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Neca101 06 P PDF
Neca101 06 P PDF
Neca101 06 P PDF
Standard for
Published by
National Electrical
Contractors Association
An American
National Standard
Published by
National Electrical
Contractors Association
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Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
i ■
NECA 101 Standard for Installing Steel Conduits
■ ii
(This foreword is not a part of the standard)
Foreword
National Electrical Installation Standards™ (NEIS®) Suggestions for revisions and improvements to this
are designed to improve communication among standard are welcome. They should be addressed to:
specifiers, purchasers, and suppliers of electrical con-
struction services. They define a minimum baseline NECA Standards & Safety
of quality and workmanship for installing electrical 3 Bethesda Metro Center, Suite 1100
products and systems. NEIS are intended to be refer- Bethesda, MD 20814
enced in contract documents for electrical construc- (301) 657-3110 telephone
tion projects. The following language is recommend- (301) 215-4500 fax
ed: www.neca-neis.org
neis@necanet.org
Tubular steel raceways shall be installed in accor-
dance with NECA 101-2006, Standard for To purchase NEIS contact the NECA Order Desk at
Installing Steel Conduits (Rigid, IMC, EMT). (301) 215-4504 tel, (301) 215-4500 fax, or
orderdesk@necanet.org. NEIS can also be purchased
Use of NEIS is voluntary, and neither the National in .pdf download format at www.neca-neis.org/
Electrical Contractors Association nor the Steel Tube standards.
Institute of North America assume any obligation or
liability to users of this publication. Existence of a Copyright ©2006, Conduit Advisory of the Steel Tube
standard shall not preclude any member or non- Institute of North America, Mentor, Ohio. All rights
member of NECA or STI from specifying or using reserved. Unauthorized reproduction prohibited.
alternate construction methods permitted by applica-
ble regulations. National Electrical Installation Standards and NEIS are
trademarks of the National Electrical Contractors
The installation and maintenance practices recom- Association. National Electrical Code and NEC are regis-
mended by this publication are intended to tered trademarks of the National Fire Protection
Association.
comply with the edition of the National Electrical
Code (NEC) in effect at the time of publication. Photos courtesy of Allied Tube and Conduit, Wheatland
NEIS are not intended to duplicate NEC require- Tube, and Thomas & Betts.
ments nor to establish regulatory requirements for
electrical construction. It is the responsibility of users
of this standard to comply with state and local elec-
trical codes when installing electrical products and
systems.
iii ■
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1. Scope
This standard describes installation procedures for 1.1 Regulatory and Other Requirements
steel rigid metal conduit (RMC), steel intermediate
a) All information in this publication is intended to
metal conduit (IMC), and steel electrical metallic
conform to the National Electrical Code
tubing (EMT). Conduit with supplementary PVC
(ANSI/NFPA 70). Installers should always follow the
coating is also included.
NEC, applicable state and local codes, manufacturer’s
instructions, and contract documents when installing
This publication is intended to enhance electrical
steel rigid metal conduits (RMC, IMC, EMT).
safety by:
b) Only qualified persons familiar with the con-
1. Aiding installers in meeting the “neat and work-
struction and installation of steel rigid metal con-
manlike” requirements
duits (RMC, IMC, EMT) should perform the work
2. Reducing future repair needs described in this publication. It is recommended that
3. Providing for future expansion to avoid electrical all work be performed in accordance with NFPA 70E,
overload Standard for Electrical Safety in the Workplace.
4. Creating an installation which will protect the c) General requirements for installing electrical
wire conductors from mechanical abuse products and systems are described in NECA 1,
5. Providing electrical continuity of the raceway Standard Practices for Good Workmanship in Electrical
system Contracting (ANSI). Other National Electrical
Installation Standards provide additional guidance for
installing particular types of electrical products and
systems. A complete list of NEIS is provided in
Annex C.
1 ■
2. Glossary (as used in this Standard)
■ 2
Standard for Installing Steel Conduits NECA 101
Fitting, threadless A fitting intended to secure, Raceway As defined in the NEC, this
without threading, rigid or term includes more than steel
intermediate metal conduit or conduit. In this standard it is a
electrical metallic tubing to round steel tube designed for
another piece of equipment routing electrical or optical fiber
(connector) or to an adjacent wires and cables and is used to
length of conduit or tubing mean rigid metal conduit, inter-
(coupling). mediate metal conduit, or elec-
trical metallic tubing.
Galvanized Protected from corrosion by a
specified coating of zinc which Supplementary A coating other than the
may be applied by either the hot coating primary coating applied to list-
dip or electro-galvanized ed rigid metal conduit either at
method. the factory or in the field to
provide additional corrosion
Home run The run of raceway between the protection where needed.
panelboard/switchboard and the
first distribution point.
3 ■
3. General Product Information
3.1 Steel Conduit And Tubing Threads on the uncoupled end by color-coded thread
protectors which keep them clean and sharp, and aid
The wall thickness and strength of steel make RMC,
in trade size recognition. RMC is available in trade
IMC, and EMT the wiring methods recognized as
sizes 1/2 through 6. Thread protectors for trade sizes
providing the most mechanical protection to the
1, 2, 3, 4, 5, and 6 are color-coded blue, trade sizes
enclosed wire conductors. Additionally, a properly
1/2, 1-1/2, 2-1/2, 3-1/2 are black, and trade sizes 3/4
installed metal conduit system is recognized by the
and 1-1/4 are red. (See Table 1 on page 6 for Metric
NEC as providing its own equipment grounding
Trade Size Designators.) The nominal finished length
path.
of RMC with coupling is 10 feet (3.05 m). Twenty-
foot lengths are available in trade sizes 2-6.
3.1.1 Rigid metal conduit — RMC (ferrous
metal)
Steel RMC can have a primary coating of zinc, a com-
NOTE: Conduits manufactured from aluminum, stain- bination of zinc and organic coatings, or a nonmetal-
less steel, brass, silicon-bronze, or other metals are not lic coating with or without zinc (such as PVC). Other
covered in this standard. supplementary coatings can be applied to all three
where additional corrosion protection is needed.
