Techdata Index HG-merged-merged WITH APPROVALS - Pagenumber PDF

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DOOR SERVICE CENTER CO.

1
1. CERTIFICATES & PROJECT
APPROVALS

2. TECHNICAL DATA

3. CONSTRUCTION DETAILS

4. MATERIAL DATA
STEEL SHEET

DOOR 5. MATERIAL DATA


INFILL CORE

SERVICE 6. MATERIAL DATA


ANCHOR BOLT

CENTER CO. 7. FINISHES

2
1. CERTIFICATES
& PROJECT
APPROVALS

DOOR
SERVICE
CENTER CO.

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040108
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal doors intended to provide protection
to openings in 3 h, 2 h (where applicable), 1-1/2 h and 3/4 h
locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040109
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors for 3 h, 2 h (where
applicable), 1-1/2 h, and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040112
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal dutch fire doors intended for 3 h, 2 h
(where applicable), 1-1/2 h, and 3/4 h locations

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040113
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors intended for 3, 2 h (where
applicable), 1-1/2 and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040114
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors intended for 3, 2 h (where
applicable), 1-1/2 and 3/4 h masonry locations. Also meets
acceptance criteria of UBC43.2.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

13
CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040115
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors intended for 3, 2 h (where
applicable), 1-1/2 and 3/4 h locations having stainless steel
face sheets of honeycomb core.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040116
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Single swinging hollow metal fire doors intended for 2, 1-1/2
h and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040119
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging steel covered composite fire doors intended for 3,
2 h (where applicable), 1-1/2 and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040120
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Single swinging hollow metal fire doors intended for 1-1/2 h
and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

25
CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040121
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow-metal fire doors intended for 1-1/2 h and
3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040122
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors intended for 3, 2 h (where
applicable), 1-1/2 and 3/4 h (double egress (opposite
direction) multiple opening (1-1/2 h or less) or swinging
pairs (same direction)) when provided at the job site with
top and bottom vertical rod fire exit hardware.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040123
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Single Swinging hollow metal fire doors intended for 1-1/2 h
and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040126
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow metal fire doors intended for 3 h, 2 h
(where applicable), 1-1/2 h and 3/4 h masonry locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040127
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Pairs of swinging hollow metal fire door intended for 1-1/2 h
and 3/4 h locations, incorporating an electric strike in the
inactive leaf.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040128
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Swinging hollow-metal fire doors intended for 3 h, 2 h
(where applicable), 1-1/2 h and 3/4 h locations.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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CERTIFICATE OF COMPLIANCE
Certificate Number 20160614-R26310
Report Reference R26242-20040129
Issue Date 2016-JUNE-14

Issued to: DOOR SERVICE CENTER


MINA ABDULLAH INDUSTRIAL AREA
PWC - AREA MINA ABDULLAH, LOT 305/6 - 305/7 - 305/8
SAFAT KUWAIT

This is to certify that SWINGING-TYPE FIRE DOORS


representative samples of Twenty minute type full glass door, fire tested without hose
stream.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL10A - Tin-Clad Fire Doors


Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Certification Mark should be considered as being covered by UL's
Certification and Follow-Up Service.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 1

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2. TECHNICAL DATA &
METHOD STATEMENT

DOOR
SERVICE
CENTER CO.

40
TECHNICAL DATA
MANUFACTURER/INSTALLER DOOR SERVICE CENTER CO.KW
FIRE RATED HOLLOW STEEL DOOR
PRODUCT
NON-FIRE RATED STEEL DOOR

A. PRODUCT DESCRIPTION:
1. UP TO 240 MIN. FIRE RATED HOLLOW METAL STEEL DOOR AS PER
UL APPROVAL
2. UP TO 180 MIN. FIRE RATED HOLLOW METAL STEEL DOOR WITH HOSE
STREAM TEST AS PER UL 10C (UNDER WRITERS LABORATORY)

B. TECHNICAL SPECIFICATION:

1 DOOR MATERIAL DESCRIPTION:

a. Galvanized steel sheet of commercial Quality and stretcher leveled


as per ASTM A653/653M and free of pitting or other surface defects
confirming to project specifications.
b. Core - Mineral Fiber Wool/Rock Wool for Fire Door

2 DOOR SIZE:

Door Sizes Shall be as per Specification and Final Approved Shop drawings.

