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ECO TECH EVO Man Install - EN
ECO TECH EVO Man Install - EN
EVOLUTION series
TECH series & Standard series
Installation Manual
Chapter
1 SAFETY INFORMATION
This manual contains all information required to enable correct product installation and
maintenance. Its use is intended for technically qualified personnel with appropriate
knowledge of the management control technology employed as well as sufficient familiarity
with the general concepts of automation safety
For correct product use please consult “Instruction Manual”, “Additional
Information”, “Fieldbus Information” and “Mechatronic Functions”.
WARRANTY
In accordance with the terms and conditions of sale, the product is covered by the Selema
S.r.l. warranty with effect from purchase date. Such warranty shall be invalidated should
damage be due to negligence, misuse or incorrect installation/application.
In this respect it should be stressed that the Drive is one component of the
kinematic system and the user/installer shall therefore assess the product’s
suitability for its intended application.
In line with a policy of continuous improvement, the manufacturer reserves the right to
modify product manual and/or specifications without notice, whilst accepting no liability
arising from IMPROPER use.
Symbols and terminology
This manual makes use of special terms to highlight essential information requiring
particular attention. The purpose of these terms is to guarantee major safety in the
workplace and prevent damage being caused to the system.
The following terms and symbols are used:
NOTE
Notes contain some useful information and tips for the proper functioning of
the system .
WARNING: FILTERS
AC power filters should be permanently earthed, whilst filter leakages
could affect the performance of residual current devices.
3
ECO2D/ECO4D - Chapter 1: Safety information
ECO2x/ECO4x offers three lines of Drive with differing performance and price. ECO2D/ECO4D is the
standard line, ECO2T/ECO4T (TECH) implements all functions of the standard line but includes additional
software functions, RJ45 fieldbus connectors, STO function, external DC BUS, automatic holding brake control and
digital feedback with absolute encoders. ECO2E/ECO4E (EVOLUTION) includes all the above but also
features ETHERNET-based fieldbuses and improved performance of speed and position loops.
Due to the very large number of functions and parameters, use of the Drive Watcher software suite is
essential for programming and parameter setting, whilst individual parameters may be modified in a
simple, interactive manner, including via the drive’s on-board local keypad. The local display also
supplies information regarding operating status and any alarms that may have been triggered.
In this Manual, comprehensive information is provided only in the chapters dealing with product
installation, electrical connections, safety requirements and motor setup. In order to facilitate
consultation, the other functions are discussed only in summary form.
4
ECO2D/ECO4D - Chapter 3: Technical Specifications
3 TECHNICAL SPECIFICATIONS
Please refer to the following tables for correct storage and use of the drive. The drive operating conditions
MUST comply with the requirements set out in the tables below. Failure to comply with these
requirements could lead to malfunction or premature failure of the drive.
Rated output current / 4A RMS/ 1kW for ECO2x0410, 6A RMS/1.7kW for ECO2x0615
rated output power (referred to 4A RMS/2.2 kW for ECO4x0410 5A RMS/2.7 kW for ECO4x0515
motor control)
10A RMS/ 4.5kW for ECO4x1020, 20A RMS/ 9 kW for ECO4x2040
25A RMS/11.2 kW for ECO4x2550, 30A RMS/ 13.5KW for ECO4x3090
40A RMS/ 18KW for ECO4x40120, 60A RMS/ 27KW for ECO4x60180
5
ECO2D/ECO4D - Chapter 3: Technical Specifications
Input
0V24
Digital Outputs 4 isolated (according to options): PNP type 0.5 A/ each output
The sum of all outputs shall not exceed 1A
+24V
Output
Motor encoder inputs Inputs are the 5V differential line receiver type for connection to a
5V line driver encoder (input impedance is 1 k Ω )
Resolver sine/cosine input A resolver can be used provided it meets the following specifications:
Resolver excitation output frequency 10 KHz, typical input impedance min. Ω 110+J140, output
impedance typical output impedance Ω 130+J240, sine/cosine to
excitation ratio = 0.5
Pulse positioner input Pulse: active high from 12 to 24 Vdc, impedance 2.2 kΩ.
We recommend use with PNP open drain or push-pull commands.
Table 3.4 Features Inputs/Outputs special.
Climatic conditions during transport In accordance with clause 4.3 of CEI EN 61800-2:1999-09.
7
ECO2D/ECO4D - Chapter 3: Technical Specifications
Power loss
09ECO2x0410 19 W
09ECO2x0615 26 W
09ECO4x0410 25 W
09ECO4x0512 31 W
09ECO4x1020 56 W
09ECO4x2040 103 W
09ECO4x2550 140 W
09ECO4x3090 190 W
09ECO4x60180 280 W
Table 3.8 Joule heating losses calculated at rated current and ambient temperature (Ta) 25 C°.
Electromagnetic Compatibility The product complies with the International Technical Standard:
CEI EN 61800-3 2005-04 “Adjustable-speed electric power drive
systems - Part 3: EMC Product standard including specific tests”;
and therefore also satisfies the European Directive on
electromagnetic compatibility [89/336/EEC as amended
by 92/31/EEC and 93/68/EEC].
Product conformity is only guaranteed if installation is carried
out in strict accordance with the instructions set out herein in
the chapter covering “Electrical Installation.
Low Voltage and Safety Product safety and operating features meet with the requirements of
the following International Standards:
- CEI EN 61800-2 1999-09 “Adjustable speed electrical power
drive systems: Part 2: General requirements - Rating specifications
for low voltage adjustable frequency AC power drive systems”;
- CEI EN 61800-5-1 dated 2005-03 “Adjustable speed
electrical power drive systems - part 5-1: Safety requirements.
Electrical, thermal and energy”;
and thus comply with Low Voltage Directive 73/23/EEC
as amended by 93/68/EEC.
8
ECO2D/ECO4D - Chapter 3: Technical Specifications
WARNING: EMC
Should a Power Drive System (PDS) be just one component of equipment subject to a
different EMC product standard, the EMC standard covering the equipment as a whole
shall apply.
The drive is used in conjunction with other components such as motor, transformer,
filter, circuits for assistance to switching, protective and auxiliary circuits, thus forming a
complete end. The person in charge of assembly shall ensure that the system or
product complies with all current regulations applicable in the country where the
system or product itself is to be used.
9
ECO2D/ECO4D - Chapter 4: Models and Options
There are three lines of Drive with differing performance and price. ECO2D/ECO4D represents the
standard line with several features implemented internally, management of encoder feedback, resolvers
and absolute encoders with BISS digital protocol. ECO2/ECO4 (TECH) implements all functions
of the standard line but includes additional of fieldbuses, STO safety functions, external DC BUS for
managing regenerative energy motor during braking, automatic holding brake control, sine/cosine
absolute digital feedback and absolute feedback with DSL protocol.
ECO2/ECO4 (EVOLUTION) includes all these functions of the ECO2/ECO4 TECH line but
also features ETHERNET-based fieldbuses, special axis anti-sway algorithms and improved performance
of speed and position loops. Your choice of series and drive depends on the application.
Tables 4.1 and 4.2 will allow you to select product and associated options .
Table 4.1 allows the drive to be chosen on the basis of current and voltage. Table 4.2 bases your choice
on the functions required, the type of motor feedback system, control type (analogue, with fieldbus, pulse
or using the other mechatronic functions).
ECO2D/ECO4D
10
ECO2D/ECO4D - Chapter 4: Models and Options
Table 4.2 Models listed according to feedback and required software options on ECO2/ECO4D
11
ECO2D/ECO4D - Chapter 4: Models and Options
ECO2x/ECO4x
Table 4.3 Models listed according to feedback and required software options on ECO Evolution or
TECH.
12
ECO2D/ECO4D - Chapter 4: Models and Options
ECO2D0410 and ECO2D0615 are both very small in size. For more exacting tasks or where there is very
little space inside the switchboard, it may be necessary to use the Ventilation Set option.
This option MUST be requested when placing the order, as subsequent fitting is not possible.
Please see chapter 5.3, table 5.1 for mechanical and installation specifications.
Being fully digital, the ECO2/ECO4 drive utilises internal algorithms that predefine the exact set of
parameters with which the motor is controlled in order to optimise performance without having to set a
large number of parameters. This feature greatly facilitates Drive installation, notably reducing the time
required to tune axis dynamics.
It is therefore indispensable that it be coupled only with the motor for which it was designed. Every
model has been given a set of parameters for use with various factory-characterised motors that are all
rated to suit its control capabilities, therefore the recommendations of the motor table should be
followed to the letter.
