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Raw Material Calcuations
Raw Material Calcuations
A factory uses a particular raw material. There are three processes A, B and C. The data
relating to inputs, outputs and rejections during the month of April are given below:
Required:
Calculate the cost of raw materials to produce one piece of the finished product when:
Solution
(a). Process
No. of Pieces Rejected Pieces
% Rejection of
Process Input Rejection output Output
1
Also Check: Receiving and Inspection of the materials
(b) Given:
weight of the finished product = 10 grams per pc.
Assuming that there is no other loss of material, the total material required for 1,980 pcs. of
input of Process A shall be:
Problem No. 2
(1). Discuss the consideration that influences the setting of maximum, minimum and reorder
stock levels. Illustrate their computation by using the following information for a component
‘ZYP’.
Normal usage 50 per week
(Note: For consideration influencing the stock levels, read the discussion in the previous
pages)
Re-order level = Max. consumption per day / per week etc. X Max. Re-order period
= 75 units X 6 weeks = 450 Units.
Minimum Level = Re-Order level – (Normal consumption per day/per week etc. X
Average Re-order period)
= 450 units – (50 units x 5 weeks)
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Normal usage = 50 units per week each
Minimum usage = 25 units per week each
Maximum usage = 75 units per week each
Reorder quantity A: 400 units
Reorder quantity B: 600 units
Reorder period A: 4 to 6 weeks
Reorder period B: 2 to 4 weeks
What is materiality in accounting information?
September 15, 2019
The materiality concept is used frequently in accounting, especially in the following instances:
Minor transactions. A controller who is closing the books for an accounting period can ignore
minor journal entries if doing so will have an immaterial impact on the financial statements.
Capitalization limit. A company can charge expenditures to expense that would normally be
capitalized and depreciated over time, because the expenditures are too small to be worth the
tracking effort, and capitalization would have an immaterial impact on the financial statements.
Thus, materiality allows a company to ignore selected accounting standards, while also
improving the efficiency of accounting activities.
The dividing line between materiality and immateriality has never been precisely defined; there
are no guidelines in the accounting standards. However, a lengthy discussion of the conce pt has
been issued by the Securities and Exchange Commission in one of its staff accounting bulletins;
the SEC's comments only apply to publicly-held companies.
A company encounters an accounting error that will require retrospective application, but the
amount is so small that altering prior financial statements will have no impact on the readers of
those statements.
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A controller could wait to receive all supplier invoices before closing the books, but instead
elects to accrue an estimate of invoices yet to be received in order to close the books more
quickly; the accrual is likely to be somewhat inaccurate, but the variance from the actual amount
will not be material.
A company could capitalize a tablet computer, but the cost falls below the corporate
capitalization limit, so the computer is charged to office supplies expense instead.
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Question 1.
Multiple Choice. Circle the letter of the answer that best complete the statement or answers the
question (6 marks)
5) Wages paid to machine operators on an assembly line are an example of which type of
cost
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a) direct manufacturing overhead costs
b) direct materials costs
c) indirect materials costs
d) direct manufacturing labor costs (correct answer)
e) Indirect Manufacturing overhead costs
question 2
eschliman manufacturing company had the following account balances for the quarter
ending September 30, unless otherwise noted
depreciation on manufacturing equipment $88,000
depreciation on office equipment 41,200
direct manufacturing labor 160,000
direct materials used 126,000
finished goods inventory (July 1) 180,000
finished goods inventory (September 30) 170,000
general office expenses 101,000
indirect manufacturing labor 62,000
indirect materials used 28,000
marketing & distribution costs 10,000
miscellaneous plant overhead 45,000
plant utilities 30,800
property taxes on plant building 9,600
property taxes on salespersons’ company vehicles 4,000
work in process inventory (July 1) 46,800
work in process inventory (September 30) 57,000
Manufacturing Overhead
Depreciation of mfg equip 88,000
Indirect mfg. equip 62,000
Indirect materials 28,000
Miscellaneous plant 45,000
overhead
Plant utilities 30,000
Property taxes on building 9,600
263,400
549,400
5
Add beginning work in 46,800
process inventory
Total manufacturing costs 596,000
Less: ending working in 57,000
process inventory
Cost of goods manufactured $539,200
a. Fixed assets
b. Long-term investments
c. Accounts receivable
d. Bonds payable
2. To which account in the Balance Sheet is the net income or net loss
a. Cash
b. Accounts Receivable
c. Inventory
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4. Which of the following documents authorizes the purchase transaction?
