LOGOS ENGINEERING PVT. LTD.

No 20, Ponneri High Road, Gounderpalayam, Chennai 600 120

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WELDER PERFORMANCE QUALIFICATION REPORT
WPS NO : LE/LTM/WPS-003/REV 0
ASME CODE : ASME Sec IX
DATE : 17/12/2010
WELDER NAME : J. PANEER SELVAM
STAMP NO : WL/LTM/002

VARIABLE
PROCESS : SMAW
PROCESS TYPE : MANUAL
BACKING : -NIL-
MATERIAL SPEC : SA-106 Grade B to SA-106 Grade B
THICKNESS : 5.54 mm
GROOVE : SINGLE ‘V’
FILLET : All Fillet
FILLER METAL SPEC : AWS E 7018
POSITION : 6G
WELD PROGRESSION : UPHILL
SHIELDING GAS : NA
PURGING GAS : NA
CURRENT : 80 TO 140 Amps
POLARITY : REVERSE POLARITY

NAME OF TEST
ROOT BEND TEST : ACCEPTED
FACE BEND TEST : ACCEPTED
RADIOGRAPHY TEST : ACCEPTED
TEST CONDUCTED BY : M/s LOGOS ENGINEERING PVT. LTD.,
NDT CONDUCTED BY : M/s NATIONAL TECHNICAL SERVIES
NDT REPORT : 3274 Dt.19/11/2010

We certify that statements in their record are correct and that the test welds were prepared welded and
tested in accordance with requirement of ASME code

LOGOS LTM
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QW-482 WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Manufacture : Logos Engineering Pvt Ltd.

Address : No 20, Ponneri High Road Gounderpalayam, Chennai 600 120

Welding Procedure Specification: LE/LTM/WPS-003/REV 0 Dt: 16/11/2010

Supporting PQR No.: LE/LTM/PQR-003/REV 0 Dt. 17/12/2010
Welding Process: SMAW

Types: (Manual, automatic and semi auto)

Joints (QW-402)

Joint Design: Single V Butt Joint

Sketches, Production Drawings, Weld Symbols or Written Description should show the
general arrangement of the parts to be welded, where applicable, the root spacing and the
details of weld groove may be specified.
At the option of the manufactures, sketches may be attached to illustrate joint design,
weld layers and bead sequence.
E.g. for notch toughness procedures for multiple process procedures, Etc.,

BASE METALS(QW – 403) FILLER METALS(QW-404)

P.No.1 Group No.1 to
P.No.1 Group No.1 AWS No.(Class) : E 7018
OR
Specification type and grade: SFA : 5.1
SA-106 Grade B to SA-106 Grade B
OR F.No. : 02
Chem. Analysis and Mech. Prop. Yes A.No. : 01
Attached
Thickness Range: 1.5 mm to 11.08 mm Size of Filler metals: 2.5 & 3.15 mm

Base Metal: 5.54 mm Weld Metals: Multiple Pass

Deposited Weld Metal: 5.54 mm Thickness Range : 5.54 mm

Pipe Dia Range: 2” (60.3 mm OD)

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PREHEAT(QW-406)
Preheat Temp. Min: NA
Interpass Temp.Max. NA
Preheat Maintenance: NA
(continous or special heating where applicable should be recorded)
POSITION(QW-405) POST WELDING HEAT
TRAEATMENT(QW-407)
Position(s) of Groove : 6G Temperature Range : NA
Welding Progression(up/down) : Uphill Time Range: NA
Position(s) of Fillet: All Fillet

ELECTRICAL CHARACTERISTICS(QW - 409)

Current AC or DC : DC Polarity: Reverse Polarity

Amps(Range) : 80 to 140 Amps Volts(Range) : 18-24 Volts

Tungsten Electrode Size and Type : NA

Technique(QW-410)

String or Weave : String / Weave

Initial and Inter pass cleaning (Brushing and Grinding etc.,) : Brushing & Grinding

