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Shear Strength Solder Alloys Report
Shear Strength Solder Alloys Report
Abstract-
With the extensive use of Pb-free solder in electronic assemblies, there is a growing concern about the reliability of the solder joint. The
integrity of the intermetallic compounds formed during the reflow process, at the component–pad interface is one of the critical
determinants of joint reliability. Studies indicate that the brittle fracture of intermetallic compound (IMC) at the component-pad interface
makes Pb-free solder joints more vulnerable to failure. Pb-free alloys with a high content of Sn and high reflow temperatures; experience
accelerated and thicker intermetallic formation at the interface. An initial study was conducted to study the mechanical strength of lead-
free solder joints. The work reported here examines the shear strength of various lead-free alloys on standard pad metallurgies such as
Cu-OSP and Electroless Nickel Immersion Gold (ENIG) and compares their performance against the standard eutectic Sn/Pb alloy. The
effect of isothermal aging was evaluated on shear strength and further on failure modes. Most of the industry reports observed that the
low speed shear test was not successful in generating bond failures, as the failure typically happened in the bulk of the solder joint.
However, a high speed shear test may succeed in demonstrating the brittle fracture as they replicate high strain rate events. Shearing of
various Pb-free alloys in various sizes reflowed on suitable sized Solder Mask Defined (SMD) pads were studied in as-reflowed and after
isothermal aging. Shear strength was evaluated by shear testing the joints using an DAGE 4000 and DAGE 4000HS. The maximum load
data was analyzed to provide insight into the mechanical strength of solder joints. The results indicated that the failure mechanism was
ductile and there were no indication of brittle failure even after isothermal aging at 125°C for eutectic SnPb solder alloy. For most of the
Pb-free alloys, there appeared to be a transition to brittle failure mode After 500 hours of aging, but there were no indication of a 100
percent brittle failure.
2 TEST METHODOLOGY
Low speed (1mm/s) shear testing of solder joints
was done using DAGE4000 and high speed (1m/s)
by DAGE4000HS. Figure 1 shows the setup used 10% of the solder ball height calculated by the
for low speed shear testing while Figure 2 shows formula and is in close agreement with JEDEC
that of high speed. standard, which specifies less than 25% of the
solder height [11]. The table 1 below shows the
shear heights for various combinations of the ball
and pad size.
1. Sensitivity to Aging:
The shear stress was significantly less for SAC105
after aging for 3 weeks at 125°C than that of
SAC105 with Manganese on Cu-OSP substrate as
shown in Figure 9. The difference is evident and
statistically significant at 95% confidence interval.
That means that SAC105 is more sensitive to aging
than SAC105 + Mn. We can even see from the
figure that for SAC105+Mn the shear stress was
hardly reduced. The reduction for the same is not
significant.
3. Song J-M, Liu Y-R, Lai Y-S, Chiu Y-T, Lee N-C,
“Influence of trace alloying elements on the ball
Appendix A
Table 1: Shear Stress values for all the alloys in low speed testing.
