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OMD 24 Manual en 02
OMD 24 Manual en 02
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 2
Table of Contents
Page
1. Bilge Alarm Device.................................................................................................................................3
1.1. General ..........................................................................................................................................3
1.2. Scattered light measuring method....................................................................................................3
1.3. Features .........................................................................................................................................4
1.4. Safety warnings and tips .................................................................................................................4
1.5. Adjustment .....................................................................................................................................5
1.6. Displays and Alarms .......................................................................................................................5
1.7. Design of the Bilge Alarm Device.....................................................................................................5
2. Technical Specification Bilge Alarm Monitor OMD 24........................................................................7
3. Installation of the Bilge Alarm Monitor OMD 24..................................................................................7
4. Electrical connections ...........................................................................................................................8
4.1. General wiring information...............................................................................................................8
4.2. Connections of the Bilge Alarm Monitor OMD 24..............................................................................8
4.3. Possible connections by the customer .............................................................................................9
5. Operation ................................................................................................................................................9
5.1. Important Notes ..............................................................................................................................9
5.2. Commissioning ...............................................................................................................................9
5.3. Functional Tests............................................................................................................................10
5.4. Alarm............................................................................................................................................10
5.5. Monitor control functions ...............................................................................................................11
5.6. Programming Mode.......................................................................................................................11
5.7. Recorder (option) ..........................................................................................................................15
6. Calibration ............................................................................................................................................16
6.1. Calibration and repeatability check ................................................................................................16
6.2. Function Test at Classification Survey and Port State Control.........................................................16
7. Monitor operation.................................................................................................................................17
7.1. Operating instructions ...................................................................................................................17
7.2. Instrument start-up sequence: .......................................................................................................17
7.3. Operator Notes .............................................................................................................................17
7.4. Monitoring operation and alarm events during operation.................................................................18
8. Maintenance .........................................................................................................................................18
8.1. Importens Information! ..................................................................................................................18
8.2. Maintenance at weekly intervals ....................................................................................................19
8.3. Optional Manual Cell Clean Unit (Art. No. 51110EM004) ................................................................19
9. Memory Card (refer to Fig. 7) ..............................................................................................................20
10. Troubleshooting ...................................................................................................................................21
10.1. Fault finding..................................................................................................................................21
11. List of Spare Parts ...............................................................................................................................22
12. Exchange Parts Service ......................................................................................................................22
12.1. General ........................................................................................................................................22
12.2. Exchange Equipment Service........................................................................................................22
12.3. Exchange of electronic components...............................................................................................23
12.4. Warranty.......................................................................................................................................23
13. Important contact numbers.................................................................................................................24
Table list
Table 1 IMO-type test certificates .......................................................................................3
Table 2 Pos.-No of the Bilge Alarm Device .........................................................................6
Table 3 Technical Specification ..........................................................................................7
Table 4 Connections of the Bilge Alarm Monitor .................................................................8
Table 5 a Programming Mode .............................................................................................11
Table 5 b Programming Mode .............................................................................................12
Table 5 c Programming Mode .............................................................................................13
Table 5 d Programming Mode .............................................................................................14
Table 5 e Programming Mode .............................................................................................14
Table 6 Fault finding.........................................................................................................21
Table 7 List of Spare Parts...............................................................................................22
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 3
0736
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 4
and associated electronics to ensure that calibration accuracy is maintained over the
time and different environmental conditions.
The following diagram below shows the principle of scattered light measuring.
reference beam
light receiver
light emitter
IR LED
Fig. 1
1.3. Features
Robust construction Solid suppression capability
Low maintenance Easy installation
Constant readiness Low spare part stock holding
Works adjustment Easy settings via menu
Attention
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 5
1.5. Adjustment
The Bilge Alarm Monitor OMD 24 is delivered with a works calibration according the
IMO-requirements.
The "Zero" point is also works calibrated and can be re-adjusted on site by using the
programming mode and clean water. See sections 5.3 / 5.6. “Settings-Offset”.
The calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
The lower the value of the alarm circuit 1 is adjusted, the shorter
is the life time of the adsorber cartridges.
Information
The adjustment can be done in the programming mode as described in section 5.6
“Programming Mode”.
In this mode also the individual adjustment of the time delays for the alarms (both
alarm circuits are set to two seconds ex works) and the change between 0 - 20 mA or
4 - 20 mA output can be done.
Both alarm circuits are also related with a LED on the front panel.
