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EDITORIAL BOARD
Chair John A. Dal Pino, S.E.
CRE TRANSFORMER AWARD, PORTLAND BUSINESS JOURNAL, 2019 Jessica Mandrick, P.E., S.E., LEED AP
Gilsanz Murray Steficek, LLP, New York, NY
Brian W. Miller
TOGETHER WE BUILD SOLUTIONS
Davis, CA
Excellence in
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4 STRUCTURE magazine
Contents FEBRUARY 2020
Columns and
Departments
7 Editorial New Vision and
Mission Guide NCSEA’s Direction
in 2020 and Beyond
By Susan Jorgensen, P.E., SECB
9 Structural Specifications
The 2020 Aluminum Design Manual
By J. Randolph Kissell, P.E., and
12 Structural Licensure
Significant Structures
By Kristin Killgore, P.E., S.E.
14 Structural Rehabilitation
Evaluation of Existing Timber
Structures
By Jim DeStefano, P.E., AIA
19 Historic Structures
Norwalk Bridge Disaster
Cover Feature By Frank Griggs, Jr., D.Eng., P.E.
The Hale Centre Theatre is a world-class theater experience that is truly unique, and On the Cover The Key at 12th, Oakland, CA.
was a structural engineering challenge to incorporate the stage and crane system Courtesy of STRUCTURE’s Editorial Chair, John A.
Dal Pino, S.E. Read more on page 26.
technologies into the design.
Publication of any article, image, or advertisement in STRUCTURE® magazine does not constitute endorsement by NCSEA, CASE, SEI, the Publisher, or the Editorial Board. Authors, contributors, and advertisers retain sole responsibility for the content of their submissions.
FEBRUARY 2020 5
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EDITORIAL
New Vision and Mission Guide NCSEA’s
Direction in 2020 and Beyond
By Susan Jorgensen, P.E., SECB, F.SEI, F.ASCE
I t is an honor to address you as the 2020 President of the National engineers, what more can we be doing to encourage young people
Council of Structural Engineers Associations (NCSEA). This is to join our profession? For one thing, the NCSEA Young Member
going to be an exhilarating year as we follow through with some Group Support Committee has done a great job of developing tools
significant changes. We are hosting the first-ever SEA Leadership to help advocate for structural engineering. I encourage you to log
Retreat in May, bringing together the leaders of the organization. We onto the Member Portal for access to these documents.
have changed our fiscal year to run from April 1st to March 31st. And, The NCSEA Structural Engineering Engagement and Equity (SE3)
the Board of Directors is looking forward to further coordination Committee has also done a great job of gathering information on the
and cooperation with our counterparts at the Structural Engineering current state of our profession. Its surveys of structural engineers from
Institute (SEI) of the American Society of Civil Engineers (ASCE) across the country include overall career satisfaction and retention,
and the Council of American Structural Engineers (CASE) of the career development, pay, and work/life balance. The findings help us
American Council of Engineering Companies (ACEC). understand opportunities to enhance our profession. I look forward
As announced at the NCSEA Structural Engineering Summit on to the SE3 Committee being able to use this information to help
November 13, a group of leaders in the organization worked together develop tools and guidelines for how we can encourage engagement,
in 2019 to develop a new strategic plan for the organization. The equity, and diversity.
new vision statement, which describes our Advocacy includes educating the public
desired future state, is, “Structural engi- about the value that structural engineers
neers are valued for their contributions A strategic plan is only provide to society. To do this, we need to
to safe structures and resilient com- be able to step up and be leaders, not just of
munities.” The new mission statement, valuable if there is follow- our firms, but in the community. As most
which articulates the organization’s role in of you know, I have been a vocal advocate
achieving the Vision, is “NCSEA, in part- through. It does not do any of structural engineering licensure for a
nership with its Member Organizations, very long time. NCSEA plans to develop
supports practicing structural engineers good to go to all this effort tools that its Member Organizations and
to be highly qualified professionals and individual engineers can use within their
successful leaders.” To achieve this, the if we just put the resulting communities to demonstrate the value that
group developed four goal statements we can bring.
and supporting strategies that will be the document on the shelf. In December, NCSEA conducted a webi-
guidelines for NCSEA’s direction for the nar providing details on the strategic plan,
foreseeable future. presented by members of the Board of
The goals fall into three categories: Education and Training, Perception Directors. If you were not able to join that webinar, I encourage you
and Professionalism, and Codes and Standards. There are two distinct to watch the recorded version at https://bit.ly/2FvU8tr. There are also
goals under Perception and Professionalism: Advocacy (External several documents mentioned in the webinar that are available for down-
Communication) and Collaboration (Internal Communication). The load from the member-only pages. If you have questions, reach out to
NCSEA Communications Committee, which was reorganized a few one of the Board members; for example, your Member Organization’s
years ago, will have a big hand in helping us achieve these last two designated liaison (www.ncsea.com/members/organizations).
goals, which are the ones that I am most excited about. What is next? A strategic plan is only valuable if there is follow-
When I was growing up, my mother worked for the Bureau of through. It does not do any good to go to all this effort if we just
Reclamation, so I was introduced to the civil engineering profession. put the resulting document on the shelf. At its January meeting,
My uncle and a close family acquaintance had attended the South the primary agenda item for the NCSEA Board of Directors was
Dakota School of Mines and Technology, so I was familiar with their to determine which initiatives will be our focus for 2020. These are
programs. I also had a great deal of encouragement from family and actionable, measurable tasks that we can strive to accomplish within
friends. Unfortunately, not all potential engineers are as lucky. Many the next year or two.
engineers seem to think that future engineers will come from STEM I am looking forward to getting started and further advanc-
programs and will be the best and brightest of the class. While this ing this organization.■
will be true, there will be others who could become outstanding
engineers who may not have the encouragement and support to be
Susan Jorgensen is the Quality Control Manager for Studio NYL, a structural
steered toward engineering.
engineering and façade design firm in Boulder, CO, and a Senior Structural
We spend much time focusing on how young women are not being
Engineer for Integral Engineering, a woman-owned small-business structural
encouraged to pursue engineering, but, as my husband points out –
design firm in Centennial, CO. She is currently the President of the NCSEA
Steve is both a professional geologist and a professional engineer – these
Board of Directors. (susiejorg315@comcast.net)
same efforts need to be directed to young men as well. As structural
STRUCTURE magazine F E B R U A R Y 2 02 0 7
structural SPECIFICATIONS
The 2020 Aluminum Design Manual
Spoiler Alert!
By J. Randolph Kissell, P.E., and Ronald D. Ziemian, Ph.D., P.E.
Filler
Tensile Ultimate
Strength Ftuw (ksi)
Tensile Yield
Strength Ftyw (ksi)
Aluminum Structures which provides for allowable strength and load
and resistance factor design of aluminum structures, members, and 1100 11 3.5
connections. Because compliance with this Specification is required 2319 35 26
by the International Building Code (IBC), changes to the Specification 4043 24 11
directly affect most building applications of aluminum in the United
States. Furthermore, the Specification’s provisions are used by other 5183 40 18
code organizations, such as the American Welding Society (AWS) 5356 35 14
and the American Association of State Highway and Transportation 5554 31 12
Officials (AASHTO) in their standards for aluminum structures. This
article reviews the significant changes to the Specification as compared 5556 42 19
to the 2015 edition. 5654 30 11
The ADM was first published in 1994 but was preceded by several
Aluminum Association publications dating back to the 1960s, includ- metal alloys, no strengths are established for aluminum filler metals
ing the Specification for Aluminum Structures, which celebrated its in AWS’s specifications or codes. Consequently, accurately establishing
50th anniversary in 2017. The Specification was reorganized in 2010 the welded strengths needed for design in the Specification has been
so that its presentation was consistent with the AISC Specification for an ongoing effort. The 2020 Specification is the first to establish the
Structural Steel Buildings. This format, which has been retained in the weld-affected tensile ultimate and tensile yield strengths of both the
2015 and 2020 editions, is presented as a unified specification that base metals and the filler metals that are addressed by the Specification.
provides nominal strengths for use in both the allowable strength The strength of the weld-affected zone, which includes both base
design (ASD) and load and resistance factor design (LRFD) methods. metal and filler metal, is the weighted average of the strengths of the
It is organized into chapters and appendices that are consistent with base metal and the filler metal defined by their contribution to the
AISC’s topics; for example, Chapter D addresses members in axial cross-sectional area of the weld-affected zone. The filler metal strengths
tension, and Chapter E addresses members in axial compression. given in the 2020 Specification are shown in the Table.
