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Factors
independent variables (continuous or
discrete) an investigator manipulates to
capture any changes in the output of the
process.
Levels
specific values of factors an investigator
manipulates to cause a change in the
output.
DOE TERMINOLOGIES
8
Response
the output(s) of a process and it is
sometimes called a dependent variable(s).
Replicate
performing the same treatment
combination more than once.
Interactions
occurs when the effect of one factor on a
response depends on the level of another
factor(s)
BASIC PRINCIPLES OF EXPERIMENTAL DESIGNS
9
Replication
it allows an estimate of the random error
independent of any lack of fit error.
Randomization
it is necessary for conclusions drawn from
the experiment to be correct, unambiguous
and defensible.
Blocking
to isolate a systematic effect and prevent it
from obscuring the main effects.
CLASSIFICATION OF DOE
10
Factorial designs
Full factorial
Fractional factorial
Response surface methodology
Central composite design
Box Behnken design
Taguchi designs
FACTORIAL DESIGNS
20
Types of CCD
Circumscribed (CCC)
Faced centered (CCF)
Inscribed (CCI)
To maintain rotatability, the value of α
depends on the number of experimental
runs:
α=[number of factorial runs]1/4
If the factorial is a full factorial, then
α=[2k]1/4
CENTRAL COMPOSITE DESIGN
27
α=[2k]1/4 where k = 2
Therefore α = 1.41421
Total number of runs = 2k + 2k + n
CENTRAL COMPOSITE DESIGN
28
α=[2k]1/4 where k = 3
Therefore α = 1.68179
Total number of runs = 2k + 2k + n
CENTRAL COMPOSITE DESIGN
29
Considering 3 factors;
CENTRAL COMPOSITE DESIGN
30
α=[2k]1/4 where k = 4
Therefore α = 2
Total number of runs = 2k + 2k + n
BOX BEHNKEN DESIGN
31
MINITAB
REAL WORLD DOE BUSINESS HEADLINES
39
by
Mark Anderson and Pat Whitcomb
DOE MADE EASY
67