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Recycling of seashell waste in concrete: A review

Article  in  Construction and Building Materials · February 2018


DOI: 10.1016/j.conbuildmat.2017.12.009

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Construction and Building Materials 162 (2018) 751–764

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

Recycling of seashell waste in concrete: A review


Kim Hung Mo a,⇑, U. Johnson Alengaram a, Mohd Zamin Jumaat a, Siew Cheng Lee a,
Wan Inn Goh b, Choon Wah Yuen a
a
Department of Civil Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia
b
Faculty of Civil and Environmental Engineering, Universiti Tun Hussein Onn Malaysia, 86400 Parit Raja, Johor, Malaysia

h i g h l i g h t s

 Seashell waste such as oyster, mussel, scallop and cockle shells usage in concrete.
 The characteristics of seashell waste in aggregate and powder forms are summarized.
 Effects on the fresh and hardened properties of concrete are discussed.

a r t i c l e i n f o a b s t r a c t

Article history: In order to reduce the dependency on virgin materials for construction, efforts have been made to incor-
Received 29 May 2017 porate by-products and wastes from different industries as alternatives in concrete. Originating from the
Received in revised form 29 November 2017 fishery industry, seashell waste, such as oyster shells, mussel shells, and scallop shells, among others, is
Accepted 1 December 2017
available in huge quantities in certain regions, and is usually dumped or landfilled without any re-use
value. This paper summarizes previous research concerning the use of seashell waste as a partial replace-
ment for conventional materials in concrete and other related cement-based products. The characteristics
Keywords:
of different types of seashell waste, as well as the effects of incorporating the seashells on the fresh and
Seashell
Waste recycling
hardened properties of concrete, are discussed. The material characteristics suggest that, similar to lime-
Sustainable concrete stone, seashell waste could be an inert material due to the high calcium oxide content. However, proper
treatment such as heating at high temperature and crushing to achieve appropriate fineness are desirable
for a better quality material. It is shown in past research that while seashell waste has been used as a
replacement for both cement and aggregate, there is still a lack of investigation concerning its durability,
as well as the actual influence of seashell powder as a cement replacement material. Despite the reduc-
tion in the workability and strength, based on the review, it is suggested that seashell waste could still be
utilized as a partial aggregate at a replacement level of up to 20% for adequate workability and strength of
concrete for non-structural purposes.
Ó 2017 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
2. Characterization of seashell waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2.1. Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2.2. Thermogravimetric analysis (TGA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2.3. Microstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2.4. Impurities content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
2.5. Physical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754
2.5.1. Seashell aggregate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754
2.5.2. Seashell powder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756
3. Treatment of seashell waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756

⇑ Corresponding author.
E-mail address: khmo@um.edu.my (K.H. Mo).

https://doi.org/10.1016/j.conbuildmat.2017.12.009
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
752 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

4. Influence on fresh properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757


4.1. Workability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
4.2. Setting time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
4.3. Air content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
5. Effect on density and mechanical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
5.1. Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
5.2. Compressive strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
5.3. Tensile strength and elastic modulus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
6. Effect on shrinkage and durability properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
6.1. Shrinkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
6.2. Porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 760
6.3. Transport properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
6.4. Chemical attack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
6.5. Freeze-thaw resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
7. Effect on insulation properties and structural performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
8. Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
9. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 762
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763

1. Introduction shell waste primarily consists of oyster, clam, scallop, and mussel
shells [9], most of which are landfilled with only a small fraction
The current trend in concrete engineering is shifting towards re-used for other purposes, such as fertilizers and handicrafts.
the sustainability aspect due to the depletion of natural concrete- The re-use is limited due to the restriction on the amount that
making materials as well as the environmental impact arising from can be used, the problem of soil solidification, and economic prob-
the utilization of these materials. Hence, there is a steady increase lems [10]. In addition, there are problems with illegal dumping of
in realizing the sustainability of concrete production through the these waste seashells into public waters and reclaimed land. These
use of recycled waste materials as substitutes for conventional waste seashells, if left untreated for a long period of time, can cause
materials in concrete. For this purpose, a number of studies have foul odours due to the decay of the remaining flesh in the shells
been carried out to utilize wastes originating from different (Fig. 1) or the microbial decomposition of salts into gases, such
sources, such as construction and demolition waste [1,2], and from as H2S, NH3 and amines [11]. These problems can negatively affect
a variety of industries including steel [3], agricultural [4–6], glass the quality of living for people in close proximity and result in
[7], and rubber [8], among others. These wastes are available in environmental pollution issues.
huge volume in certain countries, and, hence, have the potential Oyster shell waste is a common problem in many countries,
to be re-used in large-scale concrete production. The utilization including China, South Korea, and Taiwan. For every 1 kg of oyster
of waste materials in concrete could moderate the problem of shells, about 370–700 g of waste shells are produced [9]. Of the
excessive consumption of conventional materials as well as reduce total amount of seashell waste in China, it is approximated that
the amount of waste generated. 300,000 tonnes of oyster shells are available annually [13], while,
Another potential waste material that is available in abundance in Taiwan, an excess of 160,000 tonnes of oyster shell waste is gen-
is waste seashells. There are many different types of waste seashell erated every year [14]. In South Korea, in 1993, it was reported that
available, such as oyster shells, mussel shells, scallop shells, peri- about 320,000 tonnes of oyster shells were produced, of which
winkle shells and cockle shells. In China, which is the largest pro- only 30% were re-used [11].
ducer of shellfish in the world, about 10 million tonnes of waste The region of Galicia, located in the north of Spain, is the world’s
seashells are disposed of in landfills annually. This amount of sea- second-largest producer of mussels after China. Annually, about
25,000 tonnes of mussel shell waste is produced in this region with
over 1 million tonnes available worldwide [15]. Similar environ-
mental problems exist due to the dumping of mussel shells as
the microbial decomposition of the waste could create health
issues [16]. In Peru, a significant quantity of scallop shell waste is
produced yearly amounting to some 25,000 tonnes, which results
in environmental pollution due to the unpleasant odours when
dumped in open areas [17]. In Nigeria, periwinkle shell waste is
discarded after consumption of the periwinkle a source of food
for the locals. The aforementioned wastes result in huge deposits
of this waste as only a small portion is re-used by the locals as
aggregate in concrete [18].
Previously, these wastes were researched for different purposes,
such as heavy metal removal [19–23] and incorporation into poly-
mer composites [24,25]. With a view to exploring the potential uti-
lization of these wastes in concrete, substantial research work has
been conducted in terms of re-using the discarded seashells as a
replacement for conventional materials, such as cement, sand,
and coarse aggregate. Hence, the following section summarizes
and reviews the previous findings on the use of recycled seashells
Fig. 1. Dumped seashells with remaining flesh [12]. in concrete.
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 753

2. Characterization of seashell waste Table 1


CaO composition and LOI of seashells from the literature.

