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HS 800 Specs
HS 800 Specs
230-237
© Research India Publications. http://www.ripublication.com
Shrabani Majumdar
Principal Scientist, Research and Development Center,
TATA Steel, Jamshedpur,
Jharkhand, India
230
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
Acicular ferrite Cementite developed high strength steel is two or three times higher than
that of conventional HSLA hot-rolled sheet steels.
Lath-like Retained-austenite To fulfill the demand of Indian industry for such type of
bainitic ferrite high strength steels , emphasis was given by Tata Steel
Martensite Martensite/Austenite (MA) Limited, to develop, precipitation strengthened ferritic steel
with a tensile strength of 800MPa, which allows weight
(lath/plate) constituents
reduction of various automobile components. The developed
Martensite Mixture of incomplete steel was given a trade name HS 800 (minimum tensile
(tempered/ transformation products strength 800 MPa) which is an Advanced High Strength Steel
autotempered) (AHSS) grade. It was primarily developed to cater the Indian
Lower and Carbide-free bainite automobile industry for various components (e.g. mainly used
for long member, structural applications etc) for the weight
upper bainite
reduction.
Limited work has been done on HS800 for the
Mostly DP and TRIP steels are used by the automotive complete understanding of its microstructural features.
industry. DP and TRIP steels consist of a ferritic matrix Accordingly, the aim of this study is the comprehensive
strengthened with hard martensitic phase DP steels are used microstructural characterization of HS800 for understanding
due to its low yield strength, high work hardening rate and the formation of different phases while processing and also to
superior formability [8]. Retained austenite is the main phase establish a relationship between the microstructure and the
constituent of TRIP steels [9]. During deformation, retained mechanical properties. The phases present in the
austenite transforms to martensite. Due to presence of microstructure of HS800 has been characterized by optical
adequate amount of retained austenite TRIP steel exhibits microscopy (OM). Scanning Electron Microscopy (SEM) was
high elongation and high work hardenability. With these used to observe the formation of pearlite and cementite at
diverse ranges of properties AHSS are well suited for higher magnification not possible with OM. Grain size
automotive applications. But the current grades of AHSS used analysis was done using Electron Back Scattered Diffraction
in automobiles suffer from certain limitation. (EBSD). Transmission Electron Microscopy (TEM) was used
The AHSS provide adequate strength but possess for the characterization of precipitates. With these techniques
poor stretch-flangeability [24], a property that is essential for a better understanding of the microstructure of precipitation
the fabrication of automotive components, particularly the hardened ferritic steel were achieved which will lead to better
suspension, long members, wheel rim and disc etc. In general, design and optimization in the future development of the
stretch-flangeability of high strength sheet steel can be precipitation strengthened ferritic steel.
improved by increasing the local elongation. From the
microstructural prospective ferritic steel without pearlite
and large cementite has superior local elongation since it Experimental procedure
has less stress-concentrating region between the softer matrix
Composition
and harder second phase [10] as compared with dual phase
The selected steel (HS800) is a hot rolled steel having a
(DP) steel. Chen et al. [11] reported that precipitates of
composition given in Table 2.
titanium molybdenum complex carbide ((Ti, Mo)C,5 nm) can
strongly maintain nanoscale sizes and has the largest
Table 2. Chemical composition of HS800 steel
contribution to hardness as compared to precipitates of
titanium carbide (TiC,15 nm) and titanium niobium complex C Mn S P Si Al N2 V Ti Mo
carbide ((Ti, Nb)C,10 nm) fabricated by hot rolling. Based on (ppm)
precipitation theory, Gladman pointed out that precipitated
0.06 1.58 0.003 0.02 0.135 0.039 30 0.007 0.097 0.22
carbides of 3–5 nm can achieve a superior strengthening effect
due to the extremely high power of these tiny carbides to
resist cutting or bowing from dislocations [12]. Sarkar et al
[13] developed a steel with better stretch flangeability and Low Carbon content was used in the formation of HS800 to
yield strength of 438-484 MPa by the precipitation of reduce the amount of iron carbides such as pearlite and
carbosulfide (10-50 nm). cementite which deteriorates stretch flangeability of the steel.
