DATA

c f

1 10.9.18 PSC 3.12 2.6 0.6 0.4 1408

10262:2019

Grade of concrete M30

Type of cement PSC IS455
Size of Agg 20mm
Min cement content and max WC ratio as per IS 456 sever condition Tab 5 and tab 3
Workibility 100mm
Mathod of placing Pump
Degree of site control Good
Type of agg Angular
Maximum cement quantity 450kg
Chemical Admixture SP

Target mean strength

30+1.65*5= 38.25 or 30+6.5= 36.5 which ever is greater
Hence Target mean strength= 38.25

Approximate air content

From table no 3, 1% for 20mm aggregate

W-C ration selection

for target mean strength of 38.25 W_C ratio should be 0.37 which is lower than 0.45 as per IS 456 tab 5.

Selection of water content

From tab 4 water content is 186kg for 50mm slump for 20mm aggregate
estimated water content for 100mm slump
186+((6*186)/100) = 197.16 3% extra water incerase for every 25mm slump increase
As super plasticizer is to be used so water can be reduce by 23% for 1% dosage.
Hence water content= 197.16*77%= 152 ltr
Calculation of cement content
W_C ratio 0.36 Hance cement content= 152/.36=422 kg
From tab no 5 of IS 456 min cement content is 320 kg hence 422 kg is ok

Propertion volume of coarse aggregate

From table no 5 the proportion of coarse aggregate of 20mm and fine aggregate of zone 2 W-C ration 0.5=0.62
In present case W-C is 0.37 so the volume of coarse aggregate require to be increase to decrease the volume of fine
as the W-C is lower by 0.13the propertion volumne of coarse agg is increase by 0.026 (@0.01 for every 0.05 change
So the corrected volume of coarse agg for W-C 0.37=0.62+0.026=0.626
Volume of fine agg content=1-0.626=0.374
Mix calculation
a Total Volume 1 cum
b Vol of air in concrete=0.01cum
c Vol of cement= (mass of cement/SG of cement) * (1/1000)
422/3.12 * (1/100) 0.135

d Vol of Water = (mass of water /SG of water)* (1/1000)

152/1(1/1000)=0.152

e Vol of chemical admixture

1% volume of cement so (mass of admix/SG of admid)* (1/1000)
4.22/1.145* (1/1000)= 0.00368 (Assumed SG of admixture is 1.145)

g Volume of agg
((a-b)-(c+d+e))
(1-0.01)-(.135+.152+.00368)= 0.7 cum

Mass of coarse aggregate= (g*vol of coarse agg*SG of coarse agg*1000

.7*.626*2.78*1000
1218 kg
Mass of fine aggregate= (g*vol of fine agg*SG of fine agg*1000)
.7*.374*2.6*1000
681KG
Mix propertion in SSD condition
Cement 422 kg
Water 152 kg
Sand 681kg
CA 1218 Kg
Admix 4.22
Adjustment of water for dry aggregate condition
Fine agg (Dry)
Mass of FA in dry cond/((1+(water abser/100))
681/((1+(0.4/100))= 678

Coarse agg (Same formula)

1218/((1+(0.3/100))=1214
Extra water to be addded for water absorption by coarse and fine agg
681-678= 3
1218-1214=4
so tal water to be added = 7 ltr
So estimated water required= 7+152= 159 ltr
Final Design mix
Cement= 422kg
water= 159ltr
Sand=678
Coarse agg=1214
Admix= 4.22
W-C= 0.37
 10 20

1570 2 2.78 0.4 0.2 1341 1544 2.78 0.6 0.4

5 as per IS 456 tab 5.

slump increase

zone 2 W-C ration 0.5=0.62

e to decrease the volume of fine agg
6 (@0.01 for every 0.05 change of W-C ratio)
1438 1578 5.2 400 180 788 591 591 100 38.81
Sikament
2004 NS
admixtur
e