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A d va n c i n g R e s e r v o i r Pe r f o r m a n c e

Wellbore Cleanup Tools and Displacement Chemicals


Wellbore Cleanup Tools and Displacement Chemicals

Introduction

Since the first oil well was drilled in the late 19th Baker Hughes provides a comprehensive portfolio
century, there has been an ongoing battle with of products and services for wellbore cleanup
debris and residue hindering well completions and and displacement including reliable and effective
production. Debris and residue generated from wellbore cleanup tools and a full range of
drilling, milling, and perforating can accumulate displacement fluids. With decades of experience in
within the riser, BOPs, casing and liner strings during completions, displacement, and wellbore cleanup,
the completion of a well. This extraneous material Baker Hughes has the engineering capability to
not only has the potential to interfere with the design the right solution for your well. Furthermore,
installation and performance of the completion we have the global infrastructure to support your
and workover systems, but it can also damage the operation, and our experienced field personnel
formation. It is critical to remove all debris and perform each wellbore cleanup and displacement
residue in the wellbore and displace the drilling job safely and efficiently to reduce completion risk
fluid to clean completion brine before the well and maximize production for each and every well.
is completed.

2 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals

Table of Contents

1. Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Casing and Liner Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wellbore Cleanup and Displacement Solution for Shallow Water . . . . 8
Wellbore Cleanup and Displacement Solution for Deep Water
and Ultradeepwater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Openhole Wellbore Cleanup and Displacement Solution. . . . . . . . . . 12
One-trip BOP and Riser Cleanup System. . . . . . . . . . . . . . . . . . . . . . 14
One-Trip Wellbore Cleanup and Sandface Completion System for
Non-Cemented Liners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
VACS Technology for Post-Perforation and Sump Packer Cleaning. . . 18
VACS Technology for Packer Plug or Bridge Plug Retrieval . . . . . . . . 20
VACS Technology for Permanent Packer, Bridge Plug, or Cement
Retainer Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
VACS Technology for Junk Retrieval of Loose Objects in Cased Hole. 24
VACS Technology for Junk Retrieval of Loose Objects in Open Hole. . 26
VACS Technology for Junk Retrieval of Fine Debris and
Loose Objects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wellbore Cleanup for Whipstock Preparation and Casing
Drift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2. X-Treme Clean SP Wellbore Cleanup products . . . . . . . . 31


360° Clean Bore Casing Scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D Roto-Vert Tubing Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Internal Boot Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type B Boot Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Washpipe Boot Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Globe-Type Junk Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Circulation Control Joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3. X-Treme Clean EP Wellbore Cleanup Products . . . . . . . . 39


Riser Brush and Boot Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
BOP Jet Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Surface Junk Catcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ULTRA-CLEAN Casing Scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
WELL-CLEAN Casing Scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Expandable Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ULTRA-CLEAN Casing Brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
WELL-CLEAN Casing Brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Disposable Casing Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Full-Function Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
J-Type Circulation Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Pump-Out Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Ball/Dart Catcher Sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Grabitz Magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

© 2013 Baker Hughes Incorporated. All rights reserved. 3


Wellbore Cleanup Tools and Displacement Chemicals

Table of Contents

WELL-CLEAN Downhole Magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . 54


Multitask Wellbore Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WELL-CLEAN Element-Style Boot Basket. . . . . . . . . . . . . . . . . . . . . . 56
Wellbore Test Packer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Inflow Test Packer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Liner Top Test Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4. X-Treme Clean XP Wellbore Cleanup Products. . . . . . . . 61


X-Treme Clean XP Wellbore Cleanup and Displacement System . . . . 62
XP Riser Brush and Boot Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
XP Casing Scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
XP Casing Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
XP Multi-Cycle Ball-Activated Circulation Valve . . . . . . . . . . . . . . . . 70
XP Multitask Wellbore Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
XP Downhole Magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
XP Full-Cycle Ball-Activated BOP Jet Sub . . . . . . . . . . . . . . . . . . . . . 76

5. VACS Portfolio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
VACS G2 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
VACS Debris Basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
VACS Junk Catcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6. Wellbore Displacement and Cleanup Chemicals. . . . . . . 83


BAKER CLEAN 5 Displacement Chemical. . . . . . . . . . . . . . . . . . . . . . 84
BAKER CLEAN 6 Displacement Chemical. . . . . . . . . . . . . . . . . . . . . . 85
Well Wash 100 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . 86
Well Wash 120 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . 87
Well Wash 150 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . 88
Well Wash 2000 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . 89
Well Wash 2020 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . 90
Well Wash 2050 Displacement Fluid. . . . . . . . . . . . . . . . . . . . . . . . . 91

7. MICRO-PRIME High-Efficiency Displacement and


Cleanup Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
PRIME 100 Displacement Chemical. . . . . . . . . . . . . . . . . . . . . . . . . . 94
PRIME 770 Displacement Chemical. . . . . . . . . . . . . . . . . . . . . . . . . . 95
MPA-50 Performance Activator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
MPA-100 Performance Activator . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

8. Engineered Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
VACSPREdictor Advanced Simulation Model. . . . . . . . . . . . . . . . . . 100
Advantage Torque and Drag Engineering Application. . . . . . . . . . . 101
DISPLEX Advanced Displacement Simulation Model. . . . . . . . . . . . 102

4 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Baker Hughes wellbore cleanup and displacement products Casing and Liner Cleaning System
perform a wide variety of functions during the complete Wellbore Cleanup and Displacement Solution
well cycle. The wellbore cleanup mechanical tools and for Shallow Water
displacement chemicals can be tailored for land, shallow
water or deepwater applications to displace the drilling Wellbore Cleanup and Displacement Solution
for Deep Water and Ultradeepwater
fluids to completion fluids and ensure the wellbore is clean.
The mechanical tools can also be used during completion Openhole Wellbore Cleanup and
and workover to remove debris from the wellbore. Displacement Solution

One-trip BOP and Riser Cleanup System

One-Trip Wellbore Cleanup and Sandface


Completion System for Non-Cemented Liners

VACS Technology for Post-Perforation and


Sump Packer Cleaning

VACS Technology for Packer Plug or Bridge


Plug Retrieval

VACS Technology for Permanent Packer,


Bridge Plug, or Cement Retainer Milling

VACS Technology for Junk Retrieval of Loose


Objects in Cased Hole

VACS Technology for Junk Retrieval of Loose


Objects in Open Hole

VACS Technology for Junk Retrieval of Fine


Debris and Loose Objects

Wellbore Cleanup for Whipstock Preparation


and Casing Drift System

© 2013 Baker Hughes Incorporated. All rights reserved. 5


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

Casing and Liner Cleaning System


Efficiently remove wellbore debris and displace fluid in one trip

The Baker Hughes casing and liner cleaning and displacement In addition to the mechanical components of the system,
solution performs multiple casing and liner operations in one trip, Baker Hughes provides world-class displacement chemicals for
saving operating time and cost and eliminating risk associated casing and liner cleaning applications. The MICRO-PRIME™ system
with additional runs. This optimized system can perform is the premier displacement technology offered in the industry.
cement drilling, liner top dressing, casing and liner cleaning, Composed of PRIME™ 100 and PRIME 770 additives, the MICRO-
polished bore receptacle (PBR) polishing, and fluid displacement PRIME system is a blend of specially selected surfactants that
operations. We recommend combining our mechanical wellbore work synergistically to clean and water-wet all downhole surfaces.
cleanup (WBCU) system with Baker Hughes fluids and chemicals BAKER CLEAN™ 5 and BAKER CLEAN 6 systems also work in
to enhance system performance. tandem to provide a clean wellbore and are approved for use in
the North Sea. The WELL WASH™ system of products can be used
A typical bottomhole assembly (BHA) for casing and liner for oil-based mud (OBM), synthetic oil-based mud (SOBM), and
cleaning is primarily composed of two subassemblies of tools water-based mud (WBM) to effectively clean the wellbore before
from the Baker Hughes X-Treme Clean™ portfolio. Depending on completion operations. DISPLEX™ modeling software can be used
well characteristics, tools can be selected from either the in planning and troubleshooting displacement operations.
Baker Hughes Extended Performance (EP) or Extreme
Performance (XP) platforms. Contact your Baker Hughes representative or visit
www.bakerhughes.com/wbcu to find out how our casing and
A typical upper assembly includes a wellbore filter, casing brush, liner cleaning and displacement solution can help you lower risk
downhole magnet, circulation valve, casing scraper, and top dress operating costs, and nonproductive time.
mill. This upper assembly is used primarily for casing cleaning.
The filter validates the cleanliness of the well by filtering any Applications
fluid while pulling out of hole. A Baker Hughes downhole magnet „„ High-pressure/high-temperature environments
removes any ferrous debris from the wellbore and the circulation „„ Shallow or deep wells
valve boosts annular flow rates at the liner top. The casing „„ Debris recovery

scraper and top dress mill remove tough debris from the casing „„ Vertical, deviated, and horizontal wells

inside diameter (ID) and dress off the liner top. „„ Fluid displacement

„„ Cement drilling

A typical lower assembly is primarily for liner cleaning and


consists of a casing scraper, downhole magnet, casing brush, PBR Features and Benefits
mill, and a mill or bit. The scraper and brush remove tough debris „„ Integrated solution
and thoroughly clean the casing ID. The PBR mill removes any –– Reduces operational risk
debris from the PBR extension ID, while the bit on bottom cleans –– Provides single point of contact for customer
or mills over tight spots and restrictions. „„ X-Treme Clean mechanical WBCU system

–– Includes modular design for easy adaptability to


This mechanical WBCU system can be configured with other unique applications
downhole assemblies to effectively complete cement drilling –– Allows for operational needs to be addressed in a
operations in one trip. single trip

6 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

„„ MICRO-PRIME, WELL WASH and BAKER CLEAN fluid systems „„ DISPLEX modeling software
–– Clean and remove WBM, OBM, and SOBM residue –– Identifies potential displacement problems during the well
–– Provide clean, solids-free environment to perform planning phase
completion operations –– Ensures an effective displacement
–– Water-wet all surfaces and transport all dispersed solids
from the wellbore

Drill pipe Pup joint Pup joint

Pup joint

Casing
brush

Upper Lower
circulation circulation
valve valve
Casing brush

Downhole
magnet

Wellbore filter X-Treme Clean™


casing scraper
with top dress
mill

Downhole
magnet
Casing
scraper
Spacer joint

PBR mill

Bit sub

Drill pipe
Pup joint Mill or bit

Casing and liner cleaning system (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 7


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

Wellbore Cleanup and Displacement Solution for Shallow Water


Optimize completion with high-performance, integrated, one-trip WBCU system

A successful wellbore cleanup (WBCU) and fluid displacement is The Baker Hughes EP ULTRA-CLEAN casing scraper with
the first step to an optimum completion. Particularly in an offshore integrated dress-off mill is used immediately above the liner top,
well, debris that is not removed from the wellbore, including from cleaning the casing ID and dressing the liner top. This operation
areas such as the blowout preventer (BOP) stack and liner top, helps the installation of seal assemblies following the WBCU
can cause problems and operational risks during completion. operation. The wellbore test packer or inflow test packer performs
Baker Hughes provides a comprehensive WBCU and displacement a liner top integrity test during the wellbore cleanup and
solution, including mechanical tools, fluids, and services. displacement run.

The Baker Hughes X-Treme Clean™ Extended Performance (EP) Baker Hughes also provides world-class displacement chemicals
WBCU and displacement system for shallow water applications to suit every application. The MICRO-PRIME™ system is the
cleans risers, BOPs, casing, and liners. It can also perform liner premier displacement technology offered in the industry, and is
top dressing, cement drilling, liner-top integrity testing, fluid used to clean and displace water-based mud (WBM), oil-based
filtration, and fluid displacement. Field-proven for more than a mud (OBM), and synthetic oil-based mud (SOBM). Composed
decade, this system can efficiently and reliably accomplish WBCU, of PRIME™ 100 and PRIME 770 additives, the MICRO-PRIME
displacement, and a variety of jobs in one trip, saving operating system uses Baker Hughes proprietary Mesophase microemulsion
time and cost. technology with a blend of specially selected surfactants that
work synergistically to clean and water-wet all downhole
Several tools compose this downhole assembly. Typically these surfaces. The PRIME 770 additive is solvent-free and is formulated
tools are selected from the X-Treme Clean EP platform of WBCU to perform in high density brines. The BAKER CLEAN™ systems—
tools. However, tools can also be selected from the Extreme BAKER CLEAN 5 and BAKER CLEAN 6—also work in tandem to
Performance (XP) platform when more challenging conditions are provide a clean, water-wet wellbore and are approved for use
encountered. The clean bore riser brush cleans the inside diameter in the North Sea. The WELL WASH™ system of products can also
(ID) of the riser, and the debris is captured in the integrated boot be used for wellbore cleanup of WBM, OBM, and SOBM in less
basket. The BOP jet sub increases the fluid velocity and jets the complex wells before completion operations. DISPLEX™ modeling
cavities in the BOP stack. Wellbore fluid is filtered in the multitask software can be used to help plan and troubleshoot
wellbore filter, which is also used to verify the cleanliness of the displacement operations.
fluid. The stabilized, nonrotating Baker Hughes EP ULTRA-CLEAN™
casing scraper removes mud, cement sheath, and any additional Baker Hughes has extensive WBCU and displacement experience
scale without damaging the casing ID. The EP ULTRA-CLEAN globally. Based on your specific well conditions, we design
casing brushes are also stabilized and use nonrotating brushes, optimum, fit-for-purpose WBCU and displacement programs that
and they clean the casing ID to remove scale, rust, mud, and deliver flawless performance.
cement residue effectively without causing damage.
Contact your Baker Hughes representative or visit
The Baker Hughes EP Grabitz™ magnet collects ferrous debris www.bakerhughes.com/wbcu to find out how our WBCU and
from the wellbore. The J-type circulation swivel or full-function displacement system can help you clean up, displace, and perform
valve boosts the annular velocity of the downhole fluid to other jobs in one trip, saving time and money in shallow
effectively remove debris from the wellbore. It is typically run water applications.
above the liner top where there is a change in casing size.

8 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

„„ Displacement fluid spacer technology


Applications –– Cleans and removes WBM, OBM, or SOBM residue
„„ Shallow water –– Provides clean, solids-free environment to perform
„„ Displacement completion operations
„„ Wellbore cleanup –– Water-wets all surfaces and transports all dispersed solids
„„ Debris recovery –– BAKER CLEAN technology is environmentally accepted in
the North Sea for wellbore cleanup of oil- or
Features and Benefits synthetic-based muds
„„ Integrated solution –– MICRO-PRIME microemulsion technology with ultralow
–– Reduces operational risk interfacial tension solubilizes oil and removes emulsions
„„ X-Treme Clean EP mechanical WBCU system „„ DISPLEX modeling software

–– Includes modular design adaptable to various applications –– Simulates displacement operations based on specific well
–– Comprehensive portfolio addresses operational needs in scenario information
one trip

Pup joint Pup joint Pup joint Pup joint

Drill pipe

Upper Wellbore
circulation valve test packer
X-Treme Clean EP
Pup joint ULTRA-CLEAN
casing brush

X-Treme Clean EP
Grabitz™ magnet

X-Treme Clean™ EP
riser brush and
boot basket
Ball catcher
sub
X-Treme Clean EP
Grabitz magnet

X-Treme Clean EP
multitask
wellbore filter
Drill pipe

Pup joint X-Treme Clean EP


casing scraper
BOP jet sub with top dress mill
Lower
circulation valve

X-Treme Clean EP
ULTRA-CLEAN
Spacer joint
casing scraper

X-Treme Clean EP PBR mill


ULTRA-CLEAN
casing brush
Drill pipe Bit sub

Drill pipe
Mill or bit

X-Treme Clean™ EP wellbore cleanup and displacement system for shallow water (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 9


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

Wellbore Cleanup and Displacement Solution for Deep Water


and Ultradeepwater
Ensure successful debris removal and displacement operations in extreme conditions

A successful wellbore cleanup (WBCU) and fluid displacement fluid to effectively assist circulation and displacement in the
is the first step to an optimum completion. Particularly in an wellbore. A liner top dress mill and polished bore receptacle (PBR)
offshore well, debris that is not removed from the wellbore, mill can be used to dress off the liner top and clean the PBR in the
including areas such as the blowout preventer (BOP) stack same trip. If needed, the wellbore test packer or inflow test packer
and liner top, can cause problems and operational risks during is used to perform a liner-top integrity test during the WBCU and
completion. In deepwater and ultradeepwater applications, the displacement run. The Advantage™ torque and drag program can
risks associated with debris within the wellbore have become be used to simulate the torque and tensile in the bottomhole
even more significant due to the immense costs of operating in assembly and drillpipe to ensure a successful operation.
these environments. Baker Hughes provides a comprehensive
WBCU and displacement solution including mechanical tools, Baker Hughes displacement spacer systems are designed to
fluids, and services. optimize the WBCU process and minimize waste generation
when displacing drilling fluids before the completion process.
The Baker Hughes award-winning X-Treme Clean™ Extreme For deepwater applications, Baker Hughes recommends using
Performance (XP) one-trip WBCU and displacement system the MICRO-PRIME™ or BAKER CLEAN™ displacement systems for
is designed for deepwater and ultradeepwater applications. these demanding applications.
It includes tools for riser and BOP cleaning, casing and liner
cleaning, liner-top dressing, cement drilling, liner-top integrity Our MICRO-PRIME fluid spacer system is advanced detergent
tests, fluid filtration, and fluid displacement. It can perform all of technology composed of specially selected surfactant blends
these operations in a single trip, saving operational time and cost designed to maximize the WBCU process. This innovative design
and reducing nonproductive time (NPT). uses the Baker Hughes proprietary state-of-the-art Mesophase
microemulsion technology to clean and water-wet all oily
The X-Treme Clean XP tools feature higher-than-drill-pipe torque surfaces, even at high levels of oil- or synthetic-based mud
and tensile strength, large flow area, and highest allowable rpm contamination. The MICRO-PRIME system uses a transition
ratings for the most effective WBCU in challenging deepwater weighted spacer designed to efficiently displace water-based mud
environments. The XP riser brush and boot basket clean the (WBM), oil-based mud (OBM), or synthetic oil-based mud (SOBM)
riser by brushing the inside diameter (ID) and capturing debris out of the wellbore while initiating the cleaning process. This is
in the integrated boot basket. The BOP jet sub increases fluid followed by a solids-free, Newtonian brine cleaning spacer to
velocity and jets the cavities in the BOP stack. Wellbore fluid is completely remove all oil- and water-wet surfaces.
filtered and debris is collected in the XP multitask wellbore filter.
Additionally, the filter can be used as a key point indicator to The BAKER CLEAN displacement system also provides superior
verify the cleanliness of the wellbore fluid. performance and is yellow-rated for use in the North Sea. The
BAKER CLEAN system uses a multifunction viscosified, solids-free
The XP casing scraper is nonrotating and is used to remove mud, brine cleaning spacer to clean, water-wet, and carry out dispersed
cement sheath, and any additional scale without damaging the solids from the wellbore. MICRO-PRIME and BAKER CLEAN spacer
casing ID. The stabilized and nonrotating XP casing brush further technology, along with our proprietary DISPLEX™ modeling
cleans the casing ID to remove scale, rust, mud, and cement software, allows operators to maximize wellbore cleaning
residue. The XP magnet collects ferrous debris from the wellbore. efficiency while reducing risks associated with challenging
The circulation valve boosts the annular velocity of the downhole completion operations.

