BCC INT EChains PDF

E4-1-D-US-FR-MULT_001-075 13.03.
2009 14:59 Uhr Seite 1
5.e.chain
®
.../
/ /.
systems. ...e.chains®/readychain®.complete system/
E4-1-D-US-FR-MULT_001-075 13.03.2009 14:59 Uhr Seite 2
Overview E-Chains ... ®
Pictograms and Selection

Contents by Series, page and inner heights 5.4 Quick Selection.... select your E-Chain® 5.10 Guide Designing 5.26
Color, materials,
Designing 5.28 temperatures from 5.65 Harnessing with... ReadyChain® 5.66
Zipper E-Chains® 5.80 Zipper E-Tubes 5.90
Easy Chain® 5.102 System E1 5.125
E2 micro 5.134 E2 mini 5.151 System E2/000 - E-Chains® and E-Tubes 5.165
E2 R100 5.200 E2 R 5.206
E4 kit 5.212 E4.1 5.216 E4/00 5.278 E4/light 5.298
System E3 5.320 System T3 5.330 System E6 E-Chains® and E-Tubes 5.336
Triflex® R ... for robot applications 5.362 Easy Triflex® 5.382 Triflex® 5.388 TwisterChain® 5.396
"Super-Alu"- Steel Trough

Trough 5.410 5.436
Chainfix saddle clamps Strain relief separator with

5.446 Tiewrap plates 5.450 Chainfix Clips 5.451 Chainfix Nuggets 5.452 integrated teeth 5.453
PMA Conduits 5.454 PMA Connectors 29

5.460 PMA Accesories 5.466
29 14
41
8 46 13 30 33
48
27
5 13
12
18 36 32
15 42 3 11 37 7
31 40 23 34 16 47 39 24
45
21
22 9
10 17 43
26
19 44
25
35
20
6
4
38 2 28
Fax-Forms 5.470 igus® Addresses 5.474

browse to technical details

Preselection - Contents by product,
Series and page. Contents by Quick Selection 5.4
Series in ascending sequence
Design and calculation aids, Designing with 5.28

Applications, Diagrams, Fax-Forms igus® E-Chains®
Quick opening and closing of
lids due to "Zipper-design"
Zipper E-Chain® 5.76
Inner height hi [mm]: 9 - 32 Zipper E-Tube
Low-priced E-Chains®, ®
easy to fit. 1-part per link

Easy Chain 5.98
Inner height hi [mm]: 5 - 48,5 System E1
Small and medium size E-Chains®
1- and 2-parts per link
E2 micro, mini 5.132
Inner height hi [mm]: 5 - 45 E2/000
Dirt- and chip protection,
fully closed. 2-parts per link E2 E-Tubes 5.196
Inner height hi [mm]: 21 - 50
Standard E4 modular system for nearly all appli-

cations. 4-parts per link E-Chains® and E-Tubes System E4 5.212
Inner height hi [mm]: 21 - 204
Extremly low-noise and low vibration

E-Chains®. 3-resp. 6-parts per link
System E3 5.318
Inner height hi [mm]: 10 - 80 System E6
® ®
3-D axis E-Chains® for Robots Triflex R, Triflex , 5.360
®
or 3-D movements TwisterChain
For long travels - Guide 5.404

Accesories and Solutions Troughs
Lengthen the Chainfix 5.442

service life of cables Strain Relief
Cable protection for PMA 5.454

static applications Cable Protection
Fax-Forms, Technical 5.470

Addresses Annex
Contents...
by product-group, series and page
Designing with igus® E-Chains®
Introduction
Designing with igus® ..................................................... 5.28 Cable and hose Packages ........................................ 5.54
igus® terms in alphabetical order................................... 5.30 Strain relief elements .................................................... 5.58
Calculation of E-Chain®-lengths and camber ................ 5.31
Technical data and standards
Applications................................................................ 5.32 ESD/ATEX .................................................................... 5.61
Unsupported - short travel applications ........................ 5.34 Clean-Room ................................................................ 5.62
Unsupported - noise-optimized .................................... 5.37 Technical environment .................................................. 5.63
Material data ................................................................ 5.64
Load diagrams FLG/FLB ............................................. 5.38 Chemical resistance and colors .................................... 5.65
Gliding - long travel applications ................................... 5.42 Certificates ................................................................... 5.66
Vertical - hanging applications ...................................... 5.46
"Zig-Zag" - hanging applications .................................. 5.47 ReadyChain® ............................................................... 5.67
Vertical - standing applications ..................................... 5.48
Side-mounted applications........................................... 5.50
Rotarymotion application.............................................. 5.52
Zipper - zip-open E-Chains® and zip-open E-Tubes

Zipper E-Chains® 09................................5.84 Zipper E-Tubes R15 .............................5.94
047..............................5.80 15................................5.86 R07 .............................5.90 R17 .............................5.96
07................................5.82 17................................5.88 R09 .............................5.92
Easy Chain®, System E1 and SnapChain

Easy Chain® E065 ........................5.110 E26/Z26 ....................5.120 E1.17.031. ................5.128
E03 ...........................5.102 E08/Z08 ....................5.112 E300/Z300 ................5.122 E1.17.044. ................5.128
E04 ...........................5.104 E14/Z14 ....................5.114 E1 E1.20.015. ................5.128
E045/Z045 ................5.106 E200/Z200 ................5.116 E1.10.013. ................5.128 SnapChain
E06/Z06 ....................5.108 E16/Z16 ....................5.118 E1.17.021. ................5.128 TE/TZ ........................5.131
System E2 micro, mini and E2/000

E2 micro E2 mini E2/000 3400/3500 ............... 5.186
03............................. 5.138 10..............................5.154 1400/1500 ............... 5.168 3450/3480 ............... 5.188
04............................. 5.140 14............................. 5.156 1450/1480 ............... 5.170 255........................... 5.192
045........................... 5.142 B15/B15i .................. 5.158 2400/2500 ............... 5.174
05............................. 5.144 B17 .......................... 5.160 2450/2480 ............... 5.176
06............................. 5.146 F17 .......................... 5.162 2600/2700 ............... 5.180
08............................. 5.148 2650/2680 ............... 5.182
E2 E-Tubes Serie R100 and Serie R

Series R100 R157/R158............... 5.202 Series R R58 .......................... 5.208
R117/R118............... 5.200 R167/R168............... 5.204 R48 .......................... 5.206 R68 .......................... 5.210
5.4
Technical details
System E4 - E4.1, E4/00 and E4/light

E4.1 E4/00 E4/light
E4.21 ....................... 5.224 E4.42/H4.42/R4.42 .... 5.248 600/601/R608.......... 5.282 14040/14140/R18840 .. 5.302
E4.28/R4.28................ 5.230 E4.56/H4.42/R4.56 .... 5.258 640........................... 5.286 14240/14340 ........... 5.306
E4.32/H4.32/R4.32 .... 5.238 E4.80/H4.80/R4.80 .... 5.268 800........................... 5.290 15050/15150/R19850 .. 5.310
840........................... 5.294 1640/R1608 ............. 5.314
System E3, T3 and System E6 - extremely low-noise operation

E3 T3 E6.35 .......................5.344 E6.62 ....................... 5.354
E3.10 ....................... 5.324 T3.29........................ 5.336 E6.40 ....................... 5.346 E6.80L...................... 5.356
E3.15 ....................... 5.326 E6 R6.40 ....................... 5.348 E6.80 ....................... 5.358
E3.22 ....................... 5.328 E6.29 ....................... 5.340 E6.52 ....................... 5.350
R6.29 ........................5.342 R6.52 ........................5.352
Triflex® R, Easy Triflex®, Triflex® and TwisterChain®

Triflex® R Easy Triflex® Triflex® TwisterChain®
TRC/TRE/TRL .......... 5.362 E332/E333 ............... 5.382 332/333/352/353 ..... 5.388 2208/2808/3808/4008 ... 5.396
Solutions for long travels with guide troughs

Super-alu-trough 972.30./972.31. ......... 5.426 Steel trough 93.30 / 93.31. ........... 5.438
Selection by product-group
970.30./970.31. ......... 5.418 972.30./972.32. ......... 5.428 92.30 / 92.31. ........... 5.438 94.30 / 94.31. ........... 5.438
970.30./970.32. ......... 5.420 973.30./973.31. ........ 5.430 95.30 / 95.31. ........... 5.438 96.30 / 96.31. ........... 5.438
971.30./971.31. ......... 5.422 974.30./974.31. ........ 5.332 99.30 / 99.31. ........... 5.438 98.30 / 98.31. ........... 5.438
972.02.30./972.02.31. 5.424 975.30./975.31. ........ 5.334 97.30 / 97.31. ........... 5.438 90.30 / 90.31. ........... 5.438
igus® Chainfix strain relief

Chainfix clamps Tiewrap plates Chainfix Chainfix strain
steel ............................ 5.446 universal ..................... 5.450 clips............................. 5.452 relief separator........... 5.453
Chainfix
Chainfix clamps Tiewrap plates Chainfix blocks ......................... 5.453
stainless steel ............ 5.446 for C-profile ................ 5.450 nuggets....................... 5.452
PMA-Program
PMA conduits PMAFLEX PIS/PIH........5.458 PMAFIX VN...................5.463 PMA MN.......................5.466
PMAFLEX PACO ..........5.456 PMAFLEX CYL .............5.459 PMAFIX VA ...................5.464 PMA SGB.....................5.467
PMAFLEX TN ...............5.456 PMA connectors PMAFIX VB ..................5.465 PMA 514 ......................5.467
PMAFLEX GTN ............5.456 IP66 / IP68....................5.460 PMAFIX VO...................5.465
PMAFLEX PCL.............5.457 PMAFIX ........................5.461 PMA accessories
PMAFLEX VOH ............5.457 PMAFIX VW..................5.462 PMAFIX FH0.................5.466
Appendix
Fax froms ................... 5.432 igus® addresses......... 5.474
5.5
Selection by inner heights hi Inner

height
Every millimetre counts

Inner height Series Product Page Inner height Series Product Page
hi [mm] hi [mm]
–– 5 - 10 mm –– 24 - 29 mm
–– 5 03 E2 micro 5.138 –– 24 255 E2 medium 5.192
–– 5 E03 Easy Chain® 5.102 –– 24,3 E200 Easy Chain® 5.116
–– 7 04 E2 micro 5.140 –– 24,3 E200.2 Easy Chain® 5.116
–– 7 E04 Easy Chain® 5.104 –– 24,3 Z200 Easy Chain® 5.116
–– 9 047 Zipper 5.80 –– 24,3 Z200.2 Easy Chain® 5.116
–– 9,4 E045 Easy Chain® 5.106 –– 25 R48 E2 E-Tubes 5.206
–– 9,4 Z045 Easy Chain® 5.106 –– 25 2400 E2/000 5.174
–– 10 E1.10 E1 5.128 –– 25 2450 E2/000 5.176
–– 10 05 E2 micro 5.144 –– 25 2500 E2/000 5.174
–– 10 E3.10 E3 5.324 –– 25 2480 E2/000 5.176
–– 10,3 - 15 mm –– 28 E4.28 E4.1 5.230
–– 10,3 045 E2 micro 5.142 –– 28 R4.28 E4.1 5.230
–– 10,3 07 Zipper 5.82 –– 29 E6.29 E6 5.342
–– 10,3 R07 Zipper 5.90 –– 29 R6.29 E6 5.304
–– 10,5 06 E2 micro 5.146 –– 29 T3.29 T3 Band 5.336
–– 10,7 E06 Easy Chain® 5.108 –– 32 -35 mm
–– 10,7 Z06 Easy Chain® 5.108 –– 32 B17 E2 mini 5.160
–– 11,4 E065 Easy Chain® 5.110 –– 32 F17 E2 mini 5.162
–– 14,6 E08 Easy Chain® 5.112 –– 32 E4.32 E4.1 5.238
–– 14,7 Z08 Easy Chain® 5.112 –– 32 H4.32 E4.1 5.238
–– 15 08 E2 micro 5.148 –– 32 R4.32 E4.1 5.238
–– 15 E3.15 E3 5.326 –– 32 E16 Easy Chain® 5.118
–– 15 09 Zipper 5.84 –– 32 Z16 Easy Chain® 5.118
–– 15 R09 Zipper 5.92 –– 32 17 Zipper 5.88
–– 15 R15 Zipper 5.94 –– 32 R17 Zipper 5.96
–– 17 - 23 mm –– 35 R58 E2 E-Tubes 5.208
–– 17 E1.17 E1 5.128 –– 35 2600 E2/000 5.180
–– 17 B15 E2 mini 5.158 –– 35 2650 E2/000 5.182
–– 17 B15i E2 mini 5.158 –– 35 2700 E2/000 5.180
–– 17 15 Zipper 5.86 –– 35 2680 E2/000 5.182
–– 18 10 E2 mini 5.154 –– 35 E6.35 E6 5.344
–– 18 TE/TZ14 SnapChain 5.131 –– 36,5 - 48,5 mm
–– 19 E14 Easy Chain® 5.114 –– 36,5 E26 Easy Chain® 5.120
–– 19 Z14 Easy Chain® 5.114 –– 36,5 Z26 Easy Chain® 5.120
–– 20 E1.20 E1 5.128 –– 37,1 E26.2 Easy Chain® 5.120
–– 20 14 E2 mini 5.156 –– 37,1 E26.3 Easy Chain® 5.120
–– 21 R117 E2 E-Tubes 5.200 –– 37,1 Z26.2 Easy Chain® 5.120
–– 21 R118 E2 E-Tubes 5.200 –– 37,1 Z26.3 Easy Chain® 5.120
–– 21 1400 E2/000 5.168 –– 40 R157 E2 E-Tubes 5.202
–– 21 1450 E2/000 5.170 –– 40 R158 E2 E-Tubes 5.202
–– 21 1500 E2/000 5.168 –– 40 E6.40 E6 5.346
–– 21 1480 E2/000 5.170 –– 40 R6.40 E6 5.348
–– 21 E4.21 E4.1 5.224 –– 42 E4.42 E4.1 5.248
–– 22 E3.22 E3 5.328 –– 42 H4.42 E4.1 5.248
–– –– 42 R4.42 E4.1 5.248
–– –– 45 R68 E2 E-Tubes 5.210
–– –– 45 3400 E2/000 5.186
5.6
Technical details
Inner height Series Product Page Inner height Series Product Page
hi [mm] hi [mm]
–– 45 3450 E2/000 5.188 –– 3D-E-Chains®
–– 45 3500 E2/000 5.186 –– max.12,1 TRC/TRE/TRL.30 Triflex® R 5.362
–– 45 3480 E2/000 5.188 –– 16 332.16 Triflex® 5.392
–– 47 TE/TZ26 SnapChain 5.131 –– 333.16 Triflex® 5.392
–– 48,5 E300 Easy Chain® 5.122 –– 2 x 13 E332.25 EasyTriflex® 5.386
Selection acc. to inner heights

–– 48,5 E300.2 Easy Chain® 5.122 –– E333.25 EasyTriflex® 5.386
–– 48,5 E300.3 Easy Chain® 5.122 –– max. 15 TRC/TRE/TRL.40 Triflex® R 5.362
–– 48,5 Z300 Easy Chain® 5.122 –– 32 332.32 Triflex® 5.392
–– 48,5 Z300.2 Easy Chain® 5.122 –– 333.32 Triflex® 5.392
–– 48,5 Z300.3 Easy Chain® 5.122 –– 2 x 17 E332.32 EasyTriflex® 5.386
–– 50 - 56 mm –– E333.32 EasyTriflex® 5.386
–– 50 R167 E2 E-Tubes 5.204 –– max.22,5 TRC/TRE/TRL.60 Triflex® R 5.362
–– 50 R168 E2 E-Tubes 5.204 –– max. 28 TRC/TRE/TRL.70 Triflex® R 5.362
–– 52 E6.52 E6 5.350 –– 2 x 26 E332.50 EasyTriflex® 5.386
–– 52 R6.52 E6 5.352 –– E333.50 EasyTriflex® 5.386
–– 56 E4.56 E4.1 5.258 –– 50 332.50 Triflex® 5.392
–– 56 H4.56 E4.1 5.258 –– 333.50 Triflex® 5.392
–– 56 R4.56 E4.1 5.258 –– 352.50 Triflex® 5.392
–– 56 14040 E4/light 5.302 –– 353.50 Triflex® 5.392
–– 56 14140 E4/light 5.302 –– max.32,9 TRC/TRE.85 Triflex® R 5.362
–– 56 R18840 E4/light 5.302 –– max.37,5 TRC/TRE/TRL.100 Triflex® R 5.362
–– 62 - 80 mm –– 75 332.75 Triflex® 5.392
–– 62 14240 E4/light 5.306 –– 333.75 Triflex® 5.392
–– 62 14340 E4/light 5.306 –– 2 x 38,5 E332.75 EasyTriflex® 5.386
–– 62 E6.62 E6 5.354 –– E333.75 EasyTriflex® 5.386
–– 80 E4.80 E4.1 5.368 –– Circular movements
–– 80 H4.80 E4.1 5.368 –– 28 mm 2208 TwisterChain® 5.400
–– 80 R4.80 E4.1 5.368 –– 32 mm 2808 TwisterChain® 5.400
–– 80 15050 E4/light 5.310 –– 42 mm 3808 TwisterChain® 5.400
–– 80 15150 E4/light 5.310 –– 56 mm 4008 TwisterChain® 5.400
–– 80 R19850 E4/light 5.310 ––
–– 80 E6.80 E6 5.358 ––
–– 80 E6.80L E6 light 5.356 ––
–– 108 - 204 mm ––
–– 108 600 E4/00 5.282 ––
–– 108 601 E4/00 5.282 ––
–– 108 R608 E4/00 5.282 ––
–– 112 640 E4/00 5.286 ––
–– 112 1640 E4/light 5.314 ––
–– 112 R1608 E4/light 5.314 ––
–– 200 800 E4/00 5.290 ––
–– 204 840 E4/00 5.294 ––
–– ––
–– ––
–– ––
–– ––
–– ––
–– ––
5.7
Contents...
by Series in ascending sequence
Series Product Page Series Product Page
03 E2 micro 5.138 332.75 Triflex® 5.392
04 E2 micro 5.140 333.16 Triflex® 5.392
05 E2 micro 5.144 333.32 Triflex® 5.392
06 E2 micro 5.146 333.50 Triflex® 5.392
07 Zipper 5.82 333.75 Triflex® 5.392
08 E2 micro 5.148 352.50 Triflex® 5.392
09 Zipper 5.84 353.50 Triflex® 5.392
10 E2 mini 5.154 B15 E2 mini 5.158
14 E2 mini 5.156 B15i E2 mini 5.158
15 Zipper 5.86 B17 E2 mini 5.160
17 Zipper 5.88 E03 Easy Chain® 5.102
045 E2 micro 5.142 E04 Easy Chain® 5.104
047 Zipper 5.80 E045 Easy Chain® 5.106
600 E4/00 5.282 E06 Easy Chain® 5.108
601 E4/00 5.282 E065 Easy Chain® 5.110
640 E4/00 5.286 E08 Easy Chain® 5.112
800 E4/00 5.290 E1.10 E1 5.324
840 E4/00 5.294 E1.17 E1 5.326
1400 E2/000 5.168 E1.20 E1 5.328
1450 E2/000 5.168 E14 Easy Chain® 5.114
1480 E2/000 5.168 E16 Easy Chain® 5.118
1500 E2/000 5.168 E200 Easy Chain® 5.116
1640 E4/light 5.314 E26 Easy Chain® 5.120
2208 TwisterChain® 5.400 E3.10 E3 5.286
2400 E2/000 5.174 E3.15 E3 5.288
2450 E2/000 5.174 E3.22 E3 5.290
2480 E2/000 5.174 E300 Easy Chain® 5.122
2500 E2/000 5.174 E332.25 EasyTriflex® 5.386
2600 E2/000 5.180 E332.32 EasyTriflex® 5.386
2650 E2/000 5.180 E332.50 EasyTriflex® 5.386
2680 E2/000 5.180 E332.75 EasyTriflex® 5.386
2700 E2/000 5.180 E333.25 EasyTriflex® 5.386
2808 TwisterChain® 5.400 E333.32 EasyTriflex® 5.386
3400 E2/000 5.186 E333.50 EasyTriflex® 5.386
3450 E2/000 5.186 E333.75 EasyTriflex® 5.386
3480 E2/000 5.186 E4.21 E4.1 5.224
3500 E2/000 5.186 E4.28 E4.1 5.230
3808 TwisterChain® 5.400 E4.32 E4.1 5.238
4008 TwisterChain® 5.400 E4.42 E4.1 5.248
14040 E4/light 5.302 E4.56 E4.1 5.258
14140 E4/light 5.302 E4.80 E4.1 5.268
14240 E4/light 5.306 E6.29 E6 5.340
14340 E4/light 5.306 E6.35 E6 5.344
15050 E4/light 5.310 E6.40 E6 5.346
15150 E4/light 5.310 E6.52 E6 5.350
332.16 Triflex® 5.392 E6.62 E6 5.354
332.32 Triflex® 5.392 E6.80 E6 5.358
332.50 Triflex® 5.392 E6.80L E6 5.356
5.8
Technical details
Series Product Page Series Product Page

F17 E2 mini 5.162 TRL.100 Triflex® R 5.362
H4.32 E4.1 5.238 TZ.14 SnapChain 5.131
H4.42 E4.1 5.248 TZ.26 SnapChain 5.131
H4.56 E4.1 5.258 Z045 Easy Chain® 5.106
H4.80 E4.1 5.268 Z06 Easy Chain® 5.108
R07 Zipper 5.90 Z08 Easy Chain® 5.112
R117 E2 E-Tubes 5.200 Z16 Easy Chain® 5.118
R158 E2 E-Tubes 5.202
R1608 E4/light 5.314
R167 E2 E-Tubes 5.204
R168 E2 E-Tubes 5.204
R17 Zipper 5.96
R18840 E4/light 5.302
R19850 E4/light 5.310
R4.28 E4.1 5.230
R4.32 E4.1 5.238
R4.42 E4.1 5.248
R4.56 E4.1 5.258
R4.80 E4.1 5.268
R48 E2 E-Tubes 5.206
Selection by series
R6.29 E6 5.312
R6.40 E6 5.348
R6.52 E6 5.352
T3.29 T3 5.334
TE.14 SnapChain 5.131
TE.26 SnapChain 5.131
TRC.30 Triflex® R 5.362
TRE.100 Triflex® R 5.362
TRL.30 Triflex® R 5.362
5.9
Zipper, Easy Chain and System E1

®
Legend Series Inner height Inner width Outer height Outer width Bending radii Pitch
hi [mm] Bi [mm] ha [mm] Ba [mm] R [mm] [mm]
● Standard from - to from - to from - to
ø cable max.
Suitable to only a limited extent
▲ Options hi ø max. ha R
■ Especially suitable Ba
Bi
* In preperation / on request
Zipper E-Chain® and E-Tubes - lightning-fast opening and closing
Zipper, zip-open along the outer radius
047 9 ø7 10 - 16 12,5 16 - 22 18 - 38 13
07 10,3 ø8 6 - 64 15 12,5 - 71 18 - 38 20
09 15 ø 13 10 - 50 19,3 18,2 - 58,2 28 - 48 20
15 17 ø 15 15 - 100 24 26 - 113 38 - 180 30,5
17 32 ø 28 15 - 100 39 26 - 113 63 - 125 30,5
Zipper E-Tube, zip-open along the outer radius
R07 10,3 ø 8 10 - 50 15 16,5 - 57 38 - 48 20
R09 15 ø 12,5 10 - 50 19,3 18,2 - 58,2 48 - 100 20
R15 17 ø 15 25 - 80 24 36 - 94 63 - 180 30,5
R17 32 ø 28 15 - 63 39 26 - 76 63 - 125 30,5
Easy Chain® - easy to fit - simply press cables in

Easy Chain®, split crossbar along the outer radiusø
E03 5 ø3 5 - 10 8 8,7 - 13,7 10 - 28 10
E04 7 ø 4,5 7 10 13 15 - 48 16,7
E045 9,4 ø 5,5 10 - 27 12,5 16 - 37 18 - 38 13
E06 10,7 ø 6,5 10 - 20 15 16,5 - 26,5 18 - 38 20
E065 11,3 ø 7 16 - 36 15 24,8 - 49,3 18 - 38 15
E08 14,6 ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48 20
E14 19 ø 13 15 - 50 25 27 - 62 28 - 125 30,5
E200 24,3 ø 20 57 35 74,4 55 - 200 46
E200.2 24,3 ø 18 37 - 50 35 94,4 - 120,4 55 - 200 46
E16 32 ø 25 23 - 100 39 37,5 - 115,3 60 - 100 30,5
E26 36,5 ø 28 75 50 92 63 - 250 56
E26.2 37,1 ø 20 48/48 50 117 63 - 250 56
E26.3 37,1 ø 20 47/48/47 50 167 63 - 250 56
E300 48,5 ø 35 75 64 95 75 - 300 67
E300.2 48,5 ø 18 48/48 64 120 75 - 300 67
E300.3 48,5 ø 18 47/46/47 64 170 75 - 300 67
Easy Chain®, split crossbar along the inner radius
Z045 9,4 ø 5,5 14 - 16 12,5 23 18 - 38 13
Z06 10,5 ø 6,5 10 - 16 15 16,5 - 22,5 18 - 38 20
Z08 14,7 ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48 20
Z14 19 ø 13 15 - 50 25 27 - 62 28 - 125 30,5
Z200 24,3 ø 20 57 35 74,4 55 - 200 46
Z200.2 24,3 ø 18 37 - 50 35 94,4 - 120,4 55 - 200 46
Z16 32 ø 25 23 - 100 39 37,5 - 115,3 40 - 100 30,5
Z26 36,5 ø 28 75 50 92 63 - 250 56
Z26.2 37,1 ø 20 48/48 50 117 63 - 250 56
Z26.3 37,1 ø 20 47/48/47 50 167 63 - 250 56
Z300 48,5 ø 35 75 64 95 75 - 300 67
Z300.2 48,5 ø 18 48/48 64 120 75 - 300 67
Z300.3 48,5 ø 18 47/46/47 64 170 75 - 300 67
System E1 - modular, 1-piece strip design for simple applications

System E1, zip-open along the outer radius
E1.10 10 ø9 13 15,5 16,5 28 20
E1.17 17 ø 15 21-44 25 26-49 28 25,5
E1.20 20 ø 18 15 27 22 28 25
5.10
Technical details
Unsupported Unsupported Long travel Opening Interior separation possiblities...
ESD/ATEX
Clean-Room
Price Page
Low noise
fill weight length max [m] principle index
UL-V2
max [kg/m] max [m] Separators Full-width shelves Shelves
kg
m m
0,25 0,4 – – – – ● ▲ ■ 5.80

0,4 0,55 – – – – ● ▲ ■ 5.82
0,7 1,0 – Zip-open – – – ● ▲ ■ 5.84
1,5 1,2 – ● ● – ● ▲ ■ 5.86
1,0 1,0 – ● ● – ● ▲ ■ 5.88
0,4 0,55 – – – – ● ▲ ■ 5.90

0,7 1,0 – – – – ● ▲ ■ 5.92
1,5 1,2 – ● ● – ● ▲ ■ 5.94
1,5 1,2 – Zip-open ● ● – ● ▲ ■ 5.96
0,23 0,4 – – – – ■ ● ■ 5.102

0,35 0,55 – – – – ■ ● ● 5.104
0,25 0,4 – To fill from ● – – ■ ● ■ 5.106
0,45 0,55 – outer radius – – – ■ ● ● 5.108
0,45 0,6 – ● – – ■ ● ● 5.110
0,7 1,0 – – – – ■ ● ● 5.112
0,5 0,65 – – – – ■ ● ● 5.114
2,0 1,75 – – – – ■ ● ● 5.116
2,0 1,75 – ● – – ■ ● ● 5.116
0,7 1,0 – – – – ■ ● ● 5.118
4,0 2,0 – – – – ■ ● ● 5.120
4,0 2,0 – ● – – ■ ● ● 5.120
4,0 2,0 – ● – – ■ ● ● 5.120
8,0 2,25 – – – – ■ ● ● 5.122
8,0 2,25 – ● – – ■ ● ● 5.122
8,0 2,25 – ● – ● ■ ● ● 5.122
0,25 0,4 – ● – – ■ ● ■ 5.106

0,45 0,55 – – – – ■ ● ● 5.108
0,7 1,0 – To fill from – – – ■ ● ● 5.110
0,5 0,65 – inner radius – – – ■ ● ● 5.114
2,0 1,75 – – – – ■ ● ● 5.116
2,0 1,75 – ● – – ■ ● ● 5.116
0,7 1,0 – – – – ■ ● ● 5.118
4,0 2,0 – – – – ■ ● ● 5.120
4,0 2,0 – ● – – ■ ● ● 5.120
4,0 2,0 – ● – – ■ ● ● 5.120
8,0 2,25 – – – – ■ ● ● 5.122
8,0 2,25 – ● – – ■ ● ● 5.122
8,0 2,25 – ● – ● ■ ● ● 5.122
* – – – – – ● ▲ ● 5.128
* – – – – – ● ▲ ● 5.128
* – – To fill from – – – ● ▲ ● 5.128
outer radius
5.11
E2 micro, mini and E2/000

ø cable max.
Bi
E2 micro - one-piece E-Chains® - small sizes
E2 micro, non snap-open
03 5 ø 3,5 5 - 10 8 8,7 - 13,7 10 - 28 10
04 7 ø5 7 - 30 10 12 - 35 15 - 48 16,7
045 10,3 ø 8 6 - 64 12,5 12 - 70 18 - 38 13
05 10 ø8 6 - 64 12 10 - 68 18 - 38 20
06 10,5 ø 8 6 - 64 15 12,5 - 71 18 - 38 20
08 15 ø 12 10 - 50 19,3 18,2 - 58,2 25 - 48 20
E2 mini - one/two-piece E-Chains® - small and medium sizes

E2 mini, non snap-open
10 18 ø 16 15 - 100 23 26 - 113 28 - 180 30,5
E2 mini, snap-open along inner radius

14 20 ø 16 15 - 50 25 26 - 61 28 - 125 30,5
B15i 17 ø 14 15 - 100 23 26 - 113 38 - 180 30,5
F17 32 ø 28 15 39 26 48 30,5
E2 mini, snap-open along outer radius

B15 17 ø 14 15 - 100 23 26 - 113 38 - 180 30,5
B17 32 ø 28 15 - 100 39 25,5 - 113 48 - 125 30,5
E2/000 E-Chain® - two-piece E-Chains® - the E2 standard!

E2/000, snap-open along inner radius
1400 21 ø 18 15 - 125 28 28,5 - 138,5 35 - 180 33,3
2400 25 ø 23 25 - 125 35 41 - 141 55 - 250 46
2600 35 ø 32 50 - 175 50 66 - 194 63 - 250 56
3400 45 ø 42 50 - 225 64 70 - 245 75 - 300 67
E2/000, snap-open along outer radius

1500 21 ø 18 15 - 125 28 28,5 - 138,5 35 - 180 33,3
2500 25 ø 23 25 - 103 35 41 - 141 55 - 250 46
2700 35 ø 32 50 - 125 50 66 - 194 63 - 250 56
3500 45 ø 42 50 - 225 64 70 - 245 75 - 300 67
255 24 ø 22 38 - 103 35 54 - 119 55 - 250 27,8

E2/000 "half" E-Tube, snap-open along inner radius
1450 21 ø 18 15 - 125 28 28,5 - 138,5 75 - 180 33,3
2450 25 ø 23 25 - 103 35 41 - 119 100 - 250 46
2650 35 ø 32 50 - 125 50 66 - 141 100 - 250 56
3450 45 ø 42 75 - 225 64 95 - 245 125 - 300 67
E2/000 enclosed E-Tube, snap-open along inner radius

1480 21 ø 18 15 - 125 28 28,5 -138,5 75 - 180 33,3
2480 25 ø 23 25 - 125 35 41 - 141 100 - 250 46
2680 35 ø 32 50 - 125 50 66 - 141 100 - 250 56
3480 45 ø 42 75 - 175 64 95 - 195 125 - 300 67
5.12
Technical details
ESD/ATEX
Clean-Room
Price Page
Low noise
UL-V2
kg
m m
0,24 0,40 – – – – ▲ ▲ ■ 5.138

0,35 0,5 – – – – ▲ ▲ ● 5.140
0,25 0,5 – Closed ▲ – – ▲ ▲ ■ 5.142
0,375 0,55 – – – – ▲ ▲ ● 5.144
0,48 0,60 – – – – ▲ ▲ ● 5.146
0,75 1,0 – – – – ▲ ▲ ● 5.148
1,5 1,2 – ● – – ▲ ● ▲ ● 5.154
Closed
0,5 0,65 – – – – ▲ ■ ▲ ● 5.156

1,5 1,2 – ● ● – ▲ ● ▲ ● 5.158
1,5 1,2 – Snap-open along ● ● – ▲ ▲ ● 5.162
inner radius
1,5 1,2 – ● ● – ▲ ● ▲ ● 5.158

1,0 1,0 – ● ● – ▲ ▲ ● 5.160
Snap-open along
outer radius
2,0 1,75 75 ● ● – ▲ – ● 5.168

5,0 2,25 100 ● ● ● ▲ ● – ● 5.174
8,0 2,75 120 Snap-open ● ● ● ▲ – ● 5.180
13,0 3,00 150 along ● ● ● ▲ – ● 5.186
inner radius
2,0 1,75 75 ● ● – ▲ – ● 5.168

5,0 2,25 100 ● ● ● ▲ ● – ● 5.174
8,0 2,75 120 Snap-open ● ● ● ▲ – ● 5.180
13,0 3,00 150 along ● ● ● ▲ – ● 5.186
outer radius
2,0 1,8 100 ● ● ● ▲ ● – ■ 5.192
2,0 1,75 75 ● ● – ▲ – ● 5.170

5,0 2,25 100 ● ● ▲ ▲ – ● 5.176
8,0 2,75 120 Snap-open ● ● ● ▲ – ● 5.182
13,0 3,00 150 along ● ● ● ▲ – ● 5.188
inner radius
2,0 1,75 75 ● ● – ▲ – 5.170

5,0 2,25 100 ● ● ▲ ▲ – 5.176
8,0 2,75 120 Snap-open ● ● ● ▲ – 5.182
13,0 3,00 150 along ● ● ● ▲ – 5.188
inner radius 5.13
E2 E-Tubes and E4.1

ø cable max.
Bi
E2 R100 - two-piece E-Tube - hinged lids
E2 E-Tubes, hinged, snap-open along inner radius
R117 21 ø 17 20 - 100 28 32 - 112 63 - 180 30,5
R157 40 ø 37 40 - 200 50 56 - 216 100 - 250 46
R167 50 ø 46 50 - 250 64 68 - 268 100 - 300 58,8
E2 E-Tubes, hinged, snap-open along outer radius

R118 21 ø 17 25 - 80 28 37 - 92 63 - 180 30,5
R158 40 ø 37 40 - 200 50 56 - 216 100 - 250 46
R168 50 ø 46 50 - 200 64 68 - 218 100 - 300 58,8
E2 R - two-piece E-Tubes - small pitch

E2 E-Tubes snap-open along outer radius
R48 25 ø 22 25 - 130 36 36 - 141 60 - 250 30,3
R58 35 ø 32 50 - 200 50 66 - 216 75 - 250 33,3
R68 45 ø 42 50 - 250 64 68 - 268 100 - 300 36
E4.1 - ONE E-Chain® family for all applications- the new E4 standard!
E4.1, with crossbars every link
E4.21 21 ø 18 30 - 120 28 44 - 134 38 - 200 30,5
E4.28 28 ø 25 40 - 300 42 60 - 320 55 - 250 46
E4.32 32 ø 28 50 - 400 54 73 - 423 63 - 300 56
E4.42 42 ø 38 50 - 400 64 76 - 426 75 - 350 67
E4.56 56 ø 50 50 - 600 84 84 - 634 135 - 500 91
E4.80 80 ø 74 50 - 600 108 100 - 650 150 - 1000 111
E4.1, with crossbars every other link

H4.32 32 ø 28 50 - 400 54 73 - 423 63 - 300 56
H4.42 42 ø 38 50 - 400 64 76 - 426 75 - 350 67
H4.56 56 ø 50 50 - 600 84 84 - 634 135 - 500 91
H4.80 80 ø 74 50 - 600 108 100 - 650 150 - 1000 111
E4.1, E-Tube - fully enclosed

R4.28 28 ø 25 50 - 300 42 70 - 320 63 - 250 46
R4.32 32 ø 28 50 - 300 54 73 - 323 125 - 300 56
R4.42 42 ø 38 50 - 300 64 76 - 326 125 - 350 67
R4.56 56 ø 50 75 - 462 84 109 - 497 150 - 500 91
R4.80 80 ø 74 250 - 400 108 300 - 450 200 - 1000 111
5.14
Technical details
ESD/ATEX
Clean-Room
Price Page
Low noise
UL-V2
kg
m m
1,5 1,2 – ● – – ▲ – 5.200

8,0 2,25 – ● ● ● ▲ – 5.202
10,0 2,5 – Snap open along ● ● ● ▲ – 5.204
inner radius
1,5 1,2 – ● – – ▲ – 5.200

8,0 2,25 – ● ● ● ▲ – 5.202
10,0 2,5 – Snap open along ● ● ● ▲ – 5.204
outer radius
1,0 1,5 – ● ▲ – ▲ – ● 5.206

8,0 2,3 – ● ● ● ▲ – ● 5.208
10,0 2,5 – Lids to open ● ● ● ▲ – ● 5.210
from outer
radius
4,0 2,5 120 ● ● – ▲■ * – ▲■ 5.224

10,0 2,5 200 ● ● ● ▲■ * – ▲■ 5.230
15,0 3,3 200 To open from ● – ● ▲■ * – ▲■ 5.238
37,0 4,0 300 both sides ● – ● ▲■ * – ▲■ 5.248
62,5 5,0 400 ● – ● ▲■ * – ▲■ 5.258
80,0 6,2 400 ● – ● ▲■ * – ▲■ 5.268
15,0 3,3 200 ● – ● ▲■ * – ▲■ 5.238

37,0 4,0 300 ● – ● ▲■ * – ▲■ 5.248
62,5 5,0 400 To open from ● – ● ▲■ * – ▲■ 5.258
80,0 6,2 400 both sides ● – ● ▲■ * – ▲■ 5.268
10,0 2,5 200 ● ● ● ▲■ * – ▲■ 5.230

15,0 3,3 200 ● – ● ▲■ * – ▲■ 5.238
37,0 4,0 300 Lids can be ● – ● ▲■ * – ▲■ 5.248
62,5 5,0 400 removed and ● – ● ▲■ * – ▲■ 5.258
80,0 6,2 400 hinge-opened ● – ● ▲■ – ● 5.268
5.15
E4/00 and E4/light

ø cable max.
Bi
System E4/00 - extra large E-Chains® - Inner heights from 108 to 204 mm
E4/00 - with crossbars every link
600 108 ø 97 200 - 600 140 252 - 652 200 - 1000 143
640 112 ø 100 87 - 562 140 139 - 614 200 - 1000 143
800 200 ø 184 200 - 600 236 260 - 660 325 - 1000 250
840 204 ø 184 100 - 563 236 160 - 623 325 - 1000 250
E4/00 - with crossbars every other link

601 108 ø 97 200 - 600 140 252 - 652 200 - 1000 143
E4/00 - E-Tube - fully enclosed

R608 108 ø 97 200 - 400 140 252 - 452 250 - 1000 143
E4/light - specialities: Light weight - low price

E4/light - with crossbars every other link
14040 56 ø 50 50 - 600 84 76 - 626 135 - 500 91
14240 62 ø 56 50 - 400 84 76 - 426 135 - 500 91
15050 80 ø 74 50 - 600 108 80 - 630 150 - 500 91
1640 112 ø 100 50 - 600 140 84 - 634 200 - 600 143
E4/light - with crossbars every link

14140 56 ø 50 50 - 600 84 76 - 626 135 - 500 91
14340 62 ø 56 50 - 400 84 76 - 426 135 - 500 91
15150 80 ø 74 50 - 600 108 80 - 630 150 - 500 91
E4/light E-Tube - fully enclosed

R18840 56 ø 50 75 - 462 84 101 - 489 150 - 500 91
R19850 80 ø 74 75 - 462 108 105 - 493 200 - 500 91
R1608 112 ø 100 200 - 400 140 234 - 434 250 - 600 143
5.16
Technical details
ESD/ATEX
Clean-Room
Price Page
Low noise
UL-V2
kg
m m
65,0 7,0 450 ● – ● ▲ – ■ 5.282

65,0 7,0 450 ● – ● ▲ – ■ 5.286
90,0 8,0 450 To open from ● – ● ▲ – ■ 5.290
90,0 8,0 450 both sides ● – – ▲ – ■ 5.294
65,0 7,0 450 ● – ● ▲ – ■ 5.282
To open from
both sides
65,0 7,0 450 ● – ● ▲ – ■ 5.282
Lids can be
hinge-opened
40,0 4,0 150 ● – ● ▲■ – ● 5.302

40,0 4,0 150 ● – ● ▲■ – ● 5.306
55,0 4,6 250 To open from ● – ● ▲■ – ● 5.310
50,0 4,5 400 both sides ● – ● ▲■ – ● 5.314
40,0 4,0 150 ● – ● ▲■ – ● 5.302

40,0 4,0 150 ● – ● ▲■ – ● 5.306
55,0 4,6 250 To open from ● – ● ▲■ – ● 5.310
both sides
40,0 4,0 150 ● – ● ▲■ – ● 5.302

55,0 4,6 250 ● – ● ▲■ – ● 5.310
50,0 4,5 400 Lids can be ● – ● ▲■ – ● 5.314
hinge-opened
5.17
E3, T3 and E6
ø cable max.
Bi
E3 - 3-piece E-Chain®, small, high dynamics - smooth and low noise
E3 E-Chain®, zip open crossbars
E3.10 10 ø8 20 - 60 15 32 - 72 15 - 48 16,7
E3.15 15 ø 13 20 - 60 20 32 - 72 32 - 75 16,7
E3.22 22 ø 20 20 - 60 27 32 - 72 44 - 75 16,7
ø 25
T3 - 3-piece t-profile E-Chain® -øvery
36 lightweight and quiet
T3 E-Chain®, to open from both sides ø 46
T3.29 29 ø 25 30 - 120 35 45 - 135 38 15
E6 -6-piece E-Chain® - for extremely low-noise operations

E6 E-Chain®, crossbars every other link
E6.29 29 ø 25 30 - 120 35 46 - 136 55 - 150 22
E6.35 35 ø 31 30 - 120 42 50 - 140 55 25
E6.40 40 ø 36 40 - 300 54 60 - 320 63 - 200 27,8
E6.52 52 ø 46 40 - 300 65 64 - 324 75 - 250 30
E6.62 62 ø 54 50 - 400 84 86 - 436 115 - 350 50
E6.80L 80 ø 72 112 - 550 108 140 - 578 175 65
E6.80 80 ø 72 50 - 600 108 100 - 650 150 - 450 65
E6 E-Tube - fully enclosed

R6.29 28 ø 25 30 - 120 35 46 - 136 55 - 150 22
R6.40 40 ø 36 62 54 82 63 - 200 27,8
R6.52 52 ø 46 50 - 175 65 74 - 199 75 - 250 30
5.18
Technical details
ESD/ATEX
Clean-Room
Price Page
Low noise
UL-V2
kg
m m
0,30 0,75 – ● – – ▲ ■■ ▲ ■■ 5.324

0,70 0,9 – ● ▲ – ▲ ■■ ▲ ■■ 5.326
0,85 1,2 – Zip-open ● ▲ – ▲ ■■ ▲ ■■ 5.328
1,0 1,45 – ● ● ● ▲ ■■ ▲ ■■ 5.334
To open from
both sides
3,0 1,75 – ● ● ● ▲ ■■ ▲ ■■ 5.340

6,0 1,9 – ● ● ● ▲ ■■ ▲ ■■ 5.344
10,0 2,75 60 To open from ● ● ● ▲ ■■ ▲ ■■ 5.346
15,0 3,0 80 both sides ● ● ● ▲ ■■ ▲ ■■ 5.350
43,0 4,0 100 ● ● ● ▲ ■■ ▲ ■■ 5.354
25,0 2,5 – ● – ● ▲ ■■ ▲ ■■ 5.356
55,0 5,25 120 ● – ● ▲ ■■ ▲ ■■ 5.358
3,0 1,75 – ● – – ▲ ■■ ▲ ■■ 5.342

10,0 2,75 60 ● – – ▲ ■■ ▲ ■■ 5.348
15,0 3,0 80 Lids can be ● – – ▲ ■■ ▲ ■■ 5.352
removed on
both sides
5.19
Triflex and TwisterChain

Legend
®
Series Inner height Inner width

®
Outer height Outer width Bending radii Pitch

ø cable max.
Bi
Triflex® R - 3-D E-Chain® for robot applications
TRC - Triflex® R, closed design
TRC.30 30,5 ø 10 ø 30,5 ø 34,5 ø 34,5 50 11,3
TRC.40 38 ø 13 ø 38 ø 43 ø 43 58 13,9
TRC.60 57 ø 20,5 ø 57 ø 65 ø 65 87 20,4
TRC.70 71,5 ø 26 ø 71,5 ø 81 ø 81 110 25,6
TRC.85 83 ø 31 ø 83 ø 94,5 ø 94,5 135 30,6
TRC.100 95 ø 35,5 ø 95 ø 108 ø 108 145 34,5
TRE - Triflex® R, "Easy" design for fast installation of conduits
TRE.30 30,5 ø 10 ø 30,5 ø 34,5 ø 34,5 50 11,3
TRE.40 38 ø 13 ø 38 ø 43 ø 43 58 13,9
TRE.60 57 ø 20,5 ø 57 ø 65 ø 65 87 20,4
TRE.70 71,5 ø 26 ø 71,5 ø 81 ø 81 110 25,6
TRE.85 83 ø 31 ø 83 ø 94,5 ø 94,5 135 30,6
TRE.100 95 ø 35,5 ø 95 ø 108 ø 108 145 34,5
TRL - Triflex® R, light version with "Easy" Design
TRL.30 30,5 ø 10 ø 30,5 ø 34,5 ø 34,5 50 11,3
TRL.40 38 ø 13 ø 38 ø 45 ø 45 58 13,9
TRL.60 57 ø 20,5 ø 57 ø 65 ø 65 87 20,4
TRL.70 71,5 ø 26 ø 71,5 ø 81 ø 81 110 25,6
TRL.100 95 ø 35,5 ø 95 ø 108 ø 108 145 34,5
Easy Triflex® - for 3-D motion - simple filling from 2 sides

E332.25 25 ø9 25 34 34 48 - 200 14,5
E332.32 32 ø 12 32 50 50 75 - 250 25
E332.50 50 ø 21 50 68 68 100 - 250 30
E332.75 75 ø 33 75 96 96 140 - 300 36
E333.25 25 ø9 25 34 34 48 - 200 14,5
E333.32 32 ø 12 32 50 50 75 - 250 25
E333.50 50 ø 21 50 68 68 100 - 250 30
E333.75 75 ø 33 75 96 96 140 - 300 36
Triflex® - for 3-D motion - closed

Triflex®, closed design
332.16 16 ø 14 16 26 26 38 - 100 13,3
332.32 32 ø 28 32 50 50 75 - 250 25
332.50 50 ø 45 50 68 68 100 - 250 30
332.75 75 ø 67 75 96 96 140 - 300 36
333.16 16 ø 14 16 26 26 38 - 100 13,3
333.32 32 ø 28 32 50 50 75 - 250 25
333.50 50 ø 45 50 68 68 100 - 250 30
333.75 75 ø 67 75 96 96 140 - 300 36
Triflex®, to open
352.50 50 ø 45 50 68 68 100 - 250 30
353.50 50 ø 45 50 68 68 100 - 250 30
TwisterChain® - for circular and spiral movements

2208 28 ø 25 52,5 - 112,5 42 80 - 140 55 - 150 44
2808 32 ø 29 50 - 150 54 81 - 181 100 - 250 56
3808 42 ø 39 50 - 200 64 85 - 235 100 - 250 67
4008 56 ø 53 50 - 200 84 93 - 243 150 - 400 91
5.20
Technical details
Unsupported Long travel Opening Interior separation possiblities...
ESD/ATEX
Clean-Room
Price Page
Low noise
fill weight max [m] principle index
UL-V2
max [kg/m] Separators Full-width shelves Shelves
kg
– – ● – – ▲ ● ● 5.368
– – ● – – ▲ ● ● 5.368
– – Closed ● – – ▲ ● ● 5.368
– – ● – – ▲ ● ● 5.368
– – ● – – ▲ ● ● 5.368
– – ● – – ▲ ● ● 5.368
– – ● – – ▲ ● ● 5.369
– – ● – – ▲ ● ● 5.369
– – Easy to fill ● – – ▲ ● ● 5.369
– – from both ● – – ▲ ● ● 5.369
– – sides ● – – ▲ ● ● 5.369
– – ● – – ▲ ● ● 5.369
– – TRL.30
● – – ▲ ● ● 5.370
– – ● – – ▲ ● ● 5.370
– – Light version ● – – ▲ ● ● 5.370
– – Easy- principle ● – – ▲ ● ● 5.370
– – ● – – ▲ ● ● 5.370
– – ● – – ▲ ● ● 5.366
– – ● – – ▲ ● ● 5.366
– – Easy to fill ● – – ▲ ● ● 5.366
– – from both ● – – ▲ ● ● 5.366
– – sides ● – – ▲ ● ● 5.366
– – ● – – ▲ ● ● 5.366
– – ● – – ▲ ● ● 5.366
– – ● – – ▲ ● ● 5.366
– – – – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – Closed ● – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – – – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
– – ● – – ▲ ▲ 5.392
Lids to open
Fill weight
max [kg/m]
180° 360°
1,5 1,0 ● ● ● ▲ ▲ ● 5.400
2,0 1,0 ● ● ● ▲ ▲ ● 5.400
3,0 1,8 To open from ● ● ● ▲ ▲ ● 5.400
4,0 2,5 both sides ● ● ● ▲ ▲ ● 5.400
5.21
®
igus guide troughs - for long travels
Guide troughs Series Outer height Can be used in the following igus® E-ChainSystems®
Trough side Zipper E2 System Tubes
for long travels part [mm] mini E2/000 E2
Super-alu-trough, basic version - for general machinery

970.30.SL / 970.31.SL 77 15/R15 10/B15 – –
970.30.SL / 970.32.SL 77 – – 1400/1450/1480/1500 –
971.30.SL / 971.31.SL 87 – – 2400/2450/2480/2500/255 R48
972.02.30.SL / 972.02.31.SL 117 – – – –
972.30.SL / 972.31.SL 117 – – – –
972.30.SL / 972.32.SL 117 – – 2600/2650/2680/2700 R58
973.30.SL / 973.31.SL 144 – – 3400/3450/3480/3500 R68
974.30.SL / 974.31.SL 184 – – – –
975.30.SL / 975.31.SL 236 – – – –
Speciality: Steel guide trough - for harsh environments

92.30 / 92.31 70 – – 2400/2450/2480/2500/255 –
95.30 / 95.31 100 – – 2600/2650/2680/2700 R58
99.30 / 99.31 100 – – – –
97.30 / 97.31 130 – – – –
93.30 / 93.31 130 – – 3400/3450/3480/3500 R68
94.30 / 94.31 170 – – – –
96.30 / 96.31 220 – – – –
98.30 / 98.31 300 – – – –
90.30 / 90.31 480 – – – –
91.10 - 91.51 48 15/R15 10/B15 – –
5.22
Technical details
Materials of Price index Page
side parts
System System System System
E4.1 E4/00 E4/light E6
– – – – Aluminum 5.418
E4.21 – – – Aluminum 5.420
– – – E6.29/R6.29 Aluminum 5.422
E4.28/R4.28 – – E6.35 Aluminum 5.424
E4.32/H4.32/R4.32 – – E6.40/R6.40 Aluminum 5.426
– – – – Aluminum 5.428
E4.42/H4.42/R4.42 – – E6.52/R6.52 Aluminum 5.430
E4.56/H4.56/R4.56 – 14040/14140/R18840/14240/14340 E6.62 Aluminum 5.432
E4.80/H4.80/R4.80 – 15050/15150/R19850 E6.80/E6.80L Aluminum 5.434
– – – E6.29/R6.29 Galvanized steel* 5.438

– – – – Galvanized steel* 5.438
E4.28/R4.28 – – E6.35 Galvanized steel* 5.438
E4.32/H4.32/R4.32 – – E6.40/R6.40 Galvanized steel* 5.438
E4.42/H4.42/R4.42 – – E6.52/R6.52 Galvanized steel* 5.438
E4.56/H4.56/R4.56 – 14040/14140/14240/14340/R18840 E6.62 Galvanized steel* 5.438
E4.80/H4.80/R4.80 – 15050/15150/R19850 E6.80/E6.80L Galvanized steel* 5.438
– 600/601/R608/640 1640/R1608 – Galvanized steel* 5.438
– 800/840 – – Galvanized steel* 5.438
– – – – Galvanized steel* 5.438
*Stainless steel on request
5.23
Chainfix - strain relief ø [mm] Page

igus® - strain relief Product
from - to
Chainfix clamps and stainless-steel* clamps- maximum pull forces

Single clamp housing, including top/bottom saddle clamps 06 - 42 5.446
Double clamp housing, incl. top/bottom saddle clamps and 1 stacker saddle clamp 06 - 34 5.446
Triple clamp housing, incl. top/bottom saddle clamps and 2 stacker saddle clamp 06 - 22 5.446
Single stainless steel*-clamp housing, including top/bottom saddle clamps 06 - 42 5.446

Double stainless steel* clamps for 2 cables incl. mating trough and double trough 06 - 34 5.446
(*Material stainless steel: 1.4301)
Tiewrap plates - for cable tiewrap universal, bolted or clip-on

Option 1: Chainfix tiewrap plates as individual 5.450
parts Series 2000 and Series 3000
Chainfix-tiewrap plates - for strain relief with cable tiewraps for C-profile
Option 2: Tiewrap plates with clip-on connection for the C-profile 5.451
Option 3: Clip-on tiewrap plates for opening or fixed crossbars 5.451
Option 4: integrated strain relief for E2 E-Tubes - Series R 5.451
Chainfix Testresults 5.449

Cable tiewraps 5.449
Chainfix Clip - high pull forces, plug-in

Available for all igus® E-ChainSystems with C-profiles and also suitable for 04 - 24 5.452
assembly in the KMA mounting brackets and Clip-on strain relief for crossbars
Chainfix nuggets - for top hat rail and C-profile

Option 1: completey simple and universal cable fixation, ≤ 30 5.452
for diameter with Ø 20 mm and Ø 30 mm
Option 2: Fastening through clipping onto standard top hat rail ≤ 20 5.452
Strain relief separator with integrated teeth

Separator with integrated strain relief - easy strain relief with tie wrap 5.453
igus® blocks
Blocks - Special strain relief for hoses. A Modular, space-saving system 5.453
5.24
PMA Pictograms and selection guide

Cable protection Product Description Page
PMAFLEX conduits - cable protection

PACO Flexible, medium, divisible 5.456
TN Divisible connectors, PG 5.456
GTN Divisible lock nuts, PG 5.456
PCL Very flexible, medium 5.457
VOH Pliable, very heavy 5.457
PIS/PIH Highly flexible, medium 5.458
CYL Very flexible, medium 5.459
PMAFIX connectors - safety and sealing systems

IP66 - static, IP54 dynamic Universal safety clip 5.460
IP68 - static, IP67 dynamic Oval clip 5.460
PMAFIX Connectors 5.461
PMAFIX Connectors VW 90° elbow, metric & PG 5.462
PMAFIX Connectors VN Straight, metric & PG 5.463
PMAFIX Connectors VA 45° elbow, metric & PG 5.464
PMAFIX Connectors VB 90° curved elbow, metric & PG 5.465
PMAFIX Connectors VO Flange 90° 5.465
PMA - acessories
PMAFIX FH0 One-piece system support 5.466
PMA MN Hexagonal Lock Nuts, metric & PG 5.466
PMA SGB Tube clamps 5.467
PMA 514 Plug Screws, metric & PG 5.467
5.25
®
Pictograms - E-ChainSystems
®
Accessability of E-Chains and E-Tubes Icon-bar
Cannot Can be opened Series
be opened from both sides
Zipper principle: Snap-open along outer

Zip to open radius on left or right side Inner height [mm]
Snap-open Snap-open along inner
IInner height: 80 mm
along inner radius radius on left or right side
Snap-open Can be opened
System E6
along outer radius from one side System
Easy Chain®-principle: Can be opened from both sides

simply press cables in and hinged open on one side
Phone +49- (0) 22 03-96 49-800

Pictograms
E-mail: info@igus.de
Recommended igus®- Unsupported -
Standard Definition short travels
igus®- Preferred Gliding -

information Series long travels Contact
igus® Part No key Vertical hanging

order examples application
E-Chains®
igus® Web C°
Temperature Vertical standing
www.igus.eu application
Interior Seperation
Weights Acceleration / Side-mounted
kg
Speed application
Calculation Torsional Rotary motion Mounting bracket

movements application
Low noise! UL- Horizontal + vertical

Approval application Strain Relief
ESD-Certificate iF-Design Nested

Award application Guide Though
IPA Cleanroom- Other Cleanroom- Side by side Assembly

Certificate Certificate application Instruction
Price Index Page
Low price category Medium price category Highest price category
Quicklinks
Quicklinks for more information and additional features on each page. "Visit" directly your chosen product online - for
example www.igus.de/en/2400 and you´ll find more details, 3D-CAD-files, DXF-files, PDF-downloads, application
examples and many more for your chosen igus® product.
5.26
®
Selection Guide - Designing E-Chains
Ba
Bi
Dimensioning E-Chains®
1 Determine the size of the E-Chain® based on the specified installation space of your machine
ha
hi
and/or of the selected filling (such as the number of cables/outer diameter of cable).
Determine Fill Weight kg
2 Determine fill weight of (cables and/or media hoses) in [kg/m]

using Chainflex® Quick Selectionor manufacturer specification. [m]
Determine length of travel

3 Compare the fill weight calculated in (point ) to the maximum fill weight
of the selected E-Chain® and check suitability for "unsupported application". [m]
1
Unsupported Length
4 The maximum unsupported length initially depends on the fill weight and the E-Chain® selected. At the
same time, there are three different levels of unsupported length: FLG - Recommended Range of
2
2
6.0
Application FLB - Permitted Sag Critical Sag: Should never be operative installation! Twice 4.0
the value of the unsupported length determines the maximum travel in the "unsupported" type of 2.0
FLB
1.5
operation. For evaluation the weight of the cables to be carried must be known, then an exact evaluation FLG
1.0
can be made using a diagram on the introductory page of the selected product. You will find the values
0.5
for FLG and FLB in table form on the following pages of this chapter and for each Series in the catalog.
0
They are necessary for: Finding the fill weight and length of travel for the appropriate E-Chain® 0 0.5 1 1.5 2 2.5
Identifying the maximum load of the E-Chain® used. 0 1 2 3 4 5
If there is suitability for "unsupported straight", The following options are available if there is no
then the selection follows the following criteria: possibility of self-supporting E-Chain® application:
Opening Principle - The quick selec- You can choose the next and
5 tion gives you an overview of the type

offilling potential of the E-Chain®.
A more stable E-Chain® , that can
be operated "unsupported".
or
Determine the possible Bending
6
You can design your appli-
Radius R [mm] of the E-Chain® with
respect to the cable diameter.
R
B cation to be "gliding".
You can contact us directly or fax us your

Interior separation is possible with… E-Chain® requests! We will respond immediately!
7 Separators Full-width shelves Horizontal shelves
E-Chain® Part No: __________ . _________ . __________ ._____

Alternative E-Chain®-dimensions:
The price index gives you the possibility of making hi: __________ Bi: __________ ha: __________ Ba: _________
8 price comparisons of similar sizes within the igus® range
Low Medium Highest

Fill weight: ______________________________________ kg/m
Length of travel: ___________________________________ m
Your Phone: __________________________________________

Additional criteria - for the appropriate selection of
9
Your Fax: ___________________________________________
your E-Chains® such as pitch, permissible tempera-
tures etc. are available under quick selection. Phone (+49) 0 22 03 - 96 49-800
Fax (+49) 0 22 03 - 96 49-222
5.27
Designing
with igus ®
5.28
Designing
Table of Contents | Designing with igus® with igus
®
Introduction | Designing with igus® .................................................................................... page 5.28

igus® Terms | Alphabetical Order ...................................................................................... page 5.30
Calculation | E-Chain®-Lengths and Camber ......................................................................page 5.31
Application-Examples | E-ChainSystems® ............................................................................page 5.32
Unsupported | Short Travels ..............................................................................................page 5.34
Design
Unsupported | Noise-Optimized ..........................................................................................page 5.37
Load Diagrams | Unsupported Straight FLG | Unsupported Sag FLB ................................page 5.38
Gliding | Long Travels ..........................................................................................................page 5.42
Application | Vertical Hanging ..............................................................................................page 5.46
Application | Vertical Hanging | Zig-Zag ..............................................................................page 5.47
Application | Vertical Standing ............................................................................................page 5.48
Application | Side-Mounted ................................................................................................page 5.50
Application | Rotary Motion..................................................................................................page 5.52
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Filling | Cable and Hose Packages .................................................................................... page 5.54
Strain Relief Elements | Chainfix ........................................................................................ page 5.58
Technical Environment | Material igumid ............................................................................ page 5.60
Technical Environment | ESD & ATEX .................................................................................. page 5.61
Technical Environment | Clean Room .................................................................................. page 5.62
Technical Environment | Dirty Environment ........................................................................ page 5.63
Material | Material Data ...................................................................................................... page 5.64
Material | Chemical Resistance and Colors ...................................................................... page 5.65
Certifying | Standards and Certificates .............................................................................. page 5.66
Fax
ReadyChains® | Ready-Made E-ChainSystems® ................................................................ page 5.67
igus® - plastics for a secure energy supply system

igus® E-Chains® since 1971 - igus® E-Chains® made of plastic have been developed, produced
and planned since almost 40 years. Continuous innovations and advancements, constant
good quality of all products, short delivery times and a good price/performance ratio are the
reasons for success. igus® E-Chains® work all over the world in machine tools and devices,
in vehicles, conveyor systems, robots, measuring systems, in off-shore applications or in
cranes or foundries. The system concept - The igus® E-Chain® is a mechanical "machine part." 51147 Cologne
igus® GmbH
It carries, guides and supports cables which move around in all imaginable environments. The
cables are mostly electric. They often have to take into account many strain reliefs, guide
troughs and other components in their combination as a system and coordinate them. The
term igus® for that reason means E-Chains® system. All components are developed and
elaborately tested by igus®. igus® also produces ready-assembled systems according to your
specifications with cables, connectors, plates and attachment parts and delivers it, if need
be, directly to your machine. Applications of the igus® E-Chains® and E-Tubes - The igus® E- igus® factory in Cologne
Chains® ensure an interference-free operation when energy is supplied to moving parts. Their
function is the safe supply of energy and data to mobile (also dynamic) equipment. The energy
can be electricity, gases, air and liquids. The energy carriers are cables and hoses.
Laboratory and practical experience

Our calculations and analyses are based on the result of ongoing practical tests in our Technical
Center and our experience with gliding applications. The focal points of our tests are push-
Internet: www.igus.eu
pull forces, friction values and abrasion under widely varying conditions and speeds, as well
as factors such as dirt, weathering or impact and bumps. We test all system components
such as cables, hoses, strain relief and other accessories, in addition to the E-Chains® or
E-Tubes and Guide Troughs.
The igus® test laboratory
5.29
Designing
with igus
®
igus® Terms | Alphabetical Order
Application-Icons On looking through and handling of this catalog,

you will find the following terms and formula:
igus® E-ChainSystems®
Short cut Describtion

Unsupported - short travels α = The rotation angle of the rotating machine element [°]
ΔM = Deviation of the center point [mm]
a = Acceleration [m/s2]
AR = Outer radius, E-Chain® [mm]
Gliding - long travels Ba = Outer E-Chain® width [mm]
Bi = Inner E-Chain® width [mm]
BRa = Guide trough outer width [mm]
BRi = Guide trough inner width [mm]
Vertical hanging D = Over length E-Chain® radius in final position [mm]
D2 = Over length for long travels gliding [mm]
FLB = Unsupported length with sag [m]
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
FLG = Unsupported straight length [m]

Vertical standing FLU = Unsupported lower run [m]
FZmax = Maximum additional load [kg/m]
H = Nominal clearence height [mm]
ha = Outer E-Chain® height [mm]
Side-mounted HF = Required clearance height [mm]
hi = Inner E-Chain® height [mm]
HRa = Outer trough height [mm]
HRi = Inner trough height [mm]
Rotary motion IR = Inner radius, E-Chain® [mm]
K = Add-on for bending radius
Fax
(K is taken from the data tables of the individual igus® Series) [mm]
K2 = Further add-on if the mounting bracket
Horizontal and vertical location is set lower (for long travels) [mm]
LK = E-Chain® length [mm]
n = Number of links [1]
nMon = Number of installation sets (left/right) [1]
Nested nRi = Number of trough-sets (left/right) [1]
R = Bending radius [mm]
51147 Cologne
RBR = "Reverse bending radius" [mm]

igus® GmbH
S = Length of travel [mm]

Side by side S/ = Half length of travel [mm]
2
T = Pitch [mm]
v = Speed (travel) [m/s]
X1 = Inner machine-construction space (TwisterChain®) [mm]
Combined motions X2 = Outer radius chain, including clearance (TwisterChain®) [mm]
Formula Describtion
SFLB = 2 • FLB = Calculation of maximum travel length, unsupported with sag
SFLG = 2 • FLG = Calculation of maximum travel length, unsupported straight
BRI ≥ Ba + 5 = Calculation of the minimum guide trough width
HRI ≥ 2 • ha = Calculation of the minimum guide trough height
K = π • R + Savety = Add-on for bending radius
LK = S/2 + ΔM + K = Calculation of chain lengths - for all types of applications,

fixed end is outside the center of travel
LK = S/2 + K = Calculation of chain lengths For all types of applications, fixed end in
the center of travel, except rotary movements and most long travels [m]
LK = S/2 + K2 = Calculation of chain lengths for long travels,
fixed end in the center of travel [m]
5.30 Application-examples and more information online visit our homepage at: www.igus.eu
Designing
Calculation | E-Chain®-Lengths and Camber with igus
®
Calculation of E-Chain® lengths

If the fixed end of the E-Chain® is located in the center of the travel, the E-Chain® length "LK" is calculated
by using half the length of travel and adding the value "K" for the curved length. (You can obtain the value The fixed end in the center of
"K" from the tables in the catalog.) Placing the Fixed End in the center of the travel is the most cost- the travel is the most favorable
effective solution because it requires the shortest E-Chain®, cables and hoses. solution
Calculation
LK = E-Chain® length
Design
LK = S/2 + K
This formula is generally valid for all types of applications S = Length of travel
if the fixed end is in the center of the travel. Exceptions: S/2 = Half length of travel
rotary movements and most long travels. ΔM = Deviation from
S the center point
S/2 S/2 K = π • R + "safety"

(Add-on for bending radius - K is
taken from the data tables of the
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
individual Series)
R
R = Bending radius
H = Nominal clearance height
HF = Required clearance height
LK = S/2 + ΔM + K
This formula is valid if the fixed end is
outside the center of the travel.
Fax
S
S/2 S/2
ΔM
Camber
Camber is the curve of the upper run along its unsupported length. All igus® E-Chains® are manufactured "No Camber" - Special "NC" E-
with camber, special "no camber" E-Chains® on request. The camber allows for longer unsupported Chains® with no camber also
lengths and increases service life and operating safety. In the Installation Dimensions section of each available. Please consult igus®.
respective E-Chain® description, you will find the measurement HF, which specifies the necessary clearance
height, taking the camber into account. Upon request, we can deliver E-Chains® without camber for Necessary clearance height -
restricted space applications - however, these "no camber" chains do not have the same load-bearing depends on the camber of the E-
capacity. Please consult igus®. Chain®. Find values for the neces-
sary clearance height "HF" on
each product page.
HF
H
Diagrams unsupported
Principle of camber for igus® E-Chains® HF = required installation height length page 5.38
Application-examples and more information online visit our homepage at: www.igus.eu 5.31
Designing
with igus
®
Application-Examples | igus® E-ChainSystems®
Long travels (441 m) with Rol E-Chain®. High fill weights (60 kg/m) with System E4. Multi-axis Easy Triflex® on a production
Long travel applications page 5.42 Fill weights/Load diagrams page 5.38 line, combined movements page 5.382
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
ReadyChain® under water. System E4 and ReadyChain® with combined motions Series E6.52 high speed (15 m/s) low noise
Fax
Chainflex® CF9, ReadyChain® page 5.67 on tooling machines page 5.67 operation, optimized noise level page 5.350
51147 Cologne
igus® GmbH
Crash test unit: 22 m/s speed and 784 m/s2 Complex movements with Triflex®R, Cleanroom and Triflex® R
acceleration, travel speed page 5.76 combined movements page 5.368 Technical Environment page 5.368
Extension links for E2 and E4 for large Zig-Zag movements, 36 m height with igus® System E6 - High acceleration and
conduits, cable and hoses page 5.54 E4. Zig-Zag movements page 5.47 ESD safety, ESD & ATEX page 5.336
5.32 More application-examples and detailed information online visit our homepage at: www.igus.eu
Designing
Application-Examples | igus® E-ChainSystems® with igus
®
Solutions
Design
Unsupported application System E4, Unsupported, side-mounted Unsupported application
up to 50 m/s speed page 5.42 E4 Series page 5.50 System E4 page 5.212
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Gliding application System E4, Gliding, side-mounted Gliding application
Fax
up to 500 m realized page 5.42 Series E4 page 5.50 System E4 page 5.42
Vertical, standing Series E4/light, Rotary movement E-Chains® side by side as individual or
up to 6 m possible page 5.48 System E4 page 5.52 "multiband" - Series Zipper page 5.76
Vertical, hanging Series E4 up Spiral and rotary movement Combined movement

to 40 m possible page 5.46 TwisterChain® page 5.52 Series Triflex® page 5.392
More application-examples and detailed information online visit our homepage at: www.igus.eu 5.33
Designing
with igus
®
Unsupported | Short Travels
Unsupported
If the upper run of the E-Chain®
operates without touching the
lower run over the entire travel, it
is called an "unsupported" appli-
cation.
Unsupported length
The distance between moving end
and the beginning of the radius
curve of the E-Chain® is called the
"unsupported length." It is always
dependent upon the type of E-
Chain® and the fill weight.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Example for unsupported straight FLG
FLG FLB
The "FLG" type of installation
always generates the longest
HF
HF
H
R R
H
service life and can be operated

S S
with the max. values for speed
2 2
and acceleration. S S
Unsupported applications
Fax
The "unsupported" application is the most common. igus® E-Chains® are very well suited for high dynamics
and long service life. The maximum unsupported length is dependent upon the fill weight and the type of
E-Chain® or E-Tube. As a result, we differentiate among three types of unsupported length:
01) Unsupported with straight upper run FLG

The "FLG" E-Chain® applies when the upper run either has camber, is straight, or has a maximum
of 10-50 mm sag, depending on the size of the chain. The "FLG" type of installation is always preferred.
The E-Chain® runs quietly and is not exposed to any additional vibration.
51147 Cologne
igus® GmbH
02) Unsupported with permitted sag FLB

The "FLB" E-Chain® applies when the sag amounts to more than 10-50 mm, depending on the chain
size, and less than a defined maximum sag. This maximum sag is dependent on the type of chain.
The "FLB" application is technically permissible in many cases. It becomes problematic if the acceleration
and the travel frequency are high.
03) "Critical sag"

If the sag is greater than permissible for "FLB", then we refer to it as "critical sag." An installation
with critical sag must be avoided or reserved for extreme circumstances. An E-Chain® should never
be installed with critical sag. There are applications which, after a very long period of use, reach the stage
of "critical sag." The E-Chain® or E-Tube should be replaced at that time.
Please contact us if your application reaches critical sag!
The following important fac-
tors should be considered to
select the correct E-Chain®:

Unsupported length
01
Speed
Acceleration 02
Service life
Load bearing areas
03
Noise level
Technical environment
5.34 More application-examples for short travel applications visit our homepage at: www.igus.eu
Designing
Unsupported | Short Travels with igus
®
Unsupported
Length
For every igus® E-Chain® or E-
Tube, you will find the values for
"FLG" and "FLB" in two locations:
On the following pages in this
Unsupported
chapter as an overview and within
every individual series’ chapter.
Design
These values are essential for:
Finding a suitable E- Chain® for
your fill weight and travel distance
Identifying the maximum load
for the selected E-Chain®.
Diagrams unsupported
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
length from page 5.38
Example of unsupported permissible, FLB
What to do if the unsupported

length is insufficient
If your application, fill weight and travel fall outside
the "unsupported length" parameters of the desired
E-Chain®, you have the following options:
Select a more stable igus® E-Chain® Support
Fax
the E-Chain® in the unsupported area (this possibi-
lity has restrictions for acceleration, speed and noise
as a consequence - three fundamental examples
are detailed to below - please consult igus® if you
are considering this possibility - we will gladly provide
you with a detailed proposal) Use a "multiband"
chain or "nest" two E-Chains® inside one another
(please consult igus® regarding these options)
Design the travel distance as a "gliding application".
Series 28 with support of the "FLB" area
1/6 S 2/6 S ≈ 1/4 S ≈ 1/4 S
R R
A B
2xR
2xR
Support of the "FLG" area. A) The overall "straight, unsupported travel" can be increased here by
a maximum of 50% of the FLG and in case of option B) by a maximum of 100%
C) Support of the "FLB" area. The overall travel distance

C
can be extended to a maximum of 100% from FLB
More application-examples for short travel applications visit our homepage at: www.igus.eu 5.35
Designing
with igus
®
Unsupported | Short Travels
Speed, acceleration and service life

15
For unsupported applications, the acceleration a, is
Standard values of max. the critical parameter. High acceleration can cause
10
in millions of cycles
speed and acceleration: the E-Chain® to vibrate and reduce its service life. This
FLG service life Z

Unsupported FLG FLB is a particular danger if the E-Chain® already has a sag
v max. [m/s] 10 3 5 greater than the FLG value. Max. values for acceleration,
v peak [m/s] 20 – speed and service life are achieved only with E-Chains®
a max. [m/s2] 20 6 incorporating the FLG design. FLG designed E-
0
a peak [m/s2] 784 – ChainSystems® can sustain very high loads. To date,
0 5 10 15 20
Standard value of FLG service life: a peak acceleration of 784 m/s2 has been achieved
Acceleration a [m/s2]
10 million cycles during continuous use. Through ongoing testing in the
Standard values on service life for FLG, igus® laboratory and from practical experience, standard
(unsupported, straight), dependent on acceleration values for service life have been formulated. Our tests
confirm that these standard values apply to all igus®
E-Chains® and E-Tubes. It is crucial to determine
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
15
whether the application will be designed as unsup-
ported straight FLG or unsupported, with sag FLB.
10
in millions of cycles
FLB service life Z
7 Load-bearing surfaces
6 5
5 Unsupported E-Chains® normally require some type
Preferred Series for max. of surface on which the lower portion of the E-Chain®
speed and acceleration runs. A wide range of configurations is available, as
0
System E6 page 5.338 the drawings on the right demonstrate. Many material
0 2 4 6 8
System E3 page 5.320 options are feasible: Metals, polymers, stone, wood,
Acceleration a [m/s2]
Zipper page 5.76 concrete, glass, etc. We also have solutions to
Series 255 page 5.192 Standard values on service life for FLB minimize the noise generated by the chain’s lower
Fax
E4.1 page 5.216 (unsupported, sag), dependent on acceleration portion. Please consult igus®. When selecting the
running surface, be sure dirt and debris cannot collect
in the E-Chain® path.
Different surfaces + guide troughs are possible

51147 Cologne
igus® GmbH
Unsupported lower run

E-Chains® without support along the lower run have restricted use. The value FLU usually must be deter-
mined in a test by igus®. The maximum permissible amount of the projection depends on the fill weight,
the selected E-Chain®, the dynamics, and other factors, because the various combinations of these para-
meters can produce very different results. If the lower run of the E-Chain® cannot be supported over
FLU
the whole travel, please consult igus®.
We recommend pivoting moun- Mounting brackets

ting brackets as standard! We We recommend pivoting moun-
recommend locking mounting ting brackets as standard for
brackets as standard if high unsupported applications. Pivo-
speeds > 20 m/s or accelera- ting mounting brackets compen-
tions > 20 m/s2 sate for the camber, can be
installed more easily and decrease

the load on the first E-Chain® link
in operation. Exception: If the ac-
celeration is greater than 20 m/s2
or if the height is limited to the HF
measurement, locking mounting
brackets keep the E-Chain® under System E4 partially unsupported - please
the HF measurement. consult igus® regarding this type of configuration
5.36 More application-examples for short travel applications visit our homepage at: www.igus.eu
Designing
Unsupported | Noise-Optimized with igus
®
Minimize noise levels with igus® E-ChainSystems®

The igus® program offers you optimal noise-reduction E-Chains®. The table below briefly illustrates the
differences in noise level among various E-Chains®. In addition to the E-Chain®, the running surface, the A reduction of 3 dB(A) sounds
dynamics and the cable and hose package play a role in overall noise generation. Have our specialists like a 50% reduction in the
design the quietest E-ChainSystem® for your application, for example: noise level to the human ear
Unsupported
System E3 - low-noise, 38 dB(A)
Long-term tests in the igus® acoustic laboratory showed reductions
Design
of 19-20 db(A) compared with standard E-Chains®, measured at a
speed of 1.8 m/s and an acceleration of 3 m/s2. Figure determined in
the igus® laboratory in accordance with DIN 45635, taking into
consideration background noises, for the Series E3.22.060.044.0.
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
System T3 ≤ 33 dB(A)
Optimal smoothness of motion was the prime development goal, as
well as making it an economic solution. The igus® T3 profile chain is
very flexible and runs -due to the special geometry- very smooth.
A measurement indicates a value of ≤ 33 dB(A) at 1 m/s and with an
unsupported length with Series T3.29.050.038.0, and all this with a
sound pressure level generated by external noise.
System E6 ≤ 46 dB(A)
A measurement conducted by the Rhineland Technical Inspection Authority
Fax
(TÜV Rheinland) in May 2002 indicates a value of ≤ 46 dB(A) at 2 m/s and
with an unsupported length of 1.5 m with Series E6.52.10.100.0, and all
this with at least 10 dB(A) sound pressure level generated by external noise.
The System E6 runs due to their small pitch very smooth. (rest weg lassen,
kann ich nciht übersetzten)
System E4 ≤ 46 dB(A)
A measurement by the Rhineland Technical Inspection Authority (TÜV
Rheinland) for System E4/101, Series 221.10.200.0 indicates a value We have received an official
of 46 dB(A) at 1,5 m/s with an unsupported length. Due to the special comment from the Rhineland
rubber pads (in red pictured) of the System E4/101, the noise will be Technical Inspection Authority
extremly damped. The standard version of E4/00 is already very noice (TÜV Rheinland Berlin-Branden-
reduced due to their special designed stop dog. burg) and we are able to provide
you with a copy on request
Selected noise tests - external noise corrected measurement values

E-Chain® System Averaging of the corrected Test method
Series sound pressure levels
igus® Series T3.29 T3 ≈ 33 dB(A) unsupported 1,0 m/s
igus® Series E3.22 E3 ≈ 38 dB(A) unsupported 1,8 m/s Preferred igus® E-Chains®
igus® Series E6.52 E6 ≈ 46 dB(A) unsupported 2,0 m/s for minimizing noise
igus® Series 221 E4/101 ≈ 46 dB(A) unsupported 1,5 m/s E3 page 5.320
igus® Series 255 E2 medium ≈ 53 dB(A) unsupported 1,5 m/s T3 page 5.340
igus® Series E-Band E-Band ≈ 59 dB(A) unsupported 1,5 m/s E6 page 5.338
igus® Series 280 E4/00 ≈ 64 dB(A) unsupported 2,0 m/s E4.1, E4/00 page 5.216
igus® Series 381 E4/101 ≈ 66 dB(A) gliding 3,0 m/s Series 255 page 5.192
Chain 1 Third Party Product ≈ 77 dB(A) unsupported 2,0 m/s Easy Chain® page 5.98
Chain 2 Third Party Product ≈ 68 dB(A) unsupported 2,0 m/s Series R58 page 5.208
Chain 3 Third Party Product ≈ 73 dB(A) unsupported 2,0 m/s Series R68 page 5.210
Source: TÜV Rheinland, except Series E3.22 - Source: igus® laboratory
More information about noise optimized E-Chains® and test results www.igus.eu 5.37
®
Designing Unsupported | Straight FLG | Small and medium E-Chains
with igus
®
Load diagram use unsupported - short travels
2.0
332.75 FLG
1.5
HF
H
R
S/2
1.4 S
1.3
15 · R15 · R17
10 · B15i/B15 · F17
1.2
332.50/352.50
1.1
1.0
17 · B17 332.32
0.9
E3.22 E3.22
0.8
09 · R09 · E16/Z16 · 08 09 · R09 · E1

0.7
E08/Z08 E08/Z08
0.6
E3.15
E14/Z14 · 14 E14/Z14 · 14
0.5
06 · E06/Z06 · E065 06 · E06/Z06
07 · R07 07 · R07
0.4
E04 · 04 · 05 T3.29 E04 · 04 · 05

0.3
0.2 332.16
047
Fill weight [kg/m]
E03 · E045/Z45 047 · 03

03 · 045 E03 · E045/Z
0.1
E3.10 045
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 2.0
Unsupported length FLG [m]
Length of travel S [m]
0 0.2 0.4 0.6 0.8 1.0 2.0 3.0 4.0
Important information
Fill weight - Weight of all cables and hoses, including contents These values are essential for: Finding a suitable E-Chain® for your
(for media hoses) within the E-Chain®, typically given [kg/m] fill weight and travel distance Identifying the max. load for the selected
FLG - unsupported E-Chain® with straight upper run E-Chain®. If you cannot meet your application demands using these
FLB - unsupported E-Chain® with permitted sag parameters, keep in mind these specifications are conservative maximum
To the right of the FLB graph of the diagram, the application values. In individual cases, they can be exceeded by up to 30%. Special
is shown in "critical sag", which must be avoided! solutions are also possible. Please consult igus®
5.38 Find the values for "FLG" and "FLB" also in every individual Series chapter!
®
Unsupported | Sag FLB | Small and medium E-Chains Designing
Load diagram use unsupported - short travels with igus
®
2.0
332.75 FLB
1.5
HF
H
R
S/2
1.4 S
1.3
15 · R15 · R17
10 · B15i/B15 · F17
1.2
332.50/352.50
1.1
1.0
17 · B17
0.9 332.32
E3.22
0.8
T3.29
09 · R09 · E16/Z16 · 08
0.7
E08/Z08
0.6
E3.15
E14/Z14 · 14
0.5
06 · E06/Z06
07 · R07
0.4
E04 · 04 · 05 E065
0.3
0.2
Fill weight [kg/m]
047 · 03 332.16
E03 · E045/Z45
0.1 E3.10
045
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 2.0
Unsupported length FLB [m]
0 0.2 0.4 0.6 0.8 1.0 2.0 3.0 4.0
The maximum travel -always amounts to 2 x 2 x FLG or FLB if the Diagram Series:
fixed end is in the center of the travel. In this case, the following applies: Triflex® page 5.360
E-Chain® length: Lk = S/2 + K Easy Chain® page 5.98
S = Length of travel E3 page 5.320
R = Bending radius T3 page 5.330
H = Nominal clearance height Zipper page 5.76 You will find both diagrams
HF = Required clearance height E2 micro page 5.134 for each series listed indi-
K = π • R + "safety" Add-on for bending radius E2 mini page 5.150 vidually in the catalog!
(K is taken from the data tables of the individual igus® series
Find the values for "FLG" and "FLB" also in every individual Series chapter! 5.39
®
Designing Unsupported | Straight FLG | Large E-Chains
with igus
®
Load diagram use unsupported - short travels
90
80 800 · 840 FLG
75
70
65
HF
H
R
E4.80
60
5050/5150/R9850
S/2
E4.56 600/601/R608 · 640 S
55
15050/15150/R19850
50
400/410/R880 · 4040/4140/R8840 · 1640/R1608
45
14040/14140/R18840
40 14240/14340
35 E4.42
380/390/R780
30
3838/3938/R7838
25 E6.80L
20
E6.62
E4.32
15
3400/3500/3450/3480
10
E4.28
8.0 R58 · R157/R158
E300/Z300
E6.40
6.0 220/R760 E6.80
E6.35
E6.52 · R6.52
4.0 E6.29 · R6.29
2600/2700/2650/2680
2.0
2400/2500/2450/2480 280/290/R770
1.5 R117/118 2828/2928/R7778
E200/Z200 · 255
1400/1500/1450/1480
R48
Fill weight [kg/m]
1.0
E26/Z26
E4.21
0.5
R68 · R167/R168
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 8.0
Unsupported length FLG [m]
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 16.0
Important information
Fill weight - Weight of all cables and hoses, including contents These values are essential for: Finding a suitable E-Chain® for your
(for media hoses) within the E-Chain®, typically given [kg/m] fill weight and travel distance Identifying the max. load for the selected
FLG - unsupported E-Chain® with straight upper run E-Chain®. If you cannot meet your application demands using these
FLB - unsupported E-Chain® with permitted sag parameters, keep in mind these specifications are conservative maximum
To the right of the FLB graph of the diagram, the application values. In individual cases, they can be exceeded by up to 30%. Special
is shown in "critical sag", which must be avoided! solutions are also possible. Please consult igus®
5.40 Find the values for "FLG" and "FLB" also in every individual Series chapter!
®
Unsupported | Sag FLB | Large E-Chains Designing
Load diagram use unsupported - short travels with igus
®
90
80 800 · 840 FLB
75
70 600/601/R608 · 640
65
HF
H
E4.80 R
60
5050/5150/R9850
S/2
S
E4.56
55
E6.80
15050/15150/R19850
50 400/410/R880 · 4040/4140/R8840 · 1640/R1608
45
E6.62
40
14040/14140/R18840
E4.42 14240/14340
35
380/390/R780
30 3838/3938/R7838
25 E6.80L
20
15
E6.52 · R6.52
3400/3500/3450/3480
10
E4.28
R68 · R167/R168
8.0
E300/Z300 2600/2700/2650/2680
6.0 E6.35 R58 · R157/R158
2400/2500/2450/2480
4.0 E26/Z26 220/R760 E4.32
1400/1500/1450/1480
2.0
E200/Z200 · 255 280/290/R770
2828/2928/R7778
1.5
R117/118
E6.29 · R6.29
Fill weight [kg/m]
1.0
R48 E6.40
0.5
E4.21
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 8.0
Unsupported length FLB [m]
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 16.0
The maximum travel -always amounts to 2 x 2 x FLG or FLB if the Diagramm Series
fixed end is in the center of the travel. In this case, the following applies: Easy Chain® page 5.98
E-Chain® length: Lk = S/2 + K E2/000 page 5.164
S = Length of travel E2 E-Tubes page 5.196
R = Bending radius E4.1 page 5.216
H = Nominal clearance height E4/00 page 5.278 You will find both diagrams
HF = Required clearance height E4/light page 5.298 for each series listed indi-
K = π • R + "safety" Add-on for bending radius E6 page 5.336 vidually in the catalog!
(K is taken from the data tables of the individual igus® series
Find the values for "FLG" and "FLB" also in every individual Series chapter! 5.41
Designing
with igus
®
Gliding | Long Travels
Advantages for long travel

applications with igus® E-Chains®
Gliding application - Travels over 400 m Gliding speeds up to 5

If the upper run of the E-Chain® m/s (more in individual cases) Service life of 10
rests on the lower run, it is a years and more with igus® E-ChainSystems®.
gliding application Further advantages of the design are: Many
different types of cables and hoses can operate
side by side in the same system (i.e. electrical, data,
fiber optic cables with hydraulic and pneumatic
hoses) Space-saving installation Quiet
operation High accelerations Durable in wind,
Over 400 m travel weather, dirt, and chemicals Simple assembly
5 m/s speed of the modular system on the spot Rapid
Fill weights up to 70 kg/m assembly and replacement of cables and hoses
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Conveyor belt in quarry. Application with travel distance

of 179 m, travel speed 67 m/min., fill weight 8 kg/m
Design assistance, free of charge

We recommend that igus® calculate every gliding application for you. We will always offer the most cost-
effective solution, taking the technical requirements and operating safety into consideration. The system
solution designed by us is also automatically given an igus® system guarantee. To be able to advise you
accurately, we require the following specifications: Travel [m] Travel speed [m/min] or [m/s]
Acceleration [m/s2] Fill weight [kg/m] Maximum cable/hose outer diameter [mm] Type and number
of cables and hoses Required bending radius [mm] Cycle frequency (n/day or n/hour) Technical
environment. Please call us and within hours you will receive a detailed system proposal!
Fax
Trends in long travel applications

Very long travels with igus® Rol E-Chain. - Rolling instead of gliding: 75% less push-/pull forces
due to special roller-links. Travels up to 800 m are possible. At the present longest travel length,
Project: Ship to Shore Crane, Malaysia. 441,3 m with Rol E-Chain® 5050R igus.de/en/rolechain
Long travel systems "off the reel" - save already at the state of assembling: Complete costum-
made E-ChainSystems® with cables, connectors, strain relief - are delivered on the reel and "rolled
off" into the preassembled Guide Troughs. Time savings of 50 % possible. Please ask us for references
51147 Cologne
igus.de/en/readychain Long travels without guide troughs: Our AUTO-GLIDE system consists
igus® GmbH
of self-guiding E-Chains® for travels up to 50m travel lenghts (speed 1,5m/s) due to special gliding elements
on the crossbars igus.de/en/autoglide Long travels with very small E-Chains®. Micro Flizz®
Long travel "off the reel." Up to offers the guidance of cables inside a small E-Chain® with high acceleration on long travel applications
100 m travel pre-assembled and igus.de/en/flizz-n
ready to install
Preferred igus® E-Chains®

gliding, long travels
E4 page 5.212 Travel distance of 441,3 m realized with
E2/000 page 5.150 the igus® Rol E-Chain® Series 5050R
5.42 Information about Rol E-Chain®, AUTO-GLIDE and Flizz® visit our homepage at: www.igus.eu
Designing
Gliding | Long Travels with igus
®
Gliding applications principle

For long travels, the upper run of the igus® E- Chains®
rests on the lower run. The upper run glides partially Advantages lowered
Gliding -Long Travel

on the lower run and partially at the same height on moving end:
a glide bar. The diagrams below show this. For lateral Space saving
guidance, a Guide Trough is necessary. If the stationary Longer travels possible
mounting bracket and the fixed end of the cables and Higher service life
hoses can be placed in the center, the chain length due to less wear
Design
is calculated as follows: Depending on the technical
data and the selected E-Chain®, the mounting point
of the moving end of the E-Chain® must be lowered
on some units Lowered mounting height. In our
system analysis for long travels, we give exact details
for your specific application.
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Example of lowered mounting height
S/2 S/2 D2 E-Chain® length:

Lk = S/2 + K2
K2
S = Length of travel
H1
H2
R R
R = Bending radius
HRi = Trough inner height
HRi
Guide trough with glide bar Guide trough without glide bar HF = Required
clearance height
Total length of guide trough
Fax
K2 = Further add-on if the mou-
The function of an E-ChainSystem® for gliding applications (schematically) nting bracket location is set lower
The fixed end of the E-Chain® is located in the center of the travel distance (specified by igus®)
K = π • R + "safety" Add-on
S
for bending radius (K is taken from
S/2 S/2 the data tables of the individual
K2 igus® Series
D2 = Over length for
H2
R R
long travels gliding
HRi
Total length of guide trough (without glide bars)

Guide trough
For a configuration involving two opposed E-Chains®, the travel is measured as shown and selected Glide bar
when these factors apply: Restricted space High loads
Mobile camera, Olympic Games in Atlanta, Robotics: quiet running, high acceleration, Gliding applications =
S = 100 m, v = 10 m/s in push-pull operation up to 10.000 cycles per day, System E4 Pivoting mounting brackets
More application-examples for long travel applications visit our homepage at: www.igus.eu 5.43
Designing
with igus
®
Gliding | Long Travels
Guide troughs
The guide trough is an important
Guide troughs are used for long element in long travel applications.
travels. They allow igus® E- Usually, the height of the trough
Chain® and E-Tubes to con- must be at least twice that of the
tinue smooth, low-friction ope- E-Chain® link height. The sides
ration in these long-travel situ- must provide a chamfered ope-
ations. Various guide trough- ning. The trough inner width is the
systems are available Guide same as the E-Chain® outer
Troughs, page 5.366 width, plus 5 mm (BRi = Ba + ≈5).
Along the side of the trough,
where the upper run cannot glide
on the lower run, glide bars must
be installed. We recommend the
use of polymer glide bars from igus®. They are optimally matched to the E-Chain® material and achieve
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
the lowest values for friction, noise and wear. Guide troughs with and without glide bars can be obtained
for almost all igus® E-Chains®. Important: When assembling the trough parts, the following points
must be given particular attention: Properly align all trough parts upon installation All screw heads
should be flush with the trough Smooth levelled transition between the end of the E-Chain® and the
glide bars Solid connection with the glide surface. These points must be observed when using
assembly-friendly igus® guide troughs.
BRi ≥ Ba + 4
Ba
Bi
If the fixed point is in the center

Fax
ha
of the travel, use half of the

guide trough with glide bars ...
HRi
and the other half of the guide

ha
trough without glide bars
Demonstration: Guide troughs without glide bars - upper run glides on the lower run.
51147 Cologne
BRi ≥ Ba + 4
igus® GmbH
Ba = E-Chain® outer width Ba

ha = E-Chain outer height
® Bi
HRi = Inner trough height

ha
BRi = Inner trough width

HRi
HRi ≥ 2 • ha
BRi ≥ Ba + ≈ 4
Guide trough
Glide bar Demonstration: Guide troughs with glide bars. We recommend the use of polymer
Installation set glide bars from igus® made of igulen. They are optimally matched to the E-Chain®
material and achieve the lowest values for friction, noise and wear.
Glide friction values for igus® E-Chains®

made of igumid G and various glide bars
igumid G igus® polymer Glide Anodized Stainless
special bar igulen sheet steel aluminum steel
Friction value 0,19 0,45 0,54 0,48
dynamic Source: igus® laboratory
5.44 More application-examples for long travel applications visit our homepage at: www.igus.eu
Designing
Gliding | Long Travels with igus
®
Travel speeds and accelerations

Travel speeds up to 5 m/s in continuous operation are possible and in use on current applications. In
special cases, even higher speeds are possible. For example, E4 E-Chains® achieve speeds of 22 m/s Corrosion-free guide troughs are
Gliding -Long Travel

and accelerations of 784 m/s2 in crash test units. (Only a few thousand cycles per year are required in available in the material:
this situation.) Acceleration plays a large role in the calculation. Differentiations must be made between Normally galvanized
normal operational acceleration and a sudden jolt of acceleration such as unexpected stops or so-called Stainless steel
"E-stops." Even in these situations, igus® E-Chains® prove to be very durable. Seawater resistant
aluminum
Service life
Design
We offer service life calculations for your application based on our extensive gliding application experience. Special properties -
As developers of polymer plain bearings, we possess vast material behavior knowledge which we apply Long travel applications
to the development of E-Chains® as well. Units with 200 m travels have been in operation for 8 years with E-Chains® that are nested can
minimum maintenance. Units up be used in gliding applications.
to 60 m travels have been in This type of installation is most
operation for 12 years with almost often used when there is a width
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
no maintenance. (Please consult restriction. Guide troughs with
igus® for references and calcula- special wall heights are neces-
tions for your project.) The main- sary. E-Chains® running side by
tenance-free aspects of igus® E- side, or in a "multiband" design
ChainSystems® over long periods can also be used in gliding appli-
and under rough operating cations. Higher fill weights often
conditions is often the deciding require special guide troughs
factor in choosing igus®. Our which can be delivered either
system guarantee (depends on from stock or on short notice. We
the application) provides addi- have also developed standard
tional peace of mind. parts for unconventional solutions
Fax
Automated storage/retrieval system with System E2 and involving large hoses in gliding
Chainflex® cables - travels up to 80 m and speed of 4,5 m/s applications.
Long travel applications using igus® E-Chains® run in water, in dirt, in the tropics, in explosion risk areas
(with special design features) and many other conditions. Guide troughs can be supplied in corrosion-free
materials. You will find more details in the Technical Environment section of this chapter.
Calculation
Comprehensive tests place us in the position of
knowing our products precisely. Important factors
in these tests are: Push-pull forces under both
ambient and extreme temperatures Humidity
and dirt Friction values of the polymers, alone
and against various glide surfaces Behavior of Nested, gliding E-Chains®
electrical conduits under push-pull conditions
Behavior of hydraulic and media hoses under push-
pull conditions Service life, and noise generation.
If we cannot in fact calculate your application
based on these factors, we will perform a
practical test for you in our laboratory. Please
consult igus®.
E4 in a pre-cast concrete plant "Multiband" E-Chain®
with dust and concrete sediment
Technical data - long travels

Travel max 400 m (800 m)
Travel speed max 10 m/s
Travel acceleration max dependent on calculation, can be 50 m/s2 and more
Fill weight maximum dependent on calculation, can be 70 kg/m and more Large hose elements
More application-examples for long travel applications visit our homepage at: www.igus.eu 5.45
Designing
with igus
®
Application | Vertical Hanging
Vertical, hanging applications

In accordance with the principle of "hanging"
We recommend locking moun- applications, heights of over 100 m are possible

ting brackets for hanging appli- with igus® E-Chains®. Chains with interior separation
cations. In restricted spaces, allow many different types of conduits to operate
other solutions are possible with together in the same system without becoming ent-
consultation angled.
Cables and hoses

Two important factors in vertical hanging applications
are how the conduits lay in the E-Chain® and and how
In most cases, ver- they are secured at the end points: All cables and
tical motion appli- hoses must be hung so that they bear their own weight.
cations do not re- The E-Chain® fulfills the function of orderly conduit
quire lateral guid- bundling only and should not absorb any further tensile
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
ance forces. igus® interior separation elements should

be used for distinct division of all cables and hoses. The cables and hoses must be secured carefully to
both end points of the E-Chain®. The strain relief must be designed so that the opposite run cannot catch.
Safe strain relief and clear separation of the conduits are the basic prerequisites for hanging installations
- Cables must be able to move freely and bear their own weight.
Camber
A B A normal igus® E-Chain® with camber is suitable for hanging use if enough space is available. If there is
no room - as is frequently the case for storage and retrieval systems in narrow aisles - a "no camber" E-
Chain® must be ordered. Order example: 2700.07.100.0.NC (NC = no camber). These versions are
offered at no additional charge (Exception: System E2 E-Chains® + 6%), but with a slightly longer delivery
Fax
period - usually 1-2 business days longer.

