding wire not to protrude from a guide.
x3
[A]
F-7-18
F-7-20
7-8
7
7-9
b. For Inner Finisher-C1/D1/F1 c-2) Fix the reuse band of the additional tray harness and put the additional tray harness
b-1) Wire the harness along the harness guide part [A] and fix the reuse band. Then fix to the backside of the tray harness guide through the lack part.
the grounding wire together with the one of the standard tray harness.
NOTE:
Fix the grounding wire not to protrude from a guide.
[A]
F-7-21
c. For Inner Finisher-D1 with 2/3 Hole Puncher-A1
c-1) Free the tray cover sheet from the claws following the order shown in the figure.
F-7-23
x6
F-7-22
7-9
7
7-10
c-3) Remove the grounding wire of the standard tray and the tray harness guide. c-5) Fix the tray harness guide and then the grounding wire together with the one of the
• 3 screws standard tray harness with the screws removed at Step c-3).
• 1 screw (M3x4) for grounding wire
• 2 screws (M3x6) for tray harness guide
x3 NOTE:
Insert the hook of the tray harness guide in the hole of the finisher frame.
x3
F-7-24
c-4) Wire the additional tray harness along the harness guide in the rear side.
F-7-25
F-7-26
7-10
7
7-11
c-6) Hook the tray cover sheet to the claws in the order shown in the figure. 8) Joint the 2 connectors to the driver PCB and set the harness.
• 2 connectors
• 2 harness guides
x6
x2
x2
F-7-27
7) Set the additional tray harness.
• 6 harness guides
F-7-29
9) Joint the relay harness.
• 2 connectors
x6
x2
F-7-28
F-7-30
7-11
7
7-12
10) Put the upper guide as shown in the figure paying attention to the sensor unit. Then fix 11) Fix the sensor unit.
the upper guide. • 1 screw (Binding)
• 2 screws (Stepped) and 4 screws (Binding): For Inner Finisher A1/C1
• 2 screws (Stepped) and 3 screws (Binding): For Inner Finisher-D1/E1/F1 and Inner
Finisher-D1 with 2/3 Hole Puncher-A1,
x1
NOTE:
• Confirm that the additional tray harness fixed at the step 5) does not come out of the
upper guide.
• [A] screw is fixed in the next step for Inner Finisher-D1/E1/F1 and Inner Finisher-D1 with
2/3 Hole Puncher-A1.
F-7-32
Stepped screws
x6 12) For Inner Finisher-D1/E1/F1 and Inner Finisher-D1 with 2/3 Hole Puncher-A1, fix the
switch holding plate and support plate.
• 1 screw (Tapping, M3x10)
NOTE:
Before fixing the switch holding plate, confirm that the following items.
• The switch is fixed with the two positioning pins.
• The switch harness is arranged in the harness guide.
F-7-31
x2
F-7-33
7-12
7
7-13
13) Attach the finisher front cover. <Inner Finisher-D1>
<Inner Finisher-A1/E1> • 4 screws
• 3 screws
Inner Finisher-D1
Inner Finisher-A1/E1
x4
x3
F-7-34 F-7-36
<Inner Finisher-C1/F1> <Inner Finisher-D1 with 2/3 Hole Puncher-A1>
• 3 screws • 5 screws
Inner Finisher-C1/F1 Inner Finisher-D1 with 2/3 Hole Puncher-A1
x3
x5
F-7-35
F-7-37
7-13
7
Appendix
■
■Service Tools
■
■General Circuit Diagram
Appendix
ii
Service Tools
Solvents and Oils

No. Name Uses Composition Remarks
1 Alcohol Cleaning; e.g., Fluoride-family Do not bring near fire.
Glass, plastic, hydrocarbon Procure locally.
rubber, Alcohol IPA (isopropyl alcohol)
external covers Surface activating may be substituted.)
agent
Water
2 Solvent Cleaning; e.g., Fluoride-family Do not bring near fire.
Metal, oil, toner hydrocarbon Procure locally
stain Chlorine-family Substitute:
hydrocarbon MEK(methyl ethyl ketone)
Alcohol
3 Lubricating oil Lubrication; e.g., Synthetic hydrocarbon Tool No.: FY9-6022
Drive areas, friction oil
areas. Refined mineral oil
T-8-1
Special Tools
None
ii
Appendix
iii
General Circuit Diagram

