MANUAL UV-5153 - Detronic

T-3000
Hi-Vac® SERIES
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

A DIVISION OF Hi-Vac® CORPORATION
Hi-Vac® OPERATION
Hi-Vac® Hi-Vac® Hi-Vac®
SERVICE
& PARTS
M A N U A L
Hi-Vac®

Hi-Vac Corporation Hi-Vac®
117 Industry Road
Marietta, Ohio 45750
Corporate: Tel: 740.374.2306 - Toll Free: 800.752.2400 - Fax: 740.374.5447
Web: www.hivac.com - E-mail: hivac@compuserve.com Hi-Vac®
®
Hi-Vac® T-3000/9SE
Hi-Vac®
SERIES
VACUUM LOADER
Hi-Vac® ®Hi-Vac®
ULTRA-VAC Hi-Vac® T-3000/9SE
MODEL NUMBER: Hi-Vac®
Hi-Vac®ULTRA-VAC
Hi-Vac®® SERIAL
Hi-Vac® Hi-Vac®
NUMBER Hi-Vac®
: UV-5153

ULTRA-VAC® OPERATIONS, PARTS, & SERVICE MANUAL
2
®
TABLE OF CONTENTS
Inspection of your new Ultra-Vac Unit 6 ®
Warranty information for your new Ultra-Vac® Unit 7

Message to new owner 8
SECTION 1: SAFETY PRECAUTIONS
Hi-Vac®
General precautions and warnings
Hi-Vac®
PLEASE READ!!! SAFETY FIRST!!! Hi-Vac® Hi-Vac® Hi-Vac® 11
SECTION 2: OPERATIONS
Hi-Vac® Hi-Vac®
Prestart procedures Hi-Vac® Hi-Vac® Hi-Vac®
Starup
Shutdown
DUMPING PROCEDURES
Hi-Vac®
automatic shutdowns Hi-Vac® Hi-Vac® Hi-Vac®
SECTION 3: MACHINE SPECIFICATIONS
Hi-Vac®BODY Hi-Vac®
POWERTRAIN
HYDRAULIC SYSTEM
VACUUM SYSTEM
Hi-Vac®
PNEUMATIC SYSTEM Hi-Vac® Hi-Vac® Hi-Vac®
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATIC
SPARE PARTS LIST
SECTION 4: MAINTENANCE
Filter bag REMOVAL & INSTALLATION
Hi-Vac®
Tensioning v-belt drives Hi-Vac® Hi-Vac® Hi-Vac®
Adjusting the Level probe
LUBRICATION INTERVALS
recommended lubricants
Hi-Vac® Hi-Vac®
lubrication maintenance record Hi-Vac® Hi-Vac® Hi-Vac®
DAILY CHECKS
WEEKLY CHECKS
Hi-Vac®
MONTHLY CHECKS
MAINTENANCE SCHEDULES & RECORD FORMS
RECOMMENDED SPARE PARTS LIST
bill of materials
3
®

SECTION 5: OPTIONS
Hi-Vac®
IF ANY Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
SECTION 6: ACCESSORIES
ACCESSORIES
Hi-Vac® Hi-Vac®7: MANUFACTURERS

SECTION Hi-Vac® Hi-Vac®
MANUALS Hi-Vac®
CUMMINS ENGINE MANUAL (ENGLISH & PORTUGUESE)
Hi-Vac®
HIBON TS56MV18 BLOWER MANUAL
DREXELBROOK LEVEL PROBE
PARKER LUBRICATOR
PARKER REGULATOR
Hi-Vac® GOYEN TIMERS Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
DWYER PRESSURE GAUGE
SPAN PRESSURE GAUGE
Hi-Vac®
GRESEN DIRECTIONAL CONTROL VALVE
GLOBAL (YELLOW JACKET) VIBRATORS
ASCO RED HAT VALVES
ASCO 8353 VALVES
Hi-Vac®
KUNKLE RELIEF VALVE Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
BARKSDALE PRESSURE SWITCH
ALLENAIRE SOLENOID VALVE
OMRON TIMERS Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
WATTS REGULATOR
MAC VALVES
MORSE CABLE
Hi-Vac®
MARSH GAUGES Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CANTRAK ENGINE MONITOR
TWIN DISC
STEMCO Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
CASSAPA

4
®

INSPECTION PROCEDURES
Hi-Vac®
All pieces received should be inspected for damage immediately upon receipt.
1. Damage can be most easily detected by looking for scrapes on the paint.
2. Inspect all sheet metal and structural steel for damage such as bends, kinks or breaks.
3. Hi-Vac® Hi-Vac®
Check all wiring Hi-Vac®
for abrasions, cuts, cracks, Hi-Vac®
etc. If any are found, repair or replace
before connecting to power source.
4. Check all conduit runs and fittings for defects.
Hi-Vac®
5. Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Check motor and vacuum pump for free rotation before starting under power for the first
time after installation.
6. Compare the packing list attached to each piece of each shipment.
Hi-Vac®
7. Hi-Vac®
Verify the number Hi-Vac®
of pieces and description Hi-Vac®
of each piece shown on the packing slip.
REPORT ANY DAMAGE, NO MATTER HOW SLIGHT, IMMEDIATELY TO:

Hi-Vac® Corporation Hi-Vac®
117 Industry Road
Marietta, OH 45750
Attention: Service Department
Phone: 740.374.2306 Hi-Vac®
Toll Free: 800.752.2400
Fax: 740.374.5447

5
®
WARRANTY
Hi-Vac ® CORPORATION WARRANTS TO THE ORIGINAL PURCHASER OF THE Ultra-Vac ® UNIT QUOTED HEREIN
Hi-Vac®
THAT THE Ultra-Vac ® UNIT SHALL BE FREE FROM DEFEC TS IN MATERIAL AND WORKMANSHIP UNDER
N O R MA L U S E A N D S E R V I C E . H i -Va c ® CO R P O R AT I O N D O E S N OT WA R R A N T CO M M E R C I A L I T E M S
MANUFAC TURED BY OTHERS SUCH AS DIESEL ENGINES, TRUCK CHASSIS, TIRES OR MOTORS. Hi-Vac ®
C O R P O R AT I O N ’ S O B L I G AT I O N U N D E R T H I S WA R R A N T Y S H A L L B E L I M I T E D T O T H E R E PA I R
O R E X C H A N G E O F A N Y PA R T O R PA R T S W H I C H M AY P R O V E D E F E C T I V E U N D E R N O R M A L
USE AND SERVICE WITHIN THE SHORTER PERIOD OF T WO (2) YEARS OR FOUR THOUSAND
( 4 , 0 0 0 ) W O R K H O U R S F R O M T H E D AT E O F D E L I V E R Y T O T H E O R I G I N A L P U R C H A S E R A N D

W H I C H H i - Va c ® CO R P O R AT I O N ’ S E X A M I N AT I O N S H A L L D I S C LO S E TO I T S S AT I S FA C T I O N TO B E
D E F E C T I V E . T H I S WA R R A N T Y R E Q U I R E S P U R C H A S E R T O O P E R AT E T H E U l t r a - V a c ® U N I T I N
S T R I C T CO M P L I A N C E W I T H T H E P R I N T E D I N S T R U C T I O N S A N D TO S E R V I C E T H E U l t r a -Va c ® U N I T
ACCORDING TO THE METHODS AND SCHEDULES CONTAINED IN THE Ultra-Vac ® UNIT’S MANUAL. EVIDENCE
OF PURCHASER’S SCHEDULED MAINTENANCE MUST BE REPORTED IN WRITING TO Hi-Vac ® CORPORATION

ON THE FORMS SUPPLIED TO PURCHASER IN THE Ultra-Vac ® MAINTENANCE MANUAL. SHOULD PURCHASER
BELIEVE A DEFECT HAS BEEN DISCOVERED, THE PURCHASER SHALL RETURN THE ALLEGED DEFECTIVE Hi-Vac®
PART TO Hi-Vac ® CORPORATION FOR EXAMINATION, F.O.B THE Hi-Vac ® PLANT, MARIET TA, OHIO. IN THE
EVENT PURCHASER DOES NOT SERVICE AND MAINTAIN THE Ultra-Vac ® UNIT ACCORDING TO THE Ultra-Vac ®
M A I N T E N A N C E M A N U A L , T H E WA R R A N T Y I S T O B E C O N S I D E R E D N U L L A N D V O I D A N D
Hi-Vac® CORPORATION’S OBLIGATION HEREUNDER SHALL BE DEEMED FULFILLED.
Hi-Vac®
T H I S W A R R A N T Y I S E X P R E S S LY I N L I E U O F A L L O T H E R W A R R A N T I E S E X P R E S S E D O R
I M P L I E D , I N C L U D I N G T H E W A R R A N T I E S O F M E R C H A N TA B I L I T Y A N D F I T N E S S F O R U S E
AND OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF Hi-Vac® CORPORATION.