Lateral acceleration can occur
in two directions - guidance is Vertical motion without lateral acceleration
necessary If the application involves vertical motion without lateral acceleration, the E-Chain® can be installed without
lateral support. If the space restrictions are severe, an igus® E-Chain® with no camber must be specified.
Vertical motion with lateral acceleration

If lateral acceleration occurs, lateral guidance of the E-Chain® must be provided in most cases. The diagram
51147 Cologne
to the right shows the principle of such guidance. Partial guidance is also an option - however, it must at
igus® GmbH
least cover the area in which the E-Chain® may sway. Lateral acceleration can occur in two directions. The
lateral guidance must be installed accordingly. If you have a choice, the layout in Figure A is preferred.
Additional guidance along the side of the E-Chain® helps to stabilize the chain further.
For the E2-System: Guidelok - no swinging sideways of the E-Chain®

Y
X The problem: Suspended E-Chains® swing out due
Z
to transverse acceleration - The solution: the
"Guidelok" system. E-Chain® stays on track even with
acute transverse acceleration! When the chain moves
over the control button the fixing button is moved,
the lower run of the E-Chain® held in place, preventing
it swinging out. For elevators, racking units, material

handling equipment. igus® For vertical applications with
lateral motion, igus® Guidelok offers a simple, costeffective
and safe system solution. Please call us if you´re interested
Principle of a hanging E-Chain® in this product! . Typical applications Automated
with lateral guidance - lateral storage/retrieval systems Lifts Revolving storage
accelerations in both directions systems Diagonal lifts All vertical applications Video www.igus.de/guidelok
are intercepted
5.46 More application-examples for hanging applications www.igus.eu

Designing
Application | Vertical Hanging | Zig-Zag with igus
®
System design
Due to the wide variety of com-
Vertical - Hanging
binations involving stroke height,
cable/hose packages, dynamic
values, and application environm-
ents, we strongly recommend you
Design
make use of our consulting services.
Simply call, E-mail or fax us.
Hanging and standing
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E-ChainSystems® can reach
to very different points Hanging assembly with one-sided U profile
Preferred Series for

Technical data - vertical hanging vertical, hanging design
Travel height max: 100 m E4.1 page 5.216
v max: 20 m/s dependent on height and stability of the E-Chain® E2/000 page 5.164
a max: 50 m/s2 dependent onheight and stability of the E-Chain® E2 E-Tubes page 5.196
"Zig-Zag" design
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The modular design of igus® E-Chains® facilitates this space-saving and unconventional solution. For
modern platform technology, such as performance stages, a variety of conduits which adjust the stage
height must be accommodated. Lack of space almost invariably presents particular difficulties. The photo
below shows an E-Chain® in a "Zig-Zag" configuration produced by incorporating reverse bend radii or
"RBR". The unextended E-Chain® is stored in a "basket" underneath the stage. If the stage is raised, the Preferred Series
E-Chain® unfolds, generating little to no noise. This construction is possible with System E4.1 E-Chains® for "Zig-Zag" design
as well as many other types. Please consult igus® for these kinds of applications. E4.1 page 5.216
With the E-Chains® of the Systems E4 - "Zig-Zag" solutions Space-saving solution - stroke
can be realised quickly and cost-effectively without special parts heights of over 20 m are possible
More information and application-examples for zig-zag applications www.igus.eu 5.47

Designing
with igus
®
Application | Vertical Standing
We recommend locking
mounting brackets for
standing applications
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Standing application with support of the first E-Chain® links - R68 E-Tube
Cables must be able to move Mounting brackets

freely and bear their own weight The mounting brackets must be attached so that
Fax
the E-Chain® cannot bow out. The igus® program

offers locking or one-sided, locking mounting
brackets for almost all types of E-Chains®. Locking
KMA mounting brackets are highly recommended
because they can be attached flush to the machine.
51147 Cologne
igus® GmbH
Cables and hoses

Cables and hoses must be laid in the E-Chain® so
that they can bend freely. For precise guidance of
the cables and hoses, we strongly recommend igus®
interior spacer modules. Cables must be strain
relieved at both ends.
Locking KMA mounting brackets
Technical data - vertical standing applications

Preferred Series for vertical, Max. stroke height - without support ≈4m
standing applications Max. stroke height - with support of the first E-Chain® links ≈6m
E4.1 page 5.216 Max. stroke height - with full support ≈ 20 m
E2/000 page 5.164 v max (dependent upon stroke height and weight) 20 m/s
E2 E-Tubes page 5.196 a max (dependent upon stroke height and weight) 50 m/s2
5.48 More application-examples for standing applications visit our homepage at: www.igus.eu
Designing
Application | Vertical Standing with igus
®
For higher E-Chain® stroke

heights, it is generally recom-
Vertical - Satnding
mended that at least the first
three links along the outer
radius be supported. For maxi-
mum heights and strokes, the
Design
whole E-Chain® must often be
supported.
With lateral acceleration, the

E-Chain® must be supported
and, depending on the direc-
tion of this acceleration, be
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
guided along the side
U-shaped supported E-Tube for high lateral acceleration
Lateral acceleration
If lateral acceleration occurs, the E-Chain® should be supported along Options for a standing appli-
Fax
the outer radius. For higher E-Chain® heights, it is generally recommended cation with support of the
that at least the first three links on the outer radius be supported. For first E-Chain® links: on the
maximum heights and weights, the whole distance must often be right, with U-shaped guid-
supported. Due to the wide variety of combinations involving weights, ance - on the left, with the
stroke heights, E-Chain® types and bending radii, we strongly recom- support of the first chain links
mend you make use of our consulting services.
Combined movements
Combined vertical and horizontal movements are
possible with igus® E-Chains® for a cost-saving solution.
Combined horizontal and vertical movements
More application-examples for standing applications visit our homepage at: www.igus.eu 5.49
Designing
with igus
®
Application | Side-Mounted
Side-mounted E- Chains® - are

strongly recommended if the
installation height is restricted
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
System E4/light - E-Tube in direct chip area
Standard values for unsup- Short travels with or without support

ported lengths, side-mounted, igus® E-Chains® placed on their side can be used unsupported to a limited extent. The turned "unsupported
upon request. The unsuppor- length" in this case is dependent on the following factors: Fill weight Width of the E-Chain®
Fax
ted lengths can be extended Bending radius Parallel placement. The greater the fill weight of the E-Chain®, the shorter the available
by supporting the links next to unsupported length. When placed on its side, the E-Chain® width, in effect, becomes the height. As this
the mounting brackets "height" increases, the E-ChainSystem® becomes proportionally more stable. Small bending radii provide
greater stability. If further movement in a second axis is added to the parallel motion of two chains, the
unsupported length is impaired. For applications with low fill weight, the standard mounting brackets are
adequate. If, however, the fill weight is high and the travels are long, the E-Chain® must then be supported
either in whole or in part. Due to the variety of application possibilities, we strongly recommend you make
use of our consulting services.
51147 Cologne
igus® GmbH
Unsupported System
E4 E-Chain® E-Chain®, side-mounted, supported - System E4
5.50 More application-examples for side-mounted applications visit our homepage at: www.igus.eu
Designing
Application | Side-Mounted with igus
®
Long travel, gliding

Side-mounted E-Chains® can travel over 100 m with
adequate guidance. All E-Chain® types are designed For a side-mounted gliding
to operate gliding on their side. The corresponding application, we recommend
glide surface is usually an igus® polymer, stainless locking mounting brackets.
steel or galvanized steel, depending on how high The E-Chain® is then pushed
Side-Mounted
the demands on the travel speed and service life straight through the guidance
are. Roller and ball bearings or additional gliding
Design
elements are not necessary for igus® E-Chains®.
The diagram below shows the principle of a
guide trough for side-mounted applications.
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
igus® - Series E4 with partial support
Cables and hoses

Cables and hoses must be guided so that the E-
Fax
ChainSystem® can move freely at all times. The igus®
modular separation options offers numerous
possibilities, such as vertical separators and
spacers, to keep these conduits separated and
bending freely for maximum service life. igus® will The igus® separation elements also offer Cable and hose guidance
gladly provide an application analysis, free of charge. safe solutions for heavy hydraulic hoses with separators and spacers
A C
A-B C-D
Preferred Series for side-

mounted applications
E4.1 page 5.216
E2 E-Tubes page 5.196
Principle of a guide trough for long travel, side-mounted
More application-examples for side-mounted applications visit our homepage at: www.igus.eu 5.51
Designing
with igus
®
Application | Rotary Motion
1. Rotary motion with TwisterChain®

The TwisterChain® product line offers the biggest
Options 2. and 3. for rotary mo- selection for rotary movements. TwisterChain®
vements require less installa- solutions are particularly recommended for space-
tion height. The E-Chains® glide restricted applications such as articulated robots,
mostly on surfaces made of revolving tables, etc.
polymer, stainless steel or steel
and are guided through chan- 2. Rotary motion with
nels into a rotary movement. standard E-Chains®
(See "side mounted" for further The photo to the right shows an application which
design tips.) was achieved using "standard" E-Chains® (in this
case, standard means that the E-Chain® only bends
Bending radii, circular radii and in one direction). Such solutions are possible if a
E-Chain® widths are variable great deal of space is available and if the angles
with this product line of rotation are limited to a maximum of 450°. All
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
igus® E-Chains® / E-Tubes and Chainflex® cables

Rotary motion with a "standard" E-Chain® are appropriate for this situation.
3. Rotary motion with"RBR"

"RBR" is "reverse bending radius" and means that
the E-Chain® can bend in two directions. Each
igus® E-Chain® can incorporate RBR designs,
with the exception of several radii, for the
E-Tubes R117 to R9850 and for the Series
Stationary 07, 09, 14, 15, and 17. The RBR does
part
not necessarily need to be identical to
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the normal bending radius of an E-Chain®.

Beginning
Preferred Series for rotary of travel For example: Part No. 280.15.100/425.0,
motion applications describes a Series 280 E-Chain® with an
TwisterChain® page 5.396 inner width of 150 mm, standard bending
E4 page 5.216 radius of 100 mm and RBR of 425 mm. Most
E2/000 page 5.164 End of rotary motions can be achieved with the RBR
All "RBR" E-Chains® travel option. Angles of rotation up to 540° have been
realized. Below is an example of rotary motion using
51147 Cologne
an RBR E-Chain®. Please consult igus® for your

igus® GmbH
Example of a rotary motion using RBR. particular application.

Here, the outer ring rotates. The inner
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ring could rotate just as well
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Standard E-Chain®
3500.075.200.0,
angle of rotation 225° Series 255 with 360° RBR rotary motion on a robot
5.52 More application-examples for rotary motion applications visit our homepage at: www.igus.eu
Designing
Application | Rotary Motion with igus
®
Guide troughs
Depending on the dynamics and load of the
application, the guide troughs are made of steel or Many igus® E-Chains® are avail-
stainless steel. For applications with a high cycle able with "RBR" -reverse
frequency, we suggest coating the guide troughs bending radius. Please note the
with polymer. igus® E-Chains® require no additional information text of the relevant
Rotary Motion
gliding elements for contact with the base or Series in the product range
sidewalls. igus® offers complete systems including
Design
guide troughs, but we are pleased to offer support
with drawings for your own construction.
Product range
E-Chains® with "RBR" are available as standard from Example:
stock for the complete Triflex® range. In addition, 10.4.075/220
we supply a number of E-Chains® which are RBR
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
equipped as standard with "RBR". For all other Radius
types, "RBR" means custom-made, and we will be Guide troughs for rotary motion applications Width
more than willing to offer you this option. igus® E- Series
Chains® with "RBR", available as standard Easy
Triflex®/Triflex®.
Technical data
rotary motion:
max. angle of rotation = 540°
(larger angles possible)
Fax
v max. = 10 m/s
a max. = 20 m/s2
Rotary motion with RBR, diameter 6000 mm, with RBR, the inner ring rotates
®
Table of "RBR" E-Chains available from stock
Art. Nr. Series Art. Nr. Series Art. Nr. Series Chainflex® cables with TPE-
06.20.018/018 E2 micro 10.3.038/600/1 E2 mini 38.01.125/125 E4/0 outer jacket are specially suitable
06.30.018/018 E2 micro 10.3.048/048/1 E2 mini 38.02.125/125 E4/0 for E-Chains® with "RBR" option
06.64.018/018 E2 micro 10.3.075/220/1 E2 mini 40.01.135/135/4 E4/0 Please use for E-Chains®
08.16.038/090 E2 micro 10.4.028/028/1 E2 mini 40.01.200/200/4 E4/0 with "RBR"-option a strain relief
10.1.028/028/1 E2 mini 10.4.038/600/1 E2 mini 40.02.135/135/4 E4/0 only for the moving end
10.1.038/600/1 E2 mini 10.4.048/048/1 E2 mini 40.02.200/200/4 E4/0
10.1.048/048/1 E2 mini 10.4.048/400/2 E2 mini E/Z14.1.038/038 Easy Chain® The E-Chain® Series appea-
10.1.075/220/1 E2 mini 10.4.075/220/1 E2 mini E/Z14.2.038/038 Easy Chain® ring on the table are "RBR" -
10.2.028/028/1 E2 mini 2400.09.055/250 E2/000 E/Z14.3.038/038 Easy Chain® versions available from stock.
10.2.038/600/1 E2 mini 27.07.075/300/2 E2 medium E/Z14.3.075/075 Easy Chain® Almost all igus® E-Chains® can
10.2.048/048/1 E2 mini 27i.12.125/400/2 E2 medium E/Z14.4.038/038 Easy Chain® be delivered as a "RBR"- ver-
10.2.075/220/1 E2 mini 28.01.063/063 E4/0 sion. Please contact us for any
10.3.028/028/1 E2 mini 28.02.063/063 E4/0 special inquiry
More application-examples for rotary motion applications visit our homepage at: www.igus.eu 5.53
Designing
with igus
®
Filling | Cable and Hose Packages
General rules for

cables and hoses
Rules for: in E-Chains®

Maximum conduit diameters The key advantage of an igus® E-
Separation ChainSystem® is the safe accom-
Bending radius modation of various forms of data
cables and energy suppliers in
one system. We recommend the
Electrical cables need at least optimal separation layout of the
10% reserve space all around, conduits in the E-Chain®, but you,
hydraulic hoses 20% the customer, are still afforded
the final choice. It is possible, for
instance, to maintain minimum
distances between bus and
motor cables and mix pneu-
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
matics, electric and hydraulics in

Hydraulics and electric cables are the same compartments. In
separated from one another in this example addition to the quality of the
cables used, the arrangement of
each conduit within the E-Chain® and the space allowed, are important for the service life of the system.
Various separation options enable the adaptation of the E-Chains® to the specific requirements of each
respective application. In this chapter, we give you detailed recommendations. Due to the variety of the
application parameters, we strongly recommend you take advantage of our free consultation services.
Simply give us a list of your cable requirements (or merely the required electrical or other services) and you
will receive our recommendation by the end of the next business day.
Fax
Ba
Bi
Maximum cable and hose diameters

The maximum cable and/or hose diameter corresponds to the inner height of the selected E-Chain®/
ha
hi
E-Tube, with additional minimum clearance. This minimum clearance would be, for example, 10% for
electrical round cables, 20% for hydraulic hoses. An E-Chain® is ideal if a minimum lateral gap to the
The maximum conduit dia- next cable or hose has been factored in. Depending on the nature of the cables, the dynamics, and
51147 Cologne
meter is specified for each the expected service life, more clearance must be allowed. In specific cases, clearances may be altered
igus® GmbH
Series on its respective page further. Please consult igus.
E- Chain®-Distribution
Cables and hoses with very diffe-
rent diameters should be laid se-
parately. The separation is
achieved using modular separa-
tors. Cables and hoses must
under no circumstances have

the opportunity to tangle. There-
fore, the clearance height of a
compartment with several similar
cables or hoses next to one
Modular E-ChainSystems® another must not amount to
solves all known requirements more than one and a half times Neatly laid cables with
for interior separation the cable/hose diameter. igus® interior separation
Designing
Filling | Cable and Hose Packages with igus
®
Reasons for distribution rules

The cables and hoses must be laid so that they D1 Distribution rules
can move freely at all times and so that no tensile D2
force is exerted at the radius of the E-Chains®. d1 d2 D1 + D2 > 1,2 x hi
For high-speed applications and high cycles, cables
or hoses must not be laid on top of each other Rule 1 - If D1 + D2 > 1.2 x E-
D1 + D2 > 1,2 x hi d1 + d2 ≤ 1,2 x hi
without horizontal separation. The standard values Chain® inner height, no separa-
Packages
for this are: Travel speed over 0.5 m/s and cycles tion between the two cables/-
Design
over 10,000 p.a. igus® interior separation offers a hoses is necessary. Two
safe solution for this situation. 10% min 2 mm cables/hoses should never be
10% 10% left unguided on top of one an-
min 1 mm min 1 mm
other or be allowed to become
Further guidelines for distribution tangled.
The cable or hose weight should be symmetrically
distributed along the width of the E-Chain®. Cables
d1 + d2 ≤ 1,2 x hi
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+49- (0) 22 03-96 49-222
and hoses with different outer jacket materials must Rule 2 -If d1 + d2 ≤ 1.2 x E-
not be allowed to "stick" together. If necessary, they Chain® inner height, a vertical
d1 + d2 ≤ 1,2 x hi
must be laid separately. All igus® Chainflex® cables separator or a horizontal shelf
can be combined with each and other brands of must be used to reduce the
cable or hose. The cables and hoses should always inner height, thereby preven-
be fixed at the moving end. The fixed end should 10% min 2 mm ting the entanglement of d1
always involve strain relief. Exceptions are made and d2.
only for certain hydraulic hoses with length com-
10% 10%
pensation issues or other high pressure hoses (i.e.
min 1 mm min 1 mm
hydraulic hoses). Generally, the faster and more All-around clearance space in
frequently the E-Chain® operates, the more im- % for various cables/hoses
Fax
portant the exact positioning of the cables and Electrical round cables: 10 %
hoses inside the chain. Due to the wide variety Electrical flat cables: 10 %
of the possibilities, we strongly recommend you Pneumatics: 5 -10%
take advantage of our free consultation services Clearance space "all around" Hydraulics: 20 %
for your specific applications. for round electrical cables Media hoses: 15 - 20 %
Bending radius R
The bending radius of our E-Chain® depends on the "thickest" or "stiffest" cable or hose in your application.
The bending radii of the E- Chains® should be adjusted to the recommendations of the cable or hose
manufacturer. The selection of a
larger radius than the minimum
will positively affect service life.
The specification of minimum
bending radii for cables and
hoses refers to use at normal
temperatures - other bending radii
may be recommended. Please
ask your cable or hose supplier
for details.
We recommend complete E-
ChainSystems® - where ben-
ding radii for all cables and
hoses, interior separation and igus® Chainflex® cables permit
The igus® program offers up to to 12 different bending radii from service life are optimally the smallest bending radius
stock. Here E-Chains® used in the Storebaelt bridge projecty matched. of 5 x d for one million strokes
Designing
with igus
®
Filling | Cable and Hose Packages
Round electrical cables

For electrical cables, the round cable is a safe, mo-
We will be pleased to provide dular and cost-effective solution for E-Chain-

you with recommendations for Systems®. We recommend the following criteria for
complete E- ChainSystems®: selecting the proper round electrical cables:
Bending radii of all cables and Small minimum bending radii and mounting heights
hoses, interior separation and Strain relief integrated directly into the mounting
service life are then optimally bracket Uncomplicated installation process - no
intermatched. hanging, laying out, etc, of cables Long service
life at minimum bending radius Service life
expectations for your application (short or long travel,
hanging, etc.) Test data on service life from
realistic tests Flexible shields for shielded cables
Abrasion-resistant and non-adhesive outer
jackets Large selection to avoid expensive
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
custom designs. For bus cables and fiber optic

cable, special attention must be paid to how effective
Corkscrewing: an effect of im- Example from igus® test laboratory: transmission rates and shielding remain after millions
proper cable and hose place- continuous development and testing of cycles at the minimum bending radius.
ment in an E-Chain® of Chainflex® round electrical cables
Installation and strain relief

of round electrical cables
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1 The cables must be laid straight, without

twisting. Cables must not be uncoiled from the
top of the spool. igus® Chainflex® cables are
immediately ready for placement directly into the E-
Chain®. They need not be disconnected or laid out
before installation.
2 The cables must be laid so that each individual

cable can move freely from side to side.
51147 Cologne
3 The cables must be able to move freely along

igus® GmbH
the radius. This must be double-checked if the

upper run operates at the cable’s maximum bending
radius.
4 The division of the E-Chain’s® interior using

shelves or igus® interior separators is necessary
if several cables and/or hoses with varying diameters
are laid out. It is important to prevent cables and
hoses from tangling.
5 For cables and hoses with different jacket

materials, it is important to prevent them from
"sticking" to one another. If necessary, they should
be separated. igus® Chainflex® cables can be
combined with all others.
6 Round electrical cables must be secured with

strain relief at both ends. In exceptional cases,

the cables may be fixed with strain relief at the
moving end of the E-Chain® only. A gap of 10-30 x
cable diameter between the end of the bending
segment and the fixed point is recommended for
Cables must be able to bend freely. most cables. Chainflex® cables can, on the other
Chainflex® cables can be strain-relieved directly at the mounting bracket hand, be secured directly to the mounting bracket
with strain relief (this has been confirmed with testing).
Designing
Filling | Cable and Hose Packages with igus
®
Pneumatic hoses
In principle, the same rules apply for pneumatic
hoses as for round cables. In practice, it has been The igus® program also offers
demonstrated that pneumatic hoses are less polymer pneumatic hoses called:
susceptible to wear. After consultation, they can be "Chainflex® Air"
laid together more closely than the "10% clearance
all-around" rule. A double-sided strain relief is
Packages
required under these conditions. For pneumatic
Design
hoses made of rubber, we recommend strictly
following the "10% clearance" rule because they
tend to adhere to each other and to other conduits.
Fully pre-assembled E-ChainSystem®

with several pneumatic hoses
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Flat cables
Flat cables must be able to move freely along the Flat cables - Outer jackets made
bending radius. Two flat cables next to one another of rubber must be specified
should be kept apart with separators. If two flat particularly carefully, because of
cables are laid on top of one another, we strongly potentially high static friction.
recommend the use of horizontal igus® shelving.
Flat and round cables should be laid separately in
the E-Chain®. Strain relief should be attached at
both ends. Flat cables are only conditionally
Flat cables and pneumatic hoses installed in an recommended for use in E-Chains®.
Fax
E-Chain® with full interior separation
Hydraulic hoses
When designing hydraulic hoses in E-Chains®,
special attention should be paid to the expansion
of the hoses when pressurized. Sufficient room must
be left in the E-Chain® for this as well as the possible
larger external diameter of the hoses under pressure.
It is important for selected hoses to be sufficiently
flexible (i.e. meet bending radius specified by the
E-Chain®). The gliding ability and abrasion-resistant
surface of the hoses are also important. All crossbars
and shelves in the igus® E-Chain® minimize abrasion
of hoses through wide, rounded and smooth sur-
faces. Normally, hoses with textile braiding are more igus® E-Chains® with hydraulic
flexible than hoses made of steel wire, while main- hoses in a tree-stripping machine
taining smaller outer diameters and better fatigue
strength under reverse-travel stresses. As lateral movements of the hydraulic hoses within the E-Chain® Hydraulic hoses
can lead to increased abrasion of the hose material, they should be secured in position with vertical need more space:
separators, but not forced. Special "locking" separators, which grip the opening crossbars of the chain, 20% all-around clearance
as well as the use of "spacers," prevent lateral shifting of the separators - they also ensure the hoses stay
put in cases of strong vibration and impact on the chain.
Strain Relief - Hydraulic hoses are most often stretched lengthwise during operation. This must be
taken into account when applying strain relief. More hose length is factored in to allow the hose to "breathe",
or "floating" strain relief must be implemented. In some cases, one-sided strain relief on the moving end
can be tolerated.
Rollclip - In almost all cases, the broad, smooth and rounded surfaces of all igus® E-Chains® are
sufficient to protect hydraulic hoses from abrasion. In extreme cases, the igus® Rollclip can be installed.
The hoses come in contact with a series of polymer cylinders which rotate. "Extreme" cases include
particularly soft materials, particularly narrow bending radii or highly dynamic loads. Over 95% of all
applications can be solved without Rollclips. igus® Rollclip, detachable
Designing
with igus
®
Strain Relief Elements | Chainfix
Strain relief for

electrical cables
Ideally, the cables/hoses should Strain relief can consist of

be strain relieved at both ends standard elements or can be
of the E-Chain®. At the very least, custom-made. For most appli-
they must be strain relieved at cations, our standard program of
the moving end of the E-Chain®. C-profiles with mounting brackets
and space-saving Chainfix
For more information on all clamps can be used. We also
igus® strain relief elements offer simple strain relief solutions
page 5.442 using cable tiewraps and tiewrap
plates. In ideal cases, the cables
should be secured at both ends
of the E-Chain® with strain relief
(in a few instances, strain relief at
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+49- (0) 22 03-96 49-222
the moving end of the E-Chain®

is sufficient - please consult igus®
for these cases).
Strain relief in KMA mounting bracket with C-profile
Minimum gap of the strain relief and the beginning of the bending radius
Tests on our premises and in field applications have shown strain relief located at the last bending point
of the E-Chain® has no influence over the durability of igus® Chainflex® cables. It is possible, therefore, to
integrate the strain relief with the mounting bracket. This space-saving option for strain relief is offered by
igus® for almost all E-Chains®.
Fax
51147 Cologne
igus® GmbH
Ideal installation of cables in E-Chains®. Chainflex® cables can be directly strain-relieved

in the mounting bracket (minimum gap to the last curved E-Chain® link is not necessary)!
Chainfix strain relief in mounting bracket in practice - used here for cables and hoses
Designing
Strain Relief Elements | Chainfix with igus
®
Features of chainfix clamps

Optimal igus® Chainfix housing with reduced height Long
service life for dynamic applications thanks to improved clamping
elements Integration with KMA mounting brackets - saves both
time and space during installation and available for complete
systems with cables and strain relief Improved housing foot
Strain Relief
clamp for easy fit into C-profile Black housing and setscrews
for attractive appearance Setscrews, tightened with Allen wrench,
Design
for easy installation.
Tiewrap plates as individual parts

Separate parts in switch cabinet construction or machine
assembly Strain relief accessory for igus® E-ChainSystems®
Attachment to mounting brackets Integration into the C-profile
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
of KMA (polymer/metal mounting brackets)
Tiewrap plates with clip-on

connection for the C-profile
The plates 3050.ZC and 3075.ZC can be clipped directly into the
C-profile without bolts or any extra hardware. Clip-on tiewrap plates
can be released and repositioned with just a screwdriver used as
a lever.
Fax
Chainfix clip - modular
snap-on strain relief device
Chainfix clip is a series of clamps and bottom parts made of plastic
for cable diameters ranging from 4 mm to 24 mm. Chainfix Clip is
available for C-profiles, also suitable for assembly in the KMA
mounting brackets and clip-on strain relief for cross bars Quick
assembly without any tools 2 and 3 layers on top of one another
possible Each layer can be detached and changed later on
High tensile forces in case of single-layer installation, decreasing
with the number of layers
Chainfix nugget - for top hat rail and C-profile

Option 1: completey simple and universal cable fixation, for
diameter with Ø 20 mm and Ø 30 mm Option 2: Fastening
through clipping onto standard top hat rail The smart helper
for electricians in the machine building industry Accessory for
all KMA with integrated C-profile Strain relief for top hat rail
Easy to assemble, without any screws and tools Adjustable to
every E-Chain® filling Very small space requirement Easy
strain relief due to fixation with pre-harnessed cable strap
Strainrelief separator
Can be integrated in mounting bracket Strain-relief separator
can be positioned as required Double strain relief possible
Easy installation, cost-effective For Series E6.29, 2600/2700
(other Series upon request)
Designing
with igus
®
Technical Environment | Material igumid
and igumid G
Technical environment: The igumid G material, from which igus® E- Chains®

Fire resistance are made, possesses the following wide-ranging
Radiation features to cope with a variety of environments: the
Weathering ability to handle pressure and strenuous loads,
Cold, heat abrasion resistance, sturdiness, stable behavior at
Explosion areas high and low temperatures, and suitability for outdoor
Vacuum use. Numerous application examples, from re-
Hot chips frigerator blocks to steel mills, prove this. In extreme
Dirt, dust cases, we also offer modifications and other igus®
Cleanroom igus® factory - automatic compounding compounds as a solution. Please consult igus®.
Chemicals and conveyor belt for igumid G
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Resistance to radiation Flammability of igumid G

igumid G is very resistant to high- The flame-retardant characteristics of igumid G can
energy radiation. Under gamma be described using various classifications: Test
radiation, in the range of 8 x 104 aprocedure VDE 0304 parts 3-5.70 - classification
rd, the mechanical properties of llc. Tested according to UL 94 "Standard Tests for
igumid G change very little. Flammability of Plastic Materials for Parts in Devices
and Appliances" classification 94 HB for 3.2 and
1.6 mm thickness of the body. Tested according to
DIN 4102 "Fire Behavior of Building Materials and
Parts" classification materials class B-2. For further
requirements, please consult igus® for special
Fax
solutions, such as materials with self-extinguishing igumid G has the classification UL 94 HB.
properties (UL V2 or UL V0). All E-Chains® (except igumid NB has the classification UL 94 V2. UL
for the Easy Chains® and Series 14) are made of 94 V0 upon request
igumid G: from igumid G.
UL 94 HB
Flammability of igumid NB
igumid NB: All Easy Chains® and Series 14 Chains are made
UL 94 V2 from the flame-retardant igumid NB material. These
51147 Cologne
UL 94 V0 chains have the following flame-retardant classi-

igus® GmbH
fications: UL 94 classification - V2 VDE 0304

Parts 3-5.70 classification - llb DIN 4102
flammability of materials - B2 Please consult
igus® regarding material availability "V0"
This robot is used for test purposes

in British nuclear power plants
Temperature resistance
igumid G is very suitable for outdoor applications.
In our experience, the mechanical properties of the
E-Chain® are not impaired. igumid G is also UV-
resistant. igus® E-Chains® are used in applications

as cold as -40°C. Installation may be eventually
compromised at temperatures below -25°C. In such
C° cases, we offer special solutions made from cold-
elastic materials. 120°C continuous temperatures
igumid G - UV-resistant. are possible. However, the mechanical values are
Temperature range from: reduced and the service life is impaired. Live broadcast from the Winter Olympics
-40°C to +120°C in Lillehammer - 75 m travel at -25°C
Designing
Technical Environment | ESD & ATEX with igus
®
ESD & ATEX

Special ESD products and ESD
Technical Environment
tools must be used in numerous More ESD and
industrial sectors in order to ATEX information:
protect sensitive electronic com- www.igus.eu/atex
ponents against electrostatic
discharge. Consequently an elec-
trostatic discharge function
Design
applies in particular to energy The hue of igumid ESD
ducting systems with their central approximately corresponds
role in automated sequences. to RAL 7015 slate-gray
igus® has developed the ESD E-
Chain® for these demanding
applications. They are made of
material igumid ESD which
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
immediately discharges per-
manent electrostatic charges in controlled manner. igumid ESD consists of the igus® E-Chain® material
which has been tried and tested for over 35 years now in millions of applications with special additives.
These additives provide the required properties and, in mechanical requirements, even exceed the standard
material. Thus, for instance, the somewhat higher
rigidity and the approx. 15% lower density can be
used to implement a longer unsupported length,
depending on application. The ESD E-Chain®
features an even longer service life owing to the
material. Unlike temporarily acting, applied igumid ESD with PTB cer-
conductive coatings or volatile, incorporated tificate - We have received an
Fax
antistatics, the additives used provide durable and official comment from the
"maintenance-free" conductivity. One other advan- German National Standards
tage is the resistance to adverse ambient conditions. Laboratory (PTB) on material
igumid ESD and we are able to
provide you with a copy on
request
System E6 - 2nd Generation ESD

Chains without pin and bores, long-
term conductivity guaranteed
For many years, safety in hazardous areas and ESD
protection in sensitive production areas have been
given high priority at igus®. Since 1992, E-Chains®
have been manufactured from our special "GC"
material. Certified since 1994 by PTB (German
federal office for Physics and Technology), the
material was modified in 2002. In spite of homo-
genous conductivity of the material, common
pin/bore design chains can hardly maintain their
conductivity within normed conductivity tolerances
in the long term. Constant long term conductivity
values No contact surface wear Proven
standard product, now also conductive Cycle
life in lab test ≥10 Million cycles (more upon request)
Underlies heightened QC procedures, with and
without mounting brackets and in various install
modes IPA Fraunhofer institute certifies "Level
1" discharge performance, acc. to SEMI E78-0998
ESD, even for off-the-shelf standard E6 material.
More information and certificates for ESD/ATEX products visit our homepage at: www.igus.eu/atex 5.61
Designing
with igus
®
Technical Environment | Clean Room and ESD | Safe and Clean with E-Chains ®
igus® goes clean room - qualification of E6 and other igus® E-Chains®

In many applications where cumbersome special solutions are used, a simple standard E-Chain® can be used instead. A comprehensive test
program was devised and performed for both gliding use and unsupported use. For many applications, the E-Chains® in special materials are
practically abrasion-free. Detailed test results are available upon request. IPA tests confirm that standard igus® E-Chains® meet clean room
requirements. "Tested and certified as very good!" E-Chains® for clean room applications on the test stand Clean room environments demand
very high wear resistance of moving parts. E-Chains®, for example, must be very wear resistant, in order to meet norm requirements for such
a sensitive environment.
IPA Fraunhofer Institute has tested igus® Series E3, E4, E6 and Easy Chain® as follows:
ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s
ISO class 1, as per stringent norm DIN EN ISO 14644-1 for System E6 - special material*, Series E6.29.060.150.0 at v = 0,5 m/s, 2 m/s
ISO class 3, as per stringent norm DIN EN ISO 14644-1 for System E6 - standard material, Series E6.29.060.150.0 at v = 0,5 m/s, 1 m/s, 2 m/s
ISO class 2, as per stringent norm DIN EN ISO 14644-1 for Series Easy Chain® E14.3.038 at v = 1 m/s
ISO class 3, as per stringent norm DIN EN ISO 14644-1 for System E6, Series E6.29.050 at v =1 und 2 m/s
ISO class 4, as per stringent intensificated norm DIN EN ISO 14644-1 for System E4, Series 280.100 at v = 2 m/s
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Test setup: Particle generation measurement Test setup: Field strength measurement
Fax
Measurement result: Particle generation E14.3.038.0 Measurement result: Field strength E6.29.050.055.0
Field strength [V/cm]
Particle >0,2µm per min
51147 Cologne
igus® GmbH
Measuring point
Measuring period [min] E-field reference strength (upon neutralisation) [V/cm] 1. Measuring result (4 hours) [V/cm]
Measuring point 1 Measuring point 2 2. Measuring result (20 hours) [V/cm] 3. Measuring result (28 hours) [V/cm]
Measuring point 3 Measuring point 4 4. Measuring result (44 hours) [V/cm] 5. Measuring result (48 hours) [V/cm]
ISO Class 2 Level 1

acc. to DIN EN ISO 14644-1 ESD-compatibility acc. to SEMI E78-0998
for E14.3.038.0 for E14.3.038.0 and E6.29.050.055.0
Classification chart
Class per DIN Equivalent to Equivalent to Classification Speed
EN ISO 14644-1 VDI 2083 US Fed.Std. 209E Series [m/s]
ISO class 1 no comparable classification no comparable classification E3.15.040.075.0 0,5 / 1,0 / 2,0
ISO class 1 no comparable classification no comparable classification E6.29.060.150.0* 0,5 / 2,0

ISO class 2 no comparable classification no comparable classification E14.3.038.0 1,0
ISO class 3 class 1 class 1 E6.29.060.150.0 0,5 / 1,0 / 2,0
ISO class 4 class 2 class 10
Fraunhofer
ISO class 5 class 3 class 100
Institut
ISO class 6 class 4 class 1.000
Production technology
and automation
*special material* "clean room"
5.62 More information and certificates for cleanroom products www.igus.de/en/clean
Designing
Technical Environment | Dirty Environments with igus
®
Technical Environment
Tests with 850°C hot chips
Design
igus® - Experience with
Dust, dirt, mud, compost, wood,
textile fibers, paper dust, abrasive
paste, cooling agents, glass dust,
glass splinters, coal dust, sand,
corundum and much more.
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
igus® E-Tubes in the chip area of machine tools
Splatter, hot chips

Laboratory tests and numerous field applications
prove that igus® E-Chains® and E-Tubes reliably
protect cables in welding robots and machine tools.
Although welding spatter leaves some visible traces,
it does not impair the material or the function. igus®
E-Tubes have successfully withstood tests at
1,652°F (900°C) with medium-sized hot metal chips.
They are in use worldwide in the chip area of machine
Fax
tools (Please note: igumid G in direct contact with
large amounts of melted aluminum is not re-
commended.).
Dirt, dust, chips

Materials and design make igus® E-Chains® excellent Particularly suitable E-Chain®
problem-solvers in harsh environments. Experience Series for dirt, dust, chips
and application references are available upon System E4 page 5.212
request. Please consult igus® with your application. igus® E-Chains® have proven their durability - E2 E-Tubes page 5.196
shown here with wood chips E2/000 page 5.164
Vacuum
igus® E-Chains® made of igumid G can be used in
vacuum applications. Very little outgassing occurs.
Chemical resistance
igumid G is resistant to fuel, lubricants, oils, fats,
alcohol, ester, ketone, and aliphatic and aromatic
hydrocarbons. Oxidants and acids are damaging.
The table page 5.65 shows an excerpt of the
precise details concerning resistance to chemicals.
Acid-resistant E-Chains® are available upon request.
Coolant resistance
E-Chains® and E-Tubes have proven resistant to
cooling agents. However, we are always willing to
perform individual tests if you have particular
problems or advanced developments. Table on
resistance to chemicals page 5.65.
Compost sludge - numerous related

references available upon request
Designing
with igus
®
Material | igus® Material Data
Plastics for longer life® - igus® know-how in polymer materials

Each year, igus® engineers develop more than one hundred new plastic compounds and test igus®-products in more than 5,000 experiments per year.
That’s how in recent years they have built an extensive database of the tribological properties of polymers. This database makes it possible for us to
assess better most of the applications in advance and provide our customer with confidence during use. Our calculations and analyses are based on
the result of ongoing practical tests in our Technical Center and our experience with gliding applications. The focal points of our tests are push-pull
forces, friction values and abrasion under widely varying conditions and speeds, as well as factors such as dirt, weathering or impact and bumps. We
test all system components such as cables, hoses, strain relief and other accessories, in addition to the E-Chains® or E-Tubes and Guide Troughs.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Material data igumid

Material data table Units of Values Values Values Values
Measure igumid G igumid NB igumid ESD igumid TE
Yield stress MPa 190/130 78/40 – –
51147 Cologne
Elongation at break % 004/006 20/210 – –

igus® GmbH
Elasticity module (tensile test) MPa 9000/7000 2900/1200 – –

Impact strength +23°C kJ/m2 55/65/55 not broken – –
Impact strength -40°C kJ/m2 40 90 – –
Ball indentation hardness H 961/30 230/160 150/60 – –
Heat conductivity W/k * m Ω/k * m 0,23 – – –
Dielectric constant 10h Hz 3,9/6,2 – – –
special transitional resistance Ω*cm >1011 >1011 <109 –
Impact strength density 0,6-0,8 mm kV/mm 80 16-18 – –
Surface resistance ROA Ω >1011 >1011 <109 –
Density g/cm3 1,37 1,14 1,2 1,02
Absorption of humidity 23/50 RF % 1,4 3,4 1,9 1,1
Coefficient of sliding friction – 0,3 0,3 0,3 0,3
Fire resistance as per VDE – FH2 – – –
Fire resistance as per UL – 94 HB 94 V-2 HB HB
Color – ≈ RAL 9004 ≈ RAL 9004 ≈ RAL 7015 ≈ RAL 9004

Maximum water absorption – 5,6 7,6 7,3 –
Limit of elasticity in bending MPa 7.800 3.000 9.500 –
Bending strength MPa 240 120 230 –
Hardness Shore D – 79 79 83 –
Upper long-term application temp. – 120°C 80°C 80°C 70°C
Upper short-term application temp. – 180°C 170°C 150°C 140°C
Lower application temp. – -40°C -40°C -40°C -40°C
5.64 More about "plastics for longer life®" www.igus.de/en/plasticsforlongerlife

Designing
Material | Chemical Resistance | E-Chain® Colors with igus
®
Medium Concentration Material Medium Concentration Material
Material Data igumid & Colors

Weight % igumid G /NB Weight % igumid G /NB
Acetone 100 + Potassium carbonate (aqueous) 60 +
Standards and Certificates

Formic acid (aqueous) 2 Potassium sulphate (aqueous) 100 +
Ammonia (aqueous) 10 + Methyl acetate 100 +
Gasoline 100 + Milk +
Benzole 100 + Mineral oil +
Bitumen 100 Sodium carbonate (aqueous) 50 +
Boric acid (aqueous) 10 + Oil, cooking +
Butyric acid 100 Oil, lubricating oil +
Calcium chloride (aqueous) Sat. aq. sol. + Oleic acid 100 +
Chlorinated hydrocarbons + Paraffin oil +
Chlorine water Sat. aq. sol. – Perchlorethylene 100 +
Chromic acid (aqueous) 1 Polyester resins (with styrene) +
Diesel oil 100 + Propane gas +
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+49- (0) 22 03-96 49-222
Iron II cyanide 30 Mercury +
Acetic acid 2 + Hydrochloric acid pH2
Color + Hydrochloric acid 2 –
Fats, cooking + Hydrochloric acid 10 –
Fluorinated hydrocarbons + Ink, printing ink +
Formaldehyde (aqueous) 30 Vaseline +
Hydraulic oils + Tartaric acid
Caustic potash 10 + Zinc sulfate (aqueous) 10 +
Resistance classes Sat. aq. sol. = saturated aqueous solution
+ = resistant Conc. aq. sol. = concentrated aqueous solution
= conditionally resistant The values specified are values determined by laboratory tests
Fax
– = non-resistant and are material-specific. All specifications apply to black E-Chains®.
Colors and special solutions

All E-Chains® made from igumid G are available in the colors listed
below. Additional colors are usually feasible. Colored E-Chains® are
basically not available from stock. Contact igus® for more information
regarding colored E-Chains®. All values listed apply to stability (e.g.
unsupported lengths) and material characteristics for black E- Chains®
only. Colored E-Chains® may have altered characteristics. This also
applies for all E-Chains® made from special materials (e.g. conductive
E-Chains® made from igumid GC or other special materials).
"RAL" Numbers
Black ≈ RAL 9004 Index .0
White ≈ RAL 9003 Index .1
Violet ≈ RAL 4008 Index .5
Yellow ≈ RAL 1018 Index .4
Orange ≈ RAL 2003 Index .2
Red ≈ RAL 3002 Index .6
Blue ≈ RAL 5005 Index .8
Green ≈ RAL 6011 Index .7
Grey ≈ RAL 7023 Index .3 for E-Chains®
Dusty grey ≈ RAL 7037 Index .3 for E-Tubes
Agate grey ≈ RAL 7038 Index .11
Light grey ≈ RAL 7035 Index .14
Black grey ≈ RAL 7021 Index .13
Slate grey ≈ RAL 7015 only ESD-E-Chain®
Yellow/black – Index .9 Colors for design coding
More application-examples and comprehensive information online www.igus.eu 5.65

Designing
with igus
®
Certifying | Standards and Certificates
Examples for test certificates and approvals

ISO 9001
igus® has been certified since November 1996
TÜV construction test

igus® E-Chains® and E-Tubes are construction-tested by TÜV Rheinland.
igus® E-Chains® were tested and passed by TÜV Rheinland in accordance
Quality inspection of every with the valid machine guidelines. As a result, the user of igus® E-Chains®
E-Chain® production need not worry about meeting CE requirements through testing for this
portion of the machinery. The construction test 2PFG 1036 / 10/97 for
protective equipment includes the following: Application and safety
Assembly Fatigue strength Resistance to external influences
Sharp corners and edges
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
ESD/ATEX
igus® E-Chains® made of standard material igumid G correspond to the
German federal office of Physics and Technology (PTB) to classification Ex
II 3 GD according to ATEX-RL 94/9/EG. igus® E-Chains® made of igumid
Test location for ESD correspond according to the German federal office of Physics and
ESD-E-Chains® Technology (PTB) to classification Ex II 2 GD according ATEX-RL 94/9/EG.
IPA Cleanroom
Fax
A lot of E-Chains® are suitable for the use in cleanrooms according to DIN
EN ISO 14644-1. Confirmed by the IPA Fraunhofer Institute.
UL, CSA, CEI, CE and VDE

All igumid-materials for E-Chains® and E-Tubes have got the UL-material
approval. The material igumid NB has got the fire protection class approval
Chainflex® cables with many IIb according to the test VDE 0304 Part 3/5.70, the approval V2 according
51147 Cologne
certificates for e.g. DESINA UL 94 and the construction material class B2 according DIN 4102.
igus® GmbH
Interbus and DESINA

Chainflex®- cables are produced according to a lot of international standards:
Interbus certification: For Interbus certification of certain CF11 bus cables.
DESINA: Many Chainflex® cables are Desina-compliant.
Clearly quieter
igus® E-ChainSystems® are clearly quieter. In the acoustic laboratory of the
Noise level tests in igus® TÜV and the igus® GmbH different E-Chains® were compared. The igus®
own acoustic laboratory Systems E3, E6 and E4/00 (Series E4/101) are measurably (and clearly)
quieter than other products of comparable size (see also noise-optimized
E-Chains® page 5.37)
igumid
The material igumid is free from toxins, according 2002/95/EC (RoHS).
iF Design Award
16 iF Design-Awards since 1987
5.66 More information and certificates online www.igus.eu

ReadyChain
Plug and play E-ChainSystems
®
5.67
Designing
®
with igus
®
ReadyChains | Increase your cash-flow with igus®
The advantages of plug and play E-ChainSystems® from igus®

Increase your cash-flow Cover the fluctuations Reduce your throughput Minimize downtime Reduce number od purchase orders by
about 75% Zero stock Modern equipment means low cost at highest quality Any system is checked in our test center More than 3,000
electrical components from stock Delivery with individual Plates and mounting parts igus® is certified according to DIN EN ISO 9001:2000
ReadyChain®-factory with more than 80 experts Over 800 systems leave the 10 ReadyChain® factories worldwide every week Profit from our
long experience acquired since 1993 Worldwide service in more than 45 countries
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Ordered cables and hoses within the E-Chain® Connector components, preassembled according to
using separators and shelves from igus® specification standards of Siemens, Fanuc, SEW, etc.
E-Chain®, specially designed for your machine Hydraulic components, designed for your application
51147 Cologne
Strain relief systems, specially designed for use in your machine Plates and mounting parts, optimized for the quick
igus® GmbH
Special cables and hoses, designed for installation on your machine. Delivered ready to install.
E-Chains® and suited to your application Installation and transport racks
igus® ReadyChains® increase your cash-flow

Whether major projects or simple, assembled E-Chains® - we save you costs, time and hassle through igus® ReadyChains®. Over 700 systems
leave the 10 ReadyChain® factories worldwide every week. Profit from our long experience acquired since 1993, and increase your cash flow
quickly and smoothly even for one-off systems.
Zero stock of cables, E-Chains® and connectors - Forget storage of flexible cables, connectors and
1 other parts with our fast delivery times. Detailed information page 5.70
Reduce throughput time by about 50% - igus® delivers ready-made systems worldwide
2 within 2-8 days of the guaranteed date. Detailed information page 5.71
Respond flexibly to order fluctuation - With ReadyChains® you are always prepared
3 for variations in demand. We help cover the fluctuations. Detailed information page 5.72
Minimize downtime -Small things can cause big problems. Buying numerous single parts increases your inventory and the chances
4 of problems. You will get a system solution with ReadyChains®. Any system is checked in our test center. igus® is certified according
to ISO 9001. Detailed information page 5.73
Reduce number of suppliers and purchase ordes by about 75% - One order one invoice one delivery one partner. Don’t care
5 about looking for numerous parts from numerous suppliers. We have the knowledge to provide you quickly with the optimal parts.
Detailed information page 5.74
5.68 More application-examples and detailed information online www.readychain.eu

Designing
®
ReadyChains | Increase your cash-flow with igus® with igus
®
You determine the degree of harnessing

Any degree is possible
ReadyChains®
We harness from simple E-ChainSystems® with pre-fitted
Chainflex® cables to complex systems. These systems may
include all cables and hoses (pneumatic, hydraulic), patch
plugs, inner partitions, connecting elements and connecting
parts as required.
From easy ....................................................................................................................... to project
You determine the size
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Any size is possible
Because of our upto-date production processes we can
deliver fast and cost effective custom build or serial
production products.
From one-off ..................................................................................................... to serial production
Fax
You determine the travel length
Choose the travel length
ReadyChains® offers the whole spectrum of possible travels
of the igus® E-Chains®. We harness anything from short to
long travels. Safe transportation guarantees damage-free
delivery of any lengths.
From short .......................................................................................................................... to long
Standardised ReadyChain® - Ready to fit
ReadyChain® "Basic" ReadyChain® "Standard" ReadyChain® "Premium"

Simple, prefabricated E-ChainSystem® Simple, prefabricated E-ChainSystem® A prefabricated E-ChainSystem® with cables
including assembled cables without including assembled cables with all of all kinds, as well as plugs, connectors and
connectors, labelled and according to your connectors, labelled according to your components. Special shafts and plain bearings
specifications. specifications. machined according to your specifications.
More application-examples and detailed information online www.readychain.eu 5.69

Designing
®
with igus
®
1 Reduces your storage costs to zero

for cables, E-Chains® and connectors
In Cologne, igus® manufactures its products on about 25,000 m2

interior space. 80,000 products delivered off the shelf. Reduce your
capital commitment and increase your cash flow with
igus®ReadyChain®. Our large-volume material procurement saves
you time and money, independent of serial application or individual
projects. The complete component ReadyChain® reduces your
storage and dispatching of E-Chains®, cables and plug connectors
to a minimum, and at the same time reduces the number of your
suppliers and orders by 75%. Make use of the experience of over
90 igus® ReadyChain® specialists in your own interest.
80,000 E-Chain® components...

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
…more than 3,000 electrical components...

51147 Cologne
igus® GmbH
…more than 850 Chainflex® special cables...

…in the huge igus® cable store.

Designing
®
®
2 Cut your throughput

times from days to hours
The throughput time of the assembly of complete E-ChainSystems®
often takes several days. Reduce the throughput times to hours -
ReadyChains®
with ReadyChain® from igus®.
ReadyChains® - Ready to fix and install
The delivery condition of your ReadyChain® is crucial for your in-
house transport and installation. To bring the material into motion
is one our most important tasks for your operation. Experienced
specialists from the igus® ReadyChain® project planning division
would be glad to advise you in the definition of the component
interfaces and on the design of the combined transport and
installation aids.
Installation-optimized delivery
of an igus® ReadyChain®
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Fax
Machining center - System E4/light, Chainflex® cables, mounting ReadyChain® "from the roll". We supply your
plates and igus® strain relief systems delivered ready to install ReadyChain® for long travels on special cable reels
Racks for transport to Defined picking order for your

and within your company time-phased production
Large batch sizes igus® ReadyChain® on mounting

for serial production frames for lightning fast final assembly

Designing
®
with igus
®
3 Respond flexibly
to order fluctuations
Utilize igus® manufacturing capacities

Transfer your capacity problems to us. The igus® ReadyChain®
factory compensates for your order fluctuations withstate-of-the-
art production technology and specialized staff.
Respond flexibly and utilize our know-how

Flexible production planning Customers are guarantee consistent
quality at low costs. All employees are trained both for the
ReadyChain® installation and for the cable assembly. Flexible
production planning safeguards your delivery times
igus® ReadyChain®-factory: 80 experts

produce more than 700 systems per week
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Special departments take Automatic crimp machines guarantee

care of your individual project safe connections, rationally connected
51147 Cologne
igus® GmbH
The automatic cable stripping facility ReadyChain® large projects - Specially trained
allows cheap prices for highest quality employees accompany your project from start to finish
Cable handling Precision at every igus® workplace.

and measurement For batch applications and one-off projects

Designing
®
®
4 Minimize your
machine downtimes
All components of the ReadyChain® undergo an
extensive quality control and functional tests
ReadyChains®
Our quality assurance division subjects every ReadyChain® system
to functional tests with special testing facilities before they are
dispatched. All ReadyChain® systems and components are tested
in the igus® laboratory. Over 2,000 tests are conducted with E-
ChainSystems® and cables every year. With an igus® system
guarantee (according to application), we offer assurance on the
safety and quality of your ReadyChain®. igus® is certified according
to DIN EN ISO 9001:2000
igus® climate chamber - E-Chain® and

Chainflex® test runs possible at -40° to +60°C
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Fax
Component test - tensile strength and shear Component test -
force test of igus® E-Chain®. v= 10 m/s, a= 200 m/s2 torsion tests for cables
Computer-aided, high-voltage All tests are logged

test equipment ensure tested quality and electronically stored
Test adapter for the Quality from the beginning

testing of any ReadyCable® with hight-tech machines

Designing
®
with igus
®
5 Reduce the number of

supplier and orders by 75% Chain, cable, assembly
One order - One invoice - One delivery - One partner Order of components
Reduce your planning costs. We relieve you of as much work as with ONE part number
▼
possible. Our trained staff will step by step support a smooth
development of your ReadyChain® project. We can demonstrate
all advantages of ReadyChain® for your business. We will visit your
site discuss the application and and collect all required data for
your ReadyChain® project
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Receipt of components
▼
Transport to the machine
and ready-to-use installation
Fax
igus® staff at the "on-site

inspection" of a plant
51147 Cologne
igus® GmbH
Planning with special We can submit a

software tools complex offer within a week
Drawing up detailed Precise job and grouping of

design worksheets cables planning for each cable

Designing
®
ReadyChains | Applications with igus
®
ReadyChains®
Pre-harnessed E-Tube for machining centers. On-site assembly of an igus® ReadyChain®. igus® delivery
E-Tube protect cables against dirt and chips scope includes machine parts, saving time and money
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Fax
Horizontal machining center - harnessed with igus® Machining center - System E4/light E-Chains®,
E-ChainSystem® E4, Chainflex® cables and accessories Chainflex®-cables, metal parts and igus® strain relief
Flexible response to order fluctuations: Tool magazine - igus® E2/000 E-Chain® harnessed
Have the complete subassembly built at igus® with Chainflex® CF27, CF11 and CF.INI cables
ReadyChains®, connected through a junction box, Harnessed igus® E4 E-Chains® on an X/Y unit
delivered by igus®, make installation even easier in the textile industry with high cycle counts

er
pp
Zi
5.76
Zipper
Zipper | Fast opening and closing with "Zipper"
Zipper-like Intercon- Material lid: Material link:
Zipper E-Chains® design nected lids igumid TE igumid G
Reduced assembly-time: -40/+120°C
Zipper-like design for quick opening and closing of lids
Zipper can be separated and joined at each chain link
Small pitch for low noise, smooth operation
Zipper E-Chains®
High accelerations: 100 m/s2 and more
Zipper E-Tubes
Interior separation possible for larger versions
You find more technical data about the material, chemical resistance,
temperatures chapter design, from page 5.64
Opening-principle Dimensioning Bending radius Part No. structure

07. 20. 038. 0
Symbol for Zipper Color
E-Chain -Styles
®
black
ha
hi
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R Bending radius
Radius
Bi Width
Ba Series
Selection table
Series Inner height Inner width Outer width Outer height Bending radius Unsupported Page
hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm] length max. [m]
047 9,0 10 - 16 16,0 - 22,0 12,5 18 - 38 0,40 5.80
07 10,3 6 - 64 12,5 - 71,0 15,0 18 - 38 0,55 5.82
09 15,0 10 - 50 18,2 - 58,2 19,3 28 - 48 1,00 5.84
15 17,0 15 - 100 26,0 - 113,0 24,0 38 - 180 1,20 5.86
17 32,0 15 - 100 26,0 - 113,0 39,0 63 - 125 1,00 5.88
Fax
Zipper-like Intercon- Dirt and chip
Zipper E-Tubes against chips & dirt design nected lids protection
Fully enclosed E-Tube with zipper opening mechanism
Protection against dirt and chips
Superfast opening of interconnected lids
Modular design - tool-free lengthening and shortening
Small pitch for low noise, smooth operation, high acceleration
You find more technical data about the material, chemical resistance, 51147 Cologne
igus® GmbH

R07. 20. 038. 0
Symbol for Zipper Color
E-Tube-Styles black
ha
hi
R Bending radius Radius

Bi Width
Ba Series
Selection table
R07 10,3 10 - 50 16,5 - 57,0 15,0 38 - 48 0,55 5.90

R09 15,0 10 - 50 18,2 - 58,2 19,3 48 - 100 1,00 5.92
R15 17,0 25 - 80 36,0 - 94,0 24,0 63 - 180 1,20 5.94
R17 32,0 15 - 63 26,0 - 76,0 39,0 63 - 125 1,20 5.96
Additional quality features - Zipper

Clean- Cleanroom Class 1 (ISO class 3) UL94-V2 - special iF-Design award Low-noise
Room for Zipper Series 15, tested by the
Dryden Engineering Company, California upon request Zipper Series R09
Next Page Find assembly instructions and application examples 5.77

Zipper
Zipper | Applications
Lightning-fast opening and closing with Zipper E-Chains® and

E-Tubes - "Zipper" E-Chains® convince in practicality and per-
formance. The "Zipper" function makes them a very useful product

to reduce assembly time. The small pitch, the tough-elastic zipper-
band, and the sturdy link work wonders in high-acceleration
environments. The "Zipper" Series is one of the most popular E-
Chain® Series in demanding industries.
Typical industries and applications

Pick & place robots Semiconductor machines Linear
motors, actuators Machinery of all kinds Measuring equipment
Machine Tools (Zipper-E-Tube) Material handling
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
igus® E-Chain® Series 15 Zipper in iF-Design award

51147 Cologne
automatic equipment - reduce assembly time Zipper Series R09

igus® GmbH
igus® E-Chain® Series 17 on an X-Y table. Series 15 with acceleration of 100 m/s2
Acceleration: 100 m/s2 on pick-and-place robots, low noise
5.78
Zipper
Zipper | Assembly Instructions
Assembling | Zipper
1 2
Zipper E-Chains®
Zipper E-Tubes
Push and click Snap lids together
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3 4
Fax
Position and... ...push and snap
Separate | Zipper
1 2
51147 Cologne
igus® GmbH
Zipp - upward. All lids fit like a "Zipper" Separate lids
3 4
Release side-link Twist and pull apart
You can find an assembly video on the web www.igus.de/en/video 5.79

Super-smooth motion, micro-size

047 9
Zipper | E-Chains® | Series 047
Very small pitch for optimum

low noise, smooth motion
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
"Zipper-fast" opening and closing

12,5 Zipper can be separated and joined at each link
Light weight
Proven for high acceleration of 100 m/s2 and more
Price index
Fill weight [kg/m]
0.50 Series 047 - zip-open along the outer radius

Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
047.10. .0 10 16 018 028 038
0.25 047.16. .0 16 22 Radii for all widths!
R
Fax
FLG
FLB
0
0 0.25 0.50 0.75
Unsupported length [m]
Length of travel S [m] 7
12,5
9
0 0.5 1.0 1.5 max.

Bi Supplement Part No. with required radius. Example: 047.10. 038 .0
51147 Cologne
Unsupported length Ba Bending radii listed above can be combined with every chain width!
igus® GmbH
FLG = with straight upper run

FLB = with permitted sag
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
047. 10. 038. 0 Black = standard

color, other colors
page 5.65 E-Chains® side by side as
Bending radius individual or "multiband"
Width-index chains - Series Zipper
Series
Order example 1,0 m complete E-Chain®

(indicate chain-lengths or number of links)
1,0 m (77 links) Series 047.10.038.0
+ 1 set mounting brackets 0450.10.12
5.80 For detailed information on this igus® product www.igus.de/en/047

047
Pitch = 13 mm Links per m = 77 Chain length = S/2 + K Installation Dimensions

S
R 018 028 038

D S/2
9
H 52 72 92
Moving end
D 45 55 65
H - 12,5
H
K 100 140 160
12,5
Inner height: 9 mm
R Fixed end
The required clearance height is HF = H + 10 mm (with 0,2 kg/m fill
Zipper E-Chain®
weight). Please consult igus® if space is particularly restricted.
13 22,3
0450...1(PZ) 0450...2(PZ) Moving end Mounting Brackets

0450...1(PZ)
17 4 18,25 18,25 4
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
30°
B
One-piece, polymer
ø3 6/90°
0450...2(PZ) with or without
Fixed end strain relief tiewrap plates
For Part No. Part No. Number Dim. B Full set, for both ends:
E-chain® full set with full set without of teeth [mm] 0450. 10. 12 PZ (+ tiewrap plates)
tiewrap plate tiewrap plate Single-part order:
047.10. 0450.10. 12 PZ 0450.10. 12 1 16 0450. 10. 1 PZ (+ tiewrap plates)
047.16. 0450.16. 12 PZ 0450.16. 12 2 22 Mounting bracket moving end
Fax
0450. 10. 2 PZ (+ tiewrap plates)
Mounting bracket fixed end
Additional Features
Quicksnap - the complete, Quickfix - mounting For more features

detachable mounting unit bracket with dowel see link below
5.79
For detailed information on this igus® product www.igus.de/en/047 5.81

Small-size
07 10,3

Zipper can be separated and joined at each link
Light weight and strong
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Small pitch for low-noise, smooth operation

15 Proven for high acceleration of 100 m/s2 and more
Integrated strain relief option
Also available as Zipper E-Tube page 5.90
Price index
Fill weight [kg/m]

0.50 07.06. .0 06 12,5 018 028 038
R 07.10. .0 10 16,5 Radii for all widths!
FLG
Fax
0.25 07.16. .0 16 22,5

FLB
07.20. .0 20 27,0
07.30. .0 30 37,0
0
0 0.25 0.5 0.75 07.40. .0 40 47,0
07.50. .0 50 57,0
8 07.64. .0 64 71,0
10,3
15
0 0.5 1.0 1.5 max.

51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (50 links) Series 07.20.038.0
+ mounting brackets
+ tiewrap plate 060.20.12PZ

07

S
R 018 028 038 D S/2 10,3

H 52 72 92
D 45 55 65 Moving end
Inner height: 10,3 mm

K 100 140 160 Fixed end
H - 15
H
R +3
Zipper E-Chain®
15
20 22

17 4 8 10 10 8 4 060...1(PZ)
90° 90°
5,8/90° 5,8/90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 90°
A
A
B
3,2 3,2
One-piece, polymer
060.06.12 - 060.20.12: Center bores only
060.30.12 - 060.64.12: Outer bores only
Part No. structure
For Part No. Part No. Number Dim. A Dim. B
060.06.12 PZ
E-Chain® full set with full set without of teeth [mm] [mm]
Full set with
tiewrap plate tiewrap plate tiewrap plate
Fax
Full set without
07.06. 060.06. 12 PZ 060.06. 12 1 – 12,5 tiewrap plate
07.10. 060.10. 12 PZ 060.10. 12 1 – 16,5 Full set, for both ends:

07.16. 060.16. 12 PZ 060.16. 12 2 – 22,5 060. 06. 12 PZ (+ tiewrap plates)
07.20. 060.20. 12 PZ 060.20. 12 2 – 27,0 Single-part order:
07.30. 060.30. 12 PZ 060.30. 12 3 22 37,0 060. 06. 1 PZ (+ tiewrap plates)
07.40. 060.40. 12 PZ 060.40. 12 4 32 47,0 Mounting bracket moving end
07.64. 060.64. 12 PZ 060.64. 12 6 56 71,0 Mounting bracket fixed end
Tiewrap plates are possible at the moving end and/or the fixed end!
Additional Features

5.79

Allrounder
09 Zipper | E-Chains® | Series 09 15

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

19,3 Proven for high acceleration of 100 m/s2 and more
Price index Also available as Zipper E-Tube page 5.92
Fill weight [kg/m]

1.0 09.10. .0 10 18,2 028 038 048
09.16. .0 16 24,2 Radii for all widths!
R
Fax
0.5 FLB 09.20. .0 20 28,2

FLG 09.30. .0 30 38,2
09.40. .0 40 48,2
0
0 0.5 1.0 1.5 09.50. .0 50 58,2
13
19,3

15
0 1.0 2.0 3.0

max.
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65 Zipper E-Chains® e.g. in
Bending radius automatic equipment -
Width-index reduce assembly time
Series

1,0 m (50 links) Series 09.20.038.0
+ 1 set mounting brackets

09

S
R 028 038 048 D S/2 15

H 76 96 116
Inner height: 15 mm
H - 19,3
H
K 130 160 190 Fixed end
R +3
Zipper E-Chain®
19,3
20 28

5
080...1(PZ)
17 5 8 15 15 8
2°
3°
5,8/90° 5,8/90° 3°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
3,2 3,2
One-piece, polymer
080...2(PZ) pivoting with or without
080.30.12 - 080.50.12: Bores (see figure above) Part No. structure
080.10.12 PZ
Full set with
E-Chain ®
full set with full set without of teeth [mm] [mm] tiewrap plate
Full set without
Fax
Additional Features

5.79

Classic-size
15 17

Double stop dog and large pins
for longer unsupported lengths
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222z

24 Integrated strain relief option
Interior separation possible
Price index Also available as Zipper E-Tube page 5.94
Fill weight [kg/m]

1.5 Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
R 15.015. .0 15 26 038 048 075
1.0 15.025. .0 25 36 100 110 125
FLB
Fax
15.038. .0 38 49 145 180

0.5
FLG
15.050. .0 50 61 Radii for all widths!
15.5. .0 63 76
0
0 0.5 1.0 1.5 2.0 15.6. .0 80 94
15.7. .0 100 113
23,5
17
0 1.0 2.0 3.0 4.0 max.

51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
2,0 m (66 links) Series 15.025.038.0
+ 2 separators 154 assembled every 2nd link
+ tiewrap plate 1025.12PZ

15
Pitch = 30,5 mm Links per m = 33 Chain length = S/2 + K Installation Dimensions

S
R 038 048 075 100 110 125 145 180

D S/2
17
H 100 120 175 225 245 275 315 385
D 90 120 145 155 170 190 225 279 Moving end
H - 24
Inner height: 17 mm
H
K 185 215 300 375 410 455 520 630 R
Fixed end
Zipper E-Chain®
24
30,5 38
Interior Separation
Vertical separator, 1,5

slotted
unassembled 153
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
assembled 154 8
154
10...3P(Z) 10...4P(Z) Moving end Mounting Brackets

17 7,5 14 16,5 16,5 14 7,5 10...3P(Z)
90° 27°
6,5 27° 90°

B
B
90°
A
27°
11
27° 90° One-piece, polymer
Fax
1015.34.P(Z) - 1050.34.P(Z) 10...4P(Z) pivoting with or without
17 21 17 17 21 Fixed end strain relief tiewrap plates
A
A
B
6,2
B
105.34.P(Z) - 107.34.P(Z) Part No. structure
1015.34P Z
Full set with
E-Chain ®
Full set without
15.015. 1015. 34 PZ 1015. 34 P 2 – 25,5 Full set, for both ends:

15.025. 1025. 34 PZ 1025. 34 P 3 10 35,5 1015. 34 PZ (+ tiewrap plates)
15.038. 1038. 34 PZ 1038. 34 P 4 23 48,5 Single-part order:
15.5. 105. 34 PZ 105. 34 P 6 48 75,0 Mounting bracket moving end
15.7. 107. 34 PZ 107. 34 P 10 85 112,0 Mounting bracket fixed end
Additional Features
5.380
Interior separation For more features

with full-width shelves see link below 5.79

Large-size
17 32

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

39 Integrated strain relief option
Also available as Zipper E-Tube page 5.96
Price index
Fill weight [kg/m]

1.25
1.00 17.1. .0 15 26 063 075
0.75 R 17.2. .0 25 36 100 125
FLB
Fax

FLG 17.4. .0 50 61
0.25
17.5. .0 63 76
0
0 0.25 0.50 0.75 1.00 1.25 1.50 17.6. .0 80 94
Unsupported length [m] 17.7. .0 100 113
39
32
max.
0 0.5 1.0 1.5 2.0 2.5 3.0
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
3,0 m (99 links) Series 17.2.100.0

17
Pitch = 30,5 mm Links per m = 33 Chain length = S/2 + K S Installation Dimensions

D S/2
R 063 075 100 125
32
H 165 189 239 289
Moving end
D 115 130 155 180
Inner height: 32 mm
Fixed end
H - 39
R
K 275 305 395 475
Zipper E-Chain®
39
30,5 38
Vertical separator 2 Interior Separation

for 17.1 to 17.4
unassembled 171
assembled 172 10
Vertical separator 1,5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
for 17.5 to 17.7
unassembled 173
assembled 174 10
174 172

17 7 14 17 17 14 7 117...1P(Z)
90°
90°
10/90˚ 10/90˚
Fax
B
B
One-piece, polymer
5,2 5,2
117...2P(Z) pivoting with or without
117.1.12P(Z): Center bores only

117.2.12P(Z) - 117.7.12P(Z): Outer bores only Part No. structure
117.1.12P Z
Full set with
E-Chain® full set with full set without of teeth [mm] [mm] tiewrap plate
Full set without
17.1. 117.1. 12 PZ 117.1. 12 P 2 - 25,5 Full set, for both ends:

17.2. 117.2. 12 PZ 117.2. 12 P 3 12 35,5 117. 1. 12 PZ (+ tiewrap plates)
17.3. 117.3. 12 PZ 117.3. 12 P 4 25 48,5 Single-part order:
17.5. 117.5. 12 PZ 117.5. 12 P 6 48 76,0 Mounting bracket moving end
17.7. 117.7. 12 PZ 117.7. 12 P 10 85 113,0 Mounting bracket fixed end
Additional Features

with full-width shelves see link below
5.79

Micro-size and dirt protection

R07 10,3
Zipper | E-Tubes | Series R07
15

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Smallest zip-open E-Tube
Price index
0.75
Fill weight [kg/m]
Series R07 - zip-open along the outer radius

0.50 R07.10. .0 10 16,5 038 048
R07.16. .0 16 22,5 Radii for all widths!
FLB R
Fax
0.25 R07.20. .0 20 27,0

FLG
R07.30. .0 30 37,0
R07.40. .0 40 47,0
0
0 0.25 0.50 0.75 R07.50. .0 50 57,0
8
10,3
15

max.
0 0.5 1.0 1.5
Bi Supplement Part No. with required radius. Example: R07.20. 038 .0
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
R07. 20. 038. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series
Order example 1,0 m complete E-Tube

(indicate tube-lengths or number of links)
1,0 m (50 links) Series R07.20.038.0
5.90 For detailed information on this igus® product www.igus.de/en/r07

R07
Pitch = 20 mm Links per m = 50 Tube length = S/2 + K Installation Dimensions

S
R 038 048 D S/2 10,3

H 92 112
D 65 75 Moving end

K 160 190 Fixed end
H - 15
H
R +3
15
Zipper E-Tube
20 22

17 4 8 10 10 8 4
060...1(PZ)
90° 90°
5,8/90° 5,8/90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 90°
B
A
A
B
3,2 3,2
One-piece, polymer
060.30.12 - 060.50.12: Outer bores only Part No. structure
060.10.12 PZ
Full set with
E-Chain ®
Full set without
Fax
R07.10. 060.10. 12 PZ 060.10.12 1 – 16,5 Full set, for both ends:
R07.16. 060.16. 12 PZ 060.16.12 2 – 22,5 060. 10. 12 PZ (+ tiewrap plates)
R07.20. 060.20. 12 PZ 060.20.12 2 – 27,0 Single-part order:
R07.30. 060.30. 12 PZ 060.30.12 3 22 37,0 060. 10. 1 PZ (+ tiewrap plates)
R07.40. 060.40. 12 PZ 060.40.12 4 32 47,0 Mounting bracket moving end
Additional Features
For more features

Quicksnap - the complete, Quickfix - mounting see link below
detachable mounting unit bracket with dowel
5.79
For detailed information on this igus® product www.igus.de/en/r07 5.91

"Allrounder"-dirt protection
R09 15

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

19,3 Proven for high acceleration of 100 m/s2 and more
Small zip-open E-Tube
Price index iF-Design Award Winner
Fill weight [kg/m]
1.5 Series R09 - zip-open along the outer radius

1.0 R09.10. .0 10 18,2 048 075 100
R09.16. .0 16 24,2 Radii for all widths!
FLB R
Fax
0.5 R09.20. .0 20 28,2

FLG
R09.30. .0 30 38,2
R09.40. .0 40 48,2
0
0 0.5 1.0 1.5 R09.50. .0 50 58,2
12,5
19,3
15

max.
0 1.0 2.0 3.0 Supplement Part No. with required radius. Example: R09.20. 048 .0
Bi
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

5,0 m (90 links) Series R09.20.048.0

R09

S
R 048 075 100 D S/2 15

H 116 170 220
Inner height: 15 mm
H - 19,3
K 190 280 360 Fixed end
H
R +3
19,3
Zipper E-Tube
20 28

17 5 8 15 15 8 5 080...1(PZ)
2°
3°
5,8/90° 5,8/90° 3°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
3,2 3,2
One-piece, polymer
080.06.12 - 080.20.12: Center bores only Fixed end strain relief tiewrap plates
080.30.12 - 080.50.12: Bores (see figure above)
Part No. structure
080.10.12 PZ
Full set with
E-Chain ®
Full set without
Fax
R09.10. 080.10. 12 PZ 080.10.12 1 – 18,2 Full set, for both ends:
R09.16. 080.16. 12 PZ 080.16.12 2 – 24,2 080. 10. 12 PZ (+ tiewrap plates)
R09.20. 080.20. 12 PZ 080.20.12 2 – 28,2 Single-part order:
R09.40. 080.40. 12 PZ 080.40.12 4 32 48,2 Mounting bracket moving end
Additional Features

5.79

Classic and dirt protection

R15 17

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index
2.0
Fill weight [kg/m]
Series R15 - zip-open along the outer radius

1.5
R15.015. .0 15 26 063 075 100
FLB
1.0
R R15.025. .0 25 36 110 125 145
Fax
FLG R15.038. .0 38 49 180

0.5 R15.050. .0 50 61 Radii for all widths!
R15.063. .0 63 76 The widths Bi 015, 050, 100
0 are available upon request.
0 0.5 1.0 1.5 2.0 R15.080. .0 80 94 Delivery time: approx. 6-8
R15.100. .0 100 113 weeks after receipt of order!
15
23,5
17

max.
0 1.0 2.0 3.0 4.0 Supplement Part No. with required radius. Example: R15.025. 063 .0
Bi
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
2,0 m (66 links) Series R15.025.063.0
+ 2 separators R154 assembled every 2nd link

R15
Pitch = 30,5 mm Links per m = 33 Tube length = S/2 + K Installation Dimensions

S
D S/2
R 063 075 100 110 125 145 180 17
H 150 175 225 245 275 315 385
Moving end
D 120 145 155 170 190 225 279
H - 24
Inner height: 17 mm
H
K 260 300 375 410 455 520 630 R Fixed end
24
Zipper E-Tube
30,5 38
Interior Separation

slotted
unassembled R153
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
assembled R154 8
154

17 7,5 14 16,5 16,5 14 7,5 10...3P(Z)
90° 27°
6,5
B
B
A
27° 90°
11
One-piece, polymer
Fax
105.32P(Z) - 107.32P(Z) 10...2P(Z) pivoting with or without
17 21 17 17 21
B
B
A
6,2
A
1015.32P(Z) - 1050.32P(Z) Part No. structure
1015.32.P Z
Full set with
Full set without
R15.015. 1015. 32 PZ 1015. 32 P 2 – 25,5 Full set, for both ends:

R15.025. 1025. 32 PZ 1025. 32 P 3 10 35,5 1015. 32 PZ (+ tiewrap plates)
R15.038. 1038. 32 PZ 1038. 32 P 4 23 48,5 Single-part order:
R15.063. 105. 32 PZ 105. 32 P 6 48 75,0 Mounting bracket moving end
R15.100. 107. 32 PZ 107. 32 P 10 85 112,0 Mounting bracket fixed end
Additional Features

with full-width shelves see link below 5.79

Large and dirt protection

R17 32

Dirt-repellent exterior
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index
Fill weight [kg/m]
1.50 Series R17 - zip-open along the outer radius

1.00 R17.015. .0 15 26 063 075 100
0.75 R17.025. .0 25 36 125
FLB R
Fax
0.50 R17.038. .0 38 49 Radii for all widths!

FLG R17.050. .0 50 61 The widths Bi 038, 050, 080,
0.25 100 are available upon request.
R17.063. .0 63 76 Delivery time: approx. 6-8
0
R17.080. .0 80 94 weeks after receipt of order!
0 0.25 0.50 0.75 1.00 1.25 1.50
Unsupported length [m] R17.100. .0 100 113
39
32
max.
0 0.5 1.0 1.5 2.0 2.5 3.0
Bi Supplement Part No. with required radius. Example: R17.025. 063 .0
51147 Cologne
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
3,0 m (99 links) Series R17.025.063.0

R17

S
R 063 075 100 125 D S/2 32
H 165 189 239 289
D 115 130 155 180 Moving end
Inner height: 32 mm
K 275 305 395 475 Fixed end
H
H - 39
R
39
Zipper E-Tube
30,5 38
Interior Separation

slotted
unassembled R171
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
assembled R172 8
R172

117...1P(Z)
17 7 14 117.015
90°
90°
5,2
C
B
17 7 117.025 – 117.100
One-piece, polymer
Fax
5,2

A
C
B
Part No. structure
117.015.12P Z
For Part No. Part No. Number Dim. A Dim. B Dim. C
Full set with
E-chain® full set with full set without of teeth [mm] [mm] [mm] tiewrap plate
Full set without
17.015. 117.015. 12 PZ 117.015. 12 P 2 – 25,7 10 Full set, for both ends:

17.025. 117.025. 12 PZ 117.025. 12 P 3 12 35,7 20 117. 015. 12 PZ (+ tiewrap plates)
17.038. 117.038. 12 PZ 117.038. 12 P 4 25 48,7 30 Single-part order:
17.063. 117.063. 12 PZ 117.063. 12 P 6 48 73,7 50 Mounting bracket moving end
17.100. 117.100. 12 PZ 117.100. 12 P 10 85 113,7 90 Mounting bracket fixed end
Additional Features
Mounting bracket polymer

Interior separation locking with or without For more features
with full-width shelves strain relief tiewrap plates see link below
5.79

EasyChain
5.98
Easy
Chain®
Easy Chain | Simply press cables in
®
E/Z
"Pushbutton Simply Cable-friendly, Material
Easy Chain®: "E" and "Z" makes "Easy" principle" for secure press smooth igumid NB
Easy to fill at the inner radius (Version "Z") halt of chain links cables in interior -40/+80°C
or outer (exterior) radius (Version "E")
Fast cable accessibility without opening and closing lids
Easy Chain®
To assemble and disassemble at every point
Low price with one-piece design
Dirt-repellent, contoured exterior
Mounting brackets available with integrated strain relief
Limited torsion tolerance
Available with interior separation (some types)
Flammability rating UL94-V2
Suitable for clean-room applications
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
Simply press in cable Bi E03. 05. 028. 0
along the outer radius
Color
(Version "E") black
R Bending radius
Simply press in cable Radius
ha
hi
along the inner radius Width

(Version "Z") Series
Selection table
Fax
E03 5 5 - 10 8,7 - 13,7 8 10 - 28 0,40 5.102
E04 7 7 13 10 15 - 48 0,55 5.104
E045·Z045 9,4 10 - 27 16 - 37 12,5 18 - 38 0,40 5.106
E06 10,5 / 10,7 10 - 20 16,5 - 26,5 15 18 - 38 0,55 5.108
Z06 10,5 / 10,7 10 - 16 16,5 - 22,5 15 18 - 38 0,55 5.108
E065 11,3 16 - 36 24,8 - 49,3 15 18 - 38 0,60 5.110
E08·Z08 14,6 / 14,7 10 - 50 18,2 - 58,2 19,3 28 - 48 1,00 5.112 51147 Cologne
igus® GmbH
E14·Z14 19 15 - 50 27 - 62 25 28 - 125 0,65 5.114

E200·Z200 24,3 37 - 57 74,4 - 120,4 35 55 - 200 1,75 5.116
E16·Z16 32 23 - 100 37,5 - 115,3 39 40 - 100 1,00 5.118
E26·Z26 36,5 / 37,1 47 - 75 92 - 167 50 63 - 250 2,00 5.120
E300·Z300 48,5 46 - 75 95 - 170 64 75 - 300 2,25 5.122
Additional quality features - E/Z Chain

IPA Qualification Certificate: ESD Classification Level 1
IPA Qualification Certificate: Air Cleanless (for Series E14.3.038) Special equipment: Electrically
Class ISO Class 2 (at v = 1 m/s) upon request conductive ESD/ATEX version upon request
Easy
Chain®
UL94-V2 Just push the cables with your thumb
classifications into the E-Chain® - and it’s ready
5 mm
Torsional motion Smallest inner heights 5 mm:
possible Series E03 Easy Chain®
System E1 SnapChain
Modular, 1-piece strip Fit cable assemblies
design for simple applications quickly in bunches
from page 5.124 from page 5.130

Easy
Chain®
Easy Chain® | Applications
E/Z
Easy Chains® are available with exterior (E) simply-press-in-access,

as well as interior (Z) access. The assembly time reductions are a
primary reason to choose Easy Chains®. Their elastic and tough

material igumid NBpresents more application reasons: Same optimal
elasticity, UL94-V2 classification and excellent cleanroom qualities.
Their one-piece design makes the Easy Chain® very price-attractive.
Don`t use it for the highest load applications, because the material
has a lower rigidity.

General machinery Cleanroom applications Electronic
apparatus Office equipment Vending machines
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
51147 Cologne
Machinery of all kinds feature Easy Chains® - Combine "E" and "Z" styles (exterior
igus® GmbH
and reduce assembly time and inner access) if desivable

Easy Chain® Series E14 on server unit, removable for Easy Chain® on adjustable office
maintenance purposes Cleanroom Class 1 ISO is standard furniture with UL94 - V2 Classification
5.100
Easy
Chain®
Easy Chain | Assembly Instructions
®
E/Z
Assembling | Separating | Filling | Series E03 · E04 · EZ/045

1 2
Easy Chain®
Twist and click or twist and devide Press in cable
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Assembling | Series E/Z06 · E065 · E/Z08 · E/Z14 · E/Z200 · E/Z16 · E/Z26 · E/Z300
1 2
Fax
Push and click... Snap in pin
Separating | Series E/Z06 · E065 · E/Z08 · E/Z14 · E/Z200 · E/Z16 · E/Z26 · E/Z300
3 4
51147 Cologne
igus® GmbH
Release side link Twist and pull apart
Filling | Series E/Z06 · E065 · E/Z08 · E/Z14 · E/Z200 · E/Z16 · E/Z26 · E/Z300
5 6
Press in cable Pull out cable
You can find an assembly video on the web www.igus.de/en/EZ_assembly 5.101

® ®
igus smallest E-Chain - low Price
E03 5
Easy Chain | Series E03
®
igus® smallest E-Chain® -

interior dimensions 5 x 5 mm
Very easy to fill - ideal for harnessed cable assemblies
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

8 Very light weight - ideal for low fill weight
Mounting bracket with integrated strain relief
Price index
0.75
Fill weight [kg/m]
Series E03 - split crossbar along the outer radius

0.50 R
E03.05. .0 05 8,7 010 012 015
E03.07. .0 07 10,7 018 028
Fax
0.25 E03.10. .0 10 13,7 Radii for all widths!

FLB
FLG
0
0 0.25 0.50 0.75
8
5
Unsupported length [m] 3

max.
Length of travel S [m] Ba: pin dimension approx. 0,1 - 0,3 mm wider!
Bi Supplement Part No. with required radius. Example: E03.05. 028 .0

0 0.5 1.0 1.5
Ba Bending radii listed above can be combined with every chain width!
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
E03. 05. 028. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (100 links) Series E03.05.028.0
+ 1 set mounting brackets E03.05.12Z
5.102 For detailed information on this igus® product www.igus.de/en/e03

E03
Easy Chain® | Series E03

S
R 010 012 015 018 028

D S/2 5
H 30 34 40 46 66
D 25 27 30 33 43 Moving end
17
H
H-8
K 55 60 70 80 110 R
Inner height: 5 mm
Fixed end
8
10
Easy Chain®
14
03...1Z 03...2Z Moving end Mounting Brackets

03...1Z
B
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3
Mounting Adapter plate 03...2Z One-piece, polymer locking

bracket Part No. 03.10.QF Fixed end with integrated strain relief
Full set, for both ends:

For Part No. Dim. B 03. 05. 12 Z (+ tiewrap plates)
E-Chain® full set [mm] Single-part order:
E03.05. 03.05. 12 Z 8,7 03. 05. 1 Z (+ tiewrap plates)
Fax
E03.07. 03.07. 12 Z 10,7 Mounting bracket moving end
E03.10. 03.10. 12 Z 13,7 03. 05. 2 Z (+ tiewrap plates)
03.10.QF = Adapter plate for all Additional Features

sizes - The adapter has broken
edges, so that it can be adapted to
the respective chain width. It is not
absolutely necessary for attaching
the mounting brackets. The moun-
ting brackets can also be screwed Adapter plate for For more features
on without the adapter plate. rapid installation see link below
5.101
For detailed information on this igus® product www.igus.de/en/e03 5.103

Very small - low Price

E04 7

Very light weight - ideal for low fill weight
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

10 Cable-friendly interior
Mounting brackets available
Price index
0.75
Fill weight [kg/m]

0.50 R E04.07. .0 07 13 015 018 028
038 048
FLB
Fax
0.25 Radii for all widths!

FLG
0
0 0.25 0.50 0.75
10
4,5
7

max.
Ba: pin dimension approx. 0,1 - 0,3 mm wider!
0 0.5 1.0 1.5 Ba Bending radii listed above can be combined with every chain width!
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

Easy Chain® fast substitution
color, other colors
page 5.65 of cables also in applications
Bending radius with little space
Width-index
Series

1,0 m (60 links) Series E04.07.038.0

E04

S
R 015 018 028 038 048

D S/2 7
H 42 48 68 88 108
Moving end
D 37 40 50 60 70
H - 10
H
K 80 90 125 155 185 Fixed end
Inner height: 7 mm
R
10
Easy Chain®
16,7 19

040..1(PZ)
17 4 15 17 4
30°
8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
ø3
One-piece, polymer
For Part No. Part No. Number Dim. B Full set, for both ends:
E-Chain® full set with full set without of teeth [mm] 040. 07. 12 PZ (+ tiewrap plates)
tiewrap plate tiewrap plate Single-part order:
E04.07. 040.07. 12 PZ 040.07. 12 1 12 040. 07. 1 PZ (+ tiewrap plates)
Fax
Mounting bracket moving end
Additional Features
Special solution, opening gap Quicksnap - the complete, Quickfix - mounting For more features
0.8 mm Part No. E04.07.015.S detachable mounting unit bracket with dowel see link below
Part No. 040.07.QS
5.101

E045 Super-smooth motion - low price

9,4 9,4
Z045 Easy Chain® | Series E045·Z045

Simply press cable in
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Cable-friendly interior
"E" Series - split crossbar along the outer radius
12,5 "Z" Series - split crossbar along the inner radius
Mounting brackets available
Price index Available with one, two or three chamber-system
0.75
Fill weight [kg/m]

0.50 R E045.10. .0 10 16 018 028 038
E045.16. .0 16 23
Fax
0.25 Ba: pin dimension approx. 0,1 - 0,3 mm wider!

FLB
Supplement Part No. with required radius. Example: E045.16. 038 .0
FLG Ba
0 Bi
0 0.25 0.50 0.75 Series E045 - 2-chamber system
12,5
Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii

9,4
5,5
max.
Length of travel S [m] E045.2/7. .0 7/7 23 018 028 038
Ba E045.2/9. .0 9/9 27
0 0.5 1.0 1.5 Bi 1 Bi 2 Ba: pin dimension approx. 0,1 - 0,3 mm wider!
1,5
51147 Cologne
Unsupported length Supplement Part No. with required radius. Example: E045.2/9.20. 038 .0
12,5
igus® GmbH
9,4
FLG = with straight upper run 5,0 5,0

max. max.
FLB = with permitted sag Series E045 - 3-chamber system
FLG Ba Part No. Bi1/Bi2 /Bi3 [mm] Ba [mm] R [mm] Bending Radii
Bi 1 Bi 2 Bi 3 E045.3/9. .0 9/9/9 37 018 028 038
HF
1,5
H
FLB
12,5
9,4
S (FLG) 5,0 4,5 4,5 Ba: pin dimension approx. 0,1 - 0,3 mm wider!
max. max. max.
S (FLB) Supplement Part No. with required radius. Example: E045.3/9.20. 038 .0
Part No. structure

Series Z045 - split crossbar along the inner radius
R Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
color, other colors
page 5.65 Z045.16. .0 16 23 018 028 038
Bending radius
Width-index Ba Ba: pin dimension approx. 0,1 - 0,3 mm wider!
Bi
Series Supplement Part No. with required radius. Example: Z045.16. 038 .0
12,5
9,4
5,5
max.
Order example 1,0 m complete E-Chain® Series Z045 - 2-chamber system
(indicate chain-lengths or number of links) Ba Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii
1,0 m (77 links) Series E045.16.038.0 Bi 1 Bi 2 Z045.2/7. .0 7/7 23 018 028 038
1,5
12,5
9,4
5,0 5,0 Ba: pin dimension approx. 0,1 - 0,3 mm wider!

max. max.
Supplement Part No. with required radius. Example: Z045.2/7.20. 038 .0
5.106 For detailed information on this igus® product www.igus.de/en/e045 www.igus.de/en/z045

E045
Easy Chain® | Series E045·Z045 Z045

S
R 018 028 038

D S/2 9,4
H 50 70 90
Moving end
D 40 50 60

H - 12,5
H
K 95 120 145 R Fixed end
12,5
Easy Chain®
13 22,3

0450...1(PZ)
0450.10 – 0450.20
17 4 18,25 18,25 4
8 30°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
ø3 6/90°
One-piece, polymer
0450.30 0450...2(PZ with or without
17 4 18,25 18,25 4
ø3 6/90°
B
B
A
Part No. structure
0450.10.12 PZ
Fax
Full set with
For Part No. Part No. Number Dim. A Dim. B tiewrap plate
Full set without
tiewrap plate tiewrap plate Full set, for both ends:

E045.10. 0450.10. 12 PZ 0450.10. 12 1 – 16 0450. 10. 12 PZ (+ tiewrap plates)
E/Z045.16. 0450.16. 12 PZ 0450.16. 12 2 – 22 Single-part order:
E/Z045.2/7. 0450.16. 12 PZ 0450.16. 12 2 – 22 0450. 10. 1 PZ (+ tiewrap plates)
E045.2/9. 0450.20. 12 PZ 0450.20. 12 2 – 26 Mounting bracket moving end
E045.3/9. 0450.30. 12 PZ 0450.30. 12 3 22 36 0450. 10. 2 PZ (+ tiewrap plates)
The mounting brackets with tiewrap plate are available upon request. Time of delivery approx. 6-8 weeks after order. Mounting bracket fixed end
Additional Features

5.101
For detailed information on this igus® product www.igus.de/en/e045 www.igus.de/en/z045 5.107

E06 Standard micro size - low price

10,7 10,5

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

15 "E" Series - split crossbar along the outer radius
"Z" Series - split crossbar along the inner radius
Price index Integrated strain relief option
0.75
Fill weight [kg/m]

0.50 R E06.10. .0 10 16,5 018 028 038
E06.16. .0 16 22,5 Radii for all widths!
FLB
Fax
0.25 E06.20. .0 20 26,5

FLG
0
0 0.25 0.50 0.75
10,7

6,5
15
max. Ba: pin dimension approx. 0,2 - 0,4 mm wider!

51147 Cologne
Unsupported length
igus® GmbH

FLB = with permitted sag Series Z06 - split crossbar along the inner radius
FLG Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
R
Z06.10. .0 10 16,5 018 028 038
HF
FLB
Z06.16. .0 16 22,5 Radii for all widths!
S (FLG)
S (FLB)
Part No. structure

10,5
15
E06. 10. 028. 0 Black = standard 6,5

color, other colors max. Ba: pin dimension approx. 0,2 - 0,4 mm wider!
page 5.65 Bi Supplement Part No. with required radius. Example: Z06.16. 028 .0
Bending radius Ba Bending radii listed above can be combined with every chain width!
Width-index
Series

1,0 m (50 links) Series E06.10.028.0
+ tiewrap plate 060.10.12 PZ

E06

S
D S/2 10,7 10,5
R 018 028 038
H 52 70 90
Moving end
D 40 50 60

H - 15
H
15
Easy Chain®
15 22

060..1(PZ)
17 4 8 10 10 8 4
90° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
5,8/90° 5,8/90° 90° 90°
B
One-piece, polymer
3,2 3,2
Part No. structure
060.10.12 PZ
For Part No. Part No. Number Dim. B
Full set with
E-Chain ®
full set with full set without of teeth [mm] tiewrap plate
Full set without
Fax
E06·Z06.10. 060.10. 12 PZ 060.10. 12 1 16,5 Full set, for both ends:
E06·Z06.16. 060.16. 12 PZ 060.16. 12 2 22,5 060. 10. 12 PZ (+ tiewrap plates)
Single-part order:
Tiewrap plates are possible at the moving end and/or the fixed end! Mounting bracket fixed end
Additional Features
Special solution - opening gap Quicksnap - the complete, Quickfix - mounting For more features
3.5 mm Part No. E06.10.018S3 detachable mounting unit bracket with dowel see link below
5.101

Standard micro size - available with 1-, 2-, 3- or 4-chamber system

E065 11,3

Very light weight
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
The patented push-button principle

15 holds the links together
Price index 1-, 2-, 3- or 4-chamber system available
0.75
Fill weight [kg/m]
Series E065 - split crossbar along the outer radi

0.50 R E065.16. .0 16 24,8 018 028 038
FLB
Fax
0.25
FLG
Ba: pin dimension approx. 0,3 mm wider!
Ba
Supplement Part No. with required radius. Example: E065.16. 038 .0
0 Bi
0 0.25 0.50 0.75 Bending radii listed above can be combined with every chain width!
11,3
15
7,0
Length of travel S [m] max. Series E065 - 2-chamber system
0 0.5 1.0 1.5 Ba
E065.2/9. .0 9/9 29,3 018 028 038
Bi 1 Bi 2
51147 Cologne
Unsupported length 1,5

igus® GmbH

11,3
15
FLB = with permitted sag 5,0 5,0 Ba: pin dimension approx. 0,3 mm wider!
FLG max. max.
Supplement Part No. with required radius. Example: E065.2/9. 038 .0
Bending radii listed above can be combined with every chain width!
HF
Ba
H
FLB
Bi 1 Bi 2 Bi 3
S (FLG) 1,5 Series E065 - 3-chamber system
S (FLB) Part No. Bi1/Bi2/Bi3 [mm] Ba [mm] R [mm] Bending Radii
11,3
15
5,0 4,5 5,0 E065.3/9. .0 9/9/9 39,3 018 028 038

max. max. max.
Part No. structure
E065. 10. 068. 0 Black = standard Ba

Bi 1 Bi 2 Bi 3 Bi 4 Ba: pin dimension approx. 0,3 mm wider!
color, other colors
page 5.65 1,5 Supplement Part No. with required radius. Example: E065.3/9. 038 .0
Bending radius Bending radii listed above can be combined with every chain width!
11,3
15
Width-index 4,5 4,5 4,5 4,5

max. max. max. max.
Series Series E065 - 4-chamber system
Part No. Bi1/Bi2/Bi3 /Bi4 [mm] Ba [mm] R [mm] Bending Radii
Order example 1,0 m complete E-Chain® E065.4/9. .0 9/9/9/9 49,3 018 028 038
1,0 m (67 links) Series E065.16.018.0
+ 1 set mounting brackets Ba: pin dimension approx. 0,3 mm wider!
+ tiewrap plate 0650.16.1PZ Supplement Part No. with required radius. Example: E065.4/9. 038 .0
5.110 For detailed information on this igus® product www.igus.de/de/e065

E065

S
R 018 028 038

D S/2
11,3
H 52 70 90
Moving end
D 40 50 60
H - 15

Fixed end
H
K 86 118 149 R
15
15 22
Easy Chain®
0650...1(PZ)
17 4 8 10 10 8 4
90° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
5,8/90° 5,8/90° 90° 90°
A
B
A
B
One-piece, polymer
3,2 3,2
Part No. structure

0650.16.12 PZ
Full set with
Full set without
E065.16. 0650.16. 12 PZ 0650.16. 12 2 – 22,5 tiewrap plate
Fax
E065.2/9. 0650.2/9. 12 PZ 0650.2/9. 12 2 – 27 Full set, for both ends:
E065.3/9. 0650.3/9. 12 PZ 0650.3/9. 12 3 22 37 0650. 16. 12 PZ (+ tiewrap plates)
E065.4/9. 0650.4/9. 12 PZ 0650.4/9. 12 4 32 47 Single-part order:
Additional Features

5.101
For detailed information on this igus® product www.igus.de/de/e065 5.111

E08 Standard medium size

14,6 14,7

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

19,3 "E" Series - split crossbar along the outer radius
Fill weight [kg/m]
1.5 Series E08 - split crossbar along the outer radius

1.0 E08.10. .0 10 18,2 028 038 048
R
E08.16. .0 16 24,2 Radii for all widths!
Fax
0.5 FLB E08.20. .0 20 28,2

E08.30. .0 30 38,2
FLG
Ba E08.40. .0 40 48,2
0 Bi
0 0.5 1.0 1.5 E08.50. .0 50 58,2
10
14,6
19,3
max. Supplement Part No. with required radius. Example: E08.20. 038 .0
0 1.0 2.0 3.0
51147 Cologne
Unsupported length
igus® GmbH

FLB = with permitted sag Series Z08 -split crossbar along the inner radius
R Z08.10. .0 10 18,2 028 038 048

HF
FLB
Z08.16. .0 16 24,2 Radii for all widths!
S (FLG) Z08.20. .0 20 28,2
S (FLB) Z08.30. .0 30 38,2
Ba
Z08.40. .0 40 48,2
Bi
Part No. structure Z08.50. .0 50 58,2

19,3

14,7
color, other colors 10

page 5.65 Supplement Part No. with required radius. Example: Z08.20. 038 .0
max.
Width-index
Series

1,0 m (50 links) Series E08.20.038.0

E08

S
D S/2 14,6 14,7
R 028 038 048
H 76 96 116
Moving end
D 60 70 80

H - 19,3
H
19,3
Easy Chain®
20 28

17 5 8 15 15 8 5 080..1(PZ)
2°
3°
3°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
3,2 3,2
One-piece, polymer
5,8/90° 5,8/90°
080.30.12 - 080.50.12: All bores Part No. structure
080.10.12 PZ
Full set with
E-Chain ®
Full set without
Fax
E08/Z08.10. 080.10. 12 PZ 080.10. 12 1 – 18,2 Full set, for both ends:
E08/Z08.16. 080.16. 12 PZ 080.16. 12 2 – 24,2 080. 10. 12 PZ (+ tiewrap plates)
E08/Z08.20. 080.20. 12 PZ 080.20. 12 2 – 28,2 Single-part order:
E08/Z08.30. 080.30. 12 PZ 080.30. 12 3 22 38,2 080. 10. 1 PZ (+ tiewrap plates)
E08/Z08.40. 080.40. 12 PZ 080.40. 12 4 32 48,2 Mounting bracket moving end
E08/Z08.50. 080.50. 12 PZ 080.50. 12 5 42 58,2 080. 10. 2 PZ (+ tiewrap plates)
Additional Features

5.101

E14 Classic size - low price

19 19

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

25 "Z" Series - split crossbar along the inner radius
Price index
1.50
Fill weight [kg/m]

1.25
1.00 R E14.1. .0 15 27 028 038 048
0.75 E14.2. .0 25 37 075 100 125
Fax
0.50 E14.3. .0 38 50 Radii for all widths!

FLB
0.25 E14.4. .0 50 62
FLG
0
0 0.25 0.50 0.75 1.00 1.251.50
Unsupported length [m] 13
19
25
max.

0 0.5 1.0 1.5 2.0 2.5 3.0
51147 Cologne
Unsupported length
igus® GmbH

R Z14.1. .0 15 27 028 038 048
HF
FLB
Z14.2. .0 25 37 075 100 125
S (FLG) Z14.3. .0 38 50 Radii for all widths!
S (FLB) Z14.4. .0 50 62
Part No. structure

13
19
25
E14. 2. 100. 0 Black = standard max. Ba: pin dimension approx. 0,3 - 0,5 mm wider!
color, other colors
Width-index
Series

2,0 m (66 links) Series E14.2.100.0

E14

S
R 028 038 048 075 100 125

D S/2 19
H 82 102 122 177 227 277
Moving end
D 71 81 91 120 145 170
H - 25
Inner height: 19 mm
H
K 150 185 215 300 375 455 R Fixed end
25
Easy Chain®
30,5 38

17 7 14 17 17 14 7 114...1P(Z)
90° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
B
A
One-piece, polymer
6,5 Fixed end strain relief tiewrap plates
Part No. structure
114.1.12P Z
Full set with
E-Chain ®
Full set without
Fax
E14/Z14.1. 114.1. 12 PZ 114.1. 12 P 2 - 26,3 Full set, for both ends:
E14/Z14.2. 114.2. 12 PZ 114.2. 12 P 3 10 36,3 114. 1. 12 PZ (+ tiewrap plates)
E14/Z14.3. 114.3. 12 PZ 114.3. 12 P 4 23 49,3 Single-part order:
E14/Z14.4. 114.4. 12 PZ 114.4. 12 P 5 35 62,3 114. 1. 1 PZ (+ tiewrap plates)
Additional Features

5.101

E200 Classic size - available with 1- or 2-chamber system

24,3 24,3

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Large pins for long service life

35 Dirt-repellent exterior
Price index Available with one or two chamber-system
Fill weight [kg/m]

R E200.05. .0 57 74,4 055 075 100
1.5
FLB 150 200
Fax
1.0
FLG
0.5 Ba: pin dimension approx. 0,1 - 0,3 mm wider!
Ba
0
0 0.5 1.0 1.5 2.0 2.5 Bending radii listed above can be combined with every chain width!
24,3
20
35
Length of travel S [m] max. Series E200 - 2-chamber system

0 1 2 3 4 5
Ba E200.2/35. .0 37 94,4 055 075 100
51147 Cologne
Unsupported length Bi 1 3 Bi 2 E200.2/50. .0 50 120,4 150 200

igus® GmbH
FLG = with straight upper run Radii for all widths!

