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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

A A
1x60 MW COAL BASED POWER PLANT, ARS METALS LMITED,
GUMMIDIPOONDI, TAMIL NADU RLDC

COMMUNICATION CONNECTIVITY DIAGRAM MODEM

B B

SWITCHYARD CONTROL ROOM


OPERATOR OPERATOR ENGINEERING/DR PLCC
WORKSTATION WORKSTATION WORKSTATION
C C
REDUNDANT HMI WORKING ON
HOT/STANDBY MODE
MODEM
NETWORK PRINTER GATEWAY
A4 size Laser Color
GPS RECEIVER Printer -KA1 (AA1KA1) -KA2 (AA1KA2)
-KA3 (AA1KA3)
-KA4 (AA1KA4) TO RLDC ON TO PLANT DCS
2001 2002 2003
D -KD1 (AA1KD1) SYS600 / HMI / MMC 600 SYS600 / HMI / MMC 600
1 COM500 / SYS500
IEC 60870-5-101 ON OPC D
Workstation PROTOCOL PROTOCOL
2101

172.16.0.104
172.16.0.103

172.16.0.102

172.16.0.105

172.16.0.107
172.16.0.101
GPS Receiver

172.16.0.110
172.16.0.111
OPC OPC OPC OPC OPC OPC
SNTP AA1OPC1 AA1OPC3 AA1OPC2 AA1OPC4 AA1OPC5 AA1OPC7

IEC61850 C

IEC61850 C

IEC61850 C

IEC61850 C

IEC61850 C

IEC61850 C
172.16.0.162

STATION 172.16.0.140 IEC61850 86 1 85 2 94 96

//

//

//
//
AUXILIARY BCU

-AL1QSUX1A1 (AA1AL1QSUX1A1)
11
E Bay Control Unit 172.16.201.2 IEC61850 E

F F

-TJ1 (AA1TJ1) 2 4 5 6 7 8 14 16 17 1819 20 -TJ2 (AA1TJ2) 2 4 5 6 7 8 14 16 17 1819 20 MODBUS RTU to


83 84 MODBUS TCP-IP

172.16.0.112
13 Station Ethernet Switch 12 9 11
3 1 Station Ethernet Switch 9 11 12
3
1 172.16.201.0 15 13 172.16.202.0 15 CONVERTER

STATION ETHERNET SWITCH-1 STATION ETHERNET SWITCH-2


G G
ABB 2010

LIU-S1
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

H H
TG BUILDING SWITCHYARD CONTROL ROOM

LIU-B1 LIU-B2

BAY ETHERNET SWITCH-1 BAY ETHERNET SWITCH-2


I -TJ3 (AA1TJ3)
I
-TJ4 (AA1TJ4)
13 16 1819 20 9 12 11 14 17 15 44 92
1 Bay Ethernet Switch 3 1
Bay Ethernet Switch 9 12 11 3
172.16.1.0 13 15
172.16.2.0
2 4 5 6 7 8 2 4 5 6 7 8 16 18 19 20 14 17

GT-1 BAY201 LINE-1, BAY 202 ST-1 BAY204

-D1Q01FP1 (AA1D1Q01FP1) -D1Q04FP1 (AA1D1Q04FP1)


3 -D1Q02FP1 (AA1D1Q02FP1) 12
J Transformer 172.16.1.2 IEC61850 5 IEC61850 172.16.2.16Transformer J
differential Main-1 Line 172.16.2.2 IEC61850 differential
Protection & Distance Protection &
Control device Protection & Control device
Control device

-D1Q01FP2 (AA1D1Q01FP2) -D1Q04FP2 (AA1D1Q04FP2)


8 7
OC & EF 172.16.1.4 IEC61850 -D02FP (AA1D02FP) IEC61850 172.16.2.8 OC
& EF
Protection Protection
Device 9 Device
Main-2 Line IEC61850
C:\Documents and Settings\inprm5\Desktop\ARS METALS\ARS_METALS\ARS_METALS\AA1\SCD - AA1.vsd / 12-07-27

172.16.2.4
Distance
Protection
K device K
-D1Q01FP3 (AA1D1Q01FP3) -D1Q04FP3 (AA1D1Q04FP3)
10 6
REF (64R) & 172.16.1.5 IEC61850 IEC61850 172.16.2.7 REF(64R) &
Standby
LIU-B3 Standby
EF(51NS) EF(51NS)

TBC, BAY 205 220kV BUSBAR


L L
-D1Q05A1 (AA1D1Q05A1) -D1QBB1FP1 (AA1D1QBB1FP1)
4 18
Bay Control IEC61850 172.16.2.6 Busbar
172.16.2.5 IEC61850 LIU-B4 Protection

GT-1, BAY 201 LINE-1, BAY 202 ST-1, BAY 204


M M

MFM-1 MFM-2 MFM-3

N N
LEGEND:-
D1 Q01 A1/FP1
Unarmored Fibre Optic Cable
IED Reference (Ax-Bay Control Unit IED No, FPx- Protection IED No.)
Armored Fibre Optic Cable
Bay Reference Number
CAT5 RJ45 Cable
System Voltage Reference (D1-220kV)
RS485 Cable
O IEC 101 Serial Cable O

MFM Multifunction Meter

Light Interface Unit for FO


LIU-xx Cable with Reference Number

Based on: SALE ORDER NO :3100032056 Title 220kV SUBSTATION AT 1x60MW COAL BASED POWER
P Note:- Prepared: M.PREM KUMAR PLANT, ARS METALS LIMTED, GUMMIDIPOONDI, TAMIL P
1. Armored Fibre Optic cable is excluded from the ABB/PS-SAS scope of supply Approved: MURALI.A NADU
Doc. des.: COMMUNICATION CONNECTIVITY
Project Ref. des.:
2. TeleMetering, Transducers and PLCC Panel is excluded from the ABB/PS-SAS scope of supply ARS METALS LIMTED,1x60MW COAL BASED POWER PLANT AT DIAGRAM
GUMMIDIPOONDI, TAMIL NADU
3. Hardware’s & Integration at the RLDC/RCC/DCS is excluded from the ABB/PS-SAS scope of supply
Resp. dept.: PS-SAS Rev. ind.: 00 Lang.: English:
Rev

Rev
Sheet: 01
ABB Doc. No.: YN1M301909-CZM
No. of sh.: 01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Functional Design Specification – Substation Automation System

ARS METALS LIMITED

220kV Substation at 1x60MW Coal


Based Power Plant, Gummidipoondi,
Tamil Nadu.

Substation Automation System


Functional Design Specification
REVISION TABLE

Rev. No Revision Note Approved Week


00 Original Document MA 25/2012

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. Copyright © by ABB Limited

“Disclaimer – Unauthorized access


The offered solution may be accessed through the customer network and therefore represents a danger which poses a
potential threat of intrusion by unauthorized parties. Therefore, ABB strongly recommends that the customer
insures/implem ents necessary protection measures against the possibility of such unauthorized access.
ABB disclaims any responsibility and shall under no circumstances be liable for damages or malfunctions caused by
external intrusion of any kind whatsoever."

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 1 (51)
Functional Design Specification – Substation Automation System

Table of Contents:
1. About This Document.......................................................................................... 6

1.1. General ................................................................................................. 6

1.2. Abbreviations ........................................................................................ 6

2. Introduction ......................................................................................................... 7

3. System Design .................................................................................................... 8

3.1. System Architecture .............................................................................. 8

3.1.1. Station Level ......................................................................................... 8

3.1.2. Bay Level .............................................................................................. 9

4. System Description ........................................................................................... 10

4.1. 220kV Line bay ................................................................................... 10

4.1.1 Bay Level Human Machine Interface (HMI) ........................................ 13

4.1.2 Tripping logic and Trip Matrix Logic (PTRC, 94) ................................. 14

4.1.3 GOOSE............................................................................................... 15

4.2. 220kV Bus Transfer Coupler Bay ....................................................... 15

4.3. 220kV Generator Transformer bay ..................................................... 18

4.4. 220kV Station Transformer bay .......................................................... 20

4.5. Station Protection-Bus bar Protection ................................................. 23

4.5.1. Description of Station protection functionality ..................................... 24

4.6. Station Level Functions....................................................................... 24

4.6.1. Redundant HMI Operator Workstation and Gateways ....................... 25

4.6.2. Communication Infrastructure ............................................................. 26

4.6.3. Time Synchronization ......................................................................... 26

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 2 (51)
Functional Design Specification – Substation Automation System

4.6.4. DR cum Engineering Workstation (DR/EWS) ..................................... 27

4.7. Operator Interface functions ............................................................... 27

4.7.1. User login............................................................................................ 28

4.7.2. Logout ................................................................................................. 28

4.7.2.1. Time based Logout.......................................................................... 29

4.7.3. Application Settings ............................................................................ 29

4.7.4. User Management .............................................................................. 31

4.7.5. Process Display .................................................................................. 32

4.7.5.1. Display Builder ................................................................................ 33

4.7.5.2. Station Local/Remote Control ......................................................... 34

4.7.5.3. Bay Local/Remote Control .............................................................. 34

4.7.6. Switch Control ..................................................................................... 35

4.7.6.1. Transformer Voltage Control ........................................................... 38

4.7.7. Event List ............................................................................................ 39

4.7.7.1. Features of Event List ..................................................................... 40

4.7.8. Alarm List ............................................................................................ 42

4.7.8.1. Features of Alarm List ..................................................................... 43

4.7.8.2. Alarm Acknowledgement ................................................................. 44

4.7.8.3. Alarm Blocking ................................................................................ 44

4.7.8.4. Alarm Classes ................................................................................. 44

4.7.8.5. Alarm List presentation modes ........................................................ 45

4.7.9. Blocking List........................................................................................ 46

4.7.10. Measurement Reports ........................................................................ 47

4.7.11. Trend Application ................................................................................ 48


Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
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Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 3 (51)
Functional Design Specification – Substation Automation System