LIMITS OF LIABILITY Hi-Vac®
Hi-Vac ® CORPORATION SHALL NOT BE LIABLE FOR AND PURCHASER ASSUMES RESPONSIBILITY FOR ALL
PERSONAL INJURY AND PROPERT Y DAMAGE RESULTING FROM THE HANDLING, POSSESSION OR USE
O F Y O U R U l t r a - V a c ® I N D U S T R I A L VA C U U M L O A D E R B Y T H E P U R C H A S E R . T H E L I A B I L I T Y
O F H i - Va c ® CO R P O R AT I O N A R I S I N G O U T O F T H E S U P P LY I N G O F YO U R U l t r a - Va c ® I N D U S T R I A L
VA C U U M LO A D E R , O R I T S U S E W H E T H E R O N WA R R A N T I E S O R C L A I M O F N E G L I G E N C E O R
OT H E R W I S E , S H A L L N OT I N A N Y C A S E E XC E E D T H E CO S T O F CO R R E C T I N G D E F E C T S I N YO U R
U l t ra -Va c ® I N D U S T R I A L VAC U U M LOA D E R A S H E R E I N P R O V I D E D. H i -Va c ® CO R P O R AT I O N S H A L L
NOT IN ANY E VENT BE LIABLE FOR ANY LABOR EXPENDED BY THE PURCHASER ON ANY
Hi-Vac®
PA R T O R PA R T S O R F O R A N Y S P E C I A L D I R E C T O R I N D I R E C T O R CO N S E Q U E N T I A L D A M A G E S .
NO MATERIAL MAY BE RETURNED WITHOUT FIRST GETTING APPROVAL FROM Hi-Vac® CORPORATION. ANY
GOODS RETURNED WITH SUCH APPROVAL MUST BE SENT BACK WITH ALL TRANSPORTATION CHARGES
PREPAID WITHIN 30 DAYS AFTER ISSUANCE OF APPROVAL. GOODS RE TURNED AND ACCEPTED IN
ACCORDANCE WITH THE ABOVE CONDITIONS WILL BE CREDITED ON THE BASIS OF THE
PRICES PAID AT TIME OF SHIPMENT.
Hi-Vac® Hi-Vac®

6
®
MESSAGE TO NEW OWNER

Congratulations on your purchase of a new Ultra-Vac® Vacuum
Loader. This manual is supplied for your convenience to Hi-Vac® Hi-Vac®
assist you in adequately maintaining, servicing and
operating your Ultra-Vac® Vacuum Loader.
Your Ultra-Vac® Vacuum Loader has been designed to give
Hi-Vac®
you many years of dependable, trouble free service, which can
be attained only through conscientious care by your personnel.
Therefore, cooperation, practice and skill on the part of all Hi-Vac®
personnel associated with your Ultra-Vac® is necessary to
maintain maximum productivity.
The material in this manual has been carefully and thoughtfully
Hi-Vac®
prepared to provide a simple and understandable guide. It should
be carefully read and thoroughly understood by all personnel
responsible for your Ultra-Vac® before engaging in both Hi-Vac®
operation and the maintenance of the system.
Hi-Vac® Hi-Vac®
The very best wishes from our entire organizationHi-Vac® Hi-Vac®
are extended to you with the assurance that you will
enjoy long and dependable service from this Ultra-Vac®.

7
®
Hi-Vac®
SAFETY Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac® Hi-Vac® PRECAUTIONSHi-Vac® Hi-Vac® Hi-Vac®

8
®
CAUTION
SOME DO’S AND DON’TS BEFORE GETTING STARTED WITH YOUR
NEW Ultra-Vac® SYSTEM.
Hi-Vac® Hi-Vac®
The safety of the operator Hi-Vac®
is of great importance Hi-Vac®
to us at Hi-Vac® Corporation. TheHi-Vac®
decals, shields,
guards and other protective features that are designed into the machine are there for your protection. A
high percentage of the accidents that occur are due to careless behavior or misuse of machinery. We ask
you to be a careful operator and to properly service your machine.
PROCEED WITH CAUTION
Before attempting to operate the machine, read carefully and understand all instructions
contained in the manual.

IT IS VERY IMPORTANT THAT YOU UNDERSTAND THE FOLLOWING SAFETY WARNINGS Hi-Vac®
IN FULL. INJURY OR DEATH TO PERSONNEL, AND/OR DAMAGE TO MACHINE CAN
RESULT.
Hi-Vac® *
Unit should only be operated by thoroughly trained personnel
* Do not put your face or any portion of head in front of the nozzle.
* Hearing protection must be worn by operator and those working near the
vacuum loader.
Hi-Vac®
*
Do not operate machinery without proper guards in place. Keep away from
moving objects
Hi-Vac®
* Hi-Vac®
Do not put your hand in front ofHi-Vac®
the intake nozzle Hi-Vac®
while in operation.
* Do not put your face or any portion of head in front of the nozzle.
* Do not vacuum any flammable liquid.
* Check that unit is properly stopped so unit will not tip or roll.
* Do not lubricate, adjust or repair the Ultra-Vac® unit unless engine is shut
down.
9
®

* NEVER raise body unless the tailgate is fully open.
Hi-Vac®
* Hi-Vac® Hi-Vac® Hi-Vac®
NEVER operate tailgate while body is in elevated position. Hi-Vac®
* NEVER move the Ultra-Vac® with the body in the raised position.
* Clear the area behind the Ultra-Vac® of all personnel before opening or
closing the tailgate.
Hi-Vac®
* Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Never inspect or work under the raised body without the safety body
prop in place.

* Hi-Vac® Hi-Vac®
NEVER inspect Hi-Vac®
or work under the Hi-Vac®
open tailgate without a tailgate prop in
place.
Hi-Vac® * Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Do not operate the Ultra-Vac unit while wearing loose clothing, watches
®
or rings.
* Periodically check for any loose bolts or set screws.

NOTE:
AS WITH ANY TYPE OF HEAVY DUTY EQUIPMENT, CAUTION
Hi-Vac® Hi-Vac®
MUST BE EXERCISED IN ITS PROPER USE. Hi-Vac® Hi-Vac® Hi-Vac®
WARNING:
FAILURE TO COMPLY WITH ANY OF THE ABOVE SAFETY
Hi-Vac® Hi-Vac®
INSTRUCTIONS OR THOSE THAT FOLLOW WITHIN THIS Hi-Vac® Hi-Vac®
MANUAL MAY RESULT IN SEVERE INJURY OR DEATH!
Hi-Vac® Hi-Vac®
PLEASE REMEMBER: Hi-Vac® Hi-Vac® Hi-Vac®
Safe operation begins with a safe operator. We ask you
to be that type of operator.

10
®
Hi-Vac® Hi-Vac® OPERATIONS Hi-Vac® Hi-Vac® Hi-Vac®

11
®
OPERATIONS

PRESTART PROCEDURES
Before prestarting your Ultra-vac® unit, be sure you have read and understood all
of the safety warnings and precautions located in the Machine Safety section.

1 Stop unit and be sure to set parking brake.

2
Visually inspect the unit so that there are no obstuctions which may cause
harm to machine or operating personnel.
3 Check oil level in Vacuum Pump and Engine.

4 Check coolant level in Engine
Hi-Vac®
5 Hi-Vac®
Check Hydraulic Hi-Vac®
oil level and add if necessary. Hi-Vac®
6 Check all Hydraulic hoses and fittings for leaks. Repair if necessary.
Hi-Vac®
7 Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
Check belts for proper tension. (Refer to belt tensioning in this manual)
8 Check that all doors are closed and locked and wet baghouse ball valves are
Hi-Vac® closed. Hi-Vac® Hi-Vac® Hi-Vac®
9 Attach vacuum loading hose.
Hi-Vac®
Hi-Vac®
You are now Hi-Vac®
ready to start your Ultra-Vac ® Hi-Vac®
unit. Hi-Vac®

1 OPERATIONS
Hi-Vac®
®
OPERATIONS
START-UP PROCEDURES
Blower Disengage Fault Reset
Push & Hold To Start
Blower Engage Plenum Select

Key

Before starting up your Ultra-Vac® unit, Be sure you have done all the pre-start Hi-Vac®
procedures located on the previous page.
1 At control panel, push the “Push And Hold To Start” button and turn
Hi-Vac®

key to start. After engine starts, release the “Push And Hold To Start”
Hi-Vac®
button. This overrides the Cantrak Safety switches, (Engine Oil Pressure &
Engine Water Temperature), and allows the engine to build oil pressure.
2
After engine is running, select which vacuum plenum to use. (i.e.. wet, dry
left, dry right, or both left and right).
Hi-Vac® 3 Hi-Vac® Hi-Vac®

Press the “Fault Hi-Vac®
Reset” button to clear Hi-Vac®
“Hopper Full” condition
happens every time you “power up” the panel.
alarm. This
4 Allow Engine to idle until air pressure is built up before engaging Vacuum
Hi-Vac® Pump. Hi-Vac® Hi-Vac® Hi-Vac®
WARNING: The Vacuum System will not begin operation until air
pressure is at least 60 psi.
Hi-Vac®
5
At engine idle speed, Push and hold the “Engage Blower” button for 5
Hi-Vac®
seconds to fully engage the PTO. This will allow the Vacuum Pump to
start. Be sure to only engage and disengage at idle speed only.

WARNING: Never engage Blower above 1,000 RPM’s.
6 After Vacuum Pump is engaged, turn the throttle control until you are at
Hi-Vac®
Hi-Vac®
desired speed. Hi-Vac® Hi-Vac® Hi-Vac®
Once the unit is at operating speed, you may begin loading material. Periodically check
gauges to ensure the unit is running properly.
The Ultra-Vac® has built-in shut downs. If a shut down occurs, immediately stop work
Hi-Vac®
and remedy the situation.

2 OPERATIONS
Hi-Vac® Hi-Vac®
®
OPERATIONS
Hi-Vac® SHUT DOWN PROCEDURES

Blower Disengage Fault Reset
Push & Hold To Start

Blower Engage Plenum Select

Before stopping unit, allow the Ultra-Vac® to run for a moment to let the lines clean out.
1 Turn throttle control down until you are at idle RPM’s.
Hi-Vac®
WARNING: NeverHi-Vac®
disengage Blower Hi-Vac®
above 1,000 RPM’s.Hi-Vac®
2 If time allows, let Vacuum Pump run at low RPM to cool down.
Hi-Vac® 3
Press the Blower Disengage button to stop Vacuum Pump.
4 Turn key to Off position.


3 OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® OPERATIONS Hi-Vac®
®
DUMPING PROCEDURES
BeforeHi-Vac®
dumping materialHi-Vac®
out of the collectorHi-Vac®
body, be sure thatHi-Vac®
there are no personnel
or obstuctions near the Ultra-Vac®. This could result in damage to machinery or
injury to personnel.
Dumping Dry Compartments: Hi-Vac® Hi-Vac®
1 At engine idle, turn Hydraulic Pump switch to ON. Only engage Hydrau
lic pump at Idle speed.
2 Pull the Gresen valve marked Lock/Unlock to
unlock tailgate prior to raising. Be sure that
Hi-Vac®

there are no personnel at the back of the Ultra-
Vac® unit.
Hi-Vac®
3 Pull the Gresen valve marked Tailgate Open/
Hi-Vac® Hi-Vac®
Close to open Hi-Vac®
the tailgate. Be sure that there Hi-Vac®
are no personnel at the back of the Ultra-Vac®
Gresen Valve
unit.
WARNING: Never open the tailgate without first unlocking. This will cause
damage to the equipment.
Hi-Vac®
4 Hi-Vac®
Pull the Gresen Hi-Vac®to fully raise
valve marked Raise/Lower Hi-Vac®
the collector body.
WARNING: Be sure that the Ultra-Vac® is on a level surface before

Hi-Vac®
Hi-Vac® Hi-Vac®
raising the collector body. Possible tipping may occur. Hi-Vac® Hi-Vac®
5 Push and hold the Vibrator button for approximately 3-5 seconds to loosen

any stuck material. Repeat as required to fully empty the collector body.

