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Frequency converter
with the Control Units CU240B-2 CU240E-2
CU240B-2 DP CU240E-2 DP
CU240E-2 F
CU240E-2 DP-F
SINAMICS
Answers for industry.
Inverter with CU240B-2 and CU240E-2 ___________________
Change history
___________________
Description 2
SINAMICS
___________________
Installing 3
SINAMICS G120
Inverter with CU240B-2 and ___________________
Commissioning 4
CU240E-2 Control Units
___________________
Adapt terminal strip 5
Operating Instructions
___________________
Configuring the fieldbus 6
___________________
Functions 7
___________________
Service and maintenance 8
Alarms, faults and system
___________________
messages 9
___________________
Technical data 10
___________________
Appendix A
Original instructions
01/2011, FW 4.4
A5E02299792B AB
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
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① Should you be unfamiliar with assigning
parameters to the inverter, background
7KHSDUDPHWHUVIRUWKHLQYHUWHU information can be found here:
• Adapting the inverter in line with the
application (Page 13)
• Frequently required parameters (Page 14)
• Extended scope for adaptation (Page 16)
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② Information on the inverter hardware can be
found here:
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• Modularity of the converter system
(Page 21)
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⑥ Information regarding the maintenance and
diagnostics of your inverter is located in the
5HSODFLQJFRPSRQHQWVGLVSOD\VDODUPV following chapters:
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• Service and maintenance (Page 241)
• Alarms, faults and system messages
(Page 245)
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⑦ The most important technical data for your
inverter is located in this chapter:
• Technical data (Page 263)
1.3.2 Parameter
Parameters are the interface between the firmware of the inverter and the commissioning
tool, e.g. an operator panel.
Adjustable parameters
Adjustable parameters are the "adjusting screws" with which you adapt the inverter to its
particular application. If you change the value of an adjustable parameter, then the inverter
behavior also changes.
Adjustable parameters are shown with a "p" as prefix, e.g. p1082 is the parameter for the
maximum motor speed.
Display parameters
Display parameters allow internal measured quantities of the inverter and the motor to be
read.
Display parameters are shown with a "r" as prefix, e.g. p0027 is the parameter for the
inverter output current.
Parameter Description
p0010 Commissioning parameters
0: Ready (factory setting)
1: Carry out basic commissioning
3: Perform motor commissioning
5: Technological applications and units
15: Define number of data records
30: Factory setting - initiate restore factory settings
Parameter Description
r0018 The firmware version is displayed:
Table 1- 3 How to select the command and setpoint sources for the inverter
Parameter Description
p0015 Additional information is available in the section Select interface assignments (Page 46).
Parameter Description
p1080 Minimum speed
0.00 [rpm] factory setting
p1082 Maximum speed
1500.000 [rpm] factory setting
p1120 Rampup time
10.00 [s]
p1121 Rampdown time
10.00 [s]
Parameter Description
p1300 0: V/f control with linear characteristic
1: V/f control with linear characteristic and FCC
2: V/f control with parabolic characteristic
3: V/f control with parameterizable characteristic
4: V/f control with linear characteristic and ECO
5: V/f control for drives requiring a precise frequency (textile area)
6: V/f control for drive requiring a precise frequency and FCC
7: V/f control with parabolic characteristic and ECO
19: V/f control with independent voltage setpoint
20: Speed control (without encoder)
22: Torque control (without encoder)
Table 1- 6 This is how you optimize the starting behavior of the V/f control for a high break loose torque and overload
Parameter Description
p1310 Voltage boost to compensate ohmic losses
The voltage boost is active from standstill up to the rated speed.
It is at its highest at speed 0 and continually decreases as the speed increases.
Value of the voltage boost at zero speed 0 in V:
1.732 × rated motor current (p0305) × stator resistance (r0395) × p1310 / 100%
p1311 Voltage boost when accelerating
The voltage boost is effective from standstill up to the rated speed.
It is independent of the speed and has a value in V of:
1.732 × rated motor current (p0305) × stator resistance (p0350) × p1311 / 100%
p1312 Voltage boost when starting
Setting to additionally boost the voltage when starting, however only when accelerating for the first time.
Most of the BICO blocks can be parameterized. You can adapt the blocks to your application
using parameters.
You cannot change the signal interconnection within the block. However, the interconnection
between blocks can be changed by interconnecting the inputs of a block with the appropriate
outputs of another block.
The signal interconnection of the blocks is realized, contrary to electric circuitry, not using
cables, but in the software.
p0840 ON/
DI 0 r0722.0 Index [0] OFF1
Figure 1-2 Example: Signal interconnection of two BICO blocks for digital input 0
BICO parameters
You can use the BICO parameters to define the sources of the input signals of a block.
Using BICO parameters you define from which connectors and binectors a block reads-in its
input signals. This is how you "interconnect" the blocks stored in the devices according to
your particular application requirements. The five different BICO parameter types are shown
in the following diagram:
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Binector/connector outputs (CO/BO) are parameters that combine more than one binector
output in a single word (e.g. r0052 CO/BO: status word 1). Each bit in the word represents a
digital (binary) signal. This summary reduces the number of parameters and simplifies
parameter assignment.
BICO outputs (CO, BO, or CO/BO) can be used more than once.
When do you need to use BICO technology?
BICO technology allows you to adapt the inverter to a wide range of different requirements.
This does not necessarily have to involve highly complex functions.
Example 1: Assign a different function to a digital input.
Example 2: Switch the speed setpoint from the fixed speed to the analog input.
What precautions should you take when using BICO technology?
Always apply caution when handling internal interconnections. Note which changes you
make as you go along since the process of analyzing them later can be quite difficult.
The STARTER commissioning tool offers various screens that make it much easier for you
to use BICO technology. The signals that you can interconnect are displayed in plain text,
which means that you do not need any prior knowledge of BICO technology.
What sources of information do you need to help you set parameters using BICO
technology?
● This manual is sufficient for simple signal interconnections, e.g. assigning a different
significance to the to digital inputs.
● The parameter list in the List Manual is sufficient for signal interconnections that go
beyond just simple ones.
● You can also refer to the function diagrams in the List Manual for complex signal
interconnections.
p20158 T 0
DI 0 r0722.0 Index [0] r20160 p20032 = 5 p20033 = 440
PDE 0
p20030
p20162 = 430 Index [0] p0840
& ON/
DI 1 r0722.1 Index [1] r20031 Index [0]
1 Index [2] AND 0 OFF1
1 Index [3]
The signal of digital input 0 (DI 0) is fed through a time block (PDE 0) and is interconnected
with the input of a logic block (AND 0). The signal of digital input 1 (DI 1) is interconnected to
the second input of the logic block. The logic block output issues the ON/OFF1 command to
switch-on the motor.
Parameter Description
P20161 = 5 The time block is enabled by assigning to runtime group 5 (time slice of
128 ms)
P20162 = 430 Run sequence of the time block within runtime group 5 (processing before
the AND logic block)
Parameter Description
P20032 = 5 The AND logic block is enabled by assigning to runtime group 5 (time
slice of 128 ms)
P20033 = 440 Run sequence of the AND logic block within runtime group 5 (processing
after the time block)
P20159 = 5000.00 Setting the delay time [ms] of the time module: 5 seconds
P20158 = 722.0 Connect the status of DI 0 to the input of the time block
r0722.0 = Parameter that displays the status of digital input 0.
P20030 [0] = 20160 Interconnecting the time block to the 1st input of the AND
P20030 [1] = 722.1 Interconnecting the status of DI 1 to the 2nd AND input
r0722.1 = Parameter that displays the status of digital input 1.
P0840 = 20031 Interconnecting the AND output to the control command ON/OFF1
p0840[0] = 20031
p20030
Index [0] p0840 ON/
& r20031 Index [0] OFF1
Index [1]
AND 0
Index [2]
Index [3]
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Further options
● Brake Relay
● Adapter for DIN rail mounting (only PM240, FSA)
● Shield connection kit (for Control Unit and Power Module)
Overview
Depending on the Power Module, the following combinations with filters and reactors are
permitted:
For further details, refer to the connection example in section Procedure for installing the
frequency inverter (Page 27).
Installation sequence
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You will find details on the installation in the Internet: Hardware Installation Manual
(http://support.automation.siemens.com/WW/view/en/30563173/133300).
You can start to commission the converter once installation has been completed.
PM240
Line supply
Line
Line filter Line
Power reactor Power reactor
Modules Modules
Line supply
Basic layout of a PM240 Power Module with line PM240 Power Module frame size FSA with line
reactor as base component reactor and class A line filter
The line-side reactors are equipped with terminals while the reactors on the Power Module side are
equipped with a prefabricated cable. In the final installation position, the mains terminals are at the
top on frame sizes FSA to FSC, and at the bottom on frame sizes FSD to FSE.
For frame size FSA, in addition to the line reactor, a class A line filter can be used. In this case, the
mains connection is at the bottom.
Power Modules of frame size FSB and higher are available with integrated class A line filters (an
external class A line filter is not required in this case).
Line Line reactor
Line Output reactor Output reactor
supply Line filter
reactor or sine-wave or sine-wave
Power filter filter
Module Power
Module
Line
supply
to the motor
to the motor
PM240: frame size FSA with line reactor and PM240 Power Module frame size FSA with line
output reactor or sine-wave filter reactor, line filter and output reactor or sine-wave
filter
In installations containing more than two base-type system components (e.g. line filter + line reactor +
output reactor), the components must be installed to the side of the Power Module whereby the line
reactor and line filter are installed under the Power Module and the output reactor to the side.
PM250
Line Line supply
Line filter supply
Output reactor or Power Line filter
Power Modules
Module sine-wave filter
to the motor
Basic layout of a PM250 Power Module with class Basic layout of a PM250 Power Module with a
B line filter as a base component class B line filter as a base component and
output reactor or sine-wave filter
Note
With the exception of inverters in the 160 kW … 250 kW power range, the CU240B-2 und
CU240E-2 increase the inverter's total depth by 40 mm and by a further 30 mm if using an
IOP.
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Figure 3-4 Connections for PM240 and PM250 Power Modules
In addition to the Power Modules shown above, you can also combine Control Units with a
PM260 Power Module. The PM260 connection corresponds to that of a PM250, however, a
sine-wave filter is integrated in the PM260.
The PM240, PM250 and PM260 Power Modules are available with and without integrated
class A line filters. An external filter has to be installed for all Power Modules to satisfy more
stringent EMC requirements (Class B).
Preconditions
Once the inverter has been properly installed, the line and motor connections can now be
established. The following warning information must be observed here.
WARNING
Line and motor connections
The inverter must be grounded on the line supply and motor side. If the inverter is not
correctly grounded, this can lead to extremely hazardous conditions which, under certain
circumstances, can result in death.
The device must be disconnected from the electrical power supply before any connections
with the device are established or in any way altered.
The inverter terminals be at hazardous voltages even after the inverter has been switched
off. After disconnecting the line supply, wait at least 5 minutes until the device has
discharged itself. Only then, carry out any installation and mounting work.
When connecting the inverter to the line supply, ensure that the motor terminal box is
closed.
Even if the LED or other indicators do not light up or remain inactive when a function is
switched from ON to OFF, this does not necessarily mean that the unit has been switched
off or is de-energized.
The short-circuit ratio of the power supply must be at least 100.
Make sure that the inverter is configured for the correct supply voltage (the inverter must
not be connected to a higher supply voltage).
If a residual-current circuit breaker is installed on the supply side of the electronic devices
to protect against direct or indirect contact, only type B is permissible. In all other cases,
other protective measures must be implemented, such as creating a barrier between the
electronic devices and the environment by means of double or reinforced insulation or
isolating them from the supply using a transformer.
CAUTION
Supply cable and signal lines
The signal lines must be routed separately from the supply cables to ensure that the
system is not affected by inductive or capacitive interference.
Note
Electrical protective equipment
Ensure that the appropriate circuit breakers / fuses for the inverter's rated current are fitted
between the line and inverter (see catalog D11.1).
8
The motor rating plate provides 8
information about the correct connection
data.
9 9
: :
Examples for operating the inverter and motor on a 400 V line supply
Assumption: The motor rating plate states 230/400 V Δ/Y.
Example 1: A motor is normally operated between standstill and its rated speed (i.e. a speed
corresponding to the line frequency). In this case, you need to connect the motor in Y.
Operating the motor above its rated speed is only possible in field weakening, i.e. the motor
torque available is reduced above the rated speed.
Example 2: If you want to operate the motor with the "87 Hz characteristic", you need to
connect the motor in Δ.
With the 87 Hz characteristic, the motor's power output increases. The 87 Hz characteristic
is mainly used with geared motors.
● Connect the protective conductor of the motor to the terminal of the inverter.
The following cable lengths are permissible:
– Unshielded 100 m
– Shielded:
50 m for inverters without filter
25 m for inverters with filter
You will wind additional information in Catalog D11.1 for longer cable lengths
Line supply connection
● Connect the line supply to terminals U1/L1, V1/L2 and W1/L3.
● Connect the protective conductor of the line supply to terminal PE of the inverter.
● If available, close the terminal covers of the inverter.
Note
Inverters without an integrated line filter can be connected to grounded (TN, TT) and non-
grounded (IT) line supply systems. The inverters with integrated line filter are suitable
only for connection to TN line supply systems.
The permissible cable cross sections for the individual devices and power ratings are
provided in Section Technical data (Page 263).
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Note
An unshielded cable for the line connection should be used for Power Modules with
integrated filter. Power Modules, which are connected to the line supply via an external filter,
require a shielded cable between the line filter and Power Module.
Shielding with shield plate: Shield connection kits are available for all Power
Module frame sizes (you will find more information in
Catalog D11.1). The cable shields must be
connected to the shield plate through the greatest
possible surface area using shield clamps.
Shielding without shield plate: EMC-compliant shielding can also be implemented
without an optional shield plate. In this case, you
must ensure that the cable shields are connected to
the ground potential through the largest possible
surface area.
Braking resistor connection: The braking resistor is connected using a shielded
cable. Using a clamp, the shield should be
connected to the mounting plate or to the shield
plate through a good electrical connection and
through the largest possible surface area.
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If you require more than four digital inputs, use terminals 3 and 4 (AI 0) as additional digital input DI 11.
① Wiring when using the internal power supplies. DI = high, if the switch is closed.
② Wiring when using external power supplies. DI = high, if the switch is closed.
③ Wiring when using the internal power supplies. DI = low, if the switch is closed.
④ Wiring when using external power supplies. DI = low, if the switch is closed.
CAUTION
If your application requires UL certification, please observe the note regarding the digital
output in Section Technical data, CU240B-2 Control Unit (Page 263).
Define the meanings of the inputs and outputs during basic commissioning. Further
information can be found in section Select interface assignments (Page 46).
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The terminal strip wiring is not completely shown, only as example for each type of input and output.
If you require more than six digital inputs, use terminals 3 and 4 (AI 0) or terminals 10 and 11 (AI 1) as additional digital
inputs DI 11 or DI 12.
① Wiring when using the internal power supplies. DI = high, if the switch is closed.
② Wiring when using external power supplies. DI = high, if the switch is closed.
③ Wiring when using the internal power supplies. DI = low, if the switch is closed.
④ Wiring when using external power supplies. DI = low, if the switch is closed.
CAUTION
If your application requires UL certification, please observe the note regarding the digital
output in Section Technical data, CU240E-2 Control Unit (Page 264).
Define the meanings of the inputs and outputs during basic commissioning. Further
information can be found in section Select interface assignments (Page 46).
If you wish to use several fail-safe digital inputs of the converter, this is described in the
Safety Integrated Function Manual. You will find the link to the Safety Integrated Function
Manual in Section Additional information on the inverter (Page 292).
Additional information on fail-safe digital inputs is available in Chapter Permitted sensors
(Page 220).
What do you do if none of the predefined settings matches your particular application 100%?
If none of the predefined settings matches your particular application, then proceed as
follows:
1. Wire the inverter corresponding to your application.
2. Carry-out the basic commissioning, see Section Commissioning (Page 55).
In the basic commissioning, select the macro (the predefined settings of the interfaces)
that comes the closest to matching your particular application.
3. Adapt the inputs and outputs to your application, see Section Commissioning (Page 55).
4. When required, configure communication via fieldbus, see Configuring the fieldbus
(Page 101).
Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
Motorized potentiometer
Fixed speeds
You must enable the safety function, see Section: Safe Torque Off (STO) safety function
(Page 220).
Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
You must enable the safety function, see Section: Safe Torque Off (STO) safety function
(Page 220). Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
You must enable the safety function, see Section: Safe Torque Off (STO) safety function
(Page 220). Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
Motorized potentiometer
You must enable the safety function, see Section: Safe Torque Off (STO) safety function
(Page 220).
You must enable the safety function, see Section: Safe Torque Off (STO) safety function
(Page 220).
Process industry
Refer to the following Section on how you can obtain the GSD file: Configuring
communication to the control (Page 102).
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① Commissioning with factory settings (Page 63) ④ Configuring the fieldbus (Page 101)
② Set basic commissioning with STARTER (Page 71) or BOP-2 (Page 66) ⑤ Functions (Page 147)
③ Adapt terminal strip (Page 89)
NOTICE
For the basic commissioning, you determine the function of the interfaces for your inverter
via predefined settings (p0015).
If you subsequently select a different predefined setting for the function of the interfaces,
then all BICO interconnections that you changed will be lost.
Table 4- 1 Procedure
STARTER BOP-2
1. Go online with STARTER Set the following parameters:
2. Call the safety functions screen form p9761 = … Password for the safety functions
3. Deactivate the safety functions p0010 = 95 Changing the safety functions
p9601 = 0 Deactivate safety functions
p9700 = 208 Copy parameter
p9701 = 220 Confirm setting
p0010 = 0 Exit change
Final steps:
1. Switch off the inverter supply voltage
2. Wait until all LEDs on the inverter go dark. Now switch on the inverter supply voltage
again. Your settings only become effective after this power-on reset.
Note
The communication settings and the settings of the motor standard (IEC/NEMA) are retained
even after restoring the factory setting.
Table 4- 2 Procedure
STARTER BOP-2
1. Go online with STARTER 1. In the "Options" menu, select the
2. In STARTER, click on the button . "DRVRESET" entry
2. Confirm the reset using the OK key
NOTICE
Information about installation
The rating plate data that you enter must correspond to the connection type of the motor
(star connection [Y]/delta connection [Δ]), i.e. for a delta motor connection, the delta rating
plate data must be entered.
In which region of the world is the motor used? - Motor standard [P0100]
● Europe IEC: 50 Hz [kW] - factory setting
● North America NEMA: 60 Hz [hp] or 60 Hz [kW]
Parameter Factory setting Meaning of the factory Name of the parameter and comments
setting
p0010 0 Ready to be entered Drive, commissioning parameter filter
p0100 0 Europe [50 Hz] IEC/NEMA motor standard
• IEC, Europe
• NEMA, North America
Note: This parameter cannot cannot be changed in FW4.3.
p0300 1 Induction motor Motor type selection (induction motors / synchronous
motor)
p0304 400 [V] Rated motor voltage (in accordance with the rating plate in
V)
p0305 depends on the [A] Rated motor current (in accordance with the rating plate in
Power Module A)
p0307 depends on the [kW/hp] Rated motor power (in accordance with the rating plate in
Power Module kW/hp)
p0308 0 [cos phi] Rated motor power factor (in accordance with the rating
plate in cos 'phi'). If p0100 = 1, 2, then p0308 has no
significance.
p0310 50 [Hz] Rated motor frequency (in accordance with the rating plate
in Hz)
p0311 1395 [rpm] Rated motor speed (in accordance with the rating plate in
rpm)
p0335 0 Non-ventilated: Shaft- Motor cooling type (specify the motor cooling system)
mounted fan in the motor
p0625 20 [°C] Motor ambient temperature
p0640 200 [A] Current limit (of the motor)
p0970 0 Locked Reset drive parameters (restore to the factory settings)
P1080 0 [rpm] Minimum speed
P1082 1500 [rpm] Maximum speed
P1120 10 [s] Ramp-function generator, ramp-up time
P1121 10 [s] Ramp-function generator, ramp-down time
P1300 0 V/f control with linear Open-loop/closed-loop control operating mode
characteristic
What motor ramp-up time and ramp-down time are needed for the application?
The ramp-up and ramp-down time define the maximum motor acceleration when the speed
setpoint changes. The ramp-up and ramp-down time is the time between motor standstill and
the maximum speed, or between the maximum speed and motor standstill.
● Ramp-up time [P1120] - factory setting 10 s
● Ramp-down time [P1121] - factory setting 10 s
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OK
OK
OK OK OK OK OK
OK OK OK OK
The inverter immediately saves all changes which you made using the BOP-2 so that they
are protected against power failure.
Menu Remark
Set all of the parameters of the menu "SETUP".
6(783 OK
In the BOP-2, select the menu "SETUP".
ESC
Select reset if you wish to reset all parameters to the factory setting before the basic
5(6(7 OK
commissioning. NO → YES → OK
Select the motor control mode. The most important control modes are:
&75/02' OK
S VF LIN V/f control with linear characteristic
VF QUAD V/f control with square law characteristic
SPD N EN Closed-loop speed control (vector control)
TRQ N EN Closed-loop torque control
We recommend the setting STIL ROT (Identify motor data at standstill and with the motor
027,' OK rotating).
S
If the motor cannot rotate freely, e.g. where travel is mechanically limited, select the setting
STILL (Identify motor data at standstill).
Select the configuration for the inputs and outputs, as well as the correct fieldbus for your
0$&3$5 OK application. The predefined configurations can be found in the section titled Select interface
S
assignments (Page 46).
Minimum motor speed.
0,1530 OK
S
Confirm that the basic commissioning has been completed (Parameter p3900):
),1,6+ OK NO → YES → OK
CAUTION
Motor data identification for dangerous loads
Secure dangerous plant and system parts before starting the motor data identification, e.g.
by fencing off the dangerous location or lowering a suspended load to the floor.
Preconditions
You require the following to commission the converter using STARTER:
● A pre-installed drive (motor and converter)
● A computer with Windows XP, Vista or Windows 7, which is connected to the converter
via the USB cable and on which STARTER V4.2 or higher has been installed.
You can find updates for STARTER in the Internet under: Update download path for
STARTER (http://support.automation.siemens.com/WW/view/en/10804985/133100)
Commissioning steps
Commissioning with STARTER is subdivided into the following steps:
1. Adapting the USB interface (Page 72)
2. Generating a STARTER project (Page 73)
3. Go online and perform the basic commissioning (Page 73)
4. Making additional settings (Page 77)
STARTER features a project Wizard that guides you step-by-step through the
commissioning process.
Note
The STARTER screens show general examples. You may therefore find that a screen
contains more or fewer setting options than are shown in these instructions. A
commissioning stage may also be shown using a Control Unit other than the one you are
using.
Close this screen form, without selecting the converter(s) that has/have been found. Now
create your STARTER project.
Close this screen form, without selecting the converter(s) that has/have been found. Now
create your STARTER project.
Going online
CAUTION
Motor data identification for dangerous loads
Secure dangerous plant and system parts before starting the motor data identification, e.g.
by fencing off the dangerous location or lowering a suspended load to the floor.
2. You change the settings using the parameters in the expert list.
If you wish to change the settings using the expert list, you need to know the
corresponding parameter number and its significance.
Saving settings so that they are not lost when the power fails
All of the changes that you make are temporarily saved in the inverter and are lost the next
time the power supply is switched off. For your changes to be permanently saved in the
inverter, you must save the changes using the button (RAM to ROM). Before you press
the button, you need to mark the appropriate drive in the project navigator.
Go offline
You can now exit the online connection after the data backup (RAM to ROM) with
"Disconnect from target system".
Description
The trace function is used for converter diagnostics and helps to optimize the behavior of the
drive. Start the function in the navigation bar using "... Control_Unit/Commissioning/Device
trace".
In two settings that are independent of one another, using you can interconnect eight
signals each. Each signal that you interconnect is active as standard
You can start a measurement as often as required; the results are temporarily stored (until
you exit STARTER) under the "Measurements" tab, together with the date and time. When
terminating STARTER or under the "Measurements" tab, you can save the measurement
results in the *.trc format.
If you require more than two settings for your measurements, you can either save the
individual traces in the project or export them in the *.clg format – and if necessary, load or
import.
Recording
Recording is performed in a CU-dependent basic clock cycle. The maximum recording
duration depends on the number of recorded signals and the trace clock cycle.
You can extend the recording duration by increasing the trace clock cycle by multiplying with
an integer factor and then accepting the displayed maximum duration by . Alternatively,
you can also specify the measurement period and then you can calculate the trace clock
cycle of STARTER using .
You can record individual bits of a parameter (e.g. r0722) by allocating the relevant bit using
"bit track" ( ).
Mathematical function
Using the mathematical function ( ) you can define a curve, for example the difference
between the speed setpoint and the speed actual value.
Note
If you use the "record individual bits" or "mathematical functions" option, then this is
displayed under signal No. 9.
Trigger
You can create your own start condition (trigger) for the trace. With the factory setting
(default setting) the trace starts as soon as you press the button (Start Trace). Using the
button , you can define another trigger to start the measurement.
Using pretrigger, set the time for the recording before the trigger is set. As a consequence,
the trigger condition traces itself.
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① Select the bits for the trace trigger, upper line hex format, lower row binary format
② Define the bits for the trace trigger, upper line hex format, lower row binary format
In the example, the trace starts if DI0 and DI3 are high and DI2 is low. The state of the other
digital inputs is not relevant for the start of the trace.
Further, you can either set an alarm or fault as start condition.
Display options
In this area, you can set how the measurement results are displayed.
● Repeat measurement:
This means that you place the measurements, which you wish to perform at different
times, one above one another
● Arrange curves in tracks
This means that you define as to whether all measured values are to be displayed with a
common zero line – or whether each measured value is displayed with its own zero line.
● Measuring cursor on:
This allows you to analyze the measuring intervals in detail
Series commissioning
Series commissioning means the commissioning of several identical drives in the following
steps:
1. Commission the first inverter.
2. Upload the parameters of the first inverter to an external memory.
3. Download the parameters from the external memory to a second or additional inverter.
Note
The control unit to which the parameters are transferred must be of the same type and
have the same or a higher firmware version as the source control unit (the same 'type'
means the same MLFB).
CAUTION
You use memory cards from other manufacturers at your own risk. Depending on the
card manufacturer, not all functions are supported (e.g. download).
Automatic upload
30
&8
modified parameters to the memory card
6,1$0,&6
Transfer the setting to the
empty memory card
NOTICE
If the memory card is not empty and already contains a parameter setting, the inverter will
take on the parameter setting from the memory card. The previous setting in the inverter
will be deleted.
Manual upload
need to transfer the parameter setting to the memory card
as follows: 6,1$0,&6
30
&8
STARTER BOP-2
• Start the data transfer with p0971 = 1. • Start data transfer in the menu "OPTIONS" -
• Check the value of parameter p0971. "TO CRD".
If data transfer has been completed, then the • Wait until the BOP-2 signals that data transfer
inverter sets p0971 to 0. has been completed.
Automatic download
30
&8
6,1$0,&6
If there is valid parameter data on the memory card, then the inverter accepts this
automatically.
Note
Inverter with enabled safety functions
After the automatic download, the inverter also accepts all of the settings of the safety
functions.
Manual download
If you do not want to switch off the power supply, then you must
transfer the parameter setting into the inverter in the following way:
6,1$0,&6
1. The inverter power supply has been switched on.
2. Insert the memory card into the inverter.
6,1$0,&6
30
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6,1$0,&6
STARTER BOP-2
1. Go online with STARTER 1. Start data transfer in the menu "EXTRAS" -
2. In the expert list, set p0804 = 1. "FROM CRD".
3. Check the value of parameter p0804. 2. Wait until the BOP-2 signals that data transfer
Once data transfer has been completed, then has been completed.
p0804 = 0 is automatically set.
Table 4- 3 Procedure
STARTER BOP-2
1. Go online with STARTER Set the following parameters:
2. Call the safety functions screen form p9761 = … Password for the safety functions
3. Click on the "Change settings" button p0010 = 95 Changing the safety functions
4. Enter the password for the safety functions p9701 = 220 Confirm the settings of the safety
5. Click on the "Activate settings" button. functions
p0010 = 0 Exit change
Final steps:
1. Switch off the inverter supply voltage
2. Wait until all LEDs on the inverter go dark. Now switch on the inverter supply voltage
again. Your settings only become effective after this power-on reset.
CAUTION
The file system on the memory card can be destroyed if the memory card is removed while
the inverter is switched on without first requesting and confirming this using the "safe
removal" function. The memory card will then no longer function.
Table 4- 4 Procedure
Final steps:
1. Switch off the inverter supply voltage
2. Wait until all LEDs on the inverter go dark. Now switch on the inverter supply voltage
again. Your settings only become effective after this power-on reset.
Parameter Description
p0970 Resetting drive parameters
Load the back-up setting (number 10, 11 or 12). You overwrite your actual parameter
setting when loading.
p0971 Saving parameters
Backing up the setting (10, 11 or 12).
You can back-up up to 99 additional parameter settings on the memory card. You will find
additional information in the List Manual under the following parameters:
Parameter Description
p0802 Data transfer with memory card as source/target
p0803 Data transfer with device memory as source/target
p0804 Start data transfer
, 8
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BI Significance BI Significance
p0810 Command data set selection CDS bit 0 p1036 Motorized potentiometer, setpoint, lower
p0840 ON/OFF1 p1055 Jog bit 0
p0844 OFF2 p1056 Jog bit 1
p0848 OFF3 p1113 Setpoint inversion
p0852 Enable operation p1201 Flying restart enable signal source
p0855 Unconditionally release holding brake p2103 1. Acknowledge faults
p0856 Enable speed controller p2106 External fault 1
p0858 Unconditionally close holding brake p2112 External alarm 1
p1020 Fixed speed setpoint selection bit 0 p2200 Technology controller enable
p1021 Fixed speed setpoint selection bit 1 p3330 Two-wire/three-wire control, control
command 1
p1022 Fixed speed setpoint selection bit 2 p3331 Two-wire/three-wire control, control
command 2
p1023 Fixed speed setpoint selection bit 3 p3332 Two-wire/three-wire control, control
command 3
p1035 Motorized potentiometer, setpoint, raise
Table 5- 2 Examples:
p0840
Switch-on motor with digital input 2
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Advanced settings
You can debounce the digital input signal using parameter p0724.
For more information, see the parameter list and the function block diagrams 2220 ff of the
List Manual.
Terminals of the additional digital inputs Changing the function of the digital input
BI: pxxxx If you use an analog input as digital input, interconnect
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$, r0722.11 the status parameter of the digital input with a binector
$, input of your choice.
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Note
Control Units CU240B-2 and CU240B-2 DP do not have a fail-safe digital input.
Table 5- 4 Example:
Advanced settings
You can invert the signal of the digital output using parameter p0748.
For more information, see the parameter list and the function block diagrams 2230 ff of the
List Manual.
In addition, you must set the switch belonging to the analog input.
, 8
You can find the switch on the Control Unit behind the lower front
doors. $,
• Voltage input: Switch position U (factory setting) $,
• Current input: Switch position I
If you change the analog input type using p0756, then the inverter automatically selects the
appropriate scaling of the analog input. The linear scaling characteristic is defined using two
points (p0757, p0758) and (p0759, p0760). Parameters p0757 … p0760 are assigned to an
analog input via their index, e.g. parameters p0757[0] … p0760[0] belong to analog input 0.
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Table 5- 5 Parameters for the scaling characteristic and wire break monitoring
Parameter Description
p0757 x-coordinate of 1st characteristic point [V or mA]
p0758 y coordinate of the 1st characteristic point [% of p200x]
p200x are the parameters of the reference variables, e.g. p2000 is the reference
speed.
p0759 x-coordinate of 2nd characteristic point [V or mA]
p0760 y-coordinate of 2nd characteristic point [% of p200x]
p0761 Wire breakage monitoring response threshold
You must define your own characteristic if none of the default types match your particular
application.
Example
The inverter should convert a 6 mA … 12 mA signal into the value range -100 % … 100 %
via analog input 0. The wire break monitoring of the inverter should respond when 6 mA is
fallen below.
Parameter Description
p0756[0] = 3 Analog input type Set DIP switch for AI
Define analog input 0 as current input 0 to current input , 8
After changing p0756 to the value 3, the inverter sets the scaling characteristic parameters to the
following values:
p0757[0] = 4,0; p0758[0] = 0,0; p0759[0] = 20; p0760[0] = 100
Adapt the characteristic:
p0761[0] = 6.0 Analog inputs wire break monitoring, &XUUHQWLQSXWP$P$
response threshold
p0757[0] = 6.0 Analog inputs, characteristic (x1, y1) \
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p0758[0] = -100.0 6 mA corresponds to -100 %
p0759[0] = 12.0 Analog inputs, characteristic (x2, y2) [
S
p0760[0] = 100.0 12 mA corresponds to 100 % [ P$
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CI Significance CI Significance
p1070 Main setpoint p1522 Torque limit, upper
p1075 Supplementary setpoint p2253 Technology controller setpoint 1
p1503 Torque setpoint p2264 Technology controller actual value
p1511 Supplementary torque 1
Table 5- 7 Example:
Advanced settings
When required, you can smooth the signal, which you read-in via an analog input, using
parameter p0753.
For more information, see the parameter list and in the function block diagrams 9566 ff of the
List Manual.
If you change the analog output type, then the inverter automatically selects the appropriate
scaling of the analog output. The linear scaling characteristic is defined using two points
(p0777, p0778) and (p0779, p0780).
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Parameters p0777 … p0780 are assigned to an analog output via their index, e.g.
parameters p0777[0] … p0770[0] belong to analog output 0.
Parameter Description
p0777 X coordinate of the 1st characteristic point [% of P200x]
P200x are the parameters of the reference variables, e.g. P2000 is the reference
speed.
p0778 Y coordinate of the 1st characteristic point [V or mA]
p0779 X coordinate of the 2nd characteristic point [% of P200x]
p0780 Y coordinate of the 2nd characteristic point [V or mA]
You must define your own characteristic if none of the default types match your particular
application.
Example:
The inverter should convert a signal in the value range -100 % … 100 % into a
6 mA … 12 mA output signal via analog output 0.
Parameter Description
p0776[0] = 2 Analog output, type
Define analog output 0 as current output.
After changing p0776 to the value 2, the inverter sets the scaling characteristic parameters to the
following values:
p0777[0] = 0.0; p0778[0] = 4.0; p0779[0] = 100.0; p0780[0] = 20.0
Adapt the characteristic:
p0777[0] = 0.0 Analog output, characteristic (x1, y1) &XUUHQWRXWSXWP$P$
p0778[0] = 6.0 0.0 % corresponds to 6 mA P$
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p0779[0] = 100.0 Analog output, characteristic (x2, y2) S
p0780[0] = 12.0 100 % corresponds to 12 mA
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CO Significance CO Significance
r0021 Actual frequency r0026 Actual DC link voltage
r0024 Output actual frequency r0027 Output current
r0025 Output actual frequency
Table 5- 10 Example:
p0771
Output the inverter output current via analog output 0.
|i| r0027 27 $2
For more information, see the parameter list and the function block diagrams 9572 ff of the
List Manual.
Advanced settings
You can manipulate the signal that you output via an analog output, as follows:
● Absolute-value generation of the signal (p0775)
● Signal inversion (p0782)
Additional information is provided in the parameter list of the List Manual.
Analog signals
The converter always scales signals, which are transferred via the fieldbus, to a value of
4000 hex. The significance of this numerical value depends on the category of the signal that
you are transferring.
Signal category 4000 hex corresponds to the value of the following parameters
Speeds, frequencies p2000
Voltage p2001
Current p2002
Torque p2003
Power p2004
Angle p2005
Temperature p2006
Acceleration p2007
Note
Communication with the controller, even when the supply voltage on the Power Module is
switched off
You will have to supply the Control Unit with 24 V DC on terminals 31 and 32 if you require
communication to take place with the controller when the line voltage is switched off.
CAUTION
A bus address that has been changed is only effective after the inverter has been switched
off and back on again.
Parameter Description
p0015 Macro drive device
Select the I/O configuration via PROFIBUS DP (e.g. p0015 = 7)
p0922 PROFIdrive telegram selection (factory setting for converters with PROFIBUS
interface: standard telegram 1, PZD-2/2)
Set the send and receive telegram, see Cyclic communication (Page 105)
1: Standard telegram 1, PZD-2/2
20: Standard telegram 20, PZD-2/6
350: SIEMENS telegram 350, PZD-4/4
352 SIEMENS telegram 352, PZD-6/6
353: SIEMENS telegram 353, PZD-2/2, PKW-4/4
354: SIEMENS telegram 354, PZD-6/6, PKW-4/4
999: Free telegram configuring with BICO
Using parameter p0922, you automatically interconnect the corresponding signals of the
converter to the telegram.
This BICO interconnection can only be changed, if you set p0922 to 999. In this case, select
your required telegram using p2079 and then adapt the BICO interconnection of the signals.
Parameter Description
p2079 PROFIdrive PZD telegram selection extended
Contrary to p0922, using p2079, a telegram can be set and subsequently extended.
For p0922 < 999, the following applies: p2079 has the same value and is locked. All of
the interconnections and extensions contained in the telegram are locked.
