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Sulfur in Crude Oil - Paper1
Sulfur in Crude Oil - Paper1
CORRELATIONS
In this paper simple estimation methods are presented to predict sulfur weight percentage in
petroleum fractions and crude oils. Input data needed to use this method are molecular weight,
refractive index, and specific gravity (SG). In cases in which molecular weight and refractive
index are not available they can be estimated from the boiling point and SG of the fraction
using appropriate methods. For crude oils, the C7+ part of the crude mixture was split into several
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pseudocompounds using the two-parameter distribution model proposed by Riazi (Ind. Eng.
Chem. Res. 1997, 36, 4299-4307), and then for each fraction sulfur content was determined.
The sulfur content of crude was then determined from its carbon number distribution (or boiling
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point distribution) and the estimated sulfur content of each pseudocompound. For 132 different
fuels and petroleum products with molecular weight ranging from 75 to 1500 and sulfur contents
up to 6%, an average deviation of about 0.15% was obtained to estimate sulfur weight percentage
from the proposed method. For seven crude oils with sulfur contents up to 2.4%, the proposed
methods gave an average deviation of 0.31%.
Table 2. Prediction of Sulfur Content of Petroleum In using the proposed method the only input data
Fractions needed are molecular weight, refractive index at 20 °C,
fraction no. of mol. wt. sp. gr. sulfur wt %
errora liquid density at 20 °C, and SG at 15.5 °C (or API
type points range range range AAD% MAD% gravity). In cases in which these data are not available
light 76 76-247 0.57-0.86 0.01-1.6 0.09 0.7
they can be predicted from appropriate correlations. For
heavy 56 230-1500 0.80-1.05 0.07-6.2 0.24 1.6 example, molecular weight of heavy fractions can be
overall 132 76-1500 0.57-1.05 0.01-6.2 0.15 1.6 estimated from viscosity at two temperatures as pro-
a AAD% ) abs. average deviation %. MAD% ) max. average posed by Riazi and Daubert.8 If boiling point and SG
deviation %. are known, then methods given by Riazi Daubert9,10 that
are also included in the API Technical Data Book6 can
heptane-plus fraction of the crude. However, if true be used to estimate parameters M, n, and d needed to
boiling point for a crude is known, more accurate calculate RI and m from eqs 1 and 2.
pseudocomponents can be obtained from the distribution For heavy fractions, usually SG and one viscosity data
model. We use this technique in this work for develop- (either at 100 or at 210 °F) are known. The following
ment of a method for estimation of sulfur content of equations proposed by Riazi and Daubert8 which are
crude oils and reservoir fluids. The main objective of also recommended by the API, were used to estimate
this work is to propose a method for accurate estimation viscosity at other temperatures and molecular weights:
of the amount of sulfur in a crude oil or various
0.1157 0.1157
petroleum products and fuels using easily measurable SG ) 0.7717 × [ν100 ][ν100 ] (5)
or readily available properties. To the best of our
knowledge such methods do not currently exist in the M ) 223.56 ×
literature. (-1.245+1.1228SG)
[ν100 (3.4758-3.038SG)
][ν210 ][SG-0.6665] (6)
Technical Development in which ν100 and ν210 are kinematic viscosities at 100
As discussed earlier, parameters RI, m, SG, CH, and and 210 °F (37.8 and 98.9 °C), respectively. Equation 5
VGC have the ability to describe molecular type analysis can be used to estimate ν100 if ν210 and SG are known
of petroleum fractions. Overall, 132 petroleum fractions and it has accuracy of 1.5%. Then eq 6 can be used to
with information on the amount of sulfur as well as estimate molecular weight M. Equation 6 can estimate
some general properties such as SG, viscosity at one or molecular weight of petroleum fractions with an average
two temperatures, and boiling point have been collected deviation of 2.7% for 158 fractions. Having M and SG,
using private and open literature sources. Upon exten- the following equation given by Riazi and Daubert10 can
sive analysis of data we found that parameters RI, m, be used to estimate average boiling point (Tb):
and SG best describe sulfur composition of petroleum
fractions, and the following equations were obtained Tb ) 3.76587 exp(3.7741 × 10-4M + 2.98404SG -
from the data bank. 4.252 × 10-3MSG)M0.40167SG-1.58262 (7)
For fractions with M < 250
where Tb is in K. Accuracy of eq 7 is 1%. Once Tb and
S% ) 177.4482 - 170.9463RI + 0.2258m + SG are known for any fraction the following equations
4.054SG (3) proposed by Riazi and Daubert9 may be used to estimate
density (d) and refractive index (n) at 20 °C.
