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CT-2000 Series
IGBT INVERTER
Instruction
Table of Contents
10cm
min.
10cm 10cm
min. min.
10cm
min.
3. Application notes
A. Concerning the inverter unit:
(1) Do not fit capacitors to the output side of the inverter in order to
improve the power ratio.
(2) In case of fitting MC between inverter and motor to control motor
operation, then the capacity of inverter must be 6 times the
capacity
of motor.
(3) Run a motor that is within the capacity of the inverter unit, light load
current and no-load current will cause the motor to develop ripple
current.
(4) This unit is provided with a current limiting function. The starting
torque is assumed to be from 80% to 120%.
Notes: The A.C.L. for 220V and 380V/440V have different induction values,
please do not mix up.
E. Standard External Connection Diagram
special request
TH
*
DBR
3-phase P PR N
Power DBR
Supply MCB ACL Adaptor Convertor
220V/50Hz R U
200-230V/
60Hz S V
400V/50Hz IM
380-440V/ T W
60Hz
Voltage detect
E Current detect
Braking
VC Control
Ext. Operation controller
5K 0-10V IN2
Interface
CC
VC
Ext. Operation controller
5K 0-10V IN3
CPU
CC
%tachometer
IN1 VOUT (DC 10V MAX)
External Signal Power
4-20mA CC
Control
CC
Forward operation
FR
Reverse operation C1 No.1
RR Operational
Common terminal NO1 Multifunctional
1(AC2) panel
Common terminal NC1 relay output
2(DC2)
Common terminal terminal
3(3DF)
Common terminal C2 No.2
4(JOG/5DF)
Common terminal NO2 Multifunctional
5(2DF)
Common terminal NC2 relay output
6(MBS/RST)
terminal
COM
Twisted
Shield wires
* While external is required for DBR,
disconnect internal DBR first.
F. Control circuit
No.1 No.2
Multifunctional Multifunctional
relay output relay output
terminal terminal
1/2W
5K ohm
4-20mA
Current
Accessory
0-10V Set
Voltage
DC
Set
Voltage
Output 1/2W
5K ohm
Main Voltage Set
COM 1 2 3 4 5 6 RR FR COM
PANEL INPUT
FN-800
MCB
SWITCH CONTROL
FN-800
C. Operational test
Test according to the following procedure and be aware of indications.
(1) Basic operational test
-Operational procedure
I. Connect power supply
II. Monitor glittering indicates frequency
III. Press either FWD or REV key, motor starts running. It will stop
accelerating after reaching set frequency
IV. After pressing STOP key, motor stops and indicating frequency
steps down. The set frequency starts glittering after the motor
stops.
V. Repeat procedures III and IV to test forward and reverse
operations.
-Operation monitor display
I. Stop display, with reciprocal glittering indicated Hz LED and
factory setting 10.00 Hz.
II. Hz display, with FWD(or REV) LED lighted up steadily,
indication goes up according to frequency until reaching value
10.00 Hz
III. Indication goes down according to operation frequency, and
returns to situation ” I ” after stop
Operation monitor
display Cutes Corporation
7 8 9
。READY
。HZ
Displays forward/reverse/stop status 。A
。ALARM
4 5 6
PROG C d
C d 0
READ 0 0 0
0 3 0
SET C d 0 0
3 0 0 0
SET 3 0 0 0
0 2 0
SET 2 0 0 0
*Note:
1. Displays frequency only in frequency status.
1 2 3 4
F F F F
50HZ 60HZ 50HZ 100HZ 60HZ 120HZ
V V V V
5 6 7 8
F F F F
50HZ 150HZ 60HZ 180HZ 50HZ 200HZ 60HZ 240HZ
V V
9 10
F F
87HZ 174HZ 103HZ 206HZ
When Cd05=11, V/F slope is determined by Cd57, Cd58.
Note: Select Cd05=11 if set frequency exceeds 240 Hz.