Because welding reduces the strength of heat-treated or cold-
worked aluminum, designers sometimes seek to regain strength by
Welded Strengths post-weld heat treatments. An example is an aluminum light pole
Aluminum alloys are strengthened by tempering, which is achieved with a welded base; the base weld weakens the assembly where
by heat treatment or cold working. The heat of welding offsets the the maximum moment from wind loads occur. Designs utilizing
increased strength gained by tempering, and this strength reduction post-weld heat treatments have been limited, however, because the
zone typically extends 1 inch (25 mm) in each direction from the previous Specification only provided post-weld heat-treated strengths
centerline of a weld. For welded connections, designers need to know for 6005 and 6063 alloys. The 2020 update adds the post-weld
the weld-affected tensile ultimate strength. Both the weld-affected heat-treated strengths for 6005A and 6061, significantly extending
tensile ultimate strength and the weld-affected tensile yield strength the Specification’s usefulness.
are required to design
welded built-up mem-
bers. Furthermore, the
Screw Chases
base metal and filler metal Perhaps the most compelling reason to use aluminum in structural
alloys in a weldment often applications is that it can be cost-effectively extruded, producing
differ and, consequently, complex cross-sections without labor-intensive fabrication. A good
the weld-affected strengths example is shown in Figure 2, where a chase is provided at the top of
of both are needed. the extrusion to receive a screw anywhere along the extrusion’s length,
While minimum weld- a detail widely used in architectural applications.
affected tensile ultimate While screw chases provide economical connections for aluminum
strengths are provided in members, the pull-out strength of fasteners in the chase has not been
the American Welding addressed in structural design standards. The 2020 Specification is the
Society’s D1.2 Aluminum first to include a pull-out strength for screws in screw chases, which
Figure 1. The 2020 Aluminum Design Manual. Welding Code for base for ¼-inch-diameter fasteners is given as:
FEBRUARY 2020 9
Rn = (0.021 in2)Le Ftu (14/n)2/wc , where compression or the elements in flexural compres-
Le = length of engagement of the screw’s sion, and computing the section modulus of each
threads in the depth of the chase (inches) group. The 2020 Specification simplifies this by
Ftu = tensile ultimate strength of the screw providing equations to use the elastic buckling
chase extrusion (k/in2) stress of the shape to determine the local flexural
n = number of threads/inch of the screw buckling stress of the shape directly.
wc = nominal width of the chase (inches)
Single Angles
To determine the available pull-out strength (φRn for
LRFD and Rn /Ω for ASD), φ = 0.50 and Ω = 3.0. The flexural strength of single angles is revised,
consistent with changes for single angles in the
2016 AISC Specification.
Flexural Strength
Several changes are made to the flexural strength
provisions in Chapter F.
Block Shear Strength
The block shear strength provision in previous
Bending Coefficient
Specification editions was similar to an earlier AISC
The equation for the bending coefficient, Cb, approach in which the strength was the lesser of
which accounts for the variation in the moment yielding on the gross shear area with rupture on
over the unbraced length of a beam in deter- the net tensile area and yielding on the gross tensile
mining the lateral-torsional buckling strength, area with rupture on the net shear area. In the 2020
Figure 2. Extruded aluminum screw chase.
is changed to: Specification, the block shear strength is now taken
as the shear rupture strength on the average of the
4Mmax
Cb = R m ≤ 3.0, where net and gross shear areas plus the tensile rupture strength on the net
√Mmax
2
+ 4MA2 + 7MB2 + 4MC2 tensile area. The revised strength is more accurate and less cumbersome
Mmax = absolute value of the maximum moment in the to compute.
unbraced segment
MA = moment at the quarter-point of the unbraced segment
MB = moment at the midpoint of the unbraced segment
Flanges and Webs with Concentrated Forces
MC = moment at the three-quarter-point of the unbraced Web crippling was the only case of concentrated forces on flanges or webs
segment addressed in previous editions of the Specification for Aluminum Structures.
Rm = 1.0 except for unbraced lengths of singly-symmetric In the 2020 Specification, the web crippling strength for extruded shapes
members subjected to double-curvature bending from (Figure 3) is revised and made less conservative, and flange local bend-
transverse loading, ing and web local yielding are added. The strengths for these three cases
( )
Iyf 2 are similar to those in the 2016 AISC steel Specification, as the rationale
Rm = 0.5 + 2 for these strengths can be equally applied to both aluminum and steel.
Iy
Iyf = moment of inertia of the flange on the negative side of
the midheight (where the direction of the load is the
Bridges and Buildings
positive direction) about the minor axis of the shape Around 1960, several aluminum highway bridges were built in
Iy = minor axis moment of inertia of the shape the U.S. Consequently, and since its first appearance in 1967, the
This equation is given in the Structural Stability Research Council’s Specification for Aluminum Structures has addressed both bridges and
Guide to Stability Design Criteria for Metal Structures (Wiley, 2010). buildings with a different set of safety factors for each. For example,
while the Specification set a safety factor on tensile rupture of 1.95 for
Flexure and Axial Compression
buildings, the safety factor for tensile rupture was 2.20 for bridges.
The Specification includes a direct strength method for determining
the capacity of members in flexure or axial compression. This method
uses the elastic buckling strength determined by the finite strip method
(FSM), which is an eigenvalue analysis of a model of a member divided
into strips that extend along the member’s length. The opportunity to
employ such a method in design is especially important for aluminum
because extruded aluminum shapes can be very intricate, which com-
plicates the determination of their buckling strengths.
The 2015 Specification provided a method to determine a section’s
flexural local buckling stress using the section’s elastic buckling stress
from FSM. This elastic buckling stress was used to determine the
strength of the elements of the section in uniform compression
and the strength of the elements of the section in flexural com-
pression. The strengths of the two groups of elements were then
combined using a weighted average based on their section moduli.
This approach was rather cumbersome because it required assign-
ing each element of the section to either the elements in uniform Figure 3. Web crippling of extruded members.
10 STRUCTURE magazine
In this regard, the aluminum Specification has differed from its steel that are referenced by the IBC. This also has the benefit of reducing
counterpart, the AISC Specification for Structural Steel Buildings, which the frequency of changes to design standards, thereby allowing design
from its beginning in 1923 has addressed building structures only. professionals to master them better.
When AASHTO developed the first LRFD bridge design specifications In the next revision cycle, several issues may be considered for the
in the 1990s, they used the Specification for Aluminum Structures as the aluminum Specification, including:
source of the nominal strengths for aluminum structural components • The flexural and axial compression strengths of members with
and established resistance factors for aluminum bridges. Consequently, transverse welds that affect the full cross-section or part of the
when the first LRFD Specification for Aluminum Structures was published cross-section
in 1994, it addressed buildings only and left load and resistance factor • The flexural and axial compression strengths of members with
design of aluminum highway bridges to AASHTO. longitudinal welds
However, allowable strength design safety factors for aluminum high- • An unbraced length below which lateral-torsional buckling
way bridges lingered in the Specification for Aluminum Structures, even does not occur
though allowable strength design is no longer used for bridges. The • Provisions for tubular connections
2020 Specification drops references to bridges, thus limiting its scope Of course, the authors would appreciate learning of any other issues
to building structures, defined in the Specification as a structure of the or suggestions for improving future editions of the ADM.
type addressed by a building code. As with the AISC steel Specification, The 2020 Aluminum Design Manual is available from the
the aluminum Specification may reasonably be applied to all structures Aluminum Association at www.aluminum.org.■
designed, fabricated, and erected in a manner similar to buildings,
with building-like vertical and lateral load-resisting elements.
J. Randolph Kissell is a Managing Consultant for Trinity Consultants. He
serves on Aluminum Association, ASTM, Canadian Standards Association,
The 2026 Aluminum Design Manual American Welding Society, and American Petroleum Institute committees
that address aluminum structures, and teaches ASCE’s aluminum structural
Just as the AISC has adopted a six-year cycle for revisions to the steel design seminar. (rkissell@trinityconsultants.com)
Specification, the Aluminum Association is considering a six-year
interval between revisions to the Aluminum Design Manual. Because Ronald D. Ziemian is a Professor in the Department of Civil and Environmental
Engineering at Bucknell University and currently serves on the AISC, AISI, and
the IBC has a three-year revision cycle, a six-year cycle may be more
Aluminum Association specification committees. (ziemian@bucknell.edu)
suitable for standards like the Specification for Aluminum Structures
FEBRUARY 2020 11
structural LICENSURE
Significant Structures
Suggested Language for Partial Practice Restrictions
By Kristin Killgore, P.E., S.E., PMP
RECORDS
“An NCEES Record makes it
fast, easy, and convenient to
apply for additional P.E.
licenses in other states.”