4.7.11.1. Features of Trend application.......................................................... 49

4.7.11.2. Trend Basket ................................................................................... 50

4.7.12. System Self Supervision ..................................................................... 51

Table of Figures:
Figure 1: Configuration of 220 kV Line bay IEDs ..................................................... 13

Figure 2: Bay Level HMI ........................................................................................... 14

Figure 3: Goose (Peer to peer) Communication ....................................................... 15

Figure 4: Configuration of Bus Coupler bay IED ...................................................... 17

Figure 5: Configuration of Generator Transformer bay IEDs .................................... 20

Figure 5: Configuration of Station Transformer bay IEDs ......................................... 22

Figure 6: Configuration of Bus bar protection IED .................................................... 23

Figure 7: Monitor Pro Login dialog (Typical)............................................................. 28

Figure 8: Application setting dialog........................................................................... 31

Figure 9: Example of Authorization profile................................................................ 31

Figure 10: 400kV SLD (Typical) ............................................................................... 33

Figure 11: Station Local / Remote control dialog ...................................................... 34

Figure 12: Bay Local / Remote control dialog........................................................... 35

Figure 13: Switch control dialog (Select before Operate) ......................................... 36

Figure 14: Switch control dialog (expanded) ............................................................ 37

Figure 15: Tap changer control dialog ...................................................................... 38

Figure 16: Event List ................................................................................................ 39

Figure 17: Event list settings .................................................................................... 41

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 4 (51)
Functional Design Specification – Substation Automation System

Figure 18: Event list filter settings............................................................................. 41

Figure 19: Alarm List (Template 1) ........................................................................... 42

Figure 20: Alarm List (Template 2) ........................................................................... 43

Figure 21: Alarm list settings .................................................................................... 44

Figure 22: Blocking List ............................................................................................ 46

Figure 23: Measurement Reports (Tabular Form) .................................................... 47

Figure 24: Trend picture (Graphical Form) ............................................................... 48

Figure 25: Trend picture (Tabular Form) .................................................................. 49

Figure 26: Trend basket ........................................................................................... 50

Figure 27: Example of System Supervision picture .................................................. 51

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 5 (51)
Functional Design Specification – Substation Automation System

1. About This Document


1.1. General
This document describes the features of the Substation Automation
System (SAS) for ARS METALS LIMITED 220kV Substation. The SAS
provides facility to control and monitor all the equipment in the substation
locally as well as remotely.

The software or hardware described in this document is furnished under a


license and may be used, copied, or disclosed only in accordance with the
terms of such license.

1.2. Abbreviations
The following abbreviations are used in the document.
SAS – Substation Automation System
IED – Intelligent Electronic Device
HMI – Human Machine Interface
PC – Personal Computer
LAN – Local Area Network
DR – Disturbance Recorder
DMP – Dot Matrix Printer
SCADA – Supervisory Control and Data Acquisition System
RCC – Remote Control Centre
RLDC – Regional load Dispatch Centre
LN – Logical Node
BCU – Bay Control Unit
GOOSE – Generic Object Oriented Substation Events
SNMP – Simple Network Management Protocol
SNTP – Simple Network Time Protocol
SLD – Single Line Diagram

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
Page
ABB Ltd, India. YN1M301909-ZAA 6 (51)
Functional Design Specification – Substation Automation System

2. Introduction
The SAS is based on ABB make MicroSCADA Pro software running in a
redundant hot standby mode on two industrial PCs with Microsoft Windows
XP or Windows 7 Operating System in Switchyard control room.

The SAS conforms to IEC 61850 standards and has a decentralized


architecture consisting of the following main functional parts:

Redundant Operator Workstation

DR cum Engineering workstation

Laser printer for printing graphics and reports

Dot matrix printer (DMP) for alarms and events

Gateway features for remote communication to Regional load Dispatch


Centre (RLDC) on IEC 60870-5-101 protocol and to DCS system on
OPC Protocol.

Intelligent Electronic Devices (IED) for bay control and monitoring

IEDs for bay and station protection

Managed switched fiber-optic Ethernet LAN in a fault tolerant ring


architecture

In addition to the above, one GPS receiver is provided to synchronize the time
of SAS including the IEDs for protection and control.

The SAS provides an extensive range of Supervisory Control and Data


Acquisition (SCADA) functions.

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 7 (51)
Functional Design Specification – Substation Automation System

3. System Design
The SAS is designed considering the functional requirements ARS METALS
LIMITED Technical Specification along with the pre-bid clarifications and the
deviations we had taken in our offer. The relevant sections of ARS METALS
LIMITED Technical specification (Doc No:400-ENG-8945-001) are:
Section – Technical Specification for 200kV switchyard, Substation
Automation System (SAS) Section 16.2, of M/s ARS Metals limited, 1x60 MW
Coal Based Power Plant- Gummidipoondi, Tamil Nadu.

The SAS is suitable for operation and monitoring of the complete substation
including future extensions as given in relevant Section. It supports remote
control and monitoring from Remote Control Centre through Communication
Gateways using IEC 60870-5-101 protocol and OPC protocol to communicate
with DCS.

The SAS comprises full station and bay protection as well as control,
monitoring and communication functions and provides all functions required
for the safe and reliable operation of the 220 kV Substation.

3.1. System Architecture


For safety and availability reasons the SAS is based on a decentralized
architecture and on a concept of bay-oriented, distributed intelligence.
Functions are decentralized, object-oriented and located as close to the
process as possible.

The SAS layout is structured in two levels:

Station level

Bay level.

Please refer the system architecture (Doc No. YN1M301909-CZM)

3.1.1. Station Level


A redundant Operator Workstation PC enables station control through the
software package MicroSCADA Pro, which contains an extensive range of
SCADA functions.

The communication gateway feature enables the information exchange with


remote control centre.The inter-bay bus provides independent station-to-bay
and bay-to-bay data exchange.
Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 8 (51)
Functional Design Specification – Substation Automation System

The system can be extended both physically and functionally without affecting
the original application. It has a unique user-friendly definition language
(SCIL) that facilitates integration of the system by the users themselves,
without detailed knowledge of real-time systems.

An authorization mechanism prevents system access to unauthorized users


and allows assignment of a number of authorization levels. This makes
certain functions accessible only to those users who have the required level of
authorization.

The reports and graphics will be printed on the Laser printer connected to the
system over the Ethernet LAN.

A dedicated GPS master clock is provided for the synchronization of the entire
system. This master clock is independent of the station computers and
gateways, and it synchronizes all devices via the-inter bay bus.

3.1.2. Bay Level


A bay comprises of one circuit breaker and associated disconnectors, earth
switches and instrument transformers. At bay level, the IEDs provide all bay
level functions like control (command outputs), monitoring (status indications,
measured values) and protection. The IEDs are directly connected to the
switchgear without any need for additional interposing or transducers.

Each bay control and protection IED is independent of the others and its
functioning is not affected by any fault occurring in any of the other bay control
and protection units of the station. Control function of the bay will be a part of
protection IED.

The data exchange among bay level IEDs, and between bay level and station
level take place via the fiber-optic inter bay bus according to IEC 61850-8-1
standard. The use of fiber-optic LAN guarantees disturbance-free
communication.

Though, at station level, the entire station is controlled and supervised from
the station HMI which is inbuilt feature of the HMI, it is possible to control and
monitor the bay from the bay level equipment, whenever required. The
decentralized architecture ensures that station wide interlocking is available
even when the station computer fails.

Clear control priorities prevent the initiation of simultaneous operation of a


single switch from more than one of the various control levels, i.e.
RCC/RLDC, station level, bay level or apparatus level. The priority is on the

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 9 (51)
Functional Design Specification – Substation Automation System

lowest enabled control level. The operation also depends on the status of
other functions like interlocking, synchrocheck, etc., as applicable.

4. System Description
Ethernet switches are provided for connecting the IEDs in the bay level
catering the requirements. The connection from each IED to the switch is by
a single fiber optic link. The switches are connected in a fault tolerant ring at
the station level, two Ethernet switches used in control room to connect the
redundant HMI working on Hot Standby mode, Gateways, DR/Engineering
workstation and other station level equipment.

In a decentralized architecture the functionality is provided as close to the


process as possible. In this respect, the following functions are allocated at
bay level:

Bay control and monitoring functions

Bay protection functions

A process bus is not used and the connections from the bay level to the
process are hardwired. The details of the functions provided for the individual
bays and at the station level are described below.

4.1. 220kV Line bay


The following functions (Logical Nodes, or LN, as defined in IEC 61850) are
required for line bays. The functions are distributed in REL670 and MICOM
P442 as listed below.

1. ABB Make REL670 will be used as a Bay Control and Main-1 protection
Unit (BCPU) with the following functions

Breaker and isolator control (CSWI,XSWI,XCBR)

Bay level and inter bay interlocks (CILO)

Measurement of voltages, currents, active and reactive power (MMXU)

Local HMI (IHMI)

Synchronizing and energizing check (RSYN, 25)

Trip Circuit Supervision

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
Approved
Murali.A
Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 10
(51)
Functional Design Specification – Substation Automation System

Line Distance protection (PDIS, 21)

SOTF Protection (PSOF)

Power swing block (RPSB, 78)

Current reversal and weak end in-feed logic (PSCH, 85)

Fuse failure supervision (RFUF, 60)

Over Frequency Protection (PTOF, 81O)

Under Frequency Protection (PTUF, 81U)

Under voltage protection (PTOV, 27)

Over Voltage protection (PTUV, 59)

Single shot auto reclose function (RREC, 79), with single phase or
three phase reclosing facility.