Output Voltage
50%
15%
VB
FS
0% Output Frequency (HZ)
§Code No.08, 09, 10, 11 Acceleration / deceleration time (Settable range
0.1-9999)
The time needed for set frequency from 0Hz to 50Hz.
There are 2 selections for each of acceleration time and deceleration time.
To set acceleration/deceleration time
Ex.: Frequency from 50Hz down to 30Hz, needed time 1 sec. Then:
Set Value (T) = 50 / 50 - 30 ×1 = 2.5
Cd08 = Acceleration time
Cd09 = Deceleration time
Cd10 = 2nd Acceleration time
Cd11 = 2nd Deceleration time
Note: The 2nd acceleration / deceleration time only available on external
operation mode (e.g. Cd03=1).
FR or RR
Running
mode:
Jogging
Forward(Reverse)
Note: Jogging operation is valid only when operation command selects the
external operation signal mode (e.g. Cd03=1) and Cd59=0 or 1.
Jogging operation procedures:
1. First put in 4, and then FR (or RR).
2. Put in 4 and FR (or RR) simultaneously.
Be sure always to put in 4 before FR (or RR).
Start
Frequency
Time
Note: The most appropriate range for start frequency is 0.5Hz to 10Hz.
Upper
Limiter
Lower
Limiter
Set Frequency Operation
Cd21
Cd22
Cd20
Cd22
Time
Start Braking
Frequency Frequency
Time
Braking Voltage
Braking
Rate
Time
Braking Time
Note:
1. DC braking time too long or too many times is possible to cause
motor damage because of overheat.
2. Set Cd23=0 when DC braking is not required.
External
Switch
2 sec. 2 sec.
Note:
(1) Free run direction must be the same as setting direction.
(2) After power recovery, there is about 2 sec. delay time (motor
frequency detect) for start.
Restart after power recovery, the inverter will output a frequency
signal first to detect if it conforms the frequency of free run, if the
two frequencies are equal, the inverter output rated voltage then.
The purpose is to prevent over current to happen.
2. Restart after instantaneous power failure
This function if different from free run restart, the inverter control power
is maintained above 5V.
External Switch
Inverter Power
15msec.
Motor Speed
Note: The inverter will be de-active when control voltage is less than 5V.
Apply with free run restart function when it is required.
100%
200 100
20% 20
0V 10V
4mA 20mA
Analog Setting Signal
Note:
If the maximum frequency exceeds more than 120Hz, gain setting of
larger than 100% is ignored and fixed at 100% and input data of Code
37 will not be changed.
Frequency Output %
Frequency Command
Settable Range
0V
10V
CD45
TIME
FA-FC
OPEN
CLOSE
TIME
Vr
(HZ)
Frequency Output
Load
variation
Time
Without slip
Motor differential
speed compensation
With slip
Motor differential
speed compensation
With slip
Output differential
frequency compensation
§Code No.56 Overcurrent stall preventive mode (Settable range 10-200%)
This function is to prevent when motor current exceeds stall current from
stall.
There are 2 kinds of acceleration time slopes when motor acceleration
current exceeding stall current occurs:
Instantaneous load increase during steady operation and current
exceeding overcurrent stall, revolution frequency will drop till current
dropped to within stall current level.
Frequency
Frequency
Normal
Status
Stall
preventive
Stall
mode
preventive
mode
Time Time
Inverter current
Inverter current
Stall Stall
current current
level level
150
15%
Cd7 VB 0
(HZ)
0% FC Fb FH
Output Frequency
Cd60 Cd58 Cd57
Err Operation error Was the unit operated as Use the correct procedure
ErO Operation error of internal Switch off the power and then Replace the unit
ErC Error of internal CPU Is there a large amount of Check the contact absorber. Install
OCPA Overcurrent (180% rated Was there rapid acceleration Lengthen the acceleration time
current)
OCPd Overcurrent (180% rated Was there rapid deceleration Lengthen the deceleration time
current)
OCPn Overcurrent (180% rated Was there any variation in the Lengthen the time for the load
OC Overcurrent (200% rated Was there rapid acceleration / Lengthen the acceleration and
current) deceleration and variation in the deceleration time and reduce the
load load
OCS Output short circuit or ground Is there a short circuit for the Perform a megger check for the
motor
OU DC link overvoltage Was there fast deceleration, or Lengthen the deceleration time.