2.1. Composition Literature CaO (%) LOI (%)


Oyster shells
The seashells used in previous studies, which include oyster Yoon et al. [26] 52.9 44.0
shells [10,26], scallop shells [17,27], mussel shells [15,16], cockle Yang et al. [10] 51.1 44.2
Lertwattanaruk et al. [28] 53.6 42.8
shells, and clam shells [28], were found to be primarily composed
Zhong et al. [30] 54.3 43.0
of naturally formed calcium carbonate (CaCO3), and the mineral Kuo et al. [31] 77.8 –
phase was found to be calcite. The main chemical composition of Li et al. [13] 86.8 –
seashells is similar to limestone, primarily consisting of calcium Djobo et al. [29] 74.7 23.2
Ez-zaki et al. [32] 48.0 51.0
oxide (CaO), with tiny fractions of other oxides. In oyster shells,
the CaO composition was found to vary between 48.0% and 86.8% Mussel shells
Felipe-Sese et al. [16] 87.2 –
with a high loss on ignition (LOI) ranging between 23.2% and
Lertwattanaruk et al. [28] 53.4 42.2
51.0%. This is in line with the presence of calcite, which can be Yao et al. [9] 53.7 45.6
found from the XRD pattern of the material [29] (Fig. 2). The LOI
Cockle shells
is due to the partial decomposition of calcite to form CaO and car- Lertwattanaruk et al. [28] 54.2 42.9
bon dioxide. The CaO content and LOI for oyster shells used in dif- Olivia et al. [33] 51.6 41.8
ferent studies are summarized in Table 1. The difference in the CaO Olivia et al. [34] 51.9 –
content found by researchers could be due to the temperature the Clam shells
oyster shells are heated to prior to the chemical composition test. Lertwattanaruk et al. [28] 54.0 42.7
For instance, in the investigation by Li et al. [13], and Djobo et al. Olivia et al. [34] 67.7 –

[29], the oyster shells were heated (calcined) to temperatures of Seashells (Not specified)
850–950 °C and 500 °C, respectively. This resulted in higher CaO Garcia et al. [35] 51.4 43.4
Safi et al. [36] 54.5 44.0
content compared to other research in which the oyster shells
were heated to around 105 °C [10,26,30]. This is similarly observed
in the case of mussel shells whereby a high CaO content of 87.2%
was obtained after calcining at a temperature of 1100 °C compared range of 670–800 °C (Fig. 3). Similarly, Chiou et al. [14] found that
to the CaO content of about 53.0% observed by others [9,28]. In at temperatures exceeding 760 °C, oyster shells were almost com-
general, all types of seashell, including clam and cockle shells, pletely decomposed, while Mohamed et al. [37] reported a signifi-
can be said to have a similar chemical composition, provided sim- cant reduction in the weight of cockle shells when the temperature
ilar calcining temperatures are adopted for the materials. was increased from 700 °C to 900 °C due to the decomposition of
carbonate. Safi et al. [36] observed a similar trend in the weight
loss corresponding to an increase in temperature for seashells
2.2. Thermogravimetric analysis (TGA) and conventional limestone. From the DTA test, Safi et al. [36] also
verified that the endothermic peak at 842.5 °C was associated with
Felipe-Sese et al. [16] reported that when mussel shell samples the decarbonation of the seashell samples; a similar peak was also
were subjected to TGA testing at ambient temperatures of up to found for limestone. The TGA studies implied that, generally, cal-
200 °C, the weight loss was about 0.4% due to the release of phys- cining of seashell waste at temperatures exceeding 600 °C could
ically absorbed water; at temperatures between 200 °C and 356 °C, result in seashell waste powder having a higher CaO content.
the weight loss was about 1.7%, which was caused by oxidation
and removal of volatile matter in the samples. A further increase 2.3. Microstructure
in temperature of between 356 °C and 600 °C resulted in a weight
loss of 2.3%; however, beyond 600–850 °C, the weight loss The microstructure of oyster shells has been reported in detail
increased drastically to about 43.3%, which was attributed to the by Martinez-Garcia et al. [15]. According to their research, similar
decomposition of the mussel shells. This is corroborated by the to all kinds of bivalve shells, the structure of mussel shells can be
observation of Martinez-Garcia et al. [15] in which the weight loss divided into three parts, namely, the outer layer known as perios-
of mussel shells was found to be more than 40% for a temperature tracum, the middle layer, which is the prismatic layer and the inner
layer known as nacre [9,15] (Fig. 4). A similar prismatic layer rich
in CaCO3 was also observed in the SEM figures for oyster shells
and cockle shells (Fig. 4) provided by Yoon et al. [11], and Khan-
khaje et al. [38], respectively. Ballester et al. [39] observed pris-
matic particles in mussel shell aggregate as compared to the
rounded particles of conventional limestone aggregate.
Lertwattanaruk et al. [28] also observed that in ground seashell
(clam, mussel, oyster and cockle shells) powder, the morphology
showed irregularly shaped particles, multi-angle shapes, and some
slender particles. The average particle size was reported to be 20.8,
29.9, 13.9 and 13.6 lm for clam, mussel, oyster, and cockle shells,
respectively (Fig. 5). Needle-form like particles were also observed
in the SEM figure for ground oyster shells by Ez-zaki et al. [32].

2.4. Impurities content

2θ In general, the content of impurities in seashells is considered to


be pertinent considering that it is a form of waste material.
Fig. 2. XRD pattern of oyster shells [29]. Generally, researchers have agreed that the chloride ion and
754 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

Fig. 3. TGA curve of mussel shells [15].

