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Design Fabrication of Cocout Tree Climbg Machine
Design Fabrication of Cocout Tree Climbg Machine
Design Fabrication of Cocout Tree Climbg Machine
CLIMBING ROBOT
PROJECT REPORT 2019-2020
Submitted by
(Team name)
COLLEGE LOGO
Guided by:
PROJECT REPORT-2012-2013
guidance and encouragement during this project we also express our indebt
CHAPTER NO TITLE
LIST OF FIGURES
SYNOPSIS
1 Introduction
2 Literature review
3 Description of equipment
3.1 DC MOTOR
3.2 BEARING
3.3 BATTERY
3.4 UNIVERSEL JOIND
4 Drawing
4.1 Machine components
4.2 Overall diagram
5 Working principle
6 Merits & demerits
7 Applications
8 List of materials
9 Cost Estimation
10 Conclusion
Bibliography
Photography
LIST OF FIGURES
LIST OF FIGURES
Figure
Number Title
1 OVERALL DIAGRAM
SYNOPSIS
SYNOPSIS
From centuries humans have been climbing trees and poles for various
jobs. This thing we have inherited from our ancestors. Evidently, this skill
has evolved from the need of protection from animals or collecting food
from trees. In the present world climbing poles is used in other fields of
technology as well. With time the needs have increased. The requirement to
carry load on and off the trees and poles has shifted man’s focus on building
machines to do the job. This “Tree Climber” is built to solve the problems
A. Gripping
B. Climbing
The machine could take load on and off the tree and pole whenever
pitches of the ball screws placed for movements of arms and the top and
climbing the tree. First, the upper pair of arms grip the tree then the body
moves up then the lower pair of arms grip the tree then the upper pair leaves
INTRODUCTION
CHAPTER I
INTRODUCTION
Coconut tree is one of the most useful plants in the world. It is grown
in more than100 countries of the world. Indonesia stands first; Philippines
stand second largest coconut producing country in the world and India is the
third largest coconut producing country having an area of about 1.78 million
hectares. Annual production is about7562 million coconuts with an average
of 5295 nuts per hectare. South East Asia is regarded as the origin of the
coconut. It is mainly cultivated in Philippines, Indonesia, India, Sri Lanka,
Thailand, Malaysia, Samoa, Solomon Islands and many more. The major
coconut growing states in India are Kerala, Tamil Nadu, Karnataka, Andhra
Pradesh, West Bengal, Maharashtra, Orissa, Assam, Goa, Diu and Daman,
Lakshadweep and Gujarat. Kerala tops in production accounting 39 percent
of total production in the country. Although we continue to adapt different
agricultural practices, climbing coconut trees is still manual. But, many
difficulties exist because of physical structure of coconut trees.
A professional climber with proper training could face these
difficulties, as coconut trees do not have branches to hold while climbing.
With increasing awareness in education among Indian youths, only few
come forward for this profession. Hence, a coconut tree climbing system is
required to substitute this manual climbing for farmers who carry out
coconut plantation in large level. Our project aims to design and develop a
machine to climb coconut trees accounting many factors such as stability,
safety of the worker, safety of the tree and to many more. Moreover, our
system is easy to transport between farms and also suitable for different tree
surfaces without losing control. The different phases of our project include
finding the need for design, conducting a survey, constructing need metric
matrix, concept generation, concept screening and scoring. Finally a
prototype is developed
1.1 AIM To design a coconut tree climbing machine that suits Indian
coconut trees.
1.2 OBJECTIVE A tree climbing machine is a potential solution to the
existing problem of man power shortage. It is necessary to develop a vertical
traction model which will not damage the tree and has suitable performance
both mechanically and economically. The detailed objectives are To identify
and compare the different harvesting and climbing methods and select the
most appropriate system.