Alexander Zuendt, P.E.
Zuendt Engineering
Record holder since 2011
may be in order. If the structural evaluation is based on overly conservative or unrealistic assumptions, the resulting
remediation program may be excessively costly and may result in unsightly and unnecessary alterations.
14 STRUCTURE magazine
rot or insect damage. Any portion of the techniques is determining what allow-
wood that can be penetrated with modest able stress values are appropriate.
pressure from an awl should be assumed Engineers who are not experienced
to be impaired. evaluating timber structures may
There may be deterioration present make erroneous assumptions about the
within the core of a timber that cannot timber species and grade that can lead
be seen and is too deep to probe with to flawed conclusions and misguided
an awl. Sounding with a hammer can recommendations. For instance, if for
be effective at identifying hidden dete- expediency, Spruce-Pine-Fir (SPF) No.
rioration. The sound that the timber 2 grade is assumed for analysis purpose,
makes when struck with the hammer but the actual timbers are Southern
is an indication of the soundness of the Pine conforming to a Select Structural
timber. A dull thud is an indication that grade, the analysis will be overly conser-
there may be internal deterioration. vative and will significantly undervalue
Some form of nondestructive evalua- A resistance drill can identify hidden deterioration within a timber. the structure.
tion (NDE) may be warranted if hidden
deterioration is suspected. There are some sophisticated NDE systems
such as ultrasonic stress-wave measurements that have been used
Identifying Timber Species and Grade
with limited success in evaluating deteriorated timbers. Although The timber species must be identified before design values can be
not entirely non-destructive, resistance drilling is an effective method determined. Some timber species, particularly hardwood species, have
that leaves minimal evidence of the test. distinctive characteristics that can be visually identified by a trained
Resistance drilling creates a small diameter hole (typically 1⁄8 inch) eye. However, since timbers in existing structures are often aged,
in the timber, and the torque required to advance the drill bit is stained, dirty, or even painted, it is usually necessary to take specimens
measured and plotted versus depth. Rotted or insect-damaged areas of the timbers and examine the anatomical features of the wood with
clearly show up. a hand lens or under a microscope to determine the wood species.
It is worthwhile to measure the moisture content of the timbers The Forest Products Laboratory provides a wood species identifica-
with a hand-held moisture meter. A high moisture content (above tion service, but this service is not intended for large quantities of
30%) is an indicator that conditions are conducive to fungal decay. samples or extensive ongoing use by private firms. It is usually more
Signs of structural distress such as fractured, split, or deflected
timbers should be identified. Particular attention should be paid
to connections and joinery since that is where most structural
failures initiate.
Seasoning checks are not splits and are often misidentified as struc-
AutoTight ®
tural defects. Checks are ordinary timber features and are not defects. TIGHTER CONNECTIONS
No reduction in design bending strength is warranted for a checked
timber. Checks typically do not require remediation. BETTER PERFORMANCE
Structural Evaluation
FEBRUARY 2020 15
expedient to engage the services of a wood not one that has published design values,
scientist or a commercial service to identify the design values can be calculated based
the species based on small specimens taken on procedures described in ASTM D2555,
from the structure. Standard Practice for Establishing Clear
Once the timber species has been identi- Wood Strength Values, and ASTM D245,
fied, the next step is to assign a grade to the Standard Practice for Establishing Structural
timber. It would be unusual to find a grade Grades and Related Allowable Properties for
stamp on timbers unless the structure is less Visually Graded Lumber.
than 50 years old. Published grading rules Allowable stress values should be adjusted
are intended for the grading of freshly sawn based on the in-service moisture content
timbers at a sawmill. The grading rules have of the timber. The published values in the
restrictions on many timber characteristics NDS Supplement are based on timbers that
(such as stain, pitch pockets, and pinholes) are in the green condition with a moisture
that are primarily of cosmetic concern and content above 19%. Timber gains strength
have an insignificant bearing on structural and stiffness as it dries and seasons. Refer to
properties. The strength defining timber TFEC (Timber Frame Engineering Council)
characteristics are limited primarily to the Technical Bulletin 2018-9 for recommended
slope of grain and knot size. Consequently, adjustments to reference design values for
when performing in situ grading, greater bending in timbers with a moisture content
emphasis should be placed on the slope of of 19% or less.
grain and knot size rather than cosmetic Examining the end grain of a timber specimen with a It is essential to base the structural analysis
characteristics. hand lens to identify the wood species. on actual timber dimensions rather than
In assigning grades to timbers, in-situ grading tabulated nominal dimensions. The timber
follows the grading rules of rules-writing agencies such as the Northeast dimensions change as the timbers season and shrink. It is the actual
Lumber Manufacturers Association (NeLMA), the Western Wood dimensions that really matter.
Producers Association (WWPA), the Southern Pine Inspection Bureau As one becomes familiar with the imprecision involved in the grad-
(SPIB), or others. ing rules for timber and the procedures for determining reference
Straightness of grain has a significant influence on the flexural or design values in ASTM D245, it becomes clear that, if a timber
tensile strength of a timber. A timber with a 1:6 slope of grain has in an existing structure is found to have calculated stresses that
approximately 40% of the flexural strength of a timber with a straight exceed the design values given in the NDS Supplement, it does
grain. For flexural members, the slope of grain is most critical in regions not necessarily mean that it is not capable of safely supporting the
of high bending stress. The slope of grain can safely be permitted to applied loads. It is a mistake to reject a member because calculated
exceed grade limits in areas of little or no bending without requiring stresses exceed the design value associated with the given species and
that the grade for the entire timber be reduced for determination of grade by relatively small amounts, on the order of 10 percent. For
allowable bending stress. example, 50 psi calculated overstress in bending falls more or less
Knots are a significant strength-reducing feature in timber due to within roundoff error for that property. Moreover, given that the
the deviation of grain around the knot. When grading a timber, knots design value is based on the 5th percentile exclusion limit, flexural
located in regions of high flexural strength are of the most interest. stresses that are more than 100 psi above the design value might
There is a commonly held belief that old timber is stronger than new reasonably be considered acceptable for timbers in existing structures,
timber because the trees grew more slowly in the dense virgin forests particularly if the timbers are performing well.
of the old days and “they just do not grow them like they used to.”
While there is some truth to that belief, it is not universally factual.
It is generally true for softwood timber species, but it is not true of
Conclusion
hardwoods such as oak. Slow grown oak timber is brash (less ductile) If the timber structure is reasonably free from damage or deteriora-
and weaker than fast grown oak. tion and has been safely supporting the imposed loads with no sign
In softwood timber, density often relates to the rate of growth, which of structural distress, and no change of use is anticipated that would
is measured as the number of growth rings per inch along the radial impose greater loads than have been carried in the past, service stresses
axis. If there are more than six rings per inch measured on a radial exceeding design values need not be reason for strengthening or
line and one third or more “summerwood” (this is the less porous replacement of the timber structure.
portion of an annual ring of wood that develops late in the growing On the other hand, if timbers are exhibiting signs of structural dis-
season and is identified as a narrow dark band), Douglas Fir and tress or are severely deteriorated, remedial measures are appropriate.
Southern Pine are graded as “dense.” A “dense” grade designation This article contains excerpts from TFEC 3-2019, Guide to Structural
relates to an increased allowable bending strength value in the NDS Evaluation of Existing Timber Structures, published by the Timber
of between 15% and 20%. Frame Engineering Council (TFEC). The full document is
available at www.timberframeengineeringcouncil.org.■
Structural Analysis
Jim DeStefano is the President of DeStefano & Chamberlain, Inc., located in
Once the timber species and grade have been established, allowable Fairfield, Connecticut. (jimd@dcstructural.com)
stress values can be selected from the NDS. If the timber species is
16 STRUCTURE magazine
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T his failure was not a structural failure but a failure of safe opera-
tional control of a wood and iron swing bridge built across the
Norwalk River for the New York and New Haven Railroad. This line, as
the name implies, was built to connect New York City with New Haven,
Connecticut. The line was chartered in 1844, but construction did not
Bridge Site, approximately 50 miles from New York City. (Note
start until 1847. The first train reached New Haven in January 1849.
some of the lines were added after the opening of the New York
After leaving the New York and Harlem Extension at Williamsbridge, the and New Haven line.)
line ran along the north shore of Long Island Sound and had to cross many streams and rivers draining from the mainland
into the Sound. Some of these waterways were used for shipping, and the railroad had to provide for the boats using them.