The motor actually used is selectable via the “d8” parameter of the configuration file or via local
keypad.
In some cases it is possible to use other motors or the same motors with different mapping. To
this end, by using the dedicated “Motor SET-UP” software you can customise mapping for up
to 10 motors or 10 map configurations.
ECO can control Brushless Synchronous AC, Vector AC, Synchronous Torque
AC, Linear and Tubular motors
13
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
Check that the packaging is fully intact in its original box and the Drive, its connector Kit and
the brake resistor (if included) have suffered no visible damage during shipment. If this is not
the case, DO NOT under any circumstances connect the Drive or use the other components
The ECO2x/ECO4x drive is designed for use in fixed installations and on non-mobile surfaces. Suitable
measures should be taken if needing to be mounted on surfaces with strong vibrations, e.g. antivibration
mountings.
The ECO2/ECO4 drive is designed to allow fitting of a switchboard to the anchor plate using the fixing
holes provided on the external enclosure.
The mechanical dimensions are shown in figure 5.1 and tables 5.1.1 or 5.1.2 or 5.1.3 .
To allow for sufficient ventilation it is necessary that it be installed vertically in order to facilitate natural
air circulation through the heat sink vents. Should lack of space make horizontal fitting necessary
(horizontal fixing panel), it will require some form of forced ventilation or a performance downgrade.
ELECTRICAL SAFETY
In order to avoid malfunction of the drive, the installation must comply with the following guidelines
when fixing to the inside of the switchboard:
1. Install in a clean environment, free from dust and corrosive agents and with limited humidity.
2. Do not install it near any heat sources such as transformers etc., and do not place it above these
sources in order to avoid overheating.
3. Ensure that the ventilation holes on the top and bottom of the drive are completely free from
obstruction.
4. Maintain a gap of at least 20 mm from the surrounding components.
5. Install on a supporting base consisting of a single unpainted metal plate.
L3 P
L2
L2 L4 L4
H3 H3
H2 ( 4,5 ) ( 4,5 )
H1
L1 L1
14
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
Weight
Drive model L1 L2 L3 L4 H1 H2 H3 P kg
37,5 62 68 --- 186 168 179 150 1,3
09ECO2x0410P
09ECO2x0410G 37,5 62 82 --- 186 168 179 150 1,5
09ECO2x0615 37,5 62 82 --- 186 168 179 150 1,5
Table 5.1.2
ECO4x MECHANICAL DIMENSIONS
Weight
Drive Model L1 L2 L3 L4 H1 H2 H3 P kg
Table 5.1.3
ECO2x MECHANICAL DIMENSIONS with external ventilation
Under certain operating conditions it may be necessary to ventilate the drive. Subject to customer request
when placing order, the ECO2D drive can be supplied complete with ventilation set. The fan is secured to
the underside of the drive. The ventilation set requires +24Vdc power supply that is obtainable from the
drive's CN1 connector.
Table 5.1.4
5.2 BRAKING RESISTOR
ECO2xx, ECO40410 and ECO40512 drives are supplied with a braking resistor that is connected to the
M2 terminal block. Models ECO41020 and ECO42040 models have an internal resistor with the option of
connecting an external resistor to the M3 terminal block. In models ECO42550 and ECO43090, the
resistors are external and should be connected to the M3 terminal block. The braking resistors supplied
with the drive clearly vary according to model, and have the following specifications: ECO2 68Ω 100W
ECO4x410 150Ω 100W ECO4x1020 and ECO4x2040 150Ω 150W. There may be applications with
particularly demanding cycles that when faced with a strong inertial load do not allow the supplied
resistor to dissipate all the energy necessary. When this occurs you will need to connect a suitably-
rated external resistor to the M3 terminal block .
The braking resistor can reach very high temperatures depending on load inertia and the
machine cycle. It is therefore essential that the braking resistor be isolated in a section of the
switchboard where it does not represent a hazard for nearby equipment or the wiring itself. In
some cases where high load inertia is combined with an extremely short machine cycle,
mechanical separation is essential with a thermal resistor connected to an alarm. Use the following
2
formula in order to calculate dissipated power P= (0.5 × J t × ω × (f) - PL where Jt = total inertia [in
2
Kg m ] ω = max. angular velocity [rad/sec], f = work cycle repetition rate [in No. cycles per second]
PL = Power required to overcome friction.
15
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
6 ELECTRICAL INSTALLATION
Being digitally controlled, it is vital that the ECO2/ECO4 drive be connected to the motor for which it
was designed and therefore this operation should be rigorously supervised. To this end, you should ensure
correct setting of parameter d8 in the motor table.
If connection to an unsuitable model takes place, problems are likely to occur such as instability,
overheating and performance loss.
WARNING
Do not open the drive enclosure without prior authorisation from Selema; in any
event, always wait for three minutes after switching off before attempting to
access product.
The ECO2/ECO4 drive has terminal blocks and connectors located on the front panel and top of the
enclosure. These connections are illustrated in the figure below. It should be noted that the M1 terminal
block on the ECO2 incorporates both power supply and motor, whilst on the ECO4 there are two separate
terminal blocks.
The TECH and EVOLUTION versions have the same terminal blocks and connectors as the
Standard series and therefore the common connections described hereafter can be used for all
models. TECH and EVOLUTION have extra connectors for the additional hardware functions and
details are given in the Annexes at the end of this manual.
CN4 :
CN3: Motor Feedback
Encoder Master Encoder/Resolver
Electronic Cam
Gearbox, Etc……
CN5:
CN2: Encoder Out
Input/Output or
Simulated Encoder
CN1:
Digital Drive
Command
Analogue Reference
Input Pulse CN6:
Serial Interface
Modbus
CANopen
S-Can
S-Net
M1 on ECO2D
LINE 230 Vac &
Motor Phases
M2: on ECO4D
M1 on ECO4D Motor Phases
LINE 400 Vac
16
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
Figure 6.1.1 ECO2/ECO4 drive connections (NB The photo shows an ECO4D. The ECO2D drive
has a single terminal block for LINE and Motor Phase signals. TECH and EVOLUTION series photos
can be found in the specific section at the end of this manual).
This paragraph provides all information necessary for making the ECO2/ECO4 drive electrical
connections; in particular, the tables give details of all the terminal blocks and connectors fitted to the
drive, whilst the respective connections are illustrated in the diagrams.
M1 Terminal block for ECO2D xxxx
Power supply and motor connections
Connector type 7-way plug-in terminal block.
Pin No. Signal Signal description
1 L1 Phase L1, drive power supply.
2 L2 Phase L2, drive power supply.
3 L3 Phase L3, drive power supply.
4 SH Motor earth reference
5 U Motor phase. Please refer to the table for correct connection on the motor
side
6 V Motor phase.
7 W Motor phase.
Table 6.2.1 Description of M1 terminal block signals on ECO2xxxx (230 Vac)
PE L1 L2 L3
LINE NOTE
ECO2D LINE Filter
Please see 6.3 for
Earth CNW207 xx
LOAD information regarding
PE' L1' L2' L3'
M1 the transformer.
M2
NOTE
External
1
braking
Metal Back Panel
(Earth)
Please see chapters
2
resistor 6.4 and 6.5 for
The screen should be earthed using a metal
cable clamp (360° connection); remove information regarding
Max 10 cm
paint from the panel in the area where the
clamp will rest. This should be effected as
cables, earthing, and
Cable screen close as possible to the ends of the cable. EMC components.
WARNING Should it not be possible to connect the
Cable sheath cable clamp close to the drive, the braid
Earthing instructions should be followed to
wire may be led to the earth terminal
the letter, otherwise system noise immunity
could be compromised.
system noise immunity could be compromised
17
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
PE L1 L2 L3
LINE
M3 NOTE
External
1 braking
Metal Back Panel
(Earth)
Please see chapters
2 resistor 6.4 and 6.5 for
The screen should be earthed using a metal
cable clamp (360° connection); remove information regarding
Max 10 cm
paint from the panel in the area where the
clamp will rest. This should be effected as
cables, earthing, and
Cable screen close as possible to the ends of the cable. EMC components.
WARNING Should it not be possible to connect the
Earthing instructions should be followed to Cable sheath cable clamp close to the drive, the braid
the letter, otherwise system noise immunity wire may be led to the earth terminal
could be compromised.
18
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
Motor terminal board connections have different names according to the type of motor used. Table 6.2.6
gives the different names and associates the Drive signal name with the motor terminal.