For fractions with M > 200
S% ) -58.02 + 38.4628RI - 0.0229m + 22.4SG (4) d ) 0.98372Tb0.00202SG1.0055 (8)
where RI and m are defined by eqs 1 and 2. For fractions I ) 0.3773Tb-0.02269SG0.9182 (9)
with molecular weights between 200 and 250 both eqs
3 and 4 may be used. In this range of molecular weight, where Tb is in K, d is liquid density at 20 °C in g/cm3,
the difference between accuracies of these two equations and n can be calculated from the following equation.
is within the accuracy of these equations. For light
fractions in which eq 3 may give very small negative
(11+-2II )
1/2
values, S% would be considered as zero. General infor- n) (10)
mation for the fractions used to develop eqs 3 and 4 are
given in Table 2. Sulfur weight percentage in the Average errors for eqs 8 and 9 are 0.03% and 0.5%,
fractions varies from 0.01 to 6.2%. Equation 3 can respectively. For light fractions in which Tb is known
estimate S% with an average deviation of 0.09%, from distillation data, M can be estimated from the
whereas eq 4 predicts S% with average deviation of following equation given by Riazi and Daubert.9
0.24%. Overall average error for all 132 fractions is
0.15%. Values of R2 for these equations were 0.95. As M ) 1.6607 × 10-4Tb2.1962SG-1.0164 (11)
sulfur generally is present more in heavier fractions,
eq 4 is more important than eq 3. For example, for the where Tb is in K. Accuracy of this equation is about
fractions used in this work, sulfur content of fractions 2.5%. However, for fractions with molecular weights
with molecular weight less than 200 was usually less greater than 300, the following equations may be used
than 1%. A detailed evaluation of eq 4 with complete to estimate I and M as recommended by Riazi and
information on various fractions used to evaluate eq 4 Daubert.10
are given in Table 3. Generally for heavy fractions, data
on API gravity (or SG), sulfur content, and viscosity I ) 1.8429 × 10-2 exp(1.16352 × 10-3Tb +
were available from the literature. Other properties
were estimated through appropriate correlations. 5.1445G - 5.9202 × 10-4TbSG)Tb-0.407SG-3.333 (12)
Ind. Eng. Chem. Res., Vol. 38, No. 11, 1999 4509
Table 3. Evaluation of Eq 4 for Estimation of Sulfur Content of Heavy Fractions with Estimated Properties
no. fraction SGa ν210Fa (cst) T b, K M d20 n20 RI m S%, exp S%, pred abs. dev. %
1 Kuwait crude cut # 1 0.8370 - 543a 202 0.8331 1.4676 1.0511 -1.4849 1.03 1.19 0.16
2 Kuwait crude cut # 2 0.8425 - 553a 209 0.8386 1.4707 1.0514 -0.9012 1.21 1.31 0.10
3 Kuwait crude cut # 3 0.8477 - 563a 216 0.8438 1.4735 1.0516 -0.3133 1.37 1.42 0.05
4 Kuwait crude cut # 4 0.8528 - 573a 223 0.8490 1.4764 1.0519 0.3165 1.50 1.54 0.04
5 Kuwait crude cut # 5 0.8577 - 583a 230 0.8539 1.4791 1.0522 0.9479 1.60 1.64 0.04
6 Kuwait crude cut # 6 0.8624 - 593a 238 0.8586 1.4817 1.0524 1.5925 1.67 1.74 0.07
7 Kuwait crude cut # 7 0.8712 - 613a 253 0.8675 1.4866 1.0528 2.930 1.86 1.92 0.06
8 Kuwait crude cut # 8 0.8753 - 623a 261 0.8716 1.4888 1.0530 3.606 2.05 2.05 0.0
9 vacuum gas oil crude 0.9189 - 662a 337 0.9154 1.5028 1.0451 9.375 2.81 2.55 0.26
assay 94
10 vacuum gas oil crude 0.9240 - 676a 360 0.9206 1.5068 1.0465 11.4436 2.70 2.67 0.03
assay 91
11 atmospheric residue crude 0.9710 50.9 748 573 0.9679 1.5516 1.0677 43.8892 4.20 3.79 0.41
assay 94
