UCIS Combined Tool File

SEBF8516-04
NEHS0804
September 2004
Undercarriage Tooling
Reference Manual
SEBF8516 - Equipment and Tools for
Undercarriage Rebuilding and
Reconditioning Stations
NEHS0804 - Track Press Contact Tooling
Manual
This file has been compiled to allow a Tooling
list to be listed on the Undercarriage
Information System. This file combines the
contents of SEBF8516, “Equipment and Tools
for Undercarriage Rebuilding and
Reconditioning Stations” and NEHS0804, “Tool
Operating Manual” for contact tooling offered by
Caterpillar.
©2004 Caterpillar
All Rights Reserved Printed in U.S.A.
SEBF8516-04
August 2004
SMCS Code: 4150
UNDERCARRIAGE
RECONDITIONING BULLETIN
Equipment and Tools for Undercarriage
Rebuilding and Reconditioning Stations
Table of Contents Introduction
Introduction .............................................................2 This guideline enables dealers and their
customers to benefit from cost reductions made
Summary ................................................................2
possible through an established parts
References .............................................................2 reusability and salvage program. Every effort
Tooling and Equipment ...........................................3 has been made to provide the most current and
relevant information known to Caterpillar Inc.
Track Press Work Station....................................3 Since the Company makes ongoing changes
Non-PPR Sealed and Lubricated Track ..........4 and improvements to its products, this guideline
Positive Pin Retention (PPR) Tooling..............4 must be used with the latest technical
information available from Caterpillar to ensure
Test and Fill Machine ..........................................5 such changes and improvements are
Torque Turn Wrench ...........................................6 incorporated where applicable.
Idler/Roller Welding Equipment...........................7 For questions or additional information
Bearing Cup Removal Tooling ............................8 concerning this guideline, contact Caterpillar
Service Support Division, Dealer Support (309)
Bearing Cup Installation Tooling .........................9 675-6304.
Blast Cabinet .......................................................9
Roll Burnish .......................................................10 Summary
Hone..................................................................10 In order to achieve optimum shop efficiency,
each workstation should be equipped with all of
Roller/Idler Press Work Station .........................11
the necessary tools. The following examples
Roller Bushing Installation Tooling ....................11 should be considered basic tools. Additional
tools may be required in order to fill individual
Duo-Cone Seal Installation Tooling...................12
dealer needs.
Idlers with Inverted Duo Cone Seals .............12
Rollers with Inverted Duo Cone Seals...........13
Idlers with Conventional Duo-Cone Seals .....14
References
Table 3
Rollers with Conventional Duo-Cone Seals...15
Snap Ring Rollers..........................................15 References
Oval Track Rollers .........................................16 Media Number Title
Excavator Track Rollers ................................16 NENG2500 Tools and Shop Products Guide
Excavator Carrier Rollers ..............................16 PECP3003 Parts Sales Kit – Undercarriage
Excavator Idlers.............................................16 SERF8890 Undercarriage Service Guide CD ROM
Table 1
Summary of Revisions
Page Description
All Revised the format and information
throughout this bulletin.
Table 2
Machine Arrangement
All Revised Format
SEBF8516-04 2
Table 4
Tooling and Equipment
Required Tools
Track Press Work Station Part Number Description
5P-3010 Deburring Tool
FT1238 Vacuum Tank Assembly
5P-1725 Stopper Installation Tool
5P-7392 Stopper Installation Tool
6V-0136 Stopper Installation Tool
5P-7419 Plug Installer
1U-7593 Pry Bar
FT1953 Gauge (Pin Projection)
1U-9979 Acid Brush
222-3074 Die Grinder
4C-9927 ½ inch Drill
1U-5617 ½ inch Drill Bit
-- Contact Tooling 1
-- Nut Wrenches 3
-- Track Bolt Sockets 3
-- Track Shoe Lifter 2
-- Conveyor (50 feet) 2
Illustration 1
Track Press Work Station -- Torque Turn Wrench 3
170-5664 Test and Fill Machine
In addition to a Track Press that has a minimum 1
See NENG2500 for complete list.
capacity of 2650kN (300 tons), the following 2
Contact Dealer Service Tools Division for more information,
tools are required. Note: this Track Press is (309) 636-1791.
3
also available as 3300kN (375 tons). Refer to the Torque Turn Wrench section within this document.
SEBF8516-04 3
Non-PPR Sealed and Lubricated Track Positive Pin Retention (PPR) Tooling
Table 5
Seal Installers
Machine Part Number
D4C, D3C 165-2571
D4E, 943 165-2573
D5C, D4H 4C-8615
D5M, D4HD 133-1532
D5 165-2575
D6M, D5H, D5HD 4C-8616
D6D, 963, 955 133-1533
D6R, D6H, D6HD 4C-8617
D7G, 977, 973, 571, 572 133-1534
D7H, D7R, D7HD 4C-8619
D8K, 983 4C-8618
D8R, D8N, D8L, 578 4C-8619
D9H, D9G 4C-8620
D9L, D9N, D9R, 589 4C-8621
Illustration 2
D10, D10N, D10R, 591 4C-8622 Track Press using PPR Tooling
D11R, D11N 4C-8623 1. Handle Assembly
2. Unlocking Tool Anvil
Table 6 3. Extruder Assembly
Bushing End Groove Gauge

Machine Part Number
D4C, D3C 165-2572
D4E, 943 165-2574
D5C, D4H 4C-8602
D5M, D4HD 133-1535
D5 165-2576
D6M, D5H-HD 133-1536
D5H 4C-8603
D6D, 963, 955 133-1537
D6R, D6H-HD 133-1538
D6H 4C-8604
D7G, 977, 973, 571, 572 133-1539
D7H 4C-8605
D7H, D7R, D7HD 4C-8619
D8K, 983 4C-8606
D8R, D8N, D8L, 578 4C-8607
D9H, D9G 4C-8608 Illustration 3
Track Press using PPR unlocking tool
D9L, D9N, D9R, 589 4C-8621
D10, D10N, D10R, 591 4C-8622 1. Handle Assembly
2. Unlocking Tool
D11R, D11N 4C-8623
SEBF8516-04 4
Table 7
Test and Fill Machine
PPR Track Press Tooling
Machine Part Number Description
All 8T-3216 Anvil Assembly
All 157-854 Unlocking Tool
All 1U-6257 Stud
All 8T-3211 Handle Assembly
D8N, 578 142-5896 Extruder Assembly
D9L, D9N, 589 141-2395 Extruder Assembly
D10, D10N, 591 142-5894 Extruder Assembly
D11N 1U-5746 Extruder Assembly
-- 9U-7829 Extruder Base 1
1
Only required for D11
Illustration 4
Table 8

Quantity Part Number Description
1 183-9302 Test Tube
-- -- Nitrogen
-- -- Track Oil
1 4C-8854 1 ¼ inch Combo
Regulator/Filter
1 4C-8855 1 3/8 inch Combo
Regulator/Filter
1 4C-7272 1 ½ inch Combo
Regulator/Filter
1 4C-7273 1 ¾ inch Combo
Regulator/Filter
1 9U-6038 Mounting Kit
1
Purchase the correct size Combo unit for your facility.
SEBF8516-04 5
Table 10
Torque Turn Wrench
Impact Sockets
Size Part Number Description Drive
19 mm 1U-7626 Tapered 1 inch
¾ inch 221-4352 Thin Wall ¾ inch
27/32 inch 6V-7929 Thin Wall 1 inch
7/8 inch 221-4353 Thin Wall ¾ inch
7/8 inch 9S-6375 Thin Wall 1 inch
29/32 inch 6V-7928 Thin Wall 1 inch
29/32 inch 6V-2002 Standard 1 inch
15/16 inch 221-4354 Thin Wall ¾ inch
15/16 inch 9S-6374 Thin Wall 1 inch
15/16 inch 9S-6370 Standard 1 inch
1 1/16 inch 221-4355 Thin Wall ¾ inch
Illustration 5 27 mm 1U-7629 Tapered 1 inch

1 3/32 inch 5P-3579 Standard 1 inch
Table 9
1 1/8 inch 9S-6369 Thin Wall 1 inch
Nut Wrenches
1 1/8 inch 9S-6373 Standard 1 inch
Part Number Size
4C-8207 1.51 and 1.32 inch
1 3/16 inch 221-4356 Thin Wall ¾ inch
4C-8208 1.27 and 1.19 inch
1 ¼ inch 221-4357 Thin Wall ¾ inch
4C-8209 1.15 and 1.03 inch
4C-8210 1.00 and 0.89 inch
188-0956 32 and 42 mm
1 5/16 inch 9S-6372 Standard 1 inch
188-0959 25 and 30 mm
1 ½ inch 9S-6371 Standard 1 inch
1 5/8 inch 1U-8798 Tapered 1 ½ inch
41 mm 1U-8789 Tapered 1 ½ inch
1 11/16 inch 1U-8586 Tapered 1 ½ inch
2 inch 8T-9175 Standard 1 ½ inch
2 1/16 inch 8T-9174 Standard 1 ½ inch
SEBF8516-04 6
Table 12
Idler/Roller Welding Equipment
Additional Tooling for Water Cooled Work Stations
Part Number Description
6V-0092 Plug Socket
6V-6140 Cooling Adapter
6V-6163 Cooling Adapter
1U-5530 Cooling Adapter
5V-8610 Quick Disconnect – (Female)
5V-8611 Quick Disconnect – (Male)
213-6930 14 mm Impact Socket
5P-6587 Lock Removal Socket
Illustration 6
Idler/Roller Welder Work Station 8H-8582 Vise Grip
Table 11 1F-1161 Cold Chisel