Inlet Screen

4 OPERATIONS
®
OPERATIONS
Hi-Vac® DUMPING PROCEDURES

Hi-Vac® (continued)
Hi-Vac® Hi-Vac®

6 After inspecting the Blower Inlet Screen, Lower the collector body, close the
tailgate, and then lock the tailgate locks.
WARNING: Never work under body or tailgate in the raised position
unless the appropriate props are in place. Never move the
Hi-Vac®

Ultra-Vac® with the collector body in the raised position.
Hi-Vac®
Dumping Wet Compartments
1 Hi-Vac® Hi-Vac®
With the collector Hi-Vac®
body lowered, open Hi-Vac®
the ball valves under the front of the
collector body, on both sides, and drain
the wet bag houses. Hi-Vac® Hi-Vac®
NOTE: Wet bag houses should be drained
after each use.
Ball Valve
2 The collector body must then be dumped
as described in steps 1-7.
NOTE: The collector body may also be
emptied through the Optional Tailgate
Hi-Vac®
Drain Valve Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
Hi-Vac®
After material Hi-Vac®
is unloaded, collector body Hi-Vac® Hi-Vac®
lowered, tailgate shut, and tailgate locked,
you may then turn hydraulic pump to OFF. Optional Tailgate Drain
Valve

5 OPERATIONS
®
OPERATIONS
AUTOMATIC SHUTDOWNS (MACHINE)
Hi-Vac® Hi-Vac®
There are two types of automatic Hi-Vac®
shutdowns Hi-Vac®
on the T3000; Machine shutdowns,
which are shutdowns directly related to the Unit, and Engine shutdowns. You will
have to correct the problem before restarting.
MACHINE SHUTDOWNS - The following conditions will cause the blower to be
automatically disengaged.

Hi-Vac®
1
Hi-Vac®
HOPPER FULL
Hi-Vac® Hi-Vac®
Caused by material filling up inside the collector body and activating the
Hi-Vac®
Level Probe. This is indicated by a light on the control panel. Simply
dump material out of the collector body and press the “Fault Reset” button.
You may then continue loading.
2 LOW AIR PRESSURE

If the Unit air pressure Hi-Vac®
drops below Hi-Vac®
60 PSI, the blower will disengage and
the “Low Air Pressure” light will turn on. Check all air lines for leaks and
correct if necessary. When air pressure builds back up to above 60 PSI,
push the “Fault Reset” button and restart the blower.Hi-Vac®
3 Optional “Low Blower Oil” and “High Blower Temperature”
Hi-Vac®
Two options you may have on your Ultra-Vac® Unit which will also cause
a blower shutdown. Correct the problem by filling with the recommended
oil or letting the blower cool down before resetting and restarting.
Low Air Pressure
Hi-Vac® Hi-Vac®HopperHi-Vac®
Full
Hi-Vac® Hi-Vac®
6 OPERATIONS
®
OPERATIONS

AUTOMATIC SHUTDOWNS (ENGINE)
Hi-Vac® Hi-Vac®
ENGINE SHUTDOWNS Hi-Vac®
- The following conditions willHi-Vac® Hi-Vac®
shut off the engine fuel
solenoid causing the engine to shut down.
Hi-Vac®
1 Hi-Vac®
Engine Oil Pressure Hi-Vac® Hi-Vac®
When the oil pressure in the engine
drops below a desired set point, the
Hi-Vac®
Hi-Vac® Hi-Vac®
engine will automatically shutdown. Hi-Vac® Hi-Vac®
This is designed in the switch and
should not be tampered with.
Changing the set points may cause Hi-Vac®
damage to engine. Check engine
immediately after the shut down
and correct.
Hi-Vac®
2 Hi-Vac®
Engine Temperature Hi-Vac® Hi-Vac®
When the engine coolant tempera
Hi-Vac®

Hi-Vac® Hi-Vac®
ture rises above a desired set point,
the engine will automatically shut
Hi-Vac® Hi-Vac®
down.

7 OPERATIONS
®
Hi-Vac®
MACHINE Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
SPECIFICATIONS
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®
Hi-Vac®

8 OPERATIONS
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® BODY
Hi-Vac®
®

1 2 4 6 7 8 9

17 3 5
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® 10
Hi-Vac® Hi-Vac® 16 15
Hi-Vac®
14 13
Hi-Vac®
12
11
ITEM PART # DESCRIPTION QTY

Hi-Vac® Hi-Vac®
1 U3201-0105Hi-Vac® Hi-Vac®QSB4.5Hi-Vac®
ENGINE, CUMMINS, 1
2 U4102-0595 ELECTRICAL CONTROL PANEL 1
3 U4201-0111 SILENCER, 10" IN/OUT VERTICAL 1
Hi-Vac®
4
Hi-Vac®
U1007-1820
Hi-Vac® Hi-Vac®
DOOR, ACCESS, 18" SQ. 2
5 U4203-0025 RAIN CAP, 10", ALUM 1
Hi-Vac®67 Hi-Vac®
U1007-5122
U1007-3312
Hi-Vac® Hi-Vac®
BOX ASSEMBLY, 9YD
DOOR, WET PLENUM
Hi-Vac®
1
2
8 U1007-3313 DOOR, DRY PLENUM 2
Hi-Vac®
9
Hi-Vac®
U1007-3534
Hi-Vac®
INLET PIPE, 6"
Hi-Vac® 1
10 U1007-3485 TAILGATE, 9YD 1
11 U1007-3438 DOOR, SIDE ACCESS (DRY) 2
Hi-Vac®12 Hi-Vac®
U1007-3438 Hi-Vac®
DOOR, SIDE ACCESS (WET) Hi-Vac® Hi-Vac®
2
13 U3904-0102 VALVE, HYD, 4-WAY GRESEN 1
14 U1007-5126 BELT GUARD 1
Hi-Vac®
15 Hi-Vac®
U3907-0034 Hi-Vac®
TANK, HYD, 10 GALLON Hi-Vac® 1
16 U1007-4068 BATTERY BOX 1
17 - CHASSIS 1
1 MACHINE SPECIFICATIONS
Hi-Vac®

®
Hi-Vac® Hi-Vac® Hi-Vac® 1 Hi-Vac® Hi-Vac®

3
2
4

5
Hi-Vac® Hi-Vac® 6
Hi-Vac® Hi-Vac® 7
5 8

10 9
Hi-Vac® Hi-Vac® Hi-Vac® 11

Hi-Vac®
Hi-Vac®
ITEM
Hi-Vac®
PART #
Hi-Vac® Hi-Vac®
DESCR IPTION
Hi-Vac®
QTY
1 U3903-0026 CYLINDER , HYD, (GATE LOCK ) 2
2 U4607-0222 PIN, CLEVIS, 3/4" X 4 1/2" LNG. 2
3 Hi-Vac®
08-0010 Hi-Vac®COTTER Hi-Vac® Hi-Vac®
PIN, 1/8" X 1 1/2" LNG . 8
4 U1007-1911 LOCK ING BLOCK 2
5 U4617-0002 GR EASE FITTING, 5/16" 4
Hi-Vac®
6 Hi-Vac®
U1007-3387 Hi-Vac®SIDEPLATHi-Vac®
E Hi-Vac®
4
7 21-1112 WASHER , 3/4" NOM. 8
8
9
Hi-Vac®
U1000-2102
U4401-0002
PIN, TAILGATE LATCH R ECEIVER
PIPE, SCH40, 3/4"
2
2
10 21-2408-16 SCR EW, SET, 1/2" -13 X 2" LNG 4
Hi-Vac®
11 Hi-Vac®
U4604-0013 Hi-Vac®
NUT, HEX, NYLOHi-Vac®
N LOCK Hi-Vac®
4
Hi-Vac®
®

1

2 Hi-Vac® Hi-Vac® 4
3
6
7
5

8
Hi-Vac®
ITEM PART # Hi-Vac®
DESCRIPTION Hi-Vac® Hi-Vac®
QTY
1 U3903-0026 CYLINDER, HYD (DOOR RAISE/LOWER) 2
2 U4607-0223 PIN, CLEVIS, 1" DIA. 2
Hi-Vac®
3
Hi-Vac®
21-1116
Hi-Vac®
WASHER, FLAT, 1" NOM.
Hi-Vac® Hi-Vac®
4
4 U4610-0003 COTTERPIN, STL, STD 4
Hi-Vac®
5 U4607-0224 Hi-Vac®
PIN, CLEVIS, 3/4"Hi-Vac®
X 3 3/4" LNG Hi-Vac®
2
6 08-0010 COTTER PIN, 1/8" X 1 1/2" LNG 4
7 21-1112 WASHER, FLAT, 3/4" NOM 4
Hi-Vac®
8 Hi-Vac®SHIM, TAILGATE
U1000-2080 Hi-Vac®PIVOT Hi-Vac® Hi-Vac® 6
Hi-Vac®
®
Hi-Vac® Hi-Vac® Hi-Vac® BODY
Hi-Vac®
Hi-Vac® Hi-Vac®
Hi-Vac®

3

Hi-Vac®
1 U1007-3362 Hi-Vac® Hi-Vac®
PROP, TAILGATE Hi-Vac®
1
2 U1007-3718 PROP, BODY (OPTIONAL) 1
3 U4631-0012 VALVE, BALL, 2" 2
(FOR DRAINING WET BAG AREA) Hi-Vac®
Hi-Vac®
®

2
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®1
ITEM PART Hi-Vac®

Hi-Vac® # DESCRIPTION
Hi-Vac®QTY Hi-Vac®
1 13-3524 BATTERY, 12VDC, 1790CCA 1
2 U1007-4077 BATTERY BRACKET 1
Hi-Vac®
®
Hi-Vac® Hi-Vac® POWERTRAIN
Hi-Vac® Hi-Vac®