c. Purchase order
d. Purchase requisition
$60,000. What would be the net sales revenue of Brown Glory Corp.?
a. $102,000
b. $54,000
c. $90,000
d. $114,000
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For the answer - click here
Answers:
Explanation: Working capital consists of current assets and current liabilities. For the next question -
click here
Explanation: The amount of net income or net loss is transferred to Retained Earnings, which is an
equity account. For the next question - click here
Explanation: A purchase order is a buyer-generated document that authorizes the purchase transaction,
and when the seller accepts the terms and conditions indicated therein, it becomes a binding contract
between the seller and the buyer. For the next question - click here
Explanation: Net sales revenue is the amount left after deducting sales discounts and sales returns and
allowances from gross sales revenue. Cost of goods sold is deducted from net sales revenue to arrive at
gross profit.
$150,000 – $12,000 – $24,000 = $114,000. For the next question - click here
Explanation: Accounts receivable is defined as money owed to a company by its debtors. When a
company sells goods on credit, it creates a current asset by the name of accounts receivable and books
the corresponding revenue. When the cash is received, the asset is reversed.
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ADVERTISEMENTS:
The normal process of purchasing, storing, control and issue of materials consists of the
following documents:- 1. Bill of Materials 2. Purchase Requisition 3. Purchase Order 4.
Material Inspection Note 5. Goods Received Note (GRN) 5. Goods Received Note (GRN) 6.
Stores Requisition Note 7. Material Transfer Note 8. Material Return Note 9. Bin Card 10.
Stores Ledger.
Bill of Materials is a comprehensive list of materials, with specifications, material codes and
quantity of each material required for a particular job, process or production unit. It will also
include the details of substitute materials. It is prepared by the engineering or planning
department for submission of quotation and after the receipt of work order. It is a method of
documenting materials required for execution of the specified job work.
Bill of Material acts as an authorization to the Stores Department in procuring the materials
and the concerned department in material requisition from the stores. It is an advance
intimation to the concerned departments of the job, work order to be completed.
ADVERTISEMENTS:
It is circulated to:
ADVERTISEMENTS:
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Advantages:
(a) It acts as a guide in planning the execution of job, process or product units by
documenting all materials required for that specified work.
ADVERTISEMENTS:
(b) It is a base for action to be initiated by the Stores Department in placing the purchase
requisition with the purchase department.
(c) The information mentioned in the bill of materials act as a standard with which any
deviation can be detected and remedial measures are taken if deviations take places.
(e) The material cost to be charged to a particular unit, job or process can easily be
determined beforehand.
(h) It serves as an advance intimation to stores department about the raw material
requirement.
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CIMA defines Purchase Requisition as “an internal instruction to a buying office to
purchase goods or services. It states their quantity and description and elicits a
purchase order”.
The manager in-charge of Purchase Department should obtain requisition from the Stores in-
charge, departmental head or similar person requiring goods before placing orders on
suppliers. If the present stock run down to the reorder level, then the stores department send
a Purchase Requisition to Purchase Department, authorizing the department to order further
stock.
If the Purchase Requisition received by the Purchasing Department is in order then it will call
for tenders or quotations from the suppliers of materials. It will send enquiries to prospective
suppliers giving details of requirement and requesting details of available materials, prices,
terms and delivery etc. Quotations will then be compared and will place order with those
suppliers who will provide the necessary goods at competitive prices.
The number of copies of routing of Purchase Orders depends on the procedure followed in the
organization. Normally, the copies of the purchase orders will be sent to the Supplier,
Department originating Purchase Requisition, Inspection Department, and Accounting
Department.
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Document # 4. Material Inspection Note:
When materials are delivered, a supplier’s carrier will usually provide a document called
‘delivery note’ or ‘delivery advice’ to confirm the details of materials delivered. When
materials are unloaded, the warehouse staff check the material unloaded with the delivery
note. Then the warehouse staff prepares a Materials Receipt Note, a copy of which is given to
the supplier’s carrier as a proof of delivery.
After receiving the materials the Inspection Department thoroughly inspects whether the
quality of material is in accordance with the purchase order and the quality of material
received and it prepares a note called ‘material inspection note’, copies of which are sent to
the supplier and stores department.
Once the inspection is completed, GRN is prepared by the stores department, and copies of
GRN is sent to the purchasing department, costing department, accounts department and
production department, which initiated purchase requisition.
