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DOI 10.1007/s13202-016-0269-z
Abstract Deposition of asphaltenes on the inner surface of a measured deposit profile of the investigated wellbore
oil wells and pipelines causes flow blockage or significant enabled us to select the most accurate one for estimating
production loss in these conduits. Generally, asphaltenes the asphaltene deposition rate. The validation method
are stable in reservoir condition; however, change in presented in this work reveals that Cleaver and Yates
pressure, temperature, and composition can trigger phase (1975), Jamialahmadi et al. (2009), and Escobedo and
separation and then deposition of asphaltene along the flow Mansoori (1995) models have a satisfactory performance in
stream. Therefore, it is required to identify the possibility predicting asphaltene deposition profile along the wellbore
of asphaltene precipitation and accurately quantify depo- when compared to caliper measurement of the well.
sition tendency of these heavy organic molecules. This
work is aimed at detailed assessment of the predictive Keywords Asphaltene Deposition Precipitation
capability of five deposition models available in the liter- Marrat Wellbore
ature for calculating the magnitude and profile of asphal-
tene deposition in wellbores. To end this, firstly we discuss
List of symbols
and describe these five models known as Friedlander and
Ap Cross-sectional area of particles in the flow
Johnstone (Ind Eng Chem 49:1151–1156, 1957), Beal
direction (m2)
(Nucl Sci Eng 40:1–11, 1970), Escobedo and Mansoori
Cb Average bulk particle concentration (kg/m3)
(SPE annual technical conference and exhibition, 1995),
Cd Drag coefficient
Cleaver and Yates (Chem Eng Sci 30:983–992, 1975), and
Cs Average surface particle concentration (kg/m3)
Jamialahmadi et al. (Int J Heat Mass Transf 52:4624–4634,
Dpipe Pipe diameter (m)
2009). Afterward, thermodynamic modeling of live oil and
Dþ pipe Non-dimensional pipe diameter
a wellbore P–T relationship of the flowing fluid were used
in a graphical method in order to identify asphaltene pre- dp Particle diameter (m)
cipitation zone along axial wellbore length. Then, the five Ea Activation energy (kJ)
models were applied to the wellbore to forecast the depo- f Fanning friction factor
sition tendency of precipitated asphaltene particles and to Kd Frequency factor (m2/s2)
obtain a profile of deposited asphaltenes. Most importantly, Kt Transport coefficient (m/s)
m_ Mass deposition flux (kg/s m2)
N Particle mass flux (kg/s m2)
& Riyaz Kharrat þ
ravg Non-dimensional average radial distance,
kharrat@put.ac.ir pffif
þ ravg Vavg
Peyman Kor ravg ¼ m
2
2
National Iranian South Oil Company, Ahwaz, Iran
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J Petrol Explor Prod Technol
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In the following sections, we briefly discuss the five Escobedo and Mansoori model
selected models: Friedlander and Johnstone (1957), Beal
(1970), Cleaver and Yates (1975), Escobedo and Mansoori Escobedo and Mansoori (1995) developed a model similar
(1995), and Jamialahmadi et al. (2009). The mathematical to Beal’s (1970); however, they did not use the Reynolds
equation of each model is provided in Table 1. analogy for the turbulent core diffusion.
Friedlander and Johnstone (1957) applied the classical Jamialahmadi et al. (2009) proposed that the transport
approach in order to obtain the transport coefficient (Kt). In coefficient of the submicron asphaltene particles can be
this approach, mass transfer flux was formulated by anal- obtained from empirical correlations for forced convective
ogy to the momentum transfer in turbulent flow. The shear heat transfer. Chilton and Colburn’s analogy was used by
stress which is momentum flux is defined as: replacing the Nusselt and Prandtl numbers by the Sher-
dV wood and Schmidt numbers in Prandtl equation. Assuming
s ¼ ðl þ qeÞ ð8Þ the Schmidt number in the order of 106 and some manip-
dy
ulation, they further simplified the model.
