Double Click File Name to Open 1051-CB-003_0B 1051-CB-004_0C

Cross Sectional Loading

Summary
Calculation method CEMA 7th (default) CEMA 7th (default)
Ambient Temperature Range 6 °C 6 °C
Running
Maximum tension (kN) 12.8 9.2
Minimum safety factor 15.0 15.7
Minimum tension (kN) 10.9 5.0
Maximum belt sag (%) 1.0 1.0
Momentary
Maximum tension (kN) 13.6 11.3
Minimum safety factor 14.1 12.8
Minimum tension (kN) 10.4 4.5
Maximum belt sag (%) 1.0 1.2
Power Breakdown
Total installed power (kW) 3.0 5.5
Full demand power (kW) 2.6 4.6
Full demand power (%) 86 84
Empty demand power (kW) 1.7 2.4
Empty demand power (%) 55 44
Max demand power (kW) 2.6 4.6
Max demand power (%) 86 84
Min demand power (kW) 1.7 2.4
Min demand power (%) 55 44
Conveyor Profile Summary
Length (m) 24.5 48.5
Height (m) 1.5 6.8
Minimum Elevation (m) -0.3 -0.3
Maximum Elevation (m) 1.5 6.8
Material Properties
Type Tin Tin
Tonnage (t/h) 175 107
Maximum Tonnage (t/h) 175 107
FN Case Material
Density (kg/m³) 2040 2040
Maximum Lump Size (mm) 120 80
Surcharge Angle (deg) 20 20
Percent Lumps (%) 10 10
Edge Distance (mm) 97 66
%CEMA Area 64 75
%Total Area 41 44
Material Height (mm) 86 68
Mass (kg/m) 48.6 29.5
Belt Output Data
Type Fabric Fabric
Speed (m/s) 1.0 1.0
Width (mm) 610 457
Rating (N/mm) 315 315
Cable Diameter (mm) --- ---
Number of Fabric Plys in Belt 3 3
Elastic Modulus (kN/m) 3851 3851
Top Cover Thickness (mm) 11.0 11.0
Bottom Cover Thickness (mm) 3.0 3.0
Total Thickness (mm) 17.7 17.7
Weight (kg/m) 12.2 9.2
Tape Length (m) 50 107
Equipment Tag
Commodity Code
Motor Properties
Name Motor 1 Motor 1
Type SC SC
Number of Motors 1 1
Nameplate Rating per Motor (kW) 3 6
Total Installed Power (kW) 3 6
Synchronous RPM 1800 1800
Reducer Ratio 39.6 39.6
Number of Stages 3 3
Configuration Right Angle Right Angle
Chain or V-Belt Reduction Ratio --- ---
Pulley Shaft RPM 44.9 44.9
Motor Inertia per motor (kg·m²) 0.0 0.1
Reducer Inertia per motor (kg·m²) 0.0 0.0

Flywheel Inertia per motor (kg·m²) 0.0 0.0

Effective Pulley Diameter (mm) 426 426
Equipment Tag - A
Commodity Code - A
Equipment Tag - B
Commodity Code - B
Take-up Details
Type Fixed Gravity
Beltline Tension (N) 10900 4970
Tension Range (kN) 10,900 - 10,900
Required displacement (m) 0.9 1.2
Dynamic displacement (m) 0.0 0.1
Permanent Elongation (m) 0.3 0.7
Splice Allowance (m) 0.3 0.2
Clearance (m) 0.3 0.3
 Cable Reeving Ratio --- ---
Take-up Mass (kg) --- 1014
Cable Tension (kN) --- ---
Cable Diameter (mm) --- ---
Sheave Root Diam (mm) --- ---
Idler Set Data
Idler Set # 1 1
Name Custom Custom
Type Carry Carry
Number of Rolls 3 3
Troughing Angle 35 35
Quantity 16 40
Idler Spacing 1.5 1.2
Spacing in Convex Curves 1.5 1.2
Diameter (mm) 102 102
Bearing Series (mm) C4 C4
Shaft Diameter (mm) 25 25
Length (mm) 233 180
Equipment Tag
Commodity Code
Idler Set # 2 2
Name Custom Custom
Type Return Return
Number of Rolls 1 1
Troughing Angle 0 0
Quantity 8 16
Idler Spacing 3.0 3.0
Spacing in Convex Curves 3.0 3.0
Diameter (mm) 102 102
Bearing Series (mm) C4 C4
Shaft Diameter (mm) 25 25
Length (mm) 701 544
Equipment Tag
Commodity Code
Idler Set # 3 3
Name Custom Custom
Type Impact Impact
Number of Rolls 3 3
Troughing Angle 35 35
Quantity 2 2
Idler Spacing 0.3 0.3
Spacing in Convex Curves 0.3 0.3
Diameter (mm) 102 102
Bearing Series (mm) C4 C4
Shaft Diameter (mm) 25 25
 Length (mm) 233 180
Equipment Tag
Commodity Code
Pulley Types
Name Type 1 Type 1
Type MT HT
Quantity 1 1
Diameter (mm) 400 400
Diameter with Lagging (mm) 420 420
Lagging Type (mm) Rubber Rubber
Lagging Thickness (mm) 10 10
Face Width (mm) 700 500
Pulley and Shaft Weight (kg) 161 118
Bearing Diameter (mm) 60 50
Hub Diameter (mm) 75 60
Shaft Center Diameter (mm) 75 60
Bearing Center Distance (mm) 900 700
Hub Center Distance (mm) 600 410
Hub Key Type Profile Profile
Plummer Block 513 511
Bearing Series 22213 22211
Shaft Material SAE 1045 SAE 1045
Yield Strength (MPa) 310.0 310.0
Fatigue Strength (MPa) 282.0 282.0
End Disk Thickness (mm) 21 21
Shell Thickness (mm) 14 14
Bearing Fillet (mm) 23 15
Distance from center (mm) 351 250
Hub Fillet (mm) 0 0
Distance from center (mm) 150 145
Coupling Fillet (mm) 0 0
Distance from center (mm) 0 0
Overhung Load (N) 0 0
Distance to bearing center (mm) 0 0
Shaft Diameter (mm) 60 50
One Side / Both Sides 0 0
Equipment Tag
Commodity Code
Name Type 2 Type 2
Type MT LT
Quantity 1 4
Diameter (mm) 320 320
Diameter with Lagging (mm) 340 340
Lagging Type (mm) Rubber Rubber
Lagging Thickness (mm) 10 10
 Face Width (mm) 700 500
Pulley and Shaft Weight (kg) 128 88
Bearing Diameter (mm) 60 45
Hub Diameter (mm) 75 55
Shaft Center Diameter (mm) 75 55
Bearing Center Distance (mm) 900 700
Hub Center Distance (mm) 600 410
Hub Key Type Profile Profile
Plummer Block 513 510
Bearing Series 22213 22210
Shaft Material SAE 1045 SAE 1045
Yield Strength (MPa) 310.0 310.0
Fatigue Strength (MPa) 282.0 282.0
End Disk Thickness (mm) 21 21
Shell Thickness (mm) 14 14
Bearing Fillet (mm) 23 15
Distance from center (mm) 351 247
Hub Fillet (mm) 0 0
Distance from center (mm) 150 145
Coupling Fillet (mm) 0 0
Distance from center (mm) 0 0
Overhung Load (N) 0 0
Distance to bearing center (mm) 0 0
Shaft Diameter (mm) 60 45
One Side / Both Sides 0 0
Equipment Tag
Commodity Code
Brakes
Backstops
Name Backstop 1 Backstop 1
Type Low speed Low speed
Number per Pulley 1 1
Nameplate Rating (N·m) 959 1757
Effective Pulley Diameter (mm) 426 426
Equipment Tag - A
Commodity Code - A
Equipment Tag - B
Commodity Code - B
 1051-CB-005_0C 1051-CB-006_0C 1051-CB-007_0C 1051-CB-008_0B

