Installation of Refrigerant Piping

RIYADH METRO PROJECT
Package 2 – Line 3
Method Statement for Installation of
Refrigerant Piping System
M-ANM-3A1DPW-CMAC-MST-000007 Rev. A
01st October 2016

METHOD STATEMENT FOR INSTALLATION OF REFRIGERANT PIPING SYSTEM
“This Page Left Intentionally Blank”
Page ii
PROJECT TITLE: Ar Riyadh New Mobility – Package 2
DOCUMENT TITLE: West Depot

Method Statement for Installation of Refrigerant Piping System
RIYADH METRO - M-ANM-3A1DPW-CMAC-MST-000007- REV A

REV DESCRIPTION ORIG REVIEW APPROVAL DATE ENGINEER DATE
APPROVAL
P1 Issued for Internal __________ _________ _________ 27 October _________ _______

2016
Technical Review J. Castro Paolo M.
Iacovelli Baldassare
Internal H&S / QA/ __________ ___________ _________ 29 October _________ _______

Contruction G. Serpe R. Febbroni U. Cardu 2016
Approval
A Issued for __________ _________ ________ 01 October _________ _______

2016
Engineer Approval M. B. Ford P. Bagnati
Baldassare
Page iii
“This Page Left Intentionally Blank
Page iv
CONTENTS
1. PURPOSE............... ........................................................ERROR! BOOKMARK NOT DEFINED.
2. SCOPE OF WORKS .................................................................................................................... 2
3. REFERENCES ............................................................................................................................. 3
3.1 GENERAL REFERENCES ................................................................................................. 3
3.2 SPECIFICATION AND DESIGN ......................................................................................... 4
3.3 MATERIALS / SPECIFICATION ......................................................................................... 4
4. DEFINITIONS ............................................................................................................................... 5
5. RESPONSIBILITIES ..................................................................................................................... 6
5.1 PROJECT MANAGER ........................................................................................................ 6
5.2 QA/QC MANAGER ............................................................................................................. 6
5.3 QA/QC ENGINEER ............................................................................................................. 6
5.4 SITE ENGINEER ................................................................................................................ 6
5.5 SAFETY OFFICER ............................................................................................................. 7
5.6 STORE KEEPER ................................................................................................................ 7
6. CONTRACTUAL OBLIGATIONS ................................................................................................. 8
7. MANPOWER & PLANT ................................................................................................................ 9
7.1 MATERIALS REQUIRED .................................................................................................... 9
7.2 TOOLS AND EQUIPMENT REQUIRED ........................................................................ 9-13
7.3 PERSONNEL .................................................................................................................... 13

7.3.1 SUBCONTRACTOR...................................................................................................13
8. QUALITY MANAGEMENT .......................................................................................................... 14
8.1 QUALITY ASSURANCE ................................................................................................... 14
8.1.1 GENERAL.................................................................................................................14
8.1.2 STANDARD REFERENCES....................................................................................14
8.2 QUALITY CONTROL ........................................................................................................ 14
8.2.1 PRE-INSPECTION..................................................................................................14
8.2.2 WORK EXECUTION ............................................................................................... 14
8.2.3 QA/QC RECORDS..................................................................................................15
9. HEALTH, SAFETY & ENVIRONNMENTAL SUSTAINABILITY .................................................. 16
Page v M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

9.1 WORK OPERATIONS ...................................................................................................... 18
9.2 FIRST AID AND EMERGENCY SERVICES .................................................................... 18
9.3 RISK MANAGEMENT ....................................................................................................... 19
9.4 EMERGENCY CONTACT LIST ........................................................................................ 19
9.5 ORGANIZATIONAL CHART ............................................................................................. 19
9.5.1 HSE ORGANIZATIONAL CHART............................................................................19
9.6 HEAT STRESS MANAGEMENT ...................................................................................... 20
10. EMERGENCY PROCEDURE ................................................................................................... 21
10.1 EXTERNAL EMERGENCY CONTACT LIST .................................................................... 21
11. PROCEDURE & SEQUENCE OF WORK ................................................................................. 22
11.1 PHASE OF EXECUTIONS ............................................................................................... 22
11.2 METHOD OF EXECUTIONS ....................................................................................... 22-27
12. ENVIRONMENTAL IMPACT & MITIGATION............................................................................ 28
13. APPENDIX................................................................................................................................. 29
13.1 ANNEXURE 1 .............................................................................................................. 30-36
13.2 ANNEXURE 2 .............................................................................................................. 37-38
13.3 ANNEXURE 3 .............................................................................................................. 39-44
13.3 ANNEXURE 4 .............................................................................................................. 45-46
Page vi M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

1. PURPOSE
The purpose of this method statement is to describe systematically the installation of the
refrigerant piping system and associated activities within the West Depot. Moreover this
document will define the methods to be adopted to ensure that the works conducted at site
are in compliance with the relevant design documents and materials. The materials will be
installed in accordance with the relevant design drawings and using recognized installation
practices that are safe and compliant with the Project Safety Plan, associated safety
procedures and as per the manufacturer recommendations. The inspection and testing of
the works will be as per the Project Quality Plan, its associated Quality Procedures and
relevant Inspection and Test plan.
This document includes but is not limited to the following issues:

1) Description of methods and equipment / materials to be used for each operation and
sequence of operation;
2) Safety precautions to ensure safety of personnel in and around the working area;
3) Co-ordination with other construction activities;
4) Ensure all installation records including but not limited to the ITP & request for
inspection, are properly stored, maintained and retrievable when required;
5) Ensure all inspections and testing being carried-out is based on the relevant ITP. All
materials will be used based on the approved MAR and specification requirements.
Page 1 M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

2. SCOPE OF WORKS
The works covered by this method statement sets out the procedures for the delivery,
installation, inspection and testing of the refrigerant piping system in West Depot.
All necessary materials/equipment will be delivered to site as per plan and will be stored
and handled as per the manufacturer’s recommendations. The installation of refrigerant
piping system will be in accordance with the relevant drawings, specifications and
standards. All pipes and fittings connection works (including brazing / soldering) will be done
by trained and competent personnel.
Appropriate scaffolding system or MEWP will be used for working at height. Once the
installation of refrigerant piping system is completed, the system will be tested and
inspected as per the relevant standards.
This report included but is not limited to the following issues:
 Inspection on arrival at site for the quantity, quality and compliance of material to material
submittal.
 Installation of Refrigerant piping system.
 Descriptions of the methods and equipment to be used for each operation and sequence of
operation. Safety precautions to ensure safety of workers, members of Public and users of
adjacent facilities.
 Co-ordination with the existing facility operations.