24,3
FLB = with permitted sag 15 18 Ba: pin dimension approx. 0,1 - 0,3 mm wider!
35
FLG max. max. Supplement Part No. with required radius. Example: E200.2/35. 100 .0
HF
FLB
S (FLG) Series Z200 - split crossbar along the inner radius

S (FLB) Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
R Z200.05. .0 57 74,4 055 075 100
Part No. structure 150 200

color, other colors Ba
Width-index
24,3
35
Series 20 Series Z200 - 2-chamber system

max.
Order example 3,0 m complete E-Chain® Ba Z200.2/35. .0 37 94,4 055 075 100
(indicate chain-lengths or number of links) Bi 1 3 Bi 2 Z200.2/50. .0 50 120,4 150 200
3,0 m (66 links) Series E200.05.100.0 Radii for all widths!
24,3
+ 1 set mounting brackets Ba: pin dimension approx. 0,1 - 0,3 mm wider!
35
15 18
+ tiewrap plate 2050.34PZB max. max. Supplement Part No. with required radius. Example: Z200.2/35. 100 .0

E200

S
R 055 075 100 150 200

D S/2
24,3
H +4 145 185 235 335 435
Moving end
D 125 150 170 220 270

R+6
H
H - 35
K 276 346 414 578 742 Fixed end
35
Easy Chain®
46
2...3PZ(B) 2...4PZ(B) Moving end Mounting Brackets

2...3PZ(B)
32 12/90° 17 15
90° 48°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90°
10
48°
90° 48°
30 30
Ba + 1
Ba - 3
48° 90° One-piece, polymer

A
2...4PZ(B) pivoting with or without

6.1 t=7
Part No. structure
2050.34PZ B
10 10 8 2
40 40 Full set with
tiewrap plate
Full set without
tiewrap plate
Fax
For Part No. Part No. with Part No. Number Dim. A Full set, for both ends:
E-Chain® full set with tiewrap plate + full set without of teeth [mm] 2050. 34 PZB (+ tiewrap plates)
tiewrap plate 10 cable tiewraps tiewrap plate Single-part order:
E/Z200.05. 2050. 34 PZB 2050. 34 PZBK1 2050. 34 PZ 6 44 2050. 3 PZB (+ tiewrap plates)
E/Z200.2/35. 2070. 34 PZB 2070. 34 PZBK1 2070. 34 PZ 8 64 Mounting bracket moving end
E/Z200.2/50. 2100. 34 PZB 2100. 34 PZBK1 2100. 34 PZ 10 90 2050. 4 PZB (+ tiewrap plates)
Additional Features
Mounting bracket Tiewrap plate as For more features

polymer locking a separate part see link below
5.404
5.101

E16 Small links - smooth motion - low price

32 32

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

39 "E" Series - split crossbar along the outer radius
Fill weight [kg/m]

1.0 R E16.2. .0 23 37,5 040 060 075
E16.3. .0 36 50,5 100 125
FLB
Fax
0.5 E16.4. .0 48 62,5 Radii for all widths!

E16.5. .0 63 78,3 The bending radii 040, 125 are
FLG available upon request. Delivery
E16.6. .0 80 95,3 time: approx. 6-8 weeks after
0
0 0.5 1.0 1.5 E16.7. .0 100 115,3 receipt of order!
25
32
39

max. Ba: pin dimension approx. 0,3 - 0,7 mm wider!
0 1.0 2.0 3.0
51147 Cologne
igus® GmbH

Z16.2. .0 23 37,5 040 060 075
HF
FLB R Z16.3. .0 36 50,5 100 125

S (FLG) Z16.4. .0 48 62,5 Radii for all widths!
S (FLB) Z16.5. .0 63 78,3 The bending radii 040, 125 are
available upon request. Delivery
Z16.6. .0 80 95,3 time: approx. 6-8 weeks after
Part No. structure Z16.7. .0 100 115,3 receipt of order!

25
32
39
color, other colors

page 5.65 max. Ba: pin dimension approx. 0,3 - 0,7 mm wider!
Bending radius Bi Supplement Part No. with required radius. Example: Z16.3. 100 .0
Width-index Ba Bending radii listed above can be combined with every chain width!
Series

3,0 m (99 links) Series E16.3.100.0

E16

D S/2
R 040 060 075 100 125

32
H 119 159 189 239 289
Moving end
D 085 110 130 155 180
H' = H - 39
H
Fixed end
Inner height: 32 mm
K 210 270 305 395 490 R
39
Easy Chain®
30,5 38

117..1P(Z)
17 21 17 17 21
90°
90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
One-piece, polymer
117...2 P(Z) pivoting with or without
10/90˚ 5,2
Part No. structure
117.2.12P Z
Full set with
E-Chain ®
Full set without
Fax
E16·Z16.2. 117. 2 .12PZ 117. 2 .12P 3 12 35,5 Full set, for both ends:
E16·Z16.3. 117. 3 .12PZ 117. 3 .12P 4 25 48,5 117. 2. 12 PZ (+ tiewrap plates)
E16·Z16.4. 117. 4 .12PZ 117. 4 .12P 5 37 60,5 Single-part order:
E16·Z16.6. 117. 6 .12PZ 117. 6 .12P 8 65 93,0 Mounting bracket moving end
Additional Features
Special solution, Special solution, Quicksnap - the Quickfix - mounting For more features
with large opening with large opening complete, detach- bracket with dowel see link below
Part No. E16.2.100N3 Part No. Z16.2.075N3 able mounting unit
5.101

E26 Large size - available with 1-, 2- or 3-chamber system

36,5 36,5

Tiewrap plates - snap-on
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

6.0
Fill weight [kg/m]
4.0
2.0 R Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
FLB
E26.07. .0 75 92 063 075 100 125
1.5
Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
Fax
1.0 Ba
FLG
0.5
36,5
Series E26 - 2-chamber system

50
28
0 max.
0 0.5 1.0 1.5 2.0 2.5 Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii
Unsupported length [m] Ba E26.2/45. .0 48/48 117 063 075 100 125
Bi 1 4 Bi 2
Length of travel S [m] Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
37,1
0 1.0 2.0 3.0 4.0 5.0

50
20
max.
51147 Cologne
Unsupported length Ba Series E26 - 3-chamber system

igus® GmbH
FLG = with straight upper run Bi 1 Bi 2 Bi 3 Part No. Bi1/Bi2 /Bi3 [mm] Ba [mm] R [mm] Bending Radii
FLB = with permitted sag E26.3/45. .0 47/48/47 167 063 075 100 125
37,1
50
FLG 20 Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
max.
HF
FLB

R
Z26.07. .0 75 92 063 075 100 125
Part No. structure Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
Ba
Bi Supplement Part No. with required radius. Example: Z26.07. 150 0
color, other colors
Series Z26 - 2-chamber system
36,5
page 5.65
50
28
Bending radius max. Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii
Width-index Ba Z26.2/45. .0 48/48 117 063 075 100 125
Bi 1 4 Bi 2
Series Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
Supplement Part No. with required radius. Example: Z26.2/45. 150 .0
37,1
50
20
Order example 4,0 m complete E-Chain® max.
Ba
Series Z26 - 3-chamber system
4,0 m (72 links) Series E26.07.150.0 Bi 1 Bi 2 Bi 3 Part No. Bi1/Bi2 /Bi3 [mm] Ba [mm] R [mm] Bending Radii
+ 1 set mounting brackets Z26.3/45. .0 47/48/47 167 063 075 100 125
37,1
50
+ tiewrap plate 2607.34PZB 20 Ba: pin dimension approx. 0,3 - 0,5 mm wider! 150 175 200 250
max.

E26

S
R 063 075 100 125 150 175 200 250

D S/2 36,5
H +5 180 200 250 300 350 400 450 550
Moving end
D 140 150 175 200 225 250 275 325

H - 50
R+6 Fixed end
H
K 335 375 475 550 650 750 825 925
50
Easy Chain®
56

34 16/90° 17 17 26...3PZ(B)
90° 53°
10
53° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 53°
40 40
Ba + 2
A
53° 90°
One-piece, polymer
t=8 t=8
6,1
11,5
Part No. structure
17 17 8 2 2607.34PZ B
54 54
Full set with
tiewrap plate
Full set without
tiewrap plate
Fax
For Part No. Part No. with Part No. Number Dim. A 2607. 34 PZB (+ tiewrap plates)
E-Chain® full set with tiewrap plate + full set without of teeth [mm] Single-part order:
tiewrap plate 10 cable tiewraps tiewrap plate 2607. 3 PZB (+ tiewrap plates)
E/Z26.07. 2607. 34 PZB 2607. 34 PZBK1 2607. 34 PZ 7 55 Mounting bracket moving end
E/Z26.3/45. 2615. 34 PZB 2615. 34 PZBK1 2615. 34 PZ 15 130 Mounting bracket fixed end
Additional Features
Mounting bracket Tiewrap plate as For more features

5.404
5.101

E300 Large size - available with 1-, 2- or 3-chamber system

48,5 48,5

Tiewrap plates - snap-on
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

10.0
Fill weight [kg/m]

6.0 FLB Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
4.0 R
2.0 E300.075. .0 75 95 075 100 125 150
1.5 Ba Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
Fax
FLG Bi
Supplement Part No. with required radius. Example: E300.075.150.0
1.0
48,5
64
0.5 35
max. Series E300 - 2-chamber system
0
0 0.5 1.0 1.5 2.0 2.5 Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii
Unsupported length [m] Ba
Bi 1 4 Bi 2 E300.2/45. .0 48/48 120 075 100 125 150
Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
48,5

64
18
0 1.0 2.0 3.0 4.0 5.0 max.
51147 Cologne
Unsupported length Ba Series E300 - 3-chamber system

Bi 1 Bi 2 Bi 3
igus® GmbH
FLG = with straight upper run Part No. Bi1/Bi2 /Bi3 [mm] Ba [mm] R [mm] Bending Radii
FLB = with permitted sag E300.3/45. .0 47/46/47 170 075 100 125 150
48,5
77
64
FLG
14
18 Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
max.
HF
FLB

R
Z300.075. .0 75 95 075 100 125 150
Part No. structure Ba Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
Bi Supplement Part No. with required radius. Example: Z300.075. 100 .0
color, other colors
48,5
64
page 5.65 35 Series Z300 - 2-chamber system

max.
Bending radius Part No. Bi1/Bi2 [mm] Ba [mm] R [mm] Bending Radii
Ba
Width-index Bi 1 4 Bi 2
Z300.2/45. .0 48/48 120 075 100 125 150
Series Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
48,5
64
18
Order example 5,0 m complete E-Chain® max.
(indicate chain-lengths or number of links) Ba Series Z300 - 3-chamber system
5,0 m (75 links) Series E300.075.100.0 Bi 1 Bi 2 Bi 3 Part No. Bi1/Bi2 /Bi3 [mm] Ba [mm] R [mm] Bending Radii
+ 1 set mounting brackets Z300.3/45. .0 47/46/47 170 075 100 125 150
48,5
77
64
+ tiewrap plate 3075.34PZB Ba: pin dimension approx. 0,3 - 0,5 mm wider! 200 250 300
14
18
max.

E300

S
R 075 100 125 150 200 250 300

D S/2
48,5
H +5 215 265 315 365 465 565 665
Moving end
D 150 200 225 250 300 350 400

H - 64
R+6
H
K 400 500 650 725 875 1050 1225 Fixed end
64
Easy Chain®
67
Interior Separation -
for 3-chamber system
4
7 7
Shelves for 3-chamber system x-8

14
unassembled 386.54
t=4
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
assembled 387.54
387.54
3..3PZ(B) 3...4PZ(B) Moving end Mounting Brackets

34 16/90° 3...3PZ(B)
17 17
90° 53°
53° 90°
10
90° 53°
40 40
53° 90°
A
One-piece, polymer
Ba
Fax
t=8 t=8
8,2
7
Part No. structure
3075.34PZ B
20 20 8 2
60 60 Full set with
tiewrap plate
Full set without
tiewrap plate
For Part No. Part No. with Part No. Number Dim. A Full set, for both ends:
E-Chain® full set with tiewrap plate + full set without of teeth [mm] 3075. 34 PZB (+ tiewrap plates)
E/Z300.075. 3075. 34 PZB 3075. 34 PZBK1 3075. 34 PZ 7 53 3075. 3 PZB (+ tiewrap plates)
E/Z300.2/45. 3100. 34 PZB 3100. 34 PZBK1 3100. 34 PZ 10 78 Mounting bracket moving end
Additional Features
Mounting bracket Tiewrap plate as For more features 5.404

5.101

E1
5.124
E1
System E1 | E-Chain® on 1 strip
Very easy Various Snap
Modular, 1-piece strip to assemble materials open lids
design for simple applications
Economic solution for high volumes
A universal and easily adaptable E-Chain® concept
E1: E-Chain® on one strip
System E1
Easy shortening/lengthening due to molded-on, modular strip
Easy to snap-open
Very cost effective, for high values
Variable chain length - easy separation at each chain segment
Strip connectors
Easy fastening due to strip bore each link
Various materials available
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
Bi
Snap-open along
E1.020. 015. 028. 0
outer radius
Color
R Bending radius black
ha
hi
Radius
Width
Series
Fax
Selection table
Series Inner height Inner width Outer width Outer height Bending radius Length part Page
hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm] [mm]
E1.10.013. 10 13 16,5 15,5 28 200 5.128
E1.17.021. 17 21 26 25 28 255 5.128
E1.17.031. 17 31 36 25 28 204 5.128
E1.17.044. 17 44 49 25 28 255 5.128
E1.20.015. 20 15 22 27 28 250 5.128 51147 Cologne
igus® GmbH
Additional quality features - System E1
UL94-V2 available upon request


E1
System E1 | Applications
E1: E-Chain® modular, 1-piece strip designed for simple appli-

cations - The E1 design brings the benefits of an E-Chain® to
applications, where this solution previously was too expensive. E1

is more economic for higher volumes, quicker to assemble and still
offers great control and protection for moving cables. The igus®-
System E1 is very cost effective for high volumes and is
especially ideal for automotive applications.

Automotive Office Solutions and technology Automation
Electric equipment Machine-building
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
51147 Cologne
igus® GmbH
Harnessed igus® System E1 Series E1.17.021.028 in an electric wheelchair -

in a bottle deposit machine cably supply on the scissors lifting system
The igus®-System E1 is very cost-effective at high quantities and ideal for automotive applications
5.126
E1
System E1 | Assembly Instructions
To shorten | System E1
System E1
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
System E1 - E-Chain® on one strip - easy to shorten....
To lengthen | System E1
Fax
51147 Cologne
igus® GmbH
.. and to lengthen

Economic, for high volumes - 3 sizes

E1 10 17 20
System E1 | Series E1.10·E1.17·E1.20
Easy shortening/lengthening
due to molded-on, modular strip
Easy to snap-open
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Variable chain length due to easy

separation at each chain segment
Strip connectors
Easy fastening due to strip bore each link
Price index Low-price E-Chain®
Series E1 - snap-open along outer radius

Part No. Bi [mm] Ba [mm] hi [mm] ha [mm] R [mm] A [mm] B [mm]
R E1.10.013. .0 13 16,5 10 15,5 028 20 200

E1.17.021. .0 21 26 17 25 028 25,5 255
Fax
E1.17.031. .0 31 36 17 25 028 25,5 204

E1.17.044. .0 44 49 17 25 028 25,5 255
E1.20.015. .0* 15 22 20 27 028 25 250
* E1.20.015 - Lids to open reciprocal

Supplement Part No. with required radius. Example: E1.17.021. 028 .0
51147 Cologne
igus® GmbH
Ba
Ba Bi
Ba Bi
Bi
ha
hi
ha
18
hi
15
ha
hi
9
max. Ø 4,5 max. Ø 4,5
max. Ø 4,5
Part No. structure
E1.17. 021. 028. 0 Black = standard

E1.10 E1.17 E1.20
color, other colors
page 5.65
Bending radius
Width-index
hi
Series
(indicate chain-lengths or number of strips)
1,0 m (4 strips) Series E1.17.021.028.0
(1 strip = 250 mm length)

E1
System E1 | Series E1.10·E1.17·E1.20
Pitch = see Dim.A Length part = see Dim. B Chain length = S/2 + K Installation Dimensions
S
Bending radius for Series: 10-20
D S/2
E1.10 E1.17 E1.20
HF = H + 40
R 028 028 028
Inner height: 10, 17, 20 mm

H 82 102 102 A Moving end
H
H - ha
D 66 76 76 R
Fixed end
K 140 140 140
ha
The required clearance height is HF = H + 40 mm
More radii upon request!
System E1
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
5.127

Sna
pC
ha
in
5.130
SnapChain
SnapChain | Series TE14·TZ14·TE26·TZ26
SnapChain
Fit cable assemblies quickly in bunches
Adjust and change loops at any time
Well-suited to short lengths, ideally 5 - 10 links
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Favorable alternative to complex hinged cable trays
Version TE can be opened along outer radius -
Version TZ along inner radius
Can be bent in 1 or 2 directions
Preisindex Available in 2 sizes
SnapChain - TE14 / TZ14

Part No. R [mm] Bending Radii
TE14.50. .0* 028 038 048 075 100 125
TZ14.50. .0 028 038 048 075 100 125
Fax
Supplement Part No. with required radius. Example: TE14.50. 100 .0 max. cable package 18 mm
55,5
50
SnapChain - TE14 / TZ14

25
51147 Cologne
21
*Available as version RBR

igus® GmbH
(reverse bending radius),

30,5 Part No. TE14.50.Radius/Radius
Applications
Switch cubicle construction
Electrical equipment Computer
cubicles Office furniture Wherever
SnapChain - TE26 / TZ26 cables are moved now and then
Part No. R [mm] Bending Radii
TE26.120. .0* 063 075 100 125 150 200 Part No. structure
TZ26.120. .0 063 075 100 125 150 200
TE14. 50. 100 0 Black = standard
color, other colors
Supplement Part No. with required radius. Example: TE26.120. 100 .0 max. cable package 47 mm page 5.65
Bending radii listed above can be combined with every chain width! Bending radius
Width-index
Series
106
120

SnapChain - TE26 / TZ26 1,0 m (33 links)
50
40
*Available as version RBR Series TE14.50.100.0

(reverse bending radius),
56 Part No. TE26.120.Radius/Radius
For detailed information on this igus® product www.igus.de/de/snapchain 3.131

5.131
System
E2
E2/000
E2 mini
E2 micro
5.132
E2 micro
E2 mini
System E2 micro, E2 mini and E2/000 | Small and medium sizes
E2/000
E2 micro E2 mini
System E2 and E2/000

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E2 micro from page 5.134 E2 mini from page 5.150
For smallest inner heights One-piece E-Chains® Space - Small and medium sizes Small pitch for smooth running
Fax
saving ratio of inner-to-outer dimensions Inner heights 5 - 15 mm One and two-piece E-Chains® Inner heights 18 - 41 mm
51147 Cologne
igus® GmbH
E2/000
System E2/000 from page 5.164

E2 Standard - as E-Chain®, "Half" E-Tube and fully enclosed E-Tube available Snap-open mechanism - snap-open on left or right
Lightning-fast closing with the touch of a thumb - secure fit without additional locking devices Excellent mechanical stability, long life due
to design and material Inner heights 21 - 45 mm
For more information on specific igus® E2 E-Chains® use product link on each page 5.133
E2 micro
5.134
E2 micro
System E2 micro | E-Chains® for tight spaces
Cable-friendly, High One piece
One-piece E-Chains® smooth interior accelerations each link
Smallest inner heights
Mounting brackets optional with strain relief
Quicksnap and Quickfix available
System E2 micro
Small pitch for smooth running
Cable-friendly, smooth interior
Low weight
Large pins for longer life
Space-saving ratio of inner-to-outer dimensions
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
Bi 03. 05. 028. 0
Only one-piece
Color
closed links available black
ha
hi
Width
Series
Selection table
Fax
03 5,0 5 - 10 8,7 - 13,7 8,0 10 - 28 0,40 5.138
04 7,0 7 - 30 12,0 - 35,0 10,0 15 - 48 0,50 5.140
045 10,3 6 - 64 12,0 - 70,0 12,5 18 - 38 0,50 5.142
05 10,0 6 - 64 10,0 - 68,0 12,0 18 - 38 0,55 5.144
06 10,5 6 - 64 12,5 - 71,0 15,0 18 - 38 0,60 5.146
08 15,0 10 - 50 18,2 - 58,2 19,3 25 - 48 1,00 5.148
51147 Cologne
igus® GmbH
Additional quality features - E2 micro
UL94-V2 classifications for Series 03 and Series 04 (other upon request)
IPA Certificate: Clean Room test upon request
ESD-versions available upon request
iF-Design awards - for E2 micro design - Series 05
5 mm Smallest inner heights 5 mm: Series 03 E2 micro

Smallest inner heights

and bending radii
One-piece micro E-Chains® with inner heights from 5 mm and bending radii
from 10 mm for smallest spaces. Due to the lightweight design, the igus® micro-
seriesare also suitable for high speed applications.

E2 micro
E2 micro | Applications
E2 micro are very small, one-piece, light-weight E-Chains® ideal for

high dynamic applications. E2 micro E-Chains® are not openable
and very cost effective and available in thousands of variations.

igus® also offers a host of accessories and fixation options. "Up-
grades" to openable versions are available for many types. In these
cases they are interchangeable and offer by this more service as
repair kits or new installations.

General machinery Models (Micro-Chains) Construction
machinery Vehicles Furniture Electric cabinets General
machinery - slow movements Electric equipment Vending
machines
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
51147 Cologne
Sliding door in train - UL 94-V2 version Smallest hight - For example Series 03: 5 mm inner height
igus® GmbH
igus® E2 micro E-Chains® are Sliding door in subway with igus®

robust for standing applications Chainflex® CF9 cable for smallest spaces
5.136
E2 micro
E2 micro | Assembly Instructions
Assembling | E2 micro Separate | E2 micro

1 2
System E2 micro
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Twist and click Twist and separate
Speciality | E2 micro
Fax
R
51147 Cologne
igus® GmbH
igus® micro E-Chains® - for smallest bending radii with Chainflex® CF98 and CF99 - 4 x d !
For shorter assembly time...

Minutes Minutes
Reduce time Reduce time
up to 80% up to 60%
Product A Product A
Easy Chain® Zipper
Easy Chain - Just push the cables with your

®
Zipper - Reduced assembly-time - Zipper-like design
thumb into the E-Chain® - and it’s ready from page 5.98 for quick opening and closing of lids from page 5.76

Smallest igus® E-Chain®

03 5
E2 micro | Series 03
igus® smallest E-Chain® internal dimensions 5 x 5

Light weight and inexpensive
Smallest bending radii
Openable version:
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Easy Chain®, page 5.102
Price index
Fill weight [kg/m]
0.75 Series 03 - non snap-open

0.50 R 03.05. .0 05 08,7 010 012 015
03.07. .0 07 10,7 018 028
Fax
0.25 03.10. .0 10 13,7 Radii for all widths!

FLB Ba
Bi
FLG
0
0 0.25 0.50 0.75
3,5
8
5
Length of travel S [m] max.

Supplement Part No. with required radius. Example: 03.05. 028 .0
0 0.5 1.0 1.5
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (100 links) Series 03.05.028.0
+ 1 set mounting brackets 03.05.12Z

03

S
R 010 012 015 018 028

D S/2
5
H 30 34 40 46 066
Moving end
D 25 27 30 33 043
17
H
H-8
K 55 60 70 80 110 R
Inner height: 5 mm
Fixed end
8
10 14
E2 micro
03...1Z 03...2Z Moving end Mounting Brackets
03...1Z
B
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3
Mounting Adapter plate 03...2Z Polymer, one-piece - with

bracket Part No. 03.10.QF Fixed end integrated strain relief
For Part No. Dim. B

E-Chain® full set [mm]
03.05. 03.05. 12 Z 8,7 Full set, for both ends:
Fax
03.07. 03.07. 12 Z 10,7 03. 05. 12 Z (+ tiewrap plates)
03.10. 03.10. 12 Z 13,7 Single-part order:
03. 05. 1 Z (+ tiewrap plates)
03. 05. 2 Z (+ tiewrap plates)
03.10.QF = Adapter plate for all Additional Features

sizes - The adapter has broken
edges, so that it can be adapted to
the respective chain width. It is not
absolutely necessary for attaching
the mounting brackets. The moun-
ting brackets can also be screwed Adapter plate for rapid For more features
on without the adapter plate. installation: Part No. 03.10.QF see link below
5.137

Very small
04 7
Limited torsional motions possible

Small E-Chain® - internal dimensions 7 x 7 mm
10 Smallest bending radii
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Openable version:
Easy Chain®, 5.104
Price index
0.75
Fill weight [kg/m]
Series 04 - non snap-open

0.50 R 04.07. .0 07 12 015 018 028
04.10. .0 10 15 038 048
Fax

FLB 04.20. .0 20 25
FLG Ba
04.30. .0 30 35
0 Bi
0 0.25 0.50 0.75
5
10

7
max. Supplement Part No. with required radius. Example: 04.07. 038 .0
0 0.5 1.0 1.5
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (60 links) Series 04.07.038.0

04
Pitch = 16,7 mm Links per m = 60 Chain length = S/2 + K S

Installation Dimensions
R 015 018 028 038 048

D S/2
7
H 42 48 68 88 108
19
D 40 40 50 60 70 Moving end
H - 10
H
K 80 90 125 155 185 R
Inner height: 7 mm
Fixed end
10
16,7 21
E2 micro
040.07.12 – 040.20.12 040...1(PZ)
17 4 15 17 4
8 12,5°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
ø3 20°
One-piece, polymer
040.30.12 40...2(PZ) pivoting with or without
17 4 15 17 4
ø3
B
C
A
Part No. structure
040.07.12 PZ
Fax
Full set with
For Part No. Part No. Number Dim. A Dim. B Dim. C tiewrap plate
Full set without
E-Chain® full set with full set without of teeth [mm] [mm] [mm] tiewrap plate
tiewrap plate tiewrap plate Full set, for both ends:

04.07. 040.07. 12 PZ 040.07. 12 1 – 13 – 040. 07. 12 PZ (+ tiewrap plates)
04.10. 040.10. 12 PZ 040.10. 12 1 – 15 – Single-part order:
04.16. 040.16. 12 PZ 040.16. 12 2 – 21 10 040. 07. 1 PZ (+ tiewrap plates)
04.20. 040.20. 12 PZ 040.20. 12 2 – 25 10 Mounting bracket moving end
04.30. 040.30. 12 PZ 040.30. 12 3 22 35 20 040. 07. 2 PZ (+ tiewrap plates)
Additional Features

5.137

Small pitch - smooth operation

045 10,3

Smallest bending radii
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Mounting bracket available

Limited torsional motions possible
12,5 Openable versions:
Price index Zipper, page 5.80
0.75
Fill weight [kg/m]

0.50 045.06. .0 06 12 018 028 038
R
Fax
0.25 045.16. .0 16 22
FLB
045.20. .0 20 26
FLG Ba
045.30. .0 30 36
0 Bi
0 0.25 0.50 0.75 045.64. .0 64 70

12,5
10,3
0 0.5 1.0 1.5
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (77 links) Series 045.20.038.0

045

S
R 018 028 038

D S/2
10,3
H 52 72 92
Moving end
D 45 55 65

H = 12,5
H
12,5
13 22,3
E2 micro
0450.06 – 0450.20 0450...1(PZ)
17 4 18,25 18,25 4
8
B
30°
C
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
ø3 6/90°
One-piece, polymer
0450.30 – 0450.64
17 4 18,25 18,25 4 0405...2(PZ ) pivoting with or without
ø3 6/90°
B
C
A
Part No. structure
040.10.12 PZ
Fax
For Part No. Part No. Number Dim. A Dim. B Dim. C
Full set with
E-Chain ®
full set with full set without of teeth [mm] [mm] [mm] tiewrap plate
Full set without
045.06. 0450.06. 12 PZ 0450.06. 12 1 – 12 – Full set, for both ends:
045.10. 0450.10. 12 PZ 0450.10. 12 1 – 16 – 0450. 10. 12 PZ (+ tiewrap plates)
045.16. 0450.16. 12 PZ 0450.16. 12 2 – 22 10 Single-part order:
045.20. 0450.20. 12 PZ 0450.20. 12 2 – 26 10 0450. 10. 1 PZ (+ tiewrap plates)
045.30. 0450.30. 12 PZ 0450.30. 12 3 22 36 20 Mounting bracket moving end
045.64. 0450.64. 12 PZ 0450.64. 12 6 56 70 50 0450. 10. 2 PZ (+ tiewrap plates)
The mounting brackets are available upon request. Time of delivery approx. 6-8 weeks after order.
Additional Features
Series 046 with full-width Quicksnap - the complete, Quickfix - mounting For more features
shelving upon request detachable mounting unit bracket with dowel see link below
5.137

Classic size
05 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Mounting bracket available
12 iF-Design Award Winner
Price index

Fill weight [kg/m]
0.75

0.50 R 05.06. .0 06 10 018 028 038
Fax
FLB
05.16. .0 16 20
0.25
FLG 05.20. .0 20 24
Ba
05.30. .0 30 34
Bi
0
0 0.25 0.50 0.75 05.64. .0 64 68
8
12
10

0 0.5 1.0 1.5 Bending radii listed above can be combined with every chain width!
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (50 links) Series 05.20.038.0

05

S
R 018 028 038

D S/2 10
H 52 72 92
Inner height: 10 mm
Fixed end
H
H - 12
K 100 140 160
R
12
20 22
E2 micro
050...1 050...2 Moving end Mounting Brackets
4 8 10 10 8 4 050...1
90°
45°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90°
B
B
A
3
t=1 t=1
050...2 Standard - one-piece,
Fixed end polymer, pivoting
050.30.12 - 050.64.12: Outer bores only
For Part No. Dim. A Dim. B

E-Chain® full set [mm] [mm]
05.06. 050.06. 12 – 10,7 Full set, for both ends:
Fax
05.10. 050.10. 12 – 14,7 050. 06. 12
05.16. 050.16. 12 – 20,7 Single-part order:
05.20. 050.20. 12 – 24,7 050. 06. 1
05.30. 050.30. 12 22 34,7 Mounting bracket moving end
05.64. 050.64. 12 56 68,7 050. 06. 2
Additional Features

5.137

Classic size - strong version

06 10,5
High torsional rigidity

Small bending radii
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

15 Openable version:
Easy Chain®, 5.108
Molded-in separator available Series 06.16.018.S1
Price index
Fill weight [kg/m]

0.50 06.06. .0 06 12,5 018 028 038
R
Fax
FLB
06.16. .0 16 22,5
0.25
FLG 06.20. .0 20 27,0
06.30. .0 30 37,0
0
0 0.25 0.50 0.75 06.40. .0 40 47,0
Bi
06.50. .0 50 57,0
06.64. .0 64 71,0
0 0.5 1.0 1.5 8

10,5
15
max.
51147 Cologne
Unsupported length Supplement Part No. with required radius. Example: 06.20. 038 .0
igus® GmbH
FLG = with straight upper run Bending radii listed above can be combined with every chain width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (50 links) Series 06.20.038.0

06

S
R 018 028 038

D S/2 10,5
H 52 72 92

Fixed end
H - 15
K 100 140 160
H
R+3
15
20 22
E2 micro
17 4 8 10 10 8 4 060...1(PZ)
5,8/90° 5,8/90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
3,2 3,2
One-piece, polymer
060.30.12 - 060.64.12: Outer bores only
Part No. structure

060.06.12 PZ
Full set with
Fax
Full set without
06.06. 060.06. 12 PZ 060.06. 12 1 – 12,5 tiewrap plate

06.64. 060.64. 12 PZ 060.64. 12 6 56 71,0 Mounting bracket fixed end
Additional Features

Molded-in separator -
Line-extension
Part No. 06.16.018.S1 -
Separated into 2 compartments: 8,5 mm, 6,3 mm, Bending radius 18 mm.
Safe cable separation in small dimensions
5.137

Allrounder
08 15

High torsional rigidity
Small bending radii
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

19,3 Openable versions:
Price index Zipper, page 5.84
Charge supplémentaire [kg/m]

1.0 08.10. .0 10 18,2 025* 028 038
R
08.13. .0 13 21,2 048**
Fax
FLB
0.5 08.16. .0 16 24,2 Radii for all widths!
FLG
08.20. .0 20 28,2 025* only for 08.10.
08.30. .0 30 38,2 048** not for 08.13.
0
0 0.5 1.0 1.5 08.40. .0 40 48,2
Bi
08.50. .0 50 58,2

0 1.0 2.0 3.0
12
19,3
15
max.
51147 Cologne
igus® GmbH
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (100 links) Series 08.30.038.0

08

S
R 025* 028 038 048** D S/2

15
H 70 76 96 116
D 57 60 70 80 Moving end
Inner height: 15 mm
H - 19,3
K 120 130 160 190
H
Fixed end
R +3
19,3
weight). Please consult igus if space is particularly restricted.
®
*025 only for Part No. 08.10. 048** not for 08.13. 20 28
E2 micro
17 5 8 15 15 8 5 080...1(PZ)
2°
5,8/90° 5,8/90° 3°
3°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
A
A
B
3,2 3,2
One-piece, polymer
080.30.12 - 080.50.12: All bores
Part No. structure

080.10.12 PZ
Full set with
Fax
Full set without
08.10. 080.10. 12 PZ 080.10. 12 1 – 18,2 tiewrap plate

Additional Features
For more features

Quicksnap - the complete, Quickfix - mounting see link below
detachable mounting unit bracket with dowel
5.137

E2 mini
5.150
E2 mini
System E2 mini | Small and medium sizes
®
Large Double Cable-friendly, Material igumid G
E2 mini - one/two-piece E-Chains - Pins stop dog smooth interior -40/+120°C
small and medium sizes
Double stop dock for long service life
System E2 mini
Optimized relation: weight - stability
Large pins for long unsupported lengths
Easy to assemble
Various interior separation
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
10 Snap-open links Bi 10. 025. 038. 0
are not necessary Color
black
14 Snap-open along
B15i R Bending radius Radius
ha
hi
inner radius
Width
B15 Snap-open along Series
B17 outer radius
Selection table
Fax
10 18 15 - 100 26 - 113 23 28 - 180 1,20 5.154
14 20 15 - 50 26 - 61 25 28 - 125 0,65 5.156
B15i / B15 17 15 - 100 26 - 113 23 38 - 180a 1,20 5.158
B17 32 15 - 100 25,5 - 113 39 48 - 125 1,00 5.160
F17 32 15 26 39 48 1,20 5.162
Additional quality features - E2 mini
UL94-V2 classifications - Series 14 51147 Cologne

igus® GmbH
Cleanroom Class 1 (ISO class 3) for Series 10 and 14, tested by the Dryden Engineering Company, California
ESD-version available upon request - for Series 10
For shorter assembly time...

Minutes Minutes
Reduce time Reduce time
up to 80% up to 60%
Product A Product A
Easy Chain® Zipper

Series 200 Series R17
Easy Chain®
Easy Chain® - Just push the cables with your Zipper Zipper - Reduced assembly-time - Zipper-like design
thumb into the E-Chain® - and it’s ready from page 5.98 for quick opening and closing of lids from page 5.76

E2 mini
System E2 mini | Applications
E2 mini are small one-piece or two-piece E-Chains® ideal for high

dynamic applications. igus® also offers a host of accessoirs and
fixation options. "Upgrades" to openable versions are available for

many types in these cases they are interchangeable and can also
serve as replacement.

General machinery Models (Micro-Chains) Construction
machinery Vehicles Furniture Electric cabinets General
machinery - slow movements Electric equipment Vending
machines
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Short travels and high accelerations with Openable E-Chains® with high stability
51147 Cologne
Series E2 mini in a handling machine igus® E2 mini - Series B15

igus® GmbH
E2 mini in a milling machine with hot Long-travel applications up to 40 m

chips and chemials - UL94-V2 version are possible - here in textile machine
5.152
E2 mini
System E2 mini | Assembly Instructions
Assembling | E2 mini
1 2
System E2 mini
Push and click Snap in pin
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3
Fax
Push and snap
Separation | E2 mini
1 2
51147 Cologne
igus® GmbH
Lever crossbars open Swivel crossbars
3 4
Release side-link Twist and pull apart

Large pins and double stop dog

10 18
E2 mini | Series 10
Larger pins and double stop dog for long

service life and long unsupported length
Snap-open links are not necessary
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Small but very stable E-Chain®

23 Interior Separation possible
Custom-made E-Chains® with reverse bending
radius "RBR" available for circular movements
Price index Molded-in separator available Series 10.050.075.S
Fill weight [kg/m]

1.5
10.015. .0 15 26 028 038 048
R
1.0 10.025. .0 25 36 075 100 110
Fax
FLB
10.038. .0 38 49 125 145 180
FLG Ba
10.5. .0 63 76
Bi
0
0 0.5 1.0 1.5 2.0 10.6. .0 80 94
16
23
18

0 1.0 2.0 3.0 4.0 Bending radii listed above can be combined with every chain width!
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
Molded-in separator -
(indicate chain-lengths or number of links) Line-extension
2,0 m (66 links) Series 10.025.100.0
Part No. 010.050.075 - Inner/outer width 50/61 mm,
radius 75 mm, more sizes upon request
+ tiewrap plate 1025.12 PZ
Separation: Middle compartment 21 mm,
2 side compartments 13 mm

10
E2 mini | Series 10

S
R 028 038 048 075 100 110 125 145 180

D S/2 18
H 80 100 120 175 225 245 275 315 385
Moving end
D 70 80 90 120 145 155 170 190 225
Inner height: 18 mm
H
H - 23
K 150 185 215 300 375 410 455 520 630 R Fixed end
23
30,5 38
E2 mini
Interior Separation
1,5
Vertical separator
unassembled 101
assembled 111 8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
111

17 7,5 14 16,5 16,5 14 7,5 10...3P(Z)
90° 27°
6,5 27° 90°

B
B
90° 27°
11
27° 90°
One-piece, polymer
1015.34P(Z) - 1050.34P(Z) 10...4P(Z) pivoting with or without
Fax
17 21 17 17 21 Fixed end strain relief tiewrap plates
B
B
A
6,2
1015.34P Z
For Part No. Part No. Dim. A Dim. B
Full set with
E-Chain ®
full set with full set without [mm] [mm] tiewrap plate
Full set without
10.015. 1015. 34 PZ 1015. 34 P – 25,5 Full set, for both ends:

10.025. 1025. 34 PZ 1025. 34 P 10 35,5 1015. 34 PZ (+ tiewrap plates)
10.038. 1038. 34 PZ 1038. 34 P 23 48,5 Single-part order:
10.5. 105. 34 PZ 105. 34 P 48 75,0 Mounting bracket moving end
10.7. 107. 34 PZ 107. 34 P 85 112,0 Mounting bracket fixed end
Additional Features
5.380
Polymer locking with or Quicksnap - the Quickfix - mounting
without strain relief complete, detach- bracket with dowel For more features
tiewrap plates able mounting unit see link below
5.153

Snap-open along inner radius

14 20
E2 mini | Series 14
Snap-open along inner radius with film-hinge

UL94-V2 flammability rating
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index
Fill weight [kg/m]
1.50 Series 14 - snap-open along inner radius

1.00 R 14.1. .0 15 26 028 038 048
0.75 14.2. .0 25 36 075 100 125
Fax

0.50
FLB 14.4. .0 50 61
0.25
FLG
0
Ba
0 0.25 0.50 0.75 1.00 1.25 1.50
Unsupported length [m] Bi

25
20
0 0.5 1.0 1.5 2.0 2.5 3.0 16

max.
51147 Cologne
Unsupported length Bending radii listed above can be combined with every chain width!
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius Short travel lenghts and high
Width-index accelerations with Series 14
Series

2,0 m (66 links) Series 14.2.100.0

14
E2 mini | Series 14

S
D S/2 20
R 028 038 048 075 100 125
H 82 102 122 177 227 277
Moving end
D 71 81 91 120 145 170
Inner height: 20 mm
H - 25
H
K 150 185 215 300 375 455 R Fixed end
25
30,5 38
E2 mini
17 7 14 17 17 14 7 114...1P(Z)
90°
6,5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
B
B
A
One-piece, polymer
114.1.12P(Z) - 114.4.12P(Z) 114...2P(Z) pivoting with or without
Part No. structure
114.1.12P Z
Full set with
E-Chain ®
Full set without
Fax
14.1. 114.1. 12 PZ 114.1. 12 P – 26,3 Full set, for both ends:
14.2. 114.2. 12 PZ 114.2. 12 P 10 36,3 114. 1. 12 PZ (+ tiewrap plates)
14.3. 114.3. 12 PZ 114.3. 12 P 23 49,3 Single-part order:
14.4. 114.4. 12 PZ 114.4. 12 P 35 61,3 114. 1. 1 PZ (+ tiewrap plates)
Additional Features
Quicksnap - the Quickfix - mounting

complete, detach- bracket with dowel For more features
able mounting unit see link below
5.153

B15i Snap-open along inner and outer radius

17 17
B15 E2 mini | Series B15i · B15
Larger pins and double stop dog for long

service life and long unsupported length
Snap-open along outer (B15) and inner (B15i) radius
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Small but very stable E-Chain®
23 Custom-made E-Chains® with reverse bending
Price index
2.0
Fill weight [kg/m]
Series B15i - snap-open along inner radius

1.5
R
B15i.015. .0 15 26 038 048 075
1.0 B15i.025. .0 25 36 100 110 125
Fax
FLB
B15i.038. .0 38 49 145 180
0.5 B15i.050. .0 50 61 Radii for all widths!
FLG Ba
Bi B15i.5. .0 63 76
0
0 0.5 1.0 1.5 2.0 B15i.6. .0 80 94
B15i.7. .0 100 113
17,5
23
14
Length of travel S [m] max. Supplement Part No. with required radius. Example: B15i.025. 100 .0
51147 Cologne
Unsupported length
igus® GmbH
FLG = with straight upper run Series B15 - snap-open along outer radius
FLB = with permitted sag Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
FLG R B15.015. .0 15 26 038 048 075
B15.025. .0 25 36 100 110 125
HF
FLB
B15.038. .0 38 49 145 180
S (FLG) B15.050. .0 50 61 Radii for all widths!
S (FLB) Ba B15.5. .0 63 76
Bi
B15.6. .0 80 94
Part No. structure B15.7. .0 100 113
17,5
23
B15. 025. 100. 0 Black = standard 14

max. Supplement Part No. with required radius. Example: B15.025. 100 .0
color, other colors
page 5.65 Bending radii listed above can be combined with every chain width!
Bending radius
Width-index
Series
3,0 m (99 links) Series B15.025.100.0
5.158 For detailed information on this igus® product www.igus.de/en/b15i www.igus.de/en/b15

B15i
E2 mini | Series B15i ·B15 B15

S
R 038 048 075 100 110 125 145 180

D S/2 17
H 100 120 175 225 245 275 315 385
D 80 90 120 145 155 170 190 225 Moving end
Inner height: 17 mm
H - 23
H
K 185 215 300 375 410 455 520 630 R Fixed end
23
®
30,5 38
E2 mini
Interior Separation
slotted
unassembled 153
assembled 154 8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
154

17 7,5 14 16,5 16,5 14 7,5 10...3P(Z)
90° 27°
6,5 27° 90°

B
B
A
A
90° 27°
11
27° 90°
Standard polymer, pivoting
1015.34P(Z) - 1050.34P(Z) 10...4P(Z) with or without strain
Fax
Fixed end relief tiewrap plates
17 21 17 17 21
B
B
A
A
6,2
1015.34P Z
Full set with
E-Chain ®
Full set without
B15i·B15.015. 1015. 34 PZ 1015. 34 P – 25,5 Full set, for both ends:
B15i·B15.025. 1025. 34 PZ 1025. 34 P 10 35,5 1015. 34 PZ (+ tiewrap plates)
B15i·B15.038. 1038. 34 PZ 1038. 34 P 23 48,5 Single-part order:
B15i·B15.5. 105. 34 PZ 105. 34 P 48 75,0 Mounting bracket moving end
B15i·B15.7. 107. 34 PZ 107. 34 P 85 112,0 Mounting bracket fixed end
Additional Features
5.380
Interior separation Quicksnap - the Quickfix - mounting For more features

with full-width shelves complete, detach- bracket with dowel see link below
able mounting unit
5.153
For detailed information on this igus® product www.igus.de/en/b15i www.igus.de/en/b15 5.159

Snap-open with film-hinge

B17 32
E2 mini | Series B17
Snap-open with film-hinge

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Rather small chain with broad inner width
39 Custom-made E-Chains® with reverse bending
Price index
Fill weight [kg/m]
1.50 Series B17 - snap-open along outer radius

1.00
R B17.1. .0 15 25,5 048* 063 075
0.75 B17.2. .0 25 35,5 100 125
Fax
FLB
B17.3. .0 38 48,5 Radii for all widths!
0.50
FLG B17.4. .0 50 60,5 *Radius 048 not for
0.25
B17.5. .0 63 76,0 B17.5 and B17.7
0
0 0.50 1.00 1.50 B17.6. .0 80 93,0
0.25 0.75 1.25
39
32
Unsupported length [m] 28 B17.7. .0 100 113,0

max.
Bi Supplement Part No. with required radius. Example: B17.1. 100 .0
0 0.5 1.0 1.5 2.0 2.5 3.0 Ba Bending radii listed above can be combined with every chain width!
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
B17. 1. 100. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series
Order example 3,0 m complete E-Chain® Chip protection
(indicate chain-lengths or number of links) Fully enclosed E-Tube with zipper opening mechanism Protection
3,0 m (99 links) Series B17.1.100.0 against dirt and chips Superfast opening of interconnected lids
+ 2 separators 172B assembled every 2nd link Modular design - tool-free lengthening and shortening Small
+ 1 set mounting brackets pitch for low noise, smooth operation, high acceleration
+ tiewrap plate 117.1.12PZ Zipper E-Tube R17, inner height 32 mm from page 5.96
5.160 For detailed information on this igus® product www.igus.de/en/B17

B17
E2 mini | Series B17

S
R 048* 063 075 100 125

D S/2
32
H 135 165 189 239 289
D 100 115 130 155 180 Moving end
Inner height: 32 mm
H
Fixed end
H - 39
K 220 275 305 395 475 R
39
30,5 38
* Radius 048 not for B17.5 and B17.7
E2 mini
Vertical separator 2 Interior Separation
for B17.1 to B17.4
unassembled 171B
assembled 172B 10
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
for B17.5 to B17.7
unassembled 173B
assembled 174B 10
174B 172B

17 7 14 17 17 14 7 117...1P(Z)
90°
90°
10/90˚ 10/90˚
B
A
A
B
Fax
5,2 5,2
Standard - one-piece, polymer
117...2P(Z) locking with or without
117.1.12P(Z): Center bores only
117.2.12P(Z) - 117.7.12P(Z): Outer bores only Part No. structure
117.1.12P Z
Full set with
Full set without
B17.1. 117.1. 12 PZ 117.1. 12 P 2 – 25,5 Full set, for both ends:
B17.2. 117.2. 12 PZ 117.2. 12 P 3 12 35,5 117. 1. 12 PZ (+ tiewrap plates)
B17.3. 117.3. 12 PZ 117.3. 12 P 4 25 48,5 Single-part order:
B17.5. 117.5. 12 PZ 117.5. 12 P 6 48 76,0 Mounting bracket moving end
B17.7. 117.7. 12 PZ 117.7. 12 P 10 85 113,0 Mounting bracket fixed end
Additional Features

5.153
For detailed information on this igus® product www.igus.de/en/B17 5.161

Snap-open along inner radius - closed outside 32

F17 E2 mini | Series F17
Snap-open along inner radius with film-hinge

39
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
One-piece, small E-Chain® with great inner height
Small Bending radii
Elegant design
Price index Closed outside
Fill weight [kg/m]
2.0 Series F17 - snap-open along inner radius

1.5
R F17.015. .0 15 26 048 063 075
1.0 100 125
Fax
FLB The bending radii 063, 075,

0.5 100, 125 are available upon
Ba request. Delivery time: approx.
FLG Bi 8-10 weeks after receipt of
0 order!
0 0.5 1.0 1.5 2.0
39
32
28
Supplement Part No. with required radius. Example: F17.015. 048 .0
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
F17. 015. 048. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (33 links) Series F17.015.048.0
+ set mounting brackets 117.015.12PZ
5.162 For detailed information on this igus® product www.igus.de/en/F17

F17
E2 mini | Series F17

S
D S/2 32
R 048
H 135
Moving end
D 100
H - 39
H
K 220 R Fixed end
Inner height: 32 mm
39
30,5 38
Interior Separation
E2 mini
slotted
unassembled R171
assembled R172 8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R172

117...1P(Z )
17 7 14 117.015
90°
90°
5,2
10
B
17 7 117.025 – 117.100
Standard polymer, pivoting
5,2
10
117...2P(Z) with or without strain

A
Fax
B
Fixed end relief tiewrap plates
Part No. structure
117.015.12P Z
Full set with
Full set without
F17.015. 117.015. 12 PZ 117.015. 12 P 2 – 25,7 Full set, for both ends:

Single-part order:
Additional Features

5.153
For detailed information on this igus® product www.igus.de/en/F17 5.163

E2/000
5.164
E2/000
E2/000 | E-Chains® | E-Tubes | The E2 standard!
Large pin for longer Double Opening system Lateral glide
E2/000 E-Chains® - the standard for System E2 unsupported length stop dog from left or right surfaces
Open crossbar left or right quickly with scredriver or by hand
Opening mechanism accessible
from above to allow access in confined spaces
Lightning-fast closing by hand -
E2/000 medium
Secure fit without additional locking devices
Secure fit of interior separation even when E-Chain® is open
Excellent mechanical stability, long life due to design and material
You can find more technical data about the material, chemical
resistance, temperatures chapter design, from page 5.64

Ba
1500
2500
2700
Snap-open along outer Bi 2500. 10. 100. 0
3500
radius on left or right side Color
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
255
black
R Bending radius
1400
Snap-open along inner Radius
ha
2400
hi
2600
3400 radius on left or right side Width
Series
Selection table
1400/1500 21 15 - 125 28,5 - 138,5 28 35 - 180 1,75 5.168
2400/2500 25 25 - 125 41,0 - 141,0 35 55 - 250 2,25 5.174
2600/2700 35 50 - 175 66,0 - 194,0 50 63 - 250 2,75 5.180
3400/3500 45 50 - 225 70,0 - 245,0 64 75 - 300 3,00 5.186
Fax
255 24 38 - 103 54,0 - 119,0 35 55 - 250 1,80 5.192
Two-piece half- and fully enclosed E-Tube Material igumid Double Opening system for Lateral glide
ESD upon request stop dog rapid opening surfaces
Enclosed E-Tube can be used in chip areas (also hot chips)
Snap-open mechanism, snap-open on left or right
Opening mechanism accessible from above - rapid opening of the
E-Tube with a screwdriver or by hand
Lightning-fast closing by hand -
Secure fit without additional locking devices 51147 Cologne
igus® GmbH
Secure fit of interior separation even when E-Tube is open


Ba
Snap-open along inner Bi 2450. 10. 100. 0
radius on left or right Color
side (for all full and half black
R Bending radius
E-Tubes) Radius
ha
hi
Width
Series
Selection table

1450/1480 21 15 - 125 28,5 - 138,5 28 75 - 180 1,75 5.170
2450/2480 25 25 - 103 41,0 - 119,0 35 100 - 250 2,25 5.176
2650/2680 35 50 - 125 66,0 - 141,0 50 100 - 250 2,75 5.182
3450/3480 45 75 - 225 95,0 - 245,0 64 125 - 300 3,00 5.188
Additional quality features - E2/000

IPA Qualification Certificate Air Cleanless ESD classification ISO class 5 (v = 1 m/s) Series 2500.05.055 with standard material
Class ISO Class 3 (at v = 2 m/s) igumid G - Special equipment: Electrically conductive ESD/ATEX version upon request

E2/000
System E2/000 | Applications
E2/000: E-Chains® with a 2-piece link design - The E2/000 Series

is igus® fourth generation in this popular size range. All the experience
went into this "New Millenium Series": easy and versatile assembly
combined with ruggedness - high stability paired with quieter motion;
long cable life parallel with many fixation options. The design is
consistent within all E2/000 variations. It is the trusted program of
machine builders around the world.

General machinery Material Handling Construction
machinery Long travel applications in many industries Semicon
ESD Atex versions certified Theatrical and Entertainment and
Amusement parcs Vehicles And many more
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
977 igus® E-Chains® of the Series 2400 Special snap-open mechanism, choice of snap-open on left or right.
51147 Cologne
are used for a special stage equipment Hinged crossbar can be swiveled by more than 180° on both sides
igus® GmbH
Hanging application with Series 2400 Side mounted application with Series 2500
5.166
E2/000
System E2/000 | Assembly Instructions
Assembling | E2/000
1 2 3
E2/000 medium
Push and click Snap in pin Swivel crossbars
4 5 6
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Push and snap Snap mounting bracket into link Snap tiewrap plate into bottom groove
Separation | E2/000
1 2 3
Fax
Lever crossbars open Release side-link Twist and pull apart
51147 Cologne
igus® GmbH
Opening | Closing | E2/000 E-Tube

1 2 3
Open: swivel lids Close: push and snap Half E-Tube: swivel crossbars
4 5
Lever Remove lid

1400 Small and strong

21 21
1500 E2/000 | E-Chains® | Series 1400 · 1500
Opening system for rapid opening,

either from the right or the left
Crossbars with high locking range
Integrated strain relief possible
Secure fit of separators and interior separation
even when E-Chain® is open
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Custom-made E-Chains® with reverse bending

28 1450·1480 half E-Tube and fully
Price index enclosed E-Tube next page
20
Fill weight [kg/m]
Series 1400 - snap-open along inner radius

10
6.0
4.0 1400.015. .0 15 28,5 035 038 048
2.0 R
FLB 1400.020. .0 20 33,5 075 100 125
Fax
1.5
1400.025. .0 25 38,5 145 180
1.0 FLG
0.5
1400.050. .0 50 63,5
0 Ba
0 1.0 2.0 3.0 Bi 1400.068. .0 68 81,5
1400.080. .0 80 93,5
1400.100. .0 100 113,5
18
21
28
1400.125. .0 125 138,5

0 2.0 4.0 6.0 max.
51147 Cologne
igus® GmbH

FLG Series 1500 - snap-open along outer radius
HF
FLB
1500.015. .0 15 28,5 035 038 048
S (FLG) 1500.020. .0 20 33,5 075 100 125
R
S (FLB) 1500.025. .0 25 38,5 145 180
Part No. structure 1500.050. .0 50 63,5 The width Bi 20 is available
upon request. Delivery time:
1500.068. .0 68 81,5
1500. 050. 100. 0 Black = standard approx. 6-8 weeks after
1500.080. .0 80 93,5 receipt of order!
color, other colors
page 5.65 18 1500.100. .0 100 113,5
21
28
Bending radius max. 1500.125. .0 125 138,5

Width-index Bi Supplement Part No. with required radius. Example: 1500.050. 100 .0
Series Ba Bending radii listed above can be combined with every chain width!
2,0 m (60 links) Series 1500.050.100.0
+ 1 set mounting brackets 14015.34PZ
5.168 For detailed information on this igus® product www.igus.de/en/1400 www.igus.de/en/1500

1400
E2/000 | E-Chains® | Series 1400·1500 1500

D S/2
R 035 038 048 075 100 125 145 180 32 21
Moving end
H 98 104 124 178 228 278 318 388
D 85 90 100 125 150 175 195 230
H - 28
R
Inner height: 21 mm
H
K 180 190 220 305 385 460 525 635 Fixed end
33.33 37.5
E2/000 medium
28
®
14...3PZ 14...4PZ Moving end Mounting Brackets

14...3PZ
53,5 14015 - 14020 13,5
10°-57°
8
12
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
10°-57°
41,5 14025–14125 13,5
8
14...4PZ One-piece,
10
B
A
For Part No. Dim.A Dim.B Number

E-Chain®: full set with [mm] [mm] of teeth
Fax
tiewrap plate
1400/1500.015 14015. 34 PZ – 28,5 2
1400/1500.020 14020. 34 PZ – 33,5 2
1400/1500.025 14025. 34 PZ 13 38,5 2 Full set, for both ends:
1400/1500.038 14038. 34 PZ 24 51,5 4 14015. 34 PZ (+ tiewrap plates)
1400/1500.050 14050. 34 PZ 36 63,5 6 Single-part order:
1400/1500.080 14080. 34 PZ 66 93,5 8 Mounting bracket moving end
1400/1500.125 14125. 34 PZ 111 138,5 13 Mounting bracket fixed end
5.172
Additional Features
Interior Separation One-piece mounting Mounting bracket - Mounting For more features
page 5.172 brackets - locking polymer bracket steel see link below
5.404
5.282
5.167
For detailed information on this igus® product www.igus.de/en/1400 www.igus.de/en/1500 5.169

Small and strong, closed design

1450 21
1480 E2/000 | E-Tubes | Series 1450 · 1480

Crossbars/lids with high locking range
Tried-and-tested firmly-locked mounting bracket
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Protection against dust, dirt

and chips (also hot chips)
28
1400·1500 E-Chains®
Price index previous page
Fill weight [kg/m]
20
Series 1450 half E-Tube -
10
8.0 snap-open along inner radius
6.0
2.0 R
FLB 1450.015. .0 15 28,5 035 038 048
Fax
1.5
1450.025. .0 25 38,5 075 100 125
1.0 FLG
1450.038. .0 38 51,5 145 180
0.5
0
0 1.0 2.0 3.0 1450.068. .0 68 81,5 The bending radii 035, 038,
Ba
Unsupported length [m] 048 are available upon request.
Bi 1450.080. .0 80 93,5 Delivery time: approx. 6-8
Length of travel S [m] 1450.100. .0 100 113,5 weeks after receipt of order!
1450.125. .0 125 138,5

18
21
28
0 2.0 4.0 6.0

51147 Cologne
Unsupported length Bending radii listed above can be combined with every tube width!
igus® GmbH

FLG Series 1480 fully enclosed E-Tube -
snap-open along inner radius
HF
FLB
S (FLG) 1480.015. .0 15 28,5 035 038 048
S (FLB) 1480.025. .0 25 38,5 075 100 125
1480.038. .0 38 51,5 145 180
Part No. structure 1480.050. .0 50 63,5 Radii for all widths!
The bending radii 035, 038,
1480.068. .0 68 81,5
1450. 038. 100. 0 Black = standard Ba 048 are available upon request.
Bi 1480.080. .0 80 93,5 Delivery time: approx. 6-8
color, other colors weeks after receipt of order!
page 5.65 1480.100. .0 100 113,5
Bending radius 1480.125. .0 125 138,5
18
21
28
Width-index max. Supplement Part No. with required radius. Example: 1480.038. 100 .0
Series Bending radii listed above can be combined with every tube width!
2,0 m (60 links) Series 1450.038.100.0
+ 1 set mounting brackets 14015.34PZ

1450
E2/000 | E-Tubes | Series 1450·1480 1480

S
D S/2 21
R 035 038 048 075 100 125 145 180 32
H 98 104 124 178 228 278 318 388 Moving end
D 85 90 100 125 150 175 195 230
H - 28
Inner height: 21 mm
R
H
K 180 190 220 305 385 460 525 635 Fixed end
33.33 37.5
E2/000 medium
28
®
The bending radii 035, 038, 048 are available upon request.
14...3PZ 14...4PZ Moving end Mounting Brackets

14...3PZ
53,5 14015 - 14020 13,5
10°-57°
8
12
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
10°-57°
41,5 14025–14125 13,5
8
14...4PZ One-piece,
10

B
A
For Part No. Dim.A Dim.B Number

E-Chain®: full set with [mm] [mm] of teeth
Fax
tiewrap plate
1450.015 14015. 34 PZ – 28,5 2
1450.025 14025. 34 PZ 13 38,5 2
1450/1480.038 14038. 34 PZ 24 51,5 4 Full set, for both ends:
1450.068 14068. 34 PZ 54 81,5 7 Single-part order:
1450.080 14080. 34 PZ 66 93,5 8 14015. 3 PZ (+ tiewrap plates)
1450.100 14100. 34 PZ 86 113,5 10 Mounting bracket moving end
1450.125 14125. 34 PZ 111 138,5 13 14015. 4 PZ (+ tiewrap plates)
5.172
Additional Features
nterior Separation One-piece mounting Mounting bracket - Mounting For more features
page 5.172 brackets - locking polymer bracket steel see link below
5.404
5.382
5.167

1400
1450
1480 E2/000 | Series 1400 · 1450 ·1480 · 1500 | Interior Separation
1500
1,5
Vert. Separator, slotted 5 Option 1: Vertical Separators for E-Chains® Series 1400 · 1500
unassembled 14001 Vertical Separators are used if a vertical subdivision of the E-Chain® interior is required -
assembled 14011 8 By standard Vertical Separators are assembled every other E-Chain® link
Standard subdivision with Vertical Separator, slotted 14011,
for combinations with Full-Width Shelf 111.X
14011
1,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Vert. Separator, slotted 5 Option 2: Vertical Separators for E-Tubes Series 1450 · 1480
unassembled 14501 Vertical Separators are used if a vertical subdivision of the half E-Tube (Series 1450)
assembled 14511 8 and the fully enclosed E-Tube (Series 1480) interior is required -
By standard Vertical Separators are assembled every other E-Chain® link
Standard subdivision with Vertical Separator, slotted 14511,
for combinations with Full-Width Shelf 111.X
Fax
14511
Option 3: Full-Width Shelves for

E-Chains® Series 1400 · 1500 and E-Tubes Series 1450 · 1480
51147 Cologne
For applications involving many cables with similar or identical diameters

igus® GmbH
Full-Width Shelf 111.X can be combined with Vertical Separator, slotted 14011 (E-Chain®)
and Vertical Separator, slotted 14511 (E-Tube/half E-Tube)
5,75
5,75
14511 111.X 14011
Width Part No. Part No. Width Part No. Part No.
X [mm] unassembled assembled X [mm] unassembled assembled
015 110.15 111.15 068 110.68 111.68
020 110.20 111.20 080 110.80 111.80
Full-Width Shelf 025 110.25 111.25 100 110.100 111.100

X 038 110.38 111.38 125 110.125 111.125
t=2 050 110.50 111.50
5.172 For detailed information on this igus® product www.igus.de

1400
1450
My Sketches 1480
1500
Inner height: 21 mm
E2/000 medium
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
5.404
Braiding in bundles for long travels -

Chainflex® CF5 5.382
oil-resistant, flame-retardant
Further information: www.igus.de/en/CF5
igus® chainflex® CF5

5.167
For detailed information on this igus® product www.igus.de 5.173

Allrounder
2400 25 25
2500 E2/000 | E-Chains® | Series 2400 ·2500

Lateral glide surfaces for side-mounted operation
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Strain relief separator Part No. 2020.Z available
35
2450·2480 half E-Tube and fully
20
Fill weight [kg/m]

10
6.0
4.0
R 2400.02. .0 25 41 055 075 100
2.0 FLB
2400.03. .0 38 54 125 150 175
1.5
Fax
FLG
2400.05. .0 57 73 200 225 250
1.0
0.5 Ba
2400.09. .0 89 105
0 Bi
0 1.0 2.0 3.0 2400.10. .0 103 119
2400.12. .0 125 141
23
35
25

0 2.0 4.0 6.0
51147 Cologne
Unsupported length
igus® GmbH

FLB = with permitted sag Series 2500 - snap-open along outer radius
R 2500.02. .0 25 41 055 075 100

HF
FLB
2500.03. .0 38 54 125 150 175
S (FLG) 2500.05. .0 57 73 200 225 250
S (FLB) 2500.07. .0 77 93 Radii for all widths!
2500.09. .0 89 105
Part No. structure 2500.10. .0 103 119
23
25
35
2500.12. .0 125 141

2500. 10. 100. 0 Black = standard max.
color, other colors
page 5.65 Bi Supplement Part No. with required radius. Example: 2500.03. 100 .0
Width-index
Series
4,0 m (88 links) Series 2500.10.100.0
+ tiewrap plate 2100.34PZB+

2400
E2/000 | E-Chains® | Series 2400 ·2500 2500
Pitch = 46 mm Links per m = 22 Chain length = S/2 + K S Installation Dimensions

D S/2
R 055 075 100 125 150 175 200 225 250 25
H 145 185 235 285 335 385 435 485 535
Moving end
D 125 150 170 195 220 245 270 295 320
H - 35
Inner height: 25 mm
H
K 276 346 414 496 578 660 742 814 920 R +6
Fixed end
E2/000 medium
35
46
2...3PZ(B)+ 2...4PZ(B)+ Moving end Mounting Brackets

2...3PZ(B)+
32 12/90° 17 15
90° 48°
48° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
10
90° 48°
30 30 48° 90°
Ba + 1
Ba - 3
2...4PZ(B)+ Polymer pivoting with or with-

6.1 t=7
Fixed end out strain relief tiewrap plates
10 10 8 2
40 40
Part No. structure
2020.34PZ B+
Fax
For Part No. Part No. with Part No. Dim. A
Full set with
E-Chain ®
full set with tiewrap plate + full set without [mm] tiewrap plate
Full set without
tiewrap plate 10 cable tiewraps tiewrap plate tiewrap plate
2400/2500.02. 2020. 34 PZB+ 2020. 34 PZBK1+ 2020. 34 PZ+ 12 Full set, for both ends:
2400/2500.03. 2030. 34 PZB+ 2030. 34 PZBK1+ 2030. 34 PZ+ 25 2020. 34 PZB+ (+ tiewrap plates)
2400/2500.05. 2050. 34 PZB+ 2050. 34 PZBK1+ 2050. 34 PZ+ 44 Single-part order:
2400/2500.09. 2090. 34 PZB+ 2090. 34 PZBK1+ 2090. 34 PZ+ 77 Mounting bracket moving end
2400/2500.12. 2125. 34 PZB+ 2125. 34 PZBK1+ 2125. 34 PZ+ 112 Mounting bracket fixed end
5.178
Additional Features
Interior Separation Mounting bracket Mounting bracket For more features

page 5.178 KMA available steel available see link below
5.404
5.384
5.167

Allrounder - closed design

2450 25
2480 E2/000 | E-Tubes | Series 2450 · 2480

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Strain relief separator Part No. 2020.ZR available
35 2400·2500 E-Chains®
20
Fill weight [kg/m]
10
6.0
2.0 FLB R
2450.02. .0 25 41 055 075 100
1.5 FLG
Fax
2450.03. .0 38 54 125 150 175

1.0
2450.05. .0 57 73 200 225 250
0.5
Ba 2450.07. .0 77 93 Radii for all widths!
0
Bi 2450.09. .0 89 105 The bending radii 055, 075
0 1.0 2.0 3.0
Unsupported length [m] and the width Bi 12 are availa-
2450.10. .0 103 119 ble upon request. Delivery
2450.12. .0 125 141 time: approx. 6-8 weeks after
Length of travel S [m] 23 receipt of order!
35
25
0 2.0 4.0 6.0 max.

51147 Cologne
Unsupported length Bending radii listed above can be combined with every tube width!
igus® GmbH

FLB = with permitted sag Series 2480 fully enclosed E-Tube -
FLG snap-open along inner radius
HF
FLB
2480.02. .0 25 41 055 075 100
S (FLG) 2480.03. .0 38 54 125 150 175
S (FLB) 2480.05. .0 57 73 200 225 250
Ba
Bi
Part No. structure 2480.09. .0 89 105 The bending radii 055, 075
and the width Bi 12 are availa-
2480.10. .0 103 119
2450. 07. 100. 0 Black = standard
ble upon request. Delivery
2480.12. .0 125 141 time: approx. 6-8 weeks after
23
25
35
color, other colors receipt of order!

page 5.65 max.
Bending radius Supplement Part No. with required radius. Example: 2480.05. 100 .0
Width-index Bending radii listed above can be combined with every tube width!
Series
4,0 m (88 links) Series 2450.07.100.0
+ tiewrap plate 2070.34PZB+

2450
E2/000 | E-Tubes | Series 2450·2480 2480

D S/2 25
R 055 075 100 125 150 175 200 225 250
H 145 185 235 285 335 385 435 485 535
Moving end
D 125 150 170 195 220 245 270 295 320
H - 35
Inner height: 25 mm
H
R +6
K 276 346 414 496 578 660 742 814 920
Fixed end
E2/000 medium
35
®
46
The bending radii 055, 075 are available upon request.
2...3PZ(B)+ 2...4PZ(B)+ Moving end Mounting Brackets

2...3PZ(B)+
32 12/90° 17 15
90° 48°
48° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
10
90° 48°
30 30 48° 90°
Ba + 1
Ba - 3
2...4PZ(B)+ Polymer pivoting with or with-

6.1 t=7
10 10 8 2
40 40
Part No. structure
2020.34PZ B+
Fax
Full set with
E-Chain ®
full set with tiewrap plate + full set without [mm] tiewrap plate
Full set without
2450/2500.02. 2020. 34 PZB+ 2020. 34 PZBK1+ 2020. 34 PZ+ 12 Full set, for both ends:
2450/2480.05. 2050. 34 PZB+ 2050. 34 PZBK1+ 2050. 34 PZ+ 44 Single-part order:
2450/2500.09. 2090. 34 PZB+ 2090. 34 PZBK1+ 2090. 34 PZ+ 77 Mounting bracket moving end
2450/2500.12. 2125. 34 PZB+ 2125. 34 PZBK1+ 2125. 34 PZ+ 112 Mounting bracket fixed end
5.178
Additional Features
Interior Separation Tiewrap plate as Mounting bracket Mounting bracket For more features
page 5.178 a separate part KMA available steel available see link below
5.404
5.384
5.167

2400
2450
2480 E2/000 | E-Chains® | Series 2400· 2500 | Interior Separation
2500
2
Vertical Separator Option 1: Vertical Separators and Spacer for E-Chains®
2 Standard: subdivision (Series 2400/Series 2500) with Vertical Separator 211

Vertical Separator* 10 If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in
unassembled 201.28 case of side mounted applications, separators with wide base 211.28 or (not series 2500) can be used
assembled 211.28 28 Strain Relief Separator 2020.Z, integrable in the mounting bracket, to postition at any point
Spacer*
unassembled 205.09
assembled 215.09 9
4
Strain Relief Separator
unassembled 2020.Z
10 assembled 2120.Z 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
215.09* 211.28* 211

*For side-mounted applications
2
Vert. Separator, slotted 6 Option 2: Full-Width Shelves for E-Chains®
unassembled 202 For applications involving many thin cables with similar or identical diameters
assembled 212 10 Vertical Separator, slotted 212 and Side Plate 213 - for applications with Full-Width Shelf 221.X
4
Side Plate 2
unassembled 203
11,25 11,25
assembled 213 6
5
5
2,5
Fax
213 221.X 212
25 220.25 221.25 90 220.90 221.90
51147 Cologne
Full-Width Shelf 38 220.38 221.38 103 220.103 221.103

X-1 57 220.57 221.57 125 220.125 221.125
igus® GmbH
t = 2,5 77 220.77 221.77
4
Side Plate Option 3: Shelves for E-Chains®
unassembled 2030 For applications involving many cables with different diameters. The Shelves can be
assembled 2130 7 arranged elevator-shifted with different bottoms within the entire E-Chain® width.
2,5 Shelf 2210.X can be combined with Middle Plate 2120,

Vert. Separator, slotted Vertical Separator, slotted 2140 and Side Plate 2130
unassembled 2040
assembled 2140 10
11,25 11,25
5 5
4
2,5
Middle Plate
unassembled 2020
assembled 2120 10
2140 X - 7 2120 2130
18 2200.18 2210.18 48 2200.48 2210.48
23 2200.23 2210.23 58 2200.58 2210.58
Shelf 28 2200.28 2210.28 68 2200.68 2210.68
X 33 2200.33 2210.33 73 2200.73 2210.73
X-7 38 2200.38 2210.38 88 2200.88 2210.88
t = 2,5 43 2200.43 2210.43 99 2200.99 2210.99

2400
2450
E2/000 | E-Tubes | Series 2450· 2480 | Interior Separation 2480
2500
2
Option 4: Vertical Separators for E-Tubes Vert. Separator, slotted 5
Vertical Separators are used if a vertical subdivision of the E-Tube interior is required - unassembled 24501
By standard Vertical Separators are assembled every other E-Tube link assembled 24511 10
Standard subdivision of the half E-Tube (Series 2450) and the fully enclosed E-Tube (Series 2480) 4
with Vertical Separator, slotted 24511, for combinations with Full-Width Shelf 221.X Strain Relief Separator
Strain Relief Separator 2020.ZR, integrable in the mounting bracket, to postition at any point unassembled 2020.ZR
Inner height: 25 mm
assembled 2120.ZR 10 10
E2/000 medium
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
24511
Option 5: Full-Width Shelves for E-Tubes

For applications involving many thin cables with similar or identical diameters
Vertical Separator, slotted 24511 - for applications with Full-Width Shelf 221.X
11,25 11,25
5
5
2,5
Fax
24511 221.X
25 220.25 221.25 90 220.90 221.90
38 220.38 221.38 103 220.103 221.103 Full-Width Shelf
57 220.57 221.57 125 220.125 221.125 X-1
77 220.77 221.77 t = 2,5
5.404
5.384
Two fully harnessed E2/000

E-Chains® with high fill
weight, side mounted 5.167

Classic-size
2600 35 35
2700 E2/000 | E-Chains® | Series 2600·2700

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

50
2650·2680 half E-Tube and fully
20
Fill weight [kg/m]

10
6.0
4.0 R 2600.05. .0 50 66 063 075 100
2.0
FLB 2600.06. .0 65 81 125 150 175
1.5
Fax
FLG
2600.07. .0 75 91 200 250
1.0
0.5 Ba
2600.10. .0 100 116
0 Bi
0 1.0 2.0 3.0 2600.12. .0 125 141
32 2600.17. .0 175 194

50
35

max.
0 2.0 4.0 6.0
51147 Cologne
igus® GmbH

FLB = with permitted sag Series 2700 - snap-open along outer radius
R 2700.05. .0 50 66 063 075 100
HF
FLB
2700.06. .0 65 81 125 150 175
S (FLG) 2700.07. .0 75 91 200 250
S (FLB) 2700.09. .0 90 106 Radii for all widths!
2700.10. .0 100 116
32
35
50
2700.15. .0 150 166

2600. 10. 100. 0 Black = standard max. 2700.17. .0 175 194
color, other colors
page 5.65 Bi
Bending radius Ba Supplement Part No. with required radius. Example: 2700.10. 100 .0
Width-index Bending radii listed above can be combined with every chain width!
Series
5,0 m (90 links) Series 2600.10.100.0
+ tiewrap plate 2610.34PZB

2600
E2/000 | E-Chains® | Series 2600 ·2700 2700
Pitch = 56 mm Links per m = 18 Chain length = S/2 + K S

D S/2
R 063 075 100 125 150 175 200 250 35
H 180 200 250 300 350 400 450 550
Moving end
D 140 150 175 200 225 250 275 325
H - 50
Inner height: 35 mm
R+6
H
K 335 375 475 550 650 750 825 925 Fixed end
E2/000 medium
50
56

34 12/90° 17 17 26...3PZ(B)
90° 53°
10
53° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 45°
40 40
Ba + 2
Ba + 2
A
45° 90°
t=8 t=8
6,1 26...4PZ(B) Polymer pivoting with or with-
11,5
17 17 8 2
54 54
Part No. structure

2605.34PZ B
Fax
E-Chain® full set with tiewrap plate + full set without [mm]
Full set with
Full set without
2600/2700.05. 2605. 34 PZB 2605. 34 PZBK1 2605.34PZ 30 tiewrap plate
2600/2700.06. 2606. 34 PZB 2606. 34 PZBK1 2606. 34 PZ 45 Full set, for both ends:
2600/2700.07. 2607. 34 PZB 2607. 34 PZBK1 2607. 34 PZ 55 2605. 34 PZB (+ tiewrap plates)
2600/2700.09. 2609. 34 PZB 2609. 34 PZBK1 2609. 34 PZ 70 Single-part order:
2600/2700.12. 2612. 34 PZB 2612. 34 PZBK1 2612. 34 PZ 105 Mounting bracket moving end
2600/2700.17. 2617. 34 PZB 2617. 34 PZBK1 2617. 34 PZ 155 Mounting bracket fixed end
5.184
Additional Features

5.404
5.390
5.167

Classic-size - closed design

2650 35
2680 E2/000 | E-Tubes | Series 2650·2680

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

50
2600·2700 E-Chains®
20
Fill weight [kg/m]

10
6.0
4.0
2.0
FLB 2650.05. .0 50 66 063 075 100
1.5
Fax
FLG
2650.06. .0 65 81 125 150 175
1.0
2650.07. .0 75 91 200 250
0.5
0 Ba
0 1.0 2.0 3.0 2650.10. .0 100 116 The bending radii 063, 075 and
Bi
the widths Bi 65, 90, 150, 175
are available upon request.
2650.15. .0 150 166 Delivery time: approx. 6-8
Length of travel S [m] weeks after receipt of order!
32 2650.17. .0 175 194
50
35
0 2.0 4.0 6.0

max.
51147 Cologne
igus® GmbH
FLG Series 2680 fully enclosed E-Tube -
snap-open along inner radius
HF
FLB
S (FLG) 2680.05. .0 50 66 063 075 100
S (FLB) 2680.06. .0 65 81 125 150 175
2680.07. .0 75 91 200 250
Part No. structure 2680.09. .0 90 106 Radii for all widths!
Ba
2680.10. .0 100 116 The bending radii 063, 075 and
2650. 07. 100. 0 Black = standard Bi the widths Bi 65, 90, 150, 175
2680.12. .0 125 141
color, other colors are available upon request.
page 5.65 2680.15. .0 150 166 Delivery time: approx. 6-8
weeks after receipt of order!
Bending radius 32 2680.17. .0 175 194
50
35
Width-index max.
Series Supplement Part No. with required radius. Example: 2680.07. 100 .0
Order example 5,0 m complete E-Chain® Bending radii listed above can be combined with every chain width!
5,0 m (90 links) Series 2650.07.100.0

2650
E2/000 | E-Tubes | Series 2650·2680 2680

S
D S/2 35
R 063 075 100 125 150 175 200 250
H 180 200 250 300 350 400 450 550
Moving end
D 140 150 175 200 225 250 275 325
Inner height: 35 mm
H - 50
R+6
H
K 335 375 475 550 650 750 825 925 Fixed end
E2/000 medium
50
56

34 12/90° 17 17 26...3PZ(B)
90° 53°
53° 90°
10
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 53°
40 40
Ba + 2
Ba + 2
53° 90°
A
t=8 t=8
6,1 26...4PZ(B) Polymer pivoting with or with-
11,5
17 17 8 2
54 54
Part No. structure
2605.34PZ B
Fax
E-Chain® full set with tiewrap plate + full set without [mm]
Full set with
Full set without
2650/2680.05. 2605. 34 PZB 2605. 34 PZBK1 2605. 34 PZ 30 tiewrap plate
5.184
Additional Features

5.404
5.390
5.167

2600
2650
2680 E2/000 | E-Chains® | Series 2600· 2700 | Interior Separation
2700
3
3 Standard subdivision (Series 2600/Series 2700) with Vertical Separator 261,
Vertical Separator* for combinations with Full-Width Shelf 221.X
unassembled 260.24 If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in
assembled 261.24 24 case of side mounted applications, separators with wide base 261.24 or Spacer 215.09 can be used
Strain Relief Separator 262.Z, integrable in the mounting bracket, to postition at any point
Spacer*
unassembled 205.09
assembled 215.09 9
4
unassembled 262.Z
10 261.24* 215.09* 261
assembled 263.Z 10
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
2,5
Vert. Separator, slotted Option 2: Full-Width Shelves for E-Chains®
assembled 269 10 Vertical Separator, slotted 269 - for applications with Full-Width Shelf 221.X
16,25 16,25
5 5 5 5
2,5
221.X 269
Fax
50 220.50 221.50 100 220.100 221.100
Full-Width Shelf 65 220.65 221.65 125 220.125 221.125
X-1 75 220.75 221.75 150 220.150 221.150
t = 2,5 90 220.90 221.90 175 220.175 221.175
51147 Cologne
igus® GmbH
4
Middle Plate
unassembled 262 Option 3: Shelves for E-Chains®
assembled 263 10 For applications involving many cables with different diameters. The Shelves can be
arranged elevator-shifted with different bottoms within the entire E-Chain® width
2,5
Slotted Separator Shelf 2210.X can be combined with Middle Plate 263, Slotted Separator 267 and Side Plate 265
unassembled 266 Option 3 "Shelves" can also be combined with option 1 "Vertical Separators"
assembled 267 10 Assembling of the Slotted Separator, open 277 in the existing separation afterwards possible
2,5
Slotted Separator, open
16,25 16,25
5 5 5 5
unassembled 276
7,5
assembled 277
2,5
10
6,25
4
Side Plate 277 267 2210.X X-7 263 265
unassembled 264
assembled 265 7 Width Part No. Part No. Width Part No. Part No.

18 2200.18 2210.18 58 2200.58 2210.58
23 2200.23 2210.23 68 2200.68 2210.68
28 2200.28 2210.28 73 2200.73 2210.73
Shelf 33 2200.33 2210.33 88 2200.88 2210.88
X 38 2200.38 2210.38 99 2200.99 2210.99
X-7 43 2200.43 2210.43 124 2200.124 2210.124
t = 2,5 48 2200.48 2210.48 149 2200.149 2210.149

2600
2650
E2/000 | E-Tubes | Series 2650· 2680 | Interior Separation 2680
2700
4
Standard subdivision of the half E-Tube (Series 2650) and the fully enclosed E-Tube (Series 2680)
Inner height: 35 mm
with Vertical Separator, slotted 26511, for combinations with Full-Width Shelf 221.X
E2 medium
26511
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
16,25 16,25
5 5 5 5
2,5
221.X 26511
Fax
50 220.50 221.50 100 220.100 221.100
65 220.65 221.65 125 220.125 221.125 Full-Width Shelf
75 220.75 221.75 150 220.150 221.150 X-1
90 220.90 221.90 175 220.175 221.175 t = 2,5
2,5
Variante 6 - Shelves for E-Tubes Slotted Separator, open
For applications involving many cables with different diameters. The Shelves can be unassembled 276
arranged elevator-shifted with different bottoms within the entire E-Chain® width assembled 277 10
Shelf 2210.X can be combined with Vertical Separator, slotted 26511
Assembling of the Slotted Separator, open 277 in the existing separation afterwards possible
16,25 16,25
7,5
6,25
2,5
26511 277 X-7 2210.X 5.404
18 2200.18 2210.18 58 2200.58 2210.58
23 2200.23 2210.23 68 2200.68 2210.68 5.390
28 2200.28 2210.28 73 2200.73 2210.73
33 2200.33 2210.33 88 2200.88 2210.88 Shelf
38 2200.38 2210.38 99 2200.99 2210.99 X
43 2200.43 2210.43 124 2200.124 2210.124 X-7
48 2200.48 2210.48 149 2200.149 2210.149 5.167
t = 2,5

Large-size
3400 45 45
3500 E2/000 | E-Chains® | Series 3400·3500

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E-Chain® also available with reverse bending radii

64 3450·3480 half E-Tube and fully

20
Fill weight [kg/m]
FLB
10
6.0
4.0
R 3400.050. .0 50 70 075 100 125
2.0
3400.075. .0 75 95 150 200 250
1.5
Fax
FLG
3400.100. .0 100 120 300
1.0
0.5
3400.125. .0 125 145 The widths Bi 200, 250 are
0 available upon request. De-
0 1.0 2.0 3.0 3400.150. .0 150 170 livery time: approx. 6-8 weeks
Unsupported length [m] Ba after receipt of order!
3400.175. .0 175 195
Bi
3400.200. .0 200 220
3400.225. .0 225 245
0 2.0 4.0 6.0
42 3400.250. .0 250 270
64
45
51147 Cologne
Unsupported length max. Supplement Part No. with required radius. Example: 3400.150. 100 .0
igus® GmbH
FLG
Series 3500 - snap-open along outer radius

HF
FLB
S (FLG) 3500.050. .0 50 70 075 100 125
R
S (FLB) 3500.075. .0 75 95 150 200 250
3500.100. .0 100 120 300
3500.125. .0 125 145 The widths Bi 200, 250 are
3500. 150. 100. 0 Black = standard available upon request. De-
3500.150. .0 150 170
color, other colors livery time: approx. 6-8 weeks
page 5.65 3500.175. .0 175 195 after receipt of order!
Bending radius 3500.200. .0 200 220

42
45
64
Width-index 3500.225. .0 225 245

Series max. 3500.250. .0 250 270
Order example 6,0 m complete E-Chain® Bi Supplement Part No. with required radius. Example: 3500.150. 100 .0
(indicate chain-lengths or number of links) Ba Bending radii listed above can be combined with every chain width!
6,0 m (90 links) Series 3500.150.100.0

3400
E2/000 | E-Chains® | Series 3400·3500 3500

S
R 075 100 125 150 200 250 300

D S/2
45
H 215 265 315 365 465 565 665
Moving end
D 150 200 225 250 300 350 400
H - 64
Inner height: 45 mm
R+6 Fixed end
H
K 400 500 650 725 875 1050 1225
E2/000 medium
64
67

3...3PZ(B)
34 12/90° 17 90° 53°

17
53° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 53°
10
53° 90°
40 40 3...4PZ(B) Polymer pivoting with or with-

A
Ba
Ba
t=8 t=8
8,2
20 20 8 2
60 60
Fax
E-Chain® full set with tiewrap plate + full set without [mm] Part No. structure
tiewrap plate 10 cable tiewraps tiewrap plate
3050.34PZ B
3400/3500.050. 3050. 34 PZB 3050. 34 PZBK1 3050. 34 PZ 28
Full set with
Full set without
5.190
Additional Features
5.404

5.392
5.167

Large-size - closed design

3450 45
3480 E2/000 | E-Tubes | Series 3450·3480

Series 3480, crossbars with high locking range
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

64 Strain relief separator Part No. 34501.Z available
3400·3500 E-Chains®
20
Fill weight [kg/m]
FLB
10
6.0
4.0 R Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
2.0
3450.050. .0 50 70 075 100 125
1.5
Fax
FLG
3450.075. .0 75 95 150 200 250
1.0
3450.100. .0 100 120 300
0.5
0
0 1.0 2.0 3.0 3450.125. .0 125 145 The bending radii 075, 100
Unsupported length [m] and the widths Bi 50, 125,
3450.150. .0 150 170 200, 250 are available upon
Ba 3450.175. .0 175 195 request. Delivery time: approx.
Length of travel S [m] Bi 6-8 weeks after receipt of order!
3450.200. .0 200 220
0 2.0 4.0 6.0
3450.225. .0 225 245
51147 Cologne
Unsupported length 3450.250. .0 250 270

42
64
45
igus® GmbH
FLG = with straight upper run max.

FLB = with permitted sag Supplement Part No. with required radius. Example: 3450.115. 100 .0
FLG Bending radii listed above can be combined with every chain width!
HF
FLB
S (FLG) Series 3480 fully enclosed E-Tube -

S (FLB) snap-open along inner radius
R
Part No. structure 3480.050. .0 50 70 075 100 125
3480.075. .0 75 95 150 200 250
3450. 115. 100. 0 Black = standard
3480.100. .0 100 120 300
color, other colors
page 5.65 3480.115. .0 115 135 Radii for all widths!
Bending radius 3480.125. .0 125 145 The bending radii 075, 100
and the widths Bi 50, 125,
Width-index 3480.150. .0 150 170 200, 225, 250 are available
Series 3480.175. .0 175 195 upon request. Delivery time:
Ba
approx. 6-8 weeks after receipt
Order example 6,0 m complete E-Tube Bi 3480.200. .0 200 220 of order!
(indicate chain-lengths or number of links) 3480.225. .0 225 245

6,0 m (90 links) Series 3450.115.100.0 3480.250. .0 250 270
42
64
45

max.
+ 1 set mounting brackets Supplement Part No. with required radius. Example: 3480.075. 125 .0
+ tiewrap plate 3115.34PZB Bending radii listed above can be combined with every chain width!

3450
E2/000 | E-Tubes | Series 3450·3480 3480

S
D S/2 45
R 075 100 125 150 200 250 300
H 215 265 315 365 465 565 665
Moving end
D 150 200 225 250 300 350 400
H - 64
Inner height: 45 mm
R+6
H
K 400 500 650 725 875 1050 1225 Fixed end
E2/000 medium
64
67

3...3PZ(B)
90° 53°
34 12/90° 17 17
53° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 53°
10
53° 90°
40 40 3...4PZ(B) Polymer pivoting with or with-

A
Ba
Ba
t=8 t=8 Fixed end out strain relief tiewrap plates

8,2
20 20 8 2
60 60
Fax
E-Chain® full set with tiewrap plate + full set without [mm] Part No. structure
tiewrap plate 10 cable tiewraps tiewrap plate
3050.34PZ B
3450/3480.050. 3050. 34 PZB 3050. 34 PZBK1 3050. 34 PZ 28
Full set with
Full set without
5.190
Additional Features
5.404
Interior Separation Mounting bracket Mounting bracket Tiewrap plate as For more features
page 5.190 KMA available steel available a separate part see link below
5.392
5.167

3400
3450
3480 E2/000 | E-Chains® | Series 3400 · 3500 | Interior Separation
3500
2,5
Standard subdivision (Series 3400/Series 3500) with
Spacer* Vertical Separator 311, for combinations with Full-Width Shelf 2210.X
unassembled 305.08 If a broad distance shall be kept between the separators or they have to be fixed in their position,
assembled 315.08 8 e.g. in case of side mounted applications, Spacer 315.08 and Spacer 315.12 can be used
unassembled 305.12 Strain Relief Separator 301.Z, integrable in the mounting bracket, to postition at any point
assembled 315.12 12
4
unassembled 301.Z
13 assembled 311.Z 18
311 315.12 315.08
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
2,5
Vert. Separator, slotted 10 Option 2: Full-Width Shelves for E-Chains®
assembled 312 14 Vertical Separator, slotted 312 and Vertical Separator, slotted 312.24 (with wide base,
2,5 e.g. in case of side mounted applications) - for applications with Full-Width Shelf 321.X
Vert. Separator, slotted 14
20,80
unassembled 302.24
12 12
assembled 312.24 24
20,80
3,4
321.X 312.24 312

Fax
50 320.050 321.050 150 320.150 321.150
75 320.075 321.075 175 320.175 321.175
Full-Width Shelf 100 320.100 321.100 200 320.200 321.200
X-1 115 320.115 321.115 225 320.225 321.225
51147 Cologne
t = 3,4 125 320.125 321.125 250 320.250 321.250

igus® GmbH
4
Side Plate Option 3: Shelves for E-Chains®
unassembled 303 For applications involving many cables with different diameters. The Shelves can be
assembled 313 7 arranged elevator-shifted with different bottoms within the entire E-Chain® width
4 Shelf 2210.X can be combined with Middle Plate 314 and Side Plate 313
Middle Plate Option 3 "Shelves" can also be combined with option 1 "Vertical Separators"
unassembled 304 Assembling of the Slotted Separator, open 317 in the existing separation afterwards possible
assembled 314 10
3
Slotted Separator, open
unassembled 307
22,5
10
2,5
21,25
16,25
assembled 317 14
314 317 2210.X 313


18 2200.18 2210.18 58 2200.58 2210.58
23 2200.23 2210.23 68 2200.68 2210.68
28 2200.28 2210.28 73 2200.73 2210.73
Shelf 33 2200.33 2210.33 88 2200.88 2210.88
X 38 2200.38 2210.38 99 2200.99 2210.99
X-7 43 2200.43 2210.43 124 2200.124 2210.124
t = 2,5 48 2200.48 2210.48 149 2200.149 2210.149

3400
3450
E2/000 | E-Tubes | Series 3450 · 3480 | Interior Separation 3480
3500
2,5
Standard subdivision half E-Tube (Series 3450) and full E-Tube (Series 3480) with 4
Vertical Separator 34511, for combinations with Full-Width Shelf 321.X Strain Relief Separator
Strain Relief Separator 34501.Z, integrable in the mounting bracket, to postition at any point unassembled 34501.Z
Inner height: 45 mm
assembled 34511.Z 14 13
E2/000 medium
34511
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
20,80 20,80
12 12
3,4
321.X 34511 34511
Fax
50 320.050 321.050 150 320.150 321.150
75 320.075 321.075 175 320.175 321.175
100 320.100 321.100 200 320.200 321.200 Full-Width Shelf
115 320.115 321.115 225 320.225 321.225 X-1
125 320.125 321.125 250 320.250 321.250 t = 3,4
Option 6: Shelves for E-Tubes Slotted Separator, open

3
For applications involving many cables with different diameters. The Shelves can be unassembled 307
arranged elevator-shifted with different bottoms within the entire E-Chain width ®
assembled 317
Assembling of the Slotted Separator, open 317 in the existing separation afterwards possible 14
Shelf 2210.X can be combined with Slotted Separator, open 317
2,5
5.404
34511 317 2210.X
18 2200.18 2210.18 58 2200.58 2210.58
23 2200.23 2210.23 68 2200.68 2210.68 5.392
28 2200.28 2210.28 73 2200.73 2210.73
33 2200.33 2210.33 88 2200.88 2210.88 Shelf
38 2200.38 2210.38 99 2200.99 2210.99 X
43 2200.43 2210.43 124 2200.124 2210.124 X-7
48 2200.48 2210.48 149 2200.149 2210.149 5.167

t = 2,5

Small pitch - smooth operation

255 24
E2 medium | Series 255
Snap-open, hinged to left or right,

accessible from the top
Double stop dog and large pins for longer
unsupported lengths
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

35 Smooth interior for long cable life
Price index Tapered insertion point for easy assembly
20
Fill weight [kg/m]
Series 255 - snap-open along outer radius

10
6.0
4.0 R 255.03. .0 38 54,2 055 075 100
2.0 FLB
255.05. .0 57 73,2 125 150 175
1.5
Fax
255.07. .0 77 93,2 200 225 250

1.0
FLG 255.10. .0 103 119,2 Radii for all widths!
0.5
0
0 1.0 2.0 3.0
22
24
35
max.
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

Series 255 - small pitch,
color, other colors
page 5.65 smooth running - test-
Bending radius example at the igus® test lab
Width-index
Series
2,0 m (72 links) Series 255.10.100.0
+ tiewrap plate 2100.34PZ1B

255
E2 medium | Series 255

S
R 055 075 100 125 150 175 200 225 250

D S/2
24
H+40 145 185 235 285 335 385 435 485 535
Moving end
D 108 133 153 178 203 228 253 278 303
H - 35
Inner height: 24 mm
H
R+6 Fixed end
K 242 312 380 462 544 626 708 780 886
35
27,8
E2 medium
2...3PZ1(B) 2...4PZ1(B) Moving end Mounting Brackets
2...3PZ1(B)
32 12/90° 17 15 90° 45°
45° 90°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
90° 45°
10
45° 90°
30 30
Ba - 3
Ba +1
2...4PZ1(B) Polymer pivoting with or with-

t=7 t=7
6,1
Part No. structure

10 10 8 2
40 40 2030.34PZ1 B
Fax
Full set with
tiewrap plate
Full set without
tiewrap plate
For Part No. Part No. with Part No. Dim. A Full set, for both ends:
E-Chain® full set with tiewrap plate + full set without [mm] 2030. 34 PZ1B (+ tiewrap plates)
255.03. 2030. 34 PZ1B 2030. 34 PZ1BK1 2030. 34 PZ1 25 2030. 3 PZ1B (+ tiewrap plates)
255.05. 2050. 34 PZ1B 2050. 34 PZ1BK1 2050. 34 PZ1 44 Mounting bracket moving end
255.07. 2070. 34 PZ1B 2070. 34 PZ1BK1 2070. 34 PZ1 64 2030. 4 PZ1B (+ tiewrap plates)
255.10. 2100. 34 PZ1B 2100. 34 PZ1BK1 2100. 34 PZ1 90 Mounting bracket fixed end
5.194
Additional Features
Interior Separation Mounting bracket Tiewrap plate as For more features

page 5.194 polymer locking a separate part see link below
5.404
5.384
5.167

255
E2 medium | Series 255 | Interior Separation
2,5
Vert. Separator, slotted Option 1: Vertical Separators
Standard subdivision with Vertical Separator, slotted 2552 or Vertical Separator, slotted 2554 for
4
Vert. Separator, slotted combinations with Full-Width Shelf 221.X (Determining which type of separator to use is dependent
unassembled 2553 on any potential retrofit requirements.)
assembled 2554 10
2554 2552
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Option 2: Full-Width Shelves

Vertical Separator, slotted 2552 oder Vertical Separator, slotted 2554 -
for applications with Full-Width Shelf 221.X 10,75 10,75
5
5
2,5
221.X 2554
Fax
Full-Width Shelf X [mm] unassembled assembled X [mm] unassembled assembled
X-1 38 220.38 221.38 77 220.77 221.77
t = 2,5 57 220.57 221.57 103 220.103 221.103
51147 Cologne
igus® GmbH
Option 3: Shelves
For applications involving many cables with similar or identical diameters. Partial separation
into individual chambers can be achieved and the entire width Bi-10 mm can be used
Shelf 2210.X can be combined with Vertical Separator, slotted 2552 (also as adjustable vertical
separators without shelves) or Vertical Separator, slotted 2554
Option 3 "Shelves" can also be combined with option 1 "Vertical Separators".
10,75 10,75
2,5
5 5
min. 10 2554 2552 X-7 2210.X

18 2200.18 2210.18 48 2200.48 2210.48
23 2200.23 2210.23 58 2200.58 2210.58
Shelf 28 2200.28 2210.28 68 2200.68 2210.68
X 33 2200.33 2210.33 73 2200.73 2210.73
X-7 38 2200.38 2210.38 88 2200.88 2210.88
t = 2,5 43 2200.43 2210.43

255
My Sketches
Inner height: 24 mm
E2 medium
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
5.404
5.384
5.167

E-Tubes E2
5.196
E2 R100
E2 E-Tubes | Protection against dirt and debris E2 R
Material Snap-open Covered Lateral

E2 Series R100 - robust and tight igumid G from the side, pin/bore glide
Very good protection against chips (also hot chips) -40/+120°C chip protected connection surface
Hinged, snap-open, removable lids along
inner and outer radius reduce assembly time
Space-efficient with optimized ratio of
E2 E-Tubes
inner dimension to outer dimension
Double stop dog for long service life and strong unsupported lengths
Universal KMA mounting brackets

Ba
117 117. 100. 100. 0
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Snap-open along Bi
157
167 inner radius Color
black
R Bending radius
118 Radius
Snap-open along
ha
hi
158 Width
168 outer radius
Series
Selection table
R117/118 21 20-100 32-112 28 63 - 180 1,20 5.200
R157/158 40 40-200 56-216 50 100 - 250 2,25 5.202
R167/168 50 50-250 68-268 64 100 - 300 2,50 5.204
Fax
E2 Series R - small pitch for smooth motion Material igumid G Covered Removable lids Tapered
-40/+120°C stop dogs along outer radius insertion point
Protection for cables and hoses against chips (also hot chips)
Small pitch for low noise, smooth operation
Smooth, chip repelland exterior
Lids removable for assembly time reduction
Double stop dog for strong unsupported lengths
KMA mounting brackets with attachment capability on all sides
Very small radii possible due to small pitch 51147 Cologne
igus® GmbH

Ba
Bi 48. 100. 100. 0
R48 Can be opened
R58 Color
R68 from one side black
ha
hi
Width
Series
Selection table

R48 25 25-130 36-141 36 60 - 250 1,50 5.206
R58 35 50-200 66-216 50 75 - 250 2,30 5.208
R68 45 50-250 68-268 64 100 - 300 2,50 5.210
Additional quality features - E2 E-Tubes

UL94-V2 - iF-Design awards, for Series E-Tubes with igumid HT material -
upon request 117/118 and R68 repel hot chips, up to 850 ºC

E2 R100
E2 R E2 E-Tubes | Applications
Since igus® introduced the first openable (2-piece) E-Tubes in the

mid-1980`s, many additions and improvements argumented the
program. igus® E-Tubes work in hot chip areas, in areas of dirt and
dust generated by woodworking, steelmills, pulp and paper,
textile, agriculture, coal plant and many other hostile environment.
Use The cost-effective alternative Series R100 as the first choice
for application with low and medium speeds, Series R for higher "R100"
speeds. We recommend this design for all new applications.

