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UTMII - Rotating Torque Metter PDF
UTMII - Rotating Torque Metter PDF
UTMII - Rotating Torque Metter PDF
UTMⅡ has a range of 17 models (0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50,
100, 200, 500, 1000, 2000, 5000, 10000Nm).
UTMⅡ withstands overload of 500% and, with its internal circuits all
insulated, operates stably even in a high noise environment. The models
ranging from 0.05 to 10Nm guarantee operation at the max. speed of
25000rpm.
All the models of UTMⅡ output a 4-pulse rotation detection signal per
rotation. An optical encoder can optionally be built in models ranging
from 0.05 to 50Nm. This encoder is used mainly for measuring torque
variation (such as a physical sensory test) with angular position. Key
grooves are optionally available for models ranging from 5 to 10000Nm.
Square drive option is now available in 100Nm and 500Nm capacity for
use with nut runners. Moreover, UTMV series, a rotating torque sensor
with degree of protection equivalent to IP65 , is now available to meet
users' needs for use in harsh environment. UTMV series is available in
10 capacity range: 0.1, 0.5, 1, 5, 10, 50, 100, 500, 1000, and 5000Nm
capacity. For measurement signal voltage, full-scale values of normal/
reverse rotations are calibrated to ± 5.0000V before shipping.
1/10000 resolution.
Line-up
Range Nm 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 200 500 1000 2000 5000 10000
Max. speed rpm 25000 20000 15000 12000 10000 7000 6000 5000 4000
Main frame
dimension 54 × 50 × 40 57 × 55 × 40 70 × 68 × 51 67 × 74 × 57 67 × 79 × 62 67 × 79 × 72 86 × 103 × 98 86 × 119 × 111 97 × 141 × 137 103 × 166 × 162
W × H × D mm
Length mm 74 84 97 150 170 177 187 217 286 306 387 447
Approx. Weight g 160 180 270 700 1100 1500 2600 7300 10500 21400 36000
Rotary encoder ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Option
Key groove ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Square drive ○ ○
UTMV drip-proof type ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
UTMⅡ adopts strain gauges for detecting torsional strain, which is converted into an electric signal by a strain
amplifier fixed on the rotating shaft. Electric power for the rotary electronics is supplied continuously through a
wireless power system originally developed by UNIPULSE. The detected torque signal is converted into a digital
signal, and it is transmitted to the main-frame electronics via a light signal. The rotating shaft is suspended with
only two small bearings, resulting in very low rotational friction.
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Response characteristics
With the high-speed A/D ■ Delay time 0.6ms ■ Sine wave frequency response
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■ Specification
Type UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm Type UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm
Measurement range ± 0.05Nm ± 0.1Nm ± 0.2Nm Torsional spring
5.67Nm/rad 11.57Nm/rad 26.10Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:100mA or less Maximum 8.81 × 10-3rad 8.64 × 10-3rad 7.66 × 10-3rad
UTMⅡ-0.05/0.1/0.2Nm
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.505°) (0.495°) (0.439°)
Responsivity 1kHz 8.77 × 10-7 8.87 × 10-7 8.99 × 10-7
Inertia moment
4 pulses per 1 rotation kgm2 kgm2 kgm2
Rotation signal Dimension
Open collector Max. ratings 30V, 10mA 54(W)× 50(H)× 40(D)mm
Safe overload 500% FS (Main frame)
Non-linearity 0.03% FS(Typ) Weight Approx. 160g
Hysteresis 0.03% FS(Typ) 6 wires
Attached cable
Repeatability 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Operation temp. range -10 to +50℃ CATM51:5m
Accesories
CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ)
CE marking
Temp. effect on span 0.01%FS/℃(Typ) EMC directives:EN61326-2-3:2013
certification
Max. rotation speed 25000rpm
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Supported couplings
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UCM19
UCS19
UCM25
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■ Specification
Type UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm Type UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm
Measurement range ± 0.5Nm ± 1Nm ± 2Nm Torsional spring
93.1Nm/rad 188Nm/rad 414Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:100mA or less Maximum 5.37 × 10-3rad 5.32 × 10-3rad 4.83 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.308°) (0.305°) (0.277°)
Responsivity 1kHz 1.49 × 10-6 1.52 × 10-6 1.42 × 10-6
Inertia moment
UTMⅡ-0.5/1/2Nm
4 pulses per 1 rotation kgm2 kgm2 kgm2
Rotation signal Dimension
Open collector Max. ratings 30V, 10mA 54(W)× 50(H)× 40(D)mm
Safe overload 500% FS (Main frame)
Non-linearity 0.03% FS(Typ) Weight Approx. 180g
Hysteresis 0.03% FS(Typ) 6 wires
Attached cable
Repeatability 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Operation temp. range -10 to +50℃ CATM51:5m
Accesories
CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ)
CE marking
Temp. effect on span 0.01%FS/℃(Typ) EMC directives:EN61326-2-3:2013
certification
Max. rotation speed 25000rpm
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Supported couplings
Ǿ UCM19
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UCS25
UCM30
UCS30
UCM34
UCS34
UCM39
UCS39
UCM44
