+ Won World Bank teoder for bower randoms + Compieted test tender fot Zupplr ot New Transom + 80.9001 Cetifcanon Stated a: a partersip fm wth Repaiing ot TansUTTANM POWER AND DISTRIBUTION TRANSFORMERS UTTAM (BHARAT) ELECTRICALS PVT. LTD. isa professionally managed 1SO 9001:2015 Certified Company located inJaipur (india) The company manufacturers Power and Distribution transformers upto 15000 KVA, 33 KV class, Single as well as Three Phase, having an annual turnever of around Rs. 100 crores (USD 17 milior). The company has an installed capacity of 1200MVA per annuminits manufacturing units spread over an area of 21000sam. OURSTRENGTH: UTTAM has manufactured over 2,05,000 transformers (in nos) and 13 milion (in KVA) since its inception in 1983. The secret of success of UTTAM transformers liesin maintaining high standards of quality, prompt aftersales service and quick romedial action on the basis of feodback from the field, A large percentage of our orders are booked on the basis of, recommendations given by our existing customers. Transparency, accountability and social responsibility are integral parts of ourbusiness philosophy, WHAT WEDO: + Manufacture PowerTransformers + Manufacture Three Phase Distribution Transformers (IS1/ BEE STARLABEL Transformers) + Inverter Duty Transformer for Wind & Solar application, + Manufacture Special Transformers (such as)~ Furnace, Dual Ratio, Auto, Isolation, Hermetically Sealed. ete + Manufacture Single Phase Transformers +The group has joined an NGO ‘Jagrat’ under its Corporate Social Responsibility scheme. The NGO adopts slum area {and takes upon them the responsibilty to help theunderprivilegedlive a better life byproving them education. | 2007 2017 ©: ©) 2003 Stet weds” 9 eae es aus Casein * Group Capel I2COHVA /25000 Nos, pa ststed Inverter Buty 1 fo compete Ss range coveredMANUFACTURING PROCESS WINDING ‘The windings are manufactured in house using various kinds of Pneumatic, automatic and sem automatic winding machines. They are designed to optimize Thermal, Mechanical and Electrical stresses depending upon the current & voltage requirements, They can be of (@) Spiral Type. (b) Cross-Over Type, (c) Helical Type, (d) Continuous Disc Type. The coils are made from Paper Covered cor Synthetic Enameled copper or aluminum conductors of EC Grade, CORE ASSEMBLY ‘The transformers are built with fully annealed, Cold Rolled Grain Oriented Laminations (CRGO), Fully mitred designs and Step-Lap Construction are used to insure low losses/ low magnetic current and low noise levels. We have Australian Make computer guided automatic core cutting machinery for making wound core. We also make energy efficient transformersusing Amorphous Metal Core,The wound coils are assembled with the core as per design and drawings. Stringent quality checks are conducted ‘at all stages and quality records are maintained before making the final connections to tapping switch/ OLTC, Fatio test and other preliminary tests ‘are conducted to ensure the accuracy ‘of all electrical parameters. DRYING OF CORE COIL ASSE The fully assembled CCA withall connections made is thoroughly checked and then dehydrated in PID/thermostatically controlled oven at S0°C. At the end of the drying cycle, the core coll assembly is further tightened to take care of tho shrinkage,The fabricated tank e checked an subject to thorough cleaning and removal ofr The inside walls are painted with two coats of oil and heat resistant paint while outer surface is painted with ‘epoxy based zine chromate primer and two coats of epoxy based anti-corrosive paint or as per customer's requirement. The paint mist produced by paint spray operation is carried downwards by suction effect created by partial ‘vacuum thus reducing health and explosion hazards sted for leakage before daring for shot b ing and painting. Ea st scale & grease by shotblasting before being painted. ro ne roc (cuca a Aa Ca myTRANSFORMER OIL FILTRATION Transformer oll goes through 2 process of heating and vacuum cycles to remove the moisture content. Degassing of Oil is ale done to remave the dissolved gas before the citi filed tothe tanks, TANKING Fully dried core coil assembly is lowered inside suitably designed & fabricated mild steel tanks, Fresh filtered superior ‘quality vansformer olisfiled to tne ta nd The connections to LV &LHV terminals are madeas per design Sedrawi allrelevant fittings areattached/mounted before the transformer issent fer testing TESTING Each transformer is subjected to all the routine tests as recommended by IS : 2026, IS + 1280 (Part-1) 2014 and (EC 60076 (if required). On specific agreement, transformers can also be subjected to certain type tests/ special purpose tests such as Tan Delta & Capacitance Measurement Test, Noise