General machinery Material Handling Construction machinery
Long travel applications in many industries Semicon ESD
ATEX versions certified Theatrical & Entertainment & Amusement
parcs Vehicles And many more
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Series R100 - Cost effective alternative, for

applications with low and medium speeds
"R"
Fax
51147 Cologne
Preventative maintenance on E2 E-Tubes: Transparent, scratch-re- Series R - For higher speeds and smooth running
igus® GmbH
sistant lids from a special plastic material - snap-open, removable

U-shaped supported E-Tube Standing application with support of

for high lateral acceleration the first E-Chain® links - R68 E-Tube
5.198
E2 R100
E2 E-Tubes | Assembly Instructions E2 R
Type R100 | Series R117/R118 · R157/R158 · R167/R168
Assembling | Type R100

1 2 3 4
E2 E-Tubes
Push, click - and snap in pin Swivel lids - push and snap Slide last lid Push and snap
Separating | Type R100
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
5 6 7 8
Lever open lid Bend E-Tube to remove lid Release side-link Twist and pull apart
Fax
Type R | Series R48 · R58 · R68
Assembling | Type R
1 2 3 4
51147 Cologne
igus® GmbH
Push and click Snap in pin Slide lid Push and snap
Separating | Type R
5 6 7 8
Lever open lid Remove lid Release side-link Twist and pull apart

R117 Small - low price - lids to open

21 21
R118 E2 E-Tubes | R100 | Series R117·R118
Effective chip protection,

even against hot metal chips
Smooth, chip-repellent exterior
Double stop dog for longer unsupported lengths
Snap-open from the side,
covered pin/bore connection
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Snap-open lids along inner or outer radius

28 KMA mounting brackets with
attachment points on all sides
Space-efficient with optimized ratio
Price index of inner dimension to outer dimension
1.5
Fill weight [kg/m]
Series R117 - hinged, snap-open along inner radius

1.0 117.020. .0 20 32 063 075 100
FLB R
117.025. .0 25 37 110 125 145
Fax
0.5 117.038. .0 38 50 180

FLG
Ba 117.063. .0 63 75
0 Bi
0 0.5 1.0 1.5 117.080. .0 80 92
117.100. .0 100 112
21
28
0 1.0 2.0 3.0 17

max.
51147 Cologne
igus® GmbH
FLG = with straight upper run Bending radii listed above can be combined with every tube width!
FLG Series R118 - hinged, snap-open along outer radius
HF
FLB
118.020. .0 20 32 063 075 100
R
S (FLG) 118.025. .0 25 37 110 125 145
S (FLB) 118.038. .0 38 50 180
Part No. structure 118.063. .0 63 75 The widths Bi 20, 38, 36, 100
are available upon request.
118.080. .0 80 92
117. 100. 100. 0 Black = standard Ba Delivery time: approx. 8-10
Bi 118.100. .0 100 112 weeks after receipt of order!
color, other colors
page 5.65
Bending radius
Width-index
21
28
Series
17 Supplement Part No. with required radius. Example: 118.100. 100 .0
max.
Bending radii listed above can be combined with every tube width!
2,0 m (66 links) Series 117.100.100.0
+ 1 set KMA mounting brackets 11800.100.14
5.200 For detailed information on this igus® product www.igus.de/en/r117 www.igus.de/en/r118

R117
E2 E-Tubes | R100 | Series R117·R118 R118

S
R 063 075 100 110 125 145 180

D S/2 37,4 21
H 154 178 228 248 278 318 388
D 110 120 145 155 170 190 225 Moving end
H - 28
Inner height: 21 mm
R Fixed end
K 260 300 375 410 455 520 630
E2 E-Tubes - R100
28
30,5 30,6
Interior Separation
1,5
Vertical separator 5
unassembled 1185.01
assembled 1186.01 10
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
1186.01
11800...4 11800...1 Moving end Mounting Brackets

118...1
10-28°
Bi
B
A
KMA pivoting -
118...4 (KMA = Polymer Metal
Fax
6 4 14
Fixed end Mounting Bracket)
30.6 37.4

117/118.020. 11800.020. 14 29 36 Full set, for both ends:
117/118.025. 11800.025. 14 34 41 11800. 020. 14
117/118.038. 11800.038. 14 47 54 Single-part order:
117/118.048. 11800.048. 14 57 64 11800. 020. 1
117/118.063. 11800.063. 14 72 79 Mounting bracket moving end
117/118.080. 11800.080. 14 89 96 11800. 020. 4
117/118.100. 11800.100. 14 109 116 Mounting bracket fixed end
The mounting brackets are supplied with hexagon nuts and can be attached with M4 bolts, or the
mounting brackets may also be attached with M4 socket head cap bolts.
Additional Features
Angled polymer mounting bracket Angled polymer mounting bracket For more features 5.404
with strain relief tiewrap plate without strain relief tiewrap plate see link below
Hot Chips up to 850°C

E-Tubes that repel hot chips, up to 850 ºC
Some applications, depending on amount and size of the chips,
can burn or melt the surface. That is no longer the case with the
igus® "igumid HT" material.
Further Information: www.igus.de/en/HT
5.199
For detailed information on this igus® product www.igus.de/en/r117 www.igus.de/en/r118 5.201

R157 Allrounder - low price - lids to open

40 40
Snap-open lids along inner or outer radius

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Double stop dog for strong unsupported length

KMA mounting brackets with
50 attachment points on all sides
Price index Strain relief separator Part No. 1585.01.Z available
Fill weight [kg/m]
10.0 Series R157 - hinged, snap-open along inner radius

8.0
4.0 FLB
2.0 157.040. .0* 40 56 100 125 150
R
FLG
1.5
157.050. .0 50 66 175 200 250
Fax

1.0
157.088. .0 88 104
0.5 157.090. .0** 88 104
0 157.100. .0 100 116
0 0.5 1.0 1.5 2.0 2.5 Ba
Bi
157.135. .0 135 150
Length of travel S [m] 157.150. .0 150 166
0 1.0 2.0 3.0 4.0 5.0 157.175. .0 175 191
51147 Cologne
40
50
Unsupported length 37 157.200. .0 200 216

max.
igus® GmbH
FLG = with straight upper run *Lid removable only, not hinged
FLB = with permitted sag **Same dimensions as 157.088, less recent design, no hinged option
FLG Supplement Part No. with required radius. Example: 157.088. 100 .0
HF
FLB
S (FLG) Series R158 - hinged, snap-open along outer radius

R 158.040. .0* 40 56 100 125 150

Part No. structure 158.050. .0 50 66 175 200 250
157. 088. 100. 0 Black = standard
158.088. .0 88 104 The width Bi 125 is available
color, other colors
page 5.65 158.090. .0** 88 104 approx. 8-10 weeks after
Bending radius 158.100. .0 100 116 receipt of order!
Width-index 158.125. .0 125 141

Series Ba
158.135. .0 135 150
Bi 158.150. .0 150 166
Order example 3,0 m complete E-Tube 158.175. .0 175 191
(indicate tube-lengths or number of links) 158.200. .0 200 216
3,0 m (66 links) Series 157.088.100.0
40
50
*Lid removable only, not hinged

37
+ 2 separators 1586.01 assembled every 2nd link **Same dimensions as 158.088, less recent design, no hinged option
max.
+ 1 set KMA mounting brackets 15800.090.12 Supplement Part No. with required radius. Example: 158.088. 100 .0

R157

D S
R 100 125 150 175 200 250 40
50
H 250 300 350 400 450 550
D 175 200 225 250 275 325 Moving end
12
Inner height: 40 mm
H-50
R
H
K 410 485 565 645 725 880 Fixed end
E2 E-Tubes - R100
22
50
46 6
Interior Separation
3
Vertical separator
unassembled 1585.01
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
1586.01
15800/15801...1 15800/15801...2 Quickflange Moving end Mounting Brackets

12 40 40 12 upon request 15800/15801...1
10°-26°
B
A
A
B
A
26°
KMA extended pivoting -

15800/15801...2 (KMA = Polymer Metal
Fax
94 94 22 Fixed end Mounting Bracket)

157/158.040. 15801.040. 12 50 61
157/158.050. 15800.050. 12 60 71
157/158.075. 15800.075. 12 85 96
157/158.088. 15800.090. 12 98 109
157/158.090. 15801.090. 12 98 109 Full set, for both ends:
157/158.100. 15800.100. 12 110 121 15801. 040. 12
157/158.125. 15800.125. 12 135 146 Single-part order:
157/158.135. 15800.135. 12 145 156 15801. 040. 1
157/158.150. 15800.150. 12 160 171 Mounting bracket moving end
157/158.175. 15800.175. 12 185 196 15801. 040. 2
157/158.200. 15800.200. 12 210 221 Mounting bracket fixed end
The following parts are required for attachment of the mounting brackets:
Socket head cap bolt M5* DIN 912-8.8 8 pieces/set * The length of the socket head
Washer 5,3 DIN 125-ST 8 pieces/set cap bolt is dependent on the
Hexagon nut M5 DIN 934-8 8 pieces/set thickness of the attachment base
5.404
Additional Features
Mounting bracket Mounting bracket Mounting bracket Flange mounting

KMA polymer KMA polymer KMA polymer brackets made of For more features
locking, extended pivoting, abbreviated locking, abbreviated steel upon request see link below
5.199

R167 Classic - low price - lids to open

50 50
Double stop dog for strong unsupported length

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

64 Snap-open lids along inner or outer radius
Price index Strain relief separator Part No. 1685.01.Z available
10
Fill weight [kg/m]
8 FLB Series R167 - hinged, snap-open along inner radius

6 Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
4
2 R 167.050. .0 50 68 100 125 150
FLG
167.075. .0 75 93 175 200 225
1.5
Fax
167.100. .0 100 118 250 300

1.0
0.5
167.125. .0 125 143
0 Ba 167.150. .0 150 168
0 0.5 1.0 1.5 2.0 2.5
Bi 167.175. .0 175 193
167.200. .0 200 218
167.225. .0 225 243
0 1.0 2.0 3.0 4.0 5.0
167.250. .0 250 268
50
64
46
51147 Cologne
Unsupported length max.

igus® GmbH
FLG = with straight upper run Supplement Part No. with required radius. Example: 167.100. 100 .0
FLB = with permitted sag Bending radii listed above can be combined with every tube width!
FLG
Series R168 - hinged, snap-open along outer radius

HF
FLB
S (FLG) 168.050. .0 50 68 100 125 150
S (FLB) 168.075. .0 75 93 175 200 225
R
168.100. .0 100 118 250 300
168.125. .0 125 143 The widths Bi 125, 225, 250
167. 100. 100. 0 Black = standard are available upon request.
168.150. .0 150 168
color, other colors Delivery time: approx. 8-10
page 5.65 168.175. .0 175 193 weeks after receipt of order!
Ba
Bending radius Bi 168.200. .0 200 218
Width-index 168.225. .0 225 243
Series 168.250. .0 250 268
50
64
Order example 4,0 m complete E-Tube 46 Supplement Part No. with required radius. Example: 168.100. 100 .0
max.
(indicate tube-lengths or number of links) Bending radii listed above can be combined with every tube width!
4,0 m (68 links) Series 167.100.100.0
+ 2 separators 1686.01 assembled every 2nd link

R167

S
R 100 125 150 175 200 225 250 300

D S/2 118
50
H 264 314 364 414 464 514 564 664
D 180 205 230 255 280 305 330 380 Moving end
118
Inner height: 50 mm
H - 64
H
K 440 510 590 670 750 830 910 1060 R
E2 E-Tubes - R100
Fixed end
64
58.8
Interior Separation
3
Vertical separator
unassembled 1685.01
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
1686.01
Quickflange 1680...1 1680...2 Moving end Mounting Brackets

1680...1
45 118 118 Depending
29 29.5 29.5 on radius
6
12°-34°
6
26
17
B
B
A
A
Bi
34°
KMA pivoting -
12
Fax
12
12
12.5 40 40 12.5
For Part No. Part No. full set Dim. A Dim. B

E-Chain® full set with Quickflange [mm] [mm]
167/168.050. 1680.050. 12 1680.050. 12 QF 62 74
167/168.075. 1680.075. 12 1680.075. 12 QF 87 99
167/168.100. 1680.100. 12 1680.100. 12 QF 112 124
167/168.115. 1680.115. 12 1680.115. 12 QF 127 139 Full set, for both ends:
167/168.125. 1680.125. 12 1680.125. 12 QF 137 149 1680. 050. 12
167/168.150. 1680.150. 12 1680.150. 12 QF 162 174 Single-part order:
167/168.175. 1680.175. 12 1680.175. 12 QF 187 199 1680. 050. 1
167/168.200. 1680.200. 12 1680.200. 12 QF 212 224 Mounting bracket moving end
167/168.225. 1680.225. 12 1680.225. 12 QF 237 249 1680. 050. 2
167/168.250. 1680.250. 12 1680.250. 12 QF 262 274 Mounting bracket fixed end
Hexagon nut M5 DIN 934-8 8 pieces/set thickness of the attachment base.
5.404
Additional Features
Mounting bracket Flange mounting brackets For more features

KMA polymer locking made of steel upon request see link below
5.199

Small - smooth operation - removable lids

R48 25
E2 E-Tubes | R | Series R48
Protection for cables and hoses against hot chips

Removable lids along outer radius
Large pins for high stability
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index Strain relief separator Part No. 481.ZR available
Fill weight [kg/m]
10 Series R48 - snap-open along outer radius

8.0
4.0
2.0 R 48.025. .0 25 36 060 075 100
1.5 48.050. .0 50 61 125 150 175

Fax
48.075. .0 75 86 200 250

1.0
FLB 48.100. .0 100 111 Radii for all widths!
0.5
FLG 48.130. .0 130 140
0
0 0.5 1.0 1.5 2.0 2.5
22
25
36

0 1 2 3 4 5
51147 Cologne
Unsupported length Bi Supplement Part No. with required radius. Example: 48.100. 100 .0
igus® GmbH
FLG = with straight upper run Ba Bending radii listed above can be combined with every tube width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65 3-axis robot for loading and
Bending radius unloading functions with easy
Width-index to fill igus® Series Triflex® R (TRE)
Series and closed E2 R48 E-Tube.
Accelerations of up to 10m/s2.
Order example 3,0 m complete E-Tube Speed of up to 1,1 m/s
3,0 m (99 links) Series 48.100.100.0

R48

S
D S/2
R 060 075 100 125 150 175 200 250
25
H 156 186 236 286 336 386 436 536 Moving end
30
D 110 125 150 175 200 225 250 300
H - 36
R
H
4
Fixed end
Inner height: 25 mm
K 250 300 375 455 535 610 690 850 30.3
E2 E-Tubes - R
36
7
Interior Separation
2,5
Vertical separator
unassembled 481
assembled 482 8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
482

5 480...1
25°
5
7°
7° KMA pivoting -
B
A
Fax
5
18 9 9
36 29,8 27,5
For Part No. Dim. A Dim. B Full set, for both ends:
E-Chain® full set [mm] [mm] 480. 025. 12
48.025. 480.025. 12 45 55 Single-part order:
48.050. 480.050. 12 70 80 480. 025. 1
48.075. 480.075. 12 95 105 Mounting bracket moving end
48.100. 480.100. 12 120 130 480. 025. 2
48.130. 480.130. 12 150 160 Mounting bracket fixed end
5.404
Additional Features
Mounting bracket Mounting Angled polymer mounting bracket with or For more features
KMA polymer locking bracket steel without strain relief tiewrap plate see link below 5.384
5.199

Allrounder - smooth operation - removable lids

R58 35

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fully enclosed
Price index
10
Fill weight [kg/m]
8.0 Series R58 - snap-open lids along outer radius

4.0
2.0 R 58.050. .0 50 66 075 100 125
FLB
1.5 58.075. .0 75 91 150 200 250
Fax
FLG
1.0
58.125. .0 125 141
0.5
58.150. .0 150 166
0 58.175. .0 175 191
0 0.5 1.0 1.5 2.0 2.5
32
35
50

max.
0 1 2 3 4 5
51147 Cologne
Unsupported length Bi Supplement Part No. with required radius. Example: 58.100. 100 .0
igus® GmbH
FLG = with straight upper run Ba Bending radii listed above can be combined with every tube width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index E-Tubes series are suitable for
Series small installation space and
high speeds as well. Here
Order example 1,0 m complete E-Tube already harnessed with hy-
(indicate tube-lengths or number of links) draulic hoses and special parts
1,0 m (56 links) Series 58.100.100.0

R58

D S 70,5
R 075 100 125 150 200 250
S/2 35
H 200 250 300 350 450 550
D 150 175 200 225 275 325 Moving end
Inner height: 35 mm
33,3 67
H
H - 50
K 375 475 550 650 825 925 R Fixed end
E2 E-Tubes - R
50
Interior Separation
3
unassembled 581
assembled 582 12
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
582

45 580...1
29 67,1 70,5
5,5 12,5
20°
26
17
18°
KMA pivoting -
Bi
B
A
B
A
Fax
12
12,5
15

58.050. 580.050. 12 580.050. 12 QF 62 74 Full set, for both ends:
58.075. 580.075. 12 580.075. 12 QF 87 99 580. 050. 12
58.100. 580.100. 12 580.100. 12 QF 112 124 Single-part order:
58.125. 580.125. 12 580.125. 12 QF 137 149 580. 050. 1
58.150. 580.150. 12 580.150. 12 QF 162 174 Mounting bracket moving end
58.175. 580.175. 12 580.175. 12 QF 187 199 580. 050. 2
58.200. 580.200. 12 580.200. 12 QF 212 224 Mounting bracket fixed end
Additional Features 5.404
Interior separation Mounting bracket Flange mounting Integrated strain For more features
with full-width shelves KMA polymer locking brackets made of relief available Part see link below 5.390
or with shelves steel upon request No. 5835.Z / 5850.Z
5.199

Classic- smooth operation - removable lids

R68 45

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fully enclosed
Price index
Fill weight [kg/m]
10
FLB
Series R68 - snap-open lids along outer radius
8.0
4.0
2.0 R 68.050. .0 50 68 100 125 150
FLG 68.075. .0 75 93 175 200 225
1.5
Fax
68.100. .0 100 118 250 300

1.0
0.5 68.125. .0 125 143
0 68.150. .0 150 168
0 0.5 1.0 1.5 2.0 2.5
68.200. .0 200 218
42
45
64

0 1 2 3 4 5
max. 68.250. .0 250 268
51147 Cologne
Unsupported length
Bi
igus® GmbH
FLG = with straight upper run Supplement Part No. with required radius. Example: 68.100. 100 .0
Ba
FLB = with permitted sag Bending radii listed above can be combined with every tube width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (28 links) Series 68.100.100.0 Series R68 works in an
+ 2 separators 311 assembled every 2nd link apple-sorting-machine:
+ 1 set KMA mounting brackets 680.100.12 humidity and dirt

R68

D S 72
R 100 125 150 175 200 225 250 300

S/2 45
H 265 315 365 415 465 515 565 665
D 200 225 250 275 300 325 350 400 Moving end
Inner height: 45 mm
36 72
H
H - 64
K 500 650 725 800 875 975 1050 1225 R Fixed end
E2 E-Tubes - R
64
Interior Separation
*Vertical separator
301/311 not for 2,5
Series 68.100! Vertical separator*
Please use vertical
separator 34501! unassembled 301
assembled 311 14
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
311

45 680...1
29
12,5 15 15 12,5
26
9,5°
17
21°
Bi
B
A
KMA pivoting -
Fax
12
5,5
72

68.050. 680.050. 12 680.050. 12 QF 62 74
68.075. 680.075. 12 680.075. 12 QF 87 99
68.100. 680.100. 12 680.100. 12 QF 112 124
68.115. 680.115. 12 680.115. 12 QF 127 139 Full set, for both ends:
68.125. 680.125. 12 680.125. 12 QF 137 149 680. 050. 12
68.150. 680.150. 12 680.150. 12 QF 162 174 Single-part order:
68.175. 680.175. 12 680.175. 12 QF 187 199 680. 050. 1
68.200. 680.200. 12 680.200. 12 QF 212 224 Mounting bracket moving end
68.225. 680.225. 12 680.225. 12 QF 237 249 680. 050. 2
68.250. 680.250. 12 680.250. 12 QF 262 274 Mounting bracket fixed end
5.404
Additional Features
5.392
Interior separation Mounting bracket Flange mounting Integrated strain For more features
with full-width shelves KMA polymer locking brackets made of relief available Part see link below
or with shelves steel upon request No. 3050.Z / 3075.Z
5.199

E4-1-D-US-FR-212-317 MN 15.03.2009 14:32 Uhr Seite 212
5.212
E4 E4.1
E4/00
E4/light
E4
System E4 | E-Chains® for various applications
It doesn´t matter which kind of industrie: With the 4-piece E-Chains® "System E4" are many
advantages inclusive. With an interior height from 21 to 204mm and suitability for long travels,
the System E4 is almost the first choise.
E4.1
System E4
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E4.1 - All applications with one E-Chain®
Higher unsupported lengths and/or fill weights
Interlocking side links for optimum lateral stability,
for high push/pull force on long travels
Large unsupported lengths
Noise-dampening "brake"
Rubber dampers as additional
noise-reducing options
Rapid assembly and disassembly of crossbars
and interior seperation with the assembly time
Fax
saving "quick program"
System E4.1 - Combines all design To be opened from both sides -
features of the systems E4/00 and stable crossbars with double locking
E4/4 in a single family "Inner link/outer link" design for a quick assembly
Dirt-repelling, smooth, wear-resistant surface
System E4.1 Option: Extension links for
from page 5.216 practically endless E-Chain® widths
51147 Cologne
igus® GmbH
System E4/00 System E4/light

from page 5.278 from page 5.298
Extremely large E-Chain® with inner heights Low weight, stable and cost-effective
from 108 to 204 mm - E4/00-program. Smaller outer links for reduction
Please choose System E4.1 for new constructions of weight and costs
with interior heights from 21 to 80 mm The best E-Chain® for short travels
Large inner space for large and hanging/standing applications
hoses and media cables With undercut for high stability
Maximum stability and service life Optimized ratio of interior
Fast assembly through and exterior dimension
inner-/outer-link design Also for long travels with lighter cables
For more information on specific igus® System E4 E-Chains® use product link on each page 5.213
E4
System E4 | Broad system of modular accessories
Interior separations
Split separators Vertical separators Vertical separators, slotted Side plates Shelves
Mounting brackets
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
KMA with attachment with C-profile KMA KMA, Mounting bracket

capability on all sides option pivoting locking made of steel
Strain relief elements

Fax
Integration with igus® KMA Improved housing foot clamp Clip-on tiewrap plates for Tiewrap plates can be clipped Chainfix
mounting brackets possible for easy fit into C-profile opening crossbars directly into the C-profile Nugget
Guide troughs
51147 Cologne
igus® GmbH
Aluminum "Super Trough"- Aluminum "Super Trough"- Fixed end module, Fixed end module,
Basic Heavy-Duty aluminum "Super Trough"- Steel guide troughs steel guide trough
Additional features use product link on each page for details

Crossbar with quick-

lock mechanism Extender crossbars Extender crossbars Hinged crossbars SnapClip
5.214 For more information on specific igus® System E4 E-Chains® use product link on each page
E4
System E4 | Many accessories
Application Profile E4.1 E4/00 E4/light

Application
High tensile forces ++ ++ o
High shearing forces ++ ++ o
Long unsupported length through special stop dogs, undercut ++ + ++
System E4
Unsupported length, straight ++ ++ o
Unsupported length, with sag ++ ++ +
Unsupported, side-mounted ++ + +
Gliding, side-mounted ++ + +
High speeds ++ ++ ++
High accelerations ++ ++ ++
Ratio of inner dimension to outer dimension (space required) + + ++
Low fill weight required + + ++
Zig-zag applications + – –
Rotary motions + + o
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Hanging and standing installation ++ o ++
Installation space ++ o ++
Environment
Rolling noise generation ++ ++ +
Gliding noise generation ++ ++ +
High, constant humidity and temperature ++ + –
Dirt resistance ++ ++ ++
Chip protection ++ ++ +
Insensitivity to vibration and shock ++ ++ –
Closed exterior and stop dogs ++ ++ ++
ESD, ATEX (Special version in conductive material) ++ o ++
Fax
Service life
Unsupported, straight ++ ++ ++
Unsupported, with sag ++ ++ +
Gliding ++ ++ +
Increase service life of cable ++ ++ ++
Installation
Opening/closing ++ ++ ++
Separating/joining + ++ +
++ very well-suited + well-suited o conditionally suitable - not suitable 51147 Cologne
igus® GmbH
System E4 + accessories = many possbilities

Rol E-Chain® - Major reduc-
tion in drive power to less than
+ = 25 % for moving the E-Chain®
AUTO-GLIDE - for long

travels without guide troughts
+ =
Optimal low-noise solution,

with rubber pads, in the igus®
+ = System E4-program
Extender Crossbar - outer

link suited for attaching an addi-
+ = tional conduit
E4 ReadyChain® -
Plug-and-Play EChainSystems®
+ = - all inclusive
For more information on specific igus® System E4 E-Chains® use product link on each page 5.215
E4.1
5.216
E4.1
E4.1 | Combines all design features of E4/00 and E4/4 in a single family
Smooth, cable- Integrated "brake" Stable crossbars Smooth and
E4.1 - All applications with one E-Chain® friendly inner on the radial stop with double wear-resistant
The design principle of the undercut combined surfaces dogs locking gliding surface
with the inner/outer-link solution - Series E4.1
Available in 40 width sizes as both E-Chain® and E-Tube
System E4.1
Interlocking side links for optimum lateral stability,
for high push/pull force on long travels
Large unsupported lengths
Noise-dampening "brake" and rubber dampers
as additional noise-reducing options
"Inner link/outer link" design for a quick assembly,
various interior separation options
To be opened from both sides - stable crossbars with double locking
"Inner link/outer link" design for a quick assembly
"Inner link/outer link" Very high stiffening and Vertical stop dog system
You find more technical data about the material, chemical
design for a quick carrying capacity by the for larger unsupported
resistance, temperatures chapter design, from page 5.64 assembly undercut design lengths
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
Can be opened Bi
from both sides E4.28. 300. 250. 0
Color
R Bending radius black
Can be opened from
ha
Radius
hi
both sides and hinged

open on one side Width
Series
Fax
Selection table
Crossbars every link,
for particulary demanding applications
E4.21 21 30 - 120 44 - 134 28 38 - 200 2,50 5.224
E4.28 28 40 - 300 60 - 320 42 55 - 250 2,50 5.230
E4.32 32 50 - 400 73 - 423 54 63 - 300 3,30 5.238
E4.42 42 50 - 400 76 - 426 64 75 - 350 4,00 5.248 51147 Cologne
igus® GmbH
E4.56 56 50 - 600 84 - 634 84 135 - 500 5,00 5.258

E4.80 80 50 - 600 100 - 650 108 150 - 1000 6,20 5.268
Crossbars every other link,
for almost all applications
H4.32 32 50 - 400 73 - 423 54 63 - 300 3,30 5.238
H4.42 42 50 - 400 76 - 426 64 75 - 350 4,00 5.248
H4.56 56 50 - 600 84 - 634 84 135 - 500 5,00 5.258
H4.80 80 50 - 600 100 - 650 108 150 - 1000 6,20 5.268
E-Tube - fully enclosed,
excellent cable protection
R4.28 28 50 - 300 70 - 320 42 63 - 250 2,50 5.230
R4.32 32 50 - 300 73 - 323 54 125 - 300 3,30 5.238
R4.42 42 50 - 300 76 - 326 64 125 - 350 4,00 5.248
R4.56 56 75 - 462 109 - 497 84 150 - 500 5,00 5.258
R4.80 80 250 - 400 300 - 450 108 200 - 1000 6,20 5.268
Additional quality features - System E4.1

IPA-certificate System E4.1 proved E-Tubes available as special design
upon request with long travels with HT material for 850°C hot chips
Noise optimized due to special rubber System E4 - ESD/ATEX-Version on request.

neps and special stop dog design 4-piece design link Suitable by "groove-tongue-contact"
For detailed information on this igus® product www.igus.de/en/E4.1 5.217

E4.1
E4.1 | Utilized advantages of the tested and proven E4 Series
The design principle of the undercut combined with the inner/outer-link solution -
Series E4.1 - All applications with one E-Chain®
Smooth, cable- Low noise operation Smooth and wear-resis- ESD version ideal AUTO-GLIDE-
friendly inner through integrated "brake" tant gliding surface - with through "tongue crossbars
surfaces on the radial stop dogs no additional gliding shoe and groove" contact possible
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
51147 Cologne
igus® GmbH
Special chain link Additional noise- Straight run and fast Very high stiffening and carrying
contour provide for reducing option with assembly through capacity when shear forces are
low rolling noise rubber dampers inner-/outer-link design at work by the undercut design
5.218 For detailed information on this igus® product www.igus.de/en/E4.1

E4.1
E4.1 | Utilized advantages of the tested and proven E4 Series
Unsupported length E4.1 - Overview
+20%
Stable cross- Types "with" or "without
System E4.1
bars with camber" by flipping
double locking outer links
20% additional unsupported

length compared to E4/00
Fill weight [kg/m] 85

80 E4.80
75
60
65 E4.56
FLG
60
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
50
40 E4.42
30
20
E4.32
10
8,0 E4.28
4,0
2,0
1,5
E4.21
1,0
Fax
0,5
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Unsupported length FLG [m] with straight upper run
Travel S [m]
0 2.0 4.0 6.0 8.0 10 12
51147 Cologne
Fill weight [kg/m]
85
igus® GmbH
80
E4.80
75
60
65 E4.56
FLB
60
50
40 E4.42
30
20 E4.32
10
8,0 E4.28
4,0
2,0 E4.21
1,5
1,0
0,5
Cable-friendly, Vertical stop dog
0
rounded system for larger 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
crossbar unsupported lengths Unsupported length FLB [m] with permitted sag
Travel S [m]
0 2.0 4.0 6.0 8.0 10 12

E4.1
E4.1 | Reduce time and simplify procedures
Fast assembly and disassembly of the

Minutes
crossbars and interior separation
Save between
Shelving and crossbar options for quick insertion of cables. A newly

25% and 80% developed quick-lock system for the crossbars for the power-saving
opening and closing of the chain easily with a screwdriver forrepairs or
assembly time quick retrofitting, as well as shelving options for
a subsequent subdivision of the E-Chain®.
Standard Special features: Shelving assembly
possible without opening the crossbars Easy,
force-free insertion of the shelves Subsequent
Lower shelving possible after insertion of cables
assembly Available as normal or lockable version
times!
Series E4.1
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Video "quick assembly":

www.igus.de/en/E4quickassembly
Fax
51147 Cologne
igus® GmbH
Interior separation
Even if the layout of an E-Chain® is well planned, it can happen that
separation and shelving become necessary after assembly and
installation of the E-Chain®. This now becomes much easier and
faster with this separator! This is "child’s play" with its hinge/push
mechanism and is also applicable to assembled E-Chain®. Of course
it can also be used in the initial assembly phase.
Split separators - Product Range

For Part No. unassembled Part No. assembled Part No.
Series Split separator Split separator Shelf
E4.32 T323 T323M 386.X

E4.42 T423 T423M 386.X
E4.56 T563 T563M 420.X
E4.80 T803 T803M 420.X
5.220 For detailed information on this igus® product www.igus.de/en/E4.1

E4.1
E4.1 | Reduce time and simplify procedures
1
Quick crossbar
Crossbars can be assembled and installed in
System E4.1
seconds: Quick-locking of the crossbars
( press, automatic locking)
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Fax
51147 Cologne
igus® GmbH
Crossbars
When crossbars have to be assembled fast in repair or initial assembly,
the quick-lock crossbars are the best choice. Quick assembly
and disassembly through quick-lock mechanism Force-saving
opening and closingn Free access from the top, E-Chain® can
stay in the trough
Crossbars - Product Range

For Part No. 385.X.Q Part No. 450.X.Q
Series Crossbar Crossbar
E4.32 385.X.Q –
E4.42 385.X.Q –
E4.56 – 450.X.Q
E4.80 – 450.X.Q
X = Inner width Bi E-Chain® / Q = Quick crossbar

E4.1
E4.1 | Applications
A two-side snap open E-Chain® family is available from now on with

the System E4.1, which - as universal solution - combines all design
features of the systems E4/00 and E4/4 developed in the past years
in a single family. From interlocking side links for optimum lateral
stability, for high push/pull force on long travels and for large
unsupported lengths, through noise-dampening "brake" and rubber
dampers as additional noise-reducing option, up to outer and inner
links for the quick assembly, with or without camber. All that with
dirt-repelling, smooth, wear-resistant surface.
Typical industries & applications

Robotics and handling systems materials handling technology
Refrigeration technology Construction machinery Machine
tools Wood working Semiconductor Cleanroom applications
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Cold storages Steelworks Shipyards Welding machines The design principle of the undercut combined with the
Maritime applications Construction machinery ESD applications inner/outer-link solution - Series E4.1, all applications with one E-Chain®
Application Design feature

Large unsupported length Special stop dogs, undercut
Low-noise operation, unsupported gliding Integrated "brake", smooth gliding surfaces - rubber dampers optional
Hanging and standing installation Torsional stability through undercut, "no camber" option by flipping the outer link
Long travels High push/pull forces through undercut design and stop dogs, large and smooth gliding surfaces
Side-mounted, unsupported Undercut increases unsupported length by about 30% mounted on the side
Fast assembly "Inner link/outer link" design
Rotary motion Through simple flipping of links or easy modification, gliding surfaces on the side
Fax
Increase service life of cable Smooth, wide solid polymer support for cables, many quick-mounting shelving options
Increase service life of chains Large pins, optimized material, high stability
ESD, ATEX Undercut for secure contact surfaces in motion (special version in conductive material)
Operation under dirt, chips, humidity Undercut design prevents chain breakage, dirt-resistant design
System E4.1 - Potential installation types (Photos show typical sample applications with the E4 product line)
51147 Cologne
igus® GmbH
Suitable also (without Also best suited for

camber) for standing or side-mounted applica-
hanging applications by tions due to the under-
flipping of the outer link cut design
Best suited for zigzag

Best suited for long designs by the turning
gliding travel lengths chain link
5.222
E4.1
E4.1 | Assembly Instruction
E4.1 | Opening E-Chains® E4.1 | Opening E-Tubes

1 2 1 2
System E4.1
Remove crossbars - Insert screw- Remove clips - Insert screwdriver Remove lids/bottoms - Insert Release only one side
driver into the slot, push down, into the slot and push down, screwdriver into the slot, release to swivel the lid
release by lever action release by lever action by lever action
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.1 | Assembling E-Chains® and E-Tubes
1 2 3 4
Fax
Line up two inner side links, side Assemble crossbars - Push Assemble clips (E-Chains® with Assemble E-Tube lids/bottoms
by side. Attach an outer side link down and snap in by using a crossbars every other link) - Push - Attach to the connector at an
between screwdriver down and snap in angle - Snap in
E4.1 | Separating E-Chains® and E-Tubes

1 2 3 4
51147 Cologne
igus® GmbH
Remove crossbars, clips, lids Guide the screwdriver into the Remove the outer links ...and separate the E-Chain®
and bottoms at the outer links... slot between side links and to the side...
release it by levering
Reduce installation times, simplify processes -

Crossbar with quick-lock mechanism
Crossbars can be assembled and installed in seconds:

Quick-locking of the crossbars ( press, automatic locking) 2
www.igus.de/en/E4quickassembly or phone +49-0 22 03-96 49-800
You can find an assembly video on the web www.igus.de/en/E4quickassembly
5.223
The small one - small pitch, small inner height

E4.21 21
E4.1 | Series E4.21
*Series E4.21 is identical in construction
of Series 210 and replaces it.
Price index Straight run through inner-/outer-link design

Low-noise operation through integrated brake in
the radial stop dog system
Low noise version By the undercut design, very high stiffening and
available with special carrying capacity when shear forces are at work
rubber pads design 15% more tensile strength (compared to the best
old E4 series), better unsupported length through
Cleanroom test improved stop dog system and vertical radial stops
Clean-
upon request Crossbars are removable along both radii
Room
Wide, rounded plastic crossbars - cable friendly
Optimized glide pads - long sevice life
ESD classification: Smooth outline, dirt repellent
Electrically conductive ESD/ATEX Interior separation with standard locking separator
version upon request Strain relief with strain relief separators in the
mounting bracket are available
Mounting brackets pivoting on one side
with all-round attachment option
E-Chains® also available with
reverse bending radius "RBR"
Opening E-Chains®: Remove crossbars and

clips - Insert screwdriver into the slot, push
down, release by lever action
When to use the Series E4.21:

If a low-noise version is required
At very high speeds and/or accelerations
For long travels
For high additional loads
When not to use it:

When an extremely low vibration
E-Chain® is required
Series E3.22, page 5.328
When a one-sided snap open E-Chain®/ Order example complete E-Chain®
E-Tube is required for economic reasons Please indicate chain-lenghts or number of links Example: 2 m or 66 links
Series 1400/1450/1480/1500, page 5.168
When one-sided snap open E-Tubes 2 m E4.21.120.100.0 E-Chain®
are required at a low price
Series R117/R118, page 5.200 with 2 separators T2112 assembled every 2nd link Interior separation
1 set E4.210.120.1.12 Mounting bracket
5.224 For detailed information www.igus.de/en/E4.21

E4.21
E4.1 | Series E4.21 | Installation Dimensions and Technical Data
50
Fill weight [kg/m]

Unsupported length S = Length of travel
40
FLG = with straight upper run R = Bending radius
FLB = with permitted sag 30
H = Nominal clearence height
21
Further information Design, page 5.38 20 HF = Required clearence height
10 HRI = Trough inner height
8.0
Inner height: 21 mm
FLG 6.0 D = Overlength E-Chain®
4.0
2.0 FLB radius in final position
1.5 K = π • R + "safety"
System E4.1
D2 = Over length - long travels, gliding
HF
1.0 FLG
H
FLB
K2 = *Further add-on
0.5
H2 = *Mounting height
0
S (FLG) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 *if the mounting bracket location is set lower
Unsupported length FLG / FLB [m]
S (FLB) Length of travel S [m]
Other installation methods
0 2.0 4.0 6.0 8.0 10 Vertical, hanging ≤ 40 m
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
S Vertical, standing ≤ 3 m
D S/2 Side mounted, unsupp. ≤ 1 m
Rotary requires further calculation
Unsupported length of upper run
Moving end
= upon request
HF = H + 30
R
H - 28
Fixed end
H
Short travels -
unsupported
28
Unsupported E-Chains® feature
Fax
30,5
positive camber over short tra-
Pitch = 30,5 mm/link Links/m = 33 (1007mm) Chain length = S/2 + K vels. This must be accounted for
when specifying the clearance
R 038 048 063 075 100 150 200 height HF. Please consult igus®
H 104 124 154 178 228 328 428 if space is particularly restricted.
D 085 095 110 120 145 195 245
K 185 215 260 300 380 535 690 The required
D2+25 – – – – 490 530 665 clearance height:
K2 – – – – 782 920 1104 HF = H + 30 mm
H2 – – – – 135 135 135 (with 1,5 kg/m fill weight)
Long travel lengths from 10 m to max. 120 m Chain length = S/2 + K2

S
S/2 S/2 D2 Gliding, long travel
K2 applications (max. 120 m)
Moving end Fixed end
H2
R In this case the E-Chain® upper run

will be introduced in a guide trough
HRI
on the lower run. We recommend

Guide trough with glide bar Guide trough without glide bar
to realize the engineering of such
a plant by our technicians.
In case of travels between 4 and 10 m we recommend a longer unsupported length.
Speed / acceleration FLG max. 20 [m/s] / max. 200 [m/s2] Technical Data
Speed / acceleration FLB max. 3 [m/s] / max. 6 [m/s2]
Gliding speed / acceleration (maximum) max. 10 [m/s] / max. 50 [m/s2] C°
Material - permitted temperature °C igumid G / -40° up to +120° C

Flammability class, igumid G VDE 0304 IIC UL94 HB Details of material properties
page 5.64 5.223
For detailed information www.igus.de/en/E4.21 5.225

E4.21
E4.1 | Series E4.21 | Product Range
Ba = Bi + 14 Series E4.21 - E-Chain® with crossbars every link

Bi
Robust solution with crossbars every link

18 13
21
28
19
Can be opened from two sides
max.
Removable crossbars
Separator for locking crossbar (fixable) Standard
R
Part No. structure
E4.21. 120. 100. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Proven Series 210 - now new part number: E4.21

Part
. . . . No.
... Bi Ba Weight
...... [mm] [mm] [kg/m]
E4.21.030. .0 (210.030. .0) 30 44 ≈ 0,60
E4.21.040. .0 (210.040. .0) 40 54 ≈ 0,64
E4.21.050. .0 (210.050. .0) 50 64 ≈ 0,67
E4.21.060. .0 (210.060. .0) 60 74 ≈ 0,71
E4.21.070. .0 (210.070. .0) 70 84 ≈ 0,74
E4.21.080. .0 (210.080. .0) 80 94 ≈ 0,78
E4.21.090. .0 – 90 104 ≈ 0,82
E4.21.100. .0 (210.100. .0) 100 114 ≈ 0,85
Fax
E4.21.110. .0 – 110 124 ≈ 0,89

E4.21.120. .0 (210.120. .0) 120 134 ≈ 0,92
Available bending radii

R [mm] 038 048 063 075 100 150 200
0 = standard color, other colors page 66 · Pitch: 30,5 mm/link - Links/m = 33
51147 Cologne
igus® GmbH
Part No. E-Chain®

links, single parts Single crossbar, Part No. 2105.Bi
Inner side link

Outer side link, single part Part No. 210.01
Outer side link (suitable for all radii)
Inner side links, each left/right
or outer side links, each left/right Inner side link, single part Part No. 210.02. R
Single crossbar, Part No. 2105.Bi

TIP!
Low-noise! ...due to
special rubber pads design
Series ES4.1 - Order example: ES4.21.030.100.0
Further information:
www.igus.de or phone: +49-0 22 03-96 49-800

E4.21
E4.1 | Series E4.21 | Accessories | Interior Separation
19
Inner height: 21 mm
5
Option 1
5
Vertical separators
System E4.1
Full-width shelves
min. 13 mm 2 T2112 111.X T2111
Option 1: Vertical separators 1,5 Vertical separator

Separators can be placed at any point along a chain’s for E-Chains® Vertical separator
cross section. In the standard configuration, a separator unassembled T2102 T2102
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
is mounted at every second chain link. Note: Observe a 8 assembled T2112
lateral spacing of at least 13 mm!
1,5 Notch separator
Standard separator T2102 for E-Chains® is used when for E-Chains® Notch separator
vertical and horizontal separation is required. Due to its slot, unassembled T2101 T2101
it allows basic vertical/horizontal shelving arrangements. 8 assembled T2111
Notch separator T2101 for E-Chains® can be locked in 4 Strain relief separator
2 mm increments due to gaps on the crossbars. The separator for E-Chains® Strain relief
cannot slide sideways during operation. unassembled T2103.Z separator
8 assembled T2113.Z T2103.Z 10
Fax
Strain relief separator T2103.Z can be integrated into the
mounting bracket and can be placed there at any point. It
combines strain relief and interior separation.
Additionally: Full-width shelf 110.X

Full-width shelf 110.X - this option makes sense in
applications with many thin cables with similar diameters. It is
based upon vertical separator T2102 and T2101, with inserted
full-width shelves.
30 110.30 111.30 80 110.80 111.80
40 110.40 111.40 90 110.90 111.90 Full-width shelf
50 110.50 111.50 100 110.100 111.100 X
60 110.60 111.60 110 110.110 111.110
70 110.70 111.70 120 110.120 111.120 t=2
5.223
For detailed information www.igus.de/en/E4.21 5.227

E4.21 E4.1 | Series E4.21 | Accessories | Mounting Brackets
Moving end
E4.210...1.2
The Standard - option polymer, pivoting
Recommended for unsupported and gliding applications
KMA mounting bracket with attachment capability on all sides 48°
Well suited for tight installation conditions 48°
The attachment variants arising Variable traverse angle for flexible assembly
automatically by the choice of Fixed end
the KMA mounting bracket E4.210...1.1
Dimensions and Fixed end Moving end

order configurations E4.210...1.1
35 30,5 35
E4.210...1.2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi + 18
Bi + 18
Bi + 9
Bi + 9
Bi
Bi
Part No. structure
E4.210. 030. 1. 12
Full set
Fax
Index
Width 8,5 SW7 ø 4,3 8,5
Series
Full set, for both ends: For Part No. Bi For Part No. Bi
E4.210. 030. 1. 12 E-Chain® full set [mm] E-Chain® full set [mm]
Single-part order: .030. E4.210.030.1.12 30 .080. E4.210.080.1.12 80

E4.210. 030. 1. 2 .040. E4.210.040.1.12 40 .090. E4.210.090.1.12 90
Mounting bracket moving end .050. E4.210.050.1.12 50 .100. E4.210.100.1.12 100
51147 Cologne
E4.210. 030. 1. 1 .060. E4.210.060.1.12 60 .110. E4.210.110.1.12 110

igus® GmbH
Mounting bracket fixed end .070. E4.210.070.1.12 70 .120 E4.210.120.1.12 120
Special feature mounting brackets KMA: Series E4.21

Mounting brackets with attachment points on all sides
Special design of the counterbore as hexagon - the inlay of the nut (M4)
and the counterboring of the hexagon socket head srew (M4), is consequently possible
Attention: Mounting brackets always ends with an inner plate (uneven number of links)
Accessories |
Strain Relief Strain relief separator T2103.Z
Can be integrated into the connector component and can be
positioned as required Double-layered strain relief
It combines strain relief and interior separation.
10

Part No. 970.30.SL | 970.32.SL | Trough height: 77 mm

E4.21
Aluminum "SuperTrough" | Basic Version
BRa Ba = Outer width E-Chains® / E-Tube

30 BRi ≥ Ba + 4 10 2 Bi = Inner width E-Chains® / E-Tube
22 Ba ha = Outer height E-Chains® / E-Tube
Bi
HRa = Outer trough height
BRi = Inner trough width depends on dim. Ba
BRa = Outer trough width
nMon = Number of installation sets (left/right)
ha
nRi = Number of trough sets (left/right)
HRi ≥ 2 • ha
HRi ≥ 2 x ha
HRa = 77
Bottom clamp
! BRi ≥ Ba + 4
= Guide trough set = Glide bar
attached optio-
28
nally inwards or = Installation set "Basic" = C-Profile

outwards
22
Installation set "Basic"
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
M6 x16 with C-Profile
12
4,7
Bottom Clamp attached optionally

18
inwards or outwards
E4.21.050.100.0 Order example
Length of the C-profile according to dimension BRi see table
Part No. Part No.
BRi attached attached
[mm] inwards outwards
Components, trough "Basic": Trough side parts, aluminum, 2 m .030 48 – 960.30.150
Glide bar, plastic, 2 m Glide strips, plastic, 2 m (without glide strips on .040 58 960.30.125 960.30.150
request) Optional: Silencer profile, rubber Components, installation .050 68 960.30.125 960.30.175
set "Basic": Bottom clamp, aluminum C-profile, steel galvanized .060 78 960.30.125 960.30.175
Fax
Screw M6 x16 Sliding nut M6 Interface connector, plastic .070 88 960.30.150 960.30.175
.080 98 960.30.150 960.30.200

.090 108 960.30.175 960.30.200
Order example: Length of travel 30 m - .100 118 960.30.175 960.30.225

Center mounted for Series E4.21.050.100.0 with BRi = 68 .110 128 960.30.175 960.30.225
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar .120 138 960.30.200 960.30.225
Order text: 16 m Guide trough without glide bar (8 x 2 m sections) Part No. 970.30.SL
Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar
Order text: 16 m Guide trough with glide bar (8 x 2 m sections) Part No. 970.32.SL
Installation set "Basic" complete (Guide trough-sets + 1)
Order text: 17 Installation sets "Basic" Part No. 960.30. 125
Module for the fixed end
Order text: 1 set Part No. 970.80
Option: For an additional noise dampening with
dampening profile, please add Index A Example: Part No. 970.30.SLA
nMon = nRi + 1 nRi x 2000 mm

5.442
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1
A quick fix for mounting the

stationary end of an E-Chain®
With this module for the fixed end, fast and easy 5.420
mounting onto the Aluminum "SuperTrough" is now
possible without any drilling. Fast mounting of the
E-Chain® by clamping onto the aluminum trough
Quick relocation of the stationary end No
drilling necessary 5.223
Details about Alu "SuperTrough" and further guidance possibilities www.igus.de 5.229
E4.28 Small size

28 28
R4.28 E4.1 | Series E4.28
Price index
Straight run through inner-/outer-link design
Series E4.28 Series R4.28 Low-noise operation through integrated brake in
Clean-
upon request Shelving program with a wide range of options
Room
Version NC "without pretension" simply by
turning outer links without rework possible
ESD classification: Crossbars are removable along both radii
Electrically conductive ESD/ATEX Hinged snap-open removable lids
version upon request along outer radius of E-Tube

Remove lids/bottoms (E-Tubes) - Insert screw-

driver into the slot, release by lever action
When to use the Series E4.28/R4.28:

For long travels
When not to use it:

E-Chain®/E-Tube is required Order example complete E-Chain®
Series E6.29, page 5.340 Please indicate chain-lenghts or number of links Example: 3 m or 66 links
Series R6.29, page 5.342
When a one-sided snap open E-Chain®/ 3 m E4.28.300.250.0 E-Chain®
E-Tube is required for economic reasons
Series 2400/2450/2480/2500, page 5.174 with 2 separators 2211 assembled every 2nd link Interior separation
1 set E4.280.300.1.12 Mounting bracket
5.230 For detailed information www.igus.de/en/e4.28 · www.igus.de/en/r4.28

E4.28
E4.1 | Series E4.28 | Installation Dimensions and Technical Data R4.28
50
Fill weight [kg/m]

40
30
28
10 FLB HRI = Trough inner height
8.0
Inner height: 28 mm
4.0
2.0 radius in final position
1.5 FLG K = π • R + "safety"
System E4.1
HF
1.0
H
FLB
0.5
0

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
= upon request
Moving end HF = H + 40
R
H - 42
Fixed end
H
Short travels -
unsupported
42
Fax
46 positive camber over short tra-
Pitch = 46 mm/link Links/m = 22 (1012 mm) Chain length = S/2 + K vels. This must be accounted for
R 055 063 075 100 125 150 175 200 250 height HF. Please consult igus®
H 152 168 192 242 292 342 392 442 542 if space is particularly restricted.
D 122 130 142 167 192 217 242 267 317
K 265 290 330 410 485 565 655 725 880 The required
D2+25 – – – 350 490 530 665 730 935 clearance height:
K2 – – – 598 782 920 1104 1242 1610 HF = H + 40 mm
H2 – – – 158 158 158 158 158 158 (with 1,0 kg/m fill weight)

S
Moving end
H2
Fixed end
HRI


page 5.64 5.223
For detailed information www.igus.de/en/e4.28 · www.igus.de/en/r4.28 5.231

E4.28
R4.28 E4.1 | Series E4.28 | Product Range
Ba
Bi Series E4.28 - E-Chain® with crossbars every link
Robust solution with crossbars every link

25
28
42
max.
Removable crossbars
R
Part No. structure
E4.28. 300. 250. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba
Bi Series R4.28 - Fully enclosed E-Tube
Fully enclosed
42
25
28
Excellent cable protection against dirt

max.
Protection against hot chips
Lids along the entire inner radius are completely removable. Lids along
R
Part No. structure the entire outer radius are single sided snap-open with a hinge on the
other side to keep them attached to the chain or completely removable.
R4.28.300. 250. 0
Color
black
Bending
radius
Fax
Width
Series
51147 Cologne
igus® GmbH
TIP!
Series RS4.1 - Order example: RS4.28.100.250.0
Further information:
www.igus.de or phone: +49-0 22 03-96 49-800

E4.28
E4.1 | Series E4.28 | Product Range R4.28
Part
. . . .No.
.......... Bi Ba E4.28 R4.28
.............. [mm] [mm] [kg/m] [kg/m]
E4.28.040.. . . . . . . . . . .0 40 60 ≈ 1,06 –
≈ 1,11 ≈ 2,20
Inner height: 28 mm
E4.28/R4.28.050. . .0 50 70
E4.28.062.. . . . . . . . . . .0 62 82 ≈ 1,17 –
E4.28.070.. . . . . . . . . . .0 70 90 ≈ 1,20 –
System E4.1
E4.28.075.. . . . . . . . . . .0 75 95 ≈ 1,23 –
E4.28.087.. . . . . . . . . . .0 87 107 ≈ 1,28 –
E4.28/R4.28.100. . .0 100 120 ≈ 1,37 ≈ 2,54
E4.28/R4.28.125. . .0 125 145 ≈1,51 ≈ 2,78
E4.28/R4.28.150. . .0 150 170 ≈ 1,61 ≈ 3,02
E4.28/R4.28.175. . .0 175 195 ≈ 1,71 ≈ 3,26
E4.28/R4.28.200. . .0 200 220 ≈ 1,84 ≈ 3,50
E4.28/R4.28.225. . .0 225 245 ≈ 1,99 ≈ 3,82
E4.28/R4.28.250. . .0 250 270 ≈ 2,14 ≈ 3,98
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.28.275.. . . . . . . . . . .0 275 295 ≈ 2,27 –
E4.28/R4.28.300. . .0 300 320 ≈ 2,39 ≈ 4,46
*not available for R4.28

R [mm] 055* 063* 075 100 125 150 175 200 250
Fax
0 = standard color, other colors page 66 · Pitch: 46 mm/link - Links/m = 22
Single crossbar, E-Chain®, Part No. 225.Bi Part No. E-Chain®

Single lid, E-Tube, Part No. 765.Bi links, single parts
Inner side link
Outer side link, single part Part No. E4.28.01
(suitable for all radii) Outer side link
or outer side links, each left/right Inner side link, single part Part No. E4.28.02. R
Single bottom, E-Tube, Part No. 766.Bi
TIP!
Hot Chips up to 850°C
E-Tubes that repel hot chips, up to 850ºC - Some applications,
depending on amount and size of the chips, left burn- and melt marks.
That is no longer the case with the igus® "igumid HT" material.
Further Information: www.igus.de/en/HT
5.223

E4.28
R4.28 E4.1 | Series E4.28 | Accessories | Interior Separation
E-Chain® E-Tube
5
Option 1
5
Vertical separators
Spacers
Side plate
Full-width shelves min. 20 mm
2213 215.09 221.X 2211 7613
Vertical separator 2 Option 1: Vertical separators and spacers

Vertical separator for E-Chains® Separators can be placed at any point along a chain’s
2201 unassembled 2201 cross section. In the standard configuration, a separator
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 2211 10 is mounted at every second chain link. Note: Observe a

lateral spacing of at least 20 mm for E-Tubes!
Vertical separator for E-Tubes Standard separator 2201 for E-Chains® is used when
7603 unassembled 7603 vertical and horizontal separation is required. Due to its slot,
assembled 7613 10 it allows basic vertical/horizontal shelving arrangements.
Spacer* Vertical separator 7603 for E-Tubes R760.

Spacer for E-Chains®
205.09 unassembled 205.09 Vertical separators in side-mounted applications, for
assembled 215.09 9 instance, can be fixed in position by means of spacer 205.09
Fax
for E-Chains®. A wide range of intervals between the Vertical

Side plate 3,5 separators is adjustable here.
Side plate for E-Chains®
2203 unassembled 2203 Note on spacers: The available interior height is reduced
assembled 2213 7 by 2 mm per spacer (4 mm when spacers are fitted on both
*For side-mounted applications sides). To avoid this, the parts can also be installed from the
outside on the opening crossbar.
51147 Cologne
igus® GmbH
Full-width shelf 220.X

Additionally:
Side plate 2203 and full-width shelf 220.X - this option
makes sense in applications with many thin cables with similar
diameters. It is based upon vertical separator 2201 (7603
for the Series R4.28 E-Tube) is put in place and the shelf is
inserted into the separator’s slots. If no separators are desired,
side plate 2203 must be used with the Series E4.28 E-Chain®.
This solution is not available for E-Tubes.
40 220.40 221.40 100 220.100 221.100
50 220.50 221.50 125 220.125 221.125

Full-width shelf 62 220.62 221.62 150 220.150 221.150
X-1 70 220.70 221.70 175 220.175 221.175
75 220.75 221.75 200 220.200 221.200
t = 2,5 87 220.87 221.87

E4.28
E4.1 | Series E4.28 | Accessories | Interior Separation R4.28
E-Chain® E-Tube
Inner height: 28 mm
5 Option 2
5
5
Side plates
System E4.1
Middle plates
Shelves
2214 2212 2210.X 7612 min. 20 mm
Option 2: Shelves 4 Side plate

For use with many cables of differing diameters. E- for E-Chains® Side plate
Chains® and E-Tubes can be subdivided both vertically unassembled 2204 2204
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
and horizontally. 7 assembled 2214
Side plates 2204, middle plates 2202 and Shelves 2200.X 4 Middle plate
form the basic pattern of a shelf system. Shelves of various for E-Chains® Middle plate
widths can be arranged at 3 different heights (in 5 mm unassembled 2202 2202
increments). 10 assembled 2212
A middle plate 7602 is available for the E-Tube. 4 Middle plate

Side plates are not available for the E-Tube. for E-Tubes Middle plate
unassembled 7602 7602
10 assembled 7612
Fax
X [mm] unassembled assembled X [mm] unassembled assembled Shelf 2200.X
18 2200.18 2210.18 58 2200.58 2210.58
23 2200.23 2210.23 68 2200.68 2210.68
28 2200.28 2210.28 73 2200.73 2210.73 Shelf
33 2200.33 2210.33 88 2200.88 2210.88 X
38 2200.38 2210.38 99 2200.99 2210.99 X-7
43 2200.43 2210.43 124 2200.124 2210.124
48 2200.48 2210.48 149 2200.149 2210.149 t = 2,5
5.223

E4.28
R4.28 Series E4.28 | Accessories | Mounting Brackets KMA
Moving end
E4.280/R4.280... .2
The Standard - Option KMA* - pivoting 30°
depending
Universal mountable with attachment capability on all sides on radius
Bolted connection outside of chain cross-section 30°
Confined installation conditions
The attachment variants arising Corrosion resistant
automatically by the choice of *KMA = Polymer Metal Mounting Bracket Fixed end
the KMA mounting bracket E4.280/R4.280... .1
Moving end
E4.281/R4.281... .2
Option KMA - locking
Recommended for vertical hanging / standing applications
Additionally:
Universal mountable
Corrosion resistant
The attachment variants arising Locked connections
automatically by the choice of At very high acceleration Fixed end
the KMA mounting bracket E4.281/R4.281... .1
Dimensions and Fixed end Moving end

order configurations E4.280/R4.280apivoting) (pivoting) E4.280/R4.280... .2
E4.281/R4.281... .1 (locking) (locking) E4.281/R4.281... .2
Part No. structure (pivoting) 58,5 58,5
E4.280. 040. 2. 12
R4.280.
Full set
odd/even
Bi + 12
Bi + 12
Bi + 24
Bi + 24
Bi + 12
Width
Bi
E4.280 = E-Chain®
R4.280 = E-Tube
51147 Cologne
Part No. structure (locking) 5,5

igus® GmbH
E4.281. 040. 2. 12
R4.281.
Full set 12,5 15 15 12,5 17

odd/even
Width Width Part No. full set Bi Width Part No. full set Bi
E4.281 = E-Chain®
R4.281 = E-Tube index pivoting locking [mm] index pivoting locking [mm]
Note: The E4.1 System may end with .040. E4.280 E4.281 .040. .12 40 .150. E4./R4.280 E4./R4.281 .150. .12 150
either an inner side or an outer side link. .050. E4./R4.280 E4./R4.281 .050. .12 50 .175. E4./R4.280 E4./R4.281 .175. .12 175
Keep in mind that an outer side link .062. E4.280 E4.281 .062. .12 62 .200. E4./R4.280 E4./R4.281 .200. .12 200
always forms the first chain link at the .070. E4.280 E4.281 .070. .12 70 .225. E4./R4.280 E4./R4.281 .225. .12 225
moving end. The Part No. depend on .075. E4.280 E4.281 .075. .12 75 .250. E4./R4.280 E4./R4.281 .250. .12 250
an even or odd numbers of links. Please .087. E4.280 E4.281 .087. .12 87 .275. E4.280 E4.281 .275. .12 275
insert: 1 for odd number of links or .100. E4./R4.280 E4./R4.281 .100. .12 100 .300. E4./R4.280 E4./R4.281 .300. .12 300
2 for even number of links
.125. E4./R4.280 E4./R4.281 .125. .12 125

Please insert 1 for odd number of links or 2 for even number of links
E4.280. 040. 2. 12 (even)
Single-part order:ei E4.1 | Series E4.28 | Accessories | Strain Relief
E4.280. 040. 2. 2 (even) Strain relief tiewrap plate Part No. 2050.Z can be fixed
Mounting bracket moving end on the last crossbar.
E4.280. 040. 2. 1 (even) Part. No. Width [mm] Number of teeth
Mounting bracket fixed end 2050.Z 60 6

Part No. 972.02.30.SL | 972.02.31.SL | Trough height: 117 mm E4.28

Aluminum "SuperTrough" | Basic Version R4.28
BRa
31 BRi ≥ Ba + 4 11
22 Ba Ba = Outer width E-Chains® / E-Tube
Bi Bi = Inner width E-Chains® / E-Tube
ha = Outer height E-Chains® / E-Tube
2
ha
HRi ≥ 2 x ha
HRa = 117
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
42
Bottom clamp = Installation set "Basic" = C-Profile

attached optio-
nally inwards or 27
outwards Installation set "Basic"
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
with C-Profile
M6 x16 Bottom Clamp attached optionally
12
4,9
inwards or outwards
18
Part No. Part No.

Length of the C-profile according to dimension BRi see table BRi attached attached
Fax
.087 111 960.30.175 960.30.225

.100 124 960.30.175 960.30.225

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 972.02.30.SL .200 224 960.30.275 960.30.325
Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar .225 249 960.30.300 960.30.350
Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. 972.02.31.SL .250 274 960.30.325 960.30.375
Installation set "Basic" complete (guide trough-sets + 1) .275 299 960.30.350 960.30.400
Order text: 17 installation sets "Basic" Part No. 960.30. 150 .300 324 960.30.375 960.30.425
Module for the fixed end

Option: For an additional noise dampening with Insert for the installation set
dampening profile, please add Index A Example: Part No. 972.02.30.SLA "Heavy-Duty": 972.50.XXX
instead of (960.30.XXX) on the
right column "attached outwards"

5.442
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

stationary end of an E-Chain®
With this module for the fixed end, fast and easy 5.424

E4.32 The all-rounder

H4.32 32 32
R4.32
E4.1 | Series E4.32
Price index
Series E4.32 Series H4.32 Series R4.32 Low-noise operation through integrated brake in the
radial stop dog system
Low noise version By the undercut design, very high stiffening and carrying
available with special capacity when shear forces are at work
rubber pads design 15% more tensile strength (compared to the best old
E4 series), better unsupported length through improved
Cleanroom test stop dog system and vertical radial stops
Clean- upon request Crossbar for faster assembly/disassembly - 385.X.Q
Room
Shelving program with a wide range of options -
interior separation for a quicker cable insertion
ESD classification: available - T323
Electrically conductive ESD/ATEX Version NC "without pretension" simply by
version upon request turning outer links without rework possible
Crossbars are removable along both radii
Hinged snap-open removable lids - E-Tube
Smooth outline, dirt repellent
Strain relief with strain relief separators in the mounting
bracket are available


When to use the Series E4.32/H4.32/R4.32:

For long travels
When not to use it:

When an extremely low vibration Order example complete E-Chain®
E-Chain® is required Please indicate chain-lenghts or number of links Example: 4 m or 72 links
1 set E4.320.30.1.12.C Mounting bracket
5.238 For detailed information www.igus.de/en/e4.32 · www.igus.de/en/h4.32 · www.igus.de/en/r4.32

E4.32
H4.32
R4.32
50
Fill weight [kg/m]

40
FLB = with permitted sag 30
32
10 FLB
HRI = Trough inner height
8.0
Inner height: 32 mm
4.0
1.5 FLG K = π • R + "safety"
System E4.1
HF
1.0
H
FLB
0.5
0
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
D S/2 Side mounted, unsupp. ≤ 1,5 m
= upon request
R Fixed end
H - 54
H
Short travels -
unsupported
54
Fax
56
R 063 075 100 125 150 175 200 220 250 300 height HF. Please consult igus®
H +20
0 180 204 254 304 354 404 454 494 554 654 if space is particularly restricted.
D 146 158 183 208 233 258 283 303 333 383
K 310 350 430 505 585 665 745 805 900 1055 The required
D2+25 – – 370 470 500 655 770 900 930 1100 clearance height:
K2 – – 616 784 896 1120 1288 1456 1568 1904 HF = H + 40 mm
H2 – – 166 166 166 166 166 166 166 166 (with 2,0 kg/m fill weight)

S
H2

HRI


page 5.64 5.223
For detailed information www.igus.de/en/e4.32 · www.igus.de/en/h4.32 · www.igus.de/en/r4.32 5.239

E4.32
H4.32
R4.32
Ba Series E4.32 - E-Chain® with crossbars every link

Bi
Crossbars every link

For rigid hydraulic hoses
54
32
28
max.
For applications particularly demanding
R
Part No. structure
E4.32. 30. 300. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Ba Series H4.32 - E-Chain® with crossbars every 2nd link

Bi
Crossbars every 2nd link = Standard

For nearly every situation
54
32
28
max. Can be opened from two sides
Easy assembly
R
Part No. structure Stable
Attractive price
H4.32. 20. 300. 0
Color
black
Bending
radius
Fax
Width
Series
Ba Series R4.32 - Fully enclosed E-Tube

Bi
Fully enclosed
32
54
28
51147 Cologne
max. Protection against hot chips

igus® GmbH
R
R4.32. 30. 300. 0
Color
black
Bending
radius
Width
Series
TIP!
Series HS4.1 - Order example: HS4.32.10.250.0
Further information: www.igus.de or phone: +49-0 22 03-96 49-800

E4.32
H4.32
R4.32
Part
. . . .No.
................ Bi Ba E4.32 H4.32 R4.32 TIP!
...................
E4.32/H4.32/R4.32.05. . . . .0*
[mm]
50
[mm]
73
[kg/m]
1,567
[kg/m]
1,425
[kg/m]
2,450
Hot Chips
up to 850°C
Inner height: 32 mm
E4.32/H4.32.06. . . . . . . . . . . . .0 68 91 1,697 1,490 –
E4.32/H4.32/R4.32.07. . . . .0 75 98 1,730 1,507 2,570 E-Tubes that repel hot
E4.32/H4.32.087. . . . . . . . . . . .0 87 110 1,803 1,543 – chips, up to 850ºC
Some applications, depen-
System E4.1
E4.32/H4.32/R4.32.10. . . . .0 100 123 1,886 1,584 2,650 ding on amount and size of
E4.32/H4.32/R4.32.11. . . . .0 108 131 1,942 1,612 2,760 the chips, left burn- and melt
E4.32/H4.32.112. . . . . . . . . . . .0 112 136 1,956 1,619 – marks. That is no longer the
case with the igus® "igumid
E4.32/H4.32/R4.32.12. . . . .0 125 148 2,069 1,676 2,850
HT" material.
E4.32/H4.32.137. . . . . . . . . . . .0 137 161 2,122 1,702 –
Further
E4.32/H4.32/R4.32.15. . . . .0 150 173 2,212 1,747 3,010 information
E4.32/H4.32.162. . . . . . . . . . . .0 162 186 2,240 1,762 – www.igus.de/en/HT
phone +49-0 22 03-96 49-800
E4.32/H4.32/R4.32.17. . . . .0 168 191 2,323 1,803 3,210
E4.32/H4.32.18. . . . . . . . . . . . .0 175 198 2,345 1,814 –
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.32/H4.32.187. . . . . . . . . . . .0 187 211 2,392 1,837 –
E4.32/H4.32/R4.32.20. . . . .0 200 223 2,518 1,900 3,410
E4.32/H4.32.212. . . . . . . . . . . .0 212 236 2,568 1,925 –
E4.32/H4.32.23. . . . . . . . . . . . .0 225 248 2,669 1,976 –
E4.32/H4.32.237. . . . . . . . . . . .0 237 261 2,698 1,990 –
E4.32/H4.32/R4.32.25. . . . .0 250 273 2,834 2,059 3,860
E4.32/H4.32.262. . . . . . . . . . . .0 262 286 2,917 2,100 –
E4.32/H4.32.28. . . . . . . . . . . . .0 275 298 2,989 2,136 –
E4.32/H4.32.29. . . . . . . . . . . . .0 287 311 3,023 2,153 –
E4.32/H4.32/R4.32.30. . . . .0 300 323 3,151 2,217 4,250
E4.32/H4.32.312. . . . . . . . . . . .0 312 336 3,175 2,229 –
Fax
E4.32/H4.32.325. . . . . . . . . . . .0 325 348 3,277 2,280 –
E4.32/H4.32.337. . . . . . . . . . . .0 337 361 3,338 2,311 –
E4.32/H4.32.350. . . . . . . . . . . .0 350 373 3,565 2,424 –
E4.32/H4.32.362. . . . . . . . . . . .0 362 386 3,662 2,473 –
E4.32/H4.32.375. . . . . . . . . . . .0 375 398 3,735 2,509 –
E4.32/H4.32.387. . . . . . . . . . . .0 387 411 3,803 2,543 –
E4.32/H4.32.400. . . . . . . . . . . .0 400 423 3,868 2,575 –
*Removable lid only, no hinged option · **not available for R4.32

R [mm] 063** 075** 100** 125 150 175 200 220 250 300
Supplement Part No. with required radius. Example: E4.32.30. 300 .0 Extender crossbar for large
0 = standard color, other colors page 66 · Pitch: 56 mm/link - Links/m = 18 diameter hoses page 5.244

Inner side link
Single bottom, E-Tube, Part No. 776.Bi

5.223

E4.32
H4.32
R4.32
Option 1
Vertical separators E-Chain® E-Tube
Spacers
Locking separators
Asymmetric separators min. 20 mm
282A 282 382.X 282.14 284 294 282T 282.14
Vertical separator 2,5 Option 1: Vertical separators and spacers

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Vertical separator for E-Tubes 8 Standard separator 281 for E-Chains® offers safe stability
281T unassembled 281T due to its broad foot design, also when used with thick cables or
assembled 282T 12 hoses. If the distance needed between separators is greater than
this separator’s dimension, we offer the Vertical separator 281.14.
Vertical separator for E-Chains®/E-Tubes Standard separator 281 for E-Chains® offers safe stability
281.14 unassembled 281.14 due to its broad foot design, also when used with thick cables or
assembled 282.14 14 hoses. If the distance needed between separators is greater than
Fax
this separator’s dimension, we offer the Vertical separator 281.14.

Vertical separator for E-Chains® Vertical separator 283 with a narrow foot for E-Chains®
283 unassembled 283 with applications where a large number of small cables need
assembled 284 8 to be individually separated.
Spacer* Separators (e.g. "side mounted") for E-Chains® can be fixed in

Spacer for E-Chains® their position with spacers 381.XX. The available inner height will
51147 Cologne
381.XX unassembled 381.XX be reduced by 2 mm, per spacer and side. To avoid this, the parts
igus® GmbH
assembled 382.XX XX can be assembled on outside of the crossbar (not for long travels)
XX = width of the spacer (available 10, 15 and 20).
Locking separator 2,5
Locking separator for E-Chains®
293 unassembled 293
assembled 294 10 Additionally:
Locking separator 293 for E-Chains® - with increased
Asymmetric separator 2,5 retention force for applications exposed to very high humidity
Asymmetric for E-Chains® or extreme loads. The extra retention force is achieved by
2,75
separator unassembled 281A asymmetric claws for the crossbar. Ensure proper alignment
281A assembled 282A 12 (not for E-Tubes).
Asymmetric separator 281A for E-Chains® (not for E-

Tubes) with an 12-mm base, for combinations between spacers
of different widths and vertical separators in side-mounted

applications, for instance.

E4.32
H4.32
R4.32
7
Option 2
7
Inner height: 32 mm
Split separator
Side plates
Middle plates
System E4.1
Slotted separators
287 289 387.X 289 298 292 289
Open slotted separators
Shelves
Variante 2: Zwischenböden 10 Split separator

Split separator T323 - ideal for subsequent shelving or for E-Chains® Split separator T323,
for the initial assembly of the E-Chain®. Fast assembly and unassembled T323 to be split for shelf
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
disassembly possible through hinge/push mechanism. Saves 12 assembled T323M 386.X
assembly time. Enhances flexibility. (For Shelf 386.X).
For use with many cables of differing diameters.

E-Chains® and E-Tubes can be subdivided both vertically
and horizontally.
Side plates 286, middle plates 288 und Shelves 386.X Side plate
form the basic pattern of a shelf system. Shelves of various for E-Chains®/E-Tubes Side plate
Fax
For special applications: Vertical separator with injection Middle plate
moulded shelf 281.S.57 (57,5 mm) or 281.S.45 (45 mm). for E-Chains®/E-Tubes Middle plate
unassembled 288 288
Slotted separators 291 (not for E-Tubes), are used for 8 assembled 289
very fine subdivisions. However, they cannot be retrofitted into
an existing separation system without dismantling the interior 3 Slotted separator
separators first. for E-Chains® Slotted
unassembled 291 separator
The unilateral open, slotted separator 297 can be 6 assembled 292 291
retrofitted into an existing interior separation system without
a need for dismantling the interior separators. During an 2,5 Open slotted separator
installation of open slotted separators, the top and bottom for E-Chains®/E-Tubes Open slotted
notches cannot be occupied by shelves. unassembled 297 separator
8 assembled 298 297
Width Part No. Part No. Width Part No. Part No. Shelf 386.X
18 386.18 387.18 87 386.87 387.87
23 386.23 387.23 100 386.100 387.100
25 386.25 387.25 108 386.108 387.108
28 386.28 387.28 125 386.125 387.125
33 386.33 387.33 150 386.150 387.150 Shelf
43 386.43 387.43 175 386.175 387.175 4
50 386.50 387.50 200 386.200 387.200 X-8
54 386.54 387.54 208 386.208 387.208

62 386.62 387.62 225 386.225 387.225
75 386.75 387.75 5.223

E4.32
H4.32
R4.32
Extension links - for extremely wide E-Chains® up to 3 m

For applications in which particularly high fill weights necessitate extremely wide E-Chains® (up to 3000 mm)
The extension link design allows virtually limitless side-by-side attachment of chains
The unsupported length of a chain can be increased when additional loads are required
Extension links can be used with E-Chains®, E-Tubes or as a combination of both
They are suitable for unsupported and gliding applications in a guide trough
E-Chains® with extension links are attached with KMA or steel mounting brackets
Bi 1 Bi 2 Bi 3
22,5
ø 5,5
73+1
45
12,5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Part No. structure Bi 1 + 12 Bi 2 + 10 Bi 3 + 12

E4.32.10 /20 /10. 200 .0 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 ± 3
E4.32.Bi1/Bi2/Bi3. R .0 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 ± 3
Extender crossbars - careful guide of hosed applications

Suitable for hoses with a maximum outer diameter of 105 mm
Gliding operation with crossbars assembled along the outer radius and a special guide trough
Gliding operation not guaranteed with crossbars assembled along the inner radius
The extender crossbar can either be attached to the side links directly or can be used in combination
with two stranded snap-open crossbars
Fax
Consult igus® for your ex-

tender crossbar applications.
We are happy to assist you
with your design layout
385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars attached directly on the side link

igus® GmbH
Part No. Max Ø [mm] Form Installation Combination with

hose side link snap-open crossb.
385.15.RHD115 105 – +
385.18.RD115 105 + –
= round + = yes / – = no
Hinged crossbars
Typically E-Chain® crossbars are completely removable. For cases where the snap-open crossbars
have to remain at the open link of the E-Chain®, a hinged design has been developed
Length: 37,5 mm Part No. 385.02 / snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03
Please consult igus® for design assistance
385.02 Ba Ba
Bi Bi
Bi-37,5 mm Option 1 Option 2 Option 3 Option 4

385.03
Bi Bi
Ba Ba
Bi

E4.32
H4.32
E4.1 | Series E4.32 | Accessories | Mounting Brackets KMA
R4.32
Moving end
E4.320/R4.320... .2
depending
Confined installation conditions The attachment variants
Corrosion resistant arising automatically by
Standard position
*KMA = Polymer Metal Mounting Bracket Fixed end the choice of the KMA C-Profile
E4.320/R4.320... .1 mounting bracket
Moving end
E4.321/R4.321... .2
Additionally:
Universal mountable
C-profile option The attachment variants
Standard position
Locked connections Fixed end the choice of the KMA C-Profile
At very high acceleration E4.321/R4.321... .1 mounting bracket
Fixed end Moving end Dimensions and

E4.320/R4.320... .1 (pivoting) (pivoting) E4.320/R4.320... .2 order configurations
E4.321/R4.321... .1 (locking) (locking) E4.321/R4.321... .2 Part No. structure (pivoting)
73 73 22 E4.320. 05. 2. 12 C
5,5
R4.320.
Optional
with C-profile
Full set
odd/even
Bi + 14
Bi + 14
Bi + 27
Bi
Width
E4.320 = E-Chain®
R4.320 = E-Tube
Part No. structure (locking)
E4.321. 05. 2. 12 C
R4.321.
12,5 22,5 22,5 12,5 Optional
with C-profile
Width Part No. full set Bi Width Part No. full set Bi Full set
index pivoting locking [mm] index pivoting locking [mm] odd/even
.05. E4./R4.320 E4./R4.321.05. .12 C 50 .23. E4.320 E4.321 .23. .12 C 225 Width
E4.321 = E-Chain®
.06. E4.320 E4.321 .06. .12 C 68 .237. E4.320 E4.321 .237. .12 C 237 R4.321 = E-Tube
.07. E4./R4.320 E4./R4.321.07. .12 C 75 .25. E4./R4.320 E4./R4.321.25. .12 C 250 Note: The E4.1 System may end with
.087. E4.320 E4.321 .087. .12 C 87 .262. E4.320 E4.321 .262. .12 C 262 either an inner side or an outer side link.
.10. E4./R4.320 E4./R4.321.10. .12 C 100 .28. E4.320 E4.321 .28. .12 C 275 Keep in mind that an outer side link
.11. E4./R4.320 E4./R4.321.11. .12 C 108 .29. E4.320 E4.321 .29. .12 C 287 always forms the first chain link at the
.112. E4.320 E4.321 .112. .12 C 112 .30. E4./R4.320 E4./R4.321.30. .12 C 300 moving end. The Part No. depend on
.12. E4./R4.320 E4./R4.321.12. .12 C 125 .312. E4.320 E4.321 .312. .12 C 312 an even or odd numbers of links. Please
.137. E4.320 E4.321 .137. .12 C 137 .325. E4.320 E4.321 .325. .12 C 325 insert: 1 for odd number of links or
.15. E4./R4.320 E4./R4.321.15. .12 C 150 .337. E4.320 E4.321 .337. .12 C 337 2 for even number of links
.162. E4.320 E4.321 .162. .12 C 162 .350. E4.320 E4.321 .350. .12 C 350 Full set, for both ends:
.17. E4./R4.320 E4./R4.321.17. .12 C 168 .362. E4.320 E4.321 .362. .12 C 362 E4.320. 05. 2. 12. C (even)
.18. E4.320 E4.321 .18. .12 C 175 .375. E4.320 E4.321 .375. .12 C 375 Single-part order:Bei
.187. E4.320 E4.321 .187. .12 C 187 .387. E4.320 E4.321 .387. .12 C 387 E4.320. 05. 2. 2. C (even)
.20. E4./R4.320 E4./R4.321.20. .12 C 200 .400. E4.320 E4.321 .400. .12 C 400 Mounting bracket moving end
.212. E4.320 E4.321 .212. .12 C 212 E4.320. 05. 2. 1. C (even)
Please insert 1 for odd number of links or 2 for even number of links Mounting bracket fixed end 5.223

E4.32
H4.32
Series E4.32 | Accessories | Chainfix Strain Relief System
R4.32
Chainfix clamps for the C-profile

Part No. single clamps Part No. double clamps Part No. triple clamps Cable
steel stainless steel steel stainless steel steel stainless steel ø [mm]
CFX12.1 CFX12.1.E CFX12.2 CFX12.2.E CFX12.3 – 06 - 12
Chainfix steel clamps and CFX18.1 CFX18.1.E CFX18.2 CFX18.2.E CFX18.3 – 16 - 18
Chainfix stainless-steel clamps CFX20.1 CFX20.1.E CFX20.2 CFX20.2.E CFX20.3 – 18 - 20
- max. pull forces, adjustable CFX22.1 CFX22.1.E CFX22.2 CFX22.2.E CFX22.3 – 20 - 22
with hexagon socket. Available CFX26.1 CFX26.1.E CFX26.2 CFX26.2.E – – 22 - 26
as single, double or triple clamps CFX30.1 CFX30.1.E CFX30.2 CFX30.2.E – – 26 - 30
CFX34.1 CFX34.1.E CFX34.2 CFX34.2.E – – 30 - 34
CFX38.1 CFX38.1.E – – – – 34 - 38
CFX42.1 CFX42.1.E – – – – 38 - 42
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Chainfix Clip - Modular snap-on Cable Part No. Part No.

strain relief device for C-profile ø [mm] clamp bottom part
Available for all igus® E-ChainSystems® with C- 04 - 08 CFC-08-M CFC-08-C
profiles and also suitable for assembly in the KMA 08 - 12 CFC-12-M CFC-12-C
mounting brackets and Clip-on strain relief for 12 - 16 CFC-16-M CFC-16-C
crossbars. High pull forces, plug-in modular snap- 16 - 20 CFC-20-M CFC-20-C
on strain relief device. 20 - 24 CFC-24-M CFC-24-C
Fax
Chainfix Nugget for the C-Profil Part No. ø max. Width

Strain relief for the fixation of cables up to a diameter conduit [mm] [mm]
of Ø 20 mm. Easy to assemble, without any screws CFN.20 20 10,8
and tools. Easy strain relief due to fixation with pre-
harnessed cable strap, very small space requirement.
51147 Cologne
igus® GmbH
Chainfix tiewrap plates with Part No. Width of Number

clip-on connection for the C-profile strain relief [mm] of teeth
Can be plugged into the KMA C-profile. Easy to 3050.ZC 50 5
assemble without any screws. Easily solvable with 3075.ZC 75 7
screwdriver nevertheless safe stop. For all E-Chains®
with KMA and integrated C-profile.
Chainfix tiewrap plate Tiewrap No. of Dim. C Dim. B Center

as individual part plate teeth n [mm] [mm] bore
As individual component screwed on KMA, can 3050.ZB 5 50 30 –
also be plugged into the mounting bracket. 3075.ZB 7 75 55 –
3100.ZB 10 100 80 –
C 3115.ZB 11 115 95 –
8
B 3125.ZB 12 125 105 –

3150.ZB 15 150 130 –
2
18
Single tiewrap plate 3175.ZB 17 175 155 –

12
12/90°
6.2
3200.ZB 20 200 180 +

44
3225.ZB 22 225 205 +

2
28
35 3250.ZB 25 250 230 +
2 8
Shown assembled (n-1) x 10 (– = no / + = yes)

Part No. 972.30.SL | 972.31.SL | Trough height: 117 mm E4.32

H4.32
BRa
31 BRi ≥ Ba + 4 11 Ba = Outer width E-Chains® / E-Tube
22 Ba Bi = Inner width E-Chains® / E-Tube
Bi
2
ha
HRi ≥ 2 x ha
HRa = 117
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
= Installation set "Basic" = C-Profile
54
Bottom clamp
attached option-
ally inwards or 27
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
outwards
with C-Profile
M6 x16 inwards or outwards
12
4,9

18
Part No. Part No.

.05 77 960.30.125 960.30.175
Components, trough "Basic": Trough side parts, aluminum, 2 m .06 95 960.30.150 960.30.200
Fax
.112 140 960.30.200 960.30.250

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 972.30.SL .162 190 960.30.250 960.30.300
Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. 972.31.SL .18 202 960.30.250 960.30.300
Module for the fixed end .212 240 960.30.300 960.30.350
Order text: 1 set Part No. 972.80 .23 252 960.30.300 960.30.350
Option: For an additional noise dampening with .237 265 960.30.325 960.30.375
dampening profile, please add Index A Example: Part No. 972.30.SLA .25 277 960.30.325 960.30.375
.262 290 960.30.350 960.30.400

.28 302 960.30.350 960.30.400
.29 315 960.30.375 960.30.425
.30 327 960.30.375 960.30.425

.312 340 960.30.400 960.30.450
nMon = nRi + 1 nRi x 2000 mm .325 352 960.30.400 960.30.450 5.442
Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 .337 365 960.30.425 960.30.475
.350 377 960.30.425 960.30.475
A quick fix for mounting the .362 390 960.30.450 960.30.500
stationary end of an E-Chain® .375 402 960.30.450 960.30.500
With this module for the fixed end, fast and easy .387 415 960.30.475 960.30.525 5.426
mounting onto the Aluminum "SuperTrough" is now .400 427 960.30.475 960.30.525

Quick relocation of the stationary end No Insert for the installation set
"Heavy-Duty": 972.50.XXX 5.223
drilling necessary instead of (960.30.XXX) on the
E4.42 The all-rounder

H4.42 42 42
R4.42
E4.1 | Series E4.42
Price index
Series E4.42 Series H4.42 Series R4.42 Low-noise operation through integrated brake in
Clean-
upon request Crossbar for faster assembly/disassembly - 385.X.Q
Room
Hinged snap-open removable lids
along outer radius of E-Tube



For long travels
When not to use it:

E-Chain®/E-Tube is required Order example complete E-Chain®
Series E6.40, page 5.346 Please indicate chain-lenghts or number of links Example: 5 m or 75 links
Series R6.40, page 5.348
5.248 For detailed information www.igus.de/en/e4.42 · www.igus.de/en/h4.42· www.igus.de/en/r4.42

E4.42
H4.42
R4.42
50
Fill weight [kg/m]

40
30 FLB H = Nominal clearence height
42
20
Further information Design, page 5.38 HF = Required clearence height
8.0
Inner height: 42 mm
4.0
2.0 FLG radius in final position
1.5 K = π • R + "safety"
System E4.1
HF
1.0
H
FLB
0.5 K2 = *Further add-on
0

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
= upon request
R Fixed end
H - 64
H
Short travels -
unsupported
64
Fax
R 075 100 125 150 175 200 250 300 350 height HF. Please consult igus®
-0
H +25 214 264 314 364 414 464 564 664 764 if space is particularly restricted.
D 174 199 224 249 274 299 349 399 449
K 370 450 530 610 685 765 920 1080 1235 The required
D2+25 – – 475 570 670 780 1030 1150 1500 clearance height:
K2 – – 804 938 1139 1340 1675 1943 2412 HF = H + 40 mm
H2 – – 186 186 186 186 186 186 186 (with 3,0 kg/m fill weight)

S
Moving end
H2
Fixed end
HRI


page 5.64 5.223
For detailed information www.igus.de/en/e4.42 · www.igus.de/en/h4.42· www.igus.de/en/r4.42 5.249

E4.42
H4.42
R4.42

Bi

64
42
38
max.
R
Part No. structure
E4.42. 400. 300. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Bi

64
42
38
max.
Easy assembly
R
Attractive price
H4.42. 400. 300. 0
Color
black
Bending
radius
Fax
Width
Series

Bi
Fully enclosed
42
64
38
51147 Cologne
max.
igus® GmbH
R
R4.42. 25. 300. 0
Color
black
Bending
radius
Width
Series
TIP!

E4.42
H4.42
R4.42
Part
. . . . No.
................ Bi Ba E4.42 H4.42 R4.42 TIP!
...................
E4.42/H4.42/R4.42.05. . . .0*
[mm]
50
[mm]
76
[kg/m]
1,923
[kg/m]
1,804
[kg/m]
2,150
Hot Chips
up to 850°C
Inner height: 42 mm
E4.42/H4.42.06. . . . . . . . . . . . .0 68 94 2,031 1,858 –
E4.42/H4.42/R4.42.07. . . .0 75 101 2,059 1,872 2,280 E-Tubes that repel hot
chips, up to 850ºC
E4.42/H4.42.087. . . . . . . . . . .0 87 114 2,119 1,903 –
System E4.1
E4.42/H4.42/R4.42.10. . . .0 100 126 2,188 1,973 2,520 ding on amount and size of
E4.42/H4.42/R4.42.11. . . .0 108 134 2,235 1,960 2,570 the chips, left burn- and melt
marks. That is no longer the
E4.42/H4.42.112. . . . . . . . . . .0 112 139 2,247 1,966 –
E4.42/H4.42/R4.42.12. . . .0 125 151 2,341 2,014 2,730 HT" material.
E4.42/H4.42.137. . . . . . . . . . .0 137 164 2,385 2,035 – Further
E4.42/H4.42/R4.42.15. . . .0 150 176 2,460 2,073 2,980 information
www.igus.de/en/HT
E4.42/H4.42.162. . . . . . . . . . .0 162 189 2,484 2,085 –
phone +49-0 22 03-96 49-800
E4.42/H4.42/R4.42.17. . . .0 168 194 2,553 2,119 3,150
E4.42/H4.42.18. . . . . . . . . . . . .0 175 201 2,571 2,128 –
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.42/H4.42.187. . . . . . . . . . .0 187 214 2,610 2,148 –
E4.42/H4.42/R4.42.20. . . .0 200 226 2,715 2,200 3,450
E4.42/H4.42.212. . . . . . . . . . .0 212 239 2,757 2,221 –
E4.42/H4.42.23. . . . . . . . . . . . .0 225 251 2,841 2,263 –
E4.42/H4.42.237. . . . . . . . . . .0 237 264 2,865 2,275 –
E4.42/H4.42/R4.42.25. . . .0 250 276 2,979 2,332 4,250
E4.42/H4.42.262. . . . . . . . . . .0 262 289 3,048 2,367 –
E4.42/H4.42.28. . . . . . . . . . . . .0 275 301 3,108 2,397 –
E4.42/H4.42.29. . . . . . . . . . . . .0 287 314 3,136 2,411 –
E4.42/H4.42/R4.42.30. . . .0 300 326 3,243 2,464 4,890
E4.42/H4.42.312. . . . . . . . . . .0 312 339 3,262 2,474 –
Fax
E4.42/H4.42.325. . . . . . . . . . .0 325 351 3,348 2,517 –
E4.42/H4.42.337. . . . . . . . . . .0 337 364 3,399 2,542 –
E4.42/H4.42.350. . . . . . . . . . .0 350 376 3,588 2,637 –
E4.42/H4.42.362. . . . . . . . . . .0 362 389 3,669 2,677 –
E4.42/H4.42.375. . . . . . . . . . .0 375 402 3,730 2,708 –
E4.42/H4.42.387. . . . . . . . . . .0 387 414 3,786 2,736 –
E4.42/H4.42.400. . . . . . . . . . .0 400 426 3,840 2,763 –

R [mm] 075** 100** 125 150 175 200 250 300 350
Supplement Part No. with required radius. Example: E4.42.400. 300 .0 Extender crossbar for large
0 = standard color, other colors page 66 · Pitch: 67 mm/link - Links/m = 15 diameter hoses page 5.254

Inner side link
Single bottom, Part No. 786.Bi

5.223

E4.42
H4.42
R4.42
Option 1
Spacers
Locking separators
Asymmetric separators
382A 3882 3814 382.X 382 382T 384 min. 25 mm

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Vertical separator* 2,5
Vertical separator for E-Chains® Standard separator 381 for E-Chains® offers safe stability due
with a narrow foot unassembled 3881 to its broad foot design, also when used with thick cables or hoses.
3881 assembled 3882 7
Vertical separator 3881 with a narrow foot (7 mm) for
Vertical separator 3 E-Chains® with applications where a large number of small
Vertical separator for E-Tubes cables need to be individually separated.
381T unassembled 381T
assembled 382T 14 The vertical separator 381T for E-Tubes clamps to the
Fax
fixed radius and remains free along the other radius to facilitate
Spacer* lid removal. If installing these yourself, please ensure that they
Spacer for E-Chains® are identically aligned.
381.XX unassembled 381.XX
assembled 382.XX XX Separators (e.g. "side mounted") for E-Chains® can be fixed in
their position with spacers 381.XX. The available inner height will
Locking separator 2,5 be reduced by 2 mm, per spacer and side. To avoid this, the parts
Locking separator for E-Chains® can be assembled on outside of the crossbar (not for long travels)
51147 Cologne
3804 unassembled 3804 XX = width of the spacer (available 10, 15 and 20)
igus® GmbH
assembled 3814 14
Additionally:
Locking separator 2,5 Locking separator 3804 for E-Chains® - with increased
Locking separator for E-Tubes retention force for applications exposed to very high humidity
383 unassembled 383 or extreme loads. The extra retention force is achieved by
assembled 384 10 asymmetric claws for the crossbar. Ensure proper alignment.
Asymmetric separator 2,5 Locking separator 393 for E-Chains® - with increased
Asymmetric for E-Chains® retention force for applications exposed to very high humidity
separator unassembled 381A 2,75 or extreme loads. The extra retention force is achieved by
381A assembled 382A 14 asymmetric claws for the crossbar. Ensure proper alignment.



E4.42
H4.42
R4.42
7
7
Option 2
7
Inner height: 42 mm
Split separator
7
7
Side plates
Middle plates
System E4.1
Slotted separators
387 389 387.X 389 389 392 398
Shelves
Option 2: Shelves 10 Split separator

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222

and horizontally.
Side plates 386, middle plates 388 and shelves 386.X Side plate
Fax
Slotted separators 391, are used for very fine subdivisions. Middle plate
However, they cannot be retrofitted into an existing separation for E-Chains®/E-Tubes Middle plate
system without dismantling the interior separators first. unassembled 388 388
8 assembled 389
The unilateral Open slotted separator 397 can be
retrofitted into an existing interior separation system without 3 Slotted separator
a need for dismantling the interior separators. During an for E-Chains®/E-Tubes Slotted
installation of open slotted separators, the top and bottom unassembled 391 separator
notches cannot be occupied by shelves. 6 assembled 392 391
2,5 Open slotted separator

for E-Chains®/E-Tubes Open slotted
Shelf 386.X
18 386.18 387.18 75 386.75 387.75
23 386.23 387.23 87 386.87 387.87
25 386.25 387.25 100 386.100 387.100 Shelf
28 386.28 387.28 108 386.108 387.108
4
33 386.33 387.33 125 386.125 387.125
X-8
43 386.43 387.43 150 386.150 387.150
50 386.50 387.50 175 386.175 387.175
54 386.54 387.54 200 386.200 387.200
62 386.62 387.62 208 386.208 387.208 5.223

E4.42
H4.42
R4.42

Bi 1 Bi 2 Bi 3
22,5
ø 5,5
48,5
82+1
15
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

E4.42.10 /20 /10. 200 .0 Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14 ± 3
E4.42.Bi1/Bi2/Bi3. R .0 (Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14) + 16 ± 3

Fax

tender crossbar applications.
We are happy to assist you
385.15RHD115 round extender crossbar 385.18RD115 round strap
51147 Cologne
combined with snap-open crossbars attached directly on the side link

igus® GmbH

385.15.RHD115 115 – +
385.18.RD115 115 + –
= round + = yes / – = no
Hinged crossbars
Typically E-Chain® crossbars are completely removable. For cases where the snap-open crossbars
have to remain at the open link of the E-Chain®, a hinged design has been developed
Length: 37,5 mm Part No. 385.02 / snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03
Please consult igus® for design assistance
385.02 Ba Ba
Bi Bi
Bi-37,5 mm Option 1 Option 2 Option 3 Option 4

385.03
Bi Bi
Ba Ba
Bi

E4.42
H4.42
R4.42
Moving end
E4.420/R4.420... .2
depending
Standard position
Moving end
E4.421/R4.421... .2
Additionally:
Universal mountable
Standard position
Fixed end Moving end Dimensions and

E4.420/R4.420... .1 (pivoting) (pivoting) E4.420/R4.420... .2 order configurations
E4.421/R4.421... .1 (locking) (locking) E4.421/R4.421... .2 Part No. structure (pivoting)
82 82 E4.420. 05. 2. 12 C
6,5
R4.420.
Optional
with C-profile
Full set
Bi + 32
Bi + 16
odd/even
Bi + 16
Bi
Width
E4.420 = E-Chain®
R4.420 = E-Tube
Part No. structure (locking)
E4.421. 05. 2. 12 C
R4.421.
15 22,5 22,5 15 22 Optional
with C-profile
Width Part No. full set Bi Width Part No. full set Bi Full set
index pivoting locking [mm] index pivoting locking [mm] odd/even
.05. E4./R4.420 E4./R4.421.05. .12 C 50 .23. E4.420 E4.421 .23. .12 C 225 Width
E4.421 = E-Chain®
.06. E4.420 E4.421 .06. .12 C 68 .237 E4.420 E4.421 .237. .12 C 237 R4.421 = E-Tube
.07. E4./R4.420 E4./R4.421.07. .12 C 75 .25. E4./R4.420 E4./R4.421.25. .12 C 250 Note: The E4.1 System may end with
.087. E4.420 E4.421 .087. .12 C 87 .262 E4.420 E4.421 .262. .12 C 262 either an inner side or an outer side link.
.10. E4./R4.420 E4./R4.421.10. .12 C 100 .28. E4.420 E4.421 .28. .12 C 275 Keep in mind that an outer side link
.11. E4./R4.420 E4./R4.421.11. .12 C 108 .29. E4.420 E4.421 .29. .12 C 287 always forms the first chain link at the
.112. E4.420 E4.421 .112. .12 C 112 .30. E4./R4.420 E4./R4.421.30. .12 C 300 moving end. The Part No. depend on
.12. E4./R4.420 E4./R4.421.12. .12 C 125 .312. E4.420 E4.421 .312. .12 C 312 an even or odd numbers of links. Please
.15. E4./R4.420 E4./R4.421.15. .12 C 150 .337. E4.420 E4.421 .337. .12 C 337 2 for even number of links
.17. E4./R4.420 E4./R4.421.17. .12 C 168 .362. E4.420 E4.421 .362. .12 C 362 E4.420. 05. 2. 12. C (even)
.18. E4.420 E4.421 .18. .12 C 175 .375. E4.420 E4.421 .375. .12 C 375 Single-part order:Bei
.187. E4.420 E4.421 .187. .12 C 187 .387. E4.420 E4.421 .387. .12 C 387 E4.420. 05. 2. 2. C (even)
.20. E4./R4.420 E4./R4.421.20. .12 C 200 .400. E4.420 E4.421 .400. .12 C 400 Mounting bracket moving end
.212. E4.420 E4.421 .212. .12 C 212 E4.420. 05. 2. 1. C (even)

E4.42
H4.42
E4.1 | Series E4.42 | Accessories | Chainfix Strain Relief System
R4.42

CFX34.1 CFX34.1.E CFX34.2 CFX34.2.E – – 30 - 34
CFX38.1 CFX38.1.E – – – – 34 - 38
CFX42.1 CFX42.1.E – – – – 38 - 42
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax

51147 Cologne
igus® GmbH


3100.ZB 10 100 80 –
C 3115.ZB 11 115 95 –
8
B 3125.ZB 12 125 105 –

3150.ZB 15 150 130 –
2
18

12
12/90°
6.2
3200.ZB 20 200 180 +

44
3225.ZB 22 225 205 +

2
28
35 3250.ZB 25 250 230 +
2 8


H4.42
BRa
41 BRi ≥ Ba + 4 11 Ba = Outer width E-Chains® / E-Tube
Bi
2 HRi = Inner trough height

ha
HRi ≥ 2 x ha
HRa = 144
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
64
Bottom clamp
attached optio-
nally inwards or 45
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
outwards
with C-Profile
18,4

8

18
Part No. Part No.

.05 80 – 960.40.200
Glide bar, plastic, 2 m Glide strips, plastic, 2 m (without glide strips on .07 105 – 960.40.225
Fax
.112 143 960.40.200 960.40.275

.262 293 960.40.350 960.40.425

.28 305 960.40.375 960.40.425
.29 318 960.40.375 960.40.450
.30 330 960.40.400 960.40.450

.312 343 960.40.400 960.40.475
nMon = nRi + 1 nRi x 2000 mm .325 355 960.40.425 960.40.475 5.442
.350 380 960.40.450 960.40.500
mounting onto the Aluminum "SuperTrough" is now .400 430 960.40.500 960.40.550

drilling necessary instead of (960.40.XXX) on the
E4.56 The robust

H4.56 56 56
R4.56
E4.1 | Series E4.56
Price index
Series E4.56 SerieH4.56 Series R4.56 Low-noise operation through integrated brake in
Room



For long travels
When not to use it:

E-Chain®/E-Tube is required Please indicate chain-lenghts or number of links Example: 3 m or 33 links
If the stability of a "light" version with thinner side 3 m E4.56.30.300.0 E-Chain®
parts is required due to cost- and space reasons
Series 14040/14140/R18840, page 5.302 with 2 separators 411 assembled every 2nd link Interior separation
5.258 For detailed information www.igus.de/dene4.56 · www.igus.de/enh4.56 · www.igus.de/en/r4.56

E4.56
H4.56
R4.56
85
Fill weight [kg/m]

Unsupported length 75
S = Length of travel
65
60
56
50
Further information Design, page 5.38 40 FLB HF = Required clearence height
Inner height: 56 mm
20 FLG D = Overlength E-Chain®
FLG
10
4.0 K = π • R + "safety"
2.0
System E4.1
HF
1.5
H
FLB
0.5 H2 = *Mounting height
0
S (FLG) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 *if the mounting bracket location is set lower
0 2.0 4.0 6.0 8.0 10 12 Vertical, hanging ≤ 100 m
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
D S/2 Side mounted, unsupp. ≤ 2,5 m
= upon request
R Fixed end
H - 84
H
Short travels -
unsupported
84
Fax
R 135 150 175 200 240 250 300 350 400 450 500 height HF. Please consult igus®
-0
H +25 354 384 434 484 564 584 684 784 884 984 1084 if space is particularly restricted.
D 268 283 308 333 373 383 433 483 533 583 633
K 610 655 735 815 940 970 1125 1285 1440 600 1755 The required
D2+25 – 450 580 710 900 980 1180 1440 1530 1700 1850 clearance height:
K2 – 819 1092 1274 1547 1638 2002 2275 2548 2912 3276 HF = H + 50 mm
H2 – 266 266 266 266 266 266 266 266 266 266 (with 3,0 kg/m fill weight)

S
H2

HRI


page 5.64 5.223
For detailed information www.igus.de/dene4.56 · www.igus.de/enh4.56 · www.igus.de/en/r4.56 5.259

E4.56
H4.56
R4.56

Bi

56
84
50
max.
R
Part No. structure
E4.56. 13. 250. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Bi

56
84
50
max.
Easy assembly
R
Attractive price
H4.56. 13. 250. 0
Color
black
Bending
radius
Fax
Width
Series

Bi
Fully enclosed
56
84
50
51147 Cologne
max.
igus® GmbH
R
R4.56. 25. 250. 0
Color
black
Bending
radius
Width
Series
TIP!