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After receipt of GRN from the Stores Department and invoice from the supplier, the accounts
department will check with the purchase order and take necessary steps for making payment
to the supplier.
It is also called ‘materials requisition note’. When Production or other departments requires
material from the stores it raises a requisition, which is an order on the stores for the material
required for execution of the work order. This note is signed by the department in-charge of
the concerned department. It is documents which authorize the issue of a specified quantity of
materials.
It will include the cost centre or job number for which the requisition is being
made, a specimen stores requisition note is given below:
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Any person who requires materials from the stores must submit stores requisition note. The
store keeper should only issue materials from stores against such a properly authorized
requisition and this will be entered in the bin card and stores ledger. A copy of the requisition
will be sent to the costing department for recording the cost or value of materials issued to the
cost centre or job.
If materials are transferred from one department or job to another within the organization,
then material transfer note should be raised. It is a record of the transfer of materials between
stores, cost centers or cost units showing all data for making necessary accounting entries.
If materials received from the stores are not of suitable quality or if there is surplus material
remaining with the department, they are returned to stores with a note called ‘material return
note’ evidencing return of material from department to stores.
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A copy of material return note is sent to the costing department for making necessary
adjustments in accounts.
A ‘bin card’ indicates the level of each particular item of stock at any point of time. It is
attached to the concerned bin, rack or place where the raw material is stored. It records all the
receipts of a particular item of materials and its issues. It gives all the basic information
relating to physical movements. It is a record of receipts, issues and balance of the quantity of
an item of stock handled by a store.
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Stores department will maintain a record called ‘stores ledger’ in which a separate folio is kept
for each individual item of stock. It records not only the quantity details of stock movements
but also record the rates and values of stock movements.
With the information available in the stores ledger, it is easier to ascertain the value of any
stock item at any point of time. The minimum, maximum and reorder levels of stock are also
mentioned for taking action to replenish the stock position.
What are the documents or records used for keeping Store Records?
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The following documents or records are used “on recording the store items:
A. Bin Card
B. Stores Ledger
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D. Bill of Material
A. Bin Card
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After inspection of materials, the approved materials are received by the keeper. These materials are
stored in bins, racks, almirahs and other equipments provided for the purpose. For systematic storing,
It may be noted that a bin is a place, i.e, a rack, a shelf, an admiral or an op place where goods are
stored. For each bin a card is maintained containing the of materials only and updated by the store-
keeper. Bin card is prepared in dup’!* One card is attached to each bin and the other remains with the
store-keeper.
A bin card is a quantitative record of receipts, issues, and balances of m :‘J in stores. The bin card is
It enables to know the quantity of materials in hand at a glance . Bin card maintained by the store-
keeper. This card is used not only for recording receipts issues of stores but also assists the store-keeper
to c6ntrol the stock. A bin card the store-keeper to prepare purchase requisition to replenish the
exhausted material. It also helps in locating the discrepancy when physical stock verification;
ADVERTISEMENTS:
It contains particulars such as number, description of material, code number of material, maximum,
(i) As the most important store record it gives up-to-date record of receipt, sits and closing balances of
items of stores.
ADVERTISEMENTS:
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(ii) It is helpful in placing requisitions for replenishment as when necessary. Re-ordering quantity is
(iii) It makes Perpetual Inventory system meaningful by reconciling physical stock with balance shown
(iv) It helps to control material cost with minimum investment as the storekeeper keeps the stocks
(v) It discloses at a glance to any one in the stores about the quantity balance of stock. It helps in a
system of internal check as many information relating to store keeping is available from bin card.
ADVERTISEMENTS:
B. Stores Ledger
A stores ledger is a record of materials showings receipts, issues, and balances I of materials in
quantities and value. It is maintained by the Costing Department and is outside the control of store-
This ledger is usually of loose leaf or card type and each account represents an item of materials. The
sheets are numbered serially and initiated by a responsible official so as to avoid the risk of removal or
loss. In some concern, the stores ledger is maintained in bound volumes so as to rule out the possibility
(i) It is an account record which provides information about receipt, issue nod balances both in quantity
and value.
(ii) It is maintained centrally in cost office from where consolidated.: information may be made
available.
(iv) Frequent overall review of stores balances may be conveniently made with the help of stores
ledger.
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Difference between a Bin Card and a Stores Ledger
Bin Card
(1) Bin card records particulars of materials only in quantities.