3. REFERENCES
3.1 GENERAL REFERENCES
ANSI American National Standard Institute
American Society of Heating,

ASHRAE Refrigerating and Air Conditioning
Engineers
American Society of Mechanical
ASME Engineers
American Society for Testing and
ASTM Materials
Project Management Plan M-ANM-300000-GA00-MPL-000001
Site Health & Safety Plan M-ANM-300000-GH00-MPL-000001
Environment Management Plan M-ANM-300000-GV00-MPL-000001
Construction Organization Plan M-ANM-300000-GC00-MPL-000001
Project Schedule Control Plan M-ANM-300000-GB00-MPL-000002
Quality Assurance Plan M-ANM-300000-GQ00-MPL-000001
Risk Management Plan M-ANM-300000-GK00-MPL-000001
Testing and Commissioning Organization Plan M-ANM-300000-GSTC-MPL-000001
Traffic Management Plan M-ANM-300000-GC00-MPL-000003
Construction Quality Control M-ANM-300000-GQQC-MPL-000001
Work Permits/NOC’s from Police Department If applicable
MOWE- Water and Electricity If applicable
MBGD- Municipality, Beautification & Gardening If applicable
Saudi Labor Law Where applicable

3.2 SPECIFICATION AND DESIGN
Technical Specifications. 90% Detailed Design. M-ANM-300000-CM00-ESP-200002

Basic Mechanical Materials and Methods Rev. A
Technical Specifications. 90% Detailed Design. M-ANM-300000-CMAC-ESP-200015-Rev. A

Refrigerant Piping
Technical Specifications. 90% Detailed Design. M-ANM-300000-CM00-ESP-200003 Rev. A

Hangers And Supports.
3.3 MATERIALS / SPECIFICATION
The materials used at site shall conform to the requirement of approved material submittal.
The materials used at site shall conform to the requirement of approved site environmental plan.
Refrigerant Pipes & Fittings

-Material submittal no. M-ANM-300000-CMPO-MAR-000001 Rev. A

4. DEFINITIONS
 ADA : ArRiyadh Development Authority (Owner)

 RMTC : Riyadh Metro Transit Consultants
(Engineer/Architect)
 CWG : Civil Working Group Joint Venture / ANM
(Contractor)
 ANM : ArRiyadh New Mobility Consortium
(CWG/ EWG)
 EWG : Electromechanical Working Group Joint
 TCSE JV : Termigas–Cem Estero– Sitie Gulf Electro
Mechanical Works Joint Venture – MEP
works
(Subcontractor)
 ITP : Inspection & Test Plan
 IRE : Inspection Request
 MAR : Material Approval Request
 QA/QC : Quality Assurance / Quality Control
 HSE : Health & Safety Environment
 PPE : Personal Protective Equipment
The following are industry abbreviations for refrigerant piping materials:

1. HFC : Hydro-fluorocarbon
2. RP : Refrigerant Pipes
3. FCU : Fan Coil Units
4. AHU : Air handling unit
5. ACU : Air Condensing unit

5. RESPONSIBILITIES
Responsibilities for ensuring that the steps in this procedure shall be carried out are
specified at relevant steps in the procedure:
5.1 Project Engineer

 Works Directly at the site to ensure that all the required information and material has been
provided to proceed the works.
 Checking plans & shop drawings.
 Ensure all materials used and work performed are as per contract specifications.
 Managing, monitoring and interpreting the contract design documents supplied by
client/consultant.
 Liasioning with consultant/client and general work force involve in the project.
 Day to day activity of the site, including supervision and monitoring.
 Overall responsible person for the contracts and process implementation of works.
5.2 QA/QC Manager
 Manage Quality Assurance and Quality Control of construction activities. Quality control
shall be in strict accordance with the Project Specific Quality Plan (QP), Control
Procedures (CP's) and Inspection & Test Plans (ITP's).
 Responsible for program implementation and shall report directly to the Project Manager.
 Has the authority to identify problems, initiate corrective actions, recommend solutions and
stop work when necessary or as directed by Owner’s Representative or their appointed
Representative.
 Responsible for raising ITF's (Inspection and Test Forms) and NCR’s (Non-Conformance
Report) with regard to non-conforming items and submitting concession requests to the
client if required.
 To ensure that all the applicable Standards and Specifications as detailed in the ITF’s are
adhered to.
5.3 QA/QC Engineer
 The monitoring of executions of works at site and should be as per the approved shop
drawings and project specifications.
 Ensure IRs are being raised for activities in timely manner and inspected by the Company.
 He will follow and carried out all the relevant tests as per project specifications.
 Obtain the required clearance prior to Company’s inspections.
 Should acquire any necessary civil works clearances and coordination.
5.4 Site Engineer
 The carrying-out of work and the proper distribution of all the available resources in
coordination with the Site Engineer on a daily basis.
 Daily reports of the works are achieved and coordinated for the future planning with the
Site Engineer.

 Incorporate all the QA/QC and Safety requirements as requested by the concerned
Engineer.
 Meeting with any type of unforeseen incident or requirement and reporting the same to the
Site Engineer immediately.
5.5 Safety Officer
 The implementation of all safety measures in accordance with the HSE plan and that the
whole work force is aware of its proper implementation.
 The implementation of safety measures is adequate to maintain a safe working
environment on the work activity.
 Inspection of all the site activities and training personnel in accident prevention and its
proper reporting to the Construction Manager and the Project Manager.
 The site is maintained in a clean and tidy manner.
 Ensure only trained persons shall operate the power tools.
 Ensure all concerned personals shall use PPE and all other items as required.
 Ensure adequate lighting is provided in the working area at night time.
 Ensure high risk elevated areas are provided are barricade, tape, safety nets and provided
with ladders.
 Ensure service area/inspection area openings are provided with barricade, tape, and
safety nets.
 Ensure safe access to site work at all times.
5.6 Store Keeper (SK)

 Responsible for overall Store operations in making sure to store the material delivery to
the site and keep it in suitable area that will keep the material in safe from rusty and
damage.

6. CONTRACTUAL OBLIG ATI ONS

The contractor shall, with due care and diligence, design to the next provided by the contract,
execute and complete the works and remedy any defects therein in accordance with the
provisions of the contract. The contractor shall provide all superintendence, labors, materials,
plant, equipment and all other things, whether of a temporary or permanent nature, required in
such design, execution and completion and remedying of any defects, so far as the necessity
for providing the same is specified in or is reasonably to be inferred from the contract.

7. MANPOWER AND PLANT

7.1 MATERIALS REQUIRED
The following materials will be used for the execution of the works:
Description
Refrigerant pipes and fittings
Pipe hangers and support
Pipe insulation
Piping accessories
7.2 TOOLS AND EQUIPMENT REQUIRED
The following equipment / tools will be used during the execution of works:
No. Description Qty.

1 Hand Tool - Wire Cutter, Plier, measuring tape etc. (normal tools) As required
-for cutting and splicing -to ensure accurate measurement

2 Refrigerant cutting tools As required
- used to cut the refrigerant pipe
3 Flaring Tools As required
- used to grip to get rigid and shaper the refrigerant pipe
4 Scaffolding / MEWP As required
-to gain access to work at height

5 Ladders As required
- used to access / reach high places
6 Soldering tools As required
-used for enclosement or to sealed the refrigerant pipe
7 Lifting Gears As required
-used for safe lifting of materials / equipment

8 Spirit Level As required
- to ensure straightness of the installed / erected pipe
9 Plumb Bob As required
- essentially the vertical equivalent of a "water level"
10 Pipe Wrench As required
- used to rotate plumbing pipes
11 Pressure Test set As required
-equipment used to measure pipeline strength

12 Pressure Gauges As required
-instruments used to measure pressure
13 Refrigerant pipe insulation As required
- used to fit up the refrigerant pipes to avoid condensation.
-All tools and equipment will be inspected daily before its use.
NOTE: Valid inspection and calibration certificate of equipment / tools to be used

will be provided during the inspections and testing of works.