Hi-Vac®

2
Hi-Vac® Hi-Vac® Hi-Vac® 3 Hi-Vac®

5
Hi-Vac®
6

7
Hi-Vac®
Hi-Vac®
DESCRIPTION Hi-Vac®
QTYHi-Vac®
1 U3201-0105 ENGINE, CUMMINS 1
2 U3311-0170 FUEL TANK 1
Hi-Vac®
3
U1009-0046 ENGINE SLIDE BASE 1
Hi-Vac®
4 U3311-0160 CAP, FUEL TANK PRESSURE 1
Hi-Vac®
5 N/A Hi-Vac® Hi-Vac® 1 Hi-Vac®
FUEL RETURN LINE
6 N/A FUEL PICK-UP 1
7 U8000-0175 SENDER, FUEL LEVEL 1
®
POWERTRAIN

1

2

3

6

Hi-Vac®
1
Hi-Vac® Hi-Vac®
U4107-5126 BELT GUARD
Hi-Vac® Hi-Vac®
1
2 U3403-0127 BLOWER BUSHING, E X 2.75 1
3 U3401-0113 BLOWER SHEAVE, 5V11.3 X 6-E 1
Hi-Vac®
4
Hi-Vac® Hi-Vac®
U3404-0152 BELT, 6R5V X 1250
Hi-Vac® 1
5 U3403-0024 PTO BUSHING, E X 2.50 X .63 SQ. KEY 1
Hi-Vac®
6 Hi-Vac®
06-0121 Hi-Vac®
PTO SHEAVE, 5V9.75 X 6-E Hi-Vac® Hi-Vac®
1
Hi-Vac® Hi-Vac® Hi-Vac® HYDRAULIC
Hi-Vac® SYSTEM
Hi-Vac®
®

1 2 3 4

6
5 7

Hi-Vac®
1 U3902-0080 Hi-Vac®
PUMP, HYD,Hi-Vac®
CASSAPA PLP20 Hi-Vac®
1
2 U3914-0030 FILTER CARTRIDGE, LE10 1
3 U3914-0021 FILTER HEAD 1
4 U3907-0034 TANK, HYD, 25 GAL. 1
Hi-Vac® 5 Hi-Vac®
U3904-0102 Hi-Vac® Hi-Vac®
VALVE, HYD, 4-WAY, GRESEN 1 Hi-Vac®
6 TAILGATE PUSH TO LOCK TAILGATE
LOCK LEVER PULL TO UNLOCK TAILGATE 1
Hi-Vac®
7 TAILGATE Hi-Vac®
RAISE/LOWER
Hi-Vac®
PUSH TO CLOSE TAILGATE
PULL TO OPEN TAILGATE
Hi-Vac®
LEVER 1
8 BODY PUSH TO LOWER BODY
Hi-Vac® Hi-Vac®
LEVER Hi-Vac®
PULL TO RAISE BODYHi-Vac®1 Hi-Vac®
ULTRA-VAC OPERATIONS, PARTS, & SERVICE MANUAL
®
Hi-Vac® Hi-Vac®
®
SYSTEM

1 2 3 4 5 5 3 4 6
Hi-Vac® Hi-Vac® 11
Hi-Vac®
12 13
Hi-Vac®

7 14
Hi-Vac® 9
15
10 16
Hi-Vac®
QTY
1 14-0501-9 FITTING, 12MP X 12MJ 1
2 14-0501-7 BUSHING REDUCER, 1" X 1¼" 1
Hi-Vac® 3 Hi-Vac®
135195 Hi-Vac®
FITTING, 16MP X 16MJ Hi-Vac® Hi-Vac®
2
4 14-0501-1 FITTING, 16MP X 16MJ 90 2
5 14-0501-3 BUSHING REDUCER, 1" X 1½" 2
6 14-0501-2 FITTING, 12MP X 12MJ 90 1
Hi-Vac®
7 U3908-0015
Hi-Vac® Hi-Vac®
GAUGE, HYD PRESS, 0-3000 PSI
Hi-Vac® 1
8 14-0501-11 FITTING, 10MB X 4FMP 1
9 14-0501-10 FITTING, 10MB X 12MJ 90 (PRESSURE) 1
Hi-Vac® 10 Hi-Vac®
14-0501-13 Hi-Vac®
FITTING, 8MB X 6MJ (LOCK) Hi-Vac® Hi-Vac®
1
11 14-0501-13 FITTING, 8MB X 6MJ (UNLOCK) 1
12 14-0501-13 FITTING, 8MB X 6MJ (TAILGATE OPEN) 1
Hi-Vac®
13 14-0501-12 Hi-Vac® Hi-Vac®
FITTING, 8MB X 8MJ (UP) Hi-Vac® 1
14 14-0501-10 FITTING, 10MB X 12MJ 90 (RETURN) 1
15 14-0501-13 FITTING, 8MB X 6MJ (TAILGATE CLOSE) 1
Hi-Vac® 16 Hi-Vac®
14-0501-12 Hi-Vac®
FITTING, 8MB X 8MJ (DOWN) Hi-Vac® Hi-Vac®
1
Hi-Vac® SYSTEM
Hi-Vac®
®

1 2 3 4
Hi-Vac® Hi-Vac® 5 Hi-Vac® Hi-Vac® Hi-Vac®

6
Hi-Vac® 7 Hi-Vac®
8 9 10 Hi-Vac®
11 Hi-Vac®
Hi-Vac®
1 Hi-Vac®
CYLINDER, 6 1/4", 96" STROKE Hi-Vac®
1
2 14-0501-15 12 FJX - 8MJ 90 1
3 14-0501-14 20MB - 12MJ 1
Hi-Vac®
4 Hi-Vac®
14-0501-16 Hi-Vac®
12FJX - 8MJ - 90 WITH O-RINGHi-Vac® 1
5 - AIR LINE, DIFFERENTIAL, DIRTY SIDE 1
6 - AIR LINE, DIFFERENTIAL, CLEAN SIDE 1
7 - AIR SUPPLY FOR PURGE PIPES 1
Hi-Vac® 8 Hi-Vac®
14-0501-17 Hi-Vac®
6MJ - 6MJ 90 Hi-Vac® Hi-Vac®
TAILGATE CLOSE 1
6MJ - 6MJ 90
Hi-Vac®
9 "
Hi-Vac® TAILGATE OPEN
6MJ - 6MJ 90 Hi-Vac® Hi-Vac® 1
10 " LOCK 1
6MJ - 6MJ 90
Hi-Vac®
11 Hi-Vac®
" Hi-Vac®
UNLOCK Hi-Vac® Hi-Vac®
1
ULTRA-VAC OPERATIONS, PARTS, & SERVICE MANUAL
®
Hi-Vac® SYSTEM
Hi-Vac®
®
4
3

5 Hi-Vac®
6

2
1 1
7
7

1
1
2
Hi-Vac® 8
1
2
1 Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

ITEM PART# DESCRIPTION QTY.
1 14-0501-19 FITTING, 8MP - 6MJ - 90 8
Hi-Vac®2 14-0501-20
Hi-Vac®FITTING,Hi-Vac®
6MJ - 6FJX - 6MJHi-Vac® Hi-Vac®
4
3 14-0501-18 FITTING, 6MJ - 6MJ (UNLOCK) 1
4 14-0501-18 FITTING, 6MJ - 6MJ (LOCK) 1
Hi-Vac®
5 14-0501-18 Hi-Vac® Hi-Vac®
FITTING, 6MJ - 6MJ (OPEN) Hi-Vac® 1
6 14-0501-18 FITTING, 6MJ - 6MJ (CLOSE) 1
7 U3903-0044 CYLINDER, HYD, 2" BORE, 14" STROKE 2
Hi-Vac®8 U3903-0026
Hi-Vac®CYLINDER, Hi-Vac®
HYD, 2" BORE,Hi-Vac®
5" STROKE Hi-Vac®
2
Hi-Vac® SYSTEM
Hi-Vac®
®
T3000 HYDRAULIC HOSE KIT

02-4599-KIT
Hi-Vac®
ITEM PART#
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac® QTY.
1 02-4599-1 TANK TO FILTER 1
2 02-4599-2 FILTER TO PUMP 1
Hi-Vac® Hi-Vac®
3 02-4599-3 Hi-Vac® Hi-Vac®
PRESSURE FROM PUMP TO VALVE Hi-Vac® 1
4 02-4599-4 RETURN FROM VALVE TO TANK 1
5 02-4599-5 DOOR LOCK 1
Hi-Vac®
6 02-4599-6 Hi-Vac®
DOOR UNLOCK Hi-Vac® Hi-Vac® 1
7 02-4599-7 OPEN DOOR 1
8 02-4599-8 CLOSE DOOR 1
Hi-Vac® 9 Hi-Vac®
02-4599-9 Hi-Vac® Hi-Vac®
LOCK, UNLOCK, CLOSE, OPEN, BOX, DRO Hi-Vac®
4
10 02-3160-10 DROP PLATE TO LOCK CYL. 1
11 02-3160-11 DROP PLATE TO UNLOCK CYL. 1
Hi-Vac®
12
13
02-3160-12
02-3160-13
Hi-Vac® Hi-Vac®
HOSE, HYD (DROP PLATE TO OPEN/
DROP PLATE TO LOCK CYL. JUMPER
Hi-Vac® 2
1
14 02-3160-14 DROP PLATE TO UNLOCK CYL. JUMP 1
15 02-3160-15 DROP PLATE TO CLOSE CYL. JUMPE 1
Hi-Vac® 16
Hi-Vac®
02-3160-16
Hi-Vac® Hi-Vac®
DROP PLATE TO OPEN CYL. JUMPER
Hi-Vac®
1
17 02-3160-17 GRESSEN VALVE TO HOIST DOWN 1
18 02-3160-18 GRESSEN VALVE TO HOIST UP 1
Hi-Vac®
19 02-3160-19 Hi-Vac® Hi-Vac®
BLOWER DRAIN HOSES Hi-Vac® 1
20 02-3160-20 BLOWER DRAIN HOSES 1
21 02-3160-21 ENGINE DRAIN HOSE 1
Hi-Vac®
®
VACUUM SYSTEM

