Govern ment of Maharashtra

BHADGAON ROAD S.H.25 KM. 65/600 TO 1151600 (SoYEGAON TO BAHAL)

CHALISGAON TAL BORDER & CHANDWAD.MANMADCHALISGAON NAGAD'24
SECTIONCHALISGAON TO AURANGABAD DIST BORDER KM 961240 TO 111/40
IN THE STATE OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUIW MODE
' Package :- NSK 66 A/B

GONCRETE MIX DESIGN M40 GRADE (POC)

CLIENT ;- EXECUTIVE ENGINEER PWD JALGAON

INDEPENDENT ENGINEER :. GEO DESIGN & RESEARCH PVT LTD JV WTH
CHOICE CONSULTANCY SERVICES PVT LTD
CONTRACTOR :- SACHO SATRAM INFRA PROJECT LLP
 GOVERN NT OF N{A ARASHT
- cHALlscAoN ro
ffi;il;;;^iiito*rr* & CHANDWAD - MANMAD cHALIsGAoN NAGAD - 24 sEcrloN
STATE OF MAHARASHTRA UNDER MRIP oN HYBRID
PROJECT.: ANNUITY
AURANGABAD DlsT BoRDER KM 95/240 TP 111/400 lN THE

EXECUITIVE ENGINEER PWD JALGAON

DESIGN & REASERCH PVT. LTD. IN JV WITH CCS
saciiiaa,
saiiarvr rrlFRA PRoJEcr LLP cHALIsGAoN (M's)
a-

7. srRtPULArtoNs FoR PBOIqALOXAS

M-40
Grade designation
52 N/mm2
) Iarflet mcan strength (A: per MORT&H Table 1700-5)
Wonder Cement OPC 53 Grade
Type of cement (Conforrrring lS : 12259)
31..5 mm
Maxrmurn size of aggregate
a50 kg/m3
e) Maxirrutn coment contcrrt (As pcr MORT&H Section 602 3 2)
360 kg/m3
f) Minimunr Ccmcnt Conterrt (As per MORT&H Section 602 3 2)
310 kglm3
MinimUmCementContontBlendedwithFlyash(AsperMoRT&HSection602.3.2|
20%
Maximum Flyash Content by weigh of Cementitious material content
602 3'3) 0.45
i) Maxinrum watcr-ccment ratio only OPC is Used (As per MORT&H Section
with Flyash (As per MORT&H Section 60233) 0.50
i) Maxrrrtunr w;lter'cemenl ratio lllenclcd OPC
25+/-15 mm
) Workability
Moderate
I Exposure condition
Good
) Degroe of SuPervision
Crushed angular aggregate
n) Typc of aggregatc
Su perpla sticizer
o) Chemical admixture IYPC
U A - 2. IE L r.. p
AI L f_o 3-a! Lr-f 8at
BIRLAGOLD Cement OPC 53 Grade
1 Typo of cernerrt (Conforrrring lS : 12269)
3.15
Specific 6;ravity of c;emcttt
CONPLAST SP43O - FOSROC G8
) Chemical adrnixturo (Co,rf orming lS:9103)
1. 125
) Chemical adnlixturc spc(iiflc Sravity
) Speofic gravity (SSD llast:d)of :-
2.890
1) Coarse agllregate-31:50 mm - BILAKHED CRUSHER PLANT
2.87E
2) Coarse agliregate-20 mm - BILAKHED CRUSHER PLANT
2.702
.l) Coarse aBtir egate-10mm-BILAKHED CRUSH ER PLANT
7.684
4) Finc aggrt:gate(GIRNA RIVER NATURAL SAND)
0.000
5)Flyash

) Water absorptiorr :
o.83%
1) (.oarsc ag",re8atc :]1.50 mm -BILAKHED CRUSHER PLANT
0.88%
2) Coarse a8{lreSatc-20 mm -BILAKHED CRTJSHER PLANT
0.9s%
3) Coarse agUregatc-1Omm-BILAKHED CRUSHER PLANT
4) Fine aggtcrlatc(GIRNA RIVER NATURAL SAND)
F ree( su rfacc) moi st u rc:
Nil
1) Coarsc ag,11reg'ato(-31 5 mm &10mm)-BlI-AKHED CRUSHER PLANT
Nil
2) Finc a8Brcrlal(' GIRNA RIVER NAIURAL SAND
Sreve analysis:
1) Coarse aSrlrcgatt:-31.50 mrI -BILAKHED CRUSHER PLANT
15%
1) Coarse agll' eSate-20 mm - BILAKHED CRUSHER PLANT
2) Coarse agllregate-1Ontm-BILAKHED CRUSHER PLANT
40%
3) Fine aggregate - GIRNA RIVER NATURAL SAND
il Proportion of mix:-
60%
1) C.A(31.5nrm ,20 mm & 10mm) -( BIIAKHED CRUSHER PLANT )

2 )F.A (GIRNA RIVER NATURAL SAND )

40% .
Result Attached
) Scive Analysis of lndividual aggreg,atc
Result Attachcd
) Seive Analysis of Combirrcd aggregate
17.02.34%
l) ABgregate rmpact value of Coarse aS8regate
22.33.06%
ml Flakiness & Llongation indiccs of Coarse aggregate(31 50 mm,20 mm & 10mnl)
,
CONSULTANT RIPRESLN TATIVE
..r.,il
 GO\ ERNMEN't OF MAIIARSH'I'R;\
ROAD S. H. 25
.
O{AUSGAOT{ TAt BORDER & CHANDWAD MANMAD CHALISGAON
NAGAD - 24 SECTION - CHALISGAON TO

GAAAD D|ST BORDER KM 95/240 TP 11u400 lN THE STATE OF

MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY

DE5TGN & REASERcH PVT. LTD. lN JV wlrH ccs

SACHC SATRAM tLP
-cro
f, ,x= f ,r + 7.65 s

.r = target averaSe compr cssive strength

at 28 days,
28 days, and s = standard deviation
.i . characteristic comprc:srvc strength at
(15: 10262-2009) s = 5 0 N/mm2
Tablt I, standard deviation,
+ *5.0 25 N/mm2
Therefore,target strength ' 40 1.65 =48
But as per MORT&H Tahrle 1700-5 Target mean strength 52 N/mm2

per MoSRT&ll Section 602.3 3 when Flyash is used

water-cement ratio = 0.50
Bascd on experience,adopt water-cement ratio = 0 40

range)'
lS:10262 Table 2, maximum water content for =186 (for 25mm to 50mm slump
content can be reduced up 20 percent and above (as per ls 10262-2009)
supcr Plasticizer is used, water
has been achieved.
on trails with super plasticizer, water content reduction of 2 percent
the arrivecl water content = 170*0.98- = 166 6 lts Say 167 lts
i-
\_.
cement ratio : 0.40
itious Material = 16/ / O.a0= 417.50 kgs. Say.418 Kglm3
per MORT&H Section 602.3.2 minimum cement content for PQC blended with Flyash =
334ke/m3

sed on experience,adopt cementitious Material = 418 0 kg/m3

Content in Cement itious Material=334k8/M3
FLYASI-l (.ontent in Cementitious material =84kg/M3
Cemcnt content O.K

rom table 3. lS 10262,

Zone-ll = 0'60
ofC.oarsc aggregaro corresponding to 31.50 mm size and fine aggregate
volume of coarsc aggregate = 0.60
fine aggregate = 1 0.60= 0.40

The mix calculations per urrit volumc of concrete shall be as follows:

a) Volume of concrete =1m3
Volume of cement = (Mass of cement / Specific gravity of cement)*(1 / 1000)

= (418 I 3.1s).(1/1000)
= 0.1327 r
0.L327 M3
Volume of Flyash( 1 7.079t') = (Mass of flyash / Specific gravity of flyash)-(1 / 1000)

=00

Volume of water - (Mass of water /Specific gravity of water)-(1 / 1000)

= (167/1).(1/1000)
= 0.167 m3

Volume of chentical adnrixturc

@o.8%
by mass of cemcntitious material) = (l"4ass of chemical aClnixture / Sp. gr.of admixture)+(1 / 1000)

= 0'00297 M3

E
CONSULTAN-I REPRISENTATIVI
:-'.-aAC Al lVll

E
 . ----
.offih-jD (soYcroruro

BAHAL CHALIS( ;AoNTALBoRDER&CHANDWAD-MANMADCHALISGAoNNAGAD-24SEcTloN.cHALlsGAoNTo

PROJEC'I .:
-ffryEtt\NltiNl'oFN{AHAIIASH'l'RA
AURANGABAD DISTBoRDERKM96/240TP111/400INTHESTATEoFMAHARASHTRAUNDERMRIPoNHYBRIDANNUITY
l*oo,
:LIENT
qqNsl JLTANT .-- lceo oEstcltt ffi
EXECUTIVE EIJGINEER PWU JAL()AUIY
t

*
qo_ryrr rAggR _ E{t$4rRr
f) Volu mc of all in agPIregat o =la-(b+c+d+e)l
= 1 I0.1327 + 0.00+ 0.1670+0 0030 )

= 0.6973 mr
mm = e + Volume of coarse aggregate
a
"/o of coarse aggregate 20mm
8)M ass o{ coarse ggregate 31.50

= 483.647 kg
* 20mm
h) y'lass i.rf coarse ag,gregate 20 mm = e + Volume of coarse aSgregate % of coarse aggreSate

= 301.024 kC
aggregate 10mm
i) vlass of coarse tggregate lomm =e *Volumeofcoarseaggregate*%ofcoars<

= 395'6( kC
* * gravityof fine
j) Mass of fine aggt 'egate = e Volume of fine aggregate specific
aggregate
* 1000

o- Qty. in Kg:
748.5: kg

rII'ITIIT. AIRLAGOLD OPC 53 GRADE 418

FLYA SH(ASHTECH) 0.00

cA-:rS ., - BILAKHED (.RUSHER PLANT 483.647

CAJ lO mm - BILAKHED CRL.ISHER PLANT 301.024

CA 10 mm - BILAKIIED CRIJSHtR Pt'ANl 395.66?-

r.Ar SIRNA RIVER NATURAI SAND t48.621

A/VAT ER (BOIIE WELL )
1.67.000

IADMr rxru nr1 TOSnOC-CO N i', L{STIP-n3099 7.34

l
(%) I QtY of exess water Corrected wt. mix
Ql y. p0r curn (As Per
absorption Moisture
Absorption/ moisture over
iiesign mix) Kg (A) r:ontent (%) I kg M=x+/-D
I ngred iont I
(rg)
%\Bl ssD % c=(B | o=1c*x17roo)
^) 418.000
CETUENT 418.000
0 0 0.000
0.000 0 0
FLYASH
CA 31.50 mm 483.641 0.83 0.993 o.rss I o.zes 484.435