To develop the concept of a tree climbing machine. To determine
the feasibility of the tree climbing system considering the interaction
between the machine and the tree. To assess the economic feasibility of
the design under Indian condition
This is a self – assessment test on the part of the students to assess his
competency in creativity. During the course of study, the student is put on a
sound theoretical foundation of various mechanical engineering subjects and
of course, to a satisfactory extent. Opportunities are made available to him to
work on different kinds of machines, so that he is exposed to various kinds
of manufacturing process. As a students learn more and more his hold on
production technology becomes stronger. He attains a stage of perfection,
when he himself is able to design and fabricate a device.
This is the project work. That is the testimony for the strenuous
training, which the student had in the institute. This assures that he is no
more a student, he is an engineer. This report discuses the necessity of the
project and various aspects of planning , design, selection of materials,
fabrication, erection, estimation and testing
CHAPTER II
LITERATURE REVIEW
CHAPTER II
LITERATURE REVIEW
2.1 MORPHOLOGY OF COCONUT TREE
The coconut belongs to the family of palms, Palm included under the
lower group of flowering plants known as the monocotyledons.
2.2 MANUAL METHODS
It’s very hard to learn the necessary skills to climb coconut trees. The
few first times, peoples barely managed to get a few feet off the ground. In
addition to fear, the soft skin on the palms of hands and soles of feet made
climbing difficult. During the initial climbing the skin of palm, chest and
foot skin may be disturbed. This is what happens when people slide down
hugging a coconut tree as hard as they can. There are two basic techniques
and they are easy to learn. After that the user just need to practice and to
forget about soft skin. It will probably get cut a bit the first time on the tree,
but after continuous practice it will be fine.
All techniques should be done barefoot and barehanded. A long sleeve
T-shirt might save the user’s skin from abrasion against the tree especially
when the people are learning. Front foot technique is shown below. The first
method is the front-foot technique.
It is similar to rock climbing. The rock climber stuff their hands
inside cracks, pull on them and push on the legs in opposition and walk up
the rock. This front foot technique to climb coconut tree is very similar. The
climbing person has to put his hands close to each other on the back of the
trunk, and pull one foot in front of the other one in front of the climbing
person on the tree. By keeping pressure on the trunk with the balls of the
climbing person’s feet and toes, walk up alternating moving feet and hands.
Technically it seems to be the easiest to learn but requires good balance and
arm strength. Fig 2.3 shows the ill effect of front foot technique.
A - Feet of a coconut tree climber (> 20 years of experience), showing
callosities (arrows) in the ankle region.
B - Right foot of a coconut tree climber with amputated medial toes
(arrow)
C - Occupational mark (arrows) in palmar aspect of hands in a
coconut tree climber.
D - Occupational mark (arrows) the forearm skin in a coconut tree
climber.
CHAPTER III
DESCRIPTION OF EQUIPMENTS
CHAPTER III
DESCRIPTION OF EQUIPMENTS
3.1 DC MOTOR
DC motors were the first form of motor widely used, as they could be
powered from existing direct-current lighting power distribution systems. A
DC motor's speed can be controlled over a wide range, using either a
variable supply voltage or by changing the strength of current in its field
windings. Small DC motors are used in tools, toys, and appliances.
The universal motor can operate on direct current but is a
lightweight brushed motor used for portable power tools and appliances.
Larger DC motors are currently used in propulsion of electric vehicles,
elevator and hoists, and in drives for steel rolling mills. The advent of power
electronics has made replacement of DC motors with AC motors possible in
many applications.
Electromagnetic motors[edit]
The total amount of current sent to the coil, the coil's size and what it's
wrapped around dictate the strength of the electromagnetic field created.
The sequence of turning a particular coil on or off dictates what direction the
effective electromagnetic fields are pointed. By turning on and off coils in
sequence a rotating magnetic field can be created. These rotating magnetic
fields interact with the magnetic fields of the magnets (permanent
or electromagnets) in the stationary part of the motor (stator) to create a
torque on the armature which causes it to rotate. In some DC motor designs
the stator fields use electromagnets to create their magnetic fields which
allow greater control over the motor.