10 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Baker Hughes has extensive experience in deepwater and Features and Benefits
ultradeepwater applications. Based on your specific well „„ Integrated solution
conditions, we design optimum, fit-for-purpose WBCU and –– Reduces operational risk
displacement programs that deliver flawless performance. „„ X-Treme Clean XP mechanical WBCU system

–– Includes modular design adaptable to various applications


Contact your Baker Hughes representative or visit –– Allows operational needs to be addressed in single trip
www.bakerhughes.com/X-TremeCleanXP to find out how our –– Ensures reliability through premium tools with high
one-trip WBCU and displacement system for deep water and strength and high rotational limits
ultradeepwater applications can help you reduce NPT and „„ Displacement fluid spacer technology

operational costs. –– Provides a clean, solids-free environment for completions


–– Water-wets surfaces and transports dispersed solids
Applications –– MICRO-PRIME microemulsion technology with ultralow
„„ Deep water and ultradeepwater interfacial tension solubilizes oil and removes emulsions
„„ HP/HT environments –– BAKER CLEAN technology is environmentally accepted in
„„ Wellbore cleanup and displacement the North Sea for wellbore cleanup of OBM and SOBM
„„ Debris recovery „„ DISPLEX modeling software

„„ Vertical, deviated, and horizontal wells –– Simulates displacement operations based on specific well
scenario information

Pup joint Pup Joint Pup joint Pup joint

Drill pipe

Upper Wellbore
circulation valve test packer
X-Treme Clean XP
Pup joint casing brush

X-Treme Clean XP
downhole magnet

X-Treme Clean™ XP
riser brush and
boot basket
Ball catcher sub

X-Treme Clean XP
downhole magnet

X-Treme Clean XP
multitask
wellbore filter
Drill pipe

Pup joint X-Treme Clean XP


casing scraper
BOP jet sub
Lower
circulation valve

Dress mill
X-Treme Clean XP
casing scraper
Spacer joint
X-Treme Clean XP
casing brush
PBR mill

Drill pipe Bit sub

Drill pipe
Mill or bit

X-Treme Clean™ XP wellbore cleanup and displacement system for deep water and ultradeep water (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 11


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

Openhole Wellbore Cleanup and Displacement Solution


Efficiently remove wellbore debris and maximize production

The Baker Hughes openhole wellbore cleanup (WBCU) and Applications


displacement solution effectively removes debris in the wellbore „„ Fluid displacement
with minimal impact to formation, ensuring a successful „„ Wellbore cleanup

completion installation and maximizing production. „„ Openhole completion

„„ Shallow or deep wells

Wellbore cleanup and displacement can be difficult and complex „„ Vertical, deviated, and horizontal wells

in an openhole completion. A standard Baker Hughes program


typically includes fully displacing the openhole section directly to Features and Benefits
a viscosified solids-free pill before performing full cleanup and „„ Integrated solution
displacement operations within the cased hole. –– Provides single point of contact for customer
–– Reduces operational risk
The Baker Hughes fluids program minimizes formation damage, „„ Completion fluids and displacement fluids technology

maximizes production, and optimizes the cased hole cleanup –– Minimizes formation damage
process. Baker Hughes provides a wide variety of customized –– Maximizes production
completion fluids and chemicals, as well as advanced cased hole –– Provides a clean, solids-free environment for the
displacement fluids including MICRO-PRIME™, BAKER CLEAN™ 5, completion operation
BAKER CLEAN 6, and WELL WASH™ systems. „„ X-Treme Clean mechanical WBCU system

–– Is used for effective cased hole section cleaning


Baker Hughes mechanical tools used in casing cleaning typically and displacement
include X-Treme Clean™ riser and blowout preventer cleaning –– Includes modular design for easy adaptability to variety
tools, casing and liner cleaning tools, junk recovery tools and of applications
circulation tools.

Baker Hughes DISPLEX™ displacement simulation software helps


identify potential displacement problems during the well planning
phase and ensures an effective displacement.

Contact your Baker Hughes representative or visit


www.bakerhughes.com/wbcu to find out how our openhole
WBCU and displacement solution efficiently removes wellbore
debris and displaces fluid to ensure a successful completion and
maximize your well production.

12 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Drill pipe

Pup joint

Casing brush

Drill pipe

Circulation
valve

Pup joint

Drill pipe

Downhole
magnet

Wellbore filter

Bit sub

PDC bit

Casing scraper

Openhole wellbore cleanup solution (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 13


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

One-trip BOP and Riser Cleanup System


Reduce risk by efficiently cleaning the riser and jetting the BOP system

The Baker Hughes blowout preventer (BOP) and riser cleanup Applications
system performs specific BOP cleaning and debris removal „„ Deep water
operations that are essential to a clean riser and an efficiently „„ Wellbore cleanup

functioning BOP. This operation is necessary because debris „„ Debris recovery

lodged in the cavities of the BOP stack can prevent the operator „„ Displacement

from maintaining well control if a kick is encountered.


Features and Benefits
The dedicated BOP and riser cleanup system uses a specific „„ Dedicated system formed by specific configuration of X-Treme
configuration of Baker Hughes X-Treme Clean™ wellbore cleanup Clean WBCU tools
(WBCU) tools. Depending on well characteristics, tools can be –– Manages risk during completion
selected from either the Extended Performance (EP) or Extreme –– Ensures the BOP will function by jetting the cavities
Performance (XP) platforms. The system is composed of a riser „„ Wellbore filter or surface junk catcher

brush and boot basket, BOP jet sub, downhole magnets, wellbore –– Maximizes debris recovery
filter, and a mule shoe or bullnose. –– Recovers debris that falls from riser and BOP stack
„„ Downhole magnet

The riser brush is used to clean the riser inside diameter (ID) and –– Ensures removal of ferrous debris
collect debris. When the BOP jet sub is used in the string, the „„ Mule shoe or bullnose

BOP cavities can be cleaned to ensure its functionality. The filter –– Facilitates stabbing of string and tools into the BOP
or surface junk catcher is included approximately three joints and casing
beneath the BOP jet sub to collect any debris removed from the
BOP as well as to filter the wellbore fluid. Baker Hughes downhole
magnets remove any ferrous debris from the wellbore. Finally, a
mule shoe or bullnose is typically run on the bottom to facilitate
the stabbing of the string and tools into the BOP and casing.

Contact your Baker Hughes representative or visit


www.bakerhughes.com/wbcu to find out how our one-trip BOP
and riser cleanup system can help you reduce risk by efficiently
cleaning the riser and jetting the BOP system.

14 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Drill pipe

Pup joint

Drill pipe

Riser brush and


boot basket Pup joint

Drill pipe

Wellbore filter
Pup joint

BOP jet sub

Downhole
magnet Drill pipe

Mule shoe

One-trip BOP and riser cleanup system (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 15


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

One-Trip Wellbore Cleanup and Sandface Completion System for


Non-Cemented Liners
Reduce NPT and completion costs

The Baker Hughes X-Treme Clean™ wellbore cleanup (WBCU) and The circulation valve is activated to boost the annular velocity
sandface completion system for non-cemented liners lets you and facilitate circulation above the liner top. When pulling out
set the lower completion, perform a liner top integrity test, clean of hole, the downhole magnets collect metal debris and the
the wellbore, and displace drilling fluid to completion fluid in the wellbore filter removes any solids from the downhole fluid,
wellbore in a single trip. Nonproductive time (NPT) is minimized bringing them to surface.
and the cost of a successful completion is lowered because the
system reduces the number of trips to clean and complete a well. Contact your Baker Hughes representative or visit
www.bakerhughes.com/wbcu to find out how our one-trip WBCU
Traditionally, two trips are required to clean and complete and sand screen completion system for non-cemented liners can
an openhole non-cemented liner and to perform a sandface help you reduce NPT and completion costs.
completion. In the first trip, the packer setting area is cleaned, the
downhole fluid is displaced, and the wellbore fluid is filtered. In Applications
the second trip, the sand screen with liner hanger is deployed. In „„ Wellbore cleanup and fluid displacement
some cases, a trip to perform a liner top integrity test is run after „„ Openhole completions

the lower completion is set. „„ High-cost wells

This system is composed of two subsystems. Depending on well Features and Benefits
characteristics, tools can be selected from either the Extended „„ WBCU subsystem
Performance (EP) or Extreme Performance (XP) platforms. –– Cleans casing ID and filters wellbore fluid
„„ Nonrotating scraper
The WBCU subsystem consists of a downhole magnet, casing –– Cleans packer setting area
scraper, casing brush (optional), wellbore filter, circulation valve, „„ Inflow test packer/wellbore test packer
and a wellbore test packer. –– Allows for integrity test to be performed in the same trip
as WBCU
The lower completion subsystem run with the WBCU subsystem „„ Circulation valve

consists of a Baker Hughes liner hanger, liner hanger setting tool, –– Boosts the annular velocity and facilitates circulation above
fluid loss control valve, and standalone screen or slotted pipe. the liner top
„„ Sandface completion subsystem
While running in hole, the WBCU tools act purely as a conduit –– Deploys liner hanger and screen and shuts in the well in
for deploying the lower completion. At the required depth, the one trip
liner hanger is set and the setting tool is released from the liner
hanger. Integrity tests are performed. The packer setting area is
then cleaned by the nonrotating scraper, minimizing any damage
to the casing inner diameter (ID). Fluids can then be circulated
and displaced with Baker Hughes completions fluids.

16 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Drill pipe Pup joint Liner hanger


setting tool
assembly
Pup joint

Upper Downhole magnet


circulation valve

Liner hanger/packer

Lower
circulation valve

Wellbore filter

Liner hanger

Test packer

Screen or
slotted liner

Casing brush Seal sub

Casing scraper
Pup joint

Shoe

One-trip wellbore cleanup and sand screen completion system for non-cemented liners (Illustration not shown to scale)

© 2013 Baker Hughes Incorporated. All rights reserved. 17


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Post-Perforation and Sump


Packer Cleaning
Drill pipe
Remove burrs, clean the sump packer, and verify cleanliness
in one trip
Combining Baker Hughes field-proven vectored annular cleaning system (VACS™) technology
and other wellbore cleanup and fishing tools, this system effectively removes perforation
Full-function valve
burrs, cleans the sump packer, and verifies the cleanliness of the sump packer in one trip. VACS
technology has been ensuring successful cleanup operations and reducing nonproductive time
(NPT) since 1993.

Baker Hughes VACS technology is a highly effective tool used to recover objects and debris
such as bit cones, bearings, sand, and metal shavings from the wellbore and carry them to the
surface. It creates suction force at the tool base when fluid flows through the jet nozzles, pulling
in loose debris or junk from the well into the tool basket.
Magnets

A typical bottomhole assembly (BHA) in a post-perforation sump packer cleaning operation


is shown on the left. The BHA may include either the standard VACS debris basket or modular
VACS G2 system. In a typical operation, the BHA is run into the hole at a controlled speed,
breaking circulation regularly to prevent premature plugging of the tool. When the bottom of
the BHA is above the top of the viscous pill or perforation, circulation is broken and working
parameters are recorded, including pump pressure, pick-up and slack-off weight, and torque.
VACS™ engine
Pumping begins, slowly washing down and rotating when needed. The assembly is circulated to
ensure sufficient hole cleaning and pulled out of the hole, and the magnets and VACS or VACS
G2 tool are inspected for debris.
Washpipe
The one-trip deburring, cleaning, and sump packer cleanliness verification capability offers
significant savings in time and cost. The VACS wellbore cleanup system is designed to operate
Diverter tubes and perform with other Baker Hughes wellbore cleanup and fishing tools, offering even more
flexibility. And the time involved removing perforation burrs, cleaning sump packers, and
verifying the cleanliness of the sump packer is considerably shortened. Using Baker Hughes
VACS technology over other cleanup methods ensures that you receive the most reliable and
cost-efficient solution for your well.
Drill pipe

With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective cleanup operations. Contact your Baker Hughes representative today or visit
www.bakerhughes.com/vacs to find out how our VACS technology can help you reduce NPT
String mill
and achieve maximum production and profit.

Polished stinger

VACS™ technology for post-perforation and


sump packer cleaning
(Illustration not shown to scale)

18 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Extended reach, vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Reduces NPT by effectively removing perforation burrs,
„„ Wells with partial or total lost circulation cleaning sump packer, and verifying sump packer
„„ Wells with low fluid level cleanliness in one trip
„„ Wells with any types of downhole fluids –– Keeps debris and solids from suspending in wellbore and
reaching surface equipment
–– Minimizes impact to perforation and formation

Ferrous metal debris generated from a typical perforation operation.

© 2013 Baker Hughes Incorporated. All rights reserved. 19


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Packer Plug or Bridge


Plug Retrieval
Retrieve plugs and remove debris from the wellbore in one trip
Drill pipe

Baker Hughes vectored annular cleaning system (VACS™) technology is a reliable method to
retrieve plugs from the wellbore in the most cost-effective way. It cleans and collects debris on
top of the plug and retrieves the plug with the retrieval tool in one trip. The improved flow path
Full-function valve through the use of a triple-connection bushing/ported sub/skirt makes this possible.

VACS technology is commonly used to recover objects and debris such as bit cones, slips, hand
tools, bearing, sand, and metal shavings from the wellbore and carry them to the surface. It
creates suction force at the base of the tool when fluid flows through the jet nozzles, pulling in
Magnets any loose debris or junk from the well into the tool basket.

A typical bottomhole assembly (BHA) in a packer plug and bridge plug retrieval application
is shown on the left. The BHA may include either the standard VACS debris basket or modular
VACS G2 system. In a typical operation, the BHA is run into the hole at a controlled speed,
breaking circulation regularly to prevent premature plugging of the tool. When the bottom of
the BHA is above the top of the viscous pill or perforation, circulation is broken and working
VACS™ engine parameters are recorded, including pump pressure, pick-up and slack-off weight, and torque.
Pumping begins, slowly washing down and rotating when needed. When the retrieval tool is
just above the packer plug, circulation ensures hole cleaning while shakers and filtration units
Washpipe
are monitored. The plug is released, and the packer plug is pulled out of the hole. The magnets
and VACS or VACS G2 tool are inspected for debris.
Diverter tubes
The one-trip cleaning and retrieving capability offers significant savings in time and cost. It is
designed to operate and perform with other Baker Hughes wellbore cleanup and fishing tools,
offering even more flexibility. And the time involved—cleaning and retrieving a packer plug
or a bridge plug—is considerably shortened. Using Baker Hughes VACS technology over other
methods ensures that you receive the most reliable and cost-efficient solution for your well.
String mill

With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective cleanup operations. Contact your Baker Hughes representative today or visit
www.bakerhughes.com/vacs to find out how our VACS technology can help you achieve
Triple connection
bushing/ported maximum production and profit.
sub/skirt

Packer plug or bridge


plug retrieval tool

VACS™ technology for packer plug


or bridge plug retrieval
(Illustration not shown to scale)

20 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Reduces nonproductive time by effectively capturing
„„ Wells with partial or total lost circulation debris downhole and retrieving packer plug or bridge plug
„„ Wells with low fluid level in one trip
„„ Wells with any types of downhole fluids –– Keeps debris and solids from suspending in wellbore and
reaching surface equipment
–– Minimizes impact to perforation or formation

22 lb (9.9 kg) of debris recovered in a standard packer plug retrieval operation.

© 2013 Baker Hughes Incorporated. All rights reserved. 21


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Permanent Packer, Bridge Plug,


or Cement Retainer Milling
Drill pipe
Conduct milling operations and collect debris in the same trip

Combining Baker Hughes field-proven vectored annular cleaning system (VACS™) technology
and other wellbore cleanup and fishing tools, this system effectively mills packers/plugs/
retainers and collects debris downhole in one trip. VACS technology has ensured successful
cleanup operations and reducing nonproductive time (NPT) since 1993.
Full-function valve

Baker Hughes VACS technology is a highly effective tool used to recover objects and debris such
as bit cones, bearings, broken slips, hand tools, sand, and metal shavings from the wellbore
and carry them to the surface. It creates suction force at the base of the tool when fluid flows
through the jet nozzles, pulling in any loose debris or junk from the well into the tool basket.

A typical bottomhole assembly (BHA) in a packer, bridge plug, or cement retainer milling
application is shown on the left. The BHA may include either the standard VACS debris basket
or modular VACS G2 system. In a typical operation, the BHA is run into the hole at a controlled
Magnets speed, breaking circulation regularly to prevent premature plugging of the tool. When the
bottom of the BHA is above the top of the packer, circulation is broken and working parameters
are recorded, including pump pressure, pick-up and slack-off weight, and torque. Pumping
begins, slowly washing down and rotating when needed. When the packer mill is approaching
the top of the packer, milling begins. When the milling operation is completed, the BHA is pulled
out of the hole. The magnets and VACS or VACS G2 tool are inspected for debris.

The one-trip cleaning and packer/plug/cement retainer milling capability offers significant
savings in time and cost. It’s designed to operate and perform with other Baker Hughes
wellbore cleanup and fishing tools, offering even more flexibility. And the time involved—
VACS™ engine
cleaning and milling a packer, plug, or cement retainer—is considerably shortened. Using
Baker Hughes VACS technology over other methods ensures that you receive the most reliable
and cost-efficient solution for your well.

Washpipe
With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective operations for permanent packer, bridge plug, and cement retainer milling. Contact
your Baker Hughes representative today or visit www.bakerhughes.com/vacs to find out how
our VACS technology can help you achieve maximum production and profit.
Diverter tubes

Packer mill or shoe

VACS™ technology for permanent packer,


bridge plug, or cement retainer milling
(Illustration not shown to scale)

22 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Reduces NPT by effectively capturing debris at downhole
„„ Wells with partial or total lost circulation while milling bridge plugs/packer/cement retainer in
„„ Wells with low fluid level one trip
„„ Wells with any types of downhole fluids –– Keeps metal shaving and other solids from suspending in
wellbore and reaching surface equipment
–– Minimizes impact to perforation or formation

Slips and packer debris recovered in a standard packer milling operation.

© 2013 Baker Hughes Incorporated. All rights reserved. 23


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Junk Retrieval of Loose Objects


in Cased Hole
Remove junk and debris quickly and efficiently

Drill pipe Baker Hughes vectored annular cleaning system (VACS™) technology effectively recovers small
or big junk items such as hand tools or slips from the well bottom using the VACS engine and
robust junk basket. VACS technology has ensured successful cleanup operations and reducing
nonproductive time (NPT) since 1993.