Directional backup IDMT Overcurrent protection (PDOC, 67)

Directional backup IDMT earth fault protection (PDEF, 67N)

Fault locator (RFLO)

Tripping Logic (PTRC, 94)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

2. MICOM P444 will be used as a Main-2 Protection with the following


functions

Line Distance protection (PDIS, 21)

SOTF Protection (PSOF)

Power swing block (RPSB, 78)

Current reversal and weak end in-feed logic (PSCH, 85)

Fuse failure supervision (RFUF, 60)

Document
Functional Design Specification - SAS Sale Order :
Prepared
M.Prem Kumar 3100032056
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Dept Lang En
PS-SASE Created
2012-06-19 Revision 00 Yr 12 Wk 21
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ABB Ltd, India. YN1M301909-ZAA 11
(51)
Functional Design Specification – Substation Automation System

Over Frequency Protection (PTOF, 81O)

Under Frequency Protection (PTUF, 81U)

Under voltage protection (PTOV, 27)

Over Voltage protection (PTUV, 59)

Single shot auto reclose function (RREC, 79), with single phase or
three phase reclosing facility.

Directional backup IDMT Overcurrent protection (PDOC, 67)

Directional backup IDMT earth fault protection (PDEF, 67N)

Fault locator (RFLO)

Tripping Logic (PTRC, 94)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

As per IEC 61850, the primary equipment’s are also represented as LNs, and
the ones used in this bay are:

Circuit breaker (XCBR)

Isolators (XSWI)

Earth switches (XSWI)

Current Transformer (TCTR)

Voltage Transformer (TVTR)

Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control and protection IED. XCBR and XSWI
represent the status inputs from, and command outputs to the breaker and
isolators. TCTR and TVTR are the current and voltage inputs respectively
from the instrument transformers.

The bay control cum protection IED is ABB make REL 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and isolators in the line

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Functional Design Specification - SAS Sale Order :
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ABB Ltd, India. YN1M301909-ZAA 12
(51)
Functional Design Specification – Substation Automation System

bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R, Y and B) and
active and reactive power for line.

All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.

Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. Hardware
backup is provided for bus earth switch interlocks.

The distribution of LNs in the various IEDs

REL 670(MAIN-1) MICOMP444(MAIN-2)


CSWI RSYN PDIS PDOC PDIS

CSWI MMXU PDEF RFLO PDEF PDOC

RDRE PTOV TCTR PTOV TCTR


CSWI
RFUF TVTR RFUF TVTR
CILO IHMI
PTUV PTUV RFLO
XCBR RREC

XSWI TCTR

XSWI TVTR RDRE – DR, SER RDRE – DR, SER

Figure 1: Configuration of 220 kV Line bay IEDs

Automatic switch onto fault logic is a function that gives an instantaneous


trip at closing of breaker onto a fault. A dead line detection check is provided
to activate the function when the line is dead.

4.1.1 Bay Level Human Machine Interface (HMI)


The local human machine interface is equipped with an LCD that can display
the single line diagram with objects. The local human-machine interface is
simple and easy to understand the whole front plate is divided into zones,
each of them with a well-defined functionality:

Status indication LEDs

Document
Functional Design Specification - SAS Sale Order :
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ABB Ltd, India. YN1M301909-ZAA 13
(51)
Functional Design Specification – Substation Automation System

Alarm indication LEDs consisting of 6 red LEDs and 9 yellow LEDs with
user printable sticker for IED670/650 IED. All LEDs are configurable
from the PCM600 tool.

Liquid crystal display (LCD).

Keypad with push buttons for control and navigation purposes, switch
for selection between local and remote control, reset and an isolated
RJ-45 communication port.

Figure 2: Bay Level HMI

4.1.2 Tripping logic and Trip Matrix Logic (PTRC, 94)


A function block for protection tripping is provided for each circuit breaker
involved in the tripping of the fault. It provides the pulse prolongation to
ensure a trip pulse of sufficient length, as well as all functionality necessary
for correct co-operation with auto reclosing functions. The trip function block
includes functionality for evolving faults and breaker lock-out.

Twelve trip matrix logic blocks are included in the IED. The function blocks are
used in the configuration of the IED to route trip signals and/or other logical
output signals to the different output relays. The matrix and the physical
outputs will be seen in the PCM600 engineering tool and this allows the user
to adapt the signals to the physical tripping outputs according to the specific
application needs.

A high number of logic blocks and timers are available to adapt the
configuration to the specific application needs.

As in the case of line bays, these LNs are hardwired inputs and outputs of the
control and protection IEDs

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4.1.3 GOOSE
GOOSE is an acronym for Generic Object Orientated System-wide
Events. It aims to replace the conventional hardwired logic necessary for
intra-IED coordination with station bus communications

It is a mechanism for the fast transmission of substation events, such as


commands, alarms, indications, as messages.

A GOOSE message sent by one IED can be received and used by several
other IEDs.

Figure 3: Goose (Peer to peer) Communication

4.2. 220kV Bus Transfer Coupler Bay


The following functions (Logical Nodes, or LN, as defined in IEC 61850) are
required for Bus Coupler bay. The required functions are achieved by
REC670

1. ABB Make REC670 will be used as a Bay Control Unit (BCU) with the
following functions

Breaker and isolator control (CSWI,XSWI,XCBR)

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Bay level and inter bay interlocks (CILO)

Measurement of voltages, currents, active and reactive power (MMXU)

Local HMI (IHMI)

Synchronizing and energizing check (RSYN, 25)

Directional backup IDMT Overcurrent protection (PDOC, 67)

Directional backup IDMT earth fault protection (PDEF, 67N)

Trip Circuit Supervision

Fuse failure supervision (RFUF, 60)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1ms

As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:

Circuit breaker (XCBR)

Isolators (XSWI)

Earth switches (XSWI)

Current Transformer (TCTR)

Voltage Transformer (TVTR)

Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status
inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.

The bay control IED is ABB make REC 670, with built in mimic. The bay
control IED is designed to control (switch ON / OFF), along with all necessary
interlocks, one circuit breaker and two isolators in the Bus Coupler bay. It also
measures voltages (R-Y, Y-B, and B-R), currents (R, Y and B) and active and
reactive power. Breaker failure protection is also part of this IED.

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All intra-bay interlocks are software based and performed by the BCU. The
complete bay can be monitored and controlled from the local HMI on the
BCU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.

Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs.

The distribution of LNs in the various IEDs is shown in Figure 4.

REC 670

CSWI RSYN

CSWI MMXU

CSWI RDRE

CILO IHMI

XCBR TCTR

XSWI TVTR

XSWI

Figure 4: Configuration of Bus Coupler bay IED

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Functional Design Specification – Substation Automation System

4.3. 220kV Generator Transformer bay


The following functions (Logical Nodes, as defined in IEC 61850), are
required for GT bays. The required functions are distributed in RET670,
REF615s.

1. ABB Make RET670 will be used as a Bay Control cum Protection Unit
(BCPU) with the following functions

Breaker and isolator control (CSWI,XSWI,XCBR)

Bay level and inter bay interlocks (CILO)

Measurement of voltages, currents, active and reactive power (MMXU)

Local HMI (IHMI)

Transformer differential protection (PDIF, 87T)

Over fluxing protection (PVPH,99)

Transformer restricted earth fault protection (PDIF, 64R)

Standby Earth fault Protection (51N)

Synchronizing and energizing check (RSYN, 25)

Trip Circuit Supervision

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

2. ABB Make REF615 will be used for Overcurrent and earthfault protection
with the following functions

Directional backup IDMT Overcurrent protection (PDOC, 67)

Directional backup IDMT earth fault protection (PDEF, 67N)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

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Functional Design Specification – Substation Automation System

3. ABB Make REF615 will be used for REF-HV protection with the following
functions

Transformer restricted earth fault protection (PDIF, 64R)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:

Circuit breaker (XCBR)

Isolators (XSWI)

Earth switches (XSWI)

Current Transformer (TCTR)

Voltage Transformer (TVTR)

Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status
inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.

The bay control cum protection IED is ABB make RET 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and two isolators in the
Bus Coupler bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R,
Y and B) and active and reactive power.

All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.

Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. The distribution
of LNs in the various IEDs is shown in below Figure 5.

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Functional Design Specification – Substation Automation System

RET 670 REF 615 REF 615


CSWI RSYN PDIF PTOC PDIF

CSWI PTEF PVPH PTEF RDRE

CSWI MMXU RDRE

CILO RDRE

XCBR RFUF

XSWI TCTR TCTR TCTR

XSWI TVTR TVTR TVTR

Figure 5: Configuration of Generator Transformer bay IEDs

4.4. 220kV Station Transformer bay


The following functions (Logical Nodes, as defined in IEC 61850), are
required for ST bays. The required functions are distributed in RET670,
REF615s.

4. ABB Make RET670 will be used as a Bay Control cum Protection Unit
(BCPU) with the following functions

Breaker and isolator control (CSWI,XSWI,XCBR)

Bay level and inter bay interlocks (CILO)

Measurement of voltages, currents, active and reactive power (MMXU)

Local HMI (IHMI)

Transformer differential protection (PDIF, 87T)

Over fluxing protection (PVPH,99)

Transformer restricted earth fault protection (PDIF, 64R)

Standby Earth fault Protection (51N)

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Functional Design Specification – Substation Automation System

Synchronizing and energizing check (RSYN, 25)

Trip Circuit Supervision

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

5. ABB Make REF615 will be used for Overcurrent and earthfault protection
with the following functions

Directional backup IDMT Overcurrent protection (PDOC, 67)

Directional backup IDMT earth fault protection (PDEF, 67N)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

6. ABB Make RET615 will be used for REF-HV protection with the following
functions

Transformer restricted earth fault protection (PDIF, 64R)

Disturbance Recording, bay level acquisition (RDRE), with 8 analog


and 16 digital

Sequential event recorder (RDRE) with time resolution of 1 ms

As per IEC 61850, the primary equipments are also represented as LNs, and
the ones used in this bay are:

Circuit breaker (XCBR)

Isolators (XSWI)

Earth switches (XSWI)

Current Transformer (TCTR)

Voltage Transformer (TVTR)

Since process bus (IEC 61850-9-2) is not used, these LN are hardwired
inputs and outputs of the control IED. XCBR and XSWI represent the status

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Functional Design Specification – Substation Automation System

inputs from, and command outputs to the breaker and isolators. TCTR and
TVTR are the current and voltage inputs respectively from the instrument
transformers.