In 1841, the New York and Harlem Railroad built a bridge over The charter for the Norwalk Bridge required a horizontal clearance of
the Harlem River for its northern extension, marking the northern 60 feet on both sides of the center swing pier. A tower was placed on the
boundary of Manhattan Island. It was at Park Avenue (then called top of the trusses and chains dropped down to the trusses to support
Fourth Avenue) with three fixed, wooden, 90-foot-long Town Truss the cantilevered arms when the bridge was open. The method used to
covered spans. The remaining span was a 90-foot wooden swing inform the locomotive engineer as to whether the span was open or
span with a clearance of about 30 feet on each side of the pivot. The closed was a red ball on a high post mounted on the bridge, so it was
line then headed north to Albany through White Plains, ending at visible from a distance. “When this is displayed from the top of the
Chatham Four Corners where it linked up with the Albany and West pole, it signifies that all is right; but if the engineer can’t see it from a
Stockbridge (Boston and Albany) line to Albany. Its engineer was point about a quarter of a mile distant, where there is a sign, on which
Alan Campbell and his assistant W. W. Evans. is written ‘Look out for the Draw’ with a hand pointing in the direction
It was decided to build swing bridges, much like the Harlem River of the ball, he must stop.” This system worked well until May 6, 1853,
span, that, when open, provided for shipping and when closed pro- when a train from New York City, bound for New Haven, ran through
vided for rail traffic over the navigable rivers the line crossed. The the signal and crashed into the Norwalk River with the locomotive,
longest of these was at Milford, where it crossed the Housatonic given its speed, actually crashing into the swing span pier 60 feet away.
River. The bridge consisted of covered bridges on each end flanking Local newspapers covered the accident, in part, as follows:
a 134-foot wooden swing bridge. The total length of the bridge was “The 8 o’clock train for New York ran off the draw-bridge into the
1,293 feet. The Norwalk Bridge was much shorter but had a similar river near this place. One car was completely submerged, and two
swing span with open flanking wooden deck trusses. These were not others completely demolished. There has been a terrible loss of life.
the first wooden swing bridges but were early ones. The excitement is so great that it is impossible to get a list of the killed
or injured. The engine went through first, followed by two
passenger cars. The 4th passenger car split in two, one half of
which was thrown into the river and the other half caught
on the draw…The drawbridge was open, the steamboat
Pacific having just passed through. The locomotive baggage
car and two passenger cars plunged into the river, fifteen
feet below the surface. Every person in the first two cars
were either killed or severely injured…
It appears that the train left New York with about 200
passengers, a number of whom were bound to Bridgeport
and other places in Connecticut…The train proceeded as
usual until it reached South Norwalk, a distance of about
44 miles from New York. At this place is a bridge across the
river, with a draw that swings to one side, leaving an open
space for vessels to pass through. It appears that before the
train reached Norwalk, the draw had been opened to allow
the steamer Pacific to pass through. The steamer had cleared
the bridge, but before the draw could be replaced, the train
Train in the river with some cars still on approach spans, New York City to the right. suddenly approached the bridge going at a rate of thirty miles
FEBRUARY 2020 19
an hour and perhaps faster. The water at this 1st – In running around the curve at a
place, at high tide, is about nine feet deep, rate not less, certainly, than twenty miles
and the soft mud beneath it also quite deep. per hour; when under the circumstances
On a high pole at the draw, a signal is should have been half that.
placed, the position of which is, according 2 nd – In not discovering that the ball was
to the rules of the road, to be arranged by down immediately after emerging from
the draw-tender, to indicate that the way the cut.
is clear or otherwise, as the case may be. It 3 rd – In not looking for the ball at the
is likewise customary for a man to wave a highway crossing east of the depot.
flag at or near the entrance of the bridge, in 4 th – In relying, as he says he did, upon
the village, to indicate to the engineer that the flags of the switch-tenders, when he
there are no impediments in that immediate well knew that they were not in sight of
locality, as well as to keep people from the the draw, and had nothing to do with it.
track. The engineer alleges that he looked 5 th – In not running even slower than
out reasonably and that he not only saw the usual when the track was wet and slippery.
flag-waving at the point last mentioned but In addition to all this, he well knew that
the signal on the pole at the draw so arranged the draw was required to be very frequently
as to indicate that all was right for the train opened. In not discovering that the ball
to pass and that he accordingly went on. Appleton’s illustrations. was down, we think he was guilty of gross
The draw-tender, on the other hand, negligence. In running around the curve
asserts that the reverse was the case – that he made the signal that at this rapid rate, and under such circumstances, we think him guilty
the draw was open and the bridge, of course, impassable. The fault, of the most criminal recklessness.
therefore, lies between these two men. An investigation will deter- At the same time, we do not think the entire responsibility of this
mine upon which the dreadful responsibility must rest. disaster rests upon him. As we have before observed, the rules of the
The draw being thus open, the advancing train leaped into the chasm. company do not make it the duty of the conductor to observe the
The engine went first and was buried in the mud so deep that at low signals, nor are we prepared to say that they should.”
water it was out of sight. The engineer, who says he had reversed his Appleton’s Magazine had a lengthy article on the disaster, writing:
engine, saved himself by leaping off at the abutment of the bridge. The “There were three other causes conspiring with this temporary
fireman saved himself in a similar manner. The baggage and smoking carelessness, or the result would never have been experienced. First,
car in which there were a number of persons, fell upon the engine, the curve in the road and a number of intervening objects shut the
followed by two passenger cars; a third passenger car fell halfway signal out from view during a considerable portion of the immedi-
down, end broken in two, a portion of the passengers falling into the ate approach to the bridge. Second, the color of the signal had faded
water, while others managed to save themselves, some of them being by exposure from a bright vermillion to a reddish-brown. The third,
injured. The first passenger car contained some forty persons, many and principal, is the fact that, at the distance of some half a mile, the
of whom were rescued through the roof. The baggage-car, when it point where the eye of the engineer first meets this signal of safety, it is
struck the engine was much broken up, and the persons in it killed. exhibited not standing out against the sky but against a distant wood,
One of the passenger cars was wholly submerged, and every person any dark spot in which might, in the temporary stupid condition sup-
in it suppose to drowned.” posed, be taken for the signal. This is the theory we have formed, and
The engineer, Edward W. Tucker testified, confidently believe in, at the present moment. The only look at the
“I believe I was going at the rate of fifteen miles per hour past the signal was made mechanically, on first emerging from the bridge; at
Norwalk depot; I whistled for breaking up just west of the bridge over this distance, some dark spot in the background was made to answer
the road coming up to the depot; I am certain the ball was up; I cannot the purpose, and the fated train swept on till near the bridge before
be deceived; I did not look through the window glass, but entirely out; the absence of the accustomed signal flashed on his lethargic brain.”
I do not think I could have been mistaken anything for the signal; I The coroner’s report was carried in full in many newspapers later in
can see the signal just before I got to the bridge; I am certain I saw the May 1853 and was signed by all 12 members of the Jury. Tucker and
signal; I am very careful…I sounded the whistle the moment I saw Comstock, the conductor, were charged with manslaughter, but both
the end of the draw; the brakes were not applied for if they had been, were acquitted. Death claims amounted to about $290,000, which
I think the train might have stopped before going off the bridge…” almost bankrupted the railroad. The state legislature passed a law
The bridge keeper, William Harford, testified, that required all trains to come to a complete stop before proceeding
“As near as I can remember, it was fifteen minutes from the time I across any swing span, agreed to by Appleton’s. In the early years of the
started the draw to close it before the train went over… I then lowered development of the American Railroad, this was the worst disaster on
the ball and laid it on the bridge. I kept the bridge down a few minutes record and, as is often the case where there is loss of life, Legislatures
and listened if I could hear the train coming… I only heard the whistle overreact as they did here. Making the train stop before proceeding,
as the train came around the curve; the whistle was blown twice; I while safe, requires a longer time for the train to get from
heard no bell…that is my opinion as near as I can guess the length of point A to point B thus negating the economic advantage of
time; I have not seen the engineer, and I don’t want to see him hardly. the railroad, its speed.■
Other persons testified that the ball was in a down position indicating
the bridge was open. A total of 46 people were killed and 85 injured. Dr. Frank Griggs, Jr. specializes in the restoration of historic bridges, having
A coroner’s inquest found, in part: restored many 19 th Century cast and wrought iron bridges. He is now an
The immediate cause of this disaster was the negligence and reckless- Independent Consulting Engineer. (fgriggsjr@twc.com)
ness of the said engineer.