In case of malfunction the “System” LED will indicate any type of internal fault of the
Bilge Alarm Monitor OMD 24. This LED is flashing green in normal condition and is
permanent red in alarm condition. Additional to the alarm LED's each alarm circuit is
equipped with a relay with potential free alarm contacts. These contacts are used for
processing in the OWS control unit.
If a malfunction or failure of the power supply occurs, both relays will switch to alarm
condition.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 6
Both components are normally mounted on to the oily water separator from 0,25 m3
up to 10,0 m3. It is also possible to split the computer unit from the measuring cell if
the available space is not sufficient. For this version divided mounting plates are
available.
ESC
+
- OK OU T 1/4"
TEST SET
ON AL1 AL2 SYS
LOG
OMD-24 CL E A N W AT E R 1 / 4 "
S AMP L E 1 / 4 "
(2x) M20x1.5
(1x) M16x1.5
for electrical
connetions
Fig. 2
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 7
Roll: Up to 45°
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 8
4. Electrical connections
At electrical voltages > 42 V. Direct contact with live parts may
cause serious injury or death. Before works at electrical facilities
the power supply has to be interrupted (switch off the main switch,
remove or switch off the fuses). Work on live parts should only be
Danger carried out by qualified electricians.
Fig. 3 a
Fig. 3 b
Terminal description
X 1 to 2 Power supply 24 V AC from OWS
X 3 to 4 Power supply output (same as supply voltage)
X 5 to 7 Potential free contact alarm circuit 1 (change over)
X 8 to 10 Potential free contact alarm circuit 2 (change over)
X 11 to 12 Input status OWS
X 13 to 14 Input spare switch
X 15 to 16 Optional: flow switch
X 17 to 18 Optional: analogue signal output 0(4)-20 mA for a recording device etc.
X 19 to 20 Optional: extern signal input for freshwater flow
X 21 to 22 Optional: signal output for freshwater valve
Table 4 Connections of the Bilge Alarm Monitor
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 9
Attention
5. Operation
5.1. Important Notes
a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the safety and the
life time of the device.
b) Installation and servicing must be undertaken by a competent and suitably skilled
person.
c) Before the execution of maintenance work make sure that the power supply is
interrupted.
d) All national or local codes of practice or regulations must be observed and, where
applicable, are deemed to take precedence over any directive or information
contained in this manual.
e) To avoid wrong measurements, only quick separating detergents / cleaner should
be used.
f) In case of freezing conditions the measuring cell should be emptied complete.
5.2. Commissioning
Once the installation and wiring connections have been completed, check if all
electrical wiring is done perfectly and that all mechanical connections are correct and
seated properly, carry out the following checks:
a) Switch the oily water separator to „ON“. Check whether the Power LED lights up.
Check the power supply to the oily water separator if necessary.
b) Check that the power supply is connected to the terminals 1 + 2 of the terminal
block.
c) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
d) Check that the grounding has been made according to the relevant regulations.
e) Check all piping connections for leaks and rectify as appropriate.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 10
b) This is only information for you. It will be done by at RWO for your
OWS. The flow rate through the unit by using the small O-Rings in the cell cap.
Fig. 4
The flow rate should
LOW FLOW MEDIUM FLOW HIGH FLOW
be checked on both,
the clean water supply
and the separator
sample supply. If the
clean water supply is
obtained from a high
pressure source, the
flow rate will be higher
than from the sample O-Ring 4.5x2 inside O-Ring 8.5x2 outside Main O-Ring 11.5x3 always present
point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the OWS and make sure, that the Power LED of the OMD 24 is
illuminated and the
display is showing
the initial display for
about 15 sec. After
that time it will
change to the
standard display, showing the actual measurement value.
d) During oil free water is flowing through the Bilge Alarm Monitor OMD 24 check
the Zero standard adjustment according section 5.6 “Programming Mode”. The
display should be between "0" to “2” and the status will show “FW”. If the display
varies by greater values, it may be that air bubbles are present. If this is the
case, the cause must be identified and avoided.
e) If "Zero" need to be adjusted, this can be done in the programming mode as
described in section 5.6 “Programming Mode”.
5.4. Alarm
Please note for better understanding:
in alarm status the position of the alarm switch is open (potential-free,
Information de-energised)
if the power supply is interrupted or the system is not in service, the
position of the alarm switch is also in alarm position open,
(potential-free, de-energised)
The alarm circuit will be closed as soon as the main switch of the
OWS control box is in „off“ position i. e. no alarm signal will be
transmitted as long as the oily water separator is not in service.