10
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® 7 Hi-Vac®

1
8
7
Hi-Vac® Hi-Vac®
Hi-Vac®

5
Hi-Vac® Hi-Vac® Hi-Vac® 3 4 3 Hi-Vac® Hi-Vac®

Hi-Vac®
1 Hi-Vac®RAINCAPHi-Vac®
U4203-0025 FOR 10" TUBE Hi-Vac®1 Hi-Vac®
2 U4201-0111 SILENCER, 10" IN AND OUT 1
3 U7000-0243 Hi-Vac®
Hi-Vac® CLAMP, UNIVERSAL HOSE, 8" TO 12"Hi-Vac®
Hi-Vac® 2
4 U4707-0031 HOSE, 10 3/4 6"
5 U3502-0074 OUTLET, 10" TO 8", SUTOR 820 1
Hi-Vac®
6 Hi-Vac®STAND,Hi-Vac®
U1007-5129 BLOWER, SUTOR 820Hi-Vac®1 Hi-Vac®
7 18-0482 GASKET, FLANGE, 10", HI TEMP 2
Hi-Vac®
8 03-0415 Hi-Vac®
BLOWER, HIBONHi-Vac®
TS56MV18 Hi-Vac®
1
9 U1007-5128 BLOWER INLET SPOOL, HIBON 1
10 U3807-0030 GASKET, 10" STANDPIPE 1
Hi-Vac® Hi-Vac® Hi-Vac® VACUUM
Hi-Vac® SYSTEM
Hi-Vac®
®
1

2 3 4

5

6 2

7
Hi-Vac®

1 U3701-0060 FILTER BAG, WET 8
Hi-Vac®
2 Hi-Vac®CAGE, BAG
U3702-0021 Hi-Vac® Hi-Vac® Hi-Vac® 80
3 U4623-0005 CHAIN, PSSG LINK, #4/0, ZINC PLTD 12'
4 U3802-0035 GASKET, WET PLENUM DOOR 2
Hi-Vac®
5
Hi-Vac® Hi-Vac®
U3802-0036 GASKET, DRY PLENUM DOOR
Hi-Vac®
2
6 U3701-0049 FILTER BAG, DRY 64
Hi-Vac®
7 Hi-Vac®DIFFERENTIAL
20-0069 Hi-Vac® Hi-Vac®
FILTER TUBE ASSY Hi-Vac®
1
®
VACUUM SYSTEM

3
Hi-Vac® Hi-Vac® Hi-Vac®1

Hi-Vac® Hi-Vac®
2

4
Hi-Vac®- Hi-Vac®INLET ADAPTER,

Hi-Vac® Hi-Vac®
1 - COLLECTOR HEAD, 6" INLET 1
2 6" 1
3 27-0051 DREXELBROOK LEVEL PROBE 1
Hi-Vac®
4 Hi-Vac®
- Hi-Vac® Hi-Vac®
VALVE RELIEF, 3" NPT(15"HG) Hi-Vac®2
Hi-Vac® Hi-Vac® Hi-Vac® PNEUMATIC SYSTEM
Hi-Vac® Hi-Vac®
®
9 4
Hi-Vac® Hi-Vac® Hi-Vac®2

Hi-Vac®
5
Hi-Vac® Hi-Vac® 1 Hi-Vac® 6

Hi-Vac® Hi-Vac®
7

8

12
Hi-Vac® Hi-Vac®
3
13

14 Hi-Vac® Hi-Vac®
15

I TEM PART # DESCR I PTI ON QTY
Hi-Vac® 1
2
Hi-Vac®
N/A
U1003- 0013
Hi-Vac®
AIR COMPRESSOR
TANK ,AIR
Hi-Vac® Hi-Vac®
1
1
3 N/A MOISTURE EJECTOR,AUTOMATIC 1
4 N/A AIR SUPPLY FROM AIR COMPRESSOR 1
5 Hi-Vac® N/A Hi-Vac® Hi-Vac®
3/8" TEE Hi-Vac® 1
6 N/A AIR SUPPLY TO GOVERNOR 1
7 U4003- 0008 VALVE,BALL,1/2" 1

8 N/A AIR SUPPLY TO FILTER/REG 1
9 U4002- 0069 VALVE,PNEUMATIC CHECK 1
10 N/A AIR SUPPLY FROM GOVERNOR 1
11 N/A GOVERNOR 1
12
13
Hi-Vac® N/A
N/A
Hi-Vac® Hi-Vac®
SET SCREW,GOVERNOR
AIR LINE TO COMPRESSOR
Hi-Vac® 1
1
14 N/A AIR LINE TO TANK TEE 1
15 N/A AIR LINE TO MOISTURE EJECTOR 1

Hi-Vac® Hi-Vac® Hi-Vac® PNEUMATIC Hi-Vac®
Hi-Vac® SYSTEM
®
5 1 6 10 9 11

12

8

7 2 3 4 8

ITEM PART # DESCR IPTION QTY
Hi-Vac®
1
Hi-Vac®
U4007-0050
Hi-Vac® Hi-Vac®
FILTER , 3/8" NPT, WATTS
Hi-Vac®
1
2 15-0454 R EGULATOR , AIR , WATTS 1
3 15-0041 GAUGE 1
4 Hi-Vac®
U6100-0119 Hi-Vac®LUBRICHi-Vac®
ATOR , AIR , PAR K ER Hi-Vac® 1
5 N/A AIR SUPPLY LINE FR OM TANK 1
6 N/A AIR SUPPLY LINE TO 4 WAY TEE 1
Hi-Vac®
7 Hi-Vac®AIR SUHi-Vac®
N/A PPLY LINE FR OM VIBHi-Vac®
R ATOR SOLENOID Hi-Vac®
1
8 N/A AIR SUPPLY LINE TO PNEUMATIC VIBR ATOR 1
9
10
Hi-Vac®
15-0453
N/A
Hi-Vac® Hi-Vac®
VALVE, SOLENOID
1/2" 4 WAY TEE
Hi-Vac® 1
1
11 N/A AIR SUPPLY LINE TO PTO SOLENOID 1
Hi-Vac®
12
Hi-Vac® AIR SUHi-Vac®
N/A
Hi-Vac® Hi-Vac®
PPLY LINE TO PLENUM PUR GE SYSTEM 1
Hi-Vac® Hi-Vac® Hi-Vac® PNEUMATIC
Hi-Vac® SYSTEM
Hi-Vac®
®

2

Hi-Vac® Hi-Vac®
1

3
Hi-Vac® Hi-Vac®
Hi-Vac®
DESCRIPTION Hi-Vac® Hi-Vac® QTY
1 U0101-0177 CYLINDER, 2.5" BORE, 4" STROKE 1
2 U4003-0048 VALVE, SOLENOID 2
Hi-Vac® 3 Hi-Vac® Hi-Vac®
U5020-0533 VIBRATOR, PHEUMATIC Hi-Vac® Hi-Vac®
1
Hi-Vac® SYSTEM
Hi-Vac®
®
Hi-Vac® Hi-Vac®
1 Hi-Vac® Hi-Vac®

7 Hi-Vac® Hi-Vac®
5

4

Hi-Vac®
7
Hi-Vac®
6
Hi-Vac®
QTY
1 N/A WET PLENUM DOOR 2
2 N/A DRY PLENUM DOOR 2
Hi-Vac®
3 Hi-Vac®VALVE,Hi-Vac®
16-0295 SOLENOID, 12VDC Hi-Vac® Hi-Vac®12
4 U4002-0027 VALVE, DIAPHRAGM 12
5 U4005-0010 HOSE, AIR, 3/4" ID 35'
Hi-Vac®
6 220605
Hi-Vac® Hi-Vac®
CLAMP, WORMGEAR, 3/4"
Hi-Vac®
30
7 U4405-0001 FITTING, NYLON, 3/4"NPT X 3/4"HOSE 90 12
Hi-Vac®
8 Hi-Vac®FITTING,
U4405-0002 Hi-Vac®
NYLON, 3/4"NPTHi-Vac®
X 3/4" HOSE Hi-Vac®
16
Hi-Vac® SYSTEM
Hi-Vac®
®
Hi-Vac® Hi-Vac®
5
Hi-Vac® Hi-Vac®
3
1

6
4

2

7
8
Hi-Vac® Hi-Vac®
DESCRIPTION QTYHi-Vac® Hi-Vac®
1 U4002-0177 CYLINDER, AIR, 2.5" BORE, 4" STROKE 1
(DRY PLENUM, RIGHT SIDE)
Hi-Vac®
2 U4002-0177 Hi-Vac® Hi-Vac® Hi-Vac®
CYLINDER, AIR, 2.5" BORE, 4" STROKE 1
(WET PLENUM, RIGHT SIDE)
3 U4002-0177 CYLINDER, AIR, 2.5" BORE, 4" STROKE 1
Hi-Vac®
4
Hi-Vac®
U4002-0177
Hi-Vac®
(DRY PLENUM, LEFT SIDE)
Hi-Vac®
CYLINDER, AIR, 2.5" BORE, 4" STROKE
Hi-Vac®
(WET PLENUM, LEFT SIDE) 1
5 U1007-1987 BRACKET, WET/DRY CHANGE 4
Hi-Vac® Hi-Vac®
OVER CYLINDER Hi-Vac® Hi-Vac®
6 U1007-1986 SEAL PLATE, WET/DRY CHANGE OVER 4
7 U3807-0024 GASKET, WET/DRY CHANGE OVER 4
Hi-Vac® 8 Hi-Vac®
U4003-0092 Hi-Vac® Hi-Vac® Hi-Vac®
VALVE, SOLENOID, 4 WAY STACKING, 12VDC 1
Hi-Vac® Hi-Vac® Hi-Vac® ELECTRICAL SYSTEM
Hi-Vac® Hi-Vac®
®
6 3 2 1 8 4
5