The Baker Hughes VACS engine creates suction force at the base of the tool when fluid flows
through the jet nozzles, pulling in any loose debris or junk from the well into the tool basket.
Full-function valve
A typical bottomhole assembly (BHA) in a cased-hole junk retrieval operation is shown on
the left. In a typical operation, the BHA is run into the hole at a controlled speed, breaking
circulation regularly to prevent premature plugging of the tool. When the bottom of the BHA is
above the top of the fish, circulation is broken and working parameters are recorded, including
pump pressure, pick-up and slack-off weight, and torque. Pumping begins, slowly washing
down and rotating when needed. When the bottom of the BHA approaches the top of the fish,
pumping continues at recommended flow rate to collect loose objects. The assembly is then
pulled out of the hole. The magnets and VACS tool are inspected for debris.

Magnets
VACS technology is capable of one-trip cleaning and junk retrieval in different well conditions,
offering significant savings in time and cost. Using VACS technology over other methods
ensures that you receive the most reliable and cost-efficient solution for your well.

With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective cleanup of loose objects in cased-hole wells. Contact your Baker Hughes representative
today or visit www.bakerhughes.com/vacs to find out how our VACS technology can help you
achieve maximum production and profit.

VACS™ engine

Finger catcher
assembly

VACS™ technology for junk retrieval of loose


objects in cased hole
(Illustration not shown to scale)

24 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Keeps debris and solids from suspending in wellbore and
„„ Wells with partial or total lost circulation reaching surface equipment
„„ Wells with low fluid level –– Reduces NPT by effectively retrieving junk in cased hole
„„ Wells with any types of downhole fluids –– Minimizes impact to perforation or formation

Intact bit (left) compared to damaged tri-cone bit after drilling operations (right).
Missing cones recovered by the VACS™ system.

© 2013 Baker Hughes Incorporated. All rights reserved. 25


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Junk Retrieval of Loose Objects


in Open Hole
Perform well cleaning and junk retrieval operations with minimum
impact to the formation
Drill pipe Baker Hughes vectored annular cleaning system (VACS™) technology effectively recovers small or
big junk items such as drilling cones, bits, and hand tools in open hole. The VACS engine with ball
drop allows positive circulation to wash away any fine debris before retrieving the loose objects.

The VACS engine creates suction force at the base of the tool when fluid flows through the jet
nozzles, pulling in any loose debris or junk from the well into the tool basket.
Full-function valve

A typical bottomhole assembly (BHA) in an openhole junk retrieval operation is shown on


the left. In a typical operation, the BHA is run into the hole at a controlled speed, breaking
circulation regularly to prevent premature plugging of the tool. When the bottom of the BHA is
above the top of the fish, circulation is broken and working parameters are recorded, including
pump pressure, pick-up and slack-off weight, and torque. Pumping begins, slowly washing
down and rotating when needed. When the bottom of the BHA approaches the top of the fish,
circulation removes any debris on top of the fish. A dropped ball is landed on the VACS engine
ball seat and the pump continues pumping to collect loose objects. A second dropped ball
activates the full-function valve, allowing circulation through the mid string, and the assembly is
Magnets pulled out of the hole. The magnets and VACS tool are inspected for debris.

VACS technology is capable of one-trip cleaning and junk retrieval in different well conditions
with minimum damage to the formation, offering significant savings in time and cost. The value
received from using Baker Hughes VACS technology over other methods ensures that
Baker Hughes offers the most reliable and cost-efficient solution for your well.

With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective operations for removing loose objects in openhole wells. Contact your Baker Hughes
representative today or visit www.bakerhughes.com/vacs to find out how our VACS technology
can help you achieve maximum production and profit.

VACS™ engine

Finger catcher
assembly

VACS™ technology for junk retrieval


of loose objects in open hole
(Illustration not shown to scale)

26 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Minimizes impact to formation
„„ Wells with partial or total lost circulation –– Keeps debris and solids from suspending in wellbore and
„„ Wells with low fluid level reaching surface equipment
„„ Wells with any type of downhole fluids –– Reduces nonproductive time by effectively retrieving junk in
open hole

Junk recovered from open hole during a standard VACS™ operation.

© 2013 Baker Hughes Incorporated. All rights reserved. 27


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

VACS Technology for Junk Retrieval of Fine Debris and


Loose Objects
Remove fine and large debris in one trip with flexible and cost-
Drill pipe effective solution
Combining the Baker Hughes field-proven vectored annular cleaning system (VACS™) engine,
diverter tube, and junk basket with other wellbore cleanup and fishing tools, VACS technology
effectively cleans fine debris such as gravel and formation sand, and recovers small or big junk
Full-function valve items such as broken tools, hand tools, and slips in one trip.

The VACS engine creates suction force at the base of the tool when fluid flows through the jet
nozzles, pulling in any fine or big debris or junk from the well into the tool basket or
finger catchers.

A typical bottomhole assembly (BHA) in a junk retrieval operation is shown on the left. The
Magnets
BHA may include either the standard VACS debris basket or modular VACS G2 system. In a
typical operation, the BHA is run into the hole at a controlled speed, breaking circulation
regularly to prevent premature plugging of the tool. When the bottom of the BHA is above the
top of the debris, circulation is broken and working parameters are recorded, including pump
pressure, pick-up and slack-off weight, and torque. Pumping begins, slowly washing down and
rotating when needed. When the bottom of the BHA approaches the top of the debris, pumping
continues to collect fine debris and loose objects. The assembly is then pulled out of the hole.
The magnets and VACS or VACS G2 tools are inspected for debris.
VACS™ engine
The one-trip cleaning and junk retrieving capability offers significant savings in time and cost. It
is designed to operate and perform with other Baker Hughes wellbore cleanup and fishing tools,
offering even more flexibility. The time involved—cleaning fine debris and retrieving big junk
Washpipe items in one trip—is considerably shortened. Using Baker Hughes VACS technology over other
methods ensures that you receive the most reliable and cost-efficient solution for your well.

Diverter tubes With the Baker Hughes VACS wellbore cleanup system, you can realize the benefits of quick,
effective operations for junk retrieval. Contact your Baker Hughes representative today or
visit www.bakerhughes.com/vacs to find out how our VACS technology can help you achieve
maximum production and profit.

Finger catcher
assembly

VACS™ technology for junk retrieval of fine


debris and loose objects
(Illustration not shown to scale)

28 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 1

Applications

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Integrated system design
„„ Shallow or deep wells –– Keeps debris and other solids from suspending in wellbore
„„ Wells with partial or total lost circulation and reaching surface equipment
„„ Wells with low fluid level –– Reduces nonproductive time by effectively cleaning fine
„„ Wells with any type of downhole fluids and big debris junk in one trip
–– Minimizes impact to perforation or formation

Formation fines recovered from the wellbore using the single strip VACS™ system.

© 2013 Baker Hughes Incorporated. All rights reserved. 29


Section 1 Wellbore Cleanup Tools and Displacement Chemicals

Applications

Drill pipe
Wellbore Cleanup for Whipstock Preparation and
Casing Drift System
Ensure successful deployment of the whipstock to lower risk
Pup joint

The Baker Hughes wellbore cleanup (WBCU) for whipstock preparation and casing drift system
cleans the casing inside diameter (ID) at the depth where the anchor is to be set. It identifies
and removes tight spots from the casing ID or troublesome areas before whipstock deployment
to ensure the whipstock can be deployed to the kickoff point. This clean setting area is essential
to ensure a successful setting of the whipstock anchor and minimize completion risk.
Downhole magnet

This system is composed of a Baker Hughes X-Treme Clean™ downhole magnet, X-Treme Clean
casing scraper, flex joint, string mill, and window mill. The downhole magnet is used primarily
to remove any ferrous debris from the wellbore. The casing scraper removes tough debris from
the casing ID. Tight spots and restrictions are removed by the string mill as it breaks up debris
collected on the casing wall. The mill or bit assists those tools in initially removing any tight
spots or restrictions and in gauging the casing.

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to find out how
our wellbore cleanup for whipstock preparation and casing drift system can help you ensure
Casing scraper successful deployment of the whipstock to lower risk in your completion.

Applications
„„ Wellbore cleanup
„„ Casing exits
„„ Debris recovery

Flex joint
Features and Benefits
„„ Nonrotating scraper blades and stabilizers
–– Clean the well effectively without damaging or wearing the casing wall
„„ Dresses casing at whipstock anchor setting depth

–– Ensures successful setting


„„ Downhole magnet
String mill –– Collects ferrous debris

Pup joint

Bit sub

Bit or mill

Wellbore cleanup for whipstock preparation


and casing drift system
(Illustration not shown to scale)

30 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 2

X-Treme Clean SP Wellbore Cleanup Products

The X-Treme Clean™ SP (standard performance) system is 360° Clean Bore Casing Scraper
composed of robust wellbore cleanup tools with a proven D Roto-Vert Tubing Scraper
track record. The SP tools, including scrapers, junk baskets,
and circulation tools are ideal for land applications or for Internal Boot Basket
use in other low-cost environments. Type B Boot Basket

Washpipe Boot Basket

Globe-Type Junk Basket

Circulation Control Joint

© 2013 Baker Hughes Incorporated. All rights reserved. 31


Section 2 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean SP Wellbore Cleanup Products

360° Clean Bore Casing Scraper


Clean casing interiors efficiently and reliably

The simple and robust Baker Hughes X-Treme Clean™ SP 360° clean bore casing scraper cleans
casing through reciprocation or rotation. It removes cement, mud, rust, scale, paraffin, and
other restrictions from the inside wall of casing, significantly mitigating the completion and
production risks and costs.

Operators benefit from the solid piece of heat-treated alloy steel that makes up the casing
scraper mandrel. The hard-faced blades provide endurance and maximum service life. The blade
arrangement provides full 360° contact with the casing inner diameter for better cleaning.

The 360° clean bore casing scraper is available in 41/2-in. to 133/8-in casing sizes.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the X-Treme Clean SP 360° clean bore casing scraper can help you effectively clean
casing interiors.

Applications
„„ Conventional oil and gas
„„ Unconventional hydrocarbons
„„ Wellbore cleanup

Features and Benefits


„„ Hard-faced blades
–– Provides endurance and maximum service
„„ Cleans through rotation or reciprocation

–– Provides better cleaning efficiency


„„ Simple design

–– Allows easy operation


„„ High-strength one-piece steel body

–– Increases reliability

X-Treme Clean™ SP 360°


clean bore casing scraper
Product family no. H16105

32 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 2

X-Treme Clean SP Wellbore Cleanup Products

D Roto-Vert Tubing Scraper


Clean tubing ID with cost-effective solution

The Baker Hughes X-Treme Clean™ SP D roto-vert tubing scraper provides a safe, efficient, and
economical method of removing any obstructions such as mud, rust, scale, paraffin, and other
types of coating from the inside diameter (ID) wall of tubing.

The tubing scraper, which can be deployed on tubing or wireline, is normally run with a bit or
mill dressed to drift. The scraper has 360° coverage and does not require rotation to clean the
inside of the tubing.

The SP D roto-vert tubing scraper is available for 27/8-in. to 4-in. tubing sizes.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean SP D roto-vert tubing scraper can help you clean your
wells more efficiently.

Application
„„ Conventional oil and gas
„„ Unconventional hydrocarbons

„„ Tubing ID cleaning

„„ Wellbore cleanup

Features and Benefits


„„ Simple and robust design
–– Allows easy and reliable operation
„„ 360° coverage

–– Provides cost-effective casing cleaning solution

X-Treme Clean™ SP D roto-vert tubing scraper


Product family no. H62061

© 2013 Baker Hughes Incorporated. All rights reserved. 33


Section 2 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean SP Wellbore Cleanup Products

Internal Boot Basket


Recover fine or small debris with cost-effective solution

The Baker Hughes internal boot basket provides an economic solution to recover fine or small
debris in the wellbore. The simple and robust design has been proved by many successful
operations around the world.

The reverse circulation through the bottom of the tool circulates debris from the bottom of the
hole and traps it in the catcher. The debris can then be pulled to surface and recovered.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes internal boot basket helps you clear the smallest debris from your
wells more efficiently.

Application
„„ Unconventional hydrocarbons
„„ Conventional oil and gas
„„ Fishing

„„ Wellbore cleanup

„„ Debris recovery
Internal boot basket
Product family no. H13021
Features and Benefits
„„ Simple and robust design
–– Provides easy and reliable operation
„„ No moving parts

–– Reduces operational risk


„„ Can be manufactured with any washpipe size or connection

–– Adds flexibility

34 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 2

X-Treme Clean SP Wellbore Cleanup Products

Type B Boot Basket


Remove debris economically and reliably

The Baker Hughes Type B™ boot basket traps debris that is too large to circulate out of the hole
during drilling, milling, or junk fishing operations. The boot basket traps junk by producing a
sudden decrease in annular velocity when the debris passes the larger outside diameter (OD) of
the boot, reaching the smaller OD of the body and top connection.

It is normally run as close as possible to the mill, bit, or junk basket. Additional boot baskets
can be run in tandem to increase the junk-catching capacity. The boot baskets are constructed
from heat-treated alloy steel and can be ordered with 18-in- (457.2-mm) or 36-in.- (914.4-mm)
long baskets.

The Type B boot basket is available in sizes from 14/5-in. to 133/8-in. OD.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes Type B boot basket helps you recover large debris.

Application
„„ Unconventional hydrocarbons
„„ Conventional oil and gas
„„ Wellbore cleanup

„„ Fishing

„„ Debris recovery

Features and Benefits


„„ Simple design with no moving parts
–– Ensures easy and reliable operation
„„ High torsional and buckling strength

–– Reduces operating risk


„„ Box-down, pin-up design

–– Allows boot basket to be run directly above a mill or bit


Type B™ boot basket
Product family no. H13016

© 2013 Baker Hughes Incorporated. All rights reserved. 35


Section 2 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean SP Wellbore Cleanup Products

Washpipe Boot Basket


Recover debris reliably and economically

The Baker Hughes washpipe boot basket has multiple functions in a washover assembly—like
the standard boot basket, it traps debris too large to be circulated out. The washpipe connection
eliminates the need for a crossover brushing. The washpipe boot basket with the third inner
connection is used for packer milling and recovery operations. In both operations, components
of the bottomhole assembly (BHA) are eliminated, reducing the risk of BHA failure.

It is available in 41/2-in., 53/4-in., and 83/8-in. outside diameters, and the inner connections are
available with eight round or packer retrieving tool connections. The washpipe boot basket
should be run as close as possible to the mill. Additional boot baskets can be run in tandem to
increase the junk-catching capacity.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes washpipe boot basket helps you recover large debris.

Application
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Wellbore cleanup

„„ Fishing

„„ Debris recovery

Features and Benefits


„„ Reduces crossovers in workstring
–– Increases reliability
„„ Simple design with no moving parts

–– Ensures easy and reliable operation


„„ High torsional and buckling strength

–– Reduces operating risk

Washpipe boot basket


Product family no. H13019

36 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 2

X-Treme Clean SP Wellbore Cleanup Products

Globe-Type Junk Basket


Recover debris with cost-effective solution

The Baker Hughes globe-type junk basket is used to recover debris and other objects in the
wellbore. The simple and robust design has been proved by many successful operations around
the world. With the addition of the Baker Hughes VACS™ engine component, the globe-type junk
basket can be turned into a Baker Hughes VACS junk catcher.

The reverse circulation through the bottom of the tool circulates debris and objects from the
bottom of the hole and traps the large debris in the catcher fingers. The junk can then be pulled
to surface and recovered.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the globe-type junk basket can help you recover objects in the wellbore.

Applications
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Fishing

„„ Wellbore cleanup

„„ Debris recovery

Features and Benefits


„„ Simple and robust design
–– Provides easy and reliable operation
„„ Does not require a ball to operate

–– Reduces operational risk


„„ Double set of free-rotating finger catchers

–– Improves reliability with its field-proven design

Globe-type junk basket


Product family no. H13022

© 2013 Baker Hughes Incorporated. All rights reserved. 37


Section 2 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean SP Wellbore Cleanup Products

Circulation Control Joint


Provide simple and reliable circulation solution

The Baker Hughes circulation control joint is a multipurpose tool that provides a means of
establishing circulation at a predetermined hydraulic pressure. It can be used as a pump-out,
kick, run-in, or drain sub by varying the particular control washer/rupture disc/restriction
plug combination.

The standard circulation control joint has an inner bore profile that forms a seat for restriction
plugs fitted with a bit nozzle. The control washer and bit nozzle inner diameters (IDs) can be
varied to obtain the correct relationship between mud flow and pressure drop to burst the
rupture disc and establish the desired flow rate. The circulation port can be resealed at any
time by removing the standard restriction plug (short fishneck) and inserting an extended
(long fishneck) restriction plug. Both restriction plugs can be recovered with slickline using a
restriction plug spear.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes circulation control joint can help you control your circulation efforts
more efficiently.

Application
Circulation control joint „„ Unconventional hydrocarbons
Product family no. H14024
„„ Conventional oil and gas
„„ Fishing operations

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Provides a circulation point if a tool string is plugged
–– Eliminates pulling a wet string
„„ Can be used as a drain or kick sub

–– Adds flexibility
„„ Contains a large ID for circulation and backoff tools

–– Improves operation
„„ Maintains same rupture pressure from both sides of the disc

–– Reduces operation risk

38 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

The X-Treme Clean™ EP (extended performance) system Riser Brush and Boot Basket
includes a variety of BOP and riser cleaning tools, casing ID BOP Jet Sub
cleaning tools, junk retrieval tools, and circulation tools. These
wellbore cleanup and displacement tools can be combined Surface Junk Catcher
and optimized for land, shelf, and shallow water applications. ULTRA-CLEAN Casing Scraper

WELL-CLEAN Casing Scraper

Expandable Mill

ULTRA-CLEAN Casing Brush

WELL-CLEAN Casing Brush

Disposable Casing Brush

Full-Function Valve

J-Type Circulation Swivel

Pump-Out Sub

Ball/Dart Catcher Sub

Grabitz Magnet

WELL-CLEAN Downhole Magnet

Multitask Wellbore Filter

WELL-CLEAN Element-Style Boot Basket

Wellbore Test Packer

Inflow Test Packer

Liner Top Test Tool

© 2013 Baker Hughes Incorporated. All rights reserved. 39


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

Riser Brush and Boot Basket


Achieve effective riser cleaning with minimum riser ID wear

The Baker Hughes X-Treme Clean™ EP riser brush and boot basket is designed to clean the
inside diameter (ID) area of drilling and production riser systems. It is used to brush and wipe
mud residue, cement, or other debris from the riser ID and recover them to surface. The tool can
be run for dedicated riser and blowout preventer (BOP) cleaning or as part of the Baker Hughes
wellbore cleanup system.