By analogy, using molecular diffusivity instead of As it can be noticed, the equation for the transport
kinematic viscosity and eddy diffusivity instead of coefficient differs very slightly from those found by
viscosity, we obtain mass transfer flux as: Cleaver and Yates (1975) model; however, they were
dC developed in entirely two different approaches. Hence, in
N ¼ ðDm þ eÞ ð9Þ this work we will discuss the Cleaver and Yates (1975)
dy
model which can be also representative of Jamialahmadi
In order to calculate the total mass flux, authors used Lin et al.’s (2009) model.
et al.’s (1953) model in which flow regions are divided into
three sections known as a sub-laminar layer, a buffer region, Sticking process
and turbulent core where the velocity and eddy viscosity
distribution are correlated at each region. Friedlander and Once the asphaltene particles reach the wall, a fraction of
Johnstone (1957) performed integration of concentration them sticks to the wall. This fraction can be defined as
difference for three different flow zones. The integration follows (Watkinson 1968):
intervals consist of the stopping distance from the wall to the
Adhesive bond between particle and surface
edge of the sub-laminar layer, then from the sub-laminar layer SP /
to the end of the buffer zone, and finally, from the buffer zone Average shear stress on particle at surface
to the turbulent core. In addition, by considering large parti- Fadh
SP ¼ SP0 ð10Þ
cles, they neglected Stokes–Einstein diffusivity (Brownian Fdrag
motion). Hence, Friedlander and Johnstone (1957) calculated
the transport coefficient in three conditions, depending on the One can find from Eq. (10) that when SP = 1, the
stopping distance value, which can be located inside the sub- deposition rate is limited by transport coefficient and
laminar layer, buffer zone, or turbulent core. mass transfer controls the process. In this case, all particles
arriving at the wall stick to it. The adhesion force generally
Beal model obeys Arrhenius expression and can be written as
(Watkinson 1968)
Ea
Contrary to Friedlander and Johnstone (1957), Beal (1970) Fadhesive ¼ Fa e RTs ð11Þ
developed a model suitable for both small and large particles
where Fa is a constant, Ea is the activation energy, and Ts is
by considering Brownian diffusion. In addition, Beal (1970)
the surface temperature. On the other hand, the drag force
assumed a linear equation for mass and momentum flux.
on the particle is given by:
2
Cleaver and Yates model qVavg
Fdrag ¼ Ap Cd ð12Þ
2
Cleaver and Yates (1975) applied a stochastic approach to
Therefore, by substituting equations in sticking probability
obtain the transport coefficient. Stagnation point flow
equation:
model was assumed for the motion of fluid toward the wall, Ea
and a model accounting for both upsweeps and down- 2Fa eRTs
SP ¼ SP0 2
ð13Þ
sweeps of the fluid in the wall region was developed. Cd Ap qVavg
123
Table 1 Transport coefficients for different deposition models
Model Kt Comments
0\Sþ p \5: stopping distance is 5\Sþ p \30: stopping distance Sþ
p [ 30: stopping distance is
located in the sub-laminar layer is located in the buffer zone located in the turbulent core
(1957)
Beal (1970)
pffiffiffiffiffi pffiffiffiffiffi
Vavg f =2 Vavg f =2 þ
Vavg f =2 3 pffiffiffiffiffi FðSc; Sþp Þ and GðSc; Sp Þ
113:73 f =2
( 8" # 2
14:5 2=3 14:52 1=3
< 10 D B þ 5:04t can be found at Shirdel
Sc F Sc; Sþ p þ Sc G Sc; Sþ p 5 1 þ þ ðDB 0:959tÞ ln4 þ
S
5
et al. (2012) and
3 1:5Dpipe : Dpipe t DB þ 5p 0:959 t pffiffiffiffiffi
" Dpipe Vavg f =2
# pffiffiffiffiffiffiffi) Dþpipe ¼ t
50 DB þ 5:04t 10 Sþ
p 1 13:73 f =2
þ 5 þ þ ðDB 0:959tÞ ln þ 6 þ pffiffiffiffiffiffiffi
Dpipe t DB þ 0:04t Dpipe 5 f =2
pffiffiffiffiffiffiffi)
250 1 13:73 f =2
þ þ p ffiffiffiffiffiffiffi
Dpipe f =2
pffiffiffiffiffi
Cleaver and 0:084Vavg f =2
Yates Sc2=3
(1975)
Escobedo and
pffiffiffiffiffi
Vavg f =2
pffiffiffiffiffi
f =2 Vavg
pffiffiffiffiffi
Vavg þ þ
( ( ! f =2 ! F1 ðSc; Sp Þ,F2 ðSc; Sp Þ,
2=3 1=2 þ
Mansoori 11:15Sc 11:152 Sc1=3 Sc 12:5 1 þ 0:4ravg Sc F3 ðSc; Sþ
F1 Sc; Sþ F2 Sc; Sþ 11:4 F3 ðScÞ ln p Þ can be found
(1995) p p 2:5 þ þ
3 1:5Dþpipe 0:049774Sc 1 Dpipe Sc 1 þ 0:4Sþp Sc elsewhere (Shirdel et al.
