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SAS Panel - R0
SAS Panel - R0
A A
1x60 MW COAL BASED POWER PLANT, ARS METALS LMITED,
GUMMIDIPOONDI, TAMIL NADU RLDC
B B
172.16.0.104
172.16.0.103
172.16.0.102
172.16.0.105
172.16.0.107
172.16.0.101
GPS Receiver
172.16.0.110
172.16.0.111
OPC OPC OPC OPC OPC OPC
SNTP AA1OPC1 AA1OPC3 AA1OPC2 AA1OPC4 AA1OPC5 AA1OPC7
IEC61850 C
IEC61850 C
IEC61850 C
IEC61850 C
IEC61850 C
IEC61850 C
172.16.0.162
//
//
//
//
AUXILIARY BCU
-AL1QSUX1A1 (AA1AL1QSUX1A1)
11
E Bay Control Unit 172.16.201.2 IEC61850 E
F F
172.16.0.112
13 Station Ethernet Switch 12 9 11
3 1 Station Ethernet Switch 9 11 12
3
1 172.16.201.0 15 13 172.16.202.0 15 CONVERTER
LIU-S1
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
H H
TG BUILDING SWITCHYARD CONTROL ROOM
LIU-B1 LIU-B2
172.16.2.4
Distance
Protection
K device K
-D1Q01FP3 (AA1D1Q01FP3) -D1Q04FP3 (AA1D1Q04FP3)
10 6
REF (64R) & 172.16.1.5 IEC61850 IEC61850 172.16.2.7 REF(64R) &
Standby
LIU-B3 Standby
EF(51NS) EF(51NS)
N N
LEGEND:-
D1 Q01 A1/FP1
Unarmored Fibre Optic Cable
IED Reference (Ax-Bay Control Unit IED No, FPx- Protection IED No.)
Armored Fibre Optic Cable
Bay Reference Number
CAT5 RJ45 Cable
System Voltage Reference (D1-220kV)
RS485 Cable
O IEC 101 Serial Cable O
Based on: SALE ORDER NO :3100032056 Title 220kV SUBSTATION AT 1x60MW COAL BASED POWER
P Note:- Prepared: M.PREM KUMAR PLANT, ARS METALS LIMTED, GUMMIDIPOONDI, TAMIL P
1. Armored Fibre Optic cable is excluded from the ABB/PS-SAS scope of supply Approved: MURALI.A NADU
Doc. des.: COMMUNICATION CONNECTIVITY
Project Ref. des.:
2. TeleMetering, Transducers and PLCC Panel is excluded from the ABB/PS-SAS scope of supply ARS METALS LIMTED,1x60MW COAL BASED POWER PLANT AT DIAGRAM
GUMMIDIPOONDI, TAMIL NADU
3. Hardware’s & Integration at the RLDC/RCC/DCS is excluded from the ABB/PS-SAS scope of supply
Resp. dept.: PS-SAS Rev. ind.: 00 Lang.: English:
Rev
Rev
Sheet: 01
ABB Doc. No.: YN1M301909-CZM
No. of sh.: 01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Functional Design Specification – Substation Automation System
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. Copyright © by ABB Limited
Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 1 (51)
Functional Design Specification – Substation Automation System
Table of Contents:
1. About This Document.......................................................................................... 6
2. Introduction ......................................................................................................... 7
4.1.2 Tripping logic and Trip Matrix Logic (PTRC, 94) ................................. 14
4.1.3 GOOSE............................................................................................... 15
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Functional Design Specification – Substation Automation System
Table of Figures:
Figure 1: Configuration of 220 kV Line bay IEDs ..................................................... 13
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Functional Design Specification – Substation Automation System
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Functional Design Specification – Substation Automation System
1.2. Abbreviations
The following abbreviations are used in the document.
SAS – Substation Automation System
IED – Intelligent Electronic Device
HMI – Human Machine Interface
PC – Personal Computer
LAN – Local Area Network
DR – Disturbance Recorder
DMP – Dot Matrix Printer
SCADA – Supervisory Control and Data Acquisition System
RCC – Remote Control Centre
RLDC – Regional load Dispatch Centre
LN – Logical Node
BCU – Bay Control Unit
GOOSE – Generic Object Oriented Substation Events
SNMP – Simple Network Management Protocol
SNTP – Simple Network Time Protocol
SLD – Single Line Diagram
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Functional Design Specification – Substation Automation System
2. Introduction
The SAS is based on ABB make MicroSCADA Pro software running in a
redundant hot standby mode on two industrial PCs with Microsoft Windows
XP or Windows 7 Operating System in Switchyard control room.