The riser brush and boot basket are built on a full-strength mandrel and are typically run with
the Baker Hughes BOP jet sub, X-Treme Clean EP surface junk catcher, or the X-Treme Clean
EP multi-task wellbore filter. The nonrotating design allows maximum riser ID cleaning while
reducing wear to the riser ID.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP riser brush and boot basket can help you better
clean riser IDs.

Application
„„ Riser cleaning
„„ Displacement

„„ Conventional oil and gas

„„ Deep water
X-Treme Clean™ EP riser brush and boot basket
„„ Wellbore cleanup
Product family no. H13014
„„ Debris recovery

Features and Benefits


„„ Has built-in boot basket to collect debris
–– Provides better cleaning
„„ Maintains full drillpipe strength

–– Improves reliability
„„ Uses nonrotating brushes

–– Reduces riser ID wear


„„ Provides 360° coverage

–– Improves performance

The X-Treme Clean™ EP riser brush cleans the ID


of drilling and production riser systems.

40 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

BOP Jet Sub


Clean blowout preventers effectively

The Baker Hughes blowout preventer (BOP) jet sub is used to clean the valves in the BOP
through high-rate jetting. It can be run together with a wide variety of Baker Hughes tools to
perform one-trip well cleanup.

The jet sub is run into the hole at closed position, allowing circulation through the bottom. After
the other operations are completed, a restriction plug can be dropped from surface into the
piston to shift the sleeve open, allowing the wellbore fluid to be pumped through the BOP jet
nozzles. A nozzle in the restriction plug will still allow flow through the bottom of the drill string.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the BOP jet sub can help you clean BOP valves more efficiently.

Application
„„ Deep water
„„ Conventional oil and gas
„„ BOP cleaning

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Simple and robust design
–– Allows reliable and easy operation
„„ Screw-in jet nozzles can easily be changed

–– Provides flexibility
„„ Carbide nozzle in restriction plug allows fluid

to be pumped at open position to bottom


of workstring
BOP jet sub –– Increases reliability
Product family no. H14068 „„ Internal fishneck allows plug to be retrieved by

wireline if needed
–– Improves efficiency
„„ Works with other tools to form one-trip

cleaning system
–– Saves time and cost

The BOP jet sub uses high-rate jetting to clean the


valves in the BOP stack.

© 2013 Baker Hughes Incorporated. All rights reserved. 41


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

Surface Junk Catcher


Recover debris during cleaning operations

The Baker Hughes X-Treme Clean™ EP surface junk catcher captures falling debris not circulated
out of the hole when riser, blowout preventer (BOP), and wellhead areas are cleaned. It is
normally run in a dedicated trip with the BOP jet sub and riser brush. The tool can be used
during scheduled BOP tests or when retrieving a wear bushing to prevent debris from being
introduced in the wellbore.

The surface junk catcher can be run below the BOP jet sub. Throughout the jetting and cleaning
process, any heavier particles of debris that cannot be circulated out of the hole are caught in
the integrated boot basket when falling down the hole. A brush assembly with 360° coverage
above the boot basket diverts falling debris into the boot. The catcher’s large debris capacity
is easily extended with minor modifications. Once at surface, the debris can be conveniently
removed at rig floor.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP surface junk catcher helps you capture wellbore
debris during cleaning operations.

Application
„„ Conventional oil and gas
„„ Deep water
„„ Displacement

„„ Wellbore cleanup

„„ Debris recovery

Features and Benefits


„„ Large bypass area
–– Allows for fast run-in
„„ Extensions to basket and mandrel can be added

–– Improves debris-carrying capability


„„ Large cleanout windows with easy access

–– Allows simple debris-removal operation


–– Reduces nonproductive time
„„ Uses field-proven Baker Hughes screen/slotted liner technology

–– Increases reliability and improves performance

X-Treme Clean™ EP surface junk catcher


Product family no. H13013

42 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

ULTRA-CLEAN Casing Scraper


Clean wellbore with minimum wear to casing ID

The Baker Hughes X-Treme Clean™ EP ULTRA-CLEAN™ nonrotating casing scraper is used to
remove mud or cement sheath, rust, mill scale, paraffin, and similar substances from the casing
inner diameter (ID). This is especially important in precompletion stages where tight tolerance
equipment will be run. These scrapers are also a very effective component of the bottomhole
assembly (BHA) when making gauge runs.

The tool’s standard operating mode is in the nonrotating position. The 360° coverage blades
and stabilizers remain stationary while the drillpipe can be rotated for long periods during
circulation to clean the wellbore. This feature allows maximum casing cleaning without wearing
the casing ID. In the case that the scraper becomes stuck, straight overpull will shear a ring and
allow the safety clutch to engage, putting the scraper in the rotating mode, allowing it to be
worked free using torque, overpull, circulation, and jarring.

The tool is designed with ample circulation area to allow for high-rate circulation and bypass
of debris. It has a rugged design and contains no external bolts that could work loose under
extreme conditions. For this reason, the X-Treme Clean EP ULTRA-CLEAN casing scraper is
recommended for use when drilling cement on the cleanout run.

The tools can be conveniently converted with dress-off mill to allow for cleaning the liner top
and casing ID in one trip.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP ULTRA-CLEAN scraper helps you effectively clean
your casing ID.

Application Features and Benefits


„„ Unconventional hydrocarbons „„ Nonrotating stabilizers and blades
„„ Conventional oil and gas –– Eliminates risk of damage to casing when rotating
„„ Deep water or drilling
„„ Wellbore cleanup „„ Safety clutch design

„„ Displacement –– Allows tool to work free if stuck in hole


„„ No external fasteners

–– Avoids leaving parts downhole


„„ Blade with 360° coverage

–– Provides high cleaning effectiveness


„„ Hard metal applied to blade edge

–– Provides endurance and maximum service


„„ Dress-off mill option

–– Allows for cleaning casing ID and liner top in


X-Treme Clean™ EP ULTRA-CLEAN™ casing scraper one trip
Product family no. H16107

© 2013 Baker Hughes Incorporated. All rights reserved. 43


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

WELL-CLEAN Casing Scraper


Clean casing ID during displacement and reduce risk of
casing damage

The Baker Hughes X-Treme Clean™ WELL-CLEAN casing scraper is used to remove mud or
cement sheath, rust, mill scale, paraffin, and similar substances from the casing inner diameter
(ID). This is especially important in precompletion stages where tight tolerance equipment will
be run. These scrapers are also a very effective component of the bottomhole assembly (BHA)
during gauge runs.

The tool features an ample circulation area to allow for high-rate circulation and bypass of
debris. It has a rugged design and contains no external bolts that could work loose under
extreme conditions. The 360° coverage blades remain stationary to eliminate casing damage,
while the drillpipe can be rotated for long periods during circulation to properly clean the
wellbore. For these reasons, the X-Treme Clean WELL-CLEAN casing scraper is recommended for
use when drilling cement on the cleanout run.

Contact your Baker Hughes representative today to find out how our X-Treme Clean WELL-
CLEAN casing scraper helps you effectively clean casing ID during displacement and reduce risk
of casing damage.

Applications
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Deep water

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Heavy-duty steel construction
–– Withstands rotation and reciprocation for long periods of time
„„ High-torque connections

–– Minimize crossovers
„„ Contains no external screws, bolts, or blocks

–– Eliminates risk of parts working loose under extreme operating conditions


„„ Spring-mounted blades

–– Provides optimal engagement with casing


„„ Unique staggered-blade configuration

–– Ensures 360° contact for optimal cleaning


„„ Nonrotating blades

–– Eliminate risk or damage to casing during rotation

X-Treme Clean™ WELL-CLEAN casing scraper


Product family no. H16117

44 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Expandable Mill
Clean casing ID after perforation and minimize casing wear with
deactivated blades

The Baker Hughes expandable mill removes perforating burrs and other debris from the inside
diameter (ID) of the casing during post-perforating operations. This operation is essential to
ensure successful installation of completion equipment. This mill deburrs while minimizing
casing wear during prolonged rotation by retracting the mill’s blades.

Tungsten carbide coated blades are arranged to achieve 360° contact with the ID without
requiring pipe rotation. Ball-drop deactivation retracts the blades away from the casing wall
as needed when the cleaning operation is complete. Full flow is maintained through the tool
throughout the operation.

The expandable mill is available in 7.00-in. and 9.63-in. casing sizes.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes expandable mill helps you clean debris while minimizing
casing wear.

Applications
„„ Post-perforation, before completion hardware installation
„„ Conventional oil and gas
„„ Unconventional hydrocarbons

„„ Wellbore cleanup

Features and Benefits


„„ Ball-drop-deactivated blades
–– Minimizes casing wear during prolonged rotation
„„ Full flow to bit after deactivation

–– Maximizes circulation
„„ Heavy-duty steel construction with no external fasteners

–– Eliminates risk of leaving small parts downhole


„„ Spring-supported mill blade

–– Maintains consistent contact with casing ID


„„ Unique staggered mill blade configuration with 360° coverage

–– Effectively cleans casing ID


„„ Self-centralizing tool

–– Ensures proper deburring of perforations


„„ Designed to be rotated and reciprocated

–– Can be run in conjunction with Baker Hughes wellbore cleanup tools

Expandable mill
Product family no. H15139

© 2013 Baker Hughes Incorporated. All rights reserved. 45


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

ULTRA-CLEAN Casing Brush


Effectively clean casing ID

The Baker Hughes X-Treme Clean™ EP ULTRA-CLEAN™ casing brush is used in conjunction
with a casing scraper to further brush and clean casing inner diameter (ID). It is designed to
remove scale, rust, mud residue, and any other particles of debris.

The tool can be run by itself or as an integral component of the wellbore cleanup or
displacement system. It features self-centering, nonrotational stabilizers to keep the nonrotating
brush sleeve centered in the hole, preventing wear or damage to the casing. This ensures 360°
brush coverage and eliminates uneven brush wear while allowing for rotation of the heavy-duty
main mandrel in straight and high-angle holes.

Another benefit is a special safety clutch that can be activated if the brush gets stuck. This
allows torque to be transferred to the entire tool for working it free or washover contingencies
if that becomes necessary. The tool is designed with ample circulation area to allow for high-
rate circulation and bypass of debris.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP ULTRA-CLEAN casing brush helps you effectively
clean your casing ID.

Application
„„ Unconventional hydrocarbons
„„ Conventional oil and gas
„„ Deep water

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Nonrotating stabilizers and brushes
–– Eliminates risk of damaging to casing when
rotating or drilling
„„ Safety clutch design

–– Allows tool to work free if stuck in hole


„„ No external fasteners

–– Avoids leaving parts downhole


„„ Brush with 360° coverage

–– Provides high cleaning effectiveness

The X-Treme Clean™ EP casing brush can be used


X-Treme Clean™ EP ULTRA-CLEAN™ casing brush with the casing scraper to remove scale, rust, mud
Product family no. H16108 residue, and other debris from the casing ID.

46 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

WELL-CLEAN Casing Brush


Effectively clean casing ID with 360-degree brush contact

The Baker Hughes X-Treme Clean™ WELL-CLEAN casing brush scours the inside of casing during
displacement operations using interchangeable, self-centralizing, full-gauge centralizers that
maximize brush sleeve contact with the casing surface throughout the cleaning operation.

This brush is heavy duty: the bristle sleeve is manufactured of carbon steel alloy, and the tool
body is made of heavy-duty API tool steel. Hardened and tempered spring-steel bristle plugs are
inserted into the alloy sleeve.

A modified cup design locks the bristle plugs in place while the tool is deployed during well
cleaning operations. The appropriate number and placement of brushes for optimized wellbore
cleaning operations is calculated by Baker Hughes completion specialists.

Contact your Baker Hughes representative today to find out how our X-Treme Clean WELL-
CLEAN casing brush helps you effectively clean your casing ID.

Applications
„„ Unconventional hydrocarbons
„„ Conventional oil and gas
„„ Deep water

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Unique bristle sleeve and stabilizer design
–– Ensures 360° contact
–– Allows for simple field redress
„„ Optimized brush bristles

–– Resist deformation and wear through length, density, and stiffness


„„ Heavy-duty steel construction

–– Withstands rotation and reciprocation for long periods of time


„„ High-torque connections

–– Minimize crossovers
„„ No external screws, bolts, or blocks

–– Eliminates risk of parts working loose under extreme operating conditions

X-Treme Clean™ WELL-CLEAN casing brush


Product family no. H16113

© 2013 Baker Hughes Incorporated. All rights reserved. 47


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

Disposable Casing Brush


Ensure casing cleanliness during equipment installation

The Baker Hughes disposable casing brush is a mechanical wellbore cleanup tool used to ensure
cleanliness while installing temporary or permanent downhole equipment. The simple design
allows it to connect directly below the tool, which allows casing cleaning and tool placement to
be performed in a single run.

The bristles in the brush are configured to provide 360° coverage in the casing. The rotating
and reciprocating capabilities ensure that debris can be cleaned in a variety of applications. For
applications requiring drilling out, the plug is available in drillable alloy.

The disposable casing brush is available for casing in sizes from 41/2 in. to 133/8 in.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes disposable casing brush helps you reduce nonproductive time.

Applications
„„ Unconventional hydrocarbon
„„ Conventional oil and gas

Disposable casing brush „„ Deep water


Product family no. H16115

Features and Benefits


„„ Made up directly below plug, packer, or cement retainer tool
–– Provides additional casing cleaning
–– Provides completion and workover insurance
„„ Unique bristle design and placement

–– Provides 360° casing coverage


–– Ensures more effective cleaning
„„ Can be rotated and/or reciprocated

–– Cleans more effectively

48 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Full-Function Valve
Provide additional well control with full-cycle circulation

The Baker Hughes full-function valve allows direct circulation to annulus to boost annular flow
rate or to avoid pulling a wet string. The valve’s simple design (main body, upper piston, lower
piston, and shear screws) results in easy and reliable operation. In the event of a well kick-in,
the valve can be shifted to closed position to perform further well control operations.

When needed, a ball is dropped down the drillstring to the lower piston. Additional pump
pressure shears the lower piston, allowing circulation through the bottom and through the side
ports to the annulus. An additional ball can be dropped to shear the upper piston, which will
seal the circulation ports and direct all flow through the drillstring below.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes full-function valve provides better circulation and well control.

Applications
„„ Heavy oil
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Deep water

„„ Wellbore cleanup

„„ Displacement

„„ Any application requiring circulating through the mid string

Features and Benefits


„„ Two pistons activated by two balls
–– Allows for circulation through the ports to annulus or through the string below
–– Provides additional well control
„„ Simple to operate

–– Improves reliability

Full-function valve
Product family no. H14079

© 2013 Baker Hughes Incorporated. All rights reserved. 49


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

J-Type Circulation Swivel


Complete multiple high-rate circulation operations in one trip

The Baker Hughes J-Type™ circulation swivel is normally used to locate at a known point,
such as a liner top, to address applications requiring circulation through the mid string. It
is specially designed for multiple high-volume circulation operations in displacement and
wellbore cleanup jobs.

The J-Type circulation swivel is a mechanically set tool with unlimited operation cycles. In the
closed position, it allows fluid flow and torque to be fully transmitted through the tool. Right-
hand rotation while applying set-down weight moves the J-Type circulation swivel to the open
position, which allows for high-volume circulation through its ports and acts as a swivel to keep
the tool below from rotating. Straight set-down position without right-hand rotation allows the
weight to be transmitted to the tool below so that a packer or other tools can be set below.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes J-Type circulation swivel helps you with displacement and wellbore
cleanup applications.

Application
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Deep water

„„ Deviated and horizontal wells

„„ Displacement

„„ Wellbore cleanup

„„ Any application requiring circulating through the mid string

Features and Benefits


„„ Mechanical-set with unlimited cycles
–– Allows multiple operations in one trip
–– Reduces nonproductive time
„„ Allows for rotation of entire string or only above the tool

–– Protects lower string from torque damage, especially for horizontal and deviated wells
„„ No drop balls or darts required

–– Provides easy and reliable operation

J-Type™ circulation swivel


Product family no. H14146

50 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Pump-Out Sub
Mitigate operational risk through mid-string circulation

The Baker Hughes pump-out sub allows circulation in the mid string to avoid pulling a wet string
and to provide well control. The valve’s simple design results in easy and reliable operation.

When needed, a ball/plug can be dropped to shift open the valve, allowing circulation through
the ports.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes pump-out sub helps you reduce operational risk.

Application
„„ Heavy oil
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Deep water

„„ Wellbore cleanup

„„ Displacement

„„ Fishing

„„ Any application requiring circulating through the mid string or avoiding pulling wet string

Features and Benefits


„„ Simple to operate with one ball/plug
–– Improves reliability
Pump-out sub
„„ Large flow area
Product family no. H14061
–– Allows full flow

© 2013 Baker Hughes Incorporated. All rights reserved. 51


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

Ball/Dart Catcher Sub


Catch darts or balls while allowing full flow

The Baker Hughes ball/dart catcher sub is used to catch balls or darts that have been released
from tools such as dart-activated circulation subs and wellbore test packers to prevent the balls
or darts from being left in the hole. The ball or dart catcher is available in several sizes and
works with a variety of tools.

Sufficient bypass is built into the tool to allow full flow around the balls or darts after they are
retained in the inner sleeve. This inner sleeve has a reverse-flow stop near the upper end to
retain balls or darts in the event of reverse circulation.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes ball/dart catcher sub can help you capture balls or darts.

Applications
„„ Conventional oil and gas
„„ Unconventional hydrocarbons

„„ Deep water

Features and Benefits


„„ Configurable for either balls or darts
–– Provides flexibility
„„ Can be run as part of a complete wellbore cleanup system

–– Saves time
„„ Internal collet in catcher prevents darts and balls from flowing upward

–– Reduces risks

Ball/dart catcher sub


Product family no. H14077

52 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Grabitz Magnet
Remove ferrous metal debris from wellbore effectively

The Baker Hughes X-Treme Clean™ EP Grabitz™ magnet is used to collect ferrous metal debris
from the wellbore and well fluids and then retrieve it to surface. It has the versatility to be used
in a variety of applications such as fishing, wellbore cleanup, displacement, and debris recovery
during and after milling.

It also can be used in conjunction with other wellbore cleanup tools such as the Baker Hughes
X-Treme Clean EP ULTRA-CLEAN™ casing scraper and X-Treme Clean EP ULTRA-CLEAN brush
sub to perform displacement or wellbore cleanup operations.

The magnet is designed with a one-piece, full-strength mandrel, which reduces risks in the
wellbore. Its high-pressure/high-temperature (HP/HT) capability makes it ideal for extreme
conditions, but the tool also is used in wells with low annular velocities, wells that contain
fluids with poor carrying capacities, and in wells where circulation is a problem.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP Grabitz magnet helps you remove metal debris
from your wells.