organic matter content in seashell waste are high and exceed the seashell waste has been used as fine aggregate with sizes of less
maximum limit for aggregates. For instance, Nguyen et al. [40] than 5 mm (Table 2). Crushed seashell fine aggregate usually has
reported that the chloride ion and organic matter content for sea- a more flaky and elongated particle shape compared to normal
shells (crepidula and scallop shells) were high at around 0.055– sand [41], and Cuadrado-Rica et al. [27] reported a flakiness index
0.096% and 1.01–1.87%, respectively, which exceeded the limit of 96.9% for crushed scallop shell aggregate. For the case of oyster
for aggregate according to the European standard. In the case of shell fine aggregate sieved below 5 mm, the particles were found
mussel shells, Martinez-Garcia et al. [15] reported that the chloride to have similar fineness compared to normal sand, which is
ion and organic matter contents were in the range of 0.28–0.51% reflected by the fineness modulus of between 2.0 and 2.75 found
and 0.27–2.15%, respectively, and it was verified that the chloride in these studies [10,31,41]. In the studies by Martinez-Garcia
ion content exceeded the limit for aggregate stipulated in the et al. [15], and Varhen et al. [17], when a minimum sieve size of
Spanish regulations. In contrast, Varhen et al. [17] found that the about 1 mm was used, the fines content of the crushed seashell
chloride ion and organic matter contents in scallop shells were fine aggregate was reduced, and, hence, the fineness modulus
0.014% and 1.03%, respectively, and that the chloride ion content was found to be closer to 4.0, which was coarser than normal sand.
was below the limit of 0.06% specified in ACI 222R. Yoon et al. On the other hand, when seashell waste, such as periwinkle
[11] found that oyster shells have a salinity content of 0.35%, which shells [18], and mussel shells [15] were used as coarse aggregate
is similar to other types of seashell waste, and, therefore, recom- in plain concrete, these shells were usually in the uncrushed form
mended that oyster shells should only be substituted up to 10– with a maximum size of between 16 and 25 mm. Smaller sizes of
20% of aggregate in concrete to prevent salt damage. A similar sug- crushed seashells have been used as coarse aggregate when incor-
gestion was also given by Yang et al. [41]. In addition, Yang et al. porated in pervious concrete, with a maximum size of between 4
[10] opined that the small amount of impurities in oyster shells and 9.5 mm [38,40].
was not considered harmful when the oyster shells were incorpo- As shown in Table 2, the specific gravity of seashell aggregate
rated into concrete, and Wang et al. [42] considered the material to (mussel, oyster, scallop and cockle shells) was found to be in the
be non-toxic. Chiou et al. [14] observed that for uncalcined oyster range of 2.09–2.73, which is similar to normal aggregates. Since
shells, the detected chloride ion content was 3.70% whereas calcin- seashell waste primarily comprises CaCO3, the specific gravity is
ing at 650 °C could reduce the chloride ion content to less than expected to be close to that for calcium carbonate. Nguyen et al.
1.34%, depending on the duration of calcining. [43] also found a similar specific gravity for crepidula shell aggre-
In terms of the leaching of heavy metals, it was found that the gate. A slightly higher specific gravity of 2.81 was observed by Safi
leaching concentrations of heavy metals in oyster shells were far et al. [36] for an unspecified type of seashell aggregate. Yoon et al.
below the regulated limits, and, therefore, could be considered as [11] revealed that, as the degree of crushing increases and the size
a safe material [14]. Based on the leaching test results, Martinez- of oyster shell decreases, the specific gravity increases from 2.35 to
Garcia et al. [15] concluded that uncrushed mussel shell could be 2.47, which is approaching that of calcium carbonate. This was cor-
classified as inert waste, and that, based on the test results for roborated by Yoon et al. [26] who found that the specific gravity of
leaching, crushed mussel shells are classified as non-hazardous crushed oyster shells with a particle size of between 0.074 and 2
waste according to the EU regulations. mm was 2.41, which was higher than the specific gravity of 2.38
for crushed oyster shells, with a particle size ranging between 2
2.5. Physical properties and 4.75 mm.
In terms of the absorption capacity of seashell waste, the
2.5.1. Seashell aggregate observed range was found to be between 1.80 and 7.70%, as shown
Seashell waste has been used as coarse and fine aggregate to in Table 2. For other studies not listed in Table 2, Nguyen et al. [43]
replace conventional aggregate in concrete. In general, crushed found that the water absorption of crepidula shell aggregate was
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 755

Fig. 4. Prismatic layer of (a) mussel shell [15] (b) oyster shell [11] and (c) cockle shell [38].

Fig. 5. Morphology of ground seashell observed by Lertwattanaruk et al. [28] at different magnifications.
756 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

Table 2
Physical properties of seashell waste as aggregate.

Literature Size (mm) Fineness modulus Specific gravity Absorption (%) Loose bulk density (kg/m3) Compacted bulk density (kg/m3)
Oyster shells
Yoon et al. [11] – – 2.35–2.47 – 1152 –
Yoon et al. [26] 0.074–2 – 2.42 – – –
2–4.75 – 2.38 – – –
Yang et al. [10] <5 2.70 2.39 4.40 – –
Yang et al. [41] <5 2.80 2.48 2.90 – –
Kuo et al. [31] <4.75 2.00 2.10 7.70 – –
Wang et al. [42] – 2.75 2.10 7.66 – 1051
Islam et al. [46] <2 2.27 2.29 – – –
Scallop shells
Cudrado-Rica et al. [27] <5 4.40 2.64 3.65 – –
Varhen et al. [17] 1.19–4.75 4.57 2.57 1.88 1015 1224
Nguyen et al. [40] 2–4 – 2.50 2.90 1070 1250
Mussel shells
Martinez-Garcia et al. [15] 0–1 1.90 2.73 4.12 – –
1–4 4.64 2.65 2.56 – –
4–16 5.38 2.62 2.17 – –
Cockle shells
Khankhaje et al. [38] 4.75–6.3 – 2.64 2.50 – 1420
6.3–9.5 – 2.09 1.80 – 1408