20 STRUCTURE magazine
Learn about the changes in ACI 318-19
SEMINAR LOCATIONS
Albany, NY New Orleans, LA
Baltimore, MD Pittsburgh, PA
Chicago, IL (Rosemont) Portland, OR
Cleveland, OH Raleigh, NC
Dallas, TX Richmond, VA
Denver, CO San Diego, CA
Des Moines, IA Savannah, GA
Detroit, MI (Farmington Hills) St. Louis, MO
Emeryville, CA Tampa, FL
Houston, TX
Indianapolis, IN
Little Rock, AR
Miami, FL
Minneapolis, MN
Nashville, TN
New Brunswick, NJ
Structural Scope
The original programming goal of providing a 200+ key boutique
hotel ultimately required a structural scope that could be split
into two categories: addition and renovation/rehabilitation.
The addition came in the form of six new levels rising above
the top of the existing structure, increasing the total building
height from 160 to 240 feet and the square footage from 70,000
to 100,000. This significant increase required changes to the
existing structure, renovations to accommodate programming
changes, and repairs to in-situ conditions.
Addition
The design team’s first task was to assess the capacity of the
The rehabilitated exterior façade facing Michigan Avenue. Courtesy of Anthony May. existing structure to support the increased gravity loads
22 STRUCTURE magazine
from the 6-story addition. Field mea- frame. Therefore, an alternate system
surement and documentation of each was required that would not disrupt
column lift were required due to a lack the occupiable space, that could be
of column information in the original erected inside of an existing structure,
structural drawings. Small coupons of and which was stiff enough to draw
the existing steel were taken and ana- load away from the moment frames.
lyzed by a testing agency to determine The solution was to install a hybrid
the yield strength, ultimate strength, lateral system consisting of two com-
and weldability of the steel. Sonar ponents throughout the full height of
testing of the existing concrete cais- the existing 12-story building:
sons, performed by the geotechnical 1) Three new braced frames (Figure 2)
engineer, was completed to determine adjacent to the elevator shafts were
the bearing depth and used to provide used for the main supplement to
a design bearing capacity. the existing lateral system. New
After a thorough review of the existing columns were erected between
drawings and subsequent field investi- the existing double I-beam girders
gation, structural analysis revealed that and HSS braces were installed
the existing columns and caissons were within the shaft walls at each level,
adequate to support the weight of the extending down to the existing
new addition. This was anticipated by steel grade beams and up through
the design team, based on a table listing the new addition. This allowed the
assumed dead and live loads for future new lateral component to fit seam-
stories on a scrap sheet of the existing lessly into the building while not
building drawings. impacting the architectural intent
Unfortunately, it did not appear that of the space.
the original designers accounted for 2) The steel braced frames were
the lateral load of a new addition. coupled with double angle steel
Although the 80-foot-tall addition knee braces (Figure 3, page 24 ),
increased the height by only 50 percent, installed at approximately 175
it more than doubled the overall over- locations throughout the interior
turning moment on the building. The Figure 1. The exterior façade facing Michigan Avenue at the of the building. This turned the
outset of the project.
existing masonry shear walls (resist- existing interior double I-beam
ing loads against the short face of the girders into link beams between the
building) were determined to be struc- steel brace frames and knee braces.
turally adequate. However, the existing This provided the additional lateral
moment frames at the front and back stiffness required to draw load away
of the building (resisting loads against from the exterior moment frames.
the long face of the building) had no This approach required local rein-
excess capacity to resist the new loads. forcement of the existing columns
A full-building 3-D analysis utilizing against prying effects on the riveted
ETABS software revealed that all com- built-up steel columns, but maxi-
ponents of the moment frames were mized the excess axial and bending
overstressed, from the bearing capacity strength of the interior columns.
of the existing caissons to the stress in In conjunction with the analysis and
the columns, plate girders, and riveted engineering associated with reinforce-
connections. ment of the existing structure, the
Additionally, deflections were deter- six stories of the addition were also
mined to exceed the industry standard designed. Although the design of the
limits. This major shortcoming of the new framing was straightforward,
existing lateral system, but the ade- erection of the framing posed a sig-
quacy of the gravity system, is most nificant challenge to the contractor.
likely attributed to advances in lateral The constrained project site did not
analysis and changes in code-required permit the use of a tower crane for
wind loads over the past century. steel erection. Neighboring buildings
Each moment frame would need to are present on the north and south
be wholly retrofitted or a new solution sides, while the building is bounded
would need to be devised. on the east and west sides by public
Strengthening the existing moment streets that could not be obstructed
frames was considered and found to be (Michigan Avenue and Garland Court,
infeasible since the size of the existing Figure 2. One of three new braced frames erected in the respectively). Instead, the design team
caissons limited the capacities of the existing building. and contractor collaborated to develop
FEBRUARY 2020 23
Figure 3. These double angle steel knee braces were installed at Figure 4. A typical level showing extensive demolition of the existing clay tile slab.
approximately 175 locations throughout the interior of the existing building.
a method of supporting mobile cranes on the highest constructed of the openings also proved to be a key advantage due to
floor in order to erect the next floor above, then raising the crane the irregular sizes and shapes of the openings in the existing
to that floor and continuing the process. For the first floor of the slab (Figure 3).
addition, the existing roof, this required reinforcement of existing • The condition of the existing clay tile slab was reviewed
beams and installation of a new composite slab-on-deck located throughout the building to identify areas of possible dete-
inches above the existing clay tile slab. This floor and the subsequent rioration. Clay tile flat arch slabs are an archaic slab system
floors above were designed for two uses: the load imposed by the that is susceptible to water damage in the mortar placed
mobile cranes during construction and the code-required loading between the clay blocks. Standard patching/repair details
in the final condition. were employed as much as possible, but several locations
required complete removal of the existing slab.
The aforementioned cast-in-place concrete infill method was used
Renovation / Rehabilitation to replace the existing slab at these locations.
The project also required significant renovation and rehabilitation
to convert an early 20th-century building into a modern hotel, due
primarily to the building’s condition at the start of the project.
New Life for an Old Master
There were multiple periods of vacancy during its 105-year lifetime, The existing building in the heart of Chicago’s downtown, once a
including immediately before the project start. Water infiltration candidate for demolition, received a much-needed rehabilitation.
and exposure to the weather had compromised portions of the However, this was only part of the story. The ambitious goal of
clay tile slab and caused significant corrosion of the steel fram- adding six levels to a 105-year-old building created an architectural
ing in select areas. Some specific areas of rehabilitation included: highlight that stands out on this busy section of Michigan
• Steel beams throughout the existing building were rein- Avenue. Hotel Julian is now a modern hotel with a structure
forced or replaced due to corrosion. The most extensive as impressive as its coveted location.■
rehabilitation occurred at the existing roof, where full bays
of steel beams were removed and replaced due to the extent
of section loss. Investigations of the various conditions were David Nickell is a Principal at TGRWA in Chicago and is a past President
performed to determine whether the beams were to be rein- of the Structural Engineers Association of Illinois (SEAOI).
forced with plates or replaced with new beams. (dnickell@tgrwa.com)
• Previously abandoned renovation attempts created openings Martin White is a Senior Structural Engineer at TGRWA. (mwhite@tgrwa.com)
in the existing clay tile slab around nearly every existing Roger Reckers was the Principal-in-Charge at TGRWA. (rreckers@tgrwa.com)
column (approximately 200 locations) (Figure 4 ). These
areas, combined with new demolition due to programming
requirements, were infilled using a cast-in-place concrete
system developed to reduce construction time and costs Project Team
compared to a slab-on-metal deck infill. This was achieved
Owner: Oxford Capital Group, LLC
by eliminating the need for field welding new beams and
Structural Engineer of Record: TGRWA, LLC
metal deck to the existing painted steel I-beams, which
Architect of Record: Hirsch MPG
would have required costly lead abatement before welding.
