322B L TRACK-TYPE EXCAVATOR /HAMMER ARRANGEMENT,/ 1ES00001-UP (MACHINE) POWERED B...

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Produit:  EXCAVATOR
Modèle : 320B L EXCAVATOR 1ES
Configuration: 322B L TRACK-TYPE EXCAVATOR /HAMMER ARRANGEMENT,/ 1ES00001-UP (MACHINE) POWERED BY 3066 ENGINE

Instruction spéciale
New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}
Numéro d'imprimé -REHS4970-01 Date de publication -25/05/2010 Date de mise à jour -25/05/2010

   
i03962130

New Hose Couplings Are Now Used{0684, 5057, 5057, 7554}

SMCS - 0684-QC; 5057-QC; 7554-QC

Caterpillar Products: All

Introduction

Illustration 1 g02099294

No-Skive coupling

The XN No Skive couplings are the next generation of couplings that have been developed by Caterpillar. The
couplings are aimed at replacing the reusable couplings and permanent couplings. Caterpillar is introducing No-Skive
couplings for only Dash 6 and Dash 8 XT hoses. No-Skive couplings for Dash 10 through Dash 32XT hoses will be
phased in over the next couple years.

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Illustration 2 g02115054

Cover bulge (XT)

Illustration 3 g02115055

No bulge (XN)

Illustration 4 g02115153

Benefits
The XT No-Skive couplings provide several benefits. Dealer inventory, storage space and inventory costs are
significantly reduced because each No-Skive coupling satisfies the coupling requirements for XT-3, XT-5, XT-6 ES
and ToughGuard hoses. For example, some Dash 6 and Dash 8 No-Skive couplings replace as many as five couplings
each. Additionally, as the name implies, the No-Skive couplings eliminate the need for the hose to be skived prior to
assembly. This not only reduces labor and assembly time, it reduces the chance for installation error and system
contamination from rubber particles

Identification

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Illustration 5 g02099295

(A) International caution sign

(B) No-Skive warning

(C) Type of compatibility of the hose

(D) Coupling series and size

(E) Diameter of crimp

(F) Media number of the Special Instruction

To remind assemblers not to skive the hose, each XT No-Skive coupling is identified with a warning label on the
shell. The label also includes the coupling crimp diameter in millimeters, symbols identifying hose type compatibility
(ê = XT-3, + = XT-5), (XT-6) (C) .

Crimp Diameter
Diameters of crimp are listed below. The diameters of crimp will also be located on the sticker that is attached to each
coupling that will be received through parts inventory. To ensure a proper diameter of crimp, measure the diameter of
crimp halfway up the coupling. Take four measurements on the coupling. Next, average the four measurements and
compare the measurements to the Diameters Chart.

Table 1
Diameters of Crimp    
-6 24.5 ± 0.25 mm (0.965 ± 0.00984 inch)

-8  
28.5 ± 0.25 mm (1.122 ± 0.00984 inch)    

Caterpillar Hose Tooling

The latest version of software that is listed in this Special Instruction needs to be installed. Communicate the change
to any stores, customer sites, and second-level distributors.

These couplings use existing Caterpillar tooling and hose assemblies. No special tooling is required.

Use the NEEG3000 crimp chart for the 209-3153 Hose As Machine (Portable) and the 209-3153 Hose As Machine
(Bench Model II) that are equipped with variable die bowls. You will need the smooth bore dies. The 139-5439 Hose

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As Machine , 145-3381 Hose As Machine , 150-2568 Hose As Machine (XT), 173-9805 Hose As Machine (XT) and
4C-9900 Hose As Machine (XT) can also be adapted for use with variable die bowl and smooth bore dies.

Refer to Table 2 for the Crimputer, Crimputer II, and Radial crimpers reference numbers.

Table 2
Description     Media Number    
Crimputer Combo Models:
NEHS0745-02
139-5439
NEHS0754-01  
145-3381  
Floor Model NEHS0695-01
145-5161   NEHS0754-01  
Radial Crimpers with Crimputer II
233-8048
233-8038
233-8036
233-8034
NEHS0870-02
233-8028
286-4354
286-4355
286-4353
275-6199

The latest revision of software for the Crimputer (Version 4) and the Crimputer II (Version 5) contain the parameters
needed for crimping these couplings.

Dealer Service Tool Hotline

• 1-800-542-8665 (USA)

• 1-800-541-8665 (IL)

• 1-800-523-8665 (Canada)

• 1-309-675-6277 (Outside USA)

• 1-309-494-1355 (Fax)

Non-Caterpillar Tooling
Any dealership, customer site, or second level distributors that are using a hose press from a manufacturer other than
Caterpillar, please review the operating manual for your press to ensure safe operating procedures are maintained.
Check to see what particular die sets to use to achieve the proper crimp diameters referenced above.