Level Test, Zero Phase Sequence Test, Polarization index Test etc. Purchaser may depute his representative to witness these testsPOWER TRANSFORMERSPOWER TRANSFORMERS ALUTTAM we manufacture Three Phase Power Transformers Stack Core Type~ Copper wound, outdocr/ indoor type Step Down/ Step Up Transformers, connection options of Delta & Star Type as per Vector group ref. Dynl/Ynd11 etc, with rating range of 1000 kVA to 15000 kVA UTTAM make power transformers have been Installed at coal fields, power projects, housing projects, national level business houses, an¢ individual manufacturing units FEATURES: + Availablein Stack core Modern manufacturing techniques ensuring quality of product Robust build designed to withstand electric impulses, thermal and dynamic stress = Designs through Computer Aided Design (CAD) Software System + Trouble free performance + Customized design and specification demands + After sales maintenance and spare parts services GENERAL SPECIFICATIONS Ratings Three Phase CRGO - Upto 25000 kVa Applicable Standards 15, EC, ANSI, JIS, DIN, BS Ete Cooling ONAN, ONAF Insulating Fluid ‘Mineral Oil to specification Frequency 50 Hz, 60 Hz Primary voltage Upto 33000 V Secondary Voltage 22000, 11000 , 6600, 3300 V (Other Voltages as required) Winding material Copper Taping range Off cuit and On load tap changers as per customer specificationINVERTER/CONVERTER DUTY TRANSFORMERS FOR SOLAR/ WIND/ FURNACE APPLICATION. -ALUTTAM we manufacture Three Phase Inverter/Converter Duty Tansformers Stack Core Type—Copper wound, ‘outdoor/ indoor type Step Down/ Step Up transformers, connection options of Delta & Star Type as per Vector ‘group tel Dyn, Dynityi1, DymltyLayity11 or YndL1, Ynd24d21, Yndi2d11d11d11, ete, with rating renge Upto 15000 KVA. UTTAM make Inverter/Converter Duty Transformers have been installed at various Wind & Solarfarms and Furnaceprojects. FEATURES: Available in Stack core ‘Modern manufacturing techniques ensuring quality of product Robust build designed to withstand electric impulses, thermal and dynamic stress Designs through Computer Aided Design (CAD) Software System, Trouble free performance Customized design and specification demands Alter saies maintenance and spare parts services ‘These Transformers have been TYPE TESTED at ERDA /CPRI GENERAL SPECIFICATIONS Ratings Three Phase CRGO - Upto 15000 kVa Applicable Standards 15, 8C, ANSI, JIS, IN, BS Ete, Cooling ONAN, ONAF Insulating Fluid Mineral Oi to specification Primary voltage “Upto 33009 V Secondary Voltage +360 380,400,420,440,575,690,750.850 ¥, etc (Other Voltages as required) Winding material Copper/Aluminium Taping range | _Offeireuit and On load tap changers as per customer specificationSPECIAL TRANSFORMERS AX UTTAM, in compliance with our R&D workand dedication to provide customised services, we always work towards satisfying the demands of our customers. Over the period, we have manufactured and supplied special and different kinds oftrensformers thathave avery niche demrard, TYPES Such transformers that have been manufactured successfully are- + Induction Furnace Duty Transformers - upto 24 Pulse + Transformers with Dual Outputs (Three Winding Transformers), + Step-up Transformers for Solar/ Wind Turbine application + Transformers suitable for Duel Input Vltages (eg 11 6 33KVA,22 11 RVA, 11 8.6.6KVA etc) + Hermetically Seated type Transformers, with Cornugated Radiator Panels + Earthing Transformers + Completely Se Protected (CSF) type Transformers ‘Auto Transformers fkolation Transformers Scott Connected Transformers (for converting three-phase to two-phase supplies) Transformers for testing purposes, such as - high voltage testing, transformers, Induced Over-Voltege testing transformers, et ‘We are always eager to implement any specfic technicat requirement of the customer in our designs for their optimum utility, HERMETICALLY TRANSFORMERS AUTO TRANSFORMERS FURNACE TRANSFORMERSTHREE PHASE DISTRIBUTION TRANSFORMERS Distribution transformers are normally located at 2 service drop, wires run from a utility pole or underground power lines toa customers premises. They are often used for the power supply of facilities outside settlements, such as isolated houses, farmyards or pumping stations at voltages below 30k. UTTAM make three phase distribution transformers are available in stack core / wound core upto 160KVA and stack ‘core upto 3000KVA. They are made available in aluminium / copper as per requirement. On demand higher rating con also beofiered. FEATURES: + Standardized designs for quick delivery + Avalablein Wound core as wellasStackcore + Modem manufacturing techniques ensuring quality of product + Robust build designed to withstand electic impulses, thermal and dynamic stress + Designs through