0.209 0.629 301.6s3

0.88 1.089
-A lumm I
1.531 397.193
0.387
C, -,'."..,.'I 395.662 1.331
2.42L 0.681 5.098 753.7L9
:AN SAND 148.671 L.14
158.953
WATTR
- I

Il- rsz.ooo n-pa,qo -8.047

3.340
{DMIXTURE I -=--
1.34u
0.061mr
yL!a!9!!4r!9!|!.a!J !1 W .-
lisD -
__
Dry Condition Lab Trial
Condition
lngrcdiont Lo,, (t<c) (re)
418.000 25.498
CEMENT 418.000
0.000 0.000
FLYASH 0.00c
29.s51
lc-; I aaz.oqt 484.435
18.401
r,s ?
foL.o24
397.r93 74.279
n 39s.662
753.119 45.977
7 48.621
158.9s3 9.696
1f;7.000
3.340 o.204
ADMIXTURE 3.340
31.5mm
20 mm 10nrm N.Sand
Ratio of Mix Cernentitious i.16
0.72 u.95 1.791
I

o-,*ffi .u*,ffiil,n,,u,,
 r{-i1-li#,in*w,.n**t*
i:ffi
'D'R.Prc.Tu (r)i
srecuqrc@
Fo-c rnixaG
R tnc Plqn b
OPc -s., o.+c)
c tnir aesrbD CqmP-I
Pour location

CqrnP-I 8i/*Kh(d
\o,
Cube Mark

&^\ For ENGTNEER

 Hybrid Annuity ,t*-*^rt* NANDGAON CHALISGAON BHADGAON ROAD S.H. 25 KM' 65/600 TO 115/60!'!
"*r"- lcHnirscAoN rAt BoRDER) & cHANDwAD - MANMAD - cHAtlsGAoN NAGAD
i;6i;GAon rij aAxAi srATE
Project Stretch b-.i. - zt sEcnoN - cuerisoaon ro AURANGABAD Dtsr BoRDER KM 96/240 To 1j U400 lN THE
NSK 66 A/B OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY MODE

lndependent Qeo sesrSlo < 1eeaqq'1.g,t, Contractor

SACHO SATRAM

Ensineer 6rrl- t H Tl r .,9\ kh Ca-\ INFRA PROJECT LLP

CO-IULNETI CUBE COMPRESSION TEST REPORT

Pour
Cube Reference :
{)ru r Mfx b.eolq,r^ Reference :

Concrete from
Concrete Gread :
Tv\^qs (poq) P,Mr; Plq!^b
Cement type used Maximum
6P c--s? (:rn"r+d e WC ratio: o, Eo
Delivery Concrete

Reference : O s c cn i-l Dcq-\ot Poured at: f arrrv0 --1- t -b

Pour Location
Slump of Concrete
t2 F, r;-t fY) Parc>.D -1- LJ
t_-
lDatecastl r.u I i." I re I
Cube Mark I
cuue lxe/cum I rH I ru/mmz lresteouylwitneseauv
TM.I 4+lt: t=Ja)t 07 8q sl 1sX\sxt 2-soq 3(6 l4o-,93'

TM^Z- il \t 44 8t$t ll 2.s\e 3&a q2.ts l.ur,

tIA'3 if l,f 1f 842- rt 2,ug{ 3zs 41,\1 .bu
Tf/)- l{ rl lf 1' aq(o rl 2"sE? 9s4 hz.\ o 7
T1-/!- S \l It tl 8Ezt- rl
L^tt97 9to /re.s< he 1

T,/\-6 lt lt 1t it{ 87 rl 2soo 37e 4 B.g6

furn - 'tz,S' *1".^rF
4u
J

(
Comments:

Tested By Checked & Verified Qy I AOOTOVeO IOr USe ln

1
1

2
z
FoT INDEPENDENT ENGINEER FoT ENGINEER
FOr CONhRACTOR
 Hybrid Annuity
I
IMPRO,VEMENT OF YEOLA NANDGAON
CHATISGAON BH/ ADGAON ROAD S.IH.25 KM.
(soyEGAoN ro BAHAI lcxauseeoru ref 65/600 To L15|6OO
Project Stretch
s,H. - 24 sEcroN - cuariseron ro
i-oniiiiia
tr{ANDWAD. MANI IvrAD - cHAuscaoru ruabno
NS( 66 A/B
iiriiirv?Ii-rri',Jsi
BORDER KM9612 40 TO 111/400 tN THE
STArE
oF MAHARASHTRA UNDER n,TnIi oTII HYBRID
ANNUITl r MODE
lndependent
SACHO SATRAM
Engineer contractor
UUNCITETE CUBIE COMPRESSION TEST
I I INFRA PROJECT LtP
REPORi
Cube Reference :
Pqc tzriix ,T\^6Sr Pour
Reference :

Concrete Gread

Cement type used

:
t4-&o (PUc\ Concrete from

Rhn e. plq'\^t
Maximum

Delivery
oFC -s:< Gae.Ae W/C ratio : O.l+ o
Concrete
Reference:
Slump of Concrete
POc rrtt+, O,gs"-onr
\J
Poured at : CsrnoP-1- to l-,
Pour location
3cr rvrtln ,

&o- *** T Dadi- Fc.in-- T

-.' Mark I Mass i, T ,rrnenston or I
Cube
| ,.u I I
It, Davs I Cube
Density ln
l*t
Load in Strength in
N/mm2 M;T Witnessed by
Tfh -7 e l+llq glslh +B z s/\sxlr :2.-sol laqe 55;qT-
Strtr

[r4- F .,,
It tt EI(s6 (q
2,sos la-+o s6,qq rStr,? i
Tf4r 4 rl It It Ref2-? tl z.q97 l!eo S2.l4tt $\ud
-TfA -l$ il rt ,l rq3 I rl 2s)t s2,8q
1t88
To4 -r lq t^ ?hqz
)a-o4 s3.s) 53s
t tl ft 2,Sb1
lT4.t) n It rf elss ,t1
2.SES il88 Sz.B o qtrrl ul
l-fR.t ?
ll t,
rt rq6( rl 2,Sb 8 I l98 s3,24,
Truq r1 lt t1
?4t<s U 2,-s2 loao s3,33 3,2s
-14 -t lf ,t
t
t{ tl R4 6s rl 2rsb8 llge Sl,oz f,s\r,t I
I
A.tfq a-{^(
;o ^5I

4-
rl I

Comments:

Test€d B
Lnec(eE & veritied By fr-r*-+*
,
Annraver{

@.^
fl^{raq^A
" | fr.A}0raao 1

I .-leltq 2
ror coilrletrbh- FoT INDEPENDENT ENGINEER
Fc ENGINEER
 GOVERN MENT OF MAHARASHTRA
TMpRovEMENT oF yEotA NANDGAoN a
25KM. 115/6OOTOL7LI600( SOYEGAON TO BAHAL CHALISGAON
TAL BORDER &
PROJECT-: CHANDWAD-MANMAD CHALISGAON NAGAD-24 SECTION-
CHALISGAON TO
AURANGABAD DIST BORDER KM961240TO LLLI4OO IN THE
STATE OF
MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY MODE
CTIENT
CONSUTTANT GEO DESIGN & RESEARCH PW.LTD.JV
CONTRACTOR SACHO SATRAM INFRA PROJECT LLP CHALISGAON
Lab Job No (,Brnl.irnJ c* lp-"* Date of Sampling Oz) Ol t:
Source of Material f arrro - 1 r2l r^ lnt^Dz Date of testins
I O7l
I'estrng Locatlon
rzi +t"pt) i;;h.* Droposed Use " =F> (Lr
I

Type of Materral
bm ts we-r\ GaaAcirtsvl
Table 600.3 combineed Gradation of Fine & coarse Aggregates -To\c.\ tu\ . : ia 6ll?E
31.5mm (25%) 20mm(15 %) 10mm(20 %) : N.Sand @0%l:

Percentage Combined Specification Limi,l

Percentage of Percentage of Percentage
lS Sieves of Passing As per (1S.2720
Passing Passing Percentag
(mm) (20 mm of Passing Part-37)
(31.5 mm agg.) (10 mm agg.) (Fine agg.)
eof
agg.) Passing
Lower Upper
31 5 o 0 o lCrb 100 100
265 ?s9 ?vq ?'tq 9a.9 ( 85 95
19 \qE Z SraA J e,36 ?" .A IJ 68 88
95 Al39- q36E' trq. ,6S s6'3 2_ 45 65
A 1E
t|CI? L seYo s\.\ o 9c.do 30 55
0 600 a686 E la6 E \,a-6 \t"+g 8 30
0 150 \ \38 9a eq t a'4 ty 2'3L 5 15
0 075 53o 1"1 31i1 o\'o ( 0 5

110
100
90
,BO
Q! ^70
s60
H3
8,8
a1o I
i
0
0 01
lS: SieveJ0
EsmarIs.:

.nn(m,," M
Consul tYnt Representative
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=
 GOVERNMENT OF MAHARASHTRA
H' 2sKM' 11s/500
10171/600( soYEGAoN ro BAHAL cHALTsGAoN rAL BoRDER & cHANDw*;yllH?rr,
AURANGABAD Drsr BoRDER Kue6t24o
cHA';;;ilililffi:; sEcrroN_ cHALrscAoN ro
ro 111/4oo rN THE s*t. oi un
"a*a*asnrno
CLIENT rxrcuuve ENGTNElB i!rye JALGA9tr
CONSULTANT
sacno snrnnu INFRA PROJECT LLP tFl4!!scAo!iNl's)
nd
(As per IS 2399 Jg,t - {
Lab lob No.: CI 3\,tf 1o Date of SamPlir 201
n A G,- )ate of Testinq e-ol-
Samole Descrir;tion:
-Aalt$n
Source/Location: f r*rn,,r-r$ - T Samoled Bv:
\
Side: n\a-b * ge Tested Bv:

Proposed Use:

Weight of material (gms aoe)t) w

Weight Cumulative Cumulative Specification Limit (AS Per
Retained weight percentage 7o of Passing IS: 383-1970, Table 2)
IS Sieve Size( mrn)
(sm) retained (gm) Retained