CEMA 7th (default) CEMA 7th (default) CEMA 7th (default) CEMA 7th (default)
6 °C 6 °C 6 °C 6 °C

6.3 7.8 6.3 2.7

14.5 11.8 14.5 33.4
2.8 2.9 2.4 2.1
1.0 1.0 1.0 0.9

7.7 9.2 7.7 3.0

11.9 9.9 11.9 30.9
2.3 2.6 2.2 2.0
1.1 1.1 1.1 1.0

4.0 3.0 3.0 1.5

3.4 2.0 1.7 1.1
84 68 56 76
2.0 1.1 1.1 1.0
50 35 35 64
3.4 2.0 1.7 1.1
84 68 56 76
2.0 1.1 1.1 1.0
50 35 35 64

42.7 45.4 45.4 6.0

11.4 14.3 14.3 1.5
-0.2 -0.2 -0.2 -0.2
11.4 14.3 14.3 1.5

Tin Tin Tin Tin

43 25 16 47
43 25 16 47

2040 2040 2040 2040

50 30 20 20
20 20 20 20
10 10 10 10
107 95 113 108
34 44 28 33
20 26 17 19
38 46 34 37
13.2 17.3 11.2 12.9
 Fabric Fabric Fabric Fabric
0.9 0.4 0.4 1.0
457 457 457 457
200 200 200 200
--- --- --- ---
2 2 2 2
3044 3044 3044 3044
9.0 9.0 7.5 7.5
2.5 2.5 2.0 2.0
13.8 13.8 11.8 11.8
7.4 7.4 6.3 6.3
98 104 104 13

Motor 1 Motor 1 Motor 1 Motor 1

SC SC SC SC
1 1 1 1
4 3 3 2
4 3 3 2
1800 1800 1800 1800
33.5 75.4 75.2 30.1
3 3 3 3
Right Angle Right Angle Right Angle Right Angle
--- --- --- ---
53.0 23.6 23.7 59.2
0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0

325 325 324 324

Gravity Gravity Gravity Fixed

2900 3240 2720 2050
2,050 - 2,050
1.1 1.1 1.1 0.5
0.1 0.1 0.0 0.0
0.6 0.7 0.7 0.1
0.2 0.2 0.2 0.2
0.3 0.3 0.3 0.3
 --- --- --- ---
591 661 555 ---
--- --- --- ---
--- --- --- ---
--- --- --- ---

1 1 1 1
Custom Custom Custom Custom
Carry Carry Carry Carry
3 3 3 3
35 35 35 35
36 39 39 5
1.2 1.2 1.2 1.0
1.2 1.2 1.2 1.0
102 102 102 102
C4 C4 C4 C4
25 25 25 25
180 180 180 180

2 2 2 2
Custom Custom Custom Custom
Return Return Return Return
1 1 1 1
0 0 0 0
13 15 15 0
3.0 3.0 3.0 0.0
3.0 3.0 3.0 0.0
102 102 102 102
C4 C4 C4 C4
25 25 25 25
544 544 544 544