within the expected range at 2.25% whereas Safi et al. [36] noted namely, washing, calcining, and crushing to the desired size. In
that the absorption of unspecified seashell aggregate was 0.80%. the case of seashells to be used in powdered form, additional grind-
The water absorption was reported to be due to the irregular sur- ing is required. Generally, the washing process removes the salt
face and high amount of internal pores of seashell aggregate [42]. content of the seashell waste whereas heating or calcining is done
Researchers have also reported bulk densities of between 1015 to remove the water and organic materials [39]. When seashell
and 1420 kg/m3 for seashells (oyster, scallop, and cockle shells) waste is used as aggregate, crushing is required to ensure obtaining
used as aggregate (Table 2). Additionally, the bulk densities for smaller size fractions and a more rounded shape of the seashell
periwinkle shell and crepidula shell aggregate were found to range [26] for improvement in terms of the bonding with cement as well
from 1243 to 1353 kg/m3 [44,45] and 1216 to 1399 kg/m3 [43], as for reducing the voids within the aggregate [35].
respectively. Washing and normal drying of seashells under the sun have
been done in some studies [17,45]. Nevertheless, Varhen et al.
2.5.2. Seashell powder [17] recommended additional cleaning to further reduce the salt
In some of the research work done in the past, seashell waste content. The washing phase could also reduce the impurities and
was used in powdered form, which was obtained after crushing chloride ion content present in the seashells [43]. The process of
and grinding the seashell waste. The size of the powder particle washing and drying the seashell waste at about 105–110 °C was
varies from one research to another as this depends on the grinding adopted in a few research works on oyster shell aggregate
process. [26,36,41]. Martinez-Garcia et al. [15] heated mussel shell aggre-
Zhong et al. [30] used ground oyster shell powder passing gate at 135 °C for 32 min, which was in line with the treatment
through a 165 lm sieve size with median particle size D50 of method for poultry feeding. This is to ensure disinfection of the
1.61 and 58.53 lm for wet and dry ball grinding, respectively. aggregate for safe handling.
Ez-zaki et al. [32] reported the D50 particle size of calcined oyster According to Djobo et al. [29], calcining at a temperature of 500
shell powder to be between 6.27 and 10.22 lm, whereas Lertwat- °C for 2 h is required to remove the organic matter attached to the
tanaruk et al. [28] found the average particle size of oyster shell seashell. Chiou et al. [14] found that by calcining oyster shells
powder to be 13.93 lm with a Blaine’s specific surface area of above a temperature of 650 °C for at least 1 h, the pH value could
14,280 cm2/g. In addition, Lertwattanaruk et al. [28] reported that be increased beyond 12.30, compared to the pH value of 8.80 for
the average particle size of ground clam shell, mussel shell and un-calcined oyster shell. A calcining temperature of above 650 °C
cockle shell powder was 20.80, 29.87 and 13.56 lm, respectively, and exceeding 1 h did not further increase the pH value of the oys-
for which the Blaine’s surface area was determined as being ter shell significantly, and such a temperature and time were con-
8279, 6186 and 8299 cm2/g, respectively. Othman et al. [47] used sidered to be optimum for the treatment of the waste in terms of
ground cockle shell powder with an average particle size of energy saving. Ez-zaki et al. [32] compared the calcining tempera-
23.97 lm in their research. tures of 650 °C and 850 °C for 5 h. It was observed that calcining at
In terms of the specific gravity of seashell waste powder, gener- 850 °C resulted in reduced calcite peaks and increased CaO peaks
ally, it is similar to that obtained for seashell aggregate. Othman from the XRD patterns of oyster shell powder. Barros et al. [12]
et al. [47] found the specific gravity of cockle shell powder to be suggested a treatment protocol for processing mussel shells, which
2.07 whereas Lertwattanaruk et al. [28] determined that the speci- specifies drying at 190 °C for 18 min followed by calcining at 500
fic gravity of clam shell, mussel shell, oyster shell and cockle shell °C for 15 min. Other alternative calcining temperatures and dura-
powder to be 2.71, 2.86, 2.65 and 2.82, respectively. tions for seashell waste include 1000 °C for 1 h, 850–950 °C for 2
h, 500 °C for 3 days and 600 °C for 3 days, as conducted in the
3. Treatment of seashell waste research by Othman et al. [47], Li et al. [13], Olivia et al. [33],
and Olivia et al. [34], respectively.
Researchers generally suggested that a few important steps of Yao et al. [9] found that due to the smaller surface area of sea-
treatment should be considered prior to re-using seashell waste, shell powder compared to limestone, grinding is necessary to
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 757

Table 3
Effect of seashell waste on workability.

Reference Type of seashell Type of replacement Replacement level % increase (+)/decrease ( ) Type of test
[10] Oyster Fine aggregate Up to 20% Up to 92% ( ) Slump test on concrete
[31] Oyster Fine aggregate Up to 20% Up to 22% ( ) Slump test on concrete
[17] Scallop Fine aggregate Up to 60% Up to 15% (+) Slump test on concrete
[27] Scallop Aggregate Up to 60% Up to 45% ( ) Slump test on concrete
[18] Periwinkle Coarse aggregate Up to 50% Up to 93% ( ) Slump test on concrete
[45] Periwinkle Coarse aggregate Up to 100% Up to 87% ( ) Slump test on concrete
[15] Mussel Fine aggregate Up to 100% Up to 92% ( ) Slump test on concrete
[15] Mussel Coarse aggregate Up to 100% Up to 92% ( ) Slump test on concrete
[36] – Fine aggregate Up to 100% Up to 13% ( ) Flow table test on mortar

improve the surface characteristics. When comparing different sistency was found to increase marginally, which was attributed to
types of grinding, Zhong et al. [30] observed that wet ball grinding the coarser size of mussel shell compared to the limestone aggre-
of oyster shells resulted in a finer and more homogenous powder gate [39].
compared to dry ball grinding, and that this could increase the par- When ground seashell powder was used at up to 20% cement
ticle packing in concrete. replacement, Lertwattanaruk et al. [28] observed an increased flow
in the mortar, which increased as the replacement level was
increased. This was attributed to the reduced cementitious mate-
4. Influence on fresh properties rial, which would react with water, and since the ground seashells
were considered inert, there was an increase in the free water con-
4.1. Workability tent. Lertwattanaruk et al. [28] commented that the different
specific surface area and particle size were to be considered when
A summary of the effect of seashell waste inclusion on the comparing the effects of different types of seashell powder on the
workability of mortar and concrete is given in Table 3. In general, flow of mortar.
the inclusion of seashell waste as aggregate in mortar or concrete
reduced the respective workability. This was attributed to a few 4.2. Setting time
main reasons, namely, the irregular particle shape, which promotes
particle friction, and the increased surface area, which increases No noticeable effect was found on the setting time when
the water demand, as well as the absorption of water due to the crushed oyster shells were used as aggregate [10]. In contrast,
internal voids in the seashell waste. Kuo et al. [31] found a reduction in penetration when oyster shell
Wang et al. [42] found that the flowability of mortar was fine aggregate was increased up to a replacement level of 20%,
reduced in the presence of oyster shell fine aggregate, which had which was possibly caused by the delayed hydration due to the
an irregular particle shape. The irregular particle shape caused absorption of water by the shells, as well as the presence of organic
increased friction of the materials and resulted in reduced worka- matter, which slowed the setting of the mortar. The presence of
bility. A similar observation was also reported by Safi et al. [36]. A chitin, which is a natural polysaccharide, was said to contribute
reduction in the slump was noticed in fresh concrete containing to the increased setting time in the mortar containing mussel shell
oyster shells as partial fine aggregate replacement and for high fine aggregate [15]. However, when oyster shell powder was incor-
levels of substitution. Yang et al. [10] suggested the use of admix- porated as 10% partial replacement in volcanic ash-based geopoly-
tures to improve the workability. Kuo et al. [31] noted that, at 5% mer paste, the initial setting time was found to decrease [29]. This
replacement of fine aggregate with oyster shells, the flowability was due to the possible formation of a small amount of calcium sil-
of the controlled low strength mortar could be enhanced; a further icate hydrate (CSH) gel, which facilitated rapid hardening as a
increment of up to 20%, however, resulted in an expected reduction result of the presence of calcium compound in the oyster shell.
in flowability due to the increased water demand. Additionally, At higher replacement levels, up to 30%, the initial setting time
Martinez-Garcia et al. [15] reported that the presence of organic was increased due to the more favourable formation of calcium
matter could increase the paste viscosity, and, hence, reduce the hydroxide [29,48]. The setting time increased in mortars contain-
slump of fresh concrete containing mussel shell aggregate. Mussel ing ground seashell powder as a cement replacement, which was
shell aggregate, when used as coarse aggregate replacement, had a due to the reduced hydration as a result of reduced cementitious
greater effect on the slump of concrete compared to the replace- material [28]. However, contrasting findings were reported by Oli-
ment of fine aggregate; although at replacement levels of less than via et al. [34] whereby the final setting time was found to decrease
12.5%, similar slump values as those for the control concrete were in the presence of 4% cement replacement with ground cockle and
observed [15]. Cuadrado-Rica et al. [27] reported a reduction of up clam shell powder.
to 45% in the slump when crushed scallop shells were used at up to
60% aggregate replacement in concrete. Falade [18] reported a 4.3. Air content
reduction in slump of up to about 90% when periwinkle shells were
used at up to 50% replacement of coarse aggregate, whereas Ade- In terms of air content, Cuadrado-Rica et al. [27] reported that
wuyi and Adegoke [45] found a slump reduction of up to 67% when the presence of crushed scallop shells as fine aggregate up to 60%
up to 75% of coarse aggregate was replaced with periwinkle shells. replacement increased the entrapped air in fresh concrete due to
Conversely, Varhen et al. [17] observed increased slump when the elongated and flat shape of the shell as well as the presence
crushed scallop shells were used at up to 40% replacement, which of organic content. The organic matter present could have stabi-
was due to the absence of finer fractions that effectively made the lized air bubbles, which formed in the concrete [27]. Eo and Yi
fine aggregate coarser. A further increase in replacement causes a [49] also found increased air content from 2.2% to 5.6% in the pres-
reduction in slump due to the presence of excess voids that cannot ence of 50% crushed oyster shells as the aggregate replacement in
be filled effectively [17]. Similarly, when mussel shell powder was the concrete, which is attributed to the porous nature of the oyster
used as a replacement for limestone aggregate in mortar, the con- shell aggregate. However, Varhen et al. [17] did not find significant
758 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

