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Development of ALD HfZrOx With TDEAH TDEAZ and H2O (Dehydroxylation)
Development of ALD HfZrOx With TDEAH TDEAZ and H2O (Dehydroxylation)
Development of ALD HfZrOx With TDEAH TDEAZ and H2O (Dehydroxylation)
In this work we report on the development of the HfZrOx atomic layer deposition 共ALD兲 process with tetrakisdiethylamino
共TDEA兲 hafnium/zirconium 共TDEAH/TDEAZ兲 and H2O. A nanolaminar structure approach is used to grow HfZrOx by alternating
HfO2 and ZrO2 ALD reaction cycles at 250°C. The HfZrOx film thickness increases linearly with the number of ALD cycles.
Compared to the halide based process, the process with TDEA precursors and H2O yields a lower temperature window, an initial
growth insensitive toward the starting surfaces, and a fast film closure on the hydrofluoric acid-last surface. The Zr content,
measured by Rutherford backscattering increases linearly with the cycle ratio of Zr/共Zr + Hf兲. The as-deposited HfZrOx films are
amorphous and crystallize after a 950°C postdeposition anneal. Depending on the film composition a different crystalline phase is
formed, ranging from monoclinic to tetragonal with increasing Zr content. Using H2O instead of O3 not only reduces the
interfacial oxide regrowth during deposition, which allows for a thinner interfacial layer and improves the interfacial oxide
scalability, but also results in a lower C content in the deposited films. Finally, complementary metal oxide semiconductor
transistor using HfZrOx as gate dielectric are fabricated for the evaluation of device performance. These results show that all
considered splits with HfZrOx as gate dielectric yield a similar equivalent oxide thickness-gate leakage current performance and
共low兲 gate current leakage level. The data reported in this paper demonstrates that ALD HfZrOx grown based on TDEAHf/Zr and
H2O is a promising gate dielectric for subnanometer equivalent oxide thickness scaling.
© 2010 The Electrochemical Society. 关DOI: 10.1149/1.3516476兴 All rights reserved.
Complementry metal oxide semiconductor 共CMOS兲 scaling re- The ALD process based on TEMA precursors and O3 shows a simi-
quires a suitable high dielectric constant 共high-k兲 material to replace lar growth on both OH- and H-terminated surfaces. There are also
SiON as a gate dielectric to ensure a low transistor leakage current.1 no harmful chemicals such as HCl as a by-product. The use of O3 as
Over the past few years several high-k materials have been investi- an oxidant, however, limits the interfacial oxide 共IFO兲 scalability
gated, such as hafnium oxide, zirconium oxide, aluminum oxide, due to the strong oxidizing nature of O3. Furthermore, TEMA/O3
and their silicates. Among these materials, HfO2 is demonstrated to based processes have a slightly higher growth per cycle 共GPC兲,
be a promising high-k gate dielectric due to its relatively high di- ⬃1.0 Å per cycle. A higher GPC impacts the ALD process control,
electric constant, larger bandgap, and thermodynamic stability.2-12 In especially for the sub-nm EOT films.
2007, Hf based high-k gate dielectric was selected as the gate di- In this work, we report on the development of an ALD HfZrOx
electric for 45 nm technology node.13,14 However, important chal- process with tetrakisdiethylamino hafnium/zirconium 共TDEAH/
lenges remain related to further scaling, e.g., threshold voltage 共Vt兲 TDEAZ兲 and H2O. The ALD HfZrOx process based on the TDEA
instability, degraded carrier mobility, and reliability issues.15,16 Ad- precursors and H2O can potentially overcome the growth incubation
ditionally, the dielectric constant of HfO2 共 ⬃ 20兲 might not be high observed for the halide based processes on a H-terminated surface.
enough for extreme subnanometer equivalent oxide thickness 共EOT兲 In addition, the TDEA precursors have a lower decomposition tem-
scaling. perature than the halide based precursors because the chemical
HfZrOx formed by adding Zr into HfO2 has been extensively bonds between the metal elements and ligands are weaker.24 The
studied as an alternative gate dielectric. HfO2 and ZrO2 have very lower decomposition temperature results in a lower temperature
similar physical and chemical properties and these materials are ALD process, which is beneficial for the applications that require a
completely miscible in the solid solution.17,18 HfZrOx presents ad- stringent thermal budget control. The use of H2O instead of O3 is
vantages compared to HfO2, such as higher dielectric constant, advantageous for minimizing the interfacial oxide. The developed
higher level of film structure stability, and improved device process also exhibits a growth rate similar to that of the halide based
reliability.19 process, which ensures a better process control at a sub-nm EOT
Atomic layer deposition 共ALD兲 is considered as an enabling scale.
