GALVANIZED WROUGHT IRON PIPE

GI or galvanized iron (GI) pipe is basically the process of coating a metal with zinc, also known
as galvanization. Due to this process of coating the metal whether steel or iron becomes more
improved than traditional metal. Therefore stainless steel or iron pipes that go through
galvanization become more productive and are usually preferred over pipes made from PVC,
plastic or ABS.
Piping accessory that is fabricated through the process of galvanization is mainly preferred
for application in larger construction projects. Irrigation, sewage treatment plants and
factories are some other popular areas where such pipes find widespread application.
Due to the fact that they are coated with zinc, modified piping provides a variety of advantages
over other methods that are used to strengthen the steel or iron. Although handy to the
diversity of applications, even galvanized pipes are not free from flaws. It, therefore, gets
crucial that when at the time of making the purchase, you hire the services of a reliable Ms
and Gi pipes distributors.

Benefits of galvanized pipes

Best suited for large constructions projects

When it comes to projects that are larger in nature, then there is no better alternative than Gi
Pipes. Whether the project involves constructing a huge building, manufacturing unit or
irrigation systems, metal such tubes make for most suitable piping.
The reason for being them most favorable to large projects is their durability appeal as well
as their tough composition which makes them resistant to abrasion and rust.
In addition to these factors, pipes that are plated come with a larger diameter which makes
them quite suitable for places that are compact and tight. You are also advised to seek one of
the best structural steel dealers in Chennai to avail best piping.

Low cost piping solution

Since the process of galvanization is one of the cheapest that is used for protecting the steel
or iron, tubes made from this process usually cost quite lesser. This is also because of the fact
that other methods of protecting steel are labor intensive which increases the overall cost of
the processing. On the contrary, the galvanizing process is quite hassled free and requires a
less heavy operation which does not add to the overall cost of the pipes.

Low maintenance cost

Because of its toughness and ruggedness, the Gi pipes stay durable and functional for a longer
period of time. These pipes invariably prove cheaper in the long run as they do not corrode
and provides resistance from the impact as well as leakages. Since they are coated with zinc,
the Gi pipes maintain their properties for considerable time requiring low maintenance.

Meets quality standards

Steel and iron pipes that go through the process of galvanization meet strict quality standards
which make them highly reliable. Each manufacturer is required to meet certain quality
parameters while fabricating the pipes as well as requires providing accurate quality
standards.
This enables them to predict perfectly the lifespan of the conduits as well as their functional
value. This information proves quite vital for the customer and they remain better informed
as to which tubing will be best for their application.

Some other benefits

The process of galvanization is quite easier to inspect as the tube can be examined easily.
Along with this, the thickness of the pipes can be tested using simple and non-destructive
methods.
The zinc coating that is provided through the process of galvanization provides toughness to
the pipes and makes them rust free as well. The coating is equipped with a metallurgical
composition which makes the pipe quite rugged and long lasting.
One of the most satisfying things about galvanized conduits is that they are highly protected
and cannot be damaged even more from corners. The zinc coating that is provided to them
makes the tube quite compact enabling it to stay protected even in toughest of conditions.

Summary –Galvanization is basically the process of coating a metal with zinc. Due to the fact
that they are coated with zinc, modified piping provide variety of advantages over other
methods that are used to strengthen the steel or iron.

INSIGHTS :

 Better in quality than the steel pipe for plumbing installation

 Tests showed that wrought iron pipe is more resistant to acid waste than the steel pipe
 COPPER PIPE

Copper Benefits For Using Copper Tubing For Mechanical Systems

In large diameters or small, for liquid or gas, for high- or low-pressure systems under a wide
range of temperatures, you can depend on copper and reduce costs for any mechanical
system.

Key benefits offered by copper tube include:

 Versatility
 Variety of applications
 Wide range of sizes
 Problem-free performance
 Long lasting and maintenance free
 Corrosion resistance
 High thermal conductivity
 Easy to join and install
 An abundant resource
 Versatility

Standardize on copper for superior performance throughout the job. Copper is easy to work
and has excellent thermal conductivity, corrosion resistance and durability. It is available in
two basic types of tube—plumbing tube and air conditioning/refrigeration (ACR) tube, and
in both drawn (hard) and annealed (soft) tempers. Copper tubing is also available in a wide
range of diameters (from 1/8 inch to 12 inches) and wall thicknesses. Fittings to suit every
design application are readily obtained.

Variety of Applications

In mechanical systems of all kinds, copper does more than ever before. Today copper tube
has proven superior for:

 Underground water and gas services

 Water distribution systems
 Chilled water mains
 Drainage and vent systems
 Heating systems (including solar)
 Fuel-oil systems
 Oxygen systems
 Non-flammable medical-gas systems

Moreover, copper is durable enough to embed in concrete without worry.

Wide Range of Sizes

Large diameter or small, there is a copper tube to fit every specification. Forced-circulation
hot water heating systems use small and economical tube sizes with soldered joints and
require less space for installation. In drainage systems, Type DWV tube has been used
successfully for many years. Large-diameter tube, joined by soldering or brazing, is cost-
effective for water distribution and for fire-protection risers in multistory buildings.
Copper's superior hydraulic-flow characteristics permit precise tube and pump sizing.

Problem-Free Performance

It is good engineering practice to use one material for all components throughout a
mechanical system. The more copper used in an installation, the more you can count on
dependable performance. Copper is known for its reliability. It has been used for plumbing
and mechanical systems since metals were first employed in these applications. And its
popularity in heating systems is a further indication of copper's superiority to alternative
materials.