31.5 o o o lw 100

20 lgr.l'.1 tsrlt +.Grl 9s.u Bs-100

10 t+q4 lgq+s q3.96 e.F1 0-20

l0+l zwqq gg. l6 0.e.11 0-5

4.75

G"t*kt,

@
^nnt-re.tnr Renresentat I Ve
Consultant RePresentative
 GOVERNMENT OF MAHARASHTRA
N ROAD S'H' 2sKM' 115/600
TO17U6OO( SOYEGAON TO BAHAL CHALISGAON TAL BORDER & CHANDWAD-MANMAD
PRO]ECT-: BORDER KM 96124O
CHALTSGAON NAGAD-z4 SECTION- CHALISGAON TO AURANGABAD DIST
TO 111/4OO IN THE STATE OF r'refrlMSHTRA UNDER MRIP ON H
iLIENT EXECUTIVE ENGINEER PWD JALGAON
CONSULTANT Gro oestcN & RESEARcH PVT.LTD.JV wlrH ccs
CONTRACTOR SACHO SATRAM INFRA PROJECT LLP CHALISGAON (M.S)
SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE
(As per IS 2386 Part - 1)
--.-t
lab Job No. " fi) CA \or,r.un Date of Samplini r, ozy' oa I 29
Samole Descrtotion: a A-- G,,,-r.r.4"'hrlf Date of Testing o ,-5 I
Source/Location : Crtvra-F c-L Samoled By:

Side: Ne,h - C.A Tested Bv: Tc.,\ tn.H

)roDosed Use: (?*\

Weight of material (gms 12290 lr,4-

Weight Cumulative Cumulative
Specification Limit (AS Per
IS Sreve Size( mm) Retained weight percentage 7o of Passing
IS: 383-1970, Table 2)
(sm) retained (gm) Retained

12.5 o o o lao 100

g3+ C.s q3. ?0 Bs-100

10 9s*
4.75 l0ssz rt3gl 9g.+G t4.zu1 0-20

2.36 lslrl tzq03 9?. la 2.eq 0-5

Remarks :

( iszd
esentattve Consultant RePresentative
 GO VERNMENT OF MAHARASHTRA
rrqpfioi ;EMENT oF YEOLA
11s/600'r "o17U600r : SoYEGAON TO BAHAL CHALTSGAON TAL BORDER & CHANDWAD-
MANMAI ) CHALISG/ TON NAGAD-24 SECTION- CHALISGAON TO AURANGABAD DIST

EXECUTIVE ENGINEER PWD JALGAON

TANT GEO DESIGN & RESEARCH PVT.LTD.JV WITH CCS
SACHO SATRAM INFRA PROJECT LLP CHALISGAON (M.S)
MoRT&H,Table 1000-2
\ F* R. So*d Date of Sa o> o+lrzD\1
tF G>.eAaHtlr
P Date of Testing: oG lo+l4ol
' I ccxwrA.T Samoled Bv: : n\vctLl
NI sF-- G C Tested By: 'lt \ n^Nlv
_Urq_ Poo I

of Sam 2ooo
r',;;;niTi-
Material Cumulati
e weight o/o
o/o of Specification Limits As per MoRT&H,
Retainec ve of
Table 100-2
qll_ retained
lard--- Retained
Passing

Zone - I Zone - II Zone - III

a o o lm 100 100 100

4.75 3s 39 l.tg 9e.es 90 - 100 90 - 100 90 - 100

2.36 %D 2g.9 It1,zg es^+s 60-95 75 - 100 85 - 100

1.18 2c+ gs2 e4-ea +2.110 30-70 55-90 75 - 100

0.600 969 trr * SS,9S ulq.ts 15-34 35-59 60-79

0.300 Ltgl *e'ss il.1)9 5-20 8-30 72-40

l"+1
0.150 g0 tg2t s,9s 0-10 0-10 0-10

Fineness Mod q,+Lt

/-

Remarksi[r,
(ffi CCE'
C"rn}a-.u-f*rs F€f . C*!ry1><o-o.irslr ,
 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S'H' 25
KM'
OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY
Project-: 115/600 TO 171/600 IN THE STATE

Client Executive Engineer PWD Jaigaon

Cohsul'tant Geo Design & Research Pvt. Ltd.in JV with GCS
Contractor Sacno Satram lnfra Project LLP Chalisgaon (M.S)
zuAKINESS AND ELONGA INDEX
As per lS 2386 Pq4j_!
rab Job No ol Date Sampled szl oH l9
Source f avrrrD . T Oate tested s3\ o;\ lg
i[-ocatton (at r',-h \r,o o\ Caa-^sbtc-ar Sampled bv I u\rfrV
Tvpe of Material CN_- Tested bv 1s.\ urlU
I
Proposed Use Q S-c-
Size cf Aggegate Flakiness lndex Elonoation lndex
Wt. of
Wt. of aggregate aggegate Wt. of aggregate
Retained on Total Weight passing through retained on retained on
Passrng through lS (gms) thickness gauge thickness length gauge
iS Sreve
Sieve (mm) (rnrn) (gms) gauge (gms)

A B C D

630 500
500 400

400 31.5

31.5 250 qa 1-o 3?63 9-? ho s-

?50 200 3\tg 3o o1- \"1 3uL
200 160 eJ 6! \11c J6B a\2-
160 12.5 tJ r1 \\\q l\g lro
! 125 10.0 t.{ \ gs4 r?
10.0 o.J \rY \ol I11
"l\\
Total \ 2D}1 \ott{g- \t{311 \lL(S-
RESULTS
\l'rt
:
,/
Ftakiness lndex = e/n x roo
Elongation lndex = tf}x loO \o..t( '/.
Combined Fl and El J{-( 3.
Remarks:

CE)

Representat ive Consultant

 Government of il haiaaitra
IUPROVEMEI{T OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H. 25 Kil,65'6OO TO .t15'600
Hybrld Annulty
(SOYEGON TO BAHAL (CHALISGAON TAL BORDER} AND CHANDWAD - tf,ANilAD . CHALISGAON NAGAD. SH.zT
Project Stnetch
SECNOil €HALISAGAON TO AURANGABAD DIST BORDER K]UI 96/240 TO 111I4OO IN THE STATE OF
NSK 66 A/B
i'AHARASHTRA UNDER fiIRIP ON HYBRID ANNUITY ]*ODE

CUENT EXECUTIVE ENG]NEER PWD JALGAON

lndependent GEO DESIGN & RESEARCH PVT

Contractor SACHO SATRAM INFRA PROJECT LLP - CHALISGAON (M.S)
Englneer LTD JV WITH CCS

AGGREGATE IMPACT VALUE ( lS : 2386 PART -4 )

Sample for
P da-c-
Sample l{o: luaterial
Dl Sampled from: -T
Ileocrlpffon of of
cs Flv
Date
oal#: eampling: o,z Io]l2ot3
Descrlption Trla! ilo. 1 Trial No,2 Trlal No.3 Remarks

Mass of Stone Pieces (dry) passing lS sieve 12.5 mm

but t"tairled on lS sieve 10.0 mm (Wa) gm 361 as3 B<\
Mass of fraclion retained on lS sieve 2.36 mm after
the test (Wc) gm 24€ 2-g 3 lRoo
Mass of ftadion passing lS sieve 2.36 mm after the
test (Wb = Wa - Wc) gm 6s EL L\
Aggregate lmpact Value (oi) = (Wb /
Wa) x 100 l8^ol 18.38 lT.sa
Average Aggregate lmpact Value 7o
l+-9e
Acceptance Crlterla Notgreaterthan oh
BO
Comments:

GnecrodanoverlfledEY
y
Q 6 h^r
FoTEHGITEER
?rjlf
f tE)
 Government
IMPROVEMENT OF YEOLA NANDGAON UHATISGAON BHADGAON ROAD S.H. 25 KM.65/6OO TO 115/600
Hybrid Annuity
(SOYEGON TO BAHAL (CHALISGAON TAL BORDER) AND CHANDWAD . MANMAD. CHAuSGAoR NAGAD . sH-24
ProJect Stretch
SECTION 4HALISAGAON TO AUMNGABAD DIST BORDER KM 96'240 TO 1I1'4OO IN THE STATE OF
NSK 66 A/B
MAHAMSHTM UNDER MRIP ON HYBRID ANNUTTY MODE

CLIENT EXECUTIVE ENGINEER PWD JALGAON

lndependent GEO DESIGN & RESEARCH PW

Contractor SACHO SATRAM.TNFRA PROJECT LLp - CHALTSGAON (M.S)
Engineer LTD JV WITH CCS

SPECIFICGRAVITYANDWATERABSORPTIONOFAGGREGATE(>4.75mm)(lS:2386PART-3)

Sample for:
Poc
Sample No: Material

ot Sampled from:
Cor^P-I
Description of )ate of
sample:
CA- zarnr0 ;ampling:
02 -a7- 20ry
Description Unit / Formula Trial No. 1 Trial No. 2 Trlal No.3 Average

Mass of saturated
aggregates + Basket ln
water (Al)
gm
3zt3 3 \s8
Mass of Basket ln water
(2i 9m 85o 8Eo
Mass of Saturated
aggregates ln water
(A=A1-A2)
gm
>q>3 z3o8
Mass of SSD aggregates ln
gm
alr (B) 3 68o 35uo
Mass of Oven dry
aggregates ln alr (C)
gm
36qg 3538
-
Bulk Specific Gravlty (oven
drv)
c/(B-A) 2 s03 2'8o3
Bulk Speclfic Gravlty (SSD) Br(B-A) 2'923 z'8zx 2.81s
Apparant Speclfi c Gravlty cr(c-A) >'976 28 76

Water absorptlon 100x(B.C)/G

o.85 0.9 0 o'8&o y,
Comments:

d and Verified By ,,

Qor",r e4lv
rE
ENGINEER L
 T01711600( SOYEGAON TO BAHAT CHATISGAON TAL BORDER & CHANDWAD-MANMAD
PROJECT.:
cHALISGAoN NAGAD-24 SEcTIoN. cHAtIsGAON TO AURANGABAD DIST BORDER KM961240
TO LLL/4OO lN THE STATE OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY MODE
CLIENT
CONSULTANT GEO DESIGN & RESEARCH PVT. LTD. IN JV WITH CCS
CONTRACTOR tLP
ono ne & Coarse Aqqreqate
I'ype of Material A\t (rn fi-a1q-z-qa)1.f^, Date of sampling :

Source f ^.116-1 Sampled By ; TOir,1ltV

Location Q: l,\ i)^nA C xr tst-,etr Date of testi rrot I
l)roposed Use P& r- Iested By : Ta\ rnt] l.J

All-in Aggregate Gradation for Concrete ( As Per IS-383 Table-S )

As Per lS-383,
Average % of Passing Design Proportion % Tabte-5
lS Sieve o/o
of
size in 31.5(20mm) 10 mm N/ Sand Passing
mm 31.5(20mm 10 mm N/Sand Lower Upper
(25%l+(15o/o) 20% 40.0Yo