In addition to the above, one GPS receiver is provided to synchronize the time
of SAS including the IEDs for protection and control.
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Functional Design Specification – Substation Automation System
3. System Design
The SAS is designed considering the functional requirements ARS METALS
LIMITED Technical Specification along with the pre-bid clarifications and the
deviations we had taken in our offer. The relevant sections of ARS METALS
LIMITED Technical specification (Doc No:400-ENG-8945-001) are:
Section – Technical Specification for 200kV switchyard, Substation
Automation System (SAS) Section 16.2, of M/s ARS Metals limited, 1x60 MW
Coal Based Power Plant- Gummidipoondi, Tamil Nadu.
The SAS is suitable for operation and monitoring of the complete substation
including future extensions as given in relevant Section. It supports remote
control and monitoring from Remote Control Centre through Communication
Gateways using IEC 60870-5-101 protocol and OPC protocol to communicate
with DCS.
The SAS comprises full station and bay protection as well as control,
monitoring and communication functions and provides all functions required
for the safe and reliable operation of the 220 kV Substation.
Station level
Bay level.
The system can be extended both physically and functionally without affecting
the original application. It has a unique user-friendly definition language
(SCIL) that facilitates integration of the system by the users themselves,
without detailed knowledge of real-time systems.
The reports and graphics will be printed on the Laser printer connected to the
system over the Ethernet LAN.
A dedicated GPS master clock is provided for the synchronization of the entire
system. This master clock is independent of the station computers and
gateways, and it synchronizes all devices via the-inter bay bus.
Each bay control and protection IED is independent of the others and its
functioning is not affected by any fault occurring in any of the other bay control
and protection units of the station. Control function of the bay will be a part of
protection IED.
The data exchange among bay level IEDs, and between bay level and station
level take place via the fiber-optic inter bay bus according to IEC 61850-8-1
standard. The use of fiber-optic LAN guarantees disturbance-free
communication.
Though, at station level, the entire station is controlled and supervised from
the station HMI which is inbuilt feature of the HMI, it is possible to control and
monitor the bay from the bay level equipment, whenever required. The
decentralized architecture ensures that station wide interlocking is available
even when the station computer fails.
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Functional Design Specification – Substation Automation System
lowest enabled control level. The operation also depends on the status of
other functions like interlocking, synchrocheck, etc., as applicable.
4. System Description
Ethernet switches are provided for connecting the IEDs in the bay level
catering the requirements. The connection from each IED to the switch is by
a single fiber optic link. The switches are connected in a fault tolerant ring at
the station level, two Ethernet switches used in control room to connect the
redundant HMI working on Hot Standby mode, Gateways, DR/Engineering
workstation and other station level equipment.
A process bus is not used and the connections from the bay level to the
process are hardwired. The details of the functions provided for the individual
bays and at the station level are described below.
1. ABB Make REL670 will be used as a Bay Control and Main-1 protection
Unit (BCPU) with the following functions
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Functional Design Specification – Substation Automation System
Single shot auto reclose function (RREC, 79), with single phase or
three phase reclosing facility.
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Functional Design Specification – Substation Automation System
Single shot auto reclose function (RREC, 79), with single phase or
three phase reclosing facility.
As per IEC 61850, the primary equipment’s are also represented as LNs, and
the ones used in this bay are:
Isolators (XSWI)
Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control and protection IED. XCBR and XSWI
represent the status inputs from, and command outputs to the breaker and
isolators. TCTR and TVTR are the current and voltage inputs respectively
from the instrument transformers.
The bay control cum protection IED is ABB make REL 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and isolators in the line
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Functional Design Specification – Substation Automation System
bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R, Y and B) and
active and reactive power for line.
All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.
Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. Hardware
backup is provided for bus earth switch interlocks.
XSWI TCTR
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Functional Design Specification – Substation Automation System
Alarm indication LEDs consisting of 6 red LEDs and 9 yellow LEDs with
user printable sticker for IED670/650 IED. All LEDs are configurable
from the PCM600 tool.