8T-0447 Caliper, Dial
Required Tools
5P-7419 Plug, Install
1U-6396 O-Ring Compound
-- Idler/Roller Welder
136-1452 Pliers, Snap Ring
6V-6193 Diagonal Cutter Pliers
2P-8312 Pliers, Retaining Ring
4S-9405 Caliper (12in)
FT0578 Bushing Alignment Tool
5P-3920 Rule (12in)
6V-9410 Gauge Group
222-3051 ½ inch Impact Wrench
1U-9915 Wire Brush
FT1535 Idler Bearing Puller
-- Weld Chipping Hammer
4C-6150 Pneumatic Scribing Tool
223-1155 Air Scaler
164-3310 Infrared Thermometer
1U-6469 Cutting Torch – Oxy-Acetylene
FT-1412 Wear Gauge
FT-1431 Fabricated Roller Rack
FT-1738 ¾-16 Stud
6V-7935 Screwdriver
8H-8577 Hammer, Ball Peen
4C-6150 Pneumatic Scribing Tool
1P-3036 ¾-16 Tap
1P-3048 Tap Wrench
5M-2080 Lubricator Nozzle
5P-1720 Seal Pick
222-3051 ½ inch Impact Wrench
2P-8312 Pliers – Retaining Ring
7H-1680 Lubrication Pump
SEBF8516-04 7
Bearing Cup Removal Tooling
The following tools are necessary to service the
carrier rollers. The tools listed below are part of
1P-0510 Bearing and Driver Group and 1P-
0520 Bearing and Driver Group.
Table 13
Machine Quantity Part Number Description

D9 1 1P-0508 Plate
D8 1 1P-0513 Plate
D7, D6 1 1P-0493 Plate
D5 1 1P-0494 Plate
D4, D3 1 1P-0487 Plate
All 5 4L-7124 Bolt
All 5 1P-0529 Handle Illustration 8
Dimensions to modify the 1P487 Plate
Some of the tools require modification before
use. The necessary modification dimensions
are given in the following illustrations.
Illustration 9
Dimension to modify the 1P493, 1P508 and 1P513 Plates
Illustration 7
Dimension to modify the 1P494 Plate
SEBF8516-04 8
Bearing Cup Installation Tooling Blast Cabinet
Illustration 11
Blast Cabinet
Illustration 10
Typical bearing cap installation tools The blast cabinet is utilized when conditioning
the shafts for the idlers with inverted duo-cone
In addition to the tools already mentioned, the seals. For more information, refer to
following tools are required: SEBF8597, “Reconditioning Procedure for Seal
Ramps on Inverted Style Idler and Roller
Table 14
Shafts.”
Model Part Number Description
1P-0515 Plate
1P-0463 Plate
D9 1P-0501 Plate
8B-2377 Bolt
1P-0529 Handle
1P-0518 Plate
1P-0463 Plate
D8 1P-0505 Plate
8B-2377 Bolt
1P-0529 Handle
1P-0498 Plate
1P-0463 Plate
D7, D6, D5 1P-0489 Plate
8B-2377 Bolt
1P-0529 Handle
1P-0493 Plate
1P-0463 Plate
D4, D3 1P-0485 Plate
8B-2377 Bolt
1P-0529 Handle
SEBF8516-04 9
Roll Burnish Hone
Illustration 12 Illustration 13
Roll Burnish tooling for conditioning the bearing ID Honing Tooling
The roll burnishing procedure is used when The honing procedure is used when
conditioning either the idler or the roller conditioning either the idler or the roller
bearings. The conditioning of the bearings is bearings. The conditioning of the bearings is
necessary for the correct alignment of the shaft necessary for the correct alignment of the shaft
and the correct size and surface finish that is and the correct size and surface finish that is
required. For more information, refer to required. For more information, refer to
SEBF8586, “Removal, Installation, and SEBF8586, “Removal, Installation, and
Conditioning of Idler Bearings and Track Roller Conditioning of Idler Bearings and Track Roller
Bearings.” Bearings.”
Table 15 Table 16
Roll-Burnish Process Hardware Hone Process Hardware

ELLIOTT Ref. No. Item Part Number Description
-- Radial Drill FT-1688 Idler Stand
5613-201-11410 D11 Burnish Tool (ø6.408 in) 9U-6400 Drill
5612-201-11344 D10 Burnish Tool (ø5.385 in) FT-2683 Universal Pilot
5611-201-11320 D9 Burnish Tool (ø5.010 in) 6V-6094 Hone Body
5611-201-11272 D7/D8 Burnish Tool (ø4.254 in) 177-9708 Stone Set (D5-D10)
5408-211-11160 D5/D6 Burnish Tool (ø2.510 in) 177-9709 Stone Set (D11)
5P-8591 Holder
SEBF8516-04 10
Roller/Idler Press Work Station Roller Bushing Installation Tooling
Table 18
Machine Part Number

126-4045,
D5M, D5C, D4H
166-5902
D6M, D5H, 953 123-6692
D6R, D6H, 963 123-6693
D7R, D7H, 973 123-6699
Illustration 14
Roller Press Workstation
In addition to a Roller/Idler press that has a

minimum capacity of 445kN (50 tons), the
following tools are required:
Table 17

6V-0092 Plug Socket
6V-7935 Screwdriver
8H-8577 Hammer – Ball Peen
214-6501 ½ inch Impact Socket
214-6503 9/16 inch Impact Socket
214-6507 ¾ inch Impact Socket
SEBF8516-04 11
Table 19 (continued)
Duo-Cone Seal Installation Tooling
Idlers with Inverted Duo Cone Seals
Machine Part Number Description
Table 19
8T-0824 Alignment Sleeve
Duo-Cone Seal Installation Tooling 8T-0830 Retainer Seal Installer
D10N
Machine Part Number Description 8T-0830 Shaft Seal Installer
8T-0945 Alignment Sleeve FT1909 Spin Socket
8T-0943 Retainer Seal Installer 8T-0825 Alignment Sleeve
D4H
8T-0943 Shaft Seal Installer 8T-7639 Retainer Seal Installer
D11N
FT1994 Spin Socket 8T-7639 Shaft Seal Installer
8T-0945 Alignment Sleeve 1U-9399 Spin Socket
8T-0941 Retainer Seal Installer
D5H
8T-0941 Shaft Seal Installer
FT1994 Spin Socket
D5M, D6M 179-7208 Seal Installer Assembly
D6H
FT1911 Spin Socket
D7H
FT1911 Spin Socket
D8L
FT1910 Spin Socket
D8N
FT1910 Spin Socket
D9L
1U-9398 Spin Socket
D9N
FT1910 Spin Socket
D10
1U-9399 Spin Socket
SEBF8516-04 12
Rollers with Inverted Duo Cone Seals
Table 20 Table 20 (continued)
Duo-Cone Seal Installation Tooling Duo-Cone Seal Installation Tooling

Machine Part Number Description Machine Part Number Description
8T-0945 Alignment Sleeve 8T-0822 Alignment Sleeve
8T-0942 Retainer Seal Installer 8T-7641 Retainer Seal Installer
D4H D9N
8T-0942 Shaft Seal Installer 8T-7641 Shaft Seal Installer
FT1994 Spin Socket FT1911 Spin Socket
D5H D10
FT1994 Spin Socket 1U-9398 Spin Socket
D6H D10N
D7H D11N
FT1911 Spin Socket 1U-9398 Spin Socket
D8L 943
D8N 953
D9L 963
973
FT1911 Spin Socket
SEBF8516-04 13
Idlers with Conventional Duo-Cone Seals
Table 21 Table 21 (continued)

Machine Part Number Description Machine Part Number Description
179-7208 Seal Installer 137-9443 Seal Installer
561 201-1582 End Collar Tooling 170-5408, End Collar Tooling
D8L 170-5409
FT1994 Spin Socket
1U-9398, Spin Socket
136-6813 Seal Installer
FT1910
527 170-5412 End Collar Tooling
FT1911 Spin Socket
170-5408 End Collar Tooling
136-6813 Seal Installer D8N
572 170-5411 End Collar Tooling FT1911
FT1911 Spin Socket 137-9443 Seal Installer
137-9443 Seal Installer 170-5408 End Collar Tooling
D8R
170-5408 End Collar Tooling 1U-9398, Spin Socket
578
1U-9398, Spin Socket FT1910
FT1910 137-9443 Seal Installer
137-9443 Seal Installer 170-5408, End Collar Tooling
170-5408 End Collar Tooling D9N 170-5409
583R, 583X
1U-9398, Spin Socket 1U-9398, Spin Socket
FT1910 FT1910
179-7208 Seal Installer 137-9443 Seal Installer

D4H 201-1582 End Collar Tooling 170-5409 End Collar Tooling
D9R
FT1994 Spin Socket 1U-9398, Spin Socket
FT1910
D5H 201-1581 End Collar Tooling
FT1994 Spin Socket D9L
179-7208 Seal Installer FT1909
D5M 201-1582 End Collar Tooling 129-1340 Seal Installer
FT1994 Spin Socket 170-5406 End Collar Tooling
D10N
179-7208 Seal Installer 1U-9399, Spin Socket
D6M 201-1581 End Collar Tooling FT1909
FT1994 Spin Socket 129-1340 Seal Installer
136-6813 Seal Installer 170-5406 End Collar Tooling
D10R
D6H 170-5412 End Collar Tooling 1U-9399, Spin Socket
FT1909
FT1911 Spin Socket
D6R 170-5412 End Collar Tooling D11N, D11R
FT1911 Spin Socket FT1909
D7H, D7R 170-5411 End Collar Tooling
FT1911 Spin Socket
SEBF8516-04 14
Rollers with Conventional Duo-Cone Seals Snap Ring Rollers
Table 22 Table 23