General Contractor: W.E. O’Neil Construction
Eliminating the need for new steel beams at the perimeter
24 STRUCTURE magazine
The only clip
proven to perform
in full-scale testing.
at 12 th
Rebirth
By Peter W. Somers, P.E., S.E.
26 STRUCTURE magazine
with form. The higher levels of office feature floor plates that cantilever
approximately 25 feet over the KSB, resulting in maximum space and a
design feature that combines and contrasts with the KSB.
The structural system consists of light-weight concrete slabs on
composite steel decking, supported by steel framing. The cantilever
is supported by two-story steel trusses located on the three exterior
sides. To avoid interior trusses, MKA designed an approximately
100-foot-long exterior truss at the end of the cantilevered bay that
transfers loads to 25-foot-long cantilever trusses located on the east
and west perimeter sides of the building.
The tower’s lateral system consists of buckling-restrained braces
(BRBs) and is comprised of single-story bracing configured in an
E-shape at the core and two-bay, multi-story braces on the east side
of the building to control torsion due to the offset core. With a roof
height of 240 feet, the building is designed using the prescriptive
requirements of ASCE 7-10, Minimum Design Loads for Buildings
and Other Structures. Figure 3. Lateral system plan summary.
The foundation consists of a mat under the core on the western
two-thirds of the site and a pile-supported grade beam on the west new tower to buttress the existing KSB by adding diaphragm ties and
side of the site. collectors (Figure 3). The new tower’s lateral system was proportioned
based on the mass of the KSB and designed to be stiff enough to
protect the existing, brittle, exterior wall systems at the KSB. A series
Integration of the Key Systems Building of north-south oriented collector elements were added at each floor
A central feature of this project was to bring new life to the vacant and to tie the KSB into the new tower diaphragms.
dilapidated KSB. The building, constructed in 1911, is a steel-frame The existing south exterior masonry wall was removed after the two
structure with concrete floors and masonry exterior walls. Consistent structures were connected to allow clear access between the KSB
with buildings of this vintage, the structure did not have a well-defined and the new tower. Also, the line of exterior columns located at the
lateral system. Rather than add intrusive and space-constraining new former perimeter walls was removed to provide a more substantial
lateral elements within the KSB, the design solution was to use the open office space. The relatively close-spaced columns (approximately
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FEBRUARY 2020 27
15 feet on-center) did not align through yielding in the BRB ele-
with the columns of the new tower ments, and stability is protected
and would have created a forest of through the strength of the elastic
columns at the transition between zone elements.
the two buildings. The existing
KSB framing that had been sup-
ported by these columns is now
The BART Influence
supported by cantilever steel beams The Bay Area Rapid Transit (BART)
extending from the new building system plays a significant role in the
columns. MKA worked closely design of a building as engineers
with the contractor to sequence must consider and strategize ways
both the masonry wall and column to adapt a structure’s foundation
removal to avoid extensive tem- around the tunnels. This poses
porary shoring. Occupants will many challenges. BART requires
have an unobstructed view from new developments adjacent to their
the new building into the restored tunnels and underground stations
brick walls and wood windows of to limit any loading within the
the KSB. Zone of Influence (ZOI) to no
more than the current load on the
site. The ZOI is defined as a line
Lateral System Design starting from the lowest point of
To minimize the building’s weight Figure 4. Lateral system elevation.
the BART structure adjacent to the
and to provide more flexibility at subject property and extending up
the interior of the side-core layout, a steel-braced lateral system was at a slope of 1.5 horizontal to 1 vertical until it hits grade (Figure 5).
selected for the project. It was determined that an all-steel structural While downtown Oakland benefits from relatively good soils and an
system was faster to erect than a concrete core. A braced frame was 18-story building using a light-weight steel structure could generally
placed at the eastern perimeter along Broadway to control torsion be supported on shallow spread footings or a mat, the proximity of
and satisfy the requirements in ASCE 7-10 for the height increase the tower to the BART station required a different approach – deep
to 240 feet for braced frame structures. To reduce the number of foundations. Based on the depth of the tunnel and proximity to the
braces, provide a more open façade, and to meet the design intent site, the ZOI crosses the basement level approximately one-third of
of the architect, this perimeter brace is arranged in a multi-story the way into the site. Therefore, all structural elements located in
“X” configuration and celebrated as a design feature visible through this third of the site needed deep foundation elements to transfer
the curtain wall. The core bracing, which is generally hidden from the load below the ZOI. The Key at 12th utilizes double-cased auger
view, was configured as single-story bracing in a chevron pattern to cast piles (24-inch piles within 33-inch steel casings) above the ZOI
minimize the unbalanced loading on the beams. that are effectively free-standing concrete columns within the ZOI.
The main design challenge with the BRB lateral Lateral forces are transferred from the perimeter braced frame back
system was the interaction with the trusses supporting to the mat foundation through a basement-level transfer slab.
the cantilever. MKA’s design solution was to provide a The site beyond the ZOI is founded on a concrete mat that varies
two-story “elastic” zone at the level of the trusses (Figure 4 ). from 5 to 7 feet at the core. The column layout for the tower was based
Standard BRB framing exists above and below this level, but the on three bays in the east-west direction with the first interior column
two levels of truss floors utilize wide flange bracing designed for located on the mat foundation. However, during design, additional
amplified seismic forces (omega) to force BRB yielding either above as-built information on the BART tunnel depth revealed the tunnel
or below the transfer level. In addition, the trusses themselves were to be slightly deeper than initially anticipated. This required the mat’s
designed for gravity loads plus amplified seismic forces based on the leading edge be thickened by 4 feet to bear outside the ZOI.
relative lateral stiffness of the trusses compared to the other bracing
elements on these floors. Ductile seismic performance is assured
A Development for Oakland’s Future
Expected to open in early 2020, The Key at 12th continues
the rebirth of downtown Oakland while preserving one of
the architectural treasures of its history. As cities continue
to change, grow, and modernize, projects such
as the Key at 12th show that we can successfully
integrate old and new construction.■
28 STRUCTURE magazine
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Hale Centre Theatre TRULY ONE OF A KIND
By Tait A. Ketcham, S.E., and Darren G. Dickson, S.E.
H ale Centre Theatre in Sandy, Utah, is a world-class theater expe- The overall building height is primarily driven by the requirements
rience that is truly one of a kind. It features a centrally located for the stage – clearances required over the stage, catwalks, and
round stage with seating radiating concentrically outward, subsequent clear height required for the overhead crane systems or
each row increasing in diameter. When patrons experience a show at “bogies.” These combined requirements resulted in a total structure
Hale Centre Theatre’s center stage, the viewing angle is 360-degrees. height of just over 158 feet, with approximately 90 feet above exterior
The Theatre is approximately 130,000 square feet with two separate grade and 68 feet below grade. The perimeter walls of each theater
stages. The theater-in-the-round seats over 900 patrons and the smaller are 18 inches thick, designed to meet the stringent sound transmis-
Jewel Box theater seats 460 people. The total construction cost of the sion requirements as well as act as the primary lateral system for the
building was $80 million, of which $20 million was allocated to the building. Due to the quantity and thickness of the walls, the shear
stage technology and overhead crane systems. What makes this theater demand due to seismic loads is relatively low. The more significant
unique is the stage and crane system technologies incorporated into design issue was adequately connecting these very tall and heavy walls
the design. TAIT Towers from London, England, was the designer to the diaphragm for out-of-plane loads. The tallest individual wall
and installer of these systems. About Hale Centre Theatre, they have was 116 feet above the footing. One interesting fact is that, due to
stated: “You will not be able to find a lift system or overhead crane this height and thickness, the resulting concrete yield calculates to
system like this anywhere.” These high-tech systems created several over 6.5 cubic yards of concrete per linear foot of wall.
unique structural design challenges for the structural team. The radiused suspended seating is also one of the most unique
The round revolving stage was designed to provide 20 feet of vertical aspects of this project. To allow for two slip stages used to cover stage
travel. This required the overall stage structure to be at a height of 40 openings when the stage is lowered to the pit level, the seating was
feet. The theater was designed to have the stage level 14 feet below grade. required to be suspended. These slip stages retract below the seating
The level that supports and houses the round stage and ancillary equip- on opposing sides. The beams for seating matched the radius of the
ment is known as the sub-pit, which extends an additional 40 feet below stage and had to span to sloping beams, creating large torsion effects.