Based on the results of previously discussed works Mn was added to prevent the fine iron carbides from growing
precipitation-strengthened ferritic steel with excellent in the matrix. Mn inhibits the growth of the carbides by
stretch-flange formability has been developed for lowering the austenite–ferrite transformation temperature. The
automotive applications using the nanometer-sized iron carbides preferentially nucleate at the grain boundaries.
carbides by the interphase precipitation by JFE, Japan and Hence small amount of molybdenum was included to retard
given the trade name NANOHITEN [10] . The developed the deposition of both pearlite and large cementite at grain
high strength low alloy sheet steels were AHSS exhibiting boundaries. The addition of molybdenum in titanium
high tensile strength up to 780 MPa with excellent formability microalloyed steel also promotes the nucleation of MC
by producing a ferritic matrix structure mixed with nanosized precipitates [25] which strengthen the ferrite matrix by the
(Ti-Mo) carbides [10].The precipitation strengthening in the mechanism of precipitation strengthening. Titanium was
added in such a way that it takes care of Nitrogen as well as
sufficient enough to form adequate amount of interphase
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
ky
y o
d …… (1)
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
mechanism of precipitation strengthening. The strength Table 2. Tensile properties of HS800 in L, T and LT direction
imparted to the steel depends on the type of precipitate, size of
the precipitates and their distribution in the matrix. So for the RD TD NT
characterization of these precipitates, Transmission Electron
Microscopy has to be employed to determine the chemical Yield Strength
composition, crystal structure and the distribution of the 728 ± 11 775 ± 4 722 ± 11
(MPa)
precipitates. Two different types of samples are prepared for
the TEM study i.e. thin foil specimen and Carbon extraction Tensile strength
Replica specimen. 826 ± 15 842 ± 3 823 ± 7
For the preparation of thin foil specimen, thin foils were (MPa)
obtained using low-speed cutter from the bulk specimen and Total Elongation % 24.4 ± 1 21.6 ± 1 22.5 ± 6
mechanically thinned down to a thickness of ~0.1 mm.
Finally, twin jet electropolishing was carried out using a
mixture of acetic and perchloric acids in the ratio of 9:1.
Liquid Nitrogen is used to maintain the sub zero temperature.
Carbon Replica technique [28] is used to extract the
precipitates from the steel sample on a carbon film. The
precipitates can then be characterized more clearly by
transmission electron microscopy as compared to thin foil
technique as only precipitates are visible on carbon replica
sample. Indexing of the diffraction spots obtained from the
precipitates also becomes easier as diffraction spots from the
matrix phase are eliminated. A carbon film is deposited on the
bulk sample after papering and polishing. Precipitates are
extracted on this carbon film in the form of disc having
diameter of 3mm.
The samples were studied in an analytical transmission Figure. 3 Stress- Strain curve in RD, TD and NT direction
electron microscope (TEM, JEOL 2200FS, Tokyo, Japan).
Energy dispersive spectrometry (EDS, Oxford Instruments) is Phase Identification by OM and SEM
used for the analysis of the chemical composition of the The phase study using optical microscopy and scanning
precipitates. electron microscopy is done to observe the basic
microstructure of HS 800 and to observe the presence of
Results and Discussion phases which deteriorate the stretch flangeability. The optical
microstructure of cross section and surface of HS800 is shown
Tensile Properties in Fig 4. Only ferrite grains having polygonal shape are
The tensile properties of selected steel is evaluated in the observed. The fine grain size of ferrite is obtained due to the
rolling/longitudinal (RD), transverse to rolling direction presence of manganese (Mn), which broadens the ferrite-
(TD) and 45o to the rolling direction (NT) by following austenite-cementite three phase field in the equilibrium phase
ASTM E08 M standard [14]. Five samples were tested in diagram. The equilibrium diagram shows the constitution and
each direction till failure. The mechanical properties have structure of steel at different temperatures. The grain growth
been reported by averaging the test results. The results of the is inhibited in this three-phase field [18]. No second phase,
test are tabulated in table 2. It shows there is a considerable pearlite or cementite is present either in cross-section or in
variation of tensile properties in the three directions. The surface microstructure. The presence of second phase
tensile strength is highest in transverse to longitudinal deteriorates the stretch flangeability of steel. Absence of
direction (TD) but the ductility is higher in the rolling pearlite or cementite is due to presence of Mo which
direction. The difference in yield strength, tensile strength and suppresses the formation of pearlite or large cementite at grain
total elongation along the three directions is due to the effects boundaries [10].
of anisotropy. Anisotropic behaviour is induced due to the Microstructure comparison of HS800 and NANOHITEN
directional rolling of HS800 resulting in variation of grain through optical micrographs at 1000x has been shown in Fig.
structure and type of grain boundaries along different 5. Characterization of the microstructure NANOHITEN was
direction [15]. The tensile properties are dependent on the done by Jun Sun [16]. The comparison reveals that the
grain size leading to the variation of tensile properties as microstructure of NANOHITEN also consists of only
shown in the stress-strain curve in Fig 3. Similar behaviour in Polygonal Ferrite (PF) and the grain size of HS800 is finer
tensile properties of a ferritic steel was shown by Steckmeyer than the grain size of NANOHITEN. So the contribution of
et al [27]. grain size strengthening in the total tensile strength is higher
in HS800 than in NANOHITEN.