Machine Part Number Description Machine Part Number
136-6813 Seal Installer D7R, D7H
578 170-5407 End Collar Tooling D6R, D6H
FT1911 Spin Socket 983
136-6813 Seal Installer 973C, 973 1U-8840
583R, 583X 170-5407 End Collar Tooling 963C, 963B, 963
FT1911 Spin Socket 572R
136-6813 Seal Installer 527
170-5407, End Collar Tooling D6M
D8L
170-5410
D5M, D5H
FT1911 Spin Socket
D4H
136-6813 Seal Installer 1U-8843
953C, 953B, 953
D8N 170-5407 End Collar Tooling 943
FT1911 Spin Socket
939C, 939
136-6813 Seal Installer 517
D8R 170-5407 End Collar Tooling
FT1911 Spin Socket
170-5407, End Collar Tooling
D9N
170-5410
FT1911 Spin Socket
FT1911 Spin Socket
D9L 170-5408 End Collar Tooling
FT1910 Spin Socket
D10N 170-5408 End Collar Tooling
FT1910 Spin Socket
FT1910 Spin Socket
D11N, D11R 170-5404 End Collar Tooling
1U-9399 Spin Socket
SEBF8516-04 15
Oval Track Rollers Excavator Track Rollers
Table 24 Table 25

Machine Part Number Machine Part Number
D6R, D6M, D6H, D6D, D6C 307 123-3800
D5M, D5H, D5B, D5 311, 311B, 312, 312B 1U-6144
D4H, D4D 330 9U-7537
D3
963 Excavator Carrier Rollers
961 Table 26
955K, 955L, 955
953
Machine Part Number
951C, 951B, 951
307 123-2999
943 1U-8843
311, 311B, 312, 312B 1U-6145
941B, 941
315, 320, 320B, 322, 322B 9U-5985
939
931 Excavator Idlers
561M, 561C
Table 27
527
235
Machine Part Number
225
307 123-3801
219
325 9U-6886
215SA, 215B, 215
375 9U-7538
D9H, D9G
1U-8842
594H, 594
D8K, D8H
1U-8841
583K, 583H
D7R, D7H, D7G, D7F
D6D, D6C
983B, 983
977L, 977K, 977
1U-8840
973
572
245
235
D6R, D6M, D6H, D6D, D6C
1U-8843
D5M, D5H, D5B, D5
SEBF8516-04 16
©2004 Caterpillar
R NEHS0804-01
July 2001
TOOL
OPERATING
MANUAL
Caterpillar Track Press
Contact Tooling
SMCS: 0729, 4169

Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Conversion Groups for Contact Tooling . . . . 5
Caterpillar Tools on Competitive
Track Presses . . . . . . . . . . . . . . . . . . . . . . 5
Competitive Tools on Caterpillar
Track Presses . . . . . . . . . . . . . . . . . . . . . . 5
Questions and Answers . . . . . . . . . . . . . . . . 5
Setup of Contact Tooling . . . . . . . . . . . . . . . 8
Caterpillar Plunger-Style Tooling. . . . . . . . . 9
Centurion Plunger-Style Tooling . . . . . . . . . 9
Wolff Plunger-Style Tooling . . . . . . . . . . . . 10
OTC Plunger-Style Tooling . . . . . . . . . . . . 10
Tightening Saddles, Spacer Plates,
and Wedge Bars . . . . . . . . . . . . . . . . . . . 11
Terminology and Assembly of
Contact Tooling . . . . . . . . . . . . . . . . . . . . 12
First and Second Assembly
Side Concept. . . . . . . . . . . . . . . . . . . . . . 13
Contact Tooling . . . . . . . . . . . . . . . . . . . . . 13
6.125 Inch Pitch . . . . . . . . . . . . . . . . . . . . 13
6.75 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 14
6.91 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 15
7.5 Inch Pitch. . . . . . . . . . . . . . . . . . . . . . 15
8.00 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 16
8.50 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 17
9.00 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 18
9.45 Inch Pitch. . . . . . . . . . . . . . . . . . . . . 18
10.25 Inch Pitch . . . . . . . . . . . . . . . . . . . . 19
12.50 Inch Pitch . . . . . . . . . . . . . . . . . . . . 19
Tooling Part Numbers by Model . . . . . . . . . 20
2
Safety
To avoid personal injury or death,
carefully read and understand all
instructions before attempting to
operate any equipment. DO NOT
operate or work on a machine unless you read
and understand the instructions and warnings
in this and all other applicable manuals.
Contact CSTG for replacement manuals.
Proper care is your responsibility. Always
follow all State and Federal health and safety
laws and/or local regulations.
Always wear protective

clothing while operating any
machinery. DO NOT wear
loose clothing, jewelry,
Most accidents involving product watches, gloves, or anything else that might
operation, maintenance, and repair catch on controls, tooling, side bars, or any
occur through failure to observe basic other part of the track press.
safety rules or operations. An
accident can often be avoided by being alert Keep fingers away
and recognizing potentially hazardous from any moving
situations before an accident occurs. Any parts or pinch
individuals performing product operation, points to prevent
maintenance, or repair should have the pinching and crushing. When operating the
necessary training, skills, and tools required to track shoe pad lifter, keep hands away from the
perform the functions properly and safely. The conveyor rails. The track shoe support
safety information in this manual serves as a structure passes between the outer rails of the
basic guide in an attempt to prevent injury or conveyor.
death.
To avoid eye injury, always
Caterpillar cannot anticipate every possible wear protective glasses or
circumstance that might involve a potential face shield. Make sure no
hazard. The warnings in this publication and on one can be injured by flying
the product are, therefore, not all inclusive. If a debris before applying pressure or striking any
tool, procedure, work method, or operating object.
technique that is not specifically mentioned by
Caterpillar is used, you must satisfy yourself
that it is safe for you and for others. Make sure
the product or machine will not be damaged or
be made unsafe by any operation, lubrication,
maintenance, or repair procedures that you
choose.
If any doubt arises about the correct, safe

method of performing any steps of these
procedures, DO NOT proceed. Seek out expert
assistance from a qualified person.
3
When using To prevent personal injury, use the
contact tooling in minimum pressure required to
a track press, assemble/disassemble the track.
make sure all Excessive pressure can be
protective guards and covers are in place and hazardous to the operator and/or damage the
secured before operating any equipment. track components, tooling, or track press.
When using the Personal injuries

track press to can occur as a
assemble or result of using
disassemble a pressurized air.
track group, DO NOT use a winch cable that is Maximum air pressure at the nozzle must be
kinked or frayed. Wear protective gloves while below 205 kPa (30 psi) for cleaning
handling the winch cable. purposes. Wear protective clothing, protective
glasses, and a protective face shield when
Make sure all limit switches, using pressure air.
on the track press, are in
proper working order. Personal injury can result
Components or debris from from slips or falls. DO NOT
the track group can be violently propelled when leave tools or components
incorrectly placed under extreme pressure, laying around the work area
which can result in personal injury. and clean up all spilled fluids immediately.
4
Conversion Groups for Contact Tooling For Conversion Groups
Competitive Track Press Conversion Group
Contact Tooling Wolff 310, 200 1U-6261
Caterpillar Tools on Competitive OTC 200 9U-7750