3 3 3 3
Custom Custom Custom Custom
Impact Impact Impact Impact
3 3 3 1
35 35 35 0
2 2 2 5
0.3 0.3 0.3 0.3
0.3 0.3 0.3 0.3
102 102 102 102
C4 C4 C4 C4
25 25 25 25
 180 180 180 544

Type 1 Type 1 Type 1 Type 1

HT HT HT LT
1 1 1 1
300 300 300 300
320 320 320 320
Rubber Rubber Rubber Rubber
10 10 10 10
500 500 500 500
81 81 81 77
45 45 45 40
55 55 55 45
55 55 55 45
700 700 700 700
410 410 410 420
Profile Profile Profile Profile
510 510 510 509
22210 22210 22210 22209
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 15 15 8
247 247 247 249
0 0 0 0
145 145 145 140
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
45 45 45 40
0 0 0 0

Type 2 Type 2 Type 2 Type 2

LT LT LT LT
4 4 4 1
250 250 250 250
270 270 270 270
Rubber Rubber Rubber Rubber
10 10 10 10
 500 500 500 500
63 63 63 62
40 40 40 40
50 50 50 45
50 50 50 45
700 700 700 700
420 420 420 420
Profile Profile Profile Profile
509 509 509 509
22209 22209 22209 22209
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 15 15 8
249 249 249 249
0 0 0 0
140 140 140 140
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
40 40 40 40
0 0 0 0

Backstop 1 Backstop 1 Backstop 1 Backstop 1

Low speed Low speed Low speed Low speed
1 1 1 1
1083 1828 1823 365
325 325 324 324
 1051-CB-009_0B 1052-CB-001_0B 1052-CB-002_0B 1052-CB-003_0B

CEMA 7th (default) CEMA 7th (default) CEMA 7th (default) CEMA 7th (default)
6 °C 6 °C 6 °C 6 °C

5.5 5.7 5.9 5.3

16.7 16.1 15.6 17.2
2.4 3.3 3.3 3.3
0.9 1.0 1.0 1.0

6.9 6.6 6.8 6.0

13.3 14.0 13.5 15.2
2.1 2.8 2.8 3.2
1.1 1.1 1.1 1.0

5.5 5.5 5.5 4.0

4.9 4.1 4.3 2.8
89 74 78 69
4.0 3.8 3.9 1.8
72 69 70 46
4.9 4.1 4.3 2.8
89 74 78 69
4.0 3.8 3.9 1.8
72 69 70 46

53.5 20.7 22.0 17.4

6.6 1.4 1.5 5.7
-0.2 -0.3 -0.3 -0.2
6.6 1.4 1.5 5.7

Tin Tin Tin Tin

47 60 130 60
47 60 130 60

2040 2040 2040 2040

10 80 80 80
20 20 20 20
10 10 10 10
118 110 72 107
24 31 68 34
14 18 40 20
30 37 63 39
9.6 12.2 26.7 13.2
 Fabric Fabric Fabric Fabric
1.4 1.4 1.4 1.3
457 457 457 457
200 200 200 200
--- --- --- ---
2 2 2 2
3044 3044 3044 3044
7.5 10.5 10.5 10.5
2.0 3.0 3.0 3.0
11.8 15.8 15.8 15.8
6.3 8.5 8.5 8.5
117 42 45 37

Motor 1 Motor 1 Motor 1 Motor 1

SC SC SC SC
1 1 1 1
6 6 6 4
6 6 6 4
1800 1800 1800 1800
22.3 22.4 29.3 24.2
3 3 3 3
Right Angle Right Angle Right Angle Right Angle
--- --- --- ---
79.7 79.4 60.7 73.6
0.1 0.1 0.1 0.0
0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0

324 326 426 326

Gravity Fixed Fixed Fixed

2410 3270 3270 3420
3,270 - 3,270 3,270 - 3,270 3,320 - 3,420
1.2 0.7 0.7 0.7
0.1 0.0 0.0 0.0
0.8 0.3 0.3 0.2
0.2 0.2 0.2 0.2
0.3 0.3 0.3 0.3
 --- --- --- ---
492 --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---

1 1 1 1
Custom Custom Custom Custom
Carry Carry Carry Carry
3 3 3 3
35 35 35 35
45 16 17 11
1.2 1.2 1.2 1.5
1.2 1.2 1.2 1.5
102 102 102 102
C4 C4 C4 C4
25 25 25 25
180 180 180 180

2 2 2 2
Custom Custom Custom Custom
Return Return Return Return
1 1 1 1
0 0 0 0
18 7 7 6
3.0 3.0 3.0 3.0
3.0 3.0 3.0 3.0
102 102 102 102
C4 C4 C4 C4
25 25 25 25
544 544 544 544

3 3 3 3
Custom Custom Custom Custom
Impact Impact Impact Impact
3 3 3 3
35 35 35 35
2 6 6 8
0.3 0.3 0.3 0.3
0.3 0.3 0.3 0.3
102 102 102 102
C4 C4 C4 C4
25 25 25 25
 180 180 180 180

Type 1 Type 1 Type 1 Type 1

HT MT MT MT
1 1 1 1
300 300 400 300
320 320 420 320
Rubber Rubber Rubber Rubber
10 10 10 10
500 500 500 500
78 81 118 81
40 45 50 45
50 55 60 55
50 55 60 55
700 700 700 700
420 410 410 410
Profile Profile Profile Profile
509 510 511 510
22209 22210 22211 22210
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 15 15 15
249 247 250 247
0 0 0 0
140 145 145 145
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
40 45 50 45
0 0 0 0