E4.56
H4.56
R4.56
Part
. . . .No.
................ Bi Ba E4.56 H4.56 R4.56 TIP!
...................
E4.56/H4.56.05. . . . . . . . . . . . .0
[mm]
50
[mm]
84
[kg/m]
3,301
[kg/m]
3,158
[kg/m]
–
Hot Chips
up to 850°C
Inner height: 56 mm
E4.56/H4.56.06. . . . . . . . . . . . .0 65 99 3,390 3,202 –
E4.56/H4.56/R4.56.07. . . . .0* 75 109 3,458 3,236 3,910 E-Tubes that repel hot
chips, up to 850ºC
E4.56/H4.56/R4.56.10. . . . .0 100 134 3,633 3,323 4,200
System E4.1
E4.56/H4.56.11. . . . . . . . . . . . .0 112 147 3,749 3,382 – ding on amount and size of
E4.56/H4.56/R4.56.12. . . . .0 125 159 3,827 3,420 4,560 the chips, left burn- and melt
E4.56/H4.56.13. . . . . . . . . . . . .0 137 172 3,963 3,488 –
marks. That is no longer the
E4.56/H4.56/R4.56.15. . . . .0 150 184 4,000 3,507 4,940 HT" material.
E4.56/H4.56.16. . . . . . . . . . . . .0 162 197 4,113 3,563 –
Further
E4.56/H4.56.17. . . . . . . . . . . . .0 175 209 4,245 3,630 – information
E4.56/H4.56.18. . . . . . . . . . . . .0 187 222 4,357 3,685 – www.igus.de/en/HT
phone +49-0 22 03-96 49-800
E4.56/H4.56/R4.56.20. . . . .0 200 234 4,413 3,713 5,560
E4.56/H4.56.21. . . . . . . . . . . . .0 212 247 4,484 3,749 –
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.56/H4.56.22. . . . . . . . . . . . .0 225 259 4,553 3,784 – TIP!
E4.56/H4.56.23. . . . . . . . . . . . .0 237 272 4,663 3,838 – Extrem-
E4.56/H4.56/R4.56.25. . . .
E4.56/H4.56.26. . . . . . . . . . . .
.0
.0
250
262
284
297
4,774
4,865
3,894
3,939
6,290
–
Glider...
with up to 70% larger glide
E4.56/H4.56/R4.56.27. . . . .0 275 309 4,967 3,990 6,650 surface. For high additional loads
and high gliding speeds. Gliding
E4.56/H4.56.28. . . . . . . . . . . . .0 287 322 5,025 4,019 – applications without additional
E4.56/H4.56/R4.56.30. . . . .0 300 334 5,177 4,095 6,950 elements as well as 150% more
E4.56/H4.56.31. . . . . . . . . . . . .0 312 347 5,214 4,114 – wear allowance and improvement
of service life by factor 4!
E4.56/H4.56.32. . . . . . . . . . . . .0 325 359 5,317 4,166 – Order example:
E4.56/H4.56.33. . . . . . . . . . . . .0 337 372 5,437 4,225 – E4.56.35G.250.0 / E4.56.45G.250.0
E4.56/H4.56/R4.56.35. . . . .0 350 384 5,639 4,326 7,650
Fax
E4.56/H4.56.36. . . . . . . . . . . . .0 362 397 5,549 4,282 –
E4.56/H4.56.37. . . . . . . . . . . . .0 375 409 5,646 4,330 – Further information:
Tel. +49-0 22 03-96 49-800
E4.56/H4.56.38. . . . . . . . . . . . .0 387 422 5,762 4,388 –
E4.56/H4.56/R4.56.40. . . . .0 400 434 6,031 4,523 8,650
E4.56/H4.56.41. . . . . . . . . . . . .0 412 447 5,955 4,484 –
E4.56/H4.56.42. . . . . . . . . . . . .0 425 459 6,247 4,630 –
E4.56/H4.56.43. . . . . . . . . . . . .0 437 472 6,090 4,552 –
E4.56/H4.56.45. . . . . . . . . . . . .0 450 484 6,420 4,717 –
E4.56/H4.56/R4.56.46. . . . .0 462 497 6,372 4,693 9,118
E4.56/H4.56.47. . . . . . . . . . . . .0 475 509 6,412 4,713 –
E4.56/H4.56.48. . . . . . . . . . . . .0 487 522 6,658 4,836 –
E4.56/H4.56.50. . . . . . . . . . . . .0 500 534 6,755 4,885 –
E4.56/H4.56.51. . . . . . . . . . . . .0 512 547 6,668 4,841 –
E4.56/H4.56.52. . . . . . . . . . . . .0 525 559 6,842 4,928 –
E4.56/H4.56.53. . . . . . . . . . . . .0 537 572 6,934 4,974 –
E4.56/H4.56.55. . . . . . . . . . . . .0 550 584 7,355 5,184 –
E4.56/H4.56.60. . . . . . . . . . . . .0 600 634 7,584 5,299 –
Available bending radii Extender crossbar for large
R [mm] 135** 150 175 200 240 250 300 350 400 450 500 diameter hoses page 5.264

Inner side link
Outer side link
Inner side links, each left/right (suitable for all radii)
Single bottom, E-Tube, Part No. 886.Bi 5.223

E4.56
H4.56
R4.56
Option 1
Vertical separators E- E-Tube
Spacers
Locking separators
Asymmetric separators min. 16 mm min. 32 mm
411A 415.X 484 411 414 411 484

Vertical separator for E-Chains®/E-Tubes Separators can be placed at any point along a chain’s
401 unassembled 401 cross section. In the standard configuration, a separator is
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 411 18 mounted at every second chain link. Note: Observe a lateral
spacing of at least 32 mm (E-Tube) and for the E-Chain® 16
Vertical separator 3 mm! Exception: No minimum spacing is needed for side plates.
Vertical separator for E-Chains®/E-Tubes
483 unassembled 483 Standard separator 401 for E-Chains®/E-Tubes offers safe
assembled 484 8 stability due to its broad foot design, also when used with thick
cables or hoses.
Spacer*
Spacer for E-Chains® Vertical separator 483 with a narrow foot for E-Chains®
405.XX unassembled 405.XX and E-Tubes with applications where a large number of small
assembled 415.XX XX cables need to be individually separated.
Fax
Locking separator 3 Separators (e.g. "side mounted") for E-Chains® can be fixed in
Locking separator for E-Chains® their position with Spacers 405.XX. The available inner height will
404 unassembled 404 be reduced by 2 mm, per spacer and side. To avoid this, the parts
assembled 414 21 can be assembled on outside of the crossbar (not for long travels)
XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
Asymmetric separator 3
Asymmetric for E-Chains® Additionally:
51147 Cologne
4,5
separator unassembled 401A Locking separator for E-Chains® 404 - with increased
igus® GmbH
401A assembled 411A 18 retention force for applications exposed to very high humidity
*For side-mounted applications or extreme loads. The extra retention force is achieved by
asymmetric claws for the crossbar. Ensure proper alignment
Locking separator 406 for E4-Tubes - safe fitting locked

on lid or bottom of the Tube and sideways slideable. The
opposing lid or bottom can easily be opened and closed.
Especially capable if many separators need to be assembled
on a tight inner width. Art. Nr. not assembled 406 - Art. Nr.
assembled 416. For illustration, refer to vertical separator 404.
Asymmetric separator 401A for E-Chains® with an 18-

mm base, for combinations between spacers of different widths
and vertical separators in side-mounted applications, for
instance.

E4.56
H4.56
R4.56
7
Inner height: 56 mm
7
Option 2
Split separator
System E4.1
Side plates
Middle plates
Locking separators
412 413 421.X 420 419 418 413 Slotted separators
Shelves

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222

and horizontally.
Side plates 402, middle plates 403 and Shelves 420.X SeitenplatteSide plate
Fax
Locking vertical separator 410, slotted combined with Middle plate
shelves. for E-Chains®/E-Tubes Middle plate
unassembled 403 403
Slotted separators 408, are used for very fine subdivisions. 8 assembled 413
However, they cannot be retrofitted into an existing separation
system without dismantling the interior separators first. 8 Locking vertical separator
for E-Chains®/E-Tubes Locking vertical
The unilateral open slotted separator 409 can be unassembled 410 separator 410
retrofitted into an existing interior separation system without 21 assembled 420
a need for dismantling the interior separators. During an
installation of open slotted separators, the top and bottom 3 Slotted separator
notches cannot be occupied by shelves. for E-Chains®/E-Tubes Slotted
6 assembled 418 408
3 Open slotted separator

18 420.18 421.18 75 420.75 421.75
23 420.23 421.23 88 420.88 421.88 Shelf 420.X
25 420.25 421.25 100 420.100 421.100
28 420.28 421.28 125 420.125 421.125 4,5
33 420.33 421.33 150 420.150 421.150 X-8
43 420.43 421.43 175 420.175 421.175

50 420.50 421.50 187 420.187 421.187
62 420.62 421.62 200 420.200 421.200 5.223

E4.56
H4.56
R4.56

Bi 1 Bi 2 Bi 3
ø9
79,5 +1
22,5
20
35
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

E4.56.10 /20 /10. 200 .0 Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19 ± 3
E4.56.Bi1/Bi2/Bi3. R .0 (Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18 ± 3

Fax

tender crossbar applications. Round extender crossbar com- Attached directly Square extender crossbar Attached directly
We are happy to assist you bined with snap-open crossbars to the side link with snap-open crossbars to the side link
51147 Cologne

igus® GmbH
450.15.RHD115 115 – +
450.17.RD115 115 + –
450.25.D150 150 + –
450.30.D200 180 + –
450.35.D250 195 + –
450.40.D300 245 + –
450.20.HD150 150 – +
450.25.HD200 180 – +
450.30.HD250 195 – +
= round = square + = yes / – = no
E4 clip-on cable binder

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on E-
Chains ® The loops can be adjusted as required Compatible with many E4 E-Chains ®
Stylish and economical One clip and one locking band are needed for each chain link Call
us if you have any questions on project planning
Part No. Form

450.B12 Locking clip, comprising a locking element
450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm

E4.56
H4.56
R4.56
Moving end
E4.560/R4.560... .2
Recommended for unsupported and gliding applications depending

Standard position
Moving end
E4.561/R4.561... .2
Additionally:
Universal mountable
Standard position
Fixed end Moving end

E4.560/R4.560... .1 (pivoting) (pivoting) E4.560/R4.560... .2 Dimensions and
E4.561/R4.561... .1 (locking) (locking) E4.561/R4.561... .2 order configurations
125 125 Part No. structure (pivoting)
9
E4.560. 07. 2. 12 C
R4.560.
Optional
with C-profile
Bi + 41
Bi + 41
Bi + 23
Full set
Bi
odd/even
Width
E4.560 = E-Chain®
R4.560 = E-Tube
20 35 35 20 45 Part No. structure (locking)

E4.561. 07. 2. 12 C
R4.561.
Width Part No. full set Bi Width Part No. full set Bi
Optional
index pivoting locking [mm] index pivoting locking [mm] with C-profile
.05. E4.560 E4.561 .05. .12 C 50 .32. E4.560 E4.561 .32. .12 C 325 Full set
.06. E4.560 E4.561 .06. .12 C 65 .33. E4.560 E4.561 .33. .12 C 337 odd/even
.07. E4./R4.560 E4./R4.561 .07. .12 C 75 .35. E4./R4.560 E4./R4.561 .35. .12 C 350 Width
.10. E4./R4.560 E4./R4.561 .10. .12 C 100 .36. E4.560 E4.561 .36. .12 C 362 E4.561 = E-Chain®
R4.561 = E-Tube
.11. E4.560 E4.561 .11. .12 C 112 .37. E4.560 E4.561 .37. .12 C 375
C C Note: The E4.1 System may end with
.12. E4./R4.560 E4./R4.561 .12. .12 125 .38. E4.560 E4.561 .38. .12 387
.13. E4.560 E4.561 .13. .12 C 137 .40. E4./R4.560 E4./R4.561 .40. .12 C 400 either an inner side or an outer side link.
.15. E4./R4.560 E4./R4.561 .15. .12 C 150 .41. E4.560 E4.561 .41. .12 C 412 Keep in mind that an outer side link
.16. E4.560 E4.561 .16. .12 C 162 .42. E4.560 E4.561 .42. .12 C 425 always forms the first chain link at the
.17. E4.560 E4.561 .17. .12 C 175 .43. E4.560 E4.561 .43. .12 C 437
moving end. The Part No. depend on
.18. E4.560 E4.561 .18. .12 C 187 .45 E4.560 E4.561 .45. .12 C 450
an even or odd numbers of links. Please
.20. E4./R4.560 E4./R4.561 .20. .12 C 200 .46. E4./R4.560 E4./R4.561 .46. .12 C 462
.22. E4.560 E4.561 .22. .12 C 225 .48. E4.560 E4.561 .48. .12 C 487 2 for even number of links
.25. E4./R4.560 E4./R4.561 .25. .12 C 250 .51. E4.560 E4.561 .51. .12 C 512 E4.560. 07. 2. 12. C (even)
.26. E4.560 E4.561 .26. .12 C 262 .52. E4.560 E4.561 .52. .12 C 525
Single-part order:Bei
.27. E4./R4.560 E4./R4.561 .27. .12 C 275 .53. E4.560 E4.561 .53. .12 C 537
C C E4.560. 07. 2. 2. C (even)
.28. E4.560 E4.561 .28. .12 287 .55. E4.560 E4.561 .55. .12 550
.30. E4./R4.560 E4./R4.561 .30. .12 C 300 .60. E4.560 E4.561 .60. .12 C 600 Mounting bracket moving end
.31. E4.560 E4.561 .31. .12 C 312 E4.560. 07. 2. 1. C (even)

E4.56
H4.56
R4.56

CFX34.1 CFX34.1.E CFX34.2 CFX34.2.E – – 30 - 34
CFX38.1 CFX38.1.E – – – – 34 - 38
CFX42.1 CFX42.1.E – – – – 38 - 42
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax

51147 Cologne
igus® GmbH


3100.ZB 10 100 80 –
C 3115.ZB 11 115 95 –
8
B 3125.ZB 12 125 105 –

3150.ZB 15 150 130 –
2
18

12
12/90°
6.2
3200.ZB 20 200 180 +

44
3225.ZB 22 225 205 +

2
28
35 3250.ZB 25 250 230 +
2 8


H4.56
BRa
41 BRi ≥ Ba + 4 11,5 Ba = Outer width E-Chains® / E-Tube
Bi
2
ha
HRi ≥ 2 x ha
HRa = 184
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
84
Bottom clamp
attached option-
ally inwards or
45
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
outwards
with C-Profile
18,4

8

18
Part No. Part No.

.05 88 – 960.50.225
.06 103 – 960.50.225
Fax
.12 163 960.50.225 960.50.300
.16 201 960.50.250 960.50.325
.17 213 960.50.275 960.50.350
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar .21. 251 960.50.300 960.50.375
.22 263 960.50.325 960.50.400
Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 974.30.SL
.23 276 960.50.325 960.50.400
.28 326 960.50.375 960.50.450
.33 376 960.50.425 960.50.500
Option: For an additional noise dampening with
.35 388 960.50.450 960.50.525
.37 413 960.50.475 960.50.550
.38 426 960.50.475 960.50.550
.40 438 960.50.500 960.50.575
.41 451 960.50.500 960.50.575
.42 463 960.50.525 960.50.600
.43 476 960.50.525 960.50.600
nMon = nRi + 1 nRi x 2000 mm .45 488 960.50.550 960.50.625
.46 501 960.50.550 960.50.625 5.442
.48 526 960.50.575 960.50.650
.50 538 960.50.600 960.50.675
.55 588 960.50.650 960.50.725
.60 638 960.50.700 960.50.775
drilling necessary
E4.80 The robust one with big inner height

H4.80 80 80
R4.80
E4.1 | Series E4.80
Price index
Series E4.80 Series H4.80 Series R4.80 Low-noise operation through integrated brake in
Room Shelving program with a wide range of options -
Electrically conductive ESD/ATEX Version NC "without pretension" simply by turning
version upon request outer links without rework possible


For long travels
When not to use it:

E-Chain® is required Please indicate chain-lenghts or number of links Example: 5 m or 45 links
If the stability of a "light" version with thinner side 5 m E4.80.30.300.0 E-Chain®
parts is required due to cost- and space reasons
Series 15050/15150/R19850, page 5.310 with 2 separators 511 assembled every 2nd link Interior separation
1 set E4.800.30.12C Mounting bracket

E4.80
H4.80
R4.80
85
Fill weight [kg/m]

75
65
60
80
50 FLB
Further information Design, page 1.12 HF = Required clearence height
40
Inner height: 80 mm
FLG
FLG 20 D = Overlength E-Chain®
10 radius in final position
8.0
4.0 K = π • R + "safety"
System E4.1
2.0
HF
1.5
H
FLB
0.5 H2 = *Mounting height
0 *if the mounting bracket location is set lower
S (FLG) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
0 2.0 4.0 6.0 8.0 10 12 Vertical, hanging ≤ 120 m
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
= upon request
H - 108
R Fixed end
H
Short travels -
unsupported
108
Fax
111
R 150 200 250 300 350 400 500 550 600 1000 height HF. Please consult igus®
-0
H +25 408 508 608 708 808 908 1108 1208 1308 2108 if space is particularly restricted.
D 315 365 415 465 515 565 665 715 765 1165
K 695 855 1010 1165 1325 1480 1795 1950 2110 3365 The required
D2+25 550 800 1000 1200 1450 1600 2100 – – – clearance height:
K2 900 1350 1700 2000 2350 2700 3450 – – – HF = H + 60 mm
H2 350 350 350 350 350 350 350 – – – (with 3,0 kg/m fill weight)

S
H2

HRI


page 5.64 5.223

E4.80
H4.80
R4.80

Bi
108
80
74
max.
R
Part No. structure
E4.80. 30. 300. 0

Color
black
Bending
radius
Width
Series
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Bi

108

80
74
max.
Easy assembly
R
Attractive price
H4.80. 30. 300. 0
Color
black
Bending
radius
Fax
Width
Series

Bi
Fully enclosed
108
80
74
51147 Cologne
max.
igus® GmbH
R
R4.80. 25. 300. 0
Color
black
Bending
radius
Width
Series
TIP!

E4-1-D-US-FR-212-317 NEU 01.04.2009 12:17 Uhr Seite 271
E4.80
H4.80
R4.80
Part
. . . .No.
................ Bi Ba E4.80 H4.80 R4.80
TIP!
................... [mm] [mm] [kg/m] [kg/m] [kg/m]
E4.80/H4.80.05. . . . . . . . . . . . .0 50 100 5,339 5,221 – Hot Chips
up to 850°C
Inner height: 80 mm
E4.80/H4.80.06. . . . . . . . . . . . .0 65 115 5,411 5,257 –
E4.80/H4.80.07. . . . . . . . . . . . .0* 75 125 5,467 5,285 – E-Tubes that repel hot
E4.80/H4.80.10. . . . . . . . . . . . .0 100 150 5,610 5,357 – chips, up to 850ºC
System E4.1
E4.80/H4.80.11. . . . . . . . . . . . .0 112 163 5,705 5,404 –
ding on amount and size of
E4.80/H4.80.12. . . . . . . . . . . . .0 125 175 5,769 5,436 – the chips, left burn- and melt
E4.80/H4.80.13. . . . . . . . . . . . .0 137 188 5,880 5,492 – marks. That is no longer the
E4.80/H4.80.15. . . . . . . . . . . . .0 150 200 5,911 5,507 – case with the igus® "igumid
HT" material.
E4.80/H4.80.16. . . . . . . . . . . . .0 162 213 6,003 5,553 –
E4.80/H4.80.17. . . . . . . . . . . . .0 175 225 6,111 5,607 – Further
information
E4.80/H4.80.18. . . . . . . . . . . . .0 187 238 6,202 5,653 – www.igus.de/en/HT
E4.80/H4.80.20. . . . . . . . . . . . .0 200 250 6,248 5,676 – phone +49-0 22 03-96 49-800
E4.80/H4.80.21. . . . . . . . . . . . .0 212 263 6,306 5,705 –
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4.80/H4.80.22. . . . . . . . . . . . .0 225 275 6,363 5,733 –
E4.80/H4.80.23. . . . . . . . . . . . .0 237 288 6,453 5,778 –
E4.80/H4.80/R4.80.25. . . . .0 250 300 6,543 5,824 ≈8,060
E4.80/H4.80.26. . . . . . . . . . . . .0 262 313 6,618 5,861 –
E4.80/H4.80.27 . . . . . . . . . . . . .0 275 325 6,701 5,902 –
E4.80/H4.80.28. . . . . . . . . . . . .0 287 338 6,749 5,926 –
E4.80/H4.80.30. . . . . . . . . . . . .0 300 350 6,873 5,988 –
E4.80/H4.80.31. . . . . . . . . . . . .0 312 363 6,904 6,004 –
E4.80/H4.80.32. . . . . . . . . . . . .0 325 375 6,988 6,046 –
E4.80/H4.80.33. . . . . . . . . . . . .0 337 388 7,086 6,095 –
E4.80/H4.80.35. . . . . . . . . . . . .0 350 400 7,251 6,177 –
Fax
E4.80/H4.80.36. . . . . . . . . . . . .0 362 413 7,178 6,141 –
E4.80/H4.80.37. . . . . . . . . . . . .0 375 425 7,257 6,180 –
E4.80/H4.80.38. . . . . . . . . . . . .0 387 438 7,352 6,228 –
E4.80/H4.80/R4.80.40. . . . .0 400 450 7,572 6,338 ≈10,210
E4.80/H4.80.41. . . . . . . . . . . . .0 412 463 7,510 6,307 –
E4.80/H4.80.42. . . . . . . . . . . . .0 425 475 7,749 6,426 –
E4.80/H4.80.43. . . . . . . . . . . . .0 437 488 7,621 6,362 –
E4.80/H4.80.45. . . . . . . . . . . . .0 450 500 7,890 6,497 –
E4.80/H4.80.46. . . . . . . . . . . . .0 462 513 7,851 6,477 –
E4.80/H4.80.47. . . . . . . . . . . . .0 475 525 7,884 6,494 –
E4.80/H4.80.48. . . . . . . . . . . . .0 487 538 8,086 6,595 –
E4.80/H4.80.50. . . . . . . . . . . . .0 500 550 8,093 6,598 –
E4.80/H4.80.51. . . . . . . . . . . . .0 512 563 8,165 6,634 –
E4.80/H4.80.52. . . . . . . . . . . . .0 525 575 8,235 6,670 –
E4.80/H4.80.53. . . . . . . . . . . . .0 537 588 8,311 6,707 –
E4.80/H4.80.55. . . . . . . . . . . . .0 550 600 8,655 6,879 –
E4.80/H4.80.60. . . . . . . . . . . . .0 600 650 8,843 6,973 –
More widths are available upon request. - Delivery time: approx. 6-8 weeks after receipt of order!
Available bending radii Extender crossbar for large
R [mm] 150 200 250 300 350 400 500 550 600 1000 diameter hoses page 5.274

Single lid, E-Tube, Part No. E4.805.Bi links, single parts
Inner side link
Outer side link
Inner side links, each left/right (suitable for all radii)
Single bottom, E-Tube, Part No. E4.806.Bi 5.223

E4.80
H4.80
R4.80
Option 1
Vertical separators E-Chain®
Spacers
Locking separators
Asymmetric separators min. 16 mm min. 16 mm
511A 518 511 415.X 514 511

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 511 18 is mounted at every second chain link. Note: Observe a lateral
spacing of at least 16 mm! (Exception: Side plate - no lateral
Spacer* spacing)
405.XX unassembled 405.40 Standard separator 501 for E-Chains® offers safe stability
assembled 415.40 XX due to its broad foot design, also when used with thick cables or
hoses.
Locking separator 4
Locking separator for E-Chains® Separators (e.g. "side mounted") for E-Chains® can be fixed in
504 unassembled 504 their position with spacers 405.XX. The available inner height will
assembled 514 22 be reduced by 2 mm, per spacer and side. To avoid this, the parts
Fax
can be assembled on outside of the crossbar (not for long travels)

Locking separator 4 XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
508 unassembled 508 Additionally:
assembled 518 22 Locking separator for E-Chains® 504- with increased
retention force for applications exposed to very high humidity
Asymmetric separator 3 or extreme loads. If locking separators are used, the E-Chain®
Asymmetric for E-Chains® 11,5 is more difficult to open
51147 Cologne
separator 501A unassembled 501A 3,5

igus® GmbH
assembled 511A 18 The locking separator for E-Chains® 508 is designed for
*For side-mounted applications applications exposed to extremely high humidity, for example,
at composting plants. The lateral cam serves for uniform
alignment of the vertical separators; if these separators are
misaligned, they will inevitably get damaged on an attempt to
open the E-Chain®.


E4.80
H4.80
R4.80
Inner height: 80 mm
7
Option 2
7
Split separator
System E4.1
Side plates
Middle plates
Locking separators
T802(M) 517 421.X 520 519 515 513 Slotted separators
Shelves

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Side plate
For use with many cables of differing diameters. for E-Chains® Side plate
E-Chains® and E-Tubes can be subdivided both vertically unassembled T802 T802
and horizontally. 4 assembled T802(M)
Side plates 502, middle plates 503 and shelves 420.X Middle plate
Fax
Locking vertical separator 510 combined with shelves. 8 Locking vertical separator
Triple slots. for E-Chains® Locking vertical
Locking separator 507 slotted - with increased retention 21 assembled 520 510
force for applications exposed to very high humidity or extreme
loads. The extra retention force is achieved by asymmetric 4 Locking separator
claws for the crossbar. Ensure proper alignment. for E-Chains® Locking
unassembled 507 separator slotted
Slotted separators 505 are used for very fine subdivisions. 21 assembled 517 507
However, they cannot be retrofitted into an existing separation
system without dismantling the interior separators first. 3,5 Slotted separator
for E-Chains® Slotted
The unilateral open slotted separator 509 can be retro- unassembled 505 separator
fitted into an existing interior separation system without a need 6 assembled 515 505
for dismantling the interior separators. During an installation
of open slotted separators, the top and bottom notches cannot 3 Open slotted separator
be occupied by shelves. for E-Chains® Open slotted
18 420.18 421.18 75 420.75 421.75
23 420.23 421.23 100 420.100 421.100 Shelf 420.X
25 420.25 421.25 125 420.125 421.125
28 420.28 421.28 150 420.150 421.150 4,5
33 420.33 421.33 175 420.175 421.175 X-8
43 420.43 421.43 187 420.187 421.187
50 420.50 421.50 200 420.200 421.200
62 420.62 421.62 5.223

E4.80
H4.80
R4.80


tender crossbar applications. Round extender crossbar com- Attached directly Square extender crossbar Attached directly
We are happy to assist you bined with snap-open crossbars to the side link with snap-open crossbars to the side link
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
450.15.RHD115 115 – +
450.17.RD115 115 + –
450.25.D150 150 + –
450.30.D200 200 + –
450.35.D250 220 + –
450.40.D300 270 + –
450.20.HD150 150 – +
450.25.HD200 200 – +
450.30.HD250 220 – +
= round = square + = yes / – = no
Fax
E4 clip-on cable binder

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on E-
Chains ® The loops can be adjusted as required Compatible with many E4 E-Chains ®
Stylish and economical One clip and one locking band are needed for each chain link Call
us if you have any questions on project planning
Part No. Form

51147 Cologne
450.B12 Locking clip, comprising a locking element

igus® GmbH
450.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm

E4.80
H4.80
R4.80
Moving end
E4.800/R4.800... .2
Recommended for unsupported and gliding applications depending
Standard position
Moving end
E4.801/R4.801... .2
Additionally:
Universal mountable
Standard position
Fixed end Moving end

E4.800/R4.800... .1 (pivoting) (pivoting) E4.800/R4.800... .2 Dimensions and
E4.801/R4.801... .1 (locking) (locking) E4.800/R4.801... .2 order configurations
125 125 Part No. structure (pivoting)
E4.800. 07. 2. 12 C
Optional
Bi + 55
Bi + 55
Bi + 28
Bi + 28
with C-profile
Bi + 28
Bi
Full set
11 odd/even
Width
E4.800 = E-Chain®
20 35 35 20 66 Part No. structure (locking)
Width Part No. full set Bi Width Part No. full set Bi
E4.801. 07. 2. 12 C
index pivoting locking [mm] index pivoting locking [mm]
Optional
.05. E4.800 E4.801 .05. .12 C 50 .32. E4.800 E4.801 .32. .12 C 325 with C-profile
.06. E4.800 E4.801 .06. .12 C 65 .33. E4.800 E4.801 .33. .12 C 337 Full set
.07. E4.800 E4.801 .07. .12 C 75 .35. E4.800 E4.801 .35. .12 C 350 odd/even
.10. E4.800 E4.801 .10. .12 C 100 .36. E4.800 E4.801 .36. .12 C 362
Width
.11. E4.800 E4.801 .11. .12 C 112 .37. E4.800 E4.801 .37. .12 C 375
E4.801 = E-Chain®
.12. E4.800 E4.801 .12. .12 C 125 .38. E4.800 E4.801 .38. .12 C 387
Note: The E4.1 System may end with
.13. E4.800 E4.801 .13. .12 C 137 .40. E4/R4.800 E4/R4.801 .40. .12 C 400
either an inner side or an outer side link.
.15. E4.800 E4.801 .15. .12 C 150 .41. E4.800 E4.801 .41. .12 C 412
.16. E4.800 E4.801 .16. .12 C 162 .42. E4.800 E4.801 .42. .12 C 425 Keep in mind that an outer side link
.17. E4.800 E4.801 .17. .12 C 175 .43. E4.800 E4.801 .43. .12 C 437 always forms the first chain link at the
.18. E4.800 E4.801 .18. .12 C 187 .45 E4.800 E4.801 .45. .12 C 450 moving end. The Part No. depend on
.20. E4.800 E4.801 .20. .12 C 200 .46. E4.800 E4.801 .46. .12 C 462 an even or odd numbers of links. Please
.21. E4.800 E4.801 21. .12 C 212 .47. E4.800 E4.801 .47. .12 C 475 insert: 1 for odd number of links or
.22. E4.800 E4.801 .22. .12 C 225 .48. E4.800 E4.801 .48. .12 C 487 2 for even number of links
.23. E4.800 E4.801 .23. .12 C 237 .50. E4.800 E4.801 .50. .12 C 500
.25. E4./R4.800 E4./R4.801 .25. .12 C 250 .51. E4.800 E4.801 .51. .12 C 512
E4.800. 07. 2. 12. C (even)
.26. E4.800 E4.801 .26. .12 C 262 .52. E4.800 E4.801 .52. .12 C 525
Single-part order:Bei
.27. E4.800 E4.801 .27. .12 C 275 .53. E4.800 E4.801 .53. .12 C 537
.28. E4.800 E4.801 .28. .12 C 287 .55. E4.800 E4.801 .55. .12 C 550 E4.800. 07. 2. 2. C (even)
.30. E4.800 E4.801 .30. .12 C 300 .60. E4.800 E4.801 .60. .12 C 600 Mounting bracket moving end
.31. E4.800 E4.801 .31. .12 C 312 E4.800. 07. 2. 1. C (even)

E4.80
H4.80
R4.80

CFX34.1 CFX34.1.E CFX34.2 CFX34.2.E – – 30 - 34
CFX38.1 CFX38.1.E – – – – 34 - 38
CFX42.1 CFX42.1.E – – – – 38 - 42
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Fax

51147 Cologne
igus® GmbH


3100.ZB 10 100 80 –
C 3115.ZB 11 115 95 –
8
B 3125.ZB 12 125 105 –

3150.ZB 15 150 130 –
2
18

12
12/90°
6.2
3200.ZB 20 200 180 +

44
3225.ZB 22 225 205 +

2
28
35 3250.ZB 25 250 230 +
2 8
276 For detailed information www.igus.de/en/e4.80 · www.igus.de/en/h4.80 · www.igus.de/en/r4.80


H4.80
Aluminum "SuperTrough" | Basic
B
Version R4.80
Ra
40 BRi ≥ Ba + 4 11,5
29 Ba Ba = Outer width E-Chains® / E-Tube
Bi
Bi = Inner width E-Chains® / E-Tube
2
ha
HRi ≥ 2 x ha
HRa = 236
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
108
Bottom clamp Installation set "Basic"
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
51,5
attached option- with C-Profile
ally inwards or
outwards Bottom Clamp attached optionally
inwards or outwards
18,4
M8 x20
8
Part No. Part No.

18

.05 104 – 960.50.225
.06 119 – 960.50.250
.07 129 – 960.50.250
Components, trough "Basic": Trough side parts, aluminum, 2 m .10 154 960.50.225 960.50.275
Fax
.12 179 960.50.250 960.50.300
request) Optional: Silencer profile, rubber Components, installation
.13 192 960.50.250 960.50.325
.17 229 960.50.300 960.50.350
.18 242 960.50.300 960.50.375
.22 279 960.50.350 960.50.400
Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar
.23 292 960.50.350 960.50.425
.28 342 960.50.400 960.50.475
Installation set "Basic" complete (guide trough-sets + 1)
.30 354 960.50.425 960.50.475
.33 392 960.50.450 960.50.525
.35 404 960.50.475 960.50.525
.38 442 960.50.500 960.50.575
.40 454 960.50.525 960.50.575
.41 467 960.50.525 960.50.600
.42 479 960.50.550 960.50.600
.43 492 960.50.550 960.50.625
nMon = nRi + 1 nRi x 2000 mm .45 504 960.50.575 960.50.625
.46 517 960.50.575 960.50.650 5.442
.48 542 960.50.600 960.50.675
.50 554 960.50.625 960.50.675
.51 567 960.50.625 960.50.700
.55 604 960.50.675 960.50.725
.60 654 960.50.725 960.50.775
Insert for the installation set
"Heavy-Duty": 974.50.XXX
E4/00 Large inner

heights
5.278
E4/00
E4/00 | For large inner heights from 108 to 204 mm
Noise ab- Can be opened Material igumid Lateral glide
E4/00 E-Chains® with 4-piece sorbing buffer from both sides G -40/+120°C surfaces
structure and large inner heights
Inner heights up to 204 mm
Ideal for "rough" applications
System E4/00
Large inner space for large hoses and media cables
Numerous interior separation possibilities
Broad system of modular accessories
Can be opened along both radii
Steel-mounting brackets

Ba
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Bi
Can be opened
220. 300. 250. 0
from both sides Color
black
R Bending radius
ha
Radius
hi
Can be opened from

both sides and hinged Width
open on one side Series
Selection table
Crossbars every link,
Fax
600 108 200 - 600 252 - 652 140 200 - 1000 7,00 5.282
640 112 87 - 562 139 - 614 140 200 - 1000 7,00 5.286
800 200 200 - 600 260 - 660 236 325 - 1000 8,00 5.290
840 204 100 - 563 160 - 623 236 325 - 1000 8,00 5.294
Crossbars every other link,
601 108 200 - 600 252 - 652 140 200 - 1000 7,00 5.282
51147 Cologne
igus® GmbH

R608 108 200 - 400 252 - 452 140 250 - 1000 7,00 5.282
Additional quality features - System E4/00
System E4/00 proved System E4 -

with long travels 4-piece design link
Find the complete System

E4/00 program online:
www.igus.de/en/E4-00
E4/00
E4/00 | Applications
E4/00 (regular: E4 hundred) Series 600/640 and 800/840 are the

largest igus® plastic energy chains so far. Their main application areas
are to be found in the off-shore or steel construction and mining.

Generally the large E4/00 series are ideal for heavy loads and "rough"
purposes. By the "inner link - outer link" principle, the installation and
dismantling are simple. Design features like the "brakes" in the chain
stop dog clearly reduce the operation noise level. More E4/00 series
can be found on the internet at www.igus.de/de/E4-00.

Heavy machine construction Mining
Steelworks * Offshore Crane facilities
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Robust, quiet, modular - E4/00 sets the benchmark

Fax
51147 Cologne
igus® GmbH
High degree of filling in the demanding offshore High additional loads through
sector, here igus® E-Chain® Series 600 hoses and cables - Series 600
Series 640 with extension links for extremely wide E-Chain® Series 600 in continuous operation in a brick factory in Australia
5.280
E4/00
E4/00 | Assembly Instruction
E4/00 | Opening E-Chains® E4/00 | Opening E-Tubes

1 2 1 2
System E4/00
Remove crossbars - Insert screw- Remove clips - Insert screwdriver Remove lids/bottoms - Insert Release only one side
driver into the slot, push down, into the slot and push down, screwdriver into the slot, release to swivel the lid
release by lever action release by lever action by lever action
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E4/00 | Assembling E-Chains® and E-Tubes
1 2 3 4
Fax
Line up two inner side links, side Assemble crossbars - Push Assemble clips (E-Chains® with Assemble E-Tube lids/bottoms
by side. Attach an outer side link down and snap in by using a crossbars every other link) - Push - Attach to the connector at an
between screwdriver down and snap in angle - Snap in
E4/00 | Separating E-Chains® and E-Tubes 51147 Cologne

igus® GmbH
1 2 3 4
Remove crossbars, clips, lids Guide the screwdriver into the Remove the outer links ...and separate the E-Chain®
and bottoms at the outer links... slot between side links and to the side...
release it by levering
You can find an assembly video on the web www.igus.de/en/E4_assembly
5.281
600 Large size, high fill weights

601 108 108
R608
E4/00 | Series 600·601·R608

Hinged snap-open removable
lids along outer radius of E-Tube
Stop dog with "brake" for noise reduction
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

140 Optimized glide pads
Price index Removable lids along inner radius
Series 600 Series 601 Series R608 E-Chain® also available with reverse bending radii
Fill weight [kg/m]
70.0 Series 600 with .Part

. . . .No.
.......... Bi [mm] Ba [mm] R [mm] Bending Radii
60.0
50.0 crossbars every link 600/601/608.20. .0 200 252 200* 250 300
40.0
FLB
30.0 600/601/608.25. .0 250 302 350 400 450
20.0
10.0 FLG 600/601/608.30. .0 300 352 500 550 600
R
Fax
6.0
2.0 600/601.32. . . . . . . .0 320 372 750 1000
1.5 600/601/608.35. .0 350 402 Radii for all widths!
1.0
0.5 600/601/608.40. .0 400 452 *not available for R608
0
0 2.0 3.0 4.0 5.0 6.0 7.0 600/601.45. . . . . . . .0 450 502
1.0 2.5 3.5 4.5 5.5 6.5
Unsupported length [m] Series 601 with cross- 600/601.50. . . . . . . .0 500 552

bars every other link 600/601.55. . . . . . . .0 550 602
600/601.60. . . . . . . .0 600 652
0 4 6 8 10 12 14
51147 Cologne
Unsupported length R
igus® GmbH

FLG Ba
Bi
HF
FLB
S (FLG)
140
108
97
max. E-Chain
®
S (FLB)
Part No. structure

Series R608 E-Tube -
color, other colors
fully enclosed
page 5.65
Bending radius
Width-index R
Series

(indicate chain-lengths or number of links) Ba
Bi
6,0 m (42 links) Series 600.30.300.0
+ 1 set mounting brackets 6000. 1 .12
140
108
97
max. E-Tube
(full set, ending with outer side link ) Supplement Part No. with required radius. Example: 600.30. 300 .0
5.282 For detailed information on this igus® product igus.de/en/600 igus.de/en/601 igus.de/en/r608
600
601
E4/00 | Series 600·601·R608 R608

S
R 200 250 300 350 400 450 500 550 600 750 1000
D S/2
108
H 545 645 747 845 945 1045 1145 1245 1345 1645 2145
Moving end
D 415 465 515 565 615 665 715 765 815 965 1215
H - 140
Inner height: 108 mm

H
K 920 1080 1240 1400 1560 1720 1870 2020 2175 2660 3435 R Fixed end
140
System E4/00
143
Moving end Fixed end Moving end Mounting Brackets

6000.1 6000.2 6000.1
6000.10 6000.21 40°
40°
50
40°
74°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
13,5 60°
80
60°
Bi - 30
Bi - 30
74°
Bi
110 110 6000.2 Mounting bracket made

50 45 15 Fixed end of steel, 2-piece, pivoting
35
Note mounting brackets:

11
6000.10 6000.21
Depending on the E-Chain® length,
Part No. Mounting bracket the carrier will end with outer or
6000. 1 .12 Full attachment set (both sides) for E-Chain®, ending with outer side link inner side links. For the best
Fax
6000. 3 .12 Full attachment set (both sides) for E-Chain®, appearance, make sure the chain
beginning with outer side link (moving end), ending with inner side link (fixed end) ends with outer side link whenever
6000.1 Mounting bracket set moving end (one side) for outer side link possible. An odd number of links
6000.2 Mounting bracket set fixed end (one side) for inner side link will always end with outer side links.
Additional Features
5.284
Interior Separation This E4 Series is a For more features
next page low-noise version see link below
5.442
5.438
5.281
For detailed information on this igus® product igus.de/en/600 igus.de/en/601 igus.de/en/r608 5.283
600
601
R608
E4/00 | Series 600·601·R608 | Accessories | Interior Separation
Option 1 E-Chain® E-Tube

Vertical separators
Spacers
Locking separators
min.6 6018 6015.X 6011 6011 min.32
Vertical separator, 6 Option 1: Vertical separators and spacers

Vertical separator for E-Chains®/E-Tubes Separators can be placed at any point along a chain’s
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

lateral spacing of at least 6 mm!. (Exception: No minimum
Spacer*, spacing is needed for side plates. Minimum spacing Locking
Spacer for E-Chains® separator 6008 = 23 mm )
6005.10 unassembled 6005.10
assembled 6015.10 10 Standard separator 6001 for E-Chains® and E-Tubes
offers safe stability due to its broad foot design, also when
Spacer*, used with thick cables or hoses.
6005.15 unassembled 6005.15 Vertical separators in side-mounted applications, for
assembled 6015.15 15 instance, can be fixed in position by means of Spacer 6005.X
Fax
for E-Chains®. A wide range of intervals between the Vertical

Spacer*, separators is adjustable here.
aSpacer for E-Chains®
6005.20 unassembled 6005.20 Note on spacers: The available interior height is reduced
assembled 6015.20 20 by 2 mm per spacer (4 mm when spacers are fitted on both
sides). To avoid this, the parts can also be installed from the
Locking separator, 6 outside on the opening crossbar.
51147 Cologne
6008 unassembled 6008 Additionally:

igus® GmbH
assembled 6018 24 Locking separator 6008 for E-Chains® - with increased

*For side-mounted applications retention force for applications exposed to very high humidity
or extreme loads. The extra retention force is achieved by
asymmetric claws for the crossbar. Ensure proper alignment.
igus® E-Chains® convince

even in the difficult
environmental conditions of
construction machines
5.284 For detailed information on this igus® product igus.de/en/600 igus.de/en/601 igus.de/en/r608
600
601
E4/00 | Series 600·601·R608 | Accessories | Interior Separation R608
7
7
Option 2

7
Side plates
Middle plates
7
Locking vertical separator
System E4/00
Slotted separators
6012 421.X 6013 6020 6014 6015 6013
Option 2: Shelves 4,5 Side plate

For use with many cables of differing diameters. E-Chains® for E-Chains®/E-Tubes Side plate
and E-Tubes can be subdivided both vertically and horizontally. unassembled 6002 6002
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
15,5 assembled 6012
Side plates 6002, Middle plates 6003 and Shelves 420.X
form the basic pattern of a shelf system. Shelves of various 8 Middle plate
widths can be arranged at 15 different heights (in 7 mm for E-Chains®/E-Tubes Side plate
increments). unassembled 6003 6002
17 assembled 6013
Locking vertical separator 6010 combined with shelves.
Triple slots. 8 Locking vertical separator
Slotted separators 6004 are used for very fine subdivisions. unassembled 6010 separator
However, they cannot be retrofitted into an existing separation 24 assembled 6020 6010
Fax
system without dismantling the interior separators first.
6 Slotted separator
The unilateral open, Slotted separator 6005 can be for E-Chains®/E-Tubes Slotted
retrofitted into an existing interior separation system without unassembled 6004 separator
a need for dismantling the interior separators. During an 24 assembled 6014 6004
installation of open slotted separators, the top and bottom
notches cannot be occupied by shelves. 4 Open slotted separator
for E-Chains®/E-Tubes Slotted
unassembled 6005 separator,
14 assembled 6015 open 6005
Shelf 420.X
18 420.18 421.18 75 420.75 421.75
23 420.23 421.23 100 420.100 421.100 Shelf
25 420.25 421.25 125 420.125 421.125
28 420.28 421.28 150 420.150 421.150 4,5
33 420.33 421.33 175 420.175 421.175 X-8
5.442
43 420.43 421.43 187 420.187 421.187
50 420.50 421.50 200 420.200 421.200
62 420.62 421.62
5.438
5.281
For detailed information on this igus® product igus.de/en/600 igus.de/en/601 igus.de/en/r608 5.285
Thinner crossbars - higher inside

640 112
E4/00 | Series 640
Optimum ratio of inner height to outer height

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Optimized glide pads

Crossbar for faster assembly/disassembly - 450.X.Q
Price index
70.0
Fill weight [kg/m]
60.0 Series 640 with Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
50.0
40.0 FLB crossbars every link 640.12. .0 087 139 200 250 300
30.0 640.13. .0 099 152 350 400 450
20.0 FLG
640.15. .0 112 164 500 550 600
10.0
6.0 640.16. .0 124 177 750 1000
Fax
2.0
1.5 R 640.17. .0 137 189
Radii for all widths!
1.0 640.18. .0 149 202
0.5
0 640.20. .0 162 214
0 2.0 3.0 4.0 5.0 6.0 7.0 640.21. .0 174 227
1.0 2.5 3.5 4.5 5.5 6.5
Unsupported length [m] Ba 640.22. .0 187 239
Bi
640.23. .0 199 252
640.25. .0 212 264
0 4 6 8 10 12 14 640.26. .0 224 277
112
140
100 E-Chain® 640.27. .0 237 289

51147 Cologne
Unsupported length max.

640.28. .0 249 302
igus® GmbH
FLG = with straight upper run 640.30. .0 262 314

FLB = with permitted sag 640.31. .0 274 327
FLG 640.32. .0 287 339
640.33. .0 300 352
HF
FLB 640.35. .0 312 364

S (FLG) 640.36. .0 324 377
S (FLB) 640.37. .0 337 389
640.38. .0 349 402
640.40. .0 362 414
640.42. .0 387 439
640.43. .0 399 452
color, other colors
page 5.65 640.45. .0 412 464
Bending radius 640.46. .0 424 477
640.47. .0 437 489
Width-index
640.48. .0 449 502
Series
640.50. .0 462 514
Order example 4,0 m complete E-Chain® 640.51. .0 474 527
(indicate chain-lengths or number of links) 640.52. .0 487 539
4,0 m (28 links) Series 640.33.300.0 640.53. .0 499 552
+ 2 separators 6411 assembled every 2nd link 640.55. .0 512 564
+ 1 set mounting brackets 6000. 1 .12 640.60. .0 562 614

640
E4/00 | Series 640

S
R 200 250 300 350 400 450 500 550 600 750 1000
D S/2 112
H 545 645 747 845 945 1045 1145 1245 1345 1645 2145
Moving end
D 415 465 515 565 615 665 715 765 815 965 1215
H - 140

H
K 920 1080 1240 1400 1560 1720 1870 2020 2175 2660 3435 R Fixed end
140
System E4/00
143

6000.1 6000.2 6000.1
6000.10 6000.21 40°
40°
50
40°
74°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
13,5 60°
80
60°
Bi - 30
Bi - 30
74°
Bi
110 110 6000.2 Mounting bracket made

50 45 15 Fixed end of steel, 2-piece, pivoting
35

18
11
6000.10 6000.21
Fax
Additional Features
5.288
Interior Separation This E4 Series is a For more features
next page low-noise version see link below
5.442
5.438
5.281

640
E4/00 | Series 640 | Accessories | Interior Separation
Option 1
Vertical separators
Spacers
Locking separators
6418 415.X 6411 6411 415.X 6418 6411

6401 unassembled 6401 cross section. In the standard configuration, a separator is
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 6411 20 mounted at every second chain link!
Spacer* Standard separator 6401 for E-Chains® offers safe stability

Spacer for E-Chains® due to its broad foot design, also when used with thick cables
405.10 unassembled 405.10 or hoses.
assembled 415.10 10
Vertical separators in side-mounted applications, for
Spacer* instance, can be fixed in position by means of Spacer 405.X
Spacer for E-Chains® for E-Chains®. A wide range of intervals between the Vertical
405.15 unassembled 405.15 separators is adjustable here.
assembled 415.15 15
Fax
Note on spacers: The available interior height is reduced

Spacer* by 2 mm per spacer (4 mm when spacers are fitted on both
Spacer for E-Chains® sides). To avoid this, the parts can also be installed from the
405.20 unassembled 405.20 outside on the opening crossbar.
assembled 415.20 20
Spacer*
51147 Cologne

igus® GmbH
assembled 415.30 30
Spacer*
assembled 415.40 40 Additionally:
The Locking Separator for E-Chains® 6408 is designed
Locking separator 4 for applications exposed to extremely high humidity, for example,
Locking separator for E-Chains® at composting plants. The lateral cam serves for uniform
6408 unassembled 6408 alignment of the vertical separators; if these separators are
assembled 6418 20 misaligned, they will inevitably get damaged on an attempt to
*For side-mounted applications open the E-Chain®.

640
7
Option 2
7

7
Side plates
Middle plates
System E4/00
6012 6413 421.X 6413 6415 6413

For use with many cables of differing diameters. E-Chains® for E-Chains® Side plate
and E-Tubes can be subdivided both vertically and horizontally. unassembled 6002 6002
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
15,5 assembled 6012
Side plates 6002, Middle plates 6403 and Shelves 420.X
form the basic pattern of a shelf system. Shelves of various 8 Middle plate
widths can be arranged at 15 different heights (in 7 mm for E-Chains® Middle plate
increments). unassembled 6403 6403
17 assembled 6413
The unilateral open, Slotted separator 6405 can be
retrofitted into an existing interior separation system without 4 Open slotted separator
a need for dismantling the interior separators. During an for E-Chains® Slotted
installation of open slotted separators, the top and bottom unassembled 6405 separator,
notches cannot be occupied by shelves. 14 assembled 6415 open 6405
Fax
18 420.18 421.18 75 420.75 421.75
23 420.23 421.23 100 420.100 421.100
25 420.25 421.25 125 420.125 421.125 Shelf
28 420.28 421.28 150 420.150 421.150 4,5
33 420.33 421.33 175 420.175 421.175 X-8
43 420.43 421.43 187 420.187 421.187

50 420.50 421.50 200 420.200 421.200
62 420.62 421.62
Additional elements for interior separation

Rollclip
unassembled 489.27
9 assembled 490.27
5.442
Rollclip - minimizes abrasion of particularly sensitive
hoses. The Rollclip is simply clamped onto the
opening crossbar. The movable rollers compensate
for relative movement between the chain and hose. 27 mm
5.438
5.281

Rugged for Long Travel Lengths with High Fill Weights

800 200
E4/00 | Series 800
Each chain link is made more rigid due to four

opening crossbars, and consequently provides a
great unsupported length
Stronger version with undercut design
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

236 Wide, rounded plastic crossbars - cable friendly
The biggest igus® polymer E-Chain®
Price index E-Chain® also available with reverse bending radii
110.0
Fill weight [kg/m]
80.0
70.0 crossbars every link 800.20. .0 200 260 325 350 400
60.0
50.0 FLB 800.25. .0 250 310 450 500 600
40.0 800.30. .0 300 360 750 1000
30.0
Fax
20.0 FLG
10.0 R
6.0 800.35. .0 350 410
2.0
1.5 800.40. .0 400 460
1.0
0.5 800.45. .0 450 510
0
0 1.0 2.0 4.0 6.0 7.0 8.0 Ba 800.50. .0 500 560
0.5 1.5 3.0 5.0 6.5 7.5
Unsupported length [m] Bi 800.55. .0 550 610
0 2 4 6 8 10 12 14 16
51147 Cologne
200
236
Unsupported length 184 E-Chain® Supplement Part No. with required radius. Example: 800.30. 350 .0
max.
igus® GmbH
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index

Series
Single-wire for high performance. Up to
(indicate chain-lengths or number of links) 185 mm2 cross-section - Chainflex® CF310.UL
5,0 m (20 links) Series 800.30.350.0 TPE-outer jacket, flame retardant, oil and bio-oil-resistant, shielded
+ 2 separators 8011 assembled every 2nd link Further information: www.igus.de/en/CF310
+ 1 set mounting brackets 8000. 1 .12
(full set, ending with outer side link ) chainflex® CF310.UL

800
E4/00 | Series 800

S
R 325 350 400 450 500 600 750 1000

D S/2
200
H 886 936 1036 1136 1236 1436 1536 2236
Moving end
D 725 750 800 850 900 1000 1150 1400
H - 236

R
H
K 1520 1600 1760 1920 2070 2400 2860 3650 Fixed end
236
®
System E4/00
250 250

8000.1 8000.2 8000.1
8000.10 8000.21 40°
40°
40°
74°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
120 16,5 60°
60°
74°
Bi - 50
Bi - 50
8000.2 Mounting bracket made

175 175
Fixed end of steel, 2-piece, pivoting
80 75 20
50
45,5
64
8000.11 31,5 8000.20

Fax
Additional Features
5.292
Interior Separation For more features

next page see link below
5.442
5.438
5.281

800
Option 1
Vertical separators
Spacers
min.6 8011 6015.X 8011 6015.X min.6

Vertical for E-Chains® Separators can be placed at any point along a chain’s
separator unassembled 8001 cross section. In the standard configuration, a separator
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
8001 assembled 8011 30 is mounted at every second chain link! Note: Observe a
Spacer*
Spacer for E-Chains® Standard separator 8001 for E-Chains® offers safe stability
6005.10 unassembled 6005.10 due to its broad foot design, also when used with thick cables
assembled 6015.10 10 or hoses.
Spacer* Vertical separators in side-mounted applications, for

Spacer for E-Chains® instance, can be fixed in position by means of Spacer 6005.X
6005.15 unassembled 6005.15 for E-Chains®. A wide range of intervals between the Vertical
assembled 6015.15 15 separators is adjustable here.
Fax
Spacer* Note on spacers: The available interior height is reduced

Spacer for E-Chains® by 2 mm per spacer (4 mm when spacers are fitted on both
6005.20 unassembled 6005.20 sides). To avoid this, the parts can also be installed from the
assembled 6015.20 20 outside on the opening crossbar.
51147 Cologne
igus® GmbH
Modular E4 shelving system safeguides large cables - Series 800
Easy assembly
Robust, also for
large cable diameters
Modular
Widths from 50 to 600 mm
Part No. Part No. Snap in tab Part No. Part No. Width
unassembled/ assembled separator crossbar [mm]
8001H1 8011H1 single-sided 8001 450.XX 50-600
8001H2 8011H2 double-sided 8001 450.XX 50-600

800
My Sketches

System E4/00
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
5.442
5.438
Installation of an E4/00
E-Chain® Series 800 in igus®
steel guide trough 5.281

Thinner crossbars, higher inside

840 204
E4/00 | Series 840
Each chain link is made more rigid due to four

opening crossbars, and consequently provides a
great unsupported length
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index Stronger version with undercut design
110
Fill weight [kg/m]
90 Series 840 with Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
80
70 crossbars every link 840.13. .0 100 160 325 350 400
60 840.15. .0 113 173 450 500 600
50 FLB
40 840.16. .0 125 185 750 1000
30 FLG
Fax

20
10 R 840.18. .0 150 210
2
1 840.20. .0 163 223
0.5 840.21. .0 175 235
0
0 1.0 2.0 4.0 6.0 7.0 8.0 840.22. .0 188 248
0.5 1.5 3.0 5.0 6.5 7.5 Ba
Bi
840.25. .0 213 273
840.26. .0 225 285
0 2 4 6 8 10 12 14 16
840.27. .0 238 298
204
236
184 E-Kette®
51147 Cologne
Unsupported length max. 840.28. .0 250 310

igus® GmbH
FLG = with straight upper run 840.30. .0 263 323

FLB = with permitted sag 840.31. .0 275 335
FLG 840.32. .0 288 348
840.33. .0 300 360
HF
FLB 840.35. .0 313 373

840.36. .0 325 385
S (FLG)
840.37. .0 338 398
S (FLB)
840.38. .0 350 410
840.40. .0 363 423
840. 30. 350. 0 840.42. .0 388 448
Black = standard
color, other colors 840.43. .0 400 460
page 5.65 840.45. .0 413 473
Bending radius 840.46. .0 425 485
Width-index 840.47. .0 438 498
Series 840.48. .0 450 510
840.50. .0 463 523
840.51. .0 475 535
840.52. .0 488 548
7,0 m (28 links) Series 840.30.350.0
840.53. .0 500 560
840.55. .0 513 573
+ 1 set mounting brackets 8000. 1 .12 840.60. .0 563 623

840
E4/00 | Series 840

S
R 325 350 400 450 500 600 750 1000

D S/2
204
H 886 936 1036 1136 1236 1436 1536 2236
Moving end
D 725 750 800 850 900 1000 1150 1400
H - 236

R
H
K 1525 1600 1760 1925 2075 2400 2860 3650 Fixed end
236
System E4/00
250 250

8000.1 8000.2 8000.1
8000.10 8000.21 40°
40°
40°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
74°
120 16,5 60°
60°
Bi - 50
Bi - 50
74°
8000.2 Mounting bracket made

175 175
Fixed end of steel, 2-piece, pivoting
80 75 20
50
45,5
64
8000.11 31,5 8000.20

Fax
Additional Features
5.296
Interior Separation For more features

next page see link below
5.442
5.438
5.281

840
Option 1
Vertical separators
Spacers
415.X 8411 415.X 8411

Vertical for E-Chains® Separators can be placed at any point along a chain’s
separator unassembled 8401 cross section. In the standard configuration, a separator
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
8401 assembled 8411 30 is mounted at every second chain link!

Spacer for E-Chains® due to its broad foot design, also when used with thick cables
assembled 415.10 10
Spacer* instance, can be fixed in position by means of Spacer 405.X
Spacer for E-Chains® for E-Chains®. A wide range of intervals between the Vertical
assembled 415.15 15
Fax

assembled 415.20 20
Spacer*
51147 Cologne

igus® GmbH
assembled 415.30 30
Spacer*
assembled 415.40 40

840
My Sketches

System E4/00
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
5.442
5.438
5.281

claws.
hooks.
E4/light
5.298
E4/light
E4/light | Narrow outer links | Low weight
igumid G Narrow Undercut Lateral glide
E4/light version with the special undercut -40/+120°C outer links design surfaces
design from the proven E4/4 Series
Low weight
Optimized ratio of Interior and exterior dimension
System E4/light
Cost-effective
Numerous interior separation possibilities
Broad system of modular accessories
Narrow outer links
Max. travel: 150 - 400 m

Ba
Bi
14040. 30. 300. 0
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Can be opened
from both sides Color
black
R Bending radius
ha
Radius
hi
Can be opened from

both sides and hinged Width
open on one side Series
Selection table
Crossbars every link -
Fax
14040 56 50 - 600 76 - 626 84 135 - 500 4,0 5.302
14240 62 50 - 400 76 - 426 84 135 - 500 4,0 5.306
15050 80 50 - 600 80 - 630 108 150 - 500 4,6 5.310
1640 112 50 - 600 84 - 634 140 200 - 600 4,5 5.314
Crossbars every other link -

14140 56 50 - 600 76 - 626 84 135 - 500 4,0 5.302
14340 62 50 - 400 76 - 426 84 135 - 500 4,0 5.306 51147 Cologne
igus® GmbH
15150 80 50 - 600 80 - 630 108 150 - 500 4,6 5.310

R18840 56 75 - 462 101 - 489 84 150 - 500 4,0 5.302
R19850 80 75 - 462 105 - 493 108 200 - 500 4,6 5.310
R1608 112 200 - 400 234 - 434 140 250 - 600 4,5 5.314
Additional quality features - System E4/light

ESD-versions available System E4/light - First choice in

upon request standing and hanging applications
Side-mounted - System E4 -
unsupported 4-piece design link
High torsional rigidity E-Tubes available as special design

with HT material for 850°C hot chips

E4/light
E4/light | Applications
E4/light - The "light" features appear in two places: A reduced

thickness of the side links (for all types), and a thinner crossbar
(for some types: 142, 143, 1640). Weight reduction, a large interior
space and price reduction result as well as a compromise in
strength. E4/lights E-Chains® achieve optimum price-performance
solutions for many industries. Especially for unsupported short
travels, hanging and short standing designs. E4/lights types are
often firts choice.

Machine Tools (closed E4/light tubes and open E-Chains®)
Material handling Stone cutting machines Woodworking
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
machines General machinery Vehicles Construction

machinery Limited long travel applications E4/light - now stronger with the undercut design
Fax
51147 Cologne
igus® GmbH
E4/light is popular Circular motions possible

for hanging applications (also with "RBR" - reverse bending radius)
E4/light is ideal in Machine Tools Series 1640 light carries conduits

with their typical short strokes up to 100 mm diameter
5.300
E4/light
E4/light | Assembly Instruction
E4/light | E-Chains® und E-Tubes | Assembling E-Chains® | Opening

1 2 1
System E4/light
Position at one side... ...and snap in Remove crossbars - Insert screwdriver
into the slot, push down, release by
lever action
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3 4 2
Position opposite side, press together Assemble crossbars - Push down and Remove clips - Insert screwdriver into
Fax
and snap in snap in by using a screwdriver the slot and push down, release by
lever action
5 6
E-Tubes | Opening
1
51147 Cologne
igus® GmbH
Assemble clips (E-Chains® with crossbars Assemble E-Tube lids/bottoms - Attach

every other link) - Push down and snap in to the connector at an angle - Snap in
Remove lids/bottoms - Insert
screwdriver into the slot, release
E4/light | E-Chains® und E-Tubes | Separating by lever action
1 2 2
✘
Remove crossbars, clips, and lids on two adjacent chain links. Guide the screwdriver Release only one side
into the slot between side links and release it by levering it and separate the E-Chain® to swivel the lid
You can find an assembly video on the web www.igus.de/en/e4_assembly
5.301
14040 Light weight and strong

14140 56 56
R18840
E4/light | Series 14040·14140·R18840

Hinged snap-open removable lids of E-Tube
Closed and open styles can be combined
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
For a quicker cable insertion - split separator T563

84 Locking and pivoting KMA mounting brackets with
Price index attachment points on all sides available
Series 14040 Series 14140 Series R18840 Crossbar for faster assembly/disassembly - 450.X.Q
50.0 Part
. . . . .No.
............... Bi [mm] Ba [mm] R [mm] Bending Radii
Fill weight [kg/m]
40.0
Series 14040 with
14040/14140.05. . . . . . . . . . .0 050 076 135** 150 175
30.0 crossbars every link 14040/14140.06. . . . . . . . . . .0 065 091 200 250 300
20.0
10.0 FLB 14040/14140/18840.07. .0* 075 101 400 500
6.0 14040/14140/18840.10. .0 100 126 Radii for all widths!
Fax
2.0 FLG R 14040/14140.11. . . . . . . . . . .0 112 139 ** not available for R18840

1.5 14040/14140/18840.12. .0 125 151 * Removable lid only, no
1.0 hinged option
14040/14140.13. . . . . . . . . . .0 137 164
0.5 14040/14140/18840.15. .0 150 176
0
0 1.0 2.0 3.0 4.0 5.0 14040/14140.16. . . . . . . . . . .0 162 189
0.5 1.5 2.5 3.5 4.5 14040/14140.17. . . . . . . . . . .0 175 201
Unsupported length [m] Series 14140 with cross-
14040/14140.18. . . . . . . . . . .0 187 214
bars every other link 14040/14140/18840.20. .0 200 226
14040/14140.21. . . . . . . . . . .0 212 239
0 2 4 6 8 10 14040/14140.22. . . . . . . . . . .0 225 251
51147 Cologne
R 14040/14140.23. . . . . . . . . . .0 237 264

Unsupported length
14040/14140/18840.25. .0 250 276
igus® GmbH
FLG = with straight upper run 14040/14140.26. . . . . . . . . . .0 262 289

FLB = with permitted sag 14040/14140.27. . . . . . . . . . .0 275 301
FLG Ba 14040/14140.28. . . . . . . . . . .0 287 314
Bi 14040/14140/18840.30. .0 300 326
HF
14040/14140.31. . . . . . . . . . .0 312 339

H
FLB
14040/14140.32. . . . . . . . . . .0 325 351
S (FLG) 14040/14140.33. . . . . . . . . . .0 337 364
56
84
50 E-Chain®
S (FLB) max. 14040/14140/18840.35. .0 350 376
14040/14140.36. . . . . . . . . . .0 362 389
14040/14140.37. . . . . . . . . . .0 375 401
Part No. structure 14040/14140.38. . . . . . . . . . .0 387 414
Series R18840 E-Tube - 14040/14140/18840.40. .0 400 426
14040. 30. 300. 0 Black = standard 14040/14140.41. . . . . . . . . . .0 412 439
color, other colors
fully enclosed
14040/14140.42. . . . . . . . . . .0 425 451
page 5.65 14040/141401.43. . . . . . . . .0 437 464
Bending radius 14040/14140.45. . . . . . . . . . .0 450 476
Width-index R 14040/14140/18840.46. .0 462 489
14040/14140.47. . . . . . . . . . .0 475 501
Series
14040/14140.48. . . . . . . . . . .0 487 514
Order example 5,0 m complete E-Chain® 14040/14140.50. . . . . . . . . . .0 500 526
(indicate chain-lengths or number of links) Ba
14040/14140.51. . . . . . . . . . .0 512 539
Bi
5,0 m (55 links) Series 14040.30.300.0 14040/14140.52. . . . . . . . . . .0 525 551
14040/14140.53. . . . . . . . . . .0 537 564
14040/14140.55. . . . . . . . . . .0 550 576
+ 1 set KMA mounting brackets 141400.30.12. C 14040/14140.60. . . . . . . . . . .0 600 626
56
84
50 E-Tube
(with integrated C-profile) max.
5.302 For detailed information on this product igus.de/en/14040 igus.de/en/14140 igus.de/en/r18840

14040
14140
E4/light | Series 14040·14140·R18840 R18840

R 135 150 175 200 250 300 400 500

D S/2
56
-0
H+25 360 385 435 485 585 685 885 1085
Moving end
D 270 285 310 335 385 435 535 635
H - 84
H
Fixed end
Inner height: 56 mm
K 650 750 825 900 1050 1225 1450 1775 R
System E4/light
84
91

141400/189400...2 141400/189400...1 141400/189400...2
45°
125 125
45°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
45°
Bi + 31
Bi + 31
Bi + 12
Bi + 12
Bi - 7
Bi - 7
Bi
KMA pivoting - mounting with

8,5 45°
Fixed end M8 socket head cup bolt (KMA
141400/189400...1 = Polymer Metal Mounting Bracket)
20 20 20 20
For E-Chain® Part No. full set Bi For E-Chain® Part No. full set Bi
45
width-index optional with C-profile [mm] width-index optional with C-profile [mm]
.05. 141400.05 .12 C 050 .32. 141400.32 .12 C 325

Bi + 12
.06. 141400.06 .12 C 065 .33. 141400.33 .12 C 337
Fax
.07. 141400/189400.07.12 C 075 .35. 141400/189400.35.12 C 350
.10. 141400/189400.10.12 C 100 .36. 141400.36 .12 C 362
.11. 141400.11 .12 C 112 .37. 141400.37 .12 C 375
.12. 141400/189400.12.12 C 125 .38. 141400.38 .12 C 387
.13. 141400.13 .12 C 137 .40. 141400/189400.40.12 C 400
.15. 141400/189400.15.12 C 150 .41. 141400.41 .12 C 412 Part No. structure
.16. 141400/189400.16.12 C 162 .42. 141400.42 .12 C 425 141400. 05. 12 C
.17. 141400.17 .12 C 175 .43. 141400.43 .12 C 437 189400.
Optional
.18. 141400.18 .12 C 187 .45. 141400.45 .12 C 450 with C-profil
.20. 141400/189400.20.12 C 200 .46. 141400/189400.46 .12 C 462 Full set
.21. 141400.21 .12 C 212 .47. 141400.47 .12 C 475 Width-index
141400 = E-Chain® 5.304
.22. 141400.22 .12 C 225 .48. 141400.48 .12 C 487 189400 = E-Tube
.23. 141400.23 .12 C 237 .50. 141400.50 .12 C 500 Full set, for both ends:
.25. 141400/189400.25.12 C 250 .51. 141400.51 .12 C 512 141400. 05. 12
.26. 141400.26 .12 C 262 .52. 141400.52 .12 C 525 Single-part order:Bei
.27. 141400.27 .12 C 275 .53. 141400.53 .12 C 537 141400. 05. 2
.28. 141400.28 .12 C 287 .55. 141400.55 .12 C 550 Mounting bracket moving end
.30. 141400/189400.30.12 C 300 .60. 141400.60 .12 C 600 141400. 05. 1
.31. 141400.31 .12 C 312 Mounting bracket fixed end
5.442
Additional Features
5.432
Interior Separation Extension links SnapClip for side- Mounting bracket, For more features
next page available mounted E- Chains® KMA polymer locking see link below
5.301
For detailed information on this product igus.de/en/14040 igus.de/en/14140 igus.de/en/r18840 5.303

14040
14140
R18840
E4/light | Series 14040·14140·R18840 | Accessories | Interior Separation
Option 1
Spacers
Locking separators
Asymmetric separators min.16 min.16
411A 415.X 484 411 414 411 484

Vertical separator for E-Chains®/E-Tubes Vertical separators are used if a vertical subdivision of the
401 unassembled 401 E-Chain® interior is required - By standard vertical separators
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 411 18 are assembled every other E-Chain® link. Note: Observe a
Vertical separator for E-Chains®/E-Tubes Standard separator 401 for E-Chains® and E-Tubes
483 unassembled 483 offers safe stability due to its wide base design, also when
assembled 484 8 used with thick cables or hoses.
Spacer* Vertical separator 483 with a narrow base for E-Chains®

Spacer for E-Chains® and E-Tubes with applications where a large number of small
405.10 unassembled 405.10 cables need to be individually separated.
assembled 415.10 10
Fax

Spacer* instance, can be fixed in position by means of spacer 405.X
Spacer for E-Chains® for E-Chains®. A wide range of intervals between the vertical
assembled 415.15 15
51147 Cologne

igus® GmbH
assembled 415.20 20
Spacer*
405.30 unassembled 405.30 Additionally:
assembled 415.30 30 Locking separator for E-Chains® 404 - with increased
Spacer* or extreme loads. The extra retention force is achieved by
Spacer for E-Chains® asymmetric claws for the crossbar. Ensure proper alignment.
assembled 415.40 40 Locking separator 406 for E4-Tubes - safe fitting locked
on lid or bottom of the Tube and sideways slideable. The
Locking separator 3 opposing lid or bottom can easily be opened and closed.
Locking separator for E-Chains® Especially capable if many separators need to be assembled
404 unassembled 404 on a tight inner width. Art. Nr. not assembled 406 - Art. Nr.
assembled 414 21 assembled 416. For illustration, refer to vertical separator 404.
Asymmetric separator* 3 Asymmetric separator 401A for E-Chains® (not for E-

Asymmetric for E-Chains® Tubes) with an 18-mm base, for combinations between spacers
4,5
separator 401A unassembled 401A of different widths and vertical separators in side-mounted
assembled 411A 18 applications, for instance.

14040
14140
7
R18840
7
Option 2
Inner height: 56 mm
Side plates
7
Middle plates
System E4/light
Locking vertical separators
Slotted separators
412 413 421.X 420 419 418 413
Option 2: Shelves Side plate

For applications involving many cables with different dia- for E-Chains®/E-Tubes Side plate
meters. The shelves can be arranged elevator-shifted with unassembled 402 402
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
different bottoms. 4 assembled 412
form the basic pattern of a shelf system. Shelves of various for E-Chains®/E-Tubes Middle plate
Locking vertical separator 410, slotted combined with shelves. 8 Locking vertical separator
Fax
3 Slotted separator
The unilateral open slotted separator 409 can be retro- for E-Chains®/E-Tubes Slotted
fitted into an existing interior separation system without a need unassembled 408 separator
for dismantling the interior separators. During an installation 6 assembled 418 408
of open slotted separators, the top and bottom notches cannot
be occupied by shelves. 3 Open slotted separator
18 420.18 421.18 75 420.75 421.75 Shelf 420.X
23 420.23 421.23 88 420.88 421.88
25 420.25 421.25 100 420.100 421.100
28 420.28 421.28 125 420.125 421.125 4,5
33 420.33 421.33 150 420.150 421.150 X-8
43 420.43 421.43 175 420.175 421.175

50 420.50 421.50 187 420.187 421.187 5.442
62 420.62 421.62 200 420.200 421.200
Additional elements for interior separation 9

2
Center crossbar Rollclip Roller separator 5.432
27
unassembled 405 unassembled 489.27 unassembled 429

12 assembled 415 9 assembled 490.27 18 assembled 430
Center crossbar - was developed for appli- Rollclip - minimizes abrasion of particularly Roller separator - performs a similar function
cations with a large number of thin cables. sensitive hoses. The Rollclip is simply clamped to the Rollclip, but doubles as a separator.
The center crossbar offers the option of onto the opening crossbar. The movable rollers 5.301
subdividing the E-Chain® independently into compensate for relative movement between
upper and lower halves. the chain and hose. 5.305
Ultra light weight and strong

14240 62
14340 E4/light | Series 14240·14340

Optimum ratio of inner height to outer height
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

84 Locking and pivoting KMA mounting brackets with
Price index attachment points on all sides available
Series 14240 Series 14340 Crossbar for faster assembly/disassembly - 385.X.Q
Fill weight [kg/m]
40.0
30.0 crossbars every link 14240/14340.05. .0 050 076 135 150 175
20.0 FLB
14240/14340.06. .0 068 094 200 250 300
10.0
6.0 FLG 14240/14340.07. .0 075 101 400 500
Fax
2.0 14240/14340.087. .0 087 114 Radii for all widths!

1.5 R
1.0 14240/14340.10. .0 100 126
0.5 14240/14340.11. .0 108 134
0
0 1.0 2.0 3.0 4.0 5.0 14240/14340.112. .0 112 139
0.5 1.5 2.5 3.5 4.5
Unsupported length [m] 14240/14340.12. .0 125 151
Series 14340 with cross- 14240/14340.137. .0 137 164
bars every other link 14240/14340.15. .0 150 176
0 2 4 6 8 10
14240/14340.162. .0 162 189
51147 Cologne
Unsupported length 14240/14340.17. .0 168 194

igus® GmbH
FLG = with straight upper run 14240/14340.18. .0 175 201

R
FLB = with permitted sag 14240/14340.187. .0 187 214
FLG 14240/14340.20. .0 200 226
14240/14340.212. .0 212 239
HF
FLB
Ba 14240/14340.23. .0 225 251
S (FLG) Bi
14240/14340.237. .0 237 264
S (FLB) 14240/14340.25. .0 250 276
14240/14340.262. .0 262 289
56
62
84
E-Chain ®
Part No. structure max. 14240/14340.28. .0 275 301

14240/14340.29. .0 287 314
14240. 30. 300. 0 Black = standard
14240/14340.30. .0 300 326
color, other colors
page 5.65 14240/14340.312. .0 312 339
Bending radius 14240/14340.325. .0 325 351
Width-index 14240/14340.337. .0 337 364
Series 14240/14340.350. .0 350 376
Order example 6,0 m complete E-Chain® 14240/14340.362. .0 362 389
(indicate chain-lengths or number of links) 14240/14340.375. .0 375 401
6,0 m (66 links) Series 14240.30.300.0 14240/14340.387. .0 387 414
+ 2 separators 417 assembled every 2nd link 14240/14340.400. .0 400 426
+ 1 set KMA mounting brackets 142400.30.12. C
(with integrated C-profile) Supplement Part No. with required radius. Example: 14240.30. 300 .0

14240
E4/light | Series 14240·14340 14340
R 135 150 175 200 250 300 400 500

D S/2
62
-0
H +25 360 385 435 485 585 685 885 1085
Moving end
D 270 285 310 335 385 435 535 635
System E4 ultra light

H - 84
Inner height: 62 mm
H
K 650 750 825 900 1050 1225 1450 1775 R Fixed end
84
91

143400...2 143400...1 143400...2 40°
125 125
40°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
40°
Bi + 31
Bi + 12
Bi + 12
Bi + 31
Bi -7
Bi -7
Bi
40° KMA pivoting - mounting with

8,5
143400...1 = Polymer Metal Mounting Bracket)
20 20 20 20
45
.05. 143400.05 .12 C 050 .23. 143400.23 .12 C 225

Bi + 12
.06. 143400.06 .12 C 068 .237. 143400.237.12 C 237
Fax
.07. 143400.07 .12 C 075 .25. 143400.25 .12 C 250 Part No. structure
.087. 143400.087.12 C 087 .262. 143400.262.12 C 262
143400. 05. 12 C
.10. 143400.10 .12 C 100 .28. 143400.28 .12 C 275
Optional
.11. 143400.11 .12 C 108 .29. 143400.29 .12 C 287 with C-profil
.112. 143400.112.12 C 112 .30. 143400.30 .12 C 300 Full set
.12. 143400.12 .12 C 125 .312. 143400.312.12 C 312 Width-index
.137. 143400.137.12 C 137 .325. 143400.325.12 C 325 Series
.15. 143400.15 .12 C 150 .337. 143400.337.12 C 337 Full set, for both ends:
.162. 143400.162.12 C 162 .350. 143400.350.12 C 350 142400. 05. 12
.17. 143400.17 .12 C 168 .362. 143400.362.12 C 362 Single-part order:B
.18. 143400.18 .12 C 175 .375. 143400.375.12 C 375 142400. 05. 2
5.308
.187. 143400.187.12 C 187 .387. 143400.387.12 C 387 Mounting bracket moving endei
.20. 143400.20 .12 C 200 .400. 143400.400.12 C 400 142400. 05. 1
.212. 143400.212.12 C 212 Mounting bracket fixed end
Additional Features
5.442
Interior Separation Mounting bracket, For more features
next page KMA polymer locking see link below
5.432
5.301

14240
14340 E4/light | Series 14240·14340 | Accessories | Interior Separation
Option 1
Vertical separators
Spacers
382.X 417 417 382.X

Vertical separator for E-Chains® Vertical separators are used if a vertical subdivision of the
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
assembled 417 14 are assembled every other E-Chain® link.

Spacer for E-Chains® due to its wide base design, also when used with thick cables
assembled 382.10 10
Spacer* instance, can be fixed in position by means of spacer 381.X
Spacer for E-Chains® for E-Chains®. A wide range of intervals between the vertical
assembled 382.15 15
Fax

assembled 382.20 20
51147 Cologne
igus® GmbH
E4/light E-Tubes protect

tubes and hoses safetly
against dirt and chips

14240
E4/light | Series 14240·14340 | Accessories | Interior Separation 14340
7
Option 2
Inner height: 62 mm
7
Side plates
7
Middle plates
System E4/light
Slotted separators
147 149 387.X 149 149 1417 1417

For applications involving many cables with different dia- for E-Chains® Side plate
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Slotted separators 1407 are used for very fine subdivisions. 3 Slotted separator
However, they cannot be retrofitted into an existing separation for E-Chains® Slotted
system without dismantling the interior separators first. unassembled 1407 separator
Fax
18 386.18 387.18 75 386.75 387.75
23 386.23 387.23 87 386.87 387.87
25 386.25 387.25 100 386.100 387.100 Shelf
28 386.28 387.28 108 386.108 387.108
33 386.33 387.33 125 386.125 387.125 4
X-8
43 386.43 387.43 150 386.150 387.150
50 386.50 387.50 175 386.175 387.175
54 386.54 387.54 200 386.200 387.200
62 386.62 387.62 208 386.208 387.208
5.442
5.432
5.301

15050 Light weight and stronger

15150 80 80
R19850
E4/light | Series 15050·15150·R19850

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Locking and pivoting KMA mounting brackets with

108 attachment points on all sides available
Price index For a quicker cable insertion - split separator T803
Series 15050 Series 15150 Series R19850 Crossbar for faster assembly/disassembly - 450.X.Q
60.0
Fill weight [kg/m]
50.0
Series 15050 with Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
40.0 crossbars every link 15050/15150.05. .0 050 080 150** 200 250
30.0 FLB 15050/15150/19850.07. .0* 075 105 300 350 400
20.0 15050/15150/19850.10. .0 100 130 500
10.0 FLG 15050/15150.11. .0 112 143 Radii for all widths!
Fax
6.0 R 15050/15150/19850.12. .0 125 155 ** not available for R19850

2.0 * Removable lid only,
15050/15150.13. .0 137 168 no hinged option
1.5
1.0 15050/15150/19850.15. .0 150 180
0.5 15050/15150.16. .0 162 193
0 15050/15150.17. .0 175 205
0 1.0 2.0 3.0 4.0 5.0
0.5 1.5 2.5 3.5 4.5 Series 15150 with cross- 15050/15150.18. .0 187 218
Unsupported length [m] bars every other link 15050/15150/19850.20. .0 200 230
15050/15150.21. .0 212 243
15050/15150.22. .0 225 255
0 2 4 6 8 10 15050/15150.23. .0 237 268
51147 Cologne
Unsupported length R 15050/15150/19850.25. .0 250 280

igus® GmbH
FLG = with straight upper run 15050/15150.26. .0 262 293

15050/15150/19850.27. .0 275 305
15050/15150.28. .0 287 318
FLG Ba
15050/15150/19850.30. .0 300 330
Bi
15050/15150.31. .0 312 343
HF
FLB 15050/15150.32. .0 325 355

15050/15150.33. .0 337 368
S (FLG)
108
74
80
E-Chain® 15050/15150/19850.35. .0 350 380

S (FLB) max.
15050/15150.36. .0 362 393
15050/15150.37. .0 375 405
Part No. structure 15050/15150.38. .0 387 418
15050/15150/19850.40. .0 400 430
Series 19850 E-Tube -
15050. 30. 300. 0 Black = standard 15050/15150.41. .0 412 443
color, other colors
fully enclosed 15050/15150.42. .0 425 455
page 5.65 15050/15150.43. .0 437 468
Bending radius 15050/15150.45. .0 450 480
R 15050/15150/19850.46. .0 462 493
Width-index
15050/15150.47. .0 475 505
Series 15050/15150.48. .0 487 518
Order example 5,0 m complete E-Chain® 15050/15150.50. .0 500 530
(indicate chain-lengths or number of links) Ba 15050/15150.51. .0 512 543
Bi 15050/15150.52. .0 525 555
5,0 m (55 links) Series 15050.30.300.0
15050/15150.53. .0 537 568
+ 2 separators 511 assembled every 2nd link 15050/15150.55. .0 550 580
+ 1 set KMA mounting brackets 150500.30.12 C 15050/15150.60. .0 600 630
108
74
80
E-Tube
(with integrated C-profile) max. Supplement Part No. with required radius. Example: 15050.30. 300 .0

15050
15150
E4/light | Series 15050·15150·R19850 R19850

R 150 200 250 300 350 400 500

D S/2
80
-0
H +25 410 510 610 710 810 910 1110
Moving end
D 300 350 400 450 500 550 650
H
Fixed end
Inner height: 80 mm
K 750 900 1050 1225 1375 1450 1675 R
System E4/light
108
91

150500/198500...2 150500/198500...1 150500/198500...2
45°
125 125
45°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
45°
Bi + 37
Bi + 20
Bi + 37
Bi + 20
Bi
Bi
Bi
KMA pivoting - mounting with

45°
150500/198500...1 = Polymer Metal Mounting Bracket)
20 35 ø9 / t=11,2 35 20
66
.05. 150500.05 .12 C 050 .32. 150500.32 .12 C 325

Bi + 20
.06. 150500.06 .12 C 065 .33. 150500.33 .12 C 337
Fax
.07. 150500/198500.07.12 C 075 .35. 150500/198500.35.12 C 350
.10. 150500/198500.10.12 C 100 .36. 150500.36 .12 C 362
.11. 150500.11 .12 C 112 .37. 150500.37 .12 C 375
.12. 150500/198500.12.12 C 125 .38. 150500.38 .12 C 387
Part No. structure
.13. 150500.13 .12 C 137 .40. 150500/198500.40.12 C 400
150500.
.15. 150500/198500.15.12 C 150 .41. 150500.41 .12 C 412 198500. 05. 12 C
.16. 150500.16 .12 C 162 .42. 150500.42 .12 C 425 Optional
with C-profil
.17. 150500.17 .12 C 175 .43. 150500.43 .12 C 437
.18. 150500.18 .12 C 187 .45. 150500.45 .12 C 450 Full set
.20. 150500/198500.20.12 C 200 .46. 150500/198500.46 .12 C 462 Width-index

150500 = E-Chain®
.21. 150500.21 .12 C 212 .47. 150500.47 .12 C 475 198500 = E-Tube
.22. 150500.22 .12 C 225 .48. 150500.48 .12 C 487 Full set, for both ends:
5.312
.23. 150500.23 .12 C 237 .50. 150500.50 .12 C 500 151500. 05. 12
.25. 150500/198500.25.12 C 250 .51. 150500.51 .12 C 512 Single-part order:
.26. 150500.26 .12 C 262 .52. 150500.52 .12 C 525 151500. 05. 2
.27. 150500/198500.27.12 C 275 .53. 150500.53 .12 C 537
.28. 150500.28 .12 C 287 .55. 150500.55 .12 C 550
151500. 05. 1
.30. 150500/198500.30.12 C 300 .60. 150500.60 .12 C 600
.31. 150500.31 .12 C 312
Interior Separation Extender cross- Mounting bracket, Mounting For more features
next page bars available KMA polymer locking bracket, steel see link below 5.434
5.301
For detailed information on this product igus.de/en/15050 igus.de/en/15150 igus.de/en/r19850 5.311

15050
15150
R19850
Option 1
Spacers
Locking separators
Asymmetric separators min.16 min.16
511A 518 511 415.X 514 511

Vertical separator for E-Chains®/E-Tubes Vertical separators are used if a vertical subdivision of the
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Spacer*
Spacer for E-Chains® Standard separator 501 for E-Chains® and E-Tubes
405.10 unassembled 405.10 offers safe stability due to its wide base design, also when
assembled 415.10 10 used with thick cables or hoses.
Spacer* Vertical separators in side-mounted applications, for

Spacer for E-Chains® instance, can be fixed in position by means of spacer 405.X
405.15 unassembled 405.15 for E-Chains®. A wide range of intervals between the vertical
assembled 415.15 15 separators is adjustable here.
Fax
Spacer* Note on spacers: The available interior height is reduced

Spacer for E-Chains® by 2 mm per spacer (4 mm when spacers are fitted on both
405.20 unassembled 405.20 sides). To avoid this, the parts can also be installed from the
assembled 415.20 20 outside on the opening crossbar.
Spacer*
51147 Cologne

igus® GmbH
assembled 415.30 30
Spacer*
assembled 415.40 40 Additionally:
Locking separator for E-Chains® 504- with increased
Locking separator 4 retention force for applications exposed to very high humidity
Locking separator for E-Chains® or extreme loads. If locking separators are used, the E-Chain®
504 unassembled 504 is more difficult to open.
assembled 514 22
The Locking separator for E-Chains® 508 is designed
Locking separator 4 for applications exposed to extremely high humidity, for example,
Locking separator for E-Chains® at composting plants. The lateral cam serves for uniform
508 unassembled 508 alignment of the vertical separators; if these separators are
assembled 518 22 misaligned, they will inevitably get damaged on an attempt to
open the E-Chain®.
Asymmetric separator* 3
Asymmetric for E-Chains® 11,5 Asymmetric separator 501A for E-Chains® (not for E-
separator 501A unassembled 501A 3,5 Tubes) with an 18-mm base, for combinations between spacers
assembled 511A 18 of different widths and vertical separators in side-mounted
*For side-mounted applications applications, for instance.

15050
15150
E4/light | Series 15050·15150·R19850 | Accessories | Interior Separation R19850
7
7
7
Option 2
Inner height: 80 mm
Side plates
7
Middle plates
System E4/light
Locking vertical separators
Locking separators
512 517 421.X 520 519 515 513
Slotted separators

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
form the basic pattern of a shelf system. Shelves of various widths for E-Chains®/E-Tubes Middle plate
can be arranged at 11 different heights (in 7 mm increments). unassembled 503 503
8 assembled 513
Locking vertical separator 510 combined with shelves.
Triple slots. 8 Locking vertical separator
Locking separator 507 slotted - with increased retention unassembled 510 separator
force for applications exposed to very high humidity or extreme 21 assembled 520 510
Fax
loads. The extra retention force is achieved by asymmetric
claws for the crossbar. Ensure proper alignment. 4 Locking separator
for E-Chains® Locking
3,5 Slotted separator
The unilateral open slotted separator 509 can be for E-Chains®/E-Tubes Slotted
retrofitted into an existing interior separation system without unassembled 505 separator
a need for dismantling the interior separators. During an 6 assembled 515 505
installation of open slotted separators, the top and bottom
notches cannot be occupied by shelves. 3 Open slotted separator
18 420.18 421.18 75 420.75 421.75
23 420.23 421.23 88 420.88 421.88 Shelf 420.X
25 420.25 421.25 100 420.100 421.100 5.442
28 420.28 421.28 125 420.125 421.125 4,5
33 420.33 421.33 150 420.150 421.150 X-8
43 420.43 421.43 175 420.175 421.175

50 420.50 421.50 187 420.187 421.187
62 420.62 421.62 200 420.200 421.200 5.434

Rollclip - minimizes abrasion of particularly
Rollclip
sensitive hoses. The Rollclip is simply clamped
unassembled 489.27 5.301
onto the opening crossbar. The movable rollers
9 assembled 490.27 compensate for relative movement between the
chain and hose. 27 mm 5.313
Large size - light weight

1640 112 112
R1608 E4/light | Series 1640·R1608

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Removable lids along inner radius

Price index E-Chain® also available with reverse bending radii
Series 1640 Series R1608 Crossbar for faster assembly/disassembly - 450.X.Q
50.0 Part
. . . . No.
........ Bi [mm] Ba [mm] R [mm] Bending Radii
Fill weight [kg/m]
40.0
Series 1640 with
1640.05. . . . . . . . .0 050 084 200* 250 300
30.0 FLB crossbars every link 1640.06. . . . . . . . .0 065 099 350 400 450
20.0
10.0 FLG 1640.07. . . . . . . . .0 075 109 500 550 600
6.0 1640.10. . . . . . . . .0 100 134 Radii for all widths!
Fax
2.0 1640.11. . . . . . . . .0 112 146

*not available for R1608
1.5 R 1640.12. . . . . . . . .0 125 159
1.0 1640.13. . . . . . . . .0 137 171
0.5
1640.15. . . . . . . . .0 150 184
0
0 1.0 2.0 3.0 4.0 5.0 1640.16. . . . . . . . .0 162 196
0.5 1.5 2.5 3.5 4.5 1640.17. . . . . . . . .0 175 209
Bi 1640.18. . . . . . . . .0 187 221
Length of travel S [m] 1640/1608.20. .0 200 234
1640.21. . . . . . . . .0 212 246
0 2 4 6 8 10 1640.22. . . . . . . . .0 225 259
140
112
100 E-Chain®
51147 Cologne
max. 1640.23. . . . . . . . .0 237 271

Unsupported length
1640/1608.25. .0 250 284
igus® GmbH
FLG = with straight upper run 1640.26. . . . . . . . .0 262 296

FLB = with permitted sag 1640.27. . . . . . . . .0 275 309
FLG Series R1608 E-Tube - 1640.28. . . . . . . . .0 287 321
1640/1608.30. .0 300 334
fully enclosed
HF
1640.31. . . . . . . . .0 312 346

H
FLB
1640.32. . . . . . . . .0 325 359
S (FLG) 1640.33. . . . . . . . .0 337 371
S (FLB) 1640/1608.35. .0 350 384
R 1640.36. . . . . . . . .0 362 396
1640.37. . . . . . . . .0 375 409
Part No. structure 1640.38. . . . . . . . .0 387 421
1640/1608.40. .0 400 434
1640. 30. 300. 0 Black = standard 1640.41. . . . . . . . .0 412 446
Ba
color, other colors 1640.42. . . . . . . . .0 425 459
Bi
page 5.65 1640.43. . . . . . . . .0 437 471
Bending radius 1640.45. . . . . . . . .0 450 484
Width-index 1640.46. . . . . . . . .0 462 496
140
112
100 E-Tube
max. 1640.47. . . . . . . . .0 475 509
Series
1640.48. . . . . . . . .0 487 521
1640.50. . . . . . . . .0 500 534
Order example 2,0 m complete E-Chain® 1640.51. . . . . . . . .0 512 546
(indicate chain-lengths or number of links) 1640.52. . . . . . . . .0 525 559
1640.53. . . . . . . . .0 537 571
2,0 m (14 links) Series 1640.30.300.0
1640.55. . . . . . . . .0 550 584
+ 2 separators 6411 assembled every 2nd link 1640.60. . . . . . . . .0 600 634
+ 1 set mounting brackets 16000.1.12 Supplement Part No. with required radius. Example: 1640.30. 300 .0
5.314 For detailed information on this igus® product www.igus.de/en/1640 www.igus.de/en/r1608

1640
E4/light | Series 1640·R1608 R1608

S
R 200 250 300 350 400 450 500 550 600

D S/2 112
H 545 645 747 845 945 1045 1145 1245 1345
Moving end
D 415 465 515 565 615 665 715 765 815
H - 140

H
K 920 1080 1240 1400 1560 1720 1870 2020 2175 R Fixed end
System E4/light
140
143

16000.2 16000.1 16000.2
16000.10 16000.21 40°
40°
40°
74°
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
13,5 60°
80
60°
Bi - 30
74°
Bi - 30
Bi
110 110
Fixed end Mounting bracket made
50 45 15 16000.1 of steel, 2-piece, pivoting

35
21,25
22,5
16000.11 16000.20 Note mounting brackets:

17

Fax
Additional Features
5.316
Interior Separation This E4 Series is a Extender cross- SnapClip for side- For more features
next page low-noise version bars available mounted E- Chains® see link below
5.442
5.438
5.301
For detailed information on this igus® product www.igus.de/en/1640 www.igus.de/en/r1608 5.315

1640
R1608 E4/light | Series 1640·R1608 | Accessories | Interior Separation
Option 1
Spacers
Locking separators
min.16 6418 415.X 6411 upon request min.33

Vertical separator for E-Chains® Vertical separators are used if a vertical subdivision of the
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
lateral spacing of at least 16 mm for E-Chains® and at least
Spacer* 33 mm for E-Tubes!
405.10 unassembled 405.10 Standard separator 6401 for E-Chains® offers safe stability
assembled 415.10 10 due to its wide base design, also when used with thick cables
or hoses.
Spacer*
Spacer for E-Chains® Vertical separators in side-mounted applications, for
405.15 unassembled 405.15 instance, can be fixed in position by means of spacer 405.X
assembled 415.15 15 for E-Chains®. A wide range of intervals between the vertical
Fax
separators is adjustable here.

Spacer*
Spacer for E-Chains® Note on spacers: The available interior height is reduced
405.20 unassembled 405.20 by 2 mm per spacer (4 mm when spacers are fitted on both
assembled 415.20 20 sides). To avoid this, the parts can also be installed from the
outside on the opening crossbar.
Spacer*
51147 Cologne

igus® GmbH
assembled 415.30 30
Spacer*
405.40 unassembled 405.40 Additionally:
assembled 415.40 40 Locking separator 6408 for E-Chains® - with increased
Locking separator 4 or extreme loads. The extra retention force is achieved by
Locking separator for E-Chains® asymmetric claws for the crossbar. Ensure proper alignment.
6408 unassembled 6408
assembled 6418 20 Vertical separator for E-Tubes R1608 upon request
5.316 For detailed information on this igus® product www.igus.de/en/1640 www.igus.de/en/r1608

1640
E4/light | Series 1640·R1608 | Accessories | Interior Separation
7 R1608
7
Option 2
7

Side plates
Middle plates
System E4/light
6012 6413 421.X 6413 6415 6413

Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
different bottoms. 15,5 assembled 6012
Side plates 6002, middle plates 6403 for E-Chains®, 8 Middle plate
middle plates 6003 for E-Tubes and shelves 420.X form the for E-Chains® Middle plate
basic pattern of a shelf system. Shelves of various widths can unassembled 6403 6403
be arranged at 15 different heights (in 7 mm increments). 17 assembled 6413
8
Slotted separators 6405 are used for very fine subdivisions. Middle plate
However, they cannot be retrofitted into an existing separation for E-Tubes Middle plate
system without dismantling the interior separators first. unassembled 6003 6003
17
assembled 6013
Fax
4 Open slotted separator
for E-Chains®/E-Tubes Slotted
14 assembled 6415 open 6405
18 420.18 421.18 75 420.75 421.75
Shelf 420.X
23 420.23 421.23 88 420.88 421.88
25 420.25 421.25 100 420.100 421.100
28 420.28 421.28 125 420.125 421.125 4,5
33 420.33 421.33 150 420.150 421.150 X-8
43 420.43 421.43 175 420.175 421.175
50 420.50 421.50 187 420.187 421.187
62 420.62 421.62 200 420.200 421.200

Rollclip 5.442
unassembled 489.27
9 assembled 490.27
Rollclip - minimizes abrasion of particularly sensitive

hoses. The Rollclip is simply clamped onto the 5.438
opening crossbar. The movable rollers compensate
for relative movement between the chain and hose. 27 mm
5.301
For detailed information on this igus® product www.igus.de/en/1640 www.igus.de/en/r1608 5.317

E4-1-D-US-FR-MULT_318-403n 15.03.2009 15:13 Uhr Seite 318
E3...T3...
...E6
5.318
E3
T3
System E3 | System T3 | System E6 | Supersilent E-Chains ®
E6
Elastic, dampening connector

strip replaces pins and bores
Supersilent E-Chain® for small spaces
System E3, T3, E6

with modular 3-piece link design
3 sizes available
Inner heights: 10 mm, 15 mm, 22 mm
System E3 from page 5.320
E3
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
System T3 - Highly flexible, low-vibration
band chain without pin and bore connection
For short strokes with extreme demands
on low noise and dynamics
For high speeds and high accelerations
Very low weight
Fax
Hardly any abrasion
Cost-efficient, 3-piece E-Chain®
System T3 from page 5.330
T3 igus® GmbH
51147 Cologne
System E6 - Elastic, dampening

connector replaces pins and bores
Supersilent E-Chain® with high stability and
tensile strength and modular 6-piece link design
5 sizes available
3 Types available (E-Chain®, E-Tube and Light-Version)
Inner heights: 29 mm, 40 mm, 52 mm, 62 mm, 80 mm
System E6 from page 5.336
E6
For more information on specific igus® E3, T3 and E6 E-Chains® use product link on each page 5.319
E3
5.320
E3
System E3 | Supersilent in Small Spaces
Fast assembly - Short Elastic
E-Chain® Series for highly dynamic applications crossbars "on a string" link pitch spring
Cycle times in automation get shorter, while demands for low noise
and vibration levels are increasing. For the broad range of small size
E-Chain® applications, igus® now introduces the product family
System E3®, that fully meets those requirements:
System E3
Elastic, dampening connector strip replaces pins and bores
Modular 3-piece link design
Cost effective cross bar-, separator and connector modules
Fast an easy cable access due to zipper opening mechanism
Good unsupported strength due to solid, interlocking side links
Easy lengthening and shortening
Also suits flat cables
Accessories: separators, integrated strain relief, mounting brackets
You find more technical data about the material, chemical E3 = E-Chains® with 3 different elements in one link:
resistance, temperatures chapter design, from page 5.64 U-shaped link body Spring element Crossbars "on a string"
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E3.10 060. 048. 0
Zip-open along
Color
the outer radius black
ha
hi

Width
Bi Inner height
Fax
Ba Series
Selection table
E3.10. 10 20 - 60 32 - 72 15 15 - 48 ≈ 0,75 5.324
E3.15. 15 20 - 60 32 - 72 20 32 - 75 ≈ 0,90 5.326
E3.22. 22 20 - 60 32 - 72 27 44 - 75 ≈ 1,20 5.328
51147 Cologne
igus® GmbH
38dB(A) - Figure determined in the igus® laboratory in IPA Qualification Certificate: ISO Class 1, according to Norm
accordance with DIN 45635, taking into consideration back- DIN EN ISO 14644-1 for System E3, Series E3.15.040.075.0
ground noises, for the E3.22.060.44 Series at v = 1.8 m/s at v = 0,5 m/s, 1 m/s, 2 m/s
iF-Design Special equipment: Electrically conductive

Award 2005 ESD/ATEX version upon request
Larger inner heights

from 29 to 80 mm...
...and higher unsupported lengths -
igus® System E6
from page 5.336

E3
3-piece E-Chain®, featuring many ideas - The gus® System E3

combines small pitches, smooth running, low noise, stability, easy
assembly and economic efficiency all in one. The spring element as

connector replaces the pin hole principle and avoids relative movements
between the joints. This allows being almost free of wear (Cleanroom).
To reduce production and assembling costs, the spring band is not
mounted individually, but on a length of ten chain links. Another realized
aim regarding the E3 is an absolutely safe ESD performance. A
modified spring element made of electrically conductive material, which
connects the chain links mechanically and electrically, permanently
guaranties constant electric conductance, even at high bending stress
and in any position.

