Speed Switch 3602043

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL AEROSPACE GMBH
GARRETT AUXILIARY POWER DIVISION

PHOENIX, ARIZONA
A//ied~/d3~a/~eres#a~Company
~al
TO: HOLDERS OF OVERHAIL MANUAL, ATA NO. 49-60-34, REVISED DECEMBER 15,
1987.
THIS REVISED PUBLICATION IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING

AIRCRAFT.
COMPONENT ENGINE ENGINE AIRCRAFT

PART NO. PART NO. MODEL NO. APPLICATION
3602043-1 372980-400 G T C P 8 5 - 2 9C1 Convair 580

3602043-2 381066-1 GTCP85-184 GPU
3602043-3 378180-2 GTCP85-160A Transall 160A VFW
3604174-1 381116-1 GTCP85-180L [.-188
381252-1 GTCP85-185L L-382 (Series)
381066-2 GTCP85-184[A] GPU( Peterson
Boatbuilders)
REVISION NO. 7 DATED JULY 30, 1992
This is a PARTIAL revision with a COMPLETE REPRINT. Pages revised are listed below,
together with the Highlights of the revision. Pages of prior issues which are not affected retain
previous revision dates. Please discard entire manual of previous issue(s) and replace with
this complete manual.
HIGHLIGHTS
Subiect/Page De~;cdDtion of Change
49-60-34
Title Page Updated to include latest revision date.
Ust of Effective Pages Updated to include latest revision date.
Record of Revisions Added Revision 7.
Record of Temporary Revisions Updated to added incorporated Temporary

Revisions.
Introduction
Page 1 Revised manufacturers name in paragraph
1.
Inspection/Check
Page 307 Deleted step (2)(b) and renumbered step
(4).
ATA NO. 49-60-34 HIGHLIGHTS

UP105528
Page 1 of 3
Jul 30/92
GARRE'I-r AUXIUARY POWER DIVISION

PHOENIX, ARIZONA
Allied.Signal~leres~e Cevnpany
HIGHLIGHTS
SubiecVPaae Description of Chance
Inspection/Check(Cont)
Page 314 Revised the load requirements of Spring
P/N 3604742-1 and the rate length of
Spring P/N 3606068-1.
Repair
Page 401 and 402 Updated Table 401 to reflect latest
materials and revised text throughout the
section to reflect changes in Table 401.
Page 404 Added plunger surface treatment to Table

402.
Page 405 Added Gasket (25A) to Table 403.
Assembly
Page 501 Updated Table 501 to reflect latest
materials and revised text throughout the
section to reflect changes in Table 501.
Page 506 through 513 Revised assembly procedures to use a

gage tool to provide a more reliable switch
adjustment.
Page 514 Added requirement to apply compound to
bearing set outer race. Revised step (4) for
installing bearing and flyweight set to
pedestal and renumbered subsequent
steps.
Page 516 Revised Check Point Requirements.
Page 518 Incorporated Temporary Revision 49-2.

Page 520 Added Check Points 80 and 90.
Fits and Clearances

Page 601 Updated Table 601 for Figures 509, 510,
510A and 513.
49-60-34 HIGHLIGHTS
Page 2 of 3
UP105528
Jul 30/92
GARRETT AUXlUARY POWER DIVISION

PHOENIX, ARIZONA
Allied-~nalAe~iaaceCompanV
HIGHLIGHTS
Subiect/Page Descd[)tion of Chanae
Testing
Page 701 Revised Note following step (1) and step
(1) to incorporate Calibrator Set PIN
296178-2
Page 702 Revised running torque required in
CAUTION.
Pages 702 through 707 Revised to reflect latest engineering
instructions.
Trouble Shooting
Page 807 Added IPC item numbers for altemate
springs.
Special Tools, Fixtures
and Equipment
Page 1001 and 1002 Updated Table 1001 to incorporate latest
equipment.
Illustrated Parts List
Page 1101 Updated vendor code list.
Page 1113 through 1118 Updated parts list and incorporated
Temporary Revisions 49-3 and 49-4.
49-60-34 HIGHLIGHTS
UP105528
Page 3 of 3
Jul 30/92
GARRETT AUXILIARY POWER DIVISION

PHOENIX, ARIZONA
.4//ied~/gnalAemspa~Cmpanv
CENTRIFUGAL MULTIPLE SWITCH ASSEMBLY

PARTNO.
3602043-1F2/-3
3604174-1
OVERHAUL MANUAL
WITH
ILLUSTRATED PARTS LIST
LIMITED DISTRIBUTION TO AUTHORIZED PERSONS ONLY
The information and designs contained in this document are proprietary to Allied-
Signal Aerospace Company, A Unit of Allied-Signal Inc., and may not, in whole or in part, be
duplicated, disclosed, or used without the prior wdtten consent of Allied-Signal Inc.
This document is protected as an unpublished work under the U.S. Copyright Act of
1976, as well as under all other pertinent domestic and international intellectual property
provisions. Created 1984-1992 © Allied-Signal Inc. All rights reserved.
This publication was prepared by

Garrett Airline Services Division
A Division of Allied-Signal Aerospace Co.
A Unit of Allied-Signal Inc.
Technical Publications, Dept 65-70
P.O. Box 52170
Phoenix, AZ 85072-2170
(602) 731-5172/5632
ATA NO. 49-60-34 Page T-1

UP105528
May 15/74
Revised Jul 30/92 No. 7
OVERHAUL MANUAL
3602043/3604174
Allied-SignalA ~ CompaB/
~l/nal
SAFETY ADVISORY
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATIONARE USED,

KNOW THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS
RECOMMENDED BY THE MANUFACTUREROR SUPPLIER. FAILURE TO
COMPLY WiTH THE MANUFACTURERS' OR SUPPLIERS' RECOMMENDA-
TIONS CAN RESULT IN PERSONAL INJURY OR DISEASE.
This publication descdbes physical and chemical processes which can make it necessary to
use chemicals, solvents, paints, and other commercially available matedals. The user of this
publication must get the Matedal Safety Data Sheets (OSHA Form 20 or equivalent) from the
manufacturers or suppliers of the materials to be used. The user must know the manufacturer/
supplier information and keep to the procedures, recommendations, wamings and cautions
set forth for the safe use, handling, storage, and disposal of the materials.
WARRANTY/LIABILITY ADVISORY
WARNING: ALLIED-SIGNAL/GARRE'i-I" ASSUMES NO RESPONSIBILITY FOR ANY

ALLIED-SlGNAL/GARRETT EQUIPMENTWHICH IS NOT MAINTAINED
AND/OR REPAIRED IN ACCORDANCE WITH ALLIED-SIGNAL/GARRETT'S
PUBLISHED INSTRUCTIONS AND/OR ALLIED-SlGNAL/GARRETT'S
FANSFAR 36 REPAIR AUTHORIZATION. NEITHER DOES ALLIED-
SlGNAL/GARRETT ASSUME RESPONSIBILITY FOR SPECIAL TOOLS AND
TEST EQUIPMENT FABRICATED BY COMPANIES OTHER THAN ALLIED-
SIGNAL/GARRETT.
INCORRECTLY REPAIRED COMPONENTS CAN EFFECT AIRWORTHINESS

OR DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY
FABRICATED SPECIAL TOOLING OR TEST EQUIPMENT CAN RESULT IN
DAMAGE TO PRODUCT COMPONENTS OR GIVE UNSATISFACTORY
RESULTS. EQUIPMENTOR PARTS THAT HAVE BEEN REPAIRED OR
FABRICATED BY OTHER THAN ALLIED-SIGNAL/GARRETT-AUTHORiZED
FACILITIES CAN INCREASE RISKS OF DEATH OR PERSONAL INJURY,
COMPONENT FAILURES, AND SECONDARY DAMAGE AND CAN VOID
WARRANTIES UNDERWRITTEN BY ALLIED-SIGNAL/GARRETT.
49-60-34
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J ul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied.~nai A ~ e Company
UST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 Jul 30/92 Disassembly
Contents Jul 30/92
Safety/ 101 Dec 15/87
Warranty/ 102 Dec 15/87
Liability 103 Dec 15/87
Advisory SWLA-1 Jul 30/92 104 Jul 30/92
SWLA-2 Blank 105 Dec 15187
106 Dec 15/87
List of LEP-1 Jul 30/92 107 Jul 30/92
Effective LEP-2 Jul 30/92 108 Jul 30/92
Pages LEP-3 Jul 30/92 109 Dec 15/87
LEP-4 Blank 110 Jul 30/92
111 Dec 15/87
Record of 112 Blank
Revisions RR-1 Jul 30/92
RR-2 Blank Cleaning
Contents Dec 15/87
Record of 201 Dec 15/87
Temporary 202 Dec 15/87
Revisions TR-1 Jul 30/92 203 Jul 30/92
TR-2 Jul 30/92 204 Dec 15187
205 Dec 15/87
Service SB-1 Jul 30/92 206 Blank
Bulletin Ust SB-2 Blank
Inspection/
Table of TC-1 Jul 30/92 Check
Contents TC-2 Blank Contents Dec 15/87
301 Jul 30/92
Introduction 302 Jul 30/92
Contents Dec 15/87 303 Jul 30/92
INTRO-1 Jul 30/92 304 Dec 15/87
INTRO-2 Dec 15/87 305 Jul 30/92
INTRO-3 Jul 30/92 306 Jul 30/92
INTRO-4 Jul 30/92 307 Jul 30/92
INTRO-5 Jui 30/92 308 Dec 15/87
INTRO-6 Jul 30/92 309 Jul 30/92
INTRO-7 Jul 30/92 310 Dec 15/87
INTRO-8 Blank 311 Jul 30/92
312 Dec 15/87
Description 313 Jul 30/92
and Operation 314 Jul 30/92
1 Dec 15/87 316 Jul 30/92
2 Dec 15/87
UP105528
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Jul 30/92
OVERHAUL MANUAL
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Nlied.SignalA e ~ e Coml~/
.LIST OF EEFECTIV_EPAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

Repair 525 Jul 30/92
401 Jul 30/92 527 Jul 30/92
402 Jul 30/92 528 Blank
403 Dec 15/87
404 Jul 30/92 Fits and
405 Jul 30/92 Clearances
406 Jul 30/92 Contents Dec 15/87
407 Jul 30/92 601 Jul 30/92
408 Jul 30/92 602 Dec 15/87
409 Jul 30/92 603 Dec 15/87
410 Jul 30/92 604 Blank
411 Dec 15/87
412 Dec 15/87 Testing
413 Jul 30/92 Contents Jul 30/92
414 Dec 15/87 701 Jul 30/92
415 Jul 30/92 702 Jul 30/92
416 Jul 30/92 703 Jul 30/92
704 Jul 30/92
Assembly 705 Jul 30/92
Contents Jul 30/92 706 Jul 30/92
50t Jul 30/92 707 Jul 30/92
502 Jul 30/92 708 Jul 30/92
5O3 Jul 30/92
504 Jul 30/92 Trouble
5O5 Jul 30/92 Shooting
5O6 Jul 30/92 Contents Jul 30/92
507 Jul 3O/92 801 Dec 15/87
5O8 Jul 3O/92 802 Jul 30/92
509 Jul 3O/92 8O3 Jul 30/92
510 Jul 30/92 8O4 Jul 30/92
511 Jul 30/92 8O5 Jul 30/92
512 Jul 30/92 806 Jul 30/92
513 Jul 30/92 8O7 Jul 30/92
514 Jul 30/92 808 Jul 30/92
515 Jul 30/92 809 Jul 30/92
516 Jul 3O/92 810 Jul 30/92
517 Jul 3O/92
518 Jul 30/92 Storage
519 Jul 30/92 Instructions
52O Jul 30/92 Contents Jul 30/92
521 Jul 30/92 90i Jul 30/92
522 Jul 30/92 902 Dec 15/87
523 Jul 30/92 903 Dec 15/87
524 Jul 30/92 904 Blank
49-60-34 Page LEP-2

Jul 30/92
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relied-SignalA ~ e ¢,ompa~
LISTOF EFFECTIVE PAGE$

SUBJECT PAGE, DATE SUBJECT PAGE DATE
Special Tools
Fixtures and
Equipment
Contents Dec 15/87
1001 Jul 30/92
1002 Jul 30/92
Ilustrated
Parts List
Contents Dec 15/87
1101 Jul 30/92
1102 Jul 30/92
Numerical
Index
Alpha 1103 Jul 30/92
1104 Jul 30/92
Numeric 1105 Jul 30/92

1106 Jul 30/92
1107 Jui 30/92
Detailed
Parts List 1108 Dec 15/87
1109 Dec 15/87
1110 Dec 15/87
1111 Jul 30/92
1112 Dec 15/87
1113 Jul 30/92
1114 Jul 30/92
1115 Jul 30/92
1116 Jul 30/92
1117 Jul 30/92
1118 Jul 30/92
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Date/92
OVERHAUL MANUAL
3602043/3604174
.4///~%~ia/Ae."~BaceC~/ianv
RECORD OF REVISIONS
REV ISSUE DATE REV ISSUE DATE

NO. DATE INSERTED BY NO. DATE INSERTED BY
ORIG May 15/74
1 Jan 15/75
2 Oct 15[76
3 Jul 13/79
4 Oct 30/81
5 Mar 17/85
6 Dec 15/87
7 Date/92
UP105528
49-60-34 Page RR-1/RR-2

Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied.Si~al AerOSlJaCeCompany
RECORD OF TEMPORARY REVISIONS

INCORPO-
RATED INTO
"IF{ PAGE ISSU E DATE DATE MANUAL BY
NO. NO. DATE INSERTED BY REMOVED BY REV NO.
49-1 308 May 7/87 6
49-2 523 Dec 1/89 7
49-3 1113 Dec 1/89 7
49-4 1114 Dec 1/89 7

UP105528
49-60-34 Page TR-1

Jul 30/92
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i#lied.Sifnal Aerospace C~/npany
RECORD OF TEMPORARY REVISIONS

INCORPO-
RATED INTO
TR PAGE IS S U E DATE DATE MANUAL BY
NO. NO. DATE I NSERTED BY REMOVED BY REV NO.
49-60-34
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OVERHAUL MANUAL
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mue~/gnalaero~,~eCo~oanv
SERVICE BULLETIN LIST
SB DATE
NO. INCORPORATED TITLE
49-3695 Oct 15/76 Replacement of Lever pin, Push Rod Guide

and Nut on Centrifugal Multiple Switch
Assembly Part No. 3602043-2
49-3977 Ju113/79 Rewo~ Push Rod PaK No. 3601036-1 ~Part

No. 3601036-2
49-5098 Ju113/79 Replace Pedestal Ball Bearing
49-5157 Oct 30/81 Convert Multiple Centrifugal Switch

Assembly Part No. 370929-14/-20 to Part No.
3602043-3
49-5278 Oct 30/81 Removal of Retainer Pin Part No. 3601292-1
49-5393, Rev. 2 No Effect Replacement of Centrifugal Multiple Switch

Pedestal Ball Bearing
49-60-34
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OVERHAUL MANUAL
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A/I/ed.~/~a/A~ c ~
TABLE OF GONTENT$
SECTION PAGE
Introduction ................................................................................................................................. INTRO-1
Description and Operation ......................................................................................................................

1
Disassembly ......................................................................................................................................... 101
Cleaning ................................................................................................................................................ 201
Inspection/Check ................................................................................................................................. 301
Repair .................................................................................................................................................... 401
Assembly ............................................................................................................................................... 501
Fits and Clearances ............................................................................................................................ 601
Testing ................................................................................................................................................... 701
Trouble Shooting .................................................................................................................................

