Demag Gearmotor System

Modular solutions for every application

A new standard for engineered gearmotor applications

The ability to engineer the right solution
and set new standards for innovative
drive products has always been a
trademark of Demag Cranes and
Components.
The Demag Gearmotor System is the
result of research, design and worldwide
application success in a wide variety of
applications, from simple reduced speed
operation to precise motion control and
positioning.
A new proven system
The new Demag Gearmotor System of
modular gearboxes and power options
satisfies the full spectrum of gearmotor
applications. It is based on years of
engineering experience producing
solutions to meet the most difficult high
cycling, high performance requirements.
It is a direct extension of technical
expertise and experience gained with
unique Demag Conical Rotor Brake
Motors and gear drives, used around
the world.
A new line of variable speed gearmotors,
Demag “Indrive”, extends our line
of Cylindrical Rotor Motors – with or
without brake. And a new generation
of gearboxes complement the proven
Demag Conical Rotor Brake Motors and
Demag Microspeed Drives. The result is
a system of custom solutions for the
complete range of gearmotor
applications; from general purpose to
specialized high performance, high
cycling and positioning applications.
System capabilities range up to 8,850
lb.-ft. of torque, with horsepowers from
fractional to over 100 hp. Gear drive
ratios range from to 3:1 to 500:1 with
a full range of single or multiple speed
motors. A wide variety of brake torque’s
are available to satisfy stopping and
positioning accuracy requirements.

Cylindrical Rotor Motor

In-line (type D)

Brakes
Cylindrical Rotor Brake Motor

Right angle (type W)

Indrive Motor

Variable
Frequency Drive

Offset (type A)
Conical Rotor Brake Motor

Microspeed Drive
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Three configurations, countless variations

The modular Demag Gearmotor System possible combinations of standard

includes In-line Gearmotors, Right angle components to produce the precise
Gearmotors and Offset Gearmotors. All solution for any application need.
can be powered with the new Demag
“Indrive” Variable Speed Gearmotor, the
new Cylindrical Rotor Motors or Conical
Rotor Brake Motors; gearboxes can be
combined with Microspeed Drives to
produce the high ratios required by
extremely accurate positioning
applications. Output shafts are available
in either inch or metric dimensions to
accommodate a wide range of
applications.
A wide variety of single or multi-speed
motor outputs are also available. Motor
speed/torque curve options are available
to match specific application
requirements. In combination with the
many braking, mounting and
performance options, there are endless

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In-line Gearmotors
Output torques from 60 – 4278 lb. ft.
Gear ratios from 3:1 to 220:1
Demag In-line (type D) Gearmotors are
available in nine gearbox sizes for foot
or flange mounting. The basic gearbox
includes a 2-stage, high-ratio, helical
gear reduction. An optional third stage,
using unique modular staging, may be
added to achieve maximum reduction
ratios.
Gearboxes are designed to complement
the high cycling capabilities of the
Demag “Indrive” Variable Speed
Gearmotor, Conical Rotor Brake Motors
and Cylindrical Rotor Motors, as well as
the Microspeed Drive. They are equally
well suited for non-braking applications
powered by Demag Cylindrical Rotor
Motors without brake.
The gearmotors are available with
coupled motor connection for quick
motor removal and replacement
(standard for type KB motors) or with
an economical motor mounted pinion
direct connection (typical for Cylindrical
Rotor Motors).
Sizes D10 to D40 feature a high quality
die cast aluminum alloy gearbox
housing that provides necessary rigidity
while minimizing unit weight. D50 to
D90 housings are cast iron.

Mounting Options

Foot Flange

In-line (D) Gearmotors

Gearbox Output Gear ratios
size torque (lb. ft.) (approx.)