For p0922 = 999, the following applies: p2079 can be freely set. If p2079 is also set to
999, then all interconnections can be set.
For p0922 = 999 and p2079 < 999, the following applies: The interconnections
contained in the telegram are locked. However, the telegram can be extended.
Telegram type (p0922) Process data (PZD) - control and status words, setpoints and actual values
PZD01 PZD02 PZD03 PZD04 PZD05 PZD06 PZD07 PZD08
STW1 HSW
ZSW1 HIW
Telegram 1 STW1 NSOLL_A ⇐ The inverter receives this data from the control
Speed control ZSW1 NIST_A ⇒ The inverter sends this data to the control
PZD 2/2
Telegram 20 STW1 NSOLL_A
Speed control, VIK/NAMUR ZSW1 NIST_A_ IAIST_ MIST_ PIST_ MELD_
PZD 2/6 GLATT GLATT GLATT GLATT NAMUR
Telegram 350 STW1 NSOLL_A M_LIM STW3
Speed control ZSW1 NIST_A_ IAIST_ ZSW3
PZD 4/4 GLATT GLATT
Telegram 352 STW1 NSOLL_A PCS7 process data
Speed control, PCS7 ZSW1 NIST_A_ IAIST_ MIST_ WARN_ FAULT_
PZD 6/6 GLATT GLATT GLATT CODE CODE
Telegram 353 STW1 NSOLL_A
Speed control, ZSW1 NIST_A_
PKW 4/4 and PZD 2/2 GLATT
Telegram 354 STW1 NSOLL_A PCS7 process data
Speed control, ZSW1 NIST_A_ IAIST_ MIST_ WARN_ FAULT_
PKW 4/4 and PZD 6/6 GLATT GLATT GLATT CODE CODE
Telegram 999 STW1 Telegram length on receipt can be configured up to max. 8 words
Free interconnection via BICO ZSW1 Telegram length on transmission can be configured up to max. 8 words
PZD n/m (n,m = 1 … 8)
Select telegram
Select the communication telegram using parameters p0922 and p2079. The following
dependencies apply:
● P0922 < 999:
For p0922 < 999, the inverter sets p2079 to the same value as p0922.
With this setting, the inverter defines the length and the content of the telegram. The
inverter does not permit any changes to the telegram.
● p0922 = 999, p2079 < 999:
For p0922 = 999, select a telegram via p2079.
Also with this setting, the inverter defines the length and the content of the telegram. The
inverter does not permit any changes to the telegram content. However, you can extend
the telegram.
● p0922 = p2079 = 999:
For p0922 = p2079 = 999, enter the length and the content of the telegram.
With this setting, you can define the telegram length via the central PROFIdrive
configuration in the master. You define the telegram contents via the signal
interconnections of the BICO technology. Using p2038, you can define the assignment of
the control word according to SINAMICS or VIK/NAMUR.
You will find more details on the interconnection of command and setpoint sources,
depending on the selected protocol, in the List Manual in function block diagrams 2420 to
2472.
Parameter channel
You can write and read parameter values via the parameter channel, e.g. in order to monitor
process data. The parameter channel always comprises four words.
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The meaning of the request identifier for request telegrams (control → inverter) is explained
in the following table.
The meaning of the response identifier for response telegrams (inverter → control) is
explained in the following table. The request identifier determines which response identifiers
are possible.
Response Description
identifier
0 No response
1 Transfer parameter value (word)
2 Transfer parameter value (double word)
3 Transfer descriptive element 1)
4 Transfer parameter value (field, word) 2)
5 Transfer parameter value (field, double word) 2)
6 Transfer number of field elements
7 Request cannot be processed, task cannot be executed (with error number)
8 No master controller status / no authorization to change parameters of the parameter
channel interface
1) The required element of the parameter description is specified in IND (2nd word).
2) The required element of the indexed parameter is specified in IND (2nd word).
If the response identifier is 7 (request cannot be processed), one of the error numbers listed
in the following table will be saved in parameter value 2 (PWE2).
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● For indexed parameters, select the index of the parameter by transferring the appropriate
value between 0 and 254 to the subindex within a job.
● The page index is used to switch over the parameter numbers. Use this byte to add an
offset to the parameter number that is transferred in the 1st word of the parameter
channel (PKE).
PKE (1st word) IND (2nd word) PWE (3rd and 4th words)
AK PNU (10 bits) Subindex Page index PWE1 PWE2
(H byte) (L byte) (H word) (L word)
0x6 0 0x731 (decimal: 1841) 0x02 0x90 0x0000 0x0000
Table 6- 19 Response, if the converter was not able to completely execute the change request
Diagnostics
Error Meaning
value 1
00 hex Illegal parameter number (access to a parameter that does not exist)
01 hex Parameter value cannot be changed (change request for a parameter value that cannot be changed. Additional
diagnostics in error value 2)
02 hex Lower or upper value limit exceeded (change request with a value outside the value limits. Additional
diagnostics in error value 2)
03 hex Incorrect subindex (access to a subindex that does not exist. Additional diagnostics in error value 2)
04 hex No array (access with a subindex to non-indexed parameters)
05 hex Incorrect data type (change request with a value that does not match the data type of the parameter)
06 hex Setting not permitted, only resetting (change request with a value not equal to 0 without permission. Additional
diagnostics in error value 2)
07 hex Descriptive element cannot be changed (change request to a descriptive element that cannot be changed.
Additional diagnostics in error value 2)
09 hex Description data not available (access to a description that does not exist, parameter value is available)
0B hex No master control (change request but with no master control)
0F hex Text array does not exist (although the parameter value is available, the access is made to a text array that
does not exist)
11 hex Request cannot be executed due to the operating state (access is not possible for temporary reasons that are
not specified)
14 hex Inadmissible value (change request with a value that is within the limits but which is illegal for other permanent
reasons, i.e. a parameter with defined individual values. Additional diagnostics in error value 2)
15 hex Response too long (the length of the actual response exceeds the maximum transfer length)
Error Meaning
value 1
16 hex Illegal parameter address (illegal or unsupported value for attribute, number of elements, parameter number,
subindex or a combination of these)
17 hex Illegal format (change request for an illegal or unsupported format)
18 hex Number of values not consistent (number of values of the parameter data to not match the number of elements
in the parameter address)
19 hex Drive object does not exist (access to a drive object that does not exist)
6B hex No change access for a controller that is enabled.
6C hex Unknown unit.
6E hex Change request is only possible when the motor is being commissioned (p0010 = 3).
6F hex Change request is only possible when the power unit is being commissioned (p0010 = 2).
70 hex Change request is only possible for quick commissioning (basic commissioning) (p0010 = 1).
71 hex Change request is only possible if the converter is ready (p0010 = 0).
72 hex Change request is only possible for a parameter reset (restore to factory setting) (p0010 = 30).
73 hex Change request is only possible when Safety Integrated is being commissioned (p0010 = 95).
74 hex Change request is only possible when a technological application/unit is being commissioned (p0010 = 5).
75 hex Change request is only possible in a commissioning state (p0010 ≠ 0).
76 hex Change request is not possible for internal reasons (p0010 = 29).
77 hex Change request is not possible at download.
81 hex Change request is not possible at download.
82 hex Transfer of the control authority (master) is inhibited by BI: p0806.
83 hex Requested BICO interconnection is not possible (BICO output does not supply a float value, however the BICO
input requires a float value)
84 hex Converter does not accept a change request (converter is busy with internal calculations, see r3996)
85 hex No access methods defined.
C8 hex Change request below the currently valid limit (change request to a value that lies within the "absolute" limits,
but is however below the currently valid lower limit)
C9 hex Change request above the currently valid limit (change request to a value that lies within the "absolute" limits,
but is however above the currently valid upper limit, e.g. specified as a result of the converter power rating)
CC hex Change request not permitted (change is not permitted as the access code is not available)
6.2.1 Integrating inverters into a bus system via the RS485 interface
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You must switch-in the bus terminating resistor for the first and last participants. The position
of the bus terminating resistor can be found in section Interfaces, connectors, switches,
terminal blocks and LEDs of the CU (Page 43).
You can disconnect one or more slaves from the bus (by unplugging the bus connector)
without interrupting the communication for the other stations, but not the first or last.
NOTICE
When the bus is operating, the first and last bus station must be continuously connected to
the supply.
Note
Communication with the controller, even when the supply voltage on the Power Module is
switched off
You will have to supply the Control Unit with 24 V DC on terminals 31 and 32 if you require
communication to take place with the controller when the line voltage is switched off.
CAUTION
A bus address that has been changed is only effective after the inverter has been switched
off and back on again.
Parameter Description
P0015 = 21 Macro drive unit
Selecting the I/O configuration
p2020 Value Baud rate
4 2400
5 4800
6 9600
7 19200
8 38400
9 57600
10 76800
11 93750
12 115200
13 187500
p2022 Fieldbus interface, USS PZD count
Setting the number of 16-bit words in the PZD part of the USS telegram
p2023 Fieldbus interface, USS PKW count
Setting the number of 16-bit words in the PKW part of the USS telegram:
Value PKW count
0 PKW 0 words
3 PKW 3 words
4 PKW 4 words
127 PKW variable
p2040 Fieldbus interface, monitoring time [ms]
Setting the monitoring time to monitor the received process data via fieldbus. If no
process data are received within this time, an appropriate message is output
Final
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Description
Telegrams with both a variable and fixed length can be used. This can be selected using
parameters p2022 and p2023 to define the length of the PZD and the PKW within the net
data.
STX 1 byte
LGE 1 byte
ADR 1 byte
Net data PKW 8 bytes (4 words: PKE + IND + PWE1 + PWE2)
(example) PZD 4 bytes (2 words: PZD1 + PZD2)
BCC 1 byte
Start delay
The start delay must be maintained before a new master telegram is started.
STX
The STX block is an ASCII character (0x02) and indicates the beginning of a message.
LGE
LGE specifies the number of bytes that following in the telegram. It is defined as the sum of
the following bytes
● Net data
● ADR
● BCC
The actual overall telegram length is two bytes longer because STX and LGE are not
counted in LGE.
ADR
The ADR range contains the address of the slave node (e.g. of the inverter). The individual
bits in the address byte are addressed as follows:
7 6 5 4 3 2 1 0
Special Mirror Broadcast 5 Address bits
telegram telegram bit
BCC
BCC (Block Check Character). It is an exclusive OR checksum (XOR) over all telegram
bytes with the exception of the BCC itself.
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The length for the parameter channel is determined by parameter p2023 and the length for
the process data is specified by parameter p2022. If the parameter channel or the PZD is not
required, the appropriate parameters can be set to zero ("PKW only" or "PZD only").
It is not possible to transfer "PKW only" and "PZD only" alternatively. If both channels are
required, they must be transferred together.
Parameter channel
You can use the parameter channel with a fixed length of 3 or 4 data words or with a variable
length.
The first data word always contains the parameter identifier (PKE) and the second contains
the parameter index.
The third, fourth and subsequent data words contain parameter values, texts and
descriptions.
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The following table includes the request ID for telegrams between the master → inverter.
The following table includes the response ID for telegrams between the inverter → master.
The response ID depends on the request ID.
Response Description
identifier
0 No response
1 Transfer parameter value (word)
2 Transfer parameter value (double word)
3 Transfer descriptive element 1)
4 Transfer parameter value (field, word) 2)
5 Transfer parameter value (field, double word) 2)
6 Transfer number of field elements
7 Request cannot be processed, task cannot be executed (with error number)
1) The required element of the parameter description is specified in IND (2nd word).
2) The required element of the indexed parameter is specified in IND (2nd word).
If the response ID = 7, then the inverter sends one of the error numbers listed in the
following table in parameter value 2 (PWE2).
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● For indexed parameters, select the index of the parameter by transferring the appropriate
value between 0 and 254 to the subindex within a job.
● The page index is used to switch over the parameter numbers. Use this byte to add an
offset to the parameter number that is transferred in the 1st word of the parameter
channel (PKE).
Parameter channel with fixed length Parameter channel with variable length
P2023 = 4 P2023 = 127
A parameter channel with fixed length should For a variable length of parameter channel, the
contain 4 words as this setting is sufficient for all master will only send the number of PWEs
parameters (including double words). necessary for the task in the parameter channel.
P2023 = 3 The response telegram is also no longer than
necessary.
You can select this setting if you only want to
read or write 16-bit data or alarm signals.
• 16-bit data: e.g. p0210 supply voltage
• 32-bit data:
Indexed parameter, e.g. p0640[0…n]
Bit parameter, e.g. 722.0...12
The master must always transmit the
permanently set number of words in the
parameter channel. Otherwise the slave will not
respond to the telegram.
When the slave responds it must always respond
with the defined number of words.
Note
8-bit values are transmitted as 16-bit values; the higher-order byte is zero. The fields of 8-bit
values require one PWE per index.
PKE (1st word) IND (2nd word) PWE (3rd and 4th words)
AK PNU Page index Subindex PWE1(H word) PWE2(L word)
(H byte) (L byte) Drive
Object
15 … 12 11 10 … 0 15 … 8 7…0 15 … 0 15 … 10 9…0
0x6 0 0x7A 0x80 0x02 0x0000 0x0000 0x0000
(dec: 122)
PKE (1st word) IND (2nd word) PWE (3rd and 4th words)
AK PNU Page index Subindex PWE1(H word) PWE2(L word)
(H byte) (L byte) Drive
Object
15 … 12 11 10 … 0 15 … 8 7…0 15 … 0 15 … 10 9…0
0x7 0 0x348 0x0000 0x01 0x2D2 3F 0x0002
(dec: 840) (dec: 722) (fixed)
(dec: 63)
Description
Process data (PZD) is exchanged between the master and slave in this telegram range.
Depending on the direction of transfer, the process data channel contains request data for
the slave or response data to the master. The request contains control words and setpoints
for the slaves, while the response contains status words and actual values for the master.
S
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The number of PZD words in a USS telegram is defined by parameter p2022. The first two
words are:
● Control 1 (STW1, r0054) and main setpoint (HSW)
● Status word 1 (ZSW1, r0052) and main actual value (HIW)
If P2022 is greater than or the same as 4, the additional control word (STW2, r0055) is
transferred as the fourth PZD word (default setting).
You define the sources of the PZD using parameter p2051.
For further information, please refer to the Parameter Manual.
Baud rate in bit/s Transmission time per bit Character run time (= 11 bits)
9600 104.170 µs 1.146 ms
19200 52.084 µs 0.573 ms
38400 26.042 µs 0.286 ms
115200 5.340 µs 0.059 ms
The telegram runtime is longer than just purely adding all of the character runtimes
(=residual runtime). You must also take into consideration the character delay time between
the individual characters of the telegram.
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The total telegram runtime is always less than 150% of the pure residual runtime.
Before each request telegram, the master must maintain the start delay. The start delay
must be > 2 × character runtime.
The slave only responds after the response delay has expired.
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The duration of the start delay must at least be as long as the time for two characters and
depends on the baud rate.
Baud rate in bit/s Transmission time per character (= 11 bits) Min. start delay
9600 1.146 ms > 2.291 ms
19200 0.573 ms > 1.146 ms
38400 0.286 ms > 0.573 ms
57600 0.191 ms > 0.382 ms
115200 0.059 ms > 0.117 ms
Note: The character delay time must be shorter than the start delay.
• Response delay: Response time of the slave to a request from the master
The response delay must be < 20 ms, but longer than the start delay
• Telegram runtime: Transmission time of the response telegram sent from the slave
Communication settings
● Communication using Modbus RTU takes place over the RS485 interface with a
maximum of 247 slaves.
● The maximum cable length is 1200 m (3281 ft).
● Two 100 kΩ resistors are provided to polarize the receive and send cables.
CAUTION
It is not permitted to change over the units!
The "Unit changeover (Page 182)" function is not permissible with this bus system!
CAUTION
A bus address that has been changed is only effective after the inverter has been switched
off and back on again.
Parameter Description
P0015 = 21 Macro drive unit
Selecting the I/O configuration
p2030 = 2 Fieldbus protocol selection
2: Modbus
p2020 Fieldbus baud rate
Baud rates from 4800 bit/s to 187500 bit/s can be set for communication, factory
setting = 19200 bit/s.
p2024 Modbus timing (see Section "Baud rates and mapping tables (Page 140)")
• Index 0: Maximum slave telegram processing time:
The time after which the slave must have sent a response to the master.
• Index 1: Character delay time:
Character delay time: Maximum permissible delay time between the individual
characters in the Modbus frame. (Modbus standard processing time for 1.5 bytes).
• Index2: Inter-telegram delay:
Maximum permissible delay time between Modbus telegrams. (Modbus standard
processing time for 3.5 bytes).
p2029 Fieldbus fault statistics
Displays receive faults on the fieldbus interface
p2040 Process data monitoring time
Determines the time after which an alarm is generated if no process data are
transferred.
Note: This time must be adapted depending on the number of slaves and the baud
rate set for the bus (factory setting = 100 ms).
Description
For Modbus, there is precisely one master and up to 247 slaves. Communication is always
triggered by the master. The slaves can only transfer data at the request of the master.
Slave-to-slave communication is not possible. The Control Unit always operates as slave.
The following figure shows the structure of a Modbus RTU telegram.
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The data area of the telegram is structured according to the mapping tables.
Baud rate in bit/s (p2020) Transmission time per Minimum pause Maximum pause
character (11 bits) between two between two bytes
telegrams (p2024[2]) (p2024[1])
4800 2.292 ms ≥ 8.021 ms ≤ 3.438 ms
9600 1.146 ms ≥ 4.010 ms ≤ 1.719 ms
19200 (factory setting) 0.573 ms ≥ 1.75 ms ≤ 0.859 ms
38400 0.286 ms ≥ 1.75 ms ≤ 0.75 ms
57600 0.191 ms ≥ 1.75 ms ≤ 0.556 ms
76800 0.143 ms ≥ 1.75 ms ≤ 0.417 ms
93750 0.117 ms ≥ 1.75 ms ≤ 0.341 ms
115200 0.095 ms ≥ 1.75 ms ≤ 0.278 ms
187500 0.059 ms ≥ 1.75 ms ≤ 0.171 ms
Note
The factory setting for p2024[1] and p2024[2] is 0. The particular values are pre-assigned
depending on the protocol selection (p2030) or the baud rate.
The valid holding register addressing range extends from 40001 to 40522. Access to other
holding registers generates the fault "Exception Code".
The registers 40100 to 40111 are described as process data. A telegram monitoring time
can be activated in p2040 for these registers.
Note
R"; "W"; "R/W" in the column Modbus access stands for read (with FC03); write (with FC06);
read/write.
Table 6- 30 Assigning the Modbus register to the parameters of the Control Unit
Example
Byte Description
11 h 0 Slave address
03 h 1 Function code
00 h 2 Register start address "High" (register 40110)
6D h 3 Register start address "Low"
00 h 4 No. of registers "High" (2 registers: 40110; 40111)
02 h 5 Number of registers "Low"
xx h 6 CRC "Low"
xx h 7 CRC "High"
Example
Byte Description
11 h 0 Slave address
03 h 1 Function code
04 h 2 No. of bytes (4 bytes are returned)
11 h 3 Data of first register "High"
22 h 4 Data of first register "Low"
33 h 5 Data of second register "High"
44 h 6 Data of second register "Low"
xx h 7 CRC "Low"
xx h 8 CRC "High"
Example
Byte Description
11 h 0 Slave address
06 h 1 Function code
00 h 2 Register start address "High" (write register 40100)
63 h 3 Register start address "Low"
55 h 4 Register data "High"
66 h 5 Register data "Low"
xx h 6 CRC "Low"
xx h 7 CRC "High"
The response returns the register address (bytes 2 and 3) and the value (bytes 4 and 5) that
was written to the register.
Example
Byte Description
11 h 0 Slave address
06 h 1 Function code
00 h 2 Register start address "High"
63 h 3 Register start address "Low"
55 h 4 Register data "High"
66 h 5 Register data "Low"
xx h 6 CRC "Low"
xx h 7 CRC "High"
Communication errors
If the slave detects a communication error on receipt (parity, CRC), it does not send a
response to the master (this can lead to "setpoint timeout").
Logical error
If the slave detects a logical error within a request, it responds to the master with an
"exception response". In the response, the highest bit in the function code is set to 1. If the
slave receives, for example, an unsupported function code from the master, the slave
responds with an "exception response" with code 01 (Illegal function code).
Note
This time must be adapted depending on the number of slaves and the baud rate set for the
bus (factory setting = 100 ms).
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Table 7- 3 Parameter
Parameter Description
p0015 = 12 Macro drive unit (factory setting for inverters without PROFIBUS interface)
Controlling the motor using the digital inputs DI 0 DI 1
of the inverter: ON/OFF1 Reversing
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p0840[0 … n] = 722.x BI: ON/OFF1 (ON/OFF1)
p1113[0 … n] = 722.x BI: Setpoint inversion (reversing)
Example
p0840 = 722.3 DI 3: ON/OFF1.
Also see Section Digital inputs (Page 90).
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Table 7- 5 Parameter
Parameter Description
p0015 = 17 Macro drive unit
Controlling the motor using the DI 0 DI 1
digital inputs of the inverter: ON/OFF1 clockwise ON/OFF1 , counter-
rotation clockwise rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 … n] = 722.x BI: 2-3-WIRE Control Command 1 (ON/OFF1 clockwise rotation)
p3331[0 … n] = 722.x BI: 2-3-WIRE Control Command 2 (ON/OFF1 , counter-clockwise rotation)
Example
p3331 = 722.0 DI 0: ON/OFF1 Counter-clockwise rotation
Also see Section Digital inputs (Page 90).
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Table 7- 7 Parameter
Parameter Description
p0015 = 18 Macro drive unit
Controlling the motor using the DI 0 DI 1
digital inputs of the inverter: ON/OFF1 ON/OFF1 , counter-
clockwise rotation clockwise rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 … n] = 722.x BI: 2-3-WIRE Control Command 1 (ON/OFF1 clockwise rotation)
p3331[0 … n] = 722.x BI: 2-3-WIRE Control Command 2 (ON/OFF1 , counter-clockwise rotation)
Example
p3331[0 … n] = 722.2 DI 2: ON/OFF1 Counter-clockwise rotation
Also see Section Digital inputs (Page 90).
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Table 7- 9 Parameter
Parameter Description
p0015 = 19 Macro drive unit
Controlling the motor DI 0 DI 1 DI 2
using the digital inputs Enable/OFF1 ON clockwise ON , counter-
of the inverter: rotation clockwise rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 … n] = 722.x BI: 2-3-WIRE Control Command 1 (enable/OFF1)
p3331[0 … n] = 722.x BI: 2-3-WIRE Control Command 2 (ON clockwise rotation)
p3332[0 … n] = 722.x BI: 2-3-WIRE Control Command 3 (ON , counter-clockwise rotation)
Example
p3332 = 722.0 DI 0: ON Counter-clockwise rotation.
Also see Section Digital inputs (Page 90).
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Table 7- 11 Parameter
Parameter Description
p0015 = 20 Macro drive unit
Controlling the motor using DI 0 DI 1 DI 2
the digital inputs of the Enable/OFF1 ON Reversing
inverter:
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 … n] = 722.x BI: 2-3-WIRE Control Command 1 (enable/OFF1)
p3331[0 … n] = 722.x BI: 2-3-WIRE Control Command 2 (ON)
p3332[0 … n] = 722.x BI: 2-3-WIRE Control Command 3 (reversing)
Example
p3331 = 722.0 DI 0: ON.
Also see Section Digital inputs (Page 90).
Example:
Command data set 0: Controlling the inverter via the fieldbus
Command data set 1: Controlling the inverter via terminal strip
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Figure 7-7 Command data sets (CDS): Different setting of the inverter control
You select the command data set using parameter p0810. To do this, you must interconnect
parameter p0810 with a control command of your choice, e.g. a digital input.
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You obtain the interconnection as in the example above, if you configured the interfaces of
the inverter with p0015 = 7 in the basic commissioning, also see Section Select interface
assignments (Page 46).
An overview of all the parameters that belong to the command data sets is provided in the
List Manual.
Note
It takes approximately 4 ms to toggle between command data sets.
Advanced settings
If you require more than two command data sets, then define the number of command data
sets (2, 3 or 4) using parameter p0170.
Parameter Description
p0010 = 15 Drive commissioning: Data sets
p0170 Number of command data sets (factory setting: 2)
P0170 = 2, 3 or 4
p0010 = 0 Drive commissioning: Ready
r0050 Displaying the number of the CDS that is currently active
You require two bits to be able to make a clear selection for more than two command data
sets.
Parameter Description
p0810 Command data set selection CDS bit 0
p0810 Command data set selection CDS bit 1
r0050 Displaying the number of the CDS that is currently active
A copy function is available making it easier to commission more than one command data
set.
Parameter Description
P0809[0] Number of the command data set to be copied (source)
P0809[1] Number of the command data set to which the data is to be copied (target)
P0809[2] = 1 Copying is started
Once copying has been completed, the inverter sets p0809[2] to 0.
Note
The "Get master control" or "Manual/Auto changeover" function can also be used to specify
commands and setpoints via STARTER or the Operator Panel.
Procedure
You have two options for interconnecting the setpoint source with an analog input:
1. Using p0015, select a configuration that is suitable for your application.
Please refer to the section titled Select interface assignments (Page 46) to find out which
configurations are available for your inverter.
2. Interconnect main setpoint p1070 with an analog input of your choice.
Example: You interconnect analog input 0 as the setpoint source with p1070 = 755[0].
Typical applications
● Entering the speed setpoint during the commissioning phase.
● Manual operation of the motor should the higher-level control fail.
● Entering the speed setpoint after changeover from automatic operation to manual
operation.
● Applications with largely constant setpoint and without higher-level control.
Principle of operation
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Parameter Description
p1047 MOP ramp-up time (factory setting 10 s)
p1048 MOP ramp-down time (factory setting 10 s)
p1040 Start value of MOP (factory setting 0 rpm)
Determines the start value [rpm] that becomes effective when the motor is switched
on
Parameter Description
p1030 Configuration of the MOP, parameter value with four independently adjustable bits
00 to 03 (factory setting 00110 bin)
Bit 00: Save setpoint after switching off motor
0: After the motor is switched on, p1040 is specified as the setpoint
1: Setpoint is saved after the motor is switched off and set to the saved value once it
is switched on
Bit 01: Configure ramp-function generator in automatic mode (1-signal via BI: p1041)
0: No ramp-function generator in automatic mode (ramp-up/-down time = 0)
1: With ramp-function generator in automatic mode
In manual mode (0-signal via BI: p1041) the ramp-function generator is always active
Bit 02: Configure initial rounding
0: No initial rounding
1: With initial rounding. The initial rounding is a sensitive way of specifying small
setpoint changes (progressive reaction when keys are pressed).
Bit 03: Store setpoint in power-independent manner
0: No power-independent saving
1: Setpoint is saved in the event of a power failure (bit 00 = 1)
Bit 04: Ramp-function generator always active
0: Setpoint is only calculated with enabled pulses
1: Setpoint is calculated independent of the pulse enable (this setting is required if the
energy-saving mode has been selected).
p1035 Signal source to increase setpoint (factory setting 0)
Automatically pre-assigned during commissioning, e.g. with the button on the
Operator Panel
p1036 Signal source to reduce setpoint (factory setting 0)
Automatically pre-assigned during commissioning, e.g. with the button on the
operator panel
p1037 Maximum setpoint (factory setting 0 rpm)
Automatically pre-assigned during commissioning
p1038 Minimum setpoint (factory setting 0 rpm)
Automatically pre-assigned during commissioning
p1039 Signal source to invert minimum and maximum setpoints (factory setting 0)
p1044 Signal source for set value (factory setting 0)
For more information about the motorized potentiometer, see the List Manual (function
diagram 3020 and the parameter list).
Parameter Description
p0015 = 9 Macro drive unit: Configure inverter on MOP as the setpoint source
• The motor is switched on and off via digital input 0.
• The MOP setpoint is increased via digital input 1.
• The MOP setpoint is decreased via digital input 2.
p1040 = 1 MOP start value
0 Each time the motor is switched on a setpoint corresponding to 10 rpm is specified
p1047 = 5 MOP ramp-up time:
The MOP setpoint is increased from zero to maximum (p1082) in 5 seconds
p1048 = 5 MOP ramp-down time:
The MOP setpoint is reduced from maximum (p1082) to zero in 5 seconds
Procedure
You can set up to 16 various fixed setpoints and select these either via digital inputs or the
fieldbus. The fixed setpoints are defined using parameters p1001 to p1004 and can be
assigned to the corresponding command sources (e.g. the digital inputs) using parameters
p1020 to p1023.
Parameter Description
p1016 = 1 Direct selection of fixed setpoints (factory setting)
p1001 Fixed setpoint 1Factory setting: 0 rpm)
p1002 Fixed setpoint 2Factory setting: 0 rpm)
p1003 Fixed setpoint 3Factory setting: 0 rpm)
p1004 Fixed setpoint 4Factory setting: 0 rpm)
p1020 Signal source for selection of fixed setpoint 1 (factory setting: 722.3, i.e. selection via
digital input 3)
p1021 Signal source for selection of fixed setpoint 2 (factory setting: 722.4, i.e. selection via
digital input 4)
p1022 Signal source for selection of fixed setpoint 3 (factory setting: 722.5, i.e. selection via
digital input 5)
p1023 Signal source for selection of fixed setpoint 4 (factory setting: 0, i e. selection is locked)
Fixed setpoint selected by BICO interconnection of The resultant fixed setpoint corresponds
selection signals (example) to the parameter values of …
Digital input 3 (DI 3) p1020 = 722.3 p1001
Digital input 4 (DI 4) p1021 = 722.4 p1002
Digital input 5 (DI 5) p1022 = 722.5 p1003
Digital input 6 (DI 6) p1023 = 722.6 p1004
DI 3 and DI 4 p1001 + p1002
DI 3 and DI 5 p1001 + p1003
DI 3, DI 4 and DI 5 p1001 + p1002 + p1003
DI 3, DI 4, DI 5 and DI 6 p1001 + p1002 + p1003 + p1004
You will find further information about the fixed setpoints and binary selection in function
block diagrams 3010 and 3011 in the List Manual.
Example: Selecting two fixed speed setpoints using digital input 2 and digital input 3
The motor is to run at two different speeds:
● The motor is switched on with digital input 0
● When digital input 2 is selected, the motor is to run at a speed of 300 rpm.
● When digital input 3 is selected, the motor is to accelerate to a speed of 2000 rpm.
● When digital input 1 is selected, the motor should go into reverse
Parameter Description
p0015 = 12 Macro drive unit: Configure inverter with terminal strip as the command and
setpoint source.
• The motor is switched on and off via digital input 0.
• The setpoint source is analog input 0.
p1001 = 300.000 Defines the fixed setpoint 1 in [rpm]
p1002 = 2000.000 Defines the fixed setpoint 2 in [rpm]
p1016 = 1 Direct selection of fixed setpoints
p1020 = 722.2 Interconnection of fixed setpoint 2 with DI 2.
r0722.2 = parameter that displays the status of digital input 2.
p1021 = 722.3 Interconnection of fixed setpoint 3 with status of DI 3.
r0722.3 = parameter that displays the status of digital input 3.
p1070 = 1024 Interconnect main setpoint with fixed speed setpoint
Setting jogging
The "Jog" function has two different speed setpoints, e.g. for motor counter-clockwise
rotation and clockwise rotation.
With an operator panel, you can always select the "Jog" function. If you wish to use
additional digital inputs as control commands, you must interconnect the particular signal
source with a digital input.
Parameter Description
p1055 Signal source for jogging 1 - jog bit 0 (factory setting: 0)
If you wish to jog via a digital input, then set p1055 = 722.x
p1056 Signal source for jogging 2 - jog bit 1 (factory setting: 0)
If you wish to jog via a digital input, then set p1056 = 722.x
p1058 Jogging 1 speed setpoint (factory setting, 150 rpm)
p1059 Jogging 2 speed setpoint (factory setting, 150 rpm)
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Parameter Description
P1080 Minimum speed
P1082 Maximum speed
Ramp-up/down time
Note
If the ramp-up/down times are too short, the motor accelerates/decelerates with the
maximum possible torque and the set times will be exceeded.
For more information about this function, see the List Manual (function diagram 3060 and the
parameter list).
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Note
V/f control with a square-law characteristic must not be used in applications in which a high
torque is required at low speeds.
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Linear V/f characteristic with ECO (p1300 = 4), quadratic V/f characteristic with ECO (p1300 = 7)
ECO mode is suitable for applications with a low dynamic response and constant speed
setpoint, and allows energy savings of up to 40%.
When the setpoint is reached and remains unchanged for 5 s, the inverter automatically
reduces its output voltage to optimize the motor's operating point. ECO mode is deactivated
in the event of setpoint changes or if the inverter's DC-link voltage is too high or too low.
In ECO mode set the slip compensation (P1335) to 100 %. In the event of minor fluctuations
in the setpoint, you have to raise the ramp-function generator tolerance using p1148.
Note: Sudden load variations can cause the motor to stall.
V/f control for drives requiring a precise frequency (textile industry) (p1300 = 5),
V/f control for drives requiring a precise frequency and FCC (p1300 = 6)
These characteristics require the motor speed to remain constant under all circumstances.
This setting has the following effects:
● When the maximum current limit is reached, the stator voltage is reduced but not the
speed.
● Slip compensation is locked.
For more information about this function, see function diagram 6300 in the List Manual.
7.6.1.3 Optimizing with a high break loose torque and brief overload
The ohmic losses in the motor stator resistance and the motor cable play a more significant
role the smaller the motor and the lower the motor speed. You can compensate for these
losses by raising the V/f characteristic.
There are also applications where the motor temporarily needs more than its rated current in
the lower speed range or during acceleration in order to adhere to the speed setpoint.
Examples of such applications are:
● Driven machines with a high break loose torque
● Utilizing the brief overload capability of the motor when accelerating
Note
Only increase the voltage boost in small steps until satisfactory motor behavior is reached.
Excessively high values in p1310 ... p1312 can cause the motor to overheat and switch off
(trip) the inverter due to overcurrent .
Parameter Description
P1310 Permanent voltage boost (factory setting 50 %)
The voltage boost is active from standstill up to the rated speed.
It is at its highest at speed 0 and continually decreases as the speed increases.
Value of voltage boost at zero speed in V:
1.732 × rated motor current (p0305) × stator resistance (r0395) × p1310 / 100 %.
P1311 Voltage boost on acceleration
The voltage boost on acceleration is independent of speed and occurs when the setpoint
is increased. It disappears as soon as the setpoint is reached.
Value in V: 1.732 × rated motor current (p0305) × stator resistance (r0395) x p1311 /
100 %
P1312 Voltage boost at start up
The voltage boost at start-up results in an additional voltage boost when accelerating,
but only the first time the motor accelerates after it has been switched on.
The voltage boost in V is: 1.732 x rated motor current (p0305) × stator resistance (r0395)
x p1312 / 100%
You will find more information about this function in the parameter list and in function
diagram 6300 of the List Manual.
Parameter Description
P1300 = 20 Control type: Vector control without speed encoder
p0300 … Motor data is transferred from the rating plate during basic commissioning and
p0360 calculated with the motor data identification
p1452 … Speed controller parameters
p1496
p1511 Additional torque
p1520 Upper torque limit
p1521 Lower torque limit
p1530 Motoring power limit
p1531 Regenerative power limit
Additional information about this function is provided in the parameter list and in function
diagrams 6030 onwards in the List Manual.
You will find more information On the Internet:
(http://support.automation.siemens.com/WW/view/en/7494205):
Parameter Description
P1300 = … Control type:
20: Vector control without speed encoder
22: Torque control without speed encoder
P0300 … Motor data is transferred from the rating plate during basic commissioning and
P0360 calculated with the motor data identification
P1511 = … Additional torque
P1520 = … Upper torque limit
P1521 = … Lower torque limit
P1530 = … Motoring power limit
P1531 = … Regenerative power limit
Additional information about this function is provided in the parameter list and in function
diagrams 6030 onwards in the List Manual.
Inverter response
Parameter Description
P0290 Power unit overload response
(factory setting for SINAMICS G120 inverters with Power Module PM260: 0;
factory setting for all of the inverters: 2)
Setting the reaction to a thermal overload of the power unit:
0: Reduce output current (in vector control mode) or speed (in V/f mode)
1: No reduction, shutdown when overload threshold is reached (F30024)
2: Reduce pulse frequency and output current (in vector control mode) or pulse
frequency and speed (in V/f mode)
3: Reduce pulse frequency
P0292 Power unit temperature warning threshold (factory setting: Heat sink [0] 5°C, power
semiconductor [1] 15°C)
The value is set as a difference to the shutdown temperature.
Table 7- 28 Parameters for detecting the motor temperature via a temperature sensor
Parameter Description
P0335 Specify the motor cooling
0: Self-ventilated - with fan on the motor shaft (IC410* or IC411*) - (factory setting)
1: Forced ventilation - with a separately driven fan (IC416*)
2: Self-ventilated and inner cooling* (open-circuit air cooled)
3: Forced ventilated and inner cooling* (open-circuit air cooled)
P0601 Motor temperature sensor type Terminal no.