801
Storage Instructions ............................................................................................................................ 901
Special Tools, Fixtures and Equipment .........................................................................................1001
Illustrated Parts List ........................................................................................................................... 1101
49-60-34
UP105528
CONTENTS
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allieff-SignalA ~ e Company
INTRODUCTION
TABLE OF CONTENTS
SECTION PAGE
General ........................................................................................................................................
INTRO-1
Equipment Configuration ..........................................................................................................INTRO-1
Coding System Rules ................................................................................................................INTRO-2
Using the Coding System .........................................................................................................INTRO-2
Alternate Parts .............................................................................................................................INTRO-2
Arrangement of Exploded View Illustrations .......................................................................... INTRO-3
Materials, Equipment, Compounds and Special Tools ....................................................... INTRO-3
INTRODUCTION
49-60-34
UP105528
CONTENTS
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied.~l Aeresl~ceCompa~
INTRODUCTION
1. General
This publication provides instructions for the equipment listed in Table 1, Equipment
Identification List, manufactured by:
Garrett Auxiliary Power Division (GAPD), Phoenix, AZ.
This publication is prepared in accordance with Air Transport Association Specification

No. 100. Definition of words and terms used in the publication are as stipulated
therein.
. .Equioment Confiauration
The exact configuration of the equipment may be determined by noting the part
number, model number, series number, and change number(s) stamped on the
identification plate.
The Equipment Identification List table(s) (1 through last listed alpha suffix) provide the
following information.
Alpha code symbols for each specific configuration of equipment. These same alpha
code symbols are used in the Effectivity code column of the equipment Illustrated Parts
List to show differences between equipment configurations.
Changes incorporated into the equipment by specific Series Number.
General description of the change, and where applicable, the number of the Service
Bulletin that incorporated the modification into specific production or overhauled
equipment.
Work procedure differences between configurations of the equipment covered in this

publication are identified in the text by the insertion of the applicable code symbol
(Code _ ) or part number (PN XXXXXX) at the beginning of the paragraph or
procedural step which describes the changed procedure. Illustrations applicable to a
particular modification or configuration, are identified by the insertion of the applicable
code symbol (Code _ ) or part number (PN XXXXXX) preceding the illustration title.
Procedures and illustrations not identified by code symbols or part number a r e
applicable to all configurations of the equipment.
49-60-34
UP105528
INTRO-1
Ju130/92
OVERHAUL MANUAL
3602043/3604174
Anied-S/enalAermwa~Compa~
. CodinQ System Rules
If NO codes appear in the text or parts list, the parts or procedures apply to ALL units.
If one or more codes appear, the coded parts or procedures apply ONLY to the units
represented by the codes. For example, Code A means that the coded parts can be
used only in units assigned Code A.
Codes separated by commas mean that any intervening codes do not apply. For
example, A, C means that Codes in between A, C are not applicable.
Codes separated by dashes mean that all intervening codes do apply. For example,
A-C means that all codes between A-C are applicable.
. Usina the Codina Svstem
A. Follow These Steps
(1) Obtain the unit part number.
(2) In the Introduction section, locate the Effectivity Code List that covers the
part number of your unit. A separate table is included for each unit part
number.
(3) Record the code for the unit part number.
(4) Check for codes in the effectivity code column of the IPL or at the
beginning of text paragraphs. If no codes appear, the parts or
procedures will always apply to your unit.
(5) If codes appear, check them against your list. If the codes are not on
your list, the part or procedure does not apply. If they are on your list,
then they are applicable.
. Alternate Parts
Parts deleted or added are identified within the nomenclature column for the affected
part.
If several different part numbers are listed for the same part, first check the code
column. If codes are listed, ignore those that are not on your list.
If the code column is blank or if the codes are on your list, then they do apply. Check
the description column and follow these definitions:
The word SUPERSEDED means that the part is not authorized for continued use.
The word REPLACES means this part is newer and therefore, probably more desirable
than the REPLACED (REPL BY XXXXXX) part; however, either may be used.
49-60-34 ,.TRO2
Dec 15/87
UP105528
OVERHAUL MANUAL
3602043/3604174
/Ulied.SignalAere~l~e Cwnpar~j
The word ALTERNATE means either part may be used and that neither is more
desirable than the other.
When a part quantity is identified by referenced (RF), it is shown with a quantity

elsewhere in the Illustrated Parts List.
In some instances there are gaps in item number sequence, and the item numbers are
not continuously sequential.
Parts changed or added by service bulletin action are identified by the applicable
service bulletin number in the nomenclature column of the affected part.
. Arrangement of Exploded View Illustrations
Identical exploded view illustrations are provided in the Cleaning, Inspection/check,

Repair, and IPL sections of this manual. Except for Assembly, illustrations appear in
the same sequence in each of the sections, and are so numbered. For example,
Figure 308 in Inspection/Check is the same as Figure 408 in Repair and Figure 8 in the
IPL. Any illustration not required in a particular section is not included, but a notation of
the omission is provided to maintain the figure number sequence. Supplemental
illustrations required in any particular section are identified by a suffix number to the
basic figure number. The suffix number is the same as the index number assigned to
the item in the exploded view. For example, Figure 308-120 is an illustration of the
item identified by index number 120 in Figure 308.
If it is desired to locate instructions pertaining to a specific detail part (by part number),
simply locate the part number, figure number and item number in the numerical index
of the IPL.
. Mated~l$, EqUiDment. Como0und$ and Special Tools
Materials, equipment and compounds will be listed at the heading of each section.
Special tools will be listed in Table 1001. Consult these lists and Table 1001 so that
the materials, equipment, compounds and special tools may be gathered prior to
starting maintenance or repair.
49-60-34
UP105528
INTRO-3
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Iglied.$ignalAemSl~CeC~pany
Table 1. Equipment Identification List for

Part No. 3602043-2
Code Series Change Service

Symbol No. No. Description Bulletin
AA Original Configuration
1 and 2 Replacement of Lever Pin, 49-3695

Rod Guide and Nut on
Centrifugal Multiple Switch
Assembly Part No. 3602043-2
1,2 and
3
Eliminate Flyweight and

Carrier Interference
4 1,2,3
and 4
Rework Push Rod Part No. 49-3977

3601036-1 to Part No.
3601036-2
1 thru4
and 5
Replace Pedestal Ball Bearing 49-5098
49-60-34 INTRO-4
UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Blied-$ignalAero~paceCompany
~Pg~al
Table 1A. Equipment Identification List for
Part No. 3602043-3

BA 1 Original Configuration 49-5157
49-60-34
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INTRO-5
Jul 30/92
OVERHAUL MANUAL
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lUlled.SignalA ~ e Company
Table lB. Equipment Identification List for

Part No. 3604174-1

CA 1 Odginal Configuration
2 Rework Push Rod Part No. 49-3977

3601036-1 to Part No.
3601036-2
3 2
2 Replace Pedestal Ball Bearing 49-5098
49-60-34 INTRO-6
UP105528
Jul 30/92
OVERHAUL MANUAL
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Blied-~nalA ~ e C~IBaV
Table 1C. Equipment Identification Ust for

Part No. 3602043-1

DA 1 Original Configuration
49-60-34 INTRO-7/8
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~nal
DE$0RIPTION AND OPERATION
TABLE OF CONTENTS
SUBJECT PAGE
General 1
Description 1
Operation 1
•4
OE~O~,~T,O. ~ . ~ O ~ ' ~ , O .
49-60-34 CO~TE~TS
UP105528
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OVERHAUL MANUAL
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Ailied.$ignalAerospace£ompa~y
. Description and Operation
A. General
This centrifugal multiple switch assembly (switch assembly) is used to control
sequence of operation. The leading particulars are listed in Table 1.
Table 1 Leading Particulars
Dimensions (Approx)
Length .......................................................................................................................................... 4.80 in.
Width ............................................................................................................................................ 3.00 in.
Height ........................................................................................................................................... 4.00 in.
Receptacle ..................................................................... Mates with MS3106 or MS3108 connector
B. Description
The switch assembly consists of a flyweight set, actuating pushrod, lever

assembly, fulcrum, pedestal, and three speed-sensing plungers. An electrical
receptacle, mounted on the switch housing assembly provides for electrical
connection.
C. Operation (See Figure 1)
The flyweight responds to engine speed and operates three switches (starter
cutout, ready-to-load and overspeed) at preset engine speeds to control
operation of turbine components such as starter motor, ignition unit, hourmeter,
ready-to-load indicator, holding relay and fuel solenoid. An actuating pedestal
and pushrod connected to the flyweight set moves the lever assembly in
proportion to the turbine speed to operate the three switches. The starter cutout
switch de-energizes the starter at the specified starter cutout speed. The ready-
to-load switch de-energizes the ignition unit and simultaneously energizes the
hourmeter and ready-to-load indicator at the governed engine speed. The
overspeed switch de-energizes the engine holding relay and fuel solenoid to
shutdown the engine.
(Part No. 3604174-1) The pneumatic override shut down feature is activated
when air pressure is supplied to the air in port. The air pressure causes the
overspeed switch to be activated, thus shutting down the engine.
UP105528
49-60-34 Page1
Dec 15/87
OVERHAUL MANUAL
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I#lied.Si~malA ~ Compar~
STARTER CUTOUT READY-TO-LOAD

FULCRUM FLYWEIGHT SET LEVERASSY (35%) PLUNGER SWITCH COVER ASSY (95%) PLUNGER
kDJUSTING SCREWS
rRICAL RECEPTACLE
HOUSING ADAPTER OVERS

, PEED(110%)
PLUNGER
A3602020DO 1
Centrifugal Multiple Switch Assembly

Figure 1
49-60-34 Page 2
UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerosik~eCompany
DISASSEMBLY
TABLE OF CONTENTS
SUBJECT PAGE
Functional Test 101
General Disassembly 101
Remove Identification Plate 102
Separate Switch Housing Assembly from Switch
Section 103
Remove Bearings, Flyweight Set, and Pedestal
from Bearing Carrier 105
Remove Spacer, Shim Washer, Pushrod Guide
and Retaining Ring 106
Remove Adapter Housing 107
Remove Switch Actuating Lever Assembly 108
Remove Plungers and Adjusting Screws 109
Remove Electrical Receptacle 110
Remove Sensing Switches 111
DISASSEMBLY
49-60-34 co. E. s
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Allied.SignalAero~ace Cornpa~
~nal
1. Disassembly
A. Functional Test
(1) If inspection of switch assembly indicates no obvious damage, perform

functional test of switch assembly prior to disassembly to determine if
functional requirements can be met with existing parts. Refer to Testing.
B. General Disassembly
Obvious steps or procedures necessary to disassemble the switch assembly,

such as removal of iockwire, attaching parts, or simple components are omitted
from the text. In general, disassembly should be accomplished in sequence of
index numbers assigned to individual exploded views. Variations from this
sequence and special processes or methods are specifically mentioned in the
text. The following general procedures should be observed throughout the
disassembly operations.
(1) Place each part disassembled on a clean workbench in the order of

removal in preparation for cleaning and check. Keep hardware and
small parts together in trays.
(2) Provide proper coverings or supports to protect shaft, gears, and studs
and projecting parts from damage.
(3) Do not use steel or lead hammers directly on assemblies or their parts.
Use cellulose-tipped hammers or fiber or rawhide mallets as specified.
Do not clamp parts directly in the steel jaws of a bench vise. Use a vise
having micarta jaws or equivalent.
(4) After disassembly cover all parts with clean paper or suitable coverings
unless cleaning and inspection is to be accomplished immediately.
(5) Do not disassemble riveted assemblies, staked or press-fit parts (except

seals and bearings) or remove nameplate, studs, or their Iockrings, or
thread inserts, unless specifically required in the text or necessary for
replacement of a part. If disassembly or removal is necessary, proceed
in a manner consistent with good shop practice.
NOTE: Do not use tape to cover openings or connections.
(6) Always keep ports, bores and passages of assemblies or components

sealed with suitable closures between overhaul procedures.
(7) During various stages of disassembly, examine all parts and assemblies
for signs of scoring, buming, or other defects. Note physical conditions
which will not be apparent after cleaning. Tag involved parts before they
are cleaned and laid out for detailed check. Check additionally for
evidence of damage caused by improper procedures at previous
overhauls. Report such damage in accordance with current practice.
49-60-34
UP105528
Page 101
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-$~ai A ~ e Compare/
1. C. Remove Identification Plate (See Figure 101)
NOTE: Do not remove screws or identification plate unless inspection

indicates damage.
(1) Remove screws (3) and identification plate (2) from switch assembly.
12
SWITCH ASSY
A3602043DY1
. PLATE (IPC FIG. 1) 3. SCREW
Remove Identification Plate

Figure 101
49-60-34 Page 102

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
IBlied-$ignalA ~ e Company
1. D. Separate Switch Housing Assembly from Switch Section (See Figure 102)
(1) Remove screws (4, 5) and washers (6), then separate switch housing
assembly from switch section. Remove packing (30) from switch
housing assembly. Discard packing and screws.
(2) Removebutton (7), shim washers (8), and pushrod (9).
5
6
9 8 ~ "/"
": SWITCH SECTION
SWITCH HOUSING ASSY

A3~50204,3DY2
. SCREW (IPL FIG. 1) 8. WASHER

5. SCREW 9. PUSHROD
6. WASHER 30. PACKING
7. BUTTON
Separate Switch Housing Assembly from Switch Section
Figure 102
49-60-34 Page 103

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Ailied-SignalAemSl~CeCompany
SWITCHHOUSINGASSY/ [ ~
A3602043AY23
10. SCREW(IPL FIG. 1) 16. RING

13. PEDESTAL 17. FULCRUM
13A. PEDESTAL 18. WASHER
14. BEARING 19. BEARINGSET
15. RETAINER 22. SHAFT
23. CARRIER
Remove Bearings, Flyweight Set, and

Pedestal from Bearing Carrier
Figure 103
49-60-34 Page 104

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
AIFled.$i$ialAero~e Coml~
1. E. Remove Bearings, Flyweight Set, and Pedestal from Bearing Carder (See
Figure 103)
(1) Remove screw (10), then separate bearing carder with assembled items
from switch housing assembly.
(2) Remove flyweight set (12) and assembled items (13 or 13A, 14, 15).
(3) Remove pedestal (13 or 13A) and ball bearing (14) from bearing retainer
(15)o Discard bearing.
(4) Remove retaining ring (16) from carrier (23).
(5) Press shaft assembly (22) and assembled items (17, 18, 19) from
bearing carrier (23).
CAUTION: EXERCISE CARE WHEN PRESSING SHAFT ASSEMBLY FROM
FULCRUM AND BEARINGS TO PREVENT DAMAGE TO
NYLATRON SLEEVE PORTION OF SHAFT ASSEMBLY.
(6) Press shaft assembly (22) from flyweight fulcrum (17), washer (18), and
bearing set (19) using pressure fixture assembly 291117-1 and drive
adapter (component of 291117-1 fixture). Discard matched bearing set.
49-60-34 Page 105

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-SignalA ~ Company
1. F. Remove Spacer, Shim Washer, Pushrod Guide, and Retaining Ring (See
Figure 104)
NOTE: Do not disassemble switch housing assembly unless inspection

reveals damage.
(1) Remove retaining ring (24), then remove pushrod guide (25), spring
(26), spring retainer (27), shim washers (28), and spacer (29) from
switch housing assembly.
SWITCH HO 6
A3602043D¥4
24. RING (IPL FIG. 1) 27. RETAINER

25. GUIDE 28. WASHER
26. SPRING 29. SPACER
Remove Spacer, Shim Washer, Pushrod
Guide, and Retaining Ring
Figure 104
49-60-34 Page 106

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Ailied~ignald ~ e Cornpe~
1° G. Remove Adapter Housing (See Figure 105)

(1) Remove screws (2) and washers (3), then separate adapter (4) and
gasket (5) from cover assembly. Discard gasket and screws.
A3602043DY5
2. SCREW(IPL FIG. 2) 4. ADAPTER

3. WASHER 5. GASKET
Remove Adapter Housing
Figure 105
49-60-34 Page 107

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied~ignalAerosp~eCompany
1. H. Remove Switch Actuating Lever Assembly (See Figure 106)

NOTE: Do not remove nuts or screws from switch actuating lever assembly,
unless inspection reveals damage.
(1) Remove nut (6) and washer (7), then remove pin (8), shim washers (9),
and switch actuating lever assembly with assembled nuts (10) and
screws (11 through 14).
COVERASSY
SWITCHACTUATINGLEVERASSY ~ .
9---.. ~
• ~® ~
--
...--""
~\~
10
A3602043DY6
6. NUT (IPL FIG. 2) 11. SCREW

7. WASHER 12. SCREW
8. PIN 13. SCREW
9. WASHER 14. SCREW
10. NUT
Remove Switch Actuating Lever Assembly
Figure 106
49-60-34 Page 108

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
/Jllie~-$ig~l AerospaceCompare/
1. L Remove Plunger and Adjusting Screws (See Figure 107)
(1) Remove screws (22), washers (23), cover plate (24), and gasket (25).
Discard gasket.
NOTE: Keepspring and plunger together in sets for aid during

assembly.
(2) Remove adjusting screws (26, 29, 32), springs (27, 30, 33), plungers (28,
31, 34), and shim washers (35). Discard adjusting screws.
22
24 23 \
26
2? \
28
\ 32
\ \ 34
29 35
30
~, 31
35
ASSY
A3602043DY7
22. SCREW (IPL FIG. 2) 29. SCREW

23. WASHER 30. SPRING
24. PLATE 31. PLUNGER
25. GASKET 32. SCREW
26. SCREW 33. SPRING
27. SPRING 34. PLUNGER
28. PLUNGER 35. WASHER
Remove Plunger and Adjusting Screws

Figure 107
49-60-34 Page 109

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Ailied-Signal, ~ Companv
1. J. Remove Electrical Receptacle (See Figure 108)
NOTE: Note the orientation of the electrical receptacle keyway to aid in

assembly.
(1) Remove screws (36), then pull receptacle (37) with packing (38) away
from switch cover assembly. Clean adhesive from receptacle pins, then
unsoider and remove wires from pins. Discard screws and packing.
~ j 36
~ ..~- 37
38-~1~f
COVER ASSY A3602043DY8
36. SCREW (IPL FIG. 2) 38. PACKING

37. RECEPTACLE
Remove Electrical Receptacle

Figure 108
49-60=34 Page 110

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
A l l i ~ M I AerespaceCompany
1. K. Remove Sensing Switches (See Figure 109)
NOTE,: Do not discard sensing switches (42, 43, 42A, 43A) on repair units.
Replace only those switches which are inoperative on continued tine
units.
(1) Remove screws (30), washers (40), nutplates (41,41A), switches (42, 43
or 42A, 43A), then switch covers (44) from cover assembly (49).
(2) Remove insulator (45) from cover assembly (49). Discard insulator.
41 ~ 39
A3602043DY9
9. SCREW (IPL FIG. 2) 42A. SWITCH

40. WASHER 43. SWITCH
41. PLATE 43A. SWITCH
41A. PLATE 44. COVER
42. SWITCH 45. INSULATOR
Remove Sensing Switches

Figure 109
49-60-34 Page 111/112

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
• ii~-Si#nal Ae.mSl~e Company
CLEANING
TABLE OF CONTENTS
SUBJECT PAGE
General Cleaning Instructions 201
Clean Component Parts 201
CLEANING
49-60-34
UP105528
CONTENTS
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied.SignalA ~ C~#am]
1. Cleaning
A. General Cleaning Instructions
(i) Perform all cleaning procedures in accordance with general cleaning

instructions provided in Standard Practices Manual (SPM, Report No.
20-00-02/70-00-01).
(2) Protect all cleaned parts in accordance with instructions provided in

SPM.
B. Clean Component Parts
(1) Refer to Figures 201 and 202 for recommended cleaning methods for
specific parts.
.NOTE: More than one cleaning method may be specified for a

particular part or assembly, e.g., a part may require removal of
heavy grease deposits using a brush and petroleum solvent
followed by vapor degreasing for final cleaning. An additional
cleaning method may be required for corrosion removal. If a
particular cleaning method is not required due to the condition
of the part, it may be omitted, however only those cleaning
methods specified for that part may be used.
(2) Refer to Standard Practices Manual (SPM, Report No. 20-00-02/70-00-
01) for instructions pertaining to each of the cleaning methods specified
in cleaning methods lists presented herein.
NOTE: Cleaning method numbers and alpha suffix shown in following

lists correspond to numbers and alpha suffix assigned to
cleaning methods described in the SPM. The cleaning
methods instructions in the SPM refer to additional instructions
provided therein for preparation of solutions used in
performing cleaning methods.
49-60-34
UP105528
Page 201
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
~lied-$igi~l AerospaceC~rtpany
35A ~1~") /
3 / 2
\
/ \
5
\\ 4
98 / 6
36
25
/
-~z7 '~'2s
"'28
A3602043PL30
Centrifugal Multiple Speed Switch Assembly