D10 60 3:1 – 67:1

D20 100 3:1 – 250:1
D30 160 3:1 – 240:1
D40 250 3:1 – 260:1
D50 400 3:1 – 251:1
D60 740 6:1 – 197:1
D70 1325 7:1 – 201:1
D80 2360 7:1 – 193:1
D90 4278 7:1 – 220:1
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Right angle Gearmotors
Output torques from 90 – 8851 lb. ft.
Gear ratios from 5:1 to 485:1
Demag Right angle (type W)
Gearmotors are available in ten gearbox
sizes for foot, flange or universal
mounting, or with torque brackets for
shaft mounting. The basic W10 to W50
gearboxes are two-stage reductions and
feature hypoid gear sets for good
efficiency and quiet operation. Sizes
W60 to W100 feature bevel gears. The
basic bevel-gear boxes feature
3-stage reductions.
An optional intermediate stage, using
unique modular staging may be added
to all sizes except the W10 gearbox to
achieve maximum reduction ratios.
Gearboxes are designed to complement gearmotors suitable for a wide range of
the high cycling capabilities of the applications.
Demag “Indrive” Variable Speed Sizes W10 to W40 feature a high
Gearmotor, Conical Rotor Brake Motors quality die cast aluminum alloy gearbox
and Cylindrical Rotor Motors, as well as housing that provides necessary rigidity
the Microspeed Drive. while minimizing unit weight. W50 to
The gearmotors are available with W100 housings are cast iron.
coupled motor connection for quick
motor removal and replacement
(standard for type KB motors) or with
an economical motor mounted pinion
direct connection (typical for Cylindrical
Rotor Motors).
A large selection of output shafts in
inch and metric sizes makes these

Mounting Options

Universal Foot Foot Flange

Right angle (W) Gearmotors

Gearbox Output Gear ratios
size torque (lb. ft.) (approx.)

W10 90 5:1 – 100:1

W20 148 5:1 – 370:1
W30 243 5:1 – 370:1
W40 369 5:1 – 370:1
W50 590 5:1 – 386:1
W60 996 12:1 – 388:1
W70 1845 13:1 – 399:1
W80 2950 15:1 – 441:1
W90 5163 16:1 – 434:1
W100 8851 16:1 – 485:1

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Offset Gearmotors
Output torques from 96 – 8482 lb. ft.
Gear ratios from 8:1 to 274:1
Demag Offset (Type A) Gearmotors are
available in nine gearbox sizes for foot,
flange or universal mounting, or with
torque brackets for shaft mounting. The
A10 unit has a two-stage reduction,
while the others are two-stage or three-
stage depending on the reduction ratio.
Their compact dimensions make them
ideally suited for travel applications or
other installations where space is
limited.
Gearboxes are designed to complement
the high cycling capabilities of the
Demag “Indrive” Variable Speed
Gearmotor, Conical Rotor Motors and Sizes A10 to A40 feature a vertically
Cylindrical Rotor Motors, as well as the split, high-quality, die cast aluminum
Microspeed Drive unit. alloy gearbox housing which provides
The gearmotors are available with necessary rigidity while minimizing unit
coupled motor connection for quick weight. A50 to A90 housings are cast
motor removal and replacement iron also vertically split.
(standard for type KB motors) or with
an economical motor mounted pinion
direct connection (typical for Cylindrical
Rotor Motors).
A large selection of output shafts in
inch and metric sizes makes these
gearmotors suitable for a wide range of
applications.

Mounting Options

Universal Foot Flange Integrated

torque bracket

Offset (A) Gearmotors

Gearbox Output Gear ratios
size torque (lb. ft.) (approx.)