Centurion 330, 250 1U-6259
Track Presses
The following chart illustrates the conversion
groups needed to use the Caterpillar Questions and Answers
plunger-style tooling on competitive brand Will the Caterpillar track press contact tools
track presses. It should be noted that the withstand the high assembly forces
Caterpillar saddles are not intended for use on experienced in track assembly and
competitive presses. The Caterpillar saddles disassembly?
are designed for use only on a Caterpillar
track press. Because the side tooling bars on The CAT tools are manufacturing from quality
the Caterpillar press are vertically adjustable, heat treated steel and hardened to a specific
only one saddle is required per pitch size. Rockwell C value to achieve the appropriate
Competitive contact tooling and saddle toughness and durability. This retards tool
manufacturers require multiple saddles for lapping or “mushrooming” while still avoiding
each pitch size due to the lack of vertical brittleness.
adjustability. Thus, the conversion groups How many pieces do I need to purchase to
documented below do not contain any service a new model or link assembly
components for allowing the use of Caterpillar design?
saddles on competitive track presses.
Competitive saddles MUST still be used on This question leads to one of the major
competitive brand presses. benefits of the CAT tooling. In most cases,
when a new undercarriage link assembly or
equipment model is released, the link offset or
Contact Tooling For Conversion Groups pin projection changes. Nine times out of ten,
Competitive Track Press Conversion Group
a dealer owning a complete set of CAT tooling
needs to only purchase a new set of pin and
Wolff 1U-6265
bushing assembly bases, 4 bases total (note
OTC Trackmaster 1U-6264 that the bases are the least expensive items in
Centurion 1U-6266 the tool setup). With the competition’s tooling,
a near complete set of pieces must be
purchased to service that new model. Overall,
Competitive Tools on Caterpillar it takes approximately 50% less pieces to
service the complete line of Caterpillar track-
Track Presses type equipment with CAT tooling that it does
Provisions have also been made for dealers with competitive plunger-style tooling. This
that have recently invested heavily into results in less expensive tool replacement
competitive brand undercarriage contact costs and less required tool storage space.
tooling. The conversion groups allowing the As for saddles (the most expensive
use of competitive tooling on a Caterpillar component), it takes only one saddle per pitch
track press are illustrated below. These group (total of ten saddles) to service the
groups contain the necessary side tooling bars complete line of CAT equipment. The
for mounting the competitive tools. In addition, competition uses multiple saddles per pitch
saddle adapter plates are included to permit group resulting in an increased cost.
the use of competitive saddles on a Caterpillar Remember that new model releases could
press. This ability to use competitive saddles result in a new saddle purchase if you are
on a Caterpillar press is due to the vertically using competitive brand tooling.
adjustable side tooling bars, a design feature
seen only on a Caterpillar press.
5
Do I need to issue a special purchase order How easily is the CAT tooling adjusted and
to purchase the CAT tooling? installed on the press?
No. All purchases/orders can be placed Three manual tooling adjustments can be
directly through the dealer terminal and pulled made instantly at the turn of a knob. The two
from the available stock located in Morton. knurled knobs on the top of the side plate
This will speed order processing, shipping, allow the front and back contact tools to be
and response time. This feature helps to take adjusted up and down independently. This is
advantage of the speed and order tracking a tremendous time saver when dry joints are
capabilities that the ANTARESTM Parts encountered. Dry joints generally have high
Ordering System offers. internal pin-to-bushing wear which causes the
pin to sit lower in the saddle. Since the tools
Can the Caterpillar contact tools be
must be centered around the pin, a vertical
reworked? If so, how?
adjustment of the tooling must be made or
Yes. Over a prolonged period of time, the pin damage to the link will most likely occur. The
assembly body, bushing assembly body, and third knurled knob located on the front of the
the bushing disassembler will experience tool bar moves both tools forward and
wear. This wear affects the service quality and backward. Competitive presses and tooling
track sealability. To extend the life of these bars do not offer these quick adjustable
tools, the contact ends of the bodies can be features. Quick installation time is achieved
machined down approximately 3/16 to 1/4 in. using a one-piece T-Slot nut and stud. The
After removing this material, the tool height has contact tools can be quickly spun onto the
been reduced and must be built back up by a stud and set to the correct pitch. Thus, tool
donut-shaped 3/16 to 1/4 in thick spacer setup time is reduced by a remarkable
placed between the base and the body. For amount. In addition, the side tool bar on a
the assembly bodies, the set screw and jam CAT track press is spring mounted. As the
nut must be moved to the opposite side of the track chain raises (wear causes the bushing
tooling and moved slightly closer to the base surface to become curved not straight) during
plate to accommodate the key slot located on pressing, the vertical displacement is
the side of the plunger. absorbed within the tool bar relieving the press
rams and seals of any unnecessary vertical
What is the cost involved in replacing
forces. This vertical mobility also reduces
reworked or damaged tools?
wear on the bushing pockets of the saddle.
The cost varies across the entire spectrum of Vertically adjustable side tool bars reduce the
models and pitches. The larger models number of saddles required because new
generally require larger contact tools which will saddles are not required when the bushing
obviously be more costly. However, several diameter changes.
different factors are built into the life of contact
If I own a competitive press, can I still use
tooling...How easily are the side tools
the CAT tooling?
adjusted?...Does the side tool mounting bars
on the track press compensate for track chain Yes, Caterpillar offers three conversion groups
movement during pressing?.. .What is the which allow a competitive press owner to
recommended pressing procedure (one link at service CAT undercarriage with CAT contact
a time or two)?...How much room is available tools. These conversion groups are for Wolff,
around the contact tools and pressing area for OTC, and Centurion track presses.
visually watching the tools engage the link
If I own competitive track press contact
assembly? These are just a few of the
tooling, can I use this tooling on a CAT
questions that need to be answered in order to
track press?
judge tool life.
Yes. A conversion group is required to mount
competitive tooling on a CAT track press.
Caterpillar offers conversion groups for Wolff;
OTC, and Centurion tooling.
6
What makes the Caterpillar plunger-style Are there additional CAT track press
tooling different from the competition’s features that extend tool life other than the
tooling? adjustable tool bar?
All Caterpillar track press assembly contact The hold down clamp is relief valve controlled
tools are plunger-style for accurate assembly. to allow the unworn part of the bushing to
The CAT assembly tooling does not require the move in the saddle without gouging the
use of shims to set the tooling offset. The CAT bottom of the bushing support. This increases
tools are mounted on a sliding one-piece t-slot saddle life. A CAT press has two fluorescent
nut and stud. There are only about 3 to 4 work lights located above the tooling (one on
threads of actual stud engagement; therefore, each side) to improve visual checks of tooling
the tooling can be spun on very quickly. There contact and alignment. This helps to prevent
are no tool holders or PPR plates. The CAT accidental misalignment which causes tooling
tooling is designed for “one link at a time” and track component damage. A one turn
assembly. This means that the tooling on the relief valve offers two advantages over the
first assembled side (longer pin plunger) sets off-the-shelf relief valves used on competitive
the critical link parameters such as pin and presses. First, the relief valve can be adjusted
bushing projection. As the second side is with the quick and simple turn of a dial on the
assembled, the shorter pin assembly plunger instrument panel. This avoids the practice of
never “bottoms out”. Thus, the established pin leaving the relief valve set to the maximum
projection is not altered. This is a critical tonnage and assembling the track by ear. By
feature and an absolute necessity when assembling the track using the proper
servicing positive pin retention track. If the pin assembly force, the life of the press hydraulic
projection is not closely controlled, the retainer system is increased, the tooling life is
rings will not be extruded into a properly maximized, and damage to track components
shaped groove (remember the groove around is minimized. Second, the tonnage can be
the end of the pin and the groove in the Link easily adjusted to half the full value when
pin boss match to accept the retainer ring). assembling master joints, once again
By assembling the track joint one link at a increasing tool life and eliminating track
time, considerably less assembly force is component damage.
required and risk of crushing the thrust rings is
eliminated. Reduced assembly force also
extends the life of the track press (less stress
on the seals and hydraulic components).
7
Setup of Contact Tooling
Locate and assemble the proper contact
tooling bases, bodies, and plungers for the
track group being serviced.
4
0803-70
Illustration 1. Tooling For A Caterpillar Track Press.

(1) Caterpillar Plunger-Style Tooling. (2) Centurion
Plunger-Style Tooling. (3) Wolff Plunger-Style Tooling.
(4) OTC Plunger-Style Tooling.
NOTE: Refer to “Tightening Saddles, Spacer

Plates, and Wedge Bars” section in this
manual for procedures on bolting saddles,
spacer plates, and wedge bars to the track
press table.
0803-71
Illustration 2. Tooling Alignment.

The adapter plate shown in this illustration is for the
Centurion Plunger-Style Tooling.
8
Caterpillar Plunger-Style Tooling Centurion Plunger-Style Tooling
Saddles with a pitch range between Using Centurion tooling on a Caterpillar track
155.58 and 215.9 mm (6.125 and 8.50 in) press requires a 1U-6266 Conversion Group.
require the use of a 9U-7749 Adapter Plate The 1U-6266 Conversion Group includes a
between the saddle and the press table. 25.4 mm (1.00 in) 1U-6218 Spacer Plate and a
Saddles within this pitch range do not have an 12.7 mm (.50 in) 1U-6283 Spacer Plate. The
angled flange and do not use the wedge bars. 1U-6218 Spacer Plate is used with all track
The larger saddles are mounted directly models. The 1U-6283 Spacer Plate is used
against the press table and require the use of with the 1U-6218 Spacer Plate when servicing
narrow wedge bars. D11N track. Spacer plates are used to
increase the height of the saddle, allowing the
Use these steps to secure the Caterpillar
pressing forces to be applied through the
Plunger-Style Tooling to the track press table
center of the ram to avoid unnecessary track
on a Caterpillar track press.
press seal and cylinder damage.
1. Remove the indexer extension arms.
Use these steps to secure the Centurion
2. Make sure the hold down clamp is Plunger-Style Tooling to the press table on a
completely raised. Caterpillar track press.
3. If an adapter plate is required, center the 1. Remove the indexer extension arms.
adapter plate on the track press table.
2. Make sure the hold down clamp is
4. Make sure the bolt holes are properly completely raised.
aligned.
3. Position the appropriate spacer plate(s) on
5. Bolt the saddle to the press table. the press table so the slots in the spacer
(Use the procedures in the “Tightening plates align with all 22 holes in the table.
Saddles, Spacer Plates, and Wedge Bars”
4. Bolt the saddle, plate, and wedge bars to
section).
the press table. (Use the procedures in the
6. Attach the assembled contact tools to the “Tightening Saddles, Spacer Plates, and
adjustable side tooling bar using the Wedge Bars” section).
1U-6263 adjustable T-slot bolts.
NOTE: Some smaller pitch Centurion saddles
7. Reattach the indexer extension arms. have no bolt holes, only an angled flange and
require the use of a wider wedge bar included
in the 1U-6266 Conversion Group. The wider
wedge bar bolts through the inside two rows of
holes on the press table.
5. Attach the contact tools for the assembled
sealed and lubricated track to the
adjustable side tooling bar using the
1U-6285 Adjustable T-Slot Bolts.
6. For positive pin retention tooling, use the
1U-6263 Adjustable T-Slot Bolts.
7. Reattach the indexer extension arms.
9
Wolff Plunger-Style Tooling OTC Plunger-Style Tooling
Using Wolff tooling on a Caterpillar track press Using OTC tooling on a Caterpillar track press
requires a 1U-6265 Conversion Group. The requires a 1U-6264 Conversion Group. The
1U-6265 Conversion Group contains a 1U-6264 Conversion Group contains a
1U-6280 Adapter Plate. This adapter plate 1U-6278 Adapter Plate. This adapter plate
allows the Wolff saddles to be used on a allows the OTC saddles to be used on a
Caterpillar track press. Caterpillar track press.
NOTE: All 8-bolt Wolff saddles can be Use these steps to secure the OTC
mounted on the press table, but the 14-bolt Plunger-Style Tooling to the track press table
Wolff D11N saddle cannot be used on a on a Caterpillar track press.
Caterpillar track press. Customers with Wolff
1. Remove the indexer extension arms.
D11N tooling must purchase the Caterpillar
D11N saddle or the Centurion D11N saddle 2. Make sure the hold down clamp is
with the Centurion Conversion Group. completely raised.
Use these steps to secure the Wolf 3. Position the adapter plate on the press
Plunger-Style Tooling to the track press table table so the outer holes are centered and
on a Caterpillar track press. align with those found in the press table.
1. Remove the indexer extension arms. 4. Center the saddle on the adapter plate.
2. Make sure the hold down clamp is 5. Bolt the adapter plate to the press table
completely raised. and then the saddle to the adapter plate.
Use the procedures in the “Tightening
3. Position the 1U-6280 Adapter Plate on the
press table so the outer two rows of holes
section.
on the adapter plate are centered and
aligned with the middle four holes (refer to 6. Attach the OTC tool bar and contact tooling
holes 1, 2, 3, and 4 in Illustration 2) of the to the side tooling bar of a Caterpillar track
two inner rows of holes on the press table. press using the 9U-7681 Stud and
2J-3507 Nut.
4. Center the saddle on the adapter plate.
NOTE: The 1K-7945 Dowels are used to align
5. Bolt the adapter plate to the press table
the OTC tool bar with the side mounting bar.
and then the saddle to the adapter plate.
Use the procedures in the “Tightening 7. Reattach the indexer extension arms.
section.
6. Attach the assembled contact tools to the
adjustable side tooling bar using the
1U-6282 Adjustable T-Slot Nuts.
NOTE: Both stationary and adjustable Wolff
tooling holders will screw onto the T-slot nuts.
7. Reattach the indexer extension arms.
10
Tightening Saddles, Spacer
Plates, and Wedge Bars
1. Correctly position and align the saddle,
spacer plate, and wedge bars as needed.
2. Hand tighten all the bolts in the saddle and
then in the wedge bar to hold them in
place.
3. A saddle, spacer plate, or wedge bar may
require five or six bolts depending on which
row of bolt holes in the track press table
are aligned.
4. Secure the tooling to the track press table
by tightening the bolts in the order shown
in Illustration 51. Tighten bolts 1 through
12 to secure the saddle, then tighten 13
through 22 to secure the wedges.
SADDLE
BOLTS
11 12
21 22
7 8
17 18
3 4
13 14
1 2
15 16
5 6
19 20
9 10
WEDGE BAR BOLTS
0803-72
Illustration 3. Bolt Tightening Order.

