Professional Documents
Culture Documents
Advanced Preventive and Predictive Maintenance PH GO PDF
Advanced Preventive and Predictive Maintenance PH GO PDF
ENGINEERING &
PREDICTIVE MAINTENANCE MAINTENANCE
SERIES
6 Identify the necessary documentation, content and its WHY NOT BRING THIS
arrangement for PM and PdM tasks CLASS INTERNALLY?
7 Establish frequencies and a program for PM and PdM This training can be customised
into an In-house training
Identify processes, information, physical resources, safety
8
required for PM and PdM jobs
programme just for your
organisation. To find out more,
Recognise other business processes and information which link please contact : Gale Ong at:
9 to PM and PdM Tel: +65 6297 8545 Fax: +65
6297 8645 or Email: gale@
Imbed good practice PM and PdM into your organisation’s TPM
10 program
salvoglobal.com
Initiate the continuous improvement of PM and PdM systems and “Overall, the training will lead/helped
11 processes
us to maintain and plan more effectively
12 Maximise profits with effective maintenance management and on my plant.”
equipment life cycle control -Mechanical Supervisor,
JG Summit Petrochemical Corporation
13 Eliminate risk and downtime caused by maintenance defect and
ve scheduled maintenance
failure with highly effective
Maintenance’s key objective is to increase uptime without over-doing maintenance and the challenge lies in
how to determine the right mix of Preventive Maintenance and Predictive Maintenance. Many organizations
also find themselves struggling to put in place an effective Maintenance regime to improve equipment
integrity.
The concept of Preventive and Predictive maintenance is extensively known and the potential benefits are
widely accepted, but still, many maintenance practitioners have failed to successfully take advantage of the
techniques and technology. By mastering techniques like the PF-Curve and Statistical Analysis and the
latest condition monitoring techniques, participants will be able to prevent avoidable equipment failures and
associated production losses and finally break the reactive maintenance cycle.
Salvo Global’s 3-day intensive Masterclass on “Advanced Preventive & Predictive Maintenance” is a practical
“How-to-Do-it Guide” for implementing, measuring results and successfully applying today’s best practices
for Preventive (PM) and Predictive Maintenance (PdM) through Total Productive Maintenance. In addition,
delegates will be introduced to strategies that will enhance and improve PM & PdM.
This course is designed to build competency in maintenance and to enhance the equipment reliability and
overall plant productivity. It covers all the fundamentals of advanced maintenance that a suitably qualified
professional would be expected to carry out during his duty starting with the first steps and building up to
a fully functional advanced maintenance.
This training course is based on 35 years of real-life industrial experience of the trainer in predictive
maintenance.
The training course is based on the following ISO Standards: ISO 18436-1:2012, ISO 18436-2: 2014, ISO 18436-
3:2012, ISO 17359: 2011, ISO 13373-1: 2002, ISO 13373-2:2005, ISO 13374-1:2003, ISO 13379-1:2012, ISO
14695:2003, ISO 10816-8: 2014, ISO 10816-1: 1995, ISO 10817-1:1998, ISO 7919-5: 2005, ISO 14694: 2003, ISO
2954: 2012, ISO 11342:1998, ISO 8528-9:1995, ISO 5348: 1998, ISO 19499:2007, ISO 21940-13:2012 and ISO
13372:2012
VPs, Directors, Division Heads, Managers, Superintendents, Specialists, Leaders, Supervisors, Foremen,
Planners, Technicians, & Engineers from the following departments:
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 2
ABOUT YOUR EXPERT LECTURER
WHY ATTEND THIS MASTERCLASS?
Prof. Gelman (UK) holds a PhD and a Dr. of Sciences (habilitation) degree.
He has trained and consulted for different industries worldwide. Prof.
Gelman has 35 years of real-life industrial experience in maintenance
planning and scheduling holding key positions in major companies such as
Rolls-Royce,
MORE ABOUT SKF, Caterpillar,
YOUR Dresser-Rand,
TRAINER:Shell and Severn Trent Water.
He has developed and delivered training programmes worldwide for power
& utilities, oil & gas, and manufacturing, including courses on maintenance
planning and scheduling, machinery failure analysis and prevention,
reliability centred maintenance, condition monitoring of machinery, risk assessment for production and
operations, and problem solving and decision making.
He is also the author of over 200 publications (including 17 patents, 4 books and 2 book chapters) in the areas
of maintenance, condition monitoring of complex mechanical systems and root cause analysis.