At high power levels, DC motors are almost always cooled using forced air.
Different number of stator and armature fields as well as how they are
connected provide different inherent speed/torque regulation characteristics.
The speed of a DC motor can be controlled by changing the voltage applied
to the armature. The introduction of variable resistance in the armature
circuit or field circuit allowed speed control. Modern DC motors are often
controlled by power electronics systems which adjust the voltage by
"chopping" the DC current into on and off cycles which have an effective
lower voltage.
Since the series-wound DC motor develops its highest torque at low speed, it
is often used in traction applications such as electric locomotives, and trams.
The DC motor was the mainstay of electric traction drives on both electric
and diesel-electric locomotives, street-cars/trams and diesel electric drilling
rigs for many years. The introduction of DC motors and an electrical
grid system to run machinery starting in the 1870s started a new second
Industrial Revolution. DC motors can operate directly from rechargeable
batteries, providing the motive power for the first electric vehicles and
today's hybrid cars and electric cars as well as driving a host
of cordless tools. Today DC motors are still found in applications as small as
toys and disk drives, or in large sizes to operate steel rolling mills and paper
machines. Large DC motors with separately excited fields were generally
used with winder drives for mine hoists, for high torque as well as smooth
speed control using thyristor drives. These are now replaced with large AC
motors with variable frequency drives.
Brushed[edit]
Main article: Brushed DC electric motor
Brushless[edit]
Main articles: Brushless DC electric motor and Switched reluctance motor
Uncommutated[edit]
A PM motor does not have a field winding on the stator frame, instead
relying on PMs to provide the magnetic field against which the rotor field
interacts to produce torque. Compensating windings in series with the
armature may be used on large motors to improve commutation under load.
Because this field is fixed, it cannot be adjusted for speed control. PM fields
(stators) are convenient in miniature motors to eliminate the power
consumption of the field winding. Most larger DC motors are of the
"dynamo" type, which have stator windings. Historically, PMs could not be
made to retain high flux if they were disassembled; field windings were
more practical to obtain the needed amount of flux. However, large PMs are
costly, as well as dangerous and difficult to assemble; this favors wound
fields for large machines.
To minimize overall weight and size, miniature PM motors may use high
energy magnets made with neodymium or other strategic elements; most
such are neodymium-iron-boron alloy. With their higher flux density, electric
machines with high-energy PMs are at least competitive with all optimally
designed singly fed synchronous and induction electric machines. Miniature
motors resemble the structure in the illustration, except that they have at
least three rotor poles (to ensure starting, regardless of rotor position) and
their outer housing is a steel tube that magnetically links the exteriors of the
curved field magnets.
Wound stators[edit]
A field coil may be connected in shunt, in series, or in compound with the
armature of a DC machine (motor or generator)
There are three types of electrical connections between the stator and rotor
possible for DC electric motors: series, shunt/parallel and compound
(various blends of series and shunt/parallel) and each has unique
speed/torque characteristics appropriate for different loading torque
profiles/signatures.[1]
Series connection[edit]
A series DC motor connects the armature and field windings in series with
a common D.C. power source. The motor speed varies as a non-linear
function of load torque and armature current; current is common to both the
stator and rotor yielding current squared (I^2) behavior[citation needed]. A
series motor has very high starting torque and is commonly used for starting
high inertia loads, such as trains, elevators or hoists.[2] This speed/torque
characteristic is useful in applications such as dragline excavators, where the
digging tool moves rapidly when unloaded but slowly when carrying a
heavy load.
Shunt connection[edit]
Compound connection[edit]
3.2 BEARING:
The term "bearing" is derived from the verb "to bear";[1] a bearing
being a machine element that allows one part to bear (i.e., to support)
another. The simplest bearings are bearing surfaces, cut or formed into a
part, with varying degrees of control over the form, size, roughness and
location of the surface. Other bearings are separate devices installed into a
machine or machine part. The most sophisticated bearings for the most
demanding applications are very precise devices; their manufacture requires
some of the highest standards of current technology.