Rigid metal conduit (RMC) is a listed threaded metal NOTE: Contact suppliers with product-specific ques-
raceway of circular cross section with a coupling tions.
which can be either a standard straight tapped con-
duit coupling (see Figure 1) or the integral type (see Special installation practices and tools are generally
Figure 4, page 6). required for working with PVC coated products.
These practices are covered in Section 6.
■ 4
Standard for Installing Steel Conduits NECA 101
3.1.2 Intermediate metal conduit - IMC 3.1.3 Electrical metallic tubing - EMT (ferrous
(ferrous metal) metal)
NOTE: Aluminum EMT is not covered by this standard.
NOTE: IMC is only manufactured from steel.
Electrical Metallic Tubing (EMT), also commonly
Intermediate Metal Conduit (IMC) is a listed thread- called thin-wall, is a listed steel raceway of circular
ed steel raceway of circular cross section with a cou- cross section which is unthreaded, and nominally 10
pling which can be either a straight-tapped conduit feet (3.05 m) long (see Figure 3). Twenty-foot (6.10
coupling or the integral type (see Figure 2) or the m) lengths are also available. The outside corrosion
integral type (see Figure 4, next page). Threads are protection is zinc based and the inside has an
protected on the uncoupled end by color-coded approved corrosion resistant organic coating. Trade
thread-protectors which keep them clean and sharp, sizes are 1/2 through 4. (See Table 1 on next page for
and aid in trade size recognition. IMC is available in Metric Trade Size Designators.) EMT is installed by
trade sizes 1/2 through 4. Thread protectors for trade use of set-screw or compression-type couplings and
sizes 1, 2, 3, 4, are color-coded orange; trade sizes 1/2, connectors. EMT is permitted to have an integral
1-1/2, 2-1/2, 3-1/2 are yellow; and trade sizes 3/4 and coupling which is comprised of a “belled” end of the
1-1/4 are green. (See Table 1 on next page for Metric tube with set screws (see Figure 4, next page).
Trade Size Designators.) The nominal finished length
of IMC with coupling is 10 feet (3.05 m). 3.1.4 PVC-coated conduit — (See Section 6)
IMC has a reduced wall thickness and weighs about
one-third less than RMC. The outside has a zinc 3.2 Manufactured Elbows, Nipples, and
based coating and the inside has an approved organ- Couplings
ic corrosion-resistant coating. IMC is interchange-
able with steel RMC. Both have threads with a 3/4- 3.2.1 Factory elbows
inch per foot (1 in 16) taper; use the same couplings Elbows are bent sections of conduit or tubing used to
and fittings; have the same support requirements; change raceway direction or bypass obstructions.
and are permitted in the same locations. IMC and RMC elbows are threaded on each end.
Figure 2: Intermediate Metal Conduit (IMC) Figure 3: Electrical Metallic Tubing (EMT)
(Courtesy of Allied Tube & Conduit) (Courtesy of Allied Tube & Conduit)
5 ■
NECA 101 Standard for Installing Steel Conduits
Elbows of the correct type and dimensions are an The radius is always measured to the centerline (CL)
important element of the raceway installation. of the elbow. Measure in from the end of the elbow
to a point where the straight part of the leg starts to
Factory-made elbows in both standard and special transition to a curve, this is the tangent. Project a
radius are readily available for all sizes of RMC, IMC, line at a 90 degree angle from the inner wall of both
and EMT. Elbows with integral couplings are avail- leg “A” and “B” until they intersect at 90 degrees. The
able in trade sizes 2-1/2 through 4. Specialized large radius is the measurement from the point of inter-
radius elbows, which are often referred to as section to centerline of the elbow (see Figure 4).
“sweeps,” are also available. They are custom-ordered
to solve various installation problems. Some typical 3.2.2 Nipples
uses of sweeps are to facilitate easier wire pulling,
install conduit in limited or geometrically difficult A nipple is a short length of conduit or tubing mater-
space, provide specific stub-up length, or enhance ial which is used to extend a conduit system. Nipples
protection of communication or fiber optic cables are used between conduit or tubing and items such
during pulls. as (but not limited to) fittings, boxes, and enclosures
or between two boxes, two enclosures, etc. When nip-
Physical dimensions of factory-made elbows for ples are used to extend a conduit run to an enclosure,
RMC, IMC, and EMT vary between manufacturers. box, etc., the percentage wire fill requirements shown
When installing factory elbows for a job, being aware in Chapter 9, Table 1 of the NEC apply; for example,
of this variability can avoid installation problems. 40-percent fill for three or more conductors.
Always measure to be safe. To order factory elbows,
you need to specify the raceway type, trade size, and When a nipple is installed between boxes, enclosures,
angle of bend. If ordering a special radius elbow, the etc. and the nipple does not exceed 24 inches (610
radius will also have to be specified. mm), wire fill is permitted to be 60 percent. Factory-
made RMC nipples are threaded on both ends and
are readily available in all sizes in lengths 12 inches
(305 mm) and under. Longer lengths are available by
Table 1: Metric Trade Size Designators
special order or may be field-fabricated.
For RMC, IMC and EMT
*Trade Size
Designator
English Metric
1/ 16
2
3/ 21
4
1 27
1 1/4 35
1 1/2 41
2 53
2 1/2 63
3 78
3 1/2 91
4 103
5 129
6 155
■ 6
Standard for Installing Steel Conduits NECA 101
3.2.3 Couplings
Each length of RMC and IMC is furnished with a
coupling on one end. Additional threaded couplings
are readily available for all conduit sizes. RMC and
IMC, with an integral couplings, are available on
trade sizes 1/2 through 4. This is a coupling which
permits joint make-up by turning the outside cou-
pling rather than the conduit (see Figure 5). EMT
with an integral coupling is available in trade sizes 2
through 4. The EMT has a belled end with set-
screws (see Figure 5).