0: No sensor (factory setting) 14 PTC+
1: PTC thermistor (→ P0604) KTY anode
2: KTY84 (→ P0604) ThermoClick
4: ThermoClick sensor
15 PTC-
KTY cathode
ThermoClick
P0604 Motor temperature alarm threshold (factory setting 130 °C)
The alarm threshold is the value at which the inverter is either shut down or Imax is
reduced (P0610)
P0605 Motor temperature fault threshold (Factory setting: 145 °C)
P0610 Motor overtemperature response
Determines the response when the motor temperature reaches the alarm threshold.
0: No motor response, only an alarm
1: Alarm and reduction of Imax (factory setting)
reduces the output speed
2: Fault message and shutdown (F07011)
P0640 Current limit (input in A)
*According to EN 60034-6
Parameters Description
P0621 = 1 Motor temperature measurement after restarting
0: No temperature measurement (factory setting)
1: Temperature measurement after the motor is switched on for the first time
2: Temperature measurement each time that the motor is switched on
P0622 Magnetization time of the motor for temperature measurement after starting (set
automatically as the result of motor data identification)
P0625 = 20 Ambient motor temperature
Enter the ambient motor temperature in°C at the instant that the motor data is
acquired (factory setting: 20°C).
The difference between the motor temperature and motor environment (P0625) must
lie within a tolerance range of approx. ± 5 °C.
Note
The inverter load is only reduced if the motor torque decreases at lower speeds (e.g. for
fans).
In the regenerative mode, the current only decreases if the torque decreases at a higher
speed.
Settings
You only have to change the factory settings of the Imax controller if the drive tends to
oscillate when it reaches the current limit or it is shut down due to overcurrent.
Parameter Description
P0305 Rated motor current
P0640 Motor current limit
P1340 Proportional gain of the Imax controller for speed reduction
P1341 Integral time of the Imax controller for speed reduction
r0056.13 Status: Imax controller active
r1343 Speed output of Imax controller
Shows the amount to which the I-max controller reduces the speed.
For more information about this function, see function diagram 1690 in the List Manual.
There are two different groups of parameters for the VDCmax controller, depending on whether
the motor is being operated with U/f control or vector control.
For more information about this function, see the List Manual (function diagrams 6320 and
6220).
Principle of operation
The system runtime is started as soon as the Control Unit power supply is switched-on. The
system runtime stops when the Control Unit is switched off.
The system runtime comprises r2114[0] (milliseconds) and r2114[1] (days):
System runtime = r2114[1] × days + r2114[0] × milliseconds
If r2114[0] has reached a value of 86,400,000 ms (24 hours), r2114[0] is set to the value 0
and the value of r2114[1] is increased by 1.
Using system runtime, you can track the sequence of faults and alarms over time. When a
corresponding message is triggered, parameter values r2114 are transferred unchanged to
the corresponding parameters of the alarm or fault buffer, see chapter entitled Alarms, faults
and system messages (Page 245).
Parameters Description
r2114[0] System runtime (ms)
r2114[1] System runtime (days)
Description
With the unit changeover function, you can adapt the inverter to the line supply (50/60 Hz)
and also select US units or SI units as base units.
Independent of this, you can define the units for process variables or change over to
percentage values.
Specifically, you have the following options:
● Changing over the motor standard (Page 183) IEC/NEMA (adaptation to the line supply)
● Changing over the unit system (Page 184)
● Changing over process variables for the technology controller (Page 185)
NOTICE
The motor standard, the unit system as well as the process variables can only be
changed offline.
The procedure is described in Section Changing of the units with STARTER (Page 185).
Note
Restrictions for the unit changeover function
• The values on the rating plate of the inverter or motor cannot be displayed as
percentage values.
• Using the unit changeover function a multiple times (for example, percent → physical
unit 1 → physical unit 2 → percent) may lead to the original value being changed by
one decimal place as a result of rounding errors.
• If the unit is changed over into percent and the reference value is then changed, the
percentage values relate to the new reference value.
Example:
– For a reference speed of 1500 rpm, a fixed speed of 80% corresponds to a speed
of 1200 rpm.
– If the reference speed is changed to 3000 rpm, then the value of 80% is kept and
now means 2400 rpm.
*) Factory setting
Note
Special features
The percentage values for p0505 = 2 and for p0505 = 4 are identical. In order to perform
internal calculations and output values that are changed back over to physical variables,
however, an important factor is whether the changeover process relates to SI or US units.
In the case of variables for which changeover to % is not possible, the following applies:
p0505 = 1 ≙ p0505 = 2 and p0505 = 3 ≙ p0505 = 4.
In the case of variables whose units are identical in the SI system and US system, and
which can be displayed as a percentage, the following applies:
p0505 = 1 ≙ p0505 = 3 and p0505 = 2 ≙ p0505 = 4.
Parameters affected by changeover
The parameters affected by changing over the unit system are grouped according to unit.
An overview of the unit groups and the possible units can be found in the List Manual in
the Section "Unit group and unit selection".
Note
We recommend that the units and reference values of the technology controller are
coordinated and harmonized with one another during commissioning.
Subsequent modification in the reference variable or the unit can result in incorrect
calculations or displays.
STARTER shows whether you change settings online in the converter or change offline in
the PC ( / ).
Procedure
● Go to the "Units" tab in the configuration screen form to change over the units.
Regenerative power
If an induction motor electrically brakes the connected load and the mechanical power
exceeds the electrical losses, then it operates as a generator. The motor converts
mechanical power into electrical power. Examples of applications, in which regenerative
operation briefly occurs, include:
● Grinding disk drives
● Fans
For certain drive applications, the motor can operate in the regenerative mode for longer
periods of time, e.g.:
● Centrifuges
● Hoisting gear and cranes
● Conveyor belts with downward movement of load (vertical or inclined conveyors)
Depending on the Power Module used, the inverter offers the following options to convert the
regenerative power of the motor into heat or to feed it back into the line:
● DC braking (Page 190)
for Power Module PM240, PM250 and PM260
● Compound braking (Page 193)
for Power Module PM240
● Dynamic braking (Page 195)
for Power Module PM240
● Braking with regenerative feedback to the line (Page 197)
for Power Module PM250 and 260
DC braking
The motor converts the regenerative power into
heat.
• Advantage: The motor brakes without the a
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• Disadvantages: significant increase in the
motor temperature; no defined braking
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the line supply fails
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• Disadvantages: significant motor temperature
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power is dissipated as heat; does not function
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Dynamic braking
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power into heat using a braking resistor.
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7.9.2.2 DC braking
DC braking is used for applications without regenerative feedback into the line supply, where
the motor can be more quickly braked by impressing a DC current than along a braking
ramp.
Typical applications for DC braking include:
● Centrifuges
● Saws
● Grinding machines
● Conveyor belts
Whether DC braking or ramp-down with an OFF1 command is more effective depends on
the motor properties.
Principle of operation
With DC braking, the inverter outputs an internal OFF2 command for the time that it takes to
demagnetize the motor - and then impresses the braking current for the duration of the DC
braking.
The following operating modes are available for DC braking.
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Note
In the following operating modes, it is possible that the motor is still rotating after DC braking.
This is the reason that in these operating modes "Flying restart (Page 204)" must be
activated:
• DC braking when the start speed for DC braking is fallen below
• Activating DC braking independent of the speed using a control command
• DC braking when the motor is switched off
The DC braking function can only be set for induction motors.
CAUTION
DC braking converts some of the kinetic energy of the motor and load into heat in the motor
(temperature rise). The motor will overheat if the braking operation lasts too long or the
motor is braked too often.
DC braking parameters
Parameter Description
p1230 Activate DC braking (BICO parameter)
The value for this parameter (0 or 1) can be either entered directly or specified by
means of an interconnection with a control command.
p1231 Configure DC braking
• p1231 = 0, no DC braking
• p1231 = 4, general enabling of DC braking
• p1231 = 5, DC braking for OFF1/3, independent of p1230
• P1231 = 14, enables DC braking for the case that the motor speed falls below the
start speed for DC braking.
Parameter Description
p2100 Set fault number for fault reaction (factory setting: 0)
Enter the fault number for which DC braking should be activated, e.g.: p2100[3] = 7860
(external fault 1).
p2101 = 6 Fault reaction setting (factory setting: 0)
Assigning the fault response: p2101[3] = 6.
The fault is assigned an index of p2100. The associated fault response must be assigned the same
index in p2101.
In the List Manual of the inverter - in the "Faults and alarms" list - possible fault responses are listed
for every fault. The entry "DCBRAKE" means that for this particular fault, DC braking can be set as
fault response.
Parameter Description
p1232 DC braking braking current (factory setting: 0 A)
Setting the braking current for the DC braking.
p1233 DC braking duration (factory setting: 1 s)
p1234 DC braking start speed (factory setting: 210000 rpm)
DC braking starts – assuming that it has been correspondingly parameterized
(p1230/p1231) – as soon as the actual speed falls below this threshold.
p0347 Motor de-excitation
The parameter is calculated via p0340 = 1, 3.
The inverter can trip due to an overcurrent during DC braking if the de-excitation time is
too short.
Principle of operation
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Figure 7-12 Motor brakes with and without active compound braking
Compound braking prevents the DC link voltage increasing above a critical value. The
inverter activates compound braking depending on the DC link voltage. Above a DC link
voltage threshold (r1282), the inverters adds a DC current to the motor current. The DC
current brakes the motor and prevents an excessive increase in the DC link voltage.
Note
Compound braking is only active in conjunction with the V/f control.
Compound braking does not operate in the following cases:
• The "flying restart" function is active
• DC braking is active
• Vector control is selected
Parameter Description
P3856 Compound braking current (%)
With the compound braking current, the magnitude of the DC current is defined, which
is additionally generated when stopping the motor for operation with V/f control to
increase the braking effect.
P3856 = 0
Compound braking locked
P3856 = 1 … 250
Current level of the DC braking current as a % of the rated motor current (P0305)
Recommendation: p3856 < 100 % × (r0209 - r0331) / p0305 / 2
r3859.0 Status word, compound braking
r3859.0 = 1: Compound braking is active
CAUTION
Compound braking converts part of the kinetic energy of the motor and load into motor heat
(temperature rise). The motor can overheat if braking lasts too long or the drive is braked
too frequently.
Principle of operation
The inverter controls the braking chopper depending on its DC link voltage. The DC link
voltage increases as soon as the inverter absorbs the regenerative power when braking the
motor. The braking chopper converts this power into heat in the braking resistor. This
therefore prevents the DC link voltage increasing above the limit value VDC link, max.
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● Evaluate the braking resistor's temperature monitoring (terminals T1 and T2) such that
the motor is switched off when the resistor experiences overtemperature.
You can do this in the following two ways:
– Use a contactor to disconnect the converter from the line as soon as the temperature
monitoring responds.
– Connect the contact of the temperature monitoring function of the braking resistor with
a free digital input of your choice on the converter. Set the function of this digital input
to the OFF2 command.
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Figure 7-14 Braking resistor connection (example: Temperature monitoring via DI 3)
You will find more information about the braking resistor in the installation instructions for
Power Module PM240
(http://support.automation.siemens.com/WW/view/en/30563173/133300).
WARNING
If an unsuitable braking resistor is used, this could result in a fire and severely damage the
converter.
The temperature of braking resistors increases during operation. For this reason, avoid
coming into direct contact with braking resistors. Maintain sufficient clearances around the
braking resistor and ensure that there is adequate ventilation.
Parameter Description
Limiting the regenerative feedback for V/f control (P1300 < 20)
p0640 Motor overload factor
Limiting the regenerative power is not directly possible with V/f control, but can be
achieved indirectly by limiting the motor current.
If the current exceeds this value for longer than 10 s, the inverter shuts down the motor
with fault message F07806.
Limiting feedback with vector control (P1300 ≥ 20)
P1531 Regenerative power limit
The maximum regenerative load is entered as negative value via p1531.
(-0.01 … -100000.00 kW).
Values higher than the rated value of the power unit (r0206) are not possible.
Brake Relay Power Module FSA … FSC Power Module FSD … FSF
0.37 kW … 15 kW 18.5 kW … 110 kW
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The Brake Relay's control The Brake Relay's control The Brake Relay's control
connection is marked "CTRL". connection ① is on the front connection ① is on the lower
panel of the Power Module. side of the Power Module.
The Power Module has a
cable guide ② for the control
cable
Connect the motor holding brake to the terminals of the Brake Relay.
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Figure 7-16 Controlling the motor holding brake when the motor is switched on and off
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Figure 7-17 Controlling the motor holding brake after an OFF2 command or STO
Commissioning
WARNING
The following applications require special settings of the motor holding brake. In these
cases, the motor holding brake control may only be commissioned by experienced
personnel:
• All applications that involve moving and transporting people
• Hoisting gear
• Elevators
• Cranes
● Before commissioning, secure any dangerous loads (e.g. loads on inclined conveyors)
● Suppress the motor holding brake control, e.g. by disconnecting the control cables
● When opening the motor holding brake, ensure that a torque is established that prevents
the load from briefly dropping.
– Check the magnetizing time p0346; the magnetizing time is pre-assigned during
commissioning and must be greater than zero
– V/f control (p1300 = 0 to 3):
Set the boost parameters p1310 and p1311.
Define the motor torque when switching on using p1351 and p1352.
– Vector control (p1300 ≥ 20):
Define the motor torque when switching on using p1475.
● Assigning parameters for the opening and closing times of the motor holding brake.
It is extremely important that electromechanical brakes are controlled with the correct
timing in order to protect the brakes against long-term damage. The exact values can be
found in the technical data of the connected brake. Typical values:
– Depending on the brake size, brake opening times lie between 25 ms and 500 ms.
– Depending on the brake size, brake closing times lie between 15 ms and 300 ms.
● Reestablish the control of the motor holding brake.
r0052.12 ("Motor holding brake open") controls the brake.
Parameter Description
p1215 = 1 Enable motor holding brake
0 Motor holding brake locked (factory setting)
1 Motor holding brake just like the sequence control
2: Motor holding brake permanently open
3: Motor holding brake just like the sequential control, connected via BICO
p1216 Motor holding brake opening time (factory setting 0.1 s)
p1216 > braking signal relay runtimes + brake release time
p1217 Motor holding brake closing time (factory setting 0.1 s)
p1217 > braking signal relay runtimes + brake closing time
r0052.12 "Open motor holding brake" command
Parameter Description
p0346 Magnetizing time (factory setting 0 s)
During this time the induction motor is magnetized. The inverter calculates this
parameter using p0340 = 1 or 3.
p0855 Open motor holding brake (imperative) (factory setting 0)
p0858 Close motor holding brake (imperative) (factory setting 0)
p1226 Stationary state detection speed threshold (factory setting 20 rpm)
When braking with OFF1 or OFF3, when the speed falls below this threshold,
standstill is detected and the monitoring time p1227 or p1228 is started
p1227 Stationary state detection monitoring time (factory setting 300 s)
p1228 Pulse deletion delay time (factory setting 0.01 s)
p1351 Starting frequency of motor holding brake (factory setting 0%)
Setting the frequency set value at the slip compensation output when starting with
motor holding brake.
When the parameter p1351 is set to > 0, slip compensation is automatically switched
on.
p1352 Starting frequency for motor holding brake (factory setting 1351)
Setting the signal source for the frequency set value at the slip compensation output
when starting with motor holding brake.
p1475 Speed controller torque set value for motor holding brake (factory setting 0)
Setting the signal source for the torque set value when starting with motor holding
brake.
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If the inverter simultaneously drives several motors, then you must only use the "flying
restart" function if the speed of all of the motors is always the same (group drive with a
mechanical coupling).
Parameter Description
P1200 Flying restart operating mode (factory setting: 0)
0 Flying restart is locked
1 Flying restart is enabled, look for the motor in both directions, start in direction of
setpoint
4 Flying restart is enabled, only search in direction of setpoint
Parameter Description
P1201 Flying restart enable signal source (factory setting: 1)
Defines a control command, e.g. a digital input, through which the flying restart function
is enabled.
P1202 Flying restart search current (factory setting 100 %)
Defines the search current with respect to the motor magnetizing current (r0331), which
flows in the motor while the flying restart function is being used.
P1203 Flying restart search speed factor (factory setting 100 %)
The value influences the speed with which the output frequency is changed during the
flying restart. A higher value results in a longer search time.
If the inverter does not find the motor, reduce the search speed (increase p1203).
WARNING
When the "automatic restart" function is active (p1210 > 1), the motor automatically
starts after a power failure. This is especially critical after longer power failures.
Reduce the risk of accidents in your machine or system to an acceptable level by
applying suitable measures, e.g. protective doors or covers.
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1 The inverter automatically acknowledges faults under the following conditions:
• p1210 = 1 or 26: always.
• p1210 = 4 or 6: If the command to switch on the motor is available at a digital input or via the
fieldbus (ON/OFF1 command = HIGH).
• p1210 = 14 or 16: never.
2 The inverter attempts to automatically switch-on the motor under the following conditions:
• p1210 = 1: never.
• p1210 = 4, 6, 14, 16, or 26: If the command to switch on the motor is available at a digital input
or via the fieldbus (ON/OFF1 command = HIGH).
3 The start attempt is successful if flying restart has been completed and the motor has been
magnetized (r0056.4 = 1) and one additional second has expired without a new fault having
occurred.
Parameter Explanation
p1210 Automatic restart mode (factory setting: 0)
0: Disable automatic restart
1: Acknowledge all faults without restarting
4: Restart after power failure without further restart attempts
6: Restart after fault with further restart attempts
14: Restart after power failure after manual fault acknowledgement
16: Restart after fault after manual fault acknowledgement
26: Acknowledgement of all faults and restart with ON command
p1211 Automatic restart start attempts (factory setting: 3)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
You define the maximum number of start attempts using p1211. After each successful
fault acknowledgement, the inverter decrements its internal counter of start attempts by
1.
For p1211 = n, up to n + 1 start attempts are made. Fault F07320 is output after n + 1
unsuccessful start attempts.
The inverter sets the start attempt counter back again to the value of p1211, if one of
the following conditions is fulfilled:
• After a successful start attempt, the time in p1213[1] has expired.
• After fault F07320, withdraw the ON command and acknowledge the fault.
• You change the start value p1211 or the mode p1210.
p1212 Automatic restart wait time start attempt (factory setting: 1.0 s)
This parameter is only effective for the settings p1210 = 4, 6, 26.
Examples for setting this parameter:
1. After a power failure, a certain time must elapse before the motor can be switched-
on, e.g. because other machine components are not immediately ready. In this case,
set p1212 longer than the time, after which all of the fault causes have been
removed.
2. In operation, the inverter develops a fault condition. The lower you select p1212,
then the sooner the inverter attempts to switch-on the motor again.
Parameter Explanation
p1213[0] Automatic restart monitoring time
for restart (factory setting: 60 s)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
With this monitoring function, you limit the time in which the inverter may attempt to
automatically switch-on the motor again.
The monitoring function starts when a fault is identified and ends with a successful start
attempt. If the motor has not successfully started after the monitoring time has expired,
fault F07320 is signaled.
Set the monitoring time longer than the sum of the following times:
+ P1212
+ time that the inverter requires to start the motor on the fly.
+ Motor magnetizing time (p0346)
+ 1 second
You deactivate the monitoring function with p1213 = 0.
p1213[1] Automatic restart monitoring time
to reset the fault counter (factory setting: 0 s)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
Using this monitoring time, you prevent that faults, which continually occur within a
certain time period, are automatically acknowledged each time.
The monitoring function starts with a successful start attempt and ends after the
monitoring time has expired.
If the inverter has made more than (p1211 + 1) successful start attempts within
monitoring time p1213[1], the inverter cancels the automatic restart function and signals
fault F07320. In order to switch on the motor again, you must acknowledge the fault and
issue a new ON command.
Advanced settings
If you with to suppress the automatic restart function for certain faults, then you must enter
the appropriate fault numbers in p1206[0 … 9].
Example: P1206[0] = 07331 ⇒ No restart for fault F07331.
Suppressing the automatic restart only functions for the setting p1210 = 6, 16 or 26.
WARNING
In the case of communication via the field bus interface, the motor restarts with the setting
p1210 = 6 even if the communication link is interrupted. This means that the motor cannot
be stopped via the open-loop control. To avoid this dangerous situation, you must enter the
fault code of the communications error in parameter p1206.
Example: A communication failure via PROFIBUS is signaled using fault code F01910. You
should therefore set p1206[n] = 1910 (n = 0 … 9).
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Principle of operation
The technology controller specifies the speed setpoint of the motor in such a way that the
process variable to be controlled corresponds to its setpoint. The technology controller is
designed as a PID controller, which makes it highly flexible.
The technology controller setpoint is entered via an analog input or via the fieldbus.
Parameter Description
P2200 = … Enable technology controller
P2201 … r2225 Fixed speeds for the technology controller
P2231 … P2248 Motorized potentiometer for the technology controller
P2251 … r2294 General adjustment parameters of the technology controller
P2345 = … Changing the fault reaction for the technology controller
Additional information about this function is provided in the parameter list and in the function
diagrams 7950 … 7958 in the List Manual.
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Parameter Description
No-load monitoring
P2179 Current limit for no-load detection
If the converter current is below this value, the message "no load" is output.
P2180 Delay time for the "no load" message
Blocking protection
P2177 Delay time for the "motor locked" message
Stall protection
P2178 Delay time for the "motor stalled" message
P1745 Deviation of the setpoint from the actual value of the motor flux as of which the "motor
stalled" message is generated
This parameter is only evaluated as part of encoderless vector control.
Speed-dependent torque monitoring
P2181 Load monitoring, response
Setting the response when evaluating the load monitoring.
0: Load monitoring disabled
>0: Load monitoring enabled
P2182 Load monitoring, speed threshold 1
P2183 Load monitoring, speed threshold 2
P2184 Load monitoring, speed threshold 3
P2185 Load monitoring torque threshold 1, upper
P2186 Load monitoring torque threshold 1, lower
P2187 Load monitoring torque threshold 2, upper
P2188 Load monitoring torque threshold 2, lower
P2189 Load monitoring torque threshold 3, upper
P2190 Load monitoring torque threshold 3, lower
P2192 Load monitoring, delay time
Delay time for the message "Leave torque monitoring tolerance band"
For more information about these functions, see the List Manual (function diagram 8013 and
the parameter list).
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Parameter Description
p2193 = 1 to 3 Load monitoring configuration (factory setting: 1)
0: Monitoring is disabled
1: Torque and load failure monitoring
2: Speed and load failure monitoring
3: Load failure monitoring
p2192 Load monitoring delay time (factory setting 10 s)
If, after the motor is switched on, the "LOW" signal is present on the associated
digital input for longer than this time, a load failure is assumed (F07936)
p3232 = 722.x Load monitoring failure detection (factory setting: 1)
Interconnect the load monitoring with a digital input of your choice.
For more information, see the List Manual (the parameter list and function diagram 8013).
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The speed is calculated from the pulse signal of the digital input in the "probe".
The calculated speed is compared with the actual speed value from the motor control and, if
an (adjustable) deviation is detected, a response (also adjustable) is triggered.
Parameter Description
P2193 = 2 Load monitoring configuration (factory setting: 1)
2: Speed and load failure monitoring.
P2192 Load monitoring delay time (factory setting 10 s)
Setting of the delay time for evaluating load monitoring.
P2181 Load monitoring response (factory setting 0)
Setting of the response for evaluating load monitoring.
P3231 Load monitoring speed deviation (factory setting 150 rpm)
Permissible speed deviation of load monitoring.
P0580 = 23 Probe input terminal (factory setting 0)
Interconnection of speed calculation with DI 3.
P0581 Probe edge (factory setting 0)
Setting the edge for evaluation of the probe signal to measure actual speed value
0: 0/1 edge
1: 1/0 edge
P0582 Probe pulses per revolution (factory setting 1)
Setting of the number of pulses per revolution.
P0583 Maximum probe measuring time (factory setting 10 s)
Setting the maximum measuring time for the probe. If there is no new pulse before the
maximum measuring time elapses, the actual speed value in r0586 is set to zero.
With the next pulse, the time is restarted.
P0585 Probe gear factor (factory setting 1)
The inverter multiplies the measured speed by the gear factor and then displays it in
r0586.
P0490 Invert probe (factory setting 0000bin)
The 3rd bit of the parameter value inverts the input signals of digital input 3 for the
probe.
p3230 = 586 Load monitoring actual speed value (factory setting 0)
Interconnection of the speed calculation result with speed monitoring evaluation.
For more information, see the List Manual (the parameter list and function diagram 8013).
Table 7- 49 Runtime groups and possible assignments of the free function blocks
Scaling examples
● Speed:
Reference speed p2000 = 3000 rpm, actual speed 2100 rpm. As a consequence, the
following applies to the scaled input quantity: 2,100 / 3,000 = 0.7.
● Temperature:
Reference quantity is 100 °C. For an actual temperature of 120 °C, the input value is
obtained from 120 °C / 100 °C = 1.2.
Note
Limits within the function blocks should be entered as scaled values. The scaled value
can be calculated as follows using the reference parameter: Scaled limit value = physical
limit value / value of the reference parameter.
The assignment to reference parameters is provided in the parameter list in the individual
parameter descriptions.
Parameter Description
P20048 = 1 Assignment of block OR 0 to runtime group 1 (factory setting: 9999)
The block OR 0 is calculated in the time slice with 8 ms
P20049 = 60 Definition of run sequence within runtime group 1 (factory setting: 60)
Within one runtime group, the block with the smallest value is calculated first.
P20046 [0] = 722.0 Interconnection of first OR 0 input (factory setting: 0)
The first OR 0 input is linked to digital input 0 (r0722.0)
P20046 [1] = 722.1 Interconnection of second OR 0 input (factory setting: 0)
The second OR 0 input is linked to digital input 1 (r0722.1)
P0840 = 20047 Interconnection of OR 0 output (factory setting: 0)
The OR 0 output (r20047) is connected with the motor's ON command
The fail-safe digital inputs are configured for both directly connecting safety sensors, e.g.
emergency stop control devices or light curtains, as well as for connecting pre-processing
safety relays, e.g. fail-safe controls.
On the following pages, you will find examples of interconnecting the fail-safe digital input
from "Basic safety", in accordance with PL d to EN 13849-1 and SIL2 to IEC 61508. You can
find further examples and information in the Safety Integrated Function Manual.
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Figure 7-26 Connecting an F digital output module, e.g. SIMATIC F digital output module
You can find additional connection options and connections in separate control cabinets in
the Safety Integrated Function Manual, see Section Additional information on the inverter
(Page 292).
Discrepancy
With electromechanical sensors (e.g. emergency stop buttons or door switches), the two
sensor contacts never switch at exactly the same time and are therefore temporarily
inconsistent (discrepancy). A long-term discrepancy points toward a fault in the wiring of a
fail-safe input, e.g. a wire break.
An adjustable filter in the inverter prevents faults caused by temporary discrepancy. Within
the filter tolerance time (parameters p9650 and p9850), the inverter suppresses the
discrepancy monitoring of the fail-safe inputs.
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The filter does not increase the inverter response time. The inverter activates its safety
functions as soon as one of the two F-DI signals changes its state from high to low.
2. Several control modules test their fail-safe outputs using bit pattern tests (on/off tests), in
order to identify faults due to either short or cross circuiting. When you interconnect the
fail-safe input of the inverter with a fail-safe output of a control module, the inverter
responds to these test signals.
A signal change during a bit pattern test usually lasts 1 ms.
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Figure 7-28 Inverter response to a bit pattern test
If the signal to control STO is not "stable", then the inverter responds with a fault.
(Definition of a stable signal: Following a change to the F-DI input signals, the inverter
triggers an internal monitoring time. Up until the end of the time interval 5 x p9650, both input
signals must have a constant signal level. A constant signal level is a high or a low state, for
a period of at least p9650).
An adjustable signal filter in the inverter suppresses temporary signal changes using bit
pattern test or contact bounce.
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The filter increases the inverter response time. The inverter only activates its safety function
after the debounce time has elapsed (parameters p9651 and p9851).
Note
Debounce times for standard and safety functions
The debounce time p0724 for "standard" digital inputs has no influence over the fail-safe
input signals. Conversely, the same applies: The F-DI debounce time does not influence the
signals of the "standard" inputs.
If you use an input as a standard input, set the debounce time at p0724.
If you use an input as fail-safe input, set the debounce time as described above.
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r9660 contains the remaining time until the monitoring responds. The inverter signals Alarm
A01699 after the monitoring time expires.
You define the monitoring time while commissioning the system depending on your particular
application.
Examples for the times when forced dormant error detection is performed:
● When the drives are at a standstill after the system has been switched on.
● When the protective door is opened.
● At defined intervals (e.g. every 8 hours).
● In automatic mode (time and event dependent).
If alarm A01699 signals that the monitoring time has expired, then you must initiate the
forced dormant error detection at the next opportunity. These alarms do not affect the
operation of your machine.
7.10.6 Password
The safety functions are protected against unauthorized changes by a password.
Note
If you want to change the parameters of the safety functions, but do not know the password,
please contact customer support.
The factory setting for the password is "0". During commissioning, choose your password
from the permissible range 1 … FFFF FFFF.
Procedure
● Go online with STARTER.
● In STARTER, call up the screens displaying the fail-safe functions and click on "Change
settings":
● If you require the status signal "STO active" in your higher-level controller, interconnect it
accordingly.
● Click the button to call up the advanced settings for STO.
NOTICE
Both, the assignment of digital inputs with the selection of a safety function or with a
"standard" function can lead to an unexpected behavior of the motor.
Figure 7-31 Example: automatic assignment of digital inputs DI 4 and DI 5 with STO
● When you use the data set changeover CDS, you must delete the multiple assignment of
the digital inputs for all CDS.
Authorized persons
Authorization within the scope of the acceptance test is a person authorized by the machine
manufacturer who, on account of his or her technical qualifications and knowledge of the
safety functions, is in a position to perform the acceptance test in the correct manner.
7.10.8.4 Documentation
Machine overview
Enter your machine's data into the following table.
Designation …
Type …
Serial number …
Manufacturer …
End customer …
Overview image of the machine:
…
…
…
…
…
…
…
Converter data
Document the hardware and firmware versions for each safety-related converter of your
machine.
Designation of …
the 2nd drive
… …
Function table
Fill in the following table for your machine.
Mode of operation Safety device Drive Controlling the safety Status of the safety
function function
… … … … …
… … …
… … … … …
… … …
Table 7- 53 Example:
Mode of operation Safety device Drive Controlling the safety Status of the safety
function function
Production Protective door closed and 1 - not active
locked 2 - not active
Protective door unlocked 1 F-DI 0 STO active
2 PROFIsafe STO active
Setup Protective door closed and 1 - not active
locked 2 PROFIsafe STO active
Protective door unlocked 1 F-DI 0 STO active
2 PROFIsafe STO active
Note
Perform the acceptance test with the maximum possible velocity and acceleration.
• The inverter indicates neither faults nor alarms for safety functions (r0945, r2122, r2132).
• The inverter indicates neither faults nor alarms for safety functions.
p9799 p9899
… …
Data backup
Countersignatures
Commissioning engineer
This confirms that the tests and checks have been carried out properly.
Machine manufacturer
This confirms that the parameters recorded above are correct.
Example:
You connect different motors to one inverter. Depending on the particular motor, the inverter
must operate with the associated motor data and the appropriate ramp-function generator.
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Using parameter p0180 you can define the number of command data sets (2, 3 or 4).
Parameter Description
p0010 = 15 Drive commissioning: Data sets
p0180 Drive data sets (DDS) number(factory setting: 1)
p0010 = 0 Drive commissioning: Ready
Parameter Description
p0820 Drive data set selection DDS bit 0
p0821 Drive data set selection DDS bit 1
p0826 Motor changeover, motor number
r0051 Displaying the number of the DDS that is currently effective
For an overview of all the parameters that belong to the drive data sets and can be switched,
see the Parameter Manual.
Note
You can only switch over the motor data of the drive data sets in the "ready for operation"
state with the motor switched-off. The switchover time is approx. 50 ms.
If you do not switch over the motor data together with the drive data sets (i.e. same motor
number in p0826), then the drive data sets can also be switched over in operation.
Parameter Description
p0819[0] Source drive data set
p0819[1] Target drive data set
p0819[2] = 1 Start copy operation
For more information, see the List Manual (the parameter list and function diagram 8565).
Replacing the Power Module Replacing the Control Unit with external backup of the
settings, e.g. on a memory card
Replacement: Replacement: Replacement: Replacement:
• Same type • Same type • Same type • Same type
• Same power rating • Higher power rating • Same firmware version • higherfirmware version
(e.g. replace FW V4.2 by
FW V4.3)
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Power Module and motor The converter automatically loads the settings on the
must be adapted to one memory card into the new CU.
another (ratio of motor and If you have saved the settings of your converter on another
Power Module rated power > medium, e.g. on an operator panel or on a PC, then after
1/8) the replacement, the settings must be loaded into the
converter.
WARNING
Acceptance test
If you activated the safety functions in the inverter, after replacing the inverter you must
perform an acceptance test for the safety functions.
● Switch off the inverter supply voltage.
● Wait until all LEDs on the inverter go dark. Now switch on the inverter power supply again
(power on reset).
● If you commissioned the inverter for the first time, carry out a complete acceptance test,
see Complete acceptance test (Page 232).
● In all other cases, after downloading the parameters into the inverter, carry-out a reduced
acceptance test. The reduced acceptance test is described in Section Reduced
acceptance test (only STO) (Page 233).
DANGER
Risk of electrical shock!
Hazardous voltage is still present for up to 5 minutes after the power supply has been
switched off.
It is not permissible to carry out any installation work before this time has expired!
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LED Explanation
RDY BF
GREEN - on --- There is presently no fault
GREEN - slow --- Commissioning or reset to factory settings
RED - fast --- There is presently a fault
RED - fast RED - fast Incorrect memory card
LED BF Explanation
On Receive process data
RED - slow Bus active - no process data
RED - fast No bus activity
LED BF Explanation
off Cyclic data exchange (or PROFIBUS not used, p2030 = 0)
RED - slow Bus fault - configuration fault
RED - fast Bus fault
- no data exchange
- baud rate search
- no connection
9.2 Alarms
Alarms have the following properties:
● They do not have a direct effect in the inverter and disappear once the cause has been
removed
● They do not need have to be acknowledged
● They are signaled as follows
– Status display via bit 7 in status word 1 (r0052)
– at the Operator Panel with a Axxxxx
– via STARTER, if you click on TAB at the bottom left of the STARTER screen
In order to pinpoint the cause of an alarm, there is a unique alarm code and also a value for
each alarm.
Alarm buffer
For each incoming alarm, the inverter saves the alarm, alarm value and the time that the
alarm was received.
r2124 and r2134 contain the alarm value - important for diagnostics - as "fixed point" or
"floating point" number.
The alarm times are displayed in r2145 and r2146 (in complete days) as well as in r2123 and
r2125 (in milliseconds referred to the day of the alarm).
The inverter uses an internal time calculation to save the alarm times. More information on
the internal time calculation can be found in Chapter System runtime (Page 181).
As soon as the alarm has been removed, the inverter writes the associated instant in time
into parameters r2125 and r2146. The alarm remains in the alarm buffer even if the alarm
has been removed.
If an additional alarm is received, then this is also saved. The first alarm is still saved. The
alarms that have occurred are counted in p2111.
The alarm buffer can contain up to eight alarms. If an additional alarm is received after the
eighth alarm - and none of the last eight alarms have been removed - then the next to last
alarm is overwritten.
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Figure 9-4 Shifting alarms that have been removed into the alarm history
The alarms that have still not been removed remain in the alarm buffer and are resorted so
that gaps between the alarms are filled.
If the alarm history is filled up to index 63, each time a new alarm is accepted in the alarm
history, the oldest alarm is deleted.
Parameter Description
r2122 Alarm code
Displays the numbers of alarms that have occurred
r2123 Alarm time received in milliseconds
Displays the time in milliseconds when the alarm occurred
r2124 Alarm value
Displays additional information about the alarm
r2125 Alarm time removed in milliseconds
Displays the time in milliseconds when the alarm was removed
p2111 Alarm counter
Number of alarms that have occurred after the last reset
When setting p2111 = 0, all of the alarms that have been removed from the alarm
buffer [0...7] are transferred into the alarm history [8...63]
r2145 Alarm time received in days
Displays the time in days when the alarm occurred
r2132 Actual alarm code
Displays the code of the alarm that last occurred
r2134 Alarm value for float values
Displays additional information about the alarm that occurred for float values
r2146 Alarm time removed in days
Displays the time in days when the alarm was removed
Parameter Description
You can change up to 20 different alarms into a fault or suppress alarms:
p2118 Setting the message number for the message type
Select the alarms for which the message type should be changed
p2119 Setting the message type
Setting the message type for the selected alarm
1: Fault
2: Alarm
3: No message
You will find details in function block diagram 8075 and in the parameter description of the
List Manual.
9.3 Faults
A fault displays a severe fault during operation of the inverter.
The inverter signals a fault as follows:
● at the Operator Panel with Fxxxxx
● at the Control Unit using the red LED RDY
● in bit 3 of the status word 1 (r0052)
● via STARTER
To delete a fault message, you need to remedy the cause of the fault and acknowledge the
fault.