Type 2 Type 2 Type 2 Type 2

LT LT LT LT
4 1 1 1
250 250 320 250
270 270 340 270
Rubber Rubber Rubber Rubber
10 10 10 10
 500 500 500 500
63 63 84 66
40 40 40 45
50 50 50 55
50 50 50 55
700 700 700 700
420 420 420 410
Profile Profile Profile Profile
509 509 509 510
22209 22209 22209 22210
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 15 15 15
249 249 249 247
0 0 0 0
140 140 140 145
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
40 40 40 45
0 0 0 0

Backstop 1 Backstop 1 Backstop 1 Backstop 1

Low speed Low speed Low speed Low speed
1 1 1 1
990 996 1301 782
324 326 426 326
 1052-CB-004_0B 1052-CB-005_0B 1053-CB-001_0B 1053-CB-002_0B

CEMA 7th (default) CEMA 7th (default) CEMA 7th (default) CEMA 7th (default)
6 °C 6 °C 6 °C 6 °C

9.7 3.0 3.9 3.5

14.8 30.1 23.3 25.8
6.3 2.4 2.5 2.5
1.0 0.9 0.9 0.9

10.7 3.3 4.4 4.0

13.5 28.2 20.8 22.8
6.0 2.3 2.3 2.3
1.0 1.0 1.0 1.0

5.5 0.8 3.0 3.0

4.5 0.5 2.5 2.1
82 62 82 69
2.0 0.5 2.1 1.9
36 62 69 63
4.5 0.5 2.5 2.1
82 62 82 69
2.0 0.5 2.1 1.9
36 62 69 63

21.0 19.6 25.2 14.9

6.8 0.0 3.5 1.6
-0.2 -0.3 -0.2 -0.2
6.8 0.0 3.5 1.6

Tin Tin Tin Tin

130 2 39 39
130 2 39 39

2040 2040 2040 2040

80 6 3 3
20 20 20 20
10 10 10 10
67 176 124 124
74 4 20 20
43 2 12 12
67 10 27 27
28.9 1.5 8.0 8.0
 Fabric Fabric Fabric Fabric
1.3 0.4 1.4 1.4
457 457 457 457
315 200 200 200
--- --- --- ---
3 2 2 2
3851 3044 3044 3044
11.0 6.0 7.5 7.5
3.0 3.0 2.0 2.0
17.7 11.3 11.8 11.8
9.2 6.0 6.3 6.3
45 40 51 30

Motor 1 Motor 1 Motor 1 Motor 1

SC SC SC SC
1 1 1 1
6 1 3 3
6 1 3 3
1800 1800 1800 1800
31.6 75.7 22.3 22.3
3 3 3 3
Right Angle Right Angle Right Angle Right Angle
--- --- --- ---
56.2 23.6 79.8 80.0
0.1 0.0 0.0 0.0
0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0

426 326 324 324

Fixed Fixed Fixed Fixed

6640 2470 2530 2530
6,265 - 6,640 2,470 - 2,470 2,530 - 2,530 2,530 - 2,530
0.8 0.7 0.8 0.6
0.0 0.0 0.0 0.0
0.3 0.3 0.3 0.2
0.2 0.2 0.2 0.2
0.3 0.3 0.3 0.3
 --- --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---

1 1 1 1
Custom Custom Custom Custom
Carry Carry Carry Carry
3 3 3 3
35 35 35 35
14 18 17 10
1.5 1.0 1.5 1.2
1.5 1.0 1.5 1.2
102 102 102 102
C4 C4 C4 C4
25 25 25 25
180 180 180 180

2 2 2 2
Custom Custom Custom Custom
Return Return Return Return
1 1 1 1
0 0 0 0
7 7 8 5
3.0 3.0 3.0 3.0
3.0 3.0 3.0 3.0
102 102 102 102
C4 C4 C4 C4
25 25 25 25
544 544 544 544

3 3 3 3
Custom Custom Custom Custom
Impact Impact Impact Impact
3 1 3 3
35 0 35 35
2 5 2 8
0.3 0.3 0.3 0.3
0.3 0.3 0.3 0.3
102 102 102 102
C4 C4 C4 C4
25 25 25 25
 180 544 180 180

Type 1 Type 1 Type 1 Type 1

MT LT LT LT
1 1 1 1
400 300 300 300
420 320 320 320
Rubber Rubber Rubber Rubber
10 10 10 10
500 500 500 500
123 77 78 78
55 40 40 40
65 45 50 50
65 45 50 50
700 700 700 700
400 420 420 420
Profile Profile Profile Profile
512 509 509 509
22212 22209 22209 22209
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 8 15 15
248 249 249 249
0 0 0 0
150 140 140 140
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
55 40 40 40
0 0 0 0

Type 2 Type 2 Type 2 Type 2

LT LT LT LT
1 1 1 1
320 250 250 250
340 270 270 270
Rubber Rubber Rubber Rubber
10 10 10 10
 500 500 500 500
90 62 62 62
50 40 40 40
60 45 45 45
60 45 45 45
700 700 700 700
410 420 420 420
Profile Profile Profile Profile
511 509 509 509
22211 22209 22209 22209
SAE 1045 SAE 1045 SAE 1045 SAE 1045
310.0 310.0 310.0 310.0
282.0 282.0 282.0 282.0
21 21 21 21
14 14 14 14
15 8 8 8
250 249 249 249
0 0 0 0
145 140 140 140
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
50 40 40 40
0 0 0 0