Wall Charts for Caterpillar Hose

Table 3
Media
Description    
Number    
Coupling Crimp Chart NEEG2973
Hose, Die Group, Spacer Ring Selection Chart - XT Machine, Combo Machine   NEEG2737

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Hose, Die Group, Spacer Ring Selection Chart - Non-Current Machines NEEG2736  
Hose, Die Group, Spacer Ring Selection Chart - Bench Model NEEG2883    
Variable Die Bowl & Smooth Bore Dies Hose, Die Group and Spacer Ring Selection Chart for 4C
NEEG3000
-3660, 4C-5052, 4C-5053, 9U-5792, and 9U-7261 Hydraulic Hose Machines    
Coupling Crimp Chart NEEG2973

TOOL OPERATING MANUALS AND MISCELLANEOUS

REFERENCE MATERIALS
Table 4
Media
Description    
Number    
Use of 7S-1100 Hydraulic Press Arrangement   SEHS6880
Use of 8T-5120 and 8T-5130 Crimp Tool Groups In either 7S-1100 Press Arrangement or 4C-
SEHS8587  
9900, 1U-9160, and 6V-4880 Hydraulic Hose Service Press
Reusable Couplings for Caterpillar XT-3, XT-5, and XT-6 Hose SEBF8176    
Crimping Caterpillar 294, 716, and 844 Hose & Couplings NEHS0664
Cleaning Hose & Tube Assemblies Using the 156-0058 and 130-6061 Hose Cleaner Groups SEBF8485    
Cleaning Hose & Tube Assemblies Using the 156-0058 and 130-6061 Hose Cleaner Groups   SMHS8316
Setup and Operation of the 145-7042 and 146-5861 Crimputer Groups NEHS0754  
General Information for Hose Assembly NEHS0768  
Crimping permanent couplings using the 136-3642 Crimp Tool Group in the Combination and
NEHS0748
XT Hose Machine    
Repair of 139-5459 and 145-3381 Combination Hose Machines     NEHS0752
Set up and Basic Operation of the 145-5161 Floor Model Hose Machine NEHS0695  
150-3622 Bench Model Hose Machine Operating Instructions NEHS0715  
Set up and Basic Operation of the 139-5439 Combination Hose Machine NEHS0686
Use of the 9U-5792, 4C-5052, 4C-5054, 4C-3670, and 4C-3680 Hydraulic Hose Machines NEHS0744  
Using the 130-6061 and 156-0058 Hose Cleaner Groups NEHS0643  

Part Number for Cross-Reference

Table 5
3/8"    
XT3 Reusable     XT3 Permanent     XT6 Permanent     XN No Skive    
6V-9945   6V-9961 116-0613 153-0785   8T-7095 323-6157
   221-0537 116-0614        323-6158    
                    323-6159
       116-0621             323-6160  

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6V-9946 6V-9962    153-0786 8T-7096 323-6162  

    221-0520 116-0636          323-6163
        116-0626        323-6164    
        228-2971          323-6165
        230-4931        323-6166    
6V-9947 6V-9963    153-0787 8T-7097 323-6167  
6V-9948 6V-9964           323-6168
            153-0788   8T-7098 323-6169
   277-2053 116-0627        323-6170    
                    323-6171
                 323-6172
    250-1092              323-6173    
    187-0964 285-8045          323-6174
    290-8592              323-6175    
                    323-6176
   193-8590             323-6177  
    300-6484           323-6178
    301-3086              323-6179    
                    323-6180
8S-6417 6V-9932   116-0473         323-6181
2P-0987 155-2831   116-0474         323-6182
                 323-6183
        116-0485        323-6184    
1P-9919 6V-9933           323-6185
                    323-6186  
    221-0460 228-2961          323-6187
2P-1458 238-1125              323-6188    
                    323-6189
                 323-6190
5P-2467 308-4516   228-2968         323-6191
   221-0466 116-0477        323-6192    
8S-6393 6V-9934           323-6193
8S-6392 6V-9935              323-6194    
                    323-6195
   221-0467 228-2965        323-6196    

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                    323-6197

2P-1461 231-8794              323-6198    
2P-1462 231-8795           323-6199
5P-3857 308-4517              323-6200    
    221-0548 116-0498          323-6201
    221-0549   228-2993         323-6201
9S-4123 308-4527              323-6208    
2P-0921 221-0560 116-0605          323-6209
    221-0561   228-2994         323-6210
          295-7987     323-6211  
            295-7988    323-6212
                    323-6213  
4S-5403 8T-3698           323-6214
4S-5405 8T-3699              323-6215    
7S-5064 238-1126           323-6216
4S-5407 8T-3700              323-6217    
    155-2841 116-0563          323-6218
    155-2848   116-0592         323-6220
   221-0493 116-0505        323-6221    
                    323-6223
   221-0481 116-0511        323-6224    
    221-0487 116-0517          323-6225
        116-0638        323-6226    
                    323-6227
   155-2852 228-2954        323-6228    
    243-4636           323-6229
    243-4637              323-6230    
        116-0523          323-6231
        116-0440        323-6232    
        116-0441          323-6233
        116-0448        323-6234    
        116-0449          323-6235
        116-0455        323-6236    
        116-0456          323-6237
        116-0465        323-6238    