12 atmospheric residue crude 0.9800 81.8 752 628 0.9769 1.5629 1.0745 55.2273 4.20 3.99 0.21
assay 91
13 atmospheric residue crude 0.9760 68.2 752 609 0.9729 1.5580 1.0716 50.5717 4.20 3.90 0.30
assay 84
14 kerosene 31 API # 1 0.7772 0.95 (100) 585 246 0.7734 1.4326 1.0459 -10.4499 0.07 0.0 0.07
15 kerosene 31 API # 2 0.8001 1.43 (100) 574 237 0.7962 1.4448 1.0467 -7.1641 0.30 0.33 0.03
16 kerosene 31 API # 3 0.8066 1.63 (100) 573 236 0.8027 1.4483 1.0469 -6.3171 0.36 0.46 0.10
17 kerosene 31 API # 4 0.8110 1.79 (100) 573 237 0.8072 1.4507 1.0471 -5.7596 0.41 0.55 0.14
18 gasoline 31 API # 1 0.8316 2.71 (100) 572 236 0.8278 1.4619 1.0481 -3.0794 0.93 0.99 0.06
19 gasoline 31 API # 2 0.8551 4.79 (100) 583 244 0.8513 1.4747 1.0491 -0.0706 1.54 1.49 0.05
20 vacuum gas oil 31 API # 1 0.9065 25.4 (100) 651 321 0.9030 1.4947 1.0432 6.3146 2.56 2.26 0.3
21 vacuum gas oil 31 API # 2 0.9367 13.04 713 429 0.9334 1.5177 1.0510 18.3263 3.10 2.97 0.13
22 vacuum gas oil 31 API # 3 0.9189 49.4 (100) 677 359 0.9155 1.5034 1.0456 10.1811 2.81 2.55 0.26
23 residue 31 API # 1 1.0025 324 740 793 0.9994 1.5970 1.0973 96.8158 4.80 4.42 0.38
24 residue 31 API # 2 1.0285 2134 681 1006 1.0253 1.6483 1.1356 174.2679 5.20 4.70 0.50
25 marine diesel oil T-093-96 0.8217 2.306 (100) 576 239 0.8179 1.4564 1.0474 -4.4575 0.69 0.77 0.09
26 marine diesel oil T-075-96 0.8232 2.361 (100) 576 239 0.8194 1.4572 1.0475 -4.2444 0.75 0.81 0.05
27 diesel oil T-106-96 0.8114 1.898 (100) 578 241 0.8076 1.4507 1.0470 -5.8533 0.54 0.56 0.02
28 diesel oil T-097-96 0.8104 1.849 (100) 578 241 0.8066 1.4502 1.0469 -5.9681 0.52 0.54 0.02
29 marine diesel oil (avg.) 0.8222 2.32 (100) 576 239 0.8184 1.4567 1.0475 -5.9681 0.73 0.79 0.05
30 D-1 diesel oil (avg.) 0.8118 1.913 (100) 578 241 0.8080 1.4510 1.0470 -4.3821 0.55 0.57 0.02
31 petroleum cut # 1 0.7930 1.49 (100) 576 257 0.7887 1.4406 1.0462 -5.7997 0.20 0.19 0.01
32 petroleum cut # 2 0.8010 2.00 (100) 578 269 0.7968 1.4444 1.0460 -8.8412 0.41 0.34 0.07
33 petroleum cut # 3 0.8440 2.90 (100) 447 221 0.8400 1.4694 1.0494 -1.2398 1.16 1.28 0.12
34 petroleum cut # 4 0.8460 3.70 (100) 475 238 0.8420 1.4699 1.0489 -1.2173 1.35 1.30 0.05
35 petroleum cut # 5 0.8500 4.80 (100) 508 253 0.8461 1.4714 1.0484 -0.9005 1.50 1.36 0.14
36 deasphalting unit feed 1.0030 345 525 804 0.9999 1.5982 1.0983 99.0491 4.05 4.42 0.37
37 deasphalting unit DAO C4 0.9590 631 548 658 0.9559 1.5431 1.0652 44.8482 3.30 3.40 0.10
38 deasphalting unit DAO C5 0.9740 105 772 704 0.9709 1.5599 1.0744 59.7173 3.65 3.75 0.10
39 deasphalting unit feed 1.0246 1565 693 972 1.0214 1.6396 1.1289 160.0637 4.9 4.68 0.22
lube oil
40 deasphalting unit DAO 0.9321 35.4 804 633 0.9291 1.5181 1.0536 27.3183 2.7 2.76 0.06
(lube oil)
41 F. C. C. heavy gas oil M. C. 0.9529 12 688 390 0.9495 1.5286 1.0539 20.9175 3.1 3.38 0.28
42 hydroc. VGO 0.9242 - 683 370b 0.9208 1.5072 1.0468 11.9166 2.5 2.67 0.17
43 hydroc. Feed VGO 0.9250 9 697 393 0.9216 1.5083 1.0475 13.0997 3 2.69 0.31
44 FCC H. G.O cut M. C. 0.9529 12 688 390 0.9495 1.5286 1.0539 20.9175 3.1 3.38 0.28
45 Deasphalting unit feed 1.0030 345 739 804 0.9999 1.5982 1.0983 99.0491 4.05 4.42 0.37
46 DAO C4 0.9590 63 781 658 0.9559 1.5431 1.0652 44.8482 3.3 3.40 0.10
47 DAO C5 0.9740 105 772 704 0.9709 1.5599 1.0744 59.7173 3.65 3.75 0.10