3 THICKNESS DETAILS:

Door Leaf Thickness 45mm


Hinge Reinforcement Thickness 5 mm
Frame Back Plate Thickness 3 mm
Top and Bottom Reinforcement
20 x 42 x 20 mm x 1.5 mm thick
Channel Size and Thickness
LEAF Lock Reinforcement Case
1.5 mm
Material Thickness
Other Hardware Reinforcement
3 mm
Material Thickness

41
Vertical and Horizontal Intermediate Steel
0.8 mm
Stiffener for Steel Door

STEEL DOOR FACE SHEET

INTERIOR DOORS
LEVEL 2 AND MODEL 2 1.2 MM THICK
LEVEL 3 AND MODEL 2 1.50 MM THICK

EXTERIOR DOORS
LEVEL 3 AND MODEL 2 1.50 MM THICK
LEVEL 4 AND MODEL 2 2.00 MM THICK

STEEL FRAMES

INTERIOR STEEL FRAMES


LEVEL 2 AND 3 1.5 MM
EXTERIOR STEEL FRAMES
LEVEL 3 2.0 MM THICK
LEVEL 4 2 MM THICK

4 DOOR FRAME PROFILE

Jamb Depth Varies Rebate Frame with Gasket


No. of Running Sides in frame 3 Nos.
Frame face width 40 mm
Frame Stop 16 mm
Frame Hinge/Strike Rebate 48 mm
Galvanized Expansion Anchor - 10 mm x 132 mm
Frame Anchoring Type
(General) ASTM A153/A 153M
No. of Anchors in Jamb As per specs.
Clearance (between the Leaf and rebate
3 mm
hinge side/Strike side)
Plaster Guards 0.4 mm
Door Silencers Silencers Provision according to Frame Sizes

42
5 LEAF PROFILE

Leaf Construction Seamless Construction

Leaf Thickness 45 mm

Leaf Infill Core Mineral Wool/Rock Wool 48 kg/M3

Internal Leaf Construction With Internal Z and Locking Stiffeners (0.8 mm)

Leaf Reinforcement Top and Bottom Reinforced Channel

Leaf Edges Beveled

Astragal Astragal only for Double Doors (40 mm wide)

Leaf Fixation With Hinges

Leaf Under Cut 8 mm/As requred

6 CORE MATERIAL

Mineral Wool/Rock Wool - 50 kg/m3 and 45 mm thick - fire rated Door

7 CONSTRUCTION
a. Door Leaf - Sand witch construction employing a core of Mineral/Rock Wool
which is filled in to void space that exist after the vertical stiffeners are attached
to the both leaf face sheets by spot or projection welding. The stiffeners which
are welded to the face sheets to provide them additional and structural support.
The outer two face sheets have a pan and lid design with lock seam, joined at their
Vertical longitudinal edges by continuously mechanically interlocked
construction, for which the visible seam is filled with fillers to achieve a seamless
construction. Additionally the top and bottom hollow portion of the door leaf is
reinforced with a continuously running horizontal channel that runs through
the complete width of the door leaf.

b. Frame: Frame shall have a single rebate construction, for which corner joints
of side jambs and head jambs shall have all contact edges welded ground
and close tight with trim faces mitered,continuously welded and beveled to
receive a smooth construction.

c. Both frames and leaves are reinforced, welded,drilled and tapped for the
hardware as per approved templates and samples.
d. Doors & Frames will have required tolerences.

8 Fire Rating:
As per Fire rating schedule and requirement from KFSD

43
9 Prime Finish :

Zinc Phosphate KPC Permaprime 101 Gray.

10 Standards and Certifications Involved:

Electro Galvanized Steel Sheet 1. ASTM A653/653M


Certification Obtained for the Fire rating of 1. Under Writers Laboratory Certificate
1. UL 10A, 10B, 10C
Standards Involed in the Certification of the
2. Kuwait Fire Service Directorate
Fire Rating of Door Set
3. NFPA 252
1. ANSI 250.8
2. SDI 100

Approved Standards Referred in fabricating 3. NFPA 80


Fire Doors 4. ANSI/ SDI A250.4
5. ANSI/ SDI A250.6
6. SDI 117

44
Installation

It has been presumed that all related civil works has been completed prior to
installation.
1 INSTALLATION OF STEEL DOOR FRAME

a. Confirm the MIR (Material Inspection Report) approved.


b. Confirm the site readiness – confirm inside and outside wall is in-line and
level, opening as per requirement once the plaster is done and checklist is
approved. If any changes found, it will be notified to main contractor for
further advice.
c. Once Site is ready for installation, Place frame in opening. Roughly check
frame for squareness and plumbness.
d. Using frame as a template, drill 10mm dia. hole in wall.
e. Insert Expansion Wall Anchor Bolts, Fischer (3pcs in each side countersunk
head size M10 x length varies as per wall).
f. Tighten the anchors continually checking square, alignment, twist and plumb
in the jamb as tightening progresses.
g. After complete installation of Door Frame a Checklist will be
submitted for approval to check frame ready for installation of leaf.