Table 4
Effect of seashell waste on the 28-day compressive strength.

Reference Type of seashell Type of replacement Replacement level % increase (+)/decrease ( ) in strength
[13] Oyster Lime Up to 15% Up to 14% (+)
[28] Oyster Cement Up to 20% Up to 43% ( )
[30] Oyster Cement 5% 5% (+)
[30] Oyster Cement 5–20% Up to 21% ( )
[31] Oyster Fine aggregate 5% 5% (+)
[31] Oyster Fine aggregate 5–20% Up to 35% ( )
[32] Oyster Cement Up to 22% Up to 61% ( )
[49] Oyster Fine aggregate Up to 50% Up to 10% ( )
[49] Oyster Coarse aggregate Up to 50% Up to 50% ( )
[15] Mussel Fine aggregate Up to 100% Up to 72% ( )
[15] Mussel Coarse aggregate Up to 50% Up to 46% ( )
[28] Mussel Cement Up to 20% Up to 63% ( )
[28] Cockle Cement Up to 20% Up to 50% ( )
[47] Cockle Cement Up to 50% Up to 73% ( )
[50] Cockle Coarse aggregate Up to 50% Up to 19% ( )
[53] Cockle Fine aggregate Up to 30% Up to 17% (+)
[53] Cockle Fine aggregate 30–50% Up to 17% ( )
[17] Scallop Fine aggregate 5% 10% (+)
[17] Scallop Fine aggregate 5–60% Up to 10% ( )
[27] Scallop Fine aggregate Up to 60% Up to 27% ( )
[18] Periwinkle Coarse aggregate Up to 50% Up to 63% ( )
[45] Periwinkle Coarse aggregate Up to 50% Up to 30% ( )
[28] Clam Cement Up to 20% Up to 27% ( )
[36] – Fine aggregate Up to 100% Up to 17% ( )
[51] – Fine aggregate Up to 50% Up to 29% ( )
[51] – Coarse aggregate Up to 50% Up to 17% ( )

Fig. 6. Comparison of SEM photos for concrete without (left) and with oyster shells as 20% fine aggregate replacement (right) [31].

changes in the air content despite also replacing up to 60% fine density [15,27,32]. The poorer particle packing in the concrete with
aggregate with scallop shells. This was attributed to the removal seashells could also lead to reduced density [17]. On the other
of the finer fractions, which reduced the content of organic matter. hand, Safi et al. [36] reported contrasting findings whereby the
Yang et al. [10] also did not observe a noticeable change in the air density of the mortar was marginally increased in the presence
content due to the use of oyster shells as fine aggregate replace- of seashells as fine aggregate; this was attributed to the higher
ment, which was presumably due to the maximum limit of 20% specific gravity of the seashells used in the research compared to
replacement in the study. normal sand.

5.2. Compressive strength


5. Effect on density and mechanical properties
Based on the reported results, the effect of seashell waste
5.1. Density inclusion (as aggregate and cement replacement) on the 28-day
compressive strength are summarized in Table 4. The compressive
Researchers observed a slight reduction in the hardened density strength was generally found to decrease when seashells were
of concrete when seashell waste, such as periwinkle shells [18], used as partial aggregate substitute, particularly at higher replace-
oyster shells [49], mussel shells [15], scallop shells, and crepidula ment levels. The strength reduction was mainly attributed to the
shells [40], were used as aggregate replacement. Although the increased surface area of the seashell aggregate, which resulted
specific gravity of the seashells was close to that of normal aggre- in less cement paste for the coating, as well as the inherent weaker
gate, the entrapped air caused by the shape and organic content of strength of the seashell aggregate. SEM photos revealed that the
the seashell aggregate could also contribute to the reduction in strength reduction was also due to poor bonding between the
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 759

seashell aggregate and the surrounding cement paste [15,31]


