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Quality Audit Plan Eni
Quality Audit Plan Eni
Quality Audit Plan Eni
EX-DE 02 07/07/14 Approved for Design R. Bielma R. Bielma M.T.Suh M.T.Suh D. De Marzo
EX-DE 01 01/07/14 Issued for Design R. Bielma R. Bielma M.T.Suh M.T.Suh D. De Marzo
EX-DE 00 16/06/14 Issued for Design R. Bielma R. Bielma M.T.Suh M.T.Suh D. De Marzo
Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR OIL FIELD 00251210DBQRJA003
DEVELOPMENT
eni iraq b.v. PROJECT Job N.
Contractor logo and business name Contractor Document ID
00251210DBQRJA003
Contract N. 252/2011/DK/ZU
SAMSUNG ENGINEERING
Vendor logo and business name Vendor Document ID
Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR – NORTH NEW DEGASSING STATION ONSHORE n.a. 1 of 16
REVISION HISTORY
INDEX
1 INTRODUCTION .............................................................................................................................. 4
2 DEFINITIONS & ACRONYMS ......................................................................................................... 4
3 SCOPE OF APPLICATION .............................................................................................................. 6
4 NORMATIVE REFERENCES .......................................................................................................... 7
5 RESPONSIBILITIES ........................................................................................................................ 7
5.1 Project Manager ...................................................................................................................... 7
5.2 Quality Assurance (QA) Manager ............................................................................................ 7
5.3 Site Quality Manager ............................................................................................................... 8
5.4 Lead Auditor ............................................................................................................................ 8
5.5 Auditor ..................................................................................................................................... 8
6 QUALITY SURVEILLANCE ............................................................................................................. 9
7 AUDIT SCHEDULE .......................................................................................................................... 9
8 PROCEDURE FOR INITIATING THE AUDIT .................................................................................. 9
8.1 Appointment of an Audit Team ................................................................................................ 9
8.2 Auditor Qualification ............................................................................................................... 10
8.2.1 Education ........................................................................................................................... 10
8.2.2 Experience/Training ........................................................................................................... 10
8.3 Preparation of the Specific Quality Audit Plan ....................................................................... 10
8.4 Audit Checklists ..................................................................................................................... 11
8.5 Audit Notification .................................................................................................................... 12
9 OPENING MEETING ..................................................................................................................... 12
10 CONDUCTING THE AUDIT ........................................................................................................... 12
10.1 Principle ................................................................................................................................. 12
10.2 Audit Interview ....................................................................................................................... 12
10.3 Key Assessment .................................................................................................................... 13
10.3.1 Plans .............................................................................................................................. 13
10.3.2 Procedures .................................................................................................................... 13
10.3.3 Project Management System ......................................................................................... 13
10.4 Collecting and verifying information ....................................................................................... 13
10.5 Generating Audit Findings ..................................................................................................... 14
11 CLOSING MEETING...................................................................................................................... 14
12 REPORTING .................................................................................................................................. 14
12.1 Preparing the Audit Report .................................................................................................... 14
12.2 Distribution ............................................................................................................................. 15
13 CONDUCTING AN AUDIT FOLLOW-UP ...................................................................................... 15
14 CONTROL OF AUDIT RECORDS................................................................................................. 15
14.1 Audit Finding Report (AFR) Log ............................................................................................ 15
14.2 Audit Report Numbering ........................................................................................................ 16
15 ATTACHMENTS ............................................................................................................................ 16
15.1 Attachment 1 – Quality Audit Process Flow Chart ................................................................. 16
15.2 Attachment 2 – Specific Quality Audit Plan Format ............................................................... 16
15.3 Attachment 3 – Quality Audit Report Format ......................................................................... 16
15.4 Attachment 4 – Quality Audit Finding Report Format ............................................................ 16
15.5 Attachment 5 – Quality Audit Finding Report Log .................................................................. 16
15.6 Attachment 6 – Quality Audit Interval Schedule..................................................................... 16
1 INTRODUCTION
The audit program defines the minimum requirements for planning internal audits
and surveillances to determine whether the Quality Management System
conforms to the established requirements of the Project’s established Quality
Management System, the requirements set in the Project Quality Plan and
COMPANY’s requirements and specifications.
Audit Finding Report (AFR); is the report generated for “findings” or “non-
conformances” spotted during the audit. The audit
finding report describes only the deficiencies that
require corrective actions.
Audit Report (AR): is the report used for recording the overall
activities executed during the audit, including
positive outcomes such as best practices.
3 SCOPE OF APPLICATION
This Quality Audit Plan is intended to provide guidance for planning, conducting
and reviewing quality audits on the Project performed by CONTRACTOR.