the pit level. The existing groundwater table was approximately at the This resulting thrust was resolved with tube sections at strategic points
elevation of the stage, compounding along the radius beams extending
the challenges. Many options were up the seating and into the floor
vetted, and the resulting design was diaphragm at the top of the seat-
to permanently dewater 14 feet (to ing. Directly over the slip stage, at
pit level) and design for hydrostatic the bottom of the seating, it was
and buoyancy pressures reaching required to maintain the typical
over 40 feet at the bottom of the 21-inch step between seating rows.
sub-pit. The resulting design hydro- As a result, a very shallow structure
static uplift pressures exceeded 3000 was required to still allow for the
psf. The structural design utilizes a 16-inch-deep slip stage and associ-
52-foot inside diameter, 18-inch- ated clearances. The design utilizes
thick wall that acts as a compression cantilevered tubes in-plane with
ring to resist the water pressure the deck that results in a struc-
forces. The walls are supported on tural depth of only 4 inches at this
a 36-inch-thick continuous mat lowest row of seats.
footing underpinned with twenty- One of the governing factors in
nine 16-inch round steel pipe piles the design was to have a column-
extending over 70 feet below the free space within the viewing area
mat footing. Aerial view showing the subpit compression ring. of the theater. Also, the “Loading
30 STRUCTURE magazine
Loading level framing supporting a suspended three-tiered catwalk below. 900-ton crane hoisting 6-foot-deep plate girders.
Level” above the stage and seats was to be used as a storage space In addition to design challenges, there were many construction
for show sets, props, wardrobe, and other support spaces for the challenges for the contractor, Utah-based Layton Construction. For
theater production. The resulting design has four main columns example, constructing the sub-pit that extends approximately 54
within the box of the theater that provide the majority of the load feet into the groundwater. The contractor decided to install steel
support for the floor and the roof above. This level is approximately sheet piling in a circle, slightly larger than that required to construct
36 feet above the seating and designed with 125 psf storage load- the round sub-pit. The circular geometry was chosen over a square
ing. The design utilizes six-foot-deep, built-up plate girders. Four because it allowed for a compression ring to brace the sheet piling
of the girders span 110 feet to two transfer plate girders spanning while excavating without adding horizontal tiebacks or internal brac-
up to 107 feet. The weight of the transfer girders exceeds 700 plf. ing that would create future construction conflicts. Then a series of
This level also supports all the catwalks that encircle the space above construction wells were constructed to draw the water down.
the stage and seating areas. The catwalks are suspended from this In addition to the depth into the ground, the height above grade was
level using tube column hangers resulting in the column-free space also a significant challenge to construct. With very thick and heavy
desired in the viewing area. walls that extend up to 116 feet above the footing, constructing these
The clearance above the Loading Level was driven by the height walls before any floor diaphragm being in place was a significant
required to support two 15,000-pound overhead cranes or “bogies” concern. Close collaboration between the contractor’s construction
with 4,000-pound payloads and the associated hoisting requirements approach and the wall design allowed the contractor to build and
for each. One concern for the bogie support is that the hoisting sequence the construction in a manner that met the project schedule.
requirements are exact, down to 1⁄8 inch. Keeping snow load deflec- An additional interesting construction challenge that required col-
tions within this limit, while allowing precise calibration of the hoists, laboration was the installation of the large plate girders. The concrete
was not realistic within the same structural system. This also was not walls were required to be constructed for the full height of the struc-
acceptable from a safety standpoint. The solution was to support the ture, so a 900-ton crane was over 90% utilized to hoist the furthest
bogies from two trusses that are supported independently from the girder into place, over 125 feet away from the crane set-up location
roof. The result is two steel wide flange trusses that span 138 feet and 90 feet over the wall. Due to the proximity of the crane outrig-
and are independent of the roof. The trusses are braced laterally to gers to the basement wall, the wall was designed to accommodate
the exterior walls via a series of struts and ties. The trusses have been the 450-kip outrigger reactions caused by the crane. The resulting
designed to limit the maximum deflection of 1 inch while under full outrigger pad consisted of 15- x 20-foot bearing mats of 12- x 12-inch
loading of the bogies in a dynamic loading condition. wood timbers with an additional 10-inch x 8-inch x 15-foot solid
steel bearing pad on top of the wood mat. The
resulting bearing pressure was near 1400 psf.
From the outset, the owner’s goal was to
create a world-class venue that would attract
theater-goers from all continents. The unique
design issues from a structural perspective
were challenging, but, in the end, add signifi-
cantly to the overall experience of the venue.
Hale Theatre’s mission is to provide inno-
vative, professional family theatre
education that involves and elevates
the community.■
FEBRUARY 2020 31
INSIGHTS
Design-Build and the Structural Engineer
A Call for Leadership
By Ciro Cuono, P.E.
TM
V U LC R A F T/ V E R C O
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BRIDGE resource guide
American Wood Council LUSAS
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to calculating capacities for single bolts, nails, lag types of bridge structures and investigate soil/structure Description: As the former software
screws, and wood screws per the 2015 NDS. Both interaction effects. Recent releases have extended development team of the Portland Cement
lateral (single and double shear) and withdrawal the engineer’s workflow from analysis into steel and Association, StructurePoint is uniquely
capacities can be determined. Wood-to-wood, wood-to- RC frame design, and improved prestress, concrete positioned at the heart of the cement industry.
concrete, and wood-to-steel connections are possible. modeling, and vehicle and rail loading capabilities. Our licensed structural engineers have decades
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For assistance, structural engineers will benefit
CAST CONNEX from the multiple resources on our website.
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structural resilience, and can reduce the total life- you can model structures like pedestrian bridges compare and contrast capacity before and after
cycle cost of pedestrian, road, and rail bridges. in minutes. Get the most out of your model with the introduction of major code changes at the
advanced features such as moving loads, dynamic beginning of the century. This will help bridge
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IES, Inc.
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F E B R U A R Y 2 02 0 35
NCSEANCSEA News
National Council of Structural Engineers Associations
NCSEA Hosts Timber-Strong Design Build Competition at ’19 Summit
In partnership with the American Wood Council, Simpson Strong-Tie, and APA–The Engineered
Wood Association, NCSEA brought the Timber-Strong Design BuildSM Competition to the
2019 Summit in Anaheim, California. This “hands-on” competition, designed for university
engineering students, provided a real-world experience in both planning and building a wooden
structure within a team environment.
Student teams were required to submit the design of their structure along with a report that
calculated the carbon footprint of the structure as well as the cost of materials. The building
portion took place on November 12th at the Disneyland® Hotel where six teams competed to
build a two-story wood structure within 90 minutes. The six teams represented schools from
four states: California (California State University-Sacramento, University of California-Los
Angeles, and California Polytechnic State University – San Luis Obispo,), Kentucky (University
of Kentucky), Minnesota (University of Minnesota – Twin Cities), and Florida (University
Students from Calfornia Polytechnic building their
of South Florida).
structure.
As volunteers taped off the parking lot indicating where each school would be doing their
build, the students arrived with their pre-fabricated panels, tools, and safety equipment ready to compete. The teams were not only required
to keep their builds within the 90-minute time frame, but they were also required to keep all materials within a given area while they com-
pleted their structure. Structural engineer judges observed and scored aspects of the build while additional volunteers kept an even closer
watch on the students’ safety as well as their correct use of tools and equipment. Once time was called, a verbal presentation was made by
each team which included a display board to reference aspects of their design and build.
The winners were:
1st Place: California Polytechnic State University, San Luis Obispo
2nd Place: University of California, Los Angeles
3rd Place: University of Kentucky
Teams were responsible for the deconstruction and removal of the structures, but with an added
opportunity: schools were given the option to donate their structure to the Childhood Cancer Foundation
of Southern California (CCFSC). In turn, the CCFSC would give it to one of their patient’s families
to be reassembled in their backyard. Three schools donated their creations. As a special highlight of
the day, a young patient and her family attended the build and she was able to choose which structure
would be reassembled in her backyard, courtesy of the support of Simpson Strong-Tie employees. As
a memento of the young patient’s attendance at the event, NCSEA gave a hardhat with the Council’s The representative from the Childhood
logo as a remembrance of the day. Cancer Foundation of Southern California
posing with strudents from UCLA who
built the playhouse she chose.
