Professional Documents
Culture Documents
EWM Logistar Solutions PDF
EWM Logistar Solutions PDF
EWM Logistar Solutions PDF
MANAGEMENT (EWM)
KYLE SORENSEN
SENIOR DIRECTOR, SAP SOLUTIONS
1
AGENDA
About LogiStar
SAP EWM Overview
SAP EWM Benefits
SAP EWM Integration with ERP
SAP EWM Functionality Summary
Inbound Demo
LogiStar Engagements / Customer Success Stories
Future Release Roadmap (Richard Kirker – SAP)
Outbound Demo (Optional Time Permitting)
Questions
2
LOGISTAR SERVICES
Solution Industry
Expertise Certifications Focus Experience
• SAP Supply Chain • SAP Select Partner • SAP SCM EWM • Medical Devices
Execution is our sole • SAP Services • SAP LES WM • Pharmaceuticals
focus Partner • Food & Beverage
• Average experience • Third Party • Service Parts
10+ years with SAP Consulting Partner • Wholesale
• Pre-Release Test Distribution
Partner • Automotive
• RDS Partner • Consumer Products
• EWM EEP Reseller • Retail
• Certified Products
3
SAP SUPPLY CHAIN EXECUTION SOLUTIONS
• Small Parcel
• RF & Barcoding Shipping – XPS
SAP
SUPPLY CHAIN EXECUTION
4
SAP EWM OVERVIEW
5
TERMINOLOGY
SAP ERP WM
Any SAP ERP or ECC Release without EE 2.0 (extension set)
activated
TRM Introduced with EE 1.0 of Release 4.7
SAP ERP EWM
Yard Management, Cross-Docking, and Value Added Services
Must be on at least ERP 4.7
Included in EE 2.0
SAP SCM EWM
SCM 2005, SCM 2007 or SCM 2008 (5.0, 5.1, 7.0, 7.1, 9.0)
Decentralized in nature, but can
exist on the Central Server
6
EWM – WHAT IS IT?
7
BENEFITS OF SAP EWM
8
SAP SCM EWM INTEGRATION TO SAP ERP
SCM EWM integrates to SAP ERP releases from R/3 4.6c to ERP
6.0
R/3 4.6c, 4.7 and ECC 5.0 integrate via IDoc
Master data for all releases uses SCM CIF (Core Interface)
9
SAP EWM FUNCTIONAL AREAS
10
MASTER DATA
Master Data
11
ERP AND EWM MASTER DATA ELEMENTS
12
MATERIAL MASTER / PRODUCT MASTER
13
BUSINESS PARTNERS
14
SUPPLY CHAIN UNIT
15
PACKAGING SPECIFICATION
16
PACKAGING SPECIFICATION
17
PACKAGING SPECIFICATION
18
EWM - CARTONIZATION
19
STORAGE BIN
20
STORAGE BIN
21
INBOUND
Inbound
22
INBOUND PROCESS
IDN = Inbound
Delivery
Notification
ID = Inbound
Delivery
23
RECEIVING
24
RECEIVING
25
EWM STORAGE CONTROL OPTIONS
26
SAP EWM – PROCESS ORIENTED STORAGE CONTROL
27
LAYOUT ORIENTED STORAGE CONTROL
28
PUTAWAY
Fixed bin
29
PUTAWAY STRATEGIES
30
PUTAWAY
31
INBOUND DEMO
Demo
32
INBOUND PROCESS IN EWM – DEMONSTRATION
33
PURCHASE ORDER IN ERP (ME21N)
34
INBOUND DELIVERY CREATION IN ERP (VL31N)
35
INBOUND DELIVERY CREATION IN ERP (VL31N)
37
MOVE TU TO DOOR (/SCWM/YMOVE)
38
CREATION OF UNLOADING TASKS (/SCWM/UNLOAD)
39
WM MONITOR: UNLOADING TASKS (/SCWM/MON)
40
CONFIRMATION OF UNLOADING TASKS
41
CONFIRMATION OF UNLOADING TASKS
42
MATERIAL DOCUMENTS IN ERP (MB51)
43
AUTO CREATED WAREHOUSE TASKS
44
CONFIRM TRANSFER TO DECO WORK CENTER
45
CONFIRM TRANSFER TO DECO WORK CENTER
46
DECONSOLIDATION (/SCWM/RFUI)
47
DECONSOLIDATION (/SCWM/RFUI)
48
DECONSOLIDATION (/SCWM/RFUI)
49
DECONSOLIDATION (/SCWM/RFUI)
50
DECONSOLIDATION (/SCWM/RFUI)
51
WM MONITOR: WAREHOUSE TASKS (/SCWM/MON)
52
PUTAWAY CONFIRMATION ON RF (/SCWM/RFUI)
53
PUTAWAY CONFIRMATION ON RF (/SCWM/RFUI)
54
STOCK POSTINGS IN ERP (MB51)
56
CHECKOUT FROM YARD (/SCWM/YMOVE)
57
OUTBOUND
Outbound
58
OUTBOUND PROCESS
59
Goods Issue postings in EWM are communicated back to ERP.