The overall process for conducting audits, from the initiation until completion and
close out of audit findings (if any) is best described in the quality audit process
flow chart included in Attachment 1 of this Quality Audit Plan.
4 NORMATIVE REFERENCES
The following references shall govern the Quality Audit procedure and are
applicable to the Contract:
5 RESPONSIBILITIES
CONTRACTOR’s Project Manager has the responsibility and authority for the
following:
CONTRACTOR’s Site Quality Manager has the responsibility and authority for the
following:
CONTRACTOR’s Quality Lead Auditor has the responsibility and authority for the
following:
1) Overall responsibility and authority for the performance of the audit
including the preparation of the specific quality audit plan, managing the
audit and preparing the final audit report.
2) Organizing and orienting the audit team
3) Preparation of the specific Audit Plan and Audit checklists
4) Leading the opening and closing meetings with the auditee senior
management
5) Reviewing the Project specific documentation and relevant information
6) Reviewing the audit results and preparation of the audit report
7) Approval of the corrective action planned for audit findings
8) Perform follow-ups on the audit results
5.5 Auditor
CONTRACTOR’s Quality Auditor has the responsibility and authority for the
following:
1) Carrying out assigned audit tasks
2) Determining whether the Quality Policy and the system procedures are
being followed, and objectives being achieved,
3) Performing the scheduled quality audits under the guidance of the Lead
Auditor.
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EX-DE 02
eni iraq b.v.
4) Recording the quality audit findings and collecting the relevant evidence.
5) Evaluating the Project’s quality system
6) Reporting the audit conclusion and preparation of the preliminary audit
report and audit finding reports
7) Verification of corrective and preventive actions taken.
8) Maintaining the audit documents, records and evidences.
6 QUALITY SURVEILLANCE
1) CONTRACTOR’s QA Manager / Site Quality Manager will perform Quality
Surveillances as per the planned schedule and, as minimum, according
to the following guidelines:
2) The quality surveillance scope and objectives have to be informed to
each designated Team before surveillance takes place, in order to have a
better assistance from the organization under surveillance. Random
surveillances may be planned as well at the discretion of CONTRACTOR
and / or COMPANY, when applicable.
3) QA manager / Site Quality Manager shall submit the Quality Surveillance
Report to COMPANY for its information.
4) When a potential non conforming situation is detected, a Preventive
Action Request (PAR) shall be issued to the organization responsible.
5) When a non conformance occurs, the QA Manager / Site Quality
Manager shall issue a Non Conformance Report, as per the approved
Non Conformance Procedure and / or a Corrective Action Request.
6) Each preventive action request or no conformance shall be analyzed and
a corrective and preventive action should be taken under the approval of
each relevant team or the QA Manager / Site Quality Manager.
7) The QA Manager / Site Quality Manager shall review the effectiveness
and suitability of the corrective action plans and verify and confirm their
implementation.
7 AUDIT SCHEDULE
Quality Audits will be performed at intervals depending on the progress schedule
or milestones. Attachment 6 includes the quality audit intervals at which
throughout audits will be performed. The QA Manager / Site Quality Manager will
control the audit schedule separately and may revise it in order to reflect the
Project’s conditions if required.
Team for the Project. The Audit team may be composed of one or more qualified
auditors who are not directly involved in the Project. When the audit team is
composed only of one auditor, the auditor shall be a qualified Lead Auditor. In any
case, the Project QA Manager will participate along with the Audit Team in the
audit process.
All audits shall be carried out by Quality Assurance personnel who are not directly
involved in the area to be audited. Audits shall be performed in accordance with
this Quality Audit Plan, and check lists.
8.2.1 Education
Auditors shall have completed at least a high school education with an Audit
experience of over 4 years, or shall have completed University or College
education with at least 2 years of audit experience.
Lead auditors education shall be the same as the education requirements for
Auditors.
8.2.2 Experience/Training
Specific Audit plans will be prepared prior to conducting the audit, which will be
submitted to COMPANY and the audited organization along with the audit
notification.
While the Quality Audit Plan (this document) sets the general guidelines and the
steps to be taken for performing audits along with the planned intervals in which
quality audits will be performed throughout the Project, the Specific Audit Plans
will contain detailed information as to when the audit will be performed, the names
of the appointed auditors, which organizations will be audited and a preliminary
checklist of the items to be verified if necessary.
The Lead Auditor shall establish and document the specific Audit Plan before
conducting the audit in order to provide the basis of the audit and consensus
between the audited organization and the audit team. The Specific Audit Plan is
aimed at facilitating an organized audit process, proper scheduling and
coordination of the audit activities.