Multiple or Single Pass(per side) : Multiple

Multiple or Single Electrodes : Single

Travel Speed (Range) : 60 to 150 mm / min

Weld Layer

Volt Range
Process

Filler Current Travel Other No

Metal Speed Remarks,
Dia mm Range Hotwire
Range
Type Polar

mm/Min addition
Amp

Technique,
Torch
Angle etc.,
1 Root SMAW 2.5 mm DCRP 80-140 18-20 70mm/ NA
Min
2 Fill SMAW 3.15 mm DCRP 80-140 20-24 100mm/M NA
up in

Logos Engineering Pvt Ltd.

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QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Manufacture : Logos Engineering Pvt Ltd.

Address : No 20, Ponneri High Road Gounderpalayam,Chennai 600 120

Procedure Qualification Record No: LE/LTM/PQR-003/REV 0 Dt. 17/12/2010

Welding Procedure Specification: LE/LTM/WPS-003/REV 0 Dt: 16/11/2010
Welding Process: SMAW

Types: Manual.
Joints(QW-402)

Joint Design : Single V Butt Joint

Base Metals(QW-403) Post Weld Heat Treatment(QW-407)

Material Spec : Temperature Range : NA
CS
Type of Grade: Time Range : NA
SA 106 Grade B to
SA 106 Grade B Others : NA
P.No.1 Group No. 1 to
P.No.1 Group No. 1
Thickness of test Coupon : 5.54 mm
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QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

FILTER METALS (QW-404)

AWS Classification : E 7018

Filter Metal F. No. 02

Size of the filter metals : 2.5 &

3.15 mm

Weld Metal Analysis A. No. 1

Weld Metal Thickness : 5.54 mm

POSITION(QW-405) ELECTRICAL CHARACTERISTICS(QW-409)

Position of Groove : 6G Current : DC

Weld Progression Polarity : Reverse Polarity

(Uphill, Downhill): Uphill
Amps : 80 to 140 Amps

Other : NA Volts : 18 – 24 Volts

PREHEAT(QW-406) TECHNIQUE(CW-410)

Preheat Temp : NA Travel Speed : 60 to 150 mm / min

Interpass Temp : NA String or Weave : String & Weave

Multipass or Single Pass(Per Side) : Multiple

Single or Multiple Electrode : Single
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QW-482 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

TENSILE TEST (QW-150)

Specime Thick(mm Width(mm Area B.Load( U.T.S. Character of
n No. ) ) mm2 KN) ( N/mm2 Failure &
) Location
TT1 6.35 20.00 127.00 60.0 472.44 Broken Out
side
weld(Ductile
)
TT2 6.35 20.00 127.00 61.0 480.31 Broken Out
side
weld(Ductile
)

Laboratory Name: Standard (Madras) Laboratories, Chennai.

Report Number: 105665/2010-2011 Dt.16/12/2010

BEND TEST (QW-160)

Specimen Thick Width Length Result
mm mm mm
FB1 6.35 40 300 Face Bend Satisfactory at 1800(4T)
FB2 6.35 40 300 Face Bend Satisfactory at 1800(4T)
RB1 6.35 40 300 Root Bend Satisfactory at 1800(4T)
RB2 6.35 40 300 Root Bend Satisfactory at 1800(4T)

Laboratory Name: Standard (Madras) Laboratories, Chennai.

Report Number: 105665/2010-2011 Dt.16/12/2010
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QW-482 PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)

Other Tests

Type of Test : Radiographic Test

Party Name : National Technical Services, Chennai
Report Number : 3274 Dt.19/11/2010

Welder’s Name: J. Paneer Selvam Clock No.: WL/LTM/002

Tests Conducted & Witnessed by : Mr. T.P. Murugan QSIG

We certify that statements in this record are correct and that the test welds were prepared
welded and test in accordance with the requirements of section IX 2007Version of ASME
Boiler & Pressure Vessel Code.

Manufacturer: Logos Engineering Pvt Ltd.