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ABSTRACT: Rapid industrialization and large scale road infrastructural development in India,
has resulted in huge scarcity of construction materials. There is a thrust to investigate the
methodology to reduce the thickness of pavement crust to conserve the conventional construction
materials viz. soil and aggregate. This is possible by using chemically (cement) stabilized
material in sub grade and sub base layers of road pavement. To investigate this, a 300 m
experimental test track was constructed on Amritsar – Wagha border section (near Amritsar) of
NH-I which was widened to four lanes divided highway from two lanes. Design and construction
was carried out as per MORTH and IRC guidelines. Cement stabilized layers was used on the
left side of widening portion (two lanes) of the road towards Wagha Border. In order to compare
the performance of cement stabilized road vis-s-vis conventional construction, the test track was
divided into two sections. First section was constructed by using conventional local
soil/aggregate/bituminous materials. In the second section, local soil and granular sub base
materials were stabilized with cement (2.5 %) and used for the construction of sub grade and
granular sub base layers. The paper presents the design of unstabilised and stabilised pavement
layers. Methodology is presented considering the experience gained during the field
construction. Quality of construction was evaluated during and after construction by sand
replacement method, unconfined compressive strength and plate load test. Modulus of elasticity
was also evaluated. Pavement performance observation was carried out by visual inspection and
using different equipments like Benkelman beam and dip stick. It was concluded that
performance of stabilised and unstabilised sections were comparable even after reduced total
thickness of stabilised pavement section.
Keywords: Cement, stabilisation, performance, pavement, construction.
1. INTRODUCTION
Large scale road infrastructural development is being carried out in the country under different
programmes viz. National Highway Development Program (NHDP), Pradhan Mantri Gram
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Sadak Yojana (PMGSY), State Road Development programmes etc. resulting in huge
consumption of naturally available materials like soils and aggregates are being utilized in the
road construction. This has created severe scarcity of these conventional materials, which have to
be brought from large distances increasing the total cost of construction. Therefore, there is need
to search a methodology to reduce the thickness of pavement layers. Cement stabilization may be
used to improve the properties of soil and aggregate resulting the reduced pavement layers.
Yusuf Mohammad (2005) stated that cement is most suitable stabilizing agent for non plastic
coarse grained material. Pengpeng (2011) concluded that a material is regarded to be suited for
treatment with cement, if it has physical parameters like LL < 50, PI< 6 and silt + clay < 35 %.
The mechanical strength of cement treated granular material comes from the coupled
contribution of the compacted granular skeleton and hydration of cement. The compacted
granular skeleton strongly determines the mechanical stability of cement treated granular
material under loading. The hydration of cement influences the bonding strength between the
particles. Xuan (2012) studied the matrix of cement treated mixture and found that the aggregate
structure is mainly governed by the type of aggregate, its gradation and degree of compaction
and bonding phase or matrix is controlled by the cement content, the fines content, the moisture
content, the curing time and curing condition. Kennedy (1983) studied the effect of moisture
variation on dry density of compacted cement treated mix. It was found that the dry density will
be maximum at optimum moisture content and slight variation in moisture content from
optimum moisture content will reduce the dry density of the cement treated compacted mix.
White and Gnanendran (2002) studied the effect of sample preparation and parent material used
on properties and behaviour of cement treated material. It was found that material and sample
preparation has a significant effect on the properties and behaviour of cement treated material.
The most appropriate preparation procedure for sample would be one that produces laboratory
prepared samples which represent the field conditions as closely as possible and due to this fact;
Gyratory compaction was recommended for sample preparation. Yoon and Abu-Yoon and
Farsakh (2009) studied the effect of cement content on maximum dry density of the cement
treated material. It was found that as the cement content will increase, the value of maximum dry
density will also increase at OMC. It was also found that there is significant increase in
maximum dry density as compared to cement treated mixture.