Backstop 1 Backstop 1 Backstop 1

Low speed Low speed Low speed
1 1 1
1406 540 540
426 324 324
 Filename Load Case Temperature (°C)
1051-CB-003_0B Empty - Normal Friction 6
1051-CB-003_0B Full - Normal Friction 6

1051-CB-004_0C Empty - Normal Friction 6

1051-CB-004_0C Full - Normal Friction 6

1051-CB-005_0C Empty - Normal Friction 6

1051-CB-005_0C Full - Normal Friction 6

1051-CB-006_0C Empty - Normal Friction 6

1051-CB-006_0C Full - Normal Friction 6

1051-CB-007_0C Empty - Normal Friction 6

1051-CB-007_0C Full - Normal Friction 6

1051-CB-008_0B Empty - Normal Friction 6

1051-CB-008_0B Full - Normal Friction 6

1051-CB-009_0B Empty - Normal Friction 6

1051-CB-009_0B Full - Normal Friction 6

1052-CB-001_0B Empty - Normal Friction 6

1052-CB-001_0B Full - Normal Friction 6

1052-CB-002_0B Empty - Normal Friction 6

1052-CB-002_0B Full - Normal Friction 6

1052-CB-003_0B Empty - Normal Friction 6

1052-CB-003_0B Full - Normal Friction 6

1052-CB-004_0B Empty - Normal Friction 6

1052-CB-004_0B Full - Normal Friction 6

1052-CB-005_0B Empty - Normal Friction 6

1052-CB-005_0B Full - Normal Friction 6

1053-CB-001_0B Empty - Normal Friction 6

1053-CB-001_0B Full - Normal Friction 6

1053-CB-002_0B Empty - Normal Friction 6

1053-CB-002_0B Full - Normal Friction 6
 Max
Percent Tension Min Tension Safety
Nameplate Demand Nameplate Running Running Factor Belt Sag
(kW) Power (kW) (kW) Din f (kN) (kN) Running Running (%)
3 2 55 0 12 11 16 0
3 3 86 0 13 11 15 1

6 2 44 0 7 5 21 1
6 5 84 0 9 5 16 1

4 2 50 0 5 3 19 1
4 3 84 0 6 3 15 1

3 1 35 0 5 3 17 1
3 2 68 0 8 3 12 1

3 1 35 0 5 2 19 1
3 2 56 0 6 2 15 1

2 1 64 0 3 2 36 0
2 1 76 0 3 2 33 1

6 4 72 0 5 2 19 1
6 5 89 0 5 2 17 1

6 4 69 0 6 3 17 1
6 4 74 0 6 3 16 1

6 4 70 0 6 3 17 1
6 4 78 0 6 3 16 1

4 2 46 0 5 3 20 1
4 3 69 0 5 3 17 1

6 2 36 0 8 7 18 1
6 5 82 0 10 6 15 1

1 0 62 0 3 2 30 1
1 0 62 0 3 2 30 1

3 2 69 0 4 3 25 1
3 2 82 0 4 3 23 1

3 2 63 0 3 3 27 1
3 2 69 0 4 3 26 1
 Max Tension Min Tension Belt Sag
C.O.F. Momentary Momentary Safety Factor Momentary Stopping
Running (kN) (kN) Momentary (%) Start Time (s) Time (s)
0 13 10 15 0 1 1
0 14 11 14 1 2 1

0 9 5 15 1 1 2
0 11 5 13 1 1 1

0 6 2 14 1 1 1
0 8 2 12 1 1 1

0 7 3 14 1 0 1
0 9 3 10 1 1 1

0 6 2 15 1 0 1
0 8 2 12 1 1 1

0 3 2 34 0 1 1
0 3 2 31 1 1 1

0 6 2 15 1 1 1
0 7 2 13 1 2 1

0 6 3 15 1 1 1
0 7 3 14 1 1 1

0 6 3 15 1 1 1
0 7 3 13 1 1 1

0 5 3 17 1 1 1
0 6 3 15 1 1 1

0 9 6 16 1 1 2
0 11 6 14 1 1 1

0 3 2 28 1 1 1
0 3 2 28 1 1 1

0 4 2 22 1 1 1
0 4 2 21 1 1 1

0 4 2 24 1 1 1
0 4 2 23 1 1 1
 Wrap
Pulley Max Angle
Filename Name Pulley ID Type RPM (deg)
1051-CB-003_0B Motor 1 - Backstop 1 1 MT 45 180
1051-CB-003_0B Take-up Pulley 2 MT 56 180

1051-CB-004_0C Motor 1 - Backstop 1 1 HT 45 180

1051-CB-004_0C Pulley 2 2 LT 56 82
1051-CB-004_0C Take-up Pulley 2 LT 56 180
1051-CB-004_0C Pulley 4 2 LT 56 98
1051-CB-004_0C Tail Pulley 2 LT 56 180

1051-CB-005_0C Motor 1 - Backstop 1 1 HT 53 180

1051-CB-005_0C Pulley 2 2 LT 63 75
1051-CB-005_0C Take-up Pulley 2 LT 63 180
1051-CB-005_0C Pulley 4 2 LT 63 105
1051-CB-005_0C Tail Pulley 2 LT 63 180

