UTMII - Rotating Torque Metter PDF

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2015 DEC.

UTMⅡENG_Rev.1.11.indd 1 2015/12/18 21:31:03


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A longtime dream, a slip-ring-less rotating torque meter, UTMⅡ , has


just become available. We developed it as a high performance sensor
for embedded applications. Of course, it is also perfect for general
dynamic torque measurement. This is our masterpiece, which has
1/10000-resolution, outstanding zero-point stability and 1kHz-bandwidth
(sampling frequency of 6kHz).

UNIPULSE was established by several young engineers in 1970 and has


specialized in industrial measurement since that time. We have developed
a lot of unique products and expanded our own market. Though we
had wished to make a high-performance torque meter for 40 years, we
couldn't do so because miniaturization of electronics was not possible.
However, we have finally succeeded in developing a rotating torque
meter, UTMⅡ , by adopting small advanced electronic components and
integrating our own technologies related to precision machining, strain
gauge technology and electronics.

UTMⅡ has a range of 17 models (0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50,
100, 200, 500, 1000, 2000, 5000, 10000Nm).

UTMⅡ withstands overload of 500% and, with its internal circuits all
insulated, operates stably even in a high noise environment. The models
ranging from 0.05 to 10Nm guarantee operation at the max. speed of
25000rpm.

All the models of UTMⅡ output a 4-pulse rotation detection signal per
rotation. An optical encoder can optionally be built in models ranging
from 0.05 to 50Nm. This encoder is used mainly for measuring torque
variation (such as a physical sensory test) with angular position. Key
grooves are optionally available for models ranging from 5 to 10000Nm.
Square drive option is now available in 100Nm and 500Nm capacity for
use with nut runners. Moreover, UTMV series, a rotating torque sensor
with degree of protection equivalent to IP65 , is now available to meet
users' needs for use in harsh environment. UTMV series is available in
10 capacity range: 0.1, 0.5, 1, 5, 10, 50, 100, 500, 1000, and 5000Nm
capacity. For measurement signal voltage, full-scale values of normal/
reverse rotations are calibrated to ± 5.0000V before shipping.

We hope you are looking forward to our future products.

President & CEO


Ta k a m i Yo s h i m o t o
(From an engineer's view point. . . )
1

UTMⅡENG_Rev.1.11.indd 2 2015/12/18 21:31:05


2

UTMⅡENG_Rev.1.11.indd 3 2015/12/18 21:31:05


Features of UTMⅡ
High response speed with cut-off frequency of 1kHz (sampling frequency of 6kHz).
This series can be used for not only fast process monitoring but also torque feedback control.

Safe overload of 500%.

1, 2 and 5-line capacities are standardized from 0.05Nm to 10000Nm.

A rotational pulse generating circuit (4 pulses/revolution) is built in as standard.


Lower rotational speed can be measured accurately.

Improved noise immunity with insulated powering and signaling system.

1/10000 resolution.

Outstanding zero-point stability.

Max. rotational speed: 25,000 rpm (up to 10Nm).

Low frictional rotating torque.

Smart system configuration with no external circuits needed.


Features of UTMⅡ・Line-up

Voltage signal ± 5V no external amplifier necessary.

CE marking certification, RoHS-compliant product

Line-up

Range Nm 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 200 500 1000 2000 5000 10000
Max. speed rpm 25000 20000 15000 12000 10000 7000 6000 5000 4000
Main frame
dimension 54 × 50 × 40 57 × 55 × 40 70 × 68 × 51 67 × 74 × 57 67 × 79 × 62 67 × 79 × 72 86 × 103 × 98 86 × 119 × 111 97 × 141 × 137 103 × 166 × 162
W × H × D mm
Length mm 74 84 97 150 170 177 187 217 286 306 387 447

Shaft dia. mm φ5 φ8 φ 12 φ 20 φ 25 φ 30 φ 40 φ 60 φ 70 φ 90 φ 110

Approx. Weight g 160 180 270 700 1100 1500 2600 7300 10500 21400 36000

Rotary encoder ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Option

Key groove ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Square drive ○ ○
UTMV drip-proof type ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

UTMⅡENG_Rev.1.11.indd 4 2015/12/18 21:31:07


Overview
Principle of UTMⅡ

UTMⅡ adopts strain gauges for detecting torsional strain, which is converted into an electric signal by a strain
amplifier fixed on the rotating shaft. Electric power for the rotary electronics is supplied continuously through a
wireless power system originally developed by UNIPULSE. The detected torque signal is converted into a digital
signal, and it is transmitted to the main-frame electronics via a light signal. The rotating shaft is suspended with
only two small bearings, resulting in very low rotational friction.
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Compact and easy to install High accuracy and stability


The six models (0.05, 0.1, 0.2, 0.5, 1, 2Nm) are 1/10000 resolution with outstanding zero stability.
compact and light: 54W × 50H × 40Dmm in size, Even small torque variations can be detected by
200g or less in weight. UTMⅡ .

Small starting torque Maintenance-free


The starting torque of the bearing in the No slip-ring.
UTMⅡ -0.05Nm is only 0.00001Nm (0.03 %FS). The lifetime of UTMⅡ is mainly determined by the
Actually, the effect of rotating friction can be negligible. lifetime of bearings.

Response characteristics
With the high-speed A/D ■ Delay time 0.6ms ■ Sine wave frequency response
conversion at the rate of 9ROWDJH $PSOLWXGH

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frequency of 1kHz. 

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Indicators for UTMⅡ


Easy connection to UTMⅡ just by using a snap-on cable.

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UTMⅡENG_Rev.1.11.indd 5 2015/12/18 21:31:09


UTMⅡ-0.05/0.1/0.2Nm
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■ Specification
Type UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm Type UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm
Measurement range ± 0.05Nm ± 0.1Nm ± 0.2Nm Torsional spring
5.67Nm/rad 11.57Nm/rad 26.10Nm/rad
DC24V ± 15%  constant
Power supply
Consumption current:100mA or less Maximum 8.81 × 10-3rad 8.64 × 10-3rad 7.66 × 10-3rad
UTMⅡ-0.05/0.1/0.2Nm

Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.505°) (0.495°) (0.439°)
Responsivity 1kHz 8.77 × 10-7 8.87 × 10-7 8.99 × 10-7
Inertia moment
4 pulses per 1 rotation kgm2 kgm2 kgm2
Rotation signal Dimension
Open collector Max. ratings 30V, 10mA 54(W)× 50(H)× 40(D)mm
Safe overload 500% FS (Main frame)
Non-linearity 0.03% FS(Typ) Weight Approx. 160g
Hysteresis 0.03% FS(Typ) 6 wires
Attached cable
Repeatability 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Operation temp. range -10 to +50℃ CATM51:5m
Accesories
CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ)
CE marking
Temp. effect on span 0.01%FS/℃(Typ) EMC directives:EN61326-2-3:2013
certification
Max. rotation speed 25000rpm

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Supported couplings
Ǿ UCM15
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UCS15
UCM19
UCS19
UCM25



UCS25
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UTMⅡENG_Rev.1.11.indd 6 2015/12/18 21:31:10


UTMⅡ-0.5/1/2Nm
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■ Specification
Type UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm Type UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm
Measurement range ± 0.5Nm ± 1Nm ± 2Nm Torsional spring
93.1Nm/rad 188Nm/rad 414Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:100mA or less Maximum 5.37 × 10-3rad 5.32 × 10-3rad 4.83 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.308°) (0.305°) (0.277°)
Responsivity 1kHz 1.49 × 10-6 1.52 × 10-6 1.42 × 10-6
Inertia moment