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The Amritsar – Wagha border section of NH-I was proposed to be widened from two lanes to
four lane divided highway under Built Operate and Transfer (BOT) mode which is around 40 km
length. On this section, construction of experimental test track was carried out using cement
stabilization technique near Verka chowk (fly over), Amritsar, Punjab. The total length of test
track is about 300 m which is divided into two sections. First one, cement stabilized layer of 100
m from Chainage 462 + 450m to 462 + 550m and other one is conventional construction
(without stabilization) of 200 m from Chainage 462 + 550m to 462 + 750m. The whole section is
constructed on the left side of widening portion of the road towards (two lanes) Wagha Border.
First section was constructed using cement stabilized technique in the sub grade and granular sub
base layers while second section was constructed using conventional local
soil/aggregate/bituminous materials. Design of pavement was carried out considering the design
procedure of stabilized road as per different codes of practices viz. Indian, South African and
Tanzanian method of construction. During construction, different geotechnical parameters i.e.
density, moisture content, were evaluated. After the construction, performance observation of the
section was carried out by using different equipments like Benkelman beam, dip stick and plate
load. The performance observation was compared with that of conventional section. The paper
presents the design of pavement, construction methodology, results of quality check during
construction and results of pavement performance study.
2. SOIL CHARACTERIZATION
Grain size analysis was carried out as per Indian standard procedure. Grain size distribution
curve of local soil is shown in the Fig.1. Grain size analysis results indicate that soil contains 38
% sand, 57 % silt and 5 % clay. Liquid limit of soil was observed to be in the range of 22 - 25 %
and plastic limit was in the range of 10 %. The soil was classified as per Indian Standard
procedure as ML. The maximum dry density and optimum moisture content were observed to be
in the range of 19.8 – 20.3 kN/m3 and 10 – 12 % respectively. Compaction curve of soil is shown
in the Fig. 2. The CBR value was determined in the range of 7 – 10 %.
The CBR test was carried out as per IS:2720-Part 16-1979. Samples (sub grade and GSB) were
prepared at their respective maximum dry density and optimum moisture content mixed with 2.5
% cement. Samples were cured for 7 days in moist sand. The samples were then removed and
soaked in water for 4 days before testing. It was observed that that CBR values increases to 130
% for subgrade and 145 % for GSB materials.
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100
Percentage finer, %
80
60
40
20
0
0.001 0.01 0.1 1 10
Sieve size, mm
Fig. 1 Grain size distribution curve of local soil
Result : MDD =20 kN/m3 , OMC = 10
25
Zero air void line
Dry density, kN/m3
20
15
10
2 6 10 14 18
Moisture content, %
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Pavement crust thickness for unstabilized and stabilised sections is given in Tables 1. Based on
these designs, an optimal design cross section of experimental test track was adopted for the
construction. A typical cross section of the stabilized pavement layers is shown in the Fig. 3.
40 BC
90 DBM
WMM, 150
2H:1V
Granular sub base (II & III), 300
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4. PAVEMENT LAYERS
Design specifications of different pavement layers are given below.
4.1 Sub Grade Layer
Sub grade of the pavement was constructed in two layers of total thickness 500mm. Lower layer
of thickness 300mm was constructed similar to conventional method without stabilization.
However, the upper layer of thickness 200 mm was constructed with 2.5 % cement stabilization
having CBR value more than 15 %.
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and optimum moisture content was observed to be 23.2 kN/m3 and 5 % respectively. Design mix
of GSB having 40 mm size of 35 %, 20 mm size of 20 %, 10 mm size of 22 % and stone dust 23
%.
4.4 Bituminous Layers
Two layers of bituminous layers were designed over laying on WMM layer viz. Dense
Bituminous Macadam (DBM) and Bituminous Concrete (BC) layers of road pavement. Dense
Bituminous Macadam and bituminous Concrete was designed as per requirement of MORTH
specifications. The coarse and fine aggregate were mixed proportionally to arrive at the design
mix. Thickness of DBM/BC layers were designed as 90/40 mm.