7 ■
4. General Installation Practices
NOTE: See Section 6 for installation practices for PVC- a) Use a standard 3/4 inch per foot taper National
coated conduit and fittings. Pipe Thread (NPT) die. The threads shall be cut full
and clean using sharp dies.
4.1 Conduit Cutting And Threading
Guidelines b) Do not use worn dies. Although ragged and torn
threads, or threads which are not cut deep enough,
Close attention to measuring the exact length of con-
can be caused by poor threading practices, they can
duit needed is important for a quality installation.
also indicate worn dies. If inspection shows this to be
Take into account the take up of the threaded ends of
true, see Annex A for procedure to change dies.
the conduit.
c) To adjust the dies, loosen the screws or locking
4.1.1 Cutting and threading RMC and IMC
collar that hold the cutting dies in the head. When
the screws or collar are loosened, the dies should
NOTE: Although coupling threads are straight-tapped, move freely away from the head.
conduit threads are tapered.
d) Screw the die head onto the threaded portion of a
Field threading is to be performed in accordance factory-threaded nipple or factory-threaded conduit
with the following procedures unless manufacturer’s until the die fits the factory thread. If the die head
instructions differ. The operating and safety instruc- has an adjusting lever, set the head to cut a slightly
tions should be read and understood prior to oper- oversized thread.
ating the equipment.
Figure 6: Lower the roll cutter to the desired length. Tighten Figure 7: The roll cutter will leave a burr on the inside diam-
the handle about one quarter turn per each revolution and eter of the conduit. The burr must be removed to ensure that
repeat until the conduit is cut through. the wire insulation will not be damaged during pulling.
(Courtesy of Wheatland Tube) (Courtesy of Wheatland Tube)
■ 8
Standard for Installing Steel Conduits NECA 101
NOTE: This will ordinarily be one thread short of being NOTE: Reaming the conduit after threading will
flush with the face of a thread gauge when the gauge is stretch or oval the end of the conduit.
hand tight. This is within the tolerance limits which
allow the thread to be one thread short or long of being j) To start a universal die head, press it against the
flush with the gauge face. conduit end with one hand and turn the stock with
the other (see Figures 10 and 11). With a drop head
e) Tighten the screws or locking collar so that the die, the stock remains stationary and the head
dies are tightly held in the head. rotates. After the dies have engaged for a thread or
two, they will feed along without pressure.
f) Remove the set-up piece of threaded conduit. The
die is ready for use. k) Stop the cutting as soon as the die has taken hold
and apply thread cutting oil freely to the dies and the
g) After adjusting the dies as outlined above, proceed area to be threaded (see Figure 10, next page).
as follows:
NOTE: Frequent flooding of the dies with a good grade of
h) Cut the conduit with a saw or roll cutter. Be care- cutting oil will further safeguard against poor threads. The
ful to make a straight cut (see Figure 6). oil keeps the material lubricated and insures a smoother
cut by reducing friction and heat. Insufficient cutting oil
NOTE: If the die is not started on the pipe squarely, will also cause ragged threads. The flow of the cutting fluid
crooked threads will result. When using the wheel-and- to the die head should be such that the cutting surfaces of
roll cutter to cut pipe, the cutter must be revolved com- the die segments are flooded. As a general rule, there is no
pletely around the pipe. Tighten the handle about one- such thing as too much oil at the die head.
quarter turn after each rotation and repeat this proce-
dure until the pipe is cut through. l) Thread one thread short of the end of the chaser.
i) After cutting and prior to threading, ream the inte- NOTE: It is a good practice to thread one thread short
rior and remove sharp edges from the exterior (see to prevent butting of conduit in a coupling and allow
Figures 7, 8 and 9). the coupling to cover all of the threads on the conduit
when wrench tight.
9 ■
NECA 101 Standard for Installing Steel Conduits
m) Back the die head off and clean the chips from vent conduit from butting inside the coupling. This
the thread (see Figure 11). practice will permit a good electrical connection
between the conduits and couplings.
4.1.2 Importance of thread length
To insure that the threads are properly engaged, the
The length of the thread is important and the applic- coupling should be made up hand-tight, then
able UL requirements specify the manufactured wrench-tightened. Generally, wrench-tightening
length of the thread and the tolerance. A ring gauge should not exceed three additional threads (see Figure
is used to determine the correct thread length at the 14). It should never be necessary to use an extension
factory (see Figures 12 and 13). Good practice is to handle on a wrench to make up a tight joint. The only
thread the conduit one thread short. This is to pre- time an extension handle should be used is to dis-
mantle a stubborn joint in an existing line.
1 1/2 18”
2 - 2 1/2 24”
3-4 36”
Figure 11: Wire brush the threads to remove any shavings or
debris. 5-6 48”
(Courtesy of Wheatland Tube)
■ 10
Standard for Installing Steel Conduits NECA 101
Figure 13: A proper thread should be free from chips or tears Figure 14: When assembled wrench-tight the coupling will
over the entire length. cover all threads.
(Courtesy of Wheatland Tube) (Courtesy of Wheatland Tube)
11 ■
NECA 101 Standard for Installing Steel Conduits
c) Although the NEC allows up to 360 degrees When an EMT bender is designated as suitable for
between pulling points, consider using as few bends being rigid conduit, a bender shoe one trade size larg-
as possible to make wire pulling easier. The fewer er than the conduit to be bent is to be used. Using the
total degrees and the use of shallow bends combine EMT bender will result in a slightly larger radius.
to reduce the strain created by pulling wire. For mul-
ticonductor control cable and communications cable, 4.2.3 Bending IMC
runs should be limited to two 90 degree bends (a
total of 180 degrees). A full shoe or universal bender is the preferred bend-
ing tool for IMC. Limit hand bending to trade sizes
1/ , 3/ , and 1. To make hand bending of trade size 1
d) Accurately measure and mark the conduit with a 2 4
thin line that goes completely around the conduit. easier, use a two position foot-pedal bender. This
This will assure the mark is visible if the conduit allows more weight to be applied for leverage.
needs to be rotated. Remember to account for and
mark accordingly for the take-up as well. Trade sizes 11/4 and 11/2 require a power bender or a
mechanical ratchet-type bender. Trade sizes 2 and
e) All radius measurements shall be made to the cen- larger require a power bender.
terline of the bend and shall comply with NEC, NOTE: Benders recommended for a larger size range
Chapter 9, Table 2. may be capable of bending some sizes below its primary
range if so equipped.
f) Where hand benders do not have degree markings,
degrees of bend shall be measured to the inner edge 4.2.4 Bending EMT
of the conduit; the surface that fits in the groove.
