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PI FW100 en D2000-08 8008903
PI FW100 en D2000-08 8008903
PI FW100 en D2000-08 8008903
FW 100
Dust Concentration Monitor
FW 100 Introduction Product Information
Introduction
Compliances
‡ Qualification tested according:
FW 101 for TA Air Act, 13. Large Furnace Order) and 17. BImSchV (Order on Waste Inci-
neration Plants)
FW 102 for TA Air Act and 27. BImSchV (Order on Cremation Plants)
‡ TÜV approved
‡ EMC-conformity in accordance with EN 50081-1/EN 50082-2
‡ CE-certification pursuant to the EMV 89/336 EWG and
NSP 72/23/EWG
‡ VDE guidelines in accordance with EN 61010 (IEC 1010-1, VDE 0411)
class of protection 1, degree of protection IP 65
‡ SICK AG is certified to ISO 9001.
Table of Contents
1.2 Features
■ Easy to install and simple to operate
■ Practically no maintenance
■ Menu-driven parametrization with MEPA software
■ No mechanical adjustment required
■ No calibration to dust-free measuring path required
■ Measuring accuracy immune to changes in gas velocity
■ High resolution
■ Automatic check cycle
■ Contamination monitor (FW 101)
■ Connection unit with integrated purge-air and power supply
Component Version
FWSE 101 with flange: FWSE 102 flange with quick-release lock
Rated length: 435 or 735 mm Rated length: 180 or 280 mm
Mounting: 1” coupling
MEPA program
MEPA
For menu-driven
parametrization via PC
Options:
■ External purge-air supply for higher duct pressures
Purge-air hose
Options (continued):
■ Measurement value and event memory
The FW 100 transmitter/receiver unit can be equipped with a measurement value and
event memory as well as a realtime clock. With it the FW 100 can store up to 3000 mea-
surement values, which are detected over a predefined period of time (e.g. half-hourly
values), and assign them a timestamp using the realtime clock. In addition, up to 100
events are stored in parallel. These include any changes in the operating status of the
device (maintenance, limit value violations, errors). The MEPA menu-driven parametriza-
tion program imports this data or displays it graphically.
Accessories
■ Weather-proof covers for the T/R unit of the FW 101 and for the external purge-air unit.
MEPA
Cable
Power supply
Purge-air hose
Inputs/
outputs
MEPA Adapter
software Connection unit without
purge-air supply
MEPA
Ext. purge-air unit
(option)
Cable
Power supply
Purge-air hose
Inputs/
outputs
Power supply
MEPA Adapter
software Connection unit without
purge-air supply
MEPA
Cable
Power supply
Instrument air
(provided by customer)
Inputs/
outputs
1.3.4 Interfaces
The input and output connections are established via the connection unit. The following in-
puts and outputs are available:
Connection Unit • Relay outputs for status signals:
– Malfunction, limit value, and maintenance
• Analog output with 0/2/4 to 20mA
• Serial interface
– RS 232 for parametrization with MEPA FW 100
• Binary input
– Connection for a maintenance switch with floating contact
Note For parametrization, see FW 100 Operating Instructions.
1.3.5 Operation
Detector
A laser diode directs a beam of modulated light (in the visible range) at the dust particles in
the gas flow. The light scattered by the particles is recorded by a highly sensitive detector.
The point of intersection between the transmitted beam and the receiver aperture defines
the measuring volume in the gas duct. The measured scattered light intensity is proportional
to the dust concentration. After a gravimetric comparison measurement, for example ac-
cording to VDI 2066, therefore, a measurement signal that is directly proportional to the
dust concentration can be output.
Zero-point
0 2 6 8 10 12 14 16 18 20
Fig. 1.4 Check cycle output (via analog output on the FW 101)
Contamination In order to measure the contamination on the optical boundary surfaces, the FW 101 moves
Measurement the receiver optics mechanically to a reference position. As a result, the optics measure the
(FW 101 only) light emitted by the laser diode directly. The measured intensity value is compared with the
factory or original settings to calculate a correction factor. In this way, the FW 101 can fully
compensate for any contamination levels.