Keypad with push buttons for control and navigation purposes, switch
for selection between local and remote control, reset and an isolated
RJ-45 communication port.
Twelve trip matrix logic blocks are included in the IED. The function blocks are
used in the configuration of the IED to route trip signals and/or other logical
output signals to the different output relays. The matrix and the physical
outputs will be seen in the PCM600 engineering tool and this allows the user
to adapt the signals to the physical tripping outputs according to the specific
application needs.
A high number of logic blocks and timers are available to adapt the
configuration to the specific application needs.
As in the case of line bays, these LNs are hardwired inputs and outputs of the
control and protection IEDs
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Functional Design Specification – Substation Automation System
4.1.3 GOOSE
GOOSE is an acronym for Generic Object Orientated System-wide
Events. It aims to replace the conventional hardwired logic necessary for
intra-IED coordination with station bus communications
A GOOSE message sent by one IED can be received and used by several
other IEDs.
1. ABB Make REC670 will be used as a Bay Control Unit (BCU) with the
following functions
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Functional Design Specification – Substation Automation System
As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:
Isolators (XSWI)
Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status
inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.
The bay control IED is ABB make REC 670, with built in mimic. The bay
control IED is designed to control (switch ON / OFF), along with all necessary
interlocks, one circuit breaker and two isolators in the Bus Coupler bay. It also
measures voltages (R-Y, Y-B, and B-R), currents (R, Y and B) and active and
reactive power. Breaker failure protection is also part of this IED.
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Functional Design Specification – Substation Automation System
All intra-bay interlocks are software based and performed by the BCU. The
complete bay can be monitored and controlled from the local HMI on the
BCU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.
Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs.
REC 670
CSWI RSYN
CSWI MMXU
CSWI RDRE
CILO IHMI
XCBR TCTR
XSWI TVTR
XSWI
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Functional Design Specification – Substation Automation System
1. ABB Make RET670 will be used as a Bay Control cum Protection Unit
(BCPU) with the following functions
2. ABB Make REF615 will be used for Overcurrent and earthfault protection
with the following functions
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Functional Design Specification – Substation Automation System
3. ABB Make REF615 will be used for REF-HV protection with the following
functions
As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:
Isolators (XSWI)
Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status
inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.
The bay control cum protection IED is ABB make RET 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and two isolators in the
Bus Coupler bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R,
Y and B) and active and reactive power.
All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.
Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. The distribution
of LNs in the various IEDs is shown in below Figure 5.
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Functional Design Specification – Substation Automation System
CILO RDRE
XCBR RFUF
4. ABB Make RET670 will be used as a Bay Control cum Protection Unit
(BCPU) with the following functions
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Functional Design Specification – Substation Automation System
5. ABB Make REF615 will be used for Overcurrent and earthfault protection
with the following functions
6. ABB Make RET615 will be used for REF-HV protection with the following
functions
As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:
Isolators (XSWI)
Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status
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Functional Design Specification – Substation Automation System
inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.
The bay control cum protection IED is ABB make RET 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and two isolators in the
Bus Coupler bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R,
Y and B) and active and reactive power.
All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.
Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. The distribution
of LNs in the various IEDs is shown in below Figure 5.
CILO RDRE
XCBR RFUF
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Functional Design Specification – Substation Automation System
The numerical bus bar protection REB 670 is designed for high-speed,
selective protection of bus bar installations at a rated frequency of 50 Hz. The
flexibility of the system enables all configurations of bus bars schemes to be
protected.
REB 670
PDIF RBRF
MMXU TCTR
RDRE TVTR
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Functional Design Specification – Substation Automation System
Gateway
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Functional Design Specification – Substation Automation System
Redundant HMI Operator Workstation with station level HMI include two full
graphic screens, special user functions such as station single line diagram,
overviews, control of circuit breakers and isolators, alarm lists and event lists,
logging of historical data for trends and reports.
The system will be controlled with the help of a mouse and keyboard. If
required, system engineering can also be done from the Station HMI. The
reports and graphics will be printed on the Laser printer.
The operator interface is based upon a hierarchical set of menu pages, which
provide access to overview, alarm list, event list and other pages. An
authorization mechanism prevents system access of unauthorized users and
also allows assignment of a number of authorization levels. This makes
certain functions accessible only to users who have been granted the required
level of authorization.