DBR
LU Insufficient voltage detected Is there a low voltage at power, Improve the voltage condition and
due to power failure or or internal inverter wiring error confirm inverter model
OH Overheating of the cooling 1. Cooling fan stops 1. Exchange the cooling fan
hot temperature
OL Overload detected for more Is the motor being overloaded Increase the capacity of the
deceleration time
PLU Power voltage too low Is power voltage too low Improve power supply condition
8. Troubleshooting
Description of trouble Possible cause Solution
The motor does not 1. Wiring error Refer to the wiring diagram
run at all 1. Check the power input wiring
2. Is there a voltage for U.V.W output
2. Wrong settings at The function code No.04 is as follows
operator panel 0: Panel key operation
1: External signals
3. Inverter displays fault Refer to “Protect Function”
indication
4. Motor cannot start due Exchange a higher capacity one
to overload
5. Motor breaks down Repair motor
6. Inverter breaks down Please contact us
“OCPA” is indicated 1. Motor wiring error Refer to the wiring diagram
as soon as the motor 2. Overload Reduce the load or increase inverter
is started. capacity
(Overcurrent protect 3. Is V/F slope Check Code 05 V/F slope is appropriate
operation during appropriate with motor specification
acceleration.) 4. Is start torque Adjust Code 07 torque boost to over come
appropriate steady friction but not over current trip.
5. Is the acceleration Lengthen acceleration time by apply Code
time too short when 08 and Code 10 or increase inverter
2
compared to load GD capacity
6. The inverter is starting Refers to Code 28, change the value from
during motor free-run 0 to 1
“OCPd” is indicated 1. Deceleration time too Apply Code 09 and Code 11 to lengthen
as the motor is short, unable to be deceleration time or increase inverter
decelerating. loaded capacity
(Overcurrent protect
operation during
deceleration).
“OC” or “OCS” is 1. Short circuit on U.V.W Exclude short circuit or grounding
indicated during or grounding for motor
operation. 2. Instantaneously Reduce load or increase inverter capacity
(Overcurrent) mechanical load on
motor
3. Motor breaks down Repair motor
4. Inverter breaks down Please contact us
“OU” is displayed 1. Is power voltage with Improve power voltage condition
during inverter the specification
operation 2. Braking resistor not Apply braking resistor, increase braking
applied ratio
3. Deceleration time too Apply Code 09 and Code 11 to lengthen
short, unable to be deceleration time
loaded
“LU” is displayed 1. Is power voltage with Improve power voltage condition
during inverter the specification
operation 2. Instantaneous power Check the capacity of the power facilities
voltage failure
3. Power dropped and Check the capacity of the power facilities
the protector function
has operated
“OL” is displayed 1. Overload Reduce load or increase inverter capacity
during inverter 2. Is inverter overcurrent Apply Code 06 to re-set motor rated
operation limiter appropriate current
“OH” is displayed 1. Check if the cooling Change cooling fan and clean dirt
during inverter fan is still working
operation 2. Is ambient Improve ambient temperature condition
temperature too hot
No any indication, the 1. Power failure Check the capacity of the power facilities
output frequency 2. Is there loosen part on Check external control terminal
displayed “0” external control
terminal
9. Maintenance and Inspection
Maintenance and inspection must be taken under power off.
Cautions on maintenance and inspection:
(1) Capacitor is charged at high voltage for a while after turning off the
power. (Accordingly, start the inspection work at least 5 minutes
after turning off the power)
(2) Do the work with operator.
Inspection items:
(1) Please check the following items
A. Motor runs as expected.
B. Avoid installing on circumstances like acid, alkaloid.
C. No trouble is recognized in the cooling system and irregular
vibration or noise.
D. No parts is overheated or burned.
(2) Periodic inspection