The microstructure of cross-section and surface of HS 800
as observed in SEM is shown in Fig 6. It can be seen that even
on observing the microstructure under higher magnification
(10000X) lamellae type structure which is characteristic
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
Size
Average
Coefficient Minimum Maximum of
Grain Standard
Variance of value value, the
Size deviation
variation (μm) (μm) data
(μm)
set
3.7961 11.931 3.4541 0.90993 0.56419 29.305 4714
Figure 5. Optical Micrographs at 1000x (a) HS800 (b)
NANOHITEN
The yield strength of ferritic steel without precipitation
strengthening has the contribution of strength of pure iron,
solid solution strength and grain size strengthening and is
given by the eq (2) [22].
y 0 ss GR
1
y 53.9 (32.34wMn 83.16wSi 354wN ) 17.402d 2
…. (2)
Figure 6. Scanning Electron Micrograph showing where ,Δσy is the yield strength of the steel without
microstructure of HS800 precipitation strengthening, Δσ0 is the strength of pure iron,
(a) Cross Section (b) Surface Δσss is the solid solution strength, ΔσGR is the grain size
strengthening and d is the average grain diameter of steel.
Grain size and grain orientation analysis by EBSD
The IPF (Inverse Pole Figure) map is used to study the In this relation wMn , wSi and wN mean the mass percent of
orientation relationship of the grains present in the manganese , silicon and nitrogen in solution. All the nitrogen
microstructure. It gives a colored image of the microstructure is consumed in the formation of TiN so it does not contribute
with the grains having same orientation having same colour. to solid solution strengthening. Mass percent of manganese
An IPF Legend is also generated which gives the direction and silicon are 1.58 and 0.135 respectively. The average grain
corresponding to each colour. For each map, a reference diameter (d) of HS800 obtained from EBSD grain size
sample direction (like rolling direction) is chosen, and the analysis is 3.7961μm. The yield strength of HS800 (excluding
colour is assigned based on the measured crystal orientation precipitation strengthening) calculated from equation (2)
and the chosen viewing direction. The IPF map with the IPF comes out to be around 400 MPa. As a row type distribution
legend of the given steel in rolling direction is shown in Fig 7. of precipitates is not obtained in the transmission electron
As can be observed by the map and legend majority of grains micrographs, Ashby-Orowan [12] relationship cannot be used
are oriented in <101> direction. The preferred direction of to calculate precipitation strengthening. The amount of
grains along <101> direction is due to the directional rolling precipitation strengthening is calculated by subtracting the
of HS800. yield strength given by equation (2) from the total yield
strength estimated by tensile tests (728 MPa). So the
precipitation strengthening in HS800 is 328 MPa. The amount
of precipitation strengthening achieved in HS800 is two or
four times more than the values reported in the past for other
hot rolled steels [26]
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
Conclusions
The microstructure of a newly developed hot rolled sheet of
Figure 9. (a) Bright field image (b) Dark field image of HS800 steel consisting of ferrite and nanometer sized carbides
precipitation in TATA800 has been studied by optical microscopy (OM), Scanning
Electron Microscopy (SEM), Electron Back Scattered
Diffraction (EBSD) and Transmission Electron Microscopy
(TEM). The microstructural analysis of HS800 confirms about
the presence of polygonal ferrite without pearlite and
cementite in the matrix. Hence it is having better stretch-
flangeability than dual phase and complex phase steel. HS800
has a finer ferrite grains than the JFE developed
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 230-237
© Research India Publications. http://www.ripublication.com
NANOHITEN. So the contribution of grain size strengthening Precipitation hardening of high strength low-alloy steels by
in the total strength is higher in HS800 as compared to nanometer-sized carbides. Mater Sci Eng A; (2009) ,499:162–
NANOHITEN. The ferrite matrix is further strengthened by 6.
the dispersion of the precipitates of (TiMo)C of varying sizes.
The carbides have a NaCl type structure with a lattice 12. T Gladman , Precipitation hardening in metals, Mater. Sci.
parameter of 0.411 nm. The contribution of precipitation Technol. (1999), 15 30–36.
strengthening in the total yield strength is approximately 300
MPa which is two or four times higher than the conventional 13. B. Sarkar, B.K Jha, Development of Precipitation
hot rolled steels. Hence, the grain size strengthening and Strengthened Steel with Adequate Stretch Flangeability, J. of
precipitation strengthening have the major contribution in the Materi Eng and Perform ,2011, 20: 1414.
strength of HS800.
14. ASTM E8M-04, Standard Test Methods for Tension
Acknowledgement Testing of Metallic Materials [Metric], ASTM, Philadelphia,
The author appreciate the facilities provided by R&D, PA, (2004), pp. 86-109.
TATA STEEL, Jamshedpur for carrying out this
research work. 15. S. Choudhary, V. Nanda, S Shekhar., A Garg., K Mondal,
Effect of Microstructural Anisotropy on the Electrochemical
Behavior of Rolled Mild Steel, J. of Materi Eng and Perform
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© Research India Publications. http://www.ripublication.com
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237