Due to his many contributions, Prof. Gelman has received many awards such as the Oxford OBN Award
(2014), the Rolls-Royce Innovation Award (2011), and the William Sweet Smith Prize from the Institution of
Mechanical Engineers (2010).
Prof. Gelman is an acclaimed entity in the field, holding several key positions in organizations such as:
• Chairman, International Society for Condition • Editor-in-Chief, “Condition Monitoring” book
Monitoring series
• Chairman, World Congress on Engineering • Fellow, British Institute of Non-Destructive
Asset Management (2007) Testing (BINDT)
• Chairman, International Condition Monitoring • Fellow, International Association of Engineers
and Maintenance Conferences (2008-2016) • Fellow, UK Institution of Diagnostic Engineers
• General Chairman, First World Congress • Honorary Editor, International Journal of
Condition Monitoring and Maintenance (2017) Condition Monitoring
• Co-Chairman, Condition Monitoring and • Honorary Co-Chair, World Congress of
Diagnostic Technology Technical Committee of Engineering (2007-2016)
the British Institute of Non-Destructive Testing
(BINDT) • Past Immediate President, International Institute
of Acoustics
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 3
TESTIMONIALS
“The training helped us to schedule and plan “It provides me with detailed process of scheduling
more effectively.” and maintenance of maintenance equipment.
- Saudi Electricity Company Very relevant to job scope and very enlightening.
Experienced speaker with excellent background in
“This training gave us an insight into the topic.”
maintenance planning in detail.” - Vice President, Prasarana Sdn Bhd
- Saudi Aramco
“ Very good and interesting. Trainer have so many
“The training was very well organised and a very input to deliver this training. The main strength is
insightful session.” to know the planner responsibility and how to be a
- Elmaimani Group, UAE good planner.”
- Maintenance Planner, PTP Sdn Bhd
“Arrangements in terms of facility and material
was excellent.” “Overall very good, details and applicable
- Sohar Aluminium, Oman maintenance practice. The main strength of training
very experiences and knowledgeable trainer.”
“Good. Learnt many new things.” - Engineering Manager, Sca Hygiene
- Mondelez Bahrain
“Overall good and useful training. The main “Good training, knowledge gained is helpful in my
strength of training was plant maintenance job, well done.”
methodology.” - Site Maintenance Manager, AAT
- Dolphin Energy Limited
“Very informative and good for day to day work.”
“Trainer knowledge of topic was excellent and - Maintenance Planner, Bluesscope Sdn Bhd
he was able to answer participants’ questions.”
- General Manager Plant, Cement Industries of “Really enjoyed the course, found it extremely
Malaysia relevant in my role. Course content was very good,
Len delivered it extremely well. Look forward to
“Very comprehensive content and detailed doing some future courses with you.”
materials. Very organized and experienced in - Zamil Offshore
professional training.”
- Engineering Manager AUO, SunPower
“Well done! This training reach my expectation, I
“ Overall very useful info on planning and really enjoyed the practical part of training.”
scheduling for maintenance job. Trainer poses - First National Operation & Maintenance Co. Ltd.
excellent knowledge on topic and able to answer
questions.” “Event is great. I learned a lot. Finishing the training
- Tan Boon Hooi, Assist. Project Manager, happy and equipped with new understanding on
Ranhill advance machinery. Thanks to Prof. Gelman.”
- Maintenance Planner, Nestle Philippines Inc.
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 4
COURSE TIMINGS
REGISTRATION BEGINS AT 08:00. COURSE SESSIONS WILL START PROMPTLY AT 08:30 AND END AT
16:30. THERE WILL BE TWO SHORT BREAKS AT APPROPRIATE TIMES FOR REFRESHMENTS AND LUNCH
BREAK WILL BE FROM 12:30 TO 13:30.