When oily water flows through the instrument the display will show the actual value of
oil content. If the oil concentration exceeds the adjusted limiting values of the alarm
circuits, the alarm indicator of the appropriated alarm circuit will be illuminated in
intervals during the selected time delay before it change to steady light and the
associated alarm relay will operate
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 11
- OK
the functions of the display. Navigation buttons
are in group 1. Functional buttons are group 2.
TEST
ON AL1 AL2 SYS
SET
2 Group 3 is for data logger operation.
LOG
3 In the programming mode the alarm set points,
the time delays, and the offsets can be
OMD-24
modified. It is also possible to reset to the
factory default values at any time.
The clock is factory set for GMT, Greenwich
Mean Time, and cannot be changed
Fig. 5
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 12
AL1 AL2
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 13
SYS
Pressing the SYS button Select if you want information Exit from SYSTEM-info
directly leads into SYSTEM about the instrument or menu by pressing the ESC
menu. information about the button.
measuring cell.
Exit from
MEASURING CELL menu
by pressing the ESC button.
ON
Pressing the ON button directly Select if you want to activate To change to “ON”, press
leads into the the (optional) clean water valve the “+” button. Confirm with
SYSTEM-OPTIONS menu. or if additional information “OK” to activate the optional
should be displayed. clean water valve for a
limited time.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 14
TEST
LOG
LOG LOG
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 15
Both alarm circuits can be set to an individual value between 2 to 15ppm (5ppm).
Alarm time delay circuit 1 can be set between 1 sec up to 9 min and alarm time delay
circuit 2 between 1 to 20 sec.
The time delay for both alarm circuits is works adjusted to 2 sec..
Do not change the time delay, because these signals are needed
Information
in the RWO OWS control for the control of the adsorber bypass.
All adjustments can be changed on site by using the buttons at the front panel. The
adjustment can only be done in the programming mode. To enter this mode, press
the tool button and select with “+” and “-“. During the programming mode the Bilge
Alarm Monitor OMD 24 continues in measurement and the yellow “Set Mode” LED is
on.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 16
6. Calibration
15ppm (5ppm) Bilge Alarms built according MEPC. 107(49) have to be protected
against access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically sealed,
so that only the manufacturer or his authorized persons, equipped with the related
tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the Bilge Alarm
Monitor OMD 24 is constructed in that way, that the zero check also confirms the
instrument drift within the specifications.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 17
7. Monitor operation
With 0,1m³ OWS capacity the whole water flows trough the Bilge Alarm Monitor. For
a OWS capacity over 0,1 m³ a part of the water of the oily water separator is led via a
bypass through the monitor. For this, a back-pressure orifice plate (oily water
separator pos. 11) is built into the main flow between the pump and the 3-way
recirculation valve (oily water separator pos. 23). The amount of the flow through the
monitor is, as a rule, already set up in the factory.
Fig. 6
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 18
8. Maintenance
8.1. Importens Information!
For cleaning of Glass Tube at 15ppm (5ppm) Bilge Alarms OMD-24.
NEVER DISASSEMBLE THE UNITS AS THIS MAY VOID THE CALIBRATION AND
THE CERTIFICATION!
In most cases of high reading with clean water the measuring cell has a problem with
internal coating of the glass tube. Just cleaning with brush and clean water will not
help in this case.
Please carry out the following instructions to make sure, that the glass tube is really
clean. Then the unit will show 0 to 2 ppm with clean water.
Check Measuring cell humidity readings and desiccator status. Desiccator status
must be OK and dew point should be considerably lower then sample temperature
and clean water temperature. If not, change desiccant container and allow new
desiccator to absorb the humidity inside the measuring cell.
Clean the glass tube by using the cleaning brush under assistance from some
cleaner.
In certain cases iron oxide can be deposited inside the glass tube (brownish surface
deposit on the glass tube), depending on environmental conditions on site. In this
case some citric acid or juice from a fresh lemon may help, if you fill it into the glass
tube and leave it at least over night before using the cleaning brush for removing the
last dirt from the glass tube. Also, in cases of calcareous deposits in the glass tube,
treatment with some mild acidic cleaner, citric acid, or vinegar may allow removal of
the deposits. Make sure, that the cleaning fluid will stay in the tube and is not
draining. Sometimes the cleaning with citric acid or vinegar has to be done 2 or 3
times for at least 12 hours, depending on the thickness of the coating.