Figure 201
49-60-34 Page 202

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied.SignalAere~paceCompany
Table 201. Cleaning Methods
Cleanina Methods - Refer to Method 203

Item (Alpha Suffix) in SPM
No. Nomenclature A B E F
All standard metallic hardware X X

7 Button X X
8 Shim Washer X X
9 Pushrod X X
12 Flyweight Set X X X
13, 13A Pedestal X X X
15 Retainer X X X
16 Retaining Ring X X X
17 Fulcrum X X
22 Drive Shaft Assy X X
23 Bearing Carder X X X X
24 Retaining Ring X
25 Pushrod Guide X X X
26 Spring X X
27 Spring Retainer X X X
28 Shim Washer X X X
29 Spacer X X X
35, 35A Switch Housing X X X X
49-60-34 Page 203

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
~llied.$ignalAeros~e C~pa~y
16
~oli ~ ~,~'t.-"~\ ~ ~s
5 l..~: ~3 ',~, \ . ~
"'~"'-.~ ~ 27 26
6t ~ i \ f
J ~9 35
7 // 30
35 8
~:~....-.i36
A3602043 PL 12
Switch Section
Figure 202
49-60-34
UP105528
Page 204
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
AH/~-$/fnatAms~e~ Company
Table 202. Cleaning Methods
Cleaning Methods - Refer to Method 203

Item (Aloha Suffix~ in SPM
No. Nomenclature A B E F J
All standard metallic hardware X X

8 Pin (PN 3601043-1/-2) X X X
Pin (PN 3603116-1) X X
21 Lever Assembly X X X
24 Plate Assembly X X X X
27 Spring X X
30 Spring X X
33 Spring X X
28, 31,34 Plunger X X X
37 Receptacle X X X
44 Switch Cover X X
49 Cover X X X X
49-60-34 Page 205/206

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied.SignalAerospaceCOmlJa~
INSPECTION/CHECK
TABLE OF CONTENTS
SUBJECT PAGE
General Instructions 301

General Check Instructions 301
General Checks 302
Specific Check Procedures 302
INSPECTION/CHECK
49-60"34 CONTENTS
UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompare/
1. Inspection/Check
A. General Instructions
The methods and procedures outlined in this section are recommended by the
manufacturer to facilitate overhaul of the equipment. The information is
presented as a supplement to the knowledge acquired by competent personnel
engaged in the overhaul activities of organized depots. Processes or
procedures which are considered general or commonplace are omitted.
However, due to the precision equipment involved, it is necessary that all
instructions be carefully evaluated and stringently followed. Long life and
continued efficient operation of the assembly depend upon the care and
accuracy with which inspections are conducted.
B. General Check Instructions
The dimensional checks contained in this section shall be performed at each

overhaul. If dimensions are not within allowable tolerances or if visual check
indicates a possible defect, refer to Repair.
(1) Check instrumentation.

(a) Periodically check and calibrate all micrometers, gages,
indicators, and other measuring instruments or test equipment.
(2) Complete inspection records.

(a) Good shop practices include the compilation of complete and
accurate inspection records. Such records expedite reworking of
the equipment and ensure a complete and thorough overhaul.
Base all inspection records on the requirements outlined in this
section.
(b) Tag parts requiring rework or replacement and note the

disposition of these parts on the inspection records. Follow the
same method for parts requiring special treatment, such as
magnetic particle or fluorescent penetrant examination, plasma
spray plating, aluminizing, and so forth.
49-60-34 Page 301

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied~i~alA ~ Cornpa~
1. E}. (3) Visual check requirements.
NOTE: Checking of parts shall be accomplished in a clean well

lighted area. If visual check does not indicate wear or other
physical damage, no further inspection is required. If visual
check does reveal wear or damage, refer to specific check
requirements.
(a) Observe the part for general appearance to determine conditions
which cause deviations from normal wear. Refer to dimensional
check figures related to the damaged part and decide if rework is
feasible. Parts which are normally replaced at each overhaul
should be given a cursory check, since damage to these parts
may indicate malfunction of other components in the switch
assembly.
(b) Certain special visual checks are required for some parts. These
checks are as follows.
1_. Welded or brazed assemblies. Visually check all welded

or brazed assemblies for security of joints.
2 Visually check all threaded areas for damage.
C. General Checks
(i) Check threaded parts for stripped, galled, or crossed threads. Replace
part if damaged.
(2) Check thread inserts for security and condition of threads. Refer to
Repair if inserts are loose or damaged.
(3) Check anodized or plated parts for wear through to base metal. Refer to
Repair for repair of anodized or plated parts.
(4) Visually check parts for cracks. No cracks are permitted. If cracks are
suspected, perform magnetic particle or fluorescent penetrant
examination on part.
D. Specific Check Procedures (See Figures 301 through 305)
(1) Identify the specific component to be checked by referring to the

applicable figure and item number specified in the first column.
49-60-34 Page 302

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Blied.$kjnalAero~a~eCompany
1. D. (2) Check for the specific type of damage or wear specified in the third
column. Visual checks shall include any necessary aids, such as
microscopes required for magnification, that are required for a thorough
check. Dimensional checks normally shall not be performed unless
damage or wear is discovered during the visual check.
NOTE: The requirements column contains specific Check criteria.

When dimensional check limits are involved, the third column
refers to the applicable figure containing these limits.
(3) Replace or repair, as applicable, those components that do not meet

Check requirements specified.
(4) Place all parts that pass check and are suitable for reuse in plastic bags
or other suitable container and tag as suitable for reuse, or serviceable.
49-60-34 Page 303

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompar#
~_~_~,,1, , !~ 6
~'~25 36 //~
28
A3602043PL30
Centrifugal Multiple
Switch Assembly (Partial Breakdown)
Figure 301
49-60=34 Page 304

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
~llied.SignaiAerospaceCompany
Figure 301. Check Requirements
Item
No. Nomenclature Check Requirements
9 Pushrod Dry-lube coating for Dry-lube coating shall

(PN 3601036-1) wear. not be worn through to
base metal. Refer to
Repair if base metal is
exposed.
Dimensionally check Outside diameter shall

outside diameter of be 0.2479 to 0.2486
pushrod. inch.
Pushrod Visually check for No wear or grooving

(PN 3601036-2) wear and grooving. permitted. No dry-lube
coating shall be
applied.
12 Matched Visually check for evi- No wear permitted.

Flyweight dence of wear on surfaces
Set which mate with pedestal
and "V" grooves that mate
with fulcrum.
13 Pedestal Visually check for cracks No cracks or damage

(PN 3601032-1) or other damage. permitted.
13A Pedestal Visually check for cracks No cracks or damage

(PN 3604439-1/ or other damage. permitted.
-2)
49-60-34 Page 305

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
tUlied-$ignal AerospaceCompany
Figure 301. Check Requirements (Cont)
Item
13A Pedestal Dimensionally check Inside diameter shall be

(Cont) (PN 3604439-1/ pedestal for wear. 0.1873 to 0.1878 inch
-2) with a surface finish of
32 microinches or better.
Outside diameter shall
be 0.2357 to 0.2360 inch
at bearing surface.
17 Fulcrum See Figure 302.
21, 22 Shaft Assy See Figure 303.
23 Bearing Carrier See Figure 304.
26 Spring Test length 0.450 in.

Load 11.0 +0.55 Ibs
Rate length 0.400 to 0.500 in.
Rate 14.0 +1.4 Ib-in.
32 thru Switch Housing Visually check for cracks No cracks permitted,

35A Assy and security of inserts. and inserts shall be
Check bore for wear secure. No grooves
grooves allowed. Replace
housing assembly if
inspection requirements
are not met.
36 Switch Section See Figure 305.
49-60-34 Page 306

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompany
Figure 302 Procedures
(1) Visually check fulcrum surfaces for nicks, scratches, or cracks, wear on knife edge or
rubbing on Surface B. No damage allowed.
(2) Check fulcrum for wear.
(a) Diameter A must not be greater then limits specified.
(b) Deleted
(3) Replacefulcrum if check requirements are not met.
KNIFE EDGE
{TYPICAL FOUR PLACES)
A3609480CK33
.SERVICABLE LIMITS
DIA A 0.3146 in. max.
Inspection of Switch Fulcrum

Figure 302
49-60-34 Page 307

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
411ietl-$ignalAeto~g~'e ¢,Oml~ny
DIA B DIA A
~~._~. C
/
SHAFT
NYLON PLUG(TYP2 PLACES)
A3602043CK10
.SERVICABLE LIMITS
DIA A 0.1844 to 0.1854 in.

DIA B 0.3150 to 0.3152 in.
DIM. C 0.098 to 0.102 in.
Inspection of Drive Shaft Assembly
Figure 303
49-60-34 Page 308

Dec 15/87
UP105528
OVERHAUL MANUAL
3602043/3604174
Allied~ignalA ~ e Compa~
(1) Visually check two nylon plugs for security or damage. Refer to Repair if plugs are
loose or damaged.
(2) Visually check shaft for wear grooves, nicks, or burrs.
(3) Check Diameters A and B for wear.
(a) Diameter A must runout to Diameter B within 0.0005 inch total indicator reading.
(b) Dimension C must be within specified limits. Refer to Repair if limits are
exceeded.
(4) Deleted
(5) Surface finish of Diameters A and B shall be 32 microinches or better.
(s) Replace drive shaft assembly if inspection requirements are not met.
(7) Visually check for retainer pin installation. Refer to Repair if retaining pin is installed.
49- 60- 34 Page 309

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-$ignatAerespaeeComlJar~
MOLDED GASKET
SURFACE D SURFACEE (TYP SURFACES D AND E)
--,,--Di~. F (TYP SUP,FACES D AND E)
DETAIL A
A3602043CK 11
SERVICAB.LE .LIMIT8
DIA A 0.8664 in. max

DIA B 0.6575 in. max
DIA C 0.915 in, max
DIM. F 0,010 to 0.020 in.
Inspection of Drive Shaft Assembly

Figure 303
49-60-34
UP105528
Page 310
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allie~nal A ~ Company
(1) Visually check molded gasket for nicks, indentations, hardening, or cracking. No nicks,
indentations beyond Dimension F, hardening or cracking is allowed.
(2) Visually check bearing surfaces for nicks, scratches, or cracks.
(3) Check bearing mating Diameters A and B for wear.

(a) Diameter A shall be perpendicular to Surface D within 0.002 inch total indicator
reading at 0.85 inch radius on Surface D.
(b) Diameters B and C must mnout to Diameter A within 0.003 inch total indicator
reading.
(4) Deleted
(5) Replace bearing carrier if inspection requirements are not met.
49-60-34 Page 311

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
16
9 " ~
lO11~
@ -12
10~i
5
10f ~11.~13 17 ~,t5.~2 22!

23~
/
27 26
2o \ \.,...
32
- 49 29
. 6"/~~ \ >./'~
"j-~" \
3,
3o
7
"~1" 35 8
A3602043PL12
Switch Section
Figure 305
49-60-34
UP105528
Page 312
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Ailied-SignalAerosiJaceCompany
Figure 305. Check Requirements
item
Pin Wear of areas that No wear permitted.

(PN 3601043-1/ lever hinges contact. Dimensionally check if
-2) wear is indicated.
Diameter shall be
0.1540 to 0.1545 inch.
Replace pin if check
requirement is not met.
Visually check dry-lube Dry-lube coating shall

coating for wear. not be wom through to
base metal. Refer to
exposed.
/
Dimensionally check areas Diameter shall be

that lever hinges contact. 0.1540 to 0.1545 inch.
Pin Dimensionally check Diameter shall be

(PN 3603116-1 ) nylatron sleeve areas that 0.1540 to 0.1545 inch.
lever hinges contact. Replace pin if check
16 Rivet Visually check rivets Rivets shall be secure.

for security. Replace rivets if check
17 thru Spring Visually check for Springs shall not be

20 cracks or damage. cracked, or damaged.
Replace springs if check
49-60-34 Page 313

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Aliied-Sig~lAerospaceCompany
Item
21 Lever Visually check for No cracks, burrs, or

cracks, burrs, or other other damage is per
damage. Also check mitted. No wear of
hinges for wear and hinges or other bearing
wear on area where push surfaces is permitted.
rods make contact. Replace lever in inspec
tion requirements are
not met.
27, 30, Spring Test length 0.525 in.

33 (PN 3601041-1) Load 4.2 +0.4 lbs
Rate 27.8 +2.8 Ib-in.
Spring Test length 0.490 in.

(PN 3601610-1) Load 2.50 +0.12 Ibs
Rate 14.0 +1.4 Ib-in.

(PN 3601611-1) Load 1.80 +0.18 lbs
Rate 8.0 +0.8 Ib-in.

(PN 3601612-1) Load 0.80 +0.08 Ibs
Rate 5.0 +0.5 Ib-in.

(PN 3604742-1) Load 6.53+0.6 Ibs
Rate 27.8 +2.8 Ib-in.
49-60-34 Page 314

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Nl~-$ignal AerospaceCompany
~E~al
Item
27, 30, Spring Test length 0.525 in.

33 (Cont) (PN 3606068-1) Load 7.4 +0.75 Ibs
Rate 21 +2.1 Ib-in.
28, 31, Plungers Wear grooves, scratches, NO wear grooves,

34 or burrs. scratches, or burrs per-
mitted. Replace plunger
if inspection require-
is not met.
Check diameters Major diameter shall be

for wear. 0.446 to 0.447 inch.
Minor diameter shall be
0.2472 to 0.2486 inch.
Visually check dry- Dry-lube coating shall

lube coating for wear. not be worn through to
base metal. Referto
exposed.
37 Receptacle Visually check for No bumed or broken

bumed or broken pins. pins permitted.
39 Screw Check for crossed, No crossed, peened, or

peened, or stripped stripped threads per-
threads. mitted.
49-60-34 Page 315

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
mli~ignal AerospaceCompany
Item
47, 48 Insert Security of inserts. Inserts shall be secure.
49 Cover Wear in diameters that Major diameter 0.450 to

house plungers. 0.453 inch. Minor dia-
meter 0.2510 inch maxi-
mum. Surface finish
shall be at least 32
microinches.
49-60-34
UP105528
Page 316
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Nlie~t.$igllalAe.r~l~e Comply
REPAIR
TABLE OF CONTENTS
SUBJE(~T PA.GE
General Repair Instructions 401
Specified Solutions 405
General Repair Procedures 406
REPAIR
49-60-34 CONTENTS
UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
1. Repair
A. General Repair Instructions
(1) Replaceall parts that fail to meet Check requirements and are worn or
damaged beyond repair.
(2) Table401 provides a list of materials and compounds required during
repair.
Table 401. Materials and Compounds
Material or Compound Manufacturer
NOTE: Equivalent substitutes may be used for listed items.

Abrasive cloth (Federal Commercially available
Specification P-C-451)
Alkaline cleaner Diversey Corp, Diversey Wyandotte Div,
(Diversey 909) (MIL-S-5002) 1532 Biddle Ave, Wyandotte, MI 48192
Enamel (Black) Cardinal Industrial Finishes, 1329 Potrero
(MIL-E-5557, Type II) Ave, El Monte, CA 91733
Brush-on paint remover Commercially available
(Federal Specification TT-R-251)
Chromic acid (Federal Commercially available
Specification O-C-303B)
Crocus cloth (Federal Commercially available
Specification P-C-458)
Dry-film lubricant, Type I
(Drylube, Type I Spraymix) Drilube Co, 711 W Broadway, Glendale, CA
91204
(Everlube 620C, Type I) (MIL-L-8937) E/M Lubricants, 6940 Farmdale Ave, North
Hollywood, CA 91605
(Lube-Lok No. 4396, Type I) Electrofilm Inc, 27727 Scott Ave, P.O. Box
55249, Valencia, CA 91355
Nitric acid (Federal Commercially available
Specification O-N-350)
49-60-34 Page 401

UP105528
Jul 30/92
OVERHAUL MANUAL
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Allied-SignalA ~ e Company
~J~l
Table 401. Materials and Compounds (Cont)
I Paintand carbon remover Purex Corp, Turco Products Div, 24600

(Turco Transpo) S Main St, P.O. Box 6200, Carson,
Paint remover (Federal Commercially available
Specification TT-R-251)
Powder (Iridite No. 14-2) Witco Aliied-Kelite Div of Witco Chemical
Corp, 400 Midland Ave, Highland Park,
MI 48203
Primer (P-415-66-611BC with Griggs Paint, Subsidiary of Domcom Dist,
Catalyst C1178-66) 3602 S 16th PI, Phoenix, AZ 85040
Sand (120 Grit) (MIL-S-17726A) Commercially available
Solvent (Federal Specification Commercially available
P-D-680, Type I)
Stiff fiber-bristled brush Commercially available
1,1,1-Trichloroethane (MJL-T-81533) Commercially available
49-60-34 Page 402

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Alli~ ~ler~MceCompa~
1. A. (3) Table 402 provides a list of components of the centrifugal multiple switch
assembly showing the materials used along with the material
specification, heat treat hardness if applicable, and surface treatment.
This list is provided to aid the operator if he elects to repair any damage
component. If thermal processing is involved in the repair, re-heat treat
steel parts in accordance with MIL-H-6875 and aluminum parts in
accordance with MIL-H-6088. All repairs attempted shall be done in
accordance with standard shop practices.
Table 402. Parts Material and Surface Treatment Identification
IPL
Figure Item Surface
NO. No. Nomenclature Material Treatment
7 Button CRES 440C