(3) It is normally kept inside the stores and it is used for controlling materials.
Stores Ledger
Stores Ledger records particulars of materials both in terms of quantity and value.
It is normally kept outside the stores and it is used to determine the value of materials, i.e., pricing of
materials issues.
Entries are supported by material received note and material requisition note.
Two-Bin System
According to this system, a certain quantity of materials termed as reserve stock is set apart which is
not used for daily use. Under this system two bins are used. The first bin is known as “running bin”
which serves the purpose of day-to-day issues. The key second bin which is known as “reserve bin” is
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The reserve stock is set apart by taking into account the time taken by the o supplier to deliver the
materials. When the materials in the running bin exhausts, the materials in the reserve bin is used for
issuing them. This serves as a caution for the store-keeper to place a purchase requisition.
over to the stores ledger clerk for posting in the ledge Normally, there should be no difference between
the balances disclosed in the twos of records. But in practice difference arises due to the following
reasons:
(i) There may be some arithmetical error in working out the balances.
(ii) There may be posting in the wrong bin card or in the wrong sheet of stores ledger.
(iii) There may be posting of receipt documents in issue column or vice v..
(iv) There may be complete omission of posting a document either in a card or in a stores ledger.
(v) There may be some temporary entry only in bin card or stores ledger. C. Stores Requisition
The store-keeper is required not to issue any material unless he is d; authorized by the competent
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The specimen of stores requisition is given below:
D. Bill of Material
A Bill of Material may be defined as, “a document containing a complete list of materials and
components required for manufacturing a particular product or for a particular job, process or work-
Bill of material often serves the purpose of Material Requisition as it contains the complete list of
materials required for a particular job. But a Stores Requisition cannot replaces a Bill of Material.
A. bill of material is a schedule of materials required for each job, process or operation. It gives the
details, of materials necessary like material specification, weigh and the quantity of each item. The bill
requisition to the stores department for supplying the desired materials in proper time.
Prepared by Checked by
(iv) It may be used as a guide for controlling consumption of materials as it provides detailed list of
(v) It is possible to calculate material cost of all articles before their production.
(vi) It may be used as a basis for passing accounting entries in the stores ledger and cost ledger.
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E. Material Transfer Note
Material Transfer Note is prepared when materials or equipments are transferred from one sub-store to
another sub-store or from one production section to another or from one job to another in the factory.
Normally inter department transfer is not allowed. However, it may be encouraged in the following
situations:
(a) Where the surplus materials ark of very heavy weight and involves more handling expenses.
ADVERTISEMENTS:
Overheads are costs, which are not traced directly to cost units. In other words, overhead is
the total of indirect material costs, indirect labour costs, and indirect expenses. The terms
‘burden’, ‘supplementary costs’, ‘on costs’, and ‘indirect expenses’ are used interchangeably
for overhead. Overheads are aggregated under some account head (e.g. supervisors’ salary,
office lighting, depreciation, and building up-keep) and then assigned to cost units on some
equitable basis.
Types of Overheads:
1. Manufacturing Overheads:
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Manufacturing overheads are indirect costs associated with the manufacturing process. In a
product manufacturing set-up, we say manufacturing process is the sequence of operations
that begin with supplying materials to workstations and end with the primary packing of the
product.
In the context of producing services, the manufacturing process is the process of performing
activities, concurrently or in sequence, which are directly related to creating the service. E.g.,
in the context of an organisation providing road transport services, manufacturing overheads
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are overheads associated with the operation of the vehicles. Indirect costs incurred in stores
department and in departments providing support services are also included in
manufacturing overhead.
2. Administration Overheads:
Administration overheads are costs of formulating the policy, directing the organization, and
controlling the operations which are not directly related to production, selling, distribution,
and research or development, or any other function.
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3. Selling Overheads:
Selling overheads are the costs associated with marketing and selling (excluding distribution)
activities.
4. Distribution Overheads:
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Distribution overheads are the costs associated with the distribution of finished products.
Distribution includes such activities as moving finished goods to central or local storage and
moving finished goods to and from prospective customers as in case of goods on sale or return
basis. In gas, electricity, and water industries, ‘distribution’ means pipes, mains, and services
which may be regarded as equivalent to packing and transportation.