" !
1=2 30 2
# þ 2012) and
Sc 11:42 1 0:049774Sc þ 11:4 Sc 5ravg 5Sþp
þ11:4 F3 ðScÞ þ ln þ þ þ pffiffiffiffiffi
r v f =2
0:049774Sc 1 5 2
Dpipe 1 0:049774Sc þ 11:4 Sc Dpipe Dpipe þ
" 30 2 # ) ravg ¼ avg avgt
11:42 þ þ
!
1 0:049774Sc þ 11:4 Sc 12:5 1 þ 0:4r Sc 5r 150
þ ln avg avg
Dpipe
5 2 þ 2:5 þ þ ln þ þ þ
1 0:049774Sc þ 11:4 Sc Dpipe Sc 1 þ 12Sc Dpipe Dpipe
)
þ þ
!
12:5 1 þ 0:4ravg Sc 5ravg 150
þ 2:5 þ þ ln þ þ þ
Dpipe Sc 1 þ 12Sc Dpipe Dpipe
pffif
Jamialahmadi 0:079 8Vavg
et al. (2009) Sc2=3
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J Petrol Explor Prod Technol
Table 2 Parameters of sticking probability and mean diameter of method for characterizing the asphaltene solid phase, in
asphaltene particle which at equilibrium conditions, the fugacity of each
Property Value component in all phases (e.g., solid, liquid, and gas) is the
same as presented in the following equation:
Particle diameter (dp) 3.281 9 10-7 ft
fi;o ¼ fi;g ; i ¼ 1; . . .; nc
Activation energy (Ea) 28.079 BTU/lb mol ð15Þ
fnc ;o ¼ fasph
Frequency factor (Kd) 6.824 9 1010 ft2/s2
The fugacity of each component in the oil and gas phase is
calculated from the Peng and Robinson (1976) equation of
which can be written as: state, and the fugacity of asphaltene in the solid phase is
Ea
eRTs calculated from (Nghiem et al. 1993; Nghiem and Coombe
SP ¼ Kd 2
ð14Þ 1997):
Vavg
Vasph ðP P Þ
where Ea and Kd are activation energy and frequency fac- ln fasph ¼ ln fasph þ ð16Þ
RT
tor, respectively, which are related to asphaltene particle
and tubing properties and calculated from experimental where P is the onset pressure of asphaltene at temperature
tests. Unfortunately, these parameters are not available for T and fasph is the fugacity of asphaltene in the solid phase at
Marrat oil well. Jamialahmadi et al. (2009) conducted temperature T and pressure P .
experiments on the deposition of asphaltene particles from
Middle East oil and by curve fitting found that
Ea = 65.3 kJ/mol and Kd = 9.76 9 108. We used the Wellbore and fluid data
same value for Ea and a reasonable value in the same for
Kd. Table 2 represents these values and other parameters in In order to compare and evaluate the performance of
the deposition models. models in field scale, an oil wellbore with measured
asphaltene deposition profile is required. Sufficient ther-
Particle concentration gradient modynamic properties of live oil should be available for
accurate fluid characterization. Hydrodynamic data of
(Cb - Cs) is the concentration drop which provides the wellbore are also required for predicting pressure and
driving force between solution bulk and solid–fluid inter- temperature route along the wellbore. The only reported
face. Cb is the average bulk particle concentration. In the asphaltene deposition profile was provided by Kabir et al.