Applications Features and Benefits


„„ Conventional oil and gas „„ Collects metal debris downhole and retrieves them
„„ Unconventional hydrocarbons to surface
„„ Deep water –– Ensures well cleanliness
„„ HP/HT „„ Easily cleaned and disassembled for inspection

„„ Displacement –– Reduces nonproductive time


„„ Wellbore cleanup „„ One-piece, full-strength mandrel

„„ Debris recovery –– Improves reliability


„„ Fishing „„ No external nuts and bolts

–– Eliminates risk of leaving parts in hole


„„ HP/HT capable

–– Is applicable for a wide variety of applications

X-Treme Clean™ EP Grabitz™ magnet The X-Treme Clean™ EP Grabitz™ magnet is used to collect
Product family no. H13101 ferrous debris in the wellbore and carry it to surface.

© 2013 Baker Hughes Incorporated. All rights reserved. 53


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

WELL-CLEAN Downhole Magnet


Minimize NPT by removing ferrous metal debris from the wellbore

The Baker Hughes X-Treme Clean™ WELL-CLEAN downhole magnet is run with WELL-CLEAN
casing brushes and centralized casing scrapers to remove ferrous metal debris during well
cleaning to prepare for completion hardware installation. It can be used as an integral
component of the a debris removal system during post-perforation operations.

This heavy-duty, extra-large-debris-capacity tool removes metallic debris in difficult well


configurations such as liner tops and in highly deviated wellbores. It can also be used for
fishing, displacement, and debris recovery during and after milling.

The magnet has a simple, rugged mandrel design. It can be used in wells with low annular
velocities, wells that contain fluids with poor carrying capacities, and in wells where circulation
is a problem.

Contact your Baker Hughes representative today to find out how our X-Treme Clean WELL-CLEAN
downhole magnet helps you minimize NPT by removing ferrous metal debris from the wellbore.

Applications
„„ Unconventional hydrocarbons
„„ Conventional oil and gas

„„ Deep water

„„ Wellbore cleanup

„„ Displacement

„„ Fishing

Features and Benefits


„„ Heavy-duty steel construction
–– Withstands rotation and reciprocation for long periods
„„ High-torque connections

–– Minimize crossovers
„„ Contains no external screws, bolts, or blocks

–– Eliminates risk of parts working loose under extreme operating conditions

X-Treme Clean™ WELL-CLEAN downhole magnet


Product family no. H13103

54 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Multitask Wellbore Filter


Clean and filter wells in one trip

The Baker Hughes X-Treme Clean™ EP multitask wellbore filter allows brushing of debris from
the wellbore wall, filtering the fluid, and recovering debris, all in one trip. This tool can be run
in conjunction with other Baker Hughes wellbore cleanup tools to perform displacement and
wellbore cleanup operations.

The filter is usually used during the precompletion stage, but it can be run any time the wellbore
is contaminated with debris. It is commonly used as a key point indicator to verify cleanliness of
the wellbore.

When run in hole, the tool acts as a boot basket, collecting large debris when fluids pass through
the filter. When pulled out of hole, the bypass is closed and the tool diverts fluid through the filter
media capturing the debris; once at surface, the debris can be conveniently removed at rig floor
and the tool is ready to be immediately returned downhole. A large quantity of debris recovered
indicates that another trip is needed to more thoroughly clean the wellbore.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes X-Treme Clean EP multitask wellbore filter helps you clean and filter
your wells in one trip.

Application
„„ Conventional oil and gas
„„ Deep water
„„ Displacement

„„ Wellbore cleanup

„„ Debris recovery

Features and Benefits


„„ Large bypass area
–– Allows fast run-in
„„ Extensions to basket and mandrel can be added

–– Improves debris-carrying capability


„„ Large cleanout windows with easy access

–– Allows simple debris-removal operation at


rig floor
One configuration of the X-Treme Clean™ EP
–– Reduces nonproductive time mutlitask wellbore filter uses a sliding brush
„„ Uses field-proven Baker Hughes screen/slotted design to divert fluid and debris into the basket.

liner technology
–– Increases reliability and improves performance

X-Treme Clean™ EP multitask wellbore filter


Product family no. H13015

© 2013 Baker Hughes Incorporated. All rights reserved. 55


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

WELL-CLEAN Element-Style Boot Basket


Recover debris during riser and BOP cleaning operations

The X-Treme Clean™ well cleaning WELL-CLEAN element-style boot basket, an integral part of
the Baker Hughes wellbore cleanup (WBCU) system, collects debris during riser and blowout
preventer (BOP) jetting operations. The boot basket’s rubber cup directs captured debris into the
ported filter, which prevents debris from entering the wellbore.

Normally positioned below the fluid-actuated jetting tool, the boot basket can be rotated or
reciprocated during jetting operations to ensure optimal BOP cleaning. The boot basket is
typically used during the precompletion stage during jetting operations, but it can be run any
time the wellbore is contaminated with debris. It can also be used as a key point indicator to
verify cleanliness of the wellbore. This tool can be run in conjunction with other Baker Hughes
WBCU tools to perform multiple wellbore cleanup operations.

Contact your Baker Hughes representative today to find out how our X-Treme Clean WELL-
CLEAN element-style boot basket helps you filter debris from your well during jetting or sand
control operations.

Applications
„„ Riser and BOP jetting operations
„„ Displacement

„„ Wellbore cleanup

„„ Debris recovery

Features and Benefits


„„ Simple design and operation
–– Directs debris into the debris catcher for filtering
„„ Rugged ported filter

–– Allows circulation while preventing debris from entering the wellbore


„„ High-temperature reinforced packer cups

–– Can be rotated and/or reciprocated during circulation


–– Eliminate downtime caused by debris left in the wellbore
–– Wipe casing while running in and out of the wellbore

X-Treme Clean™ WELL-CLEAN element-style


boot basket
Product family no. H13025

56 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Wellbore Test Packer


Perform reliable negative test in same trip as wellbore cleanup
operations in deep wells

The Baker Hughes wellbore test packer can perform a negative inflow test on liner tops in
the same trip as wellbore cleanup or displacement operations. It eliminates the need for a
designated run with a retrievable packer.

The enhanced ball-activated safety mechanism eliminates premature setting in deep and deviated
well applications when high compressive loads are applied. The wellbore test packers can be set
multiple times in one trip, allowing the packer to be tested and an inflow test to be performed.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes wellbore test packer helps you save operational time and cost.

Applications
„„ Conventional oil and gas
„„ Deep water

„„ Deviated wells

„„ Liner top integrity test with wellbore cleanup or displacement

Features and Benefits


„„ Allows wellbore cleanup or displacement and liner test to be conducted in a single trip
–– Saves operational time and cost
„„ Ball-activated safety mechanism

–– Prevents premature setting


„„ Large bypass area

–– Allows for rapid deployment


„„ Simple to operate, with multiple resets

–– Reduces operational time


„„ High torque and tensile capabilities

–– Increases reliability

Wellbore test packer


Product family no. H67242

© 2013 Baker Hughes Incorporated. All rights reserved. 57


Section 3 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean EP Wellbore Cleanup Products

Inflow Test Packer


Perform negative inflow test in same trip as wellbore
cleanup operations

The Baker Hughes inflow test packer can perform a negative inflow test on liner tops in
the same trip as wellbore cleanup or displacement operations. It eliminates the need for a
designated run with a retrievable packer.

The inflow test packers can be set multiple times in one trip, allowing the packer to be tested
and an inflow test to be performed. It is usually run on top of the liner top dress mill and below
the J-Type™ circulation swivel.

Set-down weight can be applied to activate the packer to perform the packer test. After the packer
is successfully tested, lighter fluid is pumped downhole and the negative inflow test is performed.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the Baker Hughes inflow test packer helps you save operational time and cost.

Applications
„„ Conventional oil and gas
„„ Liner top integrity test with wellbore cleanup or displacement

Features and Benefits


„„ Allows wellbore cleanup or displacement and liner test to be conducted in a single trip
–– Saves operational time and cost
„„ Large bypass area

–– Allows for rapid deployment


„„ Simple to operate, with multiple resets

–– Reduces operational time


„„ High torque and tensile capabilities

–– Increases reliability

Inflow test packer


Product family no. H40723

58 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 3

X-Treme Clean EP Wellbore Cleanup Products

Liner Top Test Tool


Perform liner top integrity test, displacement, and wellbore cleanup
in one trip

The Baker Hughes liner top test tool is designed to dress off and performs an inflow test
(negative test) to verify the integrity of the liner top. It can be run in conjunction with other
Baker Hughes wellbore cleanup tools to perform liner top testing, displacement, and wellbore
cleanup in one trip.

The liner top test tool uses field-proven TST-3 technology for superior sealing. The safety shear
settings resist against premature activation, for more accurate and reliable operation. The tool is
activated by direct set-down weight. The required low setting force allows it to be used in deep
and deviated well applications.

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find


out how the liner top test tool helps you reduce nonproductive time.

Applications
„„ Displacements
„„ Wellbore cleanup

„„ Conventional oil and gas

„„ Unconventional hydrocarbons

„„ Deepwater completions

„„ Extended-reach wells

„„ Deviated wells

„„ High-pressure/high-temperature (HP/HT) wells

Features and Benefits


„„ Single-trip operation with top dress mill and packer
–– Reduces rig time during completion operations
„„ Adjustable safety shear settings

–– Avoids premature functioning in high-angle holes


„„ Durable, heavy-duty design

–– Can be used in HP/HT wells


„„ Can be operated multiple times in a single run

–– Adds flexibility
„„ Unique internal bypass design

–– Allows high-rate displacements


„„ Positive liner top location indicator

–– Ensures tool has reached appropriate depth for operation


„„ Designed to be rotated and reciprocated
Liner top test tool
Product family no. H16118
–– Can be run in conjunction with Baker Hughes wellbore cleanup tools

© 2013 Baker Hughes Incorporated. All rights reserved. 59


Notes
Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

The X-Treme Clean™ XP (extreme performance) wellbore X-Treme Clean XP Wellbore Cleanup and
cleanup and displacement system for deep, deviated, and Displacement System
extended reach wells includes heavy-duty tools such as XP Riser Brush and Boot Basket
the BOP jet sub, riser brushes, scrapers, brushes, magnets,
and filters. Each component can be used individually or in XP Casing Scraper
combination to provide reliable and effective solutions to XP Casing Brush
ensure successful completion and workovers.
XP Multi-Cycle Ball-Activated
Circulation Valve

XP Multitask Wellbore Filter

XP Downhole Magnet

XP Full-Cycle Ball-Activated BOP Jet Sub

© 2013 Baker Hughes Incorporated. All rights reserved. 61


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

X-Treme Clean XP Wellbore Cleanup and


Displacement System
Provide reliable solution for deepwater wells, deep wells, and
deviated wells
The award-winning Baker Hughes X-Treme Clean™ XP wellbore cleanup and
displacement system is a durable system for deep, deviated and extended-reach
well applications. This system provides reliable and effective wellbore cleaning and
significantly mitigates completion and production risks with exceptional features
including high tensile and torque ratings, high allowable rotation speed, non-rotating
design, and high circulation areas.

In 2012, the newly launched X-Treme Clean XP WBCU and displacement system earned
Baker Hughes a World Oil Award for Best Well Intervention technology. The award was
granted by World Oil magazine to honor the upstream energy industry’s top innovators
and innovations.

The X-Treme Clean XP wellbore cleanup and displacement system combines several
high-performance tools to clean interior casing walls and blowout preventers, scrape
and brush casing/liner inside diameters (IDs), filter downhole fluids, seek out and collect
debris, and provide an effective means for fluid displacement. These tools can be run
together as integral parts of a complete wellbore cleaning system or individually to
perform specific functions.

In addition to the features above, the deep well riser brush and boot basket has no
welding in its structure. This simplifies the deepwater inspection and improves operation
reliability. The tool has magnets attached to the mandrel to provide more effective metal
debris collecting inside the boot basket.

The casing scraper and brush provide 360° contact with the casing/liner ID. The casing
X-Treme Clean™ XP scraper uses both ends and sides of the scraper blades, giving dual cleaning effect. The
riser brush and boot basket helical shape of the scraper blades and brush blocks significantly increases annular
Product family no. H13024
flow area so that fluid can be circulated at high flow rates. The non-rotating design
eliminates the risk of damaging or wearing casing when rotating drillstring.

The downhole magnet inherits the simplicity and robustness of the field-proven
Grabitz™ magnet, but advances the Grabitz magnet with many times the metal debris
collecting capability.

The multitask wellbore filter features slidable brush design, providing an effective
method to divert flow and collect debris. The patent-pending debris-removing window
X-Treme Clean™ XP
casing scraper allows for simple debris-removal operation.
Product family no. H16110

62 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications
„„ Tensile rating: higher than the tensile rating of
tool joints
„„ Torque rating: higher than the torque rating of

tool joints
„„ Allowable rotation speed: 150 rpm

Contact your Baker Hughes representative or visit


www.bakehughes.com/wbcu to learn more about how
out X-Treme Clean XP system can provide effective and
reliable cleaning for your deep, deviated, and extended-
reach well applications.

Applications
„„ Deepwater wells
„„ Deep wells
„„ Deviated wells

„„ Extended-reach wells

„„ Wells with high dogleg severity

Features and Benefits


„„ Modular design
–– Allows a wide range of adaptability for various
well circumstances
„„ One-piece mandrel design with higher-than-tool-

joints tensile and torque ratings


–– Provides a reliable and effective tool to clean
wellbores and
–– Significantly mitigates completion and production
risks and costs
„„ Non-rotating scrapers, brushes, and stabilizers

–– Effectively cleans well without damaging or


wearing casing wall
X-Treme Clean™ XP
„„ Highest allowable rotation speed of 150 rpm
casing brush
Product family no. H16109 –– Effectively cleans the wells without damaging or
wearing any casings or risers
X-Treme Clean™ XP „„ Large circulation areas
downhole magnet
Product family no. H13104 –– Improves circulation and displacement efficiency
„„ Advanced debris/metal debris carrying capability

–– Improves cleaning efficiency

X-Treme Clean™ XP
multitask wellbore filter
Product family no. H13023

© 2013 Baker Hughes Incorporated. All rights reserved. 63


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Riser Brush and Boot Basket


Clean riser effectively for deepwater applications

The Baker Hughes X-Treme Clean™ XP riser brush and boot basket is for deepwater applications
used to clean the interior casing wall of drilling and production riser systems. It brushes and
wipes mud residue, cement, or other debris from the riser inside wall and recovers them to
surface. Recovery is done with a boot basket that is designed in with the brush assembly and
built on a robust mandrel that is full drillpipe strength.

The riser brush and boot basket features one-piece mandrel design without any internal
connection. The tensile and torque ratings of the tool are higher than those of the tool joint.

One feature of the tool is its high allowable rotation speed. Allowing drillpipe to rotate up to
150 rpm significantly increases the cleaning efficiency and also allows the tool to be run in the
same trip with casing cleaning string, eliminating a dedicated riser cleaning run.

The non-rotational brush sleeve and the improved brush robustness prevent wear or damage to
the riser inside diameter (ID), while allowing for maximum riser ID cleaning.

The tool has no welding on any non-consumable parts. This feature reduces inspection cost and
time in deepwater applications and considerably increases operation reliability.

The basket with built-in magnets captures debris, especially metal debris, effectively. The
X-Treme Clean XP riser brush is ruggedly designed and is ideal for deepwater applications.

X-Treme Clean™ XP
riser brush and boot basket
Product family no. H13024

64 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications
„„ Tensile rating: higher than the tensile rating of tool joints
„„ Torque rating: higher than the torque rating of tool joints

„„ Allowable rotation speed: 150 rpm

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to learn


how our X-Treme Clean XP riser brush and boot basket can effectively clean riser systems in
deepwater wells.

Applications
„„ Deepwater wells

Features and Benefits


„„ Advanced debris/metal debris cleaning capability with built-in magnets
–– Improves cleaning efficiency
„„ Non-rotating brushes with 360° coverage

–– Effectively cleans well without damaging or wearing riser wall


„„ One-piece mandrel design with higher-than-tool-joints tensile and torque ratings

–– Provides a reliable and effective tool to clean wellbores and significantly mitigates
completion and production risks and costs
„„ Highest allowable rotation speed of 150 rpm

–– Increases cleaning efficiency


„„ No welding on any non-consumable parts

–– Improves operational reliability

The X-Treme Clean™ XP riser brush and


boot basket clean the interior casing wall of
drilling and production riser systems.

© 2013 Baker Hughes Incorporated. All rights reserved. 65


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Casing Scraper
Achieve effective casing cleaning with high-rotation, high-strength,
and larger-flow-area tools

The Baker Hughes X-Treme Clean™ XP casing scraper is a durable tool for deepwater, deep, and
deviated well applications. It is used to remove mud or cement sheath, perforation burs, rust
mill scale, paraffin, and similar substances from interior walls of casing. The tool can be run
by itself or as an integral part of a complete wellbore cleaning system with circulation tools,
brushes, magnets, filters, and bits.

The casing scraper features one-piece mandrel design without any internal connection. The tensile
and torque ratings of the tool are higher than those of the tool joint. This allows the tool to be
used in deep wells or deviated wells in which higher tensile and torque ratings are required.

One feature of the tool is its high allowable rotation speed. Allowing drillpipe to rotate up to
150 rpm significantly increases the cleaning efficiency and also allows the tool to be used in the
drilling or milling applications in which high rotation speed is required.

The tool also provides large inside diameter and annulus flow areas. It allows for more effective
circulation and displacement operations.

The new helical blade design uses both sides and ends of the blade blocks providing more than
doubled scraping area than the conventional scraper. The non-rotating blades and stabilizers
prevent any excessive wear or damage to the casing when pipe rotation occurs.

X-Treme Clean™ XP casing scraper


Product family no. H16110

66 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications
„„ Tensile rating: higher than the tensile rating of tool joints
„„ Torque rating: higher than the torque rating of tool joints

„„ Allowable rotation speed: 150 rpm

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to learn


how our X-Treme Clean XP casing scraper can effectively clean casing with high-rotation,
high-strength, and larger-flow-area tools.

Applications
„„ Deepwater wells
„„ Deep wells
„„ Deviated wells

„„ Extended-reach wells

„„ Wells with high dogleg severity

Features and Benefits


„„ One-piece mandrel design with higher-than-tool-joints tensile and torque ratings
–– Provides a reliable and effective tool to clean wellbore, and significantly mitigates
completion and production risks and costs
„„ Non-rotating stabilizers and scrapers

–– Effectively cleans well without damaging or wearing casing wall


„„ Highest allowable rotation speed of 150 rpm

–– Increases cleaning efficiency


„„ Large circulation areas

–– Improves circulation and displacement efficiency


„„ Spring-energized helical blades with 360° coverage

–– Increases cleaning surface and circulation area


„„ No exposed fasteners that could vibrate loose

–– Improves operational reliability

The X-Treme Clean™ XP casing scraper


contains helical blades for maximum cleaning.