This adapter plate shows the order to tighten the bolts for
saddles, spacer plates, and wedge bars.
5. Tighten the bolts for the saddle, spacer

plates, and wedge bars to 210 ± 70 N·m
(150 ± 50 lb ft).
6. Tighten the bolts again (using the same
order) to 840 ± 70 N·m (600 ± 50 lb ft).
7. For arrangements not using wedge bars,
first bolt the adapter plate to the track
press table, and then bolt the saddle to the
adapter plate.
11
Terminology and Assembly of 1
3
Contact Tooling
7
2 3
4
2
5
6
8
9 0802-04
Illustration 5. Assembly Tooling. (1) Typical Pin Or

Bushing Assembly. (2) T-Slot Bolt. (3) Assembly Plunger.
(4) Spring. (5) Jam Nut. (6) Set Screw. (7) Assembly
Body. (8) Socket Head Set Screw. (9) Assembly Base.
1
Illustration 5 shows how the contact assembly

0802-03
tooling components are assembled. The base
establishes all the critical track assembly
Illustration 4. Disassembly Tooling. (1) Bushing parameters (offset, pin projection, and bushing
Disassembler. (2) Pin Disassembler. (3) T-Slot Bolt. projection). Thus, when new track models are
introduced, in many cases the base is the only
new piece required. This helps to reduce the
The solid pin and bushing disassembly tools total number of parts required for servicing
are shown in Illustration 4. Both disassemblers track. In addition, undercarriage assembly
are screwed onto the T-Slot bolt which sides and disassembly tooling costs for new track
along the side tooling bars attached to the assemblies are held to a minimum.
track press rams. The 126-4041 Disassembly
Spacer Group is required to ensure that both
disassemblers contact the pin and bushing
ends at approximately the same time. This
prevents the track joint from twisting in the
saddle. The necessary spacers are placed
between the disassembler and the T-Slot bolt.
Only one disassembly spacer group is needed
per operating track press. The plunger style
assembly contact tooling consist of a spring
loaded plunger, body, and base. The plunger
is held within the body using a set screw and
jam nut. The base is bolted to the body using
a pair of socket head set screws.
Illustration 6. Typical Contact Tooling Parts.
Illustration 6 shows the full set of contact

tooling parts required to service all 9.00 inch
pitch track assemblies.
12
First and Second Assembly Contact Tooling
Side Concept 6.125 Inch Pitch
The Caterpillar assembly contact tooling
requires that only one link be pressed onto the Type of Models Right-Hand Link
assembly at a time. For example, to service a Track Serviced Part Numbers
track joint, the tooling on the left side is used Sealed and D3B, D3C, 931 6Y-0935
to hold the track assembly while the right link Lubricated
is pressed COMPLETELY onto the pin and Sealed DS, 931, SF250, 6Y-0935, 6S-8343,
bushing. The right side tooling then remains in TR225B 6S-3143, 6S-8682
the extended position while the left side link is — 307 6Y-0935
pressed.
NOTE: During the assembly process, it is
important that the links never hit the saddle. 6.125 Inch Pitch Tool Set
Qty. Part No. Description
The pin assembly plunger on the first
assembly side is longer than the pin assembly 1 9U-77761 Saddle
plunger on the second assembly side. Thus, 1 169-06442 Saddle
the longer plunger initially establishes the 1 9U-7749 Saddle Spacer
correct pin projection, and the shorter plunger 2 9U-7686 Pin Assembly Base
allows the joint to be pressed to zero endplay. 2 9U-7687 Pin Assembly Body
The shorter second side pin assembly plunger
1 9U-7684 Pin Assembly Plunger
never “bottoms-out” against the base;
(first assembly side)
therefore, the joint cannot be released from the
zero endplay condition. The use of Molykote
(second assembly side)
or thin plastic coatings establishes the slight
endplay. According to Caterpillar track 2 9U-7689 Bushing Assembly Base
assembly specifications, pin projection is 2 9U-7690 Bushing Assembly Base
established and controlled on one side only. 2 9U-7691 Bushing Assembly Body
Due to the “stack-up” of tolerances throughout 2 9U-76881 Bushing Assembly Plunger
the track joint, it is necessary to assemble the 2 169-06422 Bushing Assembly Plunger
joint one side at a time. In contrast, bushing
2 9U-77901 Pin Disassembler
projection is controlled on both sides of the
track joint. Thus, the two bushing assembly 2 169-06432 Pin Disassembler
plungers are both the same length resulting in 2 9U-77911 Bushing Disassembler
the same projection. The establishment of 2 169-06412 Bushing Disassembler
proper bushing projection is critical to ensure 1 9U-7824 Link Spacer
that adjacent links do not scrub against one 1 9U-7823 Link Spacer
another.
8 9F-5975 Socket Head Screw
4 1B-2578 Jam Nut (package quantity 100)
2 9U-7748 Spring (pin assembly tools)
2 9U-7747 Spring (bushing assembly tools)
4 5B-0448 Set Screw
1 126-4041 Disassembly Spacer Group
1 These part numbers apply to all models except the 307.

2 These part numbers apply to 307 models only.
13
6.75 Inch Pitch 6.75 Inch Pitch Tool Set
Type of Models Right-Hand Link 1 9U-7775 Saddle
Track Serviced Part Numbers
1 9U-7749 Saddle Spacer
Sealed and D4E, D4H-HD, 6Y-9261, 9G-8581,
2 9U-7676 Pin Assembly Base
Lubricated D4H, D5C, 941, 108-0947, 9K-6629,
943 7T-4173 2 9U-7677 Pin Assembly Base
Sealed D4, D5, 561, 933 9K-6629, 2S-5959, 2 9U-7678 Pin Assembly Base
941, 951B, 955, 7K-1825, 5K-9457, 2 9U-7679 Pin Assembly Base
205, 211, 213, 5K-9423, 5W-4147, 2 9U-7680 Pin Assembly Base
E110, E120, E140 8U-2927, 093-1978
2 4C-8087 Pin Assembly Base
099-0650
2 9U-7682 Pin Assembly Body
2 9U-7652 Bushing Assembly Base
2 4C-8055 Bushing Assembly Base
2 9U-7662 Bushing Assembly Body
2 9U-7647 Bushing Assembly Plunger
2 4C-6988 Bushing Assembly Plunger
2 4C-8125 Pin Disassembler
2 9U-7789 Bushing Disassembler
1 9U-7815 Link Spacer
4 9U-7747 Spring
4 5B-0448 Set Screw
14
Type of Models Right-Hand Link 1 9U-7773 Saddle
1 9U-7749 Saddle Spacer
Sealed and D5B, 951, 953 7T-4539, 3P-7153
Lubricated
Sealed D5, 951, 955, 3P-7133, 7T-4539
E180, EL180 095-7130 2 9U-7674 Pin Assembly Base
6.91 Inch Pitch Tool Set 1 9U-7664 Pin Assembly Plunger
Qty. Part No. Description (first assembly side)
1 9U-7774 Saddle 1 9U-7665 Pin Assembly Plunger
1 9U-7749 Saddle Spacer (second assembly side)
2 9U-7675 Pin Assembly Base 1 9U-7666 Pin Assembly Plunger