Gateway is provided for remote control and monitoring. Gateway has one
serial port. Serial port will be used to communicate to the RLDC. All the
communication channels will be provided by ARS METALS LIMTED. The
protocol for communication to the RLDC is IEC 60870-5-101 and for DCS is
OPC Protocol.
Full compliance with IEEE 802.3 and IEEE 802.3u Ethernet standards
for universal interoperability
Enhanced Rapid Spanning Tree (IEEE 802.1w) for fault tolerance with
fast recovery times (<5ms)
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Functional Design Specification – Substation Automation System
The operator or protection engineer can access these DR files and analyze
them using the DR evaluation software. The disturbance waveforms are
printed on the color laser printer.
Application pictures are used to visualize the supervised processes. There are
many different types of application pictures: single line diagrams, process
pictures, system supervision, lists, application tools, measurement reports and
trend reports. Generally, only one application picture is presented within one
monitor (Monitor Pro). The opening of another function closes or hides the
previous one. However, several monitors can be opened to the same
application. Each user can modify the layout of Monitor Pro. The user specific
layout is saved when the user logs out and it is loaded when the user logs into
the application.
The system specific start picture is the first picture displayed when Monitor
Pro is started. When Monitor Pro starts, it requires login before the session
can continue (see Figure7) The Close button in the login dialog closes
the login dialog but not Monitor Pro.
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Functional Design Specification – Substation Automation System
The password is not displayed on the screen. If the user name and the
password do not match, or the user name does not exist, the login dialog
reappears and you can make a new attempt. Each attempt to log in is
registered by the system, even those that are failed.
4.7.2. Logout
In Monitor Pro, logout means that the user name and user authority are
cleared. The user is logged out when:
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Functional Design Specification – Substation Automation System
Monitor Pro is closed down by using the Close button or the Main/Exit
menu item
First picture shown after login: defines the first picture that pops up
after a user logs in.
Lockout duration: this sets the session length. When the lockout
duration time expires, the authorization level is reset to View (0). The
lockout duration time is given in hours (from 1 to 254). The session
duration can be activated or deactivated.
Show object ID: this defines the parts of the Object Identity attributes
that are to be shown in Alarm lists, Event lists and dialogs.
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there is a risk of running out of space on the hard disk. The supervision
function is stopped when the limit is set to zero.
Report Settings: this is used to define, among others, the base period
for the reports (15, 30 or 60 minutes) and the history length (1 year to 5
years). These settings are valid for the entire application and changing
these later will erase the existing history data.
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View (0) level: The user is allowed to view the substation status, but is
not authorized to make any control operations, or to use the
programming and system configuration tools.
Control (1) level: The user is allowed to make control operations, but
he has no access to the engineering and system configuration tools.
Engineering (2) level: The user is granted all rights for control,
engineering and system configuration, except system management.
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System management (5) level: The user is granted all rights including
the rights to add and remove users. Only one user can be granted this
authorization level.
The number of users and their authorization levels will be decided during the
detailed engineering stage. The system manager can add and remove users
and user groups as well as change the authorization levels. All users can
change their own passwords.
The user interacts with the MicroSCADA system through the control dialogs
accessed from the process display. Only those users, who belong to certain
user groups, are allowed to execute control operations towards the process
devices of the MicroSCADA system.
The SAS will have the 220kV substation SLD as the main process display
(see Figure 10). The substation SLD will have the following information.
Line current, voltage, active power, reactive power and power factor
It is also possible to control the switchgears and the transformer tap position
from this picture. Further, it provides access to other pictures like event list,
alarm list, trends and reports.
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This control dialog has three tabs; Main tab, Message tab and blocking tab.
Main tab lets you select the Local/Remote option. The options available
depend on object configuration. Unavailable options are dimmed. In
Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process object are shown and
controlled.
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This control dialog has three tabs; Main tab, Message tab and blocking tab.
Main tab lets you select the Local/Remote option. The options available
depend on object configuration. Unavailable options are dimmed. In
Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process object are shown and
controlled.