(Federal Specification
QQ-S-763) or AMS5630
9 Pushrod CRES 440C Dry-flim lube

(PN 3601036-1) (Federal Specification
9A Pushrod CRES 440C
(PN 3601036-2) (Federal Specification
12 Flyweight Set Steel COMP IC8620

MIL-S-22141. Optional
NI-MOLY Steel EMS624
13, Pedestal CRES 17-4PH/AMS5643 Hard chrome plate

13A,
13B,
15 Bearing CRS 440C (Federal Heat treat to

Retainer Specification QQ-S-763) Rc 58 minimum
or AMS5630
17 Flyweight Nickle-Moly Steel
Fulcrum AMS6250
21 Nylon Plug Nylon M-20693, Type I
MIL-P-170198
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Ailieo~.Sigrml~lerosl~e C o m ~
Table 402. Parts Material and Surface Treatment Identification (Cont)
IPL
Figure Item Surface
No. No. Nomenclature Material Treatment
1 (Cont) 22 Drive Shaft CRES 440C (Federal

Assembly Specification QQ-S-763)
or AMS5630. Nylatron
Sleeve
23 Bearing Steel per SAE 4340

carrier (Note: Has cadmium
plated molded rubber
gasket)
25, Pushrod Guide CRES 303 (Federal
25A Specification QQ-S-764)
or MIL-S-7720
Switch Aluminum Alloy 356-T6 Exterior surfaces

35A Housing AMS4260 originally painted
may be repainted
or touched up.
Housing received
not painted do
not need to be
painted.
2 4 Adapter Aluminum Alloy A-13 Black anodize per
Federal Specification MIL-A-8625, Type
QQ-A-591, Comp I. !1.
21 Lever Nickel Moly Steel Carburized contact
EMS624 area.
28, Plunger CRES 440C Heat treat to

31, Federal Specification Rc 58. Dry-film
34 QQ-C-763 or AMS6530 lube.
49 Cover Aluminum Alloy A13 Exterior surfaces
Federal Specification originally painted
QQ-A-591 may be repainted
or touched up.
Covers received
not painted do not
need to be painted.
49-60-34 Page 404

UP105528
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OVERHAUL MANUAL
3602043/3604174
m/ie~/enal4~w~a,~ C~oa~
I. A. (4) Replace all parts listed in Table 403 at each overhaul regardless of
condition.
Table 403. Overhaul Replacement Parts
IPL
Figure No. Item No. Nomenclature
4, 5 Screw
19 Bali Bearing (Matched Set)
30 Packing
2 Screw
25, 25A Gasket
26, 29, 32 Adjusting Screw
36 Screw
38 Packing
42, 43 Switch
45 Insulator
. B° Specified Solutions
WARNING: THE FOLLOWING SOLUTIONS ARE HAZARDOUS. AVOID INHALA-

TION OF FUMES, DUST, OR MIST. AVOID CONTACT WITH SKIN.
AFTER PREPARATION, WASH HANDS AND FACE THOROUGHLY.
NOTE: Use either distilled or de-ionized water for preparation of the
following solutions.
(1) Prepare alkaline cleaner solution as follows.
(a) Dissolve four to six ounces of alkaline cleaner (Diversey 909) in

each gallon of water.
(b) Maintain solution at 54 to 82C (130 to 180F) with gentle air

agitation.
(2) Prepare aluminum touch-up solution as follows.
49-60-34 Page 405

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Nli=l-$igl~! AerospaceCompanv
WARNING: TOUCH-UP SOLUTION IS AN ACID. USE CAUTION TO

PREVENT CONTACT WITH SKIN. IF POWDER OR
MIXED SOLUTION COMES IN CONTACT WiTH SKIN,
FLUSH OFF IMMEDIATELY WiTH WATER. INHALATION
OF DUST FROM THE POWDERS OR VAPORS FROM
THE SOLUTION SHALL BE AVOIDED. SWABS, ETC.,
SATURATED WITH SOLUTION, CONSTITUTE FIRE
HAZARDS IF ALLOWED TO DRY. IMMEDIATELY AFTER
USE, RINSE THOROUGHLY IN TAP WATER.
1. B. (2) (a) Mix four ounces of powder (Iridite No. 14-2) in each gallon of
water used.
NOTE: Make major adjustments of pH with chromic acid, as
excessive use of nitric acid will precipitate the treatment
chemicals in the form of a sludge.
(b) Maintain pH of 0.9 to 1.1 using chromic acid (Federal

Specification O-C-303B) and nitric acid Federal Specification O-
N350).
(c) Maintain solution at room temperature.
(d) Allow solution to stand at least two hours before use.
(3) Prepare primer as follows.
(a) Mix equal parts, by volume, of primer (P-415A-66-611BC with
Catalyst C1178-66).
(b) Allow to stand 30 minutes before use.
C. General Repair Procedures
(1) Repair aluminum and aluminum-alloy parts as follows.

(a) Remove adherent corrosion by masking inserts and critical fit
surfaces, then sandblast corroded areas with clean sand (120
Grit) (MIL-S-17726A) at 15 to 30 psig pressure. Remove
protective masking upon completion of sandblasting. Rinse parts
in cold tap water.
(b) Smooth out burrs, scratches, or galling using abrasive cloth

(Federal Specification P-C-451) and light machine oil.
(c) Treat areas on aluminum or aluminum-alloy parts which have

corroded or where original surface treatment is no longer
effective as follows.
49-60-34 Page 406

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Allied-SignalAerospaceCompanV
WARNING: SOLVENT tS TOXIC AND FLAMMABLE. USE IN

WELL-VENTILATED AREA. AVOID BREATHING
FUMES OR LONG CONTACT WITH SKIN TO
PREVENT DAMAGE TO PHYSICAL HEALTH.
KEEP AWAY FROM FLAME TO AVOID FIRE
HAZARD.
1. C. (1) (c) 1 Clean surface with solvent (Federal Specification P-D680,

Type I).
2 Immerse part in alkaline cleaner solution for 10 to 15

minutes.
3 Scrub surface with a stiff fiber bristled brush, until surface

is clean.
4 Rinse in warm tap water at 27 to 43C (80 to 110F). Air-dry

using clean, dry, filtered compressed air at 20 psig
maximum.
.5. Spot treat areas where base metal is exposed, with

aluminum touch-up solution.
_6 Allow treated area to remain wet for one minute. Rinse in

warm tap water at 27 to 43C (80 to 110F). Air-dry using
clean, dry, filtered compressed air at 20 psig maximum or
oven dry for 30 minutes at 79 to 107C (175 to 225F).
(2) Repair steel or stainless steel parts by smoothing out burrs, galling,
pitting, or scratches using crocus cloth (Federal Specification P-C-458).
The amount of material removed shall not be sufficient to be detrimental
to the function of the part.
(3) Replace defective inserts as follows.
(a) Use long-nosed pliers to remove loose or damaged inserts.
WARNING: SOLVENT IS TOXIC AND FLAMMABLE. USE IN WELL-

VENTILATED AREA. AVOID BREATHING FUMES OR
LONG CONTACT WITH SKIN TO PREVENT DAMAGE TO
PHYSICAL HEALTH. KEEP AWAY FROM FLAME TO
AVOID FIRE HAZARD.
(b) Clean hole from which insert was removed, using solvent
(Federal Specification P-D-680, Type I) and remove corrosion, if
present.
(c) Apply a thin, even coat of primer (P-415A-66-611BC with Catalyst

C1178-66) to threaded area in which new insert is to be installed.
49-60-34
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OVERHAUL MANUAL
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NOTE: Use a modified screwdriver, or a rod, with the correct

outside diameter to fit inside diameter of insert and
slotted to fit over tang of insert, to install new insert.
1. c. (3) (d) Install new inserts, while primer is wet, three-quarters to one and
one-half turns below surface of countersink. Remove tang, if
applicable, using long-nosed pliers or blunt tool and hammer.
(e) Touch up lead thread on component by wiping on a thin coat of

primer (P-415A-66-611BC with Catalyst C1178-66) to seal
surface scratches and adjacent area around the insert hole.
(0 Allow primer to cure four to six hours at room temperature or by

baking for one hour at 82 to 135C (180 to 275F).
(4) Repair chipped, scratched, or damaged paint or primed surface as

follows.
NOTE: Heat discoloration due to normal service temperature is

not objectionable; however, scale that may come loose
shall be removed by brushing while cleaning.
(a) Thoroughly clean part to be painted.
(b) After cleaning, blend and polish raised edges formed by nicks,
gouges, burrs, and scratches. Feather abraded paint and bare
metal smoothly, using abrasive cloth (Federal Specification P-C-
451), as required.
(c) Touch up exposed bare metal with aluminum touch-up solution.
(d) Apply primer to all surfaces that require painting, except

machined interfaces and threads.
(e) Apply one coat of enamel (Black) (MIL-E-5557, Type II). Bake in
oven for one hour at 149C (300F).
(5) Prepare parts for repainting.

(a) Dip the part in paint and carbon remover (Turco Transpo). Where
complete stripping is not desirable or feasible, brush on paint
remover (Federal Specification TT-R-251) may be used.
(b) Thoroughly clean, wipe, and dry the part. (Refer to Cleaning.)
(c) Magnesium parts from which the paint has been removed in
preparation for repainting, shall be treated to prevent corrosion.
49-60-34
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OVERHAUL MANUAL
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1. c. (5) (d) Repair extemal and non-critical surfaces of parts, as follows.

1_. Plug all holes and mask all areas not to be painted.
2 Apply one coat of primer and allow to air-dry 15 to 30

minutes followed by one hour at 79 to 107C (175 to
225F).
3 Apply one coat of enamel (Black) (MIL-E-5557, Type II).

Bake in oven for one hour at 149C (300F).
(6) Repair dry-film lubricated surface of parts as follows.
NOTE: Surface finish of 32 microinches shall be retained after

completion of abrasive blasting.
(a) Sandblast surfaces with dry sand (120 Grit) (MIL-S-17726A) to
clean and prepare surface.
NOTE: Air pressure and techniques used in directing the sand

against parts shall maintain the dimensional and finish
requirements.
Air pressure shall be within the range of 10 to 15 psig.

Do not touch the blasted surface with bare hands after
sandblasting.
(b) Air-dry parts with compressed air to remove dust and sand
particles left by the sandblasting operation.
WARNING: 1,1,1-TRICHLOROETHANE (MIL-T-81533) IS TOXIC.

USE IN A WELL-VENTILATED AREA. AVOID
BREATHING FUMES OR CONTACT WITH SKIN.
(c) Vapor degrease with 1,1,1 -trichloroethane (MI L-T-81533) and

flush with clean degreaser solvent (Federal Specification P-D-
680, Type I) for 10 to 15 seconds. Agitate the parts to assist in
flushing the surfaces.
NOTE.: Handle parts with clean cotton or rubber gloves.
(d) Apply dry-film lubricant coating as follows.
1 Materials shall be mixed a minimum of five minutes on a

paint shaker. This action will bring the lubricant solids
into suspension with the vehicle.
49-60-34
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OVERHAUL MANUAL
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Allied-SignalAerespaceCompanv
1. C. (6) (d) Transfer the desired amount of lubricant to the spray gun
cup and then add the proper amount of thinner to bring
the mix to the recommended consistency.
NOTE: Ready to spray dry-film coating shall be kept in

constant agitation to prevent the solids from
settling out.
Select spray gun and nozzle combination that will provide

a uniform coating of dry-film lubrication to all surfaces.
NOTE: Normally a single pass of wet spray coat on an

area will deposit 0.0001 inch of coating when
cured.
4 Care shall be taken to avoid overlapping as thickness is

controlled by the number of passes over the same area.
5 Uniformly spray outside diameters (optional all over) of

parts with dry-film lubricant, Type i, to film thickness of
0.0001 to 0.0003 inch.
_6 Air-dry for 10 to 20 minutes and then cure for one hour at

190C (375F).
Z Dry-film lubrication that is in excess of 0.0001 to 0.0003

inch shall be abraded with 0000 polishing paper, or soft
plastic bristle brush, to meet thickness requirement.
NOTE: Remove loose residue by compressed air, or

soft clean lint free cloth.
Dry-film lubrication shall be uniform and continuous,

without visible trace of grit, rough particles, or separation
of ingredients.
9 Surface shall be dark gray to black which will indicate dry-

film coating.
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Nlied-$ignalAero~ace Co~lmr~
THIS PAGE INTENTIONALLY LEFT BLANK
49-60-34 Page 411

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360204313604174
Nli~ignai Ae,ro~ace Co.at#
6
34
/3/
2
\
\
5
98 / 6
36
"~" 27
"" 28
I ~ ,6 1,8 I ,
A3602043PL30

Figure 401
49-60-34 Page 412

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OVERHAUL MANUAL
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Allied.SignalAerospaceCompany
~/gwl
Figure 401. Repair Procedures
Item No. Nomenclature Procedures
9 Pushrod Refer to paragraph C.(6).

(PN 3601036-1 only)
CAUTION: DO NOT APPLY DRY-LUBE
TO PUSHROD PART NO.
3601036-2.
21,22 Drive Shaft Assembly See Figure 403 for replacement of

nylon plugs (21).
NOTE: All other items of Figure 401 are limited to the requirements of paragraphs A and C
or replacement.
49-60-34 Page 413

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Jul 30/92
OVERHAUL MANUAL
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Allied-SignalAerospa~eCompany
16
9 " "~
10 11 ~..~
lO"/ ; (
f 11.~ 13
\
=
"- 26
27 \
28 \
32
49
• . s/7I /
,
31
\
8
30
29
45........~ ~ ;~'~ " 47 . , . j 36
A3502043PL! 2
Switch Section
Figure 402
49-60-34 Page 414

UP105528
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OVERHAUL MANUAL
3602043/3604174
Allied.Signal~lerospaceCompany
Figure 402. Repair Procedures
Item No. Nomenclature Procedures
16thru 21 Lever Assembly (1) Remove nuts (10) and setscrews (11
through 14) as required.
(2) Drill out rivet (16) using a No. 51
(0.067 inch diameter) drill. Remove
and discard springs (17 through 20).
(3) Install new springs (17 through 20)

and secure using new rivet (16).
28, 31,34 Plunger Refer to paragraph C.(6).
NOTE: All items of Figure 402 are limited to the requirements of paragraphs A and C or
replacement.
49-60-34 Page 415

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied~ignalAerosime Ccnpael
Figure 403 Repair Procedure
(1) Remove nylon plugs from drive shaft assembly.
(2) Install new nylon plugs into drive shaft. Secure plugs using suitable crimping tool to
obtain dimension specified.
CAUTION: DO NOT APPLY HEAT DIRECTLY TO SLEEVE OR DAMAGE TO SLEEVE MAY

RESULT.
NOTE: Garrett recommends removal of Retainer Pin Part No. 3601292-1. (Refer to
SB 49-5278)
(3) Remove retainer pin from drive shaft by applying heat (approximately 120C (250F)) to
head of pin (a small soldering iron may be used to apply heat) for approximately 60
seconds. Discard retainer pin.
~~ DIM,C /PLUG(TYP)
l "NOTE ]
NOTE2
oR,vE ~.~,~ t ~,~ A-A
A3602043RP13
NOTE: 1. Plug shown installed.

2. Retainer pin removed
REPAIR LIMITS
DIM. C 0.098 to 0.102 in.
Repair Drive Shaft Assembly

Figure 403
4g-60=34 Page 416

UP105528
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OVERHAUL MANUAL
3602043/3604174
lUlied.~i~alAemslJaceCempa~l
ASSEMBLY
TABLE OF CONTENTS
SUBJE(~T PAGE
General Assembly Instructions 501
Install Sensing Switches 5O5
Install Electrical Receptacle 5O6
Install 35, 95 and 110 Percent Plungers, Springs
and Adjusting Screws 508
Install Switch Actuating Lever Assembly 509
Adjust 35 Percent Set Screws 510
Adjust 95 Percent Set Screws 511
Adjust 110 Percent Set Screw 512
Determine Shim Washer Thickness Requirement
and Assemble 95 Percent Adjusting Screw 515
Determine Shim Washer Thickness Requirement
and Assemble 110 Percent Adjusting Screw 517
Adjust Over Travel Set Screw 518
Install Switch Housing Assembly Components 521
Install Spacer, Shim Washer, Spring Retainer,
Spring Pushrod Guide and Retaining Ring 523
Install Pushrod, Shim Washer and Button 525
Assemble Switch Housing Assembly, Adapter
and Cover Assembly 527
ASSEMBLY
49-60-34 CONTENTS
Jul30/92
UP105528
OVERHAUL MANUAL
3602043/3604174
Aili~gnal ~erospaceCompany
. Assemblv
NOTE: Table 501 provides a list of materials and compounds required during
assembly.
NOTE: Equivalent substitutes may be used for listed items.
Adhesive (GE 1276) General Electric Co, Insulating Materials

Product Dept, 1 Campbell Rd, Schenectady,
NY 12306
Adhesive-sealant (RTV3145) Dow Coming Corp, 3901 S Saginaw Rd,

(MIL-A-46146) P.O. Box 997, Midland, MI 48640
Compound (Sealube) Fleet Suppliers Inc, 869 East 140th St,

Cleveland, OH 44110
Grease (Fluorosilicone, FS-3451) Dow Coming Corp, 3901 S Saginaw Rd,
P.O. Box 997, Midland, MI 48640
Lubricant (Parker Sealube) Parker-Hannifin Corp, Aerospace Jamboree

Group, 18321 Blvd, irvine, CA 92664
Solder (Sn60) (Federal Commercially available

Specification QQ-S-571 )
A. General Assembly Instructions
NOTE: Assembly instructions are arranged with an assembly illustration and

the matching text on either the same or facing pages. All required
information is provided, including torque values, tool numbers, and
materials so that the unit can be assembled without referencing any
other part of the manual.
(1) Exceptional attention to detail shall be exercised during assembly. Fits

and tolerances shall be closely maintained. Extreme care shall be
exercised to prevent dirt, dust, or foreign particles from entering switch
assembly. Lubrication shall be utilized only as specified.
49-60-34 Page 501