Table 6.2.6 Description of ST, DSM, HS, smsT, smsN motor terminal block signals
WARNING: When connecting to motors not listed in table 5.5 (e.g. Torque Motors,
Linear Motors, etc.) please refer to the Selema publication:
MOTOR and FEEDBACK connections
19
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
20
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
SWITCHBOARD
Power supply
0V24 Metal Panel NOTE
Earth bar
+24V
If not utilised, the
+24V
EXTREF torque limiting
Metal panel earth signal must remain
connection
ECO2D/4D completely disconnected.
CN1
+24V CNC
+24V
0V24 or Please see chapters 6.4 and
0V24
OK
OK
PLC 6.5 for information
TEN regarding cables and EMC
TEN
IEN
IEN
REF components.
REF
REF/
REF/
0V
EXTREF
PULSE
DIR
CONCLR
Figure 6.2.3 CN1 enable and control signal wiring diagram in standard optionless version.
SWITCHBOARD
Metal Panel NOTE
0V24
Power supply Earth bar
If not utilised, the
+24V +24V
EXTREF torque
Metal panel earth limiting signal must
ECO2D/ 4D connection remain completely
CN1 disconnected.
+24V
+24V
0V24
0V24 CNC Please see chapters 6.4
OK OK
TEN or and 6.5 for information
TEN
IEN
IEN
PLC regarding cables and
REF EMC components.
REF/
0V
EXTREF
PULSE PULSE
DIR DIR
CONCLR CONCLR
CN2
OUTEOJ
12
13
14
15
16
Figure 6.2.4 CN1 enable and control signal wiring diagram in version with pulse positioner.
Inputs PULSE, DIR and CONCLR accept PNP or PUSH-PULL 12-24 V dc inputs.
21
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
SWITCHBOARD
Metal Panel NOTE
0V24
Power supply Earth bar
If not utilised, the
+24V +24V
EXTREF torque
Metal panel earth limiting signal must
ECO2D/4 D connection remain completely
CN1 disconnected.
+24V
+24V
0V24
0V24 CNC Please see chapters 6.4
OK OK
TEN or and 6.5 for information
TEN
IEN
IEN
PLC regarding cables and
REF
REF
REF\
EMC components.
REF/
0V
EXTREF
PULSE PULSE
DIR
DIR
CONCLR
CONCLR
CN2
3
4 MODE
5
........
11
OUTEOJ
12
13
Figure 6.2.5 Enable and control signal wiring diagram in version with PULSE POSITIONER and
possibility of external SWITCHING between PULSE POSITIONER and ANALOGUE INPUT (REF
and REF/) operation. For software parameter setting please see “Additional Information for
ECO2D/4D”.
Inputs PULSE, DIR and CONCLR accept PNP or PUSH-PULL 12-24 V dc inputs.
22
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
+24v
POWER SUPPLY
ECOD 0V
+24V
+24V
1
2 0V
C 3
TEN
N IEN
4 OK
1 5
6 REF
7 REF/
START PLC
1
2 S1 or
3 S2 CNC
S3
6
S4
7 SPEED SELECTION
10
HOMING MODE
C 5
14 HOME SWITCH
N LS1 +24V
8
2 LS2
9
11 FEEDBACK SELECTION
13 FEEDBACK_A
16 FEEDBACK_B
15 NEAR TARGET POSITION
12 OUTEOJ
Figure 6.2.6 Enable and control signal wiring diagram in SAP configuration
Extended mode. Signals with double wording depend on the SAP MODE register. They are fully
explained in the Mechatronic Functions manual
23
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
SWITCHBOARD
Metal Panel NOTE
0V24
Power supply Earth bar
If not utilised, the
+24V +24V
EXTREF torque
Metal panel earth limiting signal must
ECO2D/ 4D connection remain completely
CN1 disconnected.
+24V +24V
0V24 0V24 Please see chapters 6.4
OK CNC
OK and 6.5 for information
TEN TEN or
IEN IEN
PLC regarding cables and
REF
REF
REF\
EMC components.
REF/
0V
EXTREF
CN2
START
1
2
3
4 WAY
5
HOMING
8 Photocell or
LS1
9
LS2 proximity switch
10
Position LATCH *
11
12 +24V
13 OUTEOJ
14
Master
Encoder
CN3
PLC
3
CN6 1 4 6 CNC
2 7
5 8 PC
Figure 6.2.7 Enable and control signal wiring diagram in Electronic gearbox, CAM configuration
including homing mode and possibility of switching between electronic gearbox and analogue operation.
24
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
14 HOME SW Home switch, signal that identifies the zero micro. The functions it performs are
chosen according to programming mode, please see the sections “Parameters and
Messages” and “A parameters – Homing Methods”
15 Near Target Signal that becomes active when the difference between final position and current
POSITION position is inside a window specified in a register
25
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
CN3 connector
External encoder input available for electronic gearbox, CAM, SAP and positioner used in fieldbuses
Connector type 9-way, D plug
Pin no. Signal Signal Description
1 +5ENC + 5Vdc power supply for external encoder
2 N. C. Not connected
3 INA\ Master encoder phase A\
4 INA Master encoder phase A
5 05ENC +5Vdc power supply reference
6 INB Master encoder phase B
7 INB\ Master encoder phase B\
8 -- Pin Reserved
9 -- Pin Reserved
Table 6.2.9 CN3 signal details
SWITCHBOARD
Master Encoder
ECO2D/ 4D Metal Panel
for
CN3 Master Encoder Cable Electronic Gearbox
1 +5ENC +5ENC
2 MASTER
INA\ INA\ ENCODER
3
4 INA INA
5 05ENC 05ENC
6 INB INB
7 INB\ INB\
8
9
WARNING
For improved protection we recommend the use of shielded
twisted pair cables.
The shielding should be connected on the control side only.
26
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
CN4 connector
Connections to be made when using standard brushless motors with RESOLVER
27
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
CN4 connector
Connections to be made when using AC brushless motors with RESOLVER and Fan
SWITCHBOARD
CN4
Metal Panel Frame NOTE
ECO2D1 Earth Bar
Ground Bar Please see chapters 6.4
ECO4D2 and 6.5 for information
3
Metal panel Metal panel
4 earth connection regarding cables and
earth connection
5
Vector Motor RESOLVER EMC components.
6
Screened Resolver Cable
7
COS2 COSΦ C
8
COS1 COS\Φ an
9
SEN2 SENΦ d
G
10
SEN1 SEN\Φ H
11
0V B
12
V-Ref D
13
S
14
15 WARNING
16
17
Earthing instructions
TMOT N
18 should be followed to
19 Vector
20 Motor the letter, otherwise
0VECI
21
0VECC +24V T
PTC system noise immunity
22
23
ETC. O could be
0V24 +24V
24
+24V Fan compromised.
25 0V24 M
TMOT 0V24
26
Figure 6.2.11 Resolver signal wiring diagram for AC Brushless (Vector) or standard forced-ventilation
brushless motors.
WARNING: The difference between the layout of fig. 6.2.9 and fig. 6.2.10 merely concerns
the forced-ventilation connection since all AC Brushless motors are fitted as standard with
forced ventilation
The arrangement of figure 6.2.10 can be used for connecting standard forced-ventilation
Brushless motors.
28
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
CN4 connector
Connections to be made when using
BRUSHLESS MOTORS with ENCODER
29
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
The ECO2/ECO4 Drive can be connected to various types of motors with differing electrical performance
and mechanical dimensions. As a result, the type of connector and terminal block also varies according to
the type of motor.
Description of Encoder connections between CN4 on the drive side and ENCODER connectors on the
MOTOR side
ECO2/ECO4 Types MOTORS
Connector CN4 ST SC SC DSM DSM smsT HYPER Line
19-way 14-way 15-way 14-way 17-way & smsN
Pin No. Signal MIL MIL plug MIL Hypertac 19-way 12-way 17-way
connector connector connector conn. conn. MIL plug plug Hypertac
connector connector
(Molex)
1 A G E 1 E 12 G 10 12
2 A\ H D 2 D 11 H 2 11
3 B P F 3 F 1 P 8 1
4 B\ N L 4 L 2 N 9 2
6 M J H 5 H 3 J 11 3
15 M\ K M 6 M 13 K 7 13
20 0VENC B A 14 A 7 B 3 7
19 +5VENC A B 13 B 10 A 1 10
5 EU M N 7 N 4 M 6 4
12 EV E P 9 P 16 E 4 16
11 EW C R 11 R 5 C 5 5
26 +24V R J -- J 9 R Jump 9
with 25
on CN4
25 TMOT V K -- K 8 V Jump 8
with 26
on CN4
SHIELDING
Table 6.2.12 Description of drive side encoder connector and motor side ST, DSM, SC, smsT,
smsN & Hyperline connector signals
WARNING: When connecting to motors not specified in table 2.6.11 (e.g. Torque
Motors, Linear Motors) or sensors not mentioned herein, please refer to the Selema
publication:
MOTOR and FEEDBACK connections.