DAY 1
INTRODUCTION
• Definitions of Maintenance
• Build Systematic Maintenance Tactics for Your Organization
• The Key Maintenance Metrics for Predictive and Preventive Maintenance: Reliability, Mean Time
Between Failures, Mean Time to Failure, the Instantaneous Failure Rate, Equipment Availability and
Maintainability, Mean Time to Repair
Practical Exercises on Reliability for Predictive and Preventive Maintenance
• Classification of Day to Day Preventive and Predictive Maintenance Activities
• Flow Chart of Maintenance Planning for Predictive and Preventive Maintenance
• Work Orders: Essential Estimations for Predictive and Preventive Maintenance
Work Order for Predictive and Preventive Maintenance: Industrial Case Studies
• Predictive and Preventive Maintenance: Seven Stages Process
• Asset Functions: Primary and Secondary
• Asset Failures: Potential and Functional
• The P-F Interval, the Net P-F Interval and Multiple P-F Intervals for Predictive Maintenance
• Estimation of Optimum Maintenance Inspection Interval for Predictive Maintenance
Estimation of Optimum Maintenance Inspection Interval for Predictive Maintenance: Industrial Case
Study
• The Operating Context of Assets for Predictive and Preventive Maintenance
The Operating Context of Assets for Predictive and Preventive Maintenance: Industrial Case Studies
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 5
ASSET FAILURE MODES
HIDDEN CONSEQUENCES
• Relationship Between the Failure Rate Patterns and Maintenance Tactics; the Necessary Conditions
for Selection of Predictive and Preventive Maintenance
• Estimation of Optimum Maintenance Inspection Interval for Preventive Maintenance
Estimation of Optimum Maintenance Inspection Interval for Preventive Maintenance: Industrial Case
Study
• Failure Management for Predictive and Preventive Maintenance and Default Maintenance
• Predictive and Preventive Maintenance
ON-CONDITION MAINTENANCE
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 6
DAY 2
PRINCIPLES OF ROOT CAUSE ANALYSIS OF FAILURES FOR PREVENTIVE/
PREDICTIVE/PROACTIVE MAINTENANCE; AN APPROACH OF SIX ROOT CAUSES
• The Generic “Eight Disciplines Problem Solving” Technique for Root Cause Analysis in Predictive
and Preventive Maintenance
• Fishbone (Ishikawa) Diagrams for Root Cause Analysis in Predictive and Preventive Maintenance
• 5 Why Method for Root Cause Analysis in Predictive and Preventive Maintenance:
• HAZOP (Hazard and Operability Study) for Root Cause Analysis in Predictive and Preventive
Maintenance
Practical Group Exercise on Root Cause Analysis for Predictive and Preventive Maintenance:
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 7
• Failure Assessment of compressor blades
• Failure Assessment of a boiler
• Failure Assessment of vertical pump blades
• Failure Assessment of pinion teeth of industrial gearbox
• Failure Assessment Reports for Preventive/Predictive Maintenance
• Risk Assessment for Predictive and Preventive Maintenance: Introduction
• Risk Assessment: the Main Techniques
• Risk Based Maintenance Program for Predictive and Preventive Maintenance
• Failure Mode and Effect Analysis (FMEA) for Predictive and Preventive Maintenance
FMEA: Ranking Criteria and Industrial Case Studies
• FMEA: Practical Group Exercise for Predictive and Preventive Maintenance
• Failure Mode, Effect and Criticality Analysis (FMECA) for Predictive and Preventive Maintenance
FMECA: an Industrial Case Study
• Preventive and Predictive Maintenance: Key Performance Indicators
DAY 3
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 8
• Advanced Software for Predictive and Preventive Maintenance; Software Capabilities:
» Equipment Selection Based on Selection Questions and Criticality Factors
» Failure Effect Categorization
» Selection of Maintenance Tactics
» Estimation of Optimum Interval for Preventive and Predictive Maintenance
» Maintenance Task Packaging
» Management of Corrective Maintenance Actions
» Creation of Reports and Graphical Charts
• New Generation Software for Predictive and Preventive Maintenance: Enterprise Resource Planning
• Enterprise Resource Planning Software for Predictive and Preventive Maintenance: the Main Trends
• Predictive and Preventive Maintenance for Enterprise Shutdowns
• Preventive Maintenance for Overhauls: Time Between Overhauls, Service Limit Overhauls and New
Limit Overhauls
• Management of Predictive and Preventive Maintenance Backlog
• Predictive and Preventive Maintenance: Subcontracting vs. In-House; What Works Best for Your
Organisation?