1051-CB-006_0C Motor 1 - Backstop 1 1 HT 24 180

1051-CB-006_0C Pulley 2 2 LT 28 73
1051-CB-006_0C Take-up Pulley 2 LT 28 180
1051-CB-006_0C Pulley 4 2 LT 28 108
1051-CB-006_0C Tail Pulley 2 LT 28 180

1051-CB-007_0C Motor 1 - Backstop 1 1 HT 24 180

1051-CB-007_0C Pulley 2 2 LT 28 73
1051-CB-007_0C Take-up Pulley 2 LT 28 180
1051-CB-007_0C Pulley 4 2 LT 28 108
1051-CB-007_0C Tail Pulley 2 LT 28 180

1051-CB-008_0B Motor 1 - Backstop 1 1 LT 59 180

1051-CB-008_0B Take-up Pulley 2 LT 70 180

1051-CB-009_0B Motor 1 - Backstop 1 1 HT 80 180

1051-CB-009_0B Pulley 2 2 LT 94 90
1051-CB-009_0B Take-up Pulley 2 LT 94 180
1051-CB-009_0B Pulley 4 2 LT 94 99
1051-CB-009_0B Tail Pulley 2 LT 94 180

1052-CB-001_0B Motor 1 - Backstop 1 1 MT 79 180

1052-CB-001_0B Take-up Pulley 2 LT 94 180

1052-CB-002_0B Motor 1 - Backstop 1 1 MT 61 180

1052-CB-002_0B Take-up Pulley 2 LT 75 180
1052-CB-003_0B Motor 1 - Backstop 1 1 MT 74 180
1052-CB-003_0B Take-up Pulley 2 LT 87 180

1052-CB-004_0B Motor 1 - Backstop 1 1 MT 57 180

1052-CB-004_0B Take-up Pulley 2 LT 70 180

1052-CB-005_0B Motor 1 1 LT 24 180

1052-CB-005_0B Take-up Pulley 2 LT 28 180

1053-CB-001_0B Motor 1 - Backstop 1 1 LT 80 188

1053-CB-001_0B Take-up Pulley 2 LT 95 180

1053-CB-002_0B Motor 1 - Backstop 1 1 LT 80 180

1053-CB-002_0B Take-up Pulley 2 LT 95 180
Entry Exiting
Vector Vector Pulley Required Lagging Face
Angle Angle Diameter Diameter Lag Thickness Lagged Pulley Width
(deg) (deg) (mm) (mm) Type (mm) Diam (mm) (mm)
184 184 400 315 R 10 420 700
4 4 320 315 R 10 340 700

188 188 400 355 R 10 420 500

8 270 320 250 R 10 340 500
90 90 320 250 R 10 340 500
270 188 320 250 R 10 340 500
8 8 320 250 R 10 340 500

195 195 300 250 R 10 320 500

15 270 250 160 R 10 270 500
90 90 250 160 R 10 270 500
270 195 250 160 R 10 270 500
15 15 250 160 R 10 270 500

198 198 300 250 R 10 320 500

17 270 250 160 R 10 270 500
90 90 250 160 R 10 270 500
270 198 250 160 R 10 270 500
18 18 250 160 R 10 270 500

198 198 300 250 R 10 320 500

17 270 250 160 R 10 270 500
90 90 250 160 R 10 270 500
270 198 250 160 R 10 270 500
18 18 250 160 R 10 270 500

194 194 300 160 R 10 320 500

14 14 250 160 R 10 270 500

180 180 300 250 R 10 320 500

0 270 250 160 R 10 270 500
90 90 250 160 R 10 270 500
270 189 250 160 R 10 270 500
9 9 250 160 R 10 270 500

184 184 300 200 R 10 320 500

4 4 250 160 R 10 270 500

184 184 400 200 R 10 420 500

4 4 320 160 R 10 340 500
198 198 300 200 R 10 320 500
18 18 250 160 R 10 270 500

198 198 400 315 R 10 420 500

18 18 320 250 R 10 340 500

180 180 300 160 R 10 320 500

360 0 250 160 R 10 270 500

188 180 300 160 R 10 320 500

8 8 250 160 R 10 270 500

186 186 300 160 R 10 320 500

6 6 250 160 R 10 270 500
Bearing Minimum Minimum
Center Shaft Hub Bearing Pulley Safety Safety
Distance Diameter Diameter Diameter Weight Factor Factor
(mm) (mm) (mm) (mm) Shaft Material (kg) CEMA AS-1403
900 75 75 60 SAE 1045 161 1.91 2.09
900 75 75 60 SAE 1045 128 2.09 2.33

700 60 60 50 SAE 1045 118 1.92 1.53

700 55 55 45 SAE 1045 88 2.68 3.01
700 55 55 45 SAE 1045 88 2.12 2.38
700 55 55 45 SAE 1045 88 2.25 2.53
700 55 55 45 SAE 1045 88 1.93 2.17

700 55 55 45 SAE 1045 81 2.26 1.92

700 50 50 40 SAE 1045 63 3.71 4.19
700 50 50 40 SAE 1045 63 2.91 3.28
700 50 50 40 SAE 1045 63 2.73 3.08
700 50 50 40 SAE 1045 63 2.77 3.13

700 55 55 45 SAE 1045 81 1.90 1.36

700 50 50 40 SAE 1045 63 3.54 4.00
700 50 50 40 SAE 1045 63 2.58 2.92
700 50 50 40 SAE 1045 63 2.48 2.80
700 50 50 40 SAE 1045 63 2.43 2.75