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        116-0466          323-6239

3P-0642 238-1124              332-1650    
        278-7500          333-8602
        280-4349        333-8603    
        280-4351          333-8604
        280-4350        333-8605    
5p-1450 238-1123           333-8611
1/2"    
XT3 Reusable     XT3 Permanent     XT6 Permanent     XN No Skive    
   308-9706             328-9089  
6V-9949 6V-9965 116-0615   153-0789 8T-7099 328-9090  
155-2856 228-2969 238-1131   298-8888     328-9091  
    228-3014           328-9092
    116-0622              328-9093    
6V-9950 6V-9966    153-0790 8T-7100 328-9094  
    228-2970 315-9708          328-9095
155-2859 238-1143              328-9096    
    150-7999 116-0628          328-9097
    228-2972              328-9098    
    228-2977 150-9382          328-9099
6V-9951 6V-9967       153-0791     8T-7101 328-9100
6V-9952 6V-9968              328-9101    
            8T-7102 153-0792   328-9102
    302-5783              328-9103    
    277-2098 228-2995          328-9104
    277-2094              328-9105    
155-2862 308-4508           328-9106
    176-9203              328-9107    
    187-0965 285-8046          328-9108
8S-4055 6V-9936   116-0475         328-9109
8S-4064 155-2832   116-0476         328-9111
9S-0128 228-2958   238-1132         328-9112
                 328-9113
    116-0486              328-9114    
9S-9727 6V-9937           328-9115

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                    328-9116  

    228-2962           328-9117
2P-1400 238-1142              328-9118    
                    328-9119
   116-0492 6V-9935        328-9120    
    228-3000           328-9121
8S-6391 6V-9938              328-9122    
1P-8408 6V-9939           328-9123
                    328-9125  
    228-2966           328-9126
                    328-9127  
1P-4899 155-2837           328-9128
1P-1719 308-4509              328-9129    
9S-9725 308-4528           328-9130
    221-0550   116-0499         328-9131
   221-0551 228-2957        328-9132    
    221-0562 228-2952          328-9133
7S-2369 221-0563   116-0606         328-9134
   221-0564 228-2953        328-9135    
8S-7092 308-4525           328-9136
3S-8617 8T-3702   116-0531         328-9137
3S-9454 8T-3711   228-2939         328-9138
3S-8618 228-2941   238-1139         328-9139
   5S-2907 238-1138        328-9140    
3S-8619 8T-3703 228-2998          328-9141
5S-9590 8T-3712              328-9142    
3S-8972 8T-3704 116-0541          328-9143
5S-9591 228-2944              328-9144    
5S-9614 238-1141           328-9145
    8T-3713              328-9146    
3S-8973 8T-3705 228-2947          328-9147
7S-3611 8T-3714   238-1144         328-9148
3S-8974 308-4513   228-2999         328-9149
5S-9592 308-4518   228-3018         328-9150
5S-9615 308-4519              328-9151    

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3S-8975 8T-3706 116-0550          328-9152

7S-2175 8T-3707              328-9153    
5S-9593 8T-3715 28-2951          328-9154
5S-9638 7X-4823              328-9155    
5S-9616 308-4520           328-9156
7S-1761 308-4523              328-9157    
2P-9939 308-4510           328-9158
5S-9939 308-4521              328-9159    
    155-2842 116-0565          328-9161
    116-0566              328-9162    
    155-2845 116-0582          328-9163
    155-2849   116-0593         328-9164
          261-2213     328-9165  
            261-2214    328-9166
8S-6457 8T-3708   228-2940         328-9167
   221-0539             328-9168  
8S-6458 308-4524           328-9169
8S-6459 8T-3710              328-9170    
    221-0494 116-0506          328-9171
    221-0482   116-0512         328-9172
   221-0488 116-0518        328-9173    
    116-0640           328-9174
    155-2853   228-2955         328-9175
   243-4638             328-9176  
    243-4639           328-9177
    116-0524              328-9178    
    221-0545 116-0442          328-9179
    116-0450              328-9180    
    116-0457           328-9181
    116-0467              328-9182    
3P-0643 8T-3953           328-9183
5P-8886 8T-3954              328-9184    
6V-1606                 328-9185
   277-2096             331-3273  
    289-1472           331-3273

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    292-6745              331-3274    

    194-5176 221-6841          333-9956
2P-3178 238-1137              333-9957    
9S-2332 308-4526           333-9958
            294-5549       333-9959    
    280-4353           333-9961
5P-1451 238-1136              333-9962    

Copyright 1993 - 2020 Caterpillar Inc.   Sun Feb 23 23:04:31 UTC+0100 2020
Tous droits réservés.
Réseau privé pour utilisateurs autorisés de SIS.

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