A10 96 8:1 – 53:1

A20 151 6:1 – 124:1
A30 273 8:1 – 156:1
A40 487 9:1 – 256:1
A50 849 9:1 – 218:1
A60 1550 9:1 – 297:1
A70 2730 9:1 – 267:1
A80 4868 10:1 – 281:1
A90 8482 10:1 – 274:1

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Demag Cylindrical Rotor Motors
Horsepower range from .3 to 72.4
The high performance characteristics
and application design expertise which
has been responsible for the success of
the Demag Conical Rotor Brake Motor
have been integrated into our Demag
Cylindrical Rotor Motors (type Z) for
general purpose applications. This
design has been optimized for use in
combination with Demag Gearmotor
System gearboxes. These Cylindrical
Rotor Motors are constructed in a
variety of single and two-speed
configurations.
This same motor is used in the new
Demag“Indrive” Variable Speed
Gearmotor. The Cylindrical Rotor Motors
are available in IEC frame sizes 63
through 225; and horsepower ranging
from fractional to 60 hp under
continuous-duty conditions. An
integrated internal flywheel design is
available for travel applications requiring
soft start/stop characteristics.
Enclosure: IP54 Standard
Shielded Ball Bearings
Foot or Flange Class F insulation - Standard
Mount
Frame sizes 63 through 132 are high- Demag Cylindrical Rotor Motors are
quality die cast aluminum alloy available in the same frame sizes, pole
construction for high stability and light variations, soft start options, output
weight, while frame sizes 160 and above ratings and frame construction materials
are cast iron construction. as the nonbraking Cylindrical Rotor
Motors.
Demag Cylindrical Rotor Brake
Motors
For general purpose braking
applications, the new Demag
Cylindrical Rotor Motors are available
with double surface disk brakes which
are spring applied, magnetically
released. Various electronic control
modules are available to regulate the
engagement and release of the brake.
There is a standard brake for each
frame size, with a smaller and a larger
brake available to meet application
requirements. If additional brake torque
adjustments are required, they can be
accomplished by using various brake
spring combinations.
Optional imbedded
IP55 or IP65 Option thermal protection
With or Integral fan
without brake
Cylindrical rotor Aluminum die cast or cast
iron housing depending on
frame size
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Demag Conical Rotor Brake Motors
Horsepower range from .6 to 68

The unique Demag Conical Rotor Brake
Motor (type KB) incorporates the brake
as an integral part of the conical sliding
rotor. When the motor is at rest, a
spring acts on the sliding rotor and
forces the brake ring against the brake
cap in the motor, holding the rotor
stationary. When the motor is energized,
its magnetic field generates both an
axial and a radial component. The axial
component overcomes the spring force,
releasing the brake; while the radial
component causes the rotor to turn.
There is no additional brake control
required.
The high starting torque and low inertia
of the Demag Conical Rotor Brake
Motor has proven to be ideal for the
demands of high cycle dynamic drives in
literally thousands of applications since
the motor was introduced over 50 years
ago.
This conical rotor design is produced
with optional torque characteristics
and various speed configurations, as
single-speed or two speed motors that
are designed for coupling to Demag
Gearmotor System gearboxes. These
motors are manufactured in IEC frame
sizes 71 through 225 and develop
from fractional up to 68 hp at 100%
continuous-duty. They are rated at
up to 113 hp for intermittent-duty
applications. Conical Rotor Brake
Motors are also used to power Demag
Microspeed Drives.

Sliding
conical rotor Integral brake
Brake return spring

Single or two-speed

Integral fan
Aluminum die cast or cast iron
housing depending on frame size

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Demag Microspeed Drives
Horsepower range from .6 to 68

The Demag Microspeed Drive (type FG) Two-speed motors can also be selected
combines two Demag motors and an to increase the number of available
intermediate gear reducer, making it speeds. Where a variable low speed is
a versatile solution for applications required, the micro motor can be
where extreme mechanical positioning controlled with an inverter drive.
accuracy and high cycling capability are Microspeed units are available with or
required. The Microspeed unit combines without Demag output gear reducers.
a “main” Demag Conical Rotor Brake
Motor for rapid speed and a “micro”
Demag Conical Rotor Brake Motor for
slow or feed speed. The intermediate
gearbox offers a wide range of ratios,
and motors of different speeds can be
combined to produce exceptionally high
ratios between high and low speed.