48 D. A. feed lube oil 1.0246 1565 693 972 1.0214 1.6396 1.1289 160.0637 4.9 4.68 0.22
49 D. A. feed crack stock 1.0254 1870 687 1006 1.0222 1.6433 1.1322 169.3553 3 4.61 1.61
50 DAO L.O 0.9321 35.4 804 633 0.9291 1.5181 1.0536 27.3183 2.7 2.76 0.06
51 Kuwait vacuum 1.0328 1900 682 939 1.0297 1.6498 1.1349 164.1416 5.45 5.00 0.45
52 Buzurgan 1.0513 3355 661 881 1.0481 1.6737 1.1497 175.1727 6.2 5.73 0.47
53 Cambimas vacuum 1.0231 7800 622 1439 1.0198 1.6711 1.1613 282.1741 3.26 3.09 0.17
54 Arabian light atmosphere 0.9541 27 740 510 0.9510 1.5341 1.0586 30.1384 3 3.38 0.38
55 Saudi Arabia vacuum 1.0366 2700 670 977 1.0334 1.6590 1.1423 179.7868 5.2 5.01 0.19
56 Boscan 0.9979 20000 (100) 746 762 0.9948 1.5895 1.0921 87.2318 5.6 4.34 1.26
57 tar sand triangle 0.9923 7000 (100) 743 649 0.9892 1.5770 1.0824 66.2079 4.38 4.32 0.06
58 Athambasaca 1.0298 110 697 509 1.0267 1.6088 1.0954 68.0595 4.9 5.62 0.72
59 Cold Lake 1.0000 79.0 722 553 0.9969 1.5796 1.0812 57.8722 4.4 4.64 0.24
60 Jobo 1.0100 515.4 728 844 1.0069 1.6098 1.1063 113.7255 3.9 4.55 0.65
61 TIA Juan vacuum 1.0209 7959 620 1484 1.0175 1.6699 1.1611 289.2786 2.6 2.87 0.27
a Properties are measured values (such as SG, ν, and some values of T ). Viscosity data (ν
b 210) are given at 210 °F (98.9 °C); for kinematic
viscosity data at 100 °F (37.8 °C), values of temperature (100 °F) are specified in the parentheses. b For this fraction the aniline point was
180 °F. Using API method,6 M was estimated from aniline point and SG. References: Fractions 1-24, private communication, industrial
source, Kuwait;13 fractions 25-30, private communication, industrial source, Saudi Arabia;14 fractions 31-35, Jones;15 fractions 36-43,
Refining Handbook;16 fractions 44-50, Refining Processes;17 fractions 51-61, Speight.2
M ) 42.965[exp(2.097 × 10-4Tb - 7.78712SG + and gas oil) were obtained from Shuaiba Refinery of
-3 1.26007 4.98308 Kuwait National Petroleum Company (KNPC). Mea-
2.0848 × 10 TbSG)]Tb SG (13) sured values of boiling point, SG, refractive index, and
where Tb is in K and SG is the specific gravity at 60 °F sulfur content as well as estimated properties needed
(15.5 °C). Equations 12 and 13 give average errors of for eqs 3 and 4 and predicted sulfur content are all given
about 0.5% and 2%, respectively. in Table 4. These data were not used in development of
To further evaluate the proposed method, four differ- eqs 3 and 4, yet estimated sulfur contents are very close
ent petroleum products (naphtha, kerosene, diesel oil, to measured values. These equations can be also evalu-
4510 Ind. Eng. Chem. Res., Vol. 38, No. 11, 1999
ated indirectly through estimation of sulfur contents of Table 5. Prediction of Sulfur Content of Kuwaiti Crude
crude oils as outlined below. for Exporta
Estimation of Sulfur Content of Crude Oils. Data predicted
analyzed by Gary and Handwerk11 and Speight2 on cut wt % mol. wt. sp. gr. Tb, °C sulfur wt. %
sulfur content of crude oils indicate that the amount of C2 0.03 30.1 0.0
sulfur in various distillates from a crude increases with C3 0.39 44.1 0.0
increase in carbon number (or molecular weight or iC4 0.62 58.1 0.0
boiling point). Analysis of crude by gas chromatography nC4 1.08 58.1 0.0
iC5 0.77 72.2 0.0
gives weight fractions of pure hydrocarbons up to
nC5 1.31 72.2 0.0