- 40 tGu \6b t.sb \o &o \t, I a-t> 100 100

20 qa.q\ t 6tr t(rb 3 C.q1 &o \rr I 6.qr 95 100

475 b.o1 0 I A.5g I8.6o o'3G a.sl 31'zo \ r.,o+ 30 50

0 600 o o \\'drr ('] o la.6c ta-6 o 10 35

0.1 50 o a.q o o I'l E l'lg 0 6

All in Aggregate Gradation

L20

100

80

60

40

20
t, 0
Limit
0.l.i) o.O'+tt,"'Lower Limit 4 T'W'Upper

Remarks :-

resentali\ e Consultant Re resentative

 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT
PROJECT-: . "]?yilu^::l:gl.:lg}-lg^BeHAr cHALrscAoN rAL BoRDER & CHANDWAD_MANMAD
:;#;d'ilTui,oo
ON HYBRID ANNUITY MODE
CLIENT EXECUTIVE ENGINEER PWD JALGAOT
CONSULTANT cEo pEStcN & RESEARcH pVirio-tv wrr['Ecs
CONTRACTOR sAcHo SATRAM INFRA pRoJEcr lr_FcHarlsffix 6y1.s1
sraru o*oa"srs o
IS 2386 Part - 1)
Lab Job No.:
"2D13
Sample Description:
-CF G,>.aJohr\,r Date of Testinqt
2-rl-9
Source/Location:
Co.nnO - 1 Sampled Bv:
Srde:
N.<ts - G Iested Bv:
Proposed Use;

Weight of material (gms

S o tqrfD %{, eA- 4l,s-Ca"r.
Weight Cumulative Cumulative
IS Sieve Size( mnr) Retained wetght percentage Specification Limit (AS
7o of Passing
(gm) retained (gm) Retained IS: 383-1970, Tabte 2)

31.5
0 o o (6D 100

20 lsq2 1S\z ?.s e q a"q B5-100

Y
10 t1\83 I 1,:e*y
13,.c 6 '?g 0-20

4.75 \rql aoa. l6 11,1o o'"1 o 0-5

_

Remarks :
J -

- Representatrve
Consultant Representative
 GOVERNMENT OF MAHARASHTRA
::::: ::::::==:=:; ;:;;;;;;; ;;;;aI
-lMpRovEMENT oF YEoLA NANDGAoN CHALTSGAoN t'''Au.oAL'lr KvA!
;E[il- iiEi;66
To171l600(soYEGAoNToBAHALcHALIsGAoNTALBoRDER&CHANDWAD-MANMAD
PROJECT-: cHALIsGAoNNAGAD-24sEcTIoN-cHALIsGAoNToAURANGABADDISTBoRDERKM96I24o
ANNUIW MoDE
MAHARASHTRA uNpER MRrP ON HYBRID
ro 111/4OO rN rHE Si;r;o;
CLIENT EXECUTIVE ENGINEER PWD JAffi
CONSULTANT GEO DESIGN & RESEARCH P r'l.Llu..rv Yvllnvve
CONTRACTOR lsacxosarneM INFRA PROJ ECT LLP CHALISGAON (M.S)
IL
SI :VE ANALYSIS OF COARSE AUYKFIS'}t E flrla \r\rltvRL

(As Per Is 2399 E* --1J

Lab lob No.: Date of SamPlinb : ozl o+l't-oL9

Samole DescrtPtion: c* G-,adohg- Date of Testing: s3lbll2-o t
Sor r rce/Location : CorrrD - T Sampled BY: t\v.fu1
I

Side: Nsh * G6 Tested BY: n\ n",ll.;

Proposed Use: [r &c
a' Werght of material (gms QgQ} q-9" C,A' loryL,":.
Weight Cumulative Cumulative Specification Limit (AS Per
o/o of Passing
Retained weight percentage iS: 383-1970, Table 2)
IS Sieve Size( mrn)
retained (9m) Retained
_gL
t2.5 c o o too 100

- qse qEe *,62 92'ze 8s-100

4.75 l00tt 109 g}- E ?'t-( 6 ll,sg 0-20

2.36
ra-+a t, a31 1?'e o 2,9 0 0-5
I
Remarks:
t
J

GRN rve
Consultant RePresentative
 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H. 25KM.
PROJE SOYEGAON TO BAHAL CHALISGAON TAL BORDER & CHANDWAD-
1ls/600 TOLTtl600(
CT-: MANMAD CHALISGAON NAGAD-24 SECTION- CHALISGAON TO AURANGABAD DIST

CLIENT EXEGUTIVE ENGINEER PWD JALGAON

-_
coGUtfANr GEO DESIGN & RESEARCH PVT.LTD.JV WITH CCS
CONTRACTOR sAcHo SATRAM INFRA PROJECT LLP CHALISGAON (M.S)

(Specification Limits As MoRT & H Table 1000-2

rb Job No.: Date or sampunsf 04ql oo9
Samnle ;;l-il Gr*,*Aohtqrn Date of Testinq: oelbh l20\
Soulcel Locatiort: C-d.rnP - 1- Sampled By: q1$,\ \^J{,
Side: N-etr-q-6 Tested Bv: { o.\
'r}\11.,
Dro r I

Total wt. of 3. crP q^4, eO.-so-^n{

Material
lLumulffi Cumulati
Sieve e weight
i t: vvErgrr( o/o of Specification Limits As per MoRT&H,
Retained I ve 7o of Table 100-2
Size
(sm)
] retarned
Retained
Passing
ln_mm- ]- ftrrrll-
Zone - I Zone - II Zone - iII

lolo I o o i lo-o 100 100 100

;,':**
|,
;" \,\o I tt.f,' 90 - 100 90 - 100 90 - 100
-- I
--t 13.60 g6,Yo 60-95 75 - 100 85 - 100
_236 ]1ur L 1"1
tu r_ e'+'(u ?3,or 30-70 55-90 75 - 100
la_.t i
_1 'u
o:oojsBol ,,r: Sd '6t Lty.o 15-34 35-59 60-79

o.roolt{s1 | r's+1 +E{ fll 'o 5-20 B-30 72-40

;;l ltg-[a t -ili 9?.u a"o1 r 0-10 0-10 0-10

_l__l__
Fineness Modulus :
e"fl {"
Remarks:

6-yjBa-r-h-le p€f . CrrrnSultou,$

 TMPROVEMENT OF YEOLA NANDGAON CHALTSGAON BHADGAON ROAD S.H. 25 KM 65/600 TO 115/600
(SoYEGAON TO BAHAL CHALTSGAON TAL BORDER ) & CHANDWAD - MANMAD - CHALTSGAON - NAGAD -S.H. -
PROJECT-:
24 SECTION - CHALTSGAON TO AURANGBAD D|ST BORDER KM. 96/240 rO Lll-/AOO tN THE STATE OF
MAHARASHTRA UNDER MRIP ON HYBRID ANNUIW MODE

CLI E NT EXECUTIVE ENGINEER PWD JALGAON

CONSULTANT GEO DESIGN & REASERCH PVT. LTD. IN JV WITH CCS

:ONTRCTOR sAcHo SATRAM rNFRA PROJECT LLp CHALTSGAON (M.S)

7 Davs Compressive Stremgth

Date of Casting ogl'fl 2At9
Grade M.4O PQC Date of Testing rf I 6TI-1 2-El1
Wt of Avgerage
S.No Density(gmlcc) Load(KN) Strength(N/mm2) Remarks
Cube(em) Strength(N/mm2)
1 8756 2..594 950 42.22
2 8144 2.591 945 42.OO 41.85

3 8756 2.s94 930 41.33

4 8619 2.572 970 43.r1"
5 87 15 2.582 935 41,.56 42.L5
6 8t 41 2.590 940 41,.78

l 8790 2.604 925 41.1,1,

8 8634 2.558 90s 40.22 40.61

9 8657 2.565 91-5 40.61

1-0 8702 2.518 930 41.33
1.1 8649 2.563 945 42.00 41,.70

L2 880s 2.609 940 4t.78

l3 8621 2.556 925 4t 1,L

T4 8679 2.512 935 41. s6 4L.63

15 8624 2.555 950 42.22
1.6 8144 2.591 93s 4t.56
l7 8699 2.577 945 42.00 41..78

18 8695 2.576 940 4t.78

19 8633 2.558 955 42.44
20 8796 2.606 96s 42.89 Aa a)

21. 8633 2.558 930 41,.33

8674 2.570 925 4t.1,1,

23 87 15 2.582 920 40.89 4L 33
24 8766 2.597 945 42.00
25 8641 2.s62 940 41 78
26 8659 2.566 950 42.22 41,.18

8661 2.568 930 41..33

la 869s 2.576 910 40.44
29 8771 2.601 90s 40.22 41.04

E
30 8788 2.604 955 42.44

Consultant Representative
 115/500 (SoYEGAON TO
BHADGAON ROAD S'H' 25 KM 65/600 TO
IMpROVEMENT OF YEOLA NANDGAON CHALISGAON
- MANMAD - cHALTsGAoN - *ooo'-.t.T:.^11
EAHAL cHALTsGAoN rAL BoRDER ) & CHANDWAD ll:]'^i;HirsGAoN
UNDER MRrp oN HYBRID
PROJECT-:
ilffi"^##;;;; il;;-
KM. s5l240 ro LrLt4oo rN rHE srArE oF MAHARASHTRA

:'lI EXECI.JTIVE ENGINEER PWD JALGAON

A NENSERCH PVT. LTD. IN JV WITH CCS
OESICru
(M.S)
SATRAMI IN]FRA PROJECT LLP CHALISGAON
-(JNIXLIUN
28 Days ComPressive Stremgth
Date of C'istirtg pA to+\ t9
Date of Testing
"P
Gracic M 40 PQC
Wt of Remarks
Density(gmlcc) Load(KN) Strength(N/mnr2) Streneth{N/mm2)
S.l'{o
Cube{em}
7.605 1205 53.56
31. 8796
53.78 54.07
8652 2.!164 12lO
32
2.559 1,235 s4.89
l3 8635

34 Btss i z.ooa t245 55.33

54.96
2.591 1.245 s5.33
l5 8745
t220 54.22
36 I 756 2..594

2.606 1,275 54.44

8796
54.89 54.81
85Cr3 2.537 1235
38
2.585 1240 55.11
39 8724
1250 55.5€;
40 8636 2.559
54.C0 54.59
867 4 ? 574 121,5
41
2.58s 1220 54.22
42. 8174
605 1225 54.44
43 8793 2_

s4.89 54.67
44 863 i 2.559 1235

2.581. 1230 54.67

45 811.O

2.558 L225 54.44

46 8632
s4.00 s4.00
A7 86\1 2.565 1215

2 605 1205 53.56

,r5 879 1

AO 2.55'> 12 10 53.78
862.2
54.44 s3.93
50 8745 2.59 1 t225
2.588 1205 53.56
5l 8733
LA 2.596 1,275 54.00
8763
53.78
53 8766 2.591 t2t0 53.78