UP105528
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1. A. (2) The manufacturer has included suggested Check Points for observance
during and/or after critical build operations. Observance of these check
points is suggested to ensure quality assembly results. The numbers
used to identify these check points are included for Garrett internal
identification purposes only.
49-60-34 Page 502

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llilied~ignal Aeresik,~ Companv
49-60-34 Page 503

Jul 30/92
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Allied-SignalAerospaceC m ~ y
COVERASS¥~ .~....-...~
% I ~" o
A3602043AY14
39. SCREW (IPL FIG. 2) 42Ao SWITCH

40. WASHER 43. SWITCH
41. PLATE 43A. SWITCH
41A. PLATE 44. COVER
42. SWITCH 45. INSULATOR
Install Sensing Switches
Figure 501
49-60-34
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dilie~ignal d ~ ¢¢mtl~
1. B. Install Sensing Switches (See Figure 501)

(1) Install insulator (45) in cover assembly and secure using adhesive
(GE 1276).
(2) Thread wires of sensing switch assemblies (42, 43 or 42A, 43A) through
opening in cover assembly. Install covers (44) over installed switches.
Secure switches using washers (40), screws (39) and nut plates (41 or
41A). Tighten screws (39) to torque value of four inch-pounds and
Iockwire.
Check Point 10: Verify proper installation of switch assemblies
49-60-34 Page 505

UP105528
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AIl~.Sigl~l Aetos~ateCompany
1° C. Install Electrical Receptacle (See Figure 502)
NOTE: Assure keyway of electrical receptacle is oriented as noted during

disassembly.
(1) Install packing (38) on receptacle (37). Solder wires to pins of

receptacle using solder (Sn60) (Federal Specification QQ-S-571).
(Refer to Figure 503 for point to point wiring information).
Cheok Point 20: 1. Verify wire routing and solder to receptacle pins.
(2) Secure receptacle (37) with packing (38) to cover assembly with screws
(36). Tighten screws to a torque value of four to six inch-pounds.
(3) Check electrical continuity between cover assembly and each pin of
receptacle using instrumentation capable of producing 600 volts rms for
ten seconds. If current flow exceeds 0.6 milliamperes or if arcing is
visible, replace or correct wiring before further assembly of switch
assembly.
NOTE: Apply adhesive (RTV3145) only to receptacle pins, accessible

wires, and switch connections. Do not apply compound under
switches or fill cavity of cover assembly.
(4) Apply adhesive (RTV3145) to pins of receptacle, accessible wires, and

connections of switch assemblies. Cure compound for one hour at 121C
(250F).
Check P.oint 20: 2. Verify that adhesive is properly applied and
cured.
~ ..-.-" 37
~""COVER ASSY A3602043DY8
36. SCREW (IPL FIG. 2 ) 38. PACKING

37. RECEPTACLE
Install Electrical Receptacle

Figure 502
49-60-34 Page 506

UP105528
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OVERHAUL MANUAL
3602043/3604174
Allied.Signalderos~'e C~nlBrq
ORANGE
j RECEPTACLE
WHITE RED
B
YELLOW
D
BROWN
A
GREEN
E
WIRING DIAGRAM FOR
PN 3602043-1/-3
GREEN
RED
RECEPTACLE
3WITCH J~j
ORANGE
WHITE YELLOW
~5%
qTC
i
WIRING DIAGRAM FOR
BROWN
BLUE
PN 3602043-2AND PN 3604174-1
A 3602043AY34

Wiring Diagrams
Figure 503
49-60-34 Page 507

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3602043/3604174
Ailied-.~nalAerospaceCompa~
1. O. Install 35, 95 and 110 Percent Plungers, Spring and Adjusting Screws (See
Figure 504).
(I) Install 35 percent plunger (28), spring (27) and adjusting screw (26) in
top opening of cover assembly. Turn adjusting screw until flush with
cover assembly. Running torque of adjusting screw must be five inch-
pounds minimum.
(2) Install 95 percent plunger (31), spring (30) and adjusting screw (29) in
top opening of cover assembly. Tum adjusting screw until flush with
pounds minimum.
(3) Install 110 percent plunger (34), spring (33) and adjusting screw (32) in
top opening of cover assembly. Tum adjusting screw until flush with
pounds minimum.
cow , %
J
A3602043AY38
26. SCREW(35%) (IPL FIG. 2) 31. PLUNGER

27. SPRING 32. SCREW (110%)
28. PLUNGER 33. SPRING
29. SCREW (95%) 34. PLUNGER
30. SPRING
Install 35, 95 and 110 Percent Plungers,

Spring and Adjusting Screws
Figure 504
49-60-34 Page 508

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3602043/3604174
Blied~ie~alAero~ace Company
1. E. Install Switch Actuating Lever Assembly (See Figure 505)
(1) Install set screws (11 through 14) and nuts (10), if remover, in switch
actuating lever assembly. Tum the 110 percent set screw (13) and the
35 percent set screw (12) inward until approximately three threads
extend beyond Switch actuating lever assembly. Tum 95 percent set
screw (14) and the over travel set screw (11) inward until approximately
two threads extend beyond switch actuating lever assembly. Lock set
screws in place with nuts (10)
(2) Apply a thin film of grease (Fluorosilicone FS3451 ) to pin (8), and pin
holes of switch actuating lever assembly and cover assembly.
(3) Install switch actuating lever assembly with assembled items (10 through
14) in cover assembly. Determine thickness of washers(9) required to
obtain 0.005 to 0.015 inch switch actuating lever assembly end play.
Install washers on each side between switch actuating lever assembly
and cover assembly adjacent to pin holes. Install pin (8), washer (7) and
nut (6). Tighten nut to a torque value of two to three inch-pounds
maximum.
Oh0¢k Point 30: Verify proper end play of lever assembly
cOVER ASSY
SWITCH ACTUATINGLEVERASSY
10 A3602043AY17
6. NUT (IPL FIG. 2) 11. SET SCREW

7. WASHER 12. SET SCREW
8. PIN 13. SET SCREW
9. WASHER 14. SET SCREW
10. NUT
Install Switch Actuating Lever Assembly

Figure 505
49-60-34 Page 509

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ailied-SignalAerospaceCompa~
1. F. Adjust 35 Percent Set Screw (See Figure 506)
NOTE: To ensure proper adjustment of 35 percent set screw, the

adjustment must be mane while turning the set screw in a
clockwise direction.
(1) Install the 291130-1 gage tool as shown. Turn the 35 percent set screw
(12) clockwise until the 35 percent switch actuates (audible click).
(2) Hold set screw (12) in position and lock set screw in place with nut (10).
Remove gage tool.
(3) Slowly install gage tool and recheck switch actuation (audible click).
Remove gage tool.
j~/~GETOOL
COVERASSY......,.....~
10
12 \
COVERASSY
A3602043AY35
Adjust 35 Percent Set Screw

Figure 506
49-60-34 Page 510

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
i#lied-Si~alAerospaceCompany
1. G Adjust 95 Percent Set Screw (See Figure 507)

adjustment must be mane while tuming the set screw in a
Remove gage tool.
~ . ) ~GE TOOL
f,
14
COVERASSY
\
COVERASSY
A38020~AY~
10. NUT (IPL FIG.2) 14. SET SCREW

Figure 507
49-60-34 Page 511

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalA ~ Cempany
1. H. Adjust 110 Percent Set Screw (See Figure 508)

adjustment must be mane while turning the set screw in a
Remove gage tool.
GAGETOOL
COVERASSY
II /
10
13
I A3602043AY37

Figure 508
49-60-34 Page 512

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
tUlied-SignaiAerospaceCompany
49-60-34 Page 513

UP105528
Jul 30/92
OVERHAUL MANUAL
360204~3604174
mied.~ig~iAer~#~e C ~
\
COVERASSY
A3BO'20~I3A¥~
29, SCREW(IPL FIG, 2) 31. PLUNGER

30. SPRING 35, WASHER
Determine Shim Washer Thickness Requirements
and Assemble 95 Percent Adjusting Screw
Figure 509
49-60-34 Page 514

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompare/
1. I. Determine Shim Washer Thickness Requirements and Assemble 95 Percent

Adjusting Screw (See Figure 509)
(1) Remove 95 percent adjusting screw (29).
(2) Install dial indicator (component of 291130-1 gage tool) into cavity and
zero indicator.
(3) Insert 291130-1 gage tool as shown and flush against cover assembly.
Record dial indicator reading.
(4) Subtract 0.039 inch from dial indicator reading. Remainder is equal to
the thickness washers (35) required under plunger (31).
(5) Remove dial indicator and plunger (31).
(6) Install required thickness of washers (35), calculated in step (4).
(7) Install plunger (31).
(8) Install dial indicator in cavity and make sure gage tool is flush against
cover assembly. Dial indicator must read 0.039 _+0.002 inch
Che(;:k Point .40: Verify dial indicator reading of 0.039 _-4--0.002inch.
(9) Remove dial indicator and gage tool.
(lO) Install adjusting screw (29) until flush with cover assembly.
49-60-34 Page 515

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ailied.SignalAerospaceCompany
32
3, ",,,
DLA
A~O43AY~
32. SCREW(IPL FIG. 2) 34. PLUNGER

33. SPRING 35. WASHER
Determine Shim Washer Thickness Requirements
and Assemble 110 Percent Adjusting Screw
Figure 510
49-60-34 Page 516

UP105528
Ju130/92
OVERHAUL MANUAL
3602043/3604174
Allied-Skjnal 4erospaceCompany
1. J. Determine Shim Washer Thickness Requirements and Assemble 110 Percent

Adjusting Screw (See Figure 510)
(1) Remove 110 percent adjusting screw (32).
(2) Install dial indicator (component of 291130-1 gage tool) into cavity and
zero indicator.
(3) Insert 291130-1 gage tool as shown and flush against cover assemble.
Record dial indicator reading.
(4) Subtract 0.049 inch from dial indicator reading. Remainder is equal to
the thickness washers (35) required under plunger (34).
(5) Remove dial indicator and plunger (34).
(6) Install required thickness of washers (35), calculated in step (4).
(7) Install plunger (34).
(8) Install dial indicator in cavity and make sure gage tool is flush against
cover assembly. Dial indicator must read 0.049 _-K).002 inch
Check Point 50: Verify dial indicator reading of 0.049 _+0.002 inch.
(9) Remove dial indicator and gage tool.
(10) Install adjusting screw (32) until flush with cover assembly.
49-60-34 Page 517

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
lUlled-SignalA I e C~pa~jf
1. K. Adjust Over Travel Set Screw (See Figure 511 )
(1) Install 291130-1 gage tool as shown.
(2) With feeler gage measure Dimension A. Dimension A must be 0.012 to

0.020 inch.
(3) If Dimension A is not in limits loosen nut (10) and adjust over travel set
screw.
(4) Tighten nut (10) after adjustment.
NOTE: Adjustment of adjusting screws is a preliminary adjustment at

this time. Final adjustment will be accomplished during
testing.
(5) Measure Dimension B from face of cover assembly to top of adjusting

screw. Dimension B must be 0.000 to 0.200 inch. Adjust adjusting
screw as required.
DIM. B COVERASSY
1 4,iuL,,I 'o
IV I~I II 11
A3602043AY41
10. NUT (IPL FIG. 2) 11. SCREW
Adjust Over Travel Set Screw

Figure 511
49-60-34 Page 518

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied~igrtalJerospaceCompaav
THIS PAGE INTENTIONALLYLEFT BLANK
49-60-34
UP105528
Page 519
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ailied-SignalAerespaceCompanv
SWITCHHOUSINGASS#, , ~
16 S
1°-"-~~1---23 A3602043AY23
10. SCREW(IPL FIG. 1) 16. RING

12. FLYWEIGHTSET 17. FULCRUM
13. PEDESTAL 18. WASHER
13A. PE DESTAL 19. BEARING
14. BEARING 22. SHAFT ASSEMBLY
15. RETAINER 23. CARRIER
Install Switch Housing Assembly Components
Figure 512
49-60-34 Page 520

UP105528
Ju130/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerosi~e Cempany
1. L. Install Switch Housing Assembly Components (See Figure 512)
CAUTION: DO NOT EXERT PRESSURE ON BEARING OUTER RACE

DURING INSTALLATION OR DAMAGE TO BEARINGS COULD
RESULT.
(1) Assemble duplex bearing set (19) on drive shaft assembly (22) with
bearing seals visible. Position bearings set (19) over bushing adapter in
base of 291117-1 pressing fixture assembly. Position drive shaft
assembly (22) in bearing set (19), install drive adapter with slot down in
driver on tang of drive shaft assembly. Press drive shaft assembly to
flange. Ensure that bottom bearing inner race is bottomed against
flange of drive shaft assembly (22).
(2) Install washer (18) and retaining ring (16) over drive shaft assembly (22).
Press flyweight fulcrum (17) onto drive shaft assembly.
(3) Apply a thin coat of compound (Sealube) to bearing set (19) outer races.
Install drive shaft assembly (22) with assembled items and retaining ring
(16) into bearing carrier (23). Secure matched bearing set (19) with
retaining ring in bearing carrier.
CAUTION: DO NOT EXERT PRESSURE ON BEARING INNER RACE

DURING INSTALLATION OR DAMAGE TO BEARING COULD
RESULT.
(4) Place flyweight set (12) on pedestal (13, 13A). Press bearing (14) on
pedestal using 291117-1 pressing fixture assembly. With bearing carrier
(23) flange end down, install pedestal with assembled flywieght set and
bearing on shaft assembly (22). Install bearing retainer (15) over
bearing.
(5) Install bearing carder (23) with previously assembled items into switch
housing assembly and secure with screw (10). Tighten screw to a
torque value of four to six inch-pounds.
49-60-34 Page 521

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
,Ailie~k~r~!AerospaceCOml~r~
.. j~"
SWITCHHOUSINGASSY
"DEPTHMICROMETER
~ ~
*PARALLEL BAR
/
i " II II
~4 (REF)
,'~""--28 (REF)(ADJUSTTHICKNESSTO
OBTAINDIMENSIONA)
2g (REF)
'~CUSTOMERFURNISHED
A3602043AY31
Install Spacer, Shim Washer, Pushrod Guide

and Retaining Ring
Figure 513
49-60-34
UP105528
Page 522
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalA ~ Coml2~jt
1. M. Install Spacer, Shim Washer, Pushrod Guide, and Retaining Ring (See
Figure 513)
NOTE: Ensure that spacer is installed with chamfered surface
positioned inward. Do not install shim washer, spring, spring
retainer, spring, pushrod guide or retaining ring at this time.
(1) Install spacer (29) in switch housing assembly.
(2) Determine thickness requirement for shim washers (28).
(a) Temporarily install adapter housing (4) on switch housing
assembly.
(b) Determine distance between upper surfaces of bearing retainer
(15) and spacer (29) using depth micrometer and parallel bar.
(c) Select thickness of shim washers (28) to obtain Dimension A
(0.050 to 0.054 inch).
(3) Install shim washers (28) over spacer (29). Install spring retainer (27),
spring (26), and pushrod guide (25) in switch housing assembly.
Compress spring (26) with pushrod guide (25) and secure with retaining
ring (24).
Check Point 60: Verify calculations and shim washers required to
obtain Diameter A.
~ l i KEY TO FIGURE 513
. HOUSING (IPL FIG. 2) 26. SPRING

15. RETAINER (IPL FIG. 1) 27. RETAINER
24. RING 28. WASHER
25. GUIDE 29. SPACER
49-60-34 Page 523

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
~lied-Sig~lAerospaceCompare/
7
9 /
!
SWITCH HOUSING ASSY
WITH ADAPTER HOUSING
*DEP~
h4ESSTO
JSION B)
,*BRIDGE
DIM. 8
_4
ADAPTER HOUSING
(REF)
SWITCH HC
ASSY (REF)
*CUSTOMER FURNISHED
A3602043AY32
. BUTTON (IPL FfG. 1) 9. PUSHROD

8. WASHER 25. GUIDE
Install Pushrod, Shim Washer and Button (Typical)

Figure 514
49-60-34
UP105528
Page 524
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
I#lied-~g#alA ~ Company
~lgnal
1. N° Install Pushrod, Shim Washer and Button (See Figure 514)
CAUTION: USE PUSHROD PART NO. 3601036-1 WITH PUSHROD GUIDE

PART NO. 3601034-5. OR, PUSHROD PART NO. 3601036-2
WITH PUSHROD GUIDE PART NO. 3602763-2.
(1) Install button (7) and pushrod (9) with button end out, onto pushrod
guide (25).
(2) Determine thickness requirement for washer (8).