Use a bender of the correct trade size designed for
g) Where it is necessary to compensate for spring bending EMT. EMT trade sizes 1/2, 3/4, and 1 can be
back, slightly overbend. bent with hand benders because of the thinner pli-
able wall. Use a mechanical rachet-type bender for
h) When using a hand bender, choose a solid, flat trade sizes 11/4 and 11/2. Use a power bender for trade
surface. Pin the conduit firmly to the surface with sizes 2 and larger.
steady foot pressure sufficient to keep the conduit
NOTE: Bending EMT in an oversized EMT bender will
and bender marks aligned and the conduit nestled in
flatten the bend and possibly kink the tube.
the groove throughout the full arc of the bend.
When making a short radius bend, straightening
4.2.2 Bending RMC
stubs in concrete, or applying greater than normal
stress to bend 1/2 or 3/4 EMT, place a mandrel into the
NOTE: Benders recommended for a larger size range EMT to support the wall. Any object that can be
may be capable of bending some sizes below their pri- inserted to support the wall and is flexible enough to
mary range if so equipped. be bent and is removable can be used. A spring, rope,
or hose are typical items used. Use a lubricant to aid
Trade sizes 1/2, 3/4, and 1 can be bent with a hand- in extracting the mandrel.
type bender. Trade sizes 11/4 and 11/2 require a power
bender or a mechanical ratchet-type bender. Bend Knocked-down EMT stubs which can be bent using a
trade sizes 2 and larger on a power bender. hand bender (1/2 through 1) can be straightened by
placing the bender handle over the stub and pulling
Do not put conduit ends in the hook or bending back to the desired position. If kinked, insert a driftpin,
shoe of the bender because thread damage and end working it back and forth while inserting; this should
flattening will occur. force the tube back to round.
■ 12
Standard for Installing Steel Conduits NECA 101
To shift the position of a stub of a vertical run when 4.3.2 Fittings for special applications
the stub is slightly out of line, remove handle from
bender and place bender head on the EMT with the Threadless fittings intended for use in wet locations
step-end of bender down. Brace bender head with your are marked “Raintight” or “Wet locations” on the fit-
foot and apply pressure against tube and pull. ting or its smallest unit shipping container.
Overbend the stub slightly beyond the intended posi- “Raintight” fitting designs that require a gasket or
tion to compensate for springback. Place handle back sealing ring installed between the fitting and a box
into bender and bend to desired vertical position. shall be installed only with the specific component
marked on the fitting’s smallest unit shipping con-
When a stub or horizontal run is located close to the tainer.
floor, remove concrete from around the EMT raceway. NOTE: “Raintight” or “Liquidtight” fittings are not
Put the bender in with the stub with the step-end necessarily suitable for use in applications where sub-
down, brace with your foot and bend. mersion in water is expected. “Raintight” fittings are
not necessarily considered “Liquidtight.” “Liquidtight”
NOTE: If step-end is not down, the bender could get fittings are intended for use in typical wet locations but
wedged by the bend. also in “wet” industrial environments which may con-
tain machine oils and coolants.
To bend EMT coming out of a wall, remove handle and
insert a close nipple. Thread a 90 degree pipe elbow RMC and IMC fittings for use in industrial applica-
onto the nipple and thread the handle into the elbow. tions involving sprayed mineral oils and coolants are
The handle will parallel the bender center. This provides marked “Liquidtight” on the fitting or its smallest
clearance to swing the handle down to make the bend. unit shipping container.
4.3 Fittings For Use With RMC, IMC, and Threadless fittings intended for embedment in
EMT poured concrete are marked “Concrete-tight” or
“Concrete-tight when taped,” or “Raintight” on the
NOTE: See Section 6 for PVC-coated conduit fitting’s smallest unit shipping container.
4.3.1 Size and raceway type NOTE: Taping is adequate to prevent the entrance of
Before installing a fitting or a raceway support, concrete aggregate into the raceway or box. Concrete
review the packaging labels containing specific appli- aggregate consists of cement combined with inert mate-
cations for which the fitting or raceway support is rial such as coarse sand. When hardened, such aggre-
recommended and/or listed. gate may be abrasive and might pose a risk to abrade
conductor insulation or effectively reduce the area
NOTE: Do not take applications for granted. Many fit- inside the raceway. Fittings listed as “Raintight” are
ting designs look the same but may contain subtle con- also “Concrete-tight”.
struction differences designed to enhance performance
in particular applications. Listed fittings contain 4.3.2.2 Expansion Fittings
required, informative markings and any specific condi- Expansion fittings shall be installed where significant
tions for use. For specific selection and installation temperature differentials are anticipated. When con-
guidelines, consult NEMA FB2.10, Selection and duit is installed as outdoor raceway spans between
Installation Guidelines for Fittings for Use with buildings, attached to bridges, on rooftops, etc.,
Nonflexible Metallic Conduit and Tubing. where expansion and contraction would result from
the direct heat of the sun coupled with significant
Fittings and raceway supports shall be used only with temperature drops at night, the full coefficient of
conduit of the trade size indicated on the fitting or expansion shall be applied in determining the need
raceway support or its smallest unit shipping container. for expansion fittings. Table 3 shows length changes
13 ■
NECA 101 Standard for Installing Steel Conduits
for steel conduit and tubing at selected temperature b) Be free from dirt or foreign matter on the sur-
differentials. face of the conduit to be inserted into the fitting.