Receiver optics in
reference position
Check-Point The FW 101 measures the check point by moving the receiver optics to the reference po-
Measurement sition. Once a reference measurement has been carried out with a light intensity of 100 %,
(Span Test) the FW 101 reduces the intensity of the laser diode to 70 % and compares the value mea-
sured by the receiver with the expected value. If these two values deviate from the upper
range limit by more than 2 %, the device generates an error signal.
Zero-Point In order to monitor the zero point, the FW 101 deactivates the laser diode. Since no light is
Measurement present in the duct, the reception signal must also be zero. In this way, drifts or zero-point
deviations in the entire system (e.g. caused by an electronic defect) can be reliably detect-
ed. If the “zero-value” deviation is outside the specified range, an error signal is generated.
1.5 Dimensions
Ø53
Ø25
L1 55
440
81 L2 NL NL L1 L2
440
300
200
200
400
120
210
External Purge-Air Unit The dimensions of SLV 4 external purge-air unit from SICK are documented separately. See
data sheet (order no. 8 008 088).
2 Project Planning
Top
xxxx
xxxx
Ø 76
35 30
M8
470
Attachment for purge-air system
470
FL. 60 x 8 x 60
DIN 174
50
Tubular steel
50x 5
DIN 2391
Fig. 2.1 Installation proposal with mounting flange and external purge air unit
L1
L2
L1 = 160L2 =
Connection unit with purge air
L1 = 260L2 =
L
L = 130, 240 or
500 mm 30
Ø 76
Arrangement of
stud bolts (shown
rotated through
45°)
a
8 008 903/07-2000
Note
Project Planning
Arrangement of
stud bolts (shown
rotated through
45°)
Anchor plate
‡ On brick stacks, the flange must be welded to a suitable anchor plate (provided by the
customer) attached to the wall of the stack.
L= 130, 240 or
500 mm
30
‡ Junction plates (provided by the customer) must be provided for reinforcement on thin-
walled ducts or mounting locations subject to vibration.
Mounting position
marking
Top
xxxx
Ø 76
19
FW 100 Project Planning Project Planning
L
Duct wall
Welded seam
1°
Ø di
1“ coupling:
di [mm] L [mm]
30.29 43
‡ Mark the mounting point of the flange with quick-release lock (TRICLAMP®)
‡ Cut out a suitable opening in the duct wall
‡ Weld the pipe into position
‡ Always weld the pipe so that it is inclined upwards that condensate can drain out
‡ Provide suitable reinforcements on thin-walled ducts or at mounting points subject to vi-
brations.
ca. 5
Welded seam
1°
Ø 34,8
Ø 38,1
Duct wall
44,5
Connection unit
• Suitable conductor material, jacket material, and insulating covering must be selected in
accordance with the conditions at the location.
Fig. 2.8 Cable specifications and interfaces for the connection unit
Socket Connector
(9-pole) (9-pin)
2 Txd 2 Rxd
3 Rxd 3 Txd
Terminal strip
5 Gnd 5 Gnd
L1 N PE 1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16
+
-
0 ... 20 mA
Dig. in 1
Relay 1
Relay 2
Relay 3
Power supply:
Gnd
Analog output 0 2 4 6 8 10 12 14 16 18 20
Limit value
Underpressure monitor
Power supply 24 V
4 x 1.5 mm2
Company
p lo yr t
Name
Job Title/Dept.
F a x a Rn et w
Street
ZIP, City
Phone/Fax
Industry/Field
PI 1.03 en
of Application
Yes, I would like to know more about
the field of:
Dust measurement
Water analysis
Liquid analysis
Level measurement
Tunnel sensors
8 008 903/08-2000/DIV 03.BW • Printed in Germany (11-2002) • Subject to change without prior notice
S SICK MAIHAK GmbH • Analyzers & Process Instrumentation • Nimburger Str. 11 • 79276 Reute • Germany
Phone +49 7641 469-0 • Fax +49 7641 469 11 49 www.sick-maihak.com • E-Mail: info_sick-maihak@sick.de