36 STRUCTURE magazine
News from the National Council of Structural Engineers Associations
First Place and Voice of the Profession: Structural Engineers Association of California (SEAOC)
SEAOC submitted a comprehensive package of over 60 individual articles and initiatives undertaken by its members, demonstrating a
significant impact on public education about the structural engineering profession. Submissions ranged from social media posts, self-
published MO newsletters, and podcast contributions to participation in press conferences, a steady stream of SE-related articles in local
and major newspapers, and leadership within a regional Safer Cities program.
Stand-out Contribution: bit.ly/2uCRYWW
The Safer Cities Advisory Program provides communities an avenue to engage structural engineers in the development and implementation of
regulations and programs to mitigate seismic risk. MO members have built an impressive network of relationships with public policy makers and the
general public through this program, improving their community’s safety, as well as the local perception and understanding of structural engineers.
February 20, 2020 Basics of Strut and Tie Modeling Royce Floyd, Ph.D., S.E.
This webinar will provide a general overview of strut and tie modeling based on the ACI 318 Building Code
Requirements for Structural Concrete and Commentary. It will include discussion of situations where a strut and tie
model is appropriate, strut and tie model development, and calculation of strut and tie model strength. The webinar
will also include limited discussion of required detailing.
Courses award 1.5 hours of continuing education after the completion of a quiz. Diamond Review approved in all 50 states.
F E B R U A R Y 2 020 37
SEI Update
New SEI/ASCE Titles
Life-Cycle Design, Assessment, and Maintenance of Structures and Infrastructure Systems is a
state-of-the-art comprehensive report outlining current status and research needs examining:
• The environmental impact on concrete and steel structures;
• Strategies for assessing these deteriorating systems;
• Life-cycle management concepts; and
• Maintenance policies for these structures and infrastructure networks.
Recommended Practice for Fiber-Reinforced Polymer Products for Overhead Utility Line Structures,
MOP 104, Second Edition, details best practices for the use of fiber-reinforced polymer (FRP)
composite poles and crossarms in resilient conductor support applications. This new edition updates and expands on nearly every aspect of
FRP pole and crossarm testing, design considerations, installation, and asset management, providing the line designer with another tool in
the line design toolbox in addition to the traditional materials of wood, steel, and concrete. www.ascelibrary.org
First, joining SEI is completely free for students! leaders from student and professional chapters, developing leadership
We all know the financial challenges of graduate skills through specialized training, and discussing ideas to improve
school, so SEI/ASCE helps by making student the structural engineering profession. Also, you can be a part of the
membership free. Student membership comes SEI Graduate Student Chapter Leadership Council, where you will
with plenty of benefits such as discounts to meet and collaborate with student leaders from other universities,
attend conferences, STRUCTURE magazine, learning valuable leadership skills.
discounted membership for the first year after As a graduate student, you are always busy with demanding courses,
graduation, and much more. research, teaching assistant duties, volunteer work, and life! But I
Second, as an SEI student member, you are eli- want you to know that SEI has opportunities for students with all
gible to apply for an SEI scholarship to get involved at Structures Congress, levels of interaction and the benefits for all of them are plentiful. The
and for the O.H. Ammann Research Fellowship in Structural Engineering. more involved you get, the more you will be able to get out of it. SEI
Both can help you reach your academic and professional goals. has allowed me to travel, meet people, improve my leadership skills,
Lastly, and for me most importantly, you can get involved in an SEI discover new ideas, and pursue my goals in structural engineering. I
Graduate Student Chapter (GSC). You can form one or join an exist- encourage you to expand your horizons and try everything that SEI
ing Chapter if your university already has one. Being part of a GSC has to offer – you will not be disappointed.
not only opens the door to opportunities inside your university but Antonio is a structural engineering Ph.D. student researching thun-
throughout SEI/ASCE. SEI GSCs can send a representative to the SEI derstorm-generated wind loading. He has been an active SEI student
Local Leaders Conference (LLC) with most of the expenses covered member since he joined UIUC in 2015, has held leadership roles since
by SEI. I had the opportunity to attend the SEI LLC in 2018 and I 2018, and serves as the chair of the SEI Graduate Student Chapters
can tell you it is a great venue to expand your network by meeting Leadership Council.
Errata SEI Standards Supplements and Errata including ASCE 7. See www.asce.org/SEI-Errata.
If you would like to submit errata, contact Jon Esslinger at jesslinger@asce.org.
38 STRUCTURE magazine
News of the Structural Engineering Institute of ASCE
SEI Online
F E B R U A R Y 2 02 0 39
CASE in Point
Did you know?
CASE has tools and practice guidelines to help firms deal with a wide variety of business scenarios that structural engineering firms face
daily. Whether your firm needs to establish a new Quality Assurance Program, update its risk management program, keep track of the skills
young engineers are learning at each level of experience, or need a sample contract document – CASE has the tools you need!
CASE has several tools available for firms to use for recruiting and retaining employees.
You can purchase these and the other Risk Management Tools at www.acec.org/bookstore.
40 STRUCTURE magazine
News of the Council of American Structural Engineers
CASE Practice Guidelines Currently Available
CASE 962-D – A Guideline Addressing Coordination and CASE 962-F – A Guideline Addressing the Bidding and
Completeness of Structural Construction Documents Construction Administration Phases for the Structural Engineer
These guidelines focus on the degree of completeness required in struc- This is a guide to the SER’s roles after the construction docu-
tural construction documents (“Documents”) to achieve a “successfully ments have been issued for construction. It provides guidance on
completed project” and on the communication and coordination required pre-bid and pre-construction activities through the completion of
to reach that goal. They do not attempt to encompass the details of engi- the project. The appendices contain tools and forms to assist the
neering design; rather, they provide a framework for the SER to develop a SER in applying this guide to their practice. The project construc-
quality management process. Currently, the coordination and complete- tion delivery system (e.g., design/build, design/bid/build) and for
ness of Documents varies substantially within the structural engineering whom the SER works (e.g., owner, architect, general contractor)
profession and among the various professional disciplines comprising the will influence the approach and the process during the bidding and
design team. The SER’s goal should be meeting both the owner’s and construction administration phases. It is important to understand
the contractor’s needs by producing a complete and coordinated set of that no single method can be defined to accommodate and be totally
Documents. Owners and contractors generally understand that some effective for every construction situation and construction team
changes to the Documents will occur because they realize that no set of makeup. Therefore, this guideline includes suggested approaches
Documents is perfect. The SER must focus on completeness, coordina- to the various components that can make up the bidding and con-
tion, constructability, and the reduction of errors in order to minimize struction administration phases.
potential changes. A companion document is available: CASE Tool 9-1:
Coordination and Completeness of Structural Construction Documents. CASE 962-G – Guidelines for Performing Project Specific Peer
Reviews on Structural Projects
CASE 962-E – Self-Study Guide for the Performance of Site
Increasing complexity of structural design and code requirements,
Visits During Construction
compressed schedules, and financial pressures are among many factors
Co-authored by ten professional engineers on the CASE National that have prompted the greater frequency of peer review of structural
Guidelines Committee, Guidelines for the Performance of Site Visits engineering projects. The peer review of a project by a qualified third
is a guide intended for the younger engineer but will be useful for party is intended to result in an improved project with less risk to all
engineers of all experience levels. Structural engineers know that site parties involved, including the engineer, owner, and contractor. Many
visits are crucial construction phase services that help clarify and aspects of the peer review process are important to establish prior to
interpret the design for the contractor. Site visits are also opportuni- the start of the review to ensure that the desired outcome is achieved.
ties to identify construction errors, defects, and design oversights that These items include the specific goals, scope and effort, the required
might otherwise go undetected. Engineers should include adequate documentation, the qualifications and independence of the peer
construction phase services as a part of their scope of services to reviewer, the process for the resolution of differences, the schedule,
ensure the design intent is properly implemented. In 2016, the and the fee. The intention of these guidelines is to increase awareness
document was updated with key points to summarize each section, of such issues, assist in establishing a framework for the review, and
updated references and definitions, and details on current tools for improve the process for all interested parties. A companion document
conducting site visits. A companion document is available and was is available and was updated in 2019: CASE #7 – An Agreement for
also updated in 2016: CASE Tool 10-1: Site Visit Cards. Structural Peer Review Services.
You can purchase these and the other Risk Management Tools at www.acec.org/bookstore.