NOTE: Where the conduit is not exposed to the direct c) Have the ends of the conduit or tubing assem-
heat of the sun, expansion fittings are not generally bled flush against the fitting’s end stop. Careful
necessary because the coefficients of expansion for steel consideration shall be given to the torque
and common building materials are so similar. applied to the fitting’s securement means.
4.3.3 Installing fittings NOTE: Listed fittings are tested under prescribed
4.3.3.1 Threadless fittings torque which represent normal, not excessive force.
Threadless fittings shall not be assembled to threaded Performance is not enhanced, and can be reduced, by
RMC or IMC unless specifically recommended by the over torquing the fitting’s securement means.
fitting manufacturer. Where threadless fittings are to
be assembled to RMC, IMC and EMT, conduit ends 4.3.3.2 Set-screw type
shall: The length of screws provided with set-screw type
fittings varies. The appropriate torque for some
a) Have squarely cut ends, free of internal and designs is reached when the head of the screw touch-
external burrs, and circular form as provided es a screw boss on the fitting. This cannot be univer-
from the factory. sally relied upon, however. Screws on certain fitting
■ 14
Standard for Installing Steel Conduits NECA 101
designs, particularly larger trade sizes, can offer more NOTE: The variability of mounting surfaces, expected
than one tightening option including screwdriver loads, and application environments will determine the
(Slot, Phillips, or Robertson-square drive) and bolt appropriate support options and securement hardware.
head for wrench application (hex or square). Greater Project specifications normally calculate requirements
mechanical advantage and torque can generally be based on minimum spacing intervals given in the
achieved with a wrench. Where both screwdriver and NEC. Closer support intervals than are required by the
wrench application options are offered, torque NEC are an acceptable option to heavier supports and
should be limited to that which can be applied by the mounting hardware in some applications.
screwdriver.
Properly align the raceway, fittings, and knockouts to
4.3.3.3 Compression (gland) type provide secure mechanical and electrical connec-
Generally, most compression gland nuts achieve tions. Allow sufficient conduit length to complete
maximum securement after hand tightening and engagement of the conduit and fittings at joints and
then wrench tightening one or two additional turns. entries.
Prior to embedment in poured concrete, all threadless Conduit bushings shall not be used to secure thread-
fittings, including those marked “Concrete-tight,” ed RMC or IMC to a box or enclosure. A locknut
shall be taped adequately to prevent the entrance of shall always be assembled between a conduit bushing
concrete aggregate where they will be embedded more and the inside of the box or enclosure.
than 24 inches or where the pour area will be subject-
ed to a concrete vibrator. Tape shall be applied after EMT connectors are permitted to be assembled into
the fitting is assembled and secured to the conduit. threaded entries of boxes, conduit bodies or internal-
ly threaded fittings having tapered threads (NPT).
4.3.3.4 Threaded fittings EMT fittings designed to NEMA FB 1 Fittings, Cast
Threaded joints, both fitting to conduit and fitting to Metal Boxes, and Conduit Bodies for Conduit and
threaded integral box entries, shall be made up Cable Assemblies, have straight threads (NPS).
wrenchtight. Threaded openings where these fittings are intended
to be used are permitted to have either tapered
NOTE: Avoid excessive force. Generally a force equiva- (NPT) or straight (NPS) threads. Care should be
lent to handtight plus one full turn with an appropriate taken to insure that the threaded entry will accom-
tool is recommended. This should assure engagement of modate a minimum of 3 full engaged threads.
at least three full threads.
Where a locknut is provided with a fitting as the
Conduit bodies generally have an integral bushing to means of securement to a box or enclosure, the lock-
provide a smooth surface for conductors when nut is to be secured by hand tightening to the enclo-
pulled. This bushing is often mistaken for a conduit sure plus 1/4 turn using an appropriate tool.
end stop. It is not necessary that the conduit be
inserted flush against this bushing to assure a secure
joint. NOTE: While securing the locknut, take care to avoid
excessive pressure where gripping the body of the fitting
4.3.4 Attachment to boxes and support is necessary.
Prior to assembly to a box or enclosure or a thread- Do not rely upon locknuts to penetrate nonconduc-
less coupling, RMC, IMC and EMT shall be support- tive coatings on enclosures. Such coatings shall be
ed at intervals required by the NEC, using raceway removed in the locknut area prior to raceway assem-
supports intended for the purpose secured by hard- bly to assure a continuous ground path is achieved.
ware acceptable to the local jurisdiction. Touch up bare area after fitting assembly as needed.
15 ■
NECA 101 Standard for Installing Steel Conduits
■ 16
Standard for Installing Steel Conduits NECA 101
mount supports are permitted to support the these openings are to be filled, even though the codes
conduit. might permit other methods. Firestopping systems
listed for use with metallic raceways are permitted to
4.5 Firestopping and Fire Blocking fill the space surrounding the conduit or tubing.
RMC, IMC, and EMT do not require fire ratings.
In all cases, the raceway installer shall use materials
Fire resistance ratings apply only to assemblies in
which assure that fire ratings of the penetrated assem-
their entirety. Building codes consider steel conduit
bly are not degraded by the installation of a raceway
and tubing to be non-combustible. Although fire
system.
testing is not required by the UL standard to which
the products are listed, RMC, IMC, and EMT have
been exposed at UL to the ASTM E119 test in a fire 4.5.2 Penetration of non-fire-rated assemblies
of up to four hours in duration. The temperature Openings in non-fire-rated assemblies are to be filled
reached almost 2000 degrees F. The conduit was still with noncombustible materials unless specified oth-
intact at the end of the test. This information is con- erwise by the applicable building code or the project
tained in a report entitled Annular Space Protection of specification.
Openings Created by Penetrations of Tubular Steel
Conduit – a review of UL Special Services NOTE: This is called fireblocking.
Investigation, Investigations File NC546 Project
90NK111650, which is available for downloading at 4.5.3 Thermal protection of steel raceways
www.steelconduit.org. Since the conduit was tested
without conductors, the condition of the insulation The NEC and local or state code requirements for fire-
of the conductors within the conduit when subjected protection of emergency systems and fire-pump cir-
to that temperature cannot be verified. cuits shall be reviewed prior to installing these circuits.