system containing oil and solid phase, the average bulk (2001), in which a caliper measurement was run in Marrat
particle concentration is predicted through a thermody- oil wellbore in south Kuwait’s oil field. Operating condi-
namic equilibrium between oil and a solid phase which will tions of this wellbore are reported in Table 3 (Kabir et al.
be described in the next section. Cs is the surface particle 2001). A few thermodynamic data and SARA test analysis
concentration and is known as a lower boundary condition of the oil from the same field have been reported by the
of particle deposition flux. This boundary is regarded as a same authors in Kabir and Jamaluddin (2002) also are
zero particle concentration at the pipe wall at most of the provided in Table 3.
practical use. In addition, Table 4 summarizes the results of saturation
pressure and upper and lower onset pressure of the oil at
Asphaltene precipitation model different temperatures (Jamaluddin et al. 2002; Kabir and
Jamaluddin 2002). Kurup et al. (2011) have also provided a
In this study, we use the solid model introduced by Gupta hydrodynamic and P–T relationship of this wellbore from
(1986) to predict the amount of asphaltene precipitation an internal database of Chevron. With this available
and Peng and Robinson (1976) equation of state to model information, it was possible to apply the models to this
the oil and gas behavior. We used Nghiem et al. (1993) wellbore.
Table 3 Operating condition of Marrat oil well and PVT characteristics of studied oil
Property Value Property Value Property Value
Well depth (ft) 15,000 GOR (SCF/ST) 1100 Aromatics (SARA test), %w/w 11.6
Production rate, STB/D 5000 API 39 Resins (SARA test), % w/w 18.8
Production string ID (in.) 2.75 Saturates (SARA test), %w/w 68.3 Asphaltene (n-pentane insoluble), %w/w 1.3
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J Petrol Explor Prod Technol
Table 4 Saturation pressures along with upper and lower offset code and coupled with deposition models. The flowchart of
pressures of oil at different temperatures
the method is shown in Fig. 2.
Temperature Upper onset Saturation Lower offset
(°F) pressure (psi) pressure (psi) pressure (psi)
2000
of precipitation at the pressure of around 3000 psi. This
1000
observation is in agreement with the fact that normally the
0 asphaltene precipitation reaches the maximum at bubble
100 125 150 175 200 225 250 point pressure which is also around 3000 psi as shown in
Temperature (°F)
Fig. 3 for 241 °F. This matched model was used for pre-
Fig. 1 Pressure and temperature of flowing fluid along the oil diction of weight percent of precipitated asphaltene from
wellbore. **Kurup et al. (2011) crude oil at any other temperature and pressure.
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J Petrol Explor Prod Technol
Phase Equilibrium
Calculation with EOS @Pm
and Tm
& Thickness
3000
P_offset- Solid
2000 Model
1000
P_offset- Exp
0
80 130 180 230 280
Temperature (F)
Fluid and flow characteristics along the wellbore factor below *5000 ft show that the production fluid is
undersaturated from bottomhole to the depth of *5000 ft.
During the oil and gas production from the reservoir to the As shown in Fig. 6, the evolution of gas bubbles from
surface facility, fluid flows along a path which has a wide production fluid causes an increase in gas superficial
range of pressure and temperature variations. In fact, chan- velocity and decrease in oil superficial velocity. Oil
ges in the thermodynamic conditions influence the fluid and superficial velocity starts at a rate of 11. 58 ft/s at the
flow properties along the wellbore. Variations of oil forma- bottom of the wellbore and increases slowly due to
tion volume factor and gas formation volume factor are decreasing liquid density until the depth around 5000 ft
shown in Fig. 5. The figure shows that at depth around when it reaches 11.64 ft/s. In addition, the gas superficial
5000 ft, Bo starts to decrease until it reaches 1.07 SCF/STB at velocity reaches 10.65 ft/s at the top of the wellbore, where
the wellhead. In addition, zero values for gas formation the gas phase consists of most portion of production fluid.