(a) Measure from gasket surface of adapter housing to top of button (7)
using a depth micrometer and bridge. Record as Dimension B.
(b) (With Gasket Part No. 75883) Select and install required thickness of
washers (8) to obtain Dimension B of 0.093 to 0.097 inch.
(With Gasket Part No. 3612174-1) Select and install required thickness
of washers (8) to obtain Dimension B of 0.081 to 0.085 inch.
Check Point 70: Verify calculations and washers to obtain

Dimension B.
(3) Remove adapter housing which was temporarily installed in

paragraph M.
49-60-34 Page 525

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Iglied-$ignalAerospaceCompany
A3602043AY26
2. PLATE (IPL FIG. 1) 8. WASHER

3. SCREW 9. PUSHROD
4. ADAPTER (IPL FIG. 2) 30. PACKING
5. SCREW (IPL FIG. 1) 31. SCREW (2, IPL FIG. 2)
6. WASHER 32. WASHER (3, IPL FIG. 2)
7. BUTTON 33. GASKET (5, IPL FIG. 2)
Assemble Switch Housing Assembly,
Adapter Housing and Cover Assembly
Figure 515
49-60-34 Page 526

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Blied.$ignalA ~ e Company
1. O. Assemble Switch Housing Assembly, Adapter Housing and Cover Assembly

(See Figure 515)
(I) Install gasket (33) and adapter (4) on cover assembly with assembled
parts and secure using screws (31) and washers (32). Tighten screws to
a torque value of eight to ten inch-pounds and Iockwire.
(2) Coat packing (30) with lubricant (Parker Sealube) and install packing on
switch housing assembly.
CAUTION: ASSURE BUTTON (7), SHIM WASHER (8) AND PUSH ROD (9)
REMAIN INSTALLED OR IMPROPER OPERATION OF THE UNIT
MAY RESULT.
Check Point 80: 1. Verify presence of gasket, button, washers and

push rod.
2. Verify cleanliness of cavity.
(3) Position cover assembly with assembled parts on switch housing

assembly with assembled parts and secure with screws (5) and washers
(6). Tighten screws to a torque value of eight to ten inch-pounds.
(4) Install identification plate (2) and screws (3), if removed during
disassembly.
Check Point 90: 1. Verify nameplate for correctness and legibility.
2. Check for loose screws and obvious damage.
49-60-34 Page 527/528

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerosik~eCompany
~al
FITS AND CLEARANCES
TABLE OF CONTENTS
SUBJECT PAGE
Assembly Fits and Clearances 601

Assembly Torque Values 602
FITS A N D CLEARANCES
49-60-34 CONTENTS
UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
IJIlied~ifnal Aero~a~ C~par~j
. Fits and Clearances
A. Assembly Fits and Clearances
(1) Assembly fits and clearances are listed in Table 601.
Table 601. Fits and Clearances
Figure Limit
No. Nomenclature/Description (inches)
505 Switch actuator lever assembly end play 0.005 to 0.015
511 Distance between over travel set screw and 0.012 to 0.020
switch cover assembly (Dimension A)
Distance between face of cover assembly to 0.000 to 0.200

top of adjusting screws
513 Distance between upper surfaces of retainer 0.050 to 0.054

and shim washers (Dimension A)
514 (With Gasket PN 75883) Distance required 0.093 to 0.097

for button above gasket surface (Dimension B)
(With Gasket PN 3612174-1) Distance required 0.081 to 0.085

for button above gasket surface (Dimension B)
49-60-34 Page 601

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
All~.~ignal AerospaceCompany
1. g. Assembly Torque Values
,NOTE: Fasteners installed through essentially inelastic boundaries will first

be tightened to remove visible clearance between parts. During this
initial tightening of the fastener, the run-down resistance shall be
noted on the last rotation just before establishment of a tensile
preioad in the fastener. The fastener shall then be given an additional
tightening movement by a steady sweep of the wrench to produce a
final torque, as determined by feel, that is approximately equal to the
run-down torque plus the values shown in Table A for the respective
thread size. This procedure will produce +35 percent accuracy which
is adequate for all items not listed under torque values below. As a
further assistance, Table B gives general guidelines for obtaining the
final torque.
Table A:
Torque fin.-Ib)
Thr~ed,,,$ize Aluminum Fastener Cres Fastener
6 5 10
8 10 20
10 15 35
1/4 45 75
5/16 80 160
3/8 140 275
Table B:
Thread Size Approximate Rotation After Run-D0wn

6-32 45 deg
8-32 60 deg
10-24 40 deg
1/4-20 40 deg
5/16-18 40 deg
3/8-24 60 deg
(1) Fasteners installed through elastic boundaries (sealed by means of a

diaphragm or similar elastomeric gasket) shall be tightened uniformly to
effect a pressure-tight seal.
49-60-34
UP105528
Page 602
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied.SignalAerospaceComPanv
1. B. (2) Assembly Torque values are listed in Table 602.
Table 602. Torque Values
Figure Item Torque

No. No. Nomenclature (in.-Ibs)
501 39 Screw 4
502 36 Screw 4to 6
505 6 Nut 2to3
511 10 Screw 4to6
514 4,5 Screw 8tO10
49-60-34 Page 603/604

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Alli~l-$ipalA ~ Cmpany
~--/pa!
TESTING
TABLE OF CONTENTS
SUBJECT PAGE
Test Equipment and Materials 701
Construct Test Setup 701
Switch Assembly Calibration 702
Calibration Check 704
Check Pneumatic Shutdown Functions 707
Remove Switch Assembly from Test Setup 708
TESTING
49-60-34 CONTENTS
Jul 30/92
UP105528
OVERHAUL MANUAL
3602043/3604174
A i ~ A ~ Company
1. Testin(]
A. Test Equipment and Materials
NOTE: in order to satisfy high quality operational standards, as well as

ensuring the accuracy of readings obtained during the test and
calibration of the equipment, it is recommended that all
instrumentation and gages to be used be checked on a periodic basis
against instrumentation and gages of known accuracy.
(1) Table 1001 provides a listing of all special tools, fixtures and equipment
necessary to perform required tests.
(2) Table 701 provides a listing of all materials necessary to perform

required tests.
NOTE: Equivalent equipment/materials can be used.

Compound (MIL-S-22473, AA Commercially available
through JV)
B. Construct Test Setup
NOTE: The 281976-1-1 calibrator set requires a 250 volt ac, 50 Hertz
power source. The 281976-2-1 and 296178-2 calibrator sets
requires a 115 volt ac, 60 Hertz power source.
(1) Mount switch assembly on 281976-1-1,281976-2-1 or 296178-2

calibrator set.
49-60-34 Page 701

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Aliied..$ignalAerospaceCompanv
I. B. (2) Connect cable assembly between switch assembly and calibrator set.
(See Table 701A.)
Table 701A. Cable Assembly Connection
Switch Assembly Cable Assembly

Part No. Part No.
3602043-1 281977-1-1
3602043-2 281985-1-1
3602043-3 281977-2-1
3604174-1 281985-1-1
CAUTION: DURING TESTING OF SWITCH ASSEMBLY, ADJUSTING SCREWS

SHALL INDICATE A RUNNING TORQUE OF FIVE INCH-POUNDS
MAXIMUM, IN ORDER TO PREVENT ADJUSTMENT CHANGES
DURING ENGINE OPERATION.
. C. Switch Assembly Calibration
NOTE: Calibrator speed shall be reduced to zero rpm prior to start of each
test. Check switch settings during increase in speed.
(1) Calibrate 35 percent speed switch as follows.

(a) Set calibrator panel selector to check 35 percent speed switch
light. (Refer to Table 702, 703, 704.or 705)
(b) Slowly increase calibrator set speed from zero rpm while
observing 35 percent speed switch light. Ught must go off within
speed range specified in Table 702, 703, 704 or 705.
(c) Adjust the 35 percent adjusting screw (26, IPL Figure 2) so that
35 percent light goes off within specified speed range. Adjusting
screw hear must be located approximately 0.125 inch below
cover plate after final adjustment.
(d) If calibration of 35 percent speed switch can not be obtained by

adjustment of adjusting screw, use alternate spring (27, 27A,
27B, 27C, 27D or 27E IPL Figure 2) and/or adjust screw (12A) as
required (Refer to Assembly). Repeat steps (a) through (c).
49-60-34 Page 702

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Iill~d-~ignal AeroslJaceCompanv
1. c. (2) Calibrate 95 percent speed switch as follows.

observing 95 percent speed switch light(s). Ught must go off
within speed range specified in Table 702, 703, 704 or 705.
95 percent light(s) goes off within specified speed range.
Adjusting screw hear must be located approximately 0.125 inch
below cover plate after final adjustment.

adjustment of adjusting screw, use alternate spring (30, 30A,
30B, 30C or 30D IPL Figure 2) adjust screw (14) and/or adjust
washer (35) thickness as required (Refer to Assembly). Repeat
steps (a) through (c).
(3) Calibrate 110 percent speed switch as follows.
observing 110 percent speed switch light. Ught must go off
within speed range specified in Table 702, 703, 704 or 705.
110 percent light goes off within specified speed range.
Adjusting screw hear must be located approximately 0.125 inch
below cover plate after final adjustment.

adjustment of adjusting screw, use altemate spring (33, 33A,
33B, 33C or 33D IPL Figure 2) and/or adjust screw (13A) and/or
adjust washer (35) thickness as required (Refer to Assembly).
Repeat steps (a) through (c).
(4) (Part No. 3602043-2 and Part No. 3604174-1) Adjust 95 percent speed
switch decreasing speed as follows.
(a) Slowly decrease calibrator set speed from 110 percent while
observing 95 percent speed switch lights. Lights will go off and
on within speed ranges specified in Tables 702 or 705.
49-60-34 Page 703

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAe.rosi~e Compar~
1. C. (4) (b) Adjust the 95 percent adjusting screw (29, IPL Figure 2) so that
light(s) goes off and on within specified speed ranges. Adjusting
screw hear must be located approximately 0.125 inch below
cover plate after final adjustment.
(c) If calibration of 95 percent speed switch can not be obtained by

adjustment of adjusting screw, use altemate spring (30, 30A,
30B, 30C or 30D IPL Figure 2) and/or adjust screw (12A) as
required and/or adjust washer (35) thickness as required (Refer
to Assembly). Repeat steps (a) through (c).
D. Calibration Check
(1) Slowly increase calibrator set speed from zero rpm until 35 percent
speed switch is actuated. Speed switch must actuate within limits
specified in Table 702, 703, 704 or 705.
(2) Continue to slowly increase calibrator set speed from zero rpm until 95
percent speed switch is actuated. Speed switch must actuate within
limits specified in Table 702, 703, 704 or 705.
(3) Continue to slowly increase calibrator set speed from zero rpm until 110
percent speed switch is actuated. Speed switch must actuate within
limits specified in Table 702, 703, 704 or 705.
(4) (Part No. 3602043-2 and Part No. 3604174-1) Slowly decrease speed
from 110 percent until 95 percent speed switch actuates. Speed switch
must actuate within limits specified in Table 702 or 705.
(5) Repeat steps (1) through (4) a total of four more times to check
repeatability of switches. Switches must actuate within limits specified
on each check.
49-60-34 Page 704

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
,W~/ed.S/gnat,qero~a~ Company
~nal
Table 702. (PN 3602043-2) Calibration Requirements
Switch: 35% 95% 95% 110%

Switch Shaft Circuit: A-B D-E D-F C-D
Speed (RPM) Ught: 3 2 2 3
0 ON ON OFF ON
3610-3930 OFF ON OFF ON
8880-9140 OFF OFF ON ON
10450-10530 OFF OFF ON OFF
8600 min OFF ON OFF ON

(Decreasing Speed)
Switch: 35% 95% 110%

Switch Shaft Circuit: D-C E-A D-B
Speed (RPM) Light: 3 2 3
0 ON OFF ON
41000-44000 OFF OFF ON
9170-9430 OFF ON ON
10760-10840 OFF ON OFF
49-60-34 Page 705

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Alli~l.$ignai AerospaceCompany
ORANGE
/ RECEPTACLE
I
WHITE RED
I
elI
I
I
9: 1-. 110% I
I
-- SWITCH
"7
WIRING DIAGRAM FOR

PN 3602043-I/-3
YELLOW
BROWN
GREEN
GREEN
A
RED
35%
RECEPTACLE
SWl TC H
-I
ORANGE
WHITE YELLOW
~5o,~
tIT(
Dh
BROWN
BLUE
WIRING DIAGRAM FOR

PN 3602043-2 AND PN 3604174-1
A 3602043A Y34

Wiring Diagram
Figure 701
49-60-34
UP105528
Page 706
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
iglie~ignal A ~ e #ompaay
Switch: 35% 95% 110%

Switch Shaft Circuit: D-C E-A D-B
Speed (RPM) Light: 3 2 3
0 ON OFF ON
3510-3830 OFF OFF ON
8900-9160 OFF ON ON
10450-10530 OFF ON OFF
1. E. (P/N 3604174-1 Only) Check Pneumatic Shutdown Function

(1) Check pneumatic shutdown function as follows.
(a) Connect a source of regulated air pressure through a normally

closed 692993 solenoid valve to air port of unit.
(b) With the 692993 solenoid valve de-energized, adjust the

regulated air pressure source to 12 psig.
49-60-34 Page 707

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ailied~ignalA ~ e Cornpa~
1. E. (1) (c) Increase the calibrator speed to 9700 +_20 rpm and energize
692993 solenoid valve. The highest pressure at which the 110
percent switch actuates shall not be more than 12 psig. If
pressure required to actuate 110 percent switch exceeds 12 psig,
disassemble the unit and inspect for defects.
F. Remove Switch Assembly from Test Setup
(1) (P/N 3604174-1 only.) Disconnect regulated air pressure line from air
port of unit.
(2) Remove unit from 281976-1-1,281976-2-1 or 269178-2 calibrator set.
(3) Install gasket (25) and plate cover (24) on switch assembly. Secure
gasket and plate cover with screws (22) and washers (23). Tighten
screws to a torque value of eight to ten inch-pounds and Iockwire.
22
24 21
SWITCH ASSY
A3602043AY27
22. SCREW (IPL FIG. 2) 24. COVER

23. WASHER 25. GASKET
Installation of Plate Cover

Figure 702
49-60-34 Page 708

UP105528
Jul 30/92
OVERHAUL MANUAL
Allied-Sig~lA ~ s c e ~,oml~ 3602043/3604174
TROUBLE SHOOTING
TABLE OF CONTENTS
PAGE
General 801
35 Percent Speed Switch Trouble Shooting 802
Pneumatic Shutdown Function Trouble Shooting 805
TROUBLE SHOOTING
49-60-34 CONTENTS
UP105528
Jul 30/92
OVERHAUL MANUAL
Allied.~ignalAerospaceCompare/ 3602043/3604174
1. Trouble Shootine v
A. General
The following trouble shooting procedures are based on performance of the

switch assembly operational test and are presented in tree-type format. When all
steps in the OK condition path check out, the switch assembly is operable.
When a test step does not check out, follow the NOT OK line to the box contain-
ing the trouble symptom. Tum to the procedure indicated and continue to follow
a single line by analyzing the results of each test step until the required corrective
action is determined. Perform the specified corrective action, then repeat the
step at which the failure was encountered.
All trouble shooting procedures are based on the assumption that wiring is OK
and that electrical power is available. If the corrective action in the procedure
does not correct the problem, check wiring using the wiring diagram. Figures
701 through 702 of Testing.
Trouble shooting procedures are divided into four parts; 35 percent, 95 percent,
110 percent speed switch operation, and pneumatic shutdown function operation.
Refer to Figure I of Description and Ooeration for aid during trouble shooting.
49-60-34 Page 801

UP105528
Dec 15/87
OVERHAUL MANUAL
Ailied-SignalAerosl~e Compare/ 3602043/3604174
1. B. 35 Percent Speed Switch Trouble Shooting
ADJUST 35 PERCENT SCREW (26, IPL FIG-

URE 2) FOR CORRECTTEST LIGHT INDICA-
TIONS. IF-
OK-PROCEED TO 95 PERCENT SPEED

SWITCH TROUBLE SHOOTING.
NO INDICATIONS - PROCEDURE 'r
INDICATIONS FAULTY-
PROCEDURE 2.
I SPEED INDICATIONS WILL NOT J

REPEAT - PROCEDURE3.
49-60-34 Page 802

UP105528
Jul 30/92
OVERHAUL MANUAL
AUied.$ignalAern~paceCompa~ 3602043/3604174
1. C. 95 Percent Speed Switch Trouble Shooting
I
I ADJUST 95 PERCENT SCREW (29, IPL FIGURE I
2) FOR CORRECT TEST LIGHT INDICATIONS. IF-
I
!
OK-PROCEED TO 110 PERCENT SPEED I NO INDICATIONS - PROCEDURE 1. I
SWITCH TROUBLE SHOOTING.
I INDICATIONSFAULTY-
PROCEDURE 2.
I
SPEED INDICATIONSWILL NOT
REPEAT - PROCEDURE 3.
49-60-34 Page 803

UP105528
Jul 30/92
OVERHAUL MANUAL
Allied-SignalAerospace C~rnpany 3602043/3604174
1. D. 110 Percent Speed Switch Trouble Shooting
ADJUST 110 PERCENT SCREW (32, IPL FIGURE

2) FOR CORRECT TEST LIGHT INDICATIONS. IF-
OK COMPLETE ASSEMBLY. I
I
NO. INDICATIONS- PROCEDURE 1.1
E
INDICATIONS FAULTY-
PROCEDURE 2.
I SPEED INDICATIONS WILL NOT

REPEAT ° PROCEDURE 3.
49-60-34 Page 804

UP105528
Jul 30/92
OVERHAUL MANUAL
Allied-SignalAerospaceCOmlJa~ 3602043/3604174
1. E. (Part No. 3604174-1 Only) Pneumatic Shutdown Function Trouble Shooting
CHECK THAT PNEUMATICSHUTDOWN I

FUNCTION OPERATES BELOW 12 PSIG. IF-
I
I
I oK coMP,~E ASSEM~L~ OF SW,TC. I
I
PNEUMATIC SHUTDOWN ASSEMBLY.
FUNCTION INOPERATIVE-
PROCEDURE 4.
49-60-34 Page 805

UP105528
Jul 30/92
OVERHAUL MANUAL
mlied-SignaiAerespxeComparq 3602043/3604174
PROCEDURE 1
NO INDICATIONS- CHECK FOR DEFECTIVE

SWITCH (42, 42A, 43, AND 43A, IPL FIG.2)o IF
I
I OK-CHECK ADJUSTMENT OF SCREWS (11 I NOT OK-REPLACE SWITCH. I
THROUGH 14, IPL FIG. 2). IF-
I OK-CHECK FOR STICKING PLUNGER (28, I I NoT OK-ADJUST SCREWS (1

31 OR 34). IF THROUGH 14).
OK-CHECK FOR STICKING PUSHROD (9,

I
JNOTOKP
OEPLONGER
I
IPL FIGURE 1) IN GUIDE (25). IF-
OK-CHECK FOR STICKING FLYWEIGHTS (12,

I
I NOT OK'REPLACE DEFECTIVE I
PARTS.
12A, IPL FIGURE 1). IF-
OK- CHECK FOR STICKING PEDESTAL (13 I NOT OK-REPLACE FLYWEIGHTS. I

13A or 13B, IPL FIGURE 1) ON SHAFT
(22). IF-
49-60-34 Page 806

UP105528
Ju130/92
OVERHAUL MANUAL
IJIlieff-Signal A __er~9~__-e
Company 3602043/3604174
I OK-CHECKFOR ROTATIONOF SHAFTASSY I NOT OK-REPLACEPARTS.