The bay control cum protection IED is ABB make RET 670, with built in mimic.
The bay control cum protection IED is designed to control (switch ON / OFF),
along with all necessary interlocks, one circuit breaker and two isolators in the
Bus Coupler bay. It also measures voltages (R-Y, Y-B, and B-R), currents (R,
Y and B) and active and reactive power.

All intra-bay interlocks are software based and performed by the BCPU. The
complete bay can be monitored and controlled from the local HMI on the
BCPU. Additionally, hardwired switches are provided to operate the breaker
during emergencies. During such emergency operations all interlocks are
bypassed.

Station wide interlocks are software based; the data for the interlocks are
transmitted using GOOSE messages by the individual IEDs. The distribution
of LNs in the various IEDs is shown in below Figure 5.

RET 670 REF 615 REF 615

CSWI RSYN PDIF PTOC PDIF

CSWI PTEF PVPH PTEF RDRE

CSWI MMXU RDRE

CILO RDRE

XCBR RFUF

XSWI TCTR TCTR TCTR

XSWI TVTR TVTR TVTR

Figure 6: Configuration of Station Transformer bay IEDs

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Functional Design Specification – Substation Automation System

4.5. Station Protection-Bus bar Protection


ABB Make REB 670 IED is used as a Centralized bus bar protection with the
following functions.

Bus bar Differential Protection (PDIF,87B)

Breaker failure (local breaker back-up) protection (RBRF, 50BF)

Disturbance Recording, bay level acquisition (RDRE),

Sequential event recorder (RDRE) with time resolution of 1ms

The numerical bus bar protection REB 670 is designed for high-speed,
selective protection of bus bar installations at a rated frequency of 50 Hz. The
flexibility of the system enables all configurations of bus bars schemes to be
protected.

The distribution of LNs in the various IEDs is shown in below Figure 6.

REB 670

PDIF RBRF

MMXU TCTR

RDRE TVTR

Figure 7: Configuration of Bus bar protection IED

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Functional Design Specification – Substation Automation System

4.5.1. Description of Station protection functionality


The protection algorithms are based on two well-proven measuring principles,
which have been applied successfully in earlier ABB low impedance bus bar
protection systems:

stabilized differential current measurement

determination of phase relationship between feeder currents (phase


comparison)

Any DC component and harmonics are suppressed. The first measuring


principle uses a stabilized differential current algorithm. The currents are
evaluated individually for each of the phases and each section of bus bar.

4.6. Station Level Functions


The hardware of the station level system provided for the 220kV Control room
consists of the following:

Redundant Operator Workstation

DR cum Engineering workstation

Gateway

Communication Infrastructure-Fiber optic Ethernet LAN for station level


and inter bay communication

A GPS receiver as the time master

Laser printer for graphic printouts

Dot matrix printer (DMP) for alarms and events

The station level functions (Logical Nodes) provided are:

Operator Interface (IHMI)

Remote Control Interface (ITCI)

Archiving (IARC) for long term historical data

Disturbance data evaluation (RDRS)

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Functional Design Specification – Substation Automation System

Time Master (STIM)

System supervision (SSYS)

Redundant HMI Operator Workstation with station level HMI include two full
graphic screens, special user functions such as station single line diagram,
overviews, control of circuit breakers and isolators, alarm lists and event lists,
logging of historical data for trends and reports.

The system will be controlled with the help of a mouse and keyboard. If
required, system engineering can also be done from the Station HMI. The
reports and graphics will be printed on the Laser printer.

The communication to the remote control center uses IEC 60870-5-101


protocol with the remote control centers as the masters and the local
gateways as the slaves. It is possible to control and monitor the local station
from the remote control center, with priority being assigned. The
communication media to the RLDC and DCS system is to be provided by ARS
METALS LIMTED.

4.6.1. Redundant HMI Operator Workstation and Gateways


The redundant Operator workstation PCs with Microsoft Windows XP or
Windows 7 operating system will be loaded with MicroSCADAPro software.
Monitoring and controlling of the station is through operator workstation with
21” TFT monitors by the use of project specific pictures. A mouse is used to
move the cursor and thus navigate on and between picture pages. The PCs
work on 230 V AC power supply.

The operator interface is based upon a hierarchical set of menu pages, which
provide access to overview, alarm list, event list and other pages. An
authorization mechanism prevents system access of unauthorized users and
also allows assignment of a number of authorization levels. This makes
certain functions accessible only to users who have been granted the required
level of authorization.

Gateway is provided for remote control and monitoring. Gateway has one
serial port. Serial port will be used to communicate to the RLDC. All the
communication channels will be provided by ARS METALS LIMTED. The
protocol for communication to the RLDC is IEC 60870-5-101 and for DCS is
OPC Protocol.

The communication gateways allow scanning and control of defined points


within the SAS independently for control center. The gateway will respond
simultaneously to scan requests from both control centers.
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Functional Design Specification – Substation Automation System

4.6.2. Communication Infrastructure


The communication infrastructure consists of fiber optic cables, managed,
switched Ethernet LAN in a fault tolerant ring configuration. This LAN is used
for both station level and inter-bay communications. The communication
protocol conforms to IEC 61850-8-1 standard. Ethernet switch is provided,
with the IEDs connected to the switch using fiber optic cables. The main
features of the Ethernet switches used are listed below:

High speed (100 Mbps) operation

Glass fiber optic cables with ST connectors

Dual redundant power supplies for increased network availability

Designed for harsh environment – exceeds IEC 61850-3 requirements


for use in electrical substations

Operates up to a temperature of 85 C without the use of fans

Full compliance with IEEE 802.3 and IEEE 802.3u Ethernet standards
for universal interoperability

Enhanced Rapid Spanning Tree (IEEE 802.1w) for fault tolerance with
fast recovery times (<5ms)

Quality of service / Class of service (IEEE 802.1p) for prioritization of


traffic (real time traffic for software interlocks)

Virtual LAN (IEEE 802.1Q) for traffic segregation

SNMP for network management

SNTP for time synchronization of the Ethernet switches

4.6.3. Time Synchronization


The time master is a GPS receiver provided in the SAS. The GPS receiver is
connected to the Ethernet LAN and it synchronizes all the IEDs, the
redundant HMIs and the remote communication gateways directly. In
conformance with the IEC 61850 standards, SNTP protocol is used for time
synchronization function.

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Functional Design Specification – Substation Automation System

4.6.4. DR cum Engineering Workstation (DR/EWS)


A PC running with Windows 7 or Windows XP operating system along with
the disturbance evaluation software acts as DR cum Engineering Workstation.
The application server automatically downloads the DR data from the IEDs.
The downloading of DR data can also be done manually on operator’s
request.

The operator or protection engineer can access these DR files and analyze
them using the DR evaluation software. The disturbance waveforms are
printed on the color laser printer.

4.7. Operator Interface functions


The operator interface is based on MicroSCADA Pro (SYS600) software that
runs on Windows 7 or Windows XP operating system. SYS 600 software
consists of the basic functions needed to monitor and control substations.

Application pictures are used to visualize the supervised processes. There are
many different types of application pictures: single line diagrams, process
pictures, system supervision, lists, application tools, measurement reports and
trend reports. Generally, only one application picture is presented within one
monitor (Monitor Pro). The opening of another function closes or hides the
previous one. However, several monitors can be opened to the same
application. Each user can modify the layout of Monitor Pro. The user specific
layout is saved when the user logs out and it is loaded when the user logs into
the application.

The system specific start picture is the first picture displayed when Monitor
Pro is started. When Monitor Pro starts, it requires login before the session
can continue (see Figure7) The Close button in the login dialog closes
the login dialog but not Monitor Pro.

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Functional Design Specification – Substation Automation System

Figure 8: Monitor Pro Login dialog (Typical)

4.7.1. User login


In the login dialog, there is a combo box, in which the current "HOT"
applications are shown. The start picture requests a user name and
password. Each user is associated with a certain user profile defined by the
system manager.

The password is not displayed on the screen. If the user name and the
password do not match, or the user name does not exist, the login dialog
reappears and you can make a new attempt. Each attempt to log in is
registered by the system, even those that are failed.

If the login succeeds, the substation overview picture is produced on the


screen. All operations subsequently performed on the Monitor Pro, are related
to the authority profile associated with the user name. The user name is also
included in as an identifier in the event register when certain manual
operations are performed.

4.7.2. Logout
In Monitor Pro, logout means that the user name and user authority are
cleared. The user is logged out when:

The user logs out using the Main/Logout menu item

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Functional Design Specification – Substation Automation System

Monitor Pro is closed down by using the Close button or the Main/Exit
menu item

Automatic time based logout is done by Monitor Pro

The MicroSCADA application state is changed from "HOT" to "WARM"


or "COLD"

The MicroSCADA OPC DA server or MicroSCADA service is stopped

4.7.2.1. Time based Logout


After a certain predefined time, e.g. 8 hours, an automatic logout is done. The
logout duration is defined in the Application Settings, i.e. the setting is user
specific. The user has to login again via the Login dialog.