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Main tab
The upper field of the main tab shows the object identification: station, bay
and the object. The lower field of the tab shows the object status. If control is
not blocked, the Close button or Open button is active. If, based on the
interlock conditions, the selection of the control command is successful, the
Execute or Cancel symbol buttons become active. Confirm the control
operation by clicking the Execute button. Cancel the selection by clicking the
Cancel symbol button. Possible errors during operation appear in the Object
status field of the Switch state tab. Close the dialog by clicking Exit or click
the icon on the upper-right corner of the dialog.
Blocking tab
In the Blocking tab of the Switch control dialog, different blockings concerning
the process objects are displayed.
In the Forced operation tab, the internal blockings and control blockings can
be bypassed. After this, the Open and Close buttons are enabled. However,
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this does not disable any interlocking or other IED measures, that is, no
special bypass messages are sent to the IEDs.
The identification information (station, bay, and object) is shown on the upper
field of the Main tab. The options available depend on object configuration,
while the unavailable options are dimmed. Voltage or tap position can be
controlled, if the configuration and status allow it. You can control the voltage
and tap value by using the Lower and Raise buttons. In this dialog, you can
see the current values of tap position and voltage as well. Close the dialog by
clicking the Exit button or by clicking the icon on the upper-right corner of the
dialog.
In the Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process objects are shown
and controlled.
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The purpose of the Event List is to provide the user with information about
events occurring in the system. It is also provides information about activities
carried out by other users, operations of objects, acknowledging of alarms,
editing of limit values, logging in and so on.
The Event List presents the data in a structured way for the user’s
convenience. Each event is presented by displaying an event text line, which
consists of a time stamp, object identification, a signal text and a text
indicating the status.
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Fast navigation using the scroll bar: jump to the last page, one page
back or forward and so on.
Color settings
Find
Column sort
If the Event List is in the updating mode, the list will be updated when a new
event occurs in the system. When the list is in the frozen mode (non-
updating), a message will be displayed informing the user to change the mode
to the updating mode and view the latest events.
When the Event List is in the updating mode, half a page will be shown when
the list is presented on the screen. All the new events are presented on the
remaining half a page until the page is full. When the page is full, it scrolls up
a half page and new events begin to fill the page again.
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When the Event List is in the updating mode, the events are sorted in the
order which they were written into history database, i.e. logging order. The
order defined in the Settings dialog is applied in the frozen mode.
Filters are used when the user wants to display or concentrate on specific
information. It is possible to change the existing filters or add new filters that
can be stored and reused by other operators.
By clicking the left mouse button on a column header in the event list, the
event list is sorted on the column clicked. If the same column is clicked twice,
the sorting is descending. After the data is sorted, the list is set to frozen
mode. Column sort is reset when the list mode is changed back to Update.
The Find tool allows the user to search for text within the current event list
view. The Find tool searches the list from the start to the end. If an event line
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contains the desired text, it is selected. A message box appears when find
has reached the end point of the search or when searched text is not found.
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The process alarms are alarms that are related to the supervised process, for
example, measurement values exceeding or going below the preset alarm
limits, breakers tripping or getting into a faulty position and so on.
The internal alarms are alarms caused by the network control system itself.
Reasons for these alarms include communication problems between a
communication unit and substation, printer device errors, substation getting
suspended, etc.
User-friendly filters
Alarm acknowledgement
Locate Object
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Column sort
Find
also be used when searching alarms from the alarm buffer. By setting the
alarm class to 0, the alarm function of a process object is set off.
Filters are used when the user wants to concentrate on certain information in
the alarm buffer. This is done by defining criteria to filter out unwanted
information. A single criterion or multiple criteria can be used for filtering. The
alarm list filter settings are identical to the event list filter settings (Figure 19).
By clicking the left mouse button on a list column header, the alarm list is
sorted. The column that is used for sorting is the column that was clicked. If
the same column is clicked twice, the sorting is in descending order. After the
data is sorted, the list is set to the frozen mode. The column sort is reset when
the list mode is changed back to Update.
The Find function allows you to search for text within the current alarm list
view. Find searches through the list from the beginning point down. The alarm
line that contains searched text is set selected. A message box appears when
Find has reached the end point of the search or when searched text does not
exist.
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Alarm blocking: alarms are not raised, regardless of the object state.
Event blocking: event registrations are not made; events are not shown
in the Event List.