7
9 10 11 12 13
Hi-Vac® ITEM Hi-Vac®

PART # Hi-Vac® Hi-Vac®
DESCR IPTION Hi-Vac® QTY
1 N/A ENGINE TACHOMETER 1
2 N/A ENGINE VOLT METER 1
3 Hi-Vac®
N/A Hi-Vac® Hi-Vac®
ENGINE OIL PR ESSUR E Hi-Vac® 1
4 U4008-0001 VACUUM GAUGE, 0-30" HG, SPAN 1
Hi-Vac®
5
6
Hi-Vac®
U4008-0002
N/A
GAUGE, DIFFER ENTIAL PR ESSUR E, 0-50" WC, DWYER
ENGINE TEMPER ATUR E
1
1
7 N/A GAUGE, ENGINE FUEL 1
8 Hi-Vac®
GAUGE, AIR PR ESSUR E, 0-200 PSI,Hi-Vac®
SPAN 1
INDICATOR LIGHT, LOW AIR PR ESSUR E
9 N/A 1
(NOT ENOUGH AIR PR ESSUR E TO OPER ATE MACHINE)
Hi-Vac®
10 Hi-Vac®
N/A Hi-Vac® Hi-Vac®
HOPPER FULL
(HOPPER IS FULL OF MATER IAL)
Hi-Vac®
1
WET
11 N/A 1
(WET PLENUM SELETED)
12
Hi-Vac®
N/A
Hi-Vac® Hi-Vac®
DRY R IGHT Hi-Vac® 1
(R IGHT SIDE DRY PLENUM SELECTED)
DRY LEFT
Hi-Vac® 13
Hi-Vac®
N/A
Hi-Vac® Hi-Vac®
(LEFT SIDE DRY PLENUM SELECTED) Hi-Vac®
1

Hi-Vac® Hi-Vac® Hi-Vac® ELECTRICAL Hi-Vac®
Hi-Vac® SYSTEM
®

1 5
6
3
2 7
Hi-Vac® Hi-Vac® 8

4

1 N/A BLOWER ENGAGE 1
Hi-Vac® 2 N/A
Hi-Vac® BLOWER DISENGAGE
Hi-Vac® Hi-Vac® 1
Hi-Vac®
3 N/A PUSH AND HOLD TO START 1
4 N/A IGNITION SWITCH 1
Hi-Vac®
5 N/A
Hi-Vac® Hi-Vac®
FAULT RESET RESETS FAULTS AND
Hi-Vac®
ALLOWS MACHINE TO OPERATE 1
6 N/A WET/DRY CHANGEOVER SWITCH
CHANGES FROM WET VACUUM Hi-Vac® Hi-Vac®
OR DRY RIGHT/LEFT 1
7 N/A VIBRATOR LOOSENS STUCK
Hi-Vac® Hi-Vac®
MATERIAL INSIDE HOPPER Hi-Vac® Hi-Vac®
1
8 U0101-0264 CABLE, ENGINE SPEED
SPEEDS UP OR SLOWS DOWN
Hi-Vac® Hi-Vac® ENGINE RPM Hi-Vac® Hi-Vac® 1 Hi-Vac®
Hi-Vac® Hi-Vac® Hi-Vac® ELECTRICAL
Hi-Vac® SYSTEM
Hi-Vac®
®
1 1 2

6

3
Hi-Vac®
5

4

ITEM PART # DESCR IPTION QTY
1
Hi-Vac®
U4109-0019-DI
Hi-Vac® Hi-Vac®
TIMER BOAR D Hi-Vac® 2
CONTROLS AIR PURGE SYSTE M
2 U4003-0105 PR ESSUR E SWITCH, 0-200 PSI, BAR K SDALE 1
Hi-Vac®
3 Hi-Vac®
27-0041 Hi-Vac® Hi-Vac®
DR EXELBR OOK LEVEL PR OBE CONTR OL Hi-Vac®
1
OMR ON TIMER
4 N/A 1
CONTROLS AIR CLUTCH F OR PTO
5
Hi-Vac®
N/A
Hi-Vac® Hi-Vac®
SOLENOID Hi-Vac® 1
SUPPLIE S POWE R TO PANE L
SWITCH, CIR CUIT BR EAK ER
6 N/A 1
PANE L POWE R
Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®PARTS LIST
Hi-Vac®
®
SPARE
QTY.
Hi-Vac®
PART #
Hi-Vac® Hi-Vac®
DESCRIPTION
Hi-Vac®
4 U3807-0050 SIDE ACCESS DOOR GASKETS
2 U3809-0077 NOSE ACCESS DOOR GASKETS
2 U3802-0035 WET PLENUM DOOR GASKETS

2 U3802-0036 DRY PLENUM DOOR GASKETS
Hi-Vac® 1
Hi-Vac®
U3801-0020
Hi-Vac® Hi-Vac®
TAILGATE GASKET
Hi-Vac®
4 U3807-0024 WET / DRY CHANGEOVER GASKET
1 Hi-Vac®
U3807-0030 Hi-Vac® Hi-Vac® Hi-Vac®
BLOWER STAND-PIPE GASKET
8 U3701-0060 WET FILTER BAGS
Hi-Vac®
32 Hi-Vac®
U3701-0049 Hi-Vac® DRY FILTER
Hi-Vac®
BAGS Hi-Vac®
1 20-0069 DIFFERENTIAL FILTER TUBE
10
Hi-Vac®
U3702-0021
FILTER BAG CAGES
1 07-0152 6R5VX1250 BELT

1 U3914-0030 HYDRAULIC FILTER CARTRIDGE
4 16-0295 AIR PULSE SOLENOID VALVES

4 U4002-0027 AIR PULSE DIAPHRAGM VALVES
Hi-Vac®
1
Hi-Vac®
U4109-0019-DI
Hi-Vac® Hi-Vac®
AIR PULSE TIMER BOARD
Hi-Vac®
®
Hi-Vac® Hi-Vac®
MAINTENANCE Hi-Vac® Hi-Vac® Hi-Vac®

®
MAINTENANCE
FILTER BAG REMOVAL
1 With Ultra-Vac® unit shut off and parking
brake on, carefully climb on top of the
Hi-Vac®

Hi-Vac® Hi-Vac®
collector body. Open all plenum doors to
Hi-Vac® Hi-Vac®
gain access to filters and cages.

2 Remove cages by carefully pulling up and out
of the filter bag. Be sure not to catch the bag
Hi-Vac®
Hi-Vac® Hi-Vac®
on the cages. The dry plenum will have Hi-Vac® Hi-Vac®
64 bags and cages and the wet side will have
16 bags cages.
3 On top of the filter bags, there is a snapband
sewn into the filter bag. Simply fold the snap
bands in half and push bags through the Hi-Vac®
tubesheet.
Hi-Vac® Hi-Vac®
NOTE: Do not pull filter bags up and out. This Hi-Vac® Hi-Vac®
will bring dirty material up into the clean side
of the vacuum system which can cause serious
Hi-Vac®
Hi-Vac® Hi-Vac®
damage to the blower. By pushing them Hi-Vac® Hi-Vac®
through the tubesheet you can keep all dirt in
the baghouse.
4 The bags can then be removed through the baghouse
access doors or the tailgate.

1 MAINTENANCE
Hi-Vac® Hi-Vac® Hi-Vac® MAINTENANCE
Hi-Vac® Hi-Vac®
®
Hi-Vac® FILTER BAG INSTALLATION

1 Be sure the baghouse, tubesheets and
Hi-Vac®
Hi-Vac®
plenum area is clean of debris. Hi-Vac® Hi-Vac® Hi-Vac®
2 Slide clean bags from top of unit, down into
the tubesheet holes.
3 When bag reaches the snapband, fold
the snapband in half and push down until the
Hi-Vac®
Hi-Vac® Hi-Vac®
tubesheet fits into the groove in the Hi-Vac® Hi-Vac®
snapband.
4 Unfold the snapband until it snaps back to

Hi-Vac®
round. Hi-Vac® Hi-Vac® Hi-Vac®
NOTE: Tubesheet must fit tight in the snap
band groove, or bags will not seal Hi-Vac®
properly causing serious damage
to vacuum pump.
5
Inspect cages to be sure they are straight, no
Hi-Vac®
broken wires, and free of burrs and sharp
edges that could tear the bags when
Hi-Vac®
installed. Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®
6 Slide the cages down from the top. Be sure to slide straight down to keep from

damaging the bags. The cages should slide tight against the tubesheet
completely covering the bag.

2 MAINTENANCE
®
MAINTENANCE
TENSIONING V-BELT DRIVES
Without exception, the most important factor in the successful operation of a V-belt drive is proper belt
tensioning. To achieve the long, trouble-free service associated with V-belt drives, belt tension must be
sufficient to overcome slipping under maximum peak load. This could be either at start or during the
work cycle. The amount of peak load will vary depending upon the character of the driven machine Hi-Vac®
or drive system. To increase total tension, merely increase the center distance. Before attempting to
tension any drive, it is imperative that the sheaves be properly installed and aligned. If a V-belt slips,
it is too loose. Add to the tension by increasing the center distance. Never apply belt dressing as this
Hi-Vac® Hi-Vac®
will damage the belt and cause early failure. Hi-Vac® Hi-Vac®
A. Step 1
Reduce the center distance so that the belts may be placed over the sheaves and in the
Hi-Vac®
grooves without forcing them over the sides of the grooves. Arrange the belts so that the
top and bottom spans have about the same sag. Apply tension to the belts by increasing
the center distance until the belts are snug.
B. Hi-Vac®
Step 2 Hi-Vac® Hi-Vac® Hi-Vac®
Operate the drive a few minutes to seat the belts in the sheave grooves. Observe the
operation of the drive under its highest load condition (usually starting). A slight bow
of the slack side of the drive indicates proper tension. If the slack side remains taut
during the peak load, the drive is too tight. Excessive bowing or slippage indicates
insufficient tension. If the belts squeal as the motor comes on or at some subsequent
peak load, they are not tight enough to deliver the torque demanded by the drive
machine. The drive should be stopped and the belts tightened.
C. Step 3
Check the tension on a new drive frequently during the first day by observing the slack
side span. After a few days of operation, the belts will seat themselves in the sheave
Hi-Vac®
grooves and it may become necessary to readjust so that the drive again shows a slight
bow in the back side.

3 MAINTENANCE
Hi-Vac® Hi-Vac®
®
MAINTENANCE
ADJUSTING THE LEVEL PROBE
Every standard Ultra-Vac® truck comes with a Drexelbrook
Level Probe. This probe is used for wet or dry applications.
The sensitivity of the probe will need to be adjusted according
to the material that is being conveyed.