(22, IPL FIGURE 1). IF-
I OK-CHECKFOR DEFECTIVERECEPTACLE i
I
NOT OK-REPLACESHAFTASSY. !
(37, 37A IPL FIGURE2). IF-
OK-CHECKFOR DEFECTIVESWITCH NOT OK-REPLACESWITCH.

ASSEMBLY.(42,42A, 43 and 43A, IPL
FIGURE2). IF-
OK-RECHECKASSEMBLYAND ADJUST-
MENT PROCEDURESOF SWITCH
ASSEMBLY.
-49-60-34 Page 807

UP105528
Jul 30/92
OVERHAULMANUAL
Ailied~ignaiAeros~aceCompare/ 3602043/3604174
PROCEDURE2
INDICATIONS FAULTY-CHECKFOR INCORRECT I

SPRING (27, 27A, 27B, 27C, 27D, 27E, 30, 30A, 30B, J
i
30C, 30D, 33, 33A, 33B, 33C, 33D, IPL FIGURE2). IF-
i
I
OK-CHECK FOR PROPERTEST LENGTH
(FIGURE 305) OF CORRECTSPRING. IF-
INOTO -'NS A"OO OTS ' O.j
OK-CHECKFOR PROPERADJUSTMENT
i
I.o~o~P~C~,N~ i
OF SCREWS (26, 29, 32, IPL FIGURE 2). IF-
I OK-RECHECKASSEMBLYAND ADJUSTMENT
PROCEDURESOF SWITCH ASSEMBLY.
I I NOT OK-READJUSTSCREWS PER
ASSEMBLY.
49-60-34 Page 808

UP105528
Jul 30/92
OVERHAUL MANUAL
Aliied.SignalAere~lmceCompa~ 360204~3604174
PROCEDURE3
SPEED INDICATIONS WILL NOT REPEAT

CHECK FOR STICKING PLUNGER (28, 31,
34, IPL FIGURE 2). IF-
I
ON-CHECKFOR REPEATABILITYOF 35, 95,'!
I
I AND 110 PERCENT SETTINGS. IF-
I OK-CHECK FOR STICKING PUSHROD (9, I

I
NOT OK-REPLACE PLUNGER (28, 31,
IPL FIGURE 1) IN GUIDE (25). IF- I OR 34, IPL FIGURE 2) IF ANY ONE
I SETTING FAILS TO REPEAT.
OK-CHECK FOR STICKING PEDESTAL (13,I

13A, IPL FIGURE 1) ON SHAFT (22). IF- I
I ~o~o~ c~o~c~,v~ ~ I
I
I OK-CHECK FOR STICKING FLYWEIGHTS i I .oToK REP~OE OEFEOT,VE PART J
(12, 12A, IPL FIGURE 1).
I
i
NOT OK-REPLACE FLYWEIGHTS. I
PROCEDURES OF SWITCH ASSEMBLY. I I
49-60-34 Page 809

UP105528
Jul 30/92
OVERHAUL MANUAL
AUied-S/gna/AerospaceCompany 3602043/3604174
PROCEDURE4 (PART NO. 3604174-1 ONLY)
PNEUMATICSHUTDOWNFUNCTIONINOPERA-
TIVE, CHECK FOR PLUGGEDVENT HOLE IN
HOUSINGASSEMBLY(35A, IPL FIGURE 1). IF-
I OK-DISASSEMBLESWITCHASSEMBLYAND I
I
I NOT OK-REMOVEOBSTRUCTION
CHECK FOR STICKING RETAINER. IF- FROM VENT.
OK-CHECK BORE OF HOUSINGASSEMBLY

L
I NOT OK-REPLACEDEFECTIVE
(35A, IPL FIGURE 1) THAT HOUSES RETAINER.
RETAINER FOR WEAR GROOVES. IF-
OK-REACCOMPLISHASSEMBLYAND TEST-
I
J NOT OK-REPLACEHOUSING I
ING ON SWITCH ASSEMBLY. ASSEMBLY.
49-60-34 Page 810

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043t3604174
lUlied-~ignalAero~Ja~Company
STORAGE INSTRUCTIONS
TABLE OF CONTENTS
SUBJECT PAGE
Storage Instructions 901
STORAGE INSTRUCTIONS
49-60-34 CONTENTS
Jul 30/92
UP105528
OVERHAUL MANUAL
3602043/3604174
1. Storage Instructions
NOTE: The majority of parts produced today do not require'any form of age control.
Control does not apply to assemblies, silicon rubber, fluorocarbon rubber,
fuel tank synthetics, or static seals used with fasteners.
MIL-STD-1523A specifies the "Age Controls of Age-Sensitive Elastomeric
Material for Aerospace Applications". This standard is used for all military
and commercial use as defined by Allied-Signal Aerospace Company.
Assemblies containing age-sensitive material defined in this specification are
limited by failure rates in service use and remaining system life determined
by the user.
Adverse environmental conditions may cause degradation of various parts.

Such conditions are, but not limited to, the following:
1. Moisture
2. High temperature (generally over 125°F)
3. Swelling agents such as fuel or solvents
4. Corrosive vapors
5. Mechanical stresses
6. Ultraviolet light
Items which are suspected of being exposed to an adverse environment

should be checked for evidence of deterioration and replaced as necessary
prior to incorporation into service.
NOTE: Equivalent equipment/material can be used.
Barrier material (MIL-B-131 B) Commercially available
Dehydrating agent (MIL-D-21576) Commercially available
Lockwire (MS20995C20) Commercially available
A. Storage Procedure
(1) Wipe all external surfaces of centrifugal multiple switch assembly with a
clean lint-free cloth.
49-60-34 Page 901

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
JUi/ed-S/~aI,A~ Co~a~'
NOTE: If switch assembly is stored more than two years, perform

complete functional test prior to use, (Refer to Testing.)
1. A. (2) Install plug and caps, (See Figure 901.)
(3) Seal switch assembly in barrier material (MIL-B-131B). Use dehydrating

agent (MIL-D-21576) to indicate humidity level; remove switch assembly
from barrier material when the dehydrating agent indicates the humidity
is high. Reseal switch assembly in new barrier material.
(4) Install Iockwire as required. (See Figure 901.)
49-60-34
UP105528
Page 902
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
llilie~k~nalA ~ e CoepaeV
P/N NAS815-3APLUG
(FORP/N 3604174-IONLY)
P/N NAS816-213CAP, ~ ~
LOCKWIRE
(MS20995C201
P/N M52.5178-14CAP
LOCI<WIRE
(MS20995C20)
A360204.3AY28
Installation of Storage Covers

Figure 901
49-60-34 Page 903/904

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
SPECIAL TOOLS. F!_X~_

.URES AND, EQUIPMENT
TABLE OF CONTENTS
SUBJECT PAGE,
General 1001
~ c , ~ . ~oo~. ~ , x ~ u . ~ . . o ~ Q u , ~ . ~
UP105528
49"60-34 co.TE.~s
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
.4///ed-S/gt~/Ae.n~eC~pa~
1. Special Tools, Fixtures and EQuipment
A. Geneml
Procedures shown in this publication, that need special tools, fixtures and
equipment, can be done with the use of special tools, fixtures and equipment
shown in Table 1001. The items can be purchased from the Garrett Airline
Services Division, P.O. Box 52170, Phoenix, AZ 85072-2170 unless specified
differently.
Table 1001. Special Tools, Fixtures and Equipment
Item Source/
No. Nomenclature Use Part No.
NOTE: Equivalent tools, fixtures and equipment can be used.
I. Centrifugal Switch Drives switch assembly during 281976-1-1

Calibrator Set (250 vac, testing.
50 Hertz)
1A. Centrifugal Switch Drives switch assembly during 281976-2-1

60 Hertz) (Replaced
by PN 296178-2)
lB. Centrifugal Switch Drives switch assembly during 296178-2

50 Hertz) (Replaces
PN 281976-2-1)
. Deleted
3. Pressing Fixture Presses bearing, flyweights 291117-1

Assembly and fulcrum on and off drive
shaft assembly
. (PN 3602043-3) Connects calibrator set to 281977-2-1
Electrical Cable switch assembly
Assembly
4A. (PN 3602043-1 ) Connects calibrator set to 281977-1-1
Assembly
49-60-34 Page 1001

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
N/ie~/gnalAero~a~ C~a~
Table 901. Special Tools, Fixtures and Equipment (Cont)
Item Source/
No. Nomenclature Use Part No.
. (PN 3602043-2/
3604174-1) Connects calibrator set to 281985-1-1
Assembly
. Calibration Kit and Calibrates switch assembly 291130-1
Dial Indicator settings
. Normally Closed Controls pneumatic shutdown 692993

Solenoid Valve function during testing.
49-60-34 Page 1002

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied~ignal~lerospaceCompany
ILLUSTRATED,PARTS LIST
TABLE OF CONTENTS
SUBJECT PAGE
Introduction 1101
Vendor Code Ust 1101
Numerical Index 1102
Detailed Parts List and Exploded Views 1108
ILLUSTRATED PARTS LIST
49-60-34 CONTENTS
UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
. Illustrated Parts.List
A. Introduction
(1) The Detailed Parts List provides a breakdown of assemblies and detail
parts comprising the equipment.
(2) The item numbers shown in the Detailed Parts List correspond to the
item numbers appearing on the exploded view illustration. To find a part
number when the part number is unknown, locate the part on the
illustration and note the item number. Locate the item number on the
Detailed Parts List. The part number is shown on the same line.
(3) Item numbers preceded by a dash( - ) in the Detailed Parts List are not
illustrated.
(4) Vendors' approved code numbers are used in the Nomenclature column
of the Detailed Parts List to identify the manufacturer of a part that is
purchased by the contractor manufacturing the equipment. Refer to
Table 1101 for manufacturers name and address.
(5) When more than one configuration of the basic part number is covered
in the Detailed Parts List, an Effectivity Code will be used to show the
difference in parts within the various configurations. Refer to
INTRODUCTION, Table 1.
(6) When a component is covered in a separate overhaul publication, the

applicable publication number must be carried in the Nomenclature
column of the Detailed Parts Lost.
Table 1101. Vendor Code List
Code Vendor
NOTE: The inclusion of vendor codes and part numbers in the Detailed Parts List must not
be construed as an authorization of the vendor, pursuant to FAA regulations, to ship
directly to the user. Neither must it be construed as a certification by the Allied-Signal
Aerospace Company that parts shipped by vendors directly to users will conform to
the type design or that such parts are airworthy or safe for installation.
V08038 Long-Loc Fastener Corp, 13709 S. Normandie Ave, Gardenia, CA

90249-2609
V26233 Nylock Fastener Corp, 1161 E. Sandhill Ave, Suite D, P.O. Box 5228,
Carson, CA 90749
49-60-34 Page 1101

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompanv
~nai
Table 1101. Vendor Code List (Con|)
Code Vendor
V56878 SPS Technologies Inc, Highland Ave, Jenkintown, PA 19046
V77122 TRW Assembly and Fastener Group, Fastener Div, Glenn Rd,
Mountianside, NJ 07092.
I V77820 Amphenol Corp, Bendix Connector OPNS 40-60 Delaware St, Sidney,
NY 13838-1395
. C. Numerical Index
Parts are listed in this index alphabetically or numerically. This index gives the
figure number and item number of a known part number as well as total quantity
required of specific parts.
49-60-34 Page 1102

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Blie~ $ic~alJems~aceCompaBj
AIRLINE TTL
PARTNO. STOCK NO.
IIII
CH- SECT- UNIT FIG. ITEM REG
AN565F6H4 2 14 1
AN565F6H5 2 11 1
12A 1
13 1
AN565F6H6 2 12 1
AN960C8L 1 6 3
CF3102C14S5P 2 37 1
(SEE 223-533-9011)
CF3102C14S6P 2 37A
(SEE 220-533-9012)
LL'2~A50S5M 2 36 4
(SEE 655-123-9004)
36B 4
LLSO0.-6-SM 2 2 6
(SEE 655-521-9006)
LL54N62S8 2 2B 6
(SEE 655-513-6006)
LL54N82S7M 1 4A
(SEE 655-520-9004)
LL54N82SSM 1 5A 2
(SEE 655-520-9005)
MS122076 1 32 1
MS122,079 1 33 1
MS122119 1 34 2
MS122157 2 47A 4
48 8
MS122198 2 47 4
48A 8
MS16627-4143 1 24 1
MS16629-4086 1 16 1
MS20613-2C3 2 16A 4
MS20615-2B3 2 16 4
MS21O42-O6 2 6 1
MS24622-1 1 3 2
MS24693C,4 1 10 1
MS25178-14 2 50 1
MS35275-230 2 22 2
MS35275-244 1 4 1
MS35275-245 1 5 2
NAS815-3A 2 52 1
NAS816-213 2 51 1
NK500DS-5 2 36A 4
(SEE 655-528-9003)
NSS00.-6-8MK 2 2A. 6
(SEE 655-521-9006)
49-60-34
UP105528
Page 1103
Jul 30/92
O V E R H A U L MANUAL
3602043/3604174
Niie~.$ignalA e ~ e ~,~panv
AIRLINE TTL
PART NO. STOCK NO. CH - SECT- UNIT FIG. ITEM REG
RM632004 2 10 4
(SEE 525-532-9009)
$8154-127C002 1 28 AR
$8154-127C005 1 28A AR
$8154-127C016 1 28B AR
$8154-180C002 1 8 AR
$8154-180C005 1 8A AR
$8154-180C010 1 8B AR
$8154-180C025 1 8(3 AR
S8154-50C032 1 18 1
S8154-6C002 2 35 AR
$8154-6C005 2 35A AR
$8154-6C010 2 35B AR
$8154-6OO2O 2 35C AR
$8156E29-032C 2 3 6
23 2
S8157H33-025 2 40 4
$8157N103-010 2 9 AR
$8157N33-020 2 40A 4
$8157N434-072 1 18A 1
S8842B3P1 1 2 1
S8842B3PIA 1 2A 1
$9007C8-050 2 7 AR
!$9007N8-015 2 7A AR
$9412-028 1 30 1
$9412-029 1 30A 1
$9412-548 2 38 1
49-60-34
UP105528
Page 1104
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
.41///~%~J~IAe,"t~ace Com/3a~
AIRLINE TTL
PART NO. STOCK NO. CH - SECT- UNIT RG. ITEM REG
220-533-9012 37A
(SEE CF3102C14S6P)
223-533-9011 37
(SEE CF3102C14S5P)
32529 39A 4
32529-5 39 4
3600180-15 49 1
3600180-3 46 1
3600985-1 19 1
3601032-1 13 1
3601034-5 25 1
3601035-2 27 1
3601036-1 9 1
3601036-2 9A 1
3601037-1 7 1
3601038-1 34 1
3601038-2 28 1
31 1
3601039-2 1 12A 1
3601041-1 2 27A 1
30 1
33C 1
3601042-1 2 18 1
3601042-2 2 20 1
3601042-3 2 17 1
3601042-4 2 19 1
3601043-1 2 8 1
3601043-2 2 8A 1
3601047-2 1 29 AR
3601048-1 2 44 2
3601092-1 1 20 1
3601214-2 2 15 1
3601607-1 1 21A 1
3601609-1 1 26 1
3601610-1 2 27 1
30A 1
33B 1
3601611-1 2 27C 1
30B 1
33 1
3601612-1 2 27D 1
33A 1
3602018-1 1 15 1
3602040-1 1 11 1
3602043-1 1 1C RF
49-60-34
UP105528
Page 1105
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ali~i.~ignalAerospaceCompa~j
~al
AIRLINE TTL
3602043-2 1 1 RF
3602043-3 1 1A RF
3652763-2 1 25A 1
3603116-1 2 8B 1
3604174-1 1 1B RF
3604205-1 1 31A 1
3604439-1 1 13A 1
3604439-2 1 13B 1
3604599-1 2 41A 2
3604742-1 2 27B 1
30C 1
3~965-1 1 14A 1
3~-1 2 27E 1
30D 1
33D 1
3612169-2 2 25A 1
3612174-1 2 5A 1
370961 2 45 1
371697 2 11A 1
13A 1
373165 1 21 2
377189 2 47_A 1
378108 2 43A 1
525-514-9038 2 6A 1
(SEE 59FM348)
525-532-9009 • 2 10 4
(SEE RM632004)
59FM348 2 6A
(SEE 525-514-9038)
655-123-9004 2 36 4
(SEE LL22A50SSM)
655-513-6006 2 2B 6
(SEE LL54N62S8)
655-520-9004 1 4A
(SEE LL54N82S7M)
655-520-9005 1 5A
(SEE LL54N82S8M)
655-521-9006 2 2 6
(SEE LL500-6-8M)
2A 6
(SEE NS500-6-8MK)
655-528-9003 2 36A 4
(SEE NK500D5-5)
696823-1 1 14
74229-2 2 43
49-60-34
UP105528
Page 1106
Jul 30/92
OVERHAUL M A N U A L
3602043/36041 74
Allied.$ig~alA ~ C~mpa~
AIRLINE TTL
746032 1 17 1
74604-2 1 12 2
74611 2 24 1
74613-6 2 21 1
74991 2 25 1
74992 2 26 1
29 1
32 1
74996 2 41 1
74999-2 2 42 1
75857-30 1 23 1
75883 2 5 1
76263 1 31 1
76263-5 1 35 1
76264 2 4 1
49-60-34
UP105528
Page 1107
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
1. D. Detailed Parts List and Exploded Views
6
3 2 \
// °
\
5
9 8 6
/
36
~'26 J
""'28
I /'Y/" | If\ \\. ~'~
29 f
1
15
13 .-
33"-'~>~
1G l
13A
A3602043PL30