30
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
CN5 CONNECTOR
Using the CN5 connector, the ECO2D/ECO4D drive can provide positional information from the
transducer used on the motor. When using an incremental encoder, the output pulses are strictly
identical to those of the transducer as regards both electrical characteristics and the drive shaft’s
number of pulses/mechanical revolution. On the other hand, if using a resolver, the output pulses are
simulated and therefore the number of pulses per revolution is selectable, whilst output characteristics
are similar to those of an incremental encoder.
PHASE A
PHASE B
M (zero pulse)
PHASE A\
PHASE B\
M\ (zero pulse)
Figure 6.2.13
Using a motor with resolver offers output signals that simulate an encoder.
This can be obtained by requesting Drive with optional RTEN (resolver to encoder) board code
09FRRTEN. This board can control resolvers having a voltage ratio of 0.3 or 0.5 and has output pulse
31
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
selection via keypad. Marker (M) pulses depend on resolver pole pairs. A resolver with 1 pole pair will
have just one marker per mechanical revolution, whilst a resolver with 2 pole pairs will have 2 markers
per mechanical revolution and so on.
CN6 Connector
CN6 is the fieldbus signal output connector
32
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
33
ECO2D/ECO4D - Chapter 6.2 Electrical Installation - Wiring Diagrams
5
8
2
7
1 4
3 6
Front view of drive
The CN6 connector is used for debugging with the “Drive Watcher” software when installing the Drive or
connecting to a fieldbus. A fieldbus of several devices is established by connecting communication
signals in parallel; in addition, when connecting a large number of drives, implementing an isolated
connection is recommended in order to increase communication immunity to electromagnetic
interference.
NOTE
- In order to facilitate wiring the connector in fieldbus configuration when connecting
more than one drive, we recommend using the Selema cable and the “Network Box
Module A.
- Product order code: “09BM06NETA”.
34
6. 3 SIZING THE POWER CIRCUITS
ECO2x Drives have a 230 Vac power supply. A transformer should be fitted when connecting to a 400
Vac three-phase network. On the other hand, ECO4D drives can be connected directly to the 400 V power
supply.
ECO2x
Details follow regarding size of transformer and safety fuses for positioning in series at the drive power
supply.
Connection to the 400 V ac supply network should be effected via a suitably sized transformer, if possible
with screen between primary and secondary winding and delta configuration for primary winding and star
configuration for secondary winding. In any event, safety regulations require that the star point of this
configuration be earthed.
Should earthing transformer secondary not be necessary, configurations featuring transformers with delta
secondary can also be used. This configuration keeps current harmonics to a minimum. Each drive should
be protected by a set of fuses. Table 6.3.1 shows the type of fuse to utilise according to drive current.
The choice of the transformer must be made according to the rating of the motor with which the drive is
to be coupled and it is therefore advisable to consult the motor tables. For the more exacting tasks it may
be necessary to increase transformer power by 20-30%.
A single transformer can be used to power more than one drive in parallel. To determine the size required
it is necessary to consider whether or not they operate contemporarily and if so calculate the sum of their
respective capacities.
If powering more than three drives with a single transformer, it is appropriate advisable to fit a soft-start
circuit.
Fuses should be the time-delay type since high current peaks can occur when switching on that
originate from the charge of the filter's internal capacitors.
NOTE:
Depending on the motor connected, the drive may also be powered by using single-
phase voltage supplied to the L1-L2 terminals only.
If wishing to take advantage of this possibility by connecting to the 230 V ac supply,
it will be necessary to fix a current-limiting resistor to one of the two phases to be
shorted with a contactor ≅ 200msec after switch-on (soft-start).
35
WARNING: SOFT-START
Leaving aside the type of power supply utilised and the number of drives, it is in any
case advisable to fit a soft-start circuit whenever you intend switching on and off
dozens of times each day.
SOFT-START
The soft-start circuit consists of 2 current-limiting resistors (or 1 in the case of single-phase voltage) to be
connected in series with the L1-L2 power phases and shunted about 200 msec after switch on.
The must be the wire type and capable of withstanding current overloads 10 times greater than the rated
current.
Optimum values are 100 Ω, 50 Wmin, 250 V ac; for this reason we advise the use of our braking resistors.
It therefore follows that the contactor contacts should be adequately sized.
Closure of contacts
after 200 ms
ECO2D
M1
2× PE PE'
From R Line Filter L1
secondary L1 LI O
L L1'
winding of N A L2
L2 AND 09CNW207xx D L2'
transformer L3
L3 L3'
ECO4x
The ECO4D drive can be directly connected to the 400 Vac power supply and needs neither transformer
nor soft-start circuit. Each drive should be protected by a set of time-delay fuses. Table 6.3.2 shows the
type of fuse to utilise according to drive current.
36
ECO2D/ECO4D - Chapter 7: Electrical Safety, Electromagnetic Compatibility, Emergency
circuit, criteria of wiring, EMC Components
7 .1 ELECTRICAL SAFETY
Earth connection
ELECTRICAL SAFETY
1. The cross-sectional area of the system earth conductor shall be at least
10 mm². If less, you should check that the minimum size meets local
safety regulations for equipment with stray current.
2. The The CSA of the wire leading from the drive to the switchboard earth
bonding point or terminal secured to its back panel shall be at least 2.5
mm².
3. The system earth point shall have a maximum impedance of 0.1 ohm.
4. The earth conductor shall be connected to the Drive screw on the drive
close to the Electrical Earth symbol.
5. Do not switch on the Drive before connecting the earth conductor to the
drive and system earth point
6. If removing the drive from the switchboard, the earth conductor should
be disconnected last of all.
7. 2 ELECTROMAGNETIC COMPATIBILITY
ELECTROMAGNETIC COMPATIBILITY
Correct build and set-up of the earth circuit of a drive-motor system keeps EMI to a minimum and thus
guarantees compliance with EMC regulations applicable to the specific system. Details follow of the
precautions to be taken when earthing in accordance with electromagnetic compatibility (EMC). For
further details, please consult the Selema S.r.l. publication “Filtering Solutions”.
1.- When fitting the drive to a panel inside the electrical cabinet, a good RF earth contact is required. n
this respect it is advisable to take advantage of broad surfaces and/or earthed metal parts using low-
impedance conductors for high frequencies, e.g. using rectangular cables such as stranded copper.
37
ECO2D/ECO4D - Chapter 7: Electrical Safety, Electromagnetic Compatibility, Emergency
circuit, criteria of wiring, EMC Components
2.- Good bonding of drive metal housing is needed, both for safety and EMC reasons, if necessary
removing layers of rust or paint. A good low-impedance earth (0,1 Ω) is required in the switchboard, e.g.
copper bar.
3.- The motor casing should have a low-impedance RF earth and you should therefore ensure that its path
to earth is as short as possible. Simply connecting the motor cable is not enough.
4.- Connect the earth terminal (screw on drive) to the metal earthing plate on which the drive is mounted
with as short a connection as possible.
5.- Cable external screening must be bonded from both ends with nickel-brass cable clamps or similar
connectors using the maximum possible contact surface.
7 .3 EMERGENCY CIRCUIT
EMERGENCY
ECO2/ECO4 Drives of TECH and EVOLUTION series have STO
SIL 2 safety circuit and therefore it is thus ensured that the motor
will have no rotation, even in the absence of a failure of the drive;
current certification is “Pending”
If the STO function is not utilised, follow the procedures specified below:
In order to guarantee the safety of the operator and the machine itself,
international standards require that the drive should have its power supply shut
off and be disabled.
As regards the ECO2D/ECO4D drive, depending on the “risk analysis” performed
by the manufacturer of the machine or system, two different operating modes are
possible as detailed hereafter.
Mode 1 Immediately cuts off power supply connections and switches off TEN signal.
This will lead to motor axis being freed immediately. If choosing this mode, we
strongly recommend fitting an emergency brake to the motor.