Every fault has a clear fault code and also a fault value. You need this information to
determine the cause of the fault.
r0949 and r2133 contain the fault value - important for diagnostics - as "fixed point" or
"floating point" number.
The "fault time received" is in parameter r2130 (in complete days) as well as in parameter
r0948 (in milliseconds referred to the day of the fault). The "fault time removed" is written into
parameters r2109 and r2136 when the fault has been acknowledged.
The inverter uses its internal time calculation to save the fault times. More information on the
internal time calculation can be found in Chapter System runtime (Page 181).
If an additional fault occurs before the first fault has been acknowledged, then this is also
saved. The first alarm remains saved. The fault cases that have occurred are counted in
p0952. A fault case can contain one or several faults.
The fault buffer can accept up to eight actual faults. The next to last fault is overwritten if an
additional fault occurs after the eighth fault.
Fault acknowledgement
In most cases, you have the following options to acknowledge a fault:
● Switch-off the inverter power supply and switch-on again.
● Press the acknowledgement button on the operator panel
● Acknowledgement signal at digital input 2
● Acknowledgement signal in bit 7 of control word 1 (r0054) for Control Units with fieldbus
interface
Faults that are triggered by monitoring of hardware and firmware inside the inverter can only
be acknowledged by switching off and on again. You will find a note about this restricted
option to acknowledge faults in the fault list of the List Manual.
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After acknowledgement, the faults that have not been removed are located in the fault buffer
as well as in the fault history. For these faults, the "fault time coming" remains unchanged
and the "fault time removed" remains empty.
If less than eight faults were shifted or copied into the fault history, the memory locations with
the higher indices remain empty.
The inverters shifts the values previously saved in the fault history each by eight indices.
Faults, which were saved in indices 56 … 63 before the acknowledgement, are deleted.
Parameter Description
r0945 Fault code
Displays the numbers of faults that have occurred
r0948 Fault time received in milliseconds
Displays the time in milliseconds when the fault occurred
r0949 Fault value
Displays additional information about the fault
p0952 Fault cases, counter
Number of fault cases that have occurred since the last acknowledgement
The fault buffer is deleted with p0952 = 0.
r2109 Fault time removed in milliseconds
Displays the time in milliseconds when the fault occurred
r2130 Fault time received in days
Displays the time in days when the fault occurred
r2131 Actual fault code
Displays the code of the oldest fault that is still active
r2133 Fault value for float values
Displays additional information about the fault that occurred for float values
r2136 Fault time removed in days
Displays the time in days when the fault was removed
Parameter Description
You can change the fault response of the motor for up to 20 different fault codes:
p2100 Setting the fault number for fault response
Selecting the faults for which the fault response should be changed
p2101 Setting, fault response
Setting the fault response for the selected fault
You can change the acknowledgement type for up to 20 different fault codes:
p2126 Setting the fault number for the acknowledgement mode
Selecting the faults for which the acknowledgement type should be changed
p2127 Setting, acknowledgement mode
Setting the acknowledgement type for the selected fault
1: Can only be acknowledged using POWER ON
2: IMMEDIATE acknowledgment after removing the fault cause
You will find details in function diagram 8075 and in the parameter description of the List
Manual.
Table 9- 9 The most important alarms and faults of the safety functions
Table 9- 10 Faults, which can only be acknowledged by switching the inverter off and on again (power on reset)
Feature Data
Operating voltage Supply from the Power Module or an external 24 V DC supply (20.4 V ... 28.8 V, 1 A) via control
terminals 31 and 32
Heat loss 5.0 W plus power loss of output voltages
Output voltages 18 V to 30 V (max. 200 mA)
10 V ±0.5 V (max. 10 mA)
Setpoint resolution 0.01 Hz
Digital inputs • 4 digital inputs, DI 0 … DI 3, isolated;
• Low < 5 V, high > 11 V, maximum input voltage 30 V, current consumption 5.5 mA
• Response time: 10 ms without debounce time (p0724)
Analog input AI 0: 12-bit resolution, differential input, 0 V … 10 V, 0 mA … 20 mA and -10 V … +10 V
Reaction time: 13 ms ± 1 ms
Can be configured as additional digital input: Low < 1.6 V, High > 4.0 V
Reaction time: 13 ms ± 1 ms without debounce time (p0724)
Digital output DO 0: Relay output 30 V DC / max. 0.5 A with resistive load, update time 2 ms
For applications, which require UL certification, the voltage at DO 0 must not exceed 30 V DC
referred to ground potential and must be supplied via a grounded class 2 power supply.
Analog output AO 0: 0 V … 10 V or 0 mA … 20 mA, reference potential: "GND", resolution 16 bit, update time: 4
ms
Temperature sensor • PTC: Short-circuit monitoring 22 Ω, switching threshold 1650 Ω
• KTY84
• ThermoClick sensor with dry contact
USB interface Mini-B
Dimensions (WxHxD) 73 mm × 199 mm × 46 mm
Weight 0.49 kg
Memory cards MMC (we recommend a card with Order No. 6SL3254-0AM00-0AA0).
SD (Secure Digital Memory Card, we recommend the card with Order No.
6ES7954-8LB00-0AA0).
SDHC (SD High Capacity) cannot be used.
Operating temperature 0 °C … 55 °C (operation without inserted operator panel)
0 °C … 50 °C (operation with inserted operator panel)
Observe any possible restrictions as a result of the Power Module.
Feature Data
Operating voltage Supply from the Power Module or an external 24 V DC supply (20.4 V … 28.8 V, 0.5 A) via
control terminals 31 and 32
Heat loss 5.0 W plus power loss of output voltages
Output voltages 18 V to 30 V (max. 200 mA)
10 V ±0.5 V (max. 10 mA)
Setpoint resolution 0.01 Hz
Digital inputs • 6 digital inputs, DI 0 … DI 5, isolated;
• Low < 5 V, high > 11 V, maximum input voltage 30 V, current consumption 5.5 mA
• Response time: 10 ms without debounce time (p0724)
Pulse input Digital input 3, maximum pulse frequency 32 kHz
Analog inputs (differential AI 0, AI 1: 12-bit resolution, differential inputs, 0 V … 10 V, 0 mA … 20 mA and -10 V … +10 V,
inputs, resolution 12 bits) reaction time: 13 ms ± 1 ms
Can be configured as additional digital inputs: Low < 1.6 V, High > 4.0 V.
Reaction time: 13 ms ± 1 ms without debounce time (p0724).
Digital outputs / relay • DO 0: Relay output, 30 V DC / max. 0.5 A with resistive load
outputs
• DO 1: Transistor output, 30 V DC / max. 0.5 A with resistive load, protection against
incorrect voltage polarity
• DO 2: Relay output, 30 V DC / max. 0.5 A with resistive load
Update time of all DO: 2 ms
For applications, which require UL certification, the voltage at DO 0 and at DO 2 must not
exceed 30 V DC referred to ground potential and must be supplied via a grounded class 2
power supply.
Analog outputs AO 0, AO 1: 0 V … 10 V or 0 mA … 20 mA, reference potential: "GND", resolution 16 bit,
update time: 4 ms
Temperature sensor • PTC: Short-circuit monitoring 22 Ω, switching threshold 1650 Ω
• KTY84
• ThermoClick sensor with dry contact
Fail-safe digital input • DI4 and DI5 form a fail-safe digital input
(Basic Safety)
• Maximum input voltage 30 V, 5.5 mA
• Response time:
– Typical: 5 ms + debounce time p9651 (6 ms, if p9651 = 0)
– Worst-case scenario: 15 ms + debounce time p9651 (16 ms, if p9651 = 0)
You will find the "Extended Safety" data in the Safety Integrated Function Manual, see section
Additional information on the inverter (Page 292).
PFH 5 × 10E-8
USB interface Mini-B
Dimensions (WxHxD) 73 mm × 199 mm × 46 mm
Weight 0.49 kg
Feature Data
Memory cards MMC (we recommend a card with Order No. 6SL3254-0AM00-0AA0).
SD (Secure Digital Memory Card, we recommend the card with Order No.
6ES7954-8LB00-0AA0).
SDHC (SD High Capacity) cannot be used.
Operating temperature 0 °C … 55 °C (operation without inserted operator panel)
0 °C … 50 °C (operation with inserted operator panel)
Observe any possible restrictions as a result of the Power Module.
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Note
The base load (100% power or current) of "Low Overload" is greater than the base load of
"High Overload".
We recommend the "SIZER" engineering software to select the inverter based on duty
cycles. See Additional information on the inverter (Page 292).
Definitions
• LO input current 100 % of the permissible input current for a load cycle according to
Low Overload (LO base load input current).
• LO output current 100 % of the permissible output current for a load cycle according
to Low Overload (LO base load output current).
• LO power Power of the inverter for LO output current.
• HO input current 100 % of the permissible input current for a load cycle according to
High Overload (HO base load input current).
• HO output current 100 % of the permissible output current for a load cycle according
to High Overload (HO base load output current).
• HO power Power of the inverter for HO output current.
If the power data comprise rated values without any further specifications they always refer
to an overload capability corresponding to Low Overload.
NOTICE
UL-certified fuses must be used
In order that the system is in compliance with UL, UL certified fuses, circuit breakers or self-
protected combination motor controllers must be used.
Note
The given input currents are valid for operation without a line reactor for a line voltage of 400
V with Vk = 1 % referred to the rated power of the inverter. If a line reactor is used, the
specified values are reduced by a few percent.
Feature Version
Line voltage 3-ph. 380 V … 480 V AC ± 10 %
The actual permissible line voltage depends on the installation altitude.
Input frequency 47 Hz … 63 Hz
Power factor λ 0,7 ... 0,85
Starting current Less than the input current
Pulse frequency (factory 4 kHz for 0.37 kW ... 90 kW
setting) 2 kHz for 110 kW ... 250 kW
The pulse frequency can be increased in 2 kHz steps. A higher pulse frequency reduces
the permissible output current.
Electromagnetic compatibility The devices are suitable for environmental classes C1 and C2 in conformance with
IEC61800-3. For details, see the Hardware Installation Manual, Appendix A2
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection IP20
Operating temperature
● without power reduction LO operation of all power 0 °C … +40 °C (32 °F … 104 °F)
ratings 0 °C … +50 °C (32 °F … 122 °F)
HO operation: 0 °C … +40 °C (32 °F … 104 °F)
● with power reduction 0.37 kW ... 110 kW up to 60 °C (140° F), for details, refer to the Hardware
HO operation: 132 kW … 200 Installation Manual
kW
all power ratings, HO/LO
Storage temperature -40 °C … +70 °C (-40 °F … 158 °F)
Relative humidity < 95 % RH - condensation not permissible
Environmental requirements Protected according to environmental class 3C2 to EN 60721-3-3 against damaging
chemical substances
Shock and vibration Do not allow the inverter to fall and avoid it being subject to hard shocks. Do not install
the inverter in an area where it could be continuously subject to vibration.
Electromagnetic radiation Do not install the inverter close to sources of electromagnetic radiation.
Installation altitude
● without power reduction 0.37 kW ... 132 kW up to 1000 m (3300 ft) above sea level
160 kW ... 250 kW up to 2000 m (6500 ft) above sea level
● with power reduction all power ratings up to 4000 m (13000 ft) above sea level, for details refer to the
Hardware Installation Manual.
Standards UL, cUL, CE, C-tick, SEMI F47
In order that the system is UL-compliant, UL-certified fuses, overload circuit-breakers or
intrinsically safe motor protection devices must be used.
Table 10- 9 PM240 frame size GX, 3-ph. 380 V AC… 480 V, ± 10 %
Feature Version
Line voltage 3-ph. 380 V … 480 V AC ± 10 %
The actual permissible line voltage depends on the installation altitude
Input frequency 47 Hz … 63 Hz
Modulation depth 93 % (the maximum output voltage is 93 % of the input voltage)
Power factor λ 0.9
Starting current Less than the input current
Pulse frequency (factory setting) 4 kHz
The pulse frequency can be increased up to 16 kHz in 2 kHz steps. A higher
pulse frequency reduces the permissible output current.
Electromagnetic compatibility The devices are suitable for environmental classes C1 and C2 in conformance
with IEC61800-3. For details, see the Hardware Installation Manual, Appendix
A2
Braking method DC braking, energy recovery (up to 100% of the output power)
Degree of protection IP20
Operating temperature
● without power reduction LO operation: 0 °C … +40 °C (32 °F … 104 °F)
HO operation: 0 °C … +50 °C (32 °F … 122 °F)
● with power reduction HO/LO up to 60 °C (140° F), for details see the Hardware Installation
Manual
Storage temperature -40 °C … +70 °C (-40 °F … 158 °F)
Relative humidity < 95 % RH - condensation not permissible
Environmental requirements Protected according to environmental class 3C2 to EN 60721-3-3 against
damaging chemical substances
Shock and vibration Do not allow the inverter to fall and avoid it being subject to hard shocks. Do
not install the inverter in an area where it could be continuously subject to
vibration.
Electromagnetic radiation Do not install the inverter close to sources of electromagnetic radiation.
Installation altitude
● without power reduction Up to 1000 m (3300 ft) above sea level
● with power reduction up to 4000 m (13000 ft) above sea level, for details see the Hardware
Installation Manual.
Standards UL, CE, CE, SEMI F47
In order that the system is UL-compliant, UL-certified fuses, overload circuit-
breakers or intrinsically safe motor protection devices must be used.
Feature Version
Line voltage 3-ph. 660 V … 690 V AC ± 10%
The permissible line voltage depends on the installation altitude
The power units can also be operated with a minimum voltage of 500 V –10 %. In this
case, the power is linearly reduced as required.
Input frequency 47 Hz … 63 Hz
Power factor λ 0.9
Starting current Less than the input current
Pulse frequency 16 kHz
Electromagnetic compatibility The devices are suitable for environmental classes C1 and C2 in conformance with
IEC61800-3. For details, see the Hardware Installation Manual, Appendix A2
Braking method DC braking, energy recovery (up to 100% of the output power)
Degree of protection IP20
Operating temperature
● without power reduction LO operation: 0 °C … +40 °C (32 °F … 104 °F)
HO operation: 0 °C … +50 °C (32 °F … 122 °F)
● with power reduction HO/LO up to 60 °C (140° F), for details see the Hardware Installation
Manual
Storage temperature -40 °C … +70 °C (-40 °F … 158 °F)
Relative humidity < 95% RH - condensation not permissible
Environmental requirements Protected according to environmental class 3C2 to EN 60721-3-3 against damaging
chemical substances
Shock and vibration Do not allow the inverter to fall and avoid it being subject to hard shocks. Do not
install the inverter in an area where it could be continuously subject to vibration.
Electromagnetic radiation Do not install the inverter close to sources of electromagnetic radiation.
Installation altitude
● without power reduction Up to 1000 m (3300 ft) above sea level
● with power reduction up to 4000 m (13000 ft) above sea level, for details see the Hardware Installation
Manual.
Standards CE, C-TICK
Table 10- 14 PM260 frame size D, 3-ph. 660 V AC… 690 V, ± 10% (500 V - 10%)
Order number with filter 6SL3225- 0BH27-5AA1 6SL3225- 0BH31-1AA1 6SL3225- 0BH31-5AA1
without filter 6SL3225- 0BH27-5UA1 6SL3225- 0BH31-1UA1 6SL3225- 0BH31-5UA1
Values based on Low Overload
● LO power 11 kW 15 kW 18.5 kW
● LO input current 13 A 18 A 22 A
● LO output current 14 A 19 A 23 A
Values based on High Overload
● HO power 7.5 kW 11 kW 15 kW
● HO input current 10 A 13 A 18 A
● HO output current 10 A 14 A 19 A
General values
● Power loss No data No data No data
● Fuse 25 A 35 A 35 A
● Cooling air requirement 44 l/s 44 l/s 44 l/s
● Cable cross-section for line and
motor connection 2.5 … 16 mm2 2.5 … 16 mm2 2.5 … 16 mm2
● Torque for line and
motor connection 1.5 Nm 1.5 Nm 1.5 Nm
● Weight with filter 23 kg 23 kg 23 kg
● without filter 22 kg 22 kg 22 kg
Table 10- 15 PM260 frame size F, 3-ph. 660 V AC… 690 V, ± 10% (500 V - 10%)
Order number with filter 6SL3225- 0BH32-2AA1 6SL3225- 0BH33-0AA1 6SL3225- 0BH33-7AA1
without filter 6SL3225- 0BH32-2UA1 6SL3225- 0BH33-0UA1 6SL3225- 0BH33-7UA1
Values based on Low Overload
● LO power 30 kW 37 kW 55 kW
● LO input current 34 A 41 A 60 A
● LO output current 35 A 42 A 62 A
Values based on High Overload
● HO power 22 kW 30 kW 37 kW
● HO input current 26 A 34 A 41 A
● HO output current 26 A 35 A 42 A
General values
● Power loss No data No data No data
● Fuse 63 A 80 A 100 A
● Cooling air requirement 130 l/s 130 l/s 130 l/s
● Cable cross-section for line and
motor connection 10 … 35 mm2 10 … 35 mm2 10 … 35 mm2
● Torque for line and
motor connection 6 Nm 6 Nm 6 Nm
● Weight with filter 58 kg 58 kg 58 kg
● without filter 56 kg 56 kg 56 kg
A.1.1.1 Task
Using a suitable example, the following section provides information on how you connect an
inverter to a higher-level SIMATIC control via PROFIBUS.
In order to configure communication you also require the following software packages:
Procedure
● Create a new STEP 7 project and assign a project name, e.g. "G120_in_S7". Add an S7
300 CPU.
● Select the SIMATIC 300 station in your project and open the hardware configuration (HW
Config) by double clicking on "Hardware".
● Add an S7 300 mounting rail to your project by dragging and dropping it from the
"SIMATIC 300" hardware catalog. Locate a power supply at slot 1 of the mounting rail
and a CPU 315-2 DP at slot 2.
When you add the SIMATIC 300, a window is displayed in which you can define the network.
● Create a PROFIBUS DP network.
● Drag and drop the converter into the PROFIBUS network. Enter the PROFIBUS address
set at the converter in HW Config.
● The telegram type defines which data is exchanged between the control and converter.
Insert the required telegram type from the HW catalog by dragging and dropping into slot
1 of the converter.
You can find more information on the telegram types in Chapter Cyclic communication
(Page 105).
Final steps
● Save and compile the project in STEP 7.
● Establish an online connection between your PC and the S7 CPU and download the
project data to the S7 CPU.
● In the inverter, select the telegram type, which you configured in STEP 7, using
parameter P0922.
The inverter is now connected to the S7 CPU. This therefore defines the communication
interface between the CPU and the inverter. An example of how you can supply this
interface with data can be found in the next section.
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Table A- 3 Assignment of the control bits in the inverter to the SIMATIC flags and inputs
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8 0
81 0
2
8 0
81 0
5 0
63% :5
%($
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Explanation of FC 1
SFC 58 copies the specifications for the parameters to be read from DB 1 and sends them to
the converter as a read request. No other read requests are permitted while this one is being
processed.
After the read request and a waiting time of one second, the control takes the parameter
values from the converter via SFC 59 and saves them in DB 2.
Explanation of FC 3
SFC 58 copies the specifications for the parameters to be written from DB 3 and sends them
to the converter. No other write requests are permitted while this one is being processed.
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6 W D Q G D U G W H O H J U D P 3 = ' 7H O H J U D P I R U I U H H S D U D P H W H U L ] D W L R Q
$: 3='
3='S>@ &RQWUROZRUG
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Figure A-5 Communication with the higher-level control and between the drives with slave-to-slave
communication
Close both screen forms with OK. You have now defined the value range for slave-to-slave
communication.
In the slave-to-slave communication, drive 2 receives the sent data and writes this into the
next available words, in this case, PZD3 and PZD4.
Binectors, 16
Bit pattern test, 223
Block, 16
8 Blocking protection, 211, 212
Boost parameter, 171
87 Hz characteristic, 36 BOP-2
Display, 66
Menu, 67
A Brake Relay, 198
Acceptance test, 232 Braking
Authorized person, 232 Regenerative, 197
Complete, 243 Braking chopper, 195
Preconditions, 232 Braking method, 189
reduced, 233, 243, 244 Braking resistor, 195
Requirements, 232 Break loose torque, 15
Test scope, 233 Bus fault, 246
Acceptance test certificate, 232
Acyclic data transfer, 117
Adjustable parameters, 13 C
Alarm, 245, 248 Catalog, 293
Alarm buffer, 248 CDS, 155
Alarm code, 248 CDS (Command Data Set), 231
Alarm history, 249 Centrifuge, 187, 190, 193, 197
Alarm time, 248 Changing parameters
Alarm value, 248 BOP-2, 68
Ambient temperature, 60, 178 STARTER, 77
Analog input, 44, 45, 46 Characteristic
Function, 89 ECO mode, 170
Analog inputs, 64, 65 Linear, 169
Analog output, 44, 45, 46 parabolic, 169
Function, 89 square-law, 169
Analog outputs, 64, 65 Checksum, 237
Analog setpoint, 52 Circuit diagram, 238
Authorized person, 232 Clockwise, 149
Automatic mode, 155 Command Data Set, 231
Automatic restart, 206 Command source, 148
Selecting, 14, 158
Command sources, 46
B Commissioning
Back up Guidelines, 55
Parameter, 242 Commissioning tools, 22
Back up parameters, 242 Compound braking, 193, 194
Basic Safety, 46, 92 Compressor, 168
via F-DI, 228 Configuring support, 293
BF (Bus Fault), 246 Configuring the fieldbus, 46
BICO block, 16 Configuring the interfaces, 46
BICO parameters, 17 Configuring the terminal strip, 46
BICO technology, 17, 89 Connectors, 16
Sensor T
Electromechanical, 221
Technical data
Serial number, 234
Power Module, 268, 274, 277
Series commissioning, 233
Technology controller, 109, 210
Setpoint calculation, 148
Telegram 20, 52
Setpoint processing, 166
Telegram 352, 49
Setpoint source, 148
Telegram types, 105, 282
Selecting, 159, 161, 16514
Temperature calculation, 178
Selecting, 159, 161, 16514
Temperature measurement via KTY, 176
Selecting, 159, 161, 16514
Temperature measurement via PTC, 176
Selecting, 159, 161, 16514
Temperature monitoring, 175, 178
Setpoint sources, 46
Temperature monitoring via ThermoClick, 176
Short-circuit monitoring, 176
Temperature sensor, 44, 45, 46, 64, 65
Signal interconnection, 16, 17
Terminal strip
SIMATIC, 279, 281
Assignment, 64, 65
Sine-wave filter, 25
Pre-assignment, 64
SIZER, 293
Terminal strip CU240B-2, 64
Speed monitoring, 213
Terminal strip CU240B-2 DP, 64
Deviation, 213
Terminal strip CU240E-2, 65
Load failure, 213
Terminal strip CU240E-2 DP, 65
Stall protection, 211, 212
Test signals, 224
Standard telegram 1, 47, 50, 51
ThermoClick temperature sensor, 176
Star connection (Y), 36, 60
Three-wire control, 47, 53, 149
STARTER, 77
Time slices, 216
Download, 22
Time stamp, 237
Order number, 22
Torque monitoring
STARTER commissioning tool, 227
Speed-dependent, 211, 212
STARTER PC tool, 227
Two-wire control, 47, 52, 53, 149
Starting characteristics
Optimization, 171
Status messages, 148
U
Status word, 106, 109
Status word 1, 108 UL-certified fuses, 267
Status word 3, 110 Unit changeover, 182
STEP 7 object manager, 281 Unit system, 184
STO Unwinders, 197
Function test, 236 Up ramp, 14
Storage medium, 81 Updating
STW (control word), 105 Control Unit, 233
STW1 (control word 1), 107 Firmware, 233
STW3 (control word 3), 109 Upload, 23, 82, 86, 87
Sub-chassis components, 28 Using the factory settings, 63
Subindex, 114, 130 USS, 48, 53
Suggestions for improvement manual, 294
Support, 293
Swap V
Control Unit, 233
V/f control, 15, 62, 169
Hardware, 233
additional characteristics), 170
Power Module, 233
Vector control, 15, 62
Synchronous motor, 170
Sensorless, 173
System components, 28
Vector control, 15, 62
System runtime, 181
Vector control, 15, 62
Version
Firmware, 234
Hardware, 234
Safety function, 234
Vertical conveyors, 168, 195, 198
Voltage boost, 15, 172
voltage input, 94
W
Winders, 168, 197
Wire break, 223
Wire-break monitoring, 95, 176
Z
ZSW (status word), 105
ZSW1 (status word 1), 108
ZSW3 (status word 3), 110
SINAMICS
Answers for industry.
Frequency converter Introduction 1
___________________
___________________
Safety Notes 2
___________________
Product Line 3
SINAMICS Parameter
___________________
Assignment/Addressing 4
SINAMICS G120, SINAMICS
G120D ___________________
BICO Technology 5
Frequency converter
___________________
Common Inverter Functions 6
Function Manual
Functions only available with
___________________
G120 inverters 7
___________________
Fail-Safe Functions 8
Power module dependent
___________________
functions 9
___________________
List of Abbreviations A
08/2011 - FW 3.2
A5E01137279B AD
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction................................................................................................................................................ 7
1.1 Documents for the Inverter ............................................................................................................7
1.2 Description of Document Classes..................................................................................................8
2 Safety Notes .............................................................................................................................................. 9
3 Product Line ............................................................................................................................................ 13
3.1 Global System Overview..............................................................................................................13
3.2 Function Overview .......................................................................................................................13
4 Parameter Assignment/Addressing ......................................................................................................... 19
4.1 Overview of Parameters ..............................................................................................................19
4.2 Write parameters .........................................................................................................................20
4.3 Monitoring parameters .................................................................................................................20
4.4 Parameter Attributes ....................................................................................................................21
5 BICO Technology .................................................................................................................................... 27
5.1 BICO Technology Overview.........................................................................................................27
5.2 Using BICO technology................................................................................................................27
6 Common Inverter Functions..................................................................................................................... 31
6.1 Motor Data Identification ..............................................................................................................31
6.2 Motorized Potentiometer (MOP) ..................................................................................................34
6.3 Positioning Ramp Down...............................................................................................................38
6.4 JOG..............................................................................................................................................41
6.5 Monitoring Functions....................................................................................................................44
6.5.1 General monitoring functions and messages ..............................................................................44
6.5.2 Load torque monitoring ................................................................................................................47
6.5.3 Power Module Protection.............................................................................................................49
6.5.3.1 General Overload Monitoring.......................................................................................................49
6.5.3.2 Power Module Thermal Monitoring ..............................................................................................50
6.5.4 Thermal Motor Protection and Overload Responses...................................................................52
6.5.4.1 Thermal motor protection without sensor ....................................................................................55
6.5.4.2 Thermal motor protection with a PTC thermistor .........................................................................57
6.5.4.3 Thermal motor protection with a KTY84 sensor ..........................................................................57
6.5.4.4 Thermal motor protection with a ThermoClick sensor .................................................................58
6.6 Restart Functions.........................................................................................................................59
6.6.1 Automatic restart..........................................................................................................................59
6.6.2 Flying restart ................................................................................................................................62
6.7 Data Sets .....................................................................................................................................66
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 3
Table of contents
Frequency converter
4 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Table of contents
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 5
Table of contents
Frequency converter
6 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Introduction 1
1.1 Documents for the Inverter
Application examples
You find various application examples to the inverters under the following link:
● http://support.automation.siemens.com/WW/view/en/20208582/136000
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 7
Introduction
1.2 Description of Document Classes
Brochure
The Brochure is advertising literature designed to introduce the product to the marketplace. It
contains a basic outline of the product with a brief overview of the technical capabilities of
the product.
Catalog
The Catalog presents information that allows the customer to select an appropriate inverter
including all available options. It contains detailed technical specifications, ordering and
pricing information to allow the customer to order the appropriate items for their application
or plant.
Getting Started
The Getting Started presents warnings, dimension drawings and a brief set up information
for the customer.
Operating Instructions
The Operating Instructions gives information about the features of the inverter. It gives
detailed information about commissioning, control modes, system parameters,
troubleshooting, technical specifications and the available options of the product.
Function Manual
The Function Manual is a list of detailed information about the inverter's functions. It contains
descriptions of the internal components, modules and gates as well as examples for usage.
Moreover associated parameters and miscellaneous logic operations of the controls are
given.
Parameter Manual
The Parameter Manual contains a detailed description of all the parameters that can be
modified to adapt the inverter to specific applications. The Parameter Manual also contains a
series of function diagrams to diagrammatically portray the nature and interoperability of the
system parameters.
Frequency converter
8 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Safety Notes 2
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a means of
preventing damage to the product or components in the connected machines. This section
lists Warnings, Cautions and Notes, which apply generally when handling the inverter,
classified as General, Transport and Storage, Commissioning, Operation, Repair and
Dismantling and Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are listed at the
beginning of the relevant sections in this manual and are repeated or supplemented at
critical points throughout these sections.
Please read the information carefully, since it is provided for your personal safety and will
also help prolong the service life of your inverter and the equipment to which it is connected.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 9
Safety Notes
General
WARNING
This equipment contains dangerous voltages and controls potentially dangerous rotating
mechanical parts. Non-compliance with the warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious damage
to property.
Protection in case of direct contact by means of SELV / PELV is only permissible in areas
with equipotential bonding and in dry indoor rooms. If these conditions are not fulfilled,
other protective measures against electric shock must be applied e.g. protective insulation.
Only suitably qualified personnel should work on this equipment, and only after becoming
familiar with all safety notices, installation, operation and maintenance procedures
contained in this manual. The successful and safe operation of this equipment is dependent
upon its proper handling, installation, operation and maintenance.
As the earth leakage for this product can be greater than 3.5 mA a.c., a fixed earth
connection is required and the minimum size of the protective earth conductor shall comply
with the local safety regulations for high leakage current equipment.
If an RCD (also referred to as an ELCB or a RCCB) is fitted, the Power Module will operate
without nuisance tripping provided that:
- A type B RCD is used.
- The trip limit of the RCD is 300 mA.
- The neutral of the supply is grounded.
- Only one Power Module is supplied from each RCD.
- The output cables are less than 15 m screened or 30 m unscreened.
The power supply, DC and motor terminals, the brake and thermistor cables can carry
dangerous voltages even if the inverter is inoperative. Wait at least five minutes to allow the
unit to discharge after switching off the line supply before carrying out any installation work.
It is strictly prohibited for any mains disconnection to be performed on the motor-side of the
system; any disconnection of the mains must be performed on the mains-side of the
Inverter.
When connecting the line supply to the Inverter, make sure that the terminal case of the
motor is closed.
This equipment is capable of providing internal motor overload protection according to
UL508C. Refer to P0610 and P0335, i²t is ON by default.
When changing from the ON to OFF-state of an operation if an LED or other similar display
is not lit or active; this does not indicate that the unit is switched-off or powered-down.
The inverter must always be grounded.
Isolate the line supply before making or changing connections to the unit.
Ensure that the inverter is configured for the correct supply voltage. The inverter must not
be connected to a higher voltage supply.
Static discharges on surfaces or interfaces that are not generally accessible (e.g. terminal
or connector pins) can cause malfunctions or defects. Therefore, when working with
inverters or inverter components, ESD protective measures should be observed.
Take particular notice of the general and regional installation and safety regulations
regarding work on dangerous voltage installations (e.g. EN 50178) as well as the relevant
regulations regarding the correct use of tools and personal protective equipment (PPE).
Frequency converter
10 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Safety Notes
CAUTION
Children and the general public must be prevented from accessing or approaching the
equipment!
This equipment may only be used for the purpose specified by the manufacturer.
Unauthorized modifications and the use of spare parts and accessories that are not sold or
recommended by the manufacturer of the equipment can cause fires, electric shocks and
injuries.
NOTICE
Keep this manual within easy reach of the equipment and make it available to all users.
Whenever measuring or testing has to be performed on live equipment, the regulations of
Safety Code BGV A2 must be observed, in particular § 8 "Permissible Deviations when
Working on Live Parts". Suitable electronic tools should be used.
Before installing and commissioning, please read these safety instructions and warnings
carefully and all the warning labels attached to the equipment. Make sure that the warning
labels are kept in a legible condition and replace missing or damaged labels.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 11
Safety Notes
Frequency converter
12 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Product Line 3
3.1 Global System Overview
Inverter families
The function manual contains the function description of the following inverter families.
● SINAMICS G120
● SINAMICS G120D
All the inverters are modular build. That means, within a series there is a range of Control
Units that can be combined with different variants of Power Modules.
Power Modules and Control Units of different ranges must not be interchanged.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 13
Product Line
3.2 Function Overview
● Monitoring functions
– General monitoring functions and messages
– Load torque monitoring
– Power Module Protection
General Overload Monitoring
Power Module Thermal Monitoring
– Thermal Motor Protection and Overload Responses
Thermal motor model
Motor Temperature Identification after Restart
Temperature sensors
● Restart functions
– Automatic restart
– Flying restart
● Data Sets
● Electro-mechanical brake functions
– Motor Holding Brake
– Instantaneous Brake
● BICO Technology
● Setpoint channel
– Summation and modification of frequency setpoint
– Ramp-function generator
– OFF/Braking Functions
– Manual and Automatic Operation
– FFBs and Fast FFBs
– Wobble Generator
Frequency converter
14 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Product Line
3.2 Function Overview
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 15
Product Line
3.2 Function Overview
Fail-safe functions
Interfaces
The following table defines the realizable function sources for each device.
Frequency converter
16 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Product Line
3.2 Function Overview
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 17
Product Line
3.2 Function Overview
Frequency converter
18 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Parameter Assignment/Addressing 4
4.1 Overview of Parameters
Overview of parameters
The inverter is adapted to a particular application using the corresponding parameters. This
means that each parameter is identified by a parameter number and specific attributes (e.g.
monitoring parameter, write parameter, BICO attribute, group attribute etc.). Within any one
particular inverter system, the parameter number is unique.
Parameters can be accessed using the following operator units:
● BOP
● PC-based commissioning (start-up) tool STARTER.
There are two main types of parameters; those that can be altered and those that are read-
only.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 19
Parameter Assignment/Addressing
4.2 Write parameters
Description
Parameters which can be written into and displayed are indicated by the prefix "P".
These parameters directly influence the behavior of a function. The value of this parameter is
saved in non-volatile memory (EEPROM) as long as the appropriate option was selected
(non-volatile data save). Otherwise, these values are saved in the volatile memory (RAM) of
the processor, which are lost after power failure or power-off/power-on operations.
Examples of the standard notation used throughout our manuals is given below.
Notation examples:
P0970 parameter 970
P0748.1 parameter 748, bit 01
P0819[1] parameter 819 index 1
P0013[0 ... 19] parameter 13 with 20 indices (indices 0 to 19)
Description
Parameters which can only be monitored are indicated by the prefix "r".
These parameters are used to display internal quantities, for example states and actual
values.
Notation examples:
r0002 monitoring parameter 2
r0052.3 monitoring parameter 52, bit 03
r0947[2] monitoring parameter 947 index 2
r0964[0 ... 4] monitoring parameter 964 with 5 indices (indices 0 to 4)
Frequency converter
20 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Parameter Assignment/Addressing
4.4 Parameter Attributes
Overview
In the Parameter Manual, the header line of each parameter shows all the attributes and
groups for that specific parameter. The figure below shows the details for parameter P0700
and r1515.
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Index
Using the index, a parameter (e.g. p0013[20]) is defined with several consecutive elements
(in this case, 20). Each individual index is defined using a numerical value.
When transferred to a parameter this means that an indexed parameter can have several
values. The values are addressed using the parameter number including the index value
(e.g. p0013[0], p0013[1], p0013[2], p0013[3], p0013[4], ...).
Indexed parameters are used, for example:
● Drive Data Sets (DDS)
● Command Data Sets (CDS)
● Sub functions.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 21
Parameter Assignment/Addressing
4.4 Parameter Attributes
BICO
The following types of connectable parameters are available. A description of BICO
technology is given in the section "BICO Technology".
BICO Description
BI Binector Input
BO Binector Output
CI Connector Input
CO Connector Output
CO/BO Connector Output/Binector Output
Access level
The access level is controlled using parameter P0003. In this case, only those parameters
are visible at the BOP, where the access level is less than or equal to the value assigned in
parameter P0003. On the other hand, for STARTER, only access levels 0 and 3 are relevant.
For example, parameters with access level 3 cannot be changed, if the appropriate access
level has not been set.
The following access levels are implemented in the inverters:
Note
In STARTER, all user parameters (access stage 3) are always displayed using the expert list
– independent of the setting p0003 = 0, 1, 2 or 3.
When changing parameters using STARTER, or via a higher-level control system, parameter
value changes always become immediately effective.
Frequency converter
22 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Parameter Assignment/Addressing
4.4 Parameter Attributes
Can be changed
"P" parameters can only be changed depending on the inverter state. The parameter value is
not accepted if the instantaneous state is not listed in the parameter attribute "Can be
changed". For instance, the quick commissioning parameter P0010 with the attribute "CT"
can only be changed in quick commissioning "C" or ready "T" but not in operation "U".