7.3 PERSONNEL
7.3.1 SUBCONTRACTOR
 TCSE JV : Termigas–Cem Estero– Sitie Gulf –
Electro Mechanical Works Joint Venture
– MEP Works
Description Quantity
Project Manager 1
2 Construction Manager 1
3 QA/QC Manager / Team TBD
4 Health and Safety Manager / Team TBD
5 QA/QC Manager / Team TBD
6 Site Engineer / Supervisor TBD
7 Skilled Labors TBD

8. QUALITY MANAGEMENT
8.1 QUALITY ASSURANCE
8.1 General
For the execution activities of the construction phases related to the installation of refrigerant piping
system, a set of specific quality procedures shall be implemented to guarantee the fulfilment of
Employer’s requirements. Total control processing shall be implemented through documentation
system for submission, approval, transmittal and recording, coordinated with all concerned parties
for systematic and harmonious accomplishment of the works. The activities shall be carried out by
specialized, qualified and experienced personnel.
Generally, QAP and QCP procedures are focused on assessing the quality of inspection procedures,
practices and results to improve consistency and accuracy of the inspection outcomes
 Refer to the Quality Assurance Plan : M-ANM-300000-GQQA-MPL-000001 Rev B
 Refer to the Quality Control Plan : M-ANM-300000-GQQC-MPL-000001 Rev C
8.1.2 Standard References

 Method statement for installation of refrigerant piping system M-ANM-3A1DPW-
CMAC-MST-000007_Rev A
8.2 Quality Control;

All procedures described in the QAP and QCP shall be followed. Procedures mentioned there shall
also be applicable to all works described in this method statement. Quality measures for installation
of refrigerant piping system shall be controlled through approved Inspection Requests (IRs),
including all tasks inspection points as per quality control records for installation of refrigerant piping
system. QC Engineer shall maintain a master set of all relevant documents checklists, standards,
drawings, inspection reports and data in the master file with an updated register.
QC Engineer shall be responsible for maintaining quality by ensuring that:
8.2.1 PRE INSPECTION:
QC Engineer should maintain set of controlled documents prior to start of any execution works such
as:
 Drawings Issued for construction
 Approved Method statement & Inspection and Test Plan

8.2.2 WORK - EXECUTION:

 The work is performed according to the project-specific quality requirements or
specification, other instructions and good building practice.
 The installation record is written and submitted to controller and designer for their
inspection without delay.
 Monitoring measurements are made and necessary documents written.
 A representative of the Engineer and/or designer is informed of exceptional situations and
conditions on the site and other things affecting the progress of the work.
 Skilled workers (e.g. Installer ) have passed a qualification examination
8.2.3 QA/QC RECORDS:
1. Approved Inspection Request including:

 Filled and approved checklist.
2. ITP for Installation of refrigerant piping system

 M-ANM-3A1DPW-CMAC-ITP-000002 Rev. A
3. Updated and approved drawings.

9. HEALTH, SAFETY, ENVIRONMENTAL AND SUSTAINABILITY

All site works relevant to this activity and other works are planned and executed in a manner that
the risk of danger to the public, Employer’s personnel, site personnel and all people directly and
indirectly associated with the works will be avoided, mitigated or controlled. The area should be
maintained free from undue obstructions and hazards at all times. Perimeter fence shall be provided
with gates manned by Security Personnel to prevent unauthorized access. Appropriate access must
be provided including pedestrian lanes and road crossing as far as reasonably practicable.
All operatives must receive Site Specific Safety Induction and provided with the mandatory PPE
before deploying them on the work site. Briefing on the relevant method statement, risk assessments
and safe work procedures including emergency procedures shall be conducted before the activity
starts. Regular toolbox talks must be done to ensure operatives are aware of the hazards and the
control measures related to their works. Permit to Work System must be implemented for all critical
works related to this activity.
Mobile plant equipment including stationary equipment and accessories that will be used on site
must adhere to the guidelines set forth in the Plant and Equipment Procedure (M-ANM-300000-
GH00-PRO-000018-0) and other applicable ANM procedures. Prior to operating the equipment for
the first time during a shift, the operator shall inspect the equipment in accordance with the
manufacturer's guidelines. If at any time, a Mobile Plant Equipment is found to be in need of repair,
defective, or in any way unsafe, the equipment shall he taken out of service until it has been restored
to safe operating condition.
Adequate number of personnel should be provided to ensure all HSE requirements are
implemented. Supervisors shall not put the workers under their responsibility to any situation that
will compromise the workers Safety as well as the public. Any hazardous situation that will put the
life of anybody whether directly or indirectly must be stopped until appropriate measures are in place
to control or mitigate the Safety Issues. Permit to Work System must be strictly followed to ensure
control measures are in place.
A safe work briefing which should be conducted prior to the start of this activity using the attached
form (M-ANM-300000-GH00-FOR-000003 Rev 0 -Safe Work Method Statement). All operatives
involved must sign in this form and a copy should be kept for verification.
The Sub-contractor in charge for this activity is required to provide a competent and experienced
Safety Staff that will be responsible for implementing and maintaining the appropriate HSE
requirements.
Lifting operation shall be under the direct supervision of a qualified lifting supervisor. The crane must
have valid third party test certificate and shall be operated by a competent operator with a valid third
party training certificate and KSA driving license. Competent rigger/s with valid third party training
certificate must be assigned to assist the crane operator. All lifting gears must have valid third party
test certificate and must be inspected before and throughout the duration of the lifting operation.

Under no circumstances, that a defective lifting equipment and accessories, will be used during the
normal course of this activity. Basic and standard lifting operation shall use the standard lifting plan
(M-ANM-300000-GH00-FOR-000164 Rev 0-Crane Lift Plan) and should be attached in the Permit
to Work while critical/complex lift shall follow the requirements of M-ANM-300000-GC00-PRO-
000002-Rev-0 -Lifting Operation Procedure.
Site specific emergency plan must be developed with due consideration to this activity and all other
simultaneous activities in the area. Safe access shall be provided to the working area/ work platform.
Use, storage and handling of chemicals must be in accordance with the Material Safety Data Sheets
and waste contaminated waste will be disposed in line with PME Standard.
9.1 Work Operations
All work operations shall be conducted in alignment with the:
1. Health and Safety Plan (Ref. M-ANM-300000-GH00-MPL-000001-Rev-G)
2. Environmental Management Plan (Ref. M-ANM-300000-GV00-MPL-000001-Rev-F)
3. Risk Assessments (Annexure)

4. All Relevant Procedures and Guidelines.
9.2 First Aid and Emergency Services
All emergency provisions should be available including but not limited to First Aiders, First
Aid Boxes, Fire Extinguishers as well as rescue equipment for possible water flooding in the area.
1. Ref. Doc. No. M-ANM-300000-GH00-PRO-000045
2. First aid box shall be provided at all stations. The first aid box will be supervised by on site
first aider/supervisors.
3. First aid shall be readily available during the all the hours where work is carried out on
site. All training shall be to MOL approved standards and such training shall include
Cardio Pulmonary Resuscitation (CPR) and other emergency techniques. All first aiders
shall be suitably identified with a “Red-Crescent” sticker pasted on the left side of the
safety helmet. It shall be worn at all times when on the site.
4. In addition, emergency ambulances can be called for any unwanted major

accident/incident.
5. Sub-contractors shall provide trained first aiders for a minimum ratio of 1 to 50.