(Fig. 6), which was characterized by the presence of cracks and
high porosity in the interfacial zone.
In the investigations by Falade [18], and Adewuyi and Adegoke
[45], when the coarse aggregate replacement with periwinkle
shells was increased to up to 50%, the compressive strength was
found to reduce by up to 63% and 30%, respectively. Cuadrado-
Rica et al. [27] reported a decrease of up to 27% in the compressive
strength of the concrete when crushed scallop shells were used at
up to 60% aggregate replacement. A reduction of up to 19% in the
compressive strength of plain concrete was found when up to
25% fine aggregate was replaced by cockle shell aggregate; as
reported by Ponnada et al. [50]. Although an increase in the
replacement level beyond 5% resulted in a drop in compressive
strength, Varhen et al. [17] noted that by using coarser scallop
shells (>1 mm), a higher level of fine aggregate replacement could
be allowed due to the possible interlocking effect provided by the
particles. This was justified in the results whereby only a 10% Fig. 7. SEM photo showing that oyster shells acted mainly as a filler in the powder.
reduction was observed for a 60% replacement level in plain con-
crete. Safi et al. [36] found a maximum decrease of 17% in the com-
pressive strength of mortar when seashells were used as total sand particles of clam shell (<0.5 mm) and cockle shell (<1.18 mm)
replacement. Martinez-Garcia et al. [15] found that the use of 25% aggregate were incorporated as sand replacement in concrete
mussel shells as coarse and fine aggregate replacement reduced and cement-sand bricks, respectively.
the compressive strength of structural grade concrete by 23% and In pervious concrete, where seashells, such as scallop shells
38%, respectively. It was suggested that for non-structural grade [40,54], crepidula shells [40] and cockle shells [38], were used as
concrete, the maximum aggregate replacement level with mussel coarse aggregate replacement, the compressive strength was found
shells should not exceed 25% to avoid an excessive reduction in to decrease. The reduction in the compressive strength of the per-
the compressive strength [15]. The additional reasons suggested vious concrete containing seashells could be due to the seashells
by Martinez-Garcia et al. [15] regarding the strength reduction being weaker compared to normal aggregate, the increase in
based on their research included the additional water added to porosity as a result of poor particle packing, the lower amount of
compensate for the absorption by the mussel shell aggregate, as paste coating, and the presence of organic matter [40,55]. Coarser
well as the flaky and flat shape of the aggregate, which trapped sized seashell aggregate was found to reduce the compressive
the bleeding water in the inner part of the concrete. There are some strength of pervious concrete due to the less rounded shape, which
discrepancies regarding the effect of particle size, whereby required more cement paste to coat it compared to the same sea-
Martinez-Garcia et al. [15], and Richardson and Fuller [51] shell type of smaller particle size [40,43].
observed slightly higher compressive strength reduction in the As most research utilized seashell powder with higher fineness
case of seashells as fine aggregate replacement compared to that compared to cement, although the seashell powder was considered
for coarse aggregate replacement. On the other hand, Eo and Yi to be inert, the filler effect could improve the particle packing and
[49] found that replacing normal fine aggregate with oyster shells refine the pores. The inert nature of seashell powder can be
led to a lower strength reduction in the concrete compared to the observed in the SEM photos taken by Zhong et al. [30] (Fig. 7). This
replacement of coarse aggregate, as reflected by the maximum was further supported by the XRD on the paste sample where the
reductions of 10% and 50%, respectively, with replacement levels major product was observed to be calcium hydroxide due to the
up to 50%. This was corroborated by the findings of Yoon et al. cement hydration and CaCO3, which is a major component of oys-
[26], and Eo and Yi [49] whereby specimens with smaller sized ter shells [30]. Zhong et al. [30] observed an increase in the com-
oyster shell aggregate tended to have a lower reduction in the pressive strength of the mortar when 5% oyster shell powder was
compressive strength compared to the corresponding aggregate used to replace cement due to the filler effect. A further increase
of a larger size. of up to 20% replacement level, however, resulted in a reduction
A few researchers found that there is an optimum level of in the compressive strength due to the reduction in the cement
aggregate replacement with seashells in terms of the compressive content [30]. Similarly, Olivia et al. [33] reported an increase in
strength enhancement. Kuo et al. [31], and Varhen et al. [17] the compressive strength of the concrete when 4% cockle shells
observed an increase in the compressive strength when oyster were used to replace the cement, but a further increase of up to
shells and scallop shells were incorporated as 5% sand replace- 8% resulted in a decrease in the strength. Despite the filler effect,
ment, which was due to the effective filling of voids; however, a Lertwattanaruk et al. [28] observed a reduction in the compressive
further increase in the replacement level to 20% and 60%, respec- strength of the mortar at all cement replacement levels up to 20%
tively, yielded lower compressive strength. On the other hand, using ground seashell powder. The filler effect, however, was said
Yang et al. [10] reported that as oyster shells were included at up to partially compensate the dilution effect of the reduced cement
to 20% fine aggregate replacement, the early age compressive content, and, hence, the compressive strength decrease was slight
strength of mortar was higher compared to that of mortar without [28]. A reduction in the compressive strength of up to 61% was
oyster shells. This was said to be due to the water absorption of the observed when cement was replaced with a 33% combination of
oyster shells, which effectively reduced the w/c ratio of the mortar. oyster shell powder-marine sediment in a ratio of 2:1 [32]. Othman
However, at later ages beyond 56 days, the compressive strength of et al. [47] found 28-day compressive strength reductions of about
the mortar with oyster shell aggregate was lower compared to the 40% and 67% when cockle shell powder was used at 25% and 50%
control mortar, which was attributed to the build-up of stress con- cement replacement levels, respectively. When mussel shell pow-
centration over time on the weaker oyster shell aggregate [41]. der was used at one-third of the total cement content in concrete
Similarly, Yusof et al. [52], and Muthusamy et al. [53] found an blocks, the compressive strength was found to reduce by around
improvement in the compressive strength when up to 30% fine 40% [56].
760 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