4 9U-7747 Spring
4 5B-0448 Set Screw
7.5 Inch Pitch 8 9F-5975 Socket Head Screw
Type of Models Right-Hand Link 4 1B-2578 Jam Nut (package quantity 100)
Track Serviced Part Numbers 4 9U-7747 Spring
Sealed and D5H, D5H-HD, 106-1625, 3T-8405, 4 5B-0448 Set Screw
Lubricated 6Y-9267
Sealed 225B, 225D, 315, 9W-3137, 7T-4043,
320, 322, E200B, 096-6201, 096-5252,
E240, EL240, E300 093-1981
15
Type of Models Right-Hand Link
Sealed and D6D, D6H, 8E-7405, 9G-8735,
Lubricated D6H-HD, 955, 963 8E-2355, 7T-4645, 1 9U-7803 Link Spacer
3P-1112 1 9U-7805 Link Spacer
Sealed D6, D7, D8, 955, 1S-1863, 1S-6433, 1 9U-7806 Link Spacer
977, 583, 225, 1S-8839, 3P-1112, 1 9U-7807 Link Spacer
325, EL300, 7S-9109, 8S-5231,
EL300B 6Y-1607, 096-0264
8.00 Inch Pitch Tool Set 4 1B-2578 Jam Nut (package quantity 100)
Qty. Part No. Description 4 9U-7746 Spring
1 9U-7772 Saddle 4 5B-0448 Set Screw
1 9U-7749 Saddle Spacer 1 126-4041 Disassembly Spacer Group

16
8.50 Inch Pitch 8.50 Inch Pitch Tool Set (Cont’d)
Type of Models Right-Hand Link
2 4C-9414 Pin Disassembler
Positive Pin D8N, 578 7T-8115, 8E-4513
Retention 2 9U-7786 Bushing Disassembler
Sealed and D8N, D8L, D7H, 9W-3309, 8E-4505, 2 142-5896 Extruder Assembly
Lubricated D7G, 973, 977, 8E-4519, 7T-2207, 2 8T-3216 Anvil Assembly
235 9G-2417, 6I-9239,
2 8T-3211 Handle Assembly
7T-4657, 8S-2589,
9W-5939 1 9U-7787 Snap Ring Master Adapter
Sealed D7, 973, 977, 7T-4657, 8S-2589, 1 9U-7799 Link Spacer

235, 330, E450 6Y-2589, 7T-9823, 1 9U-7800 Link Spacer
MS450 8E-8641, 096-9944 1 9U-7801 Link Spacer
8.50 Inch Pitch Tool Set 4 1B-2578 Jam Nut (package quantity 100)
Qty. Part No. Description 4 9U-7746 Spring
1 9U-7771 Saddle 4 5B-0448 Set Screw
1 9U-7749 Saddle Spacer 1 126-4041 Disassembly Spacer Group
2 4C-9413 Pin Assembly Base
2 4C-9412 Bushing Assembly Base
2 4C-9029 Bushing Assembly Body
2 4C-9307 Bushing Assembly Plunger
17
9.00 Inch Pitch 9.45 Inch Pitch
Type of Models Right-Hand Link Type of Models Right-Hand Link
Track Serviced Part Numbers Track Serviced Part Numbers
Positive Pin D9L, 589 7T-4137 Positive Pin D9N 7T-2275
Retention Retention
Sealed and D8K, D9L, 583, 7T-7629, 7S-9181 Sealed and D9N 9W-2743
Lubricated 589, 983, Lubricated
Sealed D87, 350, E650, 7S-9181, 8E-6091,
MS580 093-1985
9.45 Inch Pitch Tool Set

1 9U-7769 Saddle
1 9U-7770 Saddle
2 9U-7602 Pin Assembly Base (first assembly side)
2 9U-7604 Pin Assembly Base (second assembly side)
2 9U-7605 Pin Assembly Body 2 9U-7592 Bushing Assembly Base
1 9U-7595 Pin Assembly Plunger 2 9U-7594 Bushing Assembly Body
(first assembly side) 2 9U-7589 Bushing Assembly Plunger
1 9U-7596 Pin Assembly Plunger 2 9U-7782 Pin Disassembler
2 141-2395 Extruder Assembly
2 8T-3216 Anvil Assembly
(second assembly side) 2 8T-3211 Handle Assembly
2 9U-7592 Bushing Assembly Base 1 9U-7784 Snap Ring Master Adapter
2 9U-7593 Bushing Assembly Base 8 9F-5975 Socket Head Screw
2 9U-7594 Bushing Assembly Body 4 1B-2578 Jam Nut (package quantity 100)
2 9U-7588 Bushing Assembly Plunger 4 9U-7746 Spring
2 9U-7590 Bushing Assembly Plunger 4 5B-0448 Set Screw
2 9U-7591 Bushing Assembly Plunger 1 126-4041 Disassembly Spacer Group

2 141-2395 Extruder Assembly
2 8T-3216 Anvil Assembly
2 8T-3211 Handle Assembly
4 9U-7746 Spring
4 5B-0448 Set Screw
18
10.25 Inch Pitch 12.50 Inch Pitch
Type of Models Right-Hand Link Type of Models Right-Hand Link
Track Serviced Part Numbers Track Serviced Part Numbers
Positive Pin D10N, D10, 591 7T-0715, 9W-5933 Positive Pin D11N 6T-8049
Retention Retention
Sealed and D9H, D10, D10N, 9S-1927, 6Y-6721 Sealed 5130, MS1600 6I-8643, 096-0321
Lubricated 594 9G-5507, 9W-5723
Sealed D9, 245, 375 9S-1927, 6Y-6721
10.25 Inch Pitch Tool Set 1 9U-7767 Saddle
Qty. Part No. Description 2 9U-7566 Pin Assembly Base
1 9U-7768 Saddle 2 9U-7567 Pin Assembly Base
2 9U-7580 Pin Assembly Base 2 9U-7568 Pin Assembly Body
2 9U-7582 Pin Assembly Base (first assembly side)
2 9U-7584 Pin Assembly Base (second assembly side)
2 9U-7585 Pin Assembly Body 2 9U-7570 Bushing Assembly Base
1 9U-7578 Pin Assembly Plunger 2 9U-7571 Bushing Assembly Body

(first assembly side) 2 9U-7569 Bushing Assembly Plunger
1 9U-7579 Pin Assembly Plunger 2 9U-7777 Pin Disassembler
(second assembly side) 2 9U-7778 Bushing Disassembler
2 9U-7575 Bushing Assembly Base 2 1U-5746 Extruder Assembly
2 9U-7576 Bushing Assembly Base 2 8T-3216 Anvil Assembly
2 9U-7577 Bushing Assembly Body 2 8T-3211 Handle Assembly
2 9U-7572 Bushing Assembly Plunger 1 9U-7829 Extruder Base
2 9U-7573 Bushing Assembly Plunger 1 9U-7792 Link Spacer
2 9U-7574 Bushing Assembly Plunger 1 9u-7793 Link Spacer
2 9U-7779 Pin Disassembler 8 9F-5975 Socket Head Screw
2 9U-7780 Bushing Disassembler 4 1B-2578 Jam Nut (package quantity 100)
2 142-5894 Extruder Assembly 4 9U-7746 Spring
2 8T-3216 Anvil Assembly 4 5B-0448 Set Screw
2 8T-3211 Handle Assembly 1 126-4041 Disassembly Spacer Group
1 9u-7795 Link Spacer
1 9U-7781 Snap Ring Master Adapter
4 9U-7746 Spring
4 5B-0448 Set Screw
19
Tooling Part Numbers by Model
Models Serviced
D3B, D3C, 931 D3, 931,
Description 307 Sealed and SF250 TR225B D3, 931 D3
Lubricated Sealed Sealed Sealed Sealed
Right-Hand Link 6Y-0935 6Y-0935 6Y-0935 6S-8343 6S-3143 6S-8682
Qty. Pitch 6.125 in 6.125 in 6.125 in 6.125 in 6.125 in 6.125 in
1 Saddle 169-0644 9U-7776 9U-7776 9U-7776 9U-7776 9U-7776
1 Saddle Spacer 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749
2 Pin Assembly Base 9U-7686 9U-7686 9U-7686 9U-7686 9U-7686 9U-7686
2 Pin Assembly Body 9U-7687 9U-7687 9U-7687 9U-7687 9U-7687 9U-7687
1 Pin Assembly Plunger1 9U-7684 9U-7684 9U-7684 9U-7684 9U-7684 9U-7684
1 Pin Assembly Plunger2 9U-7685 9U-7685 9U-7685 9U-7685 9U-7685 9U-7685
2 Bushing Assembly Base 9U-7689 9U-7689 9U-7690 9U-7690 9U-7690 9U-7690
2 Bushing Assembly Body 9U-7691 9U-7691 9U-7691 9U-7691 9U-7691 9U-7691
2 Bushing Assembly Plunger 169-0647 9U-7688 9U-7688 9U-7688 9U-7688 9U-7688
2 Pin Disassembly 169-0643 9U-7790 9U-7790 9U-7790 9U-7790 9U-7790
2 Bushing Disassembly 169-0641 9U-7791 9U-7791 9U-7791 9U-7791 9U-7791
1 Link Spacer — — 9U-7824 9U-7824 9U-7823 9U-7823
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975
4 Jam Nut3 (l00/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578
2 Spring 9U-7748 9U-7748 9U-7748 9U-7748 9U-7748 9U-7748
2 Spring 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041
1 First assembly side plunger.