UTMⅡ-0.5/1/2Nm
4 pulses per 1 rotation kgm2 kgm2 kgm2
Rotation signal Dimension
Open collector Max. ratings 30V, 10mA 54(W)× 50(H)× 40(D)mm
Safe overload 500% FS (Main frame)
Non-linearity 0.03% FS(Typ) Weight Approx. 180g
Hysteresis 0.03% FS(Typ) 6 wires
Attached cable
Repeatability 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Operation temp. range -10 to +50℃ CATM51:5m
Accesories
CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ)
CE marking
Temp. effect on span 0.01%FS/℃(Typ) EMC directives:EN61326-2-3:2013
certification
Max. rotation speed 25000rpm

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Supported couplings
Ǿ UCM19
$WWDFKHGFDEOH UCM25
UCS25
UCM30
UCS30



UCM34
UCS34
UCM39
UCS39
UCM44
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UTMⅡENG_Rev.1.11.indd 7 2015/12/18 21:31:10


UTMⅡ-5/10Nm
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■ Specification
Type UTMⅡ-5Nm UTMⅡ-10Nm Type UTMⅡ-5Nm UTMⅡ-10Nm
Measurement range ± 5Nm ± 10Nm Torsional spring
691Nm/rad 1851Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:100mA or less Maximum 7.24 × 10-3rad 5.40 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.415°) (0.310°)
Responsivity 1kHz 3.56 × 10-6 3.66 × 10-6
Inertia moment
4 pulses per 1 rotation kgm2 kgm2
Rotation signal
UTMⅡ-5/10Nm

Open collector Max. ratings 30V, 10mA Dimension


57(W)× 55(H)× 40(D)mm
Safe overload 500% FS (Main frame)
Non-linearity 0.03% FS(Typ) Weight Approx. 270g
Hysteresis 0.03% FS(Typ) 6 wires
Attached cable
Repeatability 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Operation temp. range -10 to +50℃ CATM51:5m
Accesories
CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ)
CE marking
Temp. effect on span 0.01%FS/℃(Typ) EMC directives:EN61326-2-3:2013
certification
Max. rotation speed 25000rpm

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UCM34
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UCM39
UCS39



UCM44
UCM56
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  ٔ UCM65
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UTMⅡENG_Rev.1.11.indd 8 2015/12/18 21:31:11


UTMⅡ-20Nm
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■ Specification
Type UTMⅡ-20Nm Type UTMⅡ-20Nm
Measurement range ± 20Nm Torsional spring
5386Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 3.71 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.213°)
Responsivity 1kHz Inertia moment 2.60 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 70(W)× 68(H)× 51(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)

UTMⅡ-20Nm
Safe overload 500% FS Weight Approx. 700g
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 20000rpm

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UCM44
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UCM56
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UCM65
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UTMⅡENG_Rev.1.11.indd 9 2015/12/18 21:31:11


UTMⅡ-50Nm
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■ Specification
Type UTMⅡ-50Nm Type UTMⅡ-50Nm
Measurement range ± 50Nm Torsional spring
8428Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 5.93 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.340°)
Responsivity 1kHz Inertia moment 2.67 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 70(W)× 68(H)× 51(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
UTMⅡ-50Nm

Safe overload 500% FS Weight Approx. 700g


Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 20000rpm

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Supported couplings
UCM56
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UTMⅡENG_Rev.1.11.indd 10 2015/12/18 21:31:12


UTMⅡ-100Nm
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■ Specification
Type UTMⅡ-100Nm Type UTMⅡ-100Nm
Measurement range ± 100Nm Torsional spring
17.3 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 5.78 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.331°)
Responsivity 1kHz Inertia moment 6.60 × 10-5 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 74(H)× 57(D)mm
(Main frame)

UTMⅡ-100Nm
Open collector Max. ratings 30V, 10mA
Safe overload 500% FS Weight Approx. 1.1kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 15000rpm

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10

UTMⅡENG_Rev.1.11.indd 11 2015/12/18 21:31:12


UTMⅡ-200Nm
-G[ITQQXG

■ Specification
Type UTMⅡ-200Nm Type UTMⅡ-200Nm
Measurement range ± 200Nm Torsional spring
41.7 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 4.79 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.275°)
Responsivity 1kHz Inertia moment 1.40 × 10-4 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 79(H)× 62(D)mm
(Main frame)
UTMⅡ-200Nm

Open collector Max. ratings 30V, 10mA


Safe overload 500% FS Weight Approx. 1.5kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 12000rpm

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Supported couplings
Ǿ
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11

UTMⅡENG_Rev.1.11.indd 12 2015/12/18 21:31:12


UTMⅡ-500Nm
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■ Specification
Type UTMⅡ-500Nm Type UTMⅡ-500Nm
Measurement range ± 500Nm Torsional spring
117 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 4.28 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.246°)
Responsivity 1kHz Inertia moment 4.70 × 10-4 kgm2
4 pulses per 1 rotation Dimension
Rotation signal 67(W)× 79(H)× 72(D)mm
(Main frame)

UTMⅡ-500Nm
Open collector Max. ratings 30V, 10mA
Safe overload 500% FS Weight Approx. 2.6kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 10000rpm

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Supported couplings
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UCM150
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UCM170
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12

UTMⅡENG_Rev.1.11.indd 13 2015/12/18 21:31:13


UTMⅡ-1000Nm
-G[ITQQXG

■ Specification
Type UTMⅡ-1000Nm Type UTMⅡ-1000Nm
Measurement range ± 1000Nm Torsional spring
377 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 2.65 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.152°)
Responsivity 1kHz Inertia moment 2.90 × 10-3 kgm2
4 pulses per 1 rotation Dimension
UTMⅡ-1000Nm

Rotation signal 86(W)× 103(H)× 98(D)mm


Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 7.3kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 7000rpm

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Supported couplings
.H\JURRYHRSWLRQ‫؟‬870⋜1P .
UCM170
 

UCM220
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13

UTMⅡENG_Rev.1.11.indd 14 2015/12/18 21:31:13


UTMⅡ-2000Nm
-G[ITQQXG

■ Specification
Type UTMⅡ-2000Nm Type UTMⅡ-2000Nm
Measurement range ± 2000Nm Torsional spring
717 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 2.79 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.160°)
Responsivity 1kHz Inertia moment 5.89 × 10-3 kgm2
4 pulses per 1 rotation Dimension

UTMⅡ-2000Nm
Rotation signal 86(W)× 119(H)× 111(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 10.5kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 6000rpm

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UCM260
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14

UTMⅡENG_Rev.1.11.indd 15 2015/12/18 21:31:14


UTMⅡ-5000Nm
-G[ITQQXG

■ Specification
Type UTMⅡ-5000Nm Type UTMⅡ-5000Nm
Measurement range ± 5000Nm Torsional spring
1649 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 3.03 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.174°)
Responsivity 1kHz Inertia moment 2.01 × 10-2 kgm2
4 pulses per 1 rotation Dimension
UTMⅡ-5000Nm

Rotation signal 97(W)× 141(H)× 137(D)mm


Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 21.4kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 5000rpm

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15

UTMⅡENG_Rev.1.11.indd 16 2015/12/18 21:31:14


UTMⅡ-10000Nm
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■ Specification
Type UTMⅡ-10000Nm Type UTMⅡ-10000Nm
Measurement range ± 10000Nm Torsional spring
3255 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:160mA or less Maximum 3.07 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle (0.176°)
Responsivity 1kHz Inertia moment 5.16 × 10-2 kgm2

UTMⅡ-10000Nm
4 pulses per 1 rotation Dimension
Rotation signal 103(W)× 166(H)× 162(D)mm
Open collector Max. ratings 30V, 10mA (Main frame)
Safe overload 500% FS Weight Approx. 36kg
Non-linearity 0.03% FS(Typ) 6 wires
Attached cable
Hysteresis 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Repeatability 0.03% FS(Typ) CATM51:5m
Accesories
Operation temp. range -10 to +50℃ CATM12:10m
Temp. effect on zero 0.01%FS/℃(Typ) CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 4000rpm