State Description
C Quick commissioning
U Operation (Drive running)
T Drive ready to run
Data types
The data type of a parameter defines the maximum possible value range. Five data types
are used for the inverter. They either represent an unsigned integer value (U16, U32) or a
floating-point value (float). The value range is frequently restricted by a minimum and
maximum value (min, max) or using inverter/motor quantities.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 23
Parameter Assignment/Addressing
4.4 Parameter Attributes
Unit
The values of parameters support the following units:
Grouping
The parameters are sub-divided into groups according to their functionality. This increases
the transparency and allows a quicker and more efficient search for specific parameters.
Furthermore, parameter P0004 can be used to control the specific group of parameters that
are displayed on the BOP.
Frequency converter
24 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Parameter Assignment/Addressing
4.4 Parameter Attributes
Active
This attribute is only of importance in conjunction with an BOP. The "Yes" attribute indicates
that this value is immediately accepted when it is changed. Especially parameters which are
used for optimization functions have this property (e.g. constant voltage boost P1310 or filter
time constants). On the other hand, for parameters with the attribute "First confirm", the
value is only accepted after first pressing the key . These include, for example,
parameters where the parameter value can have different settings/meanings (e.g. selecting
the frequency setpoint source P1000).
Active Description
Yes The value becomes valid immediately.
First confirm
The value becomes valid after pressing
Note
Parameter values that are changed using STARTER or a higher-level control do not have to
be acknowledged.
Quick commissioning
This parameter attribute identifies as to whether the parameter is included in the quick
commissioning (QC) (P0010 = 1).
QC Description
No The parameter is not included in the quick commissioning
Yes The parameter is included in the quick commissioning
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 25
Parameter Assignment/Addressing
4.4 Parameter Attributes
Value range
The value range, which is first specified by the data type, is restricted by minimum and
maximum values depending on the quantities of the inverter/motor. The values min and max
are permanently saved in the inverter and cannot be changed by the user. To support
commissioning each write parameter has a default value called factory setting.
Data sets
A detailed description for the data sets is given in the respective section
BICO Description
CDS Command data set
DDS Drive data set
Frequency converter
26 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
BICO Technology 5
5.1 BICO Technology Overview
Description
Using BICO technology, process data can be freely interconnected using the "standard"
inverter parameterization.
For this all values which can be freely interconnected are defined as "Connectors" ,
e.g. frequency setpoint, frequency actual value, current actual value, etc.
All digital signals which can be freely interconnected are defined as "Binectors"
eg. status of a digital input, ON/OFF, message function when a limit is violated etc.
There are many input and output quantities as well as quantities within the closed-loop
control which can be interconnected in an inverter. It is possible to adapt the inverter to the
various requirements using BICO technology.
Binectors
A binector is a digital (binary) signal without any units, it can take the value 0 or 1. Binectors
always refer to functions and are sub-divided into binector inputs and binector outputs (see
the table below). In this case, the binector input is always designated using a "P" parameter
(e.g. P0840 BI: ON/OFF1), while the binector output is always represented using an "r"
parameter (e.g. r1025 BO: FF status).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 27
BICO Technology
5.2 Using BICO technology
As can be seen from the examples above, the binector parameters have the following
abbreviations in front of the parameter names:
BI: Binector Input, signal sink ("P" parameters)
The BI parameter can be interconnected with a binector output as a source, by entering the
parameter number of the binector output (BO parameter) as a value in the BI parameter.
BO: Binector Output, signal source ("r" parameters)
The BO parameter can be used as a source for BI parameters. For a particular
interconnection the BO parameter number must be entered into the BI parameter.
Example
Combine the ON/OFF1 command with selecting a fixed frequency.
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When selecting a fixed frequency the fixed frequency status bit (r1025) is internally set from
0 to 1.
The source for the ON/OFF1 command is parameter P0840 (default DI0). If the fixed
frequency status bit is connected as source for P0840 (P0840 = 1025) the inverter starts with
activating a fixed frequency and stops with OFF1 with deactivating.
Binector symbols
Frequency converter
28 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
BICO Technology
5.2 Using BICO technology
Connectors
A connector has a value (16 or 32 bit), which can include a normalized quantity (without
dimension) as well as a quantity with associated units. Connectors always refer to functions
and are sub-divided into connector inputs and connector outputs. Essentially it is the same
as for the binectors, the connector inputs are characterized by a "P" parameter (e.g. P0771
CI: AO (analog output)); while the connector outputs are always represented using an "r"
parameter (e.g. r0021 CO: Act. frequency).
As can be seen from the examples above, connector parameters have the following
abbreviations in front of the parameter names:
CI: Connector Input, signal sink ("P" parameters)
The CI parameter can be interconnected with a connector output as a source, by entering
the parameter number of the connector output (CO parameter) as a value in the CI
parameter.
CO: Connector Output, signal source
The CO parameter can be used as source for CI parameters. For a particular
interconnection, the CO parameter number must be entered in the CI parameter.
Example
Associate parameter r0755 (Displays analog input, scaled using ASPmin and ASPmax) with an
internal value (main frequency setpoint) to calculate internally scaled value. Thus
interconnect the CO Parameter r0755 (Scaled analog input) with CI parameter P1070 (Main
setpoint).
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 29
BICO Technology
5.2 Using BICO technology
Example
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In order to interconnect two signals, a BICO setting parameter (signal sink) must be
assigned to the required BICO monitoring parameter (signal source).
Note
BICO parameters of the type CO, BO or CO/BO can be multiple used.
Frequency converter
30 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions 6
6.1 Motor Data Identification
Description
The Inverter has a measuring technique which is used to determine the motor parameters:
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 31
Common Inverter Functions
6.1 Motor Data Identification
The rating plate data represents the initialization values for the identification. This is the
reason that it is necessary to have the correct input from the rating plate data when
determining the data specified above.
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In addition to the ECD data, the motor magnetizing characteristic (see the figure above) can
be determined using the motor data identification (P1900 = 3). If the motor-inverter
combination is operated in the field-weakening range (which is above the nominal frequency
of the motor), then this characteristic should be determined, especially when Vector control
is being used. As a result of this magnetizing characteristic, the Inverter can, in the field-
weakening range, accurately calculate the current which is generated in the field and in-turn
achieve a higher torque accuracy.
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The motor data identification is carried-out with the motor at a standstill and it takes,
including the data calculation per selection (P1900 = 2 or 3), between 20 seconds and 4
minutes to complete, depending on the motor size. While the motor data identification is
active A0541 is displayed.
Frequency converter
32 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.1 Motor Data Identification
The motor data identification routine must be carried-out with the motor in the cold condition
so that the motor resistance values saved can be assigned to the parameter of the ambient
temperature P0625. Only then is the correct temperature adaptation of the resistances
possible during operation.
The motor data identification routine operates with the results of the "Complete
parameterization" P0340 = 1 or the motor equivalent diagram data which was last saved.
The results become increasingly better the more times that the identification routine is
executed (up to 3 times).
WARNING
It is not permissible to carry-out the motor identification routine for loads which are
potentially hazardous (e.g. suspended loads for crane applications). Before starting the
motor data identification routine, the potentially hazardous load must be secured (e.g. by
lowering the load to the floor or clamping the load using the motor holding brake).
When starting the motor data identification routine, the rotor can move into a preferred
position. This is more significant for larger motors.
Note
The equivalent circuit data (P0350, P0354, P0356, P0358, P0360) and the motor cable
resistance (P0352) have to be entered as phase values.
It is recommended that the resistance of the motor supply cable (p0352) is entered before
starting the standstill measurement (p1900) so it can be included when the stator resistance
(p0350) is calculated.
Entering the cable resistance improves the accuracy of thermal resistance adaptation,
particularly when long supply cables are used. This governs behavior at low speeds,
particularly during sensorless vector control.
It is not necessary to lock the motor rotor for the motor data identification routine but if
possible it should be done, e.g. by closing the motor holding brake.
Before starting the motor identification, the correct ambient temperature value should be
entered in P0625 (default 20 °C).
The following formula can be applied to check the correctness of the motor rating plate data:
PN = √3 ∗ VNΥ ∗ INΥ ∗ cosϕ ∗ η ≈ √3 ∗ VNΔ ∗ INΔ ∗ cosϕ ∗ η
Where:
PN rated motor power
VN Υ, VN Δ rated motor voltage (star/delta)
IN Υ, IN Δ rated motor current (star/delta)
cosϕ power factor
η efficiency
If problems occur while the motor data identification is active, e.g. the current controller
oscillates, the rating plate data should be re-checked and an approximately correct
magnetizing current entered in P0320. The motor data identification routine should then be
re-started by calling P1900 = 2 or P1900 = 3.
A step-by-step description is given in section "Quick Commissioning".
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 33
Common Inverter Functions
6.2 Motorized Potentiometer (MOP)
Data
Description - Operation
The motorized potentiometer (MOP) function emulates an electromechanical potentiometer
to enter setpoints. The MOP value, adjusted using the "MOP UP" (P1035) and
"MOP DOWN" (P1036) command is stored in r1050 and can be connected as main or
additional setpoint.
The MOP functionality can be selected using digital inputs, operator panel, or a
communication interface.
The behavior of the MOP also depends on the duration of the "MOP UP" (P1035) and
"MOP DOWN" (P1036) command:
● P1035 / P1036 (MOP UP / MOP DOWN) = 1 for < 1 s:
Frequency changes in steps of 0.1 Hz.
● P1035 / P1036 (MOP UP / MOP DOWN) = 1 for > 1 s:
Frequency ramps up (down) with the time of P1047 (P1048) but not faster than 2 s.
Frequency converter
34 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.2 Motorized Potentiometer (MOP)
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 35
Common Inverter Functions
6.2 Motorized Potentiometer (MOP)
Output value
Frequency converter
36 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.2 Motorized Potentiometer (MOP)
Examples
Function Source
BOP Serial Interface, e.g PROFIBUS Digitial inputs
P1035 (MOP UP) = 19.13 = 2090.13 = 722.4 (DI4)
P1036 (MOP DOWN) = 19.14 = 2090.14 = 722.5 (DI5)
Function Source
P1070 (Main setpoint) = r1050 (Output freq MOP)
P1075 (Additional setpoint)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 37
Common Inverter Functions
6.3 Positioning Ramp Down
Data
Description
The positioning ramp down can be used for applications where it is necessary that a residual
distance is moved-through up to the stop dependent on an external event (e.g. BERO
switch). In this case, the inverter generates a continuous braking ramp by selecting OFF1
depending on the actual load speed and velocity. The motor will ramp down along this
calculated braking ramp to cover the parameterised distance (see figure below).
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Frequency converter
38 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.3 Positioning Ramp Down
To parameterize the position ramp down, enter the remaining distance that must be run
through in P2488, referring to the load. In order to carry-out the residual distance calculation
on the load side, the mechanical arrangement of the axis (gearbox ratio, linear or rotary axis)
must be appropriately parameterized (see figure below).
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Using this data, the frequency inverter calculates the ratio between the distance and the
motor revolutions and can therefore consider the movement on the load side.
Note
The "Switch-off frequency" (P2167) can have an influence on the final positioning result.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 39
Common Inverter Functions
6.3 Positioning Ramp Down
Input values
Output value
Frequency converter
40 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.4 JOG
6.4 JOG
Data
Description
The JOG function allows:
● to check the functionality of the motor and inverter after commissioning has been
completed (first traversing motion, checking the direction of rotation, etc.)
● to bring a motor or a motor load into a specific position
● to traverse a motor, e.g. after a program has been interrupted
The JOG function has the commands "Jog enable", "Jog right" and JOG left". It can be
performed via digital inputs, BOP or serial interface.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 41
Common Inverter Functions
6.4 JOG
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Pressing the appropriate key accelerates the motor to the frequency in P1058 (JOG right) or
P1059 (JOG left) at the ramp rate set in P1060. When the key is released, the motor stops,
decelerating at the rate set in P1061. If JOG right and JOG left signals are given at the same
time, there is no reaction, and a warning A0923 is raised.
Input values
Frequency converter
42 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.4 JOG
Example
JOG function via option port (BOP)
Note
The JOG function as used in the described inverter does not correspond to the definition in
the PROFIdrive profile.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 43
Common Inverter Functions
6.5 Monitoring Functions
Data
Description
The described inverter has an extensive range of monitoring functions and messages which
can be used for open-loop process control. The control can either be implemented in the
inverter or using an external control (e.g. PLC). The interlocking functions in the inverter as
well as the output of signals for external control are implemented using BICO technology.
The status of the individual monitoring functions and messages are emulated in the following
CO/BO parameters:
Frequency converter
44 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 45
Common Inverter Functions
6.5 Monitoring Functions
Note
On the BOP the bit numbers are displayed in hex-format (0..9, A..F).
Frequency converter
46 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Data
Description
The load torque monitoring function can detect whether the motor load is locked or the force
transmission has been interrupted.
For the load torque monitoring function, the actual frequency/torque characteristic is
compared with the programmed frequency/torque characteristic (refer to P2182 … P2190). If
the actual value lies outside the programmed tolerance bandwidth, then, depending on
parameter P2181, either warning A0952 or fault F0452 is generated. Parameter P2192 can
be used to delay the output of the warning or fault message. This avoids erroneous alarms
which could be caused by brief transient states (see figure below).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 47
Common Inverter Functions
6.5 Monitoring Functions
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The frequency/torque tolerance bandwidth is defined by the gray shaded area in the figure
below. The bandwidth is determined by the frequency values P2182 … P2184 including the
max. frequency P1082 and the torque limits P2186 … P2189. When defining the tolerance
bandwidth it should be ensured that a specific tolerance is taken into account in which the
torque values are allows to vary corresponding to the application.
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Frequency converter
48 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Data
Description
Just the same as for motor protection, the inverter provides extensive protection for the
power components. This protection concept is sub-divided into two levels:
● Warning and response
● Fault and shutdown
Using this concept, a high utilization of the Power Module components can be achieved
without the inverter being immediately shut down.
The monitoring thresholds for the faults and shutdowns are permanently saved in the
inverter and cannot be changed by the user. On the other hand, the threshold levels for
"Warning and response" can be modified by the user to optimize the system. These values
have default settings so that the "Fault and shutdown" thresholds do not respond.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 49
Common Inverter Functions
6.5 Monitoring Functions
Data
Description
Similar to motor protection, the main function of the thermal power module monitoring is to
detect critical states. Parametrizable responses are provided for the user which allows the
motor system to still be operated at the power limit avoiding immediate shutdown. However,
the possibility of assigning parameters only involves interventions below the shutdown
threshold which cannot be changed by users.
The described inverter has the following thermal monitoring functions:
● i2t monitoring
The i2t monitoring is used to protect components which have a long thermal time constant
in comparison to the semiconductors. An overload with reference to i2t is present if the
inverter utilization r0036 indicates a value greater than 100% (utilization as a % refers to
rated operation).
● Heatsink temperature
The heatsink temperature of the power semiconductors (IGBT) is monitored and
displayed in r0037[0].
● Chip temperature
Significant temperature differences can occur between the junction of the IGBT and the
heatsink. These differences are taken into account by the chip temperature monitoring
and are displayed in r0037[1].
When an overload occurs regarding one of these three monitoring functions, initially, a
warning is output. The warning threshold P0294 (i2t monitoring) and P0292 (heatsink
temperature and chip temperature monitoring) can be parameterized relative to the
shutdown values.
Frequency converter
50 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Example
At the same time that the warning is output, the parameterized responses are initiated using
P0290 (default: P0290 = 2). Possible responses include:
● Reducing the pulse frequency (P0290 = 2 or 3)
This is an extremely effective method to reduce losses in the power module, as the
switching losses represent a very high proportion of the overall losses. In many
applications, a temporary reduction of the pulse frequency can be tolerated in favor of
maintaining the process
Disadvantage
The current ripple is increased when the pulse frequency is reduced. This can result in an
increase of the torque ripple at the motor shaft (for low moments of inertia) and an increase
in the noise level. When the pulse frequency is reduced this has no influence on the dynamic
response of the current control loop as the current control sampling time remains constant!
● Reducing the output frequency (P0290 = 0 or 2)
This is advantageous if it is not desirable to reduce the pulse frequency or if the pulse
frequency is already set to the lowest level. Further, the load should have a characteristic
similar to that of a fan, e.g. a square-law torque characteristic for decreasing speed.
When the output frequency is reduced, this significantly reduces the inverter output
current and in turn reduces the losses in the power module.
● No reduction (P0290 = 1)
This option should be selected if neither a reduction in the pulse frequency nor a
reduction in the output current is being considered. In this case, the inverter does not
change its operating point after the warning threshold has been exceeded so that the
motor can continue to be operated until the shutdown values are reached. After the
shutdown threshold has been reached, the inverter shuts down (trips) with fault F0004.
The time which expires up to shutdown is however not defined and depends on the
magnitude of the overload. Only the warning threshold can be changed in order to obtain
an earlier warning and, if required, externally intervene in the motor process (e.g. by
reducing the load, lowering the ambient temperature).
Note
If the inverter fan fails, this would be indirectly detected by the measurement of the
heatsink temperature.
A wire breakage or short circuit of the temperature sensor(s) is also monitored.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 51
Common Inverter Functions
6.5 Monitoring Functions
Data
Description
The thermal motor protection defends the motor effectively against overheating and ensures
high motor utilization even if the motor operates at its thermal limits. It can be used with or
without a temperature sensor.
Thermal motor protection can be realized using one of the following variants:
● using the thermal motor model without sensor (P0601 = 0)
● using a PTC thermistor (P0601 = 1)
● using a KTY84 sensor (P0601 = 2)
● using a ThermoClick sensor (P0601 = 4)
When the motor is operated at its rated speed and the motor temperature will be calculated
after power on (P0621 = 1/2) thermal protection without sensor can be used.
When the motor is operated below its rated speed or if the motor temperature is not
calculated after power on (P0621 = 0), one of the above mentioned temperature sensors
should be used.
Frequency converter
52 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 53
Common Inverter Functions
6.5 Monitoring Functions
Frequency converter
54 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Description
If the motor temperature without sensor is selected (P0601 = 0), the motor data and ambient
temperature, entered during quick commissioning are used to calculate the motor
temperature according a build in thermal motor model. This procedure permits reliable and
stable operation for standard Siemens motors. For motors from third-party manufacturers it
is possible that the calculation can be optimized by adapting the motor weight (P0344).
The trip threshold can be changed via the warning threshold (P0604, default 130 °C,
according thermal class B), where the following applies: Trip threshold = P0604 * 1.1.
If the trip threshold is reached the inverter reacts according the setting of P0610.
In motor technology, temperature rise issues play a Extract from IEC85 thermal classes:
decisive role when dimensioning electrical machinery.
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To get precise values we always recommend to perform a Motor Data Identification after
Quick Commissioning so that the electrical equivalent circuit diagram data are determined.
This allows a calculation of the losses which occur in the motor which have an impact on the
accuracy of the thermal motor model.
The motor temperature calculation is used for each variant of thermal motor protection
except using a KTY84 sensor. In this case the values given by the KTY84 sensor are used
independent of the P0621settings.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 55
Common Inverter Functions
6.5 Monitoring Functions
Note
In the following cases, the motor temperature cannot be calculated and an average
temperature of aproximately 47 °C will be used for calculation:
V/f operation
Fault when measuring the current, e.g. the current isn’t sufficiently constant
Due to a flying restart the speed is too high.
Frequency converter
56 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.5 Monitoring Functions
Description
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 57
Common Inverter Functions
6.5 Monitoring Functions
Frequency converter
58 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.6 Restart Functions
Data
Description
The "automatic restart" function allows the inverter, to quit faults automatically and start
again, without a new run command on the next power up.
The "automatic restart" function requires a RUN command, both prior to the power failure
and on power up, to operate.
The automatic restart function has to be parametrized via P1210 (Automatic restart behavior)
and P1211 (number or restart attempts). The restart attempts can be set from 0 … 10
(default = 3). The number is internally decremented after each unsuccessful attempt. After all
attempts have been made automatic restart is cancelled with the message F0035. After a
successful start attempt, the counter is again reset to the initial value.
Note
The automatic restart function should not be used when the inverter is conected via a
fieldbus system to a higher level control system. If, in this case, a line undervoltage or a line
supply failure occurs we recommend to switch the inverter off and on again if the line supply
is available again.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 59
Common Inverter Functions
6.6 Restart Functions
CAUTION
*) Automatic restart with external 24 V supply
If the Control Unit is powered by an external 24 V supply and the line supply fails, the
Power Module will lose power, but the Control Unit will remain active. If this situation
occurs, the Control Unit will not perform an automatic restart. This situation could result in
the inverter being in an undetermined state and may not react as predicted.
Command source for automatic restart
The automatic restart function has been designed to ignore command source time-outs.
That is, if the command source is, for example, a PLC and the PLC times-out an automatic
restart will not be initiated.
On power failures (line supply failure), a differentiation is made between the following
conditions:
● Line undervoltage
"Line undervoltage" is an extremely short supply interruption. A BOP e.g. - if installed -
hasn't gone dark. The LED SF will not be on due to a line undervoltage.
● Line supply failure
A "Line supply failure" represents a longer line supply interruption. If, in case of a line
supply failure, the line supply returns the LED SF will be on.
Note
In case of using a BOP, a pending Automatic Restart is displayed via .
Frequency converter
60 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.6 Restart Functions
The automatic restart function P1210 is shown in the table below as a function of external
states/events.
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WARNING
When the automatic restart function is activated and line supply failure lasts for a period of
e.g. 5 s or longer it may be assumed that the inverter is powered-down. However, when the
line supply returns, the inverter can automatically start to run again without any operator
intervention.
If the operating range of the motor is entered in this status, this can result in death, severe
injury or material damage.
Note
In addition the "Flying restart" function must be activated if, for an automatic restart, the
inverter is to be connected to a motor which may already be spinning.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 61
Common Inverter Functions
6.6 Restart Functions
Data
Description
The "Flying restart" function, enabled through P1200, allows the inverter to be switched to a
spinning motor. Whereas with high possibility a fault with overcurrent F0001 would occur by
not using this function, as the flux must first be established in the motor and the V/f control or
closed-loop Vector control must be set corresponding to the actual motor speed. The inverter
frequency is synchronized with the motor frequency using the flying restart function.
When the inverter is normally powered-up it is assumed that the motor is stationary, the
inverter accelerates it from a standstill and the speed is ramped-up to the entered setpoint.
However, in many cases these conditions are not fulfilled, e.g. a fan motor - when the
inverter is powered-down the air flowing through the fan can cause it to rotate in any
direction.
WARNING
Drive starts automatically
Keep everybody informed after enabling this function. The drive will start automatically.
Frequency converter
62 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.6 Restart Functions
This is realized either after the line supply returns when the automatic restart function has
been activated or after the last shutdown with the OFF2 command (pulse inhibit).
● V/f characteristic (P1300 < 20):
The search frequency is reduced, as a function of the DC link current with the search rate
which is calculated from parameter P1203. In so doing, the parametrizable search current
P1202 is impressed. If the search frequency is close to the rotor frequency, the DC link
current suddenly changes because the flux in the motor establishes itself. Once this state
has been reached, the search frequency is kept constant and the output voltage is
changed to the voltage value of the V/f characteristic with the magnetization time P0346
(see figure below).
● Closed-loop Vector control without encoder (SLVC):
Starting from the initial value, the search frequency approaches the motor frequency with
the impressed current P1202. The motor frequency has been found if both frequencies
coincide. The search frequency is then kept constant and the flux setpoint is changed to
the rated flux with the magnetization time constant (dependent on P0346).
After the magnetization time P0346 has expired, the ramp-function generator is set to the
speed actual value and the motor is operated with the actual reference frequency.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 63
Common Inverter Functions
6.6 Restart Functions
Frequency converter
64 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.6 Restart Functions
Input values
WARNING
When "Flying restart" is activated (P1200 > 0), although the motor is at a standstill and the
setpoint is 0, it is possible that the motor can be accelerated as a result of the search
current!
If the operating range of the motor is entered when the motor is in this state, this can result
in death, severe injury or material damage.
Note
If a higher value is entered for the search velocity P1203 this results in a flatter search curve
and therefore to an extended search time. A lower value has the opposite effect.
For "Flying restart", a braking torque is generated which can cause motors, with low
moments of inertia, to brake.
For group motors, "Flying restart" should not be activated due to the different characteristics
of the individual motors when coasting down.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 65
Common Inverter Functions
6.7 Data Sets
Description
For many applications it is advantageous if several parameters can be simultaneously
changed, during operation or in the ready state, using an external signal.
This functionality can be elegantly implemented using indexed parameters. In this case, as
far as the functionality is concerned, the parameters are combined to form groups/data sets
and are indexed. By using indexing, several different settings can be saved for each
parameter which can be activated by changing-over the data set (e.g. toggling between
indexes).
The following data sets apply:
● Command Data Set CDS
● Drive Data Set DDS
Three independent settings are possible for each data set. These settings can be made
using the index of the particular parameter:
● CDS0 … CDS2
● DDS0 … DDS2
Command sources and binector inputs for control commands (digital signals) e.g.
Selects the command source P0700
ON/OFF1 P0840
OFF2 P0844
JOG Enable P1057
Enable JOG right P1055
Enable JOG left P1056
Setpoint sources and connector inputs for setpoints (analog signals) e.g.
Selection of frequency setpoint P1000
Selection of main setpoint P1070
Selection of additional setpoint P1075
Frequency converter
66 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.7 Data Sets
The parameters, combined in a command data set, are designated with [x] in the Parameter
Manual in the index field.
Index
Pxxxx[0] Command data set 0 (CDS0)
Pxxxx[1] Command data set 1 (CDS1)
Pxxxx[2] Command data set 2 (CDS2)
Note
A complete list of all of the CDS parameters is contained in the Parameter Manual.
It is possible to parameterize up to three command data sets. This makes it easier to toggle
between various pre-configured signal sources by selecting the appropriate command data
set. A frequent application involves, for example, the ability to toggle between automatic and
manual operation.
Note
The parameters will be altered during data set switchover in the state "Ready" and "Run".
The following parameters will not be changed in the state "run:
P0350, P0352, P0354, P0356, P0358, P0360, P0362, P0363, P0364, P0365, P0366, P0367,
P0368, P0369, P0700, P0701, P0702, P0703, P0704, P0705, P0706, P0707, P0708, P0709,
P0712, P0713, P0719, P0800, P0801, P0840, P0842, P0844, P0845, P0848, P0849, P0852,
P1000, P1020, P1021, P1022, P1023, P1035, P1036, P1055, P1056, P1070, P1071, P1075,
P1076, P1110, P1113, P1124, P1140, P1141, P1142, P1330, P1500, P1501, P1503, P1511,
P1522, P1523, P2103, P2104, P2106, P2220, P2221, P2222, P2223, P2235, P2236.
The described inverter has an integrated copy function which is used to transfer command
data sets.
This can be used to copy CDS parameters corresponding to the particular application.
P0809 is used to control the copy operation as follows:
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 67
Common Inverter Functions
6.7 Data Sets
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The command data sets are changed-over using the BICO parameters P0810 and P0811,
whereby the active command data set is displayed in parameter r0050 (see figure below).
Changeover is possible both in the "Ready" as well as in the "Run" states.
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The currently active command data set (CDS) is displayed using parameter r0050:
selected active
CDS CDS
r0055 r0054 r0050
Bit15 Bit15
CDS0 0 0 0
CDS1 0 1 1
CDS2 1 0 2
CDS2 1 1 2
Frequency converter
68 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.7 Data Sets
Example
The command source (e.g. terminals → BOP) or setpoint (frequency) source (e.g. AI → MOP)
should be changed-over using a terminal signal (e.g. DI3) as a function of an external event
(e.g. the higher-level control system fails). A typical example in this case is a mixer, which
may come to an uncontrolled stop when the control fails.
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P0810 = 722.3
DI3
P0700[0] = 2 0
Terminals Sequence control
P0700[1] = 1 1
BOP
P1000[0] = 2 0
AI Setpoint Motor
channel control
P1000[1] = 1 1
MOP
CDS0: Command source via terminals and setpoint source via analog input (AI)
CDS1: Command source via BOP and setpoint source via MOP
CDS changeover is realized using digital input 3 (DI3)
Commissioningsteps:
1. Carry-out commissioning for CDS0 (P0700[0] = 2 and P1000[0] = 2)
2. Connect P0810 (P0811 if required) to the CDS changeover source
(P0704[0] = 99, P0810 = 722.3)
3. Copy from CDS0 to CDS1 (P0809[0] = 0, P0809[1] = 1, P0809[2] = 1)
4. Adapt CDS1 parameters (P0700[1] = 1 and P1000[1] = 1)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 69
Common Inverter Functions
6.7 Data Sets
The parameters, combined in a drive data set, are designated with an [x] in the Parameter
Manual in the index field:
Index
Pxxxx[0] Drive data set 0 (DDS0)
Pxxxx[1] Drive data set 1 (DDS1)
Pxxxx[2] Drive data set 2 (DDS2)
Note
A complete list of all of the DDS parameters is contained in the Parameter Manual.
It is possible to parameterize several drive data sets. This makes it easier to toggle between
various inverter configurations (control mode, control data, motors) by selecting the
appropriate drive data set (see figure below).
Note
The parameters will be altered during data set switchover in the state "Ready" and "Run".
The following parameters will not be changed in the state "run": P0300, P0304, P0305,
P0307, P0308, P0309, P0310, P0311, P0314, P0320, P0335, P0340, P0400, P0405, P0408,
P0410, P0491, P0492, P0500, P1082, P1240, P1256, P1300, P1320, P1322, P1324, P1820,
P2000, P2001, P2002, P2003, P2004, P2181.
Frequency converter
70 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.7 Data Sets
Just like the command data sets, it is possible to copy drive data sets within the described
inverter. P0819 is used to control the copy operation as follows:
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Drive data sets are changed-over using the BICO parameter P0820 and P0821 whereby the
active drive data set is displayed in parameter r0051 (see figure below). Drive data sets can
only be changed-over in the "Ready" state and this takes approximately 50 ms.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 71
Common Inverter Functions
6.7 Data Sets
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The currently active drive data set (DDS) is displayed using parameter r0051[1]:
selected active
DDS DDS
r0055 r0055 r0051 [0] r0051 [1]
Bit05 Bit04
DDS0 0 0 0 0
DDS1 0 1 1 1
DDS2 1 0 2 2
DDS2 1 1 2 2
Frequency converter
72 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.7 Data Sets
Example
The inverter should be switched-over from motor 1 to motor 2.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 73
Common Inverter Functions
6.8 Electro-Mechanical Brakes
WARNING
Dimensioning the electro-mechanical motor brake
The electro-mechanical brake must be dimensioned that, in case of a fault, the complete
motor can be braked to zero from any possible operational speed. If no electro-mechanical
brake is present, the machine manufacturer must adopt other suitable measures to protect
against motion after the energy supply to the motor has been cut (e.g. to protect against
sagging loads).
Note
If an electro-mechanical brake is attached, parameter P1215 needs to be enabled, otherwise
it will not be possible to run the motor!
Frequency converter
74 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.8 Electro-Mechanical Brakes
Data
Description
For motors which must be secured when powered-down to prevent undesirable movement,
the inverter brake sequence control (enabled through P1215) can be used to control the
motor holding brake.
Before opening the brake, the pulse inhibit must be removed and a current impressed which
keeps the motor in that particular position. In this case, the impressed current is defined by
the min. frequency P1080. A typical value in this case is the rated motor slip r0330. The
rated rated motor slip r0330 indicates the value in percent of slip against synchronous run.
Thus you have to determine the slip frequency in Hz as shown in the example below:
P0310 x (r0330/100) = slip frequency
● P0310 = 50 Hz
● r0330 = 5 %
50 x (5/100) = 50 x 0.05 = 2.5 Hz
Slip frequency 5 % = 2.5 Hz
In order to protect the motor holding brake from continuous damage, the motor may only
continue to move after the brake has been released (brake release times are between 35 ms
and 500 ms). This delay must be taken into account in parameter P1216 "Holding brake
release delay" (see figure below).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 75
Common Inverter Functions
6.8 Electro-Mechanical Brakes
If the motor is switched off using OFF1 or OFF3 the motor ramps down until the minimum
frequency, P1080, is reached before the status signal r0052 bit 12 "Brake active" is reset.
The motor operates at this frequency until the brake has been applied (closing times of
brakes are between 15 ms and 300 ms). The actual time is specified using min (P1217,
P1227) ("Holding time after ramp down", "Zero speed detection monitoring time").
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Frequency converter
76 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.8 Electro-Mechanical Brakes
If the motor is switched off using an OFF2 command, the status signal r0052 bit 12 "Brake
active" is reset, independent of the motor state. This means that the brake closes
immediately after an OFF2 command if the brake closing time has finished. (instantaneous
brake).
Inactive
OFF2
Active t
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 77
Common Inverter Functions
6.8 Electro-Mechanical Brakes
The mechanical brake is controlled using the status signal r0052 bit 12 "Brake active" of the
brake control. This signal is connected to terminal A and B of the power module.
WARNING
It is not sufficient to select the status signal r0052 bit 12 "Brake active" in P0731 … P0733.
In order to activate the motor holding brake, in addition, parameter P1215 must also be set
to 1.
If the inverter controls the motor holding brake, then a series commissioning may not be
carried-out for potentially hazardous loads (e.g. suspended loads for crane applications)
unless the load has been secured. Potentially hazardous loads can be secured as follows
before series commissioning is started:
Lower the load to the floor, or
Clamp the load using the motor holding brake
(Caution: During the series commissioning, the inverter must be prevented from
controlling the motor holding brake).
Note
Motors have optional holding brakes which are not designed to be used as brakes for normal
operation. The holding brakes are only designed for a limited number of emergency braking
operations / motor revolutions with the brake closed (refer to the Catalog data).
When commissioning a motor with integrated holding brake it is therefore absolutely
imperative that it is ensured that the holding brake functions perfectly. A "clicking noise" in
the motor indicates that the brake has been correctly released.
Before the motor holding brake is applied, a torque must be established that maintains the
motor at the required position. The pulses, from the inverter, must be enabled to allow the
necessary torque to be generated. The torque is defined by the minimum frequency in
parameter P1080. A typical value for this is the rated motor slip r0330. Additionally, this
torque can be modified using the following parameters:
● V/f control – boost parameter P1310
● SLVC – boost parameters P1610 and P1611
● VC – supplementary torque setpoint P1511
The motor holding brake can be permanently damaged, if the motor shaft is moved when the
motor holding brake is applied. It is imperative that the release of the motor holding brake is
timed correctly.
Frequency converter
78 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.8 Electro-Mechanical Brakes
WARNING
Since this procedure will override the active brake signal and force the brake to open, even
if the motor is switched off, the user must ensure that any load held by the motor is secured
before performing the override.
Input values
Output value
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 79
Common Inverter Functions
6.8 Electro-Mechanical Brakes
Data
Description
The instantaneous brake is an electro-mechanical one, being able to brake down the motor
from any speed to a standstill. It is activated after an OFF2 command and additional in the
case of a fail-safe application after a Safe Torque Off (STO) or a passivated STO fault
condition (refer to section " Safe Brake Control (Page 245) ").
The behavior of the instantaneous brake function is described below.
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Active t
Motor excitation
finished
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Frequency converter
80 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.8 Electro-Mechanical Brakes
Input values
Output value
WARNING
Dimensioning the electro-mechanical motor brake
The electro-mechanical brake must be dimensioned that, in case of a fault, the complete
motor can be braked to zero from any possible operational speed.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 81
Common Inverter Functions
6.9 Setpoint Channel
Description
The setpoint channel (see figure below) forms the coupling element between the setpoint
source and the closed-loop motor control. The inverter has a special characteristic which
allows the setpoint to be entered simultaneously from two setpoint sources. The generation
and subsequent modification (influencing the direction, suppression frequency, up/down
ramp) of the complete setpoint is carried-out in the setpoint channel.
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Frequency converter
82 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
For applications where the control quantities are generated from central control systems, fine
tuning is often required locally on-site (correction quantity). This can be elegantly realized
using the summation point where the main and supplementary (additional) setpoints are
added in the setpoint channel. In this case, both quantities are simultaneously read-in
through two separate or one setpoint source and summed in the setpoint channel.
Depending on external circumstances, the supplementary setpoint can be dynamically
disconnected or switched-in to the summation point (see figure below). This functionality can
be used to advantage, especially for discontinuous processes.
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The inverter has the following possibilities to select the setpoint source:
1. P1000 – selecting the frequency setpoint source
2. BICO parameterization
– P1070 CI: Main setpoint
– P1075 CI: Additional setpoint
Further, the main setpoint as well as the supplementary (additional) setpoint can be scaled
independently of one another. In this case, for example, a user can simply implement an
override function using the appropriate parameterization.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 83
Common Inverter Functions
6.9 Setpoint Channel
A scan sequence is generally associated with a forwards and a backwards motion. When
selecting the reversing functionality, after reaching the end position, a direction of rotation
reversal can be initiated in the setpoint channel (see figure below).
On the other hand, if a direction of rotation reversal or a negative frequency setpoint is to be
prevented from being entered using the setpoint channel, then this can be inhibited using
BICO parameter P1110.
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Motors can have one or several resonance points in the range from 0 Hz up to the reference
frequency. These resonance points result in oscillations which, under worst case conditions,
can damage the motor load. Using skip frequencies, the inverter allows these resonant
frequencies to be passed through as quickly as possible. This means that the skip
frequencies increase the availability of the motor load over the long term.