technique to deposit thin high-k layers due to its precise thickness
Experimental
control, low thermal budget, and excellent conformality. Several lit-
erature studies exist on ALD HfO2 and ZrO25,6,20 as well as on ALD The development was done in an Applied Materials 共Santa Clara,
HfZrOx processes with different precursors such as halide based CA兲 300 mm ALD chamber. Precursors and H2O were introduced
process 共HfCl4 /ZrCl4兲 with H2O 共Ref. 21兲 and metal-organic pre- into the process chamber separately and sequentially according to
cursors tetrakisethylmethylamino 共TEMA兲 hafnium/zirconium the different ALD pulse settings. A N2 purge was introduced after
共TEMAH/TEMAZ兲 with O3.22 The ALD HfZrOx films prepared by each precursor or H2O pulse to remove precursor/H2O residues and
these different processes exhibit comparable physical and electrical by-products. TDEAH and TDEAZ are highly viscous liquids, stored
properties. However, there are some limitations related to the above- in canisters and pushed into vaporizers. Inside the vaporizer,
mentioned ALD HfZrOx processes: the halide based ALD processes TDEAH or TDEAZ evaporates into the gas phase. N2 is used as a
show a significant growth incubation on hydrofluoric acid 共HF兲-last carrier gas to transport TDEAH or TDEAZ into the chamber.
共H-terminated兲 surfaces. Additionally, the ALD process using HfCl4 Film thickness and uniformity were determined by spectroscopic
and ZrCl4 generates HCl as a by-product. The strong etching effect ellipsometry 共SE兲 on a KLA-TENCOR 共Milpitas, CA兲 SCD100
of HCl in the by-product might damage the underlaying structures ASET F5. A one-layer model with a fixed refractive index 共RI兲 is
and causes additional surface roughening and nonconformality.23 used for the SE measurement. X-ray reflectivity 共XRR兲 was done in
a BedeMetrix-L tool 共Jordan Valley Semiconductors Ltd., Austin,
TX兲 with Cu K␣ radiation to determine the HfZrOx layer thickness
* Electrochemical Society Active Member.
by separating the interfacial oxide thickness. Rutherford backscatter-
c
Assignee at IMEC from Panasonic, Kapeldreef 75, 3001 Leuven, Belgium. ing 共RBS兲, done in an RBS400 Endstation system 共Charles Evans
z
E-mail: xiaoping.shi@imec.be and Associates, Sunnyvale, CA兲 with 1 MeV He+ beam, was applied
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H70 Journal of The Electrochemical Society, 158 共1兲 H69-H74 共2011兲
Figure 1. The temperature windows for ALD HfO2 and ZrO2 with TDEAH
and TDEAZ, respectively, are shown. The number of cycles is 100 for HfO2
Figure 2. Saturation curves are shown for ALD HfO2 共TDEAH兲 and ZrO2
samples, while 50 for ZrO2 samples. The error bar is indicative of film
共TDEAZ兲 at 250 and 300°C. The number of cycles used is 100 for HfO2, and
uniformity.
50 for ZrO2, respectively. The error bar is indicative of film uniformity.
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Journal of The Electrochemical Society, 158 共1兲 H69-H74 共2011兲 H71
Figure 3. The growth curves for ALD HfO2, ZrO2, and Hf0.5Zr0.5O2 with
TDEAH and TDEAZ on 10 Å chemical oxide surface at 250°C are shown;
共a兲 SE growth curves, 共b兲 RBS growth curves.
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H72 Journal of The Electrochemical Society, 158 共1兲 H69-H74 共2011兲
Figure 6. The normalized Si signal measured by Tof-SIMS is plotted vs the Figure 8. The average amount of Zr and Hf deposited per metal cycle vs the
Hf density measured by RBS to study the surface closure of the HfO2 films Zr content in the HfZrOx films.
using TDEAH/H2O. The data of HfO2 using HfCl4 are listed as references.
cycle ratio of HfO2 and ZrO2 共defined as the number of ZrO2 cycles
TDEAH/H2O process results in a thinner IFO than the TEMAH/O3 divided by the total number of HfO2 and ZrO2 cycles兲. It is shown
based process. A thinner IFO is essential for further sub-nm EOT that the Zr content in the films increases linearly with the ALD cycle
scaling. ratio of HfO2 and ZrO2. A good linearity indicates that the growth of
RBS and Tof-SIMS are applied to investigate the film continuity the ALD HfO2 with TDEAH/H2O is not influenced by the incorpo-
on different starting surfaces, e.g., a chemical oxide and a HF-last ration of the ALD ZrO2 with TDEAZ/H2O and vice versa. As a
surface. ALD HfO2 and ALD ZrO2 are used for the experiment. consequence, the Zr content in HfZrOx films can be well controlled
Figure 6 shows only the results for HfO2 because the results are by changing the ALD cycle ratio of HfO2 and ZrO2.
