QUESSTIONNAIRE

TOPIC : APQP & PPAP MARKS :

DURATION : DATE :

FACULTY : M C HARI PRAKASH PARTICIPANT:

(Tick the appropriate answer) After

Before

1. APQP acronym means

a. Appropriate product quality planning
b. advanced product quality planning
c. advanced techniques product quality planning

2. Advanced product quality planning shall be carried out by

a. MD/CEO
b. MDT
c. QAD
d.
3. The no. of phases of APQP are
a. 3
b. 5
c. 2

4. The phase during which process FMEA to be carried out

a. product design & development
b. product & process validation
c. process design development

5. The MSA & SPC are carried out during

a. product design and development
b. product & process validation
c. process design development

6. control plan to be prepared for

a. prototype, prelaunch, production
b. receipt only
c. receipt, in process & final

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7. control plan should cover
a. only receipt stage
b. only final inspn. Stage
c. from receipt to dispatch

8. submission levels of PPAP

a. 3
b. 2
c. 5

9. Initial process studies to be carried out for

a. All characteristics
b. Special. Characteristics
c. Quality characteristics

10. No. of documents / items to be prepared for PPAP submission

a. 14
b. 17
c. 18
d. 11

11. The weight in PSW form should be rounded off to

a. 2 digits
b. 3 digits
c. 4 digits
d. 5 digits

12. Minimum trial run quantity during significant production run

a. Min. 300 nos.
b. min. 300 consecutive nos.
c. min. 50 nos.
d. 300 nos. in one shift

13. Acceptance criteria for initial process study is

a. Cpk / Ppk / Index Value > 1.67
b. Cpk > 1.33
c. Cp and Cpk > 1.0

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14. Example of Chronically unstable processes is
a. CNC turning
b. Grinding process
c. Grinding with auto dressing
d. Molding

15. Cases for which customer interaction is required in initial process capability
study is
a. Where enough data is not available (<100)
b. Unstable process
c. Processes with one sided specification or non-normal data
d. All of the above

16. Qualified Laboratory documentation shall include

a. laboratory scope
b. In-house laboratory scope , NABL Certificate & scope of certification of
external labs
c. external Labs NABL certificate
d. certificate of equivalent body

17. The No. of situations for which notification & submission required is
a. 8
b. 12
c. 14
d. 11

18. Level 4 submission requires to

a. retain all 18 documents
b. retain at app. Locations & submit to customer on request
c. retain all docs. Only submit samples

19. The appearance approval report is applicable for

a. visual parameters
b. visual attributes
c. part has appearance requirements on the design record

20. The part weight to be calculated using 10 parts from

a. same cavity
b. same tool
c. same line
d. each cavity, tool, line

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