2.5 60 1 205 53.56

54 8641"
q5 2_.559 1220 54.22
8635
54.4^ 54.22
CL 8663 t.55/ t225
7..570 t2L5 54.00
'sl 86 t4
LO 2.t58 1235 54.89
86 12
tt4.6 54.96
8112
1 EQ1 1230 r-
59
2.564 7245 55.33
60 8655
54.40

,r^.ffi Consultant RePresentative

 IMPRovEMENT oF YEoLA NANDGAON cHALlscAoN BHADGAON
ROAD s.H. 2s KM 6sl600 To 115/600 (soyEcAoffi-
BAIIALCHALISGAONTAL EORDER )& CHANDWAD- MANMAD -
PROJECI -: CHALISGAON - NAGAD-S.H. -24 SECTION -CHALISGAON
AURANGBAD DIST BORDER KM. 96/240 TO ILT/4OO IN THE STATE
OF MAHARASHTRA UNDER MRIP ON HYBRID
NUITY MODE

EXTCUTIVE ENGINEER PWD JALGAON

DNSULTANT DESIGN & REASERCH PVT. LTD. IN JV WITH CCS
SATRAM I N F RA P Ro,-i LLFMM6ilTM-3I

Date of Casting oqlo+l2.o ie

.i radc
Date of Testing
Wt of Avgerbge
S.No Density(gmlcc) Load(KN) I
Beam{gml Strength(N/mm'z) Remarks
streneth(N/mm'z) I
1, 40251, 2.556 2t 3.74
2 41s63 2.639 23 4.09 4.09
3 41,518 2.640 25 4.45
4 41,523 2..636 22 3.92
5 40589 2.571 22 3.92 4.15
6 41.789 2.653 26 4.63
7 40256 2.556 21 3.14
a
41,572 2.639 24 4.27 3.86
9 41.235 2.61,8 20 3.56
10 41.892 2.660 25 4.45
11 41256 2.679 20 3.56 3.98
1.2 41.752 2..651 t2 3.92
13 4t523 2.636 24 4.27
L4 40257 2.556 26 4.63 4.39
1E
4L526 2.637 24 4.27
l6 40257 2.556 22 3.92
1.7 402t5 2.553 7q,
4.45 3.98
18 41567 2.639 20 3.56
19 40987 2.602 24 4.27
20 4t578 2.640 22 3.92 4.09
27 41.632 2.643 23 4.09
40257 2.556 3.92
23 41315 2.623 20 3.56 3.98
24 401.57 2.550 ,q 4.45
'25 40963 2.60L 23 4.09
26 41,632 2.643 22 3.92 4.09
21 40257 2.556 24 4.27
28 41,270 2,620 25 4.45
29 40578 2.576 22 3.92 4.03
30 41,572 2.639 21 ?.74

L 4.06

Contr
Consultant Re presentative
 ffi
I
- PRO UECT.:
EAIIAL CHALISGAON TAL BORDER & CHANDWAD.
) MANMAD - CHALISGAON - NAGAD.S.H. - 24 SECTION.
To AURANGBAD Dlsr BoRDER KM. 95/240 ro llL/Aoo CHALISGAON

a
tN THE srATE oF MAHARASHTRA uNDER MRrp
ANNUITY MODE oN HYBRTD

tNt EXI:CIITIVF FNGItrIEEO Orrr

)NSULTANT GEO DFSIGN ,R. QT
CONTRCTOR sACHo SATRAM IrurRa Fi6Jecr

7 28 Davs Fluxtural Stremgth

Grade M-40 PQC

Date of Casting oqlD7l t U
Datp of Tc<tino - -ln,Fl ar.l4
| &r-l
I wtot c).) lv-
Avgerage
5.No Density(gm/cc) Load(KN) I I
I eeamlgml Strength(N/mm2) (x-xl (x-x)'-
31 41156 2.613
I strencth(u/,,,,,.''t I
34 6.0s 0.18 0.03
AZ 41,578 2.640 36 6.41, 6.05 0. s3 0.29
33 41589 2.641, 32 5.70 -0.18 0.03
34 41,325 2.624 33 5.87 0.00 0.00
35 41.152 2.6sI 32 5.70 5.70 -0.18 0.03
36 41,562 2.639 31 5. s2 -0.36
4L578 2.640 34 6.05
- 0.13
0.18 0.03
38 41792 2.653 33 5.87 5.87 0.00 0.00
39 4L572 2.639 32 5.70 -0.18 0.03
40 41,052 2.606 33 5.87 0.00 0.00
41 41063 2.601 32 5.70 5.87 -0.18 0.03
42 41250 2.61,9 34 6.05 0.18 0.03
43 47518 2.640 35 6.23 0.36 0.13
44 41.225 2.61,-/ 32 5.70 5.93 -0.18 0.03
45 41.362 2.626 33 5.87 0.00 0.00
46 41,278 2.62r 31 5.52 -0.36 0.13
47 41572 2.639 33 5.87 5.87 0.00 0.00
48 41"023 2.60s 35 6.23 0.36 0.13
49 41.578 2.640 3L 5.52 -0.36 0.13
)U 4L756 2.65t 33 5.81 5.64 0.00 0.00
51 41,952 2.664 31 5. s2 -0.36
(l 0.13
41,570 2.639 30 5.34 -0.s3 0.29
53 41,562 2.639 34 6.0s 5.87 0.18 0.03
54 41890 2.660 35 6.23
qq 0.36 0.13
41230 2.61,8 34 6.05 0.18 0.03
56 47723 2.649 34
arl 41,257 2.61,9 33
6.05 5.99 0.1"8 0.03
5.87 0.00 0.00
58 41562 2.639 33 5.87 0.00 0.00
59 4L250 2.61,9 34 6.05 5.93 tt
0.03
60 41563 2.639 33 5.Bl 0.00 0.00
Average Fluxtural Strenl 3th 28 Days
5.8? T--]--
R Value 0.692
r(x-xr
L.84
st andard deviation. o.252
Target mean flexural Strengh for mix design shall be
more than = 4.5 + 1.65s
= 4.5 +1.65*0.252
= 4.92
I

Consultant Relrresentative
 IMPROVEMENT OF YEOLA NANDGAON CHATISGAON BHADGAON ROAD S.H. 25KM, 115/600
TO171/600( SOYEGAON TO BAHAL CHATISGAON TAt BORDER & CHANDWAD-MANMAD
CHALISGAON NAGAD-24 SECTION- CHALISGAON TO AURANGABAD DIST BORDER KM96I24O
TO 11U4OO tN THE STATE OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY MODE
CLIENT EXECUTIVE ENGINEER PWD JALGAON
CONSULTANT GEO DESIGN & RESEARCH PVT.LTD.JV WITH CCS
SONTRACTOR SACHO SATRAM INFRA PROJECT LLP CHALTSGAON (M.S)
SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE
(As per IS 2386 Paft - 1)

Lai.r lob No.: ci- 6ac;-*a*Qr,*-r

/
Date of Samplir e-c l.

Sample Description: I h n-aA ^L^nrn Date of Testinq D 2D

Source/Location : CArAl,n rT Sampled Bv:
t
Srde: F.f3kr-* G c lested Bv:

Proposed Use:

ht of material (gnrs 221120 W

Weight Cumulative Cumulative
Specification Limit (AS
IS Sieve Srze( mm) Retained weight percentage o/o of Passing
IS: 383-1970, Table 2)
(sm) retained (gm) Retained

31.5 o o o 100 100

20
I 9se lgs2 9.% ql.+t4 B5-100

10 lg0s+ frqo1 q3-% G.?rf 0-20

4.75 t3o9 222t9 qq.l0 o.q 0-5

Remarks:

Consultant Representative
 G()VERNMENT OF MAHARASH'] rRA
E /6(t()
IMPROVEMEN r OT YCOU NANDGAON CHALISGA r(rN trnAu\tAvr!
BORDER 8i CHANDWAD-MANMAD
TO171/600 ( SOYEGAON TO BAHAL CHATISGA( )N TAL
PROJECT.: CHALISGAON TO AURANGABAT ) Drsr BORDER KM 96/24O
CHALISGAON NIAGAD-24 SECTION.
MRIP ON IiIYBRID ANNUIW MODE
TO 111/400 IN THE STATE OF MAHARASHTRA IUNDER
CLIENT EXECUTIVE T:NGINEER PWD JALGAON
CONSULTANT o DESIGN & RESEARCH PVI}Ie rv rl
CONTRACTOR sAcHo SATRAM INFRA PROJECT LLP CHALIS(,AUN (rYr'o',

\,\rrlv^L ETtr
rL
SIE'VE ANALYSI IS OF COARSE AGGREGAT] E f\rt\
(As per IS 2386 Part - 1)

Lab lob No.: @ , oD-15;Fl 2!-\ t

Sample DescriPtion: C A*G'><AaBa]o Date of Testing: oglo+l 4-"ol

Source/Location: -J
C.rrrr..,,e Sampled BY:

Side: N)gF=- CG Tested By: 11s\ \/1N

Proposed Use: &-6
Weight of material (gms 2a|q2
Y
Weight Cumulative Cumulative Specification Limit (AS Per
percentage o/o of Passing
IS Sieve Size( mrn) Retained weight IS: 383-1970, Table 2)
(gm) retained (grn) Retained

31.5 o o o 100 100

r0 B5-100
20 1-(9-s lgg-s t.q 92.

D9s 9r.{.s6 s'4r-l 0-20

10 t+119El 19

lqqgs qq. 0'l 0.qa 0-5

4.75 9os

Remarks :

>[tr^E= Consu ltant RePresentative

Contr
 GOVERNMENT OF MAHARASHTRA
s'H' 25KM' 115/600
10171/600( soYEGAoN ro BAHAL CHALTSGAoN rAL BORDER & cHANDwS.y)IH?r",
Drsr BoRDER KM e6l240
PROJECT-: ."#;;if"Jila;:;; sEcrroN- cHALrscAoN ro AURANGABAD
ro 111/4oo In rxr snre oi rtraHARAg

CLIENT EXECUTTVE ENGINEER PWQ lalgAo!

