Gage R&R Tool - Average and Range Method (Control Chart Method, Xbar and R Method)

Part Number 807-2225 Gage Name CMM

Part Name pump housing Gage Number G-0081

Characteristic Dia Gage Type CMM

Nominal 1.21400 Date 4/29/2009

Total Tolerance 0.01200 Performed By Quality

28-Sep-07 Revision D
Select Number of Decimals
This GRR Template is
X.X X.XX X.XXX X.XXXX X.XXXXX X.XXXXXX
based on 5.15 Sigma

Part
Trial # 1 2 3 4 5 6 7 8 9 10
1 1.2144 1.2146 1.2147 1.2151 1.2148 1.2150 1.2151 1.2139 1.2140 1.2144
2 1.2145 1.2146 1.2148 1.2150 1.2148 1.2149 1.2150 1.2137 1.2141 1.2144
Appraiser 3
A
Average 1.2145 1.2146 1.2148 1.2151 1.2148 1.2150 1.2151 1.2138 1.2141 1.2144
Range 0.0001 0.0000 0.0001 0.0001 0.0000 0.0001 0.0001 0.0002 0.0001 0.0000
1 1.2143 1.2145 1.2147 1.2151 1.2147 1.2149 1.2149 1.2137 1.2139 1.2143
2 1.2143 1.2146 1.2147 1.2151 1.2148 1.2149 1.2150 1.2138 1.2140 1.2144
Appraiser 3
B
Average 1.2143 1.2146 1.2147 1.2151 1.2148 1.2149 1.2150 1.2138 1.2140 1.2144
Range 0.0000 0.0001 0.0000 0.0000 0.0001 0.0000 0.0001 0.0001 0.0001 0.0001
1
2
Appraiser 3
C
Average
Range
Range cells shown in Pink (after all data are entered) exceed the Range Upper Control Limit. Identify the cause and correct. More Info

Total Gage R&R

<20% Acceptable 20%
20-30% Marginal 18%
>30% Unacceptable
16% # # #
% Total Trials Appraisers Parts
Variation % Spec 14% 2 # Trials K1 K2 K3
Repeatability (EV) 0.0003 14.9% 2.7% 12% 2 # Appraisers 2 4.56 3.65 3.65
% of Specification

Reproduceability (AV) 0.0002 9.7% 1.7% 10% 10 # Parts 3 3.05 2.7 2.7
Total Gage R&R 0.0004 17.8% 3.2% 4 2.3
8%
Part Variation 0.0021 98.4% 17.6% 5 2.08
Total Variation 0.0021 6% 6 1.93
4% 7 1.82
Number of Distinct Categories 8 2% 8 1.74
9 1.67
0%
Recommendations: V) 10
V) &R
n 1.62
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ia
Gage OK: GRR < 20% lity ilit
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Measurement System Sufficient for Process Control ea
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(Number of Distinct Categories >4 R
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Average Reading

Upper Control Limit for Ranges

Range
0.0002289 vs Part
Ref: 0.0002289
P104 Number
AIAG MSA Third Edition
1.2146916 Appraiser
1.2146916
1 UCLXbar Appraiser 2
Average Reading vs Part Number
1.2144284 Appraiser
1.2144284
3 LCLXbar Row 63
Appraiser 1 Appraiser 2 Upper Control Limit
Appraiser 3 Row 64 0.0003
1.2155

0.0002
1.2150

0.0002
1.2145
Range

1.2140
0.0001

1.2135 0.0001

1.2130 0.0000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Part Number Part Number
Rev. C, January 2005
Rev Date Change
A Initial Release
B 5-May-04 Corrected Error on Calculation of Appraiser Variation
Added AIAG & other support Documentation, Changed Formulas so that
special cause points may be removed from the first row, Added ability to do
2&10, 3&5 Studies, Updated format of graphs. Changed Number of Distinct
C 18-Jan-05 Categories recommendation.
D 28-Sep-07 Fixed charting Bug that kept the Average reading vs part number chart.
Who
J. Baldus
J. Baldus

J. Baldus
J. Baldus
 TIF Image
Calculations

Range Chart Number of Distinct

Average Chart Categories

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