9.3 Risk Management
The risk management enhances the traceability of the major construction hazards identified
from the beginning until completion of the project. The Risk Management Strategy for the RMP
Project includes the following items:
1. RMP Risk Management Plan

2. RMP Construction Risk Safety Package (when it is required),
3. Activity Specific Risk Assessment
9.4 Emergency Contact List
For the Emergency Contact List refer to Annexure
9.5 Organization Chart
9. 5. 1 HS E O rg aniz at ion Ch ar t

9.6 Heat Stress Management
1. Ref. Doc No M-ANM-300000-GH00-PRO-000026

2. Supervisors will review work locations for pre-existing shade areas
3. Shelters shall be designed and set up with strong materials and shall be for large groups of
personnel to take shelter in high temperatures or when the work has been stopped due to the
ambient temperature being at or above 54 ˚C.
4. The following equipment will be provided inside the Heat Stress Shelters.
a. Electric fans with water mist facility.
b. Bench seats.
c. Igloos with cool water.
d. Electrolyte drinks. (Gatorade, Tang, or similar for dehydration)
e. Trash bins
f. Information posters on working in hot conditions
g. Emergency contact numbers

5. Clothing should be worn as loosely as possible to maximize cooling effects without creating
additional safety hazards.

10. EMERGENCY PROCEDURE

For the Emergency Contact List refer to Annexure 2
10 . 1 E XT E RN AL EM ER G E NCY CO NT ACT LI ST
Emergency contact list refers to:

 Summoning the emergency service.
 In the unfortunate events of an emergency happening.
 The first criterion is to assess the situation and contact the relevant emergency services.
 During the emergency service call, Arabic speaking person must be available for the
effective communication with the emergency service.
 Once the emergency service has been summoned, place a contact person that is speaking
Arabic at an appropriate and visible location in order to direct the emergency crew to the
specific location of the casualty on arrival

11. PROCEDURE AND SEQUENCE OF WORK

Upon completion of the activities described in the previous paragraph, the installation of
refrigerant piping system shall commence as per approved drawings.
11.1 Phases of Execution
The following activities will be carried out in order to complete the refrigerant piping
system within the West Depot.
 Delivery, storage and handling of pipes and accessories;
 Installation of refrigerant piping system (pipe hangers, supports, pipes and
fittings);
 Installation of pipe insulation and pipe markers;
 Testing and inspection of the refrigerant piping system.
11.2 Method of Execution
A. Pre- delivery and Storage Preparation
 Prepare delivery schedule and check site conditions as well as storage capacity.
 Prior to delivery of material to site, make all necessary coordination with other
parties in regards to the access for the safe transportation of the material to the
designated location.
 Coordinate with the site workers responsible for the system installation.
B. D el iv e r y, St or ag e and H and li ng
 All permanent materials will be protected from damages during the
transportationand storage on site.
 Materials will always be stored in such a way that deterioration does not occur.
 During storage, the pipes must be protected from direct sunlight and
contamination from dirt and dust.
 Storage of the pipes shall be arranged to facilitate the removal of the individual
pipes so that the damages such as scratches, dents etc. are avoided.
Delivery:
 Pipes, fittings, valve, piping accessories, hangers and supports will be delivered to
site in good condition.
 Materials will be offloaded according to the manufactures recommendations.
 The delivered materials shall be in accordance with the relevant design / shop
drawings; all related documents i.e. delivery notes, and pipe/material test
certificates will be available on material delivery and these documents shall be
handed over to QA/QC personnel for inspection.
 All delivered materials shall be inspected on arrival at the site/store in accordance
with the appropriate QA/ QC procedures.
 During transportation, the pipes will be handled with care and packed as per the
manufacturer recommendation / requirement, for e.g. in bundles or pallets, by
using a wooden base and spacers to make separated layers of pipe, held together
by steel bands, ensuring that spigot ends and pipe wall do not touch each other or
the ground surface.
 All materials will be kept separate from the materials already inspected until sign
off from the QA/QC Engineers has been granted.

 All materials for the refrigerant piping system delivered to site will be inspected by
QA/QC Department to ensure that the materials are as per approved material
submittal and for any damages/defects and it is stored adequately as per
manufacturer recommendations.
 Materials delivered which is not in conformance with the approved MAR shall not
be accepted and will be kept confined until removed from site.
 No materials will be permitted to enter the work location without being inspected
on arrival to the site (in quarantine store).
 Inspection Request (IRE) shall be submitted by Construction Department and
inspected by QA/QC department as per the relevant ITP. IRE must be approved
prior to dispatch the material at site and start with the installation.
 All materials delivered to site must have the relevant supporting documentation to
show that these comply with the specifications of the project and approved MAR.
After inspection and approval, these can be delivered to the storage / assembling
or installation area.
Storage:
 In order to avoid ingress of foreign matter and to achieve protection during the
transportation and storage on site, pipes and pipe components must be kept
sealed and protected until these are ready to be erected. Materials must always
be stored in such a way that deterioration does not occur. During storage, the
pipes must be protected both externally and internally against the contamination
from dirt, moisture, chips, grinding dust and rust flakes. Storage of the pipes shall
be arranged to facilitate the removal of individual pipes so that damages such as
scratches, etc. are avoided when the pipes are removed.
 All materials will be stored in the main storage area and/or the assigned storage
area. They will be delivered to site when required. This will result in the materials
being free of contaminants and eliminate exposure to adverse weather
conditions. If inspection is required, the materials will be available on site and in
the storage area.
 Storage area must be clean and the ground must not be marshy or unstable and it
must not contain any corrosive material.
 Pipes/fittings shall be stored in place free from any dust and shall be covered with
tarpaulin.
 Pipes will be stored on a flat dry level surface free from sharp projections, stones
or other objects likely to cause point loading or pipe deformation as per the
manufacturer’s recommendation.
 Pipes of different sizes will be stacked separately or where it is not possible, pipes
with larger diameters and /or thicker walls should be placed at the bottom of the
stack.
 The height of the stack will follow the manufacturer storage requirement /
recommendation.
 All pipes and fittings will be properly covered with tarpaulins to protect them from
direct sunlight & dust.
 Fittings will be stored in sheltered conditions in the boxes as supplied to protect
them from weathering and accidental damage.
 All the pipe fittings will be stored in the boxes as supplied by the fittings
manufacturer.
Handling:
 Pipes will not be dropped or dragged especially on hard surfaces.