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■ Specification
Type UTMⅡ-5Nm UTMⅡ-10Nm Type UTMⅡ-5Nm UTMⅡ-10Nm
Measurement range ± 5Nm ± 10Nm Torsional spring
691Nm/rad 1851Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:100mA or less Maximum 7.24 × 10-3rad 5.40 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.415°) (0.310°)
Responsivity 1kHz 3.56 × 10-6 3.66 × 10-6
Inertia moment
4 pulses per 1 rotation kgm2 kgm2
Rotation signal
UTMⅡ-5/10Nm
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UCM34
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■ Specification
Type UTMⅡ-20Nm Type UTMⅡ-20Nm
Measurement range ± 20Nm Torsional spring
5386Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 3.71 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.213°)
Responsivity 1kHz Inertia moment 2.60 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 70(W)× 68(H)× 51(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
UTMⅡ-20Nm
Safe overload 500% FS Weight Approx. 700g
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 20000rpm
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■ Specification
Type UTMⅡ-50Nm Type UTMⅡ-50Nm
Measurement range ± 50Nm Torsional spring
8428Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 5.93 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.340°)
Responsivity 1kHz Inertia moment 2.67 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 70(W)× 68(H)× 51(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
UTMⅡ-50Nm
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■ Specification
Type UTMⅡ-100Nm Type UTMⅡ-100Nm
Measurement range ± 100Nm Torsional spring
17.3 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 5.78 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.331°)
Responsivity 1kHz Inertia moment 6.60 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 74(H)× 57(D)mm
(Main frame)
UTMⅡ-100Nm
Open collector Max. ratings 30V, 10mA
Safe overload 500% FS Weight Approx. 1.1kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 15000rpm
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■ Specification
Type UTMⅡ-200Nm Type UTMⅡ-200Nm
Measurement range ± 200Nm Torsional spring
41.7 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 4.79 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.275°)
Responsivity 1kHz Inertia moment 1.40 × 10-4 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 79(H)× 62(D)mm
(Main frame)
UTMⅡ-200Nm
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11
■ Specification
Type UTMⅡ-500Nm Type UTMⅡ-500Nm
Measurement range ± 500Nm Torsional spring
117 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 4.28 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.246°)
Responsivity 1kHz Inertia moment 4.70 × 10-4 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 79(H)× 72(D)mm
(Main frame)
UTMⅡ-500Nm
Open collector Max. ratings 30V, 10mA
Safe overload 500% FS Weight Approx. 2.6kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 10000rpm
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12
■ Specification
Type UTMⅡ-1000Nm Type UTMⅡ-1000Nm
Measurement range ± 1000Nm Torsional spring
377 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 2.65 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.152°)
Responsivity 1kHz Inertia moment 2.90 × 10-3 kgm2
4 pulses per 1 rotation Dimension
UTMⅡ-1000Nm
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13
■ Specification
Type UTMⅡ-2000Nm Type UTMⅡ-2000Nm
Measurement range ± 2000Nm Torsional spring
717 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 2.79 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.160°)
Responsivity 1kHz Inertia moment 5.89 × 10-3 kgm2
4 pulses per 1 rotation Dimension
UTMⅡ-2000Nm
Rotation signal 86(W)× 119(H)× 111(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 10.5kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 6000rpm
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14
■ Specification
Type UTMⅡ-5000Nm Type UTMⅡ-5000Nm
Measurement range ± 5000Nm Torsional spring
1649 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 3.03 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.174°)
Responsivity 1kHz Inertia moment 2.01 × 10-2 kgm2
4 pulses per 1 rotation Dimension
UTMⅡ-5000Nm
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■ Specification
Type UTMⅡ-10000Nm Type UTMⅡ-10000Nm
Measurement range ± 10000Nm Torsional spring
3255 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 3.07 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.176°)
Responsivity 1kHz Inertia moment 5.16 × 10-2 kgm2
UTMⅡ-10000Nm
4 pulses per 1 rotation Dimension
Rotation signal 103(W)× 166(H)× 162(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 36kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 4000rpm
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■ Optical encoder
Type
UTMⅡ- 0.05Nm(R) 2000C/T : 0.05 to 10Nm
UTMⅡ- 0.1Nm(R) 1440C/T : 20Nm, 50Nm
UTMⅡ- 0.2Nm(R)
UTMⅡ- 0.5Nm(R)
■ Suitable for measurement of torque variation
UTMⅡ- 1Nm(R) against an angular variation
UTMⅡ- 2Nm(R)
UTMⅡ- 5Nm(R) ※ * Maximum rotation speed
UTMⅡ- 10Nm(R) ※ 4500rpm : 0.05 to 10Nm
UTMⅡ- 20Nm(R) 2000rpm : 20Nm, 50Nm
UTMⅡ- 50Nm(R)
* Key grooves are optionally available to the 5Nm and
10Nm models, indicated as UTMⅡ- 5Nm(RK) and
UTMⅡ- 10Nm(RK), respectively.