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J Petrol Explor Prod Technol
0.15
ture 214.7 °F in which the fluid is at reservoir conditions,
0.10
the fluid is at the single phase and asphaltene is stable in
0.05
oil, which represents the stable region (1). As the well P–T
0.00 relationship intersects upper asphaltene boundary at
0 2000 4000 6000 8000 10000 12000
Pressure (Psi)
(7177 psi, 214 °F), the thermodynamic equilibrium of oil/
asphaltene was disturbed and the asphaltene starts to pre-
Fig. 4 Comparison of thermodynamic model predictions and cipitate and the unstable region (2) begins. Then, as pres-
reported experimental data for weight percent of precipitated sure and temperature decrease continuously, more
asphaltene at T = 241 °F and T = 120 °F
asphaltene precipitates. After that, when the well P–T
relationship intersects bubble pressure curve, the gas comes
Bo (bbl/STB) out of the oil/asphaltene mixture. At this point, the system
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
0 0 consists of three phases, namely liquid oil, solid asphaltene,
2000 2000 and released gas. Releasing the light components at bubble
4000 4000 point, which are normally precipitating agent of asphaltene,
6000 6000 makes the oil a better solvent for asphaltene, and hence, the
Depth(ft)
Depth(ft)
8000 8000 asphaltene starts to become more stable in oil until the
10000
Oil formaon factor
10000 intersection of P–T relationship with a lower boundary
12000 12000 condition at (1650 psi, 139.5 °F). Finally, in the region (3),
14000 Gas formaon factor 14000 the asphaltene becomes completely stable in liquid oil and
16000 16000
0 0.002 0.004 0.006 0.008 0.01
system becomes a single liquid phase.
Bg (ft3/SCF) This procedure can be used as a graphical method to
map out the precipitation zone in Marrat oil well which is
Fig. 5 Variations in oil and gas formation volume factors along the
shown in Fig. 7b. The oil starts to precipitate at 7177 psi
wellbore
and 241 °F along its P–T relationship. The corresponding
depth for this pressure is around 1270 ft in the 15,000 ft
Superficial Velocity (ft/s) length well. Asphaltene precipitation continues until the
0 2 4 6 8 10 12
0 0 pressure of 1650 psi, at the depth of 2500 ft, after which
2000 2000 asphaltene precipitation ceases.
4000 4000 The method enabled us to identify the precipitation zone
6000 6000 along the wellbore. The next step is quantifying the
Depth (ft)
Depth (ft)
8000
Gas Superficial velocity(/s) 8000 asphaltene precipitation tendency in the precipitation zone.
10000 10000 The thermodynamic modeling of the oil/asphaltene system
12000 Oil Superficial velocity (/s) 12000 in the first section was used to predict the weight percent of
14000 14000
the oil phase which precipitated. Figure 8 shows this
16000 16000
0 2 4 6 8 10 12
quantity along the production tubing. The weight percent of
Superficial Velocity(ft/s) the precipitated asphaltene is converted to asphaltene
concentration by multiplying it by the live oil density to
Fig. 6 Oil and gas superficial velocity profiles along the wellbore
use as the asphaltene particle concentration in Eq. 1.
during oil production
Changes in pressure and temperature of the fluid through- Although the quantity of precipitated asphaltene is crucial,
out the well column are also influential in the thermody- it is equally important to predict the transport of these
namic conditions of the fluid. Depending on design and precipitated particles toward the tubing wall. This process
operational conditions of the well column, a part or all of was described early in the modeling approach as the
the asphaltene precipitation boundaries may be crossed out transport coefficient, representing the rate of transportation.
as fluid flows upward. The identifying unstable region of In Fig. 9, we investigate this parameter for the four models
asphaltene along the well is a prerequisite for prediction of along Marrat oil wellbore. As can be seen in all models,
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2
1
4
10
3
12
14
16
0 2000 4000 6000 8000 10000
Pressure (Psi)
(a) (b)
Fig. 7 a Intersection of P–T relationship with upper and lower boundaries of the asphaltene precipitation envelope. b Schematic diagram of the
asphaltene precipitation zone
6000
Depth ()
Fig. 8 Profiles of weight percent of precipitated asphaltene and Fig. 9 Comparison of four models in predicting the asphaltene
asphaltene concentration along the wellbore transport coefficient (Kt)
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J Petrol Explor Prod Technol
2000 2000
2000
4000 4000
4000
Depth ()
6000 6000
Depth ()
6000
8000 8000
8000
10000 Fanining factor 10000
10000
12000 12000
Liquid Velocity 12000
14000 14000
14000
16000 16000
10 12 14 16 18 20 16000
diffusion-driven process which supports our earlier caliper along the Marrat oil well. Although the caliper
understanding about this phenomenon (Hashmi et al. measurements reported in the work of Kabir and
2015). Jamaluddin (2002) show the whole range of deposited
asphaltene thickness along the depth, in this work mean
Asphaltene deposition profile value of reported measurements from the caliper was used
to make the comparison more illustrative. The black line in
The multistep process including asphaltene precipitation, Fig. 12 represents the mean value of reported deposit
asphaltene transportation, and attachment of asphaltene profile of Marrat oil wellbore along the production string.