4.7.3. Application Settings


An Application Settings picture can be given new settings by selecting
Options-Settings in the main menu bar. Only a user with rights on level 5
(system manager) can change the application settings. It is used to create
some application specific settings such as:

Application owner: the name of the customer to whom this product is


licensed (in this case – ARS METALS LIMITED). The name of the
application owner cannot be changed in the Application settings
picture.

First picture shown after login: defines the first picture that pops up
after a user logs in.

System location: this defines whether the MicroSCADA is running as a


Network Control Centre (NCC) or a Substation Control System (SCS).

Lockout duration: this sets the session length. When the lockout
duration time expires, the authorization level is reset to View (0). The
lockout duration time is given in hours (from 1 to 254). The session
duration can be activated or deactivated.

Show object ID: this defines the parts of the Object Identity attributes
that are to be shown in Alarm lists, Event lists and dialogs.

HD space alarm: Hard Disk Supervision function supervises the free


Hard Disk space. This function gives the operator an early warning if

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Functional Design Specification – Substation Automation System

there is a risk of running out of space on the hard disk. The supervision
function is stopped when the limit is set to zero.

Report Settings: this is used to define, among others, the base period
for the reports (15, 30 or 60 minutes) and the history length (1 year to 5
years). These settings are valid for the entire application and changing
these later will erase the existing history data.

The application settings being used for this project are:

Application owner – ARS METALS LIMITED

First picture – Substation overview (220 kV)

System location – Substation Control System

Lockout duration – 8 hours

HD space alarm – 100 MB

Report settings – base period: 60 minutes, history length: 2 years

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Functional Design Specification – Substation Automation System

Figure 9: Application setting dialog

4.7.4. User Management


The user with rights on level 5 (system manager) can make changes in the User
Management function. In the SYS 600 applications the standard functions in the
process pictures can be freely grouped into authorization groups. This means that a
user can have different authorization levels for different apparatus. Users can also
be defined to have different authorization levels for different tools; substations etc.
(see Figure 9).

Figure 10: Example of Authorization profile

View (0) level: The user is allowed to view the substation status, but is
not authorized to make any control operations, or to use the
programming and system configuration tools.

Control (1) level: The user is allowed to make control operations, but
he has no access to the engineering and system configuration tools.

Engineering (2) level: The user is granted all rights for control,
engineering and system configuration, except system management.

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System management (5) level: The user is granted all rights including
the rights to add and remove users. Only one user can be granted this
authorization level.

The number of users and their authorization levels will be decided during the
detailed engineering stage. The system manager can add and remove users
and user groups as well as change the authorization levels. All users can
change their own passwords.

4.7.5. Process Display


The Process Display is a view, which is displayed when the user is logged
into an application. The process displays appear on the MicroSCADA Pro
Monitor. They contain information on the status of the process in the form of
Single Line Diagrams (SLD) having graphical objects with dynamic behavior.
Process displays in the MicroSCADA Pro Monitor contain the functionality for
zooming, panning and de-cluttering of displays.

The user interacts with the MicroSCADA system through the control dialogs
accessed from the process display. Only those users, who belong to certain
user groups, are allowed to execute control operations towards the process
devices of the MicroSCADA system.

The SAS will have the 220kV substation SLD as the main process display
(see Figure 10). The substation SLD will have the following information.

Status of all circuit breakers and isolators

Bus voltages and frequency

Line current, voltage, active power, reactive power and power factor

Transformer tap position

Control mode (Station/Remote) of the substation

Control mode (Local/Remote) of each bay

Bus bar coloring to identify powered, non powered and earthed


segments of the SLD

It is also possible to control the switchgears and the transformer tap position
from this picture. Further, it provides access to other pictures like event list,
alarm list, trends and reports.

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Figure 11: 400kV SLD (Typical)

4.7.5.1. Display Builder


Display Builder is the picture editor in MicroSCADA that is used to create
complete graphical interfaces. You can define the graphical appearance of
objects in your interface, describe the data they will display, and specify their
dynamic behavior. The drawing process requires no programming. Drawings
are easy to create and edit directly in the drawing area, and dialogs let you
control all aspects of the editing process, including assigning display
characteristics and specifying how your data is stored. Display Builder
provides default values for every dynamic element of a drawing so you can
quickly construct a complete dynamic drawing that can monitor and control
substations as well as electrical power transmission and distribution systems.

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4.7.5.2. Station Local/Remote Control


The station local/remote control shows whether the control is authorized from
the station locally or from an external control centre.

Figure 12: Station Local / Remote control dialog

This control dialog has three tabs; Main tab, Message tab and blocking tab.
Main tab lets you select the Local/Remote option. The options available
depend on object configuration. Unavailable options are dimmed. In
Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process object are shown and
controlled.

4.7.5.3. Bay Local/Remote Control


The Bay L/R control shows the whether the control of the bay is authorized
from the bay unit locally or remotely over a communication link. If the Bay L/R
switch is remotely controllable, it is possible to change the switch state from
the control dialog.

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Figure 13: Bay Local / Remote control dialog

This control dialog has three tabs; Main tab, Message tab and blocking tab.
Main tab lets you select the Local/Remote option. The options available
depend on object configuration. Unavailable options are dimmed. In
Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process object are shown and
controlled.

4.7.6. Switch Control


Switch control dialogs can be used to show current state and status of a
switch device object. It is also used for operating the switch device. The same
dialog is used for circuit breakers and isolators. There are several tabs on this
dialog. Navigate between the tabs navigation by using the arrow buttons on
the upper-right corner of the dialog.

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Figure 14: Switch control dialog (Select before Operate)

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Figure 15: Switch control dialog (expanded)

Main tab

The upper field of the main tab shows the object identification: station, bay
and the object. The lower field of the tab shows the object status. If control is
not blocked, the Close button or Open button is active. If, based on the
interlock conditions, the selection of the control command is successful, the
Execute or Cancel symbol buttons become active. Confirm the control
operation by clicking the Execute button. Cancel the selection by clicking the
Cancel symbol button. Possible errors during operation appear in the Object
status field of the Switch state tab. Close the dialog by clicking Exit or click
the icon on the upper-right corner of the dialog.

Blocking tab

In the Blocking tab of the Switch control dialog, different blockings concerning
the process objects are displayed.

Forced operation tab

In the Forced operation tab, the internal blockings and control blockings can
be bypassed. After this, the Open and Close buttons are enabled. However,
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this does not disable any interlocking or other IED measures, that is, no
special bypass messages are sent to the IEDs.

4.7.6.1. Transformer Voltage Control


Transformer Tap changer control dialog shows the current state of the
transformer tap position, and can be used for operating it as well.

Figure 16: Tap changer control dialog

The identification information (station, bay, and object) is shown on the upper
field of the Main tab. The options available depend on object configuration,
while the unavailable options are dimmed. Voltage or tap position can be
controlled, if the configuration and status allow it. You can control the voltage
and tap value by using the Lower and Raise buttons. In this dialog, you can
see the current values of tap position and voltage as well. Close the dialog by
clicking the Exit button or by clicking the icon on the upper-right corner of the
dialog.

In the Messages tab, different messages concerning the object are shown. In
blocking tab, different blockings concerning the process objects are shown
and controlled.

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4.7.7. Event List


Event is a wide term that also comprises alarms. The event activation and
consequential actions are defined in the process database separately for each
individual object.

Figure 17: Event List

The purpose of the Event List is to provide the user with information about
events occurring in the system. It is also provides information about activities
carried out by other users, operations of objects, acknowledging of alarms,
editing of limit values, logging in and so on.

The Event List presents the data in a structured way for the user’s
convenience. Each event is presented by displaying an event text line, which
consists of a time stamp, object identification, a signal text and a text
indicating the status.

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4.7.7.1. Features of Event List


Scroll intervals are configurable from 10 to 100 pages, in steps of 10

Fast navigation using the scroll bar: jump to the last page, one page
back or forward and so on.

Possibility to navigate to the previous day or next day or to a day typed


into the input dialog

User-friendly filters and color settings

Updating/Frozen presentation modes

Additional comments can be given to the events (up to 250 characters


per event)

Printing of Events on demand

Possibility to display events either in log order or event order

Color settings

Find

Column sort

If the Event List is in the updating mode, the list will be updated when a new
event occurs in the system. When the list is in the frozen mode (non-
updating), a message will be displayed informing the user to change the mode
to the updating mode and view the latest events.

When the Event List is in the updating mode, half a page will be shown when
the list is presented on the screen. All the new events are presented on the
remaining half a page until the page is full. When the page is full, it scrolls up
a half page and new events begin to fill the page again.

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Figure 18: Event list settings

When the Event List is in the updating mode, the events are sorted in the
order which they were written into history database, i.e. logging order. The
order defined in the Settings dialog is applied in the frozen mode.

It is possible to configure certain events to use different colors in the Event


List. This improves the possibility to locate certain system events. E.g.
important events, which cause alarms in the system, can be defined to use
the red color in the Event List.

Figure 19: Event list filter settings

Filters are used when the user wants to display or concentrate on specific
information. It is possible to change the existing filters or add new filters that
can be stored and reused by other operators.

By clicking the left mouse button on a column header in the event list, the
event list is sorted on the column clicked. If the same column is clicked twice,
the sorting is descending. After the data is sorted, the list is set to frozen
mode. Column sort is reset when the list mode is changed back to Update.

The Find tool allows the user to search for text within the current event list
view. The Find tool searches the list from the start to the end. If an event line
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contains the desired text, it is selected. A message box appears when find
has reached the end point of the search or when searched text is not found.