59
PICKING
60
60
PICKING
61
STOCK REMOVAL STRATEGIES
62
PICKING
63
PICKING WITH WAVES
Wave Management
Significant advantage is that Outbound Delivery Order (ODO) items can
be independently assigned to waves
ERP WM requires entire delivery to be assigned to a wave
64
64
WAVE MANAGEMENT
65
65
PACKING
66
PACKING
67
67
PICK AND PACK
68
SAP EWM – PROCESS ORIENTED STORAGE CONTROL
69
Process Oriented Storage Control in Outbound Process - Example
69
SAP EWM - STORAGE CONTROL
70
Layout Oriented Storage Control in Outbound Process - Example
70
YARD MANAGEMENT
71
SAMPLE WAREHOUSE/YARD LAYOUT FOR
OUTBOUND FLOW
72
INVENTORY CONTROL
73
INVENTORY CONTROL
74
REPLENISHMENT
75
PRODUCTION SUPPLY AND RECEIVING
KANBAN staging
76
CROSS DOCKING
77
MONITORING
Inbound processes
Outbound processes
Physical Inventory
Resources
Labor Management
Bin locations
Yard Activities
Stocks
78
REPORTING AND ANALYTICS
79
GRAPHICAL WAREHOUSE LAYOUT
80
LABOR MANAGEMENT
81
ROUTE PLANNING AND DISTANCE CALCULATIONS
82
TASK INTERLEAVING
Increase efficiency
83
TASK INTERLEAVING
84
SECURITY
85
BATCH MANAGEMENT
86
SERIAL NUMBER MANAGEMENT
87
RF PROCESSING
SAP offers two standard native options for integrating mobile data
collection in real-time via Handheld RF devices or Vehicle Mount
devices in a task-based manner
SAPConsole and SAP ITSMobile
88
PALLETIZATION AND CONTAINER MANAGEMENT
89
MATERIAL FLOW SYSTEM
90
MFS SUPPORTED PROCESSES
• Putaway
• Picking
– Full Pallet
– Pick HU
• Replenishment
• Rearrangement
• Empty Pallet Removal
91
SAP MFS CAPABILITIES
92
SLOTTING AND REARRANGEMENT
Slotting = Determine the optimal bin, putaway strategy and area of the warehouse for
each material. Based on product & packaging attributes, product demand, combined
with the physical layout of the warehouse. Effectively, it is putaway indicator
determination.
Affects labor productivity,
replenishment efficiency
and maximizes utilization of storage section for slow movers
warehouse space storage section for fast movers (Golden Zone)
Rearrangement can then be
executed to create tasks to
move products to the optimal
position
Entrance Exit
93
PICK ORDER BEFORE SLOTTING OPTIMIZATION
Entrance Exit
94
SLOTTING AND REARRANGEMENT EXECUTION
Entrance Exit
95
PICK ORDER AFTER SLOTTING OPTIMIZATION
Entrance Exit
96
SLOTTING OPTIONS IN SAP EWM
97
KITTING OPERATIONS
Kit to Stock
98
VALUE ADDED SERVICES
Internal/Replenishment VAS
99
RFID INTEGRATION WITH EWM AND AII
Vehicle unloading
Receiving
Packing
Vehicle loading
Vehicle check-out
100
CUSTOMER SUCCESS STORIES
Bombardier
Full lifecycle EWM implementation project for a global aerospace
manufacturer for 2 spare parts warehouses (Chicago IL and Frankfurt
Germany). Converted the customer from SAP ERP WM run by their 3PL to
customer-owned EWM system. Scope included complex inbound and
outbound processes, RF, batch management, serial numbers, ERP QM
integration, supporting FAA documentation requirements, wave planning,
slotting, resource management. Successful go-live and stabilization.