Creep speed virtually Single or two-speed Intermediate gear

independent of load micro motor

Can be mated to
various output
reducer types or
stand alone

Aluminum die cast or cast Integral clutch/brake

iron housings depending
Single or two-speed on frame size
Sliding conical rotor
main motor

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 Demag “Indrive” Variable Speed Gearmotors
Horsepower range from .3 to 4.8
The Demag “Indrive” Variable Speed
Gearmotor features an integrated
frequency inverter and complete
internal wiring including a line filter for
an all-in-one solution. And they take up
hardly any more space than a standard
gearmotor. This makes the Demag
“Indrive” the ideal drive for materials
handling and general purpose
applications.
Demag “Indrive” Variable Speed
Gearmotors provide optimum support
for your decentral control concepts,
with a variety of interfaces available for
data transfer or receiving control
commands.Demag“Indrive” Gearmotors
with an Interbus interface support
DRIVECOM Profile 21 and are designed
as field bus participants. They can also
be operated on a remote bus and
Demag Cylindrical Rotor Motor
In-line, Right angle, Offset
Gearbox compatible
Aluminum die-cast or cast iron
housing depending on frame size
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external control voltage supply.
Alternatively, you can connect the
Demag “Indrive” to an installation
remote bus. Control with conventional
digital switching signals is effected via
the MDC I/O interface.
The frequency inverter and motor are
a mechanical and electrical unit. No
screened motor cable has to be laid.
And no additional line filter is needed,
as it is already fitted in the Indrive. The
Demag “Indrive” can be installed
quickly and easily.
The Demag “Indrive” incorporates the
Demag Cylindrical Rotor Motor and
completely compatible with all Demag
Gearboxes. Available in frame sizes from
71 to 100 with an output range of 0.43
to 8.37 hp.
Enclosed internal wiring-
infinite variable speed
Enclosure: IP54 standard With or without brake
IP55 or IP65 option
Performance enhancing gearmotor
system options

“Indrive” Variable Speed Motors Cylindrical Rotor Motors* Conical Rotor Brake Motors
Output (HP) Designation Output (HP) Designation Output (HP) Designation
@ 100% duty @ 100% duty @ 100% duty

.3 Z 63 B4 .3 Z 63 B4 .6 KBA 71 A4
.4 Z 71 A4 .4 Z 71 A4 .9 KBA 71 B4
.6 Z 71 B4 .6 Z 71 B4 1.4 KBA 80 A4
.9 Z 80 A4 .9 Z 80 A4 1.6 KBA 80 B4
1.2 Z 80 B4 1.2 Z 80 B4 2.0 KBA 90 A4
1.8 Z 90 A4 1.8 Z 90 A4 2.5 KBA 90 B4
2.4 Z 90 B4 2.4 Z 90 B4 3.1 KBA 100 A4
3.5 Z 100 A4 3.5 Z 100 A4 3.7 KBA 100 B4
4.8 Z 100 B4 4.8 Z 100 B4 4.5 KBA 112 B4 A
6.4 Z 112 A4 5.6 KBA 112 B4
8.9 Z 132 A4 7.4 KBA 125 B4 A
12.1 Z 132 B4 9.2 KBA 125 B4
15.3 Z 132 C4 12.0 KBA 140 B4 A
17.7 Z 160 A4 14.0 KBA 140 B4
24.1 Z 160 B4 24.0 KBA 160 B4
29.8 Z 180 A4 35.0 KBA 180 B4
35.4 Z 180 B4 48 KBA 200 B4
48.3 Z 200 A4 68 KBA 225 B4
59.5 Z 225 A4
72.4 Z 225 B4