4.7.8. Alarm List


The Alarm List displays a summary of the present alarm situation of the
supervised process. Each alarm is presented as an alarm text line, which has
a time stamp, an object id, an object text, a text indicating the alarm status, as
well as a number ranging from 1-7 indicating the alarm class.

Figure 20: Alarm List (Template 1)

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Figure 21: Alarm List (Template 2)

The process alarms are alarms that are related to the supervised process, for
example, measurement values exceeding or going below the preset alarm
limits, breakers tripping or getting into a faulty position and so on.

The internal alarms are alarms caused by the network control system itself.
Reasons for these alarms include communication problems between a
communication unit and substation, printer device errors, substation getting
suspended, etc.

4.7.8.1. Features of Alarm List


Two types of Alarm List templates

User-friendly filters

Alarm List setting tool for colors and text layout

Color and text layout settings

Updating/Frozen presentation modes

Alarm acknowledgement

Alarm reset function

Locate Object

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Column sort

Find

Figure 22: Alarm list settings

4.7.8.2. Alarm Acknowledgement


An acknowledgement of an alarm is a way to show that the operator has
registered and identified the alarm. Generally, acknowledging an alarm does
not affect the alarm state. An unacknowledged alarm remains in the alarm
buffer until it is acknowledged, even if the alarm state has passed.

4.7.8.3. Alarm Blocking


Alarm blocking blocks a signal in such a way that it cannot generate an alarm.
(The same implies for history blocking, printout blocking and reprocessing
blocking.) Since the alarm is blocked, it is not registered in the process
database when the process object gets into an alarm generating state.

4.7.8.4. Alarm Classes


The alarms can be grouped into seven equally significant alarm classes. This
feature can be used when the user wants to group alarms caused by process
objects with common properties. From the system point of view there is no
internal priority between the different alarm classes. The alarm classes can
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also be used when searching alarms from the alarm buffer. By setting the
alarm class to 0, the alarm function of a process object is set off.

Filters are used when the user wants to concentrate on certain information in
the alarm buffer. This is done by defining criteria to filter out unwanted
information. A single criterion or multiple criteria can be used for filtering. The
alarm list filter settings are identical to the event list filter settings (Figure 19).

4.7.8.5. Alarm List presentation modes


The alarm buffer is updated every time the alarm state of a process objects
changes. Basically, the Alarm List should be updated at each update of the
alarm buffer to give correct and up-to-date information. However, if the list is
updated frequently, it is almost impossible to concentrate on a single alarm
line. This is the reason why the Alarm List has two presentation modes: frozen
and updating. When the list is in the frozen mode, it is not updated, and the
alarm information can be read easily. If the alarm buffer is updated while the
Alarm List is in the frozen mode, the operator is notified with an informative
text on the status bar. When in the updating mode, the Alarm List is updated
at every update of the alarm buffer. The frozen mode is automatically selected
when the list is scrolled or when a tool affecting the alarm buffer is used. The
current mode is always indicated.

By clicking the left mouse button on a list column header, the alarm list is
sorted. The column that is used for sorting is the column that was clicked. If
the same column is clicked twice, the sorting is in descending order. After the
data is sorted, the list is set to the frozen mode. The column sort is reset when
the list mode is changed back to Update.

The Find function allows you to search for text within the current alarm list
view. Find searches through the list from the beginning point down. The alarm
line that contains searched text is set selected. A message box appears when
Find has reached the end point of the search or when searched text does not
exist.

Acknowledgement of a single alarm is done by selecting the alarm text line of


the desired alarm on the list. If the selected alarm is unacknowledged,
selecting Acknowledge from the pop-up menu can open the
Acknowledgement dialog. At the same time the Alarm List is set to the frozen
mode to prevent unwanted scrolling.

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4.7.9. Blocking List


The Blocking List summarizes the present blocking situation of the signals of
the supervised process. Each signal is presented as a signal text line, which
describes the signal in the process. The signal text line normally consists of a
signal text and a group of check boxes indicating the blocking state.

Figure 23: Blocking List

The following blocking types are provided by the Blocking List:

Alarm blocking: alarms are not raised, regardless of the object state.

Update blocking: indications are not updated by the process.

Control blocking: operation commands are not sent to the process.

Event blocking: event registrations are not made; events are not shown
in the Event List.

Printout blocking: events are not sent to the printer.

Action blocking: event channel activation is blocked.

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4.7.10. Measurement Reports


The measurement reports display is an application that collects data and
visualizes the data in numerical or graphical form. The measurement reports
display is used to log and report data during longer periods than the Trend
Application, and it is dedicated for Energy, Current, Voltage, Temperature and
Frequency reports.
The available time ranges for the reports are listed below:
Hourly report (time resolution: 3 minutes)
Daily report (time resolution: 15 minutes)
Daily report (time resolution: 30 minutes)
Daily report (time resolution: 60 minutes)
Weekly report (time resolution: 1 day)
Monthly report (time resolution: 1 day)
Yearly report (time resolution: 1 month)
The storage period for the reports can be up to 5 years. Longer storage
periods can be custom built or achieved by exporting data to an external
reporting database.

Figure 24: Measurement Reports (Tabular Form)

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4.7.11. Trend Application


MicroSCADA Monitor Pro includes the new Trend Application. Trend
Application is used for trend analyses and for showing measured values in the
form of a curve or a table.

Figure 25: Trend picture (Graphical Form)

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Figure 26: Trend picture (Tabular Form)

4.7.11.1. Features of Trend application


Graphic or tabular view modes

Hairline function

Zooming graphic view

Scrolling with scroll bars and panning

Configurable axes and line properties

Using legend

Update interval options from 30 seconds to 10 minutes

Clearing trend data by user

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Save, Open and Delete pre configurations

Printout option

Update/Frozen modes

4.7.11.2. Trend Basket


A trend is a time-related follow-up of process data. All types of process
objects, e.g. analogue and digital data can be illustrated as trends.

When the trend picture is shown, the user can select the data from the trend
basket. When the trend basket is closed, the selected trends are brought to
the trend picture. Trend view configuration includes a set of parameters such
as colors, fonts, etc., which are called trend pre-configurations. Users can
create, delete or apply existing pre-configuration to the trend picture

Figure 27: Trend basket

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Functional Design Specification – Substation Automation System

4.7.12. System Self Supervision


The SYS 600 System Self Supervision (SSS) is used with the MicroSCADA
systems for supervising and monitoring the system. It provides status
information of hardware and software, as well as picture functions for the
supervision of system objects.

Figure 28: Example of System Supervision picture

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Factory Acceptance Test Specification – Substation Automation System

ARS METALS LIMITED

220kV Substation at 1x60 MW Coal


Based Power Plant, Gummidipoondi,
Tamil Nadu.

Substation Automation System

Factory Acceptance Test


Specification

REVISION TABLE

Rev. No Revision Note Approved Week


00 Original Document MA 25/2012

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. Copyright © by ABB Limited

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Factory Acceptance Test Specification – Substation Automation System

Table of Contents:
1 General ............................................................................................................... 5

2 FAT Set Up ......................................................................................................... 6

2.1 System Architecture ..................................................................................... 6

3 Start-up behaviour............................................................................................... 6

3.1 Start-up SAS system .................................................................................... 6

3.1.1 Microsoft Windows XP or Windows 7 Start-up...................................... 6

3.1.2 Start-up MicroSCADA ........................................................................... 6

3.1.3 General interrogation ............................................................................ 7

3.1.4 MicroSCADA user login ........................................................................ 7

4 System Functions................................................................................................ 8

4.1 User authority management ......................................................................... 8

4.2 Blocking list .................................................................................................. 8

4.3 Time synchronization ................................................................................... 8

4.3.1 Synchronizing an external GPS clock ................................................... 8

4.3.2 Time synchronization at the MicroSCADA level .................................... 8

4.3.3 Synchronizing the communication gateway .......................................... 9

4.3.4 Time synchronization at device level .................................................... 9

4.4 Redundant Station computer (hot to stand- by operation) ........................... 9

4.4.1 Normal operation .................................................................................. 9

4.4.2 Forcing a switchover by stopping MicroSCADA .................................... 9

4.4.3 Forcing a switchover by shutting down a MicroSCADA computer ...... 10

4.5 Gateway for remote monitoring and control from RLDC/DCS (Will be tested
during SAT) .......................................................................................................... 10
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Factory Acceptance Test Specification – Substation Automation System

4.6 Printers....................................................................................................... 10

4.6.1 Event printer ....................................................................................... 10

4.6.2 Hardcopy printer ................................................................................. 10

5 SAS Graphical User Interface ........................................................................... 11

5.1 Main menu ................................................................................................. 11

5.1.1 Process pictures ................................................................................. 11

5.1.2 Control system pictures ...................................................................... 11

5.2 Basic window functions .............................................................................. 11

5.2.1 Menus ................................................................................................. 11

5.3 Basic Monitoring Functions ........................................................................ 11

5.3.1 Event list ............................................................................................. 11

5.3.2 Alarm list ............................................................................................. 11

5.4 Basic control functions ............................................................................... 12

5.4.1 Single-line diagram ............................................................................. 12

5.4.2 Bay functions ...................................................................................... 13

5.4.3 Switch control handling ....................................................................... 13

5.4.4 Protection Functions ........................................................................... 13

5.4.5 Control handling SAS/RLDC ............................................................... 14

5.4.6 Control priority SAS/RLDC .................................................................. 14

5.5 Advanced Monitoring Functions ................................................................. 14

5.5.1 Uploading disturbance fault records from IED’s .................................. 14

5.5.2 Uploading manually ............................................................................ 14

5.5.3 Uploading automatically (cyclically) .................................................... 15

5.5.4 Disturbance recorder analysis ............................................................ 15


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Factory Acceptance Test Specification – Substation Automation System

5.6 Remote parameter setting and reading of IED’s ........................................ 15

5.6.1 Uploading settings from a device ........................................................ 15

5.6.2 Downloading settings to a device ....................................................... 16

5.7 Measured Value Trends ............................................................................. 17

5.8 Advanced Control Functions ...................................................................... 17

5.8.1 Busbar Coloring .................................................................................. 17

6 Point-to-point test (to be done during SAT) ....................................................... 18

6.1 SAS Datapoint test bay level...................................................................... 18

6.2 Data point test SAS to RLDC (to be done during SAT) .............................. 18

7 Reliability test (to be done during SAT) ............................................................. 19

Annexure:
Annexure: System Architecture

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Factory Acceptance Test Specification – Substation Automation System

1 General
Basically, this Test Instructions describe the various tests that would be carried out during the
system factory acceptance test.