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16

UTMⅡENG_Rev.1.11.indd 17 2015/12/18 21:31:16


Option (To be specified at the time of order)
Rotary encoder

■ Optical encoder
Type
UTMⅡ- 0.05Nm(R) 2000C/T : 0.05 to 10Nm   
UTMⅡ- 0.1Nm(R) 1440C/T : 20Nm, 50Nm
UTMⅡ- 0.2Nm(R)
UTMⅡ- 0.5Nm(R)
■ Suitable for measurement of torque variation
UTMⅡ- 1Nm(R) against an angular variation
UTMⅡ- 2Nm(R)
UTMⅡ- 5Nm(R) ※ * Maximum rotation speed
UTMⅡ- 10Nm(R) ※ 4500rpm : 0.05 to 10Nm
UTMⅡ- 20Nm(R) 2000rpm : 20Nm, 50Nm
UTMⅡ- 50Nm(R)
* Key grooves are optionally available to the 5Nm and
10Nm models, indicated as UTMⅡ- 5Nm(RK) and
UTMⅡ- 10Nm(RK), respectively.
■ Torque signals (analog ± 5V) and rotation angle signals
(A-phase, B-phase, Z-phase photo-coupler outputs) are output. ■ Installation
3XOVHVDUHRXWSXW
Fix the main unit loosely to prevent angular error
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induced by rotation of the main unit.
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Option

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■ UTMⅡ-0.05Nm(R)to 50Nm(R)

H I
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11 32 18 35 54 33 50
0.5
25 8.3 40 9.5 45 19
1 5.8 φ8h7 15 103

J 2
5
13.5 6.8 34 φ12h7 19.5 37 20 57 116 35.5 55
C 10
20 40 167
31.5 13 6.8 8.5 51 43 φ20h7 20.5 7 58 51 70 17 42.5 68
50 50 187
Q
P
A

L M N L
B

D O

Unit:mm

Key groove

Type Refer to each product page (page


UTMⅡ- 5Nm(K) ※ 7 to 16) for external dimensions.
UTMⅡ- 10Nm(K) ※
UTMⅡ- 20Nm(K)
UTMⅡ- 50Nm(K)
UTMⅡ- 100Nm(K)
* Rotary encoders are optionally available
UTMⅡ- 200Nm(K)
UTMⅡ- 500Nm(K) to the 5Nm and 10Nm models, indicated
UTMⅡ- 1000Nm(K) as UTMⅡ- 5Nm(RK) and
UTMⅡ- 2000Nm(K) UTMⅡ- 10Nm(RK), respectively. 
UTMⅡ- 5000Nm(K)
UTMⅡ- 10000Nm(K)

17

UTMⅡENG_Rev.1.11.indd 18 2015/12/18 21:31:18


Square drive

Reliable and stable measurement


without missing data by wireless
signal transmission.
Type
UTMⅡ- 100Nm(W) ■ Ideal to use with nut runner
UTMⅡ- 500Nm(W)
applications (fastening tools).
■ With high accuracy and high-speed
■ Torque can be monitored easily just by setting the response of UTMⅡ , torque fluctuation
sensor between socket and shaft of a nut runner. can be monitored in a fastening process.

* This product is not for impact wrenches.

Drive (nut runner) Load (socket)

■ Specification
Type UTMⅡ-100Nm (W) UTMⅡ-500Nm (W) Type UTMⅡ-100Nm (W) UTMⅡ-500Nm (W)
Measurement range ± 100Nm ± 500Nm Torsional spring

Option
3.85 × 103Nm/rad 265 × 103Nm/rad
DC24V ± 15% constant
Power supply
Consumption current:150mA or less Maximum 2.60 × 10-3rad 1.88 × 10-3rad
Output range ± 5V DC Load resistance must be more than 2kΩ torsional angle(0.149°) (0.108°)
Responsivity 1kHz Inertia moment 0.38 kgcm2 2.15 kgcm2
4 pulses per 1 rotation Shaft □ 12.7mm □ 19.05mm
Rotation signal
Open collector Max. ratings 30V, 10mA Weight Approx. 0.8kg Approx. 1.4kg
Safe overload 500% FS 6 wires
Attached cable
Non-linearity 0.03% FS(Typ) (End points: Peeled insulator and soldered)
Hysteresis 0.03% FS(Typ) CATM51:5m
Accesories
Repeatability 0.03% FS(Typ) CATM12:10m
Operation temp. range -10 to +50℃ CE marking
EMC directives:EN61326-2-3:2013
certification
Temp. effect on zero 0.01%FS/℃(Typ)
Temp. effect on span 0.01%FS/℃(Typ)
Max. rotation speed 15000rpm 8000rpm

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18

UTMⅡENG_Rev.1.11.indd 19 2015/12/18 21:31:18


UTMV(drip & rust proof type)
■ Degree of protection: equivalent to IP65
■ Made of rust-resistant stainless steel
■ Labyrinth seal (standard)
With the protection against rain and
seawater, it can be used outside for
wind and water turbine and so on.
Drip & rust proof type   ■ PTFE rotary seal: option (S)
with high safe overload It can be used in environment with dust
rating for use in harsh and/or oil mist as well.
conditions  ■ Key groove:option (K) 
■ Specification (ST:Standard, (S):PTFE rotary seal option)
Measurement range ± 0.1Nm ± 0.5Nm ± 1Nm ± 5Nm ± 10Nm ± 50Nm ± 100Nm ± 500Nm ± 1000Nm ± 5000Nm
Seal structure ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S)
Power supply DC24V ± 15%
Consumption current 100mA or less 150mA or less 160mA or less
Output range ± 5V DC Load resistance must be more than 2kΩ
Responsivity 1kHz
Rotation signal 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA
Safe overload 500% FS
Non-linearity 0.03% FS(Typ)
Hysteresis 0.03% FS(Typ)
Repeatability 0.03% FS(Typ)
Operation temp. range -10 to +50℃
Temp. effect on zero 0.01%FS/℃(Typ)
Temp. effect on span 0.01%FS/℃(Typ)
UTMV

Max. rotation speed


10000 2120 10000 1590 10000 1590 9000 1060 9000 1060 5700 680 4800 570 4800 380 4800 270 4000 180
(rpm)
Torsional spring
11.13 89.5 172 897 1400 6887 16.4 × 103 93.6 × 103 326 × 103 1418 × 103
constant (Nm/rad)
Maximum 8.99 × 10-3 5.59 × 10-3 5.83 × 10-3 5.58 × 10-3 7.14×10-3 7.26 × 10-3 6.11 × 10-3 5.34 × 10-3 3.07 × 10-3 3.53 × 10-3
torsional angle (rad) (0.515°) (0.320°) (0.334°) (0.320°) (0.409°) (0.416°) (0.350°) (0.306°) (0.176°) (0.202°)
1.15 0.99 2.19 1.90 2.22 1.93 5.60 4.90 5.70 5.00 4.21 3.86 9.6 10.9 6.2 6.1 3.56 3.51 2.38 2.34
Inertia moment
× × × × × × × × × × × × × × × × × × × ×
(kgm2) 10-6 10-6 10-6 10-6 10-6 10-6 10-6 10-6 10-6 10-6 10-5 10-5 10-5 10-5 10-4 10-4 10-3 10-3 10-2 10-2
Approx. weight 390g 430g 430g 580g 580g 1.6kg 2.1kg 4.0kg 10.5kg 28.3kg
Attached cable 6 wires (End points: Peeled insulator and soldered)
Accesories CATM51:5m CATM12:10m
CE marking certification EMC directives:EN61326-2-3:2013

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UTMV- 0.1Nm(S) UTMV- 100Nm(K)


UTMV- 0.5Nm UTMV- 100Nm(S)
UTMV- 0.5Nm(S) UTMV- 100Nm(SK)
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UTMV- 5Nm UTMV- 500Nm(S)
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(
UTMV- 5Nm(S) UTMV- 1000Nm
UTMV- 5Nm(SK) UTMV- 1000Nm(K)
UTMV- 10Nm UTMV- 1000Nm(S)
% UTMV- 10Nm(K) UTMV- 1000Nm(SK)
7