© 2013 Baker Hughes Incorporated. All rights reserved. 67


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Casing Brush
Ensure effective casing cleaning with high-performance tools

The Baker Hughes X-Treme Clean™ XP casing brush is a durable tool designed for deepwater,
deep, and deviated well applications. It is used to brush and clean the interior diameter (ID) of
casing and remove scale, rust, mud residue, and any other particles of debris. The tool can be
run by itself or as an integral part of a complete wellbore cleaning and displacement system
with circulation tools, scrapers, magnets, filters, and bit.

The casing brush features a one-piece mandrel design without any internal connections. The
tensile and torque ratings of the tool are higher than those of the tool joint. This allows the tool
to be used in deepwater wells, deep wells, or deviated wells in which higher tensile and torque
rating are required.

One feature of the tool is its high allowable rotation speed. Allowing drillpipe to rotate up to
150 rpm significantly increases the cleaning efficiency and allows the tool to be used in the
drilling or milling applications in which a high rotational speed is required.

The tool also provides large ID and annulus flow areas. It allows more effective circulation and
displacement operations.

The non-rotational stabilizers and brush sleeve, plus the field-proven brush technology, prevent
wear or damage to the casing wall, while allowing for maximum casing ID cleaning in straight
or high-angled holes. The brush is not vulnerable to chemical or acid attack.

X-Treme Clean™ XP casing brush


Product family no. H16109

68 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications
„„ Tensile rating: higher than the tensile rating of tool joints
„„ Torque rating: higher than the torque rating of tool joints

„„ Allowable rotation speed: 150 rpm

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to learn how


our X-Treme Clean XP casing brush can effectively clean casing with high-performance tools.

Applications
„„ Deepwater wells
„„ Deep wells

„„ Deviated wells

„„ Extended-reach wells

„„ Wells with high dogleg severity

Features and Benefits


„„ One-piece mandrel design with higher-than-tool-joints tensile and torque ratings
–– Significantly mitigates completion and production risks and costs
„„ Non-rotating stabilizers and brushes

–– Effectively cleans well without damaging or wearing casing wall


„„ Highest allowable rotation speed of 150 rpm

–– Increases cleaning efficiency


„„ Large circulation areas

–– Improves circulation and displacement efficiency


„„ 360° casing coverage with helical brush

–– Increases cleaning efficiency The X-Treme Clean™ XP casing brush contains


stainless steel brushes laid out in a helical
„„ No exposed fasteners that could vibrate loose
pattern for optimal cleaning efficiency.
–– Improves operational reliability

Brush trim length is verified as part of


the inspection process for each job.

© 2013 Baker Hughes Incorporated. All rights reserved. 69


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Multi-Cycle Ball-Activated Circulation Valve


Conduct mid-string circulation during drilling and wellbore cleanup

The Baker Hughes X-Treme Clean™ XP multi-cycle ball-activated circulation valve is a


hydraulically-activated tool that enables mid-string circulation during wellbore cleanup, fluid
displacement, and drilling. The valve can be used in deepwater cased hole displacement and
wellbore cleanup to boost annular velocity to improve debris removal and perform blowout
preventer cleaning. In drilling operations the valve can be used to clean debris or to spot
chemicals or lost circulation material (LCM). Because it is hydraulically activated, the valve is
also suitable for scenarios where mechanical operation is not feasible.

In cased hole displacement and wellbore cleanup applications, the circulation valve can be run
as part of the complete X-Treme Clean wellbore cleanup system. In drilling applications, the
valve is typically run in the bottomhole assembly above under-reamers and measurement while
drilling (MWD) tools.

The valve provides three flow modes: to the bit, to the ports only, and flow split through bit
and ports. In run-in position, all flow is directed through the bit. Depending on your application,
the tool’s secondary flow path can be reconfigured by first dropping the right-sized ball. For
example, during drilling operations, if LCM is to be spotted, the tool can be activated to the port
open-only position to avoid any flow through the debris-sensitive measurement devices below
the circulation valve. If there is a need to boost annular velocity for debris removal, a different-
sized ball can be dropped to activate the tool while maintaining a split flow path. In this
configuration, some of the fluid will exit the ports while some will continue through the bit.

To operate the valve, a ball is dropped from surface to shift the internal sleeve, opening the
ports for circulation. Depending on the size of the ball dropped, the tool’s flow path to the bit
will either be closed off or left open. Dropping a second ball returns the internal sleeve to its
run-in position, sealing off the ports and allowing circulation through the tools. All balls are
stored within the circulation valve in the integrated ball catcher sub, eliminating the need for
additional catcher tools to be run in the string.

This tool has multiple cycles and is limited in cycles only by the capacity of the integrated
ball catcher sub. The tool also has a full internal flow path that allows smaller balls to be
circulated through for activating or deactivating any tools below. Additionally, the circulation
valve is designed with high torque and tensile ratings, making it ideal for deepwater and ultra
deepwater operations.

X-Treme Clean™ XP multi-cycle ball-activated


circulation valve
Product family no. H14072

70 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Contact your Baker Hughes representative today or visit www.bakerhughes.com/wbcu to find out
how the Baker Hughes X-Treme Clean XP multi-cycle ball-activated circulation valve can help you
successfully perform high rate circulation operations in either completion or drilling applications.

Applications
„„ Conventional oil and gas
„„ Deep water

„„ Deviated and horizontal wells

„„ Displacement

„„ Wellbore cleanup

„„ Removing debris or spotting chemicals/fluids while drilling

„„ Any application requiring circulation through the mid-string

Features and Benefits


„„ Multiple cycles
–– Performs multiple operations in one trip
–– Reduces nonproductive time
„„ Hydraulically activated

–– Eliminates need for set-down weight


–– Improves reliability
„„ Large circulation ports

–– Enables high flow rates


„„ Three flow modes

–– Provides flexibility for different applications

© 2013 Baker Hughes Incorporated. All rights reserved. 71


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Multitask Wellbore Filter


Collect debris, clean, and filter fluid in one trip

The Baker Hughes X-Treme Clean™ XP multitask wellbore filter for deepwater, deep, and
deviated well applications collects debris from the wellbore wall, brushes off the wellbore wall
and filters the fluid, all in one run. It is a modular tool and can be run by itself, with blowout
preventer (BOP) jet sub and riser brush and boot basket for BOP and riser cleaning, or as an
integral part of a complete wellbore cleaning and displacement system with circulation tools,
scrapers, brushes, and magnets.

It is primarily for use in pre-completion stages to clean the riser, BOP, and wellbore, and assist
the fluid displacement, but can be run any time the wellbore has become contaminated with
debris, such as after a milling operation.

The multitask filter features one-piece mandrel design without any internal connection. The
tensile and torque ratings of the tool are higher than those of the tool joint. This allows the tool
to be used in deepwater wells, deep wells, or deviated wells in which higher tensile and torque
ratings are required.

The tool features a high allowable rotation speed. Allowing drillpipe to rotate up to 150 rpm
significantly increases cleaning efficiency and allows it to be used in the drilling or milling
applications in which high rotation is required.

The tool also provides a large inside diameter and annular flow areas. It allows more effective
circulation and displacement operations.

The slidable brush design provides a large bypass flow area when running in hole, and diverts
flow and allows more effective debris collection when pulling out of hole. The patent-pending
debris-removal window allows simple debris-removal operation.

This tool uses field-proven screen technology that provides effective fluid filtering in harsh
downhole environments.

The X-Treme Clean XP multitask filter is ruggedly designed and is ideal for deepwater, deep well,
deviated well, extended-reach well, and high dogleg severity well applications.

X-Treme Clean™ XP multitask wellbore filter


Product family no. H13023

72 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications
„„ Tensile rating: higher than the tensile rating of tool joints
„„ Torque rating: higher than the torque rating of tool joints
„„ Allowable rotation speed: 150 rpm

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to learn how


our X-Treme Clean XP multitask wellbore filter can effectively collect debris, clean, and filter
fluid in one trip.

Applications
„„ Deepwater wells
„„ Deep wells

„„ Deviated wells

„„ Extended-reach wells

„„ Wells with high dogleg severity

Features and Benefits


„„ One-piece mandrel design with higher-than-tool-joints tensile and
torque ratings
–– Significantly mitigates completion and production risks and costs
„„ Non-rotating stabilizers

–– Effectively cleans well without damaging or wearing casing wall


„„ Highest allowable rotation speed of 150 rpm

–– Effectively cleans the wells without damaging or wearing


casing wall
„„ Large circulation areas

–– Improves circulation and displacement efficiency


„„ No exposed fasteners that could vibrate loose

–– Improves operational reliability


„„ 360° coverage with slidable brush assembly

–– Provides large bypass flow area and more effective


debris collection
„„ Patent-pending debris-removal window

–– Allows simple debris-removal operation at rig floor


„„ Field-proven screen technology

–– Provides effective fluid filtering in harsh environments

© 2013 Baker Hughes Incorporated. All rights reserved. 73


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Downhole Magnet
Recover metal debris from wellbore with high-strength magnets

The Baker Hughes X-Treme Clean™ XP downhole magnet for deepwater, deep, and deviated
well applications contains high-strength magnets that collect metal from the wellbore fluid and
recover it to the surface. It removes ferrous metal debris left in the wellbore such as debris from
window cutting, packer milling, or junk milling. It can be used by itself, with blowout preventer
jet subs for blowout preventer cleaning, with VACS™ tools for downhole debris collection,
or with other casing cleaning tools such as circulation subs, scrapers, brushes, and multi-task
wellbore filters for wellbore cleaning and displacement.

The downhole magnet features one-piece mandrel design without any internal connection. The
tensile and torque ratings of the tool are higher than those of the tool joint, which allows the
tool to be used in deepwater wells, deep wells, or deviated wells in which higher tensile and
torque ratings are required.

The high-temperature, high-strength magnets and unique magnet arrangement provide


extraordinary metal debris capturing and carrying capability that is many times higher than
a conventional tool, even in a high-pressure/high-temperature (HP/HT) well. The design lets
metal debris tightly collect in the space between the magnetic bars, which allows adequate
circulation area between the tool outside diameter and casing inside diameter. The robust
replaceable magnet bars can withstand harsh downhole environments and allow easy assembly,
replacement, and tool cleaning.

The stabilizers at both ends of the tool centralize the tool and allow more effective circulation
in the deviated wells. Allowing drillpipe to rotate up to 150 rpm could significantly increase
cleaning efficiency and would also allow the tool to be used in the drilling or milling
applications in which a high rotational speed is required.

The tool also provides large inside diameter and annulus flow areas. It allows more effective
circulation and displacement operations.

X-Treme Clean™ XP downhole magnet


Product family no. H13104

74 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 4

X-Treme Clean XP Wellbore Cleanup Products

Specifications Features and Benefits


„„ Tensile rating: higher than the tensile rating of tool joints „„ High-strength rare earth magnets and unique
„„ Torque rating: higher than the torque rating of tool joints magnet arrangement
„„ Allowable rotation speed: 150 rpm –– Provides superior metal debris collecting capability
„„ One-piece mandrel design with higher-than-tool-joints tensile

Contact your Baker Hughes representative or visit and torque ratings


www.bakerhughes.com/wbcu to learn how our X-Treme Clean XP –– Provides a reliable and effective tool to clean wellbores
downhole magnet can effectively recover ferrous debris from and significantly mitigates completion and production
your well. risks and costs
„„ Highest allowable rotation speed of 150 rpm

Applications –– Increases cleaning efficiency


„„ Deepwater wells „„ Non-rotating stabilizers

„„ Deep wells –– Effectively cleans well without damaging or wearing


„„ Deviated wells casing wall
„„ Extended-reach wells „„ Large circulation areas

„„ HP/HT wells –– Improves circulation and displacement efficiency


„„ Wells with high dogleg severity „„ No exposed fasteners that could vibrate loose

„„ Wells with excessive metal debris –– Improves operational reliability

The X-Treme Clean™ XP magnet offers superior debris-removing capability during


wellbore cleanup operations.

© 2013 Baker Hughes Incorporated. All rights reserved. 75


Section 4 Wellbore Cleanup Tools and Displacement Chemicals

X-Treme Clean XP Wellbore Cleanup Products

XP Full-Cycle Ball-Activated BOP Jet Sub


Ensure BOP cleanliness while maintaining well control

The Baker Hughes X-Treme Clean™ XP full-cycle ball-activated blowout preventer (BOP) jet
sub is used to clean the valves in the BOP through high-rate jetting. It can be run with a wide
variety of Baker Hughes tools to perform one-trip well cleanup.

The jet sub uses a dual-piston design adapted from the full function valve. The tool is run into
the hole in the closed position, allowing circulation through the bottom of the string. After all
other necessary operations are completed, a ball is dropped down the drillstring to the lower
piston. Additional pump pressure shears the lower piston, allowing circulation through the side
ports and nozzles to the annulus. This function allows for effective cleaning of the BOP stack.

After the BOP jetting operation is performed, a second ball can be dropped to shear the upper
piston, sealing the circulation ports and directing all flow through the drillstring below. This
allows for enhanced well control by allowing the operator to seal off flow to the annulus at any
time during operation. Furthermore, a positive lock feature prevents the sleeve from shifting
open in case a well kick does occur.

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to learn how


our X-Treme Clean XP full-cycle ball-activated BOP jet sub can ensure BOP cleanliness while
maintaining well control.

Applications
„„ Shallow and deep water
„„ BOP cleaning

„„ Wellbore cleanup

„„ Displacement

Features and Benefits


„„ Dual-piston design
–– Provides full open-close cycle
–– Enhances well control
„„ One-trip cleaning system

–– Saves time and cost


„„ Positive lock on upper piston

–– Prevents flow to the annulus if a well kick occurs


„„ Threaded jet nozzles

X-Treme Clean™ XP full-cycle ball-activated –– Add flexibility


BOP jet sub –– Simplify maintenance and replacement
Product family no. H14088

76 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 5

VACS Portfolio

Baker Hughes vectored annular cleaning system (VACS™) VACS G2 System


technology has been applied in field operations for more than VACS Debris Basket
a decade. The system collects debris downhole, eliminating
the need for bottoms up circulation, and protecting debris VACS Junk Catcher
sensitive surface equipment. It is especially useful in wells
with low fluid levels, fluids with low carrying capability or low
fracture gradient, or deviated and deep wells. Combined with
the advanced VACSPredictor™ simulation tool, Baker Hughes
VACS technology provides the industry’s most reliable and
efficient debris removal solutions.

© 2013 Baker Hughes Incorporated. All rights reserved. 77


Section 5 Wellbore Cleanup Tools and Displacement Chemicals

VACS Portfolio

VACS G2 System
Reduce NPT and HSE risk while increasing efficiency

The Baker Hughes vectored annular cleaning system (VACS™) G2 captures debris located at
the well bottom, or that was generated during well operations. Built on field-proven VACS
technology that has gained a solid reputation over more than a decade, this new modular
design offers enhanced performance and ease of handling, saving time and lowering risk,
particularly in deepwater applications.

As fluid flows through the jet nozzles, the VACS G2 jet engine design produces increased
suction pressure at the base of the tool, pulling in any fine or big debris or junk from the well
into the tool basket. The VACS G2 engine has been optimized to provide increased reliability
and performance during a variety of operations, including post perforating and sump packer
cleaning, packer plug or bridge plug retrieval, and junk retrieval for openhole or cased hole.

Other improvements in the G2 version of the VACS system include significant changes to the rig
handling procedures. Each module can be manipulated by standard rig elevators, removing the
need for on-site assembly or any specialized equipment. These simplified handling processes
eliminate many potential operational and health, safety, and environmental (HSE) risks, and
the modular design also reduces nonproductive time (NPT) by eliminating special rigging
requirements. Modules can easily be added for increased debris recovery.

The new VACS G2 system is ideal for deepwater applications where minimizing NPT and
improving operational reliability is essential to profitability. This system has been field-tested
and validated, with results clearly indicating the tool’s increased performance and efficiency.
Incorporating Baker Hughes VACS technology, including the modular VACS G2 system, into your
operations ensures that you receive the most reliable and cost-efficient solution for
your reservoir.

Contact your Baker Hughes representative today


or visit www.bakerhughes.com/vacsg2 to find out
how the modular design of our VACS G2 system
reduces NPT and increases efficiency.

VACS™ G2 system
Product family no. H13126 The VACS™ G2 system contains an optimized
H13126 (jet engine module) fluid diverter for enhanced debris collection and
H13127 (debris retainer module) increased reliability.

78 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 5

VACS Portfolio

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Modular design
„„ Shallow or deep wells –– Reduces NPT by eliminating special rigging requirements
„„ Deep water –– Reduces HSE risks
„„ High-pressure/high-temperature environments –– Adapts for varying debris capacities
„„ Wells with partial or total lost circulation „„ Improved jet engine design

„„ Wells with fluids with poor debris-carrying capability –– Increases suction pressure
„„ Wells with weak formations –– Reduces the likelihood of plugging
„„ Improved debris-retaining modules

–– Increases efficiency of debris separation


–– Lessens the probability of debris reaching the
screen, increasing reliability

VACS technology allows for the capture of debris downhole, making it an ideal candidate for applications such as sump packer cleaning, packer milling, and plug retrieval.

© 2013 Baker Hughes Incorporated. All rights reserved. 79


Section 5 Wellbore Cleanup Tools and Displacement Chemicals

VACS Portfolio

VACS Debris Basket


Capture debris downhole in one trip for reduced NPT

The Baker Hughes vectored annular cleaning system (VACS™) debris basket captures debris
downhole. It can be used in a variety of applications such as post-perforation sump packer
cleaning, one-trip packer milling, and one-trip plug and packer retrieving. VACS technology has
an outstanding record of success in saving time and costs through more than a decade of use in
wellbore cleanup (WBCU) and fishing operations.

The VACS debris basket consists of a jet bushing, a drive sub, several joints of washpipe, triple-
connection bushing, Baker Hughes screen joints and bushing, and a diverter tube and cap.
As conventional circulation pushes fluid through the jet nozzles, the VACS system produces a
suction pressure at the base of the debris basket. This induced pressure differential pulls any
debris from the well into the debris basket.

The VACS debris basket is ideal for keeping small debris from accumulating inside a subsea
blowout preventer stack, reaching surface where it can damage rig equipment, or becoming
suspended in fluids. The VACS system requires low pump rate, minimizing impact to
the formation.

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to find out how
our VACS debris basket captures small debris downhole in one trip for reduced noproductive
time (NPT).