Figure 3 Figure 4
EXISTING MASONRY WALL FRAME EXPANSION
INSTALLATION BOLT
INSTALLATION

45
Installation Tolerances: Tolerances for hollow-metal frames:
a. Squareness: Plus, or minus 1.6 mm, measured at door rabbet on
a line 90 degrees from jamb perpendicular to frame head.
b. Alignment: Plus, or minus 1.6 mm, measured at jambs on a
horizontal line parallel to plane of wall.
c. Twist: Plus, or minus 1.6 mm, measured at opposite face corners
of jambs on parallel lines, and perpendicular to plane of wall.
d. Plumbness: Plus, or minus 1.6 mm, measured at jambs at floor.

2 INSTALLATION OF STEEL DOOR LEAF


a. Once the WIR approved, fit and adjust hollow-metal doors accurately in
frames, within clearances.
b. After complete installation of Door leaf WIR (checklist)will be submitted for
approval.
c. Grouting will be done according to specification requirement.
d. WIR (Checklist) will be submitted for final approval and Hardware
Installation.

Installation Tolerances: Tolerances for hollow-metal door leaf’s:


a. Jambs and Head: 3 mm plus or minus 1.6 mm.
b. Between Edges of Pairs of Doors: 3 mm plus or minus 1.6 mm.
c. Between Bottom of Door and Top of Threshold: Maximum 9.5 mm.
d. Between Bottom of Door and Top of Finish Floor (No Threshold):Maximum
19 mm.

3 INSTALLATION OF HARDWARE
a. Once the WIR is approved, Fixing of Lockset on the Door, Flush Bolt (Top
& Bottom of the door), Door Closer etc. as per approved Hardware Schedule.

46
3. CONSTRUCTION
DETAIL

DOOR
SERVICE
CENTER CO.

47
DOOR WIDTH DOOR WIDTH
NOTES:-
1. ALL DIMENSIONS ARE IN MILLIMETERS

150
150
AND LEVELS IN METERS.
STEEL FRAME STEEL FRAME 2. THIS DRAWING IS APPLICABLE ONLY FOR
MANUFACTURING DETAILS.

EQ
EQ
STEEL DOOR STEEL DOOR

FRAME DETAILS
1. FRAME - 1.5mm THK. G.I SHEET.
2. ANCHOR BACK PLATE - 3mm THK. MS PLATE.
HINGE HINGE

DOOR HEIGHT
DOOR HEIGHT
3. 'U' CHANNEL - 1.2mm THK. GI.

EQ
EQ
4. MORTAR GUARDS - 0.8mm THK. GI.
5. STRIKE COVER - 0.8mm THK. GI.

1020
1020
6. LOCK REINFORCEMENT - 3mm THK. MS PLATE.
4Nos ANCHOR/ 4Nos ANCHOR/
JAMB JAMB 7. HINGE REINFORCEMENT - 30 x 5mmTHK. MS PLATE.
FFL

300
FFL

300
10mm DOOR UNDER CUT

10mm DOOR UNDER CUT


DOOR LEAF DETAILS
1. FACE SHEET - 1.2mm THK. GI SHEET.

100
100
EQ EQ
2. 'Z' REINFORCEMENT - 0.8mm THK. GI.
SINGLE DOOR DOUBLE DOOR 3. HINGE REINFORCEMENT - 30 x 5mmTHK. MS PLATE.
SCALE 1:25 SCALE 1:25 4. LOCK REINFORCEMENT - 3mm THK. MS PLATE.
50 1.5mm THK. GLV. 5. HINGE COVER - 0.8mm THK. GI.
STEEL FRAME 6. INFILL MATERIAL - MINERAL WOOL 48Kg/ M 3 DENSITY.
7. TOP & BOTTOM CHANNEL - 1.5mm THK. GI.

"U" CHANNEL
102
150

MINERAL WOOL FILL TYPICAL 'Z' STIFFENERS, 1.2mm THK. GLV.