similar for both HfO2 and ZrO2. The data for HfO2 using Figure 8 plots the average amount of metal atoms deposited per
HfCl4 /H2O are listed as references. On a chemical oxide substrate, metal cycle 共Zr/Zr cycle and Hf/Hf cycle兲 versus the Zr content in
the normalized Si signal for HfO2 using TDEAH/H2O decreases at the HfZrOx films. It is found that the average amount of Zr depos-
the same rate as for HfO2 using HfCl4 /H2O. This suggests that on ited per Zr cycle 共Zr/Zr cycle兲 decreases with Zr content; a similar
chemical oxide HfO2 using TDEAH/H2O has an initial growth simi- trend is found for Hf 共from 1.75 to 1.45 at/nm2 for Zr and from
lar to that of HfCl4 /H2O. On a HF-last surface, the normalized Si 1.7 to 1.4 at/nm2 for Hf兲. The above-mentioned RBS results 共Fig.
signal for HfO2 using TDEAH/H2O decreases slightly slower than 3b兲 already indicated that the amount of reaction sites on a ZrO2
on the chemical oxide, indicative of a longer time required to form surface is slightly lower than that on a HfO2 surface. In other words,
a continuous film. In contrast, on a HF-last surface using the Hf atoms yield more ALD reaction sites than the Zr atoms.
TDEAH/H2O results in much faster decrease of the normalized Si Therefore, by incorporating Zr into a HfO2 film, the number of
signal than that of HfCl4 /H2O. Based on these results, we can con- reaction sites also slightly decreases. Hence, the incorporation of Zr
clude that on a HF-last surface there are more reactive sites avail- into the film leads to the decrease of the number of deposited Hf per
able for TDEAH compared to HfCl4. The film growth using TDEAH Hf cycle and Zr per Zr cycle. With the same Zr content, the Zr/Zr
on a HF-last surface is two-dimensional, unlike the three- cycle is slightly higher than Hf/Hf cycle, although the difference is
dimensional 共island兲 growth using HfCl4. The former growth mode very small, ⬃0.1 at/nm2. This suggests that Zr atoms are more eas-
共in-plane, two-dimensional growth兲 is preferable for a better film ily absorbed on a HfO2 surface than do Hf atoms on a ZrO2 surface.
quality. TEM was applied to investigate the physical thickness for IFO
Physical characterization.— The Hf and Zr contents in the and high-k layers. The samples with 20 cycles of HfO2 and ZrO2
HfZrOx films have been verified based on RBS analysis. In Fig. 7 and 10 cycles of Hf0.5Zr0.5O2 were prepared on a chemical oxide as
the Zr content in the resulting HfZrOx film is plotted versus the ALD well as a thermal oxide substrate. All the samples were capped with
a dual metal gate stack and poly-Si layer. The results are similar for
all the samples, regardless of the Zr content and oxide substrate. As
an example, Figure 9 shows two cross-sectional TEM pictures for
films based ten cycles of Hf0.5Zr0.5O2 prepared on chemical and
thermal oxides, respectively. Both samples demonstrate smooth in-
terfaces between substrate/IFO, IFO/high-k, and high-k/metal gate.
A thin IFO ⬃7 Å is observed under a 14 Å high-k layer. No IFO
regrowth is observed during the gate stack deposition. The images
demonstrate that the ALD HfZrOx with the TDEA precursors and
H2O delivers a well-controlled, ultrathin IFO, which benefits
sub-nm EOT scaling.
XRD was used to study the HfZrOx film structure. Samples with
HfZrOx layers as thin as 4 nm were used, representative of a gate
dielectric film structure in sub-nm EOT devices. The 4 nm HfZrOx
layers yield a sub-nm EOT. Figure 10 shows the XRD results ob-
tained on the 4 nm HfO2, Hf0.5Zr0.5O2, Hf0.1Zr0.9O2, and ZrO2 films.
As-deposited films exhibit an amorphous structure 共only HfO2 and
ZrO2 are shown兲. All samples crystallize after a postdeposition an-
Figure 7. Zr content in the HfZrOx films measured by RBS vs the cycle ratio neal treatment at 950°C for 30 s. The HfO2 film shows the most
between ALD HfO2 and ZrO2 Zr/共Hf + Zr兲. The ALD temperature is at intense diffraction peak at 28.5°, corresponding to the monoclinic
250°C. 共111兲 phase. All other samples containing Zr, including Hf0.5Zr0.5O2,
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Journal of The Electrochemical Society, 158 共1兲 H69-H74 共2011兲 H73
Figure 10. XRD results of the 4 nm HfZrOx films with different Zr contents. Figure 12. EOT-Jg performance for nMOS devices with HfZrOx as the gate
The films are grown on top of a thin chemical oxide surface. dielectric and TiN/TaN as the metal gate is shown.
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H74 Journal of The Electrochemical Society, 158 共1兲 H69-H74 共2011兲
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