FORGING

MACHINING
The State of The Art
WELDING

M.E.G.A. S.p.A.

Phone +39 035 661 280

Fax +39 035 665 535
website www.mega-spa.com
M.E.G.A. is certified E-mai: mega@mega-fittings.com
Registered Office and Machining Workshop
according to via Dalla Chiesa 3, 24020 Scanzorosciate (BG) - Italy
Die forging unit
via Provinciale SNC, 24040 Lallio (BG) - Italy
• ISO 9001:2008
Bars cutting and storage
via Tonale 3/E, 24061 Albano Sant'Alessandro (BG) - Italy
• ASME NCA-3800

• AD 2000-Merkblatt W0 /
TRD 100

• KTA 3201.1 Section 2.4 Machining: a family business since 1962

• Pressure equipment
directive 97/23/EC (PED)
“Because we believe
in quality”
In 1962 Mario Angeretti, following his passion
for mechanical engineering, together with his
friends Emanuele, Gianni and
founded M.E.G.A. (the initials of their names):
a company which machined steel fittings for
the main oil and gas italian companies.
Actually Mario Angeretti is the sole owner of
the company and, together with his sons
flanged branches, along with special products.
The materials used include carbon and alloy steels,
stainless steels, ferritic/austenitic stainless steel,
Alfredo,
and nickel, copper, molybdenum, aluminum and
titanium alloys.
M.E.G.A. S.p.A. ha salso a forging facility, located
in the industrial area of Lallio, which is about 50 km
far from Milan and 6 km far from Orio al Serio
(BGY) airport, and nearThe manufacturing
to Tenaris plant. process

Massimo and Mauro, took M.E.G.A. to a consists of die forging carbon

worldwide leading position in manufacturing and alloy steels, stainless

steels, ferritic / austenitic

forged fittings in ferrous and non ferrous
steel, nickel, copper,
material
aluminum and titaniummolybdenum
alloys, with weight up to 16

M.E.G.A. S.p.A. main manufacturing and kg.

administration head quarter is located in the M.E.G.A. S.p.A. own also a big storehouse for bars,

industrial area of Scanzorosciate, which is about 60 billets and tubular products, where the raw material

km far from Milan and 12 km far from Orio al Serio is stocked, cut, and sent to the other two locations

(BGY) airport. for further processing. The storehouse is located in

It manufactures, through the industrial area of Albano Sant’Alessandro,

machining, a range of which is about 5 km far from Scanzorosciate

ferrous and nonferrous facility.

fittings including seamless

elbows, tees, self-

M.E.G.A. may provide products
certified according to reinforcing outlets and
Norsok M-650
nozzles, flanged and non-

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~1~
Highest priority
on promoting the HSE is the first of
health and safety
of employees at
our targets
work Nothing is so urgent that
cannot be done in a safely
and environmentally
responsible manner
M.E.G.A. is committed to
We are highly committed to the prevention amongst workers of demands. We need to assess our
providing a safe and healthy
upholding the highest safety departures from health caused by goals and the programs
work place for its employees
standards in all our operations and their working conditions; the responsible for accomplishing
and for visitors to its premises.
facilities. We pursue a health, protection of workers in their them within the framework of a
We are equally committed to
safety and environmental employment from risks resulting managerial review. The conformity
preventing deterioration of the
campaign that is maintained by from factors adverse to health; the to our environmental policy and
environment and minimizing
dedicated safety professionals and placing and maintenance of the aims ensures the conscious
the impact of our operations on
a strong environmental worker in an occupational development of our environmental
the land, air and water. These
management system. HSE environment adapted to his activity and supports the
commitments can only be met
excellence is one of the physiological and psychological attainment of our future goals.
through the awareness and
foundations of our relationship with capabilities; the
cooperation of all employees.
our clients, suppliers, and adaptation of work M.E.G.A. S.p.A. also
subcontractors. to man and of each Maintain high health, supports the
man to his job. To safety, environmental principles of the
The protection of our employees’
know what are the United Nations
health and safety as well as the and ethical standards
hazards in the Universal
environment in which we operate
working area health
is our practice
Declaration of
is a fundamental corporate
We each have a responsibility and safety is very Human Rights and is
responsibility, and a value
to abide by safe operating
essential for everyone. committed to upholding these
governing all our activities. We
procedures, to guard our own
principles in its policies,
focus on managing health, safety
and our fellow employees' One of the basic characteristics of
procedures and practices. Respect
and environmental issues in a
health, to maintain and utilize our EMS, which conforms to the
for human rights is and will remain
proactive, effective and
pollution control systems, and ISO 14001:2004 standard, is the
integral to M.E.G.A. S.p.A.
coordinated manner.
to follow safe and sanitary constant development of
operations. We will endeavor to
procedures for the disposition environmental protection. The
Attention to safety issues and the work with business partners who
of industrial and hazardous development of environmental
work environment has become an conduct their business in a way
waste materials. protection is ensured by setting
intrinsic element in company's that is compatible with our policies
environmental goals and carrying
behavior. Occupational health of respect for human rights and
out the given programs in order to
aims at: the promotion and ethical conduct. We will work with
achieve them. The group of
maintenance of the highest degree customers to ensure that
environmental aims changes
of physical, mental and social well- contractual requirements do not
dynamically according to the
being of workers in all occupations; infringe human rights.