■ Torque signals (analog ± 5V) and rotation angle signals
(A-phase, B-phase, Z-phase photo-coupler outputs) are output. ■ Installation
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Key groove
17
■ Specification
Type UTMⅡ-100Nm (W) UTMⅡ-500Nm (W) Type UTMⅡ-100Nm (W) UTMⅡ-500Nm (W)
Measurement range ± 100Nm ± 500Nm Torsional spring
Option
3.85 × 103Nm/rad 265 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 2.60 × 10-3rad 1.88 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.149°) (0.108°)
Responsivity 1kHz Inertia moment 0.38 kgcm2 2.15 kgcm2
4 pulses per 1 rotation Shaft □ 12.7mm □ 19.05mm
Rotation signal
Open collector Max. ratings 30V, 10mA Weight Approx. 0.8kg Approx. 1.4kg
Safe overload 500% FS 6 wires
Attached cable
Non-linearity 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Hysteresis 0.03% FS(Typ) CATM51:5m
Accesories
Repeatability 0.03% FS(Typ) CATM12:10m
Operation temp. range -10 to +50℃ CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on zero 0.01%FS/℃(Typ)
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 15000rpm 8000rpm
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25
UTMⅡ/UTMV adopts strain gauges for measuring torsional strain on the shaft. The shaft is designed to withstand any
disturbing stress induced by radial or thrust forces. However, radial/thrust overloads will not only result in measurement
error but also heating-up of the bearings and/or irreversible distortion or fracture of UTMⅡ/UTMV. Typical misalignments,
radial misalignment, angular misalignment, and endplay are shown in the figure below. Remaining misalignments
between the UTMⅡ/UTMV shaft and drive/load shafts induce radial and thrust forces. Hence couplings are required to
absorb these disturbing forces and improve smoothness of rotating and accuracy. Allowance levels of the misalignments
are dependent on the combination of the range of UTMⅡ/UTMV and couplings; thus fine adjustment will be needed for
actual usage.
Recommended coupling
Coupling
side photograph (Correspondent couplings are indicated by
● in the following table). Rubber coupling is composed of two rigid
parts connected to the axes with rubber joining the two parts.
No backlash, well rotation balance and excellent damping of
vibration are the features of rubber coupling, and thus they are
the most suitable couplings for UTMⅡ/UTMV. If you can not
choose rubber couplings, please select single disk couplings. If
you use multiple double disk couplings or slit type couplings on
the axis, unexpected vibration may occur because UTMⅡ/UTMV is
suspended by springs. Unexpected vibration reduces accuracy and
results in damage on UTMⅡ/UTMV in the worst case.
UTMⅡ/UTMV shafts are connected to drive-side and load-side shafts with rubber couplings as shown in the below. If the
load and driving devices have bearing internally, the bearings in the figure are unnecessary.
A soft block made of urethane and on should be put between main frame of UTMⅡ/UTMV and base (to hold the main
frame of UTMⅡ/UTMV loosely).
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In case UTMⅡ/UTMV is used at a high rotational speed, dynamic balance needs to be adjusted in addition to alignments.
If shaft is unbalanced, vibration will be caused at high rotational speed due to resonance, which, in turn will damage
UTMⅡ/UTMV and couplings. Please adjust the balance carefully, increasing the rotational speed gradually. Key groove
option is not recommended if UTMⅡ/UTMV is used at high rotational speed.
26
・Do not use Oldham coupling. UTMⅡ/UTMV will come off the original position, and UTMⅡ/UTMV or other devices
will be damaged.
・Do not use double disk coupling or slit type coupling. In case a slit type or double disc type coupling is used on one
end of shaft, please mount and fix the body of UTMⅡ/UTMV on a fixture or stand. Otherwise, resonant vibration
may occur, which, in turn, may cause overload and damages on UTMⅡ/UTMV.