 Wherever possible the pipes will be loaded and unloaded manually by hand. If the
weight of the element is more than 20kg, adequate lifting means will be used. The
material shall never be handled while climbing the scaffolding or ladder;
 When mechanical lifting equipment is to be used, no metallic slings, hooks or
chains should be used in direct contact with the pipe. Ropes or web slings are
preferred, as they will not damage the pipe wall.
 The material will be transported to the working area inside the station using mobile
crane of adequate capacity standing on the surface.
C. Site Survey
 Verify the access route prior to the delivery of materials and equipment on site.
Check and be sure that there is proper access for the entry of workers before start
the activity.
 Lead the survey to establish which area is ready to start the installation of pipe
hangers and supports.
 Ensure that all safety precaution procedure will be carried out prior to start the
work.
D. Installation of Pipe Hangers and Supports
The installation of hanger and support for refrigerant piping system will be carried
out in the following manner:
 Prior to installation, check that the work area is free from debris or foreign
materials that can obstruct the work to be carried out.
 All materials will be inspected for damage before commencing work.
 Ensure workers are wearing the required mandatory protective clothing,
equipment and other additional safety equipment necessary prior to execution of
work.
 Ensure that the scaffolding is safe to use or marked “Green” by safety department.
 Ensure that the latest versions of “Approved for construction” piping layout and
detailed drawings showing floor plans, elevations and details indicating
penetrations in floors and walls and the relationship to other trade installations are
available.
 The pipes will be carried and installed to the specific working area either manually,
or by chain hoist and/or by using mobile crane of adequate capacity.
 Check and verify the location of required sleeves to be installed for pipes
penetration thru floors, walls and partition construction. Steel pipe or sleeves will
be used for sleeves and also refer to the layout and drawings indicating
penetrations and installations in floors, walls and partitions. The sleeve passing
thru floors and walls with membrane water proofing will be extended to 50mm
above finished floor level.
 The sleeve size for stack sleeves at interior floor and wall will have 6mm annular
space between sleeve and pipe. For aboveground exterior floor and wall pipe
penetrations, a 25mm annular clear space will be provided between sleeve and
pipe to allow installation of mechanical sleeves. The mechanical sleeve seals will
be installed in accordance to manufacturer’s installation method.
 Pipe crossing wall and slab shall be provided with pipe sleeves and sealed with
approved waterproofing and/ or fire stopping materials in accordance with relevant

method statement. Refer to relevant method statement for installation of thermal

insulation of piping. Inspected by QA/QC, to be witnessed by the Engineer.
 Locate rough-in connections; appropriate size of box out will be provided for the
rough-in connections prior to pouring of concrete slabs, floors, wall or roofs. Refer
to the relevant drawings showing box out for rough-in connections.
E. Refrigerant piping system installation

 Always follow manufacturers guidelines for pipe sizing and installation. If unsure
call the manufacturers engineering support line to make certain you are using
proper sizes and methods according to the manufacturer’s guidelines. This is
especially important for longer horizontal or vertical piping runs. Make sure you do
not need an oil trap in the refrigeration circuit and if you do where is the optimum
place to install the trap according to the manufacturer.
 Proper Refrigeration Piping Installation Practices - Ensuring that new system is
clean and free of debris especially in the piping. When finished brazing the pipe
joints always use caps or plugs on any piping exposed to the atmosphere.
Keeping trash and moisture out of the system is very important and will save time
later on when the system is permanently sealed and ready for evacuation
procedures. Using nitrogen flow to prevent oxidation will also keep the piping
clean and free of contaminants.
 Proper pipe support is essential in the design and installation of the piping. Lose
piping will vibrate and move. This will eventually eat a hole in the piping leading to
catastrophic system failure in an air conditioner or heat pump. Ensure equipment
has spring isolators or rubber vibration isolators to reduce vibration in the line set
and equipment.
 Do not install the piping where it will be subject to accidental tripping or piercing.
Anything that can potentially damage the piping needs to be addressed in the
installation and design. Protecting the refrigerant pipe from any future damage is
essential and can also make the job look professional when complete.
 Always keep in mind the risers and possible pressure drop in the refrigerant piping
based on total equivalent length (TEL). Oil traps should be used as recommended
by the manufacturer. Keeping liquid refrigerant from reaching the compressor is
essential to protecting the compressor especially reciprocating compressors.
Proper refrigerant pipe is essential and recommended by the manufacture.
 Avoid solder joints when necessary using home run piping from the condenser to
the evaporator when possible. After brazing is complete proper refrigerant pipe
evacuation and pressure testing is necessary to purge all non-condensing gasses
from the refrigerant piping.
 Don’t forget to insulate. Well-insulated suction lines minimize the heat absorption,
which leads to diminished capacity. Proper insulation also controls condensate
that could form on the suction line.
 Remember to seal all ends, joints, and any other open areas (including slits
necessary to fit the insulation tubing over the installed piping) with insulation
adhesive glue to avoid condensation of refrigerant piping.

F. Installation of Pipe Insulation and Pipe Markers

 Refrigerant pipewok shall be insulated with closed cell syntethic rubber foam
insulation, 25mm thick and finished as described for refrigerant pipes as per
manufacturer recommendation.
 The Slip-On Method is used when you can insulate new piping before it goes up
or as it is being connected.
 All you do is slip the pipe insulation over the pipe or copper tubing.
 It will follow bends in tubing and can be slipped right over bent tubing, 45° sweat
ells, 90° sweat ells and couplings. We would recommend wall thicknesses above
1/2ʺ installed using fabricated mitered fittings.
 Allow the adhesive to set until tacky to the touch when joining surfaces; apply
slight pressure to both ends.
 At the beginning, at every 12 to 18 feet and ends of piping runs, the insulation
shall be adhered directly to the copper using a 2ʺ strip of adhesive. Insulation
should not be adhered to the pipe at the extreme low points in any piping run.
G. Testing and Inspection
The testing will cover installed refrigerant piping system and will be done in
with relevant specification.
 The high side and low side of each completed refrigeration piping system must be
pressure tested at a pressure not less than the lower of the system test pressure
or the setting of the pressure-relief device protecting the high side or low side of
the system as per approved specs. And manufacturer recommendation.
 The testing media must be dry nitrogen. The Contractor must perform the leak test
before insulating the pipes.
 Isolate the compessor from the leak test bu firmly closing the suction and
discharge valves.
 Test the refrigerant copper pipe with nitrogen.
 The piping will be checked with soap and water solution.
 Do not attempt to repair any leak while the system is pressurized. If any leaks are
found relieved the nitrogen test pressure and perform repairs.
 The pressure will be held for a period of 24 hours. If there is no visible loss of
pressure after 24 hours, the testing process is passed. It is also considered the

tolerance of the pressure test base on environmental adoptation (+/- 5 psi) would
be also considered accepted.
 If a pressure gauge indicated the pressure drop on the said limitation, the testing
operations connection and shut-off valve be first rechecked for leak tightened as
necessary.
 If a pressure drop is still evident, then all joints and lastly the piping it self will be
checked with soap and water solution.
 Recharge the system as previously described, and allow it to remain under
pressure for 24 hours maximum pressure at least 1.5 times the operation pressure
or as per manufacturer / supplier required.
 Raise IR for witnessing the leak testing for Refrigerant copper pipe works.

