Technical Information

Volvo Trucks India

VE Commercial Vehicles, Bangalore
Issued By: Senthil Kumar. S Date Insert No. Release Page |1
Dept: Technical Services 12.11.14 17 110 01
Subject: PM Service schedule for new platform FMX 440 8x4 Tipper with manual gearbox

For the Attention of: Aftermarket – Product Support Engineers, All Technicians, Workshop Managers, Customer Support Engineers, Parts Managers and Regional Service
Managers

Type of
Service Schedule for New platform (PC24) FMX with Manual GB with 1000 Hrs Eng Oil Change Wty B B B B B B A B B B B B A
Service

7000 10

7500 11

8000 12

9000 13

10000 14
4th wk 1

9
PARTS DETAILS Service

1000

1500

2000

3000

4000

4500

5000

6000
Sl Qty. Eingine
Part No Description Remarks on replacement
No max. Hrs

Oil sump type 'Steel' ; For VDS4, 1000

1 67-20210 Engine oil (Ltrs) 37
Ehrs./6months whichever comes earlier
* * * * * * * * * *

2 21707134 Eng. Oil filter 2 each oil change * * * * * * * * * *

3 21707132 By Pass Filter 1 each oil change * * * * * * * * * *
4 1161241 Grease General (Kg) 5 based on operation or weekly
1161949 every second annual service / 24 months whichever
5
(97312 grade)
Rear axle oil (Ltrs) 48.5 *
comes earlier
85107476 Gear box oil (Ltrs) - every second annual service / 24 months whichever
6
(97315 grade) VT2514B
16.5
comes earlier
*
7 22023120 Gearbox filter - VT2514B 1 during the gear oil change *
Replace on Choke or @ Annual Service/12 months
8 21392404 Power steering filter 1
whichever comes
* *
9 1161995 Power steering oil (Ltrs) 6 Replace On Repair

10 21337557 Air filter insert - Pri 1 On choke signal or Max 1500 Hrs * * * * * *

11 21693755 Air filter insert - Sec 1 On 3rd Replacement of the Primary filter or max * *
4500 Hrs
12 21879886 Fuel Filter 1 On choke or Max 1000 Hrs. * * * * * * * * * *
13 56107 Racor filter 1 On choke or Max 1000 Hrs. * * * * * * * * * *
14 21743197 Fuel Tank Ventilation Filter 1 During every change of primary air filter * * * * * *
Replace during Annual service/12 months whichever
15 22223804 APM filter cartridge 1 occurs earlier (OR) Replace if there is condensed * *
water in air tanks.
Replace on Choke or Annual service/ 12 months
16 21758906 Climate Unit filter 1
whichever comes earlier
* *
During repair or Every 4 Years or 8000 Eng Hrs
17 85108914 Coolant- Premixed 42
whichever comes first
*
18 Valves/ unit injectors, adjustment * * * * *
 Technical Information
Volvo Trucks India
VE Commercial Vehicles, Bangalore
Issued By: Senthil Kumar. S Date Insert No. Release Page |2
Dept: Technical Services 12.11.14 17 110 01
Subject: PM Service schedule for new platform FMX 440 8x4 Tipper with manual gearbox

HYVA Service Schedule

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
Months
HY-14896990 Hyva Recommendation: Once in every 4 months for
19
(300 LPM )
Hyva Return Filter 1
300 LPM filter * * * * * * *
20 HY-8102117 Hyva Breather Filter 1 Hyva Recommendation:Once in Every 2 months * * * * * * * * * * * * * * *
01794220 / Hyva Recommendation: Once in six months
21
5739980630
Cylinder mounting bush 2
(Permissible wear 1.5 to 2mm)
* * * * *
Hyva Recommendation: First change Six Months from
22 1026570 Hyva Hyd Oil 135 the date of delivery of vehicle and thereafter once in a * * *
Year
For 18.7 cu.m HDX ROCK BODY/ 18.7 cu.m EXHAUST
HEAT BODY;
23 HY-5710107110 Rear Hinge Bush 2
Hyva Recommendation: Permissible wear 1.5 to 2mm.
Replace when max wear limit reached

Specification Type Of Service

Engine D13A 440 Wty 4th Week or 10000 Km Whichever Earlier
Gear Box VT 2514B B Basic Service
Rear Axle RTH 3312 A Annual Service
Steering FAA 20
Ref chassis 8-922685