CONSULTANT
SONTRACTOR sacno snrnmn INFRA PROJECT LLP CHALISGAON (M'S)

(As per IS 2386 Part - 1)

c-* \s trwuru Date of SamPlir

t2 26\
Lab lob No.: @
rA- e,-q.A^hi\tr Date of Testinq 2s \l
Sample DescriPtion:

Source/Location : r rr rn-A
!
-T Sampled By:

Side: N.q.E - e6 fpsted Bv:

Proposed Use: &

Weight of material (gms l"L)90 9,,\-><
Weight Cumulative Cumulative Specification Limit (AS Per
Retained weight percentage 7o of Passing iS: 383-1970, Table 2)
IS Sieve Size( mm)
(sm) retained (gm) Retained

o loo 100
t2.5 0 o

?.r q2.90 8s-100

10 es&l 9s4

4.75 q se{ t0+,19 96.2s t3.6+ 0-20

2.36 IsCG lg ltrl 9*'so 2.+ 0-5

Remarks :

G Consultant RePresentative
 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H. 25KM. 115/600
TO171l600( SOYEGAON TO BAHAT CHALISGAON TAL BORDER & CHANDWAD-MANMAD
PROJECT.: CHALISGAON NAGAD-24 SECTION- CHALISGAON TO AURANGABAD DTST BORDER KM 96124O
TO 111/4OO IN THE STATE OF MAHARASHTRA UNDER MRIP ON HYBRTD ANNUIW MODE
CLIENT EXECUTIVE ENGINEER PWD JALGAON
CONSULTANT GEO DESIGN & RESEARCH PVT.LTD.JV WITH CCS
CONTRACTOR sAcHo SATRAM INFRA PROJECT LLP CHALISGAON (M.S)
SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE
(As per IS 2386 Paft - 1)

lab Job No.: @ [. A- \t*, rna rtn Date of Samplir o+ 2.o\

Sample Description: CA- C.r--<uAoh\sV Date of Testinq a-o \9
Sou rce/Location : C-u Vt,rrp -a Samoled Bv: 5s\
Side: tr.lsle - gA Tested By: (1 ol,vt I
Proposed Use: C9-a-
Weiglrt of material (gms 129110 B+,^4 .

Weight Cumulative Cumulative

o/o Specification Limit (AS per
IS Sieve Size( mm) Retained weight percentage of Passing
IS: 383-1970, Table 2)
(gm) retained (gm) Retained

12.5 a o o loo 100

10 946 1.s,1 q9.Lls 8s"100

94e
4.75 qs+t t09t4" 9o.ze B.+q 0-20

2.36 ta12+ e2L1q e*.€q 2.se 0-5

Remarks :

a.

Representative Consu lta nt Representative

 AEas
-
--Od*r'r€*Utffiffiffi: ''
TAL Bo RDER & CHAN DWAD-
6oot.ioilclo'., ]9.'Iil;inlrcceort
PRO]E 1 1 5 / 600 To 17 U
CT-: MANMADcHALTsGAoNNAGA.D-21-::-;:l^;]:*'::ffi IJL?lXS,t?i'iR':,tI
Exrcwrve ENGINEER PwD JALGAoN
CLIENT
ffi.LTD.JVwlrHccs
DESTGN & RESEARCH
-
.^"t" s^t*^* ffiil t-"'ryt *t "*^t'="^:YT't)
CONSULTANT
CONTRACTOR
t H l--aUte 1000-2
MoRT &
1
sp e-c iri c aqo !ULt!9-49
Date of sarry-l nglj
SamPle DqqI
spgl99/-qsq!9!t
Srdg,,____ -
Pryp$qd-U99.-
Itotat wt. of sam 2OOO filtz"<'
Cumulati Specification Limits As per MoRT&H'
e weight ve 7o of Table 100-2
retained
Retained

o 100

90 - 100
29 I .r1 9s'eo
\seo 96.t-10 60-95
2+2
\'--?-Pqq {Ll0 2+.00 *s-oo 30-70
\,:r_:Er_
,:,,p; ttg9 {o"o r,lul.0P

f q$.qs 21,09 5-20

Lr+q

r{l q+.0s 2.9{ 0-10 0-10

3C2 19

Fineness Modulus :
2, lLl l.

C*,hgu-\fcrt}
C5l4.[za-olot'- FeP '
CT-:
ixecurtve ENGINEER PwD JALGAoN

ffiH Pvr-LTD.JVwlrH ccs

CONSULTANT (M's)
aAcHo DA sATiAM
I ra INFRA PRoJEcr LLP cHALISGAoN
CONTRACTOR IuAUHU
Li rn itt At MoRT & H Table 1OO0-2
99,Gt-9 "
--lIP
rob No.:
_G)LC3_-.___..9,
b3l b +'l 9-.Dl

otal wt. of
Cumulati Specification Limits As per MoRT&H,
Sieve e weight o/o of
Retained ve Table 100-2
Size retained
(qm) Retained
tom-)_
Zone - III

10 o 100 I 100

e+ \.39 qs,Gg
4.75 21

2.36 211+ 2+t) 13.+0 %.30

1.18 si 9$oo ls.oo 30-70

Lu.l,l.g 15-34 35-59

0.600 tll+
B-30
0.300 ts+9 *e'e0
0-10
0.150 s% 98.tlo z.e0

Fineness Modulus : 2.. +3 /.

GW Crrnec^l+o*|
C_ad2d-a)Fcr?- Pe_p ,
 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON
,I15/600 ROAD S,H. 25 KM.
Project-: TO 1711600 IN THE STATE OF MAHARASHTRA UNDER MRIP
ON HYBRID ANNUITY

Client Executive Engineer pWD

Consultant Geo Design & Research pvt. Ltd.in UV witfr CCd
Contractor Satram lnfra LLP Ghalisgaon (M.S)

r lS 2386 Part - |
I\U o'2__ Date Sampled 62)b+ q
Source Rl lo-U{^oJ- r''-- -l^-^" DateTested oB\eHia
Location Cannn - \ Samoled bv -r ^\^,f-l^r
Type of Material ch- Tested by -r n-L n-A
Proposed Use B e--{-
Srze of Aggegate Flakiness lndex Elongation lndex
Wt. of
Wt. of aggregate aggegate Wt. of aggregate
Retained on Total Weight passing through retained on retained on
Passing through lS
lS Sieve (gms) thickness gauge thickness length gauge
Sreve (mm)
(mm) (gms) gauge (gms)

A B C D
630 500
500 400
400 31 5

31 5 250 r1300 3(eq ss6 3qs

250 200 3rlt0 2qq0
''l?o
5t5
20.0 16.0 29111 rqeg %!{ 2ot4
16.0 125 t?Ll6 tael rE/ r lrl
12.5 10 0 *se Gt12 q4 eg
100 o.J t2o t0q t6 lt
Total tz?ee 10s49 tE|g 1+zrtor
RESULTS :

Ftakrness tndex = 8/e x rcO | 2.q+,/^

Elongation tndex = Dp X 1OO 10. L4{.1
Combined Fl and El 22.12./.
Remarks:

Co n tr?et6-r Rep rese nta'L ive

Consultant
 GOVERNMENT OF MAHARASHTRA
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H.25 KM.
Project-: 115/600 TO 1711600 IN THE STATE OF MAHARASHTRA UNDER MRIP ON HYBRID ANNUITY
MODE
Client Executive Engineer PWD Jaigaon
Consultant Geo Design & Research Pvt. Ltd.in JV with CCS
Contractor Sacho Satram lnfra Project LLP Chalisgaon (M.S)
I ELAIKTNESS-AWrNpEx
I

As per lS ?386 Part - |

Lakr Job No. o,3 Date Sample d ozjo+lt1
Source \ *d Cr> .(>8!^\e/If Date Tested oelo B-\ t9
ocatrorr C ann /tr5.1 Sampleo by ast uh[^t
-l-ype
of Material c_-h Tested by 5T,M
Prcposed Use Po-L Flakine :ss lndex Elong ation lndex
I Size of r\gg r,;gate
Wt. of
Wt. of aggi'egate aggegate Wt. of aggregate
-IotalWeight passing
Retained on throirgh retained on retained r:n
Passing througl'r lS
lS Sigtie (slt:!) thickness galtge thickness length gauge
Sreve (mm)
(mm) (gms) gauge (gms)
" (gms)
.A B C t)
630 50.0

s00 40.c

t 4C0 J t.3

t 31 5 254 !aq o 3?6 \

(
Q+( 3vI
254 2AO 3q 26 3b3 38 Y 30 8
(, e26L L_ fl?_Ie__ I r6

t, -:11--l ___16 __ -__._._____._.._-l l _-2D__8-

- -- 160 17.5 rlq 6 L-LE ?_-I tt{ ql-
|
L.- __-llE ____
I aqe-- l--___
.-.--.,i
--- -
125 l0 rl -_-. ?3(] 8z* I 46
--___--___l t---- ------
I rb\(-- -i
-- l
i0 63 \ \ t''l r3 tb
-----l
0
_-__t.-__-_l
sr -tr1'L
i i

-[otal
-______.__l leo gG frodr \3

.[ \'13 ^/ ,,

lo 'A c, ,/,
2 t'\

9l::!tnq$[rg.9*]!rgl
 t _
Hybrld Annulty TTIPROVEf,IENT OF YE.OLA.NANDGAON
(soYEGoN ro BAHAL (cHALrscAoN CHALISGAON BHADGAON ROAD
S.H. 25 KM,65/6OO TO 1'5AOO
Prolect Stnetch rafaoiiiiiinno cHA*n;*':iiliilno
sEc,oN €HALISAG^',* ro runal-Criiil'b-rsr-eonDiii* - cHALrscAor{ rtrAGAD -
NSK 66 A/B s,-2,r
ITAHARASHTRA UNDER uRrp
oN xv-iil'Jen"r.rIiw
dil'io
111t4oo*ir rHE srArE oF
mooe
CUEiIT

lndopondent GEO DESIGN & RESEARCH

PVT
Englneer LTD JV WTH CCS Contractor SACHO SATMM INF RA PROJECT LLP
- CHALISGAON (M.S)
AGGREGATF
_ IT'DATT?
,,r.,
^v r UALvE I ti, i za6o PART - 4 )
-
tlempte ron

Sample No:
I PQ-c
ltraterEr-
e\L Sampled from: cqn,F .T_
DeecrlNon of
of
gample:
CA ATU
Date
samplang:
o4 o-D
-
ls
"+l
ffi Trlal t{o. 1 Trlal No.2 Trlal No.3 Remarks
(dry) passins lS sieve 12.s
ltT:{Stgn6
but rctained on lleces mm
tS sieve 10.0 mm tW.l gm-
Gst 34s eSb
Mass of fredion retained on IS
sieve 2.36 mm after
the test (Wc) gm
2€o 25,6 2_g?
or.tio,passins tS sieve 2.36 mm
ll-".T:j
test (Wb = Wa - Wc) gm
afrer the
6t 6z s+
Aggregate tmpact Vatue to6) = (Wb /
Wa) x 100
1T-es l?.8:- I 6'?J
Average Aggregate lmpact Value

<
%
tT.le
Acceptance Cilteria
NotsreaterthanBO oa
I
I Comments:

r
FoTCQNTMCTOR
For ENGTNEER
 Hybrld Annulty
ITPROVEIIENT OF YEOLA NANDGAOI{ CHALISGAOil BHADGAON ROAD S.H. 25 KilI.65/6OO TO 1'5'O(N
(SOYEGOII TO BAHAL (CHALISGAOI{ TAL BORDER) AND CHANDWAD - TAilMAD -
Prorect Stretch CHALISGAON NAGAD . AH-24
ilsK SECTIOiI CHALISAGAOT{ TO AURANGABAD DIST BORDER Kf,l gGr24{, TO l{lrlm0 tttt THE
66 A/B STATE OF
TAHARASHTRA UT{DER IIRIP O}I HYBRID AI{NUITY If,ODE