Mode 2 Switch off the IEN signal immediately as shown in the figure “Enabling Emergency
Ramp” power supply connections and after max 0.5 sec (dependent on type of machine
and after performing “risk analysis”).
This mode may be used for braking the motor with an emergency ramp regardless of the
signal present on REF and REF\ pins.
38
ECO2D/ECO4D - Chapter 7: Electrical Safety, Electromagnetic Compatibility, Emergency
circuit, criteria of wiring, EMC Components
Drive +24Vdc
ECO2D/EECOxxx
CN1 Emergency
Button +24Vdc
+24V
0V24
OK
TEN
TEN
IEN
IEN
REF
REF
REF\
REF/
0V
EXTREF Other emergency contacts (doors, limit switches,
PULSE etc.)
DIR
CONCLR
This function is specially designed to the motor under machine emergency conditions or
at least slow it down with dynamics suited to the mechanics on which it is installed.
To achieve this, the connection of the IEN signal to the +24Vdc must be severed when
the machine is put in emergency, leaving feeding to +24Vdc input TEN.
During the emergency ramp, the+24 Vdc AUX SUPPLY should also remain connected,
whilst the power supply may be disconnected at the same time as the IEN signal or after
0.5 seconds according to the application.
The Ramp obtained with IEN disabled and TEN enabled is set by changing parameter
“F3” Emergency Ramp.
39
7 .4 Wiring standards
The technical specifications set out hereafter should be followed to the letter in order to guarantee correct
wiring of the drive.
The following table lists recommended cable sizes for each ECO2/ECO4 model and also gives the code
of a suitable Selema motor cable.
Control/signal conductors
- Control/signal conductors
Unless otherwise indicated, the recommended size is 0.5 mm² with screw terminals.
- Analogue signal cable (if using REF\, REF)
The cable must be the screened twisted-pair type (at least 0.22 mm²).
40
Resolver Cable
It is essential that the Resolver cable be provided with individually-screened twisted pairs for the
COS2, COS1, SEN2, SEN1, ECC and 0VECC signals, whilst for the thermal resistor signals screening
of the twisted pair is not indispensable. In addition to internal screening, the cable must also be fitted with
external screening.
When wiring it is most important that special attention be paid to the connection of the screens, both for
the twisted pairs and the outer screening (see wiring diagrams for the Resolver cable signals of Brushless
and AC Brushless motors).
Encoder Cable
The encoder signal connection cable must be the screened type with screen connected per figure 6.2.11.
Alternatively, a screened cable with 7 twisted pairs can be used.
Serial Cable
The cable must be an 8-way screened model (at least 0.22 mm²).
WARNING: Cables
The routes followed by power cables and signal cables should be kept well apart.
The length of the Resolver and motor cables shall under no circumstances exceed
50 m if performance is not to suffer as a result of their excessive inductance and stray
capacitance; for longer distances please Selema S.r.l. Customer Care.
41
7 5 EMC COMPONENTS
Brief particulars follow of our recommended filtering components for the various sizes of ECO2/ECO4
drive which allow EMC problems to be partly resolved. For comprehensive details, please refer to our
“Filtering Solutions” guide where the matter is fully discussed.
- LINE FILTER
In order to meet EMC standards (conducted emissions), it is necessary to install a power line filter
just upstream from the ECO2/ECO4 between drive and any transformer.
The power line filter must be of sufficient size to handle the drive’s supply current.
- FERRITE CORES
In order to meet EMC standards regarding immunity and emissions, in some cases it is imperative
that one or more ferrite cores be fitted so as to reduce the flow of EMI through cables. Cables
requiring core and recommended core type are listed below.
L1, L2, L3 power Core model SCK2 Position core close to M1 terminal block and
supply cables. (internal Φ = 9 mm, Z=80 include L1, L2, L3 cables
Ω).
Should the serial cable route be situated close to sources of interference (transmission problems), a
core with suitably-sized internal diameter should also be fitted to this cable.
42
ECO2D/ECO4D - Chapter 8: Commissioning & Maintenance
Details follow of the sequence of steps required for a correct switch-on and switch-off of the
ECO2/ECO4 drive.
➯ SWITCH-ON
Supply +24 V dc power to logic (the drive display will show “In” followed by “UL”).
Switch on power (the display will show “Fr”).
Enable drive (TEN signal on).
WARNING: Switch-on
When switching on the drive’s power supply, the +24 V dc any auxiliary
power supply must always be on. Non compliance with this procedure could
cause damage to the drive.
Whenever there is a gap of more than 200 ms between supply of power to the logic and power
switch on, or in the absence of power, the drive sounds a low-voltage alarm; the alarm itself is
automatically reset by restoring the correct power supply level.
SWITCH-OFF
- Disable ECO2/ECO4 (TEN signal off).
- Disconnect power supply (L1,L2,L3).
- Disconnect +24V dc power supply.
These three switch-off steps can also take place contemporarily but not with a different
sequence to that specified.
The following paragraph assumes that the operator is fully conversant with product operating procedures.
Therefore, the start-up procedure indicated below is merely intended as a basic guide to the preliminary
checks and main operations required.
43
ECO2D/ECO4D - Chapter 8: Commissioning & Maintenance
NOTE
Drive installation is greatly facilitated by using the Drive Watcher software whose
functions offer user-friendly parameter set-up and start-up
PRELIMINARY CHECKS
a) Check that mechanical installation carefully follows the instructions given in chapter 5.1.
b) Check that the electrical connections correspond to those indicated in chapter 6, ensuring clean and
secure contact of all connectors and terminal blocks.
c) Mechanically disconnect the drive shaft from the load (no-load motor).
DANGER
During testing the motor may be subject to high speed and acceleration and it is
therefore very important that its main body be securely mounted so as not to
constitute any form of human safety hazard.
The spline should remain on the drive shaft in such a way as to prevent its sudden
release at high speeds (use the spline cover).
PROCEDURE
The following operations should be carried out separately on each drive.
Please consult chapter 10 (Alarms) should a malfunction or an alarm be encountered during this
procedure.
1. Follow the switch-on procedure as indicated in the previous section without enabling the
ECO2/ECO4 Drive (TEN and IEN at 0V or disconnected).
The display will show “In” (initialization) and after 1 second “UL”; subsequently (after powering
up) “Fr” will appear to indicate that neither is enabled.
2. Ensure that the drive shaft is not in locked rotor condition (shaft free).
3. Check that parameter “d8” is set for the correct motor. Check that drive-motor are correctly matched
in accordance with the tables of annex B.
4. Check that parameters “F1”, “F2”, “d1” “d2”, “d5”, “d6”, “d7” are set to their default value.
NOTE
In the case of drive with “CANopen”, “S-CAN”, MODBUS/S-NET fieldbuses,
CAM or SAP options and other mechatronics functions, continue from point 26.
5. Enable TEN signal. Check that “Lo” appears on the display and that at the same time the motor is
placed in locked rotor condition.
The motor should remain in locked rotor condition, without any vibration or speed offset. If this is
not the case, carefully check wiring.
44
ECO2D/ECO4D - Chapter 8: Commissioning & Maintenance
NOTE
In the case of Drive without options (standard version) continue from next point
(6) up to point 10.
For drive with Pulse Positioning option continue from point 11 up to point 18.
For drive with Electronic Gearbox option continue from point 19 to point 25.
6. Supply +0.5V speed setpoint across REF\ and REF (REF positive) using CN or control board or
potentiometer.
Enable IEN signal. Check that “En” appears on the display the motor should turn in an
anticlockwise direction (side with drive shaft visible) at 1/20 the rated speed of motor selected.
Test correct running maximum speed setpoint at +10V.
7. Use parameter “d4” in order to regulate offset, see 6.2 “Parameter Details”.
8. Switch off ECO2/ECO4 drive and apply load to motor.
9. Repeat points 1 and 2, and check remaining settings of the ECO2/ECO4 drive according to
application and true load, as indicated in chapter 6.2 “Parameter Details”.
10. Test machine cycle, including under the most stressful conditions, ensuring that neither an alarm nor
the I²T function is triggered (test to be performed by connecting the drive to a PC with Drive
WATCHER software).
25. Test machine cycle, including under the most stressful conditions, ensuring that neither an alarm nor
the I²T function is triggered (to this end, monitor OP variables on keypad or connect drive to a PC
with Drive Watcher software).