700 55 55 45 SAE 1045 81 2.32 1.72

700 50 50 40 SAE 1045 63 4.17 4.70
700 50 50 40 SAE 1045 63 3.11 3.52
700 50 50 40 SAE 1045 63 2.90 3.27
700 50 50 40 SAE 1045 63 2.80 3.16

700 45 45 40 SAE 1045 77 2.31 2.56

700 45 45 40 SAE 1045 62 2.83 3.22

700 50 50 40 SAE 1045 78 2.15 1.45

700 50 50 40 SAE 1045 63 3.87 4.37
700 50 50 40 SAE 1045 63 3.55 4.01
700 50 50 40 SAE 1045 63 3.38 3.81
700 50 50 40 SAE 1045 63 2.61 2.95

700 55 55 45 SAE 1045 81 2.15 2.18

700 50 50 40 SAE 1045 63 2.37 2.67

700 60 60 50 SAE 1045 118 2.65 2.07

700 50 50 40 SAE 1045 84 2.36 2.67
700 55 55 45 SAE 1045 81 2.12 2.28
700 55 55 45 SAE 1045 66 2.91 3.27

700 65 65 55 SAE 1045 123 1.80 1.87

700 60 60 50 SAE 1045 90 1.92 2.15

700 45 45 40 SAE 1045 77 2.12 2.37

700 45 45 40 SAE 1045 62 2.30 2.62

700 50 50 40 SAE 1045 78 2.34 2.50

700 45 45 40 SAE 1045 62 2.28 2.59

700 50 50 40 SAE 1045 78 2.51 2.73

700 45 45 40 SAE 1045 62 2.27 2.59
 Shaft
Shaft Slope Shaft Slope Deflection Installed
at Hub at Bearing at Center Percent of Installed Motors Installed Brakes LS Backstops LS
(min) (min) (mm) Span (%) (kW) Torque (kN·m) Torque (N·m)
7.23 9.34 0.69 0.076 1x3 1 x 959
6.62 8.55 0.63 0.070

6.26 8.70 0.51 0.074 1x6 1 x 1,757

5.12 7.11 0.42 0.060
6.46 8.97 0.53 0.076
6.08 8.45 0.50 0.071
7.09 9.86 0.58 0.083

5.93 8.25 0.49 0.070 1x4 1 x 1,083

4.24 5.81 0.34 0.049
5.40 7.41 0.44 0.062
5.75 7.89 0.46 0.066
5.67 7.78 0.46 0.065

6.96 9.68 0.57 0.082 1x3 1 x 1,828

4.43 6.08 0.36 0.051
6.08 8.34 0.49 0.070
6.33 8.67 0.51 0.073
6.46 8.86 0.52 0.074

5.74 7.97 0.47 0.067 1x3 1 x 1,823

3.77 5.17 0.30 0.043
5.04 6.91 0.41 0.058
5.42 7.43 0.44 0.062
5.61 7.69 0.45 0.065

7.70 10.38 0.62 0.088 1x2 1 x 365

6.29 8.48 0.51 0.072

7.07 9.69 0.57 0.081 1x6 1 x 990

4.06 5.56 0.33 0.047
4.42 6.06 0.36 0.051
4.65 6.38 0.38 0.054
6.02 8.25 0.49 0.069

6.26 8.70 0.51 0.074 1x6 1 x 996

6.64 9.10 0.54 0.076

4.52 6.29 0.37 0.053 1x6 1 x 1,301

6.65 9.11 0.54 0.077
6.40 8.90 0.53 0.075 1x4 1 x 782
4.70 6.54 0.39 0.055

6.01 8.49 0.51 0.072 1x6 1 x 1,406

6.44 8.95 0.53 0.076

8.37 11.29 0.67 0.096 1x1

7.74 10.44 0.62 0.089

6.65 9.11 0.54 0.077 1x3 1 x 540

7.82 10.54 0.63 0.090

6.21 8.51 0.50 0.072 1x3 1 x 540

7.84 10.58 0.63 0.090
 Maximum Maximum Percent Belt Percent Belt Resultant Resultant Resultant
Running Momentary Rating Rating Force Torque Moment
Tension (kN) Tension (kN) Running Momentary (kN) (kN·m) (kN·m)
12.8 13.6 67 71 29.9 0 2
10.9 11.2 57 59 27.4 0 2

9.2 11.3 64 78 16.1 1 1

5.2 5.3 36 37 9.3 0 1
5.0 5.0 35 35 11.7 0 1
5.4 5.6 38 39 11.0 0 1
5.1 6.2 35 43 12.8 0 1

6.3 7.7 69 84 10.7 1 1

3.2 3.3 35 36 5.3 0 0
2.9 2.9 32 32 6.8 0 0
3.3 3.4 36 38 7.2 0 1
2.8 3.6 31 39 7.1 0 1

7.8 9.2 85 101 12.6 1 1

3.4 3.5 38 38 5.5 0 0
3.2 3.2 35 35 7.6 0 1
3.6 3.7 40 41 7.9 0 1
3.2 3.8 35 42 8.1 0 1

6.3 7.7 69 84 10.4 1 1

2.9 2.9 31 32 4.7 0 0
2.7 2.7 30 30 6.3 0 0
3.1 3.1 33 34 6.8 0 0
2.8 3.4 31 37 7.0 0 0

2.7 3.0 30 32 6.3 0 0

2.1 2.2 22 24 5.2 0 0

5.5 6.9 60 75 8.8 1 1

2.6 2.6 28 29 5.1 0 0
2.4 2.4 26 26 5.5 0 0
2.8 2.9 30 31 5.8 0 0
3.0 3.6 33 39 7.5 0 1