4.5 Stabilized Layers
Sub grade soil (top) of 200 mm thickness was mixed with 2.5 % cement. Granular sub base of
thickness 130 mm in two layers were mixed with 2.5 % cement.
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constructed and kept for 7days curing covering the layer by spreading of second layer of GSB
(170mm loose). Similarly, after 7 days, second layer of GSB was mixed with cement, compacted
and cured for 7 days covering with loose WMM layer. Remaining bituminous pavement layers
were constructed as same as conventional method.
Fig. 4 Cement bag staked and spreaded on Fig. 5 Leveling of top surface after spreading
subgrade of cement
Fig. 6 Mixing of soil and cement by grader Fig. 7 Mixing of soil and cement by grader
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Fig. 8 Dry mixing of GSB soil and cement Fig. 9 Sprinkling of water on mixed GSB+cement
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Table 3. Degree of compaction of stabilized sub grade and GSB layers
Material Chainage Field Dry Moisture Degree of
density content compaction
(kN/m3) (%) (%)
Stabilized 462+400 m 1.98 10 99
Sub grade 462+420 m 1.92 12 96
462+430 m 1.94 11 97
Laboratory 462+435 m 1.95 10 98
3
MDD=19.9 kN/m
462+445 m 1.96 13 98
OMC = 10 %
462+460 m 1.94 12 97
462+475 m 1.97 11 99
462+495 m 1.88 10 94
Stabilized GSB 462+430 m 2.25 6 98
462+440 m 2.3 7 100
Laboratory 462+450 m 2.28 8 99
3
MDD=23 kN/m 462+470 m 2.29 6 100
OMC = 6 %. 462+495 m 2.32 7 101
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6.3.1 Settlement
The stress ~ settlement curves are shown in the Figs. 12 – 13 for stabilised GSB layer and BC
layer respectively. The variation of settlement with respect to stress is parabolic in nature. It was
observed that settlement of stabilized GSB layer (2.4 mm) was less than conventional GSB layer
(3 mm) for the same loading stress of 708 kN/m2. Plate load test was conducted on the top of
bituminous concrete layer under the same loading stress indicated a settlement of 0.9 mm with
stabilized layer in comparison to 0.98 mm for conventional construction. The results indicate that
stabilized section has less settlement in comparison to conventional section.
Fig. 10 Plate load test set up on GSB layer Fig. 11 Plate load test set up on BC layer
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Stress, kN/m2
0 200 400 600 800
0
GSB layer (stabilised)
GSB layer (conventional)
Settlement, mm 1
3
Fig. 12 Stress ~ Settlement curves on top of GSB layer
Stress, kN/m2
0 200 400 600 800
0
BC layer (stabilised)
BC layer (conventional)
0.25
Settlement, mm
0.5
0.75
1
Fig. 13 Stress ~ Settlement curves on top of bituminous layer
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pa
E s 1.18 For rigid plate 1
Where as
Es = Modulus of elasticity,
p = Applied stress on the plate is estimated under a wheel load of 4.085 ton (8.17 ton standard
axle load) = 577.9 kN/m2.
Value of modulus of elasticity estimated at different chainages for GSB and bituminous layer is
summarized in Table 4.
It was observed that modulus of elasticity of stabilized GSB layer is 44 % more in comparison to
conventional GSB layer while the value of bituminous concrete layer ( under stabilized Sub
grade and GSB) is 8 % more than conventional bituminous concrete layer.
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7. PAVEMENT PRFEORMANCE STUDY
The pavement performance of the experimental test sections was evaluated by visual condition
survey, deflection study by Benkelman beam and roughness observation by dipstick. The
determination of the same has been discussed below.
Dc = X + 2σ 2
Where Dc = Characteristics deflection.
X = Individual deflection, mm
σ = Standard deviation, mm.
