SEN01291-01 10 Structure, function and maintenance standard

Initial setting of payload meter

In the following cases, carry out "Testing and
adjusting, Setting and adjusting of devices" and
"Testing and adjusting, VHMS controller initial set-
ting procedure" according to the table shown below.
1. When the payload meter (having VHMS) is
installed for the first time
2. When the payload meter (having VHMS) is
removed
3. When the VHMS controller or transmission
controller is replaced
4. When setting of VHMS controller is changed

Setting with VHMS initial setting tool (*2)

Optional Date
VHMS device Time
Setting of payload meter setting of Variation Time
controller machine Model Serial No.
code difference
monitor (*1) Summer
time
Not
NON – – – –
installed
Payload meter function is not installed
Installed VHMS ST
Set
HD785 7
properly
Payload meter function is installed VHMS Installed + PLM PV

(*1) See "Testing and adjusting, Setting and adjusting of devices".

(*2) See "Testing and adjusting, VHMS controller initial setting procedure".

When there is not a problem in installation and wir- Reference

ing of the payload meter but there are the following Testing and adjusting
problems, check the above setting again.
1. Items related to the payload meter are not dis- Setting and adjusting of devices
played on the machine monitor.
"The payload is not displayed when the VHMS controller initial setting procedure
machine is loaded and stopped", "There are
not the menus related to the payload meter on
the machine monitor", etc.
2. While the payload meter (having VHMS) is not
set, there are the menus related to the payload
meter on the machine monitor.
3. Data cannot be downloaded.
a Wrong setting of the model, serial No.,
and variation code with the VHMS initial
setting tool.
4. Date and time of the downloaded data are
wrong.
a Wrong setting of the date and time with
the VHMS initial setting tool.

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10 Structure, function and maintenance standard SEN01291-01

Basic functions of payload meter 7. Setting of OFFSET range

For details, see Operation and Maintenance Man- This function is used to adjust the calculated
ual. load mass by a set amount.

Various setting functions

(Service functions)
1. Setting of travel distance to recognize com-
pletion of loading
When the dump truck travels 160 m from the
loading area, the payload meter judges that
the loading operation is finished. If the dump
truck is unloaded before it travels 160 m, the
payload meter does not judge that the dump
truck is unloaded and the cycle data is not
completed at this time. This function is used to
change the travel distance to recognize com-
pletion of loading when the distance between
the loading area and dump area is very short.

2. Correction of calculation of load mass

If the load mass indicated by the payload
meter is different from that indicated by the
user's load meter, measure the operating mass
(when the truck is empty) and gross truck
mass (when the truck is loaded with the rated
load mass) with the user's load meter, then
correct the relation table of the suspension
pressure and load mass forcibly with the mea-
sured masses.

3. Correction of level of inclination sensor

This function is used to correct the level of the
inclination sensor.

4. Setting of criterion of maximum travel speed

This function is used to set a criterion of the
maximum travel speed for the machine control
system.

5. Setting of load mass to recognize start of

loading
The payload meter recognizes that loading is
completed when the load mass changes by
certain amount. This function is used to
change that amount. Since an easy change
can cause wrong recognition of loading, verify
the machine condition thoroughly when chang-
ing.

6. Setting of indication range of outside indi-

cator lamp
This function is used to change the indication
range of the outside indicator lamp. The condi-
tion for turning on the red lamp cannot be
changed. If it is changed, the red lamp cannot
warn of overloading.

HD785-7 9
SEN01291-01 10 Structure, function and maintenance standard

Operating method
Select "PLM" in Service mode 1 on the machine monitor.
For method of selection, see Testing and adjusting, "Special functions of machine monitor (EMMS)".

10 HD785-7
10 Structure, function and maintenance standard SEN01291-01

vi) Display the progress of measurement. i) Select "LOADED WEIGHT".

For the method of displaying the fol-
lowing screen, see the steps up to the
above step.

q [
] switch:
Stop measurement and return
to the previous screen.
As measurement is executed, the q [>], [<] switchs:
number of [ ] increases. When mea- Select "EMPTY WEIGHT" or
surement is finished, the next screen "LOADED WEIGHT".
appears automatically. q [ ] switch: Enter the selection.
3) Load the dump truck to measure the q [ ] switch:
weight of the fully loaded dump truck. Return to the previous screen.
If the weight of the empty dump truck
has been input and the dump truck
has been driven for about 3 minutes,
"LOADED WEIGHT" is displayed
when the menu is selected.
Check the unit of the input value. The
unit is indicated in the ( ) on the right
side of WEIGHT.
(METRIC): metric ton
(SHORT): short ton
ii) Check that measurement of the weight
of the fully loaded dump truck has
been completed.
q [ ] switch:
Return to the menu screen.
When loading is started, the menu screen
appears automatically. When indicating
the current load for reference while the
dump truck is being loaded, go out of
"Service mode 1" temporarily and return to
"Display of load/integrated odometer". On
this screen, you can check the current
load.
4) Measure the weight of the fully loaded
dump truck with the load meter and record
it (Write it on a sheet of paper, etc.)
5) Input the measured weight of the fully q [ ] switch:
loaded dump truck and drive the dump Check that measurement has
truck for about 3 minutes. been completed and go to the
next step.
q [ ] switch:
Return to the previous screen.