12. ENVIRONMENTAL IMP ACT & MIT IG ATION

Refrigerant piping system as finished products are not classified as hazardous to health as they
exhibit no chemical hazard when used under normal condition and application.
ASPECT IMPACT CONTROL
Dust accumulation while Alteration to site air quality Spray access road with water
transporting materials to site and visual impact regularly specially during the windy
and dry condition and implement site
speed limit.
Emission from equipment Excessive emission will alter Develop traffic management plan and
while shifting material to site the air quality or contribute to switch off engine when not in use, no
global warming due to CO2 idling mode.
Use of electricity Depletion of natural resources Regular maintenance of equipment

to be carried out as per
manufacturer's recommendation
Replace worn out equipment
Engage trained personnel to take

care of optimum use of power
Use of scaffolding Depletion of natural resources Optimum use of scaffolding

materials. Reduce, reuse & recycle
the product.
Generation and disposal of Visual Impact if waste not Store the wastes in such a way that is
waste material properly store/organize and properly segregated or organized to
dispose prevent visual impact. Dispose waste
regularly, reuse stock pile on site or
in other site as much as practicable.

13. APPENDIX
Annexure 1 – Risk assessment
Annexure 2 – Emergency Flowchart Communications & Contacts
Annexure 3 – Safe Work Method Statement

Annexure 4 – Crane Lift Plan

13.1 ANNEXURE 1 - RISK ASSESSMENT

Risk Assessment
Project: Riyadh Metro Project – Package 2 / Line 3, West Depot
Location: West Depot
Activity: Installation of Refrigerant Piping System
Ref No: M-ANM-3A1DPW-CMAC-MST-000007 Rev. A
RISK = LIKELIHOOD x SEVERITY
Risk Rating Prior to Controls Final Risk Rating

Item Task Hazard Control Measures
Likelihood Severity Risk Rating Likelihood Severity Risk Rating
INSTALLATION OF REFRIGERANT PIPING SYSTEM- PRE- MOB
All personnel must complete a Safety and Environmental induction, with training (if required).
Temporary fencing installation along the site perimeter. Ensure PTW has been issued according
to local authorities.
Ensure safe access into working area and appropriate lighting.
Installation of safety signs and Health and Safety precautions according to the Specifications.
Security.
Prior to any construction activities related to substructures, pre-construction evaluations should be
Public Safety. completed to determine existing conditions that could affect the construction.
1 Site planning and preliminary activities Inadequate training. 3 3 9 Medium Based on the evaluation studies, wherever applicable (traffic management, utilities relocation, 3 3 Low
1
street closures etc.,) the pre-construction activities shall be taken up and completed before starting
Presence of other activities. the construction of structure.
No Welfare. Following are the major pre-construction activities after obtaining the necessary work permits,
In places where needed proper working platform must be provided
Site Engineer should ensure that the construction drawings are the latest issue.
All the materials to be used for the relevant works shall be already identified, approved and
available at the work place.
Access roads connecting to the project site and various infrastructure facilities areas.
Security.
Construction of offices, workman restroom, mosque, dining hall, workshops, stores, and other
Public Safety.
related facilities. The port cabin / covered area for prayer shall be provided at locations, when
there is no mosque / prayer room within 500 meters of working site.
2 Pre Mobilization Inadequate training. 3 3 9 Medium 1 3 3 Low
Construction of facilities for water supply system, electric power system and distribution
Presence of other activities.
arrangements, drainage and waste disposal etc.
No Welfare.
Toilets for the Staff and workers shall be provided along with sewage collection tank.
3 Safety Induction Lack of HSE information conveyed to the workers 4 3 12 Medium All personnel prior to commencing work on site are to attend the site induction. 2 3 6 Low
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Page 31 M-ANM-300000-CFSU-MST-000001 Rev. A
INSTALLATION OF REFRIGERANT PIPING - MOB
The operator or the worker itself is considered as a hazard if not 4 3 12 Medium Safety induction prior to commencement. Ensure everyone should attend the training and is 2 3 6 Low
inducted with the H&S standards. competent to perform the job.
1 General Education and Training
Inexperienced workers shall work under the direct supervision of a competent person.
Trained and competent operators, staff and supervision/management will be deployed in the
activity to be performed.
Check / Verify the equipment to be used are suitable to perform the job in relation to the
workplace conditions.
Incorrect selection of the equipment (overall dimensions and operating
performances) causing difficulties / impossibility in performing the job or 4 4 16 High Testing and certification of the equipment will be done prior to use. 2 4 8 Low
General Site Activities interference with activities/operating machinery Presence of Activities to be planned and coordinated in advance with regards to the area of intervention and
simultaneous activities causing interference between equipment. equipment to be used.
Allow for appropriate lighting facility when natural light is not available.
Provide adequate site water and isotonic drinks supplies and carry out regular health checks on
site personnel etc.
Working in partial or full absence of light.
Allow for a site emergency vehicle.
Working in hot environment causing dehydration of site personnel.
Maintain emergency contact.
2 General Site Activities Inadequate training.
Safety and work related training to personnel.
Contact with dust.
Minimize dust from dust creating activities; for example cutting of holes through floor for plumbing
Presence of other activities. 4 3 12 Medium 2 3 6 Low
etc.
Non-availability of toilets and washing facilities in working areas. Workers to wear safety glasses and dust mask in order to avoid contact with dust.
Noise Work program will be submitted to the site responsible.
Reduced Air Quality All activities will be coordinated in order to avoid interferences.
Fire Provide site vehicles to allow movement of personnel to the closest toilet / washing facility
available.
Personnel to be made aware of the facilities at site.
Study route and site features before mobilization to assess potential hazards.
Prepare plan for delivery of plant and equipment on site.
Assess impacts on local traffic.
Mobilization / Demobilization of plant and Proximity to public roads causing accidents and injury to site personnel HSE Induction to machine operator and mobilization team.
3 3 4 12 Medium 2 4 8 Low
equipment to/from site and third parties Using of signalman.
Follow road safe procedures when occupying public roads.
Workers to wear appropriate PPE including safety glasses, high visibility jacket, helmet and
safety shoes at all times.
Page 32 M-ANM-3A1DPW--CMAC-MST-000007 Rev. A

All machinery will operate inside the fenced site area.
Simultaneous work activities and site logistics to be planned in advance.
Only 3rd party certified plant operators to be deployed.