Additional use of some slightly abrasive cleaning powder or tooth paste may also
assist in cleaning as a last resort. Please note that some powerful abrasives may
scratch the glass surface, permanently damaging the instrument.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 19
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 20
ESC
+
- OK
TEST SET
ON AL1 AL2 SYS
LOG
1 OMD-24
1 2 PE 3 4 PE 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21 22
Fig. 7
1: Memory Card (Art. No.: 51110EM012)
2: Terminal Cover
The Memory Card is located next to the terminals in the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the oldest
entry will be overwritten, so that a replacement is not necessary. Under normal use
the card should not be taken out, as this is linked with the specific system. The card
can be read in other OMD-24 units, but writing is only possible in the related system.
If no Memory Card is mounted or a card from another system is mounted, the unit will
be in alarm conditions.
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 21
10. Troubleshooting
10.1. Fault finding
The Bilge Alarm Monitor OMD 24 will indicate several malfunctions in the status line
of the display. Pressing the “OK” button will lead into an information window, similar
to the items listed in the table below.
Status Reading System-Alarm- Alarm- Reason Servicing
LED circuit 1,2
OK 0..49 Green / Normal Normal operation -
Blinking operation
OK EE Green / Alarm Sample reading is out Wait until oil content is
Blinking of range: within the range,
Oil content too high, clean sample tube
dirty sample tube
FW ! 0..49 / EE Green / Alarm Freshwater is enabled -
Blinking
Sample? EE Red / Steady Alarm Meter is not able to Check sample, clean
measure the sample: sample tube
no water in, oil content according Page 21
much too high, no light
transmission possible
Flow! 0..49 / EE Green / Alarm Flow Switch (Terminals Check sample flow
Blinking 15&16) open and/or and valve positions
Sample Valve Lever
out of operation position
Com? EE Red / Steady Alarm No communication Check connection
between computer unit between computer
and measuring cell unit and measuring
cell
Datalog? 0..49 / EE Red / Steady Alarm Data logging is not Insert the active
possible: no DECKMA memory card
memory card inserted
Data logging is not Insert the active
possible: a read only memory card
card has been inserted
Data logging is not Activate card or insert
possible: a new the active memory
DECKMA memory card card
has been inserted, but
has not been activated
Desicc 0..49 / EE Green / Normal Measuring Cell Check/Replace
Blinking operation humidity critically high Desiccator
(>30%RH)
Humid 0..49 / EE Green / Normal Sample temperature Check/Replace
Blinking operation below dew point. Desiccator
Instantaneous
condensation possible
Int.Err Red / Steady Alarm Internal error Restart the system
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 22
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 23
Note:
Accordingly to the rules of the MEPC.107(49) § 4.2.11. At the renewal of the IOPP
certificate the unit must be checked by the manufacturer or a person authorized by the
manufacturer. Alternative the unit can be replaced by a ready calibrated Bilge Alarm
Monitor. The special design of the OMD 24 permits that only the measuring cell must
be replaced, because this part is the only relevant part for the calibration. The
certificate with the date of the last calibration must be stored on board to be in the
position to present the certificate to the authorities.
12.4. Warranty
Our warranty terms are12 months after installation but maximal 18 months after
delivery ex works. The maker undertakes to remedy any defect resulting from faulty
materials of workmanship except wearing parts. The maker's obligation is limited to
the repairs or replacement of such defective parts by his own plant or one of his
authorized service stations. The purchaser shall bear the cost and risk of transport of
defective parts and repaired parts supplied in replacement of such defective parts.
ANY DISMANTLING OR BREAKING OF A SEAL WILL VOID THE WARRANTY!
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009
Bilge Alarm Monitor OMD 24 for SKIT S DEB / OPUS 0.1-10.0 2.Edition V301116002 Page 24
Internet
e-mail rwo@veoliawater.com
ho mepage www.r wo.de
When you will order spare parts or exchange Bilge Alarm
Monitors, please give us the serial number of the
“Oily Water Separator” of the “Bilge Alarm Monitor OMD 24”
and of the “Measuring Cell”
IMPORTANT! (see cover sheet of the operating instructions or the name
plate on the oily water separator and on the “Computer Unit”
and “Measuring Cell” of the Bilge Alarm Monitor OMD 24).
RWO GmbH • Marine Water Technology • Bremen • Germany Peter Gross, Issue: 03.11.2009