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Semi-conductor manufacturing and handling Optic Pick

and place robots Handlings and robots Other material handling
applications Applications where micro chains are being used
Printers and plotters Cleanroom enviroments
Fax
51147 Cologne
igus® GmbH
Light-weight and super-silent in An elastic thread connects crossbars as

small spaces - The System E3 well as separators and accelerates assembly
Long-term tests in the igus® acoustic laboratory showed re- During long-term tests the System E3 with the spring band
ductions of 19-20 db(A) compared with standard E-Chains®, connector easily passes 15 million cycles at a bending radius
measured at a speed of 1.8 m/s and an acceleration of 3 m/s2 of 44 mm and an acceleration of 4 g
5.322
E3
System E3 | Assembly instructions
System E3 | 3-piece E-Chain®
System E3
1 2 3
The abbreviation "E3" stands for an E-Chain® consisting of three basic elements:
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Chain link body Zipper style opening lids Separator module
System E3 | Opening | Closing
Fax
Zipper style opening lids on a band for quick and easy installation - The E-ChainSystem®
allows faster assembling times. Opening and closing the E-Chain® is made by "zipperbars on a thread"
System E3 | Interior Separation | Strain Relief 51147 Cologne

igus® GmbH
Vertical separators on a band divide carrier space - The universal strain relief can be individually matched
Five separators in one thread are simultaneously to the chain width. You can fix the E-Chain® on the
mounted on the crossbars fixed end with brackets (option)
You can find an assembly video on the web www.igus.de/en/video
5.323
Very small size - very light weight

E3.10 10
System E3 | Series E3.10
Low noise, low vibration due to short pitch

Compact design, low weight
Can easily be shortened or
lengthened due to modular design
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Easy cable access due to fast zip-open mechanism

Strain relief option available
3-piece E-Chain® - chain link, spring
15 connector strip, opening "zipper"
Price index
Fill weight [kg/m]
1.0 Series E3.10 - zip-open along the outer radius

0.4 E3.10.020. .0 20 32 015 018 028
R
0.3 FLB E3.10.040. .0 40 52 038 048
Fax
0.2 E3.10.060. .0 60 72 Radii for all widths!

FLG
The bending radii 018, 028,
0.1 038 and 048 are available
0
0 0.15 0.30 0.45 0.60 0.75 0.9 approx. 8-10 weeks after
Unsupported length [m] receipt of order!
8
15
10

max.
0 0.6 1.2 1.8 Bi Supplement Part No. with required radius. Example: E3.10.060. 015 .0
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
E3.10.060. 015. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series
1,0 m (60 links) Series E3.10.060.015.0
+ 1 separator-strip E3.10.11.10
+ 1 set mounting angle
+ tiewrap plate E3.10.060.12
5.324 For detailed information on this igus® product www.igus.de/en/e3.10

E3.10
R 015 018 028 038 048

S
10
D S/2
H 50 56 76 96 116
D 42 45 55 65 75 Moving end
Inner height: 10 mm
K 85 90 125 155 185 16,7 Fixed end
H - 15
R
H
15
System E3
Interior Separation
2
Vertical separator,
slotted (single)
unassembled E3.10.01
assembled E3.10.11 5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E3.10.11
Fixed end Moving end Moving end Mounting Brackets

E3.10...2 E3.10...1 E3.10...1
10 14,4
14,4 10
6
Ba + 20,5
Ba + 12
10
E3.10...2 Mounting bracket with integrated
Fax
Fixed end strain relief and mounting angle
For Part No. full set Part No. Part No.

E-Chain® strain relief for both sides strain relief mounting angle
+ 2 mounting angles for both sides (single part)
E3.10.020. E3.10.020.12 E3.020.12 E3.10.00
E3.10.040. E3.10.040.12 E3.040.12 E3.10.00
E3.10.060. E3.10.060.12 E3.060.12 E3.10.00
6 8,65 Full set, for both ends:

10
4
ø4,5 E3.10. 020. 12
10
17
Single-part order:
3
12
ø4,5
E3.10. 020. 1
19,8 10,25
Mounting bracket Moving end
Mounting bracket with integrated Stackable strain relief Mounting angle E3.10. 020. 2
strain relief and mounting angle tiewrap plates as single parts as single part Mounting bracket Fixed end
Additional Features
For more features

see link below
5.323
For detailed information on this igus® product www.igus.de/en/e3.10 5.325

Classic size - very light weight

E3.15 15

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

20 3-piece E-Chain® - chain link, spring
connector strip, opening "zipper"
Price index
Fill weight [kg/m]

0.8
FLB
E3.15.020. .0 20 32 032 038 048
0.4 R
FLG E3.15.040. .0 40 52 075
Fax
0.2
E3.15.060. .0 60 72 Radii for all widths!
0.1 Die Biegeradien 038, 048,

075 sind für die Breiten Bi 20
0 und 60 auf Anfrage lieferbar.
0 0.2 0.4 0.6 0.8 1.0 Lieferzeit: ca. 8-10 Wochen
Unsupported length [m] ab Auftragseingang.
13
20
15

Bi Supplement Part No. with required radius. Example: E3.15.060. 032 .0
0 0.4 0.8 1.2 1.6 2
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
1,0 m (60 links) Series E3.15.060.032.0
+ 1 separator-strip E3.15.11.10

E3.15

S
D S/2
R 032 038 048 075 15
H 84 96 116 170 Moving end
D 59 65 75 102
R
H - 20
Inner height: 15 mm
H
K 135 155 185 270 16,7 Fixed end
20
®
System E3
2
Interior Separation
Vertical separator,
slotted (single)
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E3.15.11
2
Vertical separator,
on a strip
unassemb. E3.15.01.10
assemb. E3.15.11.10 5
Interior separation with vertical separators on a strip

E3.15......2 E3.15...1 E3.15...1
10 14,4
Fax
14,4 10
6
Ba + 20,5
Ba + 12
10
20


E3.15.020. E3.15.020.12 E3.020.12 E3.15.00
E3.15.040. E3.15.040.12 E3.040.12 E3.15.00
E3.15.060. E3.15.060.12 E3.060.12 E3.15.00
6 8,65
10
4
E3.15. 020. 12
10 ø4,5
22
Single-part order:
18
2
ø4,5
E3.15. 020. 1
19,8 10,25
Additional Features
For more features

see link below 5.323

Allrounder - very light weight

E3.22 22

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

27 3-piece E-Chain® - chain link, spring
connector strip, opening "zipper"
Price index
Fill weight [kg/m]

FLB
0.6 R E3.22.020. .0 20 32 044 050 075
Fax
FLG
0.2
E3.22.060. .0 60 72 The bending radius 050 is
available upon request.
0.1 Delivery time: approx. 8-10
weeks after receipt of order!
0
0 0.2 0.4 0.6 0.8 1.0 1.2
27
22
20
Bi Supplement Part No. with required radius. Example: E3.22.060. 044 .0
51147 Cologne
Unsupported length
igus® GmbH

FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series
1,0 m (60 links) Series E3.22.060.044.0
+ 1 separator- strip E3.22.11.10

E3.22

S
D S/2
R 044 050 075 22
Moving end
H 114 126 176
D 74 80 105
R
Inner height: 22 mm
H - 27
H
K 175 195 270 16,7 Fixed end
27
System E3
Interior Separation
2
Vertical separator,
slotted (single)
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E3.22.11

E3.22...2 10 14,4 E3.22...1 E3.22...1
14,4 10
6
10
Ba + 20,5
10
Ba + 12
40
40
Fax

E3.22.020. E3.22.020.12 E3.020.12 E3.22.00
E3.22.040. E3.22.040.12 E3.040.12 E3.22.00
E3.22.060. E3.22.060.12 E3.060.12 E3.22.00
8,65
6 Full set, for both ends:
10
4
E3.22. 020. 12
ø4,5
30
25
10
Single-part order:
3
ø4,5
E3.22. 020. 1
19,8 10,25
Additional Features
For more features

see link below
5.323

T3
5.330
T3
System T3 | Superquiet, and super light
T3: E-Chain® band for Fast assembly - Special geometry Modular

Side plates "in one strip" of the side plates accessories
highly dynamic applications
In the development of the 3-piece, T-shaped band chain "T3", the
main focus was on minimum operational noise with lowest cost.
This is achieved by the side-plate band consisting of 8 chain links
System T3
in one piece, as well as the use of existing components of the popular
E6 range. The T3 band chain is extremely flexible and runs "round"
due to the special geometry. The omission of a pin and bore
connection means the T3 band chain features extremely low abrasion
and wear and hence is good for cleanroom applications.
Extremely low noise and low vibration
Low-priced E-Chain® for simple applications
For high speeds and accelerations
Very low weight
Hardly any abrasion
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
For short strokes
Accessories: Separators, integrated strain relief, mounting brackets
resistance, temperatures chapter Design, from page 5.64

Ba
Bi T3.29 100. 038. 0
Color
Fax
black
ha
hi
System T3 - zip-open Width

along outer radius Inner height
Series
Selection table
hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm] length max. [m] 51147 Cologne
igus® GmbH
T3.29. 29 30 - 120 45 - 135 35 038 ≈ 1,45 5.334
Additional quality features - System T3
igus® tests at 1 m measuring distance: = 33 dB(A) for Clean Room test

T3.29.050.038 at v = 1 m/s und 26.5 dB(A) basic sound level in preparation

T3
System T3 | Applications
Three-piece E-Band with many ideas - the igus® E3 System

combines low-noise operation, low sound level, simple installation
and economy. The side plates that can be plugged into each other
replace the conventional pin and bore connection and prevent
relative movements between the joints, giving an almost complete
freedom from wear. By the novel geometrical shape of the T band,
hardly any polygon effect is generated operation. The T band operates
in a very smooth arc giving extremely ow vibration and noise. In
order to reduce the manufacturing and installation costs, the T band
is mounted in a length of 8 chain links. Due to its low mass, the
igus® T band, combined with high speeds and accelerations, is
suitable for applications with low fill weights and short strokes.

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Printer and plotter Application in cleanroom Production

and processing of semiconductors Optics Automatic insertion
machines Measuring technology
Fax
51147 Cologne
igus® GmbH
Testing facility at the igus® laboratory System T3 - igus® System T3 T band chain -
ideal for high accelerations and short strokes Inner height 29 mm
Extremely low noise - System T3 tests in the igus® lab showed at 1 m measuring distance:
a value of = 33 dB(A) at 26.5 dB(A) basic sound level for Series T3.29.050.038
5.332
T3
System T3 | Assembly instructions
System T3 | 3-piece E-Chain®
System E3
1 2
The abbreviation "T3" stands for a T-shaped E band, which consists of three basic elements:
2 side-plate bands (left/right) Separator element incl. separators
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
System T3 | Assembling
1 2
Fax
Side plates to be plugged into each other Clip-on "interior separation clips"
3 4
51147 Cologne
igus® GmbH
System T3 enables quick installation times. The side plates can be simply plugged in
System T3 | Interior Separation | Strain Relief

Separators for dividing the chain cross section Universal strain relief through optional fixing bracket.
from the proven and tested E6 range (E6.29) You can fix the E-Chain® at the fixed end, if need be

Very small size - very light weight

T3.29 29
System T3 | Series T3.29
Side plates in one piece

For high speeds and high accelerations
Angle bracket for housing a strain relief tiewrap plate
3-piece Design
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Accessories, such as interior separations

and strain relief, are available
Light weight
Hardly any polygon effect
Price index Strain relief separator Part No. E6.29.02.Z available
10.0
Fill weight [kg/m]
9.0
FLB Series T3.29 - crossbars every other link
7.0 R
T3.29.030. .0 30 55 038
6.0
5.0 T3.29.040. .0 40 65 Radii for all widths!
Fax
4.0 FLG T3.29.050. .0 50 75

3.0
2.0 T3.29.060. .0 60 85
1.0 T3.29.070. .0 70 95
0
0 0.5 1.0 1.5 2.0 T3.29.080. .0 80 105
T3.29.090. .0 90 115
Length of travel S [m] T3.29.100. .0 100 125
Ba = Bi + 25
Bi T3.29.110. .0 110 135
0 1 2 3 4
T3.29.120. .0 120 145
51147 Cologne
igus® GmbH
FLG = with straight upper run 25

29
27
35
FLB = with permitted sag max. Supplement Part No. with required radius. Example: T3.29.100. 038 .0
FLG Bending radii listed above can be combined with every chain width!
HF
FLB
S (FLG)
S (FLB)
Part No. structure
T3.29.100. 038. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series

1,0 m (67 links) Series E3.29.050.038.0
+ 2 separators E6.29.11 assembled every 2nd link
+ 1 set KMA mounting brackets T3.29.030.12
5.334 For detailed information on this igus® product www.igus.de/en/t3.29

T3.29
System T3 | Series T3.29

S
R 038
D S/2 29
35,7
H 116
15 20
D 103
Inner height: 29 mm
R Moving end
H - 35
K 150
H
Fixed end
35
®
Z 15 35,7
System T3
Interior Separation
1,5
Vert. separator, slotted
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E6.29.11
T3.29...2 T3.29...1 Moving end Mounting Brackets

T3.29...2
Bi +29
Bi -10
Bi +29
Bi -10
B
B
ø4,5
T3.29...1 T3 with integrated strain relief
Fax
19,2 Fixed end and mounting angle
For Part No. For Part No. Full set, for both ends:
E-Chain® full set E-Chain® full set T3.29. 030. 12
T3.29.030 T3.29.030.12 T3.29.080 T3.29.080.12 Single-part order:
T3.29.040 T3.29.040.12 T3.29.090 T3.29.090.12 T3.29. 030. 1
T3.29.050 T3.29.050.12 T3.29.100 T3.29.100.12 Mounting bracket Fixed end
T3.29.060 T3.29.060.12 T3.29.110 T3.29.110.12 T3.29. 030. 2
T3.29.070 T3.29.070.12 T3.29.120 T3.29.120.12 Mounting bracket Moving end
Additional Features
T3 - Mounting angle T3 - Mounting angle with For more features

as single part strain relief tiewrap plate see link below
Interior separation elements

Distance "Z" for the interior separation elements of the T3 E-Chain® 5.442
Note: The first and last chain links should not be stuck with the interior separation elements!
As a standard, crossbars are mounted on every 4th chain link! Part No. T3.29. 100. 038. 0
For other distances, e.g. every 6th chain link, change the part number as follows: T3.29. 100. 038. Z6. 0
Distance "Z", crossbars mounted on every 4th chain link as standard Z

5.333
For detailed information on this igus® product www.igus.de/en/t3.29 5.335

E6
5.336
E6
System E6 | Extremely low noise and stable!
E6: E-Chain® with 6 pieces per link Interior No pin and bore Polymer Material igumid
Extremely low-noise operation - 37 dB(A)* depending on the speed stop dog connection spring TE -40/+70°C
Snap-open lids along both radii
Available as closed tube for some types
High stability "unsupported"
System E6
For high speed and high accelerations
Modular design, can be shortened and lengthened
Minimum vibrations, high stability and tensile strength
Varios interior separations available
KMA mounting brackets available with integrated strain relief
E6 adapter link - for gliding applications - minimizes excess
lengths in end positions - quick and easy assembly
resistance, temperatures chapter Design, from page 5.64
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
E-Chain® - Bi E6.52. 100. 075. 0
snap-open along inner Color
and outer radius black
R Bending radius
ha
Radius
hi
E-Tube -
removable lids along Width
inner and outer radius Series
Selection table
Fax
E6.29 29 30 - 120 46 - 136 35 55 - 150 ≈ 1,75 5.340
R6.29 (E-Tube) 28 30 - 120 46 - 136 35 55 - 150 ≈ 1,75 5.342
E6.35 35 30- 120 50 - 140 42 55 ≈ 1,9 5.344
E6.40 40 40 - 300 60 - 320 54 63 - 200 ≈ 2,75 5.346
R6.40 (E-Tube) 40 62 82 54 63 - 200 ≈ 2,75 5.348
E6.52 52 40 - 300 64 - 324 65 75 - 250 ≈ 3,0 5.350
R6.52 (E-Tube) 52 50 - 175 74 - 199 65 75 - 250 ≈ 3,0 5.352
E6.62 62 50 - 400 86 - 436 84 115 - 350 ≈ 4,0 5.354
E6.80L (light) 80 112 - 550 140 - 578 108 175 ≈ 2,5 5.356 51147 Cologne
igus® GmbH
E6.80 80 50 - 600 100 - 650 108 150 - 450 ≈ 5,25 5.358
Selected noise tests - External noise corrected measurement values

E-Chain® Averaging of the corrected Test method
Series sound pressure levels
igus® Series E6.29* ≈ 37 dB(A) unsupported v = 1,0 m/s
igus® Series E6.52* ≈ 41 dB(A) unsupported, side mounted v = 0,5 m/s
igus® Series E6.52 ≈ 46 dB(A) funsupported v = 2,0 m/s
Chain 1 Third-party product ≈ 77 dB(A) unsupported v = 2,0 m/s
Source: TÜV Rheinland *Source: igus® laboratory
Extremely low noise - TÜV certified test. Test variables: v = 2 m/s FLG ATEX-ESD Standard Material: igumid G - ESD compatibility Level 1
= 1,5 m - Type: E6.52.100.100.0 - External noise: min. 10 dB(A) sound according to SEMI E78-0998 ESD igumid ESD special material (upon
pressure. (We have received an official noise certificate from the Rhineland request): Superior long-term conductivity due to lack of pin and bore
Technical Inspection Authority (TÜV Rheinland Berlin Brandenburg) and toleranus (no air gaps)
we send copy upon request)
IPA Certificate: ISO Class 1, according to Norm DIN EN ISO 14644-1
System E6 - for System E6 - special material "Clean Room", Series E6.29.060.150.0 at
6-piece link-design v = 0,5 m/s, 2 m/s IPA Certificate: ISO Class 3 (at v = 1 m/s and at v
= 2 m/s) for System E6, Series E6.29.050.055.0
E6
The abrasion resistant connector strips are replacing the common pin
bore connection. Therefore the E6 is suitable for clean room applications,
tested by the IPA Fraunhofer institute, ISO Class III (Acc. DIN EN ISO
14644-1 for Series E6.29.050.055. For v = 1 m/s and v = 2 m/s) The
special design of the chain links and the small pitches are responsible
for the low-noise operation of the System E6. A test of the TÜV
Rheinland in May 2002 came to the result of 46dB(A) (Velocity 2 m/s,
1,5 m unsupported, Series E6.52.100.100.0, 10dB(A) external noise)
at a minimum noise pressure level of 10dB(A) caused by exterior noise.
Another advantage of the connector strips is that they can guarantee
a long-term conductivity, if electric conductive special material is used
(igumid ESD on demand). But we already got the following result for
the System E6 made of the common material igumid G: ESD-
compatibility LEVEL 1 acc. SEMI E78-0998 for Series E6.29.050.055.0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Cleanroom Printing machines Handling & robot Machine
Tools Measuring machines Semiconductor industries
Medical industries Electronic industries General machinery TÜV noise certificate states 46 dB(A)
Fax
51147 Cologne
igus® GmbH
Nested E-Chains® reduce vibrations Horizontal and standing installations mounted

and improve milling accuracy Series E6.80 at a portal robot reduce the noise level
Series E6.52.050.100.0 to carry very fast electric cables and Series E6.52.150.150.0 in a pick and place robot. Handles injection
ink hoses in a digital printer, but also had to be extremely quiet molded CD covers in a split second: Tool open gripper in....tool
and silent. Fillweight: 2 kg, speed: 2 m/s acceleration: 20 m/s2, closed - all in 0.25 seconds, speed 8m/s, acceleration: 78,5 m/s2
cycles per day 6050
5.338
E6
System E6 | Assembly instructions
System E6 | E-Chain® | Assembling E-Tube | Assembling lids

1 2 1
System E6
Position side links... ...gently twist and snap in Insert lid...
3 4 2
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Gently reinsert connector Position crossbars, push down Closing: Push down and snap in
by using hammer and snap in
Fax
System E6 | E-Chain® | Separating E-Tube | Separating lids
1 2 1
51147 Cologne
igus® GmbH
Lever crossbars with screwdriver Tap gently to remove connectors Lever with screwdriver...
3 4 2
Twist and... ...separate side links ...and remove lids by hand
You can find an assembly video on the web www.igus.de/en/e6_assembly
5.339
Small size - extremely low-noise - smooth motion

E6.29 29
System E6 | E-Chain® | Series E6.29
No pin and bore connection

Can easily be shortened or lengthened
due to modular design
Very large gliding surfaces
Increased inner height
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Interior stop dog

Special Strain relief separator possible
KMA-Mounting Brackets with
6.0
Fill weight [kg/m]
4.0 Series E6.29 - crossbars every other link

1.5 R E6.29.030. .0 30 46 055 075 100

FLB E6.29.040. .0 40 56 150
Fax
1.0
FLG E6.29.050. .0 50 66 Radii for all widths!
0.5 E6.29.060. .0 60 76
E6.29.070. .0 70 86
0
0 0.5 1.0 1.5 2.0 2.5 E6.29.080. .0 80 96
Ba E6.29.090. .0 90 106
Bi
E6.29.100. .0 100 116
E6.29.110. .0 110 126
12
0 1 2 3 4 5 E6.29.120. .0 120 136
51147 Cologne
27
35
29
igus® GmbH
FLG = with straight upper run max. Supplement Part No. with required radius. Example: E6.29.100. 100 .0
FLB = with permitted sag Bending radii listed above can be combined with every chain width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

(indicate chain-lengths or number of links) Long travel and
2,0 m (92 links) Series E6.29.100.100.0 side mounted installation
+ 2 separators E6.29.11R assembled every 2nd link with the vibration-free
+ 1 set KMA mounting brackets E6.290.100.12 and low noise Series E6.29
in this camera application

E6.29

S
R 055 075 100 150

D 27 S/2 29
H 150 190 240 340
D 97 117 142 192 Moving end
Inner height: 29 mm
Fixed end
H
K 220 280 360 520 R
H - 35
20 15
35
22 27
System E6
Interior Separation
1,5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E6.29.11
E6.290...2 E6.290...1 E6.290...2 Mounting Brackets

Moving end Fixed end Moving end
27 n x 22 27
Bi +19,5
E6.290...1 Mounting bracket KMA

Bi
A
Fax
A
Fixed end polymer - pivoting to one side
Part No. structure
E6.290. 030. 12
Full set
ø 4,5 10 Width-index
Series
For Part No. Dim. A For Part No. Dim. A Full set, for both ends:
E-Chain® full set [mm] E-Chain® full set [mm] E6.290.030 12
E6.29.030. E6.290.030.12 040 E6.29.080. E6.290.080.12 090 Single-part order:
E6.29.040. E6.290.040.12 050 E6.29.090. E6.290.090.12 100 E6.290.030 1
E6.29.050. E6.290.050.12 060 E6.29.100. E6.290.100.12 110 Mounting bracket Fixed end
E6.29.060. E6.290.060.12 070 E6.29.110. E6.290.110.12 120 E6.290.030 2
E6.29.070. E6.290.070.12 080 E6.29.120. E6.290.120.12 130 Mounting bracket Moving end
Additional Features
5.442
Extremely low-noise, Interior separation Interior separation Speciality - Strain relief For more features
smoothly operating with full-width shelves with shelves separator E6.29.02.Z see link below
5.422
5.339

Closed - small size - extremely low-noise - smooth motion

R6.29 28
System E6 | E-Tube | Series R6.29
Fully enclosed E-Tube

Continuous, integrated glide parts
Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
KMA-Mounting Brackets with

35 Strain relief with separate tiewrap plates possible
Enclosed design protects from light debris, weld
Price index splatter and compromising environmental influences
6.0
Fill weight [kg/m]
4.0 Series R6.29 - lids can be opened along both radii

R R6.29.030. .0 30 46 055 075 100
1.5
FLB R6.29.040. .0 40 56 150
Fax
1.0
R6.29.050. .0 50 66 Radii for all widths!
FLG
0.5 R6.29.060. .0 60 76 The widths Bi 040, 070 and
090 are available upon request.
R6.29.070. .0 70 86 Delivery time: approx. 6-8
0
0 0.5 1.0 1.5 2.0 2.5 R6.29.080. .0 80 96 weeks after receipt of order!
R6.29.090. .0 90 106
R6.29.100. .0 100 116
Length of travel S [m] R6.29.110. .0 110 126
25
28
35
0 1 2 3 4 5 max. R6.29.120. .0 120 136

51147 Cologne
Unsupported length
igus® GmbH
FLG = with straight upper run Bi Supplement Part No. with required radius. Example: R6.29.080. 100 .0
Ba
FLB = with permitted sag Bending radii listed above can be combined with every chain width!
FLG
HF
FLB
S (FLG)
S (FLB)
Part No. structure
R6.29.080. 100. 0 Black = standard

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (92 links) Series R6.29.080.100.0
+ 2 separators R6.29.11 assembled every 2nd link
+ 1 set KMA mounting brackets R6.290.080.12
5.342 For detailed information on this igus® product www.igus.de/en/r6.29

R6.29

S
R 055 075 100 150

D 27 S/2 28
H 150 190 240 340
D 97 117 142 192 Moving end
Inner height: 28 mm
K 220 280 360 520 Fixed end
H - 35
R
H
20 15
35
22 27
System E6
Interior Separation
2
min.10 mm Vertical separator
unassembled R6.29.01
assembled R6.29.11 8
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R6.29.11
R6.290...2 R6.290...1 R6.290...2 Mounting Brackets

27 n x 22 27
Bi +19,5
R6.290...1 Mounting bracket KMA

Bi
A
Fax
Fixed end) polymer - pivoting to one side
Part No. structure
R6.290. 030. 12
ø4,5 10 Full set
Width-index
Series
For Part No. Dim. A For Part No. Dim. A Full set, for both ends:
E-Chain® full set [mm] E-Chain® full set [mm] R6.290.030 12
R6.29.030. R6.290.030.12 040 R6.29.080 R6.290.080.12 090 Single-part order:
R6.29.040. R6.290.040.12 050 R6.29.090. R6.290.090.12 100 R6.290.030 1
R6.29.050. R6.290.050.12 060 R6.29.100. R6.290.100.12 110 Mounting bracket Fixed end
R6.29.060. R6.290.060.12 070 R6.29.110. R6.290.110.12 120 R6.290.030 2
R6.29.070. R6.290.070.12 080 R6.29.120. R6.290.120.12 130 Mounting bracket Moving end
Additional Features
5.442
Extremely low-noise, For more features

smoothly operating see link below
5.422
5.339
For detailed information on this igus® product www.igus.de/en/r6.29 5.343

Small size - extremely low-noise - smooth motion

E6.35 35

Interior stop dog
KMA mounting brackets with attachment
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
points on all sides (strain relief with separate

tiewrap plates possible)
42 due to modular design
Fill weight [kg/m]
7.0 Series E6.35 - crossbars every other link

6.0 FLB Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
5.0 R6.29.030. .0 30 46 055
R
Fax
3.0 E6.35.040. .0 40 60 The widths Bi 075, 100, 125

and 150 are available upon
2.0 E6.35.050. .0 50 70
request. Delivery time: approx.
1.0 FLG E6.35.060. .0 60 80 6-8 weeks after receipt of order!
0 E6.35.070. .0 70 90
0 0.5 1.0 1.5 2.0 2.5 E6.35.075. .0 75 95
E6.35.080. .0 80 100
Length of travel S [m] E6.35.090. .0 90 110
0 1 2 3 4 5 E6.35.100. .0 100 120
51147 Cologne
Unsupported length E6.35.110. .0 110 130

igus® GmbH
FLG = with straight upper run Ba = Bi + 20 E6.35.120. .0 120 140

Bi
FLB = with permitted sag E6.35.125. .0 125 145
FLG E6.35.150. .0 150 170
13
HF
FLB
33
42
35
31
S (FLG) max. Supplement Part No. with required radius. Example: E6.35.100. 055 .0
S (FLB) Bending radii listed above can be combined with every chain width!
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (80 links) Series E6.35.100.055.0
+ 2 separators E6.35.11 assembled every 2nd link
+ 1 set KMA mounting brackets E6.350.100.12

E6.35

S
R 055
D 50,5 S/2 35
H 154
D 102 Moving end
Inner height: 35 mm
K 225 Fixed end
H - 40
R
H
22 20
42
25 47,5
System E6
Interior Separation
13
1,5
35
33
min. Vert. separator, slotted

5
15 mm
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E6.35.11
E6.350...2 E6.350...1 Moving end Mounting Brackets

Moving end Fixed end E6.350...2
50,5 n x 25 47,5 17
B = Bi + 24
A = Bi + 12
Bi
Fax
Part No. structure
E6.350. 040. 12
ø 5,5 / t=5,2 15 12,5
Full set
For Part No. Dim. Dim. For Part No. Dim. Dim. Width-index
E-Chain® full set B [mm] A [mm] E-Chain® full set B [mm] A [mm] Series
E6.35.030. E6.350.030.12 54 42 E6.40.090. E6.350.090.12 114 102 Full set, for both ends:
E6.35.040. E6.350.040.12 64 52 E6.40.100. E6.350.100.12 124 112 E6.350. 040. 12
E6.40.050. E6.350.050.12 74 62 E6.40.110. E6.350.110.12 134 122 Single-part order:
E6.40.060. E6.350.060.12 84 72 E6.40.120. E6.350.120.12 144 132 E6.350. 040. 1
E6.40.070. E6.350.070.12 94 82 E6.40.125. E6.350.125.12 149 137 Mounting bracket Fixed end
E6.40.075. E6.350.075.12 99 87 E6.40.150. E6.350.0150.12 174 162 E6.350. 040. 2
E6.40.080. E6.350.080.12 104 92 Mounting bracket Moving end
Additional Features
5.442
Extremely low-noise, Interior separation Interior separation For more features

smoothly operating with full-width shelves with shelves see link below
5.422
5.339

Medium size - extremely low-noise - smooth motion

E6.40 40

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Strain relief with separate tiewrap plates possible
54 Optional with or without integrated C-profile
10.0
Fill weight [kg/m]
8.0
Series E6.40 - crossbars every other link
R E6.40.040. .0 40 60 063 075 100

4.0
FLB E6.40.050. .0 50 70 125 150 200
Fax

FLG
1.0 E6.40.070. .0 70 90
E6.40.075. .0 75 95
0
0 1.0 2.0 3.0 4.0 5.0 E6.40.087. .0 87 107
Unsupported length [m] E6.40.100. .0 100 120
E6.40.150. .0 150 170
0 2 4 6 8 10
E6.40.175. .0 175 195
51147 Cologne
Unsupported length Ba E6.40.200. .0 200 220

Bi
igus® GmbH
FLG = with straight upper run E6.40.225. .0 225 245

FLG E6.40.275. .0 275 295
36
54
40
E6.40.300. .0 300 320

HF
max.
H
FLB
S (FLG) Bending radii listed above can be combined with every chain width!
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (72 links) Series E6.40.100.075.0
+ 1 set KMA mounting brackets E6.400.100.12 C igus® System E6 on a
(with integrated C-profile) linear drive for high speeds

E6.40

S
R 063 075 100 125 150 200

D 65 S/2 40
H 184 208 258 308 358 458
D 120 132 157 182 207 257 Moving end
Inner height: 40 mm
H
K 255 295 370 450 530 685 R Fixed end
H - 54
29 25
54
27,8 65
System E6
Interior Separation
2,5
unassembled 28221
assembled 28222 10,5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
28222
E6.400...2 E6.400...1 E6.400...2 Mounting Brackets

65 n x 27,8 65 22
A = Bi + 14
B = Bi + 26
A
Bi
Fax
Part No. structure

ø5,8 / t=7,2 22,5 12,5
E6.400. 040. 12 C
Optional
For Part No. full set Dim. Dim. For Part No. full set Dim. Dim. with C-profile
E-Chain ®
optional with A B E-Chain ®
optional with A B Full set
C-profile [mm] [mm] C-profile [mm] [mm] Width-index
E6.40.040. E6.400.040.12 C 54 66 E6.40.150. E6.400.150.12 C 164 176 Series

E6.40.050. E6.400.050.12 C 64 76 E6.40.175. E6.400.175.12 C 189 201 Full set, for both ends:
E6.40.062. E6.400.062.12 C 76 88 E6.40.200. E6.400.200.12 C 214 226 E6.400.040. 12
E6.40.070. E6.400.070.12 C 84 96 E6.40.225. E6.400.225.12 C 239 251 Single-part order:
E6.40.075. E6.400.075.12 C 89 101 E6.40.250. E6.400.250.12 C 264 276 E6.400.040. 1
E6.40.087. E6.400.087.12 C 101 113 E6.40.275. E6.400.275.12 C 289 301 Mounting bracket Fixed end
E6.40.100. E6.400.100.12 C 114 126 E6.40.300. E6.400.300.12 C 314 326 E6.400.040. 2
E6.40.125. E6.400.125.12 C 139 151 Mounting bracket Moving end
Extremely low-noise, Interior Separation with full- Strain relief with tiew- Adapter for gliding For more features
smoothly operating width shelves and shelves rap plate and C-profile applications available see link below 5.426
5.339

Medium size - extremely low-noise - smooth motion

R6.40 40
Enclosed design protects from light debris, weld

splatter and compromising environmental influences
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Interior stop dog

54 KMA mounting brackets with attachment
points on all sides (strain relief with separate
Price index tiewrap plates possible)
10.0
Fill weight [kg/m]

R R6.40.062. .0 62 82 063 075 100

4.0
FLB R6.40.075. .0 75 95 125 150 200
Fax
2.0 R6.40.087. .0 87 107 Radii for all widths!

FLG
1.0 R6.40.100. .0 100 120 The widths Bi 075, 087, 100,
125, 150, 175, 200, 225, 275
R6.40.125. .0 125 145 and 300 are available upon
0
R6.40.150. .0 150 170 request. Delivery time: approx.
0 1.0 2.0 3.0 4.0 5.0
6-8 weeks after receipt of order!
Unsupported length [m] R6.40.175. .0 175 195
R6.40.225. .0 225 245
0 2 4 6 8 10
R6.40.275. .0 275 295
51147 Cologne
Unsupported length Ba = Bi + 20 R6.40.300. .0 300 320

Bi
igus® GmbH

FLG
54
40
36
HF
FLB
max. Supplement Part No. with required radius. Example: R6.40.100. 100 .0
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (72 links) Series R6.40.062.075.0
+ 2 separators R6.40.11 assembled every 2nd link Low-noise low vibrations with
+ 1 set KMA mounting brackets R6.400.062.12 C E6. Designed to withstand
(with integrated C-profile) high dynamic loads

R6.40

S
R 063 075 100 125 150 200

D 65 S/2 40
H 184 208 258 308 358 458
D 120 132 157 182 207 257 Moving end
Inner height: 40 mm
H
K 255 295 370 450 530 685 R Fixed end
H - 54
29 25
54
27,8 65
System E6
Interior Separation
2
Slotted separator
5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R6.40.11
R6.400...2 R6.400...1 Moving end Mounting Brackets

Moving end Fixed end R6.400...2
65 n x 27,8 65 22
A = Bi + 14
B = Bi + 26

A
Bi
Fax
Part No. structure
R6.400. 062. 12 C
ø5,8 / t=7,2 22,5 12,5 Optional
with C-profile
Full set
For Part No. full set Dim. Dim. For Part No. full set Dim. Dim. Width-index
E-Chain® optional with A B E-Chain® optional with A B Series

C-profile [mm] [mm] C-profile [mm] [mm] Full set, for both ends:
R6.40.062. E6.400.062.12 C 76 88 R6.40.175. E6.400.175.12 C 189 201 R6.400. 062. 12
R6.40.075. E6.400.075.12 C 89 101 R6.40.200. E6.400.200.12 C 214 226 Single-part order:
R6.40.087. E6.400.087.12 C 101 113 R6.40.225. E6.400.225.12 C 239 251 R6.400. 062. 1
R6.40.100. E6.400.100.12 C 114 126 R6.40.275. E6.400.275.12 C 289 301 Mounting bracket Fixed end
R6.40.125. E6.400.125.12 C 139 151 R6.40.300. E6.400.300.12 C 314 326 R6.400. 062. 2
R6.40.150. E6.400.150.12 C 164 176 Mounting bracket Moving end
Additional Features
5.442
Extremely low-noise, Strain relief with tiew- For more features

smoothly operating rap plate and C-profile see link below
5.426
5.339

Allrounder - extremely low-noise! 46dB(A) - smooth motion

E6.52 52

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

Price index Optional with or without integrated C-profile
20.0
Fill weight [kg/m]
15.0
Series E6.52 - crossbars every other link
E6.52.040. .0 40 64 075 100 150
6.0 R
FLB E6.52.050. .0 50 74 200 250
Fax
2.0
FLG
1.0 E6.52.070. .0 70 94
E6.52.075. .0 75 99
0
0 1.0 2.0 3.0 4.0 5.0 E6.52.087. .0 87 111
Unsupported length [m] E6.52.100. .0 100 124
E6.52.125. .0 125 149
E6.52.150. .0 150 174
0 2 4 6 8 10 E6.52.175. .0 175 199
51147 Cologne
Unsupported length Ba E6.52.200. .0 200 224

igus® GmbH
FLG = with straight upper run Bi E6.52.225. .0 225 249

FLG E6.52.275. .0 275 299
46
52
E6.52.300. .0 300 324

65
HF
FLB max. Supplement Part No. with required radius. Example: E6.52.300. 075 .0
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (68 links) Series E6.52.200.075.0 Serie E6.52 -
+ 2 separators 38222 assembled every 2nd link pick and place robot -
+ 1 set KMA mounting brackets E6.520.200.12 C speed 8m/s,
(with integrated C-profile) acceleration 78,5 m/s2

E6.52

S
R 075 100 150 200 250

D 68 S/2 52
H 220 270 370 470 570
D 140 165 215 265 315 Moving end
Inner height: 52 mm
H
K 300 375 535 690 850 R Fixed end
H - 65
35 30
65
30 59
System E6
Interior Separation
4
Slotted separator
unassembled 38221
assembled 38222 13
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
38222

68 n x 30 63,5 22
B = Bi + 30

A
A
Fax
Bi
Part No. structure
R6.520. 040. 12 C
ø6,5 / t=8,2 15 Optional

22,5
with C-profile
Full set
For Part No. full set Dim. Dim. For Part No. full set Dim. Dim. Width-index
E-Chain® optional with A B E-Chain® optional with A B Series

C-profile [mm] [mm] C-profile [mm] [mm]]
E6.52.040. E6.520.040.12 C 056 068 E6.52.150. E6.520.150.12 C 166 178

E6.52.050. E6.520.050.12 C 066 078 E6.52.175. E6.520.175.12 C 191 203 Full set, for both ends:
E6.52.062. E6.520.062.12 C 078 090 E6.52.200. E6.520.200.12 C 216 228 E6.520. 040. 12. C (with C-profile)
E6.52.070. E6.520.070.12 C 086 098 E6.52.225. E6.520.225.12 C 241 253 Single-part order:
E6.52.087. E6.520.087.12 C 103 115 E6.52.275. E6.520.275.12 C 291 303 Mounting bracket Fixed end
E6.52.125. E6.520.125.12 C 141 153 Mounting bracket Moving end
Extremely low-noise, Interior Separation with full- Strain relief with tiew- Adapter for gliding For more features 5.430
smoothly operating width shelves and shelves rap plate and C-profile applications available see link below
5.339

Allrounder - extremely low-noise, smooth motion

R6.52 52

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
65 Enclosed design protects from light debris, weld

splatter and compromising environmental influences
Price index
Optional with or without integrated C-profile
20.0
Fill weight [kg/m]

6.0 R R6.52.040. .0 40 64 075 100 150

FLB R6.52.050. .0 50 74 200 250
Fax
2.0
FLG
R6.52.062. .0 62 86 Radii for all widths!
1.0 R6.52.075. .0 75 99 The widths Bi 040, 062, 087,
200, 225, 250, 275 and 300
R6.52.087. .0 87 111 are available upon request.
0
0 1.0 2.0 3.0 4.0 5.0 R6.52.100. .0 100 124 Delivery time: approx. 6-8
Unsupported length [m] weeks after receipt of order!
R6.52.125. .0 125 149
R6.52.150. .0 150 174
0 2 4 6 8 10 R6.52.200. .0 200 224
51147 Cologne
Ba
Unsupported length R6.52.225. .0 225 249
Bi
igus® GmbH
FLG = with straight upper run R6.52.250. .0 250 274

FLB = with permitted sag R6.52.275. .0 275 299
FLG R6.52.300. .0 300 324
46
52
65
HF
max.
H
FLB
Supplement Part No. with required radius. Example: R6.52.100. 075 .0
S (FLB)
Part No. structure

color, other colors
page 5.65
Bending radius
Width-index
Series

2,0 m (68 links) Series R6.52.100.075.0 igus® System E6 harnessed
+ 2 separators R6.52.11 assembled every 2nd link in a printing machine. Clear
+ 1 set KMA mounting brackets R6.520.100.12 C separation due to the igus®
(with integrated C-profile) separator-program
5.352 For detailed information on this igus® product www.igus.de/en/r6.52

R6.52

S
R 075 100 150 200 250

D 68 S/2 52
H 220 270 370 470 570
D 140 165 215 265 315 Moving end
Inner height: 52 mm
H
K 300 375 535 690 850 Fixed end
H - 65
R
35 30
65
30 59
System E6
Interior Separation
3
min.27 mm Vertical separator
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R6.52.11
R6.520...2 R6.520...1 R6.520...2 Mounting Brackets

68 n x 30 63,5 22
B = Bi + 30
A
A
Bi
Fax
Part No. structure
R6.520. 040. 12 C
ø6,5 / t=8,2 22,5 15
Optional
with C-profile
For Part No. full set Dim. Dim. For Part No. full set Dim. Dim. Full set
E-Chain® optional with A B E-Chain® optional with A B Width-index
C-profile [mm] [mm] C-profile [mm] [mm] Series

R6.52.040. R6.520.040.12 C 56 68 R6.52.150. R6.520.150.12 C 166 178 Full set, for both ends:
R6.52.050. R6.520.050.12 C 66 78 R6.52.175. R6.520.175.12 C 191 203 R6.520.040. 12
R6.52.062. R6.520.062.12 C 78 90 R6.52.200. R6.520.200.12 C 216 228 Single-part order:
R6.52.075. R6.520.075.12 C 91 103 R6.52.225. R6.520.225.12 C 241 253 R6.520.040. 1
R6.52.087. E6.520.087.12 C 103 115 R6.52.250. R6.520.250.12 C 266 278 Mounting bracket Fixed end
R6.52.100. R6.520.100.12 C 116 128 R6.52.275. R6.520.275.12 C 291 303 R6.520.040. 2
R6.52.125. R6.520.125.12 C 141 153 R6.52.300. R6.520.300.12 C 316 328 Mounting bracket Moving end
Additional Features
5.442
Extremely low-noise, Strain relief with tiew- Strain relief without tiew- Adapter for gliding For more features
smoothly operating rap plate and C-profile rap plate and C-profile applications available see link below
5.430
5.339
For detailed information on this igus® product www.igus.de/en/r6.52 5.353

Classic size - extremely low-noise - smooth motion

E6.62 62

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

45
Fill weight [kg/m]
40 Serie E6.62 - crossbars every other link

35
30
25 E6.62.05. .0 50 86 115 150 200
20
FLB R
15 E6.62.06. .0 68 104 250 300 350
10
Fax

6.0 FLG
4.0 E6.62.087. .0 87 123
2.0
1.5 E6.62.10. .0 100 136
1.0
0.5 Ba E6.62.11. .0 108 144
0 Bi
0 1.0 2.0 3.0 4.0 5.0 6.0 E6.62.112. .0 112 148
E6.62.12. .0 125 161
E6.62.137. .0 137 173
54
62
84
0 2.0 4.0 6.0 8.0 10 12 E6.62.15. .0 150 186

max.
51147 Cologne

igus® GmbH

FLG E6.62.187. .0 187 223
E6.62.20. .0 200 236
HF
FLB
E6.62.212. .0 212 248
S (FLG) E6.62.23. .0 225 261
S (FLB) E6.62.237. .0 237 273
E6.62.25. .0 250 286
Part No. structure E6.62.262. .0 262 298
E6.62.28. .0 275 311
E6.62. 10. 200. 0 Black = standard
E6.62.29. .0 287 323
color, other colors
page 5.65 E6.62.30. .0 300 336
Bending radius E6.62.312. .0 312 348
Width-index E6.62.325. .0 325 361
Series E6.62.337. .0 337 373
E6.62.350. .0 350 386
Order example 3,0 m complete E-Chain® E6.62.362. .0 362 398
(indicate chain-lengths or number of links) E6.62.375. .0 375 411
3,0 m (60 links) Series E6.62.10.200.0 E6.62.387. .0 387 423
+ 2 separators 417 assembled every 2nd link E6.62.400. .0 400 436
+ 1 set KMA mounting brackets E6.620.10.12 C Supplement Part No. with required radius. Example: E6.62.10. 200 .0
(with integrated C-profile) Bending radii listed above can be combined with every chain width!

E6.62

S
D 105 S/2 62
R 115 150 200 250 300 350
H 318 388 488 588 688 788
D 209 244 294 344 394 444 Moving end
Inner height: 62 mm
H
K 465 575 730 890 1045 1200 R Fixed end
H - 84
44 40
84
50 105
System E6
Interior Separation
2,5
Vertical separator
unassembled 407
assembled 417 14
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
417
E6.620...20/21 E6.620...10/11 E6.620...20/21 Mounting Brackets

105 n x 30 105 45
B = Bi + 40
A
A
Bi
E6.620...10/11 Mounting bracket KMA
Fax
ø8,5 / t=11,2 35 20
For Part No. full set Bi For Part No. full set Bi Part No. structure
E-Chain® optional [mm] E-Chain® optional [mm]
E6.620 05. 12 C
with C-profile with C-profile
Optional
E6.62.05. E6.620.05.12 C 050 E6.62.23. E6.620.23.12 C 225 with C-profile
E6.62.06. E6.620.06.12 C 068 E6.62.237. E6.620.237.12 C 237 Full set
E6.62.07. E6.620.07.12 C 075 E6.62.25. E6.620.25.12 C 250 Width-index

E6.62.087. E6.620.087.12 C 087 E6.62.262. E6.620.262.12 C 262 Series
E6.62.10. E6.620.10.12 C 100 E6.62.28. E6.620.28.12 C 275 Full set, for both ends:
E6.62.11. E6.620.11.12 C 108 E6.62.29. E6.620.29.12 C 287 E6.620.05. 12
E6.62.112. E6.620.112.12 C 112 E6.62.30. E6.620.30.12 C 300 Single-part order:
E6.62.12. E6.620.12.12 C 125 E6.62.312. E6.620.312.12 C 312 E6.620.05. 1
E6.62.137. E6.620.137.12 C 137 E6.62.325. E6.620.325.12 C 325 Mounting bracket Fixed end
E6.62.15. E6.620.15.12 C 150 E6.62.337. E6.620.337.12 C 337 E6.620.05. 2
E6.62.162. E6.620.162.12 C 162 E6.62.350. E6.620.350.12 C 350 Mounting bracket Moving end
E6.62.17. E6.620.17.12 C 168 E6.62.362. E6.620.362.12 C 362
E6.62.18. E6.620.18.12 C 175 E6.62.375. E6.620.375.12 C 375
E6.62.187 E6.620.187.12 C 187 E6.62.387. E6.620.387.12 C 387 5.442
E6.62.20. E6.620.20.12 C 200 E6.62.400. E6.620.400.12 C 400
E6.62.212. E6.620.212.12 C 212
Extremely low-noise, Interior Separation with full- Strain relief with tiew- Adapter for gliding For more features
smoothly operating width shelves and shelves rap plate and C-profile applications available see link below 5.339

Increased inner height - light weight - extremely low-noise - smooth motion

E6.80L 80
System E6 | E-Chain® | Series E6.80L
45% lighter in weight compared to the Series E6.80

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
KMA mounting brackets with attachment points

on all sides - with or without integrated C-profile
108 Increased inner height
Price index Optimzed ratio of inner and outer height
Fill weight [kg/m]
50.0
Series E6.80L - crossbars every other link
E6.80L.11. .0 112 162 175
30.0 R
FLB E6.80L.12. .0 125 175
Fax
20.0 E6.80L.13. .0 137 187

E6.80L.15. .0 150 200
10.0
FLG E6.80L.16. .0 162 212
0 Ba E6.80L.17. .0 175 225
0 1.0 2.0 3.0 4.0 5.0 Bi E6.80L.18. .0 187 237
Unsupported length [m] E6.80L.20. .0 200 250
E6.80L.21. .0 212 262
72 E6.80L.22. .0 225 275
108
80
0 2 4 6 8 10 max. E6.80L.23. .0 237 287

E6.80L.25. .0 250 300
51147 Cologne
Unsupported length E6.80L.26. .0 262 312

igus® GmbH
FLG = with straight upper run E6.80L.27. .0 275 325

FLB = with permitted sag E6.80L.28. .0 287 337
FLG E6.80L.30. .0 300 350
E6.80L.31. .0 312 362
HF
FLB E6.80L.32. .0 325 375

E6.80L.33. .0 337 387
S (FLG)
E6.80L.35. .0 350 400
S (FLB)
E6.80L.36. .0 362 412
E6.80L.37. .0 375 425
Part No. structure E6.80L.38. .0 387 437
E6.80L.40. .0 400 450
E6.80L. 50. 175. 0 Black = standard E6.80L.41. .0 412 462
color, other colors E6.80L.42. .0 425 475
page 5.65
E6.80L.43. .0 437 487
Bending radius E6.80L.45. .0 450 500
Width-index E6.80L.46. .0 462 512
Series E6.80L.47. .0 475 525
E6.80L.48. .0 487 537
E6.80L.50. .0 500 550
E6.80L.51. .0 512 562
E6.80L.52. .0 525 575
5,0 m (80 links) Series E6.80L.50.175.0 E6.80L.53. .0 537 587
+ 2 separators 511 assembled every 2nd link E6.80L.55. .0 550 600
+ 1 set KMA mounting brackets E6.800L.50.12 C Supplement Part No. with required radius. Example: E6.80L.50. 175 .0
5.356 For detailed information on this igus® product www.igus.de/en/e6.80l

E6.80L
System E6 | E-Chain® | Series E6.80L

S
R 175
D 105 S/2 80
H 466
D 298 Moving end
Inner height: 80 mm
K 680 R Fixed end
H - 108
H
58 50
108
65 105
System E6
Interior Separation
3
Vertical separator
unassembled 501
assembled 511 18
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
511
E6.800L...2 E6.800L...1 E6.800L...2 Mounting Brackets

105 n x 65 105 66
B = Bi + 50
A
A
Bi
E6.800L...1 Mounting bracket KMA
Fax
ø10,5 / t=11,2 35 20
E6.800L. 50. 12 C
Optional
E6.80L.11 E6.800L.11.12 C 112 E6.80L.33 E6.800L.33.12 C 337 with C-profile
E6.80L.12 E6.800L.12.12 C 125 E6.80L.35 E6.800L.35.12 C 350 Full set
E6.80L.13 E6.800L.13.12 C 137 E6.80L.36 E6.800L.36.12 C 362 Width-index
E6.80L.15 E6.800L.15.12 C 150 E6.80L.37 E6.800L.37.12 C 375 Series
E6.80L.16 E6.800L.16.12 C 162 E6.80L.38 E6.800L.38.12 C 387 Full set, for both ends:
E6.80L.17 E6.800L.17.12 C 175 E6.80L.40 E6.800L.40.12 C 400 E6.800L.50. 12
E6.80L.18 E6.800L.18.12 C 187 E6.80L.41 E6.800L.41.12 C 412 Single-part order:
E6.80L.20 E6.800L.20.12 C 200 E6.80L.43 E6.800L.43.12 C 437 E6.800L.50. 1
E6.80L.21 E6.800L.21.12 C 212 E6.80L.45 E6.800L.45.12 C 450
Mounting bracket Fixed end
E6.80L.22 E6.800L.22.12 C 225 E6.80L.46 E6.800L.46.12 C 462
E6.800L.50. 2
E6.80L.23 E6.800L.23.12 C 237 E6.80L.47 E6.800L.47.12 C 475
E6.80L.25 E6.800L.25.12 C 250 E6.80L.48 E6.800L.48.12 C 487
E6.80L.26 E6.800L.26.12 C 262 E6.80L.50 E6.800L.50.12 C 500
E6.80L.27 E6.800L.27.12 C 275 E6.80L.51 E6.800L.51.12 C 512
E6.80L.28 E6.800L.28.12 C 287 E6.80L.52 E6.800L.52.12 C 525
E6.80L.30 E6.800L.30.12 C 300 E6.80L.53 E6.800L.53.12 C 537 5.442
E6.80L.31 E6.800L.31.12 C 312 E6.80L.55 E6.800L.55.12 C 550
E6.80L.32 E6.800L.32.12 C 325
Extremely low-noise, Interior separation Strain relief with tiew- Adapter for gliding For more features
smoothly operating with shelves rap plate and C-profile applications available see link below 5.339
For detailed information on this igus® product www.igus.de/en/e6.80l 5.357

Extremely low-noise, smooth motion - "Heavy-Duty" design

E6.80 80

Interior stop dog
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

70
Fill weight [kg/m]
60 Series E6.80 - crossbars every other link

50 Part No. Bi [mm] Ba [mm] R [mm] Bending Radii
40 E6.80.05. .0 50 100 150 200 250
30
R E6.80.06. .0 65 115 300 350 400
20
E6.80.07. .0 75 125 450
Fax
10
6 FLB
2 E6.80.11. .0 112 162
FLG
1 E6.80.12. .0 125 175
Ba
0 E6.80.13. .0 137 187
0 1 2 3 4 5 6 7 8 9 10 Bi
E6.80.15. .0 150 200
E6.80.16. .0 162 212
E6.80.17. .0 175 225
72
108
80
E6.80.20. .0 200 250

0 2 4 6 8 10 12 14 16 18 20 max. E6.80.21. .0 212 262
51147 Cologne

E6.80.23. .0 237 287
igus® GmbH

FLG E6.80.27. .0 275 325
E6.80.28. .0 287 337
HF
E6.80.30. .0 300 350

H
FLB
E6.80.31. .0 312 362
S (FLG) E6.80.32. .0 325 375
S (FLB) E6.80.33. .0 337 387
E6.80.35. .0 350 400
E6.80.36. .0 362 412
Part No. structure E6.80.37. .0 375 425
E6.80.38. .0 387 437
E6.80. 10. 200. 0 Black = standard E6.80.40. .0 400 450
color, other colors E6.80.41. .0 412 462
page 5.65 E6.80.42. .0 425 475
Bending radius E6.80.43. .0 437 487
E6.80.45. .0 450 500
Width-index
E6.80.46. .0 462 512
Series E6.80.47. .0 475 525
E6.80.48. .0 487 537
E6.80.50. .0 500 550
E6.80.51. .0 512 562
(indicate chain-lengths or number of links) E6.80.52. .0 525 575
4,0 m (64 links) Series E6.80.10.200.0 E6.80.53. .0 537 587
+ 2 separators 511 assembled every 2nd link E6.80.55. .0 550 600
E6.80.60. .0 600 650
+ 1 set KMA mounting brackets E6.800.10.12 C Supplement Part No. with required radius. Example: E6.80.10. 200 .0

E6.80

S
R 150 200 250 300 350 400 450

D 105 S/2 80
H 416 516 616 716 816 916 1016
D 273 323 373 423 473 523 573 Moving end
Inner height: 80 mm
H
K 605 760 920 1075 1230 1390 1545 R Fixed end
H - 108
58 50
108
65 105
System E6
Interior Separation
3
Vertical separator
unassembled 501
assembled 511 18
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
511

105 n x 65 105 66
B = Bi + 50
A
A
Bi
Fax
ø10,5 / t=11,2 35 20
E6.800 05. 12 C
Optional
E6.80.05. E6.800.05.12 C 050 E6.80.31. E6.800.31.12 C 312 with C-profile
E6.80.06. E6.800.06.12 C 065 E6.80.32. E6.800.32.12 C 325 Full set
E6.80.07. E6.800.07.12 C 075 E6.80.33. E6.800.33.12 C 337 Width-index
E6.80.10. E6.800.10.12 C 100 E6.80.35. E6.800.35.12 C 350 Series
E6.80.11. E6.800.11.12 C 112 E6.80.36. E6.800.36.12 C 362
E6.80.12. E6.800.12.12 C 125 E6.80.37. E6.800.37.12 C 375
E6.800.05. 12
E6.80.13. E6.800.13.12 C 137 E6.80.38. E6.800.38.12 C 387
Single-part order:
E6.80.15. E6.800.15.12 C 150 E6.80.40. E6.800.40.12 C 400
E6.800.05. 1
E6.80.16. E6.800.16.12 C 162 E6.80.41. E6.800.41.12 C 412
E6.80.17. E6.800.17.12 C 175 E6.80.43. E6.800.43.12 C 437 Mounting bracket Fixed end
E6.80.18. E6.800.18.12 C 187 E6.80.45. E6.800.45.12 C 450 E6.800.05. 2
E6.80.20. E6.800.20.12 C 200 E6.80.46. E6.800.46.12 C 462 Mounting bracket Moving end
E6.80.21. E6.800.21.12 C 212 E6.80.47. E6.800.47.12 C 475
E6.80.22. E6.800.22.12 C 225 E6.80.48. E6.800.48.12 C 487
E6.80.23. E6.800.23.12 C 237 E6.80.50. E6.800.50.12 C 500
E6.80.25. E6.800.25.12 C 250 E6.80.51. E6.800.51.12 C 512
E6.80.26. E6.800.26.12 C 262 E6.80.52. E6.800.52.12 C 525
5.442
E6.80.27. E6.800.27.12 C 275 E6.80.53. E6.800.53.12 C 537
E6.80.28. E6.800.28.12 C 287 E6.80.55. E6.800.55.12 C 550
E6.80.30. E6.800.30.12 C 300 E6.80.60. E6.800.60.12 C 600
Extremely low-noise, Interior separation Strain relief with tiew- Adapter for gliding For more features
smoothly operating with shelves rap plate and C-profile applications available see link below 5.339

Triflex R
®
Triflex
®
TwisterChain
®
5.360
Triflex® &
System Triflex & TwisterChain | 3D- and circular movements
® ® Twister
Chain®
® ®
Triflex R Easy Triflex
TwisterChain®
Triflex® &
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Triflex®R from page 5.362 Easy Triflex® from page 5.382
First choice for Scara Robot Simple 3D-movements
Three variants are available: Very fast cable assembly with "Easy" principle
Fax
TRC: Closed design, TRE: "Easy" design, easily filled Simple filling from two sides
from outside, TRL: The "light" variant of the "Easy" design
® ®
Triflex TwisterChain
51147 Cologne
igus® GmbH
Triflex® from page 5.388 TwisterChain® from page 5.396

Simple 3D-movements igus® TwisterChain® for cirular motions up to 520°
Completely enclosed - reliable protection against dirt and chips Spiral motions possible
Combinations of varying bending radii and moving axes In the case of rotational speeds of up to 4 m/s
More Information about E-Chains® for multi-axis and rotary motions www.igus.de 5.361
iflex R ®
Tr
5.362
Triflex® R
Triflex® R | 3D-E-Chain® for Robotic Applications
Select this system for: Closed

The first choice for multi-axis-robots design TRC
Three variants are available:
TRC: Closed design, TRE: "Easy" design, easy to fill
from outside, TRL: The "light" variant of the "Easy" design
Triflex® R
Universal for general machinery
Multi-axis (3D) movement
High torsional stability
Easy shortening and lengthening
Smooth interior and exterior edges (TRC) TRE "Easy Chain®"-design -
Small bend radius simply press cable in
Ball-and- socket principle
Cables easy to assemble and to replace (TRE/TRL-version)
Triflex® R-Set - compact module for all movements
on robots, which can be fixed on existing fastening points
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
TRL - one piece, thus very lightweight
High tensile strengths without additional elements Variante TRL - 3-chamber
like steel cable and spring elements etc system - "Easy" design -
You find more technical data about the material, chemical cables are simply pressed in
TRC-Version TRE-Version TRL-Version Part No. structure

TRE.
TRC. 40. 058. 0
Bi 1
Bi 1
d1 d1
d1 d1 TRL.
Cokor
Fax
Ba
Ba
Ba
black
Radius
Bi 2
Bi 1
d1
Bi 2
d2 d2 ø-Index
Design
Series Inner height max. cable ø Outer width Bending radii Pitch Links Page
Bi 1 Bi 2 d1 d2 Ba [mm] R [mm] [mm] per m
TRC - Triflex® R closed design, chip-resistant
TRC.30 12 10 10 8 34,5 50 11,3 89 5.368 51147 Cologne
igus® GmbH
TRC.40 15 13 13 11 43 58 13,9 72 5.368

TRC.60 22,5 19,5 20,5 17,5 65 87 20,4 49 5.368
TRC.70 28 24 26 22 81 110 25,6 39 5.368
TRC.85 33 28 31 26 94,5 135 30,6 33 5.368
TRC.100 37,5 32,5 35,5 30,5 108 145 34,5 29 5.368
TRE - Triflex® R "Easy" design for fast installation of conduits
TRE.30 12 10 10* 8* 34,5 50 11,3 89 5.369
TRE.40 15 13 13* 11* 43 58 13,9 72 5.369
TRE.60 22,5 19,5 20,5* 17,5* 65 87 20,4 49 5.369
TRE.70 28 24 26* 22* 81 110 25,6 39 5.369
TRE.85 33 28 31* 26* 94,5 135 30,6 33 5.369
TRE.100 37,5 32,5 35,5* 30,5* 108 145 34,5 29 5.369
TRL - a light and economical alternative with an "Easy" design
TRL.30 12 10 10* 8* 34,5 50 11,3 89 5.370
TRL.40 15 – 13* – 45 58 13,9 72 5.370

TRL.60 23 – 20,5* – 65 87 20,4 49 5.370
TRL.70 28 – 26* – 81 110 25,6 39 5.370
TRL.100 38 – 35,5* – 108 145 34,5 29 5.370
* For quick and easy insertion/removal of cables using the Easy Chain® principle, we recommend a maximum cable diameter of 70% of the specified value.
Special features - Triflex R ®
F-Design awards for Torsional Cleanroom suitability

TRC and TRL-design motion possible upon request

Triflex® R
System Triflex® R | Applications
Triflex® R (R for "round") is the third generation of 3-axis energy

chains from igus®. This multi-axis energy supply system was
developed specially for complex, 6-axis robotic applications in rough

industrial environments. Significant design features include: Optional
fiber rod for partial bracing of the Triflex® R, approximately ±10°
torsion per chain link, high tensile strength afforded by a ball-and-
socket joint. The Triflex® R product family now comprises more than
100 components meeting all requirements ranging from those of
small palletizing robots to large welding robots. Triflex® R has received
the iF-Design award.

First choice for (Scara) Robots Machine Tools Handling iF-Design awards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
equipment Material Handling General machinery for Triflex® R design

Fax
51147 Cologne
igus® GmbH
Integrated recuperating Extremely flat design,guides

spring prevents loop formations close to the robotic arm
Triflex® R on a shredding robot at the Technical Triflex® R moulded in white

University of Darmstadt Source: "Advocut" project color for pharaceutical industry
5.364 Weitere Anwendungen und Videos unter www.triflex-r.eu

Triflex® R
Triflex® R | Series TRC | Assembly instructions
Assembly | TRC.30 · TRC.40 · TRC.60 · TRC.70 · TRC.85 · TRC.100

1 2
Triflex® R
Hold two pieces together at inner radius and move socket up against the ball´s wedged end
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Separating | TRC.30 · TRC.40 · TRC.60
1 2
Fax
Bend Triflex® R into its radius and twist apart, counter-clockwise
Separating | TRC.70 · TRC.85 · TRC.100

1 2
51147 Cologne
igus® GmbH
Insert screw driver into the opening of the socket from the top. Then twist apart, counter-clockwise
You can find an assembly video on the web www.igus.de/en/TriflexR_assembly 5.365

Triflex® R
Triflex® R | Series TRE | Assembly instructions
Assembly | TRE.40 · TRE.60 · TRE.70 · TRE.85 · TRE.100

1 2
Hold two pieces together at inner radius and move socket up against the ball´s wedged end.
Push until a klicking sound indicates a secure fit of socket onto the ball (E-Chain® section exposed for the purpose of demonstration)
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Separating | TRE.70 · TRE.85 · TRE.100

1 2
Fax
Insert screw driver into the opening of the socket from the top. Then twist apart, counter-clockwise
Separating | TRE.30 · TRE.40 · TRE.60

1 2
51147 Cologne
igus® GmbH
Bend Triflex® R into its radius and twist apart, counter-clockwise
Filling | TRE.30 · TRE.40 · TRE.60 · TRE.70 · TRE.85 ·TRE.100

1 2
Easy to fill - simply press cables in... ...and easy to take the cables out
5.366 You can find an assembly video on the web www.igus.de/en/TriflexR_assembly

Triflex® R
Triflex® R | Series TRL | Assembly instructions
Assembly | TRL.30 · TRL.40 · TRL.60 · TRL.70 · TRL.100

1 2
Triflex® R
igus® Triflex® R TRL - very easy to assemble - simply press the ball into the socket, ready!
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Separating | TRL.30 · TRL.40 · TRL.60 · TRL.70 · TRL.100
1 2
Fax
Just twist the ball slightly to remove it from its socket
Filling | TRL.30 · TRL.40 · TRL.60 · TRL.70 · TRL.100

1 2
51147 Cologne
igus® GmbH
Installation | Mounting bracket (in this case, a "light" bracket with an intermediate connection)
1 2 3
Easy assembly - to open, push a screwdriver against one side and prise apart
You can find an assembly video on the web www.igus.de/en/TriflexR_assembly 5.367

27 Fully enclosed 10-37,5

TRC Triflex® R | Series TRC
27i
Able to move multi-dimensionally - High degree of flexibility, even on the 6th axis. Twist up to
approx. ± 10° per link possible in longitudinal axis. This assists guiding the cables and lines
around difficult geometries

High tensile strength thanks to special ball-and-socket principle, permits flexible movement
along all axes at tested tensile forces of up to 2340 N (TRC 100.145.0)
Impact-resistant, dirt-repelling, rugged and abrasion-resistant, smooth, rounded exterior. Glides
over interfering edges and protects cables by means of smooth internal and external contours.
Tested over 1 million cycles at the igus® laboratory
Small bend radius & short pitch - Space-saving installation
Easy assembly and dismantling afforded by a single, die-cast component. No support elements
(steel cables, spring suspensions etc.) are necessary along the tensile force vectors
High stability - Thanks to exterior stop dogs,
defined stops for radius and torsion
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Easy attachment onto the robot/machine reduces setup time

For special cases furthermore available: Fibre rods, universal assembly kit and FlexBar
Price index
TRC - closed design - chip-resistant

Fax
Bi 1
Series Inner height Outer width Bending radii max. ø cable Weight
d1 Bi 1 Bi 2 Ba [mm] R [mm] d1 d2 [kg/m]
TRC.30. 050.0 12 10 34,5 050 10 8 ≈ 0,27
Ba
TRC.40. 058.0 15 13 43 058 13 11 ≈ 0,37

TRC.60. 087.0 22,5 19,5 65 087 20,5 17,5 ≈ 0,85
Bi 2
d2 TRC.70. 110.0 28 24 81 110 26 22 ≈ 1,32

TRC.85. 135.0 33 28 94,5 135 31 26 ≈ 1,75
TRC.100. 145.0 37,5 32,5 108 145 35,5 30,5 ≈ 2,38
51147 Cologne
0 = standard color, other colors page 5.65

igus® GmbH
37,5
33
22,5
28
ø71,5 ø83 ø95

Ba ø 94,5
ø57
15
Ba ø 34,5
ø38
Ba ø108
Ba ø43
Ba ø65
Ba ø81
12
ø30,5
10
13
19,5
TRC.60
24
TRC.30 TRC.40 TRC.70

28
32,5
TRC.85
TRC.100
Part No. structure

Part No. Pitch [mm] Links/m
TRC. 40. 058. 0 Black = standard
TRC.30. 11,3 89
color, other colors
page 5.65 TRC.40. 13,9 72 For quick and easy insertion / removal of cables using
R the Easy Chain® principle, we recommend a maximum
Bending radius TRC.60. 20,4 49 cable diameter of 70% of the specified value.
ø Width-index TRC.70. 25,6 39
Series TRC.85. 30,6 33
TRC.100. 34,5 29
2,0 m Series TRC.40.058.0
+1 set mounting bracket with tiewrap plate TR40.01
+ 600 mm fiber rods TRC.F.40.0600.1.0
5.368 For detailed information on this igus® product www.triflex-r.eu

Easy to Fill 10-37,5

Triflex® R | Series TRE TRE
Able to move multi-dimensionally - High degree of flexibility, even on the 6th axis. Twist up to
approx. ± 10° per link possible in longitudinal axis. This assists guiding the cables and lines
Inner height: 15-37,5 mm

around difficult geometries
High tensile strength thanks to special ball-and-socket principle,
permits flexible movement along all axes
Easy opening mechanism for easy filling with cable and hose packages
Impact-resistant, dirt-repelling, rugged and
abrasion-resistant, smooth, rounded exterior
Triflex® R
Easy assembly and dismantling afforded by a single, die-cast component. No support elements
(steel cables, spring suspensions etc.) are necessary along the tensile force vectors
High stability - Thanks to exterior stop dogs, defined stops for radius and torsion
Easy attachment onto the robot/machine reduces setup time
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
For special cases furthermore available:
Fibre rods, universal assembly kit and FlexBar
Price index
TRE - "Easy" Design - simply press cable in
Fax
Bi 1
d1
Bi 1 Bi 2 Ba [mm] R [mm] d1 d2 [kg/m]
TRE.30. 050.0 12 10 34,5 050 10 8 ≈ 0,26
Ba
TRE.40. 058.0 15 13 43 058 13 11 ≈ 0,36
TRE.60. 087.0 22,5 19,5 65 087 20,5 17,5 ≈ 0,83
Bi 2
d2
TRE.70. 110.0 28 24 81 110 26 22 ≈ 1,30
TRE.85. 135.0 33 28 94,5 135 31 26 ≈ 1,67
TRE.100. 145.0 37,5 32,5 108 145 35,5 30,5 ≈ 2,35
0 = standard color, other colors page 5.65 51147 Cologne
igus® GmbH
37,5
33
22,5
28
ø83 ø95
ø71,5
Ba ø 94,5
ø57
15
Ba ø 34,5
ø38
Ba ø108
Ba ø43
Ba ø65
Ba ø81
12
ø30,5
10
13
19,5
TRE.60
24
TRE.30 TRE.40 TRE.70

28
32,5
TRE.85
TRE.100
Part No. structure

TRE. 40. 058. 0 Black = standard
TRE.30. 11,3 89
color, other colors
TRE.40. 13,9 72 For quick and easy insertion / removal of cables using page 5.65
R the Easy Chain® principle, we recommend a maximum
TRE.60. 20,4 49 cable diameter of 70% of the specified value. Bending radius
TRE.70. 25,6 39 Width-index
TRE.85. 30,6 33 Series
TRE.100. 34,5 29
2,0 m Series TRE.40.058.0
+1 set mounting bracket with tiewrap plateTR40.01
+ 600 mm fiber rods TRC.F.40.0600.1.0
For detailed information on this igus® product www.triflex-r.eu 5.369

Light and economical

TRL Triflex® R | Series TRL 15-38
Triflex® R light - save twice on purchasing and installation, single-piece element, easy to
fill using Easy Chain® principle, matching Triflex® R standard mounting brackets
Able to move multi-dimensionally - High degree of flexibility, even on the 6th axis. Twist
up to approx. ± 10° per link possible in longitudinal axis. This assists guiding the cables
and lines around difficult geometries
High tensile strength thanks to special ball-and-socket principle, permits flexible movement
along all axes
Easy opening mechanism for easy filling
with cable and hose packages
Easy assembly and dismantling afforded by a single, die-cast component. No support
elements (steel cables, spring suspensions etc.) are necessary along the tensile force
vectors. Easy shortening and lengthening afforded by a modular design.
Economical and light mounting bracket
with strain relief or intermediate link
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Price index
TRL - the light alternative with an "Easy" design

Fax
d1 d1 Bi 1 Bi 2 Ba [mm] R [mm] d1 d2 [kg/m]
TRL.30. 050.0* 12 10 34,5 050 10 8 ≈ 0,15
Ba
TRL.40. 058.0* 15 – 45 058 13 – ≈ 0,20

TRL.60. 087.0* 23 – 65 087 20,5 – ≈ 0,40
Bi 1
d1
TRL.70. 110.0* 28 – 81 110 26 – ≈ 0,70
TRL.100.145.0* 38 – 108 145 35,5 – ≈ 1,20
0 = standard color, other colors page 5.65
Bi 1
d1
51147 Cologne
Ba
Bi 2
igus® GmbH
d2
ø19 ø25,4
Ba ø108
ø15,2
Ba ø81
Ba ø 34,5
ø12
Ba ø65
Ba ø45
X
TRL.30
15
TRL.40
23
28
TRL.60
TRL.70
38
TRL.100
Part No. structure

TRL. 40. 058. 0 Black = standard
TRL.30. 11,3 89
color, other colors
page 5.65 TRL.40. 13,9 72 For quick and easy insertion / removal of cables using
the Easy Chain® principle, we recommend a maximum
Bending radius TRL.60. 20,4 49 R
cable diameter of 70% of the specified value.
ø Width-index TRL.70. 25,6 39

Series TRL.100. 34,5 29

2,0 m Series TRL.70.110.0
+1 set mounting bracket TR70.01

TRC
TRE
Triflex R | TRC·TRE·TRL | Accessories | Standard Mounting Brackets
®
TRL
Option: Standard mounting brackets

Quick and easy fixing
Short downtimes when swapping a harnessed Triflex® R system
Mounting bracket with strain relief available
Mounting bracket also as intermediate link
Quick assembly by means of spring locks
Bracket holes for common robot types
End and intermediate fixing possible
Mounting bracket with Mounting bracket as Mounting bracket without Part No. structure
strain relief TR.XX.01 intermediate link TR.XX.02 strain relief TR.XX.02
TR.60. 01. M8
A B B
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Option with insert nuts
With strain relief
Mounting bracket
øF øF
E
D
E
D
C
Fax
TR.100.XX TR.85.XX TR.70.XX TR.60.XX TR.40.XX TR.30.02*
ø6,5
20
85
ø122,6 ø122,6 ø82

153
126
126
ø152 ø152 ø32,4

153
48
2,5
45
4
ø3
4
14,8
ø6 ø6 40
ø6 ø6 60 60
60 60
For Mounting Mounting Dim. Dim. Dim. Dim. Dim. Dim.

Series bracket with bracket as A B C D E øF
strain relief intermediate link [mm] [mm] [mm] [mm] [mm] [mm]
TRC/TRE/TRL.30. – TR.30.02 * * * * * *
TRC/TRE/TRL.40. TR.40.01.M6 TR.40.02.M6 17,8 21 13,5 27 85 6,5
TRC/TRE/TRL.60. TR.60.01.M8 TR.60.02.M8 25 35 20 40 126 9
TRC/TRE.85. TR.85.01.M8 TR.85.02.M8 40 35 20 40 153 9
* = dimensions in drawing
Strain relief is possible on the moving end and/or the fixed end.
Standard: Trough holes in ØF - Option: with insert nuts, steel, M6/M8 5.365-367

TRC
TRE
TRC·TRE·TRL | Accessories | Light Mounting Brackets
TRL
Option: Light mounting brackets

Standard for TRL version, also compatible with all Triflex® R variants (TRC/TRE)
Mounting bracket with strain relief available
Mounting bracket also as intermediate link available
Economical and light
For simple 3D-movements and loads
Comprising two halves - easy to assemble
Part No. structure Mounting bracket with Mounting bracket as Mounting bracket without
strain relief TL.XX.01.Z2 intermediate link TL.XX.01.Z0 strain relief TL.XX.01.Z0
TL.40.01. Z2
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Intermediate link
with strain relief A B B
Light mounting bracket
øD
C
C
Fax
TL.100 TL.70 TL.60 TL.40 TL.30

134
ø6,5 90 105
ø6,5 84
70 ø5,5 50 60 45
130
100
96
70
56
44
80
58
51147 Cologne
igus® GmbH
For Part No. Dim. A Dim. B Dim. C Dim. ø D For fixed For moving As inter-
Series [mm] [mm] [mm] [mm] end (socket) end (ball) mediate link
TRC/TRE/TRL.30 TL.30.01.Z0 ❍ 13 24 4,5 TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL
TL.30.01.Z1 12,5 13 24 4,5 TRC/TRE/TRL TRC/TRE/TRL –
TL.40.01.Z1 12,5 14 36 5,8 TRC/TRE/TRL TRL –
TL.40.01.Z2 20 14 36 5,8 TRC/TRE/TRL TRC/TRE/TRL –
TL.60.01.Z1 17 20 48 5,8 TRC/TRE/TRL TRL –
TL.60.01.Z2 27 20 48 5,8 TRC/TRE/TRL TRC/TRE/TRL –
TRC/TRE/TRL.70 TL.70.01.Z0 ❍ 27 64 6,5
TRC/TRE/TRL TRC/TRE/TRL TRC/TRE/TRL


❍ = without strain relief – = not possible

TRC
TRC·TRE·TRL | Accessories | Mounting Brackets | Strain Relief TRE
Option: Swivel bearing - smooth motion

To smoothen the motion of the cables requiring guidance, it is necessary to allow for extreme twisting
and bending. This relieves cables with highly sensitive bending radii (such as optical fiber cables) when
following a robot’s movements. Swivel bearings are used to achieve this
Available in 2 designs (with or without strain relief)
Pivoted bearing with a maintenance-free igubal® ball-and-socket joint
Minimization of critical bending cycles
Gentler motion TR.XX.04 TR.XX.03
D G
D
E
E
A
Part No. structure

F
F
TR.60. 03. / 04.
Intermediate link
With strain relief

B C B C
Mounting bracket
For Swivel Swivel Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Series bearing with bearing as A B C D E F G*
51147 Cologne
tiewrap plate intermediate links [mm] [mm] [mm] [mm] [mm] [mm] [mm
igus® GmbH
TRC/TRE/TRL.40. TR.40.03 TR.40.04 105 89 47 8,4 4,1 65 51,8
TRC/TRE/TRL.60. TR.60.03 TR.60.04 152 118 65 10,5 5,5 87,5 73,5
TRC/TRE/TRL.70. TR.70.03 TR.70.04 152 118 65 10,5 5,5 87,5 73,5
TRC/TRE.85. TR.85.03 TR.85.04 179 118 65 10,5 5,5 87,5 88
TRC/TRE/TRL.100. TR.100.03 TR.100.04 179 118 65 10,5 5,5 87,5 88
*Only TR.XX.03
Strain-relief elements (only for TRC/TRE) - large cross-sections

can be fixed securely with igus® standard Chainfix clamps
For use with cables of large cross-sections, for example, as part of applications
involving welding or heavy hydraulic hoses
C-rails are available for TRC/TRE 70 and TRC/TRE 100
A holder adjustable in two dimensions is available for combination
with several brands of standard jibs with a diameter of 30 mm
Triflex® R pivot bracket: TR.60/70/85/100.21.XX

Available in 2 options per size (with and without strain relief)
Safe and simple fastening of the cables with cable ties
With and without strain relief option
Product range clamps

Triflex® R connection: TR.70/85/100.20.XX Part No. Part No.Stain- ø B H
For use with cables of large cross section, Steel less steel* [mm] [mm] [mm]
e.g. welding applications or in heavy hydraulic hoses CFX12.1 CFX12.1.E 6-12 16 58
Double C rails for igus® CFX clips CFX14.1 CFX14.1.E 12-14 18 50
Rugged strain relief in "heavy-duty" applications CFX16.1 CFX16.1.E 14-16 20 52

igus® Chainfix clamps applicable CFX18.1 CFX18.1.E 16-18 22 54
CFX20.1 CFX20.1.E 18-20 24 56
For Part No. pivot bracket Part No. pivot bracket Part No. CFX22.1 CFX22.1.E 20-22 26 58
E-Chains® with strain relief without strain relief Connector CFX26.1 CFX26.1.E 22-26 30 67
TRC/TRE.60 TR.60.21.01. 30 / 32 / 34 TR.60.21.02. 30 / 32 / 34 TR.60.20. 30 / 32 / 34 CFX30.1 CFX30.1.E 26-30 34 71

For chosen additional axis Ø 30, 32, 34 mm please add relevant Index to Part No. - Example TR.100.20 .30 *Werkstoff Edelstahl: 1.4301
5.365-367

TRC
TRE Triflex® R | TRC·TRE | Accessories | Triflex® R-set - universal module
Right
View
Left
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Triflex® RS - universal module

for any robotic motion
Triflex® RS is a very compact universal module that can be attached
to the fastening points on the robot. Applications in very limited
space can be realized, thanks to the small installation height and
to the fact that Triflex® RS can be installed parallel to the robotic
Fax
arm. Triflex® RS with integrated spring mechanism allows efficient

energy supply to the robotic head, without stress on the cables.
The Triflex® R kit offers all advantages of proven Triflex® accessories,
such as the FlexBar, universal assembly kit and fiber rod module in
one system. All Triflex® R features are also included in the universal
Triflex® RS module.
Standard-package for all applications for immediate
installation Integrated spring mechanism The first choice
51147 Cologne
for robotic applications with limited space Saves space -

igus® GmbH
small installation height and closely routed on the robotic arm

Triflex® RS - Extremely flat design, Outstanding service life Universal installation
guides close to the robotic arm
Mounting brackets for safe fastening
Glide lead-through for a close and
parallel guidance on the robotic arm
Limit stop dog for a defined free movement
Integrated recuperating spring prevents loop formations
Single module, space-saving and quickly mounted on robot
Movement range
Integrated recuperating spring 3D + torsion
300 - 700 mm
(according to size)
prevents loop formations

TRC
Triflex® R | TRC·TRE | Accessories | Triflex® R-set - universal module TRE
Triflex® RS - Installation Dimensions igus® Triflex® RS -

many more features...
A C
Triflex® R
B
Triflex® RS - Fastening point right

Universal module Part No. A B C
TRS for Series [mm] [mm] [mm]
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
TRC.40/TRE.40 TRC/TRE.RS.40
TRC/TRE.RS.40.R 620 301 95
TRC/TRE.RS.60.R 885 528 150
TRC/TRE.RS.70.R 885 545 167 TRS with Cover
TRC/TRE.RS.85.R 885 565 167 Creates additional building space
For upside down applications
Triflex® RS - Fastening point right with cover Allows for extreme movements
Universal module Part No. A B C
TRC.40/TRE.40 TRC/TRE.RS.40.RC 620 301 95
Fax
Triflex® RS - Fastening point left

Universalmodul Art. Nr. A B C
TRS für Serie [mm] [mm] [mm]
TRC/TRE.RS.40.L 620 301 95
TRC/TRE.RS.60.L 885 528 150
TRC/TRE.RS.70.L 885 545 167
TRC/TRE.RS.85.L 885 565 167 TRS - connector
Allows for Triflex® R Set fixation on to the robot
Triflex® RS - Fastening point left with cover Available for all robot types
Universal module Part No. A B C Standard module ex-stock
TRC.40/TRE.40 TRC/TRE.RS.40.LC 620 301 95
Fastening point right View
TRS - gliding duct

For TRC/TRE (closed Design) und TRE (Easy-Design)
For smooth Triflex® Rmotion
Optimized geometry
TRS with cover for additional mounting Increases cycle life of your Triflex® R application
of switch control boxes and valve terminals 5.365-367

TRC
TRE TRC·TRE | Accessories | Fiber rod module | Installation kit | FlexBar
Other accessories available Fiber rod module, universal assembly kit and
for special applications... FlexBar as individual parts for Triflex® R
Fiber rod module: For applications where too much flexibility is

not desired. Universal installation kit: Universal installation kit
allows the attachment of fiber rod modules in any given position,
relative to the robotic arm. FlexBar: For robot-applications with
extreme movements in the 4th to 6th axis and avoidance from loops
Product range - Fiber rods

Part No. TRC/TRE with Length ca. max. load
mounted fiber rods [m] [kg/m]
TRC.F.40.1000.1.0/TRE.F.40.1000.1.0 1 0,4
TRC.F.40.0900.1.0/TRE.F.40.0900.1.0 0,9 0,5
Triflex® R 40
TRC.F.40.0800.1.0/TRE.F.40.0800.1.0* 0,8 0,6
TRC.F.40.0700.1.0/TRE.F.40.0700.1.0 0,7 0,7
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
TRC.F.40.0600.1.0/TRE.F.40.0600.1.0 0,6 0,8

TRC.F.40.0500.1.0/TRE.F.40.0500.1.0 0,5 0,9
Fiber rod modules - Intelligent
TRC.F.40.0400.1.0/TRE.F.40.0400.1.0 0,4 1
problem solution through TRC.F.60.1400.1.0/TRE.F.60.1400.1.0 1,4 1
directed pretension (for TRC/TRE) Triflex® R 60
TRC.F.60.1200.1.0/TRE.F.60.1200.1.0 1,2 1,2
TRC.F.60.1000.1.0/TRE.F.60.1000.1.0* 1 1,4
TRC.F.60.0800.1.0/TRE.F.60.0800.1.0 0,8 1,6
TRC.F.60.0600.1.0/TRE.F.60.0600.1.0 0,6 1,8
TRC.F.60.0400.1.0/TRE.F.60.0400.1.0 0,4 2
TRC.F.70.1800.1.0/TRE.F.70.1800.1.0 1,8 1,4
Triflex® R 70
TRC.F.70.1600.1.0/TRE.F.70.1600.1.0 1,6 1,6

TRC.F.70.1400.1.0/TRE.F.70.1400.1.0 1,4 1,8
TRC.F.70.1200.1.0/TRE.F.70.1200.1.0* 1,2 2
Fax
M TRC.F.70.1000.1.0/TRE.F.70.1000.1.0 1 2,2
N TRC.F.70.0800.1.0/TRE.F.70.0800.1.0 0,8 2,4
TRC.F.85.2000.1.0/TRE.F.85.2000.1.0 2,0 1,4
TRC.F.85.1800.1.0/TRE.F.85.1800.1.0 1,8 1,7
Triflex® R 85
X Y TRC.F.85.1600.1.0/TRE.F.85.1600.1.0 1,6 1,9

D
TRC.F.85.1400.1.0/TRE.F.85.1400.1.0 1,4 2,1

TRC.F.85.1200.1.0/TRE.F.85.1200.1.0 1,2 2,3
TRC.F.85.1000.1.0/TRE.F.85.1000.1.0 1,0 2,6
Universal installation kit -
51147 Cologne
TRC.F.85.0800.1.0/TRE.F.85.0800.1.0 0,8 3,0

Easy engineering of the
TRC.F.100.2000.1.0/TRE.F.100.2000.1.0 2 1,6
igus® GmbH
fiber rods (for TRC/TRE)

Triflex® R 100
TRC.F.100.1800.1.0/TRE.F.100.1800.1.0 1,8 2
TRC.F.100.1400.1.0/TRE.F.100.1400.1.0* 1,4 2,4
TRC.F.100.1600.1.0/TRE.F.100.1600.1.0* 1,6 2,2
TRC.F.100.1200.1.0/TRE.F.100.1200.1.0 1,2 2,6
TRC.F.100.1000.1.0/TRE.F.100.1000.1.0 1 3
M **recommended lenghts of the fiber rods
Product range - Universal installation kit

Installation Part No. X Y M N D
kit for Series [mm] [mm] [mm] [mm] [mm]
TRC/TRE.40 TR.40.80 40 30 475 325 6,3
N
TRC/TRE.60 TR.60.80 40 30 475 325 6,3
TRC/TRE.70 TR.70.80 75 80 875 575 12,5
X Y TRC/TRE.85 TR.85.80 75 80 875 575 12,5
D
TRC/TRE.100 TR.100.80 75 80 875 575 12,5

Product range - FlexBar

FlexBar - Universal fiber rod module FlexBar Part No. X Y M N D
for extreme robotic movements for Series [mm] [mm] [mm] [mm] [mm]
(for TRC/TRE) TRC/TRE.60 TR.60.90 40 30 475 325 6,3
TRC/TRE.70 TR.70.90 75 80 875 575 12,5
The igus® universal module as TRC/TRE.85 TR.85.90 75 80 875 575 12,5
standard Triflex® R-Set page 5.336 TRC/TRE.100 TR.100.90 75 80 875 575 12,5

TRC
TRE
Triflex R | TRC·TRE·TRL | Accessories | Protectors | Heat shield
®
TRL
Triflex® R protectors - high safety

under extreme operating conditions
To achieve long life cycles under heavy loads resulting from impact
or friction on the robot’s E-Chains®, optional protectors can be fitted
at the contact points Easy assembly and quick replacement
Triflex® R
Abrasion-resistant TPU material Absorptive Light Easy
gliding over edges Free positioning on any chain link
For Part No. ØD A

Series protectors [mm] [mm]
TRC/TRE.40 TR.40.10 53 27
TRC/TRE.60 TR.60.10 77 40
TRC/TRE.70 TR.70.10 100 50
TRC/TRE.85 TR.85.10 118 59
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
TRC/TRE.100 TR.100.10 133 67
Triflex® R cover variants:

Heat protector - TR.XX.15
Protection against weld spatter and metal splashes at temp. of up to
600°C (short-term) Base support: Fabric Coating: Aramid Easy
to replace via longitudinally positioned velcro fastenings Elastic sealing
strips Asbest-free Standard lengths available ex stock
For TR.XX.15 Part No. Standard lenghts
Series YY = Jacket length [mm]
Fax
TRC/TRE/TRL.40 TR.40.15. YY 500 1000 1500 2000
TRC/TRE/TRL.60 TR.60.15. YY 500 1000 1500 2000
TRC/TRE/TRL.70 TR.70.15. YY 500 1000 1500 2000
TRC/TRE.85 TR.85.15. YY 500 1000 1500 2000 TR.XX.15
TRC/TRE/TRL.100 TR.100.15. YY 500 1000 1500 2000
Standard-protector - TR.XX.16
Temperature up to room temp. Base support: Fabric
Coating: None Easy to replace via longitudinally positioned velcro
fastenings Elastic sealing strips Silicon-free Standard
lengths available ex stock
TRC/TRE/TRL.40 TR.40.16. YY 500 1000 1500 2000
TRC/TRE/TRL.60 TR.60.16. YY 500 1000 1500 2000
TRC/TRE/TRL.70 TR.70.16. YY 500 1000 1500 2000
TRC/TRE.85 TR.85.16. YY 500 1000 1500 2000 TR.XX.16
TRC/TRE/TRL.100 TR.100.16. YY 500 1000 1500 2000
Light-protector - TR.XX.17
Temperature up to room temp. Base support: Fabric (spun-
bonded web) Coating: None Easy to replace via longitudinally
positioned velcro fastenings Elastic sealing strips Silicon-free
Standard lengths available ex stock
TRC/TRE/TRL.40 TR.40.17. YY 500 1000 1500 2000
TRC/TRE/TRL.60 TR.60.17. YY 500 1000 1500 2000
TRC/TRE/TRL.70 TR.70.17. YY 500 1000 1500 2000
TRC/TRE.85 TR.85.17. YY 500 1000 1500 2000 TR.XX.17
TRC/TRE/TRL.100 TR.100.17. YY 500 1000 1500 2000 5.365-367

TRC
TRE
Triflex® R | TRC·TRE·TRL | Design | Filling
TRL
Choice of the right chain length

Determining of the cable surface Filling and correct sizing - Clearance for cables and hoses is important
when filling Triflex® R, in order to compensate for friction forces due

to relative movement between E-Chain® and filling. The following
serves as a rule of thumb: The total of all cable/hose diameters
must not exceed 60% of the available cross section. A clearance
of min. 10% (min. 1mm) needs to be maintained towards the next
cable and the Triflex® R. Please see the attached chart for available
cross sections. igus® will be glad to run such calculations for you.
For Effective For Effective

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Series areas Series areas

TRC/TRE [mm2] TRL [mm2]
TRC/TRE.30 313 TRL.30 313
TRC/TRE.40 508 TRL.40 670
TRC/TRE.60 1144 TRL.60 1499
Mounting bracket with strain relief TR.70.01 TRC/TRE.70 1788 TRL.70 1242
TRC/TRE.85 2431 – –
TRC/TRE.100 3176 TRL.100 4125
Fax
Example of determining cable area

Acable = d2 x π
4
____________________________________________________________________________________
Examples:
51147 Cologne
= (10 mm x 10 mm x π) /4
igus® GmbH
A1
= 78,5 mm2 x 7 (number of cables)
We would be glad to help you in the selection of the = 549,50 mm2

right size with our Triflex® R project planning software ____________________________________________________________________________________
A2 = (18 mm x 18 mm x π) /4
= 254,34 mm2
18 10
____________________________________________________________________________________
10 10 10
10 A3 = (22 mm x 22 mm x π) /4
TRC.70
6 6
6 = 379,94 mm2
6 6 6
10 10 ____________________________________________________________________________________
TRC.40
22s 6 6 ALeitung = A1 + A2 + A3 = 1183,7 mm2

6 6
6
6
The smaller the ratio between the effective area and the sum
Examples of filling TRC.70 and TRC.40 of the cable areas, the lower the load on the cables

TRC
TRE
Triflex R | TRC·TRE·TRL | Design | Filling
®
TRL
Custom cables for robotic

and torsional applications Triflex® R - tests at the igus® lab
Control-, power-, servo-, bus- and datacables Shielded
and unshielded Outer jacket material : PVC, PUR, TPE
Special cables from 500 m Customized torsion area
Triflex® R
Industries: Robotics and 3D applications
For each specific application, a cable´s cycle life in a torsion appli-
cations is mostly a function of the specific rotary motion and of the
cable length. Since a single test usually is not sufficient, Chainflex
cables are tested in various test installations. Your torsion cables are
tested for your application - as realistically as possible. To accomplish
this goal, igus® runs up to 8 different test rigs in our own laboratory.
Part No. Conductor count + ø Outer Copper Weight
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Chainflex® cable cross-section diameter index [kg/km]
[mm2] ca. [mm] [kg/km]
CFROBOT.035* Power cable (1 x 10,0)C 10,50 121 197
CFROBOT.038* Power cable (1 x 35,0)C 15,50 391 534 Test setup at the igus® testlab
CFROBOT.301 Data cable (4 x 4)C 15,00 208 371
CFROBOT.501 Data cable (6 x 2 x 0,25)C 11,50 58 151
*Delivery time upon request
Fax
Chainflex® data cable (shielded)
Chainflex® power cable (shielded)
Chainflex® single core (shielded)

igus® torsional-test CFROBOT
Triflex® R - ReadyChain®
cable packages for robots
High component holding times and low downtimes are of the highest
priority in manufacturing plants. With a Triflex® R ReadyChain we
design and develop a customized ReadyChain® system for you,
consisting of the "construction kits" Triflex® R, Chainflex® and igus®
connectors. An installation can of course be executed by our Triflex®
R instalation engineers on your site.
Your advantages:
Reduces your storage costs to zero for cables, E-Chain® and
connectors Cuts your running time by half Responds flexibly
to order variations Minimize machine downtimes Reduce the
number of suppliers and orders by 75% Ready-made packages in 3 to 10 days
5.365-367

TRC
TRE
Triflex® R | Series TRC·TRE·TRL | igus® assembly service
TRL
We maximize your robot

application’s service life
Robot applications are very diverse and sometimes extremely

complex in terms of configuration. To maximize your robot
application’s service life with Triflex® R, igus® has a specially trained,
robotics planning and installtion team which can install Triflex® R E-
Chains® into your applications. Minimize your planning effort by
delegating as many tasks as possible to us. Our trained staff offer
support toward smooth project implementation every step of the
way - whether you simply want to consult our assembly team or
have an entire system of machines planned and installed. By
telephone we can always provide answers to a host of questions
and point out all the advantages of Triflex® R for your company. On
site, we can acquire all the data necessary for preparing detailed
planning documents. From project planning through customized
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
quotations right up to expert installation of the Triflex® R on your

site, we remain at your service round the clock.
On-location assembly by the igus® specialist team
We also offer guarantee certificates for complete systems

No minimum order quantities, no surcharges
1500 staff in Germany and at 26 international subsidiaries
and offices. Stations in over 30 other countries
Fax
Your advantage
We are wherever you need us
Your service requirements are
fulfilled quickly by experts on location
Guaranteed, fast worldwide delivery
Spare parts are available from stock at short notice
51147 Cologne
Order tracking via igus® "i-net" - www.igus.de/en/i-net

igus® GmbH
igus® system warranty - igus® warranty certificates will be issued

for your application individually. "chain, cable, warranty"
Projection with well-designed forms and special software

TRC
TRE
Series TRC·TRE·TRL | Applications | Tests with a practical orientation
TRL
Triflex® R
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
iF-award-winning Triflex® R TRE for a safe Cable management in a
energy supply also in office equipment TV studio with Triflex® R
Fax
igus® System E6 and Triflex® R Torsion testing of Triflex® R in
TRE in a Y/Z-gantry the igus® laboratory, Cologne
igus® E2 E-Tube and Triflex® R Optimal cable guidance even under extreme conditions,
in a processing machine such as here in the Jungmeier roof tile plant
5.365-367
Many well-known companies are already taking advantage of Triflex® R. For example: Alcan, Audi AG, BMW, DaimlerChrysler, Dürr, Eisen-
mann, Fanuc, Ford, Index, ISE, Kawasaki, Kuka, Land Rover, Opel, Renault, SCA Schucker, Tower Automotive, Toyota, Volkswagen. 5.381
Easy Triflex
®
5.382
Easy
Easy Triflex® | Simple filling from 2 sides Triflex®
Easy Chain®-principle - Material

Select this modular E-ChainSystem® for: simply press cables in igumid NB
3-axis motions in all kinds of machinery
Some robotics applications
Very fast cable assembly with "Easy" principle
Easy Triflex®
Simple filling from two sides
Where rectangular shapes fit better
Combination of different bending radii and movement directions
Lengthen and shorten anywhere
KMA mounting brackets with integrated strain relief
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Bi 3
E333. 50. 100. 100. 0
Easy Chain®- Color
Bi 2
principle - easy o fill in black

outer or inner radius Radius
Ba
R Bending radius
Radius
Bi 1
Width
Series
Fax
Selection table
Series Inner height Inner width Outer width/Outer height Bending radii Page
Bi 1/Bi 2 [mm] Bi 3 [mm] Ba [mm] R [mm]
Single-axis and double-axis movement:
E332.25 13 25 34 048 - 200 5.386
E332.32 17 32 50 075 - 250 5.386
E332.50 26 50 68 100 - 250 5.386
E332.75 38,5 75 96 140 - 300 5.386
51147 Cologne
igus® GmbH
Triple-axis movement:
E333.25 13 25 34 048 - 200 5.386
E333.32 17 32 50 075 - 250 5.386
E333.50 26 50 68 100 - 250 5.386
E333.75 38,5 75 96 140 - 300 5.386
Additional quality features - Easy Triflex®
iF-Design award for Torsional motion UL94-V2

Easy Triflex® design possible classifications

Easy
Triflex® Easy Triflex® | Applications
Easy Triflex® - E-Chain® for 3D-motion. The Triflex® Series was

developed to realize safe energy supply in the case of multi-
dimensional movements. In doing so the flexibility of a hose was

combined with the stability of an E-Chain® and its defined radii. With
the Easy Triflex® the installation of cables, wires and hoses has also
become child’s play. In case of flexible tongues the cables are now
simply pushed into the E-Chain® from above or below. The unique
modular program allows you to follow very complex movements. For
Example: Combine 1-axis, 2-axis amd 3-axis movement links in one
E-Chain® (see examples below)

Machine Tools Robots Handling equipment Material
Handling Plastics Machinery Construction machines
Vehicles Machinery of all kinds Medical equipment Semicon
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
office Furniture
Fax
51147 Cologne
igus® GmbH
Robots on an assembly line with iF-Design award

igus® Easy Triflex® E-Chains® for Easy Triflex® design
Easy Triflex® E-Chains® also for easy Easy Triflex® E-Chains® for multi-dimensional
applications - here an aesthetic application movements on a production line
5.384
Easy
Easy Triflex® | Assembly instructions Triflex®
Assembling | Easy Triflex®

1 2
Easy Triflex®
Twist and snap in Shorten and lengthen
at any given point
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Separating | Easy Triflex®
1 2
Fax
Lever the Easy Triflex® Twist and separate - For Series E333
side link with screwdriver you have to separate the "middle" pin
Filling | Easy Triflex®

1 2 51147 Cologne
igus® GmbH

34 50 68 96
E332 Multi-dimensional movements, simple filling
13 17,5 26 38,5
E333 Easy Triflex | Series E322·E333
® 13 17,5 26 38,5
KMA split-open mounting bracket

with integrated strain relief
Patented push button pin design

Shorten and lengthen at any given point
Different bending radii and directions can be combined
Simple filling from 2 sides "Easy Chain®"-principle-
simply press in cable along the inner radius or the
outer radius
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
3-Axis motions in machinery of all kinds

Robotics applications possible
iF-Design Award Winner
Price index
Series E332 Series E332 - single-axis movement

Bi 3 Part No. Bi1/Bi2 Bi3 Ba R Bending Radii
[mm] [mm] [mm] [mm]
Bi 2
E332.25.2. .0 13 25 34 048 075 100 125 150 175 200

Fax
E332.32.2. .0 17,5 32 50 075 100 125 150 200 250

Ba
E332.50.2. .0 26 50 68 100 125 150 200 250

E332.75.2. .0 38,5 75 96 140 175 200 250 300
Bi 1
max. 9 max. 12 max. 21 max. 33

E332.25 E332.32 E332.50 E332.75
Series E333
Bi 3
51147 Cologne
Series E332 - double-axis movement

igus® GmbH
Bi 2
Part No. Bi1/Bi2 Bi3 Ba R Bending Radii

[mm] [mm] [mm] [mm]
Ba
E332.25.2. / .0 13 25 34 048 075 100 125 150 175 200

E332.32.2. .0 17,5 32 50 075 100 125 150 200 250
Bi 1
/
E332.50.2. / .0 26 50 68 100 125 150 200 250
max. 9 max. 12 max. 21 max. 33

E332.75.2. / .0 38,5 75 96 140 175 200 250 300
E333.25 E333.32 E333.50 E333.75
All bending radii are doubled
in the case of this Series
Part No. structure Supplement Part No. with required radius. Example: E332.75.2. 200 / 200 .0
E333. 50. 100. 100. 0 Black = standard
color, other colors
page 5.65 Series E333 - triple-axis movement
Bending radius Part No. Bi1/Bi2 Bi3 Ba R Bending Radii
Bending radius [mm] [mm] [mm] [mm]
Width-index E333.25. / .0 13 25 34 048 075 100 125 150 175 200

Series E333.32. / .0 17,5 32 50 075 100 125 150 200 250
E333.50. / .0 26 50 68 100 125 150 200 250
E333.75. / .0 38,5 75 96 140 175 200 250 300
Order example 2,0 m complete E-Chain® All bending radii are doubled
(indicate chain-lengths or number of links) in the case of this Series
2,0 m (68 links) Series E333.50.100/100.0 Supplement Part No. with required radius. Example: E333.50. 100 / 100 .0
5.386 For detailed information on this igus® product www.igus.de/en/E332 www.igus.de/en/E333

E332
Easy Triflex® | Series E322·E333 E333
Series E332.25.2 - single/double-axis movement Installation Dimensions

S
R 048 075 100 125 150 175 200
D S/2
Inner height: 13-38,5 mm

H 130 185 235 285 335 385 435
D 095 125 150 175 200 225 250
K 195 280 360 440 515 595 675 T E
H - Ba
H
R
Series E332.32.2 - single/double-axis movement
Easy Triflex®
R 075 100 125 150 200 250
Ba
H 200 250 300 350 450 550
D 130 155 180 205 255 305
K 305 385 465 545 700 865 Series E332.25.2. Series E332.32.2.
Pitch = 14,5 mm Pitch = 25 mm
Series E332.50.2 - single/double-axis movement Links per m = 70 (1015 mm) Links per m = 40 (1000 mm)
R 100 125 150 200 250 Dimension E = 10 mm Dimension E = 20 mm
H 270 320 375 470 570 Ba = 34 mm Ba = 50 mm
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
D 195 220 245 295 345 Chain length = S/2 + K Chain length = S/2 + K
K 435 520 590 750 910
Series E332.50.2. Series E332.75.2.
Series E332.75.2 - single/double-axis movement Pitch = 30 mm Pitch = 36 mm
R 140 175 200 250 300 Links per m = 34 (1020 mm) Links per m = 28 (1008 mm)
H 380 450 500 600 700 Dimension E = 25 mm Dimension E = 25 mm
D 240 275 300 350 400 Ba = 68 mm Ba = 96 mm
K 550 660 740 900 1060 Chain length = S/2 + K Chain length = S/2 + K
S
Series E333.25 - triple-axis movement D S/2
Fax
R 048 075 100 125 150 175 200
H 230 335 435 535 635 735 835
T E
D 145 200 250 300 350 400 450
K 350 515 675 830 990 1150 1300
H - Ba
R* *The bending radii are doubled H

in the case of the Series E333
Series E333.32 - triple-axis movement
R 075 100 125 150 200 250
Ba
H 350 450 550 650 850 1050

D 205 255 305 355 455 555
K 545 700 860 1020 1300 1605 Series E333.25. Series E333.32.
Series E333.50 - triple-axis movement Links per m = 70 (1015 mm) Links per m = 40 (1000 mm)
H 470 570 670 870 1070 Ba = 34 mm Ba = 50 mm
D 295 345 395 495 595 Chain length = = S/2 + K Chain length = = S/2 + K
K 750 910 1070 1380 1690
5.394
Series E333.50. Series E333.75.
Series E333.75 - triple-axis movement Pitch = 30 mm Pitch = 36 mm
D 380 450 500 600 700 Ba = 68 mm Ba = 96 mm
Detailed information on Easy Triflex® mounting brackets page 5.356 Additional Features
Mounting bracket KMA Mounting bracket Mounting bracket For more features
with tiewrap plate flange, galvanized steel angle, galvanized steel see link below 5.385
For detailed information on this igus® product www.igus.de/en/E332 www.igus.de/en/E333 5.387

Triflex
®
5.388
Triflex®
Triflex® | For 3D-Movements - Closed
Completely Material
Select this modular, robust, E-ChainSystem® for: enclosed igumid G
3-axis motions in machinery of all kinds
Dirty environments
High tensile strength
Where rectangular shapes fit better
Side-mounted unsupported
®
Triflex
Completely enclosed - protection against dirt and chips
Combinations of varying bending radii and moving axes
Connecting and separating possible at every link
Flanged mounting brackets or mounting
brackets angle, galvanized steel
Series 352 and 353 snap-open, 50 mm cross-section
Combination Series 353/333 possible
Cost-effective design for complex movements
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222

332 50. 100. 100. 0
332 Snap-open links Color
333 are not necessary black
Ba
Bi
Radius
R Bending radius
352 Can be opened Radius
353 from one side Width
Series
Fax
Selection table
Series Inner height/Inner width Outer width/Outer height Bending radii Page
Bi [mm] Ba [mm] R [mm]
Single-axis and double-axis movement:
332.16 16 26 038 - 100 5.392
332.32 32 50 075 - 250 5.392
332.50 50 68 100 - 250 5.392
332.75 75 96 140 - 300 5.392 51147 Cologne
igus® GmbH
Triple-axis movement:
333.16 16 26 038 - 100 5.392
333.32 32 50 075 - 250 5.392
333.50 50 68 100 - 250 5.392
333.75 75 96 140 - 300 5.392
Snap-open Series:
352.50 50 68 100 - 250 5.392
353.50 50 68 100 - 250 5.392
®
Additional quality features - Triflex
iF-Design Award Torsional motion UL94-V2

for Triflex® Design possible classifications

Triflex®
Triflex® | Applications
Triflex® - E-Chain® for 3D-motion. The Triflex® Series was developed

to realize safe energy supply in the case of multi-dimensional
movements. In doing so the flexibility of a hose was combined with

the stability of an E-Chain® and its defined radii. The unique modular
program allows you to follow very complex movements. For Example:
Combine 1-axis, 2-axis amd 3-axis movement links in one E-Chain®
(see examples below).