UTMV- 10Nm(S) UTMV- 5000Nm


UTMV- 10Nm(SK) UTMV- 5000Nm(K)
6
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UTMV- 50Nm UTMV- 5000Nm(S)


UTMV- 50Nm(K) UTMV- 5000Nm(SK)
0 1 2 3 4 Unit:mm UTMV- 50Nm(S)
UTMV- 50Nm(SK)
5

Measurement range A B φC φD E F G φH φI J K L M N O P Q R S T Key groove


0.1 25 8.3 24 5h7 45 18 32.3 5h7 24 40 M3 Depth 6 32 10 11.5 54 11.5 10 97 33 50 -
0.5 25 8.3 26 8h7 45 18 32.3 8h7 26 40 M3 Depth 6 32 15 11.5 54 11.5 15 107 33 50 -
1 25 8.3 26 8h7 45 18 32.3 8h7 26 40 M3 Depth 6 32 15 11.5 54 11.5 15 107 33 50 -
5 25 8.3 30.5 12h7 45 19.5 32.3 12h7 30.5 40 M3 Depth 6 34 20 12 57 12 20 121 35.5 55 Refer to Page 7
10 25 8.3 30.5 12h7 45 19.5 32.3 12h7 30.5 40 M3 Depth 6 34 20 12 57 12 20 121 35.5 55 Refer to Page 7
50 31.5 6.8 43.4 20h7 58 20.5 30.8 20h7 43.4 51 M3 Depth 6 43 50 18.5 70 18.5 50 207 42.5 68 Refer to Page 9
100 31.5 6.8 49 25h7 54 20.5 30.8 25h7 49 57 M4 Depth 8 48 55 19 67 19 55 215 45.5 74 Refer to Page 10
500 21.5 6.8 64.2 40h7 52 20.5 30.8 40h7 64.2 72 M4 Depth 8 64 75 20 67 20 75 257 43 79 Refer to Page 12
1000 25 5.3 86.6 60h7 66 28.5 29.3 60h7 86.6 98 M5 Depth 10 86 100 20 86 20 100 326 54 103 Refer to Page 13
5000 25 4.8 124.6 90h7 72 28.5 28.8 90h7 124.6 137 M6 Depth 12 124 145 23 97 23 145 433 72.5 141 Refer to Page 15

※ Dimension of rotary seal type is same as standard type.


19

UTMⅡENG_Rev.1.11.indd 20 2015/12/18 21:31:19


Accessories
UCM/UCS Coupling

■ Recommended couplings for UTMⅡ/UTMV


■ Connecting to external shafts accurately.
■ Preventing rotational resonance, and improving accuracy
of torque measurement (rubber type).
* Refer to page 26 for details of couplings

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20

UTMⅡENG_Rev.1.11.indd 21 2015/12/18 21:32:45


TM400 Torque monitor - portable with built-in battery, compact & high-spec type

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$3 $&DGRSWHU 9 
■ Convenient portable monitor for easy use
$FFHVVRULHV
&$86% PLQL86%FRPSXWHU86%FDEOHP
&$700 &DEOHIRUFRQQHFWLQJ870⋜8709P
 of UTMⅡ/UTMV. &$700 &DEOHIRUFRQQHFWLQJ870⋜8709P
Accessories

&$70 5  &DEOHIRU870⋜ZLWKURWDU\HQFRGHUFRQQHFWLRQ QRQFRQQHFWRUDWRQHHQG P


■ Ideal for on-site calibration of nut runners &$70 5 0 &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP
&$70 5 0 &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP
 (use with UTMⅡ with the square drive option). &1‫؟‬ :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709
&1‫؟‬ :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜URWDU\HQFRGHU
■ With the built-in battery, it can be operated &(PDUNLQJ ‫(؞‬0&GLUHFWLYHV‫(؟‬1‫؞؟‬6DIHW\VWDQGDUG‫(؟‬1‫ؙ؟‬
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 even without power source.
■ Easy connection to UTMⅡ/UTMV
3&6RIWZDUH
 with one cable.
■ Operation power can be supplied to the PC software for importing parameter settings
 UTMⅡ/UTMV. and hold/waveform data from TM400 can be
 (also to an optional rotary encoder). downloaded from our website.
■ High-speed sampling at 20kS/s
■ Torque & rotation speed and torque-angle curve  
'LPHQVLRQ
can be monitored.
■ Data recording with memory function and USB.
■ Various display mode: real-time, graph,  
 recorded data, etc….
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㹓㹑㹀

■ Upper/lower limit & hold function.


㹂㹁㸯㸰㹔

■ Change the display mode by pressing


 the ESC button.
TM400 PORTABLE
㹁㹆㸿㹐㹅㹃

TORQUE ࠉMONITOR


TM400 PORTABLE TORQUEࠉMONITOIR
㸫 㸩 Ser 㸬 No㸬
MADE IN JAPAN
‫كق‬


Graph display 㹑㸿㹔㹃 㹆㹍㹊㹂 㹘㹃㹐㹍

㹃㹑㹁

㹑㹃㹒

Indicated value  
‫كق‬
display

21

UTMⅡENG_Rev.1.11.indd 22 2015/12/18 21:32:45


TM700 Torque monitor - high-speed sampling at 20kS/s, support the full performance of UTMⅡ/UTMV

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■ High-speed sampling at 20kS/s!! ,QWHUIDFH



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■ A toque curve monitor supporting the  '9‫'؟‬$FRQYHUWHUYROWDJHRXWSXW‫ق‬FK‫ ك‬2SWLRQ


3RZHUVXSSO\ '&9‫žق‬٫‫ك‬
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  high response time of UTMⅡ/UTMV (1kHz). 2SHUDWLQJ 7HPSHUDWXUH‫؟‬2SHUDWLRQ‫ؙٕ‬٦‫ٔع‬٦‫ؙ‬6WRUDJH‫ؙٕ‬٦‫ٔع‬٦
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■ Display the curves of torque, rotation speed, 'LPHQVLRQ  : ¼ + ¼ ' PP‫ق‬H[FOXGLQJSURMHFWLRQV‫ك‬
:HLJKW $SSUR[NJ
  and power. $WWDFKPHQW 2SHUDWLRQPDQXDOҩҩҩҩҩҩ‫[(ؚ‬WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩҩҩҩ‫ؚ‬
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■ Enable the cogging torque measurement $FFHVVRULHV '7&‫؟‬ &DVHIRU70 ZLWK$&SRZHUVXSSO\

  with UTMⅡ/UTMV . &$,2 &DEOHZLWK)&1FRQQHFWRUDWRQHHQGP

Accessories
&$86% PLQL86%FRPSXWHU86%FDEOHP
&$700 &DEOHIRUFRQQHFWLQJ870⋜8709P
■ Upper/lower limits & hold function. &$700 &DEOHIRUFRQQHFWLQJ870⋜8709P
&$70 5  &DEOHIRU870⋜ZLWKURWDU\HQFRGHUFRQQHFWLRQ QRQFRQQHFWRUDWRQHHQG 870⋜P
■ Operation power can be supplied to the &$70 5 0
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&1
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■ Data recording with USB.

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* Power(W) = 2π× Torque(Nm) × Rotation speed(rpm) / 60

PC software for importing parameter settings


Torque
↓ and screenshots of the display/waveform
data from TM700 can be downloaded from
our website.

↑ ↑
Monitor the fluctuation
Speed Power
of torque, rotation speed, and power.