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Hairline function
Using legend
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Printout option
Update/Frozen modes
When the trend picture is shown, the user can select the data from the trend
basket. When the trend basket is closed, the selected trends are brought to
the trend picture. Trend view configuration includes a set of parameters such
as colors, fonts, etc., which are called trend pre-configurations. Users can
create, delete or apply existing pre-configuration to the trend picture
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REVISION TABLE
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. Copyright © by ABB Limited
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Factory Acceptance Test Specification – Substation Automation System
Table of Contents:
1 General ............................................................................................................... 5
3 Start-up behaviour............................................................................................... 6
4 System Functions................................................................................................ 8
4.5 Gateway for remote monitoring and control from RLDC/DCS (Will be tested
during SAT) .......................................................................................................... 10
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Factory Acceptance Test Specification – Substation Automation System
4.6 Printers....................................................................................................... 10
6.2 Data point test SAS to RLDC (to be done during SAT) .............................. 18
Annexure:
Annexure: System Architecture
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Factory Acceptance Test Specification – Substation Automation System
1 General
Basically, this Test Instructions describe the various tests that would be carried out during the
system factory acceptance test.
Before commencing with the tests, all bay units must be configured and tested; all the other
components of the control system must be installed and configured. Additional the
communication between the various units must work correctly. The station switchgear has to be
simulated with the aid of a process simulator.
To fulfil all ABB quality standards it is necessary that the test engineer has relative experience
about ABB SAS Systems and their functionality.
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Factory Acceptance Test Specification – Substation Automation System
2 FAT Set Up
The Factory Acceptance Tests are to be performed using IEDs of all bays of 220 kV (say Line, GT, ST
and BC) with Configurations loaded as per ARS METALS LIMITED 220Kv Substation system.
3 Start-up behaviour
RAM installed.
The BIOS is started.
The operating system is started.
The start menu provides facility for opening a large MicroSCADA monitor (window).
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Factory Acceptance Test Specification – Substation Automation System
Check the entry for the license holder using the tools menu.
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Factory Acceptance Test Specification – Substation Automation System
4 System Functions
User/Password
MicroSCADA-user level 0 ->view User0/user0
MicroSCADA-user level 1 ->control User1/user1
MicroSCADA-user level 2 ->engineering User2/user2
MicroSCADA-user level 5 ->system Manager ARS /ARS
These users are needed in a later stage to perform additional tests.
Regardless of the prevailing status of the system (e.g. which computer has control and
which is standing by), both the computers must be synchronised.
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Factory Acceptance Test Specification – Substation Automation System
Note that in the case of redundant systems, both computers must set to the same time
when they are started. If this is not the case, the standby computer cannot follow the one on
line and cannot fulfil its standby function.
Change the Time on Windows level. The time must be corrected automatically, if Time
synchronisation is working correctly.
The time synchronisation of the COM500 gateway can be verified by changing the Windows
level. The time must be corrected automatically, if Time synchronisation is working
correctly.
Comment: The internal system time of a protocol converter is used for the time stamping of
internal system events only.
Change the time to different time in the LHMI. The time should be restored back to the
correct time if the IED is time synchronised with GPS receiver.
The other MicroSCADA computer (SAS2) is on standby, i.e. its user application (APL1) is
quiescent (cold) and is also being supervised in the background by a watchdog (APL2).
The two computers are connected by a LAN via which the watchdogs transfer data from the
active to the passive system (shadowing) and switch over from one system to the other as
required by the situation.
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Check that events continue to be printed by the event printer and entered in the event lists.
4.6 Printers
The SAS system has two printers connected to the Ethernet over a print server or built-in
Ethernet card. One printer is matrix line printer for printing alarms and logs on continuous paper.
The second printer is a laser printer to print out graphics or disturbance evaluation files. For
FAT DMP and Laser Printer will be configured and tested.
Press the key combination Alt + PrtScrn to print the currently active window on the
hardcopy printer.
Press the key combination Ctrl + PrtScrn to print the complete screen on the hardcopy
printer.
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5.2.1 Menus
Does the menu contain all the items it should?
Do the menus items open the correct windows, and do they perform the correct functions
(e.g. logoff)?
Do the effective access rights conform to those entered for the particular users (e.g. no
access below user level 2 for “Engineering” to “Tool manager”)?