The Drexelbrook Level Probe used on the UltraVac® Vacuum
units has a level detection range based on the sensitivity
setting.

The level probe sensitivity willHi-Vac® Hi-Vac®
need to be adjusted to get the
desired level of your particular material in the collector body.
Hi-Vac®
Drexelbrook Level Probe Hi-Vac® Hi-Vac® Hi-Vac®
Inside the Ultra-Vac® control panel is the Drexelbrook Electronic Unit
Drexelbrook electronic unit. This unit has a

hole in the front for set point adjustment, Hi-Vac® Hi-Vac® Adjustment Tool
a green LED indicator light, and a plastic

insulated adjustment tool. Adjustment Location
Hi-Vac® Hi-Vac® LED Hi-Vac® Hi-Vac®
To adjust the sensitivity, do the following:
1. Power must be on before you can set the level probe.
Hi-Vac®
2. Hi-Vac®
Open the control panel door toHi-Vac®
gain access to the Hi-Vac®
electronic unit.
3. Using the insulated tool provided, turn the setpoint adjustment

Hi-Vac®

Hi-Vac® Hi-Vac®
counterclockwise until the LED goes out.
Hi-Vac® Hi-Vac®
NOTE: Do not turn the adjustment past its mechanical stops. Damage to
the unit may occur.

4 MAINTENANCE
®
MAINTENANCE
Hi-Vac®ADJUSTING
Hi-Vac® THEHi-Vac® Hi-Vac®
LEVEL PROBE

Hi-Vac®
Turn the Hi-Vac®
4. Hi-Vac®
setpoint adjustment Hi-Vac®
clockwise until green LED light justHi-Vac®
comes on. At
this setpoint, the level probe is the most sensitive.
5. Rotate the adjustment back and forth about this point, observing the travel of
Hi-Vac® Hi-Vac®
the tool pointer between Hi-Vac®
relay on and off. The pointer Hi-Vac®
should travel less then
1/8 turn to operate the relay. Relay operation can be heard with an audible click
as the green LED light turns on and off.
6. With the green LED light on (relay energized), push the “Stop/Reset” or “Fault
Reset” button on door of Ultra-Vac® control panel. The red “Hopper Full”

Hi-Vac® Hi-Vac®
indicator light should turn off.
Hi-Vac® Hi-Vac®
7. Close the control panel door (manual disconnect on circuit breaker must be off ),
and turn the unit on to vacuum material and fill the collector body.
8. When the unit automatically shuts down and the “Hopper Full” light comes on,
check the level of material in the collector body.
9.
If the material level in the collector body is too low, turn the setpoint adjustment
one quarter turn clockwise.
Hi-Vac® Hi-Vac®
10. Repeat steps 7, 8, and 9 untilHi-Vac® Hi-Vac®
the desired material level is achieved.Hi-Vac®
11. If the material level in the collector body is too high, turn the setpoint adjustment
Hi-Vac® Hi-Vac®
1/4 turn counterclockwise. Hi-Vac® Hi-Vac®
12. This trial and error method must be used until the desired material level is
obtained.

5 MAINTENANCE
MAINTENANCE
®
LUBRICATION INTERVALS
1 Positive Displacement Vacuum Pump (blower)
Hi-Vac®

Drain oil reservoir and replace with new oil every 1000 hours of operation.
The oil drain is located under the blower.

Engine Hi-Vac®
Blower

Blower Hi-Vac®
2 Hydraulic System
Drain oil reservoir and replace with new oil every 1000 hours of operation.
Grease fittings on tailgate locks and pivot pins.

3 Engine
Hi-Vac®
Hi-Vac®
Follow the recommendationsHi-Vac® Hi-Vac®manualHi-Vac®
of the engine manufacturer’s located in the
back of this manual.
NOTE: Record maintenance performed on Lubrication Maintenance

Hi-Vac®

Record Form.
4 Vibrator Lubricator
Check oil level and add if necessary.
5
Hi-Vac®
Clutch PTO
Grease every 500 h

6 MAINTENANCE
®
MAINTENANCE
Hi-Vac®RECOMMENDED LUBRICANTS
1 Positive Displacement Vacuum Pump (Blowers)
A All positive displacement blowers furnished by Ultra-Vac® for use
on Ultra-Vac® units will be supplied with U.S.A. Grade SAE 40

non-detergent / non-foaming gear oil.
Hi-Vac®
2 Hydraulic System
Hi-Vac®
A Hi-Vac® Hi-Vac®
All hydraulic systems furnished forHi-Vac® Hi-Vac®
use on Ultra-Vac units
®
will be
supplied with Chevron ISO68 hydraulic oil.

B Hi-Vac® Tailgate
Hi-Vac® Hi-Vac®
locks and Pivot pins
No. 2 Bearing grease.
shall use a HighHi-Vac®
Grade, Lithium base,
3 Engine
Follow the recommendations of the motor manufacturers manual located in
the manufactures bulletins section.
4 Vibrator Lubricator
U.S.A. Grade SAE 20 non-detergent / non-foaming gear oil.

5 Clutch PTO
Hi-Vac®
High Grade, Hi-Vac®
Lithium base, No. 2Hi-Vac®
Bearing Grease Hi-Vac®

7 MAINTENANCE
®
MAINTENANCE
Hi-Vac®LUBRICATION
Hi-Vac®MAINTENANCE
Hi-Vac® Hi-Vac®
RECORD
OWNER
PLANT LOCATION
Hi-Vac®
BUILDING
Hi-Vac®
Ultra-Vac® SERIAL # UV-
Hi-Vac® Hi-Vac® MODELHi-Vac® Hi-Vac®
MAINTENANCE PERFORMED BY DATE:
Hi-Vac® Hi-Vac®
LUBR ICATION
Hi-Vac®
OIL DR AINED &
Hi-Vac® Hi-Vac®
OIL ADDED GR EASED
PER FOR MED CHANGED
VACUUM PUMP N/A

Hi-Vac®
HYDRAULIC
SYSTEM
Hi-Vac® Hi-Vac®
ENGINE Hi-Vac® Hi-Vac® Hi-Vac®
N/A
VIBRATOR N/A
LUBRICATOR
Hi-Vac®
CLUTCH PTO
Hi-Vac®
N/A
Hi-Vac®
N/A
Hi-Vac®

8 MAINTENANCE
®
MAINTENANCE
DAILY CHECKS ( before starting engine )
Perform the daily maintenance checks listed below and record on record sheet 1.
1
Hi-Vac® Hi-Vac®
Vacuum Pump Oil Level
Hi-Vac® Hi-Vac®
a Checking the vacuum pump oil level is critical and
Hi-Vac®
should be done frequently. Some vacuum pumps Hi-Vac®
have oil level sight gauges, and others have oil level
plugs. Refer to the vacuum pump’s maintenance

manual located in the manufactures bulletins
section to determine proper oil level requirements.
Hi-Vac®
If oil is needed, see “Recommended Lubricants” in
the “Maintenance” section. Oil Site
NOTE: Unit must be on level surface to get an
accurate level reading.
2
Hi-Vac® Hi-Vac®
Engine Oil & Coolant Levels
Hi-Vac® Hi-Vac®
a Remove Engine side cover to access the dipstick
and oil fill spout. Check engine oil when engine is Hi-Vac®
cool to get a more accurate reading. Record on
Daily Maintenance Schedule Record. Dipstick Oil Fill

Hi-Vac®
b
Hi-Vac® Hi-Vac®
When engine is cool, remove Radiator Cap
Hi-Vac®
and check Coolant level. Record on Daily
Maintenance Schedule Record.
CAUTION: Never Remove Radiator Cap when
engine is warm.
3 Hi-Vac®
Vibrator LubricatorHi-Vac® Hi-Vac® Hi-Vac®
a Check oil level in Vibrator Lubricator and record
Hi-Vac®

Hi-Vac® Hi-Vac®
on Daily Maintenance Schedule Record.
Hi-Vac® Hi-Vac®
4 Hydraulic Oil
a Check oil level on site glass on the side of the
Hydraulic tank and record on Daily Maintenance
Hi-Vac®

Hi-Vac®
Schedule Record.
9 MAINTENANCE
®
MAINTENANCE
DAILY CHECKS ( before starting engine )
Hi-Vac®
5
Hi-Vac® Hi-Vac®
Compressed Air Regulator Filter Bowl
Hi-Vac® Hi-Vac®
a Under control panel, drain water from
compressed air filter by unscrewing the valve
below the filter bowl. Record on Daily Hi-Vac®


6 Lubricating PTO release bearing
Hi-Vac® a Hi-Vac® Hi-Vac®

Apply one shot Hi-Vac® Hi-Vac®
of John Deere Multi-purpose
Lubricant or equivalent at PTO release bearing
grease fitting

Hi-Vac® Hi-Vac®
(A). Do not over lubricate.
Hi-Vac® Hi-Vac®

10 MAINTENANCE
®
MAINTENANCE
DAILY CHECKS ( engine running, clutch disengaged )
Hi-Vac®
7 Hi-Vac®
Compressed Hi-Vac®
Air Pressure Switch Hi-Vac® Hi-Vac®
a When the engine is started, watch the “Air Pressure Gauge” and
the “Low Air Pressure” light. The light will stay lit until the
gauge reaches 60 PSI. Record the air pressure at which the Hi-Vac®
“Low Air Pressure” light goes out, on the Daily Maintenance
Schedule Record.

Low Air Pressure
8
Hi-Vac®
Air Purge System
a When the engine is started, listen for the solenoids inside the plenum doors to exhaust
air. Watch the “Air Pressure Gauge” for a drop of about 10 PSI. This should happen
every 15 seconds for 8 times. Record on the Daily Maintenance Schedule Record.
9 Hi-Vac® Hi-Vac®
Compressed Air & Hydraulic Lines Hi-Vac® Hi-Vac®
a When the engine is started, inspect all air and hydraulic lines, fittings, and connections
Hi-Vac®
for leaks. Look on the ground under unit for drops or pools of oil and record on the
Daily Maintenance Schedule Record.