n-pentane, hexanes (C6 fraction), and heptane-plus C6 1.93 82 0.690 64 0.2
fraction (C7+). The C7+ portion of the crude can be C7+(1) 9.1 112.0 0.753 123 0.1
presented by a distribution model proposed by Riazi,7 C7+(2) 15.2 169.1 0.810 216 0.7
and then using a technique proposed by Riazi,1 it can C7+(3) 26.4 267.1 0.864 333 1.9
be presented by a number of defined pseudocompounds. C7+(4) 18.5 405.8 0.904 438 2.9
C7+(5) 24.8 660.9 0.943 527 3.8
The distribution model is presented by the probability total 100 2.1
density function F(P*) given as:
7+ properties: mol. wt. ) 266.6, sp. gr. ) 0.891,
a Measured C
B2
B wt % in the crude ) 93.9.
F(P*) )
A
P*B-1 exp - P*B
A ( ) (14)
calculations are given in Table 5. Estimated sulfur
where P* is defined by: weight percentage for the crude is 2.1%, which differs
by 0.3% from the experimental value. As can be seen
P - Po from Table 5, sulfur content of C6 fraction is very low
P* ) (15) and sulfur compounds are mainly in the C7+ part of the
Po crude. For pure hydrocarbons up to C5, no sulfur
compound is present. Therefore, if only information on
in which P is a property such as M, Tb, SG, or I. C7+ part of a crude is available, its sulfur content can
Parameters A, B, and Po can be determined from be estimated through the proposed method.
properties of C7+ as described by Riazi.7 Once these In many cases analysis of a crude is given by boiling
parameters are known, the gaussian quadrature tech- point and SG of various cuts. Such data for Kuwaiti
nique can be used to estimate weight percentage, crude for export are given in Table 6. Actually this is
molecular weight, boiling point, and SG of various the same crude that was presented in Table 5. Usually
pseudocomponents. Using boiling point and SG, refrac- in boiling point distribution of crudes or heavy fractions,
tive index and density at 20 °C can be estimated from boiling point of the residue is not known. This boiling
methods previously discussed. After calculation of RI point can be determined through the distribution model
and m from eqs 1 and 2 for each pseudocomponent, eqs presented by eq 14. On the basis of data available for
3 and 4 can be used to estimate sulfur content of each boiling point versus cumulative weight fraction, param-
pseudocomponent. Sulfur content of the whole crude eters A, B, and To (for Po) in eq 14 were determined as
then is calculated from the following equation: A ) 1.989, B ) 1.5, and To ) 333 K. Then the average
in which Xwi is the weight fraction of pseudocomponent Tavg ) To(1 + 0.689AT2/3) (17)
i in the crude. The method can be best explained by an
example with Kuwaiti crude for export. The crude has where both To and Tavg are in K. This equation gives
API gravity of 31 and sulfur content of 2.4%. The C7+ an average boiling point of 696 °C. Knowing the average
portion of the crude has 93.9 wt % with molecular boiling point of whole crude and boiling points of various
weight of 266.6 and specific gravity of 0.891. The C7+ cuts with their weight percentage, one can determine
fraction was split into five pseudocomponents with the boiling point of the residue. For the crude in Table
known molecular weight, boiling point, and SG accord- 6, the boiling point of residue was determined to be
ing to the method outlined by Riazi.1 The refractive 628.5 °C.