Local codes sometimes vary from the NEC. Steel race-
4.5.1 Penetration of fire-rated assemblies ways withstand fire; however, ordinary conductor insu-
lation melts when exposed to elevated temperatures
The raceway installer shall determine if the walls, and a short circuit can be created. This is the reason for
floors, or ceilings are fire-rated prior to installing race- special protection of emergency and fire-pump circuits.
way systems. Penetration openings shall be properly filled
for fire safety, using approved materials. The NEC and Methods of thermal protection include putting the
building codes require that openings around raceways raceways in a fire-rated enclosure (horizontal or verti-
which penetrate a fire-rated assembly be sealed, to pre- cal), embedding in concrete, using a listed wrap system
vent smoke, gases, and flames from one area migrating for protection from fire (sometimes called Electrical
into another. Circuit Protection System or Thermal Barrier
Protection for Electrical Components), and using con-
NOTE: This is called firestopping. ductors specifically rated to maintain the circuit.
There are many listed penetration firestopping systems NOTE: Fire wraps can affect the temperature of the con-
which can be used to seal openings; the listing instruc- ductors and the need for ampacity derating must be
tions shall be strictly followed. determined. It is also important to determine that the
support system is protected and will withstand the fire
Most building codes permit openings around galva- exposure.
nized steel RMC, IMC, and EMT in concrete or
masonry to be filled with cement, mortar, or grout. The NEC does not require these thermal protection
However, since local codes sometimes vary, the local methods where conduit is installed in a fully sprin-
requirements should be checked prior to installation. klered building. Local codes shall be consulted and the
Also, project specifications often describe exactly how requirements of the applicable code must be followed.
17 ■
NECA 101 Standard for Installing Steel Conduits
4.6 Corrosion Protection that location. RMC and IMC do not require supple-
RMC, IMC and EMT sometimes require supplemen- mentary corrosion protection in this application.
tary corrosion protection when installed in environ-
ments generally called “severely corrosive.” Information 4.6.4 Supplementary protection methods
on some indoor wet locations considered severely cor- Where supplementary corrosion protection is
rosive can be found in the NEC. See 4.6.1 for informa- required it shall be provided by one of the following
tion on determining soil corrosivity. Specifics on methods, and the authority having jurisdiction must
installing conduit with a supplementary PVC coating pre-approve the method selected.
applied at the factory are contained in Section 6. Other
supplementary coatings are covered in 4.6.4. a) A factory-applied coating which is additional to
the primary coating for conduit or tubing.
4.6.1 Installed in soil
b) Paints approved for the purpose; one example is
Where installed in contact with soil, RMC and IMC bitumastic paint. Paints shall be applied in two
and associated fittings require supplementary corro- coats unless specifically approved for one coat.
sion protection if: c) Tape wraps approved for application. Wraps
a) Soil resistivity is less than 2000 ohm-centimeter. shall overlap and shall cover the entire surface of
the conduit and all associated fittings.
b) Local experience has confirmed that the soil is
extremely corrosive. 4.7. Equipment Grounding Using Steel
Conduit Tubing
NOTE: Soils producing severe corrosive effects have low 4.7.1 Steel conduit as equipment grounding
electrical resistivity, expressed in ohm-centimeters. conductor tubing
Local electric utilities commonly measure the resistivity
of soils. The authority having jurisdiction has the RMC, IMC and EMT are recognized by the NEC as
authority to determine the necessity for additional pro- equipment grounding conductors. Use of a supple-
tection. mental equipment grounding conductor in the form of
a wire in addition to the raceway is a design decision,
EMT in direct contact with the soil generally requires except where the Code requires it for redundancy in
supplementary corrosion protection. However, local some special installations. Steel conduit is the main
experience in some areas of the country has shown equipment grounding conductor regardless of whether
this to be unnecessary. a supplemental grounding conductor is installed. In the
event of a fault, the raceway will carry most of the cur-
4.6.2 Transition from concrete to soil rent and therefore must be continuous. For this reason,
each raceway must be installed securely and with tight
Where RMC, IMC, and EMT emerge from concrete joints to provide mechanical and electrical continuity.
into soil, it is recommended that protection be pro-
vided a minimum of 4 inches on each side of the 4.7.2 Continuity of grounding path
point where the raceway emerges. In areas such as
coastal regions, use the same method of protection The NEC states that the path to ground in circuits,
for EMT emerging from concrete into salt air to equipment and metal enclosures for conductors shall be
lengthen the service life. Examples of protection permanent and continuous. Complying with guidelines
include paint, tape, and shrink-tubing. in the Fittings section (4.3) and Support section (4.4) is
the major factor in maintaining electrical continuity.
4.6.3 Installed in concrete slab Using fewer than the NEC required supports or failing to
properly tighten joints can cause discontinuity in a race-
Where installed in a concrete slab below grade, deter- way system, which would result in the failure to carry a
mine if EMT requires supplementary protection for ground fault. Good installation workmanship is critical.
■ 18
Standard for Installing Steel ConduitsGlossary NECA 101
The NEC further requires that the path to ground Bonding of steel raceway joints is not necessary when
have the capacity to safely conduct any fault current EMT, IMC, and RMC are properly made up as recom-
likely to be imposed and have sufficiently low imped- mended in this installation standard. A secure joint
ance to limit the voltage to ground to cause opera- provides excellent low impedance continuity. Bonding
tion of the circuit protective device. Steel RMC, IMC is not required because this joint already meets the
and EMT are “conductors” permitted to carry current NEC definition of bonding.
in the event of a ground fault. All three have been
tested and they all meet the Code requirements when Metal raceways for feeder and branch circuits operating
properly designed and installed (see Annex B). at less than 250 volts to ground shall be bonded. Do
one or more of the following:
4.7.3 Maximum length of raceway tubing
1. Use listed fittings.
Equipment grounding conductors (which include
steel conduit) and the connectors must be properly 2. With RMC or IMC, use two locknuts one inside
sized. EMT connectors shall not be used with IMC or and one outside of boxes and cabinets.
rigid RMC. The installed length of any wiring
method can also impact safe operation of the over- 3. Use fittings, such as EMT connectors, with
current device. In the event of a phase to neutral or shoulders that seat firmly against the box or cab-
phase to conduit ground fault, the length of the par- inet, with one locknut on the inside of boxes
ticular conduit run determines safe operation, and cabinets.
assuming proper overcurrent protection has been
provided. For a phase to phase fault, it is the conduc- NOTE: Remove paint in locknut areas to assure a con-
tor length which determines safe operation. tinuous ground path. Repaint or cover any exposed
area after installation is completed.