3.3 BATTERY:
Batteries come in many shapes and sizes, from miniature cells used to
power hearing aids and wristwatches to small, thin cells used
in smartphones, to large lead acid batteries or lithium-ion batteries in
vehicles, and at the largest extreme, huge battery banks the size of rooms
that provide standby or emergency power for telephone exchanges and
computer data centers.
Batteries have much lower specific energy (energy per unit mass) than
common fuels such as gasoline. In automobiles, this is somewhat offset by
the higher efficiency of electric motors in converting chemical energy to
mechanical work, compared to combustion engines.
A voltaic pile, the first battery
These wet cells used liquid electrolytes, which were prone to leakage and
spillage if not handled correctly. Many used glass jars to hold their
components, which made them fragile and potentially dangerous. These
characteristics made wet cells unsuitable for portable appliances. Near the
end of the nineteenth century, the invention of dry cell batteries, which
replaced the liquid electrolyte with a paste, made portable electrical devices
practical.[12]
Principle of operation
Main article: Electrochemical cell
A voltaic cell for demonstration purposes. In this example the two half-
cells are linked by a salt bridge that permits the transfer of ions.
Some types of primary batteries used, for example, for telegraph circuits,
were restored to operation by replacing the electrodes.[24] Secondary
batteries are not indefinitely rechargeable due to dissipation of the active
materials, loss of electrolyte and internal corrosion.
Primary
Main article: Primary cell
Secondary
Main article: Rechargeable battery
The oldest form of rechargeable battery is the lead–acid battery, which are
widely used in automotive and boating applications. This technology
contains liquid electrolyte in an unsealed container, requiring that the battery
be kept upright and the area be well ventilated to ensure safe dispersal of
the hydrogen gas it produces during overcharging. The lead–acid battery is
relatively heavy for the amount of electrical energy it can supply. Its low
manufacturing cost and its high surge current levels make it common where
its capacity (over approximately 10 Ah) is more important than weight and
handling issues. A common application is the modern car battery, which can,
in general, deliver a peak current of 450 amperes.
The sealed valve regulated lead–acid battery (VRLA battery) is popular in
the automotive industry as a replacement for the lead–acid wet cell. The
VRLA battery uses an immobilized sulfuric acid electrolyte, reducing the
chance of leakage and extending shelf life.[27] VRLA batteries immobilize
the electrolyte. The two types are:
Other portable rechargeable batteries include several sealed "dry cell" types,
that are useful in applications such as mobile phones and laptop computers.
Cells of this type (in order of increasing power density and cost)
include nickel–cadmium (NiCd), nickel–zinc (NiZn), nickel metal
hydride (NiMH), and lithium-ion (Li-ion) cells. Li-ion has by far the highest
share of the dry cell rechargeable market. NiMH has replaced NiCd in most
applications due to its higher capacity, but NiCd remains in use in power
tools, two-way radios, and medical equipment.
Cell types
Many types of electrochemical cells have been produced, with varying
chemical processes and designs, including galvanic cells, electrolytic
cells, fuel cells, flow cells and voltaic piles.[29]
Wet cell
A wet cell battery has a liquid electrolyte. Other names are flooded cell,
since the liquid covers all internal parts, or vented cell, since gases produced
during operation can escape to the air. Wet cells were a precursor to dry cells
and are commonly used as a learning tool for electrochemistry. They can be
built with common laboratory supplies, such as beakers, for demonstrations
of how electrochemical cells work. A particular type of wet cell known as
a concentration cell is important in understanding corrosion. Wet cells may
be primary cells (non-rechargeable) or secondary cells (rechargeable).