Machine Tools Robots Handling equipment Material
Handling Plastics Machinery Construction machines Vehicles
Machinery of all kinds Medical equipment
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Various Triflex® tubes on Triflex® tubes: Non-openable and

51147 Cologne
the inside of a machining center openable sections can be combined

igus® GmbH
Triflex® combination of locked Triflex® 332 as unsupported link

and flexible links to a jig from machines to control desk
5.390
Triflex®
Triflex® | Assembly Instructions
Assembling | Triflex®
1 2
®
Triflex
Twist and snap in Snap in pin "push-button-principle"
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Trennen | Triflex®
1 2
Fax
Release side link Twist and separate
Filling | Triflex® - Series 352 and 353

1 51147 Cologne
igus® GmbH
To open Series 352 and Series 353 only - Insert screwdriver into slot on top of lid and push down

332
3D-movements - closed
333
Triflex System
® 16 32 50 75 50
352
353
1.25
Fill weight [kg/m]
1.00
332.16 Flanged mounting brackets
0.75 Combinations of varying
0.50
bending radii and moving axes
0.25 FLB
Completely enclosed
FLG Reliable protection
0
0 0.5
1.0 1.5 against dirt and chips
Length of travel S [m] Combination of Series 353
0 1 2 3 and Series 333 possible
1.25 Series 352/353 snap-open,
Fill weight [kg/m]
1.00
332.32
FLB 50 mm cross-section
0.75 Mounting brackets angle,
0.50
FLG
galvanized steel
0.25 Connecting and separating
0 possible at every link
0 0.5 1.0 1.5
Unsupported length [m] High tensile strength
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

0 1 2 3
2.50
Fill weight [kg/m]
332.50 Price index

2.00
1.50
Series 332/333 Series 352/353
1.00 FLB
FLG
0.50
0
0 1.0 2.0 3.0 Series 332 and 352* - single-axis movement
Part No. Bi [mm] a [mm]
B R Bending Radii
332.16. .0 016 026 038 048 075 100
0 2 4 6
2.50 332.32. .0 032 050 075 100 125 150 200 250
Fill weight [kg/m]
332.75
Fax
2.00 332.50. .0 050 068 100 125 150 200 250

FLB
1.50 332.75. .0 075 096 140 175 200 250 300
Ba
Bi
1.00
*Snap-open Series
FLG 352.50. .0 050 068 100 125 150 200 250
0.50
0
0 1.0 2.0 3.0
Unsupported length [m] max. 14 max. 28 max. 45 max. 67
332.16 332.32 332./352.50 332.75
Length of travel S [m] Supplement Part No. with required radius. Example: 332.50. 100 .0
0 2 4 6
51147 Cologne
Unsupported length Series 332 and 352* - double-axis movement

igus® GmbH
FLG = with straight upper run Part No. Bi [mm] a [mm]

B R Bending Radii
FLB = with permitted sag 332.16. / .0 16 026 038 048 075 100
FLG 332.32. .0 32 050 075 100 125 150 200 250
/
332.50. / .0 50 068 100 125 150 200 250
HF
FLB
332.75. / .0 75 096 140 175 200 250 300
Ba
Bi
S (FLG) *Snap-open Series

S (FLB) 352.50. .0 50 068 100 125 150 200 250
/
All bending radii are doubled
Part No. structure max. 14 max. 28 max. 45 max. 67 in the case of this Series
332.16 332.32 332./352.50 332.75 Supplement Part No. with required radius. Example: 332.75. 100 / 100 .0
332. 50. 100. 100. 0 Black = standard
color, other colors
page 5.65 Series 333 and 353* - triple-axis movement
RBR* Part No. Bi [mm] a [mm]
B R Bending Radii
Bending radius 333.16. .0 016 026 038 048 075 100
Width-index 333.32. .0 032 050 075 100 125 150 200 250
Series 333.50. .0 050 068 100 125 150 200 250
*RBR = Reversal Bending Radius 333.75. .0 075 096 140 175 200 250 300
Ba
Bi
*Snap-open Series
Order example 2,0 m complete E-Chain® 353.50. .0 050 068 100 125 150 200 250
(indicate chain-lengths or number of links) All bending radii are doubled
2,0 m (68 links) Series 332.50.100/100.0 max. 14 max. 28 max. 45 max. 67
in the case of this Series
333.16 333.32 333./353.50 333.75 Supplement Part No. with required radius. Example: 333.16. 100 / 100 .0
5.392 Info www.igus.de/en/332 www.igus.de/en/333 www.igus.de/en/352 www.igus.de/en/353

332
333
Triflex System | Series 332·333·352·353
®
352
353
332.16 - single/double-axis movement Installation Dimensions
S
R 038 048 075 100 D S/2
H 105 125 180 230
Inner height: 16-75 mm

D 070 080 105 130
K 200 230 315 400 T E
H - Ba
H
R
332.32 - single/double-axis movement
R 075 100 125 150 200 250
Ba
H 200 250 300 350 450 550
Triflex®
D 130 155 180 205 255 305
K 305 385 465 545 700 865 Series 332.16 Series 332.32
332.50/352.50 - single/double-axis movement Links per m = 76 (1011 mm) Links per m = 40 (1000 mm)
H 270 320 375 470 570 Ba = 28 mm Ba = 50 mm
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
K 435 520 590 750 910
Series 332.50/352.50 Series 332.75
332.75 - single/double-axis movement Pitch = 30 mm Pitch = 36 mm
D 240 275 300 350 400 Ba = 68 mm Ba = 96 mm
S
333.16 - triple-axis movement D S/2
Fax
R 038 048 075 100
H 180 220 330 430
D 105 125 180 230 T E
K 320 380 550 710
The bending radii are doubled
H - Ba
R*
H
in the case of the Series 333

333.32 - triple-axis movement
R 075 100 125 150 200 250
H 350 450 550 650 850 1050
Ba
D 205 255 305 355 455 555

K 545 700 860 1020 1300 1605 Series 333.16 Series 333.32
333.50/353.50 - triple-axis movement Links per m = 76 (1011 mm) Links per m = 40 (1000 mm)
H 470 570 670 870 1070 Ba = 28 mm Ba = 50 mm
K 750 910 1070 1380 1690 5.394
Series 333.50/353.50 Series 333.75
333.75 - triple-axis movement Pitch = 30 mm Pitch = 36 mm
D 380 450 500 600 700 Ba = 68 mm Ba = 96 mm
Interior Separation Interior Separation with hori- For Series Additional Features
zontal or vertical subdividing 332.50/333.50/352.50/353.50 Detailed information
is possible for following Series: Separator unassembled 350 on Triflex® mounting
333 Separator assembled 351 brackets next page
351 For Series 332.75/333.75 For Series 332.32/333.32
376
Separator unassembled 375 Separator unassembled 332 For more features
Separator assembled 376 Separator assembled 333 see link below 5.391
Info www.igus.de/en/332 www.igus.de/en/333 www.igus.de/en/352 www.igus.de/en/353 5.393

Easy
Triflex® &
Easy Triflex® | Triflex® | Accessories | Mounting Brackets - KMA
Triflex®
Mounting Brackets "KMA" mounting brackets for Easy Triflex® and Triflex® - Standard
333...1PZ(B) 333...2PZ(B) Moving end

E E 333...1PZ(B)
19°
K 19°
8
D
A
D
A
Standard mounting
10
bracket - separated
KMA with tiewrap plate 333...2PZ(B)
B B Fixed end
C C
Part No. structure For Part No. Part No. Dim. Dim. Dim. Dim. Dim. Dim. N
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E-Chain® full set with full set without A B C D E K No. of

333.50.12.PZ B
Easy Triflex® tiewrap plate tiewrap plate [mm] [mm] [mm] [mm] [mm] [mm] teeth
Full set with
tiewrap plate E332.25.2./E333.25 333.25.12PZB 333.25.12PZ 43 7 22 52 4,5 - -
Full set without
tiewrap plate E332.32.2./E333.32 333.32.12PZB 333.32.12PZ 66 15 46 82 6,5 15 3
Full set, for both ends: E332.50.2./E333.50 333.50.12PZB 333.50.12PZ 84 15 50 100 6,5 15 5
333.50. 12 PZB (+ tiewrap plates) E332.75.2./E333.75 333.75.12PZB 333.75.12PZ 109 15 55 125 6,5 15 7
Single-part order: Triflex®
333.50. 1 PZB (+ tiewrap plates) 332./333.32 333.32.12PZB 333.32.12PZ 66 15 46 82 6,5 15 3
Mounting bracket moving end 332./333./352./353.50 333.50.12PZB 333.50.12PZ 84 15 50 100 6,5 15 5
333.50. 2 PZB (+ tiewrap plates) 332./333.75 333.75.12PZB 333.75.12PZ 109 15 55 125 6,5 15 7
Fax
For high loads we recommend screwing the mounting brackets together with the E-Chain®.
! If you have any questions, please give us a call.
Additional mounting brackets

51147 Cologne
igus® GmbH
Mounting bracket flange, galvanized Mounting bracket angle, galvanized

steel fits on Easy Triflex® and Triflex® steel fits on Easy Triflex® and Triflex®
Detailed information on mounting brackets for Easy Triflex®:

www.igus.de/en/E332 www.igus.de/en/E333 and for Triflex®:
www.igus.de/en/332 www.igus.de/en/333 www.igus.de/en/352 www.igus.de/en/353
5.394 Info www.igus.de/en/332 www.igus.de/en/333 www.igus.de/en/352 www.igus.de/en/353

Easy
Triflex® &
My Sketches
Triflex®
Triflex® Mounting Brackets

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
Info www.igus.de/en/332 www.igus.de/en/333 www.igus.de/en/352 www.igus.de/en/353 5.395

Twister
Chain
®
5.396
Twister-
®
TwisterChain | Circular and spiral movements Chain®
Side wear Cable friendly Material igumid G Very robust

Select this modular "spiral" E-Chain® for: pads rounded crossbars -40/+120°C chain links
igus TwisterChain for circular motions
® ®
up to 540° (with special attachments)
TwisterChain System
Fast cable change
Modular design - variable widths
®
Crossbars can be opened on both sides
Standard guide troughs (up to 360° motion) available ex stock
Variable interior separation
In the case of rotational speeds of up to 4 m/s
With steel (electrically conductive) mounting brackets
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Ba
Bi 2808.087.175/ 500. 0
Snap-open along inner
Color
and outer radius black
Outer Radius
Bending radius
ha
hi
Inner Radius
Width
Series
Selection table
Series Inner height Inner width Outer width Outer height Bending radii Circular radii Page
Fax
hi [mm] Bi [mm] Ba [mm] [mm] R [mm] AR [mm]
2208. 28 52,5 - 112,5 80-140 42 055 - 150 300 5.400
2808. 32 50-150 81-181 54 100 - 250 400 - 600 5.400
3808. 42 50-200 85-235 64 100 - 250 400 - 600 5.400
4008. 56 50-200 93-243 84 150 - 400 650 - 850 5.400
Upper limitation External limitation
51147 Cologne
igus® GmbH
Machine
Circular movements up to 520°

possible (with special attachments)
UL94-V2 classifications
upon request

Twister-
®
Chain® TwisterChain | Applications
Rotary motion with TwisterChain® - The TwisterChain® product

line offers the biggest selection for rotary movements. TwisterChain®
solutions are particularly recommended for space-restricted applica-

tions such as articulated robots, revolving tables, etc. TwisterChain®
solutions are available with Guide Troughs which affords certain
advantages: Guidance of the chain Minimized wear on the
chain Optimal running smoothness Rotational angle up to
540° possible (with special attachments). The modular design of
the guide trough makes it possible to connect a large number of
chain, circle and bending radii by using the same trough sections.

Robots Handling machines General machinery
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fax
51147 Cologne
Combined spiral and rotary movement - Guide trough and bottom support. This support is required only
igus® GmbH
igus® Series TwisterChain® if the support for the upper run cannot be mounted on the machine
TwisterChain® for continuous industrial duty in 3-shift operation on a The robust link design allows also
buckling arm robot (for welding applications, rotary movement 420°) safety work in a dirty environment
5.398
Twister-
®
TwisterChain | Assembly Instructions Chain®
Assembly | TwisterChain®
1 2
TwisterChain System
®
Arrangement of the guide bow on the base Screw the guide with the ground. Screw the fixed point
of the TwisterChain® with the guide of the assembly plate
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
3 4
Fax
The side of the chain directed to the centre of the circular motion will be supported with both spacers. So that the lower
run and the upper run of the chain are normal to each other Mounting of the delimitation angle in the middle of the guide
5 6
51147 Cologne
igus® GmbH
Screw the mounting bracket Installation of 1 or 2 supports for the upper run. Position and
"fixed point" on the assembly plate drilling template according to drawing "top view" (photo 5 + 6)
7 8
Adjustment of the support plate of the support Adjustment of the moving end of the TwisterChain® on the
at the angle of the upper run, analogy to step 3 machine side moving end - angle of inclination is adjustable
You can find an assembly video on the web www.igus.de/en/Twister_assembly 5.399

2208
For circular and spiral movements
2808 ® 28 32 42 56
3808 TwisterChain | 2208·2808·3808·4008
4008
a = Acceleration
α = Rotation angle
AR = Outer radius, E-Chain® Spiral chain for rotary
Ba = Outer E-Chain® width motion up to 540º
Bi = Inner E-Chain® width Modular design - variable widths
FZmax.= Max. additional load Dirt-repellent exterior
H = Nominal clearence height Crossbars which can be
ha = Outer E-Chain® height opened on both sides
HF = Required clearance height Cable-friendly interior
incl. 50 mm clearance Standard guide troughs
hi = Inner E-Chain® height available from stock
IR = Inner radius, E-Chain® Interior separation possible
K = Series-dependent add- In the case of machine elements which move
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
on for bending radius both to the left and to the right following a circular
n = Number of links path, the angle of rotation can be determined
R = Bending radius by adding the two angles!
T = Pitch
v = Speed Price index
X1 = Inner machine
construction space
X2 = Outer radius E-Chain®, Selection of the right TwisterChain®: Upper limitation
incl. clearance 1. Determine the Series and E-Chain® width
Specify which cables you would like to use for the E-Chain®. The type
IR
of cables and the largest cable diameter determine the Series and E-
AR
Fax
The following clearances Chain width selection.

®
are absolutely essential for
HF
H
T
proper design function: 2. Specify the outer and inner radius
IRmin = X1 + 80 mm Determine the construction space available to you (dim. X1 and X2) R
X2 min = AR + 80 mm Example: α = 220° / max. cable diameter 24 mm ➩ Series 2808
HF = H + 50 mm X2 = 580 mm ➩ AR = 500 mm
X1 = 310 mm ➩ IRmin. = 390 mm ➩ selection table ➩ 392 mm
51147 Cologne
We recommend that you allow 3. Specify the bending radius External limitation
igus® GmbH
for a cable clearance of approx H - ha

HF = 460 mm ➩ H ≤ 410 mm ➩ R = = 178 mm ➩ R175
20% of the chain’s internal 2
height and width. For instance, Results: Series 2808, Part No. 2808.087.175/500 X2
you must choose Series 3808

IR
for a cable diameter of 30 mm 4. Calculate the required number of links
AR
Design, page 5.54 π x AR x α K Machine
Number of links: n = +
360° x T T
α
The resulting number of links must always be rounded up!
Part No. structure The mounting brackets may be attached only to the outside X1 min. min.
plates of the TwisterChain®. Consequently, the number of links 80 mm 80 mm
2808. 087.175/ 500. 0 Black = standard
must always be rounded up to the next higher odd number!
color, other colors
page 5.65
Outer radius
Inner radius Recommendations for design without additional components
Width-index Chain FZmax. FZmax. v on AR a on AR R AR
Series Series α 180° α 360° permitted [m/s2] max. permitted
Order example 2,0 m complete E-Chain® [kg/m] [kg/m] [m/s] max. [mm] [mm]
(indicate chain-lengths or number of links) 2208. 1 1 0,3 - 1 2 100 300
2,0 m 2808.087.175/500 Part No. E-Chain® 2808. 2 1 0,3 - 1 2 150 450 - 550
+ 2 separators 282 assembled every 2nd link 3808. 3 1,8 0,3 - 1 2 200 450 - 550
Please consult igus® if you want to order! 4008. 4 2,5 0,3 - 1 2 250 600 - 700
5.400 www.igus.de/en/2208 www.igus.de/en/2808 www.igus.de/en/3808 www.igus.de/en/4008

®
2208
TwisterChain | Series 2208·2808·3808·4008 2808
Series 2208 - snap-open along inner and outer radius Part No. structure
Ba R [mm] K T [mm]
2208. 062. 75/ 300. 0
Bi
055 265 044
Inner height: 28-56 mm

063 290 044 Color
075 330 044 Outer Radius
25
42
28
100 410 044 Inner Radius
Fixed end max.
125 485 044 Width-index
®
TwisterChain
150 565 044 Series
Bi Ba AR IR R 055 mm R 063 mm R 075 mm R 100 mm R 125 mm R150 mm

[mm] [mm] [mm] [mm] 2208.... 2208.... 2208.... 2208.... 2208.... 2208.... [kg/m]
52,5 80 300 227 .052.55/300 .052.63/300 .052.75/300 .052.100/300 .052.125/300 .052.150/300 ≈ 1,20
62,5 90 300 217 – – .062.75/300 .062.100/300 .062.125/300 .062.150/300 ≈ 1,24
74,5 102 300 205 – – – .074.100/300 .074.125/300 .074.150/300 ≈ 1,29
87,5 115 300 192 – – – .087.100/300 .087.125/300 .087.150/300 ≈ 1,35
112,5 140 300 167 – – – – .112.125/300 .112.150/300 ≈ 1,46
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Interior Separation Vertical separator, slotted
For this Series the interior separation elements of unassembled 2201 2211
Series E4.28 may be used page 5.228 assembled 2211
Ba R [mm] K T [mm]
2808. 15. 150/ 600. 0
Bi
100 465 056
125 550 056 Color

29
32
54
Fixed end 175 700 056 Inner Radius

max.
Fax
250 940 056 Series
Bi Ba AR IR R 100 mm R 125 mm R 150 mm R 175 mm R 200 mm R 250 mm

[mm] [mm] [mm] [mm] 2808.... 2808.... 2808.... 2808.... 2808.... 2808.... [kg/m]
50 81 400 329,5 .05.100/400 .05.125/400 .05.150/400 .05.175/400 .05.200/400 .05.250/400 ≈ 1,76
68 99 400 311,5 .06.100/400 .06.125/400 .06.150/400 .06.175/400 .06.200/400 .06.250/400 ≈ 1,87
75 106 400 304,5 .07.100/400 .07.125/400 .07.150/400 .07.175/400 .07.200/400 .07.250/400 ≈ 1,92
87,5 118,5 400 292 .087.100/400 .087.125/400 .087.150/400 .087.175/400 .087.200/400 .087.250/400 ≈ 1,99
100 131 400 279,5 – – .10.150/400 .10.175/400 .10.200/400 .10.250/400 ≈ 2,07
108 139 400 271,5 – – – .11.175/400 .11.200/400 .11.250/400 ≈ 2,12
125 156 400 254,5 – – – .12.175/400 .12.200/400 .12.250/400 ≈ 2,22
137,5 168,5 400 242 – – – – – .137.250/400 ≈ 2,30
150 181 400 229,5 – – – – – .15.250/400 ≈ 2,38
50 81 500 429,5 .05.100/500 .05.125/500 .05.150/500 .05/175/500 .05.200/500 .05.250/500 ≈ 1,76

68 99 500 411,5 .06.100/500 .06.125/500 .06.150/500 .06.175/500 .06.200/500 .06.250/500 ≈ 1,87
75 106 500 404,5 .07.100/500 .07.125/500 .07.150/500 .07.175/500 .07.200/500 .07.250/500 ≈ 1,92
87,5 118,5 500 392 .087.100/500 .087.125/500 .087.150/500 .087.175/500 .087.200/500 .087.250/500 ≈ 1,99
100 131 500 379,5 .10.100/500 .10.125/500 .10.150/500 .10.175/500 .10.200/500 .10.250/500 ≈ 2,07
108 139 500 371,5 – .11.125/500 .11.150/500 .11.175/500 .11.200/500 .11.250/500 ≈ 2,12
125 156 500 354,5 – .12.125/500 .12.150/500 .12.175/500 .12.200/500 .12.250/500 ≈ 2,22
m 137,5 168,5 500 342 – – .137.150/500 .137.175/500 .137.200/500 .137.250/500 ≈ 2,30
150 181 500 329,5 – – .15.150/500 .15.175/500 .15.200/500 .15.250/500 ≈ 2,38
50 81 600 529,5 .05.100/600 .05.125/600 .05.150/600 .05.175/600 .05.200/600 .05.250/600 ≈ 1,76

68 99 600 511,5 .06.100/600 .06.125/600 .06.150/600 .06.175/600 .06.200/600 .06.250/600 ≈ 1,87
75 106 600 504,5 .07.100/600 .07.125/600 .07.150/600 .07.175/600 .07.200/600 .07.250/600 ≈ 1,92
87,5 118,5 600 492 .087.100/600 .087.125/600 .087.150/600 .087.175/600 .087.200/600 .087.250/600 ≈ 1,99
100 131 600 479,5 .10.100/600 .10.125/600 .10.150/600 .10.175/600 .10.200/600 .10.250/600 ≈ 2,07
108 139 600 471,5 .11.100/600 .11.125/600 .11.150/600 .11.175/600 .11.200/600 .11.250/600 ≈ 2,12
125 156 600 454,5 – .12.125/600 .12.150/600 .12.175/600 .12.200/600 .12.250/600 ≈ 2,22
137,5 168,5 600 442 – .137.125/600 .137.150/600 .137.175/600 .137.200/600 .137.250/600 ≈ 2,30
150 181 600 429,5 – – .15.150/600 .15.175/600 .15.200/600 .15.250/600 ≈ 2,38
Interior Separation Vertical separator
Series E4.32 may be used page 5.232 assembled 282 5.399
www.igus.de/en/2208 www.igus.de/en/2808 www.igus.de/en/3808 www.igus.de/en/4008 5.401

3808 ®
TwisterChain | Series 2208·2808·3808·4008
Ba R [mm] K T [mm]
3808. 20. 150/ 600. 0
Bi
100 500 067
125 650 067 Color

39
42
64
Fixed end 200 875 067 Inner Radius
max.
Series
Bi Ba AR IR R 100 mm R 125 mm R 150 mm R 200 mm R 250 mm

[mm] [mm] [mm] [mm] 3808.... 3808.... 3808.... 3808.... 3808.... [kg/m]
50 85 400 327,5 .05.100/400 .05.125/400 .05.150/400 .05.200/400 .05.250/400 ≈ 2,21
68 103 400 309,5 .06.100/400 .06.125/400 .06.150/400 .06.200/400 .06.250/400 ≈ 2,30
75 110 400 302,5 .07.100/400 .07.125/400 .07.150/400 .07.200/400 .07.250/400 ≈ 2,33
87,5 122,5 400 290 .087.100/400 .087.125/400 .087.150/400 .087.200/400 .087.250/400 ≈ 2,40
100 135 400 277,5 .10.100/400 .10.125/400 .10.150/400 .10.200/400 .10.250/400 ≈ 2,46
108 143 400 269,5 – .11.125/400 .11.150/400 .11.200/400 .11.250/400 ≈ 2,50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
125 160 400 252,5 – .12.125/400 .12.150/400 .12.200/400 .12.250/400 ≈ 2,59

137,5 172,5 400 240 – .137.125/400 .137.150/400 .137.200/400 .137.250/400 ≈ 2,65
150 185 400 227,5 – – – .15.200/400 .15.250/400 ≈ 2,72
162,5 197,5 400 215 – – – .162.200/400 .162.250/400 ≈ 2,78
168 203 400 209,5 – – – – .17.250/400 ≈ 2,81
175 210 400 202,5 – – – – .18.250/400 ≈ 2,84
187,5 222,5 400 190 – – – – – ≈ 2,91
200 235 400 177,5 – – – – – ≈ 2,97
50 85 500 427,5 .05.100/500 .05.125/500 .05.150/500 .05.200/500 .05.250/50 0≈ 2,21
68 103 500 409,5 .06.100/500 .06.125/500 .06.150/500 .06.200/500 .06.250/500 ≈ 2,30
75 110 500 402,5 .07.100/500 .07.125/500 .07.150/500 .07.200/500 .07.250/500 ≈ 2,33
87,5 122,5 500 390 .087.100/500 .087.125/500 .087.150/500 .087.200/500 .087.250/500 ≈ 2,40
100 135 500 377,5 .10.100/500 .10.125/500 .10.150/500 .10.200/500 .10.250/500 ≈ 2,46
108 143 500 369,5 – .11.125/500 .11.150/500 .11.200/500 .11.250/500 ≈ 2,50
Fax
125 160 500 352,5 – .12.125/500 .12.150/500 .12.200/500 .12.250/500 ≈ 2,59

137,5 172,5 500 340 – – .137.150/500 .137.200/500 .137.250/500 ≈ 2,65
150 185 500 327,5 – – .15.150/500 .15.200/500 .15.250/500 ≈ 2,72
162,5 197,5 500 315 – – – .162.200/500 .162.250/500 ≈ 2,78
168 203 500 309,5 – – – .17.200/500 .17.250/500 ≈ 2,81
175 210 500 302,5 – – – .18.200/500 .18.250/500 ≈ 2,84
187,5 222,5 500 290 – – – .187.200/500 .187.250/500 ≈ 2,91
200 235 500 277,5 – – – .20.200/500 .20.250/500 ≈ 2,97
50 85 600 527,5 .05.100/600 .05.125/600 .05.150/600 .05.200/600 .05.250/600 ≈ 2,21
68 103 600 509,5 .06.100/600 .06.125/600 .06.150/600 .06.200/600 .06.250/600 ≈ 2,30
51147 Cologne
75 110 600 502,5 .07.100/600 .07.125/600 .07.150/600 .07.200/600 .07.250/600 ≈ 2,33

igus® GmbH
87,5 122,5 600 490 .087.100/600 .087.125/600 .087.150/600 .087.200/600 .087.250/600 ≈ 2,40
100 135 600 477,5 .10.100/600 .10.125/600 .10.150/600 .10.200/600 .10.250/600 ≈ 2,46
108 143 600 469,5 .11.100/600 .11.125/600 .11.150/600 .11.200/600 .11.250/600 ≈ 2,50
125 160 600 452,5 .12.100/600 .12.125/600 .12.150/600 .12.200/600 .12.250/600 ≈ 2,59
137,5 172,5 600 440 .137.100/600 .137.125/600 .137.150/600 .137.200/600 .137.250/600 ≈ 2,65
150 185 600 427,5 .15.100/600 .15.125/600 .15.150/600 .15.200/600 .15.250/600 ≈ 2,72
162,5 197,5 600 415 – – – .162.200/600 .162.250/600 ≈ 2,78
168 203 600 409,5 – – – .17.200/600 .17.250/600 ≈ 2,81
175 210 600 402,5 – – – .18.200/600 .18.250/600 ≈ 2,84
187,5 222,5 600 390 – – – .187.200/600 .187.250/600 ≈ 2,91
200 235 600 377,5 – – – .20.200/600 .20.250/600 ≈ 2,97

5.402 www.igus.de/en/2208 www.igus.de/en/2808 www.igus.de/en/3808 www.igus.de/en/4008

® 4008
TwisterChain | Series 2208·2808·3808·4008
Ba R [mm] K T [mm]
Bi 4008. 20. 250/ 850. 0
150 750 091
TwisterChain System
200 900 091 Color
53
84
56
300 1225 091 Inner Radius
Fixed end max.
®
Series
Bi Ba AR IR R 150 mm R 200 mm R 250 mm R 300 mm R 400 mm

[mm] [mm] [mm] [mm] 4008.... 4008.... 4008.... 4008.... 4008.... [kg/m]
50 93 650 572 .05.150/650 .05.200/650 .05.250/650 .05.300/650 .05.400/650 ≈ 3,28
65 108 650 557 .06.150/650 .06.200/650 .06.250/650 .06.300/650 .06.400/650 ≈ 3,38
75 118 650 547 .07.150/650 .07.200/650 .07.250/650 .07.300/650 .07.400/650 ≈ 3,44
100 143 650 522 – .10.200/650 .10.250/650 .10.300/650 .10.400/650 ≈ 3,61
112 155 650 510 – .11.200/650 .11.250/650 .11.300/650 .11.400/650 ≈ 3,69
125 168 650 497 – .12.200/650 .12.250/650 .12.300/650 .12.400/650 ≈ 3,77
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
137,5 180,5 650 484,5 – – .13.250/650 .13.300/650 .13.400/650 ≈ 3,86
150 193 650 472 – – .15.250/650 .15.300/650 .15.400/650 ≈ 3,94
162,5 205,5 650 459,5 – – .16.250/650 .16.300/650 .16.400/650 ≈ 4,02
175 218 650 447 – – – .17.300/650 .17.400/650 ≈ 4,10
187,5 230,5 650 434,5 – – – .18.300/650 .18.400/650 ≈ 4,19
200 243 650 422 – – – – – ≈ 4,27
50 93 750 672 .05.150/750 .05.200/750 .05.250/750 .05.300/750 .05.400/750 ≈ 3,28

65 108 750 657 .06.150/750 .06.200/750 .06.250/750 .06.300/750 .06.400/750 ≈ 3,38
75 118 750 647 .07.150/750 .07.200/750 .07.250/750 .07.300/750 .07.400/750 ≈ 3,44
100 143 750 622 .10.150/750 .10.200/750 .10.250/750 .10.300/750 .10.400/750 ≈ 3,61
112 155 750 610 .11.150/750 .11.200/750 .11.250/750 .11.300/750 .11.400/750 ≈ 3,69
125 168 750 597 – .12.200/750 .12.250/750 .12.300/750 .12.400/750 ≈ 3,77
Fax
137,5 180,5 750 584,5 – .13.200/750 .13.250/750 .13.300/750 .13.400/750 ≈ 3,86
150 193 750 572 – .15.200/750 .15.250/750 .15.300/750 .15.400/750 ≈ 3,94
162,5 205,5 750 559,5 – .16.200/750 .16.250/750 .16.300/750 .16.400/750 ≈ 4,02
175 218 750 547 – – .17.250/750 .17.300/750 .17.400/750 ≈ 4,10
187,5 230,5 750 534,5 – – .18.250/750 .18.300/750 .18.400/750 ≈ 4,19
200 243 750 522 – – .20.250/750 .20.300/750 .20.400/750 ≈ 4,27
50 93 850 772 .05.150/850 .05.200/850 .05.250/850 .05.300/850 .05.400/850 ≈ 3,28

65 108 850 757 .06.150/850 .06.200/850 .06.250/850 .06.300/850 .06.400/850 ≈ 3,38
75 118 850 747 .07.150/850 .07.200/850 .07.250/850 .07.300/850 .07.400/850 ≈ 3,44
100 143 850 722 .10.150/850 .10.200/850 .10.250/850 .10.300/850 .10.400/850 ≈ 3,61
112 155 850 710 .11.150/850 .11.200/850 .11.250/850 .11.300/850 .11.400/850 ≈ 3,69
125 168 850 697 .12.150/850 .12.200/850 .12.250/850 .12.300/850 .12.400/850 ≈ 3,77
137,5 180,5 850 684,5 – .13.200/850 .13.250/850 .13.300/850 .13.400/850 ≈ 3,86
150 193 850 672 – .15.200/850 .15.250/850 .15.300/850 .15.400/850 ≈ 3,94
162,5 205,5 850 659,5 – .16.200/850 .16.250/850 .16.300/850 .16.400/850 ≈ 4,02
175 218 850 647 – .17.200/850 .17.250/850 .17.300/850 .17.400/850 ≈ 4,10
187,5 230,5 850 634,5 – .18.200/850 .18.250/850 .18.300/850 .18.400/850 ≈ 4,19
200 243 850 622 – – .20.250/850 .20.300/850 .20.400/850 ≈ 4,27

TwisterChain® Additional Features

mounting brackets
Series Part No. Full set
2208 2208.34
2808 2808.34
3808 3808.34 Standard mounting For more features
4008 4008.34 bracket steel Guide troughs TwisterChain® see link below 5.399
www.igus.de/en/2208 www.igus.de/en/2808 www.igus.de/en/3808 www.igus.de/en/4008 5.403

Guide
Trough
Systems
5.404
INFO
Guide Troughs | Long travels with Guide Troughs
AL Aluminium "SuperTrough" -
Heavy The igus® standard guide trough
Basic Duty Very simple, modular assembly
Side-mounted glide strips for wear protection in high-speed
Guide Troughs
Corrosion resistant, seawater resistant aluminium profile
Flexible assembly - Fastening on substructure
independent of profile lengths and butt joints
Interface connector - Plastic with snap-in connection
Plastic glide bar made of PE
Bottom clamp can be mounted -inside
or outside- directly on the bottom or on the c-profile
Glide strips and silencer profile for the minimization of the noise level
Heavy duty brackets for safe connection also for rough applications
C-profile for the fixation of the bottom clamp or heavy duty brackets
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Aluminium "SuperTrough" from page 5.410
Basic-Version: Heavy-Version:
Fast assembly plant manufacturing
ST
Steel guide trough - very stable
and rugged for heavy duty applications
Very stable and rugged steel guide trough
Fax
Easy assembly with installation set
Big range, two piece design, adjustable to chain width
Available in galvanised steel and stainless steel
Glide bar made of PE
Side parts are installed in a defined
distance to each other and fixed on the support
Steel guide troughs from page 5.436

51147 Cologne
igus® GmbH
Steel guide troughs

igus® Guide Troughs online www.igus.de/en/guide 5.405

INFO
Guide Troughs Systems | Aluminium "SuperTrough" | Contents
Aluminum "SuperTrough" | Basic version - for general machinery

Guide trough Series Outer trough Price index Materials of Page

Part No. height HRa [mm] side parts
970.30.SL / 970.31.SL 77 Aluminum 5.418
970.30.SL / 970.32.SL 77 Aluminum 5.420
971.30.SL / 971.31.SL 87 Aluminum 5.422
972.02.30.SL / 972.02.31.SL 117 Aluminum 5.424
972.30.SL / 972.31.SL 117 Aluminum 5.426
972.30.SL / 972.32.SL 117 Aluminum 5.428
973.30.SL / 973.31.SL 144 Aluminum 5.430
974.30.SL / 974.31.SL 184 Aluminum 5.432
975.30.SL / 975.31.SL 236 Aluminum 5.434
Assembly kit for the basic version - The basic assembly kits are the standard for the super aluminum
troughs. They can be fastened inside or outside and are recommended for most application areas.
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
AL
Basic-Version The basic clamping shoes are made of aluminum. The part numbers of the basic assembly kits can
fom page 5.372 be found on the corresponding Super-Alu-Trough page.
Aluminum "SuperTrough" | Heavy-duty version - for rugged plant construction

971.30.SL / 971.31.SL 87 Aluminum 5.422
972.02.30.SL / 972.02.31.SL 117 Aluminum 5.424
972.30.SL / 972.31.SL 117 Aluminum 5.426
Fax
972.30.SL / 972.32.SL 117 Aluminum 5.428

973.30.SL / 973.31.SL 144 Aluminum 5.430
974.30.SL / 974.31.SL 184 Aluminum 5.432
975.30.SL / 975.31.SL 236 Aluminum 5.434
Assembly kit for the heavy-duty version - The heavy-duty version of the Super-Alu-Trough is
differentiated only by the type of the assembly kit. The part numbers of the channel side plates, slide
bars, etc., are the same as the basic model. The heavy-duty assembly kit consists of a rugged
aluminum bracket, fastened outside on the guide trough. The heavy-duty assembly kits are recommended
51147 Cologne
AL
Heavy-Duty Version for plant construction and extreme application areas. The part numbers of these assembly kits can
igus® GmbH
fom page 5.384 be found on the corresponding Super-Alu-Trough page.
Steel guide troughs | For harsh environments

92.30 / 92.31 70 Galvanized steel* 5.438

91.10 - 91.51** 48 Galvanized steel* 5.441
Steel troughs
ST
fom page 5.398
*Stainless steel on request **Steel guide troughs, one-piece
5.406 igus® Guide Troughs online www.igus.de/en/guide

INFO
Guide Troughs | Aluminium "SuperTrough" | Steel | Overview
E-Chain® Type Part No. Optional Optional Part No. Part No. Part No.
Series Aluminium noise Heavy- fixed end Steel fixed end
SuperTrough dampening Duty module Alu Trough steel
10/B15.015 E2 mini 970.30.SL, 970.31.SL – – – 91.10, 91.11** –
Guide Troughs
10/B15.025 E2 mini 970.30.SL, 970.31.SL – – – 91.20, 91.21** –
10/B15.038 E2 mini 970.30.SL, 970.31.SL – – – 91.30, 91.31** –
10/B15.050 E2 mini 970.30.SL, 970.31.SL – – – 91.40, 91.41** –
10/B15.5 E2 mini 970.30.SL, 970.31.SL – – – 91.50, 91.51** –
15.015 Zipper 970.30.SL, 970.31.SL – – – 91.10, 91.11** –
15.025 Zipper 970.30.SL, 970.31.SL – – – 91.20, 91.21** –
10.038 Zipper 970.30.SL, 970.31.SL – – – 91.30, 91.31** –
15.050 Zipper 970.30.SL, 970.31.SL – – – 91.40, 91.41** –
15.5 Zipper 970.30.SL, 970.31.SL – – – 91.50, 91.51** –
1400/1450/1480/1500 E2/000 970.30.SL, 970.32.SL – – – – –
2400/2450/2480/2500 E2/000 971.30.SL, 971.31.SL + + 971.80 92.30, 92.31* 92.80.01
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
2600/2650/2680/2700 E2/000 972.30.SL, 972.32.SL + + 972.81 95.30, 95.31* 95.80.01
3400/3450/3480/3500 E2/000 973.30.SL, 973.31.SL + + 973.80 93.30, 93.31* 92.80.01
255 E2 med. 971.30.SL, 971.31.SL + + – 92.30, 92.31* 92.80.01
R48 E2 R 973.30.SL, 973.31.SL + + – – –
R58 E2 R 972.30.SL, 972.32.SL + + – 95.30, 95.31* 95.80.01
R68 E2 R 973.30.SL, 973.31.SL + + – 93.30, 93.31* 92.80.01
E4.21 E4.1 970.30.SL, 970.32.SL – – – – –
E4.28/R4.28 E4.1 972.02.30.SL, 972.02.31.SL + + 972.82 95.30, 99.31* 99.80.01
E4.32/H4.32/R4.32 E4.1 972.30.SL, 972.31.SL + + 972.80 97.30, 97.31* 97.80.01
E4.42/H4.42/R4.42 E4.1 973.31.SL, 973.31.SL + + 973.81 93.30, 93.31* 93.80.01
E4.56/H4.56/R4.56 E4.1 974.30.SL, 974.31.SL + + 974.80 94.30, 94.31* 94.80.01
Fax
E4.80/H4.80/R4.80 E4.1 975.30.SL, 975.31.SL + + 975.80 96.30, 96.31* 96.80.01
600/601/R608 E4/00 – – – – 98.30, 98.31* 98.80.01
640 E4/00 – – – – 98.30, 98.31* 98.80.01
800/840 E4/00 – – – – 90.30, 90.31* –
14040/14140/R18840 E4/light 974.30.SL, 974.31.SL + + 974.81 94.30, 94.31* 94.80.01
14240/14340 E4/light 974.30.SL, 974.31.SL + + 974.81 94.30, 94.31* 94.80.01
AL
15050/15150/R19850 E4/light 975.30.SL, 975.31.SL + + 975.80 96.30, 96.31* 96.80.01
1640/1608 E4/light – – – – 98.30, 98.31* 98.80.01
E6.29/R6.29 E6 971.30.SL, 971.31.SL + + – 92.30, 92.31* 92.80.01
E6.35 E6 972.02.30.SL, 972.02.31.SL + + 972.82 99.30, 99.31* – ST
E6.40/R6.40 E6 972.30.SL, 972.31.SL + + 972.80 97.30, 97.31* 97.80.01
E6.52/R6.52 E6 973.30.SL, 973.31.SL + + 973.81 93.30, 93.31* 93.80.01
E6.62 E6 974.30.SL, 974.31.SL + + 974.80 94.30, 94.31* 94.80.01
E6.80/E6.80L E6 975.30.SL, 975.31.SL + + 975.80 96.30, 96.31* 96.80.01
*Stainless steel on request **Steel guide troughs, one-piece

INFO
Guide Troughs | Long travels | Introduction
igus® guide troughs

Guide troughs are used for long travels, (travels from 5 to 12 m) and greater, depending on the E-Chain® type. They allow to continue smooth, low-friction
operation in these long-travel situations. If the E-Chains® are installed in the center of the travel ("center-mounted"), they glide on themselves for half the
travel. For the other half, we recommend glide bars, which are assembled in the trough and on which the E-Chains® glide. igus® guide troughs are available
from stock with these highly abrasion-resistant polymer glide bars, which perform well with igus® E-Chains® regarding noise, abrasion and friction.
Trough type
igus® offers guide troughs made of corrosion-resistant aluminum,
steel, stainless steel, as well as tubes and insert troughs (with steel
side plates). The trough type to be used depends on the application
conditions and the requirements of the customer. We recommend
the igus® standard super aluminum guide troughs.
Glide bars
Glide bars made of igulen are optimally matched to the E-Chain®
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
material and achieve the lowest values for friction, noise and wear.
Glide bars must be used, if the fixed point is in the center of the
travel. It means: Use half of the guide trough with glide bars and
the other half of the guide trough without glide bars.
Delivery condition
The troughs are delivered in 2 meter sections. Special lengths up
to 6 m are possible. The left and right side parts are installed on
location with the appropriate distance - depending on the width of
Various guide trough systems are available the E-Chain®. The necessary width is shown by the dimension BRI
on the guide trough pages. The E-Chain® sides can be linked with
Fax
the base through screwing, welding or a special igus® installation

set. The fixation module for the igus® Super-Alu-Trough is a quick
fix for mounting the stationary end of an E-Chain® with a KMA-
mounting bracket. With this module a fast and easy mounting onto
the Super-Aluminum-Trough is possible without any drilling
page 5.414.
Own production
51147 Cologne
The dimensions quoted in this chapter are for design and installation.
igus® GmbH
They apply exclusively to igus® guide trough systems. If a user of

igus® E-Chains® produces own designs, the manufacturing and
installation dimensions for the necessary guide trough must be
obtained from igus®. This applies in particular to the use of one-
piece guide troughs and the play between guide trough and E-
Chain®, depending on chain type, chain length, size bending radius
and tolerance of the moving end and the base. One must be
particularly careful here, since a function-compatible setting during
installation and a subsequent adjustment is not possible for such
guide troughs.
Various guide trough systems are available
H1
Trough without glide bars - Trough with glide bars - Center mounted: 1/2 Travel with glide
E-Chain® glides on E-Chain® E-Chain® glides on glide bars bars - 1/2 Travel without glide bars
5.408 igus® Guide Troughs online www.igus.de/en/guide

INFO
Guide Troughs | Long travels | Introduction
For long travels, the upper run of the igus® E-Chains® rests on the lower S = Length of travel
run. The upper run glides partially on the lower run and partially at the R = Bending radius
same height on a glide bar. The diagrams below show this. For lateral HF = Required clearance height
guidance, a Guide Trough is necessary. If the stationary mounting bracket K2 = Further add-on (if the mounting bracket location is set lower)
and the fixed end of the cables and hoses can be placed in the center, K = π • R + "safety" Add-on for bending radius (K is taken
the E-Chain® length is calculated as follows: Lk = S/2 + K2 . The shortest from the data tables of the individual igus® Series)
Guide troughs
E-Chain® length is attained by the axial feeder module. The length of D2 = Over length for long travels gliding
the E-Chain® then corresponds to about half the travel distance. Ba = Outer E-Chain® width
Depending on the technical data and the selected E-Chain®, the mounting Bi = Inner E-Chain® width
point of the moving end of the E-Chain® must be lowered on some units. ha = Outer E-Chain® height
In our system analysis for long travels, we give exact details for your HRi = Inner trough height
specific application. HRa = Outer trough height
H2 = Mounting height (if the mounting bracket location is set lower)
Selection criteria BRi = Inner E-Chain® width depending on Ba
Following parameters are required for the design of a trough system: BRa = Guide trough outer width
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
E-Chain® type (Series, width Bi, radius R) Travel and travel speed Lk = E-Chain® length
Fill weight Acceleration and/or lagging Lateral accelerations Lk = S/2 + K2 | HRi ≥ 2 x ha | BRi ≥ Ba + 4
Environmental conditions
Guide trough Installation set "Basic"
Design and installation of the guide trough Glide bar C-profile
The guide trough is an important element in long travel applications.
Usually, the height of the trough must be at least twice that of the E-
Chain® link height: HRI ≥ 2 x ha. The sides must provide a chamfered be obtained for almost all igus® E-Chains®. Important: When assembling
opening. The trough inner width is the same as the E-Chain® outer width, the trough parts, the following points must be given particular
plus 5 mm (BRi = Ba + 4). Along the side of the trough, where the upper attention: Properly align all trough parts upon installation All screw
run cannot glide on the lower run, glide bars must be installed. We heads should be flush with the trough Smooth levelled transition
Fax
recommend the use of polymer glide bars from igus®. They are optimally between the end of the E-Chain® and the glide bars Solid connection
matched to the E-Chain® material and achieve the lowest values for with the glide surface. These points must be observed when using
friction, noise and wear. Guide troughs with and without glide bars can assembly-friendly igus® guide troughs.
BRi ≥ Ba + 4 BRi ≥ Ba + 4
Ba Ba AL
Bi Bi
ha
ha
ST
HRi
HRi
ha
Guide troughs without glide bars - Guide troughs with glide bars - From the middle of
upper run glides on the lower run the travel the upper run glides off on the glide bar
S
S/2 S/2 D2
K2
H2
R R
H1
HRi
The function of an E-ChainSystem® for gliding applications

The fixed end of the E-Chain® is located in the center of the travel distance

Alu Super Trough
5.410
INFO
Aluminium "SuperTrough" | Modular system
Aluminium "SuperTrough" -
The igus® standard guide trough External view Basic
Modular design in two versions - Basic and Heavy Duty
Alu "Super Trough"

Very simple, modular assembly Internal view Basic
Side-mounted glide strips for wear protection in high-speed
Corrosion resistant, seawater resistant aluminium profile
Flexible assembly - Fastening on substructure
independent of profile lengths and butt joints
Interface connector - Plastic with snap-in connection
Plastic glide bar made of PE External view Heavy Duty
Bottom clamp can be mounted -inside
or outside- directly on the bottom or on the c-profile Internal view Heavy Duty
Glide strips and silencer profile for the minimization of the noise level
Heavy duty brackets for safe connection also for rough applications
C-profile for the fixation of the bottom clamp or Heavy duty brackets
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Fixed end module for fast and easy mounting onto the Aluminum
"SuperTrough" - without any drilling Aluminum "SuperTrough" is available in low cost "basic
versions" and can be upgraded for heavy duty applications
975.30.SL
975.31.SL
Aluminium "SuperTrough" - Overview of sizes 974.30.SL
974.31.SL
973.30.SL
972.30.SL 973.31.SL
972.02.30.SL 972.31.SL
236
972.02.31.SL 972.32.SL
970.30.SL
Fax
971.30.SL
970.31.SL
183,4
971.31.SL
970.32.SL
143
108
117
117
84
64
87
77
54
42
35
24
AL
Super-Alu trough configuration according to your requirements

Assemble the right trough suited for your application quickly and easily
ST
Selection of the suitable guide trough according to the E-Chain Series and E-Chain width Bi
® ®
page 5.407
Determine the feeding point of the cables page 5.409
Determine travel distance and thus the length of the required guide trough and the number of trough pieces. (Standard
length of a trough side plate: 2000 mm). The length of the guide trough - for axial feeding - is calculated from half the travel
length with and half the travel length without the glide bar
Option: "Sound dampening" with silencer profile page 5.413
Number and selection of the assembly kit page 5.412:
There are two assembly kit options: Basic (standard), Heavy Duty (for plant construction)
The quantity of the assembly kit is calculated from the number of the trough pieces + 1 kit:
Selection of the fastening of the assembly kit on the subsurface - igus® C rails option
If you have opted for an E-Chain® with KMA mounting brackets, we offer you a fixed-end module for the quick and simple
fastening of the E-Chain® in the trough without holes page 5.414
igus® Guide Troughs online www.igus.eu/en/salun 5.411

ALU Aluminium "SuperTrough" | Advantages
Aluminum "Super Trough"- the igus® standard

The Aluminum "SuperTrough" is a modular guide trough system for
long travels (when E-Chains® glide on themselves). Aluminum "Super-

Trough" is available in low cost "basic versions" and can be upgraded
for heavy duty applications. This modular usage makes it the igus®
recommended standard trough system.
Huge program
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Aluminium profile (Standard: 2 m section)

Fitted to the igus® E-Chain® program
For almost all igus® E-Chains® available
Seawater resistant and corrosion resistant
Fast connection
Interface connector "Basic"
Snap-on polymer connector
Easy assembly, no tools needed
Simply clipped on firmly in the provided slot
Fax
Simple fastening
Bottom clamp "Basic"
Fast and easy single-bolt assembly
Slider attached inwards or outwards,
directly to the ground or onto a C-profile
Standard assembly kit for igus® Super-Alu troughs
51147 Cologne
Ideal for general mechanical engineering

igus® GmbH
C-profile
Hold Bottom clamps or heavy duty brackets
Available in zinc-plated or stainless steel
Misalignment-free installation
Screwing or welding of the profiles not required
Manifold fastening potentials with bracket,
clamping shoe and connectors
Flexible fastening on substructure independent
of profile lengths and butt joints
No screw heads sticking out inwards
Even change-over between E-Chain® connection and glide bar
5.412 igus® Guide Troughs online www.igus.eu/en/salun

Aluminium "SuperTrough" | Advantages ALU
Wear-reducing
Polymer glide bar
Aluminum "Super Trough"

Easy click-on assembly (tongue and groove), no tools needed
Even support due to the special slot design
Glide bars are ideally suited for the E-Chain® material
Minimum coefficients in terms of friction noise and wear
Glide strip
Protect from wear on the sides
Easy click-on assembly (tongue and groove), no tools needed
Noise-reducing
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Silencer profile (add-on item)
Rubber profile insert for additional noise reduction
Excellent wear and sound values when applied with
igus® E-Chain® systems: In combination with optimized igus®
roller E-Chain® and "dampening profile" of the Super-Alu trough,
a distinct reduction in noise reduction of 9.0 dB (A) is evident
Can be optionally ordered
Fax
Heavy stress
Heavy duty bracket (add-on item)
Safe grip for heavy duty operation
Easy tongue and groove assembly
AL
Attached directly to ground or to C-profiles
Can be optionally ordered
ST
Simple connection to the E-Chain®

Fixed end module
Quick assistance while fastening of the
E-Chain® fixed end on the Super-Alu trough
Fixed end module for fast and easy mounting onto the Aluminum
"SuperTrough" - without any drilling
Can be optionally ordered - Recommended for
E-Chain® with KMA mounting bracket in
conjunction with igus® Super-Alu trough

ALU
Aluminium "SuperTrough" | Fixed end module
A quick fix for mounting

the stationary end of an E-Chain®
With this module for the fixed end, fast and easy mounting onto
the Alu "SuperTrough" is now possible without any drilling. Fast
mounting of the E-Chain® by clamping onto the alu trough Quick
relocation of the stationary end No drilling necessary
Installation - A) Fixed-end module, B) KMA mounting bracket
Removing the preassembled metal bushings Use of threaded
bushings Installation fixed-end module Mounting on Super-
Alu trough
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
A B
Fax
51147 Cologne
igus® GmbH
Fixed-end module - Simple fastening of the E-Chain® without drilling
Part For Aluminum- For Series Application Mounting

No. SuperTrough including Inner width (Bi) Bracket
970.80 970.30.SL / 970.31.SL 10/B15/15/R15/1400/1450/1480/1500 .025
971.80 971.30.SL / 971.31.SL 2400/2450/2480/2500 .07 KMA
KMA
972.82 972.02.30.SL / 972.02.31.SL E4.28/R4.28, E6.35 .06

972.81 972.30.SL / 972.32.SL 2600/2650/2680/2700 .06 KMA

972.80 972.30.SL / 972.31.SL E4.32/H4.32/R4.32, E6.40/R6.40 .06 KMA
973.81 973.30.SL / 973.31.SL E4.42/H4.42/R4.42, E6.52/R6.52 .10 KMA
973.80 973.30.SL / 973.31.SL 3400/3450/3480/3500 .100 KMA
974.81 974.30.SL / 974.31.SL 14040/14140/R18840, 14240/14340 .10 KMA
974.80 974.30.SL / 974.31.SL E4.56/H4.56/R4.56, E6.62 .10 KMA
975.80 975.30.SL / 975.31.SL E4.80/H4.80/R4.80, 15050/15150/R19850, E6.80/E6.80L .10 KMA
Material assembly kits: Aluminum AlMg3, seawater resistant. - Material screw kits: Standard steel, galvanized. Also available in stainless steel 1.4571 as an option: e.g. 974.80.E4

ALU
Aluminium "SuperTrough" | Test examples

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
The igus® Super-Alu trough has been used in test setups since 2005.
Test setup "Axis 1": Speed 1.5 m/s, Travel: 18 m, Mileage so far: about 50,000 km (test runs since 2005)
Fax
AL
Test - Glide strips minimize wear Vibration test: No shifting of trough sections ST
after 1.653.187 cycles, 4.300 km after 108.000.000 rotations at 658 rpm.
Test - Interface connector Alternating push- and pull force of

Push/pull force of 350N 400N is induced on 2 trough side parts, with
9.890.000 cycles without shifting of the connector no deformation after 1.700.000 cycles

ALU
Aluminum "SuperTrough" | Assembly Instructions
Installation sets | Basic and Heavy Duty

Installation set Basic Installation set Heavy Duty

Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Pre-assembly of installation set | Basic - The Standard!

1 2
Fax
Pre-assemble the clamping Clip in polymer connector on both

shoe and the screw kit sides of the designated support
3a 3b
51147 Cologne
igus® GmbH
Fasten Basic assembly set Basic inside a or outside b (Check stability of the fixing). Please note: half the length of
the assembly set and connector must protrude out of the trough. The glide nut should be well fastened in the C-profile
Pre-assembly of installation set | Heavy Duty (alternative)

1 2
Pre-assemble heavy duty bracket and screw set Fasten Heavy Duty assembly set outside.
Please note: half the length of the assembly set and connector must protrude out of the trough
5.416 You can find an assembly video on the web www.igus.de/de/SALU_assembly

ALU
Aluminum "SuperTrough" | Assembly Instructions
Assembly | Adding the rubber profile (optional)

1 2 3
Cut the rubber profile in accordance to the length of the trough (standard 2 m) and press it into the designated groove. (Pictured:
Left and right sides are the same. To be repeated for each trough section.)
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Connecting | Trough sections
1 2 3
Heavy Duty
Basic
Fax
Join the sides of the trough side parts by pushing them together (min. +2 mm gap!)
+ The pre-assembled parts join each trough section centrally
Adjusting the tolerance | Aligning trough sections

1
3
AL
1 2 3
ST
2
min.
2 mm
Adjust by the necessary minimum "E-Chain®/trough" tolerance of 2 mm on both sides. Please note: the inner width
BRI of the trough decreases 2 mm per side with the assembled glide strip (pictured) Test to ensure the E-Chain® runs
problem free and with low friction in the channel After adjusting the minimum tolerance and alignment of all trough
sections, please pull tight all screw tight all trough connections. Pay attention thereby to the correct installation direction
of the sliding nut (see detail) Starting torque of the assembly set’s fixing bolts: M6: 10 Nm / M8: 23 Nm.
Tools for the assembling of the SuperTrough

0
1
Pictogram aid: Pictogram aid: Pictogram aid: 2
Pictogram aid:
3
Hand Rubber hammer Hexagonal wrench Ruler
Please consider health & safety regulations while handling sheet metals. We recommend using protective
! Category II gloves to protect against cuts when handling the aluminium profiles.
You can find an assembly video on the web www.igus.de/de/SALU_assembly 5.417

970.30.SL Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm

970.31.SL Aluminum "SuperTrough" | Basic Version
For the following BRa

E-Chains®/E-Tubes: 30 BRi ≥ Ba + 4 10 2
21 Ba
System E2
Bi
● 10
● B15
Zipper
● 15/R15
ha
HRi ≥ 2 x ha
HRa = 77
Bottom clamp
attached optio-
24
nally inwards or
outwards
22
Ba = Outer E-Chain® width
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
M6 x16
12
Bi = Inner E-Chain® width
4,7
ha = E-Chain® outer height
18
Length of the C-profile according to dimension BRi - Length of C-profile see right page
depends on dim. Ba
Components, trough "Basic": Trough side parts, aluminum, 2 m
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
Glide bar, plastic, 2 m
request)
Glide strips, plastic, 2 m (without glide strips on
Components, installation set "Basic":
C-profile, steel galvanized Screw M6 x16
Bottom clamp, aluminum
Sliding nut M6 Interface
Fax
= Guide trough connector, plastic

= Glide bar
= Installation set "Basic" Basic version: Aluminum "SuperTrough" components
kg
= C-profile Complete guide trough sets - description Part No. Weight
Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section 970.30.SL ≈ 4,20 kg
Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 970.31.SL ≈ 4,90 kg
1 Installation set "Basic" without C-profile 960.30 ≈ 0,06 kg
1 Installation set "Basic" with C-profile 960.30.
51147 Cologne
Single parts - description

igus® GmbH
Calculation - travel 1 Glide strip, individual, 2 m section 75.01 ≈ 0,06 kg

center mounted 1 Bottom clamp, individual 75.40 ≈ 0,03 kg
Half travel length, rounded down to 1 Interface connector, individual 75.60
full 2 m sections = X m guide trough 1 Screw M6 x 16, individual MAT 0040209
length without glide bars + X m 1 Sliding nut M6, individual MAT 0040057
guide trough length with glide bars 1 Glide bar, individual, 2 m section 82.79 ≈ 0,42 kg
+ installation sets "Basic" (number 1 C-profile, individual 92.52. ≈ 0,90 kg/m
of trough pieces + 1)
Supplement Part No. with the Order example: Length of travel 30 m -

indicated C-profile-length-index. Center mounted for Series 10.5.038.0 with BRi = 80
Example: 960.30. 125 Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar
C-profile length-index for your Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 970.30.SL
chosen trough inner width BRi Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar
see table on the right or the Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. 970.31.SL
respective page for chosen series Installation set "Basic" complete (guide trough-sets + 1)
Order text: 17 installation sets "Basic" Part No. 960.30. 125
Fixed end module - A Module for the fixed end
quick fix for mounting Order text: 1 set Part No 970.80
the stationary end of an Option: For an additional noise dampening with
E-Chain® page 5.414 silencer profile, please add Index A Example: Part No. 970.30.SLA

970.30.SL
Aluminum "SuperTrough" | Basic Version 970.31.SL
Lengths of C-profile for Basic version - Bottom clamp attached optionally inwards or outwards
10 B15 15 R15
10.5.038.0 B15.5.038.0 15.5.038.0 R15.025.100.0
Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.
BRi attached attached BRi attached attached BRi attached attached BRi attached attached
[mm] inwards outwards [mm] inwards outwards [mm] inwards outwards [mm] inwards outwards
.015 30 * 960.30.125 .015 30 * 960.30.125 .015 30 * 960.30.125 .025 40 * 960.30.150
.025 40 * 960.30.150 .025 40 * 960.30.150 .025 40 * 960.30.150 .063 80 * 960.30.175
.038 53 * 960.30.150 .038 53 * 960.30.150 .038 53 * 960.30.150 .080 98 960.30.150 960.30.200

.050 65 960.30.125 960.30.175 .050 65 960.30.125 960.30.175 .050 65 960.30.125 960.30.175
.5 80 960.30.125 960.30.175 .5 80 960.30.125 960.30.175 .5 80 960.30.125 960.30.175
.6 98 960.30.150 960.30.200 .6 98 960.30.150 960.30.200 .6 98 960.30.150 960.30.200

.7 117 960.30.175 960.30.225 .7 117 960.30.175 960.30.225 .7 117 960.30.175 960.30.225
*upon request
E-Chain® on the tower of the storage and retrieval unit for high-bay
warehouses rolls off from one aluminum guide trough to the opposite one


For the following BRa

E-Chains®/E-Tubes: 30 BRi ≥ Ba + 4 10 2
System E2 22 Ba
Bi
● 1400/1450/1480/1500
System E4.1
● E4.21
ha
HRi ≥ 2 x ha
HRa = 77
Bottom clamp
attached optio-
nally inwards or
28
outwards
22
Ba = Outer E-Chain® width
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi = Inner E-Chain® width M6 x16
12
4,7
18
depends on dim. Ba
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
Components, installation set "Basic":
C-profile, steel galvanized Screw M6 x16
Sliding nut M6 Interface
Fax
= Guide trough connector, plastic

= Glide bar
kg
51147 Cologne

igus® GmbH

center mounted 1 Bottom clamp, individual 75.40 ≈ 0,03 kg
Half travel length, rounded down to 1 Interface connector, individual 75.60
full 2 m sections = X m guide trough 1 Screw M6 x 16, individual MAT 0040209
length without glide bars + X m 1 Sliding nut M6, individual MAT 0040057
guide trough length with glide bars 1 Glide bar, individual, 2 m section 82.79 ≈ 0,42 kg
+ installation sets "Basic" (number 1 C-profile, individual 92.52. ≈ 0,90 kg/m
of trough pieces + 1)


970.30.SL
1400/1450/1480/1500 E4.21 (210)

1500.050.035.0 E4.21.080.100.0
Part No. Part No. Part No. Part No.

BRi attached attached BRi attached attached
[mm] inwards outwards [mm] inwards outwards
.015 33 * 960.30.125 .030 48 * 960.30.150
.020 38 * 960.30.125 .040 58 960.30.125 960.30.150
.025 43 * 960.30.150 .050 68 960.30.125 960.30.175

.038 56 * 960.30.150 .060 78 960.30.125 960.30.175
.050 68 960.30.125 960.30.175 .070 88 960.30.150 960.30.175
.068 86 960.30.150 960.30.175 .080 98 960.30.150 960.30.200

.080 98 960.30.150 960.30.200 .100 118 960.30.175 960.30.225
.100 118 960.30.175 960.30.225 .120 138 960.30.200 960.30.225
.125 143 960.30.200 960.30.250
*upon request
Seawater resistant super-alu-

trough in a RTG-crane. Long
travel with the E4/4 system


BRa
31 BRi ≥ Ba + 4 11
For the following 22 Ba
E-Chains /E-Tubes:
® Bi
System E2
2
● 2400/2450/2480/2500
● 255
ha
System E2 E-Tubes
● R48
System E6
HRi ≥ 2 x ha
● E6.29/R6.29
HRa = 87
35
Bottom clamp
attached optio- 27
nally inwards
Ba = Outer E-Chain width ®
or outwards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

ha = E-Chain® outer height M6 x16
12
4,9
18
depends on dim. Ba Length of the C-profile according to dimension BRi - Length of C-profile see right page

HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Optional: Silencer profile, rubber
Components, installation
C-profile, steel galvanized
Fax
= Guide trough Screw M6 x16 Sliding nut M6 Interface connector, plastic

= Glide bar
kg
51147 Cologne

igus® GmbH

center mounted 1 Silencer profile, rubber, individual, 2 m section 75.67.H
Half travel length, rounded down to 1 Bottom clamp, individual 75.40 ≈ 0,03 kg
full 2 m sections = X m guide trough 1 Interface connector, individual 75.60
length without glide bars + X m 1 Screw M6 x 16, individual MAT 0040209
guide trough length with glide bars 1 Sliding nut M6, individual MAT 0040057
+ installation sets "Basic" (number 1 Glide bar, individual, 2 m section 82.79 ≈ 0,60 kg
of trough pieces + 1) 1 C-profile, individual 92.52. ≈ 0,90 kg/m


971.30.SL
2400/2450/2480/2500 255 E6.29/R6.29 R48

2400.02.200.0 255.03.200.0 E6.29.030.100.0 48.050.100.0
.02 45 * 960.30.150 .03 58 * 960.30.150 .030 50 * 960.30.150 .025 40 * 960.30.150
.03 58 * 960.30.150 .05 77 960.30.125 960.30.175 .040 60 * 960.30.175 .050 65 * 960.30.175
.05 77 960.30.125 960.30.175 .07 97 960.30.150 960.30.200 .050 70 * 960.30.175 .075 90 960.30.150 960.30.200
.07 97 960.30.150 960.30.200 .10 123 960.30.175 960.30.225 .060 80 960.30.150 960.30.175 .100 115 960.30.175 960.30.225
.09 109 960.30.175 960.30.225 .070 90 960.30.150 960.30.200 .130 145 960.30.200 960.30.250
.10 123 960.30.175 960.30.225 .080 100 960.30.150 960.30.200

.12 145 960.30.200 960.30.250 .090 110 960.30.175 960.30.225
.100 120 960.30.175 960.30.225
.110 130 960.30.200 960.30.225
.120 140 960.30.200 960.30.250
*upon request
Safely guide the E-Chain®

across longer travel. Now-
adays, users increasingly prefer
aluminum (corrosion resis-
tance, weight savings, faster
assembly among others)
"Heavy Duty" Version | Installation set Part No. 971.50

34 Components, trough "Heavy Duty": Trough side parts,
aluminum, 2 m Glide bar, plastic, 2 m Glide strips, plastic 2 m
(without glide strips on request) Optional: Silencer profile, rubber
Components, installation set "Heavy Duty": C-profile, steel
galvanized Sliding nut M6 Heavy duty bracket, aluminum
Screw M6 x 20
= Guide trough
M6
x 20 = Glide bar
Note: Dimensions similar to Basic version! = Installation set "Heavy duty"
Exception: Heavy duty bracket, see drawing = C-profile
Insert for the installation set "Heavy-Duty": 971.50.XXX instead of 960.30.XXX on the right column "attached outwards"
"Heavy Duty" installation set Part No. 971.50. 150

972.02.30.SL Part No. 972.02.30.SL | 972.02.31.SL | Trough height: 117 mm

972.02.31SL Aluminum "SuperTrough" | Basic Version
BRa
31 BRi ≥ Ba + 4 11
For the following
22 Ba
E-Chains /E-Tubes:
®
Bi
System E4.1
● E4.28/R4.28 2
System E6
● E6.35
ha
HRi ≥ 2 x ha
HRa = 117
42
Bottom clamp
attached optio-
Ba = Outer E-Chain width ® nally inwards 27
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
or outwards
M6 x16
12
4,9
18
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax

= Glide bar
kg
Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section 972.02.30.SL ≈ 6,00 kg
Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 972.02.31.SL ≈ 7,40 kg
51147 Cologne

igus® GmbH


indicated C-profile-length-index. Center mounted for Series E6.35.100.055.0 with BRi = 124
C-profile length-index for your Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No. 972.02.30.SL
see table on the right or the Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. 972.02.31.SL
E-Chain® page 5.414 silencer profile, please add Index A Example: Part No. 972.02.30.SLA

972.02.30.SL
Aluminum "SuperTrough" | Basic Version 972.02.31SL
E4.28 E6.35
E4.28.070.250.0 E6.35.100.063.0

.040 64 * 960.30.175 .030 54 * 960.30.150
.050 74 960.30.125 960.30.175 .040 64 * 960.30.175
.062 86 960.30.150 960.30.200 .050 74 960.30.125 960.30.175

.070 94 960.30.150 960.30.200 .060 84 960.30.150 960.30.200
.075 99 960.30.150 960.30.200 .070 94 960.30.150 960.30.200
.087 111 960.30.175 960.30.225 .080 104 960.30.150 960.30.200

.100 124 960.30.175 960.30.225 .090 114 960.30.175 960.30.225
.125 149 960.30.200 960.30.250 .100 124 960.30.175 960.30.225
.150 174 960.30.225 960.30.275 .110 134 960.30.200 960.30.250
.175 199 960.30.250 960.30.300 .120 144 960.30.200 960.30.250

.200 224 960.30.275 960.30.325
.225 249 960.30.300 960.30.350
.250 274 960.30.325 960.30.375

.275 299 960.30.350 960.30.400
.300 324 960.30.375 960.30.425
*upon request Long travel lenght with the super-alu-trough in a cold store

34 Components, trough "Heavy Duty": Trough side parts,
Screw M6 x 20
= Führungsrinnen-Set
M6
x 20 = Gleitschiene
Note: Dimensions similar to Basic version! = Montageset "Heavy duty"
Exception: Heavy duty bracket, see drawing = C-Profil

972.30.SL Art. Nr. 972.30.SL | 972.31.SL | Trough height: 117 mm

BRa
31 BRi ≥ Ba + 4 11
For the following
22 Ba
E-Chains /E-Tubes:
®
Bi
System E4.1
● E4.32/H4.32/R4.32 2
System E6
● E6.40/R6.40
ha
HRi ≥ 2 x ha
HRa = 117
54
Bottom clamp
attached optio-
nally inwards 27
or outwards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

12
4,9
18

HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax

= Glide bar
kg
51147 Cologne

igus® GmbH



972.30.SL
E4.32/H4.32/R4.32 E6.40/R6.40
E4.32.05.200.0 280.05.200.0

.05 77 960.30.125 960.30.175 .040 64 * 960.30.175
.06 95 960.30.150 960.30.200 .050 74 960.30.125 960.30.175
.07 102 960.30.150 960.30.200 .062 86 960.30.150 960.30.200

.087 114 960.30.175 960.30.225 .070 94 960.30.150 960.30.200
.10 127 960.30.175 960.30.225 .075 99 960.30.150 960.30.200
.11 135 960.30.200 960.30.250 .087 111 960.30.175 960.30.225

.112 140 960.30.200 960.30.250 .100 124 960.30.175 960.30.225
.12 152 960.30.200 960.30.250 .125 149 960.30.200 960.30.250
.137 165 960.30.225 960.30.275 .150 174 960.30.225 960.30.275
.15 177 960.30.225 960.30.275 .175 199 960.30.250 960.30.300

.162 190 960.30.250 960.30.300 .200 224 960.30.275 960.30.325
.17 195 960.30.250 960.30.300 .225 249 960.30.300 960.30.350
.18 202 960.30.250 960.30.300 .250 274 960.30.325 960.30.375

.187 215 960.30.275 960.30.325 .275 299 960.30.350 960.30.400
.20 227 960.30.275 960.30.325 .300 324 960.30.375 960.30.425
.212 240 960.30.300 960.30.350

.23 252 960.30.300 960.30.350
.237 265 960.30.325 960.30.375

.25 277 960.30.325 960.30.375
.262 290 960.30.350 960.30.400
.28 302 960.30.350 960.30.400

.29 315 960.30.375 960.30.425
.30 327 960.30.375 960.30.425
.312 340 960.30.400 960.30.450

.325 352 960.30.400 960.30.450
.337 365 960.30.425 960.30.475

.350 377 960.30.425 960.30.475
.362 390 960.30.450 960.30.500
.375 402 960.30.450 960.30.500

.387 415 960.30.475 960.30.525 igus® Series E4/4 with super-alu-
.400 427 960.30.475 960.30.525 trough in a crane application
*upon request

34
Components, trough "Heavy Duty": Trough side parts,
Screw M6 x 20
= Guide trough
M6
x 20 = Glide bar


BRa
31 BRi ≥ Ba + 4 11
For the following
22 Ba
E-Chains /E-Tubes:
®
Bi
System E2
● 2600/2650/2680/2700 2
System E2 E-Tubes
● R58
ha
E2 medium classic
HRi ≥ 2 x ha
HRa = 117
50
Bottom clamp
attached optio-
nally inwards 27
or outwards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

12
4,9
18

HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax

= Glide bar
kg
51147 Cologne

igus® GmbH


Example : 960.30. 150 Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar

972.30.SL
2600/2650/2680/2700 R58
2600.05.200.0 58.075.200.0

.05 70 * 960.30.175 .050 70 * 960.30.175
.06 85 960.30.150 960.30.200 .075 95 960.30.150 960.30.200
.07 95 960.30.150 960.30.200 .100 120 960.30.175 960.30.225

.09 110 960.30.175 960.30.225 .125 145 960.30.200 960.30.250
.10 120 960.30.175 960.30.225 .150 170 960.30.225 960.30.275
.12 145 960.30.200 960.30.250 .175 195 960.30.250 960.30.300

.15 170 960.30.225 960.30.275 .200 220 960.30.275 960.30.325
.17 198 960.30.250 960.30.300
*upon request
Stable guidance without

oscillation. Crane operating
speed 80 m/min.
"Heavy Duty" Version | Installation set Part No. Nr. 972.50

34
Screw M6 x 20
= Guide trough
M6
x 20 = Glide bar


BRa
41 BRi ≥ Ba + 4 11
For the following
28 Ba
E-Chains /E-Tubes:
®
Bi
System E2
● 3400/3450/3480/3500 2
System E2 E-Tubes
● R68
ha
System E4.1
● E4.42/H4.42/R4.42
HRi ≥ 2 x ha
HRa = 144
System E6
● E6.52/R6.52
64
Bottom clamp
attached optio-
nally inwards 45
or outwards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

18,4
M8 x20
8
18

HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax
= Guide trough Screw M8 x 20 Sliding nut M8 Interface connector, plastic

= Glide bar
kg
1 Installation set "Basic" without C-profile 960.40. ≈ 0,08 kg
51147 Cologne

igus® GmbH



973.30.SL
3400/3450/3480/3500 R68 E4.42/H4.42/R4.42 E6.52/R6.52

3400.050.200.0 68.050.200.0 E4.42.05.200.0 E6.52.040.200.0
.050 74 * 960.40.200 .050 72 * 960.40.200 .05 80 * 960.40.200 .040 68 * 960.40.200
.075 99 * 960.40.225 .075 97 * 960.40.225 .06 98 * 960.40.225 .050 78 * 960.40.200
.100 124 960.40.175 960.40.250 .100 122 960.40.175 960.40.250 .07 105 * 960.40.225 .062 90 * 960.40.225
.115 139 960.40.200 960.40.275 .115 137 960.40.200 960.40.275 .087 118 960.40.175 960.40.250 .070 98 * 960.40.225
.125 149 960.40.200 960.40.275 .125 147 960.40.200 960.40.275 .10 130 960.40.200 960.40.250 .075 103 * 960.40.225
.150 174 960.40.225 960.40.300 .150 172 960.40.225 960.40.300 .11 138 960.40.200 960.40.275 .087 115 * 960.40.250
.175 199 960.40.250 960.40.325 .175 197 960.40.250 960.40.325 .112 143 960.40.200 960.40.275 .100 128 960.40.175 960.40.250
.200 224 960.40.275 960.40.350 .200 222 960.40.275 960.40.350 .12 155 960.40.225 960.40.275 .125 153 960.40.200 960.40.275
.225 249 960.40.300 960.40.375 .225 247 960.40.300 960.40.375 .137 168 960.40.225 960.40.300 .150 178 960.40.225 960.40.300
.250 274 960.40.325 960.40.400 .250 272 960.40.325 960.40.400 .15 180 960.40.250 960.40.300 .175 203 960.40.250 960.40.325
.162 193 960.40.250 960.40.325 .200 228 960.40.275 960.40.350
.17 198 960.40.250 960.40.325 .225 253 960.40.300 960.40.375
.18 205 960.40.275 960.40.325 .250 278 960.40.325 960.40.400

.187 218 960.40.275 960.40.350 .275 303 960.40.350 960.40.425
.20 230 960.40.300 960.40.350 .300 328 960.40.375 960.40.450
.212 243 960.40.300 960.40.375

.23 255 960.40.325 960.40.375
.237 268 960.40.325 960.40.400

.25 280 960.40.350 960.40.400
.262 293 960.40.350 960.40.425
.28 305 960.40.375 960.40.425

.29 318 960.40.375 960.40.450
.30 330 960.40.400 960.40.450
.312 343 960.40.400 960.40.475

.325 355 960.40.425 960.40.475
.337 368 960.40.425 960.40.500

.350 380 960.40.450 960.40.500
.362 393 960.40.450 960.40.525
.375 406 960.40.475 960.40.525

.387 418 960.40.475 960.40.550
.400 430 960.40.500 960.40.550

*upon request

45
Screw M8 x 25
= Guide trough
M8
x 25 = Glide bar
"Heavy Duty" installation set Part No 973.50. 175


BRa
41 BRi ≥ Ba + 4 11,5
E-Chains /E-Tubes:
®
Bi
System E4.1
● E4.56/H4.56/R4.56 2
System E4/light
● 14040/14140/R18840
ha
● 14240/14340
System E6 Series
HRi ≥ 2 x ha
HRa = 184
● E6.62
84
Bottom clamp
attached optio-
nally inwards 45
or outwards
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

18,4
M8 x20
8
18

HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax

= Glide bar
kg
51147 Cologne

igus® GmbH



974.30.SL
E4.56/H4.56/R4.56 14040/14140/R18840 14240/14340 E6.62

E4.56.05.200.0 14040.05.200.0 14240.05.200.0 E6.62.05.200.0
.05 88 * 960.50.225 .05 80 * 960.50.200 .05 80 * 960.50.200 .05 90 * 960.50.225
.06 103 * 960.50.225 .06 95 * 960.50.225 .06 98 * 960.50.225 .06 108 * 960.50.225
.07 113 * 960.50.250 .07 105 * 960.50.225 .07 105 * 960.50.225 .07 115 * 960.50.250
.10 138 960.50.200 960.50.275 .10 130 960.50.200 960.50.250 .087 118 960.50.175 960.50.250 .087 127 960.50.175 960.50.250
.11 151 960.50.200 960.50.275 .11 143 960.50.200 960.50.275 .10 130 960.50.200 960.50.250 .10 140 960.50.200 960.50.275
.12 163 960.50.225 960.50.300 .12 155 960.50.225 960.50.275 .11 138 960.50.200 960.50.275 .11 148 960.50.200 960.50.275
.13 176 960.50.225 960.50.300 .13 168 960.50.225 960.50.300 .112 143 960.50.200 960.50.275 .112 152 960.50.200 960.50.275
.15 188 960.50.250 960.50.325 .15 180 960.50.250 960.50.300 .12 155 960.50.225 960.50.275 .12 165 960.50.225 960.50.300
.16 201 960.50.250 960.50.325 .16 193 960.50.250 960.50.325 .137 168 960.50.225 960.50.300 .137 177 960.50.225 960.50.300
.17 213 960.50.275 960.50.350 .17 205 960.50.275 960.50.325 .15 180 960.50.250 960.50.300 .15 190 960.50.250 960.50.325
.18 226 960.50.275 960.50.350 .18 218 960.50.275 960.50.350 .162 193 960.50.250 960.50.325 .162 202 960.50.250 960.50.325
.20 238 960.50.300 960.50.375 .20 230 960.50.300 960.50.350 .17 198 960.50.250 960.50.325 .17 208 960.50.275 960.50.325
.21. 251 960.50.300 960.50.375 .21 243 960.50.300 960.50.375 .18 205 960.50.275 960.50.325 .18 215 960.50.275 960.50.350
.22 263 960.50.325 960.50.400 .22 255 960.50.325 960.50.375 .187 218 960.50.275 960.50.350 .187 227 960.50.275 960.50.350
.23 276 960.50.325 960.50.400 .23 268 960.50.325 960.50.400 .20 230 960.50.300 960.50.350 .20 240 960.50.300 960.50.375
.25 288 960.50.350 960.50.425 .25 280 960.50.350 960.50.400 .212 243 960.50.300 960.50.375 .212 252 960.50.300 960.50.375
.26 301 960.50.350 960.50.425 .26 293 960.50.350 960.50.425 .23 255 960.50.325 960.50.375 .23 265 960.50.325 960.50.400
.27 313 960.50.375 960.50.450 .27 305 960.50.375 960.50.425 .237 268 960.50.325 960.50.400 .237 277 960.50.325 960.50.400
.28 326 960.50.375 960.50.450 .28 318 960.50.375 960.50.450 .25 280 960.50.350 960.50.400 .25 290 960.50.350 960.50.425
.30 338 960.50.400 960.50.475 .30 330 960.50.400 960.50.450 .262 293 960.50.350 960.50.425 .262 302 960.50.350 960.50.425
.31 351 960.50.400 960.50.475 .31 343 960.50.400 960.50.475 .28 305 960.50.375 960.50.425 .28 315 960.50.375 960.50.450
.32 363 960.50.425 960.50.500 .32 355 960.50.425 960.50.475 .29 318 960.50.375 960.50.450 .29 327 960.50.375 960.50.450
.33 376 960.50.425 960.50.500 .33 368 960.50.425 960.50.500 .30 330 960.50.400 960.50.450 .30 340 960.50.400 960.50.475
.35 388 960.50.450 960.50.525 .35 380 960.50.450 960.50.500 .312 343 960.50.400 960.50.475 .312 352 960.50.400 960.50.475
.36 401 960.50.450 960.50.525 .36 393 960.50.450 960.50.525 .325 355 960.50.425 960.50.475 .325 365 960.50.425 960.50.500
.37 413 960.50.475 960.50.550 .37 405 960.50.475 960.50.525 .337 368 960.50.425 960.50.500 .337 377 960.50.425 960.50.500
.38 426 960.50.475 960.50.550 .38 418 960.50.475 960.50.550 .350 380 960.50.450 960.50.500 .350 390 960.50.450 960.50.525
.40 438 960.50.500 960.50.575 .40 430 960.50.500 960.50.550 .362 393 960.50.450 960.50.525 .362 402 960.50.450 960.50.525
.41 451 960.50.500 960.50.575 .41 443 960.50.500 960.50.575 .375 405 960.50.475 960.50.525 .375 415 960.50.475 960.50.550
.42 463 960.50.525 960.50.600 .42 455 960.50.525 960.50.575 .387 418 960.50.475 960.50.550 .387 427 960.50.475 960.50.550
.43 476 960.50.525 960.50.600 .43 468 960.50.525 960.50.600 .400 430 960.50.500 960.50.550 .400 440 960.50.500 960.50.575
.45 488 960.50.550 960.50.625 .45 480 960.50.550 960.50.600
.46 501 960.50.550 960.50.625 .46 493 960.50.550 960.50.625
.47 513 960.50.575 960.50.650 .47 505 960.50.575 960.50.625
.48 526 960.50.575 960.50.650 .48 518 960.50.575 960.50.650
.50 538 960.50.600 960.50.675 .50 530 960.50.600 960.50.650
.51 551 960.50.600 960.50.675 .51 543 960.50.600 960.50.675
.52 563 960.50.625 960.50.700 .52 555 960.50.625 960.50.675
.53 576 960.50.625 960.50.700 .53 568 960.50.625 960.50.700
.55 588 960.50.650 960.50.725 .55 580 960.50.650 960.50.700
.60 638 960.50.700 960.50.775 .60 630 960.50.700 960.50.750 *upon request

45
Screw M8 x 25 = Guide trough
M8
x 25 = Glide bar


BRa
40 BRi ≥ Ba + 4 11,5
Bi
E-Chains /E-Tubes:
®
2
System E4.1
● E4.80/H4.80/R4.80
System E4/light
ha
● 15050/15150/R19850
System E6
● E6.80L
● E6.80
HRi ≥ 2 x ha
HRa = 236
108
Bottom clamp 51,5
Ba = Outer E-Chain® width attached optio-
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Bi = Inner E-Chain® width nally inwards

or outwards
18,4
M8 x20
8
18
depends on dim. Ba
HRi ≥ 2 • ha
! BRi ≥ Ba + 4
request)
set "Basic":
Fax

= Glide bar
kg
51147 Cologne

igus® GmbH



975.30.SL
E4.80/H4.80/R4.80 15050/15150/R19850 E6.80L E6.80

E4.80.05.200.0 15050.05.200.0 E6.80L.30.300.0 E6.80.30.300.0
.05 104 * 960.50.225 .05 84 * 960.50.200 .11 144 960.50.200 960.50.275 .05 104 * 960.50.225
.06 119 * 960.50.250 .06 99 * 960.50.225 .12 157 960.50.225 960.50.275 .06 119 * 960.50.250
.07 129 * 960.50.250 .07 109 * 960.50.225 .13 169 960.50.225 960.50.300 .07 129 * 960.50.250
.10 154 960.50.225 960.50.275 .10 134 * 960.50.250 .15 182 960.50.250 960.50.300 .10 154 960.50.225 960.50.275
.16 194 960.50.250 960.50.325 .11 167 960.50.225 960.50.300
.11 167 960.50.225 960.50.300 .11 146 960.50.200 960.50.275
.17 207 960.50.275 960.50.325 .12 179 960.50.250 960.50.300
.12 179 960.50.250 960.50.300 .12 159 960.50.225 960.50.275
.18 219 960.50.275 960.50.350 .13 192 960.50.250 960.50.325
.13 192 960.50.250 960.50.325 .13 171 960.50.225 960.50.300
.20 232 960.50.300 960.50.350 .15 204 960.50.275 960.50.325
.15 204 960.50.275 960.50.325 .15 184 960.50.250 960.50.300 .21 244 960.50.300 960.50.375 .16 217 960.50.275 960.50.350
.16 217 960.50.275 960.50.350 .16 196 960.50.250 960.50.325 .22 257 960.50.325 960.50.375 .17 229 960.50.300 960.50.350
.17 229 960.50.300 960.50.350 .17 209 960.50.275 960.50.325 .23 269 960.50.325 960.50.400 .18 242 960.50.300 960.50.375
.18 242 960.50.300 960.50.375 .18 221 960.50.275 960.50.350 .25 282 960.50.350 960.50.400 .20 254 960.50.325 960.50.375
.20 254 960.50.325 960.50.375 .20 234 960.50.300 960.50.350 .26 294 960.50.350 960.50.425 .21 267 960.50.325 960.50.400
.21 267 960.50.325 960.50.400 .21 246 960.50.300 960.50.375 .27 307 960.50.375 960.50.425 .22 279 960.50.350 960.50.400
.22 279 960.50.350 960.50.400 .22 259 960.50.325 960.50.375 .28 319 960.50.375 960.50.450 .23 292 960.50.350 960.50.425
.30 332 960.50.400 960.50.450 .25 304 960.50.375 960.50.425
.23 292 960.50.350 960.50.425 .23 271 960.50.325 960.50.400
.31 344 960.50.400 960.50.475 .26 317 960.50.375 960.50.450
.25 304 960.50.375 960.50.425 .25 284 960.50.350 960.50.400
.32 357 960.50.425 960.50.475 .27 329 960.50.400 960.50.450
.26 317 960.50.375 960.50.450 .26 296 960.50.350 960.50.425
.33 369 960.50.425 960.50.500 .28 342 960.50.400 960.50.475
.27 329 960.50.400 960.50.450 .27 309 960.50.375 960.50.425 .35 382 960.50.450 960.50.500 .30 354 960.50.425 960.50.475
.28 342 960.50.400 960.50.475 .28 321 960.50.375 960.50.450 .36 394 960.50.450 960.50.525 .31 367 960.50.425 960.50.500
.30 354 960.50.425 960.50.475 .30 334 960.50.400 960.50.450 .37 407 960.50.475 960.50.525 .32 379 960.50.450 960.50.500
.31 367 960.50.425 960.50.500 .31 346 960.50.400 960.50.475 .38 419 960.50.475 960.50.550 .33 392 960.50.450 960.50.525
.32 379 960.50.450 960.50.500 .32 359 960.50.425 960.50.475 .40 432 960.50.500 960.50.550 .35 404 960.50.475 960.50.525
.33 392 960.50.450 960.50.525 .33 371 960.50.425 960.50.500 .41 444 960.50.500 960.50.575 .36 417 960.50.475 960.50.550
.35 404 960.50.475 960.50.525 .35 384 960.50.450 960.50.500 .42 457 960.50.525 960.50.575 .37 429 960.50.500 960.50.550
.43 469 960.50.525 960.50.600 .38 442 960.50.500 960.50.575
.36 417 960.50.475 960.50.550 .36 396 960.50.450 960.50.525
.45 482 960.50.550 960.50.600 .40 454 960.50.525 960.50.575
.37 429 960.50.500 960.50.550 .37 409 960.50.475 960.50.525
.46 494 960.50.550 960.50.625 .41 467 960.50.525 960.50.600
.38 442 960.50.500 960.50.575 .38 421 960.50.475 960.50.550
.47 507 960.50.575 960.50.625 .42 479 960.50.550 960.50.600
.40 454 960.50.525 960.50.575 .40 434 960.50.500 960.50.550 .48 519 960.50.575 960.50.650 .43 492 960.50.550 960.50.625
.41 467 960.50.525 960.50.600 .41 446 960.50.500 960.50.575 .50 532 960.50.600 960.50.650 .45 504 960.50.575 960.50.625
.42 479 960.50.550 960.50.600 .42 459 960.50.525 960.50.575 .51 544 960.50.600 960.50.675 .46 517 960.50.575 960.50.650
.43 492 960.50.550 960.50.625 .43 471 960.50.525 960.50.600 .52 557 960.50.625 960.50.675 .47 529 960.50.600 960.50.650
.45 504 960.50.575 960.50.625 .45 484 960.50.550 960.50.600 .53 569 960.50.625 960.50.700 .48 542 960.50.600 960.50.675
.46 517 960.50.575 960.50.650 .46 496 960.50.550 960.50.625 .55 582 960.50.650 960.50.700 .50 554 960.50.625 960.50.675
.47 529 960.50.600 960.50.650 .47 509 960.50.575 960.50.625 .51 567 960.50.625 960.50.700
.52 579 960.50.650 960.50.700
.48 542 960.50.600 960.50.675 .48 521 960.50.575 960.50.650
.53 592 960.50.650 960.50.725
.50 554 960.50.625 960.50.675 .50 534 960.50.600 960.50.650
.55 604 960.50.675 960.50.725
.51 567 960.50.625 960.50.700 .51 546 960.50.600 960.50.675
.60 654 960.50.725 960.50.775
.52 579 960.50.650 960.50.700 .52 559 960.50.625 960.50.675
.53 592 960.50.650 960.50.725 .53 571 960.50.625 960.50.700
.55 604 960.50.675 960.50.725 .55 584 960.50.650 960.50.700 *upon request
.60 654 960.50.725 960.50.775 .60 634 960.50.700 960.50.750

45
Screw M8 x 25 = Guide trough
M8 = Glide bar
x 25

Steel
Guide
Troughs
9.436
INFO
Steel Guide Troughs | "Heavy Duty"
Steel guide trough - very stable

and rugged for heavy duty applications
If the igus® installation sets are used, the guide troughs are particularly
Steel Guide Troughs

easy to assemble. All the steel guide troughs are constructed
according to the same basic principle. On the following pages, you
will find information about dimensions, weights and accessories
according to the trough size. You will find all necessary design data
to stipulate the assembly width on. All sizes use a common C-profile
on which the guide parts are assembled. The assembly brackets
used vary in height only.
Easy assembly with installation set
Big range, two piece design, adjustable to E-Chain® width
Available in galvanized steel and stainless steel
Glide bar made of PE
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Steel guide trough without and with glide bars
Trough joint
40
Fax
10 20
AL
20
M10
Side view of trough joint. All the dimensions, Installation set for joint and attachment surface connections
apart from the height, apply to all sizes secure connection without misalignment and without welding ST
C-profile drilling pattern 25 16 4,5 17
1,75±0,1
10,5
18
Length of the C-profile according to dimension BRi Length of C-Profile 35
Normally galvanized version - Part No. 92.52. XX / Stainless steel version - Part No. 92.52. XX .E
Tolerance of C-Profile lengths up to -3 mm possible!
igus® Guide Troughs online www.igus.eu/en/steeltrough 5.437

93.30 / 93.31
94.30 / 94.31
95.30 / 95.31
96.30 / 96.31
97.30 / 97.31
98.30 / 98.31
Steel Guide Troughs | "Heavy Duty"
99.30 / 99.31
BRa
Ba = Outer E-Chain® width 20 BRi ≥ Ba + 5
Bi = Inner E-Chain® width Ba
ha = E-Chain® outer height Bi

depends on dim. Ba
HRi ≥ 2 • ha
A = HRa
ha
nMon = Number of installation
sets (left/right)
H
nRi = Number of troughs
4
sets (left/right)
HRi ≥ 2 • ha
!
FL 40 x 4
C
BRi ≥ Ba + ≈ 5 Individual
= Guide trough attachment
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
B
steel, galvanized 38 E without C-profile
= Glide bar
24 ø11
plastic, 2 m øF
= Installation set
steel, galvanized
18
G
= C-profile
steel, galvanized Length of the C-profile according to dimension BRi - Length of C-Profile see right page
Dimensions of steel guide trough

