QA Test list and standard

NO Test Standard Criterion

Deadbolt Strenght Test Horizontal load - 1600N / Vertical load - 2,700N
1 Not broken and operates normally

Dropping 540g, Radius 50.8mm and 1.5m heights sphere on sample

External Case Strength Test
2 products Can be broken, but normal operation

Latchbolt Vertical Pressure Test Vertical load - 1,670N

3 Operates normally without any damage

Door Close Shock Test 20 times of door close shocks, which are possible in windy
4 Operates normally
enviornment, and see the product functions well
Open-Close Test
5 120,000 times Operates normally

Open-Close Test (Push-pull)

6 120,000 times Operates normally

Strike Pressure Test

7 3,000 N Not broken

Vertical load - 2,700N / Tensile strength - 2,700N / Torsion strength -

8 Handle Strenght Test 1,960N Operates normally

Endurance Tests Adhesion to Door Test

9 2,700N No damage

Thumb turn Test

10 120,000 times Operates normally

Thumb turn Pressure Test

11 Less than 0.15N.m
Mortise Operating Test 120,000 times / Panic handle 120,000 times
12
Open-Close 10 Key Button Test
13 50,000 times (if the product has different ways other than pin code) /
Open-Close RFID Card Key
14 60,000 times
Test
Open-Close Cell Key Test
15 60,000 times
Open-Close Button Test
16 80,000 times
Handle Operating Test
17 120,000 times (Both indoor and outdoor)
Cover Operating Test
18 120,000 times
Low Temperature Endurance
19 -40 degrees Celsius, 72 hrs Normal operating in 5 mins
Test
High Temperature & Humidity
20 Endurance Test 65 degrees Celsius, 95% of Humidity, 72 hrs Normal operating in 5 mins

21
Low Temperature Operating
Test
-30 ℃/ 72 hrs Operates normally

High Temperature & Humidity

22 Operating Test 55 degrees Celsius, 95% of Humidity, 72 hrs Operates normally

Climatic Tests Temperature & Humidity Cycle

23 Test -30 ℃/ 10 hr → 70 ℃/ 95% of Humidity / 10 hrs (5 Cycles): 120hrs Operates normally

Indoor - Outdoor Temperature

↑
Indoor: 30 degrees Celsius/ 60% Outdoor: -30 / ℃
24 Differenace Test
↑
12 hrs ~ 10 degrees Celsius/ 60% / 12 hrs (4 Cycles) : 96 hrs
Operates normally

25
Temperature Change Test -2℃ 60% 24 hrs -> 0 ℃ 60% 24 hrs -> 2 ℃ 60% 24 hrs (1 Cycle): 72 Operates normally
hrs
26
Salt Water Spray Test
5% Salty water in 35 ℃ and 72 hrs [12hrs spray/ 12hrs stay] No corrosion

Ultraviolet Rays Test

27 UV 280 ~ 315mm Nanometer / 96hrs No discoloration

Current Change Test

28 6V ~ 4V(measuring quiescent current every -0.2V) / Current : 1A Operates normally

Battery Removal Test

29 Immunity Tests - 50 times/ 10 seconds after power connected Operates normally
Elecrical
Electric Shock Test
30 30kV/ 10Hz/ 250 times Door will not open

ESD Endurance Test

31 Contacted Discharge _ 8KV / Air Discharge _ 15KV Operates normally

32
Temperature Sensor Test
Contact 100 ℃ heat for 10 times Door will not open

Fire Test Door Open Test in case Fire

33 Accident 270 ℃/ See if the door opens within 10 mins 82 ℃ ± 5℃ Door will open
34 Fireproof Test ℃
1000 1hrs Fire should be out in 10 sec.
Drop Test 6 Surfaces, 3 edges and 1 angle / 1m height
35 No damage
Distribution Tests
Vibration Test
36 6Hz ~ 200Hz/1.047Grms/60min No damage

Battery Consumption Test

37 See if batteries last more than 10 monthes (10times in a day)
Installation Test_ Door
38 40 ~ 50 mm
Thickness
39 Magnetic Sensor Test See if the sensors are working from 2.5 to 8 mm distance
Testing if loud alarms are more than 80dB and normal alarms are
Noise Test
40 less than 60 dB

Achohol Robbing Test:

Die Casting: 250g pressure, 300 times
Additonal Tests Plastic: 250g pressure, 200 times (Frequently used area), 80 times
(Less frequently used area)
Achohol Robbing Test: Raw meterial hasl
never be exposed
Painted or Plated products Test Adhesion Taping Test:
41 Adhesion Taping Test: The coat has not peeled
Taping tests on 11 sections sized of 1mm * 1mm off
Boiling Test: Passed the Adhesive Taping Test.
Boiling Test:
℃
Die Casting: 98 , 1hr, 1/2 Immersion, 2hrs natural drying
℃
Plastic: 65 , 1hr, 1/2 Immersion, 2hrs natural drying

Frequently used area: More than 3H

42 Hardness test by pencil 45℃ 500g rpm10
Less frequently used area: More than1H