• Spare Part Management and Outsourcing for Predictive and Preventive Maintenance
• Operations vs Maintenance: Aligning Operational Requirements with Maintenance Capabilities
• Life Cycle Cost Analysis for Predictive and Preventive Maintenance
• Implementation of Predictive and Preventive Maintenance: Teamwork and Facilitator
• Human Errors in Predictive and Preventive Maintenance; Reduction of Human Errors
• Applying Predictive and Preventive Maintenance and What Maintenance Achieves
gale@salvoglobal.com | Tel: +65 6297 8545 | Fax: +65 6297 8645 | www.salvoglobal.com 9
20TH - 22ND APRIL 2020 | MAKATI, PHILIPPINES
ENGINEERING &
PREDICTIVE MAINTENANCE MAINTENANCE
SERIES
REGISTRATION FORM
CONTACT Gale Ong TEL +65 6297 8545 FAX +65 6297 8645 EMAIL gale@salvoglobal.com
COMPANY DETAILS
COMPANY NAME: _____________________________________________________________________________________________
ADRRESS: _____________________________________________________________________________________________
TEL: _____________________________________________________________________________________________
FAX: _____________________________________________________________________________________________
DELEGATE 1 DELEGATE 3
SIGNATURE: _______________________________________
________________________________________________________
INVESTMENT FEES ARE EXCLUSIVE OF TAX
BANK CHARGES AND LOCAL WITHHOLDING TAX ARE TO BE BORNE BY REGISTRANT Card Number:
BANKING DETAILS
Security Code: Expiry Date:
SALVO GLOBAL PTE LTD BANK TRANSFER
151 Chin Swee Road, Salvo Global Pte. Ltd.
Manhattan House, HSBC Singapore / Singapore
#03-25, Account number:
Singapore 169876 260-575832-178 USD ________________________________________________________________
Swift Code: HSBCSGSG SIGNATURE OF CARD HOLDER
TERMS AND CONDITIONS
Payment Terms: Full payment (in the currency that is reflected in invoice) is required within five (5) working days on receipt of invoice or before the event date, whichever is earlier. Salvo reserves the right to refuse admission
if payment is not received as stated. Should client request payment to be made in another currency (other than the one reflected on the invoice), an additional 10% exchange rate administrative fee will be added to the invoiced
amount. The remitting organisation has to bear both the local and correspondents bank charges.
Transfer: Transfer to future event or to another person is allowed upon written notification from an authorized personnel of client company. For transfer to future event(s), client shall receive a credit voucher of 90% for the
amount that the client has been invoiced for (including GST, if any), which is valid for one year to be used for any future Salvo event. Transfer to future event confirmed less than two (2) weeks prior to the event will be subjected
to an additional 5% administrative fee (credit voucher will bear only 85% for the amount client has been invoiced for including GST, if any). Should the value of the future event exceed the amount reflected on the credit voucher,
client is responsible for the additional amount. No refunds will be made for any unutilized credit voucher amount(s). Each Credit Voucher can only be used once.
Cancellation: Registration carries a 50% cancellation liability immediately after a signed sales registration contract has been received by Salvo. Salvo has to be notified of the cancellation in writing and respond with a written
acknowledgement for the cancellation to be valid. Cancellation confirmed less than six (6) weeks prior to the event is non-refundable and the full fee is payable. By signing this contract, the client agrees that in case of dispute or
cancellation of this contract that Salvo will not be able to mitigate its losses for any less than 50% of the total contract value. If, for any reason, Salvo decides to cancel or postpone this event, Salvo is not responsible for covering
airfare, hotel, or other travel costs incurred by clients. The fee will not be refunded, but can be credited to a future event.
No Show: No show does not constitute transfer or cancellation and the full fee is payable.
Changes: Salvo reserves the right to change event dates, location or omit event features, or merge the event with another event, as it deems necessary without penalty and in such situations no refunds, part refunds or alternative
offers shall be made. In the event that Salvo cancels the event permanently for any reason whatsoever, (including, but not limited to any force majeure occurrence) the client shall receive a credit that the client has paid to such
permanently cancelled event, valid for up to one year to be used at another Salvo event. No refunds, part refunds or alternative offers shall be made.
Tax: Registration fees exclude tax. For client outside Singapore, the sum payable is as the listed fees, exclusive of tax. To this sum shall be added either Singapore’s Goods and Services Tax (GST) for Singapore-based client or
any other local tax or withholding tax from client’s country of origin, if any.
Governing law: This Agreement shall be governed and construed in accordance with the law of Singapore and the parties submit to the exclusive jurisdiction of the Singaporean Courts in Singapore. However Salvo only is
entitled to waive this right and submit to the jurisdiction of the courts in which the client is located.
Indemnity: Should for any reason outside the control of Salvo, the venue or speaker(s) change, or the event be cancelled due to an act of terrorism, extreme weather conditions or industrial action, Salvo shall endeavour
to reschedule but the client hereby indemnifies and holds Salvo harmless from and against any and all costs, damages and expenses, including attorneys fees, which are incurred by the client.