4.7.4 Clean threads
Threads must be clean to insure electrical continuity of 4.7.7 Service raceway system bonding
the assembled raceway system. Leave the thread protec-
A service raceway system includes service equipment
tors on the conduit until ready to use. Wipe field-cut
enclosures, meter fittings, boxes, etc., and requires
threads with a clean cloth to remove excess oil and apply
special consideration for bonding the enclosures to
an electrically conductive rust resistant coating (see 4.1.3).
the raceways where the connection relies on locknuts
only. Service equipment must be connected with
4.7.5 Continuity of the raceway system threaded bosses and fittings such as locknuts, wedges,
The NEC does not permit certain circuits to be and bushings of the bonding type.
grounded. However, steel raceways and all metal
parts likely to become energized must still have Standard locknuts are not to be used on circuits over
assured continuity and be bonded together and run 250 volts to ground where the raceway is terminated at
to a grounding electrode to prevent electric shock. concentric or eccentric knockouts. The raceway must
be bonded to the enclosure using the same methods as
4.7.6 Bonding noted above for service raceway systems; or boxes and
enclosures listed for bonding are to be used.
Bonding is used to provide electrical continuity so that
overcurrent devices will operate and shock hazards will 4.7.8 Additional bonding considerations
not be present. This is the “finishing touch” for a metal-
lic raceway system and close attention is to be paid to Expansion fittings and telescoping sections of metal
detail. All fittings, lugs, etc., shall be securely made up. raceways shall be listed for grounding and based on
NEC 250.98 shall be made electrically continuous by
the use of equipment bonding jumpers.
19 ■
5. Specific Installation Requirements
NOTE: Minimum size requirements in (c) and (d) are n) Bending shall comply with 4.2.
to provide room for future expansion of circuits in loca- o) Supports shall comply with 4.4.
tions that are difficult to access.
■ 20
Standard for Installing Steel ConduitsGlossary NECA 101
with a heavy grade of tape, installation of a When the stub-in method is used, a connector,
capped bushing, or plugs designed for the pur- bushing, or other fitting shall be installed at the
pose. Stubs shall remain closed during con- end of the raceway to protect the cable. Pull
struction, or until the raceway is extended to a wire are to be installed in all such raceways and
termination point. provisions are to be made to prevent debris from
entering the conduit.
NOTE: This is to protect threads from damage and to d) Limit the number of bends to two 90 degree
prevent debris from entering the conduit before or after bends. See Section 4.2.1(c).
the concrete pour.
5.5 Underground Services
c) Refer to Section 4.6.2 for supplementary corro- a) It is recommended that IMC or RMC be used to
sion protection requirements where steel race- bring underground service conductors out of the
ways transition from concrete to earth. ground to the meter or disconnect.
d) Conduit shall be supported to prevent damage b) Where underground service raceways enter a
prior to and during the concrete pour. When building, they shall be sealed.
nonmetallic conduits are used in or under floor
slabs or concrete pours, change to steel conduit
NOTE: This is done to prohibit the entry of moisture
prior to exiting the floor or slab. Where com-
which might accumulate due to differences in outdoor
pletion of the raceway system will be delayed,
and indoor temperatures and to keep ground water and
mark the stub in some manner to indicate a
rodents, etc. from entering the building.
supplemental equipment grounding conductor
is needed because the entire run is not metal,
5.6 Verification of Installation
and therefore not electrically continuous.
All metal raceway systems shall be electrically contin-
NOTE: This is necessary to assure that a change in uous, and shall be tested after conductor installation
installer does not result in thinking the entire run is to assure continuity. Simple continuity tests are per-
metal and, therefore, that no supplemental equipment mitted, but shall be made between the service panel
grounding conductor is necessary. and the last outlet in each branch circuit.
21 ■
6. Installation Practices for PVC-
Coated Conduit and Fittings
There are three types of PVC-coated conduit; cou- When using either a “jaw type” or a “chain type” vise,
plings are supplied separately. the PVC-coated conduit can also be protected by half
shell clamps. These are available as a manufactured
1. Primary PVC coating over bare steel which is a
clamp or can be made in the field from rigid metal
listed rigid conduit for environmentally suitable
conduit as follows.
locations.
6.1 Tools
To minimize installation damage to the PVC coat-
ings, use tools specially designed for PVC-coated
conduit or standard tools that have been appropriate-
ly modified for installing PVC-coated conduit.
Standard tools which have not been modified could
damage the coatings and shall not be used to install
PVC-coated conduit. For repairing damage to the
PVC coating see Section 6.6.
■ 22
Standard for Installing Steel ConduitsGlossary NECA 101
6.2.1 Clamping sleeves made from rigid metal 17). Be sure to follow the instructions in 6.2.1
conduit (RMC) for clamping conduit, and ensure that the con-
duit is securely held in the vise.
a) Make two half-shell pieces by first cutting two 6-
inch pieces of standard conduit one trade size larg- b) A standard die head must be modified
er than the PVC-coated conduit to be clamped. (machined) for use with PVC-coated conduit.