Input values
Frequency converter
84 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Output value
Parameter Description
r1078 Total frequency setpoint
r1079 Selected frequency setpoint
r1084 Resultant max. frequency
r1114 Freq. Setp. After dir. Ctrl.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 85
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
The ramp-function generator (RFG) is used to limit the acceleration when the setpoint
changes according to a step function. This therefore helps to reduce the stressing on the
mechanical system of the machine. An acceleration ramp and a braking ramp can be set
independently of one another using the ramp-up time P1120 and the ramp-down time
P1121. This allows a controlled transition when the setpoint is changed (see figure below).
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Frequency converter
86 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
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In addition to the rounding-off times, the ramp-function generator can be influenced using
external signals. The ramp-function generator provides the following functionality using BICO
parameters P1140, P1141 and P1142 (see table below).
The ramp-function generator itself is enabled after the pulses have been enabled (inverter
enable) and after the excitation time has expired (P0346). After limiting to the maximum
speeds for the positive and negative directions of rotation (P1082 or 0 Hz for the direction of
rotation inhibit) the setpoint speed for the control is obtained (r1170).
While the V/f characteristic operates up to 650 Hz, the control (vector mode) is limited to a
maximum frequency of 200 Hz (r1084).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 87
Common Inverter Functions
6.9 Setpoint Channel
Parameter Description
P1140 BI: RFG enable The ramp-function generator output is set to 0 if the binary signal
= 0.
P1141 BI: RFG start The ramp-function generator output keeps its actual value if the
binary signal = 0.
P1142 BI: RFG enable setpoint If the binary signal = 0, then the ramp-function generator input is
set to 0 and the output is reduced to 0 through the ramp-function
generator ramp.
Note
The maximum frequency of the setpoint channel is set using parameter P1080.
In V/f mode the maximum frequency is 650 Hz.
In vector mode the maximum frequency is 200 Hz (r1084).
Input values
Frequency converter
88 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Output value
Parameter Description
r1119 Freq. Setpoint before RFG
r1170 Frequency setpoint after RFG
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 89
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
Both the inverter and the user have to respond to a wide range of situations and stop the
inverter if needed. Thus operating requirements as well as inverter protective functions (e.g.
electrical or thermal overload), or rather man-machine protective functions, have to be taken
into account. Due to the different OFF/braking functions (OFF1, OFF2, OFF3) the inverter
can flexibly respond to the mentioned requirements.
OFF1
The OFF1 command is strongly coupled to the ON command. When the ON command is
withdrawn, then OFF1 is directly activated. The motor is braked by OFF1 with the ramp-
down time P1121. In case the output frequency falls below the parameter value P2167 and
the time in P2168 has expired, then the inverter pulses are cancelled.
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90 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Note
You can configure the OFF1 command via the function "positioning ramp down". In this
case, OFF1 generates a continuous braking ramp depending on the actual load speed and
velocity.
OFF1 can be entered using a wide range of command sources via BICO parameter P0840
(BI: ON/OFF1) and P0842 (BI: ON/OFF1 with reversing).
BICO parameter P0840 is pre-assigned by defining the command source using P0700.
The ON and the following OFF1 command must have the same source.
If the ON/OFF1 command is set for more than one digital input, then only the digital input
that was last set, is valid, e.g. DI3 is active.
OFF1 is low active.
When simultaneously selecting the various OFF commands, the following priority applies:
OFF2 (highest priority)
OFF3
OFF1.
OFF1 can be combined with DC current braking or compound braking.
When the motor holding brake MHB (P1215) is activated, for an OFF1, P2167 and P2168
are not taken into account.
OFF2
The inverter pulses are immediately cancelled by the OFF2 command. Thus the motor
coasts down and it is not possible to brake in a controlled fashion.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 91
Common Inverter Functions
6.9 Setpoint Channel
Note
The OFF2 command can have one or several sources. The command sources are defined
using BICO parameters P0844 (BI: 1. OFF2) and P0845 (BI: 2. OFF2).
As a result of the pre-assignment (default setting), the OFF2 command is set to the OP. This
source is still available even if another command source is defined (e.g. terminal as
command source → P0700 = 2 and OFF2 is selected using DI2 → P0702 = 3).
OFF2 is low-active.
When simultaneously selecting the various OFF commands, the following priority applies:
OFF2 (highest priority)
OFF3
OFF1.
OFF3
The braking characteristics of OFF3 are identical with those of OFF1 with the exception of
the autonomous OFF3 ramp-down time P1135. If the output frequency falls below parameter
value P2167 and if the time in P2168 has expired, then the inverter pulses are cancelled as
for the OFF1 command.
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92 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Note
OFF3 can be entered using a wide range of command sources via BICO parameters P0848
(BI: 1. OFF3) and P0849 (BI: 2. OFF3).
OFF3 is low active.
When simultaneously selecting the various OFF commands, the following priority applies:
OFF2 (highest priority)
OFF3
OFF1.
Input values
Output value
Parameter Description
r0052.2 Drive running
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 93
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
It is necessary to change-over from the automatic mode into the manual mode to load and
unload production machines and to feed new materials (e.g. batch processing). The machine
operator carries-out the preparatory activities for subsequent automatic operation in the
manual mode. In the manual mode, the machine operator locally controls the machine
(enters the ON/OFF command as well as also the setpoint). A changeover is only made into
the automatic mode after the set-up has been completed. In the automatic mode, the control
(open-loop) of the machines and production processes are handled by a higher-level control
system (e.g. PLC). This operation is maintained until it is necessary to again load and unload
the machine or feed new material into the machine or production process.
Indexed parameters P0700 or P1000 and BICO parameters P0810 and P0811 are used to
changeover (toggle between) the manual/automatic modes. The command source is defined
using P0700 and the setpoint source is defined using P1000, whereby index 0 (P0700[0] and
P1000[0]) defines the automatic mode and index 1 (P0700[1] and P1000[1]) the manual
mode. BICO parameters P0810 and P0811 are used to changeover (toggle between) the
automatic and manual modes. These BICO parameters can be controlled from any control
source. In so doing, in addition to P0700 and P1000, also all of the other CDS parameters
are changed over (manual/automatic changeover is generalized as a CDS changeover).
Frequency converter
94 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
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Input values
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 95
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
For many applications, interlocking logic is required in order to control (open-loop) the
inverter. This interlocking logic couples several states (e.g. access control, plant/system
state) to form a control signal (e.g. ON command). Previously this was implemented using
either a PLC or relays. This represented additional costs for the plant or system. In addition
to logic operations, increasingly, arithmetic operations and storage elements are required in
inverters which generate a new unit from several physical quantities. This simplified PLC
functionality is integrated in the inverter using the following following components:
● Freely programmable function blocks (FFB)
● Fast freely programmable function blocks (Fast FFB)
Frequency converter
96 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
The function Fast FFB is called within the 8 ms time slice. In Fast FFB only the following
blocks are available:
● AND -blocks
● OR-blocks
● XOR-blocks
● NOT-blocks
● Flip-Flops
Enabling
The FFB and Fast FFB are enabled in two steps:
1. General enable P2800:
The function FFB is enabled using parameter P2800 (P2800 =1).
The function Fast FFB is enabled using parameter P2803 (P2803 = 1)
2. Specific enable P2801, P2802:
– FFB
Using parameter P2801 or P2802, the particular function block is enabled (P2801[x] or
P2802[x] = 1...3) and the sequence in which they are executed is also defined.
– Fast FFB
Using parameter P2801 the particular function block is enabled (P2801[x] = 4...6)
Priority
Additionally, adapt to the application, the chronological sequence in which the blocks are
executed, can also be controlled. This is especially important so that the blocks executed in
the sequence which is technologically correct. Parameter 2801 and P2802 are used for the
individual enable function as well as to define the priority in which the blocks are executed.
The following priority levels can be assigned:
● 0 = Inactive
● 1 = Level 1 (FFB)
● 2 = Level 2 (FFB)
● 3 = Level 3 (FFB)
● 4 = Level 4 (Fast FFB)
● 5 = Level 5 (Fast FFB)
● 6 = Level 6 (Fast FFB)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 97
Common Inverter Functions
6.9 Setpoint Channel
The figure below indicates that the priority decreases from the top towards the bottom
(priority 1 → level) or from the right to left (priority 2 → line).
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Input values
Frequency converter
98 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
A B C
P2810
A 0 0 0
C
Index0
Index1
B & r2811 0
1
1
0
0
0
1 1 1
P2812 = … AND 2
Index: [0] = BI 0 , [1] = BI 1
P2814 = … AND 3
Index: [0] = BI 0 , [1] = BI 1
P2816 = … OR 1
Index: [0] = BI 0 , [1] = BI 1
P2800 P2801[3]
A B C
P2816
0 0 0
A C
Index0
Index1
B 1 r2817 0
1
1
0
1
1
1 1 1
P2818 = … OR 2
Index: [0] = BI 0 , [1] = BI 1
P2820 = … OR 3
Index: [0] = BI 0 , [1] = BI 1
P2822 = … XOR 1
Index: [0] = BI 0 , [1] = BI 1
P2800 P2801[6]
A B C
P2822
0 0 0
Index0 A C
Index1
B =1 r2823 0
1
1
0
1
1
1 1 0
P2824 = … XOR 2
Index: [0] = BI 0 , [1] = BI 1
P2826 = … XOR 3
Index: [0] = BI 0 , [1] = BI 1
P2828 = … NOT 1
defines input of NOT 1
P2800 P2801[9]
P2828
A C A C
Index0
1 r2829
0 1
1 0
P2830 = … NOT 2
defines input of NOT 2
P2832 = … NOT 3
defines input of NOT 2
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 99
Common Inverter Functions
6.9 Setpoint Channel
P2834
SET (Q=1)
Index0
Index1 D Q r2835
Index2
Index3
STORE
Q r2836
RESET (Q=0)
POWER ON
1
SET RESET D STORE Q Q
1 0 x x 1 0
0 1 x x 0 1
1 1 x x Qn-1 Q n-1
0 0 1 1 0
0 0 0 0 1
POWER-ON 0 1
P2837 = … D-FlipFlop 2
Index: [0] = BI: set, [1] = BI: D input, [2] = BI: store pulse, [3] = BI: reset
P2840 = … RS-FlipFlop 1
Index: [0] = BI: set, [1] = BI: reset
P2800 P2801[14]
P2840
SET
Index 0 (Q=1) Q r2841
Index 1
POWER ON 1 RESET
(Q=0) Q r2842
SET RESET Q Q
0 0 Q n-1 Qn-1
0 1 0 1
1 0 1 0
1 1 Q n-1 Qn-1
POWER-ON 0 1
P2843 = … RS-FlipFlop 2
Index: [0] = BI: set, [1] = BI: reset
P2846 = … RS-FlipFlop 3
Index: [0] = BI: set, [1] = BI: reset
P2849 = … Timer 1
defines input signal of timer 1
P2850 (0.000) P2851(0)
P2800 P2802.0 Delay Time Mode
ON Delay
T 0/10
0
OFF Delay
1/11
0 T
P2849 In
Index0
Out r2852
ON/OFF Delay
2/12
T T
NOut
Pulse Generator
1 r2853
T 3/13
Frequency converter
100 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
P2869
x1 200%
Index 0 Result r2870
Index 1 x2
-200 %
x1 + x2
Result = x1 + x2
If: x1 + x2 > 200% → Result = 200%
x1 + x2 < -200%→ Result = -200%
P2871 = … ADD 2
Index: [0] = CI 0, [1] = CI 1
P2873 = … SUB 1
Index: [0] = CI 0, [1] = CI 1
P2800 P2802[6]
P2873
x1 200%
Index 0 Result r2874
Index 1 x2
-200 %
x1 + x2
Result = x1 - x2
If: x1 - x2 > 200% → Result = 200%
x1 - x2 < -200% → Result = -200%
P2875 = … SUB 2
Index: [0] = CI 0, [1] = CI 1
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 101
Common Inverter Functions
6.9 Setpoint Channel
P2877
x1 200%
Index 0 Result
x2 r2878
Index 1
-200 %
x1 ∗ x 2
x1∗ x2
100% Result =
100%
x1∗ x2
If: > 200% → Result = 200%
100%
x1∗ x2
< -200%→ Result = -200%
100%
P2879 = … MUL 2
Index: [0] = CI 0, [1] = CI 1
P2881 = … DIV 1
Index: [0] = CI 0, [1] = CI 1
P2800 P2802[10]
P2881
x1 200%
Index 0 Result
x2 r2882
Index 1
-200 %
x1 ∗ 100%
X2 x1∗ 100%
Result =
x2
x1∗ 100%
If: > 200% → Result = 200%
x2
x1∗ 100%
< -200% → Result = -200%
x2
P2883 = … DIV 2
Index: [0] = CI 0, [1] = CI 1
P2885 = … CMP 1
Index: [0] = CI 0, [1] = CI 1
P2800 P2802[12]
P2885
Index 0 x1
Out
CMP r2886
Index 1 x2
Out = x1 ≥ x2
x1 ≥ x2 → Out = 1
x1 < x2 → Out = 0
P2887 = … CMP 2
Index: [0] = CI 0, [1] = CI 1
P2889 = … Fixed setpoint 1 in [%]
-200 ... 200 %, default 0 %
Connector Setting in %
P2889
P2890
Frequency converter
102 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Output value
r2811 AND 1
r2813 AND 2
r2815 AND 3
r2817 OR 1
r2819 OR 2
r2821 OR 3
r2823 XOR 1
r2825 XOR 2
r2827 XOR 3
r2829 NOT 1
r2831 NOT 2
r2833 NOT 3
r2835 Q D-FF1
r2836 NOT-Q D-FF1
r2838 Q D-FF2
r2839 NOT-Q D-FF2
r2841 Q RS-FF1
r2842 NOT-Q RS-FF1
r2844 Q RS-FF2
r2845 NOT-Q RS-FF2
r2847 Q RS-FF3
r2848 NOT-Q RS-FF3
r2852 Timer 1
r2853 Nout timer 1
r2857 Timer 2
r2858 Nout timer 2
r2862 Timer 3
r2863 Nout timer 3
r2867 Timer 4
r2868 Nout timer 4
r2870 ADD 1
r2872 ADD 2
r2874 SUB 1
r2876 SUB 2
r2878 MUL 1
r2880 MUL 2
r2882 DIV 1
r2884 DIV 2
r2886 CMP 1
r2888 CMP 2
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 103
Common Inverter Functions
6.9 Setpoint Channel
Example 1
Example 2
The function blocks are interconnected using BICO technology. In so doing, the function
blocks can be connected with one another as well as to other signals and quantities as long
as these signals or quantities have the appropriate attribute (BO, BI, CO and CI).
Frequency converter
104 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Data
Description
The wobble generator executes predefined periodical disruptions superimposed on the main
setpoint for technological usage in the fibre industry. Both, the positive and the negative
pulse jump can be parameterized, and the wobble function can be activated via P2940. The
wobble signal is added to the main setpoint as an additional setpoint. The wobble function is
only active, when the setpoint is reached. While ramping up or down, the wobble signal will
not be added. The wobble signal is also limited by the maximum frequency.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 105
Common Inverter Functions
6.9 Setpoint Channel
Function
The wobble generator can be started and parameterized via the parameters shown below. It
is independent of the setpoint direction, thus only the absolute value of the setpoint is
relevant. During the change of the setpoint the wobble function is inactive. The frequency
values of the wobble functions are limited by the maximal frequency (P1082). If the wobble
function is deactivated, the wobble signal is set to 0 immediately.
Note
The wobble signal is blocked during
- DC braking
- flying restart
- vdc max controller active
I-max controller active
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Frequency converter
106 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.9 Setpoint Channel
Input values
Output value
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 107
Common Inverter Functions
6.10 Control Functions
Overview
There are several open-loop and closed-loop techniques for closed-loop speed and torque
control for inverters with induction and synchronous motors. These techniques can be
roughly classified as follows:
● V/f characteristic control (known as: V/f control)
● Field-orientated closed-loop control technique (known as: Vector control)
The field-orientated control technique – Vector control – can be further sub-divided into two
groups:
● Vector control without speed feedback (sensorless Vector control (SLVC))
● Vector control with speed feedback (Vector control (VC))
These techniques differ from one another both regarding the control ability and in the
complexity of the technique, which in turn are obtained as a result of the requirements
associated with a particular application. For basic applications (e.g. pumps and fans), to a
large extent, V/f control is used. Vector control is mainly used for sophisticated applications
(e.g. winders), where a good control and behavior in noisy conditions are required regarding
the speed and torque. If these requirements are also present in the range from 0 Hz to
approx. 1 Hz, then the speed/torque accuracy without encoder is not sufficient. In this case,
Vector control with speed feedback must be used.
Data
Frequency converter
108 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Description
The V/f characteristic represents the simplest control technique. In this case the stator
voltage of the induction motor or synchronous motor is adjusted proportionally to the stator
frequency. This technique has proven itself for a wide range of "basic" applications, such as
● Pumps, fans
● Belt motors
and similar processes.
The goal of V/f control is to keep the flux Φ constant in the motor. In this case, this is
proportional to the magnetizing current Iμ and the ratio between voltage V and frequency f.
Φ ~ Iμ ~ V/f
The torque M, developed by induction motors, is proportional to the product (precisely the
Vectorial product Φ x I) of flux and current.
M~Φ*I
In order to generate the maximum possible torque from a given current, the flux must be held
constant at its nominal value. That means, the value of the magnetizing current must be
constant even if the stator frequency changes. This can be achieved approximately if the
stator voltage U is changed proportional to the stator frequency. The V/f characteristic
control is derived from these basic principles.
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There are several versions of the V/f characteristic as shown in the table below.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 109
Common Inverter Functions
6.10 Control Functions
characteristic 9Q
3
I
IQ
1 FCC Can give a more efficient and better load response than other V/f
modes because the FCC characteristic automatically compensates
the voltage losses of the stator resistance for static (steady-state) or
dynamic loads (flux current control FCC). This is used especially for
small motors which have a relatively high stator resistance.
2 Square-law This is a characteristic which takes into
characteristic consideration the torque characteristic of 9
I
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motor).
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Frequency converter
110 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Input values
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 111
Common Inverter Functions
6.10 Control Functions
Output value
Frequency converter
112 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Data
Description
For low output frequencies, the V/f characteristics only give a low output voltage. The ohmic
resistances of the stator winding play a role at low frequencies, which are neglected when
determining the motor flux in V/f control. This means that the output voltage can be too low in
order to:
● implement the magnetization of an induction motor,
● to hold the load
● to equalize losses (ohmic losses in the winding resistances) in the system or
● to provide a breakaway/accelerating/braking torque.
The output voltage can be increased (boosted) in the inverter using the parameters as
shown in the table below.
Note
Especially at low frequencies, the motor temperature is additionally increased as a result of
the voltage boost (the motor overheats)!
The voltage value at 0 Hz is determined from the product of rated motor current P0305,
stator resistance P0350 and the appropriate parameters P1310 … P1312.
If a wrong stator resistance is used, the current applied to the motor is not the same as
specified in P1310 … P1312. This may cause overcurrent (F0001).
Using very high boost values may cause the motor to stuck at a low frequency due to the
Imax controller (very high boost may cause overcurrent failure).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 113
Common Inverter Functions
6.10 Control Functions
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Frequency converter
114 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
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Input values
Output value
Parameter Description
r0056 bit 5 Status of motor control - Starting boost active
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 115
Common Inverter Functions
6.10 Control Functions
Data
Description
In the V/f characteristic operating mode the motor frequency is always lower than the inverter
output frequency by the slip frequency fs. If the load (the load is increased from M1 to M2) is
increased with a constant output frequency, then the slip increases and the motor frequency
decreases (from f1 to f2). This behavior, typical for an induction motor, can be compensated
using slip compensation P1335. This therefore eliminates the speed reduction, caused by
the load, by boosting (increasing) the inverter output frequency (see figure below).
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Frequency converter
116 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Data
Description
Resonance effects result in an increased noise level and also can damage or destroy the
mechanical system. These resonance effects can occur for:
● Geared motors
● Reluctance motors
● Large motors
(low stator resistance → poor electrical damping)
The V/f resonance damping function is working between 6 % and 80 % of the rated motor
frequency when enabled.
Contrary to the "skip frequency" function and parameters P1091 … P1094, where the
resonance frequency is passed through as quickly as possible, for the V/f resonance
damping (P1338), the resonance effects are dampened from a control-related perspective.
The advantage of this function is that by using this active damping, operation is possible in
the resonance range.
The V/f resonance damping is activated and adjusted using parameter P1338. This
parameter represents a gain factor that is a measure for the damping of the resonance
frequency. The following oscillogram indicates the effect of the resonance damping function
using as an example a reluctance motor with gearbox. The phase output currents are
displayed for an output frequency of 45 Hz.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 117
Common Inverter Functions
6.10 Control Functions
Input values
Data
Description
The inverters have a current measurement function, which permits the output current to be
precisely determined referred to the motor voltage. This measurement guarantees the output
current to be sub-divided into a load component and a flux component. Using this sub-
division, the motor flux can be controlled and can be appropriately adapted and optimized in-
line with the prevailing conditions.
FCC operation is only activated after the FCC starting frequency P1333 has been exceeded.
The FCC starting frequency P1333 is entered as a percentage to the rated motor frequency
P0310. For a rated motor frequency of 50 Hz and a factory setting of P1333 = 10 %, this
results in an FCC starting frequency of 5 Hz. The FCC starting frequency may not be
selected too low as this has a negative impact on the control characteristics and can result in
oscillation and system instability.
Frequency converter
118 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
The "V/f with FCC" control type (P1300 = 1) has proven itself in many applications. It has the
following advantages with respect to the standard V/f control:
● Higher motor efficiency
● Improved stabilizing characteristics
– higher dynamic response
– improved behavior to disturbances/control.
Note
Contrary to closed-loop vector control, for the V/f open-loop control mode with FCC, it
is not possible to specifically influence the motor torque. This is the reason that it isn’t
always possible to avoid the motor stalling – even when using "V/f with FCC".
An improvement in the stabilizing behavior and in the motor efficiency can be
expected when using the closed-loop vector control when compared to V/f control with
FCC.
Input values
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 119
Common Inverter Functions
6.10 Control Functions
Data
Description
In the V/f characteristic mode, the inverter has a current limiting controller in order to avoid
overload conditions (I_max controller, see figure below). This controller protects the inverter
and the motor against continuous overload by automatically reducing the inverter output
frequency by fImax (r1343) or the inverter output voltage by VImax (r1344). By reducing the
frequency and following the voltage, the stressing on the inverter is reduced and it is
protected against continuous overload and damage.
If a regenerative Power Module (PM250, PM260 or G120D) is connected and the motor
operates in regenerative mode (r0032 < 0) the frequency will increase.
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Frequency converter
120 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Note
The inverter load is only reduced when the frequency is reduced if the load decreases at
lower speeds (e.g. square-law torque –speed characteristic of the motor load).
In regenerative mode the current will only decrease if the torque decreases with a higher
frequency
Input values
Output value
Parameter Description
r0056 bit13 Status of motor control - I_max controller active/torque limit reached
r1343 I_max controller freq. Output
Displays effective frequency limitation of the inverter.
If I_max controller not in operation, parameter normally shows max. frequency P1082.
r1344 I_max controller volt. Output
Displays amount by which the I_max controller is reducing the inverter output voltage.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 121
Common Inverter Functions
6.10 Control Functions
Description
Field-orientated Vector control (known as: Vector control) significantly improves torque
control when compared to V/f control. The Vector control principle is based on the fact that
for a specific load situation or required torque, the required motor current is impressed with
respect to the motor flux so that the appropriate torque is obtained. If the stator current is
emulated in a circulating coordinate system, linked with the rotor flux Φ, then it can be
broken-down into the flux-generating current component id in-line with the rotor flux and into
a torque-generating current component iq, vertical to the rotor flux. These components are
corrected to track their setpoints in the current controller using their own dedicated PI
controllers and are equal quantities in steady-state operation.
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Frequency converter
122 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
These advantages are, under certain circumstances, already achieved without using speed
feedback.
The Vector control can be used both with and without speed encoder.
The following criteria provide a basis as to when a speed actual value encoder is required:
● High speed accuracy is required
● High requirements are placed on the dynamic response
– Improved control performance
– Improved immunity to disturbances.
● The torque is to be controlled over a control range greater than 1:10
● A defined and/or a changing torque has to be maintained for speeds below approx. 10 %
of the rated motor frequency P0310.
When it comes to entering a setpoint, the Vector control (see table below) is sub-divided into:
● Closed-loop speed control, and
● Closed-loop torque/current control (known as: Closed-loop torque control).
When closed-loop speed control is used, the closed-loop torque control is secondary. This
type of cascaded closed-loop control has proven itself in practice regarding commissioning
and increased transparency.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 123
Common Inverter Functions
6.10 Control Functions
Data
Description
When Vector control is used without a speed encoder (SLVC) then the position of the flux
and the actual frequency must be determined using the motor model.
CAUTION
If, for example, due to an overload of the motor the inverter loses orientation. It will not be
possible to switch off using an OFF1 or an OFF3 command. In this case it is necessary to
initiate an OFF2 command or disable the pulses using P0054.3.
In this case, the model is supported by the accessible currents and voltages. At low
frequencies (≈ 0 Hz), the model is not able to determine the speed. Inability of the model to
determine the speed at ≈ 0 Hz, uncertainty in model parameters and measurement
inaccuracy are the reasons why there is a changeover from closed-loop to open-loop
controlled operation in this range.
The changeover between closed-loop controlled and open-loop controlled operation is
controlled using the time and frequency conditions (P1755, P1756, P1758) (see figures
below). The system does not wait for the time condition, if the setpoint frequency at the
ramp-function generator input and the actual frequency simultaneously lie below fopen loop.
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Frequency converter
124 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Example for fset < 0,5 x fopen loop and fact > fopen loop
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Coming form open loop control, the control mode changes to closed loop control depending
on the time and frequency condition (P1755, P1756, P1759, see figure below). The time set
in P1759 will be ignored if the actual frequency exceeds the value of P1755.
Example for fset > fclosed loop and fact < fopen loop
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 125
Common Inverter Functions
6.10 Control Functions
Example for changeover condition during ramp up to a negative setpoint: |fset| > 0,5 x fopen
loop
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Note
In the open-loop controlled mode, the speed actual value is the same as the setpoint. For
suspended loads or when accelerating, parameter P1610 (constant torque boost) and P1611
(torque boost when accelerating) must be modified in order to allow the motor to provide the
steady-state and/or dynamic load torque. If P1610 is set to 0 %, then only the magnetizing
current r0331 is impressed for a value of 100 % of the rated motor current P0305. In order
that the motor does not stall when accelerating, P1611 can be increased or the acceleration
pre-control can be used for the speed controller. This is also practical in order that the motor
is not thermally overloaded at low speeds.
Frequency converter
126 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
For Vector control without speed actual value encoder the inverter has, in the low frequency
range, the following outstanding features with respect to other AC inverters:
● Closed-loop controlled operation down to ≈ 1 Hz
● Can start in the closed-loop controlled mode (immediately after the motor has been
energized)
● The low frequency range (0 Hz) is passed-through in closed-loop controlled operation.
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The following advantages are obtained as a result of closed-loop controlled operation down
to approx. 1 Hz (this can be selected using parameter P1755) as well as the possibility to
immediately start closed-loop controlled at 0 Hz or to reverse closed-loop controlled (this can
be set using parameter P1750):
● No changeover operation is required within the closed-loop control (smooth behavior –no
frequency dips)
● Continuous closed-loop speed-torque control is possible down to approx. 1 Hz.
Note
For closed-loop controlled reversing or closed-loop controlled starting from 0 Hz it must
be taken into account that when staying too long (> 2 s or > P1758) in the range around
0 Hz, that the closed-loop control automatically changes over from closed-loop into the
open-loop controlled mode.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 127
Common Inverter Functions
6.10 Control Functions
Input values
Frequency converter
128 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 129
Common Inverter Functions
6.10 Control Functions
Output value
Parameter Description
r1407 Status 2 of motor control
Bit 00: V/f control enabled
Bit 01: SLVC enabled
Bit 02: Torque ccontrol enabled
Bit 05: Stop l-comp. Speed control
Bit 06: Set l-comp. Speed controller
Bit 08: Upper torque limit active
Bit 09: Lower torque limit active
Bit 10: Droop active
Bit 15: DDS change active
r1438 Freq. Setpoint to controller
r1445 Actual filtered frequency
r1482 Integral output of n-ctrl
r1490 Droop frequency
r1508 Torque setpoint
r1515 Additional torque setpoint
r1518 Acceleration torque
r1526 Upper torque limitation
r1527 Lower torque limitation
r1536 Max. trq. Motoring current
r1537 Max. trq. Regenerative current
r1538 Upper torque limit (total)
r1539 Lower torque limit (total)
r1583 Flux setpoint (smoothed)
Frequency converter
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Common Inverter Functions
6.10 Control Functions
Parameter Description
r1597 Output field weak . controller
r1598 Flux setpoint (total)
r1718 Output of lsq controller
r1719 Integral output of lsq ctrl.
r1723 Output of lsd controller
r1724 Integral output of lsd ctrl.
r1725 Integral limit of lsd ctrl.
r1728 Decoupling voltage
r1746 Actual flux variance
r1751 Status word of motor model
Bit 00: Transit to SLVC open loop
Bit 01: N-adaption enabled
Bit 02: Transit to SLVC closed loop
Bit 03: Speed controller enabled
Bit 04: Current injection
Bit 05: Start flux decrease
Bit 14: Rs adapted
Bit 15: Xh adapted
r1770 Prop. Output of n-adaption
r1771 Int. Output of n-adaption
r1778 Flux angle difference
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 131
Common Inverter Functions
6.10 Control Functions
Data
Description
For Vector control with speed encoder (VC), a pulse encoder, e.g. an encoder with 1024
pulses per revolution is required. In addition to the correct wiring, the pulse encoder must be
activated, corresponding to the encoder type, using the parameter range P0400 … P0494.
Note
Even when using speed control with encoder it may be necessary to adapt the calculations
of the motor model using the integral and proportional part of speed adaptation
(r1770/r1771). The limits can be adjusted via P1752 and P1756:
Whereby:
No speed adaption if r0066 (Output Frequency) < P1752 *(P1756 %/100 %)
Speed adaption via ramp function if
P1752 *(P1756 %/100 %) < r0066 (Output Frequency) < P1752
Full speed adaption if P1752 < r0066 (Output Frequency)
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Frequency converter
132 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 133
Common Inverter Functions
6.10 Control Functions
Input values
Frequency converter
134 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 135
Common Inverter Functions
6.10 Control Functions
Output value
Parameter Description
r0403 Encoder Status word
Bit 00: Encoder module active
Bit 01: Encoder error
Bit 02: Signal o.k.
Bit 03: Encoder Low Speed Loss
Bit 04: Speed Measurement using one encoder pulse edge
r1438 Freq. Setpoint to controller
r1445 Actual filtered frequency
r1482 Integral output of n-ctrl
r1490 Droop frequency
Frequency converter
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Common Inverter Functions
6.10 Control Functions
Parameter Description
r1508 Torque setpoint
r1515 Additional torque setpoint
r1518 Acceleration torque
r1526 Upper torque limitation
r1527 Lower torque limitation
r1536 Max. trq. Motoring current
r1537 Max. trq. Regenerative current
r1538 Upper torque limit (total)
r1539 Lower torque limit (total)
r1583 Flux setpoint (smoothed)
r1597 Output field weak . controller
r1598 Flux setpoint (total)
r1718 Output of lsq controller
r1719 Integral output of lsq ctrl.
r1723 Output of lsd controller
r1724 Integral output of lsd ctrl.
r1725 Integral limit of lsd ctrl.
r1728 Decoupling voltage
r1770 Prop. output of n-adaption
r1771 Int. output of n-adaption
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 137
Common Inverter Functions
6.10 Control Functions
Data
Description
Both of the control techniques (SLVC and VC) have the same speed controller structure
which includes the following components:
● PI controller
● Speed controller pre-control
● Droop
The sum of the output quantities forms the speed setpoint, which is reduced to the
permissible level using the torque setpoint limiting function.
Speed controller (SLVC: P1470, P1472, P1452 VC: P1460, P1462, P1442)
The speed controller (see figure below) receives its setpoint r0062 from the setpoint channel,
the actual value r0063 either directly from the speed actual value encoder for VC or through
the motor model for SLVC. The system error is amplified by the PI controller and, together
with the pre-control, forms the torque setpoint.
For increasing load torques, when the droop function is active, the speed setpoint is
proportionally reduced so that the load on an individual motor within a group (where two or
several motors are mechanically coupled) is reduced when excessively high torques occur.
Frequency converter
138 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
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If the moment of inertia was entered, the speed controller (Kp,Tn) can be calculated using the
automatic parameterization (P0340 = 4). The controller parameters are defined according to
the symmetrical optimum as follows:
Tn = 4 * T σ
Kp = ス * r0345 / Tσ = 2 * r0345 / Tn
Tσ = sum of the low delay times
If oscillations occur with these particular settings, then the speed controller gain Kp should be
manually reduced. It is also possible to increase the speed actual value smoothing (this is
the usual procedure for gearbox play or high-frequency torsional oscillations) and then re-call
the controller calculation as the value is incorporated in the computation of Kp and Tn.
The following interrelationships apply for the optimization routine:
● If Kp is increased then the controller becomes faster and the overshoot is reduced.
However, the signal ripple and oscillations in the speed controller loop are increased.
● If Tn is reduced, then the controller also becomes faster. However, the overshoot
increases.
When manually adjusting the speed control, the simplest procedure is to initially define the
possible dynamic response using Kp (and the speed actual value smoothing) in order to then
reduce the integral action time as far as possible. In this case it is important to ensure that
the closed-loop control must also remain stable in the field-weakening range.
When oscillations occur in the closed-loop speed control, it is generally sufficient to increase
the smoothing time in P1452 for SLVC or P1442 for VC (or to reduce the controller gain) in
order to dampen oscillations.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 139
Common Inverter Functions
6.10 Control Functions
The integral output of the speed controller can be monitored using r1482 and the unlimited
controller output can be monitored using r1508 (torque setpoint).
Note
When compared to closed-loop control with encoder, the dynamic response for sensorless
motors is significantly reduced. This is because the speed can only be derived from the
inverter output quantities for current and voltage which have the appropriate noise level.
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This is entered into the current controller through an adaptation element directly as an
additive control quantity (this is enabled using P1496).
The motor moment of inertia P0341 is directly calculated during the quick commissioning or
the complete parameterization (P0340 = 1). The factor P0342 between the total moment of
inertia and motor moment of inertia must be manually determined.
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Frequency converter
140 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
When correctly adapted, the speed controller only has to correct noise
quantities/disturbances in its control loop and this is achieved with a relatively low
manipulated quantity change. On the other hand, speed setpoint changes bypass the speed
controller and are therefore executed faster.
The effect of the pre-control quantity can be adapted, depending on the particular
application, using the pre-control factor P1496. Using P1496 = 100 %, the pre-control is
calculated according to the motor and load moment of inertia (P0341, P0342). In order that
the speed controller does not work against the torque setpoint which is entered, a balancing
filter is automatically used. The time constant of the balancing filter corresponds to the
equivalent delay time of the speed control loop. The speed controller pre-control is correctly
set (P1496 = 100 %, calibrated using P0342), if the I component of the speed controller
(r1482) does not change during a ramp-up or ramp-down in the range n > 20 % * P0310.
This means, using the pre-control, it is possible to approach a new speed setpoint without
overshoot (prerequisite: The torque limiting does not intervene and the moment of inertia
remains constant).
If the speed controller is pre-controlled, then the speed setpoint (r0062) is delayed with the
same smoothing (P1442 or P1452) as the actual value (r1445). This ensures that when
accelerating, there is no setpoint – actual value difference (r0064) at the controller input
which would have been exclusively caused by the signal propagation time.
When the speed pre-control is activated, it must be ensured that the speed setpoint is
continuously entered and without any significant noise level (avoid torque surges). An
appropriate signal can be generated by smoothing the analog signal P0753 or by activating
the rounding-off function of the ramp-function generator P1130 to P1133.
Note
The ramp-up and ramp-down times (P1120, P1121) of the ramp-function generator in the
setpoint channel should only be set so fast that when accelerating and braking, the motor
speed can follow the setpoint. This then guarantees the optimum functioning of the speed
controller pre-control.
The starting time r0345 is a measure for the overall moment of inertia of the machine and
describes that time in which the unloaded motor can accelerate from standstill to the rated
motor speed P0311 with the rated motor torque r0333.
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used as the shortest value for the ramp-up and ramp-down times.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 141
Common Inverter Functions
6.10 Control Functions
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Droop is the simplest method to implement load sharing control. However, this load sharing
control can only be used if the motors are operated more or less under steady-state
conditions (e.g. at constant speed). For motors, which are frequently accelerated and braked
with high speed changes, this technique is only conditionally suitable.
The most simple load sharing control is, e.g., used for applications where two or several
motors are mechanically coupled or operate on a common shaft and which have to fulfill the
requirements above. In this case, the droop controls torsional stressing associated with the
mechanical coupling by changing the speeds of the individual motors (excessive torques are
reduced for an individual motor).