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The result for each of the section has been summarized in Table 5. It is observed that rebound
deflections values of the cement stabilized GSB layer (0.437) is comparable to that obtained for
conventional section (0.429).
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Table 6. Comparison of roughness values (mm/km)
8. CONCLUSIONS
After detailed laboratory study, design and construction specification were developed for
stabilised sub grade and sub base layers with different national and international code of
practices. An experimental test track of 300 m long road was constructed on Amritsar – Wagha
border section (near Amritsar) of NH-I by cement (2.5 %) stabilized sub grade and granular sub
base layers (4 lane divided road). In order to compare the performance of cement stabilized road
vis-s-vis conventional construction (unstabilised) was also carried out. Apart from field
evaluation by sand replacement method (density), unconfined compressive strength test, plate
load test (modulus of elasticity) during construction, pavement performance of the completed
sections was evaluated by visual inspection, measuring deflection by Benkelman beam and
roughness by dipstick equipment. Followings are the conclusions.
It was observed that degree of compaction was achieved during the construction of both
stabilised and conventional sections in the range of 94 - 101 %.
It was observed that value of unconfined compressive strength of stabilised section (sample
obtained from field) is in the range of 15 to 18 kg/cm2.
The result from plate load test indicated that settlement of stabilized GSB layer is less than
conventional GSB layer for the same loading stress.
It was observed that modulus of elasticity of stabilized GSB of entire pavement layer is 44 %
more in comparison to conventional GSB layer while the modulus values indicated 8 % more
than conventional flexible layer.
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It was observed that rebound deflections and roughness values of the cement stabilized
section is comparable to that obtained for conventional section.
ACKNOWLEDGEMENT
The authors are thankful to the Director, CSIR-Central Road Research Institute, New Delhi for
giving permission to publish the paper. Authors like to thank to M/s Rohan Rajdeep Toll Roads
Private Limited, Amritsar, Punjab for sponsoring the construction of experimental test track and
support provided during construction and field measurements.
REFERENCES
1. IRC 37 (2012). Guidelines for the design of flexible pavement, Published by Indian Road
Congress, New Delhi, India.
2. IRC 81(1997). Guidelines for strengthening of flexible road pavements using Benkelman
Beam Deflection technique. Published by Indian Road Congress, New Delhi, India.
3. IRC SP:16 (2004). Guidelines for surface evenness of highway pavements. Published by
Indian Road Congress, New Delhi, India.
4. IS 1498 (1970). Classification and identification of soils for general engineering purposes.
Published by Beauro of Indian standard, New Delhi, India.
5. IS 1888(1982). Methods of load test on soil. Published by Bureau of Indian standard, New
Delhi, India.
6. IS 4332-part-5(1970. Methods of test for stabilized soils: Determination of unconfined
compressive strength of stabilized soil. Published by Bureau of Indian Standards, New Delhi.
7. MORTH (2001). Specifications for road and bridge works. Published by Ministry of Road
and Highway Transport, New Delhi, India.
8. Pengpeng Wu (2011). Cement-Bound Road Base Materials. Submitted to Delft University of
Technology, Delft, Netherlands.
9. White, G W and Gnanendran (2002). The characterisation of cementitious in-situ stabilised
pavement materials: the past, the present and the future. Road & Transport Research
Journal, Volume11, No. 4.Page no. 56-69.
10. Xuan Dongxing (2012). Cement Treated Recycled Crushed Concrete and Masonry
Aggregates for Pavements. MS thesis submitted to Wuhan University of Technology, China.
11. Yoon, S. and M. Abu-Farsakh (2009). Laboratory investigation on the strength
characteristics of cement-sand as base material. KSCE Journal of Civil Engineering 13(1),
Page no. 15-22.
12. Yusuf Mohammad (2005). Investigating the potential for incorporating Tin Slag in road
pavement. Ph.D thesis submitted to University of Nottingham.
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