UTMⅡ
Coupling
27
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33 27 M8 M6 40*55, 40*60
500, 1000 UCM170 178 118 124 55 27 33 14 M10 M10 M6 M8 60*40
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33 33 M8 M8 60*65
1000, 2000 UCM220 225 144 200 90 33 39 20 M16 M16 M8 M10 70*50, 70*55, 70*60, 70*65
39 39 M10 M10 70*70
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Possibility of overloads during setup Protection against water and condensation
If one side of shaft (either "Drive" or "Load" side) UTM Ⅱ /UTMV is not water-
is fixed during setup, excessive torque above rated resistant, so please take
capacity may be applied to shafts unintentionally. measures to avoid water
Please pay extra care especially for those types with damage. Also, do not use the
low rated capacity. product under dew-condensing
condition.
30
transmit the pure torque to UTMⅡ/UTMV. Because UTMⅡ and UTMV are available in
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wide capacity range (0.05-10000Nm for UTMⅡ and 0.1-5000Nm for UTMV), different 876VHULHV
calibration tools (designed and built in-house) are used for different capacity ranges.
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The traceability diagram of UTMⅡ/UTMV is shown on the right. UTS series are non-rotary
torque sensors calibrated at AIST with the national standard torque generator, and those 870⋜8709
are used as calibration masters for calibration of torque meters at our facility. With those قSURGXFWك
UTS series, UTMⅡ and UTMV torque meters (products) are calibrated. < Traceability diagram
for UTMⅡ/UTMV >
Pictures below show calibration equipment with UTS-10000Nm (calibration master for 10000Nm capacity). A calibrated
torque meter and the calibration master (UTS) are directly connected, and the one side of the shaft is fixed. The other
side of the shaft is connected to a reduction gear, and a servo motor is used as an actuator to apply torque on the
connected shafts. The same torque is applied to the calibration master (UTS) and the calibrated product, and outputs
(voltage) from the calibration master and the products are measured and compared for calibration.
Calibration of UTMⅡ/UTMV
Reduction gear
< Calibration of
UTMⅡ-10000Nm >
Depending on capacity, calibration tools like below pictures are also used.
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bearings and the distortion of the rotating shaft by
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centrifugal force.
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Characteristics of UTMⅡ/UTMV
of spring elements, affecting the output like the
graph on right. The degree of error is related to
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Graph below shows no-load output errors of 95 pieces of UTMII with capacity ranges from 0.05N to 10Nm at 25000 rpm
(for both CW and CCW). Accuracy in voltage output is different for each product, but the maximum error is less than 1%
of full scale.
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0.05Nm
0.1Nm 2Nm 5Nm
0.2Nm 0.5Nm 10Nm
1Nm
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・Please let us know the required torque capacity, the maximum rotating speed.
・For brake system, we can offer a hysteresis brake, powder brake, generator, or other, depending
on the required load capacity.
・Please note that there could be a limit on rotational speed for a break.
Please check the estimated rotational speed before use.
・We can also offer other customized solutions for your purpose and applications.
Please consult with our sales representatives for details.
33
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By setting UTMⅡ between the rotary encoder and motor, you can make a servo motor system with
Application examples
torque output. The system can be applied to various applications, such as robot hands or other
systems which can detect load.
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Application examples
Power generation efficiency test
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The efficiency of wind turbine generator and so on can be tested. Power can be
estimated based on torque and rotational speed measured with UTMⅡ , and power
generation efficiency can be calculated by comparing power and generated energy.
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70
By monitoring the motor shaft torque of a conveyor belt, faults and conveyor-related
hazards can be detected (e.g. materials get caught to conveyor system). Conveyor belts
will be stopped immediately after faults like contamination and overturning of products
are detected.
36
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Torque fluctuation can be monitored while a sheet of paper or film is fed by the drive roller.
With torque measurement, quantitative management and maintenance of feed roller are possible.
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By measuring the torque required to rotate automotive parts such as steering unit, it is possible
to quantize the smoothness of the rotation for standardization of the quality inspection.
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Torque corresponding to angular position can be monitored by using UTMⅡ with rotary encoder option.
The system can be applied to automation of physical sensory test.
37
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To r q u e c a n b e m e a s u r e d i n t h e p r o c e s s o f
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can be applied to automation of process.
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Application examples
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Stiffness and performance of wire or cable can be tested by checking torque applied
by a torsion test machine with UTMⅡ .
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Smoothness of lever, hinge, and so on can be quantized for quality control purpose.
With a optional rotary encoder, torque-angle relationship can be monitored.
38
www.unipulse.com/en/
* Please note that specifications or designs shown in this catalog may be changed without prior notice due to our continuous product improvement activities. Rev.1.11 2015 DEC.