■ Special case DTC2

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22

UTMⅡENG_Rev.1.11.indd 23 2015/12/18 21:32:47


TM500 Torque monitor - torque & angle (or length) measurement, ideal for UTMⅡwith the rotary encoder

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■ Suitable for low-speed rotation and $FFHVVRULHV


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■ Data are recorded on SD cards. &$;‫؟‬
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&$70 5 0 &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP

one cable. 7RUTXH‫&ڃ‬$70 5 0


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Accessories

to UTMⅡ/UTMV(also to an optional &1‫؟‬


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rotary encoder). FHUWLrFDWLRQ
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■ Upper/lower limit of displacement
・SD card: conversion of saved data into CSV format,
against a threshold torque can be parameter settings (save and edit), and conversion
compared of waveform/curve data into CSV format.
・RS-232C: For saving/editing parameter settings
7RUTXH‫ڃ‬
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※ PC software with above1*SRLQW
features
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can be downloaded from our website.
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/2OLPLWRI +,OLPLWRI ‫ځ‬$QJOHRUGLVSODFHPHQW ‫ځ‬$QJOHRUGLVSODFHPHQW


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■ Multi-turn inspection is available

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‫ځ‬$QJOHRUGLVSODFHPHQW

・Continuous mode ・Average mode


 Inspection can be done in a multi-turn  NG recognition is done for an average value
 application within 500 turns. 
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of n points data.
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MONITOR

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     ٔ
23
ٕ

UTMⅡENG_Rev.1.11.indd 24 2015/12/18 21:32:48


TM201 USB interfacing unit - ideal for R&D and laboratory testing, save data on PC easily

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USP ZKHQSXOVHUDWHLVSSU
USB
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'LVSOD\ /('VWDWXVOLJKW /('‫ق‬5HG‫؟ك‬SRZHUVXSSO\DODUPVWDWXV
■ Variations of torque, rpm, and power   /('‫*ق‬UHHQ‫؟ك‬870⋜8709LVRSHUDWLQJQRUPDOO\
,QWHUIDFH 86%
  can be monitored and saved on PC. *HQHUDO 3RZHUVXSSO\ $&9WR9‫ٔق‬٫ٕ٫‫قك‬IUHHSRZHUVRXUFH+]‫ك‬
SHUIRUPDQFH  :KHQVXSSOLHG$&DGDSWHULVXVHG
  (Application software for the USB  3RZHUFRQVXPSWLRQ :W\S‫ق‬$&DGDSWHU‫ك‬
 2SHUDWLQJ 7HPSHUDWXUH‫؟‬2SHUDWLRQ‫ؙ‬٦WRٔ٦‫ؙ‬6WRUDJH‫ؙٕ‬٦WRٔ٦
interface option is available.)  FRQGLWLRQV +XPLGLW\‫؟‬٫5+RUOHVV‫ق‬QRQFRQGHQVLQJ‫ك‬
 'LPHQVLRQ  : ¼ + ¼ ' PP‫ق‬3URMHFWLRQVH[FOXGHG‫ك‬
■ Maximum, minimum, and average value  :HLJKW $SSUR[J
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  can be displayed. $&DGDSWHUIRU70Pҩҩҩҩҩҩ 0LQL86%86%FDEOHPҩҩҩҩҩҩ

■ Measurement (numeric) data is $FFHVVRULHV &$86%PLQL86%FRPSXWHU86%FDEOHP &$700&DEOHIRUFRQQHFWLQJ870⋜8709P


&$700&DEOHIRUFRQQHFWLQJ870⋜8709P &1:DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709
  automatically saved in CSV format. &(PDUNLQJ ‫(؞‬0&GLUHFWLYHV‫(؟‬1‫؞؟‬6DIHW\VWDQGDUG‫(؟‬1‫ؙ؟‬
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■ The unit supplies electric power to UTMⅡ/UTMV.
■ Two cables are attached: one for UTMⅡ/UTMV 3&6RIWZDUH
and the other for PC. PC software for parameter settings, graph

Accessories
* Power(W) = 2π× Torque(Nm) × Rotation speed(rpm) / 60 display, and calibration of TM201 can be
downloaded from our website.

'LPHQVLRQ
±5V output
TM201
Supplying power
UTMⅡ/UTMV for UTMⅡ/UTMV
Power supply
㸦87.5㸧

PC Receiving data
80

from UTMⅡ/UTMV
Storing measured
data in CSV format. * PC and special software are required
to use the TM201.

50
23

Application software

■ Support USB interface option for TM201, TM400, TM700, and TM301.
■ Enabling real-time display of torque measured by UTMⅡ/UTMV, parameter settings, calibration,
and data recording in CSV format.

Example: PC software for TM301


■ Display mode
Torque, Rotation speed and Power Display mode
are displayed simultaneously. <Normal>
1. Single
After "start" button is pressed, data will be recorded once for pre-set time period.
2. Continuous
Trigger setting "Single" mode operation will be repeated in cycle until "stop" button is pressed.
3. Hold trigger(only with the TM301)
After "start" button is pressed, it will be put on standby for a trigger ("hold").
It will start importing data when "Hold" button is pressed.
※Pritrigger setting range: 0 to 99%
4. Level trigger
After "start" button is pressed, it will be put on standby for a trigger
(variable conditions).
It will start importing data when the input level goes above or
below the pre-set limit in pre-determined direction.
<History>
Display saved graph data

■Trigger function
Pre-trigger/trigger slope/repeating trigger
24

UTMⅡENG_Rev.1.11.indd 25 2015/12/18 21:32:51


UPM100 Power and energy monitor

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12
13
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2
3
4
5
6
7
8
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25

UTMⅡENG_Rev.1.11.indd 26 2015/12/18 21:32:54


Coupling
What’ s coupling?

UTMⅡ/UTMV adopts strain gauges for measuring torsional strain on the shaft. The shaft is designed to withstand any
disturbing stress induced by radial or thrust forces. However, radial/thrust overloads will not only result in measurement
error but also heating-up of the bearings and/or irreversible distortion or fracture of UTMⅡ/UTMV. Typical misalignments,
radial misalignment, angular misalignment, and endplay are shown in the figure below. Remaining misalignments
between the UTMⅡ/UTMV shaft and drive/load shafts induce radial and thrust forces. Hence couplings are required to
absorb these disturbing forces and improve smoothness of rotating and accuracy. Allowance levels of the misalignments
are dependent on the combination of the range of UTMⅡ/UTMV and couplings; thus fine adjustment will be needed for
actual usage.

Radial misalignment Angular misalignment Endplay

Recommended coupling

We strongly recommend rubber couplings shown in the right-hand

Coupling
side photograph (Correspondent couplings are indicated by
● in the following table). Rubber coupling is composed of two rigid
parts connected to the axes with rubber joining the two parts.
No backlash, well rotation balance and excellent damping of
vibration are the features of rubber coupling, and thus they are
the most suitable couplings for UTMⅡ/UTMV. If you can not
choose rubber couplings, please select single disk couplings. If
you use multiple double disk couplings or slit type couplings on
the axis, unexpected vibration may occur because UTMⅡ/UTMV is
suspended by springs. Unexpected vibration reduces accuracy and
results in damage on UTMⅡ/UTMV in the worst case.

How to use couplings

UTMⅡ/UTMV shafts are connected to drive-side and load-side shafts with rubber couplings as shown in the below. If the
load and driving devices have bearing internally, the bearings in the figure are unnecessary.
A soft block made of urethane and on should be put between main frame of UTMⅡ/UTMV and base (to hold the main
frame of UTMⅡ/UTMV loosely).

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Please minimize the torque fluctuation synchronized to rotation and adjust the misalignments carefully.

Warning in high rotating speed

In case UTMⅡ/UTMV is used at a high rotational speed, dynamic balance needs to be adjusted in addition to alignments.
If shaft is unbalanced, vibration will be caused at high rotational speed due to resonance, which, in turn will damage
UTMⅡ/UTMV and couplings. Please adjust the balance carefully, increasing the rotational speed gradually. Key groove
option is not recommended if UTMⅡ/UTMV is used at high rotational speed.