GUEttlT EXECUTIVE ENGINEER PWD JALGAON

lndepondent GEO DESIGN & RESEARCH PW

Enginoer LTD JVWTH CCS Contractor sAcHo SATRAM INFRA PROJECT LLp _ CHALTSGAON (M.S)

AGGREGATE mPAcTVALUE ( tS : 23E6 PART -4

)

Sample for:
P O_C-
Sample No: lUaterial
e3 S:mnlad fram.
-T
Deccrlpdon of
Eameb: c+* hrt Date of
sampling: b4ell zo$
Descriptlon Trlal l{o. 1 Trlal No.2 Trlal No.3 Remarls

Masa of Stone Pieces (dry) passing lS sieve 12.S mm

but rctained on lS sieve 10.0 mm (Wa) gm
392- 3k8 esb
Mass of fraclion retained on lS sieve 2.36 mm after
the test (Wc) gm ,2-45 2-gL- 4e
Mass of fradion passing lS sieve 2.36 mm after the
test (Wb = Wa - Wc) 0m s-7 E-C s-4
Aggregate lmpact Value (o/o) - /
I e.t:g
(Wb
Wa) x 100
t c.tg ts.rt-3
Average Aggregate lmpact Value 0/6

ts-go
Acceptance Critorle Notgreaterthan r3O %

Commente:

Chscked and Verlfi-d$

For COIITRACTOR For ENGINEER

 Government of Maharashtra
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H. 25 KM.65/6OO TO 115/600
Hybrld Annulty
(SOYEGON TO BAHAL (CHALISGAON TAL BORDER) AND CHANDWAD . MANMAD . CHALISGAON NAGAD . SH.24
ProJect Stretch
SECTION 4HALISAGAON TO AUMNGABAD DIST BORDER KM 96/240 TO II1l4OO IN THE STATE OF
NSK 66 A/B
i
MAHARASHTM UNDER MRIP ON HYBRID ANNUITY trtODE
S.q,
1.' CLIENT EXECUTIVE ENGINEER PWD JALGAON

lndependent GEO DESIGN & RESEARCH PW

Contractor SACHO SATRAM TNFRA PROJECT LLp - CHALTSGAON (M.S)
Engineer LTD JV WITH CCS

SPECIFICGRAVITYANDWATERABSORPTIONOFAGGREGATE(>4.75mm)(lS:2386PART-3)

Sample for:
Poc
Sample No: Material

ol Sampled from:
ConnP - .i
Doscription of Date of
sample:
CA- lo rnnn sampling:
o2- 07* LO\S
Description Unlt I Formula Trial No. 1 Trlal No. 2 Trlal No. 3 Average

\- Mass of saturated
aggregates + Basket in
water (Al)
gm
>60L 2524
Mass of Basket ln water
(42)
gm
B50 85o
Mass of Saturatod
aggregatos in watcr
(A= Al -A2)
gm
lr se lsl
Mass of SSD aggregates ln
ah (B)
gm 27 lo 2635
Mass of Oven dry
aggregates ln alr (C)
gm 2684 ?_6ll
Bulk Speclfic Gravlty (oven
cr(B-A) 2-813
drv) 2.717

V
Bulk Speclfic Gravity (SSD) Br(B -A) 2-lql 2.7q2 2.13L
Apparant Specific Gravity cr(c-A) 2 8Sz 2187
Water absorptlon l00x(B-C)/C
o.97 o .gz 0.35 \
Comments:

and
 Government of Maharashtra
TO 115'600
IMPROVEMENT OF YEOLA NANDGAON CHALISGAON BHADGAON ROAD S.H. 25 KM.65'6OO
Hybrid AnnuitY (soyEGoN TO BAHAL (CHALISGAON TAL BORDER) AND CHANDWAD - MANMAD - CHALISGAON NAGAD'SH':
Proiect Stretch SECT|ON -CHALTSAGAON TO AURANGABAD DISIBORDER KM 96/240 TO 1111400IN.THE
STATE OF
NSK 66 A/B MAHARASHTRA UNDER MRIP ON HYBRID ANNUIW MOOE

CLIENT EXECUTIVE ENGINEER PWO JALGAON

lndependent GEO DESIGN & RESEARCH PVT SACHO SATRAM INFRA PROJECT LLP - CHALISGAO]
Contractor (rvl.s)
Engineer LTD JV WITH CCS

<
SPECIFIC GRAVITY AND WATER ABSORPTION OF AGGREGAfE ( 4.75MM ) ( IS : 2386 PART'3 )

Sample for: P@c

Sample No: MaGrial
ot Sampled COTNP ^ T
from:
Date of
Description of
sample: N tSond rampling; I 02 - ol - 2-ol9

Description Unlt / Formula Trial No. 1 Trial No.2 Trial No.3 Average

Mass of SSD samPle ln alr

(A)
gm -1 tl cs3
Mass of pyknomotgr + gm
le s: I g:t
sample + water ln alr (B)

Mass of Pyknometer + water

only (C)
gm l5o5 \5oS
Mass of ovon drled 6ample ln
alr (D)
gm 6eJ 681
Bulk Speclflc Gravlty (ovsn
dry)
D/{A-(B-c)} 2.6s8 2,G19

Bulk Speclltc GravltY (SSD) A/(A-(B-cD z-163 2.665 2.cs4

Apparant Speclfl c GravltY Dr(D-(B-CD 2185 z'746
-l oto
Water absorptlon 100x(A-D),D J, 1"1
|
. 462- l ''14

Comments:

i,!
l

Tosted By Checked and Verlfied BY

For CONTRACTOR For ENGII{EER

 GOVIiRNMT]N.I. OF MAI-IA RN ST I.I'RA
ru}]' ]' t t 0 r) s't' AI'EM EN'I' FOR PAVII M riN'l' Q LrALIT Y CONCRII'IE

PROJI.I('!'-IMPI{OVh,N1'OF YEOt-A NANDGAON CI'IALIS(JAON BI-IADGAON ROAD S.I].25I(M.

(r:i/(>00 I (;
i l5r(r00 (SOYI:.CAON TO IJAFIAI- CHALISCAON 't Al- UORDF.P.) &CFIANDV/AD-
vIANM,AI) (ll-lAI ISCAON-NAC;AD S.l-1.-24 SI:CI-ION-CTIALISCAON'lO ALIRANGBAD DIST
IX)RDI]I( I(M,96,.].10I-() I I I/4()O IN I'HE STATE Of] MAIIARASHI'I1A UNDER MRIP Or\' IIYBRID
A,NNt',t',l \' l\lol)l
( I-IT]N'I' I--XtJ(-'I] I I\/1, LNGINEI-R PWD .IALGAON
('ONStiLl';\N'l' GEo DESICN & l{EASEI{CFI PVT. LTD..lV wlt'll CCS
CONTI{AC]'OR SACHO SATRAM INFRA PRO.IECT L,LP CI-IALISGAON (MS)

1.0 Scopc:

['his work shall consist of construction of unreinfbrced, dowel.iointed, ancl plain cetnent
C'oncretc' paverncnt in accclrdance with the lines. glades. camber and thickness as shown in the
clrawings.

2.0 Reference Slandard:

N4oRI'&il specilications clause No: 602 ancltechnical specilication of contract.

3.0 Equiprnenls:

l3atching plant. \\'heel loader, transit mixers, needle- vibrator ancl soreed vibrator'. conc.rete - power
sau'. levelling 1'1trats. Tipper, Excavator/[,oader, slip form paver.

a).llatching Plant with Minimum 30 cum automatic u,eighing devices to proportion of Concrete

b)'l'ransit N4ixers as required

c) Slip lorni Pavcr shall be used lbr construction purpose as per stipr.rlated specifications.
c!) Excavators / .l('B zls recluirecl
c) Water'l'anker:; - as requirctl
t) Man Pou,er - lrs rerluired

{.0 I.'ornr n'ork, l{einf'orcement and concreting:

'llresteel :.;ltall conlbrnrtotherecluirementsoflS:432and Ll: lT36asrelevantasperMOl{TI-l
('iause 602.2.8

5.0 I'ools:

[rlool Form. .lack:;. Steel pegs. ancl measuring tape.

6.0 IVlaterials:

e) (-Sfiry!1i-tl-ctLl$ r.]..l4tgliqlU'fhese shall approvecl grade ancl approved source, to achieve the clesired
a\/eragc) cornpre ssive strength of Minimum Centeut Ctr

h) ihc,,.l,',',i*trres shall confirm to lS 6!)25 ancl IS 910:i shall improvethe workabilit,v

..!-clqrL51r11c1s:
ol'concrete rri'extensi<ln of time and thel, rvill not have any'eifect on the properties o1'concrete.
'fhe perlrrnrance of'tlrese admixtures will be pnx'ed both on laboratory trials and in trial plrving
uorks. 'f hc ar.inrirtules contairring calciurn chloride shall not be usecl.

Page 1 of 6
 'f
GOVERNMENT OF MAHARASHTRA

N{IiTHOD STATEMENT FOR PAVEMENT QUALITY CONCRETE

c) i{gglggales: l'he aggregates shall be of crushed stone or naturally available confirming to IS

383. The coarse aggregate shall be clean, hard, strong, dense and durable ofcrushed stone. The
fine aggregate shall be of clean natural sand or crushed stone sand or combination of both.
These shall bc fiee fiom clay, shale, loam, mica and other organic matter

d) WAIS11 Water r,rseclfbr mixing and curing of concrete shall be fiee from oil, salt, acid and other
substances. ra hich are harmful to concrete.

e) MrllSfgSllaLglar dqrygl_afrd-lfe_bA$, Dowel bars shall confirm to S 240 grade and tie bars to S

4l 5of IS.

JpUU_sSattlg_gqmpogtd. T'his shall be hot poured Elastomeric type as per AASHTO M282
0 or
cold poured trolysulphide type as per BS 52lT-part2 having flexibility, resistance to age
harder.ring and dr,rrabi I ity.

g) Separation rnembrane: A separation rnembrane of impermeable plastic sheeting 125 microns

thick shall lay between the concrete slab and sub-base by nailing with concrete nails to the lower
layer. Where overlap is necessary the same shall be laid by at least 300mm.

7.0 Procedure:
a) Mix:
'r The mix shall be designed as per IS 102621. And the design shall be basecl on the llexural
strer-rgth of coucrete.

r 'fhe water coltent shall be minimum required to provide workability for full compaction of the
concrete to the required density. The maximurn fiee water cement ratio shall be 0.5.