Originally, all practical primary batteries such as the Daniell cell were built
as open-top glass jar wet cells. Other primary wet cells are the Leclanche
cell, Grove cell, Bunsen cell, Chromic acid cell, Clark cell, and Weston cell.
The Leclanche cell chemistry was adapted to the first dry cells. Wet cells are
still used in automobile batteries and in industry for standby power
for switchgear, telecommunication or large uninterruptible power supplies,
but in many places batteries with gel cells have been used instead. These
applications commonly use lead–acid or nickel–cadmium cells.
Dry cell
Further information: Dry cell
Line art drawing of a dry cell:
1. brass cap, 2. plastic seal, 3. expansion space, 4. porous cardboard, 5.
zinc can, 6. carbon rod, 7. chemical mixture
A dry cell uses a paste electrolyte, with only enough moisture to allow
current to flow. Unlike a wet cell, a dry cell can operate in any orientation
without spilling, as it contains no free liquid, making it suitable for portable
equipment. By comparison, the first wet cells were typically fragile glass
containers with lead rods hanging from the open top and needed careful
handling to avoid spillage. Lead–acid batteries did not achieve the safety and
portability of the dry cell until the development of the gel battery.
Molten salt
Molten salt batteries are primary or secondary batteries that use a molten salt
as electrolyte. They operate at high temperatures and must be well insulated
to retain heat.
Reserve
Cell performance
A battery's characteristics may vary over load cycle, over charge cycle, and
over lifetime due to many factors including internal chemistry, current drain,
and temperature. At low temperatures, a battery cannot deliver as much
power. As such, in cold climates, some car owners install battery warmers,
which are small electric heating pads that keep the car battery warm.
The higher the discharge rate, the lower the capacity.[31] The relationship
between current, discharge time and capacity for a lead acid battery is
approximated (over a typical range of current values) by Peukert's law:
where
Batteries that are stored for a long period or that are discharged at a small
fraction of the capacity lose capacity due to the presence of generally
irreversible side reactions that consume charge carriers without producing
current. This phenomenon is known as internal self-discharge. Further, when
batteries are recharged, additional side reactions can occur, reducing
capacity for subsequent discharges. After enough recharges, in essence all
capacity is lost and the battery stops producing power.
Internal energy losses and limitations on the rate that ions pass through the
electrolyte cause battery efficiency to vary. Above a minimum threshold,
discharging at a low rate delivers more of the battery's capacity than at a
higher rate. Installing batteries with varying A·h ratings does not affect
device operation (although it may affect the operation interval) rated for a
specific voltage unless load limits are exceeded. High-drain loads such
as digital cameras can reduce total capacity, as happens with alkaline
batteries. For example, a battery rated at 2 A·h for a 10- or 20-hour
discharge would not sustain a current of 1 A for a full two hours as its stated
capacity implies.
3.4 UNIVERSAL JOIND:
This video shows different parts and operation of the universal shaft.
The main concept of the universal joint is based on the design of gimbals,
which have been in use since antiquity. One anticipation of the universal
joint was its use by the ancient Greeks on ballistae.[2] In Europe the
universal joint is often called the Cardano joint or Cardan shaft, after the
Italian mathematician Gerolamo Cardano; however, in his writings, he
mentioned only gimbal mountings, not universal joints.[3]
The mechanism was later described in Technica curiosa sive mirabilia
artis (1664) by Gaspar Schott, who mistakenly claimed that it was
a constant-velocity joint.[4][5][6] Shortly afterward, between 1667 and
1675, Robert Hooke analysed the joint and found that its speed of rotation
was nonuniform, but that this property could be used to track the motion of
the shadow on the face of a sundial.[4] In fact, the component of
the equation of time which accounts for the tilt of the equatorial plane
relative to the ecliptic is entirely analogous to the mathematical description
of the universal joint. The first recorded use of the term universal joint for
this device was by Hooke in 1676, in his book Helioscopes.[7][8][9] He
published a description in 1678,[10] resulting in the use of the term Hooke's
joint in the English-speaking world. In 1683, Hooke proposed a solution to
the nonuniform rotary speed of the universal joint: a pair of Hooke's joints
90° out of phase at either end of an intermediate shaft, an arrangement that is
now known as a type of constant-velocity joint.[4][11] Christopher
Polhem of Sweden later re-invented the universal joint, giving rise to the
name Polhemsknut ("Polhem knot") in Swedish.