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Powerful jet bushing
„„ Shallow or deep wells –– Creates reverse circulation to facilitate
„„ Deep water debris collection
„„ High-pressure/high-temperature „„ Washpipe

environments –– Forms debris chamber


„„ Wells with partial or total lost circulation –– Can be added to increase
„„ Wells with fluids exhibiting poor debris-carrying capacity
debris-carrying capability „„ Engineered diverter cap

„„ Wells with weak formations –– Deflects debris into debris chamber


–– Prevents fine debris from reaching
the screen

VACS™ debris basket


Product family no. H13125

80 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 5

VACS Portfolio

VACS Junk Catcher


Effectively recover large junk from the well bottom with
high-power system

The Baker Hughes vectored annular cleaning system (VACS™) junk catcher is extremely powerful
in large junk or debris retrieval or fishing operations involving bit cones, chains, tools, and
other large objects. The field-proven Baker Hughes VACS portfolio has demonstrated reliability
through more than a decade of successful operations.

The VACS junk catcher operates on the principle of convective acceleration to recover junk from
the well bottom. Fluid exiting the ports of the jet bushing creates suction at the base of the tool,
pulling in any loose debris from the well bottom into the debris chamber, where it is held by the
tool’s junk catchers. An optional ball-drop feature allows circulation through the tool to clean
the top of the fish before reverse circulation is begun.

The VACS junk catcher is placed at the bottom of the workstring. The one-directional finger
catcher design ensures that large junk is fully secured in the tool until disassembly. The junk
catcher can be used with other Baker Hughes tools such as magnets and circulation subs to
enhance operations in fishing and wellbore cleanup applications. It requires low pump rate,
minimizing impact to the formation.

Contact your Baker Hughes representative or visit www.bakerhughes.com/wbcu to find out


how our high-power VACS junk catcher can help you effectively recover large junk from the
well bottom.

Applications Features and Benefits


„„ Vertical, deviated, and horizontal wells „„ Powerful jet bushing
„„ Shallow or deep wells –– Creates reverse circulation for optimal
„„ Openhole or cased hole debris removal
„„ Deep water „„ Flexible system

„„ High-pressure/high-temperature –– Allows for adaptability during operation


environments „„ Washpipe connections at jet bushing

„„ Debris recovery –– Allow for tool extension


„„ Junk retrieval „„ Optional ball-drop feature

„„ Fishing –– Allows for circulation through tool before


engaging jetting function
„„ Simple, efficient design

–– Covers nearly all casing and hole sizes


–– Operates with simple procedures for
added reliability
–– Allows for quick assembly and disassembly
–– Minimizes maintenance requirements
VACS™ junk catcher
Product family no. H13097

© 2013 Baker Hughes Incorporated. All rights reserved. 81


Notes
Wellbore Cleanup Tools and Displacement Chemicals Section 6

Wellbore Displacement and Cleanup Chemicals

For water- and oil-based mud cleanup and displacements, BAKER CLEAN 5 Displacement Chemical
Baker Hughes offers the BAKER CLEAN™ and WELL WASH™ BAKER CLEAN 6 Displacement Chemical
product lines. Fluids formulated with these surfactant- and
solvent-based products can efficiently clean up mud residue Well Wash 100 Displacement Fluid
from pipes and wellbores while generating less waste than Well Wash 120 Displacement Fluid
other systems in their class.
Well Wash 150 Displacement Fluid

Well Wash 2000 Displacement Fluid

Well Wash 2020 Displacement Fluid

Well Wash 2050 Displacement Fluid

© 2013 Baker Hughes Incorporated. All rights reserved. 83


Section 6 Wellbore Cleanup Tools and Displacement Chemicals

Wellbore Displacement and Cleanup Chemicals

BAKER CLEAN 5 Displacement Chemical


Remove synthetic and oil-based residue from wellbore surfaces

BAKER CLEAN™ 5 displacement chemical cleans out Applications


contaminating mud particles from pipes and wellbores after a „„ Wellbore cleanup after drilling with water-based mud
water- or oil-based mud system has been used. It can be used „„ Wellbore cleanup after drilling with oil-based mud

before or during completion, workover, and gravel packing


operations and can be combined with BAKER CLEAN™ 6 Features and Benefits
displacement chemical to optimize mud removal. The system is „„ Excellent cleaning efficiency
often used in a viscosified seawater or brine-based fluid. When –– Enhanced mud removal from surfaces
used in conjunction with base-oil, it provides very efficient mud „„ Environmentally Friendly

cleanup for wells drilled with oil-based mud. –– Yellow rated for Norway
–– OCNS Gold rated for UK
Recommended Treatment
BAKER CLEAN 5 surfactant can be added directly to the pits and
agitated. The typical dosage rate is 80 to 100 lt/m³. If foaming
becomes excessive, add defoamer.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Store BAKER CLEAN 5 surfactant in closed containers in a cool,
dry, well-ventilated area, and ensure good ventilation during use.
Avoid contact with skin and eyes.

Packaging
BAKER CLEAN 5 surfactant is available in 1,000-liter tanks or
200-liter drums.

84 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 6

Wellbore Displacement and Cleanup Chemicals

BAKER CLEAN 6 Displacement Chemical


Remove synthetic and oil-based residue from wellbore surfaces

BAKER CLEAN™ 6 displacement chemical is used to remove Applications


contaminating mud particles from the wellbore and drillstring. „„ Wellbore cleanup after drilling with water-based mud
It can be used to clean water- or oil-based mud residue before „„ Wellbore cleanup after drilling with oil-based mud

or during completion, work-over, and gravel packing operations.


In a viscosified system, it can be used as a stabilizer for BAKER Features and Benefits
CLEAN™ 5 surfactant. „„ Environmentally Friendly
–– Green rated for Norway
Recommended Treatment „„ Enhances BAKER CLEAN 5 efficiency

BAKER CLEAN 6 surfactant can be added directly to the pit –– OCNS E rated for UK
surface and agitated to maintain dispersion. If foaming becomes –– Optimized mud removal from surfaces
excessive, add defoamer. BAKER CLEAN 6 should be mixed in
a viscosified system with BAKER CLEAN 5 surfactant. Typical
dosage rates are 60 to 80 lt/m³.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Store in closed containers in a cool, dry, well-ventilated area, and
avoid direct contact with this product.

Packaging
BAKER CLEAN 6 surfactant is available in 1,000-liter tanks or
200-liter drums.

© 2013 Baker Hughes Incorporated. All rights reserved. 85


Section 6 Wellbore Cleanup Tools and Displacement Chemicals

Wellbore Displacement and Cleanup Chemicals

Well Wash 100 Displacement Fluid


Remove water-based drilling mud and mud residues for seawater based displacements

Baker Hughes Well Wash™ 100 displacement fluid is a Applications


blend of water-soluble surfactants used to remove water- „„ Removal of water-based drilling mud and mud residues from
based drilling mud and mud residues from casing, pipe, and casing, pipe, and exposed formations
exposed formations. The spacer is also used for oil-based mud „„ Water-wets downhole surfaces when used with solvent

displacements to restore the tubular surface to a water-wet state, packages in OBM displacements
following the solvent package.
Features and Benefits
Recommended Treatment „„ Chemically breaks down and removes water-based drilling mud
Well Wash 100 cleaner is formulated in fresh water or seawater at from downhole surfaces
a typical concentration of 20-25% volume along with 8-10 lbs/bbl –– Improves primary cement bond
of caustic soda. A spacer of the same volume that contains –– Reduces wellbore damage
± 15 lbs/bbl of caustic soda must immediately precede the Well –– Effective in seawater or freshwater
Wash 100 spacer. It is recommended to use our displacement „„ Environmentally friendly, non-toxic, and non-hazardous fluid

chemicals in combination with the Baker Hughes mechanical –– Easily handled and applied on land or offshore locations
WBCU system to enhance cleaning performance. –– Has minimal disposal requirements

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Take normal precautions for protection and use appropriate
personal protective equipment. See the Material Safety Data
Sheet before use.

Packaging
Well Wash 100 displacement chemical is packaged in 55-gal
drums or 12.5-bbl IBC totes.

86 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 6

Wellbore Displacement and Cleanup Chemicals

Well Wash 120 Displacement Fluid


Remove mud residue from wellbores while leaving surfaces water-wet

Baker Hughes Well Wash™ 120 displacement fluid loosens and Applications
removes mud residue from wellbore, casing, and tubing surfaces „„ Removal of water-based mud residue from wellbores, casing,
during displacement of water-based muds. This surfactant cleaner and tubing surfaces
is most effective when used in combination with Baker Hughes
Spacer S displacement fluid, and is dispersible or miscible in most Features and Benefits
oilfield brines and acids. Well Wash 120 cleaner is a component „„ Dispersible or miscible in most oilfield brines and acids, leaving
of Spacer S displacement fluid. It can also be used as the primary downhole surfaces and solids water wet
cleaning surfactant for the displacement of water-based muds –– Effectively removes and cleans water-based and oil-based
when a weighted spacer is required. It is effective in all brines. muds, including oil-wet solids and oil sludge
„„ High flash point

Recommended Treatment –– Reduces fire hazard


Well Wash 120 cleaner is typically applied in 15-20%
concentrations by volume to the displacement spacer system.
Best completion practices recommend submitting a sample
of field mud from the well to the Baker Hughes laboratory for
testing before mud is displaced at the rigsite. A displacement
program will be designed using the most economical combination
of chemicals and rig time. It is recommended to use our
displacement chemicals in combination with the Baker Hughes
mechanical WBCU system to enhance cleaning performance.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Take normal precautions for protection and use appropriate
personal protective equipment. See the Material Safety Data
Sheet before use.

Packaging
Well Wash 120 displacement chemical is packaged in 55-gal
drums or 12.5-bbl IBC tanks.

© 2013 Baker Hughes Incorporated. All rights reserved. 87


Section 6 Wellbore Cleanup Tools and Displacement Chemicals

Wellbore Displacement and Cleanup Chemicals

Well Wash 150 Displacement Fluid


Remove water-based drilling mud from downhole surfaces in high-density brine displacements

Baker Hughes Well Wash™ 150 displacement fluid removes Applications


water-based drilling muds and mud residues from downhole „„ Removal of water-based drilling mud and mud residues
surfaces. It is primarily designed for use in high density, weighted, „„ Water wetting agent during oil-based drilling

completion brine spacer systems. It can also be used as a water mud displacements.
wetting agent that follows the solvent package during OBM
displacements. Features and Benefits
„„ Chemically breaks down and removes drilling mud on casing
Recommended Treatment and tubulars
Well Wash 150 cleaner can be formulated up to 18 lb/gal –– Improves primary cement bond
(2.158 g/cc specific gravity), with typical concentrations ranging –– Reduces wellbore damage
from 10 to 15% of spacer system volume. It is recommended to use –– Effective in freshwater, seawater, and heavy-brine
our displacement chemicals in combination with the Baker Hughes displacement systems
mechanical WBCU system to enhance cleaning performance. „„ Environmentally friendly, non-toxic, and non-hazardous fluid

–– Has minimal disposal requirements


Environmental Information –– Easily mixed on land or offshore locations
For information concerning environmental regulations applicable „„ Reduces displacement differentials and displacement time

to this product, contact the Health, Safety and Environmental in high-density brine systems, compared to systems using
department of Baker Hughes. freshwater or low-density brines
–– Decreases nonproductive time
Safe Handling Recommendations „„ Permits more efficient use of rig horsepower when used in a

Take normal precautions for protection and use appropriate weighted spacer system
personal protective equipment. See the Material Safety Data –– Enhances completion effectiveness
Sheet before use. –– Saves rig costs

Packaging
Well Wash 150 displacement chemical is packaged in 55-gal
drums and 12.5-bbl totes.

88 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 6

Wellbore Displacement and Cleanup Chemicals

Well Wash 2000 Displacement Fluid


Remove oil-based mud residue from wellbore surfaces

Baker Hughes Well Wash™ 2000 displacement fluid removes Applications


oil-based drilling mud and oil-film residue from casing, pipe, and „„ Removal of oil-based drilling mud and oil-film residue from
exposed formation, leaving them solids free. When followed by casing, pipe, and exposed formation for displacements based
Baker Hughes Well Wash™ 100 displacement fluid, it produces a in seawater.
water-wet surface and creates water-wet solids. „„ Pit Cleaning

A proprietary blend of water- and oil-soluble surfactants and Features and Benefits
solvents, Well Wash 2000 fluid is particularly effective as a non- „„ Broadly effective for removing and cleaning all types of
sheening chemical wash for synthetic oil-based mud displacement oil-based muds
and cleanup. It can be used for cleaning pits and also provides –– Used with Well Wash 100 fluid to water-wet
an effective surfactant-based cleaner for pipe dope, removing all downhole surfaces
traces from steel surfaces and leaving them water wet. –– More economical than solvent-based
displacement chemicals
Recommended Treatment –– Dissolves and removes pipe dope from tubulars
Well Wash 2000 cleaner should be mixed in seawater-based –– Flocculates oil-mud solids, increasing particle size for
displacement spacer and is applied at various concentrations, effective removal during displacement
depending on the type of mud in the hole. Typical concentrations –– Soluble in water and dispersible in oil
run from 10 to 50% by volume and include 8-10 lb/bbl of caustic –– Does not sheen as neat solution or when concentrated with
soda. For mineral- or diesel-based muds, Well Wash 2000 fluid can synthetic oil-based muds
be applied at lower concentrations than required when a synthetic „„ Non-toxic

mud is being displaced. It is not recommended for the displacement –– Has minimal disposal requirements
of water-based mud systems. It is recommended to use our „„ High flash point

displacement chemicals in combination with the Baker Hughes –– Reduces fire hazard
mechanical WBCU system to enhance cleaning performance.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Take normal precautions for protection and use appropriate
personal protective equipment. See the Material Safety Data
Sheet before use.

Packaging
Well Wash 2000 displacement chemical is packaged in 55-gal
drums and 12.5-bbl totes.

© 2013 Baker Hughes Incorporated. All rights reserved. 89


Section 6 Wellbore Cleanup Tools and Displacement Chemicals

Wellbore Displacement and Cleanup Chemicals

Well Wash 2020 Displacement Fluid


Remove oil-based mud residue while leaving surfaces water-wet

Baker Hughes Well Wash™ 2020 displacement fluid is a Applications


proprietary blend of water-soluble dispersible surfactants that „„ Removal of water-based drilling mud and mud residues
removes oil-based mud film residue left on downhole surfaces „„ Water wetting agent during oil-based drilling

during the displacement phase of completion operations. It leaves mud displacements.


surfaces water-wet and is highly effective at displacing and
cleaning both oil-based and synthetic muds. Features and Benefits
„„ Broadly effective for removing and cleaning diesel and
Recommended Treatment synthetic oil-based muds
Well Wash 2020 cleaner is typically, applied in a concentration –– Leaves downhole surfaces and solids water-wet
of 10 to 20% by volume of the displacement spacer system and –– More economical than solvent-based
may be used in a wide range of clear brine compositions and displacement chemicals
densities. Best completion practices recommend submitting a –– Can be used in freshwater, seawater, and heavy-brine
sample of the actual field mud being displaced from the well displacement systems
to the Baker Hughes laboratory for optimized displacement –– Dispersible or miscible in most oilfield brines and acids
chemical testing before mud is displaced at the rig site. –– Does not sheen as neat solution or when concentrated with
A displacement program will be designed, using the most synthetic oil-based muds
economical combination of products, personnel, and equipment. „„ Non-toxic

It is recommended to use our displacement chemicals in –– Easily mixed on land or offshore locations
combination with the Baker Hughes mechanical WBCU system –– Has minimal disposal requirements
to enhance cleaning performance.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety and Environmental
department of Baker Hughes.

Safe Handling Recommendations


Take normal precautions for protection and use appropriate
personal protective equipment. See the Material Safety Data
Sheet before use.

Packaging
Well Wash 2020 displacement chemical is packaged in 55-gal
drums and 12.5 bbl totes.

90 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 6

Wellbore Displacement and Cleanup Chemicals

Well Wash 2050 Displacement Fluid


Remove synthetic and oil-based mud residue from wellbore surfaces while leaving downhole
surfaces water-wet

Baker Hughes Well Wash™ 2050 displacement fluid uses a special Applications
combination of solvents and surfactants to disperse synthetic and „„ Removal of synthetic and oil-based mud residue from casing,
oil-based drilling mud in brine-weighted spacer systems. It can pipe, and exposed formation for brine-weighted spacer systems
also be used during displacement to remove pipe dope. „„ Removal of pipe dope during the displacement process

Recommended Treatment Features and Benefits


Well Wash 2050 cleaner is used in clear brines up to 18.0 ppg „„ Broadly effective for removing and cleaning all types of
(2.158 specific gravity) with typical concentrations ranging from synthetic oil-based muds
10 to 40 % by volume of the spacer system. Best completion –– Used with Well Wash™ 150 displacement fluid to leave
practices recommend submitting a sample of the actual field mud downhole surfaces and solids water-wet
being displaced from the well to the Baker Hughes laboratory for –– Dissolves and removes pipe dope from tubulars
optimized displacement chemical testing. We will then design –– Effective in freshwater, seawater, and heavy-brine
a displacement program to optimize wellbore cleaning using displacement systems
the most economical combination of products, personnel, and „„ Non-toxic

equipment. It is recommended to use our displacement chemicals –– Easily mixed on land or offshore locations
in combination with the Baker Hughes mechanical WBCU system –– Has minimal disposal requirements
to enhance cleaning performance. „„ High flash point

–– Reduces fire hazard


Environmental Information „„ Reduces displacement differentials and displacement time

For information concerning environmental regulations applicable in high-density brine systems, compared to systems using
to this product, contact the Health, Safety and Environmental freshwater or low-density brines
department of Baker Hughes. –– Reduces nonproductive time
„„ Permits more efficient use of rig horsepower when used in a

Safe Handling Recommendations weighted spacer system


Take normal precautions for protection and use appropriate –– Enhances completion effectiveness
personal protective equipment. See the Material Safety Data –– Saves costs
Sheet before use.

Packaging
Well Wash 2050 displacement chemical is packaged in 55-gal
drums and 12.5 bbl totes.

© 2013 Baker Hughes Incorporated. All rights reserved. 91


Notes
Wellbore Cleanup Tools and Displacement Chemicals Section 7

MICRO-PRIME High-Efficiency Displacement and Cleanup Chemicals

The MICRO-PRIME™ system is a high-efficiency displacement PRIME 100 Displacement Chemical


system designed to improve cleaning effectiveness, especially PRIME 770 Displacement Chemical
in deepwater wells drilled with synthetic-based mud. This
system is a proprietary surfactant blend and contains no MPA-50 Performance Activator
organic solvents. Unlike conventional solvent-based products, MPA-100 Performance Activator
the MICRO-PRIME system has the ability to “solubilize” oil to
the extent that the oil and the water-based spacer co-exist as
a single phase, which results in highly efficient cleaning and
water-wetting of the casing/riser surfaces.