/ The nrix shall be proporlioned to give an average strength at 28 days exceeding the specified
strengrh (4.5Mpa) by 1.65 times the standard deviation calculated from the flexural strength of
thc- f irst .10 br:ams first cluring the trial length and then the job control test beams (during the
acrual execution).'fhe minimum cement content shall be 360 Kgs as per MORTFI clause 602.3.2

The workabilitl, reqr-rirements at the batching plant and at site shall be established by slump tests
while doing trial length. The ratio of 7 days strength to 28 days strength shall be maintained, by
testing pairs of beams and cubes batch wise for at least six batches of trial mix.

b) !lixing:

The ntaterials shall be mixed in a mechanized batching plant consisting air-conditioned

centralized control cabin, minimum 4bins, weigh hoppers" separate scales for cement, fine and
coarse aggregate with weighing balanpes calibratr:d, aggregates being proportioned by
automatic weighing devices using load cells.

T'he citncrete irrgredients shall be mixed thoroughly by a mixer with automatic timinglalatm
device to mix an<J discharge (in case of faih-rre o1'timing/alarrn device concrete shall be mixed as
per ManLrf.acrltrer's recommendations) capable of mixing to get a homogenous mix without
being segregrrted while discharge.

Page 2 of 6
 GOVERNMENT OF MAHARASHTRA

METHOD STA'TEMENT' FOR I'AVEME]\T'

QUALITY CONCRETE

c) .loints, dowel ancl tie bars:

The location rLnd type of.f oint shall

be as shown in the drawings.

Contraction Joints
'Iransr'erse-ioints
shall be contraction and.expansion joints.
( cut with mechanical saw
oLrlci start as
early as 6-8 hours, i.e. initialia.aening
oi.on...t., after laying. The contraction
'ioints shall c.trsist of mechanical sawn joint groov.,"3 ,o Jmm
slab' The expansion joints shall consist wide and,l"/4io 1/3depth of
of a joint filler board positioned vertically with the
prelabricated assenrblies along the the
line ofjoint.

Dowel bars:

l'he dowel ba.s shall mild steel witli details

ancl dinre.sions as indicatecl i, the
otherwise shorvn in the drawings the drawi,gs. unless
dowel bars shall be fositioned at the
with sLritable tools/means witliin 1-/-20mm mid depths of the slab
tolerances. "fhe dor".l bars shall be
plastic sheatli fbr at least 2/3rcl from covered witli
one e,d fbr contraction joint. and t/z
expansion length +50mm for
'ioint' F'or. expansion joints, a closely fittin; c; of 100mm long
shall be provided at
:[-,tJJX,,l]r';: .,lX.o'"ck
the entrv or ."*.rt slurr/betw'een dowels uni a compressibre
"up
fhe dowel b,rs shall be sr-rpported on cradles
positionecl pri,r to the const'Lrctio,
/ chairs i, pre-fabricated joint assemblies
of slab or ...il;i;;lry inserted with vibratio,
plastic concrete by a method which into the
placemenl of the bars besides full
recompaction uf the concrete around rn.;T:ito:.!l"ttt
iii. Longitudinal Joints
T'he longitudirral.ioints shall be
saw cut as shown in the drawings.
A groove of l/3d the depth of
the slab rlray ["re cut after tlie flnal
set of thoconcrete. The tie bais
shall be cleformed steel bars of
(J 'll-5 nrpa com|lving to IS 1786. Tie uu.s stati il painrecl
with bitunrinous paint for 75mm at the
both ends and positio,ed with suitable
tootsumeans. Tie bars shall be placed
third of the slab cieprh. within the middle

Tie bars in thc Iongitr-rdinal.f oints shall

be made up into rigid assemblies with
to renrain firnrry in position dr-rring the adequate supports
construction of srab.

ir,. Construction Joints

Transverse cotlstruction.ioints shall
be placed whenever_concreting is completed
w'ork or is suslrendecl for more than for the day,s
30 minutes. These shall be p.ouid.d
contractioll joints using dowel bars as at regular location of.
statbcl above. Using sealants, rot u.to.. 14days after
and ro,gitudirar.ioints, u,t p.io. to uuo*i,g ir,.
:.:'#J[:lnii,:':lj'giffilfl"nsverse
d) Separation membrane:
A separation ntenlbraue of impermeable plastic
sheeting 125 n-ricrons thick shall lay
concrete slab ancl the sub base betrveen the
.by nailing with concrete nairs to the lower layer. wherever
overlap is necessary' the same shall
ne tal-a bf-at least 300mm. Befbre placing
the separatior-r

Page 3 of 6
 GOVERNMENT OF MAHARASHTRA

METHOD STATEMENT' F'OR PAVEMENT

QUALITY CONCRBTB

nlernbrane thc sub-base shall be swept clean

of all extraneous materials using high pressure
water.ietting or. compressed air.

c) Construction by fixed form:

'l'his
shall cotrsist of straight side forms made of
steel of thick,ess not less than 5mm and of
t.t'tinitnunl i000runr lengtll. These shall
have a depth equal to the prescribed thickness
pa'ement' Thcse fb,ns shall be strai-uht and of the
free fiom bends ura *ffi sicle forms
sLrflicient rigirrity in trre form and.in'itre interlocking shall be of
connection withadjoining form such that
springing r'vill ,ot occur under the weight of
the lub grade and paving equipment or from
pressure olconcrete.
The r"ibrators lbr concreting shall be either
surface pan type or internal type with immersed
or niultiple spLrds' The surface vibrators shall tube
a f.equency not less than 3jo0 impulse per
and the internz.rl type vibrators shall have minute
frequen.y -o.. than 5000 impulse per minute.

.L 0 Triat length:
A trial length shall be made for the full width of the pavement
and rolled, by involving at least
one trallsverse construction joint involving
hardened concrete and freshly lay concrete
clause: 602.11 as per

Afier the sicle fbrms are removecl, edges of slabs

shall be correctecl wherever irregularities ha'e
occurred by using flne concrete consisting
l:3 ratio of cernent to fine c,hips and aggregate.
After the final regulatio, of the slab and before
the application of curing membrane, the surface of
the concrete shall be brr-rsh-textured at right
angles tcrit e longitudinal axis. The wire brush
this ptrrpose shall bemacje of 32 gauge type usecl for
wired grouped together in tufts at lOmm centres
rvidth not less than 4-5Omm. ancl of

'J'he
total time talien fionr addition of waterto the
mix, until the cornpletion of surf'ace finishing ancl
texturing shall not exceed l20minutes when
the concrete temperature is less than 250c
90minutes when the temperature of concrete '" ancl
is betwe., zsuc_:oiC:-^-'*"

Imnrediately afieI the surface texturing,

the surface and sicles shall be cured by application
based curing conrpouncl, of resi,
which harcleis i, to impervious fii;;[ ;"
Tlre curing compound shall have a water retention ffi Ji me"r,anicar sprayer.
efficiency of 90o/o. After 3hours, the pavement
Hessian cloth or pond witn watei for at least p.,.ioa
il$i!-'r'Slffi: #ii;]loist a of 14 days as per

g) Joints sealing:

when saw cLlts ioirtts are adopted in construction.

they are not macle to provide the rninimum wi,th
specified i. the clrawings' they shall be widened
subsequently by sawing before sealing, and t6e
rvidth and depth are controlled by gauges. when
sealants are appliecl, arl appropriate primer
shall
also be used' if rccommended by the manufacturer
and it shall be applied in accordance rvith their
requirements' The sealant shall be applied
within the minimum and maximum ctrying tirne of the
prirner reconlmettdecl bv the manulacturer.
Befbre sealing, the ternporary seal provided for
blocking
the ingress of dirt' soil, etc' should be remo'ecl.
A liighll, cornpressible heat resistant paper backecl
Page 4 of 6
 GOVERNMENT OF MAHARASHTRA

MIi]'HOI) STATEMENT FOIT PAVEMIINT QUALITY CONCRETE

cie-boncling strip as shown in drawing shall be inserted in the groove to serve the purpose of
breaking the boncl between sealant and the bottom of the groove and to plug the joint groove, so that
the sealant may not leak through the cracks.
The road may be opened for regular traffic after completion of curing period and after sealing of

.ioints.

h) Sand Patch 'l'est (for measuring the texture depth):

I'he surfbce to bc tested shall be dried; any extraneous mortar and loose material shall be rem6ved
and su'ept clean. Lrsing a wire brush at right angles and parallel to the carriagervay. A cylindrical
container ot' 25nrl capacity shall be filled with sand passing 3OQmicrons sieve and retained on
l50microns sieve. compacted by tapping the base and excess sand stroked off to level with the top
of cylinder. Then the sand shall be poured on the surface to be tested into a heap and spread with
the help of flat wooden disc of 64rnm diameter of l.5mm thick, with its face kept flat, in a circular
motion. so that the sand is spread into a circular patch, with the surface depressions filled with sald
to the level of peaks.

The ciianreter of the patch shall be measured to the nearest 5mm. fhe texture depth of concrete shall
be calculated as tollows:

.l-exture
depth in rnm ,,. 31000i D2

Where. 'D' is the diameter of the patch.

I''ive such texture depth tests shall be taken along the diagonal line across the lane width at least 2m
apart" between 50rn points along the road. No measurement shall be taken within the 300mm of
longitudinal edges of the slab constrr"rcted in one pass.

'l'he reqtrirements
of'texture depth as per MORT&H table 600-2 are as follows:

No. Of
Time o1'test Specified
measurentents
Value
Between 24hrs. and Average of
Tdays afier the 5 measurements'
constructic-ln of the
Slab
Not later than Average of
weeks. belore 5 measurements
road is opened
traffic

Page 5 of 6
 GOVERNMENT OF MAHARASHTRA

MI''I-H,I) \T \TE\IE\T'FOR I'AVEMENT

QUALITY CONCRETE

8.0. Safeq. precautions:

' All dumpers. roilers, tankers shail

be provicred with reverse horn
& right.
i Wherever requirecl, Flagman
shall be provided
/ 'rhe speed
of'veiricres prying in stretch
sha, be restricted to 30kmph.
2 l.evelling statf shall be fihre
or Wooclen.
/ Anv labout" il-bei,g used in the job
fbr surveying shall he screened
p All rvo.limen at rvork area shalr wear ppE,s
and trained.
and reflecti'e jackets.

7 Hand glo'es sha, be used whire

apprication of.ioint searants.
I

)r 9.0 Docurnentation:

s:hall be generatecr ancr mai,taired

},,TAff-:|,,::'"'clocumentatioir as pcr approvetr Fep

CONTRACTOR
REFRESINTATIVE CONSU
:-SENTATIVE

Page 6 of 6