To make this modification, the guide sleeve must
b) Use a band saw to cut the 6-inch conduit sections be bored to allow the coated conduit to enter the
lengthwise. Make the cut slightly off center. This die. The inside diameter must be increased by
creates two half shells, one smaller than the other. 110 mils (0.11 inch).
c) Discard the larger pieces and use the two smaller
pieces to protect the conduit in the vise. Deburr NOTE: The PVC coating shall not be removed to allow
any sharp edges. Properly made clamping sleeves use of standard non-machined die heads.
will have a gap between the two pieces when
positioned on the conduit (see Figure 16). 6.3.3 Rotating machines
d) Where proper tooling for making a sleeve is not a) Rotating machines with jaws that cut through
available, protect the PVC coating in the vise by the PVC coating shall not be used.
wrapping the area to be clamped with sandpa- b) Long strips of metal or PVC from the threading
per, emery cloth or cardboard. The coarse side can foul the die head and collapse the conduit.
of emery cloth or sandpaper should face the To avoid this and permit removal of PVC in
PVC coating. small pieces, make a series of longitudinal cuts
in the PVC coating (i.e., along the conduit) in
NOTE: This is the least desirable method and should be the area to be threaded. The thread protector
avoided by planning ahead. can be used as a length guide (see Figure 18, next
page).
6.3 Cutting and Threading PVC-Coated
Conduit c) Followng the cutting operation, use a reamer to
remove rough edges (see Figure 19, next page).
For full cutting and threading instructions for PVC-
coated conduit contact the conduit manufacturer.
The following provides general guidance.
23 ■
NECA 101 Standard for Installing Steel Conduits
NOTE: Corrosion protection is provided on factory-cut a) A bender with shoes made specifically to bend
threads at time of manufacturing. PVC-coated conduit is preferred. Otherwise, for
trade sizes ? through 1-1/2, use an electric ben-
6.4 Bending PVC- Coated Conduit der (see Figure 20) with EMT shoes one size
larger than the PVC-coated conduit. A hand
Manufactured elbows are available in a variety of bender can also be used to bend the smaller
radii. For field-bending, do the following: trade sizes.
Figure 19: Using a reamer to remove rough edges of cut Figure 20: Bender with special shoes required for bending
PVC-coated conduit. PVC-coated conduit.
(Courtesy of Thomas & Betts) (Courtesy of Thomas & Betts)
■ 24
Standard for Installing Steel ConduitsGlossary NECA 101
Some installers have done this by grinding or b) To make the sleeve softer in cold weather appli-
milling. Such modification is not recommended cations, soak the coupling or fitting in warm
as it can create a safety hazard. water.
25 ■
(Annexes are not a part of the standard)
Threading as a method of joining steel conduit has clean. If chips are allowed to accumulate in the
proven to be a sound and dependable method machine components, problems will result.
through decades of service. Some major advantages
of threaded joints are: Occasionally disassemble the die head and remove
any accumulation of foreign material. This practice
1. Simple hand tools can be used to dismantle and
will increase the life of the die head and promote bet-
replace sections of existing conduit systems.
ter threads. When cutting threads, occasionally check
2. Conduit can be threaded in the shop or on the the condition of the dies. Make certain the dies are
job. not getting dull and that conduit material is not fus-
ing or welding to the cutting edges. If a problem per-
3. It is a safe method to use for installations in haz- sists with the threads that are being cut, carefully
ardous locations. look at the threads. If the leading flank of a thread is
deformed, it probably is caused by something differ-
4. When properly cut and made up, a threaded
ent than if the receding flank is deformed. If only the
joint retains the maximum wall strength by first few threads are deformed, the problem is differ-
minimizing the number of threads outside the ent than if the deformation exists over the full length.
coupling or fitting.
Make certain that the machine and die head are (3) Not enough bearing
■ 26
Standard for Installing Steel ConduitsGlossary NECA 101
CHATTERED THREADS:
Dies are getting worn out and are dull
27 ■
Annex B: Grounding and EMI
Steel conduit and tubing have been proven to be fields, sponsored by the Steel Tube Institute, is now
excellent equipment grounding conductors, safely available in a software analysis program (for the
providing a low impedance path in the event of a WINDOWS operating system) called GEMI,
ground fault on the system. Steel conduit and tubing Grounding and ElectroMagnetic Interference.
have also been proven to be very effective in reducing
electro-magnetic interference at power frequencies. The GEMI program allows the user to quickly calcu-
Magnetic field reduction in steel conduit incased late and size equipment grounding conductors and
power systems is on the order of 70 to 95 percent. determine a safe run length to comply with the NEC
using steel rigid metal conduit (RMC), intermediate
Computer Model Developed metal conduit (IMC), electrical metallic tubing
(EMT), copper or aluminum conductors.
For the past forty years, the following excellent publi-
cations have served as key industry resources for
It also allows the user to calculate the EMF density of
information on grounding:
a network design for conduit enclosed circuits.
• R.H. “Dick” Kaufman (General Electric), GER
957A Some Fundamentals of Equipment GEMI software is available from the Steel Tube
Grounding Circuit Design, IE 1058.33 November Institute of North America (STINA) or it can be
1954, Applications and Industry Vol. 73, Part ll downloaded from the STINA Conduit Committee
web site: www.steelconduit.org. See Annex C.
• J. Philip Simmons, IAEI Soares Book on Grounding
■ 28
Annex C: Reference Standards
This publication, when used in conjunction with the National Electrical Code and steel conduit manufacturers’
literature, provides sufficient information to install steel conduit. The following publications may also provide
useful information:
NEMA FB 1, Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit and Cable Assemblies (ANSI)
NEMA FB 2.10, Selection and Installation Guidelines for Fittings for Use with Non-Flexible Metallic Conduit or
Tubing
Modeling and Evaluation of Conduit Systems for Harmonics and Electrimagnetic Fields
Modeling and Testing of Steel EMT, IMC, and Rigid (GRC) Conduit
GEMI (Grounding and ElectroMagnetic Interference) Analysis Software
29 ■
NECA 101 Standard for Installing Steel Conduits
■ 30
N A T I O N A L E L E C T R I C A L I N S T A L L A T I O N S T A N D A R D S
National Electrical
Contractors Association
3 Bethesda Metro Center
Suite 1100
Bethesda, MD 20814
301-657-3110
fax: 301-215-4500
www.neca-neis.org