Prerequisite
● All of the motors must be operated with closed-loop Vector speed control (with or without
speed actual value encoder)
● The ramp-up and ramp-down times of the ramp-function generator must be identical for
all of the motors.
Frequency converter
142 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Data
Description
For sensorless closed-loop speed control SLVC (P1300 = 20) or for closed-loop speed
control with sensor VC (P1300 = 21), it is possible to changeover to closed-loop torque
control (slave motor) using BICO parameter P1501. It is not possible to changeover between
closed-loop speed and torque control if the closed-loop torque control is directly selected
using P1300 = 22 or 23. The torque setpoint and supplementary torque setpoint can be
selected using parameter P1500 and also using BICO parameter P1503 (CI: Torque
setpoint) or P1511 (CI: Supplementary torque setpoint). The supplementary torque acts both
for the closed-loop torque control as well as for the closed-loop speed control (see figure
below). As a result of this feature, a pre-control torque for the speed control can be
implemented using the supplementary torque setpoint.
Note
For safety reasons, it is presently not possible to assign fixed torque setpoints.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 143
Common Inverter Functions
6.10 Control Functions
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The sum of both torque setpoints is limited in the same way as the torque setpoint of the
speed control. Above the maximum speed (plus 3%), a speed limiting controller reduces the
torque limits in order to prevent the motor accelerating any further.
A "real" closed-loop torque control (with automatically set speed) is only possible in the
closed-loop controlled range but not in the open-loop controlled range. In the open-loop
controlled range, the torque setpoint changes the setpoint speed through a ramp-up
integrator (integration time ~ P1499 * P0341 * P0342). This is the reason that sensorless
closed-loop torque control in the area around standstill (0 speed) is only suitable for
applications which require an accelerating torque and not a load torque (e.g. traversing
motors). For closed-loop torque control with sensors, this restriction does not apply.
If the closed-loop torque control is active, and a fast stop command (OFF3) is output, then
the system automatically changes-over to closed-loop speed control and braking of the
motor is started. If a normal stop command (OFF1) is output, there is no changeover.
Instead, the system waits until a higher-level control has brought the motor to a standstill, in
order to inhibit the pulses. This is necessary in order to allow the master and slave motors to
be shut down together. For P1300 = 22 or 23, for OFF1, the motor is directly powered-down
(as for OFF2).
Frequency converter
144 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Description
Note
For safety reasons, it is presently not possible to assign fixed torque setpoints.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 145
Common Inverter Functions
6.10 Control Functions
The sum of both torque setpoints is limited in the same way as the torque setpoint of the
speed control. Above the maximum speed (plus 3%), a speed limiting controller reduces the
torque limits in order to prevent the motor accelerating any further.
A "real" closed-loop torque control (with automatically set speed) is only possible in the
closed-loop controlled range but not in the open-loop controlled range. In the open-loop
controlled range, the torque setpoint changes the setpoint speed through a ramp-up
integrator (integration time ~ P1499 * P0341 * P0342). This is the reason that sensorless
closed-loop torque control in the area around standstill (0 speed) is only suitable for
applications which require an accelerating torque and not a load torque (e.g. traversing
motors).
If the closed-loop torque control is active, and a fast stop command (OFF3) is output, then
the system automatically changes-over to closed-loop speed control and braking of the
motor is started. If a normal stop command (OFF1) is output, there is no changeover.
Instead, the system waits until a higher-level control has brought the motor to a standstill, in
order to inhibit the pulses. This is necessary in order to allow the master and slave motors to
be shut down together. For P1300 = 22, for OFF1, the motor is directly powered-down (as for
OFF2).
CAUTION
If, for example, due to an overload of the motor the inverter loses orientation. It will not be
possible to switch off using an OFF1 or an OFF3 command. In this case it is necessary to
initiate an OFF2 command or disable the pulses using P0054.3.
Frequency converter
146 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Data
Description
CAUTION
Don't use SS1 or SLS in conjunction with torque control
Torque control should not be used in conjunction with the fail-safe functions SS1 and SLS,
because the speed ramp functions, necessary for SS1 and SLS are not available together
with the torque control. So, if activating SS1 or SLS in case of torque control, a passivated
STO will be generated immediately (after the time, calculated in section "Limiting values for
SS1 and SLS" has been passed) if the output frequency exceeds the safety envelope.
The STO can be used with torque control without any restrictions.
The torque control is switched-on via parameter P1501 during operation or selected with
parameter P1300 = 22, 23.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 147
Common Inverter Functions
6.10 Control Functions
Input values
Parameter Description (Parameter name and factory setting (if not variable) in bold) Setting
P1300 = … Control mode
0: V/f with linear characteristic (default)
1: V/f with FCC
2: V/f with quadratic characteristic
3: V/f with programmable characteristic
4: reserved
5: V/f for textile applications
6: V/f with FCC for textile applications
19: V/f control with independent voltage setpoint
20: Sensorless vector control
21: Vector control with sensor
22: Sensorless vector torque-control
23: Vector torque-control with sensor
P1501 = … Change to torque control
Selects command source from which it is possible to change between speed and torque
control
Frequency converter
148 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Data
Description
All of the following limits act on the torque setpoint which is either entered at the speed
controller output for closed-loop speed control or as torque input for closed-loop torque
control. The minimum is used from the various limits. This minimum is cyclically computed in
the inverter and displayed in parameters r1538, r1539.
● r1538 Upper torque limit
● r1539 Lower torque limit
This means that these cyclic values limit the torque setpoint at the speed controller
output/torque input and indicate the instantaneously maximum possible torque. If the torque
setpoint is limited in the inverter, then this is displayed using the following diagnostic
parameters
● r1407 bit 08 Upper torque limit active
● r1407 bit 09 Lower torque limit active
Torque limiting
The value specifies the maximum permissible torque whereby different limits are
parametrizable for motoring and regenerative operation.
● P1520 CO: Upper torque limit value
● P1521 CO: Lower torque limit value
● P1522 CI: Upper torque limit value
● P1523 CI: Lower torque limit value
● P1525 Scaling, lower torque limit value
The currently active torque limit values are displayed in the following parameters:
● r1526 CO: Upper torque limit value
● r1527 CO: Lower torque limit value
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 149
Common Inverter Functions
6.10 Control Functions
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Power limits
This value specifies the maximum permissible power, whereby different limits can be
parameterized for motoring and regenerative operation.
● P1530 Motor power limit
● P1531 Regenerative power limit
Stall limiting
The stall limiting (locked rotor limiting) is internally calculated for the drive from the motor
data.
Current limiting
The current limiting additionally limits the maximum torque which the motor can provide. If
the torque limit is increased, more torque is only available if a higher current can flow. It may
be necessary to also adapt the current limit. The current limiting is influenced by:
● P0640
● Thermal motor protection
● Thermal inverter protection
After limiting, the instantaneous maximum possible inverter current is displayed in parameter
r0067 (limited output current).
Frequency converter
150 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Common Inverter Functions
6.10 Control Functions
Input values
Output value
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 151
Common Inverter Functions
6.10 Control Functions
Frequency converter
152 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters 7
7.1 2-/3-Wire Control
Data
Description
2-/3-wire control allows to start, stop and reverse the inverter in one of the following ways:
1. 2-wire control with Siemens standard control
using ON/OFF1 and REV as permanent signals
2. 2-wire control with Siemens standard control
using ON/OFF1 and ON_REV/OFF1 as permanent signals
3. 2-wire control
using ON_FWD and ON_REV as permanent signals
4. 3-wire control
using STOP as permanent signal, FWD and REVP as pulses
5. 3 wire control
using OFF1/HOLD and REV as permanent signal, ON as pulse signal
The different types of 2-/3-wire control have to be established via P0727. A detailed
description is given in the following section. The signal source can be set via the parameters
P0840, P0842 and P1113.
Note
Automatic restart function
When a 2-/3-wire control methods is selected via P0727, the automatic restart function
(P1210) is disabled. If the automatic restarted function is required, the user must specifically
enable this function. For further details, please see the Parameter Manual.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 153
Functions only available with G120 inverters
7.1 2-/3-Wire Control
When any of the control functions are selected using P0727, the values 1, 2 and 12 for the
digital inputs (P0701 … and P0712, P0713 for AI used as DI) are redefined as shown in the
table below.
Input values
Frequency converter
154 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.1 2-/3-Wire Control
Description
With the default settings (P0727 = 0) the following variants of 2-wire control are available:
1. ON/OFF1 and REV.
2. ON/OFF1 and ON_REV/OFF1.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 155
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7.1 2-/3-Wire Control
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156 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.1 2-/3-Wire Control
Description
This method uses two permanent signals, ON_FWD and ON_REV which start/stop the
inverter and determine the direction of the motor.
The advantage of this method of control is that ON_FWD and ON_REV can be switched at
any time, independently of the setpoint or frequency output or direction of rotation, and there
is no requirement of the motor to ramp-down to 0 Hz before the command is performed.
Function
With a permanent ON_FWD signal, the drive is ON and runs in forward direction.
With a permanent ON_REV signal, the drive is ON and runs in reverse direction.
If both signals are active simultaneously, the drive will perform an OFF1 and ramp down to
standstill.
If both signals are disabled the drive is in OFF1 state.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 157
Functions only available with G120 inverters
7.1 2-/3-Wire Control
Description
This method uses three commands to control the operation of the motor:
1. STOP: This signal is permanently necessary to start the motor via FWDP or REVP.
2. FWDP: Causes the motor to run in a forward direction (run right).
3. REVP: Causes the motor to run in the reverse direction (run left).
Function
The STOP signal uses negative logic: Opening the contact or maintaining it open causes an
OFF1 condition and the drive stops. The STOP contact will need to be maintained closed to
start and run the inverter.
Then a positive edge of the FWDP or REVP contact latches and starts the inverter.
A positive edge of the FWDP contact will set the forward direction.
A positive edge of the REVP contact will change to the reverse direction.
FWDP and REVP closed simultaneously will cause an OFF1.
The ramp down can be interrupted by a single new pulse FWDP or REVP.
A positive edge of the FWDP or REVP contacts while the drive is operating in the respective
direction will not cause any change.
Only by opening the STOP contact the drive will switch off regularly, apart from the special
case that both signals FWDP and REVP are present.
Frequency converter
158 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.1 2-/3-Wire Control
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Description
There are three signals associated with this function:
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 159
Functions only available with G120 inverters
7.1 2-/3-Wire Control
Function
The switch OFF1/HOLD uses negative logic: the contact will need to be maintained closed in
order to switch the inverter ON or keep it running.
A positive edge of the ON_PULSE switch latches and starts the inverter if it was OFF before.
The direction can be determined and changed at any time using the REV signal The REV
signal needs to be permanently active.
Opening or closing the ON_PULSE switch while the drive runs has no effect.
Only enabling (e.g. Opening) OFF1/HOLD will unlatch the run-state and then stop the
inverter.
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Frequency converter
160 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.2 Setpoint via Fixed Frequencies
Data
Description
The fixed frequency functionality allows entering a frequency setpoint to the drive. It can be
selected using the Fixed Frequencies (P1001 … P1101) or using the PID Fixed Frequencies
(P2201 … P2223), see section "Setpoint via PID Fixed Frequencies".
This is an alternative method of entering a setpoint instead of using the analog inputs, the
serial communications interface, the JOG function or a motorized potentiometer.
There are two modes to select fixed frequencies, which are set via the parameter P1016:
● Direct selection (P1016 = 1)
● Binary selection (P1016 = 2)
CAUTION
Please note that the meaning of P0840 may change with using the 2-/3-wire control
functionality.
When using digital inputs the signal source can be selected using one of the following
methods:
● Standard method (default)
● BICO method
Note
The standard method has priority over the BICO method. This means the digital inputs
DI3 … DI6 must be set to another value than 15, 16, 17, 18 before BICO connection can
be performed.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 161
Functions only available with G120 inverters
7.2 Setpoint via Fixed Frequencies
P1016 = 1
P1020
DI3 r0722 722:3
P0704 = 15 or P0704 = 99
P1021
DI4 r0722 722:4
P0705 = 16 or P0705 = 99
P1022
DI5 r0722 722:5
P0706 = 17 or P0706 = 99 1 r1025
P1023
DI6 r0722 722:6
P0707 = 18 or P0707 = 99
0 +
r1024
P1001
0 +
P1002
0 +
P1003
0
P1004
Frequency converter
162 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.2 Setpoint via Fixed Frequencies
P1016 = 2
P1020
DI3 r0722 722:3
P0704 = 15 or P0704 = 99
P1021
DI4 r0722 722:4
P0705 = 16 or P0705 = 99
P1022
DI5 r0722 722:5
P0706 = 17 or P0706 = 99 1 r1025
P1023
DI6 r0722 722:6
P0707 = 18 or P0707 = 99
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 163
Functions only available with G120 inverters
7.2 Setpoint via Fixed Frequencies
Input values
Output values
Frequency converter
164 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
Data
Description
The integrated PID controller (technology controller) calculates a frequency setpoint that can
be used to control process quantities such as pressure or level. The setpoint can be used as
main setpoint or as additional setpoint.
As main setpoint it can be used for the following applications:
● Closed-loop pressure control for extruders
● Closed-loop water level control for pump motors
● Closed-loop temperature control for fan motors.
As additional setpoint the following applications are possible:
● Closed-loop dancer roll position control for winder applications and similar control tasks.
Application Control structure
SUM Motor
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setpoint control
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2 PID
setpoint RFG limit
x2 −
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feedback Dancer control
Setpoint via
RFG PID-RFG
SUM PID controller
1)
P2200 = 1:0 ON: - ON: active
1
P2251 = 0 − PID control
OFF1/3: active OFF1/3: -
P2200 = 1:0 2) ON: active ON: active
2 Dancer control
P2251 = 1 OFF1/3: active OFF1/3: active
1) change only taken when drive stopped
2) will take change with drive running
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 165
Functions only available with G120 inverters
7.3 PID Controller
The technology controller setpoints and actual values can be entered using the PID
motorized potentiometer (PID-MOP), PID fixed setpoint (PID-FF), analog inputs (AI) or
through the serial interface as shown in the figure below. The appropriate parameterization
of the BICO parameter defines which setpoints or actual values are to be used.
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Frequency converter
166 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 167
Functions only available with G120 inverters
7.3 PID Controller
Output value
Example
Permanent PID controller should fulfill the following secondary conditions:
● PID controller enabled and
● PID setpoint input via PID fixed frequencies and
● PID actual value via the analog input.
Table 7- 7 Parameterization
The additional setpoint is added to the main setpoint (PID-SUM) and the sum is fed to the
setpoint-actual value summation point through the PID ramp-function generator (PID-RFG).
The source of the supplementary setpoint (BICO parameter P2254), the ramp-up/ramp-down
times of the PID ramp-function generator (P2257, P2258) as well as the filter time (P2261)
can be adapted to the particular application by appropriately parametrizing the
corresponding parameters.
Similar to the PID setpoint branch, the actual value branch of the technological controller has
a filter (PID-PT1) which can be set using parameter P2265. In addition to the smoothing, the
actual value can be modified using a scaling unit (PID-SCL).
The technology controller can be parameterized as either P, I, PI or PID controller using
parameters P2280, P2285 or P2274.
Frequency converter
168 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
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For specific applications, the PID output quantity can be limited to defined values. This can
be achieved using the fixed limits - P2291 and P2292. In order to prevent the PID controller
output exercising large steps at power-on, these PID output limits are ramped-up with ramp
time P2293 from 0 to the corresponding value P2291 (upper limit for the PID output) and
P2292 (lower limit for the PID output). As soon as these limits have been reached, the
dynamic response of the PID controller is no longer limited by this ramp-up/ramp-down time
(P2293).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 169
Functions only available with G120 inverters
7.3 PID Controller
Data
Description
For various continuous production processes, for example, in the paper and pulp industry or
in the manufacture of cables, it is necessary to control (closed-loop) the velocity of stations
along the production process to ensure the continuous material web is not subject to any
unwanted tension levels. It is important that no folds or creases are formed. For applications
such as these, it is practical to provide a type of material buffer in the form of a loop with a
defined tension. This provides a de-coupling between the individual inverter locations. This
loop represents the difference between the material fed-in and that fed-out and therefore
indicates the process quality.
Using the PID dancer roll control, with inverter it is possible to ensure that continuous
material webs have a constant tension.
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When selecting the closed-loop dancer roll control it should be noted that neither PID-MOP
nor PID-FF should be used - but instead the MOP (motorized potentiometer) or the FF (fixed
frequencies).
Frequency converter
170 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
The structure and important parameters for the PID dancer roll control are shown below.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 171
Functions only available with G120 inverters
7.3 PID Controller
Input values
Frequency converter
172 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
Output value
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 173
Functions only available with G120 inverters
7.3 PID Controller
Data
Description
The PID controller has a PID motorized potentiometer (PID-MOP) which can be separately
adjusted. Its functionality is identical with the motorized potentiometer, whereby the
PID parameters are set in the range from P2231 … r2250.
Frequency converter
174 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
Note
Differences between MOP and PID-MOP:
The MOP setpoint is given as a frequency value (default 5 Hz), the PID MOP setpoint as a
percentage of the reference parameters P2000 … P2004 (default 10 %).
The MOP command source can be changed via P0700. The PID-MOP can only be changed
via BICO signals.
Examples
Function Source
Option port, e.g. BOP PROFIBUS Digital inputs
P2235 Enable PID-MOP UP = 19.13 = r2090.13 = 722.4 (DI4)
P2236 Enable PID-MOP DOWN = 19.14 = r2090.14 = 722.5 (DI5)
See also
Motorized Potentiometer (MOP) (Page 34)
Data
Description
The functionality of the PID fixed frequencies is identical with the function "setpoint via fixed
frequencies".
The use of the Fixed Frequencies and PID Fixed Frequency at the same time is not possible.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 175
Functions only available with G120 inverters
7.3 PID Controller
Input values
Output value
Frequency converter
176 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.3 PID Controller
P2216 = 1
P2220
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 177
Functions only available with G120 inverters
7.4 Digital inputs (DI)
Data
Description
External control signals are required for an inverter to be able to operate autonomously.
These signals can be entered using a serial interface as well as using digital inputs (see
figure below). The SINAMICS G120 has depending on CU variant up to 9 digital inputs which
can be expanded by using the 2 analog inputs. The digital inputs can be freely programmed
to create a function. Regarding the programming, it is possible to directly assign the function
using parameters P0701 … P0713 or to freely program the function using BICO technology.
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The number of available digital inputs is displayed in parameter r0720. The logical states of
the digital inputs can be de-bounced using P0724 and read-out using parameter r0722
(BICO monitoring parameter). Further, this parameter is used for BICO parameterization of
the digital inputs (refer to BICO parameterization in the following section).
Frequency converter
178 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.4 Digital inputs (DI)
Table 7- 16 Possible settings of the digital inputs and analog inputs used as digital inputs
Parameter Significance
Value
0 Digital input disabled
1 ON/OFF1
2 ON_REV/OFF1
3 OFF2 – coast to standstill
4 OFF3 – quick ramp-down
9 Fault acknowledge
10 JOG right
11 JOG left
12 Reverse
13 MOP up (increase frequency)
14 MOP down (decrease frequency)
15 Fixed frequency selector Bit 0
16 Fixed frequency selector Bit 1
17 Fixed frequency selector Bit 2
18 Fixed frequency selector Bit 3
25 Enable DC braking
27 Enable PID
29 External trip
33 Disable additional frequency setpoint
99 Enable BICO parameterization
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 179
Functions only available with G120 inverters
7.4 Digital inputs (DI)
Example
An ON/OFF1 command is to be accomplished using digital input DI0.
● P0700 = 2 Control enabled using the terminal strip (digital inputs)
● P0701 = 1 ON/OFF1 using digital input 0 (DI0).
Note
If an analog input has been configured as a digital input, the following limit values apply:
Voltage > 4 V = logical 1
Voltage < 1.6 V = logical 0
BICO parameterization
If the setting 99 (BICO) is entered into parameters P0701 … P07013, then the BICO wiring is
enabled for the appropriate digital input. The output parameter number of the function (the
parameter, included in the parameter text BO) should be entered into the command source
(the parameter which contains the code BI in the parameter text).
Example
A relay is to be controlled directly using DI0.
● P0700 = 2 Control enabled using digital inputs
● P0701 = 99 Enable BICO parameterization on DI0
● P0731[0] = 722.0 Relay 1 controlled directly.
This can be useful when the normal relay functions and digital inputs are not required so the
user can use them for their own purposes.
Note
Only experienced users should use the BICO parameterization and for applications where
the possibilities provided by P0701 … P07013 are no longer adequate.
If P0701 … P07013 are set to 99, then the command source can only be changed by the use
of P0700. For example, changing P0701 from 99 to 1 will not change the command source
or alter the existing BICO settings.
Frequency converter
180 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.5 Digital outputs (DO)
Data
Quantity: 3
Parameter range: r0730 … P0748
Function chart number: FP2100
Features:
cycle time: 10 ms
Description
Three output relays are provided which can be programmed to indicate a variety of states of
the inverter, such as faults, warnings, current limit conditions, etc.
Some of the more popular settings are pre-selected (see table below), but others can be
allocated using the BICO internal connection feature.
Relay:
max. opening/closing time: 5/10 ms
voltage/current 30 V DC/0.5 A maximum
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 181
Functions only available with G120 inverters
7.5 Digital outputs (DO)
The states, which are to be output, are defined using the "BI" parameters P0731 (digital
output 0), P0732 (digital output 1) and P0733 (digital output 2). For the definition, the "BO"
parameter number or "CO/BO" parameter number and the bit number of the particular state
should be entered into P0731 … P0733. Frequently used states including the parameter
number and bit are shown in the table below.
Note
On the OP the bit numbers are displayed in hex-format (0..9, A..F).
For complete list of all of the binary status parameters (refer to "CO/BO" parameters) in the
Parameter Manual.
Frequency converter
182 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.6 Analog inputs (A/D converter)
Data
Quantity: 2
Parameter range: P0750 … P0762
Function chart number: FP2200
Features:
cycle time: 4 ms
resolution: 10 bits
accuracy: 1 % referred to 10 V / 20 mA
electrical features: incorrect polarity protection, short-circuit proof
Description
Analog setpoints, actual values and control signals are read into the inverter using the
appropriate analog inputs and are converted into digital signals or values using the A/D
converter.
The setting as to whether the analog input is a voltage input (10 V) or a current input (20 mA)
must be selected via P0756 and via the DIP switches on the housing of the Control Unit. For
failure-free operation, the DIP switches and the P0756 must be set. For details, refer to the
Operating Instructions of your inverter.
Note
The bipolar voltage input is only possible with analog input 0 (AI0).
Depending on the AI type or source, the appropriate connection must be made. Using, as an
example, the internal 10 V voltage source, a connection is shown in the figure below.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 183
Functions only available with G120 inverters
7.6 Analog inputs (A/D converter)
The AI channel has several function units (filter, scaling, dead zone, see figure below).
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Note
When the filter time constant P0753 (AI-PT1) is increased, this smooths the AI input signal
therefore reducing the ripple. When this function is used within a control loop, this smoothing
has a negative impact on the control behavior and immunity to noise (the dynamic
performance deteriorates).
Note
The analog inputs can be used as digital inputs with the switching thresholds: high > 4 V,
low < 1.6 V. Setting P0712 and P0713 > 0 assign digital input functions to the analog inputs.
The following figure shows a connecting example:
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Frequency converter
184 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Functions only available with G120 inverters
7.7 Analog outputs (D/A converter)
Data
Quantity: 2
Parameter range: r0770 … P0785
Function chart number: FP2300
Features:
cycle time: 4 ms
resolution: 12 bit
accuracy: 1 % referred to 20 mA
Description
Two analog outputs are provided which can be programmed to indicate a variety of
variables. Some of the more popular settings are pre-selected (see table below), but others
(BICO outputs) can be allocated using the BICO internal connection feature.
Parameter Description
r0020 CO: Frequency setpoint before RFG
r0021 CO: Actual filtered frequency
r0024 CO: Actual filtered output frequency
r0025 CO: Actual filtered output voltage
r0026 CO: Actual filtered DC-link voltage
r0027 CO: Actual filtered output current
… …
r0052 CO/BO: Actual status word 1
r0053 CO/BO: Actual status word 2
r0054 CO/BO: Actual control word 1
… …
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 185
Functions only available with G120 inverters
7.7 Analog outputs (D/A converter)
In order to adapt the signal, the D/A converter channel has several function units (filter,
scaling, dead zone) which can be used to modify the digital signal before conversion (see
figure below).
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The analog output 0 (AO0) can be changed-over from current output (P0776 = 0) to voltage
output (P0776 = 1).
The analog output 1 (AO1) only provide current output (0 … 20 mA). The 0 … 10 V voltage
signal can be generated by connecting a 500 Ω resistor across the outputs. The voltage drop
across the resistor can be read using parameter r0774 if the parameter P0776 is changed-
over from current output (P0776 = 0) to voltage output (P0776 = 1). The D/A scaling
parameters P0778, P0780 and the D/A converter dead zone must still be entered in mA (0
… 20 mA).
With setting parameter P0775 = 1 it is possible to detect negative values on the input side of
the D/A converter channel. If enabled, this parameter will take the absolute value of the
value to be outputed (the AO-linear characteristic is mirrored on the y axis). If the value was
originally negative then the corresponding bit in r0785 is set.
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186 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions 8
8.1 Overview of the fail-safe functions
Overview
WARNING
Installation and protection level of frequency inverters in fail-safe systems
All installation areas for frequency inverters with fail-safe functions as well as outside
installed components of the according fail-safe system, if correctly installed, must comply
with the minimum protection level of IP54 [see EN 60529 (IEC 60529)].
Change of frequency inverters with fail-safe functions
When carrying out a swap of frequency inverters, it is not allowed to replace a frequency
inverter with fail-safe functions with a Standard frequency inverter. Replacing a frequency
inverter with fail-safe functions with a Standard frequency inverter disables all fail-safe
functions that have been implemented and therefore can lead to personal injury and
damage to the machine. A replacement of fail-safe components with standard components
has to be considered as a completely new application and re-commissioned as such.
Dimensioning of the Motor
If regenerative loads occur in the application, the motor must be dimensioned so that its slip
in super-synchronous operation always remains below the rated slip.
Dimensioning of the Motor holding brake
The motor holding brake must be dimensioned that in case of a fault the complete drive can
be braked to zero from any possible operational speed. If no holding brake is present, the
machine manufacturer must adopt other suitable measures of protection against motion
after the power to the motor has been cut (e.g. to protect against sagging loads).
Regenerative load with SLS
With the fail-safe functions "safely limited speed" (SLS) and "safe stop 1" (SS1) operation
with permanent regenerative loads is not permitted.
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Fail-Safe Functions
8.1 Overview of the fail-safe functions
Note
In order to verify the parameters for the fail-safe functions, an acceptance test must always
be carried-out after commissioning, reset and also when changing a completely backed-up
data set of the parameters for the fail-safe functions. This acceptance test must be
appropriately logged and documented. For more details refer to section "Acceptance Test
and Acceptance Log" in the Operating Instructions.
The frequency inverter with fail-safe functions has specific fail-safe functions integrated into
its system. These are:
● Safe Torque Off (STO)
● Safe Stop 1 (SS1)
● Safely limited Speed (SLS)
● Safe Brake Control (SBC) (only CU240S DP-F)
Fail-safe functions are only available on the following components:
● SINAMICS G120 with
– CU240S DP-F
– CU240S PN-F
● SINAMICS G120D with CU240D DP-F
On standard inverters fail-safe features are not available.
The parameters for fail-safe functions are held on two separate processors within the
frequency inverter. Each processor holds a unique copy of the parameterized fail-safe
function.
These unique copies of the fail-safe parameters are accomplished by double-parameters.
Double-parameters have their own unique number, but have identical functionality.
Each processor controls one separate and isolated control mechanism which is continually
monitored by the system to ensure it is operating correctly. Should a discrepancy occur, then
the passivatied STO is activated.
Note
PROFIsafe via PROFInet
When using fail-safe functions with a CU240S PN-F or a CU240D PN-F see also:
http://support.automation.siemens.com/WW/view/de/25412441
See also
Excel tool (http://support.automation.siemens.com/WW/view/en/21627074)
Frequency converter
188 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.1 Overview of the fail-safe functions
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 189
Fail-Safe Functions
8.1 Overview of the fail-safe functions
Frequency converter
190 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.1 Overview of the fail-safe functions
For the total reaction time within the system or machine, the following must be taken into
account alongside the time stated above:
● The time taken to detect a signal (depending on the sensor being used)
● The time taken to process the signal (depending on the CPU being used, if one is
required, and its program scope)
● If necessary, the time taken to transfer the signal via PROFIsafe (depending on the bus
system being used, the number and type of bus nodes, and the baud rate)
An Excel tool helps with estimating this reaction time.
The fault reaction times of the internal monitoring of functions SS1 and SLS depend on the
currently applicable output frequency of the inverter. For details, please refer to the
Operating Manual.
These minimum tolerance and reaction times should be taken into account when configuring
the system, e.g., in the layout of the safety clearances for the components.
Permissible applications
Permissible speed characteristic after the inverter has been shut down
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 191
Fail-Safe Functions
8.1 Overview of the fail-safe functions
Forbidden applications
This is particularly pertinent to applications with overhauling loads. With an overhauling load,
the friction torque of the mechanical components (motor, gearbox, etc.) is not enough to
prevent the mechanical system from accelerating when the drive is switched off (see Figs.
below).
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Figure 8-3 Overhauling load – not all safety functions are permissible
WARNING
Regenerative operation of the motors (which can occur in the case of, braking with function
SS1 for example) is permitted if there is no overhauling load.
There are no restrictions for the STO and SBC function. Of course, for risk assessment and
machine design purposes, it should be remembered that an overhauling load can only be
stopped by means of a suitable brake when the motor has been switched to a torque-free
state.
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192 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.1 Overview of the fail-safe functions
Overview
A fail-safe function can be intercepted by OFF command or by another failsafe command.
The following table gives an overview how the commands are prioritized.
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Figure 8-4 Fail-safe commands, interrupted by an OFF command or another fail-safe command
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 193
Fail-Safe Functions
8.2 Monitoring the fail-safe functions
Overview
There are three monitoring procedures:
● Time controlled request for forced dynamization
● Forced dynamization
● Process dynamization
The dynamization process is designed to detect hidden software and hardware faults of the
two shutdown paths. The forced dynamization consists of a processor self-test of both
processores within the inverter (standard processor and fail-safe processor) and a hardware
test. The hardware test includes a test to ensure, that if parameterised, the Safe Brake
Control is functioning correctly.
Forced dynamization
The forced dynamization process delays the switch-on process, but ensures that all fail-safe
features of the inverter are functioning correctly. It is enabled per default and can be
changed via P9601.1 / P9801.1 (1 = enabled, 0 = disabled).
The forced dynamization process is automatically initiated at the following events,
independent from the settings of P9601 and P9801:
● On power-up of the inverter.
● When the passivated Safe Torque Off (passivated STO) function is deactivated
● When commissioning of fail-safe functions is left.
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Fail-Safe Functions
8.2 Monitoring the fail-safe functions
Should the delay be unacceptable for the user application, it can be disabled via
P9601/P9801 for the following events:
● When the Safe Torque Off (STO) is left
● When Safe Stop 1 (SS1) is left after STO was reached
CAUTION
When carrying-out the forced dynamization, the shutdown paths of the motor brake are
also tested. This results in a brief opening command (2 ms to 28 ms) at the motor brake.
The mechanical part of the EM brake generally requires longer than 30 ms to open. This
means that this dynamic operation generally has no influence on the motor shaft itself.
WARNING
The customer is responsible to use only EM brakes with opening times longer than
30 ms.
Process dynamization
The process dynamization is always carried out at STO initialisation or SS1 end. The test
includes both shutdown paths and the EM-brake switching circuit but does not perform a
processor self-test or a complete test of the Safe Brake Control.
WARNING
Dynamization of the shutdown paths
For safety reasons, it is necessary to initiate a forced dynamization procedure at intervals of
maximal 8760 hours (one year) in order to check its operability. Thus, 8760 hours after the
last activation of the forced dynamization the inverter sets a status bit that specifies this
requirement.
The process control must then initiate a forced dynamization at the next opportunity, for
example, when the drive has in any case a short phase with zero speed. The setting and
clearing of the status bit and the dynamization must be logged as process data by the
higher-level control.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 195
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
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Frequency converter
196 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
Description
When parameterizing the limiting envelope for SLS and SS1 with P9680/P9880 and
P9691/P9891 the following minimum tolerances should be considered to provide maximum
robustness of the drive:
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 197
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
This prevents sporadic trips caused by measurement inaccuracies and additional slip
compensation. Note that according to the above formula, P9691 must be set, even if SLS
is not parameterized.
2. The resulting frequency tolerance ∆Fhigh due to the minimum frequency tolerance at high
frequencies is then given as
∆Fhigh ≥ 0.15 ∙ Fmax - ∆F
where Fmax defines the maximum process frequency at initiation of SLS or SS1.
3. The resulting frequency tolerance ∆ Flow due to the minimum frequency tolerance at low
frequencies is then given as
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The safe frequency envelope results from a time delay (P9680) in t-direction and an
additional frequency tolerance ∆F (caused by measurement inaccuracies) and ∆Fslip (caused
by slip compensation) in F-direction.
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198 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
Example of how to calculate the limit values for SS1 and SLS
The following example illustrates how the fail-safe formulae are calculated for the 1LA7060-
4AB10-Z motor and for the fail-safe parameter factory settings. The motor technical data and
values for calculating the necessary fail-safe parameters are given in the tables below.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 199
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
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Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
● Delay ∆Fdelay
Please note that ∆Flow and ∆Fhigh are capable of assuming both negative values and a
value of 0. Therefore, it is important to compare ∆Fdelay with 0 and to determine the
maximum value.
The formula is as follows:
∆Fdelay = max [∆Flow, ∆Fhigh, 0] = max [0.5 [Hz], 6 [Hz], 0] = 6 [Hz]
● Minimum delay of braking ramp
The minimum delay of braking ramp is calculated as follows:
P9680 ≥ ∆Fdelay/m
P9680 ≥ 6 [Hz]/20 [Hz/s]
P9680 ≥ 0.3 [s]
Parameter P9680 must be set to 300 [ms].
Thus, the results of our calculations are as follows:
Upper tolerance range P9691 = 16.5 [Hz]
Minimum delay of braking ramp P9680 = 300 [ms]
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 201
Fail-Safe Functions
8.3 Limiting values for SS1 and SLS
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Frequency converter
202 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.4 Safe Torque Off
Data
Description
Safe Torque Off (STO) is the simplest fail-safe function and its purpose is to safely remove
any torque from the motor. Once the motor is at a standstill, STO triggers a switch-on lock
which prevents the inverter from restarting the motor. Shutting down the triggering pulses of
the Power Module effectively causes the motor to coast down. The mechanical brake is
closed immediately if connected.
If Safe Brake Control is activated, its status is indicated in the following figures via r9772.14:
● r9772.14 = 0 -> brake open
● r9772.14 = 1 -> brake closed
When the STO function is initiated the inverter performs the following actions:
1. The triggering pulses on the Power Module are disabled.
2. The mechanical brake is closed immediately (if connected).
3. The status LED STO starts flashing.
4. The status LED ES is switched on, indicating the end-of-state has been reached.
When the STO signal is removed the inverter performs the following actions:
Note
The pulse-lock must be released by applying a rising edge signal (OFF1/ON).
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 203
Fail-Safe Functions
8.4 Safe Torque Off
Output
frequency Frequency
setpoint
time
PROFIsafe
r9772.8
Status-
r9772.14
word
SF
STO
SS1
LED
SLS
ES
Note
The state of the fail-safe functions is announced by r9772.
CAUTION
Reaction time
The reaction time for an STO is 20 ms.
Fault reaction time
An internal failure during an STO will be detected within 20 ms and leads immediately to a
passivated STO.
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204 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.4 Safe Torque Off
- Acknowledge
Output
frequency Frequency
setpoint
fault
time
PROFIsafe
r9772.8
Status-
r9772.14
word
SF
STO
SS1
LED
SLS
ES
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 205
Fail-Safe Functions
8.4 Safe Torque Off
CAUTION
After STO or passivated STO it is possible (but almost unlikely) that the field generating
components become faulty in a way that they will generate one single rising edge of a
rotating field causing the motor to jerk for a defined maximum electrical angle of 60 °.
The resulting rotating angle at the motor shaft is smaller than the maximum electrical
angle due to inertia and the number of pole pairs.
Note
A passivated STO is always initiated by a safety fault condition within the drive.
Therefore, the drive always performs a forced dynamization procedure before it is
allowed to restart.
The passivated STO function has the highest priority and cannot be intercepted by any
other function.
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206 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.5 Safe Stop 1
Data
Description
Contrary to STO, the output frequency of the inverter has an influence on the behavior of the
SS1 (Safe Stop 1) function. When SS1 is initiated the output frequency of the inverter is
scanned, if it is lower than the minimum frequency for standstill detection set in
P9682/P9882, the STO function is initiated immediately to bring the motor to a standstill. If
the inverter output frequency is higher than the minimum frequency for standstill detection,
then the motor is slowed down using the safe braking-ramp time set in P9681 and P9881.