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~2~
 NON
DESTRUCTIVE
EXAMINATIONS
Non Destructive
Examinations (Magnetic
Examinations and test Particle, Liquid Penetrant
and Ultrasonic) are
performed in-house by
M.E.G.A. reckons that Quality random checks on product We are committed to the staff certified according to
Control Inspectors are efficient quality during the production continuous improvement of our Level II and Level III of
professionals who ensure the process, and also final tests quality performances, and ask EN473 and SNT-TC-1A.
completion, adequateness, prior to products being our suppliers to do the same.
and quality of work, products, dispatched to the customer. The supplier are monitored
materials and procedures by and evaluated by their
conducting a methodological Quality Control Inspectors are
capability to deliver high quality
audit and inspection of the able to identify where in the
material. MICROGRAPHIC
materials, and observing how production process problems
EXAMINATIONS
the work is performed. or faults could have arisen, Quality staff attends
and to stop the manufacturing workshops and courses in Our laboratory can
Our Quality Control Inspectors process until a solution is order to keep up-to-date on perform micrographic
ensure that manufactured found. technologies and reference examination according to
products meet all company standards. ASTM E112 (grain size
and customer specifications. They are also involved with
evaluation) and E562
They also check and test hold/witness inspections as
(ferrite content
materials delivered by specified by the customer,
evaluation) .
suppliers. concerning mechanical tests,

The staff works very closely visual and dimensional

with production personnel examination, or any other

carrying out scheduled and quality control activity.

POSITIVE
State-of-the-art testing machines MATERIAL
IDENTIFICATION
The tests that can be performed in-house
are: PMI examination may be
carried out using either X-
• Tensile test
Ray Fluorescence (XRF)
• Hardness test Analyzer or Optical
• Impact test Emission Spectroscopy
(OES) equipment.
• Spectrographic analysis

• Micrographic analysis

• Simulation of post welding heat

treatment (PWHT)

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~3~
From the design
to the workshop: Products are designed to
and effective
meet the strictest
CAD/CAM
standard/code requirement,
system
and to withstand all design
conditions and constraints

Products are designed both by using CAD-3D software

with finite elements analysis and software developed
within the company in accordance with standards ASME
The machining process is
B31.1, ASME B31.3, ASME B31.4, ASME B31.8.
performed with the aid of a
CAM software, which allows

the workshop to control,

before the work execution, the Design is performed for the following products:

adequateness of machine
 Self-reinforcing branch fittings: Megalet, Latromegalet,
tools and parameters to the
Socket-weld Megalet, Threaded Megalet, Insert-
shape of the product and the
Megalet, Elbow-Megalet
material.
 Wyes, Tees, Lateral Tee, Piggable Wyes, Piggable

Operations that can be Lateral Tee

modeled include roughing,  Swivel and anchor flanges

semi-finishing, finishing and

contour milling.