HD785-7 13
SEN01291-01
iii) Input the measured weight of the fully
loaded dump truck.
[>] switch:
q q
Number at cursor moves for-
ward.
q [<] switch:
Number at cursor moves
backward.
q [ ] switch: Enter number at cursor.
q [ ] switch:
Return to the largest position
of the number to input the
value again. If this switch is
pressed again, inputting of the
value is stopped and the previ-
ous screen appears.
a Inputtable range
HD785-7: 119.63 – 199.37 (metric ton)
iv) Check the input value.
q [<] switch: Select "YES".
q [>] switch: Select "NO".
q [ ] switch: Enter.
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10 Structure, function and maintenance standard
v) Move the dump truck to a place where
you can drive it for about 3 minutes.
[] switch:
After getting ready for drive,
press this switch and start
driving the dump truck.
q [ ] switch:
Return to the screen for input-
ting values.
Drive the dump truck for about 3 min-
utes (at a speed higher than 8 km/h)
to enter the relationship between the
weight of the dump truck and the sus-
pension pressure under that weight.
vi) Display the progress of measure-
ment.
q [] switch:
Stop measurement and return
to the previous screen.
As measurement is executed, the
number of [ ] increases. When mea-
surement is finished, the next screen
appears automatically.
HD785-7
10 Structure, function and maintenance standard SEN01291-01

6) Dump the load in the dump area. 3. Correction of level of inclination sensor
1) Move the dump truck to a level place.
2) Input the clinometer reading (F) at the cur-
rent position and that (R) after turning 180
degrees (stopping it in the opposite direc-
tion) on the same position and use the
average value as the standard level.
i) Enter value of (F).

q [ ] switch:
Return to the menu screen.
If the load is dumped with the dump lever,
the menu screen appears automatically.
If the load is dumped normally, correction
is finished.

q [ ] switch: Enter the flashing value.

q [ ] switch:
Return to the menu screen.
The current standard level value is
displayed on the upper line. The cli-
nometer value (F) at the current posi-
tion flashes. Enter it when it is
stabilized.
ii) Turn the dump truck 180 degrees
(Stop it in the opposite direction).
iii) Enter value of (R).

q [ ] switch: Enter the flashing value.

q [ ] switch:
Return to the menu screen.
The current standard level value is
displayed on the upper line. The cli-
nometer value at the current position
flashes. Enter it when it is stabilized.

HD785-7 15
SEN01291-01
iv) Enter the standard level value.
q [<] switch: Select "YES".
q [>] switch: Select "NO".
q [ ] switch: Enter.
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10 Structure, function and maintenance standard
4. Setting of criterion of maximum travel speed
Input a criterion of the maximum travel speed
by pressing the following switches.
q [>] switch:
Number at cursor moves forward.
q [<] switch:
Number at cursor moves backward.
q [ ] switch: Enter number at cursor.
q [ ] switch: Stop inputting number.
The setting range is 0 – 99 km/h (0 – 62 MPH).
(Default: 99 km/h)
HD785-7
10 Structure, function and maintenance standard
5. Setting of payload to recognize start of load-
ing
Input a payload to recognize start of loading by
pressing the following switches.
q [>] switch:
Number at cursor moves forward.
q [<] switch:
Number at cursor moves backward.
q [ ] switch: Enter number at cursor.
q [ ] switch: Stop inputting number.
The setting range is 6 – 25.5%.
(Default: 15%)
a This function does not assure the operation
because of the contrary phenomena shown
below.
q If the value is reduced, start of loading
may be recognized wrongly.
q If the value is increased and a loader hav-
ing a small-capacity bucket is used, the
forecast function of the outside indicator
lamps and the MMS communication may
not operate normally.
HD785-7
SEN01291-01
6. Setting of indication range of outside indi-
cator lamps
Input an indication range of the outside indica-
tor lamps by pressing the following switches.
q [>] switch:
Number at cursor moves forward.
q [<] switch:
Number at cursor moves backward.
q [ ] switch: Enter number at cursor.
q [ ] switch: Stop inputting number.
a The setting range is 0 – 130% of the load
capacity.
Set (A) (Yellow lamp) higher than (G)
(Green lamp) and set (R) (Red lamp)
higher than (A) (Yellow lamp), however.
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SEN01291-01 10 Structure, function and maintenance standard

7. Setting of OFFSET range

Input an offset range by pressing the following

switches.
q [>] switch:
Number at cursor moves forward.
q [<] switch:
Number at cursor moves backward.
q [ ] switch: Enter number at cursor.
q [ ] switch: Stop inputting number.
a The setting range is - 5.0 – +5.0 [t].
Check the unit of the input value on the
previous menu screen.
a The unit is indicated in the ( ) on the right
side of the input value [t].
(METRIC): metric ton
(SHORT): short ton

18 HD785-7