particle to the metal surface is required to form deposit Unfortunately, the caliper measurement was not run from
layer. The first two steps were analyzed in previous sec- depth around 15,000 ft in order to clearly find where
tions, and they were quantified along the wellbore from asphaltene deposition starts to build. As we discussed in
bottomhole to the wellhead in Figs. 8 and 9. Figure 11 section ‘‘Asphaltene precipitation,’’ all models show that
represents a change in the fraction of asphaltenes that asphaltene appears somewhat around the depth of
attach to the tube’s inner wall surface when they trans- 12,500 ft. This depth is in close agreement with that of
ported toward the wall. Recalling SP / V12 , as fluid flows Kurup et al. (2011) where they studied this wellbore with
upward, oil expands and liquid velocity increases, and thus (ADEPT) deposition simulator and concluded that the
the adherency of asphaltene particles to the metal surface deposition starts at 12,000 ft. In addition, as we can see,
decreases. Cleaver and Yates (1975) model predicts asphaltene
Figure 12 shows the comparison of four model predic- deposition profile more closely to the mean value of caliper
tions with real measurement of asphaltene thickness from measurement. At the maximum deposition zone, this model
predicts 0.47 in. asphaltene deposit layer after 2 months of
Scking Probability (SP) oil production. Schematic of asphaltene deposition profile
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0
formed with Cleaver and Yates (1975) and Escobedo and
2000
Mansoori (1995) models reveals that although they are
Ea completely different in the way developed, their predic-
4000 exp( )
RTs tions are similar to each other. This finding was also
6000 SP Kd 2
Vavg
Depth ()
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J Petrol Explor Prod Technol
Depth ()
Cleaver and Yates
8000 (1975)
12000
Mean Caliper
Measurement
14000
0.05 0.16
0.045
0.14
0.04
0.035 0.12
Thickness (in)
Thickness (in)
0.03 0.1
0.025
0.08
0.02
0.015 0.06
0.01 0.04
0.005
0.02
0
Friedlander Beal (1970) Cleaver and Escobedo Mean
0
and Yates and Reported Friedlander Beal (1970) Cleaver and Escobedo Mean
Johnstone (1975) Mansoori Thickness and Yates and Reported
(1957) (1995) Johnstone (1975) Mansoori Thickness
(1957) (1995)
(a) (b)
0.45 0.45
0.4 0.4
0.35 0.35
0.3 0.3
Thickness (in)
Thickness (in)
0.25 0.25
0.2 0.2
0.15
0.15
0.1
0.1
0.05
0.05
0
0 Friedlander Beal (1970) Cleaver and Escobedo Mean
Friedlander Beal (1970) Cleaver and Escobedo and and Yates (1975) and Reported
and Johnstone Yates (1975) Mansoori Johnstone Mansoori Thickness
(1957) (1995) (1957) (1995)
(c) (d)
Fig. 13 Comparison of the model predictions with mean reported asphaltene thickness at four Reynolds numbers a 2500 (depth *3150 ft),
b 2950 (depth *3750 ft), c 3500 (depth *10,000 ft), d 4000 (depth *5850 ft)
similarity of model predictions with each other. Also, thickness of deposited layer, while the Escobedo and
since in the last three Reynolds numbers, caliper mea- Mansoori (1995) and Cleaver and Yates (1975) models
surements were available, we can notice that Friedlander predict the rate of asphaltene deposition higher than Beal
and Johnstone (1957) model highly underestimate the (1970) model.
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