*with or without brake

Optional Features
Motors Brakes Gearboxes

• Light & heavy couplings
• Rotary encoders
• High inertia fan
• Separately driven blower
• Imbedded thermal protection
• IP55
• Plug-and-socket electrical
connector
• Soft start/stop
• Pulse generator
• Aluminum or cast iron housings
depending on frame size
• Manual or electric brake release
• Torque options
• Function check
• Adjustment monitoring
• IP55
• Reduced noise level design
• Oil shear clutch brakes
• High ratio ranges
• Wide range of output shaft options
• Special designs for
• Temperature extremes
• Harsh environment
• Wash down
• Special lubricants
• Oil level gauge
• Special paint
• Aluminum or cast iron housings
depending upon frame size

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Demag Cranes and Components customer support service

Sales and application engineers World-wide parts availability

Demag sales engineers and factory-
trained manufacturer's representatives
work together to understand and
evaluate your application, and
recommend the exact combination of
Demag Gearmotor System components
to satisfy your requirements.
After-sale service network
Factory-trained service technicians,
strategically located in regional service
centers in North America, are available
to aid you in solving any material
handling service problems. Service
support for Demag Gearmotors is also
available through the Demag Cranes
and Components worldwide sales and
service network.
Demag Gearmotor System components
and service parts are stocked in each
North America regional service center
and are available through the Demag
Cranes and Components worldwide
parts network.
Drives Designer
Drives Designer is a CD-ROM design
tool to help you specify Demag
Gearmotors, determine dimensions,
transfer drawings to your design,
produce circuit diagrams, locate
technical data and parts lists, specify
inquiry and order data, and select and
assess drive options. For more
information, contact your Demag
Cranes and Components District
Manager.

Sales and Service Centers in North America

California
5435 Industrial Parkway • San Bernardino, California 92407
Telephone: (909) 880-8800 • Fax: (909) 880-4469
Connecticut
99 Rainbow Road, Suite C • East Granby, CT 06026
Telephone: (860) 653-2764 • Fax: (860) 844-8165
Georgia
3625 Swiftwater Park Drive • Suwanee, Georgia 30024
Telephone: (770) 932-0000 • Fax: (770) 932-1903
Illinois
12040 Raymond Court • Huntley, Illinois 60142
Telephone: (847) 515-7030 • Fax: (847) 515-7040
Michigan
24541 Maplehurst Drive • Clinton Township, Michigan 48036
Telephone: (810) 954-1000 • Fax: (810) 954-1001
Missouri
529 E. 5th Street • Washington, Missouri 63090
Telephone: (636) 390-2495 • Fax: (636) 390-0366
North Carolina
14001 South Lakes Drive • Charlotte, NC 28273
Telephone: (704) 716-2807 • Fax: (704) 716-2815
Ohio
29201 Aurora Road • Cleveland, Ohio 44139
Telephone: (440) 248-2400 • Fax: (440) 248-3086
Ontario
1155 North Service Road West • Oakville, Ontario L6M 3E3
Telephone: (905) 825-5900 • Fax: (905) 825-5901
Pennsylvania
2148 Embassy Drive • Lancaster, Pennsylvania 17603
Telephone: (717) 396-9711 • Fax: (717) 396-9719
Quebec
2700 Sabourin • St-Laurent, Quebec H4S 1M2
Telephone: (514) 336-5556 • Fax: (514) 336-4349
Texas
16430 Aldine-Westfield Road • Houston, Texas 77032
Telephone: (281) 443-7331 • Fax: (281) 443-7308
8600 W. Royal Lane • Suite 100 B • Irving, Texas 75063
Telephone: (817) 800-8786 • Fax: (972) 929-2514
Washington
16771 N.E. 80th Street, Suite 205 • Redmond, Washington 98052
Telephone: (425) 883-4668 • Fax: (425) 883-4828

Improvements will be incorporated without prior notice

Mannesmann Dematic Corporation

29201 Aurora Road
Cleveland, Ohio 44139
Telephone: (440) 248-2400
Telefax: (440) 248-3086
Internet: http://www.dematic-us.com

0501 EN/XA 900 263 49