NOTE
MODBUS and S-NET fieldbus functions require axis calibration before the network
can be used since the fieldbus commands and drive analysis programme use the same
serial port. The Drive Watcher AXIS TEST utility is therefore very useful. There are
also specific programmes for use with the more complex mechatronic functions such as
SAP for the Stand Alone Positioner function and CAM BUILDER for the Electronic
CAM function.
8.3 MAINTENANCE
The ECO2/ECO4 Drive has no components that require maintenance. When replacing the drive, it should
be returned to SELEMA in the original packaging.
Be careful when carrying out any operation on components situated close to the drive, some
parts of the drive can be hot.
When replacing the drive, you must disconnect the power supply and the respective
connectors, see chapter 6.2. Even after disconnecting the power supply, DO NOT open the drive for
any reason.
46
ECO2D/ECO4D - Chapter 9: Parameters & Local keypad operation
9 PARAMETERS
The Drive has several internal functions, some relatively simple, others decidedly complex, and these are
set by PARAMETERS and REGISTERS. The simpler functions rely on parameters alone, while the
more complex ones also require setting in specific REGISTERS. The local keypad is used solely to set
PARAMETERS and display alarms. For complex applications or the use of fieldbuses and mechatronic
functions that make extensive use of REGISTERS as well as PARAMETERS use of the “Drive
Watcher” programme is essential.
The front of the drive is fitted with a 2-button keypad + ENTER ) and a 2-figure display. You
will have to install Drive Watcher on your PC for comprehensive programming of all functions,
however, standard function parameters can be programmed using the local keypad. The display allows
viewing of operating STATUS, ALARMS, PARAMETERS and their respective values.
POWER ON display messages
When switching on, drive operating status is displayed and initialisation of internal software is confirmed
by “In” ( Initialisation, that appears for a few seconds); the message “Fr” (Free ) will then appear to
confirm that the drive has been supplied with power and is ready to receive commands or “UL” (Under
Level ) if not energised.
If TEN signal is enabled, the motor will be energised. At this point, the function performed depends on
the IEN signal. If IEN is on, the display shows “En” (Enable), the drive supplies torque to the motor and
is enabled to follow the analogue signal (if the parameter c9 = 0 ) present on REF and REF/ pins. If IEN
is off, the display shows “Lo” ( Lock ) and the drive supplies torque to the motor, although this remains in
locked rotor condition.
Parameters
Here is a summary of drive parameters. They can all be modified via keypad. Their functions are
described in detail at chapter 9 of the Instruction Manual.
F1 Acceleration ramp %
F2 Deceleration ramp %
F3 Emergency ramp %
F4 Reserved Number
Table 9.1.3 F Parameters
47
ECO2D/ECO4D - Chapter 9: Parameters & Local keypad operation
n PARAMETERS
This menu is only available with the “CANopen” and “S-CAN” options.
Parameter value: 1 2 3 4 5 6 7 8
49
ECO2D/ECO4D - Chapter 9: Parameters & Local keypad operation
50
9.2 LOCAL KEYPAD OPERATION AND MENUS
The display shows Drive STATUS (“In”, “Fr”, “UL”, “En”, “Lo”). Press any key in order to access
the main parameters menu; once inside these menus, if no key is pressed, after 4-5 seconds the display
will once again show Drive STATUS.
MAIN MENUS
The ECO2/ECO4 main menu differs according to the options requested by the user.
- The main menu of the STANDARD MODEL comprises separate menus; press [+] to pass from one
to another. Upon reaching the last menu the cycle is completed and you will return to the first one
(Figure 9.1.2).
- The main menu of the product with the “PULSE POSITIONER” option (c9 = 1) offers two
additional submenus “IP” and “PL”; press [+] to pass from one to another. Upon reaching the last
menu the cycle is completed and you will return to the first one (Figure 7.1.2).
- The main menu of the product with the “ELECTRONIC GEARBOX” option (c9 = 2) offers three
additional submenus “IP”, “AL” and “Ho”; press [+] to pass from one to another. Upon reaching the
last menu the cycle is completed and you will return to the first one (Figure 7.1.2).
- The main menu of the product with “CANopen” (c9 = 5) and “S-CAN” options (c9 = 4) also offers
the “nP” menu. Press [+] to pass from one to another. Upon reaching the last menu the cycle is
completed and you will return to the first one (Figure 7.1.3).
51
Main Menu of ECO2D/4D without options (standard product)
+
ENTER d r Drive parameter menu: Drive Parameters .
E d
Extended Drive parameter menu: Extended Drive
+ E d Parameters .
ENTER
F u
Ramp and special function menu: Function
+
F u Parameters .
ENTER
c n
c n Parameter control menu for the various operating
+ modes: Control Parameters .
ENTER
O P
R O P Menu that displays phase and peak currents, I2T
R etc.:
Output Parameters .
A A c9 = 3
Absolute encoder alignment.
+ A A
Procedure with password.
ENTER
S E
Function Menu: SEnsor. Procedure with password.
+ S E Resolver/Encoder alignment.
ENTER Only available if c9 = 0.
A b
A b Alarm buffer menu:
+ Alarm Buffer.
ENTER
E P E P Default parameter menu:
E2PROM.
+
ENTER
Parameter save menu:
S A S A SAve.
N. B. This menu will only appears if changes to
parameters have been made.
Figure 9.2.1 Main Menu of ECO2/ECO4 without options (standard product).
WARNING
The “SE” Resolver Alignment menu only appears in the main menu when
parameter c9 = 0.
The “AA” menu appears in some software option configurations for absolute
encoder management. Its use is explained in the publication Additional
Information.
52
SPECIAL MENUS
The menus listed below differ in some respects from the general ones described above
The “SE” menu allows you to check Resolver or Encoder alignment. The value indicates the phase angle
in electrical degrees between the resolver or encoder and the electrical field of the magnets. In the event
of a considerable difference in phase, you can perform alignment by physically disconnecting the
Resolver or Encoder and changing its mechanical position with respect to the drive shaft. As the two
procedures are slightly different for resolver or encoder, the instructions provided in Figure 7.1.9 should
be followed to the letter.
The “SE” menu is only displayed when parameter c9 = 0.
In order to access this menu press [ENTER] key when “SE” appears on the display.
This is followed by the message “??”, indicating a request for the password.
Subsequent steps are explained in the diagram below.
ENTER + Drive status is displayed and you will return to the
S E ? ? home page.
ENTER
ENTER
Drive status is displayed and you will return to the
0 0
home page.
+
Press [+] key until reaching the numeric value of the
0 1 password.
After reaching the password value, press the
+ [ENTER] key.
Resolver
.. .. Enable TEN
The drive shaft moves to electrical zero.
ENTER
The misalignment value is displayed.
Password Value Encoder
DO NOT enable TEN
X. x. Manually rotate the drive shaft for at least two
mechanical revolutions
+ The alignment value is displayed
53
A value “x. X. = 00-99” indicates the misalignment in electrical degrees
(absolute value).
Resolver
X x.
A flashing value indicates that no torque is applied to the axis and therefore the
measurement is not valid. Apply torque to the axis by enabling the TEN signal
and misalignment will now be displayed.
The misalignment sign is shown by the decimal points of the two digits visible
on the display.
Encoder
A flashing value indicates that the measurement is not yet valid. The drive shaft
should be rotated for two mechanical revolutions. Once the TEN signal is
enabled, misalignment will be displayed.
Use of the password (and respective Resolver/Encoder alignment function) is for technical
support staff only; the technical support engineer should know the password. Consult the
publication “ECO2/ECO4 Additional Information” if you do not know the password.
WARNING
During the Resolver alignment stage you should ensure that the shaft is
completely free to move; for safety reasons you should also lock the motor
and not touch the drive shaft as it will be moved during this procedure.
Misalignment values of between [-08 and +08] can be considered correct.
Misalignment values exceeding 99 degrees are indicated by the flashing “--”
symbol.
- -
Main Menu
54
Ab “ Alarm buffer “ Alarm buffer menu
The alarm buffer menu allows you to view the last four alarms that have been triggered since the drive
was switched on.
In order to access press [ENTER] key when “Ab” appears on the display. The last detected will appear.
Continue pressing [+] in order to carry out complete scanning of the most recent alarms (in chronological
order).
Having reached the final alarm, press [+] again in order to return to the main menu in “Ab”.
A L n. all.
+ NOTE :
n. all. = alarm number or code (see chapter 10.1 ).
55
ECO2D/ECO4D - Chapter 10: Diagnostics and Alarms
The Drive signals its operating status on the display and using a feedback contact called OK (CN2
connector). Provided there are no abnormal operating conditions, the OK signal is enabled and
“STATUS” is shown on the display. If an alarm has been triggered, its number will appear on the display.