Initiate several events in a bay unit and check that they all appear in the event list and are
presented as specified.
Check the effectiveness of the most important event filter functions (perform filter operations
according to time, bay designation and alarm class).
One type is divided into two horizontal parts, the upper one called “Persisting alarms” with the
active alarms and the lower one called “Fleeting alarms” with the alarms that are no longer
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active, but were not acknowledged. An alarm that is no longer active and has been
acknowledged is deleted automatically from the list.
The other type of alarm list is not divided into two parts. All the alarms are entered in this list.
Whether an alarm is still active or has already been acknowledged can be seen from the colour
of the respective alarm text. The difference is that inactive and acknowledged alarms do not
disappear automatically, but only after clicking on the reset button.
Generate events on a bay unit that have been configured as alarms and check that they
appear in the alarm list as specified.
Persisting and acknowledged alarms
Acknowledge a single alarm and then all alarms firstly by clicking on the corresponding
button and then via a pull-down menu.
Check that the alarms are presented in the alarm list as specified.
Fleeting and unacknowledged alarms
Generate events on a bay unit that have been configured as alarms and then reset them at
the bay unit (i.e. the alarm is not active any more).
Check that the alarms are presented in the alarm list as specified.
Fleeting and acknowledged alarms
There is a signal below the bay local/remote button, which indicates whether control is
switched to “Local” (bay level) or “Station” (SAS). Use the Local/Remote switch on the bay
unit to check that the signal indicates the respective status correctly.
Provision is made in the bay for displaying a few measurements and these must also be
checked with regard to their presentation (number of places of decimals, units, order etc.)
their choice (function description) and their function.
Check the updation time for analogue values; any change in an analogue value has to be
updated in the SAS database within 2 seconds.
Check the operation of the limit monitors for which upper and lower limits and alarm settings
for the analogue signals have been set. Analogue signals in the bay control dialogue must
change to yellow colour upon exceeding the warning level and to red colour upon
exceeding the alarm level. Their colour at normal load values is white.
The next step is to check the correct operation of the functions in the bay control dialogue.
This involves checking the short event and alarm lists for the respective feeder.
Check the operation of the switch control dialogue for typical switchgear (earth switches,
isolators and circuit-breakers) under all operating conditions.
Check that the control is possible only when all the interlock conditions are satisfied.
Change the position of the switches in the process simulator to check this for various
conditions.
Check the operation of all options in the switch control dialogue for typical switchgear.
Check the system response time for control commands from the event list, by comparing
the time when the command was issued and when the output contact of BCPU operated.
Check that the feedback on screen is within the response time specified.
Create a Line fault using the test kit and check for the following:
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The control responsibility button determines whether control is being performed in the station
itself or at the RLDC. Every process window displays this button and the associated signal.
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Screens: All dynamic states must reflect the actual status of the process.
Event list: All items of process plant with defined HA and HE attributes must appear in the
event list.
Printers: The event printer must print all items of process plant with defined LD and PA
attributes.
Alarm list: All items of process plant with defined AC and AG attributes must appear in the
alarm list. Important: The status values 0 and 1 correspond to the status messages
“Normal” and “Alarm” respectively.
Analogue values: The scaling and resolution of all analogue process values must
accurately reflect the respective analogue process data.
Event channel: Check that all items of process plant with an event channel attached can
execute the attached command procedures.
6.2 Data point test SAS to RLDC (to be done during SAT)
A database point test requires a connection to the respective protocol converter and an RLDC
or simulator. The purpose of the test is to check the transfer of the various database point types
in both directions between the RLDC and bay levels, i.e. not every signal is checked as is the
case with a full point-to-point test.
The communication is tested first from the bay level to the power system control level:
Change the positions of a number of switches and check that the new positions are
transmitted to the RLDC (DB).
Change a few analogue input variables in steps (0%, 50%, 100%, 110%, 20%, 5%, 0%)
and check that the new values are properly scaled and transmitted to the RLDC (AO).
Generate a few events at bay level, e.g. a protection trip, and check that the corresponding
events are transmitted to the RLDC (BO).
Now check the communication from the system control level to the bay level.
Send a few switching commands from the RLDC and check that the correct switching
operations are carried out at bay level. Repeat the test for other items of switchgear (BI).
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