Before commencing with the tests, all bay units must be configured and tested; all the other
components of the control system must be installed and configured. Additional the
communication between the various units must work correctly. The station switchgear has to be
simulated with the aid of a process simulator.

To fulfil all ABB quality standards it is necessary that the test engineer has relative experience
about ABB SAS Systems and their functionality.

The following abbreviations are used in the document.

SAS – Substation Automation System


IED – Intelligent Electronic Device
HMI – Human Machine Interface
PC – Personal Computer
LAN – Local Area Network
DR – Disturbance Recorder
DMP – Dot Matrix Printer
SCADA – Supervisory Control and Data Acquisition System
RLDC– Regional Load Dispatch Centre
LN – Logical Node
BCU – Bay Control Unit
GOOSE – Generic Object Oriented Substation Events
SNMP – Simple Network Management Protocol
SNTP – Simple Network Time Protocol
SLD – Single Line Diagram
DCS—Distributed Control System
GPS---Global Positioning System
LDU—Local Display Unit
SAT---Site Acceptance Test

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Factory Acceptance Test Specification – Substation Automation System

2 FAT Set Up
The Factory Acceptance Tests are to be performed using IEDs of all bays of 220 kV (say Line, GT, ST
and BC) with Configurations loaded as per ARS METALS LIMITED 220Kv Substation system.

2.1 System Architecture


The system for FAT consists of the following components/Protection & Bay Control IEDs:
1. Redundant Operator Workstation
2. Gateway
3. DR cum Engineering Workstation
4. Line Bay Control and Distance Protection relay type REL 670 (Main-1)
5. Distance Protection relay type MICOM P444 (Main-2)
6. Transformer Bay Control and Differential Protection Relay Type RET670
7. Transformer REF Protection Relay Type RET/REF615
8. Transformer Overcurrent and Earthfault Protection Relay Type REF615
9. TBC Bay Control IEDs relay type REC 650
10. Bus bar Protection relay type REB 670
11. Ethernet switches type RSG2100 for the fault tolerant ring network
Please refer Annexure (Drawing no. YN YN1M301909-CZM) for the System Architecture.

3 Start-up behaviour

3.1 Start-up SAS system


This section has to be repeated for each computer in the project.

3.1.1 Microsoft Windows XP or Windows 7 Start-up


Switch on the power of Servers and the following steps are processed and can be observed on
the screen:

RAM installed.
The BIOS is started.
The operating system is started.

Important: No error messages may appear during the start-up process.

3.1.2 Start-up MicroSCADA


Start MicroSCADA as a service from the SYS600 Control panel after login to the Main servers.
The MicroSCADA logon screen appears when the main application becomes ‘HOT’ after a short
delay.

The start menu provides facility for opening a large MicroSCADA monitor (window).
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Check the entry for the license holder using the tools menu.

3.1.3 General interrogation


The general interrogation updates all the data points. This can be seen on the process displays
when the switchgear states that were previously not up to date changes to agree with the
current status of the process.

3.1.4 MicroSCADA user login


The logon and logoff procedure has to be checked for every access rights level. The functions
which can be performed by the various levels can be tested in the respective windows.

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4 System Functions

4.1 User authority management


With the user authority management, new MicroSCADA users can be created. For testing
reasons generate test users for each group (User Levels 0, 1 and 2).

User/Password
MicroSCADA-user level 0 ->view User0/user0
MicroSCADA-user level 1 ->control User1/user1
MicroSCADA-user level 2 ->engineering User2/user2
MicroSCADA-user level 5 ->system Manager ARS /ARS
These users are needed in a later stage to perform additional tests.

4.2 Blocking list


With the blocking list, events can be blocked in different ways. Check that the list is available
and do some random samples.

Blocking of general update for a device or a specific signal


Blocking of print out for a device or a specific signal
Blocking of Event list for a device or a specific signal
Blocking of alarming for a device or a specific signal
Blocking of control for a device or a specific signal

4.3 Time synchronization

4.3.1 Synchronizing an external GPS clock


Check that the aerial is connected to the GPS receiver.
The LED marked as “Time service” lights in Green as soon as NTP has been synchronised
to reference clock.
The LED marked as “Reference Time” lights in Green as soon as reference clock produce
valid time.

4.3.2 Time synchronization at the MicroSCADA level


Check the following on a system comprising several computers (e.g. a redundant configuration):

Regardless of the prevailing status of the system (e.g. which computer has control and
which is standing by), both the computers must be synchronised.

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Note that in the case of redundant systems, both computers must set to the same time
when they are started. If this is not the case, the standby computer cannot follow the one on
line and cannot fulfil its standby function.
Change the Time on Windows level. The time must be corrected automatically, if Time
synchronisation is working correctly.

4.3.3 Synchronizing the communication gateway


The COM500 gateway is also synchronized directly from the GPS Clock via SNTP.

The time synchronisation of the COM500 gateway can be verified by changing the Windows
level. The time must be corrected automatically, if Time synchronisation is working
correctly.

Comment: The internal system time of a protocol converter is used for the time stamping of
internal system events only.

4.3.4 Time synchronization at device level


The bay level devices are also synchronized directly from the GPS Clock.

The time synchronisation of the individual IED can be verified by as follows:

Change the time to different time in the LHMI. The time should be restored back to the
correct time if the IED is time synchronised with GPS receiver.

4.4 Redundant Station computer (hot to stand- by operation)

4.4.1 Normal operation


In the normal operation of a redundant system, one MicroSCADA computer (SAS1) is in
operation, i.e. its user application (APL1) is running (hot) and its operation is being supervised
in the background by a watchdog (APL2).

The other MicroSCADA computer (SAS2) is on standby, i.e. its user application (APL1) is
quiescent (cold) and is also being supervised in the background by a watchdog (APL2).
The two computers are connected by a LAN via which the watchdogs transfer data from the
active to the passive system (shadowing) and switch over from one system to the other as
required by the situation.

4.4.2 Forcing a switchover by stopping MicroSCADA


Stop the MicroSCADA running on the active system via the MicroSCADA control panel
(only Administrator user is authorized to do so).
The watchdog of the passive system switches its user application (APL1) on (hot).
The Logon screen of the previously standby MicroSCADA system appears automatically.

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Check that events continue to be printed by the event printer and entered in the event lists.

4.4.3 Forcing a switchover by shutting down a MicroSCADA computer


Shut down the active MicroSCADA computer using the ‘Start’ Menu of Window.
The watchdog of the passive system switches its user application (APL1) on (hot).
The MicroSCADA screen of the previously standby system appears automatically.
Check that events continue to be printed by the event printer and are entered in the event
lists.

4.5 Gateway for remote monitoring and control from RLDC/DCS


(Will be tested during SAT)

4.6 Printers
The SAS system has two printers connected to the Ethernet over a print server or built-in
Ethernet card. One printer is matrix line printer for printing alarms and logs on continuous paper.
The second printer is a laser printer to print out graphics or disturbance evaluation files. For
FAT DMP and Laser Printer will be configured and tested.

4.6.1 Event printer


Create an event and check that the event printer prints the event.

4.6.2 Hardcopy printer


A key combination enables hardcopies of the screen or opens windows to be printed.

Press the key combination Alt + PrtScrn to print the currently active window on the
hardcopy printer.
Press the key combination Ctrl + PrtScrn to print the complete screen on the hardcopy
printer.

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5 SAS Graphical User Interface

5.1 Main menu


The first thing to check is whether the distribution, marking and arrangement of the buttons and
the general appearance of the main menu corresponds to the FDS.

Check the functions of the individual buttons.

5.1.1 Process pictures


Check that every button opens the correct process window.

5.1.2 Control system pictures


Check that every overview button opens the correct overview window.

5.2 Basic window functions

5.2.1 Menus
Does the menu contain all the items it should?
Do the menus items open the correct windows, and do they perform the correct functions
(e.g. logoff)?
Do the effective access rights conform to those entered for the particular users (e.g. no
access below user level 2 for “Engineering” to “Tool manager”)?

5.3 Basic Monitoring Functions

5.3.1 Event list


The event list is an important feature of a MicroSCADA system and therefore special attention
has to be paid to it. The basic event list functions are tested in this section.

Initiate several events in a bay unit and check that they all appear in the event list and are
presented as specified.
Check the effectiveness of the most important event filter functions (perform filter operations
according to time, bay designation and alarm class).

5.3.2 Alarm list


The alarm list is also another important feature of a MicroSCADA system. Two different types
are existing:

One type is divided into two horizontal parts, the upper one called “Persisting alarms” with the
active alarms and the lower one called “Fleeting alarms” with the alarms that are no longer
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active, but were not acknowledged. An alarm that is no longer active and has been
acknowledged is deleted automatically from the list.