Drive STATUS
“In” (Initialisation), appears for a few seconds when switching on the Drive
“UL” (Under Level) only when switching on the Drive after “In” status
Input conditions: 1. L1, L2, L3 NOT energised
2. TEN disabled
3. IEN of no importance
OK signal: On
Motor Conditions: Shaft Free
“Fr” (Free)
Input conditions: 1. L1, L2, L3 energised
2. TEN disabled
3. IEN of no importance
OK signal: On
Motor Conditions: Shaft Free
“Lo” (Lock)
Input conditions: 1. L1, L2, L3 energised
2. TEN enabled
3. IEN disabled
OK signal: On
Motor Conditions: Shaft locked, motor in locked rotor condition. The Drive supplies the motor
with torque, but maintains position regardless of setpoint.
“En” (Enable)
Input conditions: 1. L1, L2, L3 energised
2. TEN enabled
3. IEN enabled
OK signal: On
Motor Conditions: Drive shaft moves in accordance with setpoint (analogue or digital depending
on the setting of C9).
56
ECO2D/ECO4D - Chapter 10: Diagnostics and Alarms
10 .1 ALARMS
The Drive continuously monitors its own operating status and when an abnormal situation arises, the
corresponding alarm code appears on the display, the DRIVE OK signal is disabled and the motor is
disabled in various ways depending on the type of alarm. “AL” and the respective alarm code will flash
alternately on the display in order to indicate an alarm. The drive can store sequences of up to 4 alarms,
so the alarm buffer menu allows you to view the last four alarms that have been triggered since the drive
was switched on. Menu access is explained in chapter 9.2 “Local keypad operation”.
The following table provides a list of possible alarms with respective codes and details the resultant
action taken by the drive.
Table 10.1a Alarm details
Code Description Drive action
AL 01 IGBT problem Immediately frees axis.
AL 02 Motor thermistor Brakes with set emergency ramp and frees axis.
AL 03 Motor overcurrent
Immediately frees axis
AL 04 DC bus overvoltage
Immediately frees axis
AL 05 Undervoltage Brakes with set emergency ramp and frees axis
AL 06 Drive thermistor. Brakes with set emergency ramp and frees axis
AL 07 DSP processor fault Frees axis, drive fails to complete POWER ON
AL 08 Motor transducer alarm Immediately frees axis
AL 09 Flash Memory Alarm Immediately frees axis
AL 10 No reset of braking resistor Brakes with set emergency ramp and frees axis.
AL 11 Network communication error Brakes with set emergency ramp and frees axis.
AL 12 Homing operation error Immediately frees axis
AL 13 CAN communication error Brakes with set emergency ramp and frees axis.
AL 14 Homing procedure not properly Immediately frees axis
completed
AL 15 Overflow alarm Immediately frees axis
AL 16 Following error Immediately frees axis
AL 20 LS1 alarm Brakes with emergency ramp and only allows
movement in the opposite direction
AL 21 LS2 alarm Brakes with emergency ramp and only allows
movement in the opposite direction
AL 23 No alignment using absolute encoder Immediately frees axis
AL 24 No communication with absolute Immediately frees axis
encoder
AL 25 Absolute encoder: axis moving at Immediately frees axis
start-up error
AL 26 Unauthorised operating mode alarm Immediately frees axis
57
ECO2D/ECO4D - Chapter 10: Diagnostics and Alarms
Here is a list of possible reasons for drive operational faults (signalled by a flashing alarm code) and some
suggestions as to how to remove the cause the of malfunction.
ALARM 01: Overcurrent, overtemperature or short circuit in IGBT.
IGBT hardware protection has been triggered indicating overtemperature or short circuit or
abnormally high current in the power stages.
Disconnect power supply and check that U, V, W phases have not shorted each other or caused
earth signal short or leakage. If so, check wiring for possible cause.
ALARM 02: Motor Thermistor.
Motor overtemperature, motor PTC thermistor triggered.
In case of initial switch-on, check the motor thermistor wiring is correct.
Otherwise, check that motor temperature is close to 120 °C. If motor temperature is
undoubtedly lower, check the presence of +24 Vdc on the TMOT terminal (pin 26 of CN4 ).
ALARM 03: Motor overcurrent.
Motor current exceeds that specified by the motor table
Ensure that motor selected is that actually utilised (check “d8” parameter in the motor
tables).
Check that motor and resolver cable wiring matches the provisions of the various wiring diagrams
in chapter 6.2; check correct alignment of Resolver or Encoder (keypad SE or AA menu). We recommend
that you consult the “ECO2/ECO4 Additional Information” manual when performing this procedure for
the first time.
Check the absence of strong sources of impulse noise in the immediate vicinity of the cables
and/or product (e.g. relays, contactors, solenoid valves, etc.).
Check that power cables are suitably isolated from signal cables (especially when using the
resolver cable).
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ECO2D/ECO4D - Chapter 10: Diagnostics and Alarms
Ensure that the instructions regarding mechanical installation have been followed to the letter
(see chapter 4).
ALARM 07: DSP processor fault.
The alarm highlights an excessive level of on-line disturbance, resulting in failure
of processor hardware, or unsuccessful firmware update.
Carefully check that wiring and electrical specifications meet the requirements of chapter 5, in
particular as regards earthing, screening and noise filters.
ALARM 08: Motor feedback alarm
Alarm indicates that resolver or encoder or digital feedback is wrongly connected
or affected by bad interference.
Ensure resolver/encoder cable is correctly wired.
In applications with BiSS absolute encoder this alarm is triggered only after completion of start-up, so
during normal operation when noting inconsistencies between digital position readings.
In external encoder applications this alarm warns that the threshold set in parameter I7 has been
exceeded.
ALARM 09: Flash Memory Alarm
Flash Memory contains inconsistent data.
Switch drive off and back on and repeat storage operations.
If this problem persists, please contact Selema Customer Services.
ALARM 10: No reset of braking resistor
Operate time exceeds 10 seconds.
If this alarm is triggered it means that system kinetic energy is too large to be dissipated by the drive or
supply voltage exceeds rating plate data, thus the braking resistor remains permanently ON. Warning, do not reset
the alarm before checking supply voltage, failing which, damage may be caused to the braking resistor
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ECO2D/ECO4D - Chapter 10: Diagnostics and Alarms
ALARM 25: Error of absolute position read by serial interface due to excessive axis movement
during switch-on
ALARM 26: This alarm warns that the selected mode is not compatible with the options
configured in drive. The alarm will reset only by turning the Drive off.
Details now follow of other operating faults and their possible solutions.
Check whether I²T function has been triggered by displaying via PC or O1-2-3 parameters.
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ECO2D/ECO4D - Annex A: Key to label
This Annex describes the fields to be found on the ECO2/ECO4 label thus allowing all drive data to be
ascertained.
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ECO2D/ECO4D - Annex B: Motor tables
Being fully digital, the drive utilises internal algorithms that predefine the exact set of parameters
used to control the motor.
It is therefore indispensable that it be coupled only with the motor for which it was
designed. Every model has been given a set of parameters for use with various motors that are all
rated to suit its driving capabilities, therefore the recommendations of the motor table should be
followed to the letter.
The motor to be used is selectable through the “d8” parameter of the configuration file or
via local keypad. The “d8” parameter is only acquired by the Drive when switching on, therefore
changes to it will only take effect after saving data (see “EP” menu), then switching the drive off and
back on again.
Warning!! For full details of the latest motor mapping, always consult the “Motor Tables”
reference manual by visiting www.selema-srl.it (see the download area)
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ECO2D/ECO4D - Annex B: Motor tables
63
ECO2D/ECO4D - Annex B: Motor tables
1200
--
The table Revision A0 37 to drive 09ECO2D0615 continues on the following page
Continued Motor Table Revision A0 37 for drive 09ECO2D0615
64
ECO2D/ECO4D - Annex B: Motor tables
65
ECO2D/ECO4D - Annex B: Motor tables
66
ECO2D/ECO4D - Annex B: Motor tables
67
ECO2D/ECO4D - Annex B: Motor tables
68
ECO2D/ECO4D - Annex B: Motor tables
69
ECO2D/ECO4D - Annex B: Motor tables
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ECO2D/ECO4D - Annex B: Motor tables
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ECO2D/ECO4D - Annex B: Motor tables
Motor table revision A0 46 for Drive 09ECO2D0410 for “SMST & SMSN motors”.