5. Administration Overheads:
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Examples of administration overheads are as follows- office rents and rates; expenses of office
lighting, heating, and cleaning; depreciation, costs of maintenance, repair, and insurance of
office building, office furniture, and office equipment; salaries to office staff; director’s remu-
neration; office supplies and other expenses; expenses on postage, telephone, and courier
services; printing and stationery; audit fees; legal expenses; and bank charges.
Selling overheads are costs of creating and stimulating demand and securing and executing
orders. Costs of manufacturing and distributing finished products are excluded from selling
overheads.
Distribution overheads are costs of moving finished products to central and local storage,
moving finished products to the customers, moving finished products to and from the
prospective customers as in the case of goods on sale or return basis, and making empty
packages reusable.
In short, when a product is placed in a saleable condition, production function ends and
distribution function begins. Overheads related to distribution function are termed as
distribution overhead. Many accountants prefer to deal with selling and distribution
overheads together.
Carriage and freight outwards; depreciation, cost of repair and maintenance, insurance
charges, and operating costs of distribution vehicles; costs of secondary packing; warehousing
expenses; expenses on insurance of finished goods; and wastage of finished goods.
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Selling and distribution overheads are treated as period costs and charged directly to Costing
Profit and Loss Account.
Research is original and planned investigation undertaken with the prospect of gaining new
scientific or technical knowledge and understanding. Development is the application of
research findings or other knowledge into a plan or design for the production of new or
substantially improved materials, devices, products, processes, systems, or services prior to
the commencement of commercial production or use.
An enterprise undertakes research to increase the stock of its scientific knowledge, devices,
and new applications which is expected to create competitive advantage for its business.
Research activities aim at the discovery of new knowledge which can be used in developing
new products, services, processes, and techniques or in improving existing products or
processes. Development starts where research ends. The results of a research cannot be put
directly to commercial use. It requires feasibility study and identifying practical difficulties
which may arise in its applications. Development activities include conceptual formulation,
design and listing of product/process alternatives, development of prototypes, etc.
Research and development costs are likely to benefit future products and, therefore, an
elaborate system of absorbing these costs to products, orders, or process is hardly justified.
Where research has been undertaken at the request of a client, it should obviously be charged
to the customer.
1. Bad Debt:
There are two approaches for treating bad debt in cost accounts. One view is that bad debt is a
financial loss only and should be excluded from cost accounts. The other view is that bad debt
is similar to other expenses and should not be excluded from cost accounts.
Accordingly, bad debt is considered an item of selling overhead. Abnormally high bad debts
and bad debts of exceptional nature should be excluded from cost accounts. They should be
charged to the Profit and Loss Account.
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2. Advertisement Costs:
Advertisement costs should be allocated and apportioned to various functions. E.g., cost of
advertisement for recruitment should be allocated to the personnel function. Costs of
advertisements to create and retain demand for products and services should be allocated to
selling function. Advertisement cost is an overhead but its accounting depends on its exact
nature.
Advertisement cost which is likely to result in a long-term benefit should be treated as fixed
asset and depreciation on the same should be treated as selling overhead, e.g., the cost of neon
signs.
Market research addresses itself to specific marketing problems. This includes the study of
potential markets, customer’s behaviour, competitor’s strategy, etc. It is like a policy cost
because it does not depend on the activity level, but varies with management policy on market
research.
The market research cost is treated as a selling overhead. However, if it is high in a particular
period, it should be treated as a deferred charge. Only a portion of it should be included in the
overhead for the current year and the balance should be carried forward to future years for
inclusion in overhead costs for those years.
Royalty and patent fees may either be based on the units sold or produced, or may take the
form of a periodical payment of a predetermined amount. If royalty and patent fees are fixed
charges in the nature of rent, or are based on the number of units produced, they should be
treated as manufacturing overheads. On the other hand, if they are based on the number of
units sold, they should be treated as selling overhead.
5. After-Sales Services:
Treatment of cost of after-sales services in cost accounts depends upon the cause which has
given rise to the after-sales services. If it is to rectify manufacturing defects, the cost is treated
as manufacturing overhead. If design department is responsible for the defect, the cost is
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allocated to design department. If damage is caused in transit, the cost is treated as
distribution overhead.
The following after-sales service costs are usually treated as selling overhead:
(2) Costs of after-sales services rendered only to retain customer’s goodwill, even though such
services are not covered under any agreement.
Appropriate accounting of costs of after-sales services requires a careful analysis of the total
costs. Costs on after-sales services of an exceptional nature should be charged off to Profit and
Loss Account.
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