Design is made according to the following standards:

 ASME B.31.1

 ASME B.31.3
 ASME B.31.4

 ASME .31.8

 ASME Boiler and Pressure Vessel Code Section I

 ASME Boiler and Pressure Vessel Code Section III Subsection NB

 ASME Boiler and Pressure Vessel Code Section VIII division 1 and division 2

 RCC-M
 Pressure Equipment Directive 97/23/EC (PED)

 and other

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~4~
 SAFETY IN
WELDING
It is crucial that
pressurized gases and arc
welding equipment are
handled in a safe and
secure way, and safety
related issues are always
a top priority for us.

Welding The consequences of not

adhering to correct safety
procedures can be both
We are able to supply fully welding (GTAW), Submerged testing methods to verify that hazardous for the staff
machined pieces of the arc welding (SAW), and welds are free of defects, have and damaging to the
strangest and most Electroslag welding (ESW). acceptable levels of residual product.
complicated shape, but if stresses and distortion, and
We are fully aware that so Therefore, health and
required, we can perform also have acceptable heat-affected
many distinct factors influence safety issues are an
welding of components and zone (HAZ) properties.
the strength of welds and the essential and an important
cladding with Corrosion
base material, including the We can perform non- part of the welding
Resistant Alloys like ASTM
welding method, the amount destructive examinations on process we offer.
B564 UNS N06625 and others.
and concentration of energy welds and on overlays, such
Welding processes adopted by input, the weldability of the as visual examination (VT),
M.E.G.A. are shielded metal base material, filler material, liquid penetrant (PT),
arc welding (SMAW), Gas and flux material, and the ultrasonic (UT), magnetic
metal arc welding (GMAW), design of the joint. To test the particle (MT) and radiographic
flux-cored arc welding quality of a weld, we perform (RT).
(FCAW), Gas tungsten arc destructive and nondestructive

The welding department

M.E.G.A. is in partnership with an Italian

welding company (Honio Italia) for welding
and cladding. We are also able to perform
painting of the components and
hydrostatic tests up to 1000 bar.

The subcontracted process is made

official by our ISO 9001 scope of work,
which includes welding as an outsourced
process.

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~5~
 Our products
THE MACHINING
DEPARTMENT
M.E.G.A. machining
equipment consists of 60
machines among CNC
lathes, milling machines,
coring machines, sawing
machines and boring
machines.

We are able to machine

from the smallest fittings
used in a pipeline (1/8 in.
diameter) up to pipes 11
m long and 3.5 m
diameter, with maximum
weight 30.000 kg.

For a complete catalog,

please visit our website, or
contact our sales
department.

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~6~
Major customer references
STRONG
RELATIONSHIP
WITH OUR
CUSTOMERS
Throughout all its years of
work, M.E.G.A. built and
still maintains a strong
business reputation,
thanks to successful
development,
implementation, use and
support of customer
relationship management
systems.

The key-points for our

staff are

 Be helpful, courteous
and knowledgeable
 Don't make promises
unless you will keep
them
 Listen to the Customer
requests
 Deal with complaints

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~7~
 Major projects we are involved in
PROJECT
MANAGEMENT
After the PO signature,
the project is planned to Åsgard Subsea Compression
an appropriate level of
detail. The main purpose
is to plan time, cost and
resources adequately to
estimate the work needed Ekofisk upgrade – Eldfisk II
and to effectively manage
risk during manufacturing.

Manufacturing process
involves coordinating
people and resources, as Gasoduto Sul Norte Capixaba
well as integrating and (GSNC) Trecho Raso
performing the activities of
the project (either in-
house and
subcontracted).
Šoštanj Thermal Power Plant –
The manufacturing
process is monitored and
Unit 6
controlled, to observe
project execution so that
potential problems can be
identified in a timely Walker Ridge Natural Gas
manner and corrective
Gathering Pipeline
action can be taken, when
necessary, to control the
execution of the project.

Flamanville Nuclear Power

Station

Eddystone Nuclear Power

Station

M.E.G.A. S.p.A. – via Dalla Chiesa 3 – 24020 Scanzorosciate (Bergamo) – Italy www.mega-spa.com ~8~