7 SAC305 12 mil 10 mil 3.68 0.28 4.64 0.31 1.20 0.15 4.34 0.30
8 SAC105 12 mil 10 mil 2.82 0.23 4.05 0.29 1.03 0.16 4.45 0.44
9 SAC105Mn 12 mil 10 mil 3.17 0.40 4.05 0.32 3.12 0.36 4.04 0.40
10 SN100C 12 mil 10 mil 2.96 0.18 3.98 0.21 2.74 0.17 4.20 0.23
11 SN99CN 12 mil 10 mil 3.04 0.37 4.31 0.39 2.92 0.35 3.93 0.47
12 SAC105 Ti 30 mil 24 mil 3.08 0.29 3.06 0.62 2.85 0.55 3.11 0.22
13 SAC + Al 18 mil 16 mil 4.01 0.24 4.00 0.36 3.61 0.33 3.95 0.46
14 LF35 8 mil 6 mil 3.72 0.39 4.64 0.42 3.66 0.34 3.74 0.37
Appendix B
Table 1: Percentages of various failure modes for all the alloys after high speed shear testing on Cu-OSP
substrate
Cu-OSP Cu-OSP
2 SAC305 20 mil 16 mil 35.7 14.3 0.0 50.0 0.0 0.0 18.8 37.5 43.8 0.0
3 SAC105 20 mil 16 mil 0.0 18.8 12.5 68.8 0.0 0.0 0.0 0.0 100.0 0.0
4 SAC105Mn 20 mil 16 mil 0.0 0.0 25.0 75.0 0.0 6.3 0.0 12.5 81.3 0.0
5 SN100C 20 mil 16 mil 7.1 21.4 7.1 64.3 0.0 12.5 62.5 18.8 6.3 0.0
6 SN99CN 20 mil 16 mil 20.0 26.7 26.7 26.7 0.0 37.5 18.8 0.0 43.8 0.0
7 SAC305 12 mil 10 mil 23.5 41.2 0.0 35.3 0.0 0.0 31.3 0.0 68.8 0.0
8 SAC105 12 mil 10 mil 6.3 12.5 0.0 81.3 0.0 5.9 41.2 0.0 52.9 0.0
9 SAC105Mn 12 mil 10 mil 0.0 12.5 0.0 87.5 0.0 0.0 0.0 0.0 100.0 0.0
10 SN100C 12 mil 10 mil 0.0 0.0 0.0 100.0 0.0 7.1 0.0 0.0 92.9 0.0
11 SN99CN 12 mil 10 mil 0.0 0.0 0.0 100.0 0.0 0.0 10.5 5.3 84.2 0.0
12 SAC105 Ti 30 mil 24 mil 0.0 0.0 0.0 56.3 43.8 0.0 0.0 0.0 25.0 75.0
13 SAC + Al 18 mil 16 mil 0.0 13.3 6.7 80.0 0.0 0.0 23.5 0.0 76.5 0.0
14 LF35 8 mil 6 mil 0.0 0.0 0.0 100.0 0.0 0.0 0.0 0.0 100.0 0.0
Table 2: Percentages of various failure modes for all the alloys after high speed shear testing on ENIG substrate
ENIG ENIG
Time Zero Aged
Sr. Ball Pad
Alloy IMC QB QD BS PC IMC QB QD BS PC
no. Size Size
1 SnPb 20 mil 16 mil 0.0 0.0 0.0 100.0 0.0 0.0 0.0 0.0 100.0 0.0
2 SAC305 20 mil 16 mil 85.7 14.3 0.0 0.0 0.0 64.3 21.4 14.3 0.0 0.0
3 SAC105 20 mil 16 mil 0.0 42.9 57.1 0.0 0.0 14.3 14.3 35.7 35.7 0.0
4 SAC105Mn 20 mil 16 mil 14.3 7.1 50.0 28.6 0.0 0.0 0.0 7.1 92.9 0.0
5 SN100C 20 mil 16 mil 21.4 14.3 64.3 0.0 0.0 0.0 0.0 42.9 57.1 0.0
6 SN99CN 20 mil 16 mil 14.3 0.0 78.6 7.1 0.0 35.7 64.3 0.0 0.0 0.0
7 SAC305 12 mil 10 mil 21.4 42.9 14.3 21.4 0.0 46.2 53.8 0.0 0.0 0.0
8 SAC105 12 mil 10 mil 0.0 0.0 0.0 100.0 0.0 0.0 23.1 38.5 38.5 0.0
9 SAC105Mn 12 mil 10 mil 0.0 0.0 0.0 100.0 0.0 0.0 7.1 21.4 71.4 0.0
10 SN100C 12 mil 10 mil 21.4 0.0 57.1 21.4 0.0 0.0 0.0 0.0 100.0 0.0
11 SN99CN 12 mil 10 mil 7.1 14.3 78.6 0.0 0.0 9.1 0.0 27.3 63.6 0.0
12 SAC105 Ti 30 mil 24 mil 28.6 14.3 14.3 35.7 7.1 0.0 30.8 15.4 15.4 38.5
13 SAC + Al 18 mil 16 mil 14.3 85.7 0.0 0.0 0.0 71.4 28.6 0.0 0.0 0.0
14 LF35 8 mil 6 mil 0.0 0.0 0.0 100.0 0.0 92.3 7.7 0.0 0.0 0.0