These motors appear as from A046 and in all subsequent releases and therefore
also in table A0 57.
Selectable motors Revision Notes Rated Rated Peak Rated Peak
Speed Current Current Torque Torque
D8 A RMS A RMS Nm Nm
0 MVQ71304
Factory used
1 N0M3030 A044 or next Res 6P 3000 1 5 0.6 3
2 N0M6030 Res 6P 3000 1.9 10 1.2 6.3
3 N1M2030 Res 6P 3000 2.4 10 2 8
4 MVQ63302 3000 3.5 7 2.5 5
5 T1M2030 Res 6P 3000 2.6 10 2.1 7.5
6 MVQ71302 3000 4 10 3.5 9
7 MV71900 2000 3.7 10 4.3 11.6
8 N1M4030 Res 6P 3000 4 10 3.42 8.5
9 N7M2030 Res 6P 3000 4 10 2.96 7.5
10 T00M2060 Res 6P 6000 0.85 3.82 0.3 1.35
11 T00M4060 Res 6P 6000 1.4 6.1 0.56 2.4
12 T0M2030 Res 6P 3000 0.8 3.54 0.5 2.2
13 T0M2060 Res 6P 6000 1.3 5.6 .05 2.2
14 T0M4030 Res 6P 3000 1.4 6 1 4.5
15 T0M4060 Res 6P 6000 2.4 10 1 4.2
16 T1M2030 Res 6P 3000 2.6 10 2.1 7.3
17 T1M2060 Res 6P 6000 4 10 1.64 4.1
18 T1M4030 Res 6P 3000 4 10 3.24 8.1
19 T000M3030 Res 6P 3000 1 2.1 0.14 0.3
72
20 T0M8030 Res 6P 3000 2.3 8 2 7
21 T00P060 Res 6P 6000 0.8 4.1 0.36 1.31
ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
The series EVOLUTION ECO and ECO TECH drives differ from the standard series in the
implementation of certain hardware functions and different software functions.
A brief description of the hardware functions implemented is given herein. Please see the Instruction Manual
for any doubts regarding the STO safety circuit, whilst the software functions are described in the
“Additional Information” manual.
Hardware functions:
STO safety function, double RJ45 fieldbus connector for daisy chaining, DC BUS Connector, BRAKE
Connector.
The series ECO TECH & ECO EVOLUTION series drives feature the STO safety function that prevents
accidental restarting of the motor.
WARNING
The STO circuit achieves SILCL (Safety Integrity Level Claim Limit) 2 as specified by
standard EN 62061 and PL (Performance Level) d of standard EN 13849-1. Certification is
pending.
A complete understanding of the stop and emergency functions is essential if the Drive’s STO function is to
be used correctly in accordance with applicable standards. Please refer to the Instruction Manual for details
of the functions involved and the relevant standards.
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
Installation enclosure
Since the controller has an IP20 rating, the installation enclosure should be chosen so that the surrounding
area also ensures safe operation of the Drive. The installation enclosure should provide at least an IP54
protection rating.
Wiring
If the STO harness is outside the installation enclosure, cables should be installed in a permanent (fixed)
manner, protected from external damage (e.g. with a duct), inserted in separate sleeves or protected one by
one by earthing. If the wiring is inside the enclosure it shall comply with the provisions of standard EN
60204-1.
CN9 STO connector signal connections
5 +24 V +24 V
RJ45 connectors are used for connection to MODBUS, S-CAN and CANOPEN fieldbuses, thus allowing
several drives to be daisy chained. The same connections are also available in the 8-way miniDIN connector
providing full interchangeability of the Drive with the standard series or previous versions of ECO.
On the other hand, ETHERNET-based fieldbuses (ECAT PROFINET, MODBUS OVER IP and
ETHERNET IP) have different pinouts since they do not use the CANopen standard. However, the miniDIN
output is still available. miniDIN connections are illustrated in chapter 6.2 herein.
When ordering a Drive with CANopen protocol, this automatically includes the S-CAN and MODBUS RTU
protocols. These connectors contain the CAN and RS422 signals. The LEDs on the connector show the CAN
line status. Details follow of the pinouts of the CN7 and CN8 RJ45 connectors.
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
Connector Networ
Network
etwork CAN and RS232
RS232 -RS CAN-
CAN-RS422
Pin No. Signal Signal Description
ETHERNET-based fieldbuses
A Drive ordered with multi-protocol ETHERNET configuration or dedicated ECAT board complies
with the pinout requirements of ETHERNET standard EIA/TIA T568A as shown in the following
table.
Two wiring standards, EIA/TIA-568 and EIA/TIA-568B, have been developed for such application
and the only difference between them is that pairs 2 and 3 are swapped. The two standards do not
have the same crosstalk as the tightness of winding the pairs is different. In Europe, EIA/TIA-568A
is the usual choice. The cables can be Unshielded Twisted Pairs (UTPs) or Shielded Twisted Pairs
(STPs). UTP and STP cables can be of different categories: we recommend category 5 or better.
1 3 2 1
white/green stripe white/orange stripe
3 2 3 1
white/orange stripe white/green stripe
75
8 4 4 2
brown solid brown solid
ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
External DC BUS
The DC BUS on the M5 terminal block allows wiring of a system that can recover the energy from the
motors’ electronic regenerative brakes and (if the cycle allows) use it for other drives, thus restricting
dissipation through the braking resistors. This use allows several drives (max. 4) to be interconnected, thus
mimicking a modular system. The drives should have similar power ratings.
Details about brake control can be found in the Additional Information manual.
HIPERFACE DSL
HIPERFACE DSL ia a purely digital protocol that minimises the number of connections between drive and
motor/feedback system. The reliability of the protocol means that the encoder feedback communication is
fully integrated into the motor power cable. Selema implements a two-wire connection in which data is
transmitted as a waveguide on the encoder power supply wires using a pulse transformer (for high frequency
signals). The use of the transformer enhances common-mode interference rejection (common-mode rejection
ratio).
Here is a schematic diagram of the outgoing DSL connection from the Drive.
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
Parameter check
Modbus RTU C9 = 3
S-CAN C9 = 4
CANOpen C9 = 5
EtherCAT C9 = 11
If a parameter is not set as specified it should be modified and saved to flash memory.
Switch Drive off and back on again!
DANGER! This procedure should be performed with driveshaft free. When carried
out on a bench, mechanically restrain the motor to prevent uncontrolled rotation of
the driveshaft that could represent a hazard for the operator.
Turn on Drive and connect power supply. Check that Drive is in “Fr”, enable Ten Ien and check that Drive
remains in “Fr”. Press “+” key until reaching AA menu. Press Enter. Two question marks ?? will appear on
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
the display. You should press Enter again and enter the password 87. Press Enter again. The motor will be
placed in locked rotor condition and oF will appear on the display or otherwise Er if an error has occurred.
Turn the drive off and on again.
Alignment data are written to the encoder (via serial link). This means we can couple the motor with any
drive.
Diagnostics
Monitor Software
By analysing the parameters listed below we can estimate connection quality and interference within the
machine. They can all be accessed by using the software: Encoder DSL Log ver 1.0
▪ Cable Delay: Delay set by DSL to compensate for the physical delay introduced by the
length of the table.
The following table provides a guide to delay as a function of cable length.
▪ Master RSSI: Strength of signal received by the master (Eco drive). The value ranges
from 0 to 12. The higher the value, the greater the quality of the connection. The drive
will issue a warning if the value is less than or equal to 4.
▪ Edges: The Edges register contains the DSL bit sample rate.
▪ Quality Monitor: Indicates improvement or deterioration in the data signal quality.
It is initialised at a value of 8. The optimum condition is 15 represents the default value
during operation.
▪ Temperature (°C): Temperature reached by the encoder’s internal board.
▪ Power supply voltage: Encoder power supply voltage. The approximate value provided
by the controller is 11.95 V. The encoder operates correctly between 7 and 12 V.
WARNING! should these values fall below the designated thresholds, the Drive will
trigger Alarm 8.
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
Wiring diagram for single-cable connection between an ECOE/ECOT drive and motor using DSL encoder
Wired cable code: 09CDSL441710
MINI COMBICON, 7.62 pitch, 4-way terminal M17 9-way socket, front view
block Selema code FCCBSTA908FR118
Selema code FMAPC44ST762
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ECO2D/ECO4D - Chapter 13: ECO EVOLUTION / ECO TECH series
82