(DENSITY 48 KG/M ³) 0.8 mm THK. STEEL SHEET
48

45
EQ EQ EQ EQ EQ EQ
VARIES
35
BACK PLATE CONTRACTOR :-

TYPICAL SECTION FOR STEEL DOOR 3mm THK. M.S


SCALE 1:5
DRAWING TITLE :-
TYPICAL SECTION STEEL DOOR
FOR STEEL FRAME TYPICAL ELEVATION AND DETAILS
CONTRACT
ISSUED FOR: APPROVAL {REFER TO LIST IN TITLE BLOCK }
SCALE 1:2 DWG. No.

DATE SCALE DRAWN BY CHECKED BY APPROVED BY

14-07-2019 AS NOTED ENG. HUSSAIN --

TRADE SHOP DRAWING NO. REVISION

48
ARCHITECTURAL AR-TYP-SD-001 0
FINISH AS PER
SCHEDULE NOTES:-
Ø10 EXPANSION ANCHORS 1. ALL DIMENSIONS ARE IN MILLIMETERS
200
1.5mm THK. GLV. AND LEVELS IN METERS.
STEEL FRAME
10 50 2. THIS DRAWING IS APPLICABLE ONLY FOR
35 15 MANUFACTURING DETAILS

DOOR SILENCER FINISH AS PER


SCHEDULE
LINTEL BEAM
1.2mm THK. GLV. FRAME DETAILS
STEEL DOOR
1. FRAME - 1.5mm THK. G.I SHEET.
CONC. WALL / MINERAL WOOL INSULATION 2. ANCHOR BACK PLATE - 3mm THK. MS PLATE.

150

102
CMU WALL (DENSITY 48KG/M ³)
3. 'U' CHANNEL - 1.2mm THK. GI.

VARIES
10
4. MORTAR GUARDS - 0.8mm THK. GI.
DOOR SILENCER SEALANT WITH 5. STRIKE COVER - 0.8mm THK. GI.

48
45
35
BACKER ROD 6. LOCK REINFORCEMENT - 3mm THK. MS PLATE.

3
(BY OTHERS)
7. HINGE REINFORCEMENT - 30 x 5mmTHK. MS PLATE.
MORTAR GUARD

HINGE COVER
DOOR LEAF DETAILS
1.5mm THK. GLV. 1. FACE SHEET - 1.2mm THK. GI SHEET.
MINERAL WOOL INSULATION
HINGE STEEL FRAME 2. 'Z' REINFORCEMENT - 0.8mm THK. GI.
(DENSITY 48KG/M ³)
BACK PLATE 3. HINGE REINFORCEMENT - 30 x 5mmTHK. MS PLATE.
SHIMS AT FIXING 4. LOCK REINFORCEMENT - 3mm THK. MS PLATE.
LOCATIONS 5. HINGE COVER - 0.8mm THK. GI.
1.2mm THK. GLV.
SEALANT WITH 6. INFILL MATERIAL - MINERAL WOOL 48Kg/ M 3 DENSITY.
JAMB DETAIL STEEL DOOR
BACKER ROD
SCALE 1:2 (BY OTHERS) 7. TOP & BOTTOM CHANNEL - 1.5mm THK. GI.

45

48 102
CL OF DOOR
150 150

48 54 48

45
HEAD DETAIL
SCALE 1:2

1.5mm THK. GLV.


STEEL FRAME

1.2mm THK. GLV.


STEEL DOOR

MINERAL WOOL INSULATION


(DENSITY 48KG/M ³)

CONTRACTOR :-
FLOOR FINISH
AS PER FINISHING
SCHEDULE

DRAWING TITLE :-

STEEL DOOR

10mm DOOR UNDER CUT


TYPICAL HEAD / JAMB AND SILL DETAILS
CONTRACT
ISSUED FOR: APPROVAL {REFER TO LIST IN TITLE BLOCK }
DWG. No.

DATE SCALE DRAWN BY CHECKED BY APPROVED BY

SILL DETAIL 14-07-2019 AS NOTED ENG. HUSSAIN --

SCALE 1:2 TRADE SHOP DRAWING NO. REVISION

49
ARCHITECTURAL AR-TYP-SD-002 0
2 mm THK.
CLOSER REINF.
1.5MM THK. NOTES:-
CORNER REINF. 1.5 mm THK.
TOP CHANNEL
1. ALL DIMENSIONS ARE IN MILLIMETERS
MINERAL WOOL FILL AND LEVELS IN METERS.
SLOT FOR BETWEEN STIFFNER
CONTINUOUS (DENSITY 48 KG/M ³) 2. THIS DRAWING IS APPLICABLE ONLY FOR
WELDING
WELD INSIDE
MANUFACTURING DETAILS.