26

UTMⅡENG_Rev.1.11.indd 27 2015/12/18 21:32:55


Prohibition

・Do not use Oldham coupling. UTMⅡ/UTMV will come off the original position, and UTMⅡ/UTMV or other devices
will be damaged.
・Do not use double disk coupling or slit type coupling. In case a slit type or double disc type coupling is used on one
end of shaft, please mount and fix the body of UTMⅡ/UTMV on a fixture or stand. Otherwise, resonant vibration
may occur, which, in turn, may cause overload and damages on UTMⅡ/UTMV.

Coupling correspondence table

Recommended couplings are indicated in the below table.


Consult one of our sales representatives for couplings for the UTMⅡ-10000Nm and key groove option.

UTMⅡ
Coupling

Supported /UTMV Coupling Max. torque


Coupling dia.(mm)
UTMⅡ /UTMV dia. type (Nm)
(mm)
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UCM15 2.2 ● ● ● ●
UCS15 1 ● ● ● ●
UTMⅡ-0.05Nm
UTMⅡ-0.1Nm UCM19 4.2 ● ● ● ●
5
UTMV-0.1Nm UCS19 1.6 ● ● ● ●
UTMⅡ-0.2Nm
UCM25 8 ● ● ● ●
UCS25 4.6 ● ● ● ●
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UCM19 4.2 ● ● ● ●
UCM25 8 ● ● ● ● ● ●
UCS25 4.6 ● ● ● ● ● ●
U T M Ⅱ -0.5N m UCM30 12.6 ● ● ● ● ● ●
UTMV-0.5Nm UCS30 6.6 ● ● ● ● ● ●
UTMⅡ-1Nm 8
UTMV-1Nm UCM34 16 ● ● ● ● ● ● ●
UTMⅡ-2Nm UCS34 11 ● ● ● ● ● ● ●
UCM39 27 ● ● ● ●
UCS39 14 ● ● ● ●
UCM44 36 ● ● ● ● ●
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UCM30 12.6 ● ● ● ● ●
UCM34 16 ● ● ● ● ●
UCS34 11 ● ● ● ● ●
UTMⅡ-5Nm
UTMV-5Nm UCM39 27 ● ● ● ● ● ● ●
12
UTMⅡ-10Nm UCS39 14 ● ● ● ● ● ● ●
UTMV-10Nm
UCM44 36 ● ● ● ●
UCM56 70 ● ● ● ● ● ● ●
UCM65 80 ○ ○ ○ ○ ○ ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UCM44 36 ● ● ● ● ● ●
UTMⅡ-20Nm 20 UCM56 70 ● ● ● ● ● ●
UCM65 80 ○ ○ ○ ○ ○ ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UTMⅡ-50Nm UCM56 70 ● ● ● ● ● ●
20
UTMV-50Nm UCM65 80 ○ ○ ○ ○ ○ ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UTMⅡ-100Nm
25 UCM87 250 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
UTMV-100Nm
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UTMⅡ-200Nm 30 UCM87 250 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90

UTMⅡ-500Nm UCM150 1000 ○ ○ ○ ○ ○ ○ ○ ○ ○


40
UTMV-500Nm UCM170 1300 ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UTMⅡ-1000Nm UCM170 1300 ○ ○ ○ ○ ○ ○ ○
60
UTMV-1000Nm UCM220 4800 ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UCM220 4800 ○ ○ ○ ○ ○
UTMⅡ-2000Nm 70
UCM260 6880 ○ ○
3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90
UTMⅡ-5000Nm
90 UCM260 6880 ○ ○ ○
UTMV-5000Nm

●:Recommended rubber coupling

27

UTMⅡENG_Rev.1.11.indd 28 2015/12/18 21:32:56


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■ UCM15 to 56 ■ UCS15 to 39

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28

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■ UCM150 to 260 ■ Installation

L
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L2 L3
UTMⅡ ②
B3 6KDIWVRI UTMⅡ
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500 UCM150 152 104 101 45 11 M8 M8
33 27 M8 M6 40*42, 40*45, 40*48, 40*50
33 27 M8 M6 40*55, 40*60
500, 1000 UCM170 178 118 124 55 27 33 14 M10 M10 M6 M8 60*40
33 33 M8 M8 60*42, 60*45, 60*48, 60*50, 60*55, 60*60
33 33 M8 M8 60*65
1000, 2000 UCM220 225 144 200 90 33 39 20 M16 M16 M8 M10 70*50, 70*55, 70*60, 70*65
39 39 M10 M10 70*70
2000, 5000 UCM260 262 166 223 100 39 39 23 M20 M20 M10 M10 70*75, 70*80, 90*80, 90*85, 90*90
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29

UTMⅡENG_Rev.1.11.indd 30 2015/12/18 21:32:57


Cable
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Class Pin number Signal name Details


Connect to +24V power supply.
Voltage range must be 3:5‫ق‬9‫ك‬
1 PWR+(+ 24V)
within +24V plus-minus 15%.
Power Use a power supply that can stably
3:5ٕ‫ق‬9‫ك‬
operate with a small load since the
2 PWR -(0V) consumption current is 100mA or less
(20Nm to 500Nm: 150mA, 1000Nm to 10000Nm: 160mA).

This is signal output. The signal is 5


adjusted to 0V for no-load
SIG OUT and 5V for full scale. ̚
3 The minimum resistant is 2k Ω .
(± 5V DC) 6,*287‫žق‬9'&‫ك‬

6,**1'
Torque
signal In case of electrically noisy environment, 5
please try to insert RC low-pass filter 6,*287
&RQQHFWLRQ

Cable・Precautions
870⋜‫ž ق‬9'&‫ك‬ &
4 SIG GND as below. GHYLFH
This is effective to reduce 6,**1'
high frequency noises. 5 ê
& ̭)

PULSE OUT + Pulse signal output generates 38/6(287ٔ


5 4 pulses per 1 rotation.
Rotating (Photocoupler)
Rated voltage and current
pulse are 30V and 10mA, respectively.
6 PULSE OUT - 38/6(287ٕ

■ PWR - , SIG GND, and PULSE OUT - are insulated respectively.


■ The housing of UTMⅡ/UTMV is electrically insulated from all electronic circuits.

Rotary encoder cable


:DWHUSURRIHGSOXJ ‫قٕ؟‬1&‫ك‬
+536‫كق‬ ‫؟‬5HG 3:5ٔ‫ٔق‬9‫ك‬
‫؟‬7UDQVSDUHQFH =SKDVH RXWS
‫؟‬%ODFN %SKDVH
‫؟‬%OXH $SKDVH
‫؟‬6KLHOG‫*ق‬UHHQ‫ك‬ 3:5*1'
PP
PP

Precautions
Possibility of overloads during setup Protection against water and condensation
If one side of shaft (either "Drive" or "Load" side) UTM Ⅱ /UTMV is not water-
is fixed during setup, excessive torque above rated resistant, so please take
capacity may be applied to shafts unintentionally. measures to avoid water
Please pay extra care especially for those types with damage. Also, do not use the
low rated capacity. product under dew-condensing
condition.

Overload due to resonance vibration


In case UTM Ⅱ /UTMVis used
Alteration of shafts with device causing vibration,
overloads may be caused due
Never make alteration to shafts to resonance vibration.
of UTMⅡ/UTMV (by machining) ,
as it will affect the accuracy of the
sensor.

