Terephthalate (PET) Plastic Fiber in Fiber Reinforced Concrete Block CELESTIAL DREAMERS JOED L. AALA JR. EZEKIEL LENIN G. ARANZANSO MICHAEL JOHN R. CRISOSTOMO MARA L. LARAYA GERRY LOUIS M. OCAÑA
Department of Civil Engineering,
College of Engineering, Technological University of the Philippines-Manila Ayala Boulevard, Ermita, Manila, Philippines Abstract II. ABOUT THE STUDY In addition to the numerous plastic sources, Plastic wastes scattered almost A. Objective of the Proposed Study the methods obtained from this study will everywhere, causing toxic effects in our help not only to improve concrete design The main objective of this proposed study is environment. Recycling plastic wastes is mixtures but also to treat plastic waste and just one of the solutions being used to to characterize the properties of varying shapes of PET plastic fiber for fiber reinforced reuse it. Different sectors will be more aware reduce the abundance of plastic wastes. Fiber Reinforced Concrete (FRC) is a concrete. the following were also proposed. for the potential of plastic waste disposal. In composite material consisting of cement- 1. To determine the physical properties of the terms of construction, firms will use plastic as based matrix with an ordered or random fiber reinforcement to increase the strength raw materials, distribution of fiber which can be steel, of concrete structures. nylon, polythene etc. 2. To determine the physical properties of varying shapes of PET plastic fiber-reinforced This study will help local concrete producers This study used different shapes of to find out how to apply the results more concrete such as specific gravity, water- Polyethylene Terephthalate (PET) plastics cement ratio, and water absorption. broadly. This presents information for as reinforcing fibers, such as ring-shaped, C-shaped and twisted shape. Fibers were 3. To determine the mechanical properties of people, engineering students and added at a dosage of 0.5%, 1.0%, and 1.5%. varying shapes of PET plastic fiber-reinforced professionals, designers, and other After conducting strength tests concrete such as compressive, tensile, and researchers that ensembles their interests of (compressive, flexural, split tensile), the flexural strength. studies related to concrete technology and best fiber shape at an optimum fiber 4. To determine the most suitable mix design design. content will undergo Prism test, where concrete blocks are placed in wall-like with varying PET plastic shape (C shape, and C. Materials and Methods manner. Properties studied include twisted shape). Materials used compressive strength, flexural strength and split-tensile strength. The study used B. Significance of the Study Plastic fibers : PET bottles M20 concrete mix and relevant tests were Cement : The findings of this study will benefit the carried out as per ASTM standards. Fine aggregate : society considering that plastic waste Keywords – plastic fibers, fiber reinforced Coarse aggregate : concrete, polyethylene terephthalate (PET), disposal cannot be controlled. Using of plastic fibers recycled from plastic wastes on Methodology its specific type will greatly contribute on Collecting and cleaning the PET bottles I. INTRODUCTION saving almost ninety percent (90%) of carbon needed for research Plastic is a material consisting of a wide range dioxide emissions and fossil fuel production Preparation of plastic fibers (twisted, C – of synthetic or semi-synthetic organic compared to the use of steel reinforcement. shape, ring shape) using plastic bottle compounds that are malleable and so can be (McDonald, 2015). cutting tool and blower It is discovered that plastic is acceptable to be molded into solid objects. As the world’s a fiber material. The greater demand for the Acquiring of raw materials population increases, wastes also increases. development of human civilization justifies Determination of the properties of the raw One of the largest wastes that are produced the need for more cost effective and materials are plastics. economical materials in terms of Preparation of the casting molds In concrete technology, it is popular today to construction. Thus, this led the researchers to Casting and curing of the basic test reinforce the concrete with small, randomly find alternative ways that will continuously specimens for determination of strength distributed fibers. One way to recycle plastic improve concrete structures from a low-cost (cylinders, cubes, prisms) wastes is to make it a fiber and use them for material. Testing of the structural model (concrete fiber reinforced concrete. blocks) for the results D. Experimental Plan Different batches of concrete mixes were performed for different fiber shapes, contents, trials, and different curing days. 0.5%, 1.0%, 1.5%, of the volume of sand were substituted by plastic fibers with twisted and C – shapes. For controlling the results, plain and concrete with ring shaped fibers were also included in batches. Three trials per percentage of substituted plastic fibers (for every curing day also – 7th, 14th, 28th) were made to make the results more precise. Slump test was conducted on fresh concrete to determine the workability of the mixture. On hardened concrete, the tests performed were compressive test, split tensile test and flexure test after 7, 14, and 28 days. Figure 2. Twisted shape fibers, C-Shaped The collected polyethylene terephthalate fibers, Ring shape fibers (from left to right) (PET) bottle wastes and the plastic fibers produced are shown in the figures. E. The Mix Design
Table 2.1 Aggregate Characteristics
Table 2.1 Desired Properties for Concrerte
Mix
Figure 1. Collecting and Cleaning waste PET
bottles III. EXPERIMENTAL PROCEDURES A. Test on Specimens Concrete specimens were cured for 7, 14 and 28 days to achieve maximum strength. The specimens were subjected to compressive, flexural and split tensile strength test to characterize their mechanical properties with the inclusion of plastic fibers. Concrete blocks with the best fiber shape with optimum fiber content determined from previous tests were then subjected to prism test as per ASTM C 1314. Test set-ups are seen in figures 3.1 to 3.4. Figure 3.3 Specimen in split tensile failure
Figure 3.1 Test specimen in compressive
failure Figure 3.4 Test masonry prism in failure Table 2.3 Mix Ratio
B. Compressive Strength Test
10 cm-diameter by 20 cm-long concrete cylinder were subjected to compressive strength test. Cracks observed were in coincidence with ASTM C 39 figures of typical fractures. Concrete specimen showed a decrease in compressive strength as plastic Table 2.3 Total Concrete Volume per Batch fibers are added. Figure 3.2 Specimen in flexural failure D. Flexural strength test As seen, concrete with twisted and c-shaped Flexural strength of 10 cm x 10 cm x 50 cm fibers fails due to imminent appearance of concrete under 7, 14, and 28 days of curing. It voids, leading to weakening of the specimen. is seen that there is a significant increase in Ring-shaped fibers, however, exhibited a flexural strength of concrete in every dosage small amount of improvement up to 0.83%. of plastic fiber. There is sudden failure occurs in plain concrete, whereas slow cracking is present in a sample with plastic fiber. According to the results, ring-shaped fibers increased the concrete’s flexural strength by 6.38% and twisted-shaped fibers by 15.96%. C-shaped fibers weakened the flexural strength by 1.60%.