© 2013 Baker Hughes Incorporated. All rights reserved. 93


Section 7 Wellbore Cleanup Tools and Displacement Chemicals

MICRO-PRIME High-Efficiency Displacement and Cleanup Chemicals

PRIME 100 Displacement Chemical


Remove synthetic and oil-based residue from wellbore surfaces

The PRIME™ 100 proprietary surfactant blend is used as part of It is recommended to use these displacement chemicals in
the Baker Hughes MICRO-PRIME™ displacement system to clean combination with the Baker Hughes mechanical WBCU system to
synthetic- or oil-based mud residue from downhole surfaces while enhance cleaning performance.
leaving them in a water-wet state. The following is a standard
sequence of a MICRO-PRIME displacement train: 1. Base oil Environmental Information
spacer (optional); 2. PRIME 100 weighted/unweighted viscosified For information concerning environmental regulations applicable
transition spacer; 3. PRIME 770 solids free cleaning spacer; to this product, contact the Health, Safety, and Environmental
4. Viscosified tail spacer; 5. Clear completion brine. department of Baker Hughes.

PRIME 100 surfactant is added to either a weighted or unweighted Safe Handling Recommendations
viscosified transition pill based in fresh water. This transition spacer Take normal precautions for employee protection when handling
is viscosified with one of the biopolymers in the Baker Hughes chemical products. Use of appropriate respirator, gloves, goggles,
XANPLEX™ family of viscosifiers, and serves as the push pill when and apron is recommended for employee comfort and protection.
displacing invert emulsion fluid systems from a cased wellbore and See Material Safety Data Sheet (MSDS) before use.
riser. To create a weighted transition pill, barite should be added to
achieve the correct density rather than using a soluble salt. Packaging
PRIME 100 surfactant blend is available in 5-gal pails, and 55-gal
The PRIME 100 viscosified transition spacer initiates the cleaning drums or 275-gal IBC tanks.
and water wetting process during invert emulsion drilling fluid
displacements. As part of a completely formulated transition pill, Applications
the PRIME 100 spacer is rheologically compatible with base-oil „„ Weighted and viscosified transition spacer for
spacers that may precede the pill, and synthetic- or oil-based drilling MICRO-PRIME displacements
fluids being displaced. Despite a high concentration of barite in
some formulations, the PRIME 100 viscosified transition spacer Features and Benefits
removes >95% of the oily debris from casing and risers at both low „„ Blended into fresh water to formulate the PRIME 100
and elevated temperatures. The subsequent PRIME 770 solids free viscosified transition spacer for MICRO-PRIME displacements
cleaning spacer finalizes the cleaning and water wetting process. –– Effectively displaces and cleans synthetic or oil- based
mud residue from the casing and riser when pumped in
Recommended Treatment laminar flow
The applied concentration for PRIME 100 surfactant blend „„ Functions in weighted or unweighted spacer applications

in a weighted or unweighted viscosified transition push pill –– Provides desired density and hydrostatic overbalance for
depends on the type of invert emulsion system being displaced. well control
A concentration ranging between 8% and 10% by volume is „„ Solvent free

typically required for synthetic-based drilling fluid displacements. –– Reduces health hazards
However, when displacing oil- or mineral-based drilling fluids, the „„ Ultra-low interfacial tension

recommended field concentrations of the PRIME 100 surfactant –– Yields a highly efficient detergent that instantaneously
blend in the viscosified transition spacer is between 4% and 6% incorporates oil
by volume. As with most oilfield applications, laboratory testing is „„ Solubilizes oil and removes emulsions

recommended to more closely identify the treatment level. –– Water-wets all surfaces and mobilizes all solids

94 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 7

MICRO-PRIME High-Efficiency Displacement and Cleanup Chemicals

PRIME 770 Displacement Chemical


Remove synthetic and oil-based mud residue from wellbore surfaces

The PRIME™ 770 proprietary surfactant blend is used as part Safe Handling Recommendations
of the Baker Hughes MICRO-PRIME™ displacement system Take normal precautions for employee protection when handling
to remove residual debris during the displacement of invert chemical products. Use of appropriate respirator, gloves, goggles,
emulsion systems from casing and risers while leaving them in and apron is recommended. See Material Safety Data Sheet
a water-wet state. The following is a standard sequence of a (MSDS) before use.
MICRO-PRIME displacement train: 1. Base oil spacer (optional);
2. PRIME 100 weighted/unweighted viscosified transition spacer; Packaging
3. PRIME 770 solids free cleaning spacer; 4. Viscosified tail spacer; The PRIME 770 additive is available in 5-gal pails, 55-gal drums
5. Clear completion brine. or 275-gal IBC tanks.

The PRIME 770 cleaning spacer system is primarily used as the Applications
Newtonian cleaning and wetting fluid during invert emulsion „„ Solids-free cleaning spacer for MICRO-PRIME displacements
drilling fluid displacements. This cleaning spacer should be
preceded by the PRIME 100 viscosified transition spacer and Features and Benefits
followed by a viscous tail spacer based in brine. The PRIME 100 „„ Blended into brine to formulate the PRIME 770 cleaning spacer
spacer initiates the cleaning process while the viscous tail spacer for MICRO-PRIME displacements
carries any remaining dislodged debris to the surface. The PRIME –– Removes all residual debris not removed by PRIME 100
770 solids free cleaning spacer is pumped in turbulent flow to viscosified transition spacer
clean any residual oily debris not removed by the preceding PRIME –– Creates a Newtonian fluid that can be easily pumped in
100 viscosified transition pill. Additionally, this cleaning spacer will turbulent flow to clean and water-wet all metal surfaces
complete the water wetting process of downhole surfaces. not cleaned or wetted by the viscosified transition pill
„„ Compatible with high- and low-density brine

Recommended Treatment –– Provides desired density and hydrostatic overbalance for


The field concentration for the PRIME 770 surfactant blend in a well control
MICRO-PRIME solids free cleaning spacer depends on the type „„ Solvent free

of invert emulsion system being displaced. A typical treatment –– Reduces health hazards
concentration of the PRIME 770 surfactant blend into a brine is „„ Ultra-low interfacial tension

10% by volume. –– Yields a highly efficient detergent that instantaneously


incorporates oil
It is recommended to use these displacement chemicals in „„ Solubilizes oil and removes emulsions

combination with the Baker Hughes mechanical WBCU system to –– Water-wets all surfaces and mobilizes all solids
enhance cleaning performance.

Environmental Information
For information concerning environmental regulations applicable
to this product, contact the Health, Safety, and Environmental
department of Baker Hughes.

© 2013 Baker Hughes Incorporated. All rights reserved. 95


Section 7 Wellbore Cleanup Tools and Displacement Chemicals

MICRO-PRIME High-Efficiency Displacement and Cleanup Chemicals

MPA-50 Performance Activator


Enhance cleaning efficiency of MICRO-PRIME displacement spacers

The Baker Hughes MPA-50™ performance activator provides Applications


pH control in Mesophase spacer systems for improved cleaning „„ PRIME 100 viscosified transition displacement spacers
rates and greater efficiency. This hydrophilic linker improves the „„ Fracture closure stress pre-flush spacers

solubilization of oil in Mesophase fluids. As the solubilization „„ Cement pre-flush spacers

improves, so does the water-wetting action


Features and Benefits
Recommended Treatment „„ Hydrophilic linker
MPA-50 activator is added at ~3% volume to the base fluid of –– Enhances the surfactant-water interaction
the transition spacer prior to the addition of the PRIME™ 100 „„ Reduced interfacial tension at water/oil interface

surfactant blend. For cement pre-flush spacers, it is added at –– Improves the cleaning rate and efficiency
a concentration of ~3% by volume, for fracture closure stress „„ Water soluble solid

spacers it is added at a concentration of ~10% by volume. –– Dissolves easily into Mesophase fluids

Environmental Information
This product is a hazardous chemical as defined by the OSHA
Hazardous Communication Standard, 29 CFR 1910.1200 and
is listed on the US EPA TSCA Inventory List. For additional
information concerning environmental regulations applicable
to this product, contact the Health, Safety, and Environmental
department of Baker Hughes.

Shipping
Transportation of MPA-50 additive is not restricted by either
international or US regulatory agencies.

Safe Handling Recommendations


Take normal precautions for employee protection when handling
chemical products. Use of appropriate respirator, gloves, goggles,
and apron is recommended. Do not reuse empty containers.
See Material Safety Data Sheet (MSDS) before use.

Packaging
MPA-50 performance activator is packaged in 5-gal pails.

96 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 7

MICRO-PRIME High-Efficiency Displacement and Cleanup Chemicals

MPA-100 Performance Activator


Enhance cleaning efficiency of MICRO-PRIME displacement spacers

MPA-100 performance activator controls pH in Mesophase Applications


spacer systems for improved cleaning rates and greater „„ PRIME 100 viscosified transition displacement spacers
efficiency. This hydrophilic linker improves the solubilization of „„ Fracture closure stress pre-flush spacers

oil in Mesophase fluids. As the solubilization improves, so does „„ Cement pre-flush spacers

the water-wetting action.


Features and Benefits
Recommended Treatment „„ Hydrophilic linker
MPA-100 activator is added at ~4-6 lb/bbl (~96 kg/m3) to the –– Enhances the surfactant-water interaction
base fluid of the transition spacer prior to the addition of the „„ Reduced interfacial tension at water/oil interface

PRIME™ 100 surfactant blend. For cement pre-flush spacers it –– Improves the cleaning rate and efficiency
is added at a concentration of ~4-6 lb/bbl (~96 kg/m3), and for „„ Water soluble solid

fracture closure stress spacers it is added at a concentration of –– Dissolves easily into Mesophase fluids
~20 lb/bbl (~320 kg/m3).

Environmental Information
This product is a hazardous chemical as defined by the OSHA
Hazardous Communication Standard, 29 CFR 1910.1200 and
is listed on the US EPA TSCA Inventory List. For additional
information concerning environmental regulations applicable
to this product, contact the Health, Safety, and Environmental
department of Baker Hughes.

Shipping
Transportation of MPA-100 additive is not restricted by either
international or US regulatory agencies.

Safe Handling Recommendations


Take normal precautions for employee protection when handling
chemical products. Use of appropriate respirator, gloves, goggles,
and apron is recommended. Do not reuse empty containers.
See Material Safety Data Sheet (MSDS) before use.

Packaging
MPA-100 additive is packaged in 5-gal pails.

© 2013 Baker Hughes Incorporated. All rights reserved. 97


Notes
Wellbore Cleanup Tools and Displacement Chemicals Section 8

Engineered Solutions

Baker Hughes Engineered Solutions software can be used VACSPREdictor Advanced Simulation Model
to reduce risk and improve performance in your wellbore Advantage Torque and Drag
cleanup and displacement operations. This compilation Engineering Application
of software provides the means of performing a pre-job
simulation for optimizing operations. The software portfolio DISPLEX Advanced Displacement
Simulation Model
addresses several applications typically seen in the wellbore
cleanup and displacement process including debris recovery,
fluid selection and program planning, and BHA design.

© 2013 Baker Hughes Incorporated. All rights reserved. 99


Section 8 Wellbore Cleanup Tools and Displacement Chemicals

Engineered Solutions

VACSPREdictor Advanced Simulation Model


Design, evaluate, and optimize VACS operations

VACSPREdictor™ software is prejob planning software that provides guidance to vectored annular Applications
cleaning system (VACS™) applications. It is based on a robust and reliable mathematical model „„ Use with any VACS technology
that has been proven by the field-test data. applications, including
–– General debris cleaning in
The VACSPREdictor program is used in the planning stage to identify and understand the cased holes or open holes
potential issues and challenges, such as ensuring the downhole pressure is below the fracturing –– Post perforation and sump
pressure and the debris are effectively collected, and provide the optimized operation solution. packer cleaning
–– Packer plug or bridge
The software provides pressure and flow rate profiles from the surface to downhole, and assists plug retrieval
in determining the operational condition to clean up the debris in the well. A complete analysis –– Permanent packer,
report, including the well information, bottomhole assembly information, and well conditions bridge plug, or cement
including pressure and flow rate, is generated. These profiles are provided through data as well retainer milling
as in charts that can be quickly generated and ready to present.
Features and Benefits
The VACSPREdictor program has been field-tested and validated, and the results have „„ Prejob planning software
shown excellent agreement with data obtained in real time. Contact your Baker Hughes –– Determines best solution for
representative today or visit www.bakerhughes.com/vacs to learn more about how it can each well to improve
optimize your operation. wellbore cleanup
–– Provides added reassurance
to operators
„„ Software provides downhole

pressure and flow rate profiles


–– Ensures downhole pressure is
below fracturing pressure
–– Assists in defining optimized
operational window
„„ Field-tested and validated

Microsoft Windows-based*
engineering software
–– Offers reliable solution
„„ Simple report creation

–– Saves time

VACSPREdictor™ advanced simulation model

100 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals Section 8

Engineered Solutions

Advantage Torque and Drag Engineering Application


Accurately calculate forces and stresses on tubular strings

The Advantage™ torque and drag engineering application analyzes Applications


the forces and stresses on tubular strings, accurately calculating „„ Tubular string force and stress analysis
complex mechanical force interactions generated down hole.
Calculation modes are provided for six distinctly different problem- Features and Benefits
solving architectures. „„ Provides six different problem-solving architectures
–– Facilitates well development by allowing complex
The Torque and Drag Calculation mode provides complete surface- mechanical forces generated downhole to be
to-bit load, stress and contact load information for rotary or non- precisely calculated
rotary drilling operations at a user-specific measured depth.

The Weight-on-Bit Calculation mode enables direct evaluation of


drill bit or other downhole tool loading for coiled tubing and other
drilling or non-drilling applications.

The Friction Factor Calculation mode allows analytical inference


of case and open-hole drillstring/wellbore friction factors from
observed hookload or rotary torque data.

The Bit Drag and Overpull Force Calculation mode determines bit
overpull and bit drag forces when corresponding observed surface
loads and friction factors along the well path are specified.

The Depth In/Depth Out Calculation mode provides a means


for evaluating key drillstring operating loads and casing-wall
thickness attrition when drilling a user-specified interval.

The Stuck Point Calculation mode enables you to estimate where


a string got stuck, based on either hookload and elongation
inputs or surface torque and twist.

© 2013 Baker Hughes Incorporated. All rights reserved. 101


Section 8 Wellbore Cleanup Tools and Displacement Chemicals

Engineered Solutions

DISPLEX Advanced Displacement Simulation Model


Improve removal of drilling fluid, residue, and debris during
wellbore displacements

The DISPLEX™ advanced displacement simulation model provides an effective link between Applications
drilling fluids, drill-in fluid and completions operations. It also facilitates the safe and effective „„ High-rate, high-productivity wells
removal of drilling fluid and damaging residue and debris from wellbores during the construction „„ All deepwater projects
of high-rate, high-productivity wells, including those in deepwater. DISPLEX is also an excellent „„ Open-hole applications

planning tool that assists in managing rig time, selecting pill volumes, minimizing spacer
interfacing, controlling filtration costs, and delivering cleaner wellbores in open-hole completions. Features and Benefits
„„ Provides an effective link
Proprietary DISPLEX software works by modeling the displacement of drilling and completion fluids. These between drilling fluids,
simulations identify potential problems during a well’s planning phase, providing the completion fluid drill-in fluid and completion
engineer with a convenient tool to make appropriate modifications before pumping starts. Capabilities operations in high-rate, high-
include: productivity wells, including
„„ Determining fluid displacement flow dynamics in 3D wells those in deepwater
„„ Visualizing survey data and 3D well paths –– Facilitates safe and effective
„„ Importing survey data from text (ASCII) or PDF files removal of drilling fluid and
„„ Modeling forward or reverse circulation damaging residue and debris
„„ Provides time and pressure report of all fluids and spacers during displacement from wellbores
„„ Calculating free-fall and back-filling (U-tubing) „„ Improves open-hole

„„ Deepwater capabilities that allow for choke, kill, and boost line in the displacement completion planning
„„ Performing circulation sub and flow bypass simulations –– Assists in managing
„„ Calculating equivalent circulating density and pressures at various depths versus time rig time, selecting pill
„„ Projecting pipe eccentricities volumes, minimizing spacer
„„ Creating cleanup tool visualizations interfacing, controlling
„„ Visualizing fluid displacement/flow-patterns filtration costs, and
delivering cleaner wellbores
„„ Capable of simulating both

direct and indirect displacements


for both synthetic/oil- and water-
based drilling fluids
–– Supports proper planning for
any type of displacement
„„ Identifies potential problems

during the well planning phase


–– Enables the fluid engineer to
make appropriate changes
before pumping starts

The DISPLEX engineering model


facilitates the safe removal of mud
and damaging debris from wellbores
by identifying potential problems
during the planning phase.

102 © 2013 Baker Hughes Incorporated. All rights reserved.


Wellbore Cleanup Tools and Displacement Chemicals

Product Number Index

Product Family No. Description Page


H13013 X-Treme Clean EP surface junk catcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
H13014 X-Treme Clean EP riser brush and boot basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
H13015 X-Treme Clean EP multitask wellbore filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
H13016 Type B boot basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
H13019 Washpipe boot basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
H13021 Internal boot basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
H13022 Globe-type junk basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
H13023 X-Treme Clean XP multitask wellbore filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
H13023 X-Treme Clean XP multitask wellbore filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
H13024 X-Treme Clean XP riser brush and boot basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
H13024 X-Treme Clean XP riser brush and boot basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
H13025 X-Treme Clean WELL-CLEAN element-style boot basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
H13097 VACS junk catcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
H13101 X-Treme Clean EP Grabitz magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
H13103 X-Treme Clean WELL-CLEAN downhole magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
H13104 X-Treme Clean XP downhole magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
H13104 X-Treme Clean XP downhole magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
H13125 VACS debris basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
H13126 VACS G2 jet engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
H13127 VACS G2 debris retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
H14024 Circulation control joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H14061 Pump-out sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
H14068 BOP jet sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
H14072 X-Treme Clean XP multi-cycle ball-activated circulation valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
H14077 Ball/dart catcher sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
H14079 Full-function valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
H14088 X-Treme Clean XP full-cycle ball-activated BOP jet sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
H14146 J-Type circulation swivel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
H15139 Expandable mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
H16105 X-Treme Clean SP 360° clean bore casing scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
H16107 X-Treme Clean EP ULTRA-CLEAN casing scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
H16108 X-Treme Clean EP ULTRA-CLEAN casing brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
H16109 X-Treme Clean XP casing brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
H16109 X-Treme Clean XP casing brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
H16110 X-Treme Clean XP casing scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
H16110 X-Treme Clean XP casing scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
H16113 X-Treme Clean WELL-CLEAN casing brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
H16115 Disposable casing brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
H16117 X-Treme Clean WELL-CLEAN casing scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
H16118 Liner top test tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H40723 Inflow test packer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
H62061 X-Treme Clean SP D roto-vert tubing scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
H67242 Wellbore test packer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

© 2013 Baker Hughes Incorporated. All rights reserved. 103


Notes
Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes
Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties
or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy,
correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all
liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT,
SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE.

www.bakerhughes.com © 2013 Baker Hughes Incorporated. All rights reserved. 37812 06/2013

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