30

UTMⅡENG_Rev.1.11.indd 31 2015/12/18 21:32:58


Calibration of UTMⅡ/UTMV 1DWLRQDO,QVWLWXWHRI$GYDQFHG
,QGXVWULDO6FLHQFHDQG7HFKQRORJ\ $,67
6WDQGDUGWRUTXHJHQHUDWRU
10,-$,67
For calibrating torque meter, pure torque must be applied to the torque meter.
The equipments for the calibration are designed to eliminate disturbing force and &DOLEUDWLRQ

transmit the pure torque to UTMⅡ/UTMV. Because UTMⅡ and UTMV are available in
5HIHUHQFHWRUTXHPHWHU
wide capacity range (0.05-10000Nm for UTMⅡ and 0.1-5000Nm for UTMV), different 876VHULHV
calibration tools (designed and built in-house) are used for different capacity ranges.
&DOLEUDWLRQ
The traceability diagram of UTMⅡ/UTMV is shown on the right. UTS series are non-rotary
torque sensors calibrated at AIST with the national standard torque generator, and those 870⋜8709
are used as calibration masters for calibration of torque meters at our facility. With those ‫ق‬SURGXFW‫ك‬
UTS series, UTMⅡ and UTMV torque meters (products) are calibrated. < Traceability diagram
for UTMⅡ/UTMV >

Pictures below show calibration equipment with UTS-10000Nm (calibration master for 10000Nm capacity). A calibrated
torque meter and the calibration master (UTS) are directly connected, and the one side of the shaft is fixed. The other
side of the shaft is connected to a reduction gear, and a servo motor is used as an actuator to apply torque on the
connected shafts. The same torque is applied to the calibration master (UTS) and the calibrated product, and outputs
(voltage) from the calibration master and the products are measured and compared for calibration.
Calibration of UTMⅡ/UTMV

Reduction gear

Reference torque meter


UTS-10000Nm UTMⅡ-10000Nm(product)
Servomotor

< Calibration of
UTMⅡ-10000Nm >

Depending on capacity, calibration tools like below pictures are also used.

< Calibration of UTMⅡ-100Nm > < Calibration of UTMⅡ-1Nm >


31

UTMⅡENG_Rev.1.11.indd 32 2015/12/18 21:33:03


Rotational characteristics of UTMⅡ/UTMV
The error at the elevated rotation speed is
mainly originated from rotational friction of the 

&KDQJHLQQRORDGRXWSXWFDXVHG
bearings and the distortion of the rotating shaft by 

E\WKHEHDULQJIULFWLRQ‫ق‬٫)6‫ك‬
centrifugal force.


As the rotation speed goes up, the bearing 

friction also increases like the graph on right. The &:



&&:
condition of bearing (installation, frequency of      

use. , temperature, etc...) also affects the bearing
friction. 




5RWDWLRQVSHHG USP

< Rotation speed vs. error caused by bearing friction


(sample case with UTMⅡ-0.2Nm)>

Also, centrifugal force could cause deformation


&KDQJHLQQRORDGRXWSXW )6 FDXVHG

Characteristics of UTMⅡ/UTMV
of spring elements, affecting the output like the 
graph on right. The degree of error is related to 
E\GHIRUPDWLRQRIVSULQJHOHPHQW

      


rotation speed, and it is reproducible. Degree of

change in output caused by deformation of spring 
element is different for each product depending on 
how symmetrically strain gauges are mounted on 

the shaft.


Combination of those contributing factors for 
errors cause the fluctuation of no-load voltage 
output corresponding to rotation speed. 5RWDWLRQVSHHG USP

< Rotation speed vs. error caused by centrifugal force


(UTMⅡ-0.2Nm)>

Graph below shows no-load output errors of 95 pieces of UTMII with capacity ranges from 0.05N to 10Nm at 25000 rpm
(for both CW and CCW). Accuracy in voltage output is different for each product, but the maximum error is less than 1%
of full scale.


1RORDGRXWSXWHUURU )6 DWWKHPD[LPXPURWDWLRQVSHHG


0.05Nm
0.1Nm 2Nm 5Nm
0.2Nm 0.5Nm 10Nm
1Nm


&: 870⋜
&&: 870⋜







   
5DWHGFDSDFLW\WRUTXH 1P

< No-load output error of UTMⅡ at the maximum rotation speed >


32

UTMⅡENG_Rev.1.11.indd 33 2015/12/18 21:33:03


Introduction of test bench
TB series
TB series is a test bench set for motor and/or brakes using UTMⅡ . The set includes torque meter UTMⅡ , and other
hardware like a base plate, bearing housing, set of couplings, and so on. We offer best test bench configuration, using
UTMⅡ . Please contact our sales division.
Introduction of test bench

A typical configuration example. Definition of the type

0RWRUWREHWHVWHG 7%‫ٸٸٸ‬
RUGULYLQJPRWRU

7RUTXHFDSDFLW\

/RDGEUDNH &RXSOLQJV 870 ⋜


1P 5
RUEUDNHWREHWHVWHG
1P 5

1P 

1P 

1P 
%DVHSODWH

1P .

・Please let us know the required torque capacity, the maximum rotating speed.
・For brake system, we can offer a hysteresis brake, powder brake, generator, or other, depending
on the required load capacity.
・Please note that there could be a limit on rotational speed for a break.
Please check the estimated rotational speed before use.
・We can also offer other customized solutions for your purpose and applications.
Please consult with our sales representatives for details.

33

UTMⅡENG_Rev.1.11.indd 34 2015/12/18 21:33:04


Definitions of technical terms
:RUG 'HrQLWLRQ 8QLW
0HDVXUHPHQWUDQJH 0HDVXUDEOHWRUTXHUDQJH 1P
1RQOLQHDULW\ 7KHPD[LPXPGLíHUHQFHEHWZHHQLGHDODQGDFWXDORXWSXWVLQWKHPHDVXUHPHQWUDQJH )6
+\VWHUHVLV 7KHPD[LPXPGLíHUHQFHEHWZHHQORDGLQJDQGXQORDGLQJRXWSXWVLQWKHPHDVXUHPHQWUDQJH )6
5HSHDWDELOLW\ KHPD[LPXPGHYLDWLRQRIRXWSXWLQVHYHUDOPHDVXUHPHQWXQGHUVDPHFRQGLWLRQV )6
6DIH2YHUORDG 7KHDOORZDEOHORDGNHHSLQJDFFXUDF\DIWHUXQORDGLQJ )6
0D[LPXP6DIH2YHUORDG /RDGFHOOVZLOOIDLO SHUPDQHQWGHIRUPDWLRQ LIWKH\LHOGVWUHQJWKLVH[FHHGHG )6
2SHUDWLRQ7HPSHUDWXUH5DQJH 7HPSHUDWXUHUDQJHLQZKLFK870⋜ZRUNVSURSHUO\ ٦
7HPSHUDWXUH(íHFWRQ=HUR 7HPSHUDWXUHFRHîFLHQWDWQRORDG )6٦
7HPSHUDWXUH(íHFWRQ6SDQ 7HPSHUDWXUHFRHîFLHQWRIWKHIXOOVFDOHYDOXH )6٦
&XWRí)UHTXHQF\ 7KHIUHTXHQF\DWZKLFKWKHVLQXVRLGDOVLJQDOEHFRPHVG%  DJDLQVW'&VLJQDO +]
7RUVLRQDO&RQVWDQW 7KHWRUTXHIRUUDGWRUVLRQDODQJOH 1PUDG
0D[7RUVLRQDO$QJOH 7KHWRUVLRQDODQJOHZKHQWKHIXOOVFDOHWRUTXHDSSOLHGWRWKHVKDIW UDG
,QHUWLD0RPHQW 7KHFRHîFLHQWRIDQJXODUDFFHOHUDWLRQWRWRUTXHLQWKHWRUVLRQDOHTXDWLRQRIPRWLRQ NJP 
7KUXVW'LUHFWLRQ 7KHSDUDOOHOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜
5DGLDO'LUHFWLRQ 9HUWLFDOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜

Definitions of technical terms


8QLWV

8QLW 'HVFULSWLRQ
1P $XQLWRIWRUTXH1PLVWKHWRUTXHRQWKHURWDWLRQD[LVZKHQ1IRUFHLVDSSOLHGWRWKHHQGRIPDUP
USP $XQLWRIURWDWLRQVSHHG5RWDWLRQF\FOHVLQPLQXWH
UDG $XQLWRIDQJOHUDGHTXDOVWRDSSUR[
)6 7KHPD[LPXPYDOXHLQWKHPHDVXUHPHQWUDQJH)6PHDQVRI)XOO6FDOH

&RQYHUVLRQWDEOHRIWRUTXHXQLWV

1P 1FP NJP NJFP JFP P1P


1P ‫ܒ‬      ¼ 

1FP ‫ܒ‬    ¼ 
 ¼  
NJP ‫ܒ‬  ¼    ¼
NJFP ‫ܒ‬ ¼     
JFP ‫ܒ‬ ¼ 
¼ 
 
   ¼
P1P ‫ܒ‬   ¼ ¼  

1RQOLQHDULW\ +\VWHUHVLV 5HSHDWDELOLW\


2XWSXW 2XWSXW 2XWSXW

)6 )6

)6 )6
/RDG /RDG /RDG
)6 )6

)6 )6

7KUXVWGLUHFWLRQUDGLDOGLUHFWLRQDQGWRUTXHGLUHFWLRQ

7RUTXHGLUHFWLRQ
IURPWKHORDGVLGH

5DGLDO

7KUXVW

34

UTMⅡENG_Rev.1.11.indd 35 2015/12/18 21:33:05


Application examples
Measurement of dynamic/running torque

Servo-motor with torque output 5RWDU\HQFRGHU


/RDG

870⋜
0RWRU

$QJXODUSRVLWLRQ

7RUTXHVLJQDO

3/&HWF
6HUYRGULYHU

3RVLWLRQLQJVLJQDO

By setting UTMⅡ between the rotary encoder and motor, you can make a servo motor system with
Application examples

torque output. The system can be applied to various applications, such as robot hands or other
systems which can detect load.

Motor test bench 0RWRUWREHLQVSHFWHG

/RDGGHYLFH 870⋜
PRWRUHWF

0RWRUGULYHU

7RUTXHVLJQDO

7RUTXH

70
5RWDWLQJVSHHG 3XOVHVLJQDO

&RQWUROOHU
/RDGGULYHU 5HJHQHUDWLYHHOHFWULFSRZHU
ZLWKHOHFWULFUHJHQHUDWLRQ
IXQFWLRQ

Mechanical power can be calculated from torque and rotating speed.


Also, by applying energy recovery system, the test apparatus will be eco-friendly (energy-saving).

(QJLQH

Engine test bench


870⋜

/RDGGHYLFH
PRWRUHWF

7RUTXHVLJQDO

7RUTXH

70
5RWDWLQJVSHHG 3XOVHVLJQDO

&RQWUROOHU

In case of torque measurement with large vibration, such as measurement of


engines, please attach double disk coupling and use double bearing.

35

UTMⅡENG_Rev.1.11.indd 36 2015/12/18 21:33:06


Mixer with torque meter

0RWRU

3/&HWF 0RWRUGULYHU

The system measures torque on the axis of mixing


3XOVHVLJQDO
impellers. The change of viscosity can be detected by
7RUTXHVLJQDO
*212*2
VLJQDO 870⋜ monitoring torque. By using TM301, I/O signals can be
70 controlled by the threshold levels.

0L[LQJLPSHOOHU

Application examples
Power generation efficiency test
*HQHUDWRU

*HDUER[
:LQGEODGH 870⋜

3XOVHVLJQDO
7RUTXH 3RZHU
VLJQDO

830

The efficiency of wind turbine generator and so on can be tested. Power can be
estimated based on torque and rotational speed measured with UTMⅡ , and power
generation efficiency can be calculated by comparing power and generated energy.

Fault detection of conveyor belt


*HDUPRWRU

870⋜

&RQYH\RUEHOW

7RUTXHVLJQDO

70

By monitoring the motor shaft torque of a conveyor belt, faults and conveyor-related
hazards can be detected (e.g. materials get caught to conveyor system). Conveyor belts
will be stopped immediately after faults like contamination and overturning of products
are detected.
36

UTMⅡENG_Rev.1.11.indd 37 2015/12/18 21:33:09


Measurement of torque required to rotate feed rollers

5ROOHUV

‫ؙ‬870⋜

0RWRU

7RUTXHVLJQDO

70

Torque fluctuation can be monitored while a sheet of paper or film is fed by the drive roller.
With torque measurement, quantitative management and maintenance of feed roller are possible.

Quality inspection of steering unit


Application examples

‫ؙ‬870⋜
6WHHULQJXQLW
0RWRU

7RUTXHVLJQDO

70

By measuring the torque required to rotate automotive parts such as steering unit, it is possible
to quantize the smoothness of the rotation for standardization of the quality inspection.

Relationship between torque and angle/displacement (distance)

Physical sensory test


*HDUER[
 ,QVSHFWLRQWDUJHW

‫ؙ‬870⋜
5HGXFWLRQJHDU (QODUJHGLPDJH
 ZLWKURWDU\HQFRGHU
RIJHDUV
RSWLRQ
0RWRU

$QJXODUSRVLWLRQ

7RUTXHVLJQDO

5.00

70

Torque corresponding to angular position can be monitored by using UTMⅡ with rotary encoder option.
The system can be applied to automation of physical sensory test.

37

UTMⅡENG_Rev.1.11.indd 38 2015/12/18 21:33:09


Screw driver with torque monitoring

0RWRU

5HGXFWLRQ
3/&HWF 0RWRUGULYHU JHDU

To r q u e c a n b e m e a s u r e d i n t h e p r o c e s s o f
7RUTXHVLJQDO
‫ؙ‬870⋜ tightening screws. Since the torque can be
‫ق‬ZLWKURWDU\
$QJXODU HQFRUGHU controlled during the whole process, the system
SRVLWLRQ RSWLRQ‫ك‬
can be applied to automation of process.
70

Application examples
0RWRU
‫ؙ‬870⋜
Torsion testing machine  ZLWKURWDU\HQFRGHU
RSWLRQ

7ZLVWHGFDEOH

$QJXODUSRVLWLRQ

7RUTXHVLJQDO

70

Stiffness and performance of wire or cable can be tested by checking torque applied
by a torsion test machine with UTMⅡ .

Sensory evaluation of lever or hinge


*HDUPRWRU

‫ؙ‬870⋜
 ZLWKURWDU\HQFRGHU
/HYHU RSWLRQ

$QJXODUSRVLWLRQ

7RUTXHVLJQDO

5.00

70

Smoothness of lever, hinge, and so on can be quantized for quality control purpose.
With a optional rotary encoder, torque-angle relationship can be monitored.

5XEEHU 6LQJOHGLVN 'RXEOHGLVN


FRXSOLQJ FRXSOLQJ FRXSOLQJ %HDULQJ

38

UTMⅡENG_Rev.1.11.indd 39 2015/12/18 21:33:10


Unipulse Corporation
International Sales Department 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005
Tel: +81-3-3639-6121 Fax: +81-3-3639-6130
Head Office 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005
Technical Center 1-3 Sengendainishi, Koshigaya, Saitama 343-0041
Nagoya Sales Office CK16 Fushimi Bldg 1-24-25 Sakae, Naka-ku, Nagoya 460-0008
Osaka Sales Office Sumitomo Seimei Shin Osaka Kita Bldg 4-1-14 Miyahara, Yodogawa-ku, Osaka 532-0003
Hiroshima Sales Office Hiroshima Dai-ichi Seimei OS Bldg 1-2-21 Matobacho, Minami-ku, Hiroshima 732-0824

www.unipulse.com/en/

* Please note that specifications or designs shown in this catalog may be changed without prior notice due to our continuous product improvement activities. Rev.1.11 2015 DEC.

UTMⅡENG_Rev.1.11.indd 40 2015/12/18 21:33:34

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