Figure 3.5 28th Day Split Tensile Strength
Test
It was found out that the optimum fiber
Figure 3.4 28th Day Compressive Strength content for both twisted and C-shaped fibers Test were 1%, with strengths of 3.40 MPa and 2.94 MPa, respectively. The trend is shown in 3.6 C. Split Tensile Strength Test 10 cm-diameter by 20 cm-long concrete cylinder were subjected to split-tensile tests. Cracks observed were in coincidence with the reports of Petroski and Ojdrovic (2011). Significant increase in split tensile strength Figure 3.7 28th Day Flexural Strength Test was observed. Addition of 1.0% ring-shaped fibers 1.0% It was found out that the optimum fiber twisted shaped fibers increased the split content of concrete samples with twisted tensile strength to 4.08% and 7.09%, fibers is 1% with a flexural strength of 4.12 respectively. By contrast, C-shaped fibers did MPa. As for C-shaped fibers, the optimum not significantly improve the split tensile fiber content is 0.5% at a strength of 3.70 strength of the concrete mix but exhibited a MPa. The trend is shown in figure 3.8 same trend as to twisted fibers. Figure 3.6 Comparison of Split Tensile Strength to Fiber Content IV. CONCLUSION 5. It was found out that among the proposed plastic fiber shapes, twisted shaped fibers The following conclusions were drawn based were the most suitable fiber shape, on the results of the study exceeding that of ring-shaped fibers 1. The sand used in this study has a specific proposed by previous literature, in terms of gravity of 2.40, SSD specific gravity of 2.86, flexure and tension in concrete. Compressive surface moisture of 10.49% and fineness strength is not efficiently affected with the modulus of 3.04. Gravel, in the other hand, inclusion of the plastic fibers. In addition, has a specific gravity and SSD specific gravity twisted-shaped exhibited an ease in of 2.40 and 2.44, respectively. It also has a manufacturing, compared with the other two. Figure 3.8 Comparison of Flexural Strength surface moisture content of 1.0%. The 6. Plastic fibers, especially those containing to Fiber Content aggregates used conforms to ASTM C 33 twisted fibers, exhibited slow cracking standards and is suitable for concrete mix. E. Prism Test phenomenon. This can serve as a safe 100 mm x 150 mm x 200 mm concrete blocks 2. Flexural strength of concrete is improved warning, comparing to concrete`s brittle were grouted and arranged in stacks of three by the inclusion of various shapes of plastic sudden failure. layers. After capping the prism, it is subjected fibers. Ring-shaped fibers, as proposed by 7. Compressive strength of concrete prism to compressive load as per ASTM C 1314 Khalid, 2018, increased the flexural strength block decreased by 2.94%. procedures. During loading on plain concrete by 6.38% and twisted-shaped fibers by 15.96%. C-shaped fibers weakened the 8. The flexural strength and split-tensile prism, cracks appear suddenly, and pieces of strength of concrete greatly improved with the prism fall apart, whereas concrete blocks flexural strength by 1.60%. It was found in the previous chapter that the optimum fiber the addition of plastic fibers. PET plastic fiber- with 1.0% plastic fiber, cracks slowly develop. reinforced concrete block can be applied on content for twisted fibers is 1.0% and 0.5% Table 3.1 shows the corrected prism places where flexure in a main concern. for C-shaped fibers. Twisted fibers produced compressive strength, applied with correction factors shown in table 3.2 the greatest improvement to the flexural strength IV. SCOPE FOR FUTURE STUDIES After the completion of the foregoing findings 3. Split-tensile strength of concrete also of the study, the following were recommended: increases by the inclusion of various shapes 1. Conduct a research for an easier of plastic fibers. As mentioned in the previous manufacturing of twisted plastic fibers. chapter, twisted fibers exhibited the greatest 2. To try using admixtures and/or chemical improvement to the split tensile strength by binders for plastic fibers to improve the 7.09% among the proposed fiber shapes, concrete`s strength even further, especially with an optimum content of 1%. its compressive strength. 4. Compressive strength of concrete is not 3.To try other concrete mixes and water- Table 3.1 Corrected Prism Strength Test efficiently improved as dosages of plastic cement ratio to avoid voids that may lead to Results fibers is increased, as seen in the previous concrete failure. chapter. Ring-shaped plastic fibers improved 4. To use other type of mortar to be used to the concrete compressive strength by 0.83%. bind concrete blocks together. Compressive strength started decreasing 5. To subject the concrete block prism to a with further inclusion of the proposed fiber test where flexure and/or tension is the main Table 3.2 Height to Thickness Correction shapes (twisted and C-shaped). stress involved. Factor for Masonry Prism Strength