Audit Checklists shall be developed from the documents listed on the specific
audit plan or from the COMPANY’s standards. The audit checklists are intended
to be used as a guide and should not restrict the audit investigation when
concerns raise further questions that are not specifically included in the checklists.
The basis for developing quality audit checklists will be the applicable regulations,
the Contract, COMPANY approved plans, procedures and the ISO 9001:2008
requirements.
Areas that may not be part of the checklists can be investigated during the audit.
These areas and the relevant observations or remarks shall be documented.
9 OPENING MEETING
Effective communication between the audit team and the assessed organization's
personnel is an essential prerequisite for successful audit outcomes and for
understanding the audit process. As such, Lead Engineers and / or key personnel
of the organization shall attend the opening meeting prior to commencement of
the audit.
10.1 Principle
The Audit team members (auditor, lead auditor), working under the direction of
CONTRACTOR’s Quality Management Team, will assess the suitability and
effectiveness of the organization's management and execution of the subject
scope through a combination of interviews, observations and review of processes
and their associated input and output records.
The audit assessment will be performed by having one to one interviews with
Lead Engineers or key representatives of each discipline to be audited, as well as
with any other personnel responsible or involved in the relevant process under
audit.
The auditor shall take notes of the results with sufficient details to substantiate
objective evidence of the audit results.
10.3.1 Plans
The Audit Team will assess that Plans and / or procedures relevant to the Project
and in accordance with COMPANY’s requirements are developed and
documented at the commencement of the Project detailing how the
CONTRACTOR’s work processes will be adapted to meet the Contract
requirements.
In addition, CONTRACTOR will assess that each discipline Lead Engineer or Key
Personnel develops and documents its relevant execution plan which shall include
as a minimum the following specified job requirements contents:
10.3.2 Procedures
Apart from the established plans and procedures, the following Project matters
shall be reviewed and investigated in order to evaluate:
During the audit, information relevant to the audit objectives, scope and criteria,
including information relating to interfaces between functions, activities and
processes, should be collected by appropriate sampling and should be verified by
Auditor and be recorded.
Audit evidence should be evaluated against the Audit Criteria to generate the
audit findings. Audit findings can indicate nonconformity to Audit Criteria.
Items or actions which may not be considered as Audit Findings but that may be
required to be improved in order to avoid issues in the future may be regarded as
‘Recommendations’ by the Audit Team.
11 CLOSING MEETING
Audit evidence should be evaluated against the Audit Criteria to generate the
audit findings. Audit findings may indicate a nonconformance to Audit Criteria.
These will be summarized briefly in the Audit Finding Report.
A closing meeting, chaired by the Lead Auditor, should be held to present the
Audit Findings and conclusions in such a manner that they are understood and
acknowledged and agreed by the auditee. Participants in the closing meeting
should include the auditee, key personnel and any other parties, including
COMPANY.
12 REPORTING
The Lead Auditor is responsible for the preparation of the Audit Report which shall
be issued within two (2) weeks after completion of the actual audit activities. The
Audit Report will be dated, reviewed and approved by Quality Management Dept.
Manager and will be provided to COMPANY for information.
The quality audit report format has been included in Attachment 3 for reference.
12.2 Distribution
The organization concerned with the AFR shall provide a response indicating the
corrective action and a root cause analysis for the finding. In addition, the
organization responsible for correcting such findings shall identify the scheduled
completion date.
Completion dates for audit findings shall be within 15 days of the notification of the
Audit Finding Report unless that, due to the nature of the finding, the completion
date may be set for later. In such cases in which the completion date goes
beyond 15 days, the reason shall be clearly stated and agreed.
Such actions are usually decided and undertaken by the auditee within an agreed
timeframe and are not considered to be part of the audit.
The organization responsible for taking corrective actions on the AFR shall
provide a response indicating the corrective action taken and a root cause
analysis indicating the scheduled completion date on the requested response due
date.
The organization responsible for taking corrective actions on the Audit Finding
Report shall notify to the Quality Audit Team and / or the QA Manager / Site
Quality Manager once the corrective actions are completed. The QA Manager /
Site Quality Manager and / Auditors shall verify the corrective actions taking by
assuring that the noted condition has been rectified as per the corrective action
plan, and that satisfactory results have been obtained. A copy of the corrective
action taken shall be maintained.
Confirmation and follow up by the Audit Team on the corrective actions taken
shall be reviewed on the following scheduled audit. Whereas Non Conformances
have been found, which may hinder the progress or quality of the Works, an
additional unscheduled audit (spot check) will take place before the following
scheduled audit in order to verify that the corresponding corrective action takes
place, and that non conformances are closed out.
The audit report and plans prepared will include the following document
numbering scheme, which is CONTRACTOR’s standard numbering system for
audits:
15 ATTACHMENTS