Movement of plant/vehicles in proximity to public roads causing
accidents and injury to site personnel and third parties. Equipment on site to reverse under the control of a trained and designated banksmen.
Simultaneous activity causing mutual interferences. Ensure the reverse alarm properly working on all plant/vehicle.
4 Movement of Plant/vehicles around the site 4 4 16 High 2 4 8 Low
Injury/fatality to personnel hit by moving machinery Signal / Eye contact with the operator while passing near the mobile plant.
Collision between moving equipment Enforce speed limit on site.

Loose clothing becoming entangled in moving parts. Personnel to wear high visible vest at all times when working on site.
Provide safety path/access.
Loose clothing to be kept clear of moving parts of power tools.
Maintenance to be ensured on a regular basis.

Blockages, breakdown and/or damages of equipment and plant. Daily inspection to be conducted prior to starting works.
5 Use & Maintenance of Plant and Equipment Malfunctioning of plant and equipment. 4 4 16 High Only 3rd party certified operator should operate the equipment. 2 4 8 Low
Loose connections causing injury to operative and other personnel Only competent person to repair and/or maintain the equipment.
Tools provided will be assessed to ensure they are fit for the purpose and the environment in
which they are to be used. Tools will be used only for the purpose for which they are intended. The
user must ensure that the tools are in good condition and safe to use before commencing the
work. Appropriate PPE will be used i.e. eye protection, protective gloves, overall and protective
Eye injuries. footwear.
6 Use of hand tools 3 3 9 Medium 1 3 3 Low
Injuries to hands, feet and body. All persons using hand tools will be suitably trained in the correct method of use.
Sharp instruments such as knives and screwdrivers are to be carried and used so as not to cause
injury to self and others.
Supervisor to conduct toolbox talk before start of work.

Personnel to have adequate experience in manual handling.
Restrict lifting weight by hands to maximum 20kg.
Manual handling/lifting causing back injury. Follow safe procedure for manual lifting of objects to prevent injuries.
7 Manual Handling / Lifting of Pipes Injury, cuts, abrasions while handling materials (handled elements may 3 4 12 Medium If the load is beyond the capacity of single person to lift, provide additional team member to lift. 1 3 3 Low
have sharp edges).
When lifting load with more than two people, a communication team member will be employed for
controlling the movement of load.
In case of heavy loads to be lifted ensure appropriate equipment is used.
Workers to wear appropriate PPE (Gloves and steel toed safety boots) at all times.

Provide firm and levelled ground for crane placing.

Unstable ground.
The crane must be adequate for the load.
Failure of lifting gears or crane and/or tilting.
Lift plan to be completed by the appointed person on site prior to any lifting activity. The lifting
Overloading of the crane. permit to be completed by the lifting supervisor prior to any lift.
Crane overturning. Monitor the SLI (Safe Load Indicator) to avoid overloading.
8 Lifting / Offloading / Handling of material Spin of load / load colliding with existing structure. 4 5 20 High Use tag lines to control the load to be lifted. The safe working load and maximum working radius 2 5 10 Medium
Moving crane hitting personnel during loading/unloading. shall never be exceeded.
Fall of load/material causing injury/death of personnel. Ensure trained operator/riggers for lifting works.
Injury, cuts, abrasions while lifting materials. Use competent lift supervisor and one assistant for feedback.
Adverse weather conditions. Miscommunication between rigger and Banks men to be used at all times.
crane operator.
Test radio communication between signalman, supervisor and crane.
Appropriate edge protection to be in place.
Scaffolding should be fully boarded, provided with handrail, mid rail, toe guard and proper out
rigger and anchoring.
Slipping, tripping, fall from height leading to body injuries, cuts or death.
Leaning or climbing over scaffold guardrails should be avoided.
Unsafe use of ladder causing injury/death.
9 Working at height 3 4 12 Medium Scaffold platform should be clean and tidy to avoid any tripping hazard. 1 4 4 Low
Objects / material fall from height.
Full body harness system will be utilized as a last option to work at height.
Ladders shall be at the correct angle and be secured or footed whilst in use.
All objects / material to be kept away from the edge.
Inform nearby plant operator as to your presence, do not stand on haul roads and must wear high
visibility clothing, safety helmet and safety boots.
Should never work alone, in pair as minimum.

Struck by moving vehicle/equipment,
Supervisor to give Toolbox talks prior to start of work.
Working with hand tools, Hand injuries,
Proper supervision to be provided.
Dust emission,
Homemade tools shall not be used, Use PPE at all times.
Slips, Trips & Falls,
Dust suppression (watering down of area) to be carried out throughout works. Dust masks will be
10 Setting out of pipe/s Heat stress 4 4 16 High 2 4 8 Low
on site for operatives to use if required.
Tools should be checked and color coded as per ANM requirement before the work starts & should
be properly maintained by competent person.
All personnel will be provided with PPE, cool drinking water.
Ensure work is scheduled as per site timings.
First aid kit and first aider will be provided on site.
Heat stress training to be conducted by Safety Officer

Proper PPE i.e. hand gloves, safety shoes etc. must be used at all times during the installation.
Supervisor to carry out toolbox talk prior to start of works.
For manual handling hazards and precautions see Item 5a.
Hand and Cut Injuries to personnel. Adequately designed supports must be installed.
Improper manual lifting. The installation work must be carried out by experienced personnel.
Improper supporting (i.e. brackets etc.). The lifting works must be continuously supervised.
11 Installation of pipes, hangers & support / brackets Improper lifting and placement of pipes/objects. 4 4 16 High The movement of the lifting equipment must be controlled by competent person. 2 4 8 Low
Caught in between conduits/objects. Two operatives will assist from the sides the conduit movement until it is positioned in its final
location.
Fall of loose materials from height.
The work must be coordinated with other trades working in the nearby area.
Operatives fall from height.
All personnel must be aware of the ongoing installation works.
Ensure all the electrical containments are fixed adequately.
Personnel not involved in the installation works must keep out of the working area. Refer Item 8
for working at height precautions.
PPE, PTW, TBT mandatory.

Hot burns, Safe Work Procedures
Foreign body falling in the eyes Only competent welders should be allowed to do the activity.
12 Hot works 4 4 16 High 2 3 6 Low
Electrical shock The areas need to be checked to ensure it is free of flammable or combustible materials.
Fire All flammable/ combustible materials should be protected if it cannot be removed and appropriate
fire extinguisher should be available.
13 Testing of System Injury to personnel. 3 4 12 Medium Follow ANM LOTO / Safety Procedures 2 3 6 Low
Adequate P.P.E will be provided to all operatives. (Safety glasses, etc.).
Sharp objects. Ensure all access is free from obstructions.
Slip, trip & fall Special Toolbox meeting to be conducted by the HSE officer to all personnel to stay to away
from Slip, trip & fall.
14 Housekeeping Foreign Objects 2 3 6 Low 1 3 3 Low
Ensure all access is free from obstructions.
Dust
Application of water for dust suppression.
Dust mask to be provided face fit tested to operatives.

Risk Rating Prior to Controls Final Risk Rating

Item Task Hazard Control Measures
Likelihood Severity Risk Rating Likelihood Severity Risk Rating
INSTALLATION OF REFRIGERANT PIPING - ENVIRONMENT
Speed limits shall be implanted inside work area as 10km/h.