Global Tire Manufacturer and Distributor
Implemented SAP SCM EWM 7.0 into their North American Tire distribution
centers (continuing rollout). The project encompassed all aspects of
warehouse management including, inbound processing (Goods Receipts for
Purchase Orders/Stock Transport Orders, returns processing), internal
movements (resource management, stock status changes, replenishment,
scrap and damage processing, physical inventory and cycle counting) and
outbound processes (wave management, picking, packing, staging, loading
and shipping). In addition, EWM yard management is being deployed to
leverage check in and checkout functions as well as dock door scheduling
and assignment. All warehouse business functions were designed to run on
ITSMobile (SAP Radio Frequency) handhelds and fork truck-mounted units
to simplify deployment and execution to the end users. Successful go-live
and stabilization.
101
CUSTOMER SUCCESS STORIES
102
CUSTOMER SUCCESS STORIES
103
CUSTOMER SUCCESS STORIES
Liverpool
One of Mexico’s largest full-line consumer department stores, Liverpool is a
household name in Mexico, with an established presence in 52 of the 85 largest cities
in Mexico (and expanding). Liverpool has a multichannel approach with: bricks and
mortar; phone; e-commerce. Operating on a SAP ERP platform since 2000. To meet
continued business growth, Liverpool conducted an analysis of SAP EWM, Manhattan,
and MARC, and selected EWM as their platform because of its stability, data and
processes reliability, and deep integration with other SAP solutions. Liverpool
operations is supported by two primary distribution centers – Hard Line (53,000 sq
meters) and Soft Line (44,000 sq meters) with a capacity to process up to 1 million
pieces/day, supported by 18 smaller regional distribution centers.
LogiStar, in collaboration with SAP Mexico, supported the implementation of SAP
EWM 7.01 in a multi-phased rollout.
Phase I -- Regional Logistics sites: 4 RDC´s, 16 Depots and 15 Regional
Warehouses
Phase II – Implementation of Hard Line Distribution Center supporting 18 Regional
Logistic Centers
Phase III – Implementation of Soft Line Distribution Center supporting 80+ stores
Phase IV and V are scheduled to commence later this year, (including Voice, RFID,
MFS) and LogiStar will continue in our role as primary EWM consultant.
104
CUSTOMER SUCCESS STORIES
105
QUESTIONS
Thank You
106
OUTBOUND DEMO
Demo
107
EWM OUTBOUND PROCESS FLOW
108
108
OUTBOUND DELIVERY IN ERP (VL01N)
109
109
OUTBOUND DELIVERY REQUEST IN EWM (/SCWM/ODR)
110
110
OUTBOUND DELIVERY ORDER IN EWM (/SCWM/PRDO)
111
111
CREATING PICKING TASKS IN EWM (/SCWM/PRDO)
112
112
WM MONITOR IN EWM (/SCWM/MON)
113
113
EXECUTE WAREHOUSE TASK – RF (/SCWM/RFUI)
114
114
EXECUTE WAREHOUSE TASK – RF (/SCWM/RFUI)
115
115
EXECUTE WAREHOUSE TASK – RF (/SCWM/RFUI)
116
116
EXECUTE WAREHOUSE TASK – RF (/SCWM/RFUI)
117
117
EXECUTE WAREHOUSE TASK – RF (/SCWM/RFUI)
118
118
PACKING IN EWM (/SCWM/PACK)
119
119
PACKING IN EWM (/SCWM/PACK)
120
120
WAREHOUSE MONITOR IN EWM (/SCWM/MON)
121
121
STAGING PACKED HU’S IN EWM (/SCWM/RFUI)
122
122
STAGING PACKED HU’S IN EWM (/SCWM/RFUI)
123
123
STAGING PACKED HU’S IN EWM (/SCWM/RFUI)
124
124
CREATE TRANSPORTATION UNIT (/SCWM/TU)
125
125
CHECK IN TRANSPORTATION UNIT (/SCWM/CICO)
126
126
MOVE TU TO DOOR (/SCWM/YMOVE)
127
127
LOAD HU’S ONTO THE TU (/SCWM/RFUI)
128
128
LOAD HU’S ONTO THE TU (/SCWM/RFUI)
129
129
WAREHOUSE MONITOR IN EWM (/SCWM/MON)
130
130
LOAD COMPLETION (/SCWM/TU)
131
131
MOVE TU TO CHECKPOINT (/SCWM/YMOVE)
132
132
CHECK OUT TRANSPORTATION UNIT (/SCWM/CICO)
133
133
WM MONITOR IN EWM (/SCWM/MON)
134
134
OUTBOUND DELIVERY IN ERP (VL03N)
135
135
OUTBOUND DELIVERY IN ERP (VL03N)
136
136
OUTBOUND DELIVERY IN ERP (VL03N)
137
137
QUESTIONS
Thank You
138