In 1841, the English scientist Robert Willis analyzed the motion of the
universal joint.[12] By 1845, the French engineer and mathematician Jean-
Victor Poncelet had analyzed the movement of the universal joint using
spherical trigonometry.[13]
The term universal joint was used in the 18th century[10] and was in
common use in the 19th century. Edmund Morewood's 1844 patent for a
metal coating machine called for a universal joint, by that name, to
accommodate small alignment errors between the engine and rolling mill
shafts.[14] Ephriam Shay's locomotive patent of 1881, for example, used
double universal joints in the locomotive's drive shaft.[15] Charles Amidon
used a much smaller universal joint in his bit-brace patented 1884.
[16] Beauchamp Tower's spherical, rotary, high speed steam engine used an
adaptation of the universal joint circa 1885.[17]
The term Cardan joint appears to be a latecomer to the English language.
Many early uses in the 19th century appear in translations from French or
are strongly influenced by French usage. Examples include an 1868 report
on the Exposition Universelle of 1867[18] and an article on
the dynamometer translated from French in 1881.[19]
Equation of motion[edit]
Diagram of variables for the universal joint. Axle 1 is perpendicular to the
red plane and axle 2 is perpendicular to the blue plane at all times. These
planes are at an angle β with respect to each other. The angular
displacement (rotational position) of each axle is given by and
respectively, which are the angles of the unit vectors and with
respect to their initial positions along the x and y axis. The and
vectors are fixed by the gimbal connecting the two axles and so are
constrained to remain perpendicular to each other at all times.
Angular (rotational) output shaft speed versus rotation angle
for different bend angles of the joint
The Cardan joint suffers from one major problem: even when the input drive
shaft axle rotates at a constant speed, the output drive shaft axle rotates at a
variable speed, thus causing vibration and wear. The variation in the speed
of the driven shaft depends on the configuration of the joint, which is
specified by three variables:
These variables are illustrated in the diagram on the right. Also shown are a
set of fixed coordinate axes with unit vectors and and the planes
of rotation of each axle. These planes of rotation are perpendicular to the
axes of rotation and do not move as the axles rotate. The two axles are
joined by a gimbal which is not shown. However, axle 1 attaches to the
gimbal at the red points on the red plane of rotation in the diagram, and axle
2 attaches at the blue points on the blue plane. Coordinate systems fixed
with respect to the rotating axles are defined as having their x-axis unit
vectors ( and ) pointing from the origin towards one of the
connection points. As shown in the diagram, is at angle with
respect to its beginning position along the x axis and is at angle
with respect to its beginning position along the y axis.
is confined to the "blue plane" in the diagram and is the result of the
unit vector on the x axis being rotated through Euler angles ]:
Thus the equation of motion relating the two angular positions is given by:
As shown in the plots, the angular velocities are not linearly related, but
rather are periodic with a period half that of the rotating shafts. The angular
velocity equation can again be differentiated to get the relation between the
angular accelerations and :
If the second universal joint is rotated 90 degrees with respect to the first,
then . Using the fact that yields:
and it is seen that the output drive is just 90 degrees out of phase with the
input shaft, yielding a constant-velocity drive.
NOTE: The reference for measuring angles of input and output shafts of
universal joint are mutually perpendicular axes. So, in absolute sense the
forks of the intermediate shaft are parallel to each other. (Since, one fork is
acting as input and the other fork is acting as output for shafts and above 90
degree phase difference is mentioned between the forks.)