Part No. A=HRa B C BRI E F G H
Fax
without/with glide bar [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] For E-Chain® Series
92.30 / 92.31 70 34 20 * 12 09 26 2,0 2400/2450/2480/2500, 255, E6.29/R6.29
93.30 / 93.31 130 64 30 * 15 09 35 2,0 3400/3450/3480/3500, R68, E4.42/H4.42/R4.42, E6.52/R6.52
94.30 / 94.31 170 84 30 * 20 11 50 2,0 E4.56/H4.56/R4.56, 14040/14140/R18840, 14240/14340, E6.62
95.30 / 95.31 100 50 20 * 15 11 35 2,0 2600/2650/2680/2700, R58
96.30 / 96.31 220 108 30 * 20 14 50 2,5 E4.80/H4.80/R4.80, 15050/15150/R19850, E6.80/E6.80L
97.30 / 97.31 130 54 20 * 15 11 35 2,0 E4.32/H4.32/R4.32, E6.40
98.30 / 98.31 300 140 30 * 20 14 50 3,0 600/601/R608, 640, 1640/R1608
51147 Cologne
99.30 / 99.31 100 42 20 * 15 11 35 2,0 E4.28/R4.28

igus® GmbH
*Dimension BRi is shown on page "Length of C-Profile"
Principle sketch: Number of installation sets which have to be installed
nMon = nRi + 1
nRi x 1998 mm
Calculation - travel Order example: Length of travel 30 m - Center mounted

center mounted for Series 2400.07.... with BRi = 98
Half travel length, rounded down to Guide trough-set of 2 trough side parts, without glide bars:
full 2 m sections = X m guide 16 m Guide trough = 8 x 2 m sections (without glide bars) Part No. 92.30
trough length without glide bars Guide trough-set of 2 trough side parts, with assembled glide bars:
+ X m guide trough length with 16 m Guide trough = 8 x 2 m sections (with glide bars) Part No. 92.31
glide bars + installation sets (num- Installation sets complete (Guide trough-sets + 1)
ber of trough pieces + 1) 17 Installation sets (with C-profile) Part No. 92.50. 200
5.438 igus® Guide Troughs online www.igus.eu/en/steeltrough

93.30 / 93.31
94.30 / 94.31
95.30 / 95.31
96.30 / 96.31
Steel Guide Troughs | C-Profile 97.30 / 97.31
98.30 / 98.31
99.30 / 99.31
Part No. installation set steel guide troughs with C-Profile (according to Ba)
2400/2450/2480/2500 2600/2650/2680/2700 3400/3450/3480/3500 255 R58 R68
2400.03.200.0 2600.05.200.0 3400.050.200.0 255.03.200.0 58.050.200.0 68.050.200.0
BRi Part No. BRi Part No. BRi Part No. BRi Part No. BRi Part No. BRi Part No.
.02 46 * .05 71 95.50.200 .050 75 93.50.200 .03 59 92.50.175 .050 71 95.50.200 .050 73 93.50.200
.03 59 92.50.175 .06 86 95.50.200 .075 100 93.50.225 .05 78 92.50.200 .075 96 95.50.225 .075 98 93.50.225
.05 78 92.50.200 .07 96 95.50.225 .100 125 93.50.250 .07 98 92.50.225 .100 121 95.50.250 .100 123 93.50.250
.07 98 92.50.225 .09 111 95.50.225 .115 140 93.50.250 .10 124 92.50.250 .125 146 95.50.275 .115 138 93.50.250
.09 110 92.50.225 .10 121 95.50.250 .125 150 93.50.275 .150 171 95.50.300 .125 148 93.50.275
.10 124 92.50.250 .12 146 95.50.275 .150 175 93.50.300 .175 196 95.50.325 .150 173 93.50.300
.12 146 92.50.275 .15 171 95.50.300 .175 200 93.50.325 .200 221 95.50.350 .175 198 93.50.325
.17 199 95.50.325 .200 225 93.50.350 .200 223 93.50.350
.225 250 93.50.375 .225 248 93.50.375 *upon request
.250 275 93.50.400 .250 273 93.50.400
E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.80/H4.80/R4.80 15050/15150/R19850

E4.28.040.200.0 E4.32.05.200.0 E4.42.07.200.0 E4.80.10.200.0 15050.07.225.0
BRi Part No. BRi Part No. BRi Part No. BRi Part No. BRi Part No.
.040 65 * .05 78 93.50.200 .05 81 93.50.200 .05 105 96.50.225 .05 85 *
.050 75 95.50.200 .06 96 93.50.225 .06 99 93.50.225 .06 120 96.50.250 .07 110 96.50.225
.060 85 95.50.200 .07 103 93.50.225 .07 106 93.50.225 .07 130 96.50.250 .10 135 96.50.250
.062 87 95.50.200 .087 115 93.50.225 .087 119 93.50.250 .10 155 96.50.275 .11 148 96.50.275
.070 95 95.50.200 .10 128 93.50.250 .10 131 93.50.250 .11 168 96.50.300 .12 160 96.50.275
.075 100 95.50.225 .11 136 93.50.250 .11 139 93.50.250 .12 180 96.50.300 .13 173 96.50.300
.087 112 95.50.225 .112 141 93.50.250 .112 144 93.50.275 .13 193 96.50.325 .15 185 96.50.300
.100 125 95.50.250 .12 153 93.50.275 .12 156 93.50.275 .15 205 96.50.325 .16 198 96.50.325
.125 150 95.50.275 .137 166 93.50.275 .137 169 93.50.300 .16 218 96.50.350 .17 210 96.50.325
.150 175 95.50.300 .15 178 93.50.300 .15 181 93.50.300 .17 230 96.50.350 .18 223 96.50.350
.175 200 95.50.325 .162 191 93.50.300 .162 194 93.50.325 .18 243 96.50.375 .20 235 96.50.350
.200 225 95.50.350 .17 196 93.50.325 .17 199 93.50.325 .20 255 96.50.375 .21 248 96.50.375
.225 250 95.50.375 .18 203 93.50.325 .18 206 93.50.325 .21 268 96.50.400 .22 260 96.50.375
.250 275 95.50.400 .187 216 93.50.325 .187 219 93.50.350 .22 280 96.50.400 .23 273 96.50.400
For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid:
BRI = Bi + 25 mm BRI = Bi + 28 mm BRI = Bi + 29 mm BRI = Bi + 32 mm BRI = Bi + 32 mm
E4.56/H4.56/R4.56 14040/14140/R18840 14240/14340 600/601/R608 640 1640/R1608

E4.56.10.200.0 14040.05.200.0 14240.05.200.0 600.20.200.0 640.12.200.0 1640.05.200.0
.05 89 * .05 81 * .05 81 * .20 257 98.50.375 .12 144 98.50.275 .05 89 *
.06 104 94.50.225 .06 96 * .06 99 * .25 307 98.50.425 .13 157 98.50.275 .06 104 98.50.225
.07 114 94.50.225 .07 106 94.50.225 .07 106 94.50.225 .30 357 98.50.475 .15 169 98.50.300 .07 114 98.50.250
.10 139 94.50.250 .10 131 94.50.250 .087 119 94.50.250 .32 377 98.50.500 .16 182 98.50.300 .10 139 98.50.275
.11 152 94.50.275 .11 144 94.50.275 .10 131 94.50.250 .35 407 98.50.525 .17 194 98.50.325 .11 151 98.50.275
.12 164 94.50.275 .12 156 94.50.275 .11 139 94.50.250 .40 457 98.50.575 .18 207 98.50.325 .12 164 98.50.300
.13 177 94.50.300 .13 169 94.50.300 .112 144 94.50.275 .45 507 98.50.625 .20 219 98.50.350 .13 176 98.50.300
.15 189 94.50.300 .15 181 94.50.300 .12 156 94.50.275 .50 557 98.50.675 .21 232 98.50.350 .15 189 98.50.325
.16 202 94.50.325 .16 194 94.50.325 .137 169 94.50.300 .55 607 98.50.725 .22 244 98.50.375 .16 201 98.50.325
.17 214 94.50.325 .17 206 94.50.325 .15 181 94.50.300 .60 657 98.50.775 .23 257 98.50.375 .17 214 98.50.350
.18 227 94.50.350 .18 219 94.50.350 .162 194 94.50.325 .25 269 98.50.400 .18 226 98.50.350
.20 239 94.50.350 .20 231 94.50.350 .17 199 94.50.325 .26 282 98.50.400 .20 239 98.50.375
.21. 252 94.50.375 .21 244 94.50.375 .18 206 94.50.325 .27 294 98.50.425 .21 251 98.50.375
.22 264 94.50.375 .22 256 94.50.375 .187 219 94.50.350 .28 307 98.50.425 .22 264 98.50.400
For all other widths is valid: Für alle weiteren Breiten ist For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid:
BRI = Bi + 39 mm gültig: BRI = Bi + 41 mm BRI = Bi + 31 mm BRI = Bi + 31 mm BRI = Bi + 57 mm BRI = Bi + 57 mm
E6.29/R6.29 E6.40 E6.52/R6.52 E6.62 E6.80 E6.80L

E6.29.040.200.0 E6.40.040.200.0 E6.52.040.200.0 E6.62.05.200.0 E6.62.05.200.0 E6.80L.07.225.0
.030 51 * .040 65 * .040 69 * .05 91 * .05 91 * .05 83 *
.040 61 92.50.175 .050 75 93.50.200 .050 79 93.50.200 .06 109 94.50.225 .06 109 94.50.225 .06 98 *
.050 71 92.50.200 .062 87 93.50.200 .062 91 93.50.200 .07 116 94.50.225 .07 116 94.50.225 .07 108 96.50.225
.060 81 92.50.200 .070 95 93.50.225 .070 99 93.50.225 .087 128 94.50.250 .087 128 94.50.250 .10 133 96.50.250
.070 91 92.50.200 .075 100 93.50.225 .075 104 93.50.225 .10 141 94.50.250 .10 141 94.50.250 .11 145 96.50.275
.080 101 92.50.225 .087 112 93.50.225 .100 129 93.50.250 .11 149 94.50.275 .11 149 94.50.275 .12 158 96.50.275
.090 111 92.50.225 .100 125 93.50.250 .125 154 93.50.275 .112 153 94.50.275 .112 153 94.50.275 .13 170 96.50.300
.100 121 92.50.250 .125 150 93.50.275 .150 179 93.50.300 .12 166 94.50.275 .12 166 94.50.275 .15 183 96.50.300
.110 131 92.50.250 .150 175 93.50.300 .175 204 93.50.325 .137 178 94.50.300 .137 178 94.50.300 .16 195 96.50.325
.120 141 92.50.250 .175 200 93.50.325 .200 229 93.50.350 .15 191 94.50.300 .15 191 94.50.300 .17 208 96.50.325
.200 225 93.50.350 .225 254 93.50.375 .162 203 94.50.325 .162 203 94.50.325 .18 220 96.50.350
.225 250 93.50.375 .250 279 93.50.400 .17 209 94.50.325 .17 209 94.50.325 .20 233 96.50.350
.250 275 93.50.400 .275 304 93.50.425 .18 216 94.50.325 .18 216 94.50.325 .21 245 96.50.375
.275 300 93.50.425 .300 329 93.50.450 .187 228 94.50.350 .187 228 94.50.350 .22 258 96.50.375
For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid: For all other widths is valid:
BRI = Bi + 21 mm BRI = Bi + 25 mm BRI = Bi + 29 mm BRI = Bi + 41 mm BRI = Bi + 55 mm BRI = Bi + 33 mm

INFO
Steel Guide Troughs | Accessories | Fixed end module
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Fixed end module for steel guide troughs

Until now, the steel trough had to be modified on site to fit the
mounting brackets at the stationary end of the E-Chain®. That is
now history. With its prefabricated boreholes, the 2.000 mm long
kit can be used for middle-feed, end-feed and opposed installation.
Fast fixation of mounting brackets
thanks to prefabricated boreholes
Fast installation of C-profile for strain relief
Fast bolting of glide bars
Available immediately for Part No.
Fax
93.80.01, 94.80.01 and 96.80.01

Industries: Power plants, coal conveyors, mining, composting
plants, raw material storage, gipsumplants, etc.
Part No. For Steel For Series

guide troughs
51147 Cologne
90.80.01 90.30 / 90.31 800, 840

igus® GmbH
92.80.01* 92.30 / 92.31 2400/2500/2450/2480, 255, E6.29, R6.29

93.80.01 93.30 / 93.31 3400/3450/3480/3500, R68, E4.42/H4.42/R4.42, E6.52, R6.52
94.80.01 94.30 / 94.31 E4.56/H4.56/R4.56, 14040/14140/R18840, 14240/14340, E6.62
95.80.01* 95.30 / 95.31 2600/2650/2680/2700
96.80.01 96.30 / 96.31 E4.80/H4.80/R4.80,15050/15150/R19850, E6.80, E6.80L
97.80.01* 97.30 / 97.31 E4.32/H4.32/R4.32, E6.40
98.80.01* 98.30 / 98.31 600/601/R608, 640, 1640/R1608
99.80.01* 99.30 / 99.31 E4.28/R4.28
*available upon request - time of delivery 6 weeks after intake of order

5.440 igus® Guide Troughs online www.igus.eu/en/steeltrough

91.10
91.20
91.30
Steel Guide Troughs | One-piece | Only for Series 10, 15 and B15 91.40
BRa 91.50
BRi ≥ Ba + 4?
Ba For the following
Bi E-Chains®/E-Tubes:
System E2
● 10
Steel Guide Troughs

● B15
System Zipper
● 15/R15
ha
HRi = 46,5
HRa = 48
15
23
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
1,5
For Series 10, 15 and B15 are steel guide troughs for one side available. They Ba = Outer E-Chain® width
have got a continuous glide bar for the transition from area with the glide bars Bi = Inner E-Chain® width
to the area without glide bars. Available from stock are the guide troughs for ha = E-Chain® outer height
the E-Chains® with an outer width up to 60 mm. For the E-Chains® with a width HRi = Inner trough height
of more than 60 mm special solutions are on short call. For this trough sizes HRa = Outer trough height
are no installation sets necessary as the guide troughs are made of a single BRi = Inner trough width
Fax
U-profile. The solution for the trough joint is specific for every application. BRa = Outer trough width
For Series 10.015/15.015/B15.015 Part No. Dim. BRa [mm] Dim. BRi [mm] Weight
Trough without glide bar, 2-m section 91.10 40,5 30 1,50 kg/m
Trough with glide bar, 2-m section 91.11 40,5 30 2,10 kg/m
AL
Trough without glide bar, 2-m section 91.30 62,5 52 1,80 kg/m ST
Trough without glide bar, 2-m section 91.60 106,5 96 ≈ 2,40 kg/m
Trough with glide bar, 2-m section 91.61 106,5 96 ≈ 4,60 kg/m
Trough without glide bar, 2-m section 91.70 126,5 116 ≈ 2,80 kg/m
Trough with glide bar, 2-m section 91.71 126,5 116 ≈ 5,20 kg/m
Trough material: St 1203 galvanized
Order example: Length of travel 30 m -

Center mounted for Series 10.038.100.0 with BRi = 52
Guide trough-channel without glide bars:
10 m Guide trough = 5 x 2 m sections (without glide bars) Part No. 91.30
Guide trough-channel with glide bars:
10 m Guide trough = 5 x 2 m sections (with glide bars) Part No. 91.31

Chainfix Strain Relief
5.442
Chainfix
igus® Chainfix strain relief | Overview
Chainfix clamps and stainless-steel clamps - for maximum pull forces
Product ø [mm] Page

Clamps and saddle clamp elements from - to
Strain Relief
Single clamp housing, including top/bottom saddle clamps 6 - 42 5.446
Double clamp housing, incl. top/bottom saddle clamps and 1 stacker saddle clamp 6 - 34 5.446
Triple clamp housing, incl. top/bottom saddle clamps and 2 stacker saddle clamp 6 - 22 5.446
Single stainless steel*-clamp housing, including top/bottom saddle clamps 6 - 42 5.446
Double stainless steel* clamps for 2 cables incl. mating trough and double trough 6 - 34 5.446
Chainfix tiewrap plates - for universal tiewrap, bolted or clip-on
Product Page
Chainfix tiewrap plates
Option 1: Chainfix tiewrap plates as single parts Series 2000 5.450
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Option 1: Chainfix tiewrap plates as single parts Series 3000 5.450
Cable tiewraps 5.450
Chainfix tiewrap plates - for strain relief with cable tiewraps for C-profile
PProduct Page
Chainfix tiewrap plates
Option 2: Tiewrap plates with clip-on connection for the C-profile 5.451
Option 3: Clip-on tiewrap plates for opening or fixed crossbars 5.451
Option 4: Integrated strain relief for E2 Tubes - Series R 5.451
Fax
Chainfix Clips - high pull forces, plug-in

Chainfix Clips from - to
Available for all igus® E-ChainSystems® with C-profiles and also suitable for 04 - 24 5.452
assembly in the KMA mounting brackets and Clip-on strain relief for crossbars
Chainfix nuggets - for top hat rail and C-profile 51147 Cologne
igus® GmbH

Chainfix Nuggets
Option 1: completey simple and universal cable fixation, ≤ 20 5.452
for diameter with Ø 20 mm and Ø 30 mm
Option 2: Fastening through clipping onto standard top hat rail
Chainfix strain relief separators - with integrated teeth
Product Page
Chainfix strain relief separators
Separator with integrated strain relief - easy strain relief with tie wrap 5.453
Blocks - Special strain relief for hoses. A Modular, space-saving system
Product Page
blocks
Strain relief for hoses, modular, space-saving system 5.453
For detailed information on this igus® product www.igus.eu/en/chainfix 5.443

Chainfix
Chainfix | Select your strain relief system
E-Chain® Chainfix
Series Clamp 1) Clip Clip cross- Nugget 1) Strain relief
C-profile 1) bar 1) separator 2)
Triflex®
Easy Triflex®
Triflex®
Easy Chain®
E/Z200
E/Z26
E/Z300
E2/000
1400/1500
1450/1480
2400/2500 2020.Z
2450/2480 2020.ZR
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
2600/2700 X X X 262.Z
2650/2680 X X X
3400/3500 X X X 301.Z
3450/3480 X X X 34501.Z
255
E2 E-Tubes
R117/118
R157/158 1585.01.Z
R167/168 1685.01.Z
R48 481.ZR
R58
Fax
R68
E4.1
E4.21 T2103.Z
E4.28/R4.28
E4.32/H4.32/R4.32 X X X
E4.42/H4.42/R4.42 X X X
E4.56/H4.56/R4.56 X X X X
E4.80/H4.80/R4.80 X X X X
51147 Cologne
E4/00
igus® GmbH
600/601/R608 X
640 X
800
840 X
E4/light
14040/14140/R18840 X X X X
14240/14340 X X X
15050/15150/R19850 X X X
1640/R1608 X
E6
E6.29 E6.29.02Z
R6.29
E6.35 E6.35.02Z
E6.40 X X X E6.40.02Z
E6.52 X X X
R6.52 X X X
E6.62 X X X
E6.80L X X X X
E6.80 X X X X
= Recommended strain relief for selected E-Chain® *only half E-Tube

5.444 1) you’ll find on page 5.446 2) you’ll find on the product page of each E-Chain® Series
Chainfix
Chainfix | Select your strain relief system
E-Chain® Chainfix Kettenkämme

Series Single part Single part Clip-on for Fixed Cross- For For
2000 2) 30002 ) C-profile 2) crossbar 2) bar 2) Triflex® 2) E-Tube 2)
Triflex®
Easy Triflex® E33X.XX.2
Strain relief
Triflex® 33X.XX
Easy Chain®
E/Z200 20XX.ZB 2050.Z
E/Z26 30XX.ZB
E/Z300 30XX.ZB
E2/000
1400/1500 20XX.ZB
1450/1480 20XX.ZB
2400/2500 20XX.ZB 2050.Z
2450/2480 20XX.ZB
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
2600/2700 30XX.ZB 30XX.ZC 2050.Z 2050.Z
2650/2680 30XX.ZB 30XX.ZC 2050.Z*
3400/3500 30XX.ZB 30XX.ZC 30XX.Z 30XX.ZS
3450/3480 30XX.ZB 30XX.ZC 30XX.ZS*
255 20XX.ZB
E2 E-Tubes
R117/118 20XX.ZB
R157/158
R167/168
R48 20XX.ZB
R58 5850.Z
Fax
R68 30XX.Z
E4.1
E4.21
E4.28/R4.28 20XX.Z 2050.Z
E4.32/H4.32/R4.32 30XX.ZB 30XX.ZC 3850.ZS
E4.42/H4.42/R4.42 30XX.ZB 30XX.ZC 3850.ZS
E4.56/H4.56/R4.56 30XX.ZB 30XX.ZC 45XX.ZS
E4.80/H4.80/R4.80 30XX.ZB 30XX.ZC 45XX.ZS
E4/00
600/601/R608 30XX.ZB
640 30XX.ZB
800 30XX.ZB
840 30XX.ZB
E4/light
14040/14140/R18840 30XX.ZB 30XX.ZC 45XX.ZS
14240/14340 30XX.ZB 30XX.ZC 3850.ZS
15050/15150/R19850 30XX.ZB 30XX.ZC 45XX.ZS
1640/R1608 30XX.ZB
E6
E6.29 20XX.ZB
R6.29 20XX.ZB
E6.35 20XX.ZB
E6.40 20XX.ZB
E6.52 30XX.ZB 30XX.ZC 3850.ZS
R6.52 30XX.ZB 30XX.ZC
E6.62 30XX.ZB 30XX.ZC 3850.ZS
E6.80L 30XX.ZB 30XX.ZC 45XX.ZS
E6.80 30XX.ZB 30XX.ZC 45XX.ZS
= Recommended strain relief for selected E-Chain® *only half E-Tube

1) you’ll find on page 5.446 2) you’ll find on the product page of each E-Chain® Series 5.445
Chainfix
Chainfix strain relief | Clamps
Chainfix clamps for the

following E-Chains®:
System E2/000
2600/2650/2680/2700
3400/3450/3480/3500
System E4.1
E4.32/H4.32/R4.32
E4.42/H4.42/R4.42
E4.56/H4.56/R4.56
E4.80/H4.80/R4.80
System E4/light
14040/14140/R18840
14240/14340
15050/15150/R19850
System E6
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
E6.40 Strain relief elements with Chainfix clamps and saddle clamp elements
E6.52 / R6.52 The Chainfix clamp system design principle has proven itself as effective, life-prolonging strain relief for
E6.62 igus® E-ChainSystems®. Clamps are the best solution for all E-Chains® with a KMA-mounting brackets
E6.80L / E6.80 with C-profile option. Product range: Chainfix clamp housing with setscrew and top saddle clamp;
bottom saddle clamp; stacker saddle clamp C-profile Materials: Clamp housing: Black lacquered
steel, setscrew: Black steel, saddle clamps: igumid G
Important improvements are offered by igus® exclusive Chainfix products:

Optimal igus® Chainfix housing with reduced height
Long service life for dynamic applications thanks to improved clamping elements
Integration with KMA mounting brackets:
Fax
– Saves both time and space during installation

– Available for complete systems with cables and strain relief
Improved clamping foot for easier fit in the C-profile Ideally, the cables/hoses should be strain relieved
at both ends of the E-Chain®
Improved housing foot clamp for easy fit into C-profile
Newly developed housing with reduced overall height
Black housing and setscrews for attractive appearance
Setscrews, tightened with Allen wrench, for easy installation
51147 Cologne
igus® GmbH
Overall height restrictions

If the E-Chain® glides on itself over long travel distances, the screw heads of the strain relief on the fixed
end must be at least 10 mm below the E-Chain® link height. Our newly developed clamp housing with
setscrews reduces the overall height by up to 15 mm compared to conventional clamp housings. In the
case of unsupported E-Chains®, the strain relief elements may be used with no problems. When using
Chainfix clamps on C-Profile in the mounting bracket for Series 280, 2828, 28, 290, 2928, 29, R770,
R7728, R77 a shortened mating trough must be used. The Part No. for this is: CFX...K (add letter "K" to
the above Part No.)
Note:
Ideally, the cables/hoses should be strain relieved at both ends of the E-Chain®. At the very least,
they must be strain relieved at the moving end of the E-Chain®.
When using Chainfix clamps on C-Profile in the mounting bracket for Series 280, 2828, 290, 2928,
R770, R7728 a shortened mating trough must be used. The Part No. for this is: CFX...K (add
letter "K" to the above Part No.)
5.446 For detailed information on this igus® product www.igus.eu/en/chainfix

Chainfix
Strain Relief
The dimensions given for H in the tables are based on the maximum cable diameter.
Cables with smaller diameters may result in lower overall clamp housing heights.
Setscrew and reduced optimal

Single clamp housing, including Steel Stainless steel* housing height for use in long/-
top/bottom saddle clamps Part No. Part No. ø [mm] B H gliding travel applications
CFX12.1 CFX12.1.E 06 - 12 16 58
CFX14.1 CFX14.1.E 12 - 14 18 50
CFX16.1 CFX16.1.E 14 - 16 20 52
CFX18.1 CFX18.1.E 16 - 18 22 54
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+49- (0) 22 03-96 49-222
CFX20.1 CFX20.1.E 18 - 20 24 56
CFX22.1 CFX22.1.E 20 - 22 26 58
CFX26.1 CFX26.1.E 22 - 26 30 67
CFX30.1 CFX30.1.E 26 - 30 34 71
CFX34.1 CFX34.1.E 30 - 34 38 75
CFX38.1 CFX38.1.E 34 - 38 42 79
CFX42.1 CFX42.1.E 38 - 42 46 83 Improved housing foot clamp
*Material stainless steel: 1.4301 for easy fit into C-profile rail
Double clamp housing, including Steel Stainless steel*
Fax
top/bottom saddle clamps and one Part No. Part No. ø [mm] B H
stacker saddle clamp CFX12.2 CFX12.2.E 06 - 12 16 72
CFX14.2 CFX14.2.E 12 - 14 18 74
CFX16.2 CFX16.2.E 14 - 16 20 78
CFX18.2 CFX18.2.E 16 - 18 22 82
CFX20.2 CFX20.2.E 18 - 20 24 86
CFX22.2 CFX22.2.E 20 - 22 26 90
CFX26.2 CFX26.2.E 22 - 26 30 109
CFX30.2 CFX30.2.E 26 - 30 34 117
CFX34.2 CFX34.2.E 30 - 34 38 125
*Material stainless steel: 1.4301
Triple clamp housing, including Steel Stainless steel*

top/bottom saddle clamps and two Part No. Part No. ø [mm] B H
stacker saddle clamps CFX12.3 – 06 - 12 16 100
CFX14.3 – 12 - 14 18 96
CFX16.3 – 14 - 16 20 102
CFX18.3 – 16 - 18 22 108
CFX20.3 – 18 - 20 24 114
CFX22.3 – 20 - 22 26 120
*Material stainless steel: 1.4301

Chainfix
Bottom saddle clamps for Part No. ø [mm]

single/double/triple clamp Bottom saddle clamps
housings as single part CG12 06 - 12

CG14 12 - 14
CG16 14 - 16
CG18 16 - 18
Ribbed strain relief saddle CG20 18 - 20
clamps withstands increased pull CG22 20 - 22
forces for long-term durability CG26 22 - 26
CG30 26 - 30
CG34 30 - 34
CG38 34 - 38
CG 42 38 - 42
45
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Stacker saddle clamps for Part No. ø [mm]

double/triple clamp housings - for Stacker saddle clamps
placement between stacked cables CD12 06 - 12
Fax
CD14 12 - 14
CD16 14 - 16
CD18 16 - 18
CD20 18 - 20
CD22 20 - 22
CD26 22 - 26
CD30 26 - 30
CD34 30 - 34
51147 Cologne
igus® GmbH
45
Stainless steel C-profile

Stainless steel C-profile for all clamps, also for

assembly in the KMA connection element Series
280, 2828, 380, 3838, 400, 4040, 14040, 14240,
5050, 15050 Part No. CF92.42. XX .E (specify
length in mm)

Chainfix
Chainfix strain relief | Testresults
We have tested three different strain relief types

Standard, hot-dipped galvanized steel strain relief clamp with
single and double impact-resistant polymer saddle clamp elements
(Part No. CF14.1.Z, standard elements)
Strain Relief
Standard strain relief housings (as used in ) with igumid G
clamp saddles (Part No. CFY14.1)
igus® Chainfix strain relief elements (Part No. CFX14.1)
Results: Strain relief element saddle clamps loosen at 1.000 N
of pull force. The resulting diagonal position of the saddle clamp
distorts the screw. Strain relief element saddle clamps loosen at
1.750 N of pull force. The improved igumid G saddle clamps attempt
to hold the cable, causing the outer jacket to "peel." Strain relief
element (igus® Chainfix system) saddle clamps loosen and slant
5º at 1.750 N. At 2.500 N of pull force, the cable jacket bunches up
behind the clamp and, at 3.500 N of pull force, the clamps loosen
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+49- (0) 22 03-96 49-222
completely and the cable becomes inoperative.
Conclusion: The tensile strength of the "Chainfix" line of strain
relief elements developed by igus® is more than three times
higher than the tensile strength of standard strain relief elements.
Fax
Tensile strength test example
with cable Ø 10,5 mm
Tiewrap plate 2070ZB with a cable tiewrap
Result: Tensile strength 290 N
Chainfix clip CFC-12-M
Result: Tensile strength 350 N
Pull force test for igus® tiewrap

plates with cable tiewraps
Results: Two tiewraps are more stable than one tiewrap. If one cable
tiewrap is used, the breaking force is (approx.) 350 N. If the cable
is secured with two cable tiewraps, the breaking force increases
to 830 N, i.e. pull force resistance more than doubles when using
two cable tiewraps.
Technical data:
Tiewrap plates: 2100.ZB/3100.ZB
Cable: CF1.07.12
Cable tiewrap: CFB.001

Chainfix
Chainfix strain relief | Tiewrap plates
Option 1: Chainfix tiewrap plates as single parts

Characteristic features: As individual component screwed on KMA (plastic metal mounting brackets)
Can be plugged in the mounting brackets Use: single part for the manufacturing of switchgear
cabinets or for the assembly of machines Accessory for igus® E-ChainSystems®
Series 2000 - Tiewrap plate as single part
5
Tiewrap plate for the
following E-Chains®: C
Easy Chain® B
2
E200/Z200 Single tiewrap plate
14
8
12/90°
System E2/000
6.2
38
1400/1500/1450/1480
2400/2500/2450/2480 18
2
255 25
2 8
System E2 E-Tubes (n-1) x 10 Shown assembled
R117/R118
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
R48 Tiewrap n Number Dim. C Dim. B Center bore

System E4.1 plate of teeth [mm] [mm] (– = no / + = yes)
E4.28 (2050.Z) 2020.ZB 3 30 15 –
System E6 2030.ZB 4 40 20 –
E6.29/R6.29 2040.ZB 5 50 30 –
E6.35 2050.ZB 6 60 40 –
E6.40 2070.ZB 8 80 60 –
2090.ZB (= 2030.ZB + 2040.ZB) 9 90 – –
2100.ZB 10 100 80 –
2125.ZB (= 2050.ZB + 2050.ZB) 12 120 – –
Fax
Tiewrap plate for the Series 3000 - Tiewrap plate as single part
8
6
following E-Chains®: C
B
Easy Chain®
2
E26/Z26 Single tiewrap plate
18
12
12/90°
E300/Z300 A
6.2
44
System E2/000
2600/2700/2650/2680 28
2
51147 Cologne
3400/3500/3450/3480 35
igus® GmbH
System E4.1 2 8 Shown assembled

(n-1) x 10
E4.32/H4.32/R4.32
E4.42/H4.42/R4.42 Tiewrap n Number Dim. A Dim. C Dim. B Center bore
E4.56/H4.56/R4.56 plate of teeth [mm] [mm] [mm] (– = no / + = yes)
E4.80/H4.80/R4.80 3050.ZB 5 – 50 30 –
System E4/00 3075.ZB 7 – 75 55 –
600/601/R608 3100.ZB 10 – 100 80 –
640 3115.ZB 11 – 115 95 –
800 3125.ZB 12 – 125 105 –
840 3150.ZB 15 – 150 130 –
System E4/light 3175.ZB 17 – 175 155 –
14040/14140/R18840 3200.ZB 20 90 200 180 +
14240/14340 3225.ZB 22 102,5 225 205 +
15050/15150/R19850 3250.ZB 25 115 250 230 +
1640
System E6
E6.52/R6.52
E6.62 Cable tiewraps as single part
E6.80L / E6.80
Cable tiewraps Width x length Maximum Pull force
(100-piece bag) [mm] Ø [mm] resistance
CFB.001 4,8 x 150 36 222N

Chainfix
Chainfix strain relief | Tiewrap plates
Option 2: Tiewrap plates with clip-on connection for the C-profile For the following
Characteristic features: Can be plugged into the KMA C-profile Easy solvable with screwdriver E-Chains®:
Easy to assemble without any screws. Easy solvable with screwdriver nevertheless safe stop Use: For all mounting brackets
single part for the manufacturing of switchgear cabinets or for the assembly of machines Accessory with C-Profil-option!
for igus® E-ChainSystems® For all E-Chains® with KMA and integrated C-profile
Strain relief
Part No. Width Number
[mm] of teeth
3050.ZC 50 5
3075.ZC 75 7
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Option 3: Clip-on tiewrap plates for opening or fixed crossbars For the following
Characteristic features: Can be plugged on the fixed crossbars In case of many harnessed cables E-Chains®:
with strain relief "over two floors" If the KMA is too small for the C-profile Easy to assemble without For more details
any screws Use: single part for the manufacturing of switchgear cabinets or for the assembly of see table!
machines Accessory for igus® E-ChainSystems®
Part No. Width Number For Series

fixed crossbar [mm] of teeth
2050.Z 60 6 E/Z200, 2400/2500, 2600/2700
3050.Z 50 5 3400/3500
3075.Z 74 7 3400/3500
Fax
Part No. Width Number For Series
opening crossbar [mm] of teeth
2050.Z 60 6 E4.28, 2650
3035.ZS 35 3 3400/3450/3500
3050.ZS 50 5 3400/3450/3500
3075.ZS 75 7 3400/3450/3500
3850.ZS 48 5 E4.32/H4.32/R4.32, E4.42/H4.42/R4.42,
14240/14340, E6.52, E6.62
4550.ZS 48 5 E4.56/H4.56/R4.56, E4.80/H4.80/R4.80,
14040/14140/R18840, 15050/15150/R19850, E6.80L, E6.80
4575.ZS 74 7 E4.56/H4.56/R4.56, E4.80/H4.80/R4.80,
14040/14140/R18840, 15050/15150/R19850, E6.80L, E6.80
Option 4: integrated strain relief for E2 Tubes - Series R For the following
Characteristic features: Strain relief disappears completely in the E-Tube Easy to assemble without E-Tubes:
any screws Use: single part for the manufacturing of switchgear cabinets or for the assembly of System E2 E-Tubes
machines Accessory for igus® E-ChainSystems® R58 R68
Part No. Width of Number Series

strain relief [mm] of teeth
3050.Z 50 5 R68
3075.Z 75 7 R68
5850.Z 47 4 R58

Chainfix
Chainfix strain relief | Snap-on solutions
For the following Chainfix clip - Modular snap-on for the C-profile
E-Chains®: Available for all igus® E-ChainSystems with C-profiles. Characteristic features: Series of clamps and
Chainfix Clip for C-profile: bottom parts made of plastic for cable diameters ranging from 4 mm to 24 mm Quick assembly without
For all KMA mounting brackets any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed
with C-profile-option! later on High tensile forces in case of single-layer installation, decreasing with the number of layers
ø Conduit Part No. Part No. A B C

[mm] clamps bottom part [mm] [mm] [mm]
04 - 08 mm CFC-08-M CFC-08-C 13,0 14,5 30
08 - 12 mm CFC-12-M CFC-12-C 24,0 23,7 36
12 - 16 mm CFC-16-M CFC-16-C 32,1 32,4 42
Clip for C-profile 16 - 20 mm CFC-20-M CFC-20-C 39,1 43,2 45
Part No. CFC-XX-C 20 - 24 mm CFC-24-M CFC-24-C 50,0 54,0 50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Clips for crossbars E4.1

E4.56/H4.56 Modular snap-on for crossbars
E4.80/H4.80/R4.80 Available for all igus® E-ChainSystems with crossbar Part. No. 450.XX. Characteristic features: Series of clamps
Clips for crossbars E4/00 and bottom parts made of plastic for cable diameters ranging from 8 mm to 12 mm Quick assembly without
640 any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed later
840 on High tensile forces in case of single-layer installation, decreasing with the number of layers
Clips for crossbars E4/light
14040/14140 ø Conduit Part No. Part No. Dim. A Dim. B Dim. C
15050/15150 [mm] clamps crossbars [mm] [mm] [mm]
1640 08 - 12 mm CFC-12-M CFC-12-B 24,0 23,7 36
Clips for crossbars E6
Fax
E6.80L
E6.80
C
A
Clip for crossbars

51147 Cologne
Part No. CFC-XX-B

igus® GmbH
Chainfix nugget - for top hat rail and C-profile

Option 1: completey simple and universal cable fixation, for diameter with Ø 20 mm and Ø 30 mm
Option 2: Fastening through clipping onto standard top hat rail Characteristic features: The smart
helper for electricians in the machine building industry Accessory for all KMA with integrated C-profile
Strain relief for top hat rail Easy to assemble, without any screws and tools Adjustable to every E-Chain®
filling Very small space requirement Easy strain relief due to fixation with pre-harnessed cable strap
For Part No. ø Conduit Dim. A

fixation Nugget max. [mm] [mm]
C-Profile 92.42.../92.42...E CFN.20 20 10,8
C-Profile 92.52.../92.52...E CFN.30.52 30 15,8

Top hat rail 35 CFN.20.N35 20 20,0
Option 1: Option 2:
for C-Profile for top hat rail
CFN.20 and CFN.20.N35
CFN.30.52
A
Ø 20 mm / Ø 30 mm
A A

Chainfix
Chainfix strain relief | Strain relief separator | Blocks
Strain relief separator - Separator with integrated strain relief For the following
Characteristic features: For the use in the first or last chain link Use: single part for the manufacturing E-Chains®:
of switchgear cabinets or for the assembly of machines Accessory for igus® E-ChainSystems® System E2/000
Easy to assemble without any screws The number n is depending on the selection of cable (diameter, 2400/2500/2450/2480
Strain Relief
type) and available space 2600/2700
3400/3500/3450/3480
System E2 E-Tubes
For Part No. Strain Number Dim. A Dim. B Dim. C min. Dim. D max. R157/R158
Series relief separator of teeth [mm] [mm] distance le/ri [mm] cable Ø [mm] R167/R168
2400/2500 2020.Z 2 10 4 – 6 R48
2450/2480 2020.ZR 2 10 4 – 6 System E4.1
2600/2700 262.Z 3 10 4 – 6 E4.21
3400/3500 301.Z 3 18 4 – 14 System E6 / T3
3450/3800 34501.Z 3 14 4 – 10 E6.29 / T3.29
R157/R158 1585.01.Z 3 22 4 – 18 E6.35
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
R167/R168 1685.01.Z 4 22 4 – 18 E6.40
R48 481.ZR 2 10 3,5 10 6,5
E4.21 T2103.Z 2 8 4 13 4
E6.29/T3.29 E6.29.02.Z 2 8 4 12 4
E6.35 E6.35.02.Z 3 8 4 12 4
E6.40 E6.40.02.Z 3 13 4 – 8
Bi
C C
Fax
D
max. A
R167/R168 E6.40
3400/3500 3450/3480 R157/R158
2600/2700 E6.35
2400/2500 2450/2480 E4.21 / 210 E6.29 / T3.29
R48
10 10 10 13 13 10 10 10 10 10 10 10
2020.Z 2020.ZR 262.Z 301.Z 34501.Z 1585.01.Z 1685.01.Z 481.ZR T2103.Z E6.29.02.Z E6.35.02.Z E6.40.02.Z
igus® strain relief block for small hoses and cables

Modular system for great adaptability No hose damage Easy installation - pressing the hose
into the locating notch provides reliable fastening without hardware Hoses and cables can be installed
together in the same E-Chain® Accommodation of hose diameters from 4.3 to 14 mm
The modules accommodate hoses from 4.3 to 14 mm, 3 x 4.3 mm hoses can be fitted on top of each
in module CFS 4.3 and 2 hoses can be fitted directly on top of each other in one notch using module
CFS 6. The modules have a width of 27.5 mm, are inserted into the base plate and then fastened in Cover plate
position with M4 countersunk-head screws. The exception is module CFS 55.9 which offers the capacity Spacers
for 5 x 9 mm hoses with twice the width. The base plate and cover plate are available in widths ranging Base plate
from 75 to 240 mm. The height of the spacers and modules is 16 mm. Several layers can be installed Grid-dimensioned modules
directly above one another. W = 27.5 mm, H = 16 mm
Part No. Hose Number Width Part No. Hose Number Width Part No. Height
Blocks Ø [mm] of hoses [mm] Blocks Ø [mm] of hoses [mm] Spacer [mm]
CFS 4,3 4,3 4 - 12 27,5 CFSU CFSP 75,0 CFSD 16,0
CFS 6 6,0 3-6 27,5 CFSU CFSP 102,5 CFSD 12,0
CFS 9 9,0 2 27,5 CFSU CFSP 130,0
CFS 55,9 9,0 5 55,0 CFSU CFSP 185,0
CFS 10 10,0 2 27,5 CFSU CFSP 212,0
CFS 14 14,0 1 27,5 CFSU CFSP 240,0

5.454
PMA
PMA-Programm | Overview
PMA - corrugated conduits, connectors,

system support, accessories
Wide range of tubes
Long service life of the tubes especially through
PMA-Program
millions of reverse bending cycles (I-PIST)
UL-approved products
PMAFIX safety locking system
PMA-Program - wide selection of tubes and systems

The PMA cable protection system is applied wherever the mechanical protection of electrical wires and cables is required. Very flexible types
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
of conduits are especially suitable for the additional protection of leads in E-ChainSystems® if required. By combining technical excellence with
rigorous international safety standards, PMA meets the demands of industry worldwide - specialising in applications from the machine building
industries to high tech manufacturing; heavy plant and vehicle construction; fiber optics, solar energy and robotic applications with high speed
and millions of reversed bending cycles.
Conduits - PMAFLEX
PMAFLEX covers different conduit types for a variety of applications in cable protection. The PMAFLEX range offers conduits for technically
demanding applications and special requirements. Conduit sizes range from 4.5 mm to 125 mm diameters, from lightweight to heavyweight,
and pliable to highly flexible. Standard colours are black and grey. Many conduits are specially approved, e.g. CSA, UL Recognition, NF, SNCF,
DB, etc.
Fax
Connectors - PMAFIX
The designation PMAFIX describes a very large range of connectors for PMA conduits with the patented PMA safety clip system. Connectors
are available for ingress protection IP66 and IP68. IP66 connectors are fitted with a preinstalled universal safety clip which ensures a quick
"push-in" installation. IP68 connectors for increased requirements will be delivered with a special conduit seal cap.
51147 Cologne
igus® GmbH
Please note: Since January 2003 are only complete packaging units available on request! 5.455
PMAFLEX | Conduits | Cable protection
PMAFLEX Conduits PACO - flexible, medium, divisible

The PMA COFLEX conduit type PACO has been created for retrofit and pre-loomed applications.
New cables can be added without the need for re-wiring or re-threading within the building of machines
and installations. Further, this product will be used increasingly in vehicle manufacturing and building
construction. Divisible connectors and locknuts are available for this product group. Features:
Specially modified polyamide 6, good closure up to IP50 Self-extinguishing, free of halogen and
cadmium Temperature range: -40°C to 100°C; Short-term to 130°C Chemical resistance: To
fuels, mineral oils, fats, alkalies, weak acids and bases etc.
Part No. structure Part No. Conduit Inside Outside stat.** PU

black size NW Ø d1 [mm] Ø d2 [mm] R [mm] [m]
I-PACO 14 B
I-PACO-10B 10 8.9 13.6 55 50
B = black I-PACO-14B 14 12.9 18.7 75 50
Nominal width I-PACO-20B 20 19.8 25.9 105 50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Type I-PACO-23B 23 23.7 31.3 125 50

I-PACO-37B 37 31.7 41.9 170 25
I-PACO - is suitable I-PACO-45B 45 43.1 54.2 180 25
! for static use only! I-PACO-70B 70 66.0 79.8 300 10
TN - Divisible connectors, PG
These divisible connectors are suitable for repairs or where cable protection systems are installed after
wiring has taken place in the machine building and installation industry. Further, these products will
be used increasingly in the vehicle building and building construction. Features: Specially
formulated polyamide IP50, self-extinguishing, free of halogen, phosphor and cadmium Very
Fax
good impact strength Temperature range: -30°C to 100°C; Short-term 130°C
Part No. Thread Fits to conduit Inside Wrench- Dim.

black PG COFLEX NW Ø d1 [mm] Size length [mm]
I-BTNO-P0910 9 10 9.0 19.0 28.0
I-BTNO-P1314 13.5 14 13.0 24.0 35.0
I-BTNO-P2120 21 20 20.0 32.0 34.0
51147 Cologne
I-BTNO-P2923 29 23 31.0 41.0 42.0

igus® GmbH
I-BTNO-P2937 29 37 31.0 50.0 50.0
GTN - Divisible lock nuts, PG

These divisible lock nuts are used in connection with the connectors TN for repairs or where cable
protection systems are installed after wiring has taken place in the machine building and installation
industry. Further, these products will be used increasingly in the vehicle building and building construction.
Features: Specially formulated polyamide Self-extinguishing, free of halogen, phosphor and
cadmium Very good impact strength Temperature range: -30°C to 100°C; Short-term 130°C
Part No. Thread Fits to Wrench- Dim.

black PG COFLEX Connector Size height [mm]
I-BGTN-0910 9 I-BTNO-P0910 22.0 11.0
I-BGTN-1314 13.5 I-BTNO-P1314 30.0 14.0

I-BGTN-2120 21 I-BTNO-P2120 36.0 14.0
I-BGTN-2923 29 I-BTNO-P2923 46.0 17.0
I-BGTN-2937 29 I-BTNO-P2937 55.0 17.0
5.456
PMAFLEX Conduits PCL - very flexible, medium

The PMAFLEX conduit type PCL is suitable for a wide range of applications in general machine building.
Further more, this conduit type can be used in the vehicle building industry. The product is characterised
by good weather resistance and applicability at low temperatures. Features: Specially modified
PMA-Program
polyamide 6/6.6 for cold impact Self-extinguishing Free of halogen and cadmium High
impact strength also at low temperatures Temperature range: -50°C to 105°C; Short-term to 150°C
Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc.
Part No. Part No. Conduit Conduit Inside Outside stat.** PU

black grey size NW size metric Ø d1 [mm] Ø d2 [mm] R [mm] [m]
I-PCLT-07B I-PCLT-07S 7 10 6.2 10.0 15 50 Part No. structure
I-PCLT-10B I-PCLT-10S 10 12 9.6 13.0 20 50
I-PCL T- 17B/S
I-PCLT-12B I-PCLT-12S 12 16 12.0 15.8 30 50
B = black or
I-PCLT-17B I-PCLT-17S 17 20 16.2 21.2 40 50 S = grey
I-PCLT-23B I-PCLT-23S 23 25 22.6 28.5 45 50 Nominal width
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
I-PCLT-29B I-PCLT-29S 29 32 29.0 34.5 55 50 Profile T or G
I-PCLT-36B I-PCLT-36S 36 40 36.5 42.5 60 30 Type
I-PCLT-48B I-PCLT-48S 48 50 47.5 54.5 70 30
I-PCLG-17B I-PCLG-17S 17 20 15.3 21.2 40 50
I-PCLG-23B I-PCLG-23S 23 25 21.9 28.5 45 50
I-PCLG-29B I-PCLG-29S 29 32 27.6 34.5 55 50
I-PCLG-36B I-PCLG-36S 36 40 36.0 42.5 60 30
I-PCLG-48B I-PCLG-48S 48 50 47.0 54.5 70 30
I-PCLG-56B I-PCLG-56S 56 68 56.3 67.2 130 30
I-PCLG-70B I-PCLG-70S 70 80 67.5 80.0 160 30 I-PCLT/PCLG - is
I-PCLG-95B I-PCLG-95S 95 106 91.5 106.0 210 30 ! recommended for static use!
Fax
I-PCLG-125B I-PCLG-125S 125 146 126.5 146.5 450 6 (moderate dynamic application possible)
PMAFLEX Conduits VOH - pliable, very heavy

The robust construction of PMAFLEX VOH conduit lends it outstanding impact and pull-out resistance.
In the US market, this conduit type can also be used for exterior applications in machinery and installations
(from 17 mm inside diameter). This product offers the greatest possible mechanical protection with good
flammability properties. Features: Specially modified polyamide 6 Very good self-extinguishing 51147 Cologne
igus® GmbH
properties Free of halogen and cadmium High impact strength and pull-out resistance High
stiffness and compression strength Temperature range: -40°C to 105°C; Short-term to 150°C
Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc.
Part No. Part No. Conduit Conduit Inside Outside stat.** PU

black grey size NW size metric Ø d1 [mm] Ø d2 [mm] R [mm] [m] Part No. structure
I-VOHD-07B I-VOHD-07S 7 10 5.8 10.0 20 100
I-VOH D-10B/S
I-VOHD-10B I-VOHD-10S 10 12 9.0 13.0 25 50
B = black or
I-VOHD-12B I-VOHD-12S 12 16 11.6 15.8 30 50 S = grey
I-VOHG-17B I-VOHG-17S 17 20 14.5 21.0 40 50 Nominal width
I-VOHG-23B I-VOHG-23S 23 25 21.1 28.5 50 50 Profile G or D
I-VOHG-29B I-VOHG-29S 29 32 26.6 34.5 60 50 Type
I-VOHG-36B I-VOHG-36S 36 40 35.0 42.5 70 30
I-VOHG-48B I-VOHG-48S 48 50 46.5 54.5 80 30
I-VOHG-56B I-VOHG-56S 56 68 55.5 67.2 135 10

I-VOHG-70B I-VOHG-70S 70 80 67.0 80.0 200 10
I-VOHG-95B I-VOHG-95S 95 106 90.5 106.0 300 10 I-VOHD/VOHG - is suitable
I-VOHG-125B I-VOHG-125S 125 146 126.0 146.5 480 6 ! for static use only!
Fine profile T - ** stat. R = lowest recommended bending

tight bending radius radius for static (fixed) installation
Coarse profile G - ***dyn. R = lowest recommended bending
high pull-out strength radius for dynamic (flexible) installation
5.457
PMAFLEX Conduits PIS/PIH - highly flexible, medium

These highly flexible products are used primarily in automation applications and for connections subject
to intense movements in general machinery construction. Their outstanding material properties make these
conduits especially suitable for outdoor applications where they are exposed to intensive sunlight (UV).
Features: Specially modified polyamide 12 PIS: medium-wall (nominal width 07 to 48) - PIH:
heavy-wall (nominal width 56 to 125) Self-extinguishing Free of halogen and cadmium Good
mechanical properties also at low temperatures Temperature range: -50 °C to 95 °C; Short-term to
150 °C Chemical resistance: To fuels, mineral oils, fats, alkalies, acids and bases etc.
Part No. structure Part No. Part No. Conduit Conduit Inside Outside stat.**/dyn.*** PU
I-PIS T- 48B/S
I-PIST-07B I-PIST-07S 7 10 6.2 10.0 15 / 40 50
B = black or
S = grey I-PIST-10B I-PIST-10S 10 12 9.6 13.0 20 / 50 50
Nominal width I-PIST-12B I-PIST-12S 12 16 11.9 15.8 25 / 65 50
Profile T or G I-PIST-17B I-PIST-17S 17 20 16.4 21.1 30 / 65 50
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Type I-PIST-23B I-PIST-23S 23 25 22.6 28.4 35 / 90 50

I-PIST-29B I-PIST-29S 29 32 29.0 34.3 45 / 110 50
I-PIST-36B I-PIST-36S 36 40 36.5 42.5 60 / 165 30
I-PIST-48B I-PIST-48S 48 50 47.5 54.5 70 / 180 30
I-PISG-17B – 17 20 15.2 21.1 30 / 80 50
I-PISG-23B I-PISG-23S 23 25 21.7 28.4 40 / 100 50
I-PISG-29B I-PISG-29S 29 32 27.4 34.3 50 / 120 50
I-PISG-36B I-PISG-36S 36 40 35.8 42.3 60 / 180 30
I-PISG-48B I-PISG-48S 48 50 46.7 54.2 70 / 200 30
I-PIHG-56B I-PIHG-56S 56 68 56.3 67.2 110 / 270 30
I-PIHG-70B I-PIHG-70S 70 80 67.2 79.6 150 / 350 30
Fax
I-PIHG-95B I-PIHG-95S 95 106 91.3 106.0 170 / 450 30

I-PIHG-125B I-PIHG-125S 125 146 126.5 146.5 350 / 580 20
I-PIS/PIH is recommended
! for highly flexible application
51147 Cologne
igus® GmbH

5.458
PMAFLEX Conduits CYL - very flexible, medium

PMA CYL ECONOMY conduit exhibits very good flexibility and is also suitable for low-temperature
applications. These conduits are used primarily in construction of machinery and equipment. Features:
Specially modified polyamide 6/6.6 for cold impact Self-extinguishing, free of halogen and cadmium
PMA-Program
Good impact strength also at low temperatures Temperature range: -40 °C to 105 °C; Short-
term to 150 °C Chemical resistance: To fuels, mineral oils, fats, alkalies, weak acids and bases etc.
Part No. Part No. Conduit Conduit Inside Outside stat.** PU Part No. structure
I-CYL T- 29B/S
I-CYLT-07B I-CYLT-07S 7 10 6.2 10.0 15 50
B = black or
I-CYLT-10B I-CYLT-10S 10 12 9.6 13.0 20 50 S = grey
I-CYLT-12B I-CYLT-12S 12 16 12.0 15.8 30 50 Nominal width
I-CYLT-17B I-CYLT-17S 17 20 16.2 21.2 40 50 Profile T or G
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
I-CYLT-23B I-CYLT-23S 23 25 22.6 28.5 40 50 Type
I-CYLT-29B I-CYLT-29S 29 32 29.0 34.5 50 50
I-CYLT-36B I-CYLT-36S 36 40 36.5 42.5 60 30
I-CYLT-48B I-CYLT-48S 48 50 47.5 54.5 70 30
I-CYLG-23B I-CYLG-23S 23 25 21.9 28.5 45 50
I-CYLG-29B I-CYLG-29S 29 32 27.6 34.5 55 50
I-CYLG-36B I-CYLG-36S 36 40 36.0 42.5 60 30
I-CYLG-48B I-CYLG-48S 48 50 47.0 54.5 70 30
I-CYLG-56B – 56 68 56.3 67.2 120 30
I-CYLG-70B – 70 80 68.0 80.0 160 30
I-CYLG-95B – 95 106 91.9 106.0 210 10
Fax
I-CYLG-125B – 125 146 126.5 146.5 450 6
I-CYLT/CYLG - is
! recommended for static use!
(moderate dynamic application possible)
51147 Cologne
igus® GmbH

5.459
PMAFIX | Connectors | Safety and sealing systems
IP66 - static, IP54 dynamic - universal safety clip

One piece Fitting, sealing by cone
Easy "push-in" installation

Pre-installed safety clip AFN2
Fits any type of conduit profile (T and G)
Excellent pull-out strength
Re-opening for safety reasons only possible with a screwdriver
Clip pre-installed in all IP66 connectors
Installation
Push in conduit with Pull back slightly to

a slight twist (open ensure the locking
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
using screwdriver on mechanism is fully To re-open use

conduit side) engaged a screw-driver
IP68 - static, IP67 dynamic - oval clip

High sealing through additional seal cap
For highest dynamic applications
Fits any type of conduit profile (T and G)
Excellent pull-out strength
Fax
Re-opening for safety reasons only possible with a screwdriver
Installation
Push seal cap onto end of

conduit to achieve IP68
A Conduit, B Seal
cap, C Connector, D
51147 Cologne
Oval clip, E flat gasket For ease of installation moisten

(or O-ring seal) seal cap with water or grease
igus® GmbH
Push conduit with

seal cap fully into
connector. This guar-
antees PMA’s unique To re-open use
IP68/67 rating* Install retaining oval clip a screwdriver
* For safety reasons, oval clip will not fit if seal cap is not fully installed.
Ensure to follow O-ring manufacturers guidelines when using O-rings for sealing purposes.
5.460
PMAFIX - Connectors
The designation PMAFIX describes a very large range of connectors for PMA conduits with the patented
PMA safety clip system. Connectors are available for ingress protection IP66 and IP68. IP66 connectors
are fitted with a preinstalled universal safety clip which ensures a quick "push-in" installation. IP68 connectors
PMA-Program
for increased requirements will be delivered with a special conduit seal cap.
g = Thread length
Table 1 - PMAFIX / PMAFLEX conduit code A = Overall length
Nominal width UK sizes PMA code
7 10 M
10 12 0
12 16 2
17 20 7
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
23 25 3
29 32 9
36 40 6
48 50 8
g = Thread length
A x B = External dimensions
Table 2 - Thread codes

Thread PMA Thread PMA
metric code PG code
M12 x 1.5 M12 PG07 P07
Fax
M16 x 1.5 M16 PG09 P09
M20 x 1.5 M20 PG11 P11
M25 x 1.5 M25 PG13.5 P13
M32 x 1.5 M32 PG16 P16
M40 x 1.5 M40 PG21 P21
M50 x 1.5 M50 PG29 P29
M63 x 1.5 M63 PG36 P36 g = Thread length
PG42 P42 A x B = External dimensions
PG48 P48 51147 Cologne
igus® GmbH
g = Thread length
A x B = External dimensions
5.461
PMAFIX Connectors VW - 90° elbow, metric & PG

These PMAFIX connectors are used in a wide range of applications. Together with PMAFLEX conduits
they offer the highest grade of safety and sealing. Features: High-grade formulated polyamide
Self-extinguishing, free of halogen, phosphor and cadmium Excellent impact strength Temperature
range: -40°C to 105°C; Short-term to 160°C Content of delivery IP66: Fitting with pre-assembled
universal safety clips (AFN2), IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3, SVN4)
Part No. Part No. Thread Fits to conduit size: Thread External
IP66 IP68 metric NW metric length [mm] dim. [mm]
I- * VWD-M12MGT I- * VWV-M12M M12 x 1.5 7 10 11.0 32.0 x 35.0
I- * VWD-M120GT I- * VWV-M120 M12 x 1.5 10 12 11.0 34.0 x 39.5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

g = Thread length I- * VWD-M253GT I- * VWV-M253 M25 x 1.5 23 25 12.0 54.0 x 65.0
A x B = External dimensions I- * VWD-M329GT I- * VWV-M329 M32 x 1.5 29 32 15.0 64.5 x 73.0
Part No. structure metric I- * VWD-M508GT I- * VWV-M508 M50 x 1.5 48 50 19.0 91.5 x 106.0
I-B/S VWD M 20 2 GT
Universal
safety clip
NW conduit
Thread size
Fax
Metric thread
Type Part No. Part No. Thread Fits to conduit size: Thread External
B = black or IP66 IP68 PG NW metric length [mm] dim. [mm]
S = grey
I- * VWD-P07MGT-11 I- * VWV-P07M 7 7 10 11.0 32.0 x 35.0
Part No. structure PG I- * VWD-P070GT-11 I- B VWV-P070 7 10 12 11.0 34.0 x 39.5
I- * VWD-P09MGT-11 – 9 7 10 11.0 32.0 x 36.5
I-B/S VWD P 21 3 GT
I- * VWD-P090GT-11 I- * VWV-P090 9 10 12 11.0 34.0 x 39.5
Universal
safety clip I- * VWD-P092GT-11 I- B VWV-P092 9 12 16 11.0 38.5 x 44.5
51147 Cologne
NW conduit I- * VWD-P11MGT-11 – 11 7 10 11.0 32.0 x 38.0

igus® GmbH
Thread size I- * VWD-P110GT-11 I- B VWV-P110 11 10 12 11.0 34.0 x 41.0

PG thread I- * VWD-P112GT-11 I- * VWV-P112 11 12 16 11.0 38.5 x 46.0
Type I- B VWD-P13MGT-11 – 13.5 7 10 11.0 32.0 x 39.5
B = black or I- * VWD-P130GT-11 I- B VWV-P130 13.5 10 12 11.0 34.0 x 42.5
S = grey
I- * VWD-P132GT-11 I- * VWV-P132 13.5 12 16 11.0 38.5 x 47.5
I- * VWD-P137GT-11 I- * VWV-P137 13.5 17 20 11.0 43.5 x 58.5
I- * VWD-P167GT-11 I- * VWV-P167 16 17 20 11.0 43.5 x 58.5
I- * VWD-P213GT I- * VWV-P213 21 23 25 11.0 54.0 x 67.0
I- * VWD-P299GT I- * VWV-P299 29 29 32 12.0 61.5 x 74.5
I- * VWD-P366GT I- * VWV-P366 36 36 40 13.0 72.0 x 98.0
I- * VWD-P488GT I- * VWV-P488 48 48 50 13.0 85.5 x 111.0
* = Replace with "B" to order black or "S" to order grey

For the sizes NW 17 to NW 48 curved elbows of type VB are available
5.462
PMAFIX Connectors VN - straight, metric & PG

PMA-Program
range: -40°C to 105°C; Short-term to 160°C Content of delivery IP66: Fitting with pre-assembled
universal safety clips (AFN2), IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3, SVN4)
Part No. Part No. Thread Fits to conduit size: Thread Overall
IP66 IP68 metric NW metric length [mm] length [mm]
I- * VND-M12MGT I- * VNV-M12M M12 x 1.5 7 10 11.0 34.5
I- * VND-M120GT I- * VNV-M120 M12 x 1.5 10 12 11.0 36.5
I- * VND-M160GT I- * VNV-M160 M16 x 1.5 10 12 11.0 36.5
I- * VND-M162GT I- * VNV-M162 M16 x 1.5 12 16 11.0 39.5
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
I- * VND-M202GT I- * VNV-M202 M20 x 1.5 12 16 11.0 39.5
I- * VND-M207GT I- * VNV-M207 M20 x 1.5 17 20 11.0 47.5
I- * VND-M257GT I- * VNV-M257 M25 x 1.5 17 20 12.0 48.5 g = Thread length
I- * VND-M253GT I- * VNV-M253 M25 x 1.5 23 25 12.0 52.0 A = Overall length
I- * VND-M323GT I- * VNV-M323 M32 x 1.5 23 25 15.0 55.5
I- * VND-M329GT I- * VNV-M329 M32 x 1.5 29 32 15.0 56.0 Part No. structure metric
I- * VND-M409GT I- * VNV-M409 M40 x 1.5 29 32 19.0 60.0
I-B/S VND M 20 3 GT
I- * VND-M406GT I- * VNV-M406 M40 x 1.5 36 40 19.0 72.5
Universal
I- * VND-M506GT I- * VNV-M506 M50 x 1.5 36 40 19.0 72.0 safety clip
I- * VND-M508GT I- * VNV-M508 M50 x 1.5 48 50 19.0 72.5 NW conduit
I- * VND-M638GT I- * VNV-M638 M63 x 1.5 48 50 19.0 72.0 Thread size
Fax
Metric thread
Part No. Part No. Thread Fits to conduit size: Thread Overall Type
IP66 IP68 PG NW metric length [mm] length [mm] B = black or
S = grey
I- * VND-P07MGT-11 I- * VNV-P07M 7 7 10 11.0 34.5
I- * VND-P070GT-11 I- B VNV-P070 7 10 12 11.0 36.5 Part No. structure PG
I- * VND-P072GT-11 – 7 12 16 11.0 39.0
I-B/S VND P 21 3 GT
I- * VND-P09MGT-11 I- B VNV-P09M 9 7 10 11.0 34.5
Universal
I- * VND-P090GT-11 I- * VNV-P090 9 10 12 11.0 36.5 safety clip
I- * VND-P092GT-11 I- * VNV-P092 9 12 16 11.0 39.0 NW conduit 51147 Cologne
igus® GmbH
I- B VND-P097GT-11 I- B VNV-P097 9 17 20 11.0 47.5 Thread size

I- * VND-P11MGT-11 I- B VNV-P11M 11 7 10 11.0 34.5 PG thread
I- * VND-P110GT-11 I- * VNV-P110 11 10 12 11.0 36.5 Type
I- * VND-P112GT-11 I- * VNV-P112 11 12 16 11.0 39.0 B = black or
S = grey
I- * VND-P117GT-11 I- * VNV-P117 11 17 20 11.0 47.5
I- B VND-P13MGT-11 – 13.5 7 10 11.0 34.5
I- * VND-P130GT-11 I- B VNV-P130 13.5 10 12 11.0 36.5
I- * VND-P132GT-11 I- * VNV-P132 13.5 12 16 11.0 39.0
I- * VND-P137GT-11 I- * VNV-P137 13.5 17 20 11.0 47.5
I- B VND-P160GT-11 – 16 10 12 11.0 36.5
I- * VND-P162GT-11 I- * VNV-P162 16 12 16 11.0 39.0
I- * VND-P167GT-11 I- * VNV-P167 16 17 20 11.0 47.5
I- * VND-P163GT-11 I- * VNV-P163 16 23 25 11.0 51.0
I- * VND-P213GT I- * VNV-P213 21 23 25 12.0 52.0
I- * VND-P299GT I- * VNV-P299 29 29 32 12.0 53.0

I- B VND-P296GT I- B VNV-P296 29 36 40 12.0 67.5
I- * VND-P366GT I- * VNV-P366 36 36 40 13.0 66.0
I- B VND-P368GT – 36 48 50 13.0 68.5
I- B VND-P428GT I- B VNV-P428 42 48 50 13.0 68.5
I- * VND-P488GT I- * VNV-P488 48 48 50 13.0 66.5
* = Replace with "B" to order black or "S" to order grey
5.463
PMAFIX Connectors VA - 45° elbow, metric & PG

they offer the highest grade of safety and sealing. Features: High-grade formulated polyamide,
thread made of nickel-plated brass Self-extinguishing, free of halogen, phosphor and cadmium
Excellent impact strength Temperature range: -40°C to 105°C; Short-term to 160°C Content
of delivery IP66: Fitting with pre-assembled universal safety clips (AFN2), IP68: Fitting with oval clips
(OVN2), conduit and thread seals (NVN3, SVN4)
I- * VAD-M120GT – M12 x 1.5 10 12 11.0 43.5 x 37.0
I- * VAD-M160GT I- * VAV-M160 M16 x 1.5 10 12 11.0 43.5 x 38.0
I- B VAD-M202GT I- B VAV-M202 M20 x 1.5 12 16 11.0 48.0 x 41.5
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
g = Thread length I- * VAD-M253GT I- * VAV-M253 M25 x 1.5 23 25 12.0 65.0 x 58.5

A x B = External dimensions I- * VAD-M329GT I- * VAV-M329 M32 x 1.5 29 32 15.0 73.5 x 66.5
Part No. structure metric I- * VAD-M506GT I- * VAV-M506 M50 x 1.5 36 40 19.0 100.0 x 89.5
I-B/S VAD M 20 2 GT
I- * VAD-M638GT I- * VAV-M638 M63 x 1.5 48 50 19.0 100.0x 104.0
Universal
safety clip
NW conduit Part No. Part No. Thread Fits to conduit size: Thread External
Thread size IP66 IP68 PG NW metric length [mm] dim. [mm]
Metric thread I- * VAD-P090GT I- * VAV-P090 9 10 12 11.0 43.5 x 37.0
Type I- * VAD-P112GT I- * VAV-P112 11 12 16 11.0 48.0 x 40.0
Fax
B = black or I- * VAD-P132GT I- * VAV-P132 13.5 12 16 11.0 48.0 x 41.5

S = grey
I- B VAD-P137GT I- B VAV-P137 13.5 17 20 11.0 55.0 x 50.0
Part No. structure PG I- * VAD-P167GT I- * VAV-P167 16 17 20 11.0 55.0 x 51.5
I- * VAD-P213GT I- * VAV-P213 21 23 25 12.0 67.0 x 59.0
I-B/S VAD P 11 2 GT
I- * VAD-P299GT I- * VAV-P299 29 29 32 12.0 69.0 x 67.0
Universal
safety clip I- * VAD-P366GT I- B VAV-P366 36 36 40 13.0 86.0 x 86.0
NW conduit I- * VAD-P488GT I- B VAV-P488 48 48 50 13.0 93.0 x 99.0
Thread size * = Replace with "B" to order black or "S" to order grey
51147 Cologne
PG thread
igus® GmbH
Type
B = black or
S = grey
5.464
PMAFIX Connectors VB - 90° curved elbow, metric & PG

PMA-Program
range: -40°C to 105°C; Short-term to 160°C IP66: Fitting with pre-assembled universal safety clips
(AFN2) IP68: Fitting with oval clips (OVN2), conduit and thread seal (NVN3,SVN4)
I- * VBD-M207GT I- * VBV-M207 M20 x 1.5 17 20 11.0 47.5 x 73.0
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
I- * VBD-M409GT I- * VBV-M409 M40 x 1.5 29 32 19.0 74.5 x 98.5 g = Thread length
I- * VBD-M406GT I- * VBV-M406 M40 x 1.5 36 40 19.0 85.0 x 121.0 A x B = External dimensions
I- * VBD-M508GT I- * VBV-M508 M50 x 1.5 48 50 19.0 98.5 x 130.0 Part No. structure metric
I-B/S VBD M 20 7 GT
Universal
safety clip
Part No. Part No. Thread Fits to conduit size: Thread External NW conduit
IP66 IP68 PG NW metric length [mm] dim. [mm] Thread size
I- * VBD-P167GT I- * VBV-P167 16 17 20 11.0 47.4 x 73.0 Metric thread
I- * VBD-P213GT I- * VBV-P213 21 23 25 12.0 57.5 x 85.0 Type
Fax
I- * VBD-P299GT I- * VBV-P299 29 29 32 12.0 67.5 x 96.0 B = black or
S = grey
I- * VBD-P366GT I- * VBV-P366 36 36 40 13.0 79.0 x 123.0
I- * VBD-P488GT I- * VBV-P488 48 48 50 13.0 92.5 x 135.0 Part No. structure PG
I-B/S VBD P 48 8 GT
Universal
safety clip
NW conduit
* = Replace with "B" to order black or "S" to order grey. For smaller conduit sizes NW 07 to NW Thread size
12 appropriate standard elbows of type VW are available PG thread 51147 Cologne
igus® GmbH
Type
B = black or
S = grey
PMAFIX Connectors VO - Flange 90°

they offer the highest grade of safety and sealing. Features: IP66: Fitting with pre-assembled
universal safety clips (AFN2), flange seal (OR) IP68: Fitting with oval clips (OVN2), conduit and flange
seal (NVN3, OR)
Part No. Part No. Fits to conduit size: Dim. Fixing

IP66 IP68 NW metric width x length x depth screws Part No. structure PG
I- * VOD-P167GT I- * VOV-P167 17 20 45.0 x 66.0 x 34.0 2 x M5
I-B/S VOD P 16 7 GT
I- * VOD-P213GT I- * VOV-P213 23 25 63.0 x 70.0 x 42.0 2 x M6
Universal
I- * VOD-P299GT I- * VOV-P299 29 32 67.0 x 78.0 x 48.0 4 x M6 safety clip
I- * VOD-P366GT I- * VOV-P366 36 40 85.0 x 102.0 x 64.0 4 x M6 NW conduit
I- * VOD-P488GT I- * VOV-P488 48 50 86.0 x 119.0 x 76.0 4 x M6 Thread size
* = Replace with "B" to order black or "S" to order grey PG thread

Type
B = black or
S = grey
5.465
PMA | Accessories
PMAFIX FH-0 - One-piece system supports

The one-piece PMACLIP system support is designed for fixation of PMAFLEX conduits. This product
can be used in all machine and installation applications for easy assembly of the PMA system.
Features: High-grade formulated polyamide Self-extinguishing, free of halogen, phosphor and
cadmium Excellent impact strength Temperature range: -40°C to 105°C; Short-term 160°C
Part No. Part No. Fits to conduit size: Dim. Fixing

black grey NW metric width x length x depth screw
I-BFH-07-0 I-SFH-07-0 7 10 17.0 x 21.5 x 20.0 1 x M4
I-BFH-10-0 I-SFH-10-0 10 12 20.5 x 24.5 x 20.0 1 x M5
I-BFH-12-0 I-SFH-12-0 12 16 24.0 x 27.0 x 20.0 1 x M5
I-BFH-17-0 I-SFH-17-0 17 20 30.0 x 34.0 x 20.0 1 x M6
I-BFH-23-0 I-SFH-23-0 23 25 38.5 x 42.0 x 20.0 1 x M6
I-BFH-29-0 I-SFH-29-0 29 32 45.5 x 48.0 x 20.0 1 x M6
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
I-BFH-36-0 I-SFH-36-0 36 40 55.5 x 56.0 x 20.0 1 x M6

I-BFH-48-0 I-SFH-48-0 48 50 67.5 x 68.0 x 20.0 1 x M6
PMA MN - Hexagonal Lock Nuts, metric & PG

These hexagonal lock nuts are suitable for a wide range of applications. High torque guarantees a safe
connection of the system. Features: Polyamide glass fiber reinforced Temperature range:
–40°C to 105°C; Short-term 150°C
Fax
Part No. Part No. Fits to thread: Wrench Dim.

black grey metric size height
I-BMN-M12 I-GMN-M12 M12 x 1.5 17.0 5.0
I-BMN-M16 I-GMN-M16 M16 x 1.5 22.0 5.0
I-BMN-M20 I-GMN-M20 M20 x 1.5 27.0 6.0
51147 Cologne
I-BMN-M25 I-GMN-M25 M25 x 1.5 32.0 6.0

igus® GmbH
I-BMN-M32 I-GMN-M32 M32 x 1.5 41.0 7.0

I-BMN-M40 I-GMN-M40 M40 x 1.5 50.0 7.0
I-BMN-M50 I-GMN-M50 M50 x 1.5 60.0 8.0
I-BMN-M63 I-GMN-M63 M63 x 1.5 75.0 8.0
Part No. Part No. Fits to thread: Wrench Dim.

black grey PG size height
I-BMN-07 I-GMN-07 7 19.0 5.0
I-BMN-09 I-GMN-09 9 22.0 5.0
I-BMN-11 I-GMN-11 11 24.0 5.0
I-BMN-13 I-GMN-13 13.5 27.0 6.0
I-BMN-16 I-GMN-16 16 30.0 6.0
I-BMN-21 I-GMN-21 21 36.0 7.0
I-BMN-29 I-GMN-29 29 46.0 7.0
I-BMN-36 I-GMN-36 36 60.0 8.0

I-BMN-48 I-GMN-48 48 70.0 8.0
5.466
PMA | Accessories
PMA SGB - Tube clamps

These tube clamps are used for the mounting and smooth connection to the PMA conduits in the general
machine and installation constructions. They are especially suitable for the mounting of static conduits.
Features: Galvanized steel according to DIN 3016 Elastomer free of halogen Temperature
PMA-Program
range: -50°C bis 105°C
Part No. Fits to conduit size Fits to conduit size Dim. Fixing
NW metric width [mm] screw
I-SGB-07 7 10 13.0 1 x M4
I-SGB-09 10 12 13.0 1 x M4
I-SGB-11 12 16 13.0 1 x M4
I-SGB-16 17 20 16.0 1 x M5
I-SGB-21 23 25 16.0 1 x M5
I-SGB-29 29 32 19.0 1 x M6
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
I-SGB-36 36 40 19.0 1 x M6
I-SGB-48 48 50 19.0 1 x M6
PMA 514 - Plug Screws, metric & PG

These plug screws are suitable for an accurate termination where no thread holes in casing and distribution
boxes are needed. Features: Product with metric thread: PA-GF - Product with PG thread: PS
Free of halogen, phosphor and cadmium IP54 Temperature range: -20°C to 60°C; Short-
Fax
term 100°C
Part No. Fits to thread Outside Total length Thread length

metric Ø [mm] [mm] [mm]
I-514-M12 M12 x 1.5 15.0 8.0 6.0
I-514-M16 M16 x 1.5 20.0 9.0 6.0
I-514-M20 M20 x 1.5 24.0 9.5 6.0
I-514-M25 M25 x 1.5 30.0 11.5 8.0 51147 Cologne
igus® GmbH
I-514-M32 M32 x 1.5 37.0 12.0 8.0

I-514-M40 M40 x 1.5 46.0 13.0 8.0
I-514-M50 M50 x 1.5 56.0 15.0 10.0
I-514-M63 M63 x 1.5 70.0 17.0 12.0
Part No. Fits to thread Outside Total length Thread length

PG Ø [mm] [mm] [mm]
I-514-07 7 15.0 8.0 6.0
I-514-09 9 19.0 9.5 6.5
I-514-11 11 22.0 10.0 6.5
I-514-13 13.5 25.0 10.0 6.5
I-514-16 16 27.0 10.0 6.5
I-514-21 21 33.0 12.0 8.0
I-514-29 29 44.0 11.5 8.0
I-514-36 36 55.0 14.0 10.0

I-514-48 48 69.0 16.0 12.0
5.467
PMAFLEX | Corrugated conduits and accessories
Standard
Corrugated
Conduits
Products PCL PA6 CYL PA6 VOH PA6 PIS PA12 FH

Tube size: Very flexible, Very flexible, Flexible, Highly flexible PMACLIP -
metric width medium wall medium wall very heavy medium wall one-piece
[mm] corrugated conduits corrugated conduits corrugated conduits corrugated conduits system support
10 07 PCLT-07* – CYLT-07* – VDHD-07* – PIST-07* – *FH-07-0
12 10 PCLT-10* – CYLT-10* – VOHD-10* – PIST-10* – *FH-10-0
20 17 PCLT-17* PCLG-17* CYLT-17* – - VOHG-17* PIST-17* PISG-17* *FH-17-0
25 23 PCLT-23* PCLG-23* CYLT-23* CYLG-23* – VOHG-23* PIST-23* PISG-23* *FH-23-0
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222

* = replaced by "B" for black or "S" for gray T or D = fine profile G = coarse profile
Standard
Corrugated
Conduits
Fax
Products PCL PA6 CYL PA6 VOH PA6 PIS PA12 FH

Tube size: Very flexible, Very flexible, Flexible, Highly flexible PMACLIP -
metric width medium wall medium wall very heavy medium wall one-piece
[mm] corrugated conduits corrugated conduits corrugated conduits corrugated conduits system support
10 07 PCLT-07* – CYLT-07* – VDHD-07* – PIST-07* – *FH-07-0
20 17 PCLT-17* PCLG-17* CYLT-17* – - VOHG-17* PIST-17* PISG-17* *FH-17-0
51147 Cologne

igus® GmbH

JUMBO
Corrugated
Conduits
PMAGRIP
Products PCLG PA6 PIHG PA12 BGG BGO SGS

Tube size: Very flexible, Highly flexible PMAGRIP- PMAGRIP- PMAGRIP-

Width medium wall medium wall straight 90° angle tube clamps
[mm] corrugated conduits corrugated conduits
56 PCLG-56* PIHG-56* *GG-56 *GO-56 SGS-56
125 PCLG-125* PIHG-125* *GG-125 – SGS-125
5.468
PMAFLEX | Corrugated conduits and accessories
PMAFIX
PMA-Program
Products IP66 - VN IP66 - VA IP66 - VW IP66 - VB IP68 - VNZ MN
Thread PMAFIX PMAFIX PMAFIX PMAFIX Straight with PMA
Type straight 45° angle 90° angle 90° elbow strain relief hexagonal
angle lock nuts
M12x1.5 *VND-M12MGT – *VWD-M12MGT – – *MN-M12
M12x1.5 *VND-M120GT *VAD-M120GT *VWD-M120GT – – *MN-M12
M16x1.5 *VND-M162GT *VAD-M162GT *VWD-M162GT – *VNZ-M162S *MN-M16
M20x1.5 *VND-M207GT *VAD-M207GT *VWD-M207GT *VBD-M207GT *VNZ-M207S *MN-M20
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
* = replaced by "B" for black or "S" for gray
PMAFIX
Fax
Products IP66 - VOD IP66 - VY IP66 - FT/VT IP66 - FV SGB
Tube size: PMAFIX PMAFIX PMAFIX PMAFIX PMAFIX-
metric width flange 90° Y-distribution T-distribution V-distribution tube clamps
[mm] piece piece piece
10 07 – – – – SGB-07
12 10 – *VYD-100707GT *FTD-101010GT *FVD-100707GT SGB-09
16 12 – *VYD-121010GT *FTD-121212GT *FVD-121010GT SGB-11
20 17 *VOD-P167GT *VYD-171212GT *FTD-171717GT *FVD-171212GT SGB-16
25 23 *VOD-P213GT *VYD-231717GT *VTD-232323GT *FVD-231717GT SGB-21 51147 Cologne
igus® GmbH
32 29 *VOD-P299GT *VYD-292323GT *FTD-292929GT – SGB-29

40 36 *VOD-P366GT *VYD-362929GT *VTD-363636GT – SGB-36
50 48 *VOD-P488GT *VYD-483636GT – – SGB-48
* = replaced by "B" for black or "S" for gray
PMAFIX - Order Example
XXXX-10 07 07 XX
NW (A)
NW (B)
NW (C)
NW (C) NW (B)
NW (B)
NW (A)
NW (C)
NW (A) NW (A)
Please note: Since January 2003 are only complete packaging units available on request! 5.469
Fax-Forms...
...and Addresses
5.470
Fax
Fax | E-ChainSystems® | Free product information
Date: Phone: +49- (0) 22 03 96 49 - 800

Fax: +49- (0) 22 03 96 49 - 222
Fax-Forms
From: To:
igus® GmbH
Technical Sales
E-ChainSystems®
Phone: P.O. Box 90 61 23
Fax: 51147 Spicher Str. 1a
Type of
Travel S: mm Fixed end: Max. width permitted Application
center of the travel yes (if applicable): (check all
that apply)
Installation Space
or mm from the center mm
Guide trough?
R desired: Max installation height BRi yes: if yes which
HF
mm HF: mm Dimensions: BRi mm

HRi
S Dimensions: HRi mm
Assembly point (floor, wall, console, etc.): mm Span (standard = 2 m): mm
Environment Dynamics
Speed: [m/s] Acceleration: [m/s2] Ø Outer diameter:
Cycles/Day: Days/Year:
Temperature [°C]: Humidity (%): Dust, dirt, chips:
Special parameters:
Number Manufacturer/Type, No. Conductor/AWG Ø Weight kg/m Bending Radius

Cables/Hoses
Further individual components desired:

E-Chains® / E-Tubes E-Chain®

Chainflex® cables/special conduits E-Tube
Guide trough To be openedon both sides
Strain relief Along the outer radius
Harnessing Along the inner radius
On-site assembly Special requests:
Others
Please copy, fill in and fax to +49 22 03-9649 222 or visit our homepage at: www.igus.eu thank you! 5.471
Fax
Fax | E-ChainSystems® | Fax-order | Fax- Enquiry
Date: Phone: +49- (0) 22 03 96 49 - 800

Fax: +49- (0) 22 03 96 49 - 222
From: To:
igus® GmbH
Technical Sales
E-ChainSystems®
Phone +49- (0) 22 03-96 49-800
+49- (0) 22 03-96 49-222
Order No. page_____________ of _____________pages
Item No. igus® Order No. Number Price

Fax
51147 Cologne
igus® GmbH
We are ordering according to igus® general terms of sale. The prices are exclusive of the statutory value-added tax.
Delivery date: Signature/stamp
5.472 Please copy, fill in and fax to +49 22 03-9649 222 or visit our homepage at: www.igus.eu thank you!
Fax
Fax | E-ChainSystems® | Harnessing analysis
Date: Phone: +49- (0) 22 03 96 49 - 800

Fax: +49- (0) 22 03 96 49 - 222
Fax-Forms
From: To:
igus® GmbH
Technical Sales
E-ChainSystems®
Phone +49- (0) 22 03-96 49-800

+49- (0) 22 03-96 49-222
Chain Type Length
Cable/hose requirements:
Fax
Interior Separation / Vertical Separators
Cable/hose layout within carrier
51147 Cologne
igus® GmbH
Cable/Hose End 1 Connector End 1 Union 1 Cable/Hose End 2 Union 2 Connector End 2
Please copy, fill in and fax to +49 22 03-9649 222 or visit our homepage at: www.igus.eu thank you! 5.473
igus® worldwide
igus® offices
9 5
igus® distributors
10 Chile 54
1 Germany Vendortec
igus® GmbH San Martín # 2097
Spicher Str. 1a Maipú - Santiago
51147 Köln (Porz-Lind) Phone +56-2-710 58 25 37
Postfach 90 61 23 ventas@vendortec.cl
51127 Köln
Phone +49-22 03-96 49-0
Fax +49-22 03-96 49-222 11 China
info@igus.de igus® Shanghai Co., Ltd.
www.igus.de No. 28, Jiatai Road,
Waigaoqiao Free Trade Zone
2 Australia Shanghai 200131, P.R.C.
Treotham Automation Pty. Ltd. Phone +86-21-51 30 31 00
Unit 36, 9 Powells Road, Fax +86-21-51 30 32 00
Brookvale NSW 2100 master@igus.com.cn 31
Phone +61-2-99 07 17 88
Fax +61-2-99 07 17 78
info@treotham.com.au 11 China South
igus® China Guangzhou office
Room 2306, West Tower,
3 Austria Yangcheng International
igus Polymer
®
Commercial Center, Tiyu, East
Innovationen GmbH Road,
Ort 55 Guangzhou 510620, P.R.C 16 Finland
4843 Ampflwang
Phone +43-76 75-40 05-0
Phone +86-20-38 87 17 26/7/8
Fax +86-20-38 87 17 68
SKS Mekaniikka Oy
Martinkyläntie 50
35
Fax +43-76 75-32 03 guangzhou@igus.com.cn 01720 Vantaa
igus-austria@igus.at Phone +358-20-764 65 22 7
Fax +358-20-764 68 24
12 Croatia mekaniikka@sks.fi
4 Argentina Hennlich, Industrijska d.o.o.
FABRIMATICA S.A. Franje Wölfla 4 4
Av. Varela 2966 C.P. 10000 Zagreb 16 Finland – Chainflex®
1437 Buenos Aires Phone +385-1-3 87 43 34 SKS Automaatio Oy
Phone +54-11-49 18 00 09 Fax +385-1-3 87 43 36 Martinkyläntie 50
Fax +54-11-49 19 00 80 hennlich@hennlich.hr 01720 Vantaa 10
ventas@fabrimatica.com Phone +358-20-764 67 48
Fax +358-20-764 68 20
13 Czech Republic automaatio@sks.fi
5 Belarus Hennlich Industrietechnik spol. s r.o.
STS Stromtehservis o.z. Lin-tech
19-609, Ul. Sharangovicha
v
Ceskolipská 9 17 France 26 Japan
vv
Minsk, 220018 41201 Litomerice igus® SARL igus® k.k.
Phone +375 17 313-4513 Phone Chains +420-416-71 13 32 49, avenue des Pépinières Arcacentral 7F, 1-2-1 Kinshi,
Fax +375 17 313-4514 Phone Bearings +420-416-71 13 39 Parc Médicis Sumida-ku Tokyo JAPAN
common@strom-ts.com Fax +420-416-71 19 99 94832 Fresnes Cedex Zip 130-0013
lin-tech@hennlich.cz Phone +33-1-49 84 04 04 Phone +81 3 58 19 20 30
Fax +33-1-49 84 03 94 Fax +81 3 58 19 20 55
6 Belgium info@igus.fr info@igus.co.jp
igus® B.V.B.A. 14 Denmark 21 India
Kolonel Begaultlaan 75 igus® ApS igus® (India) Pvt. Ltd. 27 Latvia
3012 Wilsele Postboks 243 18 Greece – E-Chains® # 199/1, 22nd Main, INPAP
Phone +32-16-31 44 31 8800 Viborg Chrismotor s.a. HSR Layout, Agara Post, Katrinas Str. 16
Fax +32-16-31 44 39 Phone +45-86-60 33 73 71, Sp. Patsi str. Bangalore - 560 102 Phone +371-750 94 04
info@igus.be Fax +45-86-60 32 73 118 55 Athens Phone +91-80-39 12 78 00 Fax +371-750 94 03
info@igus.dk Phone +30-210-34 25 574 Fax +91-80-39 12 78 02 office@inpap.lv
Fax +30-210-34 25 595 info@igus.in
7 Brazil info@chrismotor.gr 28 Lebanon
igus® do Brasil Ltda. 14 Denmark – E-Chains® Mecanix Shops
Av. Eng. Alberto de Zagottis 655 Solar AS 22 Indonesia Gebran Safi
Santo Amaro Industrievej Vest 43 18 Greece – Bearings Pt. Energi Canggih Indonesia Charles Helou Avenue
04675-085 São Paulo - SP 6600 Vejen J. & E. Papadopoulos S.A. Kelapa Gading Selatan Beirut
Phone +55-11-35 31 44 87 Phone +45-76-96 12 00 23, Retsina Street BJ 08 / 14 Phone +961 1 486 701
Fax +55-11-35 31 44 88 Fax +45-75-36 47 59 185 45 Piraeus Gading Serpong Fax +961 1 490 929
vendas@igus.com.br solar@solar.dk Phone +30-210-411 31 33 Tangerang 15810 mecanix@dm.net.lb
Fax +30-210-411 67 81 Phone +62-21-547 43 64
sales@papadopoulos-sa.com Fax +62-21-547 43 65
8 Bulgaria 14 Denmark jakarta@energicanggih.com 29 Lithuania
Atlas Technik EOOD OEM Automatic A/S Hitech UAB
BG-1612 Sofia Møllehaven 8 19 Hong Kong 23 Iran Terminalo g. 3
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Phone +359-885-23 25 95 Phone +45-70 27 05 27 Room 1707, Block C; Wah Tat (TAF CO.) Kauno raj.
+359-897-98 16 69 Fax +45-70 27 06 27 Ind Centre; Wah Sing Street; 72, Iranshar Ave., Unit 5 Phone +370 37 323271
Phone/Fax +359-2-859 76 81 info@dk.oem.se Kwai Chung; Hong Kong 15816 Tehran, Iran Fax +370 37 203273
al_popoff@techno-link.co Phone +852-22 43 42 78 Phone +98-21-8831 78 51 info@hitech.lt
Fax +852-22 43 42 79 Fax +98-21-8882 02 68
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Hennlich OOD, BG Sami & Co. (M) SDN.BHD.
4000 Plovdiv 12, El Mahaad El Swissri St., 20 Hungary 24 Israel 50, Lorong Nagasari 11,
Konstantin Velichkov, 69, Et. 3 Flat 10 – 2nd Floor-Zamalek igus® Hungária Kft. Conlog LTD Taman Nagasari
Phone +359-32-511 326 Cairo – A.R of Egypt Mogyoródi u.32. P.O. Box 35 71 13600 Prai, Penang
Phone/Fax +359-32-621 929 Phone +202-2736 25 37 1149 Budapest Petach Tikva 49134 Phone +60-4-390 56 07
office@hennlich.bg Fax +202-2736 31 96 Phone +36-1-306-64 86 Phone +972-3-926 95 95 Fax +60-4-399 73 27
mohamed.fayed@fedicom.com Fax +36-1-431-03 74 Fax +972-3-923 33 67 autoind@po.jaring.my
info@igus.hu conlog@conlog.co.il
9 Canada
igus® Office Canada 15 Egypt 31 Mexico
201 Millway Ave. IEE International Company 20 Hungary 25 Italy igus® México S. de R.L. de C.V.
UNIT 25 for Electrical Engineering Tech-Con Kft. igus® S.r.l. Av. Tecnologico 496 Nte
Concord 2nd floor, 25 Orabi St Vésõ utca 9-11 Via delle Rovedine, 4 Col. Agricola-Bellavista
Ontario L4K 5K8 Down Town, Cairo, 1133 Budapest 23899 Robbiate (LC) 52149 Toluca
Phone +1-905-760 84 48 Phone +202-25 76 73 70 Phone +36-1-412 41 61 Phone +39-039 5906.1 Phone +52-722-27 14 273
Fax +1-905-760 86 88 Fax +202-25 76 73 75 Fax +36-1-412 41 71 Fax +39-039 5906.222 Fax +52-722-27 14 274
webmaster@igus.com anas@iee-egypt.com tech-con@tech-con.hu igusitalia@igus.it fmarquez@igus.com
34
34 16
47 27
52 14 36 29 5 39
32
6 1 13 20 42 40
53
17 48 3 43 38 8
37 46 25 12 18 45 26
51
28 23
15 24 11
11 19 49
21 50
30
41
22
44 2 33
32 Netherlands 37 Portugal 41 Singapore – HQ ASEAN 46 Spain 50 Thailand

igus® Nederland igus® Lda. igus® Singapore Pte Ltd. igus® S.L. Autoflexible Engineering Co., Ltd.
Sterrenbergweg 9 R. Eng. Ezequiel Campos, 239 15 Shaw Road, #03-02 C/ Llobatona, 6 111 Soi. Sukhumvit, 62/1
3769 BS Soesterberg 4100-231 Porto Singapore 367953 Polígono Noi del Sucre Bangjak, Phakanong
Phone +31-346-35 39 32 Phone +351-22-610 90 00 Phone +65-64 87 14 11 08840 Viladecans - Barcelona Bangkok 10260
Fax +31-346-35 38 49 Fax +351-22-832 83 21 Fax +65-64 87 15 11 Phone +34-93-647 39 50 Phone +66-2-311 21 11
igus.nl@igus.de info@igus.pt Malaysia-Hotline +60-12-709 30 41 Fax +34-93-647 39 51 Fax +66-2-332 79 00
Thailand-Hotline +66-9-160 73 69 igus.es@igus.es kwanchai@autoflexible.com
asia-sales@igus.de
32 Netherlands – Bearings 38 Romania
Elcee Holland BV TechCon Industry SRL 42 Slovakia 47 Sweden 51 Turkey
Kamerlingh Onnesweg 28 Calea Crangasi nr. 60 Hennlich Industrietechnik s.r.o. igus® ab HIDREL Hidrolik Elemanlar
v
NL-3316 GL Dordrecht 060346 Bucuresti Kosicka 52 Knut Påls väg 8 Sanayi ve Ticaret A.S.
Phone +31-78-654 47 77 Phone +40-21-2219-640 821 08 Bratislava 256 69 Helsingborg Percemli Sk. No. 7
Fax +31-78-654 47 33 Fax +40-21-2219-766 Phone +421-2-50 20 43 08 Phone +46-42-32 92 70 Tünel Mevkii
info@elcee.nl automatizari@meteor.ro Fax +421-2-50 20 43 11 Fax +46-42-21 15 85 80000 Karaköy / Istanbul
technik@hennlich.sk info@igusab.se Phone +90-212-249 48 81
Fax +90-212-292 08 50
33 New Zealand 38 Romania info@hidrel.com.tr
Automation Equipment Ltd. Hennlich SRL 43 Slovenia 47 Sweden – E-Chains®
P.O. Box 5656 Frankton Str. Patria, Nr17 Hennlich, d.o.o. OEM Automatic AB
45 Colombo Street 310106 Arad Industrijska tehnika Box 1011 Dalagatan 4 52 United Kingdom
Frankton, Hamilton Phone +40-257-21 11 19 Podnart 33 573 28 Tranås igus® UK Ltd.
Phone +64-7-847 20 82 Fax +40-257-21 10 21 SI-4244 Podnart Phone +46-75 -242 41 00 51A Caswell Road
Fax +64-7-847 71 60 igus@hennlich.ro Phone +386-4-532 06 10 Fax +46-75 -242 41 59 Brackmills
sales@autoequip.co.nz Fax +386-4-532 06 20 info@aut.oem.se Northampton NN4 7PW
info@hennlich.si Phone +44-1604-67 72 40
39 Russia Fax Chain +44-01604 67 72 42
34 Norway / Iceland Eka-Service Kompani 47 Sweden – Bearings Fax Bearing +44-01604 67 72 45
ASI Automatikk AS 1-aja Dubrowskaja, 2A, k. 35 44 South Africa incl. DryLin®: sales_uk@igus.co.uk
Ingv. Ludvigsensgate 23 109044 Moskau igus® Pty. Ltd. Colly Components AB
3007 Drammen Phone +7-495-632 66 23 Unit 14, Heron Park P.O. Box 76
Phone +47-32-82 92 90 Fax +7-495-677 17 78 80 Corobrik Road 164 94 Kista 53 Ukraine
Fax +47-32-82 92 98 ruspro@mail.wplus.net PO Box 4214 Phone +46-8-70 30 100 Cominpro Ltd.
info@asiautomatikk.no 4017 Riverhorse Valley Fax +46-8-70 39 841 Romena Rollana 12, Office 220
Phone +27-31-569 6633 info@me.colly.se 61058 Kharkov
35 Peru 39 Russia Fax +27-31-569 6636 Phone +38-057 717 49 14
Profaco Barti OOO admin@igus.co.za Fax +38-057 717 49 14
Av. República de Panamá N° p/b 333 48 Switzerland cominpro@gmail.com
4130 - Surquillo 194358 St. Petersburg igus® Schweiz GmbH
Lima - Perú Phone +7-812-972 49 14 45 South Korea Industriestr. 11
Phone +51-1-241 43 70 Fax +7-812-516 64 86 igus® Korea Co. Ltd. 4623 Neuendorf 54 USA
+51-1-242 52 95 barti@barti.ru 25BL 13LT Namdong Ind. Complex Phone +41-62-38 89 797 igus® inc.
Stand: 12.03.2009 – EK+GL
Fax +51-1-242 86 08 446-11 Nonhyundong, Namdonggu Fax +41-62-38 89 799 50 N. Broadway

ventas@profaco.com 40 Serbia Incheon City, 405-300 info.ch@igus.ch P.O. Box 14349
Hennlich doo Beograd Phone +82-32-821 29 11 East Providence, RI 02914
Ul. S. Markovica 3/4 Fax +82-32-821 29 13 49 Taiwan Phone +1-401-438 22 00
36 Poland 11400 Mladenovac sales-korea@igus.de igus® Taiwan Company Limited Fax +1-401-438 72 70
igus® Sp zo.o Phone +381-11 39 43 414 2F, No 82, 32nd Road webmaster@igus.com
ul. Parowcówa 10 b Fax +381-11 39 43 412 Taichung Industrial Park
02-445 Warszawa office@hennlich.rs 40768 Taichung
Phone +48-22-863 57 70 Phone +886-4-23 58-1000
Fax +48-22-863 61 69 Fax +886-4-23 58-1100
igus.pl@igus.com.pl igus-taiwan@igus.com.tw

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E4-1-D-US-FR-MULT_001-075 13.03.

2009 14:59 Uhr Seite 1

Overview E-Chains ... ®

Pictograms and Selection

Zipper E-Chains® 5.80 Zipper E-Tubes 5.90

Easy Chain® 5.102 System E1 5.125

E2 R100 5.200 E2 R 5.206

E4 kit 5.212 E4.1 5.216 E4/00 5.278 E4/light 5.298

System E3 5.320 System T3 5.330 System E6 E-Chains® and E-Tubes 5.336

"Super-Alu"- Steel Trough

Chainfix saddle clamps Strain relief separator with

PMA Conduits 5.454 PMA Connectors 29

Fax-Forms 5.470 igus® Addresses 5.474

browse to technical details

Design and calculation aids, Designing with 5.28

easy to fit. 1-part per link

Standard E4 modular system for nearly all appli-

Extremly low-noise and low vibration

For long travels - Guide 5.404

Lengthen the Chainfix 5.442

Cable protection for PMA 5.454

Fax-Forms, Technical 5.470

Zipper - zip-open E-Chains® and zip-open E-Tubes

Easy Chain®, System E1 and SnapChain

System E2 micro, mini and E2/000

E2 E-Tubes Serie R100 and Serie R

System E4 - E4.1, E4/00 and E4/light

System E3, T3 and System E6 - extremely low-noise operation

Triflex® R, Easy Triflex®, Triflex® and TwisterChain®

Solutions for long travels with guide troughs

igus® Chainfix strain relief

Selection by inner heights hi Inner

Every millimetre counts

Selection acc. to inner heights

Series Product Page Series Product Page

Zipper, Easy Chain and System E1

Easy Chain® - easy to fit - simply press cables in

System E1 - modular, 1-piece strip design for simple applications

0,25 0,4 – – – – ● ▲ ■ 5.80

0,4 0,55 – – – – ● ▲ ■ 5.90

0,23 0,4 – – – – ■ ● ■ 5.102

0,25 0,4 – ● – – ■ ● ■ 5.106

E2 micro, mini and E2/000

E2 mini - one/two-piece E-Chains® - small and medium sizes

E2 mini, snap-open along inner radius

E2 mini, snap-open along outer radius

E2/000 E-Chain® - two-piece E-Chains® - the E2 standard!

E2/000, snap-open along outer radius

255 24 ø 22 38 - 103 35 54 - 119 55 - 250 27,8

E2/000 enclosed E-Tube, snap-open along inner radius

0,24 0,40 – – – – ▲ ▲ ■ 5.138

1,5 1,2 – ● – – ▲ ● ▲ ● 5.154

0,5 0,65 – – – – ▲ ■ ▲ ● 5.156

1,5 1,2 – ● ● – ▲ ● ▲ ● 5.158

2,0 1,75 75 ● ● – ▲ – ● 5.168

2,0 1,75 75 ● ● – ▲ – ● 5.168

2,0 1,75 75 ● ● – ▲ – ● 5.170

2,0 1,75 75 ● ● – ▲ – 5.170

E2 E-Tubes and E4.1

E2 E-Tubes, hinged, snap-open along outer radius

E2 R - two-piece E-Tubes - small pitch

E4.1, with crossbars every other link

E4.1, E-Tube - fully enclosed

E-Chain® Part No: ______ . _ . __ ._