TYPICAL 'Z' STIFFENERS,


0.8 mm THK. @ 150 C/C

GRIND FACE AND GRIND FACE AND


SMOOTH FINISH SMOOTH FINISH

1.5MM THK.
CORNER REINF.

1.5MM THK. 1.5MM THK.


LOCK REINF.
STEEL FRAME STEEL FRAME AS REQUIRED

1.2mm THK. GLV.


STEEL DOOR SKIN

KNOCK DOWN FRAME TYP. CORNER ASSEMBLE NORMAL FRAME TYP. CORNER ASSEMBLE
FOR GYPSUM WALL SCALE - N.T.S. FOR CONC.R BLOCK WALL SCALE - N.T.S.

TYPICAL CONSTRUCTION DETAIL

TYP. CONSTRUCTION DETAILS


FOR STEEL DOORS SCALE - N.T.S.

5mm THK. MS PLATE

3mm THK. MS PLATE


REINF. FOR FLUSH BOLT
3mm THK. MS PLATE
REINF. FOR STRIKE PLATE

AS PER APPROVED HARD WARE

AS PER APPROVED HARD WARE


AS PER APPROVED HARD WARE

CONTRACTOR :-
5mm THK. MS PLATE
REINF. FOR HINGE

DRAWING TITLE :-

3mm THK. MS PLATE 3mm THK. MS PLATE


TYPICAL REINFORCEMENT DETAILS
REINF. FOR FLUSH BOLT REINF. FOR FLUSH BOLT FOR STEEL DOOR
CONTRACT
ISSUED FOR: APPROVAL {REFER TO LIST IN TITLE BLOCK }
DWG. No.

DATE SCALE DRAWN BY CHECKED BY APPROVED BY


TYP. REINF. DETAIL 14-07-2019 AS NOTED ENG. HUSSAIN --

TRADE SHOP DRAWING NO. REVISION


TYP. REINF. DETAIL TYP. REINF. DETAIL TYP. REINF. DETAIL

50
SCALE - N.T.S. SCALE - N.T.S. SCALE - N.T.S. ARCHITECTURAL AR-TYP-SD-003 0
FOR FLUSH BOLT FOR HINGE FOR STRIKE PLATE
NOTES:-
1. ALL DIMENSIONS ARE IN MILLIMETERS

45° MITRE JOINT CONTINUOUS AND LEVELS IN METERS.


WELD THRU ENTIRE
WIDTH OF FRAME 2. THIS DRAWING IS APPLICABLE ONLY FOR
WELD AND GRIND SMOOTH
MANUFACTURING DETAILS.

DOOR FRAME HEADER


EXPANSION BOLT IS
REQUIRED FOR WIDTH
OF 1.2 Mtr AND ABOVE

21X20X1.2mm U-CHANEL

M10 EXPANSION BOLT


COUNTER SUNK BOLT

40X3mm BACK PLATE

M10 EXPANSION BOLT


COUNTER SUNK BOLT

DOOR METAL FRAME


1.5mm THK.COLD
ROLLED STEEL SHEET

CONTRACTOR :-

DRAWING TITLE :-

TYPICAL EWA ANCHOR DETAIL


FOR STEEL DOOR
CONTRACT
ISSUED FOR: APPROVAL {REFER TO LIST IN TITLE BLOCK }
DWG. No.

DATE SCALE DRAWN BY CHECKED BY APPROVED BY

14-07-2019 AS NOTED ENG. HUSSAIN --

TRADE SHOP DRAWING NO. REVISION

51
ARCHITECTURAL AR-TYP-SD-004 0
4. MATERIAL DATA
STEEL SHEET

DOOR
SERVICE
CENTER CO.

52
53
54
5. MATERIAL DATA
INFILL CORE

DOOR
SERVICE
CENTER CO.

55
56
57
58
59
60
61
62
63
6. MATERIAL DATA
ANCHOR BOLT

DOOR
SERVICE
CENTER CO.

64
65
66
7. FINISHES

DOOR
SERVICE
CENTER CO.

67
68
69

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