Inner Finisher-E1
Appendix > General Circuit Diagram

Entrance Roller
Release /Stopper Shift Roller Gripper Open/Close Shift Roller HP
HP Motor Release Motor Shift Motor Motor Sensor
Gripper Unit Move
Feed Motor STP Move Motor Motor M6 M5 M4 M7 S2
M3 M1 M2 M M M M
1 2 3 4 1 2 3 4 1 2 3 4 Gripper Stapler 1 2 3 4
3 2 1
M M M Connection Entrance Roller
1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6 Grip Arm Sensor Entrance
CN21 3 2 1
Shift Roller Release /Stopper
Sensor Sensor Release Sensor HP Sensor
CN14
1 2 3 4 5 6
CN10 1 2 3 4 5 6 1 2 3 4 5 6
CN11 S13 S9 S1 S3 S5
3 2 1 3 2 1
3 2 1
3 2 1 3 2 1
1 2 3 4 1 2 3 4 3 2 1 3 2 1 1 2 3 4 3 2 1 3 2 1 3 2 1
1 2 3 4
MT2
CN31 CN32 CN19 CN23 CN25
CN12H CN13H CN15H CN16H
CN12 CN13 CN15 CN16
MT1
1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CN4 CN98 CN49 CN38 CN50 CN35
CN55
Finisher Controller PCB TO Additional Tray
XH CN47 CN97
CN54 CN53 CN39 CN37 CN48 CN99
CN52 10 8 6 4 2
4 3 2 1
2 1 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
11 10 9 8 7 6 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1 11 9 7 5 3 1
CN96D
3 2 1 CT
CN96DH
1 2 3
CT
CN96L
2 1 2 1
CN95D 11 9 7 5 3 1
1 2 3 CN26D SL SL
CN95DH MT5
1 2 3 4 5 6 7 8 9 10 11 12 10 8 6 4 2
CN3 1 2 3
1 2 3
3 2 1
CN26LH SOL1 SOL2
CN94D
CN95L 12 11 1 0 9 8 7 6 5 4 3 2 1
SW1 CN30 CN28 CN26L
Paper Lever
1 2 3 1 2 3
Flexible Cable Broadcast PCB
NC
CT
Drive Stapler
COM
1 2
SOLD2 3
2 1 1 2 3 4 5 6 7 8 9 10 11 CN94DH
Solenoid Solenoid
2 1
NO
CN100 CN8 SOLD1 S12 S10
CN94L 2 1
CN2 CN1
Front Cover Paper Surface
5 4 3 2 1 4 3 2 1 Stapler Move
Switch Sensor 2
2 1 CN34
1 2 3
HP Sensor 1 2 3
CN29 CN27
2 1 1 2 3 1 2 3 CN96
CN60
1 2 3
MT3 MT6
S11 S7 1 2 3
Paper Surface Gripper Unit HP

CN40 CN42 SW2 Sensor 1 Sensor
1 2 3 4 5 4 3 2 1
S6
NC
COM
CN56 CN46
Staple Unit M10 SOLD4 3 Processing Tray
1 2 2 1 SOLD3
1 2 3 1 2 3
Sensor
NO
S18 M
1 2 3 1 2 3
Stapler Safety
3 2 1
Stapler Motor Switch
Stapler HP
MT4
S17 S15 Sensor
CN51 CN45
Stack Tray S19 S20

Stack Tray 1 2 3
1 2 3
Lower Limit Paper 1 2 3 3 2 1 3 2 1

1 2 3
CN43 2 1
Sensor Sensor Stapler Edging Stapler Sensor
Sensor
S16 S14
1 2
M
Stack Tray Stack Tray
Middle Sensor Clock Sensor
M11
Tray Lift Motor
iii
iv
Inner Finisher Additional Tray-A1

CN58
S21
3
3
Additional Tray Upper/Lower Limit Sensor
2
2
Finisher Controller PCB
1
1
CN59
CN55 CN7 Additional Tray PCB S22
3
3
CN5
Additional Tray Paper Sensor
2
2
10 11 12 13
1
2
1
1
2
3
3
4
4
5
5
9
6
CN60
6
8
7 S23
7
7
3
8
3
Additional Tray Clock Sensor
8
6
9
2
2
9
5
10 11 12 13 14
1
1
4
3
CN6
2
1
M12
M
2
Additional Tray Lift Motor
2
CN57
MT5 MT6
iv

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Inner Finisher-E1

Inner Finisher Additional Tray-A1

© CANON INC. 2012

Set the cable/wire to the

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

5 Adjustment Installation Procedure (Addtional Tray)-----------------------------------7-4

Notes Before it Works Serving

• A variety of finishing functions

• Large tray capacity (500 sheets+)

Specifications Item Specifications

External View 1 External View 2

Stack extension tray 1

Stack extension tray 2

External View 3 Cross Section

[2] [3] [4] [5]

Finisher front cover

Basic Configuration ■■Offset operation

Stack height detetion lever

ejecting the paper stack on the stack tray.

Conveying the paper stack with

[Paper stack delivery] F-2-7

The paper guide

Periodic Service Works

List of Parts Consumable Parts Requiring Period Replacement and

No. Part name Part number Reference

No. Part name Part number Reference

No. Part name Reference No. Part name Reference

No. Part name Reference

1) Remove the upper unit."Removing the Upper Unit"(page 4-5).

Consumable Parts Requiring Periodic Replacement 3) Remove two connectors.

and Cleaning Points

1) Remove the switch holding plate.

1) Remove the switch holding plate.

Removing the Staple Safety Switch

Stapler Cradle Installation Procedure

Adjustment at Time of Parts Replacement(finisher) Measures at Time of Parts Replacement.

How to Utilize This Installation Procedure Product Name

Symbols in the Illustration

Screw Connector Harness

Tighten Remove Connect Disconnect Secure Free

Insert Remove Push Plug in Turn on

Check Visual Check Sound Check

Checks before Installation (Finisher) Checking the Contents (Finisher)

Checking the Installation Space

500mm or more [3]

8) Remove the front silver cover.

19) Fix the supplied harness cover and finisher guide.

29) Set the supplied staple cartridge into the stapler.

1) Turn on the host machine.

[7] Sensor flag x1(*:Senser [8] Cap ×2 [9] Protection cover x1

How to Utilize This Installation Procedure Product Name

Making Pre-installation Checks

Cautions at the Installation

[image RUNNER ADVANCE C5000 Series]

Tighten Remove Connect Disconnect Secure Free

Insert Remove Push Plug in Turn on