2 Second assembly side plunger.
3 Order package quantity is 100 for this item (only 4 needed for assembly).
4 Only 1 disassembly spacer group needed per track shop.
20
Models Serviced
205, 211, E110, E110B, D5C,D4H
Description D4, 941 941, 955 933, 955 213 213 E140 E120 Sealed and
Sealed Sealed Sealed Sealed Sealed Sealed Sealed Lubricated
Right-Hand Link 7K-1825 5K-9457 5K-9423 5W-4147 8U-2927 093-1978 099-0650 6Y-9261
Qty. Pitch 6.75 in 6.75 in 6.75 in 6.75 in 6.75 in 6.75 in 6.75 in 6.75 in
1 Saddle 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775
1 Saddle Spacer 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749
2 Pin Assembly Base 9U-7678 9U-7680 9U-7680 9U-7678 9U-7678 9U-7678 9U-7679 9U-7677
2 Pin Assembly Body 9U-7683 9U-7683 9U-7683 9U-7683 9U-7683 9U-7683 9U-7683 9U-7683
1 Pin Assembly Plunger1 9U-7668 9U-7668 9U-7668 9U-7668 9U-7668 9U-7668 9U-7668 9U-7668
2 Bushing Assembly Base 9U-7658 9U-7659 9U-7659 9U-7652 9U-7652 9U-7652 9U-7660 9U-7652
2 Bushing Assembly Body 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662
2 Bushing Assembly Plunger 9U-7649 9U-7650 9U-7650 9U-7649 9U-7649 9U-7650 9U-7650 9U-7647
2 Pin Disassembly 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788
2 Bushing Disassembly 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789
1 Link Spacer 9U-7820 9U-7815 9U-7819 9U-7818 9U-7816 9U-7816 9U-7816 —
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975
21
4 Jam Nut3 (100/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578
4 Spring 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041

Models Serviced
D4H D4H-HD D4E, 941, 943 943 D5, 561, D5, 951,
Description Sealed and Sealed and Sealed and Sealed and D4 951B 955 951
Lubricated Lubricated Lubricated Lubricated Sealed Sealed Sealed Sealed
Right-Hand Link 9G-8581 108-0947 9K-6629 7T-4173 9K-6629 2S-5959 3P-7153 7T-4539
1 Saddle 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775 9U-7775 9U-7774 9U-7774
2 Pin Assembly Base 9U-7678 4C-8087 9U-7678 9U-7678 9U-7678 9U-7676 9U-7675 9U-7675
2 Bushing Assembly Base 9U-7652 4C-8055 9U-7657 9U-7657 9U-7652 9U-7656 9U-7654 9U-7654
2 Bushing Assembly Plunger 9U-7647 4C-6988 9U-7649 9U-7649 9U-7649 9U-7649 9U-7645 9U-7645
2 Pin Disassembly 9U-7788 4C-8125 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788
1 Link Spacer — — — — 9U-7816 9U-7815 9U-7813 9U-7813
22
4 Spring 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747

Models Serviced
D5B, 951, 953 D5B, 951
Description E180, EL180 Sealed and Sealed and 225B, 225D E240, E200B E240, E300 E300, EL240
Sealed Lubricated Lubricated Sealed Sealed Sealed Sealed
Right-Hand Link 095-7130 3P-7153 7T-4539 7T-4043 096-6201 096-5252 093-1981
Qty. Pitch 6.91 in 6.91 in 6.91 in 7.50 in 7.50 in 7.50 in 7.50 in
1 Saddle 9U-7774 9U-7774 9U-7774 9U-7773 9U-7773 9U-7773 9U-7773
1 Saddle Spacer 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749 9U-7749
2 Pin Assembly Base 9U-7675 9U-7675 9U-7675 9U-7675 9U-7675 9U-7672 9U-7673
2 Pin Assembly Body 9U-7682 9U-7682 9U-7682 9U-7682 9U-7682 9U-7682 9U-7682
1 Pin Assembly Plunger1 9U-7664 9U-7664 9U-7664 9U-7664 9U-7664 9U-7666 9U-7666
1 Pin Assembly Plunger2 9U-7665 9U-7665 9U-7665 9U-7665 9U-7665 9U-7667 9U-7667
2 Bushing Assembly Base 9U-7652 9U-7655 9U-7655 9U-7654 9U-7653 9U-7652 9U-7653
2 Bushing Assembly Body 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662 9U-7662
2 Bushing Assembly Plunger 9U-7645 9U-7645 9U-7645 9U-7645 9U-7645 9U-7648 9U-7645
2 Pin Disassembly 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788 9U-7788
2 Bushing Disassembly 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789 9U-7789
1 Link Spacer 9U-7814 — — 9U-7811 9U-7812 9U-7810 9U-7810
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975
23
4 Jam Nut3 (100/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578
4 Spring 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747 9U-7747
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041

Models Serviced
315, 320, D6, 955, EL300, D6H-HD D6H
Description 322 D6, D7, 977 D6, D7, 977 D8, 583 225 EL300B Sealed and Sealed and
Sealed Sealed Sealed Sealed Sealed Sealed Lubricated Lubricated
Right-Hand Link 9W-3137 1S-1863 1S-6433 1S-8839 3P-1112 096-0264 8E-7405 9G-8735
1 Saddle 9U-7773 9U-7772 9U-7772 9U-7772 9U-7772 9U-7772 9U-7772 9U-7772
2 Bushing Assembly Base 9U-7652 4C-8055 9U-7657 9U-7657 9U-7652 9U-7656 9U-7654 9U-7654
1 Link Spacer 9U-7812 9U-7801 9U-7805 9U-7803 9U-7808 9U-7807 — —
24
4 Spring 9U-7747 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746

Models Serviced
D6H D6D, 955, 963 D6D, 955 D7, 977,
Description Sealed and Sealed and Sealed and 235 235 D7, 973 235 330
Lubricated Lubricated Lubricated Sealed Sealed Sealed Sealed Sealed
Right-Hand Link 8E-2355 7T-4645 3P-1112 7T-9823 8E-8641 7T-4657 8S-2589 6Y-2589
1 Saddle 9U-7772 9U-7772 9U-7772 9U-7771 9U-7771 9U-7771 9U-7771 9U-7771
2 Bushing Assembly Base 9U-7619 9U-7616 9U-7616 9U-7615 9U-7615 9U-7615 9U-7615 9U-7619
1 Link Spacer — — — 9U-7800 9U-7800 9U-7801 9U-7801 9U-7799
25
4 Spring 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746

Models Serviced
E450 D7G, 977, 235 973 D7G, 977, 973 D7H-HD D7H D8L D8L
Description MS450 Sealed and Sealed and Sealed and Sealed and Sealed and Sealed and Sealed and
Sealed Lubricated Lubricated Lubricated Lubricated Lubricated Lubricated Lubricated
Right-Hand Link 096-9944 8S-2589 9W-5939 7T-4657 6I-9239 9G-2417 8E-4519 7T-2207
1 Saddle 9U-7771 9U-7771 9U-7771 9U-7771 9U-7771 9U-7771 9U-7771 9U-7771
2 Pin Assembly Base 9U-7633 9U-7633 9U-7633 9U-7633 4C-9413 9U-7634 9U-7633 9U-7633
2 Bushing Assembly Base 9U-7612 9U-7614 9U-7614 9U-7614 4C-9412 9U-7612 9U-7612 9U-7612
2 Bushing Assembly Body 9U-7620 9U-7620 9U-7620 9U-7620 4C-9029 9U-7620 9U-7620 9U-7620
2 Bushing Assembly Plunger 9U-7607 9U-7607 9U-7607 9U-7607 4C-9307 9U-7606 9U-7606 9U-7606
2 Pin Disassembly 9U-7785 9U-7785 9U-7785 9U-7785 4C-9414 9U-7785 9U-7785 9U-7785
1 Link Spacer 9U-7802 — — — — — — —
26
4 Spring 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746

Models Serviced
D8N D8N E650, D8K, 583, 983 D9L, 589
Description Sealed and Sealed and D8N D8N, 578 D8 350 MS580 Sealed and Sealed and
Lubricated Lubricated PPR PPR Sealed Sealed Sealed Lubricated Lubricated
Right-Hand Link 9W-3309 8E-4505 7T-8115 8E-4513 7S-9181 8E-6091 093-1985 7S-9181 7T-7629
Qty. Pitch 8.50 in 8.50 in 8.50 in 8.50 in 9.00 in 9.00 in 9.00 in 9.00 in 9.00 in
1 Saddle 9U-7771 9U-7771 9U-7771 9U-7771 9U-7770 9U-7770 9U-7770 9U-7770 9U-7770
1 Saddle Spacer 9U-7749 9U-7749 9U-7749 9U-7749 — — — — —
2 Pin Assembly Base 9U-7633 9U-7633 9U-7632 9U-7632 9U-7602 9U-7602 9U-7599 9U-7603 9U-7604
2 Pin Assembly Body 9U-7644 9U-7644 9U-7644 9U-7644 9U-7605 9U-7605 9U-7605 9U-7605 9U-7605
1 Pin Assembly Plunger1 9U-7622 9U-7622 9U-7622 9U-7622 9U-7595 9U-7595 9U-7597 9U-7595 9U-7595
2 Bushing Assembly Base 9U-7612 9U-7612 9U-7613 9U-7613 9U-7592 9U-7592 9U-7592 9U-7593 9U-7592
2 Bushing Assembly Body 9U-7620 9U-7620 9U-7620 9U-7620 9U-7594 9U-7594 9U-7594 9U-7594 9U-7594
2 Bushing Assembly Plunger 9U-7606 9U-7606 9U-7606 9U-7606 9U-7590 9U-7590 9U-7591 9U-7590 9U-7588
2 Pin Disassembly 9U-7785 9U-7785 9U-7785 9U-7785 9U-7782 9U-7782 9U-7782 9U-7782 9U-7782
2 Bushing Disassembly 9U-7786 9U-7786 9U-7786 9U-7786 9U-7783 9U-7783 9U-7783 9U-7783 9U-7783
2 Extruder Assembly — — 142-5896 142-5896 — — — — —
2 Anvil Assembly — — 8T-3216 8T-3216 — — — — —
27
2 Handle Assembly — — 8T-3211 8T-3211 — — — — —