The other type of alarm list is not divided into two parts. All the alarms are entered in this list.
Whether an alarm is still active or has already been acknowledged can be seen from the colour
of the respective alarm text. The difference is that inactive and acknowledged alarms do not
disappear automatically, but only after clicking on the reset button.

Persisting and unacknowledged alarms

Generate events on a bay unit that have been configured as alarms and check that they
appear in the alarm list as specified.
Persisting and acknowledged alarms

Acknowledge a single alarm and then all alarms firstly by clicking on the corresponding
button and then via a pull-down menu.
Check that the alarms are presented in the alarm list as specified.
Fleeting and unacknowledged alarms

Generate events on a bay unit that have been configured as alarms and then reset them at
the bay unit (i.e. the alarm is not active any more).
Check that the alarms are presented in the alarm list as specified.
Fleeting and acknowledged alarms

Acknowledge the inactive alarms.


Check that the alarms disappear from the alarm list.

5.4 Basic control functions


It is important when checking process windows to make sure that they meet the customer’s
functional requirements.

5.4.1 Single-line diagram


Check both, the steady state (distribution, layout, designations and colours) and dynamic
(measurements, switching status of circuit-breakers and isolators, bus bar colours etc.)
features of the single-line diagrams and compare them with the specification.
Other aspects have to be compared with the specification when checking the analogue
values:
Is the layout of the measurements correct?
Are the units’ correct (e.g. A, kV, MVA)?
Is the resolution (decimal places) of the values shown correct?
Check the layout and function of the dialogue for transferring control responsibility. Every
transfer of station control to the NCC and back again has to be recorded in the event list.
Generally the system includes a visual representation of control responsibility, the
appearance, layout and function of which is to be checked.
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5.4.2 Bay functions


A bay function refers to the signals and buttons which are defined for each feeder. Clicking on
the buttons opens a small dialogue for the particular feeder. The procedure for checking the bay
functions is as follows:

There is a signal below the bay local/remote button, which indicates whether control is
switched to “Local” (bay level) or “Station” (SAS). Use the Local/Remote switch on the bay
unit to check that the signal indicates the respective status correctly.
Provision is made in the bay for displaying a few measurements and these must also be
checked with regard to their presentation (number of places of decimals, units, order etc.)
their choice (function description) and their function.
Check the updation time for analogue values; any change in an analogue value has to be
updated in the SAS database within 2 seconds.
Check the operation of the limit monitors for which upper and lower limits and alarm settings
for the analogue signals have been set. Analogue signals in the bay control dialogue must
change to yellow colour upon exceeding the warning level and to red colour upon
exceeding the alarm level. Their colour at normal load values is white.
The next step is to check the correct operation of the functions in the bay control dialogue.
This involves checking the short event and alarm lists for the respective feeder.

5.4.3 Switch control handling


Selecting the symbol of a circuit-breaker or an isolator opens a “Switch control dialogue”. The
SAS always performs a switching operation in two steps, i.e. after selecting the element; the
interlocking conditions at bay level are checked first, before it is actually switched.

Check the operation of the switch control dialogue for typical switchgear (earth switches,
isolators and circuit-breakers) under all operating conditions.
Check that the control is possible only when all the interlock conditions are satisfied.
Change the position of the switches in the process simulator to check this for various
conditions.
Check the operation of all options in the switch control dialogue for typical switchgear.
Check the system response time for control commands from the event list, by comparing
the time when the command was issued and when the output contact of BCPU operated.
Check that the feedback on screen is within the response time specified.

5.4.4 Protection Functions


These tests are carried out basically to check the integration of protection into the Substation
Automation System.

Create a Line fault using the test kit and check for the following:

Trip command is sent to the connected bay CB


DR is initiated (refer section 5.5 for uploading)
A/R and BFR functions are initiated

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Protection trip is in the event list

5.4.5 Control handling SAS/RLDC


(Full functionality will be shown during SAT)

The control responsibility button determines whether control is being performed in the station
itself or at the RLDC. Every process window displays this button and the associated signal.

Click on the control responsibility button to open the station dialogue.


The dialogue enables control responsibility to be switched from the station to the RLDC and
back again.
Any change in the status of control responsibility must be recorded in the event list.

5.4.6 Control priority SAS/RLDC


(Full functionality will be shown during SAT)

If control responsibility is set to Station, the SAS exercises full control:

The control responsibility signal indicates “Station”.


In this mode, switching operations can be initiated by the SAS, therefore check that this is
so by operating a typical switch.
Providing that a suitable RLDC simulator (protocol simulator) is available, check that
switching operations cannot be carried out from the RLDC.
If control responsibility is set to Remote, the RLDC exercises full control:

The control responsibility signal indicates “Remote”.


In this mode, switching operations can be initiated by the RLDC, therefore check that this is
so by operating a typical switch.
It must not be possible for the SAS to perform switching operations, therefore check this by
trying to operate a typical switch from SAS.

5.5 Advanced Monitoring Functions

5.5.1 Uploading disturbance fault records from IED’s


Disturbance recorder data are only recorded if the bay units have been configured to do so.
There are two ways of uploading disturbance recorder data from a bay unit to PCM600, i.e. to
the hard disc of the DR cum Engineering Workstation computer:

5.5.2 Uploading manually


Generate a protection trip by injecting an input variable into a protection relay (REL670).
Open the PCM600 Open Disturbance Handling (DRH) tool in PCM600
Click Get Recordings Information to start the dialog with the IED.
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A list of all actual available DRs in the IED is displayed.


Select the desired recording and then right-click and choose read from the IED.
The recording is now read from the IED to the DR system.
As soon as the upload operation finishes you can refresh the list of recordings in the tool.
Now the file is available in the DRH tool and you can generate a report or choose to export
the recording.

5.5.3 Uploading automatically (cyclically)


A sequence to create a list of jobs to monitor IEDs would be as follow:

Start a project or it might be already started


Start Scheduler tool
Select Task Manager icon and choose Add Task
To add a task is always possible
Do the task configuration in the configuration window to your demand
Select Task icon and choose Add Object Job
Do job configuration. Select job variant and tool for the job
Choose Enable Task
Now generate a disturbance in the IED and verify that the operation specified in the Job is
done.
Check the settings in the “Automatic upload” dialogue and if necessary reset the interval for
cyclically uploading disturbance recorder files.

5.5.4 Disturbance recorder analysis


The disturbance recorder data can be evaluated and graphically presented with the aid of an
evaluation program (e.g. Wavewin).

On an uploaded recording, select Open with…


Now specify with what tool you want to open the recording(Wavewin), specify the path to
Wavewin
Click OK, The specified Tool should start opening the selected recording.

5.6 Remote parameter setting and reading of IED’s


The DR cum Engineering Workstation is used for reading and setting the parameters of the
relays.

5.6.1 Uploading settings from a device


Start PCM600
Browse down to the IED in the plant structure

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Right-click and choose Parameter Setting


In the plant structure, you can browse the functions of the IED
On any level, you can read settings from the IED. Choose a suitable function and Choose
Read from IED.
The Settings for the selected function are now read from the IED.

5.6.2 Downloading settings to a device


Change some of the settings read in test case above.
Select Write to IED and choose all parameters in the dialog window.
All settings for the function are now written to the IED.
Upload the set of settings again (see above) and check whether the setting is really
changed.

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5.7 Measured Value Trends


Check that all required measurements (according customer’s specification) are configured.
Check the scaling by injecting the corresponding analog value to the BCU.
Measurement reports will be shown during SAT

5.8 Advanced Control Functions

5.8.1 Busbar Coloring


With this additional feature, the busbar segment changes its colour depending on the state (e.g.
earthed, energized, and de-energized). The colours have to be defined

Check the defined colours.


Check the functionality with random samples (Switching operations and injecting voltages)

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6 Point-to-point test (to be done during SAT)


6.1 SAS Datapoint test bay level
The point-to-point test checks every single data point in the bay units. Each can influence one
or several of the listed functions or MicroSCADA components and therefore has to be tested.

Screens: All dynamic states must reflect the actual status of the process.
Event list: All items of process plant with defined HA and HE attributes must appear in the
event list.
Printers: The event printer must print all items of process plant with defined LD and PA
attributes.
Alarm list: All items of process plant with defined AC and AG attributes must appear in the
alarm list. Important: The status values 0 and 1 correspond to the status messages
“Normal” and “Alarm” respectively.
Analogue values: The scaling and resolution of all analogue process values must
accurately reflect the respective analogue process data.
Event channel: Check that all items of process plant with an event channel attached can
execute the attached command procedures.

6.2 Data point test SAS to RLDC (to be done during SAT)
A database point test requires a connection to the respective protocol converter and an RLDC
or simulator. The purpose of the test is to check the transfer of the various database point types
in both directions between the RLDC and bay levels, i.e. not every signal is checked as is the
case with a full point-to-point test.

The communication is tested first from the bay level to the power system control level:

Change the positions of a number of switches and check that the new positions are
transmitted to the RLDC (DB).
Change a few analogue input variables in steps (0%, 50%, 100%, 110%, 20%, 5%, 0%)
and check that the new values are properly scaled and transmitted to the RLDC (AO).
Generate a few events at bay level, e.g. a protection trip, and check that the corresponding
events are transmitted to the RLDC (BO).
Now check the communication from the system control level to the bay level.
Send a few switching commands from the RLDC and check that the correct switching
operations are carried out at bay level. Repeat the test for other items of switchgear (BI).

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7 Reliability test (to be done during SAT)


The purpose of this test is to observe the system in state of rest. The duration of the test should
be at least 48 hours. Practically During this test measurement values must be injected (one field
Unit).

No disturbance on communication level should appear.

No wrong or inexplicable signals in alarm list, event list or on printer.


Communication to bay level without any disturbance.
Communication to RLDC without any disturbance.

End of the document

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