index and density for each pseudocomponent were Having boiling point and SG of different cuts, various
calculated by correlations of Riazi and Daubert9 given properties and sulfur content of each cut can be esti-
by eqs 8 and 9 (or 12). mated as discussed earlier. Sulfur content of the whole
Parameters RI and m were calculated through eqs 1 crude is calculated from eq 16. As shown in Table 6,
and 2 and then sulfur content of each pseudocomponent estimated sulfur content of crude is within 0.02% of
was determined using eqs 3 and 4. Sulfur content of the measured value. This method is more accurate than the
whole crude was then calculated from eq 16. Details of method shown in Table 5, because more detailed data
Ind. Eng. Chem. Res., Vol. 38, No. 11, 1999 4511
RI ) refractivity intercept defined by eq 1 (8) Riazi, M. R.; Daubert, T. E. Molecular Weight of Heavy
Tb ) normal boiling point, K Fractions from Viscosity. Oil Gas J. 1987, 58, 110-113.
S% ) sulfur weight percentage of the fraction (9) Riazi, M. R.; Daubert, T. E. Simplify Property Predictions.
SG ) specific gravity of the fraction at 15.5 °C Hydrocarbon Process. 1980, 59, 115-116.
Xwi ) weight fraction of pseudocomponent i in a crude oil (10) Riazi, M. R.; Daubert, T. E. Characterization Parameters
for Petroleum Fractions. Ind. Eng. Chem. Res. 1987, 26, 755-759.
ν ) kinematic viscosity at 100 or 210 °F, cSt
(11) Gary, J. H., Handwerk, G. E. Petroleum Refinings
Technology and Economics, 3rd ed.; Marcel Dekker: New York,
Literature Cited 1994.
(12) Riazi, M. R.; Al-Sahhaf, T. A. Physical Properties of Heavy
(1) Riazi, M. R. A Distribution Model for C7+ Fractions Char-
Petroleum Fractions and Crude Oils. Fluid Phase Equilib. 1996,
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117, 217-224.
4299-4307.
(2) Speight, J. G. The Chemistry and Technology of Petroleum, (13) Industrial Source, Private Communication, Kuwait, 1997.
2nd ed.; Marcel Dekker: New York, 1991. (14) Industrial Source, Private Communication, Saudi Arabia,
(3) Van Nes, K.; Van Westen, H. A. Aspects of the Constitution 1997.
of Mineral Oils; Elsevier: New York, 1951. (15) Jones, D. S. J. Elements of Petroleum Processing; Wiley:
(4) Riazi, M. R.; Daubert, T. E. Prediction of the Composition New York, 1995.
of Petroleum Fractions. Ind. Eng. Chem. Process Des. Dev. 1980, (16) Refining Handbook ’90, A Special Report. Hydrocarbon
19, 289-294. Process. 1990, 69, 83.
(5) Riazi, M. R.; Daubert, T. E. Prediction of Molecular Type (17) Refining Processes ’94, A Special Report. Hydrocarbon
Analysis of Petroleum Fractions and Coal Liquids. Ind. Eng. Chem. Process. 1994, 73, 87.
Process Des. Dev. 1986, 25, 1009-1015.
(6) API Technical Data Book - Petroleum Refining, 5th ed.; Received for review April 13, 1999
Daubert, T. E., Danner, R. P., Eds., American Petroleum Insti- Revised manuscript received July 12, 1999
tute: Washington, DC, 1989; Chapter 2, pp 15-30. Accepted August 18, 1999
(7) Riazi, M. R. Distribution Model for Properties of Hydrocarbon-
Plus Fractions. Ind. Eng. Chem. Res. 1989, 28, 1831-1735. IE990262D