11 MAINTENANCE
®
MAINTENANCE
DAILY CHECKS
( engine running, clutch engaged ) (no hose attached to the machine inlet)

Perform the daily maintenance checks listed below, with engine
running at 2,000 rpm, and record on record sheet 1.
10 Filter Bag Pressure Differential

Hi-Vac®
A
With the inlet to your machine open, Check differential gauge.
Hi-Vac®
Reading should be between 1” and 7” of water (H2O). Record
the reading on the pressure differential gauge in inches H2O
Hi-Vac® (water). Hi-Vac® Hi-Vac® Hi-Vac®
1. If higher than 10 inches of water, a visual inspection Differential
should be made for excessive buildup of material on
Hi-Vac®

the filter bag surfaces or bridging of material between
bags. This can be done through the side access door.
Hi-Vac®
11 No Load Vacuum
A
With the inlet completely open and no hoses connected,
check vacuum gauge reading. This “no load” reading is an
important indicator of the condition of the unit. The “no
Hi-Vac®

load ”vacuum should be about 1 inch of mercury (Hg).
Record vacuum reading in (Hg).
Hi-Vac®
1. If “no load” vacuum reading is zero (0), Vacuum
a.
Inspect vacuum gauge plumbing for hose
rupture, loose fittings, or plugged lines.
Hi-Vac®

Hi-Vac®
b.
Check that the box is properly seated on the standpipe and that there
are no leaks.
2. If “no load” vacuum reading is higher,
a.
Check for obstruction in the false
Hi-Vac®
walls by opening the top access doors.
Hi-Vac® Hi-Vac®
12 Dust Discharge Hi-Vac® Hi-Vac® Hi-Vac®
A Inspect the silencer for visible dust in the air stream.

Hi-Vac® Hi-Vac®
NOTE: Shut the unit off immediately if dust is present.
Any dust discharge should be corrected immediately
Hi-Vac® Hi-Vac®
to protect the vacuum pump.
Hi-Vac®
12 MAINTENANCE
®
MAINTENANCE
DAILY CHECKS
Hi-Vac®
( engine running,Hi-Vac®
clutch engaged ) (Hi-Vac® Hi-Vac®
no hose attached to the machine inlet)
Perform the daily maintenance checks listed below, with engine
running at 2,000 rpm, and record on record sheet 1.

B If dust is present, disengage the vacuum pump and shut down

the engine. Check filter bags for rupture or leaks by removing
the top access doors and looking for any signs of dust on top of
Hi-Vac®
the filter bags or under the inside of the top access door.

13 Mechanical Vacuum Relief Valve (with machine
Hi-Vac®
running)
A Hi-Vac® Hi-Vac®
Check vacuum Hi-Vac®
relief valve for proper operation. With Hi-Vac®
the machine running in a “no load” condition, slowly block off hose inlet until 14” of
mercury (at sea level) is indicated on the vacuum gauge. Relief valve should
remain closed. Continue to block off powerhead inlet while watching vacuum gauge.
Relief valve should open at 15” of mercury (at sea level) +/- 1/2 inch. Record where
valve opens in inches of Hg.
WARNING: Do not check relief valve with hand!

NOTE: You will hear the in rush of air when the valve opens.
NOTE: Under no circumstances should the Ultra-Vac® be used with a valve that opens higher
Hi-Vac® Hi-Vac®
than 15” of mercury. Hi-Vac® Hi-Vac® Hi-Vac®

13 MAINTENANCE
®
MAINTENANCE
WEEKLY CHECKS ( before starting engine)
Hi-Vac® Hi-Vac®
(should be performed weekly orHi-Vac® Hi-Vac®
every 40 hours of operation)
Perform the weekly maintenance checks listed below and record on record sheet 2.
Hi-Vac®
1 Hi-Vac®
Belt Tension Hi-Vac® Hi-Vac® Hi-Vac®
Disconnect battery cables and remove belt guard
and check tension per “Tensioning V-belt Drives”
in the maintenance section. Record on Weekly Hi-Vac®
2 Subframe U-Bolts
Check U-Bolts holding the vacuum unit to the truck
chassis and record on Weekly Maintenance Schedule
Record.
3
Hi-Vac®
Electric Cable
Visually inspect all electrical conduit, cables, and
connections for signs of abrasions or breaks.
4 Lubricating PTO Clutch Shaft Bearings
Apply one or two shots of John Deere Multi-purpose

Hi-Vac® Hi-Vac®
Lubricant or equivalent at clutch drive shaftHi-Vac®
bearing fitting Hi-Vac®
(B) and pilot bearing fittings (D). DO NOT over lubricate to
avoid getting oil on clutch facings.

A. Release Bearing Grease Fitting
B. Drive Shaft Bearing Fitting
Hi-Vac® Hi-Vac®
C. Hi-Vac®
Lever Cross Shaft Fittings Hi-Vac®
D. Pilot Bearing Fitting

14 MAINTENANCE
®
MAINTENANCE
WEEKLY CHECKS ( before
Hi-Vac®(should Hi-Vac® Hi-Vac® Hi-Vac®
starting engine)
be performed weekly or every 40 hours of operation)
Hi-Vac®
5
Hi-Vac®
Level Probe
Check level probe for operation by touching the probe. Control
panel must be on with the blower OFF. The “Hopper Full” light will
turn “on” on control panel. If adjustment is necessary, refer to the
“Adjusting the Sensitivity Of the Level Probe” section located in this
manual. Record on the Weekly Maintenance Schedule Record.
Hi-Vac®
6 Hi-Vac®
Compressed Hi-Vac®
Air lines and Vacuum Leaks Hi-Vac® Hi-Vac®
Inspect all compressed air lines, fittings, and connections for
possible leaks. Check the openings for possible damage to gaskets.

With machine running, listen for audible leaks around doors, hose
Hi-Vac®
connections, flanges, etc., and repair as required. Record on Weekly

Drexelbrook Level Probe

15 MAINTENANCE
MAINTENANCE
®
WEEKLY CHECKS ( before starting engine)

(should be performed weekly or every 40 hours of operation)
1 Vacuum Pump Lobe Wear

Check the vacuum pump standpipe screen for visible dust by raising the collector body. If
dust is present remove the vacuum pump standpipe and remove the bolts around the
standpipe, located on top of blower. Look for visible signs of wear on the tips of the vacuum
Hi-Vac®
pump lobes. Hi-Vac® Hi-Vac® Hi-Vac®
Hi-Vac®
WARNING: Be sureHi-Vac® Hi-Vac®
to put safety prop in place before removingHi-Vac®
the standpipe.
2 Centrifugal Separator (deflector box)
Hi-Vac®
Hi-Vac®
Open tailgate Hi-Vac®
and inspect centrifugal separator ring onHi-Vac® Hi-Vac®
ceiling of box inside your Ultra-Vac ®
Unit. Repair or replace before it is worn through.

16 MAINTENANCE
®
MAINTENANCE
WEEKLY
Hi-Vac®(should Hi-Vac®CHECKS ( before
Hi-Vac® Hi-Vac®
starting engine)
be performed weekly or every 40 hours of operation)

3 Checking PTO (Power Take-Off ) Clutch Adjustment
CAUTION: Never attempt to service the PTO while it is in operation. Loose clothing
could get caught in moving parts; keep clothing tight against body. Use
extreme care when working around PTO.
1 Measure clutch engagement force at handle grip using a spring scale. The
engagement force should be 88-117#.

IMPORTANT: Improper adjustments of the PTO clutch may shorten clutch life. Hi-Vac®
Make sure adjustments are made properly.
2 If adjustments are needed, disengage clutch and stop engine.

3 Remove the instruction cover plate and turn the clutch until the adjusting lock pin
can be reached.
4 Hi-Vac®
Disengage theHi-Vac®
adjusting lock pin andHi-Vac®
insert a cotterpin or Hi-Vac®
nail into the small hole
provided in the adjusting lock pin to hold it in the disengaged position.
5 Turn the adjusting yoke clockwise to tighten the clutch.

Hi-Vac®
6 The clutch should be tightened until 88 to 117 lb. ft. torque is required on the
operating shaft to engage the clutch.

7 Hi-Vac® Hi-Vac®
Tighten the adjusting yoke until the Hi-Vac®
operating shaft torqueHi-Vac®
is within range of
88-11 7 lb. ft.
8 Remove the cotterpin or nail that is keeping the adjusting lock pin disengaged and
engage the lock pin. Reinstall the cover plate. Hi-Vac® Hi-Vac®
NOTE: SEE TWIN DISC VENDOR MANUAL FOR ADDITIONAL INFORMATION.

17 MAINTENANCE
®
MAINTENANCE
MONTHLY CHECKS
(continued)
Hi-Vac®
Perform the monthly maintenance checks listed below and record on record sheet 3.

4 Lubricating PTO Clutch Internal Levers and Linkage
Hi-Vac®

CAUTION:
Never attempt to service the PTO while it is in operation. Loose clothing
could get caught in moving parts; keep clothing tight against body. Use
extreme care when working around PTO.

a Hi-Vac®
Remove the PTOHi-Vac®
housing cover and Hi-Vac® Hi-Vac®
apply one shot of Multi-purpose
equivalent to the pivot points (A) of each
Lubricant or
clutch linkage.
Hi-Vac®

b Hi-Vac® Hi-Vac®
Apply one shot of Multi-purpose Lubricant or
equivalent to the two PTO release lever shaft
Hi-Vac® Hi-Vac®
fittings (B).

18 MAINTENANCE
®

19 MAINTENANCE
®

20 MAINTENANCE
®

21 MAINTENANCE
®

22 MAINTENANCE
®

23 MAINTENANCE
®

24 MAINTENANCE
®
Hi-Vac® OPTIONS

25 MAINTENANCE
®
Hi-Vac® Hi-Vac® ACCESSORIES


26 MAINTENANCE
®
MANUFACTURER’S
Hi-Vac®
MANUALS Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

27 MAINTENANCE

MANUAL UV-5153 - Detronic

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T-3000

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Warranty information for your new Ultra-Vac® Unit 7

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

Hi-Vac® Hi-Vac®7: MANUFACTURERS

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Hi-Vac® Hi-Vac® Hi-Vac®

REPORT ANY DAMAGE, NO MATTER HOW SLIGHT, IMMEDIATELY TO:

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Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

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Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

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MESSAGE TO NEW OWNER

Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

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* Periodically check for any loose bolts or set screws.

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Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac® Hi-Vac®

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