Although seashell waste is considered to be an inert material, its 6. Effect on shrinkage and durability properties
combination along with pozzolanic material could be useful. This
was investigated by a few researchers with contrasting findings. 6.1. Shrinkage
Li et al. [13] found that when fine oyster shell powder was used
as an addition up to 20% in cement-fly ash brick mixtures, the com- As oyster shells were incorporated as partial fine aggregate
pressive strength was increased. In cement-fly ash brick mixtures, replacement up to 20%, the shrinkage was found to increase by
the presence of oyster shell powder facilitates the pozzolanic reac- about 17%, which was caused by the lower rigidity of the oyster
tion with fly ash as the calcium hydroxide concentration is shells and the presence of larger fractions of fine particles [41].
increased [13]. When ground granulated blast furnace slag was Additionally, due to the higher moisture present in the oyster shell
incorporated at 75% cement replacement level, the mortar contain- aggregate, there was a greater loss of water due to drying, which
ing oyster shell fine aggregate exhibited a lower reduction in the resulted in higher shrinkage of the concrete [31]. This observation
compressive strength compared to the plain cement mortar with was corroborated by Martinez-Garcia et al. [15] whereby it was
oyster shell fine aggregate [57]. However, Liang and Wang [58] observed that the weight loss of concrete with mussel shell fine
did not observe the expected reaction of oyster shell powder with aggregate upon drying was higher than that of the control con-
fly ash in soil-fly ash mixtures. crete, albeit the weight loss was similar to that of the control con-
crete in the case of the replacement of coarse aggregate with
5.3. Tensile strength and elastic modulus mussel shell aggregate. On the other hand, a reduction of shrinkage
was observed by Wang et al. [42] when oyster shells were used as
Since the tensile strength is related to the compressive partial fine aggregate replacement in mortar; it should be noted
strength of concrete, in general, the effect of the inclusion of sea- that the inclusion of oyster shell aggregate was accompanied by
shells on the tensile strength of concrete follows a similar trend an equivalent amount of fly ash.
to the compressive strength. Hence, the flexural strength and When tested up to 90 days, it was found that mortars with sea-
splitting tensile strength are expected to decrease in the case shell powder having greater fineness than cement exhibited lower
of seashell waste, such as scallop shells [27], oyster shells [49], shrinkage compared to the control mortar, which was due to seg-
mussel shells [15], and periwinkle shells [18], as aggregate mentation of the large pores, and, consequently, a refined pore
replacement in cement-based materials. The reported amount structure [28]. For fly ash mortars containing oyster shell powder,
of tensile strength reduction in these studies was in the range the early age shrinkage was higher whereas the later age shrinkage
of 10–30%. Larger sized seashells were also found to contribute was lower compared to the corresponding mortar with oyster shell
to the lower tensile strength of pervious concrete [43]. Varhen powder. This was attributed to the pozzolanic reactivity of fly ash
et al. [17] noted that since the splitting tensile strength depends in the presence of oyster shell powder whereby pore refinement at
on the strength of the matrix, the effect of the inclusion of scal- later ages contributed to the lower shrinkage [13].
lop shells as fine aggregate replacement had little effect since
adequate adhesion between the seashell and cement paste could 6.2. Porosity
be observed in their study. Safi et al. [36] also found a minimal
reduction in the flexural strength of mortar containing seashells Based on the porosity test of concrete at 91 days, Cuadrado-Rica
as aggregate. In the research by Yang et al. [10], similar to the et al. [27] concluded that the inclusion of scallop shells increased
trend observed for the compressive strength, the early age split- the porosity, which was further increased at higher aggregate sub-
ting tensile strength was found to increase in concrete contain- stitution levels. This was justified through the MIP test carried out
ing up to 10% oyster shells as fine aggregate replacement; in the same research whereby concrete containing scallop shells
however, at later stages, the splitting tensile strength was higher had large fractions of pore sizes greater than 1 lm. Higher porosity
for the concrete without oyster shell aggregate. When used as in concrete was also observed by Kuo et al. [31] when the oyster
cement replacement material, corresponding to the effect shell fine aggregate content was increased up to 20%. Safi et al.
observed for the compressive strength, a maximum flexural [36] reported similar findings in mortar with up to 50% seashells
strength of mortar was observed at 5% replacement using oyster as fine aggregate replacement, although it was suggested that at
shell powder, while a reduction of up to 10% was found when 100% replacement, the porosity could be decreased due to effective
the replacement level was increased to 20% [30]. A similar packing. Nguyen et al. [43] found that lower porosity was obtained
reduction in the splitting tensile strength was also reported by when smaller seashells were used in pervious concrete compared
Olivia et al. [34] for concrete containing clam and cockle shell to the corresponding concrete with larger sized seashells. On the
powder replacing 4% of cement. other hand, Ballester et al. [39] observed that in cement mortar,
Considering the lower elastic modulus of seashells compared to replacing normal limestone aggregate with mussel shells yielded
normal aggregate, researchers found a reduction in the elastic a lower fraction of large-sized pores, which was attributed to the
modulus of the resulting concrete containing seashells. This was morphology of mussel shells, which allowed for the formation of
reported by Yang et al. [10], and Yang et al. [41] for oyster shell a stronger microstructure.
aggregate whereby a 10% reduction in the elastic modulus was In the research utilizing oyster shells in combination with mar-
observed with a 20% aggregate replacement. Similarly, Martinez- ine sediment as cement replacement of 8%, 16% and 33%, Ez-zaki
Garcia et al. [15] found a reduction of less than 25% in the elastic et al. [32] observed an increase in the apparent porosity of the mor-
modulus of concrete when mussel shell was used at up to 25% tars. With the apparent porosity of the control mortar being 17.4%,
aggregate replacement. Following the same trend as the elastic cement replacement up to 33% yielded an increase in the apparent
modulus, Safi et al. [36] found a decrease in the dynamic elastic porosity of up to 19.4% [32]. However, Othman et al. [47] found
modulus when seashells were used as an aggregate substitute in that the porosity of concrete could be reduced when cockle shell
mortar and the ratio of the static to dynamic elastic modulus powder was used as cement replacement by not more than 15%.
was in the range of 0.42–0.45. A reduction in the elastic modulus In another investigation in which a comparison was made with
of concrete was also observed when ground seashell powder was fly ash mortar with lime, the inclusion of oyster shell powder
used as partial cement replacement [33]. together with the lime was found to reduce the porosity of the
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 761

Fig.8. Broken concrete specimen containing mussel shell aggregate [15].

mortar. This was justified by the increase in the percentage of [32]. On the other hand, replacing up to 20% fine aggregate with
pores of less than 50 nm as the presence of oyster shell powder oyster shells did not significantly alter the carbonation depth of
facilitated the pozzolanic reaction of fly ash in the mortar [13]. concrete according to the research done by Yang et al. [41].

6.4. Chemical attack


6.3. Transport properties
As observed by Yang et al. [41], fine aggregate replacement with
Little difference was observed for the water penetration depth
oyster shells had little influence on the resistance of concrete to
for concrete with and without scallop shells as partial aggregate
acid attack. On the other hand, Kuo et al. [31] found that the weight
replacement [27], although the water permeability coefficient
loss of concrete due to sulphate attack increased when oyster
was found to increase in the presence of increased scallop shell
shells were used as a sand substitute.
replacement. Interestingly, Martinez-Garcia et al. [15], and
Richardson and Fuller [51] observed reduced water penetration
depth in concrete when mussel shells and oyster shells were used 6.5. Freeze-thaw resistance
as aggregate replacement, respectively. Martinez-Garcia et al. [15]
suggested that using mussel shells as coarse aggregate replace- Researchers who used seashells as aggregate replacement in
ment had a greater effect in reducing water penetration depth pervious concrete found reduced freeze-thaw durability of the con-
due to the preferential horizontal orientation of the shell, which crete [40,60], either by comparison of the weight loss or the num-
acted as a barrier to water penetration (Fig. 8). In pervious con- ber of cycles endured by the concrete. Nguyen et al. [40] found that
crete, however, Nguyen et al. [43] and Khankaje et al. [55] con- when using scallop shells, the pervious concrete can only sustain
cluded that the water permeability increased when crepidula about 60% freeze-thaw cycles compared to pervious concrete made
shells and cockle shells were used as aggregate replacement due of normal aggregate. The reasons suggested include the lower ten-
to the higher porosity of the aggregate itself as well as the sile strength of the concrete and the organic content of the seashell
decreased compactness of the concrete caused by the disturbed [40]. In contrast, Yang et al. [41] found that oyster shells used at
aggregate packing. 10% and 20% of fine aggregate replacement, could improve the
Due to the porosity of oyster shells, increased fine aggregate freeze-thaw resistance of mortar as the finer fractions of the parti-
replacement levels from 5% to 20% resulted in higher water absorp- cles could fill the voids in the concrete. A positive effect on the
tion of concrete; however, at the 5% replacement level the absorp- freeze-thaw resistance with lower strength loss of fly ash mortar
tion was lower compared to the control concrete without oyster was observed in the presence of oyster shell powder as it facili-
shells [31]. Muthusamy et al. [53] utilized cockle shells of less than tated the pozzolanic reaction of fly ash, which reduced the amount
1.18 mm in size as fine aggregate, and replacement of up to 30% of soluble calcium hydroxide [13].
resulted in the reduced water absorption of concrete.
In the research carried out by Ez-zaki et al. [59], the substitution 7. Effect on insulation properties and structural performance
of cement with oyster shell powder was found to improve the chlo-
ride penetration resistance of mortar, which was attributed to the In terms of the thermal insulation properties, Lertwattanaruk
filler effect in refining the pores. However, according to Cuadrado- et al. [28] found that incorporation of seashell powder as cement
Rica et al. [27], concrete containing scallop shells has a higher chlo- replacement could reduce the thermal conductivity of mortar
ride diffusion coefficient and is categorized as very permeable to due to the increased porosity. The increase in open porosity
chloride ions. In addition, increased cement replacement with oys- decreases the thermal conductivity of bricks, giving better thermal
ter shell powder beyond 33% was found to promote carbon dioxide insulation [16]. According to Islam et al. [46], mortar containing
penetration in cement mortar, and, hence, greater carbonation risk oyster shells as fine aggregate had better heat absorption
762 K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764