Double Cardan joint[edit]
Main article: Constant-velocity joint § Double Cardan
A double Cardan joint consists of two universal joints mounted back to back
with a center yoke; the center yoke replaces the intermediate shaft. Provided
that the angle between the input shaft and center yoke is equal to the angle
between the center yoke and the output shaft, the second Cardan joint will
cancel the velocity errors introduced by the first Cardan joint and the aligned
double Cardan joint will act as a CV joint.
Thompson coupling[edit]
Main article: Constant-velocity joint § Thompson coupling
A Thompson coupling is a refined version of the double Cardan joint. It
offers slightly increased efficiency with the penalty of great increase in
complexity.
CHAPTER IV
DRAWING
CHAPTER IV
DRAWING
4.1 MACHINE COMPONENTS
The electric hacksaw with automatic up & down and job fixing
consists of the following components to full fill the requirements of
complete operation of the machine.
1.DC Motor
2.Cam
3.Hinge support
4.Hack saw
5.Vice
6.Base frame
ADVANTAGES
Quick process.
No manpower is required.
Easy maintenance.
DISADVANTAGE
Not automated.
CHAPTER VII
APPLICATIONS
CHAPTER VII
APPLICATIONS
APPLICATION
It can be used in industries.
CHAPTER VIII
LIST OF MATERIALS
CHAPTER VIII
LIST OF MATERIALS
1. PROPERTIES:
The material selected must possess the necessary properties for the proposed
application. The various requirements to be satisfied can be weight, surface
finish, rigidity, ability to withstand environmental attack from chemicals,
service life, reliability etc.
The following four types of principle properties of materials
decisively affect their selection
a. Physical
b. Mechanical
c. From manufacturing point of view
d. Chemical
The various physical properties concerned are melting point, thermal
conductivity, specific heat, coefficient of thermal expansion, specific gravity,
electrical conductivity, magnetic purposes etc.
The various Mechanical properties Concerned are strength in tensile,
Compressive shear, bending, torsional and buckling load, fatigue resistance,
impact resistance, eleastic limit, endurance limit, and modulus of elasticity,
hardness, wear resistance and sliding properties.
The various properties concerned from the manufacturing point of
view are,
Cast ability
Weld ability
Surface properties
Shrinkage
Deep drawing etc.
2. MANUFACTURING CASE:
Sometimes the demand for lowest possible manufacturing cost or
surface qualities obtainable by the application of suitable coating substances
may demand the use of special materials.
3. QUALITY REQUIRED:
This generally affects the manufacturing process and ultimately the
material. For example, it would never be desirable to go casting of a less
number of components which can be fabricated much more economically by
welding or hand forging the steel.
4. AVAILABILITY OF MATERIAL:
Some materials may be scarce or in short supply, it then becomes
obligatory for the designer to use some other material which though may not
be a perfect substitute for the material designed. The delivery of materials
and the delivery date of product should also be kept in mind.
5. SPACE CONSIDERATION:
Sometimes high strength materials have to be selected because the
forces involved are high and space limitations are there.
6. COST:
As in any other problem, in selection of material the cost of material
plays an important part and should not be ignored.
Sometimes factors like scrap utilization, appearance, and non-
maintenance of the designed part are involved in the selection of proper
materials.
CHAPTER IX
COST ESTIMATION
CHAPTER IX
COST ESTIMATION
1. MATERIAL COST
2. LABOUR COST
Lathe, drilling, welding, drilling, power hacksaw, gas cutting cost
3. OVERHEAD CHARGES
The overhead charges are arrived by” manufacturing cost”
Manufacturing Cost = Material Cost + Labour Cost
=
=
Overhead Charges =20%of the manufacturing cost
=
4. TOTAL COST
Total cost = Material Cost +Labour Cost +Overhead Charges
=
=
Total cost for this project =
CHAPTER X
CONCLUSION
CHAPTER X
CONCLUSION