Computer Aided Design (CAD) Software System + Troubletree performance + Customized design and specifcationdemands TECHNICAL SPECIFICATION Tatings {REO Stack Upto 3000 BA figher rating can also be offered) €RGO Wound Core - to 260KVA ‘Applicable Standards | __15, REC. CBIR. IEC, ANSI, JIS. BS etc. [costing ONAN Insulating iid Mineral Gilt specication Frequency | S50 Hz, 60 He "Primery volaae “Upto 3347 Secondary Volage 415,493 V (Other Volages a requéed) ‘Winding material Copper (upto 3000 kVA) / Aluminium (upto 800 kVA) Taping range + Stein steps of 2.5% (Other tapings as required)BEE STAR RATED DISTRIBUTION TRANSFORMERS Star Rated Transformers are energy efficient transformers started as a "Green Campaign”. These are transformers that carry standard specifications as per Bureau of Energy Efficiency (BEE). The referted Indian Standard are 1S1180 (part 1) Outdoor type three-phase distribution transformers upto and including 250DkVA, 11kV - specification, 1S2026 (part 2). We have a large range certified, type tested and included in ourlicense. The salient feature of the star rating transformer isthe fact that only tota losses are specified, both at 50% loading and at 100% loading, so that the manufacturer may use his design expertise and optimum materials 10 achieve the given losses, Individual loss igures (no oad toss and load loss) are not specified. The details of different star levels can be provided upon request. FEATURES: + Avaliable in Stack/Wound core + Modern manufacturing techniques encuring quality of product + Robust build designed to withstand electric impulses, thermal and dynamic stress + Designs through Computer Aided Design (CAD) Software System. + Trouble free performance + Customized design and specification demands GENERAL SPECIFICATIONS Ratings ERGO Stack - Upto 2500 kVA CRGO Wound Core — upto 160kVA ‘Applicable Standards 15, REC, CEA, CBIR, IEC, Ete Cooling ‘ONAN Insulating Fluid Mineral Oil to specification Frequency 50 Hz Primary voltage Upto 11000 V Secondary Voltage iV Winding material Copper/Aluminium Temperature Rise 35C/40CSINGL {ASE DISTRIBUTION TRANSFORMER: At UTTAM we manufacture single phase «ransformers in CRGO Steel core as well as Amorphous Metal core ranging from SKVA to 25eVA. Single-phase distribution transformers are widely used by utilities to provide 24hour electricity supply in rural areas. We havean installed capacity of 20,000 transtormersp.a, FEATURES: + Modernmanufacturing techniques ensuring quality of product + Robust build designed to withstand electric impulses, thermal and dynamic tress + Designs through Computer Aided Design (CAD) Software System + Trouble free performance + Customized designand specification demands. GENERAL SPECI Ratings ERGO Wound Core Transformers - Upto 25 kVA Amorphous Metal Transformers - Upto 25 kVA ‘Applicable Standards 15, REC,CEA, CBIR IEC ete, Cooling ONAN Insulating Fluid ‘Mineral Oil to specification Frequency S0Hz Primary voltage Upto 6351 V Class Secondary Voltage 120, 120/240, 210-105, 250, 240/480 V Winding material Copper / Aluminium ‘Taping range + 5% in steps of 2.5% (Subject to customer requirement)CORE CUTTING Ac Uttam, we have sophisticated imported core cutting machinery and separate area earmarked for core cutting, having a capacity ofcutting and annealing 1500MT pa of wound core type. PROCESS We use computerized version of Cut to Length Machines imported from the best of companies in order to prochice Transformer Lamination Cores, These cores can be produced from any grade of Grain Oriented Silicon Steel (GOSS) with thickness from 0.2 to 0.35 and strip width from 20 to 300 mm. Two strips can be run simultaneously when using less than 140 mm strip. Core faces can be straight butt, DUOcore, Distributed GAP. ate. This core canbe produced with 30°, 45" or 90° comers. Batch-type annealing is carried out at @ temperature upto 820°C. Proper care is taken to maintain the temperature to ensure theproperties of core. Final Inspection of CRGO lamination for Manufacturing Tolerance as per international standards or as per customer requirements is complied with, Losses on the finished wound cores are checked belore merking the luc for delivery. PCC POLES (Prestressed Cement Concrete Poles) PCC Poles are essentially macie of concrete which are inevitably less costly and more economically maintainable thanthe conventional sige poles. Features: + East + Durable andreliable structure + Tolerant to environmentalactivity + Simple Maintenance Sizes: Our polesare availablein + 8Meter- 200kgscapacity + 9Meter-200kgscapacity + 9Meter-400kgscapacity installSERVICES & REPAIRS We provide no-fuss after sales service. On receiving information about any trouble in the transformer, our teamof expert mechsnicsis promptly