1 Snap Ring Master Adapter 9U-7787 9U-7787 — — — — — — —
1 Link Spacer — — — — 9U-7798 9U-7796 9U-7797 — —
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975
4 Jam Nut3 (100/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578
4 Spring 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041

Models Serviced
D9N D9H, 594 D10N D10 D10
Description D9L, 589, Sealed and D9N D9, 245 375 Sealed and Sealed and Sealed and Sealed and
PPR Lubricated PPR Sealed Sealed Lubricated Lubricated Lubricated Lubricated
Right-Hand Link 7T-4137 9W-2743 7T-2275 9S-1927 6Y-6721 9S-1927 9W-5265 9G-5507 9W-5723
Qty. Pitch 9.00 in 9.45 in 9.45 in 10.25 in 10.25 in 10.25 in 10.25 in 10.25 in 10.25 in
1 Saddle 9U-7770 9U-7769 9U-7769 9U-7768 9U-7768 9U-7768 9U-7768 9U-7768 9U-7768
2 Pin Assembly Base 9U-7601 9U-7600 9U-7830 9U-7584 9U-7581 9U-7581 9U-7582 9U-7583 9U-7583
2 Pin Assembly Body 9U-7605 9U-7605 9U-7605 9U-7585 9U-7585 9U-7585 9U-7585 9U-7585 9U-7585
2 Bushing Assembly Base 9U-7592 9U-7592 9U-7592 9U-7575 9U-7575 9U-7576 9U-7575 9U-7575 9U-7575
2 Bushing Assembly Body 9U-7594 9U-7594 9U-7594 9U-7577 9U-7577 9U-7577 9U-7577 9U-7577 9U-7577
2 Bushing Assembly Plunger 9U-7588 9U-7589 9U-7589 9U-7574 9U-7574 9U-7574 9U-7572 9U-7573 9U-7573
2 Pin Disassembly 9U-7782 9U-7782 9U-7782 9U-7779 9U-7779 9U-7779 9U-7779 9U-7779 9U-7779
2 Bushing Disassembly 9U-7783 9U-7783 9U-7783 9U-7780 9U-7780 9U-7780 9U-7780 9U-7780 9U-7780
2 Extruder Assembly 141-2395 — 141-2395 — — — — — —
2 Anvil Assembly 8T-3216 — 8T-3216 — — — — — —
2 Handle Assembly 8T-3211 — 8T-3211 — — — — — —
28
1 Snap Ring Master Adapter — 9U-7784 — — — — 9U-7781 9U-7781 9U-7781

1 Link Spacer — — — 9U-7795 9U-7794 — — — —
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975 9F-5975
4 Jam Nut3 (100/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578 1B-2578
4 Spring 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746 9U-7746
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041 126-4041

Models Serviced
D10,
Description D10N 591 5130 D11N
PPR PPR Sealed PPR
Right-Hand Link 6Y-0935 6Y-0935 6S-8343 6S-3143
Qty. Pitch 6.125 in 6.125 in 6.125 in 6.125 in
1 Saddle 9U-7768 9U-7768 9U-7767 9U-7767
2 Pin Assembly Base 9U-7580 9U-7580 9U-7566 9U-7566
2 Pin Assembly Body 9U-7585 9U-7585 9U-7568 9U-7568
1 Pin Assembly Plunger1 9U-7578 9U-7578 9U-7564 9U-7564
1 Pin Assembly Plunger2 9U-7579 9U-7579 9U-7579 9U-7579
2 Bushing Assembly Base 9U-7575 9U-7575 9U-7570 9U-7570
2 Bushing Assembly Body 9U-7577 9U-7577 9U-7571 9U-7571
2 Bushing Assembly Plunger 9U-7572 9U-7573 9U-7569 9U-7569
2 Pin Disassembly 9U-7779 9U-7779 9U-7777 9U-7777
2 Bushing Disassembly 9U-7780 9U-7780 9U-7778 9U-7778
2 Extruder Assembly 142-5894 142-5894 — 1U-5746
2 Anvil Assembly 8T-3216 8T-3216 — 8T-3216
2 Handle Assembly 8T-3211 8T-3211 — 8T-3211
1 Extruder Base — — — 9U-7829
1 Link Spacer — — 9U-7793 —
8 Socket Head Screw 9F-5975 9F-5975 9F-5975 9F-5975
4 Jam Nut3 (l00/pkg.) 1B-2578 1B-2578 1B-2578 1B-2578
4 Spring 9U-7746 9U-7746 9U-7746 9U-7746
4 Set Screw 5B-0448 5B-0448 5B-0448 5B-0448
1 Disassembly Spacer Group4 126-4041 126-4041 126-4041 126-4041

29
For information on service tools or shop supplies,
contact Caterpillar Service Technology Group on:
Caterpillar Service Technology

501 S.W. Jefferson Ave.
Peoria, Illinois 61630-2184
1-800-542-8665 (USA)
1-800-541-8665 (Illinois)
1-800-523-8665 (Canada)
404435 (Telex)
1-309-675-6650 (Fax)
Hotline Email “CSTG”
or
Caterpillar Service Technology

Caterpillar Overseas S.A.
P. O. Box 6000
1211 Geneva 6
Switzerland
+41 (22) 849 40 56 (Geneva Phone)
+41 (22) 849 49 29 (Geneva Fax)
36CSTG (COSA E-Mail Address)
©2001 Caterpillar Inc. NEHS0804-01


UCIS Combined Tool File

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SEBF8516-04

Bushing End Groove Gauge

170-5664 Test and Fill Machine

Illustration 5 27 mm 1U-7629 Tapered 1 inch

Table 11 1F-1161 Cold Chisel

Machine Quantity Part Number Description

Roll-Burnish Process Hardware Hone Process Hardware

Machine Part Number

In addition to a Roller/Idler press that has a

Part Number Description

Duo-Cone Seal Installation Tooling Duo-Cone Seal Installation Tooling

Duo-Cone Seal Installation Tooling Duo-Cone Seal Installation Tooling

179-7208 Seal Installer 137-9443 Seal Installer

Duo-Cone Seal Installation Tooling Duo-Cone Seal Installation Tooling

Duo-Cone Seal Installation Tooling Duo-Cone Seal Installation Tooling

SMCS: 0729, 4169

Always wear protective

If any doubt arises about the correct, safe

When using the Personal injuries

Caterpillar Tools on Competitive OTC 200 9U-7750

Illustration 1. Tooling For A Caterpillar Track Press.

NOTE: Refer to “Tightening Saddles, Spacer

Illustration 2. Tooling Alignment.

WEDGE BAR BOLTS

Illustration 3. Bolt Tightening Order.

5. Tighten the bolts for the saddle, spacer

Illustration 5. Assembly Tooling. (1) Typical Pin Or

Illustration 5 shows how the contact assembly

Illustration 6 shows the full set of contact

1 These part numbers apply to all models except the 307.

2 9U-7675 Pin Assembly Base 1 9U-7666 Pin Assembly Plunger

Qty. Part No. Description 4 9U-7746 Spring

1 9U-7772 Saddle 4 5B-0448 Set Screw

1 9U-7749 Saddle Spacer 1 126-4041 Disassembly Spacer Group

2 9U-7636 Pin Assembly Base

Sealed D7, 973, 977, 7T-4657, 8S-2589, 1 9U-7799 Link Spacer

9.45 Inch Pitch Tool Set

2 9U-7592 Bushing Assembly Base 1 9U-7784 Snap Ring Master Adapter

2 9U-7593 Bushing Assembly Base 8 9F-5975 Socket Head Screw

2 9U-7588 Bushing Assembly Plunger 4 9U-7746 Spring

2 9U-7590 Bushing Assembly Plunger 4 5B-0448 Set Screw

2 9U-7591 Bushing Assembly Plunger 1 126-4041 Disassembly Spacer Group

2 9U-7782 Pin Disassembler

2 9U-7585 Pin Assembly Body 2 9U-7570 Bushing Assembly Base

1 9U-7578 Pin Assembly Plunger 2 9U-7571 Bushing Assembly Body

1 First assembly side plunger.

1 First assembly side plunger.

1 First assembly side plunger.

1 First assembly side plunger.

1 First assembly side plunger.

1 First assembly side plunger.

1 First assembly side plunger.

2 Handle Assembly — — 8T-3211 8T-3211 — — — — —

1 First assembly side plunger.

1 Snap Ring Master Adapter — 9U-7784 — — — — 9U-7781 9U-7781 9U-7781

1 First assembly side plunger.

1 First assembly side plunger.

Caterpillar Service Technology

Caterpillar Service Technology

©2001 Caterpillar Inc. NEHS0804-01

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