Figure 1
49-60-34 Page 1108

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-SignalA ~ e Company
EFFEC3 UNITS
RG. AIRLINE (USE) PER
ITEM PART NUMBER STOCK NO NOMENCLATURE CODE ASSY
1
- 1 3602043-2 SWITCH ASSY-CENTRIFUGAL AA RF R
MULTIPLE
(PARTIAL BKDN)
- 1A 3602043-3 SWITCH ASSY-CENTRIFUGAL BA RF
MULTIPLE
(PART~L BKDN)
1B 3604174-1 SWITCH ASSY-CENTRIFUGAL CA RF R
MULTIPLE
(PART~L BKDN)
- 1C 3602043-1 SWITCH ASSY-CENTRIFUGAL DA RF R
MULTIPLE
(PART~L BKDN)
2 S8842B3P1 • PLATE-IDENT 1
(REPL BY ITEM 2A)
2A S8842B3PIA • PLATE-IDENT 1
(REPLACES ITEM 2)
3 MS24622-1 • SCREW 2
4 MS35275-244 •SCREW 1
(REPL BY ITEM 4A)
- 4A LL54N82STM • SCREW 1
(REPLACES ITEM 4)
(V03038)(655-520-9004)
5 MS35275-245 • SCREW 2
(REPL BY ITEM 5A)
- 5A LL54N82S8M • SCREW 2
(REPLACES ITEM 5)
(V03038) (655-520-9005)
6 AN960C8L •WASHER 3
7 3601037-1 •BUTTON 1
8 $8154-180C002 • WASHER AR
(0.002 IN. THK)
(1MA
- 8A S8154-180C005 • WASHER AR
(0.oo5 IN. THK)
(1MA
- 8B $8154-180C010 • WASHER AR
(0.010 IN. THK)
(2 MAX)
- 8(3 S8154-180C025 • WASHER CA AR
(0.016 IN. THK)
(4 MAX)
49-60-34 Page 1109

UP105528
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
Allied-SignalAerospaceCompa~
"4F-s =
EFFEC1 UNITS
!1
9 3601036-1 - PUSHROD
(REPL BY ITEM 9A)
-gA 3601036-2 • PUSHROD
(USE WITH ITEM 25A)
(POST SB 49-3977)
(REPLACES ITEM 9)
10 MS24693C4 =SCREW
-11 3602040-1 o (DELETED-NO LONGER R
REQUIRED)
12 74604-2 o FLYWEIGHT~OV AA,CA
(REPL BY ITEM 12A)
- 12A 3601039-2 • FLYWEIGHT SET-MATCHED
(REPLACES ITEM 12)
13 3601 032-1 ®PEDESTAL AA
(REPL BY ITEM 13A)
(USE WITH ITEM 18)
13A 3604439-1 • PEDESTAL
(REPL BY ITEM 1313)

(USE wrn-I iTEM le~)
- 13B 3604439-2 ° PEDESTAL
(REPLACES ITEM
13AND 13A)
(USEWiTH ITEM 18A)
14 696823-1 ° BEARING-ANLR BALL
(REPL BY ITEM 14A)
- 14A 3604965.1 • BEARING-ANLR BALL
(POST SB 49-5098)
(REPLACES ITEM 14)
15 3602018-1 • RETAINER-BRG
16 MS16629-4086 • RINGFRTNG
17 74603-2 ° FULCRUM FLYWT
18 S8154-50C032 °WASHER AA
(REPL BY ITEM 18A)
(USE WiTH rrEM 13)
- 18A S8157N434-072 oWASHER
(REPLACES ITEM 18)
(USE WITH ITEM 13A,13B)
19 3600985-1 • BEARING-BALL DUPLEX
(MATCHED SET)
- 20 3601092-1 • SHAFTASSY-DR
21 373165 ®• PLUG-NYLON
49-60-34
UP105528
Page 1110
Dec 15/87
OVERHAUL M A N U A L
3602043/3604174
Allied~ignalA ~ e t~pany
EFFEC'I" UNITS
1
21A 3601607-1 • - SLEEVE NON-METALLIC
22 ORDERNHA ••SHAFT-DR
(NONPROCURABLE)
(ORDER NHA)
23 75857-30 • CARRIER-BRG
24 MS16627-4143 • RING-R'rNG
25 3601034-5 • GUIDE-PUSHROD AA
(REPL BY ITEM 25A)
- 25A 3602763-2 • GUIDE-PUSHROD
(POST SB 49-3695)
(REPLACES ITEM 25)
26 3601609-1 • SPRING-HLCL CPRSN 1
(14.0 LB/IN. RATE)
27 3601035-2 • RETAINER-SPR 1
28 $8154-127C002 •WASHER AA,BA AR R
(0.OO2IN. THK) DA
(1MA~
- 28A IS8154-127C005 • WASHER AR
(0.005 IN. THK)
(2MAX)
- 28B ! S8154-127C016 • WASHER AR
(0.016 IN. THK)
(5MAX)
29 13601047-2 • SPACER AR
30 S9412-028 • PACKING 1
(REPL BY ITEM 30A)
- 30A S9412-029 • PACKING
(REPLACES ITEM 30)
!- 31 76263 • HOUSING ASSY-SW AA,BA
DA
I- 31A 13604205-1 • HOUSING ASSY-SW CA 1
32 ' MS122076 ••INSERT 1
33 MS122079 • • INSERT 1
34 ' MS122119 --INSERT 2
35 76263-5 • • HOUSING-MACH AA,BA 1
35A ORDERNHA • . HOUSING-MACH CA 1
(NONPROCURABLE)
(ORDER NHA)
- 36 I NONPROCO01 • SWITCH SECTION
(NONPROCURABLE)
(ORDER NHA)
(SEE RG. 2 FOR BKDN)
49-60-34 Page 1111

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
16
A3602043PL12
Switch Section
Figure 2
49-60-34
UP105528
Page 1112
Dec 15/87
OVERHAUL MANUAL
3602043/3604174
IUlied-$ignalAero~ace Company
EFFEC'I UNITS
ITEM PART NUMBER S T O C KNO NOMENCLATURE CODE ASSY
2
- 1 NONPROC001 SWITCH SECTION RF
(PARTIAL BKDN)
(NONPROCURABLE)
(SEE RG. 1 FOR NHA)
2 LL500-6-8M •SCREW AA,B# 6 R
(vo3o38)(688-521-9oo6) DA
- 2A NS500-6-8MK • SCREW AA,B# 6 R
(ALTN PART FOR ITEM 2) DA
(V26233)(655-521-9006)
- 2B LL54N62S8 • SCREW CA 6 R
(V03038) (655-513-6006)
3 $8156E29-032C • WASHER 6
4 76264 •ADAPTER 1
5 75883 • GASKET 1 R
(REPL BY ITEM5A)
5A 3612174-1 • GASKET R
(NON-ASBESTOS)
(POST SB 49-5812)
(REPLACES ITEM 5)
MS21042-06 =NUT AA
(USE WITH ITEM7 AND 8)
(REPL BY ITEM6A)
6A 59FM348 *NUT
(USEWITH ITEM
7AAND 8A)
(POST SB 49-3695)
(REPLACES ITEM 6)
(V56878)(525-514-9038)
S9007C~050 •WASHER AA AR
(2 MAX3
(REPL BY ITEM 7A)
- 7A $9007N8-015 •WASHER AR
(2MAX)
(USEWITH ITEM
6AAND 8A)
(REPLACES ITEM7)
8 3601043-1 • PIN AA
(REPL BY ITEM 8A)
- 8A 3601043-2 • PIN AA
(REPL BY ITEM 8B)
49-60-34
UP105528
Page 1113
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Ailie~$ignalAeresp~eCompa~
EFFECT UNITS
RG. AIRLINE (US~ PER
2
- 8B 3603116-1 • PIN AND BUSHING 1
(USEWITHITEM
6AAND 7A)
(POST SB 49-3695)
(REPLACES ITEM 8A)
9 $8157N103-010 =WASHER AR
(0.010 IN. THK)
(4MAX)
10 RM632004 ,NUT 4
(V77122)(525-532-9009)
11 AN565F6H5 • SCREW-OVERTRAVEL SET 1
(REPL BY ITEM 11A)
- 11A 371697 • SCREW-OVERTRAVEL SET 1
(REPLACES ITEM 11)
12 AN565F6H6 =SCREW-35% SET 1
(REPL BY ITEM 12A)
- 12A AN565F6H5 • SCREW-35% SET 1
(REPLACES ITEM 12)
13 AN565F6H5 o SCREW-110% SET 1
(REPL BY ITEM 13A)
- 13A 371697 = SCREW-110% SET 1
(REPLACES ITEM 13)
14 AN565F6H4 • SCREW-95% SET 1
- 15 3601214-2 ° LEVER ASSY-SW ACTG 1
16 MS20615-2B3 • =RIVET 4
- 16A MS20613-2C3 =,RIVET 4 R
(POST SPB GTE0711)
(ALTN PART FOR ITEM
16)
17 3601042-3 • • SPRING-LEAF 1
18 3601042-1 o• SPRING-LEAF 1
19 3601042-4 • • SPRING-LEAF 1
3601042-2 • • SPRING-LEAF 1
74613-6 -,LEVER 1
22 MS35275-230 =SCREW 2
23 $8156E29-032C ° WASHER 2
24 74611 • PLATE-COVER 1
25 74991 ° GASKET-ACCESS PLATE 1 R
(REPL BY ITEM 25A)
- 25A 3612169-2 o GASKET-ACCESS PLATE 1 R
(NON-ASBESTOS)
(POST SB 49-5812)
(REPLACES ITEM 25)
49-60-34
UP105528
Page 1114
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
/J/lied.SignalAerespaeeC~rtl~V
EFFEC'I UNITS
2
26 74992 • SCREW-35% ADJ
27 3501610-1 • SPRING-CNCL CPRSN (35%)
(14.o L~VINRATE)
(SELECT AS REQUIRED)
- 27A 3501041-1 • SPRING-CNCL CPRSN (35%)
(27.8 LB/IN RATE)
- 278 3604742-1 • SPRING-CNCL CPRSN (35%)) AA,BA R
(8.0 U~N RATE) DA
- 27C 3601611-1 • SPRING~NCL CPRSN (35%) CA
(8.0 LmN RATE)
- 27D 3601612-1 • SPRING-CNCL CPRSN (35%) CA
(5.0 LB/IN RATE)
- 27E 3506068-1 • SPRINGK~:NCLCPRSN (35%)
(21.o L~IN RATE)
28 3601038-2 • PLUNGER-35%
29 74992 • SCREW-95% ADJ
30 3601041-1 • SPRING-CNCL CPRSN (95%)
(27.8 LB/IN RATE)
- 30A 3601610-1 • SPRING-CNCL CPRSN (95%)
(14.0 LB/IN RATE)
- 30B 3601611-1 • SPRING-CNCL CPRSN (95%) AA,BA R
(8.0 I_B/INRATE) DA
- 30C 3604742-1 • SPRING-CNCL CPRSN (95%) CA R
(8.0 LmN RATE)
49-60-34 Page 1115

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Blied-SignalAerospaceCompany
EFFEC1 UNITS
FIG. I AIRLINE (USE) PER
ITEM PART NUMBER STOCK NO NOMENCLATURE CODE ASSY i,
2
- 30D 3606068-1 • SPRING-CNCL CPRSN (95%)
(21.0 LB/IN RATE)
31 r3601038-2 ,, PLUNGER-95%
32 74992 • SCREW-110% ADJ
33 3601611-1 ,,,SPRING-CNCL CPRSN (1 10%)
(8.0 LE~INRATE)
- 33A 3601612-1 ,, SPRING-CNCL CPRSN (1lO%) AA,BA R
(5.0 LE~N RATE) DA
33B 3601610-1 • SPRING-CNCL CPRSN (1 lO%)
(14.0 LEVINRATE)
33C 3601041-1 • SPRING-CNCL CPRSN (110%) CA
(27.8 LB/IN RATE)
33D 3606068-1 • SPRING-CNCL CPRSN (11 0 % ) R
(21.0 LB/IN RATE)
34 3601038-1 • PLUNGER-110% 1
35 $8154-6C002 -WASHER AR
(0.002 IN. THK)
35A $8154-6C005 ° WASHER AR
(0.0O5 IN. THK)
35B $8154-6C010 • WASHER AR
(o.ol o IN. THK)
35C $8154-6C020 -WASHER AR
(0.020 IN. THK)
49-60-34 Page 1116

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/3604174
Aili~-$igE~alAerospacee m i l y
EFFEC1 UNITS
RG. AIRLINE (us PER
2
36 I LL22ASOSSM • SCREW AA 4 R
(V03038)(655-123-9004)
(REPL BY ITEM 36A)
- 36A NK500D5-5 • SCREW AA,BA 4 R
(REPLACES ITEM 36) DA '
(vo3o38)(65s-528-9oo3)
- 36B LL22A50S5M • SCREW CA 4 R
(V03038)(655-123-90O4)
37 CF3102C14SSP • RECEPTACLE-ELECT DA 1 R
(V77820) (223-533-9011)
37A CF3102C14S6P • RECEPTACLE-ELECT AA,BA 1 R
(V77820)(220-533-9012) CA
38 S9412-548 • PACKING 1
39 32529-5 •SCREW 4
(REPL BY ITEM 39A)
- 39A 32529 •SCREW 4
(REPLACES ITEM 39)
40 $8157H33-025 • WASHER 4
(REPL BY ITEM 40A)
- 40A $8157N33-020 •WASHER 4
(REPLACES ITEM 40)
41 74996 • PLATE-NUT 1
(REPL BY ITEM 41A)
41A 3604599-1 • PLATE-NUT 2
(REPLACES ITEM 41)
42 74999-2 • SWITCH ASSY-35/110% BA,DA 1
42A 377189 • SWITCH ASSY-35% AA,CA 1
43 74229-2 • SWITCH ASSY-95% BA,DA 1
43A i 378108 • SWITCH ASSY-95/110% AA,CA 1
44 3601048-1 • COVER-SWITCH 2
45 370961 • INSULATOR 1
- 46 ' 3600180-3 • COVER ASSY-SWITCH 1
47 MS122198 • • PART DELETED 4 R
(ORDER ITEM 47A)
- 47A MS122157 • • INSERT 4
48 MS122157 • • PART DELETED 8 R
(ORDER ITEM 48A)
- 48A MS122198 • . INSERT 8
49 3600180-15 • • COVER-MACH 1
(NONPROCURABLE)
(ORDERNHA)
49-60-34 Page 1117

UP105528
Jul 30/92
OVERHAUL MANUAL
3602043/36041 74
411ie~i-SignalAere~uaceCompany
EFFEC1 UNITS
RG. [AIRLINE (USE) PER
ITEM PART NUMBER STOCKNO NOMENCLATURE CODE ASSY
2
- 50 MS25178-14 -CAP
(SHPNG AND STORONLY)
- 51 NAS816-213 -CAP
(SHPNGAND STORONLY)
- 52 NAS815-3A -PLUG CA
(SHPNGAND STOR ONLY)
49-60-34 Page 1 1 1 8
UP105528
Dec 15/87

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL AEROSPACE GMBH

GARRETT AUXILIARY POWER DIVISION

THIS REVISED PUBLICATION IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING

COMPONENT ENGINE ENGINE AIRCRAFT

3602043-1 372980-400 G T C P 8 5 - 2 9C1 Convair 580

REVISION NO. 7 DATED JULY 30, 1992

Subiect/Page De~;cdDtion of Change

Title Page Updated to include latest revision date.

Ust of Effective Pages Updated to include latest revision date.

Record of Revisions Added Revision 7.

Record of Temporary Revisions Updated to added incorporated Temporary

ATA NO. 49-60-34 HIGHLIGHTS

GARRE'I-r AUXIUARY POWER DIVISION

SubiecVPaae Description of Chance

Page 404 Added plunger surface treatment to Table

Page 405 Added Gasket (25A) to Table 403.

Page 506 through 513 Revised assembly procedures to use a

Page 518 Incorporated Temporary Revision 49-2.

Fits and Clearances

GARRETT AUXlUARY POWER DIVISION

GARRETT AUXILIARY POWER DIVISION

CENTRIFUGAL MULTIPLE SWITCH ASSEMBLY

LIMITED DISTRIBUTION TO AUTHORIZED PERSONS ONLY

This publication was prepared by

ATA NO. 49-60-34 Page T-1

WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATIONARE USED,

WARNING: ALLIED-SIGNAL/GARRE'i-I" ASSUMES NO RESPONSIBILITY FOR ANY

INCORRECTLY REPAIRED COMPONENTS CAN EFFECT AIRWORTHINESS

UST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

49-60-34 Page LEP-1

SUBJECT PAGE DATE SUBJECT PAGE DATE

49-60-34 Page LEP-2

LISTOF EFFECTIVE PAGE$

Numeric 1105 Jul 30/92

49-60-34 Page LEP-3/LEP-4

REV ISSUE DATE REV ISSUE DATE

ORIG May 15/74

49-60-34 Page RR-1/RR-2

RECORD OF TEMPORARY REVISIONS

49-1 308 May 7/87 6

49-2 523 Dec 1/89 7

49-3 1113 Dec 1/89 7

49-4 1114 Dec 1/89 7

49-60-34 Page TR-1

RECORD OF TEMPORARY REVISIONS

SERVICE BULLETIN LIST

49-3695 Oct 15/76 Replacement of Lever pin, Push Rod Guide

49-3977 Ju113/79 Rewo~ Push Rod PaK No. 3601036-1 ~Part

49-5098 Ju113/79 Replace Pedestal Ball Bearing

49-5157 Oct 30/81 Convert Multiple Centrifugal Switch

49-5278 Oct 30/81 Removal of Retainer Pin Part No. 3601292-1

49-5393, Rev. 2 No Effect Replacement of Centrifugal Multiple Switch

Introduction ................................................................................................................................. INTRO-1

Description and Operation ......................................................................................................................

Disassembly ......................................................................................................................................... 101

Cleaning ................................................................................................................................................ 201

Inspection/Check ................................................................................................................................. 301

Repair .................................................................................................................................................... 401