5.7 6.6 62 72 11.3 0 1

3.3 3.6 36 39 8.3 0 1

5.9 6.8 64 74 11.6 1 1

3.3 3.6 36 39 8.3 0 1
5.3 6.0 58 66 11.6 0 1
3.4 3.5 37 39 8.5 0 1

9.7 10.7 68 74 21.1 1 2

6.6 6.7 46 47 16.5 0 1

3.0 3.2 33 36 6.9 0 0

2.5 2.5 27 28 6.4 0 0

3.9 4.4 43 48 8.3 0 1

2.5 2.7 28 30 6.4 0 0

3.5 4.0 39 44 7.8 0 1

2.5 2.7 28 29 6.4 0 0
 Running
Design T1 Design T2 Running T1 Running T2 Resultant Momentary Momentary
(kN) (kN) (kN) (kN) Force (kN) T1 (kN) T2 (kN)
16 14 13 11 24 14 12
14 14 11 11 22 11 11

10 6 9 5 14 11 5
7 7 5 5 7 5 5
6 6 5 5 10 5 5
7 7 5 6 8 6 6
6 7 5 5 10 6 6

7 4 6 3 10 8 3
4 4 3 3 4 3 3
4 4 3 3 6 3 3
4 4 3 3 5 3 4
4 4 3 3 6 4 4

9 4 8 3 11 9 4
4 4 3 4 4 3 4
4 4 3 3 7 3 3
5 5 4 4 6 4 4
4 4 3 3 7 4 4

7 3 6 3 9 8 3
4 4 3 3 3 3 3
3 4 3 3 6 3 3
4 4 3 3 5 3 3
4 4 3 3 6 3 4

3 3 3 2 5 3 2
3 3 2 2 4 2 2

6 3 5 3 8 7 3
3 3 3 3 4 3 3
3 3 2 3 5 2 3
3 4 3 3 4 3 3
4 4 3 3 6 4 4

7 4 6 3 9 7 4
4 4 3 3 7 4 4

7 4 6 3 9 7 4
4 4 3 3 7 4 4
7 5 5 4 9 6 4
4 4 3 4 7 4 4

12 8 10 7 17 11 7
8 8 7 7 13 7 7

4 3 3 2 5 3 3
3 3 2 3 5 3 3

5 3 4 3 7 4 3
3 3 3 3 5 3 3

4 3 4 3 6 4 3
3 3 3 3 5 3 3
 Sitzwohl
Momentary Shell Stress
Resultant End Disk at 180 WA
Force (kN) Stress (MPa) (MPa)
25 47.1 7.7
23 39.2 6.9

17 34.3 5.1
7 19.4 3.9
10 24.5 3.7
9 23.1 4.1
13 26.9 3.9

11 22.0 3.1
4 12.7 2.4
6 16.2 2.2
6 17.2 2.5
7 17.0 2.1

13 25.8 3.6
4 13.3 2.6
7 18.2 2.4
6 18.9 2.7
8 19.3 2.4

11 21.2 3.0
3 11.3 2.2
6 15.1 2.1
5 16.2 2.3
7 16.8 2.1

5 16.7 1.8
4 12.5 1.6

10 23.1 2.6
4 12.1 1.9
5 13.2 1.8
4 13.9 2.1
7 18.0 2.3

10 23.2 3.3
7 19.9 2.5

11 24.8 3.7
7 21.9 2.5
10 23.7 3.3
7 15.4 2.6

18 33.8 6.6
14 33.8 5.0

6 18.2 2.0
5 15.4 1.9

7 21.7 2.4
5 15.5 1.9

7 20.2 2.3
5 15.6 1.9
Belting
Conveyor Count 1 2 2
Total Length (m) 50 152 202
Type Fabric Fabric Fabric
Width (mm) 610 457 457
Rating (N/mm) 315 315 200
Number of Fabric Plys in Belt 3 3 2
Top Cover Thickness (mm) 11.0 11.0 9.0
Bottom Cover Thickness (mm) 3.0 3.0 2.5
Idlers
Conveyor Count 2 1 24
Number of Idler Sets 18 8 349
Roll Diameter (mm) 102 102 102
Roll Length (mm) 233 701 180
Series Name C4 C4 C4
Number of Rolls 3 1 3
Motors
Conveyor Count 5 5 2
Number of Motors 5 5 2
Type SC SC SC
Nameplate Rating (kW) 3 6 4
RPM 1800 1800 1800
Pulleys
Conveyor Count 1 1 2
Pulleys 1 1 2
Diameter (mm) 400 320 400
Lagging Type 10 10 10
Face Width (mm) 700 700 500
Shaft Center Diameter (mm) 75 75 60
Bearing Diameter (mm) 60 60 50
Bearing Center Distance (mm) 900 900 700
 5 3 1
315 124 40
Fabric Fabric Fabric
457 457 457
200 200 200
2 2 2
7.5 10.5 6.0
2.0 3.0 3.0

15
134
102
544
C4
1

1 1
1 1
SC SC
2 1
1800 1800

1 5 5 2 4
4 5 17 2 4
320 300 250 300 250
10 10 10 10 10
500 500 500 500 500
55 55 50 45 45
45 45 40 40 40
700 700 700 700 700
 3 1 1 1 1
3 1 1 1 1
300 320 250 400 320
10 10 10 10 10
500 500 500 500 500
50 50 55 65 60
40 40 45 55 50
700 700 700 700 700