Long Lasting and Maintenance Free

Copper has stood the test of time to earn customer satisfaction and wide code acceptance.
Copper, used for centuries, has gained new popularity in its modern form: light, strong,
corrosion-resistant tube. Its long-lasting and maintenance-free characteristics make copper
the leading choice for plumbing, heating, cooling and other mechanical systems. Copper
never requires painting for protection from corrosion. In addition, a thin film forms inside
the tube, providing natural protection from corrosion. Copper's trouble-free service means
satisfied customers. And its universal acceptability assures compliance with major building
codes. Copper is safe, too. It will not burn or support combustion. So it will not carry fire
through floors, walls and ceilings, and it will not decompose into toxic gases.

Corrosion Resistance

Copper's excellent corrosion resistance is an important reason for its choice in so many
applications. Solar energy systems, for example, benefit from copper's resistance to both
atmospheric and aqueous corrosion. For water distribution and fire sprinkler systems,
copper tube's internal corrosion resistance results in superior flow capacity. When
calculating flow capacities, other plumbing materials require additional allowances for
corrosion, scaling, out-of-roundness and smaller internal diameter when compared size-to-
size with copper. Copper tube bores remain smooth, and internal diameters stay constant.
Largely because of this, a copper fire sprinkler system can use smaller diameters to provide
the same sprinkler coverage as a steel system—with significant savings in installed costs.

High Thermal Conductivity

Copper conducts heat up to eight times better than other metals. In any application involving
heat transfer—from radiant heating to snow melting to direct exchange, geothermal pump
systems—copper's high thermal conductivity provides an advantage. Comparing copper,
aluminum and steel, copper is by far the best conductor of heat. In solar energy systems,
copper's superior thermal conductivity means that thinner copper sheet can collect the same
heat as a much thicker-gauge sheet of aluminum or steel. And it means that copper collector
tubes can be more widely spaced.

Easy to Join and Install

Copper adds to system integrity while lowering installation costs. Copper's workability can
cut installation time and reduce labor cost. Tubes and fitting are easily joined metallurgically
by soldering or brazing. And copper is so ductile that it can be formed—frequently right on
the job site—to fit most design configurations. Because of copper's formability, it is often
possible to eliminate elbows and joints. Since copper is rigid as well as readily formable, it
adds to total system integrity even when subjected to adverse conditions.

An Abundant Resource

The total of U.S. resources far exceeds the country's requirements. At present use rates, we
still have reserves waiting to be mined that are plentiful enough to last thousands of years.
In addition, there's another naturally occurring advantage that no other metal can match:
ease of recycling. Almost half the copper used in this country comes from recycled scrap,
which can be used over and over again. This copper recovered from scrap is as usable as
primary copper refined from ore. Combining natural abundance with recycling, the USA will
remain self-sufficient in copper for countless years to come.

THREE TYPES ACVORDING TO WALL THICKNESS

 K Type - the heaviest. It is suitable for underground installation

 L Type – lighter than the K type, available in both the rigid and flexible form. It is
commonly used in residential water supply line and for radiant heating installation.

 Type M – the thinnest and available only in rigid form. This type of copper pipe is
specially designed for a small water supply lines and for radiant heating installation

BRASS PIPE

Manufactured from an alloy containing 85 percent copper and 15 percent zinc. The
advantages and disadvantages of brass pipe are similar to those for copper tubing, except
that brass pipe can be used in a drain pipe under pressure and that the joints between brass
pipes can be screwed or soldered.

Being an alloy or zinc and copper, manufacturers use brass with copper to produce common
plumbing fittings. Brass fittings are ideal choices in households for hot water applications as
this meal alloy is super malleable and flexible enough to bend, shape, and mold. Moreover,
brass also endures high temperatures and doesn’t deform. Brass fittings possess great
conductivity that allows hot water distribution system to operate in systematic and efficient
way.

Unlike other metals, brass has extreme malleability level and easy handling and lesser
installation costs. If you are unfamiliar with the distinctions, it will become difficult for you
to determine the material of your plumbing fixtures.

Why Brass Pipe Fittings Are Favorite Pick Of The Builders?

Pipe fittings or fixture fittings include hose bibcocks, backflow preventers, valves, and
pressure control devices. Brass is extremely durable and preferred metal for pneumatic and
fixture fittings as it can be easily machined into precisely detailed parts.

Polished brass fixture fittings have unique bright golden color and sometime it can be of
darker, browner color. It is always better to ask builder to use genuine brass fittings as some
non-brass fixture fittings are coated with similar color to give it brass look. When you use
such fittings – you cannot expect long life span as the fixture fitting is not made of brass.

Brass is exclusive and sophisticated metal that is used for fabricating various things other
than pipe fittings, such as utensils, antiques, statues, sceneries, etc. Pipe fixtures used by
builders come in different materials- aluminum, steel, and brass.

Brass pipe fixtures are usually costly, but worth investing. This is why majority of builders
across the globe advice to their clients to install brass pipe fittings and fixtures in order to
get reliable performance for years. Solid brass pneumatic and plumbing fittings have long
life, great looks, tendency to deliver superior performance. These are the reasons why the
products of brass are selling so fast.

INSIGHTS:

 One of the most expensive type of pipes

 Because of its smooth interior surface and high resistance to acid, brass is considered
to be a superior material for waste and water supply installation
 Brass pipe fittings are of the recessed type similar in design with galvanized steel pipe