Table 5
Summary of recommendations in the literature.

Reference Type of Type of Suggested replacement Parameter considered Remarks


seashell replacement level
[10] Oyster Fine aggregate Up to 20% Compressive strength Little effect on strength
[49] Oyster Fine aggregate Less than 50% Compressive strength Close to standard requirement of strength
[17] Scallop Fine aggregate Up to 40% Workability, Mechanical properties Little effect on parameters considered
[27] Scallop Aggregate 20–60% Compressive strength, durability Little effect on parameters considered
parameters
[47] Cockle Cement Not exceeding 15% Porosity –
[53] Cockle Fine aggregate 20–30% Compressive strength Improvement in strength
[15] Mussel Aggregate Up to 25% – Fulfil requirement for structural and non-
structural concrete

compared to the mortar without oyster shells, and, therefore, the adverse effect on workability can be reduced, however, this must
mortar could be used as top filling to reduce the surface heat of also be supplemented by limiting the amount of aggregate replace-
asphalt concrete. Khankhaje et al. [38] observed better sound ment. Regarding the use of seashell powder as a cement replace-
absorption for pervious concrete made with cockle shell aggregate ment, there is insufficient literature available to conclude its
compared to that of normal aggregate, as it exhibited a higher effect on workability. On the one hand, reduced cement content
noise reduction coefficient. This was attributed to the higher void through replacing with more seashell powder could improve the
content as a result of the angular shape and heterogeneous struc- workability as the degree of hydration is lower [28], while, on
ture of the cockle shell aggregate. the other, for seashell powder to be used as a filler material, the
Due to the low elastic modulus of seashells, it was suggested that fineness is usually higher than that for cement, which could
the higher deformability of reinforced concrete members using sea- increase the water demand.
shell aggregate should be taken into account [61]. This was reflected According to the summarized findings, the use of seashell waste
in the reinforced concrete beam tests whereby the deflection was as aggregate generally resulted in a reduction in the strength prop-
found to be 20% higher in concrete with periwinkle shells compared erties. The main reasons for the reduction in strength are the inher-
to beams made of normal concrete [61]. Furthermore, cracking ent weaker strength of aggregate, the increased surface area, which
occurred at a lower load for beams made with concrete containing resulted in reduced cement paste coating [40], the presence of
periwinkle shells as coarse aggregate. Despite the higher deflection voids, and the poor bonding of the aggregate and cement matrix
and cracking at lower loads, the ultimate moment resisted by beams [15,31]. Because of this, it is generally not recommended to adopt
was found to be similar to that of a normal concrete beam, and Oran- a high level of aggregate replacement with seashells; based on the
gun [61] suggested that normal reinforced concrete design can be literature, preferably below 20% (Table 5). In addition, the effect of
adopted subject to the modifications proposed for lightweight con- seashell waste powder as cement replacement on the strength of
crete. Falade and Telia [62], however, recommended that the maxi- concrete is not conclusive considering the contrasting reports
mum steel content for reinforced concrete beams made with found and insufficient literature. There could be a beneficial effect
periwinkle shells as coarse aggregate should be 3.0% as compared on the strength due to the filler effect, but, at the same time, the
to 4.0% suggested for normal concrete beams. strength could decrease as a result of the reduced cement content
when the seashell powder is used as a cement replacement.
The use of seashells as aggregate and powder has a contrasting
8. Discussion effect on the shrinkage whereby increased shrinkage is caused by
using seashells as aggregate due to the lower restraining effect
Since the main component of seashells is calcium carbonate, [41] and the higher rate of water loss [31]. Meanwhile, seashell
which is similar to limestone, it can, therefore, be categorized as powder, because of the higher fineness compared to cement,
an inert material in concrete or cement mortar. Seashell waste, reduces the pores in concrete, and, therefore, contributes to lower
which can be used in either powder or aggregate form, does not shrinkage when used as a cement replacement [28]. Despite a
react chemically with cement and only acts as a filler material. number of tests being conducted in the past, there is still a lack
Despite this, the TGA results suggest that, at high temperatures, of agreement regarding the effect of seashell waste on the durabil-
the calcium carbonate can be converted into calcium oxide, and, ity of concrete, particularly when seashell powder is used as
therefore, heat treatment could yield seashells richer in calcium cement replacement. However, some general trends on the effect
oxide content [14–16,37], which might be useful for enhancing of seashell aggregate utilization with regard to the porosity and
the reactivity if pozzolans are present in the concrete. As seashells water permeability of concrete can be observed. For instance,
are primarily obtained as waste, proper handling and treatment of porosity was found to increase in the presence of seashells used
the waste must be carried out before they are incorporated in con- as partial aggregate replacement for given size fractions similar
crete. Impurities are usually present in seashell waste, and, there- to normal sand [27,31] while there is generally no adverse effect
fore, thorough washing and drying must be carried out before on the water permeability caused by the inclusion of seashell
using seashell waste in concrete to ensure that the impurities are aggregate in plain concrete [15,27]. On the other hand, based on
at the lowest level possible [39,43]. Additionally, due to the a few reported findings, it is interesting to note that the use of sea-
smooth surfaces of seashells in their original form, crushing is sug- shell waste in concrete had a positive effect on the insulation prop-
gested to ensure better bonding between the seashell aggregate erties – thermal and sound [28,38,46].
and the cement as well as to reduce the internal voids [40,43] that
are commonly present in organic materials.
In terms of the workability of fresh concrete or mortar, gener- 9. Conclusion
ally, seashell waste used as partial aggregate replacement has an
adverse effect due to the increase in the amount of voids present As seashell waste has a similar composition to limestone, which
[10,15,17]. However, it is shown that by controlling the size frac- is considered to be non-reactive in concrete, the material has the
tions by eliminating the finer sizes of the seashell aggregate, the potential to be further developed as a fine filler material, provided
K.H. Mo et al. / Construction and Building Materials 162 (2018) 751–764 763

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