Mobilization / Demobilization of plant and
1 Disturbance of residents by dust. 4 3 12 Medium Dust suppression measure to be implemented 1 3 3 Low
equipment to/from site
Equipment shall be fitted with noise suppressors, properly and efficiently working at all times.
Coordinate the activities for periods in the day when the disturbance to the public will be
Mobilization / Demobilization of plant and Disturbance of residents by noise and vibrations caused by minimized.
2 4 3 12 Medium 1 3 3 Low
equipment to/from site vehicles/equipment.
Regular maintenance of plant by lubrication, tightening loose parts, replacing worn-out
components shall be conducted to avoid increase in noise.
Application of water for dust suppression shall be done in the accesses.

Minimize handling of dusty materials.
Activities that potentially generate high dust levels shall be curtailed, suspended or postponed in
3 Movement of Plant/vehicles around the site Visible particulate matter. 4 3 12 Medium situations where the wind direction and speed is causing adverse impacts on nearby sensitive 1 3 3 Low
receptors.
Care shall be taken to prevent mud/dust being transported onto the public roads by vehicle
wheels (provide wash bay).
Equipment shall be fitted with noise suppressors, properly and efficiently working at all times.
Disturbance of residents by noise and vibrations caused by
4 Delivery of material at site 4 3 12 Medium Regular maintenance of plant by lubrication, tightening loose parts, replacing worn-out 1 3 3 Low
vehicles/equipment.
components shall be conducted to avoid increase in noise.
Good housekeeping.
Collect all relative permits (if any) before starting the work.
Before leaving warehouse all equipment shall be completely checked and sent to site only if all
parts are properly working.
Equipment preventative maintenance shall be performed on a daily basis by competent person.
Fuel hydrocarbons and any other hazardous materials shall be stored at specifically designated,
5 Site Activities Soil and groundwater contamination. Waste Generation. 3 3 9 Medium taped of areas inside a spillage tray (outside the tunnel). 1 3 3 Low
Spillage trays shall be located under the crank-cases of engines, pumps and machinery.
Any hoses shall be fitted with protective closer to avoid any leakages.
Specific area to be identified and created for wash-out. The contaminated water to be discharged
in designated areas.
Solid hazardous and non-hazardous waste shall be immediately stored in temporary waste
segregation area.
Good housekeeping.
6 Site Activities Waste generation. 3 3 9 Medium Solid hazardous and non-hazardous waste shall be immediately stored in temporary storage 1 3 3 Low

13.2 ANNEXURE 2 - EMERGENCY FLOWCHART
COMMUNICATIONS & CONTACTS
____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
13.3 ANNEXURE 3 - SAFE WORK METHOD

STATEMENT
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
13.4 ANNEXURE 4 - CRANE LIFT PLAN
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________

Installation of Refrigerant Piping

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation of Refrigerant Piping

Uploaded by

Copyright:

Available Formats

RIYADH METRO PROJECT

01st October 2016

“This Page Left Intentionally Blank”

PROJECT TITLE: Ar Riyadh New Mobility – Package 2

DOCUMENT TITLE: West Depot

RIYADH METRO - M-ANM-3A1DPW-CMAC-MST-000007- REV A

P1 Issued for Internal __________ _________ _________ 27 October _________ _______

Internal H&S / QA/ __________ ___________ _________ 29 October _________ _______

A Issued for __________ _________ ________ 01 October _________ _______

“This Page Left Intentionally Blank

1. PURPOSE............... ........................................................ERROR! BOOKMARK NOT DEFINED.

2. SCOPE OF WORKS .................................................................................................................... 2

3.1 GENERAL REFERENCES ................................................................................................. 3

3.2 SPECIFICATION AND DESIGN ......................................................................................... 4

3.3 MATERIALS / SPECIFICATION ......................................................................................... 4

5.1 PROJECT MANAGER ........................................................................................................ 6

5.2 QA/QC MANAGER ............................................................................................................. 6

5.3 QA/QC ENGINEER ............................................................................................................. 6

5.4 SITE ENGINEER ................................................................................................................ 6

5.5 SAFETY OFFICER ............................................................................................................. 7

5.6 STORE KEEPER ................................................................................................................ 7

6. CONTRACTUAL OBLIGATIONS ................................................................................................. 8

7. MANPOWER & PLANT ................................................................................................................ 9

7.1 MATERIALS REQUIRED .................................................................................................... 9

7.2 TOOLS AND EQUIPMENT REQUIRED ........................................................................ 9-13

7.3 PERSONNEL .................................................................................................................... 13

8. QUALITY MANAGEMENT .......................................................................................................... 14

8.1 QUALITY ASSURANCE ................................................................................................... 14

8.1.2 STANDARD REFERENCES....................................................................................14

8.2 QUALITY CONTROL ........................................................................................................ 14

8.2.2 WORK EXECUTION ............................................................................................... 14

8.2.3 QA/QC RECORDS..................................................................................................15

9. HEALTH, SAFETY & ENVIRONNMENTAL SUSTAINABILITY .................................................. 16

Page v M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

9.1 WORK OPERATIONS ...................................................................................................... 18

9.2 FIRST AID AND EMERGENCY SERVICES .................................................................... 18

9.3 RISK MANAGEMENT ....................................................................................................... 19

9.4 EMERGENCY CONTACT LIST ........................................................................................ 19

9.5 ORGANIZATIONAL CHART ............................................................................................. 19

9.5.1 HSE ORGANIZATIONAL CHART............................................................................19

9.6 HEAT STRESS MANAGEMENT ...................................................................................... 20

10. EMERGENCY PROCEDURE ................................................................................................... 21

10.1 EXTERNAL EMERGENCY CONTACT LIST .................................................................... 21

11. PROCEDURE & SEQUENCE OF WORK ................................................................................. 22

11.1 PHASE OF EXECUTIONS ............................................................................................... 22

11.2 METHOD OF EXECUTIONS ....................................................................................... 22-27

12. ENVIRONMENTAL IMPACT & MITIGATION............................................................................ 28

13.1 ANNEXURE 1 .............................................................................................................. 30-36

13.2 ANNEXURE 2 .............................................................................................................. 37-38

13.3 ANNEXURE 3 .............................................................................................................. 39-44

13.3 ANNEXURE 4 .............................................................................................................. 45-46

Page vi M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

This document includes but is not limited to the following issues:

3) Co-ordination with other construction activities;

Page 1 M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

This report included but is not limited to the following issues:

 Co-ordination with the existing facility operations.

Page 2 M-ANM-3A1DPW-CMAC-MST-000007 Rev. A

ANSI American National Standard Institute

American Society of Heating,

Project Management Plan M-ANM-300000-GA00-MPL-000001

Site Health & Safety Plan M-ANM-300000-GH00-MPL-000001

P1 Issued for Internal ______ _ _ 27 October _ ___

Internal H&S / QA/ ____ _ _ 29 October _ ___

A Issued for ______ _ 01 October _ ___