deputed. Our services comprise of: Minor Site Repairs - our technicians are capable of checking transformers atsite for collection of oll, sample for testing, checking of insulation resistance, rectification of minor leakages, replacement of defective terminals, paint correction silicagel breather replacement etc Reconditioning or Overhauling - our technicians replace gaskets, broken bushings and accessories, purify oF replace the oi repaint the. transformer. The complete transformer is fully tosted and only then itisreteasod, DESIGN & PRODUCT DEVELOPMENT Our inhouse design department has engineering experts with more than 35 years experience in design and preparation of drawings, Our designs are carefully prepared on AutoCAD and our customized design software tomeet stringe! quirements of the prevailing standards and specific requirements of the customer Basicaim is to ensure long trouble free service. Special care is taken to keep the losses tow and to maintain better Power Factor whenrunning at noload.QUALITY ALUTTAM, each individuals responsible for delivering the right quality of output. this fclltated by + Cleartydefining the responsibilities and authorities *+ Property identifying the critical processes, process owners and process measures + Periodically analyzing critical data, information and process results + Plaming effective corrective and preventive actions The quality control process begins withthe receipt ofthe requirements from customers and ends with delivering the goods and services to them, exacily as per their requirements. This process. covers al! the conventional aspects in productrealization suchas + Development &selection of reliable vendors + Ensuring timely availabilty of proper resources + Provision ofeffectivetraining + Verification of material, processes, and sub ~assemblies + Testing andinspection of the finished product 6 & Quality is never an accident; it is always the result of high intention, sincere effort, intelligent direction and skillful execution; it represents the wise choice of many alternatives. ® 9AWARDS & CERTIFICATES + Mr Atul Agrawal receiving Rajasthan Energy Conservation Award 2012, 2nd prize in the small scale industry sector by the Government of Rajasthan, + 180 9001:2008 Accreditation for design, manufacturing, supply and servicing of power, distrbution and special Purpose trensformers upto 33 KV and 12.5 MVA rating, + MrVedant Agrawal receiving SKOCH Achievers Award 2014: India’s Best SME - 2014 ‘+ TestReportof UTTAM Make MVA transformer conforming to Short Circuit Thermal Withstand Test at PRI in 2013, + Test Report of UTTAM Make 12.5 MVA transformer conforming to Lightening Impulse Voltage Withstand Test at ERDA in 2014.FITTINGS & ACCESSORIES STANDARD ACCESSORIES + Name, Rating & Diagram Plate + Earthing Terminals + Prismatic Oil Level Gauge (Flush Type) = Drain Valve with Plug + Filter Valve with Plug + Air Release Plug + Thermometer Pocket + Conservator with Oil Filing Point & Drain Valve + Explosion Vent + Silica Get Breather + Pulling Eyes + HUT. Bushing (with Arcing Horns for Outdoor Type) OPTIONAL ACCESSORIES * ON - LOAD tap changer with AVR / RTCC Panel + Buchholz Relay with Alarm & Trip Contact * Magnetic Oil Level Gauge (MOG) with alarm contact = Winding Temperature Indicator (WT!) with alarm & trip contacts + LT. Bus Duct Arrangement + Inspection opening with cover + Under Base Channel with Skids + Oil Temperature indicator (OT) with alarm & trip contacts (500 KVA & Above) + Marshalling Box (500 KVA & Above) + OFF - CIRCUIT Tap Changer with locking arrangement + Adgitional Neutrat bushing for separate Earthing + Detachable Radiators with Butterfly Valve (1000 KVA & Above) + Bi-Directionai Plain Rollers (1000 KVA & Above) + Jacking Lugs (1000 KVA & Above) + LT. Cable Box with extended busbar and detachable gland plate + HIT. Cable Box = HIT. Disconnection Chamber (Only upto 22 KV) + Neutral CT + REF CT + Pressure Relief Device (PRV) + Aiscell Conservator (COPS Bag) WHY UTTAM ? Always looking for challenging jobs | Full customer satisfaction | Short circuit analysis ‘Transformers type tested for various ratings from approved labs | Modern plant with R & D facility Robust designs | Strict quality control at all stages | Promopt after sales service Expertise in catering to special technical requirements of the customers-O mm ms & hm satlcs wes ERK Marble ©) pitigert S ee meil WaterPower vedanta AX umf o? www.uttam-bharat.com Uttam (Bharat) Electricals Pvt. Ltd. Registered Office & Works: B-189/A,, Road No.9 (F), VKi Area, Jaipur - 302013 Rajasthan India Ph: +91 141 2332949, 2330112 | Fax:+91 141 2331893 | E-mail: sales@uttam-bharatcom City Office: Baxi Bhawan, New Colony, Near Panch Batti, Jaipur - 302001 Rajasthan India