See figure below.
The SS1 function can be intercepted by one of the following commands:
● Passivated STO
● Safe Torque Off (STO)
● OFF2 (SS1 monitoring still active)
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 207
Fail-Safe Functions
8.5 Safe Stop 1
Standstill detection
(P9682, P9882)
drive coasts down
time
PROFIsafe
r9772.8
Status-
r9772.14
word
SF
STO
SS1
LED
SLS
ES
Frequency converter
208 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.5 Safe Stop 1
CAUTION
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 209
Fail-Safe Functions
8.5 Safe Stop 1
When SS1 is activated, the following actions are performed by the inverter:
1. Both shutdown paths initiate a fail-safe monitored brake ramp function.
2. The motor is slowed down by the safe brake ramp function.
3. The status LED SS1 starts flashing.
4. When the minimum speed for standstill detection is reached, the STO function is
activated.
5. The mechanical brake is closed (if connected).
6. The status LED ES is switched on.
The SS1 function can be interrupted by either an OFF2 command or the STO function.
When SS1 is deactivated before the "minimum speed for standstill detection" (P9682/P9882)
is reached, the following actions are performed by the inverter:
1. The monitoring of the output frequency is deactivated.
2. The drive accelerates to the frequency setpoint
3. The status LED SS1 changes from flashing to on state.
When SS1 is deactivated after the "minimum speed for standstill detection" (P9682/P9882)
is reached, the following actions are performed by the inverter:
Note
The pulse-lock must be released by applying a rising edge signal (OFF1/ON).
1. STO is deactivated.
2. The forced dynamisation procedure is carried out (if parameterized by P9601/P9801).
3. The forced dynamisation timer (P9660) is reset to the value in P9659 (if the forced
dynamisation procedure was carried out successfully).
4. The brake opens, if it is not held closed due to motor holding brake state.
5. The status LED SS1 changes from flashing to on state.
6. The status LED ES is switched off.
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210 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.5 Safe Stop 1
Note
The state of the fail-safe functions is announced by r9772.
Note
The fail-safe function SS1 should not be activated during following processes are active:
Search process in flying restart
Motor data identification
Speed control optimization
It is recommended not to use the torque control (P1300 = 22, 23 or P1501 > 0) as a
control mode for the fail-safe function SS1.
CAUTION
Reaction time
The reaction time for an SS1 is 20 ms.
Fault reaction time
The reaction times after failure occurred until the passivated STO is triggered must be
given in the user manual:
Fault reaction time during STO:
During an STO an internal failure is detected within 20 ms by the inverter which
immediately triggers a passivated STO.
Fault reaction time during SS1 and SLS:
During an SS1 and an SLS the internal failure detection time is related to the inverter
output frequency. A failure is always detected when the monitored stator frequency
at the inverter output exceeds the safe frequency envelope. The first frequency
measurement value which lies outside the safe area triggers a passivated STO. The
maximum reaction time for a passivated STO during SS1 and SLS is 8 ms, whereas
the inverter can reach a maximum speed of 650 Hz before shutting down. However,
this speed can only be reached for one half frequency cycle.
E.g. the maximum reaction time at 650 Hz is 8 ms + 1/650 Hz/2 = 8.7 ms, the
maximum reaction time at 10 Hz is 8 ms + 1/10 Hz/2 = 58 ms.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 211
Fail-Safe Functions
8.6 Safely Limited Speed
Data
Description
The purpose of the Safely Limited Speed (SLS) function is to monitor the output frequency to
ensure that it does not exceed the SLS monitoring set by parameters P9691 and P9891.
Should the SLS monitoring be exceeded a braking process will be initiated which is
monitored using the safe braking ramp function. If a stationary state is detected, the
passivated STO will be initiated to bring the motor to a safe standstill. If the braking functions
fail, which is detected as a fault, the passivated STO function is initiated and cannot be
cleared without explicit acknowledgment of the fault.
The SLS function can be intercepted by the following commands:
● Safe Torque Off (STO)
● Safe Stop 1 (SS1)
● OFF1
● OFF2
● OFF3
Details see section "Dependency of Failsafe and OFF commands"
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212 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
If the standard OFF commands are used with fail-safe functions, the interaction of the
commands on the system are automatically monitored in the background by the fail-safe
system (e.g. the commands, which are not fail-safe, cannot cause the inverter to accelerate
in an unsafe way as the passivated STO function will be triggered automatically).
Note
The fail-safe function SLS should not be activated during following processes are active:
Search process in flying restart
Motor data identification
Speed control optimization
It is recommended not to use the torque control (P1300 = 22, 23 or P1501 > 0) as a control
mode for the fail-safe function SLS.
CAUTION
Reaction time
The reaction time for an SLS is 20 ms.
Fault reaction time
The reaction times after failure occurred until the passivated STO is triggered must be
given in the user manual:
Fault reaction time during STO:
During an STO an internal failure is detected within 20 ms by the inverter which
immediately trig-gers a passivated STO.
Fault reaction time during SS1 and SLS:
During an SS1 and an SLS the internal failure detection time is related to the inverter
output frequency. A failure is always detected when the monitored stator frequency at
the inverter output exceeds the safe frequency envelope. The first frequency
measurement value which lies outside the safe area triggers a passivated STO. The
maximum reaction time for a passivated STO during SS1 and SLS is 8 ms, whereas the
inverter can reach a maximum speed of 650 Hz before shutting down. However, this
speed can only be reached for one half frequency cycle.
E.g. the maximum reaction time at 650 Hz is 8 ms + 1/650 Hz/2 = 8.7 ms, the maximum
reaction time at 10 Hz is 8 ms + 1/10 Hz/2 = 58 ms.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 213
Fail-Safe Functions
8.6 Safely Limited Speed
Modes of behavior
The SLS function has four modes of behavior giving the user a choice of functionality to suit
their specific application. These modes of behavior of the SLS function are controlled by
setting the required values in parameters P9692 and P9892.
CAUTION
Due to monitoring reasons, the so called "accuracy limit for SLS" with a value of 1 Hz is set.
If - in SLS mode 0, 1 or 2 - the output frequency under-runs this value, an STO is triggered
immediately. In SLS mode 3 a 5-s timer starts and after that an STO will be triggered if the
frequency is still below 1 Hz.
WARNING
If due to dynamic loads the frequency runs above the SLS limit (P9691/P9891) a
passivated STO is triggered; if it falls below the accuracy limit in case of SLS 0, 1 or 2 an
STO is triggered immediately, in case of SLS mode 3 it will be triggered, if after 5 s the
frequency is still below 1 Hz. Therefore when designing the plant, dynamic load changes
must be taken into account to prevent an unintented activation of fail-safe functions.
Furthermore the acceptance test should be performed under worst-case load conditions.
Frequency converter
214 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
CAUTION
In SLS modes 0 and 1, the frequency setpoint can increase related to the following
functions
PID Trim
Vdc max controller
only active in conjunction with V/f control
Slip compensation
Resonance damping
Imax
As the frequency is monitored after adding these values, this increasement should be taken
into account by the user when parameterising the safe frequency envelope.
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Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 215
Fail-Safe Functions
8.6 Safely Limited Speed
During SLS mode 0 is active the fault reaction time for a passivated STO is given according
to the formula:
5HDFWLRQWLPH PV
IRXW
Frequency converter
216 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 0, case 1: SLS monitoring (p9691/p9891) > Frequency setpoint > SLS setpoint
Activation of SLS => SLS monitoring activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
Monitored ramp down to SLS setpoint
When SLS setpoint is reached => SLS monitoring on
Deactivation of SLS => SLS monitoring off
Frequency setpoint activated
SLS monitoring off
SLS-LED and ES-LED off
setpoint
SLS monitoring Envelope
(P9691, P9891) Output
frequency
SLS setpoint
(P9690, P9890)
monitored ramp
(leading to SLS setpoint)
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-11 SLS Mode 0, case 1: SLS monitoring (p9691/p9891) > Frequency setpoint > SLS
setpoint
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 217
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 0, case 2: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882)
Activation of SLS => SLS monitoring activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
When SLS setpoint is reached => SLS monitoring on
Deactivation of SLS => SLS monitoring off
Frequency setpoint activated
SLS monitoring off
SLS-LED and ES-LED off
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891) Frequency
setpoint
SLS setpoint
(P9690, P9890) Output
frequency
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-12 SLS Mode 0, case 2: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882)
Frequency converter
218 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 0, case 3: Standstill detection (p9682/p9882) > Frequency setpoint > accuracy
limit
Activation of SLS => SLS monitoring activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
When SLS setpoint is reached => SLS monitoring on
Deactivation of SLS => SLS monitoring off
Frequency setpoint activated
SLS-LED and ES-LED off
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890) Frequency
setpoint
Standstill detection
(P9682, P9882) Output
frequency
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-13 SLS Mode 0, case 3: Standstill detection (p9682/p9882) > Frequency
setpoint > accuracy limit
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 219
Fail-Safe Functions
8.6 Safely Limited Speed
Envelope
SLS monitoring
(P9691, P9891) Frequency
setpoint
SLS setpoint
(P9690, P9890)
Output
frequency
passivated STO
(drive coasts down)
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Frequency converter
220 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890)
Standstill detection
(P9682, P9882) Frequency
Output
frequency setpoint
Accuracy limit
1 Hz
STO (drive coasts down)
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-15 SLS Mode 0, case 4: accuracy limit > Frequency setpoint
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 221
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 0, case 5.1: Frequency setpoint > SLS monitoring (p9691/p9891), primary fault
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Frequency setpoint deactivated
Monitored ramp down to standstill
detection
When standstill detection is passivated STO activated
reached =>
Deactivation of SLS => To start again, the passivated STO must
be acknowledged and a new on command
is necessary to ramp up to frequency
setpoint.
Output Activation SLS SLS setpoint STO Deactivation Starting drive via Frequency
frequency of SLS monitoring reached activated of SLS - OFF1 setpoint
reached - acknowledge
fault
- ON
frequency
Envelope
SLS monitoring
(P9691, P9891) monitored ramp
(leading to passivated STO)
SLS setpoint
(P9690, P9890)
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-16 SLS Mode 0, case 5.1: Frequency setpoint > SLS monitoring (p9691/p9891), primary
fault
Frequency converter
222 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 0, case 5.2: Frequency setpoint > SLS monitoring (p9691/p9891,) secondary
fault
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Frequency setpoint deactivated
Monitored ramp down to standstill
detection
When output frequency runs Frequency setpoint inactive
above SS1 ramp down monitoring passivated STO activated immediately
before standstill detection is
reached
Deactivation of SLS => To start again, the passivated STO must
be acknowledged and a new on command
is necessary to ramp up to frequency
setpoint.
Envelope
SLS monitoring
(P9691, P9891) fault
(secondary)
SLS setpoint
(P9690, P9890)
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-17 SLS Mode 0, case 5.2: Frequency setpoint > SLS monitoring (p9691/p9891), secondary
fault
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 223
Fail-Safe Functions
8.6 Safely Limited Speed
Note
It must be taken into account that with detecting a fault during the fail-safe function SLS
mode 0 is active, first it will be tried to brake down the drive at the safe brake ramp.
The brake time is determined by parameters P9681/P9881. As the drive at this time is in a
fail-safe mode, it is not possible to interrupt the braking ramp by another function (e.g. STO).
It is recommended to parameterize the shortest possible ramp time for the application.
Frequency converter
224 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890)
monitored ramp
Standstill detection (leading to SLS setpoint)
(P9682, P9882)
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-18 SLS Mode 1, case 1: Frequency setpoint > SLS monitoring (p9691/p9891)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 225
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 1, case 2: SLS monitoring (p9691/p9891) > Frequency setpoint > SLS setpoint
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Frequency setpoint deactivated
Ramp down with SS1 to SLS setpoint
When SLS setpoint is reached => SLS monitoring on
ES-LED on
Deactivation of SLS => SLS monitoring off
SLS-LED and ES-LED off
activate freq. setpoint and ramp to freq.
setpoint
setpoint
SLS monitoring Envelope
(P9691, P9891) Output
frequency
SLS setpoint
(P9690, P9890)
monitored ramp
Standstill detection
(leading to SLS setpoint)
(P9682, P9882)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-19 SLS Mode 1, case 2: SLS monitoring (p9691/p9891) > Frequency setpoint > SLS
setpoint
Frequency converter
226 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 1, case 3: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882)
Activation of SLS => SLS monitoring activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
Deactivation of SLS => SLS monitoring off
SLS-LED and ES-LED off
activate freq. setpoint and ramp to freq.
setpoint
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891) Frequency
setpoint
SLS setpoint
(P9690, P9890) Output
frequency
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-20 SLS Mode 1, case 3: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 227
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 1, case 4: Standstill detection (p9682/p9882) > Frequency setpoint > accuracy
limit
Activation of SLS => SLS monitoring activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
Deactivation of SLS => SLS monitoring off
SLS-LED and ES-LED off
activate freq. setpoint and ramp to freq.
setpoint
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890) Frequency
setpoint
Standstill detection
(P9682, P9882) Output
frequency
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-21 SLS Mode 1, case 4: Standstill detection (p9682/p9882) > Frequency
setpoint > accuracy limit
Frequency converter
228 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890)
Standstill detection
(P9682, P9882) Frequency
Output
setpoint
frequency
Accuracy limit
1 Hz
STO (drive coasts down)
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-22 SLS Mode 1, case 5: accuracy limit > Frequency setpoint
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 229
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 1, case 6: Frequency setpoint > SLS monitoring (p9691/p9891), primary fault
Activation of SLS => SLS monitoring activated
STO activated
SLS-LED flashing
ES-LED on
Frequency setpoint deactivated
Deactivation of SLS => To start again, the passivated STO must
be acknowledged and a new on command
is necessary to ramp up to frequency
setpoint.
fault - ON
Envelope
SLS monitoring
(P9691, P9891)
SLS setpoint
(P9690, P9890)
passivated STO
(drive coasts down)
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-23 SLS Mode 1, case 6: Frequency setpoint > SLS monitoring (p9691/p9891), primary fault
Frequency converter
230 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 1, case 7: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882), primary fault
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Frequency setpoint deactivated
When output frequency runs passivated STO activated immediately
above SLS monitoring
Deactivation of SLS => To start again, the passivated STO must
be acknowledged and a new on command
is necessary to ramp up to frequency
setpoint.
Envelope
SLS monitoring
(P9691, P9891) Frequency
setpoint
SLS setpoint
(P9690, P9890) Output
frequency
passivated STO
(drive coasts down)
Standstill detection
(P9682, P9882)
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-24 SLS Mode 1, case 7: SLS setpoint > Frequency setpoint > standstill detection
(p9682/p9882), primary fault
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 231
Fail-Safe Functions
8.6 Safely Limited Speed
WARNING
Safe brake ramp not activated
SLS mode 2 means that the safe brake ramp is not activated, therefore it is the users
responsibility to ensure that the motor is ramped down to or below the SLS setpoint.
Note
If in the SLS mode 2 one of the functions Pre-Control (P1496 > 0), VC or SLVC (P1300 > 19)
is active, dynamic setpoint jumps can lead to a passivated STO.
If the output frequency exceeds the SLS monitoring set in P9691 and P9891, the motor must
be ramped down using an external control channel (e.g. a PLC, potentiometer or USS etc.).
If the control channel tries to set the output frequency to exceed the SLS monitoring, this will
be interpreted as a fault condition and the motor will be stopped and passivated. To start the
motor again, the fault condition needs to be explicitly acknowledged. See the following table.
If the Safe Brake Control is activated, its status is indicated in the following figures via
r9772.14:
● r9772.14 = 0 -> brake open
● r9772.14 = 1 -> brake closed.
Frequency converter
232 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
fault - acknowledge
- ON
Envelope
SLS monitoring
(P9691, P9891)
passivated STO
(drive coasts down)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-25 SLS Mode 2, case 1: Frequency setpoint > SLS monitoring
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 233
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 2, case 2: SLS monitoring > Frequency setpoint > accuracy limit
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Deactivation of SLS => SLS monitoring off
SLS-LED off
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891)
Output
frequency Frequency
setpoint
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-26 SLS Mode 2, case 2: SLS monitoring > Frequency setpoint > accuracy limit
Frequency converter
234 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
Envelope
SLS monitoring
(P9691, P9891)
Output Frequency
frequency setpoint
STO (drive coasts down)
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-27 SLS Mode 2, case 3: accuracy limit > Frequency setpoint
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 235
Fail-Safe Functions
8.6 Safely Limited Speed
- acknowledge
- ON
fault
Envelope
SLS monitoring
(P9691, P9891)
Frequency
setpoint
passivated STO
(drive coasts down)
Output
frequency
Accuracy limit
1 Hz
time
Status- PROFIsafe
r9772.8
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-28 SLS Mode 2, case 4: SLS monitoring > Frequency setpoint
Frequency converter
236 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
WARNING
Safe brake ramp not activated
In mode 3 the safe brake ramp is not activated. Therefore it is the users responsibility to
ensure that the motor is ramped down to or below the SLS setpoint
Note
If in the SLS mode 3 one of the functions Pre-Control (P1496 > 0), VC or SLVC (P1300 > 19)
is active, dynamic setpoint jumps can lead to a passivated STO.
If the output frequency exceeds the SLS monitoring set in P9691 and P9891, the motor must
be ramped down using an external control channel (e.g. a PLC, potentiometer or USS etc.).
If the control channel tries to set the output frequency to exceed the SLS monitoring, this will
be interpreted as a fault condition and the motor will be stopped and passivated. To start the
motor again, the fault condition needs to be explicitly acknowledged. See the following table.
If the Safe Brake Control is activated, its status is indicated in the following figures via
r9772.14:
● r9772.14 = 0 -> brake open
● r9772.14 = 1 -> brake closed.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 237
Fail-Safe Functions
8.6 Safely Limited Speed
fault - acknowledge
- ON
Envelope
SLS monitoring
(P9691, P9891)
passivated STO
(drive coasts down)
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
r9772.13
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-29 SLS Mode 3, case 1: Frequency setpoint > SLS monitoring
Frequency converter
238 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 3, case 2: SLS monitoring > Frequency setpoint > accuracy limit
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Deactivation of SLS => SLS monitoring off
SLS-LED off
Activation Deactivation
of SLS of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891)
Output
frequency Frequency
setpoint
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
r9772.13
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-30 SLS Mode 3, case 2: SLS monitoring > Frequency setpoint > accuracy limit
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 239
Fail-Safe Functions
8.6 Safely Limited Speed
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33
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352),VDIH
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VWDWH
66%LW
6/6%LW
U
6WDWXV
ZRUG
U
U
6)
672
66
/('
6/6
(6
Figure 8-31 SLS Mode 3, case 3: Frequency setpoint drops below accuracy limit after activation of SLS
Frequency converter
240 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
(QYHORSH
6/6PRQLWRULQJ
33
2XWSXW V V
IUHTXHQF\
)UHTXHQF\
VHWSRLQW
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+]
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352),VDIH
672%LW
VWDWH
66%LW
6/6%LW
U
6WDWXV
ZRUG
U
U
6)
672
66
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6/6
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Figure 8-32 SLS Mode 3, case 4: Frequency setpoint drops below accuracy limit with user activation of STO
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 241
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 3, case 5: Activation of SLS with SLS monitoring > frequency setpoint >
accuracy limit - followed by setpoint inversion
Activation of SLS => SLS monitoring activated
SLS-LED flashing
Setpoint inversion, with |SLS monitoring| > |fsetnew| > |accuracy limit|. If it takes 5 s or more
from accuracy limit (1 Hz) to the inverse accuracy limit (-1Hz) the inverter trips, otherwise it
will operate without tripping.
t<5s
Activation New Deactivation
of SLS setpoint of SLS
frequency
Envelope
SLS monitoring
(P9691, P9891)
Output
frequency
Accuracy limit
1 Hz
0 Hz
time
Accuracy limit
-1 Hz
Frequency
-SLS monitoring setpoint
(-P9691, -P9891)
PROFIsafe
r9772.8
Status-
r9772.13
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-33 SLS Mode 3, case 5: Activation of SLS with zero crossing
Frequency converter
242 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.6 Safely Limited Speed
SLS Mode 3, case 6: Activation of SLS with SLS monitoring > frequency setpoint >
accuracy limit - followed by new setpoint
Activation of SLS => SLS monitoring activated
SLS-LED flashing
New setpoint. If the new setpoint is below the accuracy limit a 5 s timer starts. If the setpoint
is still below the accuracy limit the inverter trips with STO.
act freq
New < Acc lim Deactivation
Activation setpoint STO of SLS
of SLS < 1 Hz Starting Drive via
activated
frequency
OFF1 /ON
Envelope
SLS monitoring
(P9691, P9891)
=5s
Output
frequency
Frequency
setpoint
Accuracy limit
1 Hz
0 Hz
time
PROFIsafe
r9772.8
Status-
r9772.13
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-34 SLS Mode 3, case 6: New setpoint (< accuracy limit) after activation of SLS
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 243
Fail-Safe Functions
8.6 Safely Limited Speed
- acknowledge
- ON
fault
Envelope
SLS monitoring
(P9691, P9891)
Frequency
setpoint
passivated STO
(drive coasts down)
Output
frequency
Accuracy limit
1 Hz
time
PROFIsafe
r9772.8
Status-
r9772.13
word
r9772.14
SF
STO
SS1
LED
SLS
ES
Figure 8-35 SLS Mode 3, case 7: SLS monitoring > Frequency setpoint
Frequency converter
244 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Fail-Safe Functions
8.7 Safe Brake Control
Data
Description
The Safe Brake Control Function (SBC) was implemented to generate a fail-safe signal to
control an EM brake.
Prerequisite: P1215 = 1 and the optional Safe Brake Control Relay
To activate the Safe Brake Control function, the following parameters must be set:
P9602 = P9802 = 1 (factory setting is 0).
In case of P9602 = P9802 = 1 a feedback signal of the Safe Brake Control is monitored. This
tests the signal circuitry not the EM brake itself.
This test signal does not interfere with the normal function of the mechanical brake. If the
mechanical brake is fitted and the test fails, a fault condition will be indicated by the inverter.
Note
When carrying-out the forced dynamization, the shutdown paths of the motor brake are also
tested. This results a brief opening command (2 ms to 28 ms) in the motor brake.
The mechanical part of the brake generally requires longer than 30 ms to open. This means
that this dynamic operation generally has no influence on the motor shaft itself. However it is
the user's responsibility to use brakes with opening times > 30 ms.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 245
Fail-Safe Functions
8.7 Safe Brake Control
Frequency converter
246 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions 9
9.1 Electronic Brakes
Overview
The inverters have three electronic braking technologies:
● DC braking
● Compound braking
These brakes can actively brake the motor and avoid a possible DC link overvoltage
condition. The figure below shows the inter-dependency of the electronic braking functions.
QR &RPSRXQG QR '\QDPLF QR
'&EUDNLQJ
EUDNLQJ EUDNLQJ
3!
3! 3!
"
" "
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 247
Power module dependent functions
9.1 Electronic Brakes
9.1.1 DC braking
Data
Description
The motor decelerates along a parameterized braking ramp if an OFF1 or OFF3 command is
output. A "flat" ramp must be selected so that the inverter is not tripped (shutdown) due to
the high regenerative energy which would cause a DC link overvoltage condition. The DC
brake should be activated while the OFF1 or OFF3 command is present if the motor is to be
braked faster. For DC braking, instead of continually reducing the output frequency/voltage
during the OFF1 or OFF3 phase, from a selectable frequency, a DC voltage/current is input
(refer to sequence 1).
The motor can be brought to a standstill in the shortest time using DC current braking (DC
brake). DC braking is selected as follows:
● After OFF1 or OFF3 (the DC brake is released via P1233) ‒ Sequence 1
● Directly selected using BICO parameter P1230 ‒ Sequence 2
For DC braking, a DC current is impressed in the stator winding which results in a significant
braking torque for an induction motor. The magnitude, duration and frequency at which
braking starts can be set for the braking current and therefore braking torque by setting the
appropriate parameters. The DC brake can therefore support a braking operation from
approx. < 10 Hz or prevents / minimizes the increase in the DC link voltage for regenerative
braking. This is realized because energy is directly absorbed in the motor. The essential
advantage and the main application of the DC brake is the fact that a holding torque can be
generated at standstill (0 Hz). For instance, this is important forapplications where after
positioning, any motion in the mechanical system / product itself can result in waste.
DC braking is especially used for:
● Centrifuges
● Saws
● Grinding machines
● Conveyor belts
Frequency converter
248 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.1 Electronic Brakes
Sequence 1
1. Enabled using P1233
2. DC braking is activated with the OFF1 or OFF3 command (see figure below)
3. The inverter frequency is ramped down along the parameterized OFF1 or OFF3 ramp
down to the frequency at which DC braking is to start - P1234. This means that the kinetic
energy of the motor can be reduced without endangering the inverter. However, if the
ramp-down time is too short, there is a danger that a fault will be output as a result of an
overvoltage condition in DC link - F0002.
4. The inverter pulses are inhibited for the duration of the de-magnetizing time P0347.
5. The required braking current P1232 is then impressed for the selected braking time
P1233. The status is displayed using signal r0053 bit 00.
The inverter pulses are inhibited after the braking time has expired.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 249
Power module dependent functions
9.1 Electronic Brakes
Sequence 2
1. Enabled and selected using BICO parameter P1230 (see figure below).
2. The inverter pulses are inhibited for the duration of the de-magnetizing time P0347.
3. The requested braking current P1232 is impressed as long as DC braking is enabled
(P1230 = 1) and the motor is braked. This state is displayed using signal r0053 bit 00.
4. After DC braking has been cancelled, the motor accelerates back to the setpoint
frequency until the motor speed matches the inverter output frequency. If there is no
match, then there is danger that a fault will be output as a result of overcurrent - F0001.
This can be avoided by activating the flying restart function.
5. If any fault occurs during P1230 = 1 the DC current is set to zero. The motor doesn't ramp
up even the fault is acknowledged. A new ON command is necessary.
6. If the DC brake is enabled again, the braking current P1232 is impressed as long as
P1230 = 1.
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250 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.1 Electronic Brakes
Note
1. The "DC braking" function is only practical for induction motors!
2. DC braking is not suitable to hold suspended loads!
3. For DC current braking, the motor kinetic energy is converted into thermal energy in
the motor. The motor can overheat if braking lasts too long!
4. While DC braking, there is no other way of influencing the motor speed using an
external control. When parameterizing and setting the motor system, then as far as
possible, it should be tested using real loads!
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 251
Power module dependent functions
9.1 Electronic Brakes
Data
Description
For compound braking (this is enabled using P1236) DC braking is superimposed with
regenerative braking (where the motor regenerates into the line supply as it brakes along a
ramp). If the DC link voltage exceeds the compound switch-in threshold VDC-Comp (see figure
below), then a DC current is impressed as a function of P1236. In this case, braking is
possible with a controlled (closed-loop) motor frequency and minimum regenerative
feedback. Effective braking is obtained without having to use additional components by
optimizing the ramp-down time (P1121 for OFF1 or when braking from f1 to f2, P1135 for
OFF3) and using compound braking P1236.
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252 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.1 Electronic Brakes
WARNING
Note
Only active in conjunction with V/f control.
Compound braking is deactivated, if:
flying restart is active,
DC braking is active, and
Vector control is selected.
The compound switch-in threshold VDC-Comp is dependent on P1254:
VDC-Comp(P1254 = 0) ≠ VDC-Comp(P1254 ≠ 0)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 253
Power module dependent functions
9.2 Dynamic Brakes
Overview
The inverters have two dynamic braking technologies:
● Chopper resistor
● Regenerative braking
Data
Description
For several motor applications, in certain operating states, the motor can regenerate.
Examples of these applications include:
● Cranes
● Traction motors
● Conveyor belts which transport loads downwards.
Frequency converter
254 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.2 Dynamic Brakes
When the motor is in the regenerative mode, the energy from the motor is fed back into the
DC link of the motor through the inverter. This means that the DC link voltage increases and
when the maximum threshold is reached, the inverter is shutdown (tripped) with fault F0002.
This shutdown (trip) can be avoided by using dynamic braking. Contrary to DC and
compound braking, this technique requires that an external braking resistor is installed.
The advantages of dynamic resistor braking include:
● The regenerative energy is not converted into heat in the motor.
● It is significantly more dynamic and can be used in all operating states (not only when an
OFF command is output).
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The braking energy in the DC link is converted into heat when dynamic braking is activated
(enabled using P1237). The energy is converted into heat using the voltage-controlled
chopper resistor (ballast resistor). When regenerative energy is fed back to the DC link and
in consequence the DC link threshold VDC, Chopper is exceeded, then the chopper resistor is
switched in using an electronic semiconductor switch.
Switch-in threshold of the chopper resistor:
The chopper switch-in threshold VDC chopper is calculated as a function of parameter P1254
(Auto detect VDC switch-on levels), either directly using the line supply voltage P0210 or
indirectly using the DC link voltage and r1242.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 255
Power module dependent functions
9.2 Dynamic Brakes
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The regenerative (braking) energy is converted into thermal energy using the chopper
resistor. A braking module (chopper control) is integrated in the DC link for this purpose. The
chopper of the braking module switches the resistor with a mark-space ratio corresponding
to the regenerative power to be dissipated. The braking module is only active if, as a result of
the regenerative operation, the DC link voltage lies above the chopper switch-in threshold
VDC chopper. This means that the braking module is not active in normal operation when
motoring.
The chopper resistor is only designed for a specific power and a certain load duty cycle and
can only absorb a limited amount of braking energy within a specific time period. The
chopper resistors, specified in the catalog, have load duty cycle as shown in the figure
below.
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This load duty cycle is saved in the inverter for P1237 = 1 (→ 5 %). If the values are
exceeded due to the load required, then when the maximum acceptable braking energy is
reached, the load duty cycle monitoring controls the chopper so that the value is reduced to
the value entered in parameter P1237. This means that the energy to be dissipated in the
chopper resistor is reduced, which means that the DC link voltage quickly increases due to
the regenerative energy available and the inverter is shutdown (tripped) due to a DC link
overvoltage condition.
Frequency converter
256 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.2 Dynamic Brakes
If the continuous power or the load duty cycle for a resistor is too high, then the continuous
rating can be quadrupled using four resistors in a bridge circuit configuration (see figure
below). In this case, in addition, the load duty cycle must be increased using parameter
P1237 from P1237 = 1 (→ 5 %) to P1237 = 3 (→ 20 %). When using the bridge circuit, the
overtemperature switch of the resistors should be connected in series and incorporated in
the fault circuit. This guarantes, that when a resistor overheats, the complete system/inverter
is shut down.
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The continuous power and the load duty cycle are modified using parameter P1237. If the
load duty cycle monitoring switches from the peak power (100 %) to the continuous power,
then this is dissipated for an unlimited length of time in the braking resistor. Contrary to the
braking resistor, as listed in the catalog, the chopper control can be permanently operated
with 100 % power.
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Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 257
Power module dependent functions
9.2 Dynamic Brakes
The braking module is integrated in the inverter and the braking resistor can be connected
using the external terminals DC-P/R1 and R2 (for more details refer to Operating Instructions
of the corresponding Power Module). Where the DC-P/R1 is the positive terminal for the
braking resistor and R2 is the negative terminal for the braking resistor.
WARNING
Braking resistors, which are to be mounted on the inverter, must be designed so that they
can tolerate the power dissipated.
If an unsuitable braking resistor is used there is a danger of fire and that the associated
inverter will be significantly damaged.
The chopper control, integrated in the inverter is designed for the braking resistor value
assigned in Catalog; e.g.:
Power Module PM240 6SL3224-0BE24-0AA0
brake resistor 6SL3201-0BE12-0AA0
brake resistor value 160 Ω
A brake resistor with a lower resistance value will destroy the inverter. In this case, an
external braking unit must be used.
When operational, the temperature of braking resistors increases – do not touch! Ensure
that there is sufficient clearance around the unit and there is adequate ventilation.
A temperature protection switch must be used to protect the units against overheating.
Note
The switch-on threshold VDC chopper of the dynamic resistor braking is dependent on P1254
VDC chopper(P1254 = 0) ≠ VDC chopper(P1254 ≠ 0).
External braking modules (chopper units) including braking resistor can be used with all of
the sizes of inverters. When engineering the system, the particular braking module/resistor
must be taken into consideration.
Frequency converter
258 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.2 Dynamic Brakes
Data
Description
For certain drive applications, the motor can operate as a generator in specific operating
states. Typical examples of these types of applications include:
● Cranes
● Traversing drives
● Conveyor belts where the material is being transported downwards
For regenerative motor operation, the motor energy is fed back into the line supply via the
inverter and the line-commutated rectifier of the inverter. The regenerative power capability
depends on the motor speed and on current or voltage limitation parameters.
The maximum regenerative power is limited to 100 % nominal power (HO) of the inverter. It
depends furthermore - especially at low frequencies - on the current limitation value (see
figure "Regenerative Power").
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 259
Power module dependent functions
9.2 Dynamic Brakes
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If regenerative feedback into the line supply is required at the rated frequency the maximum
frequency (P1082) must be greater than the rated motor frequency (P0310).
CAUTION
If the power fed back into the line supply exceeds the rated power of the inverter, the
inverter will trip with F0028.
The customer must make sure that for his application the inverter is correctly rated based
on the regenerative power limit.
Frequency converter
260 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.3 DC Link Voltage Controller
Overview
In addition to DC, compound and dynamic braking, it is possible to prevent a DC link
overvoltage condition using the closed-loop DC link voltage controller. With this technique,
the output frequency is automatically modified during operation so that the motor does not go
too far into the regenerative mode.
Using the DC link voltage controller, it is also possible to prevent the inverter from being shut
down (tripped) during brief line supply dips – which cause a DC link undervoltage condition.
Also in this case, the output frequency is automatically modified by the DC link voltage
controller during operation. Contrary to an overvoltage condition, in this case the motor is
operated with increased regenerative operation in order to support and buffer the DC link
voltage.
DC link overvoltage
● Cause
The motor regenerates and feeds too much energy back into the DC link.
● Remedy
The DC link voltage is further reduced using the Vdc_max controller by reducing the
regenerative torque down to zero.
DC link undervoltage
● Cause:
Line supply voltage failure or dip (blackout or brownout)
● Remedy
A regenerative torque is entered for the operational motor which compensates the
existing losses and therefore stabilizes the voltage in the DC link. This technique is
carried-out using the Vdc_min controller and is known as kinetic buffering.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 261
Power module dependent functions
9.3 DC Link Voltage Controller
Data
Description
A brief regenerative load can be handled using this function (enabled using P1240) without
the inverter being shut down (tripped) with fault message F0002 ("DC link overvoltage"). In
this case, the frequency is controlled (closed-loop) so that the motor doesn't go too far into
regenerative operation.
If the inverter regenerates too much when braking the machine due to a fast ramp-down time
P1121, then the braking ramp/ramp time is automatically extended and the inverter is
operated at the DC link voltage limit r1242 (see figure below). If the DC link again falls below
the threshold r1242, then the Vdc_max controller withdraws the extension of the braking
ramp.
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On the other hand, if the Vdc_max controller increases the output frequency (e.g. for a
steady-state regenerative load), then the Vdc_max controller is disabled by an internal
inverter monitoring function and the warning A0910 is output. If the regenerative load
continues, the inverter is protected using fault F0002.
Frequency converter
262 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Power module dependent functions
9.3 DC Link Voltage Controller
In addition to controlling the DC link (closed-loop), the Vdc_max controller supports the
stabilizing processes of the speed at the end of an acceleration phase. This is especially the
case if there is an overshoot and the motor therefore briefly goes into regenerative operation
(damping effect).
Note
If the DC link voltage exceeds the power-on threshold r1242 (switch-on level of Vdc_max.) of
the Vdc_max controller in the "Ready" state, then the Vdc_max controller is de-activated and
warning A0910 is output.
Cause: The line supply voltage does not match the application situation
Remedy: Refer to parameters P1254 and P0210.
If, in the "Run" state, the DC link voltage exceeds the power-on threshold r1242 and if the
Vdc_max controller output is limited by parameter P1253 for approx. 200 ms, then the
Vdc_max controller is de-activated and the warning A0910 and, where relevant, fault F0002
are output.
Cause: Line supply voltage P0210 or ramp-down time P1121 too low
The moment of inertia of the motor load is too high
Remedy: Refer to parameters P1254, P0210, P1121
Use a braking resistor
Data
Description
Brief line supply failures can be buffered using the kinetic buffering function (enabled using
P1240). Line supply failures are buffered using the kinetic energy (i.e. moments of inertia) of
the motor load. In this case the prerequisite is that the motor load has a sufficiently high
moment of inertia - i.e. has sufficient kinetic energy.
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 263
Power module dependent functions
9.3 DC Link Voltage Controller
Using this technique, the frequency is controlled (closed-loop), so that energy is fed to the
inverter from the regenerating motor thus covering the system losses. The losses during the
line supply failure still remain which means that the motor speed decreases. When using
kinetic buffering it has to be taken into consideration that the motor speed is reduced.
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When the line supply returns, the energy feed is again from the line side and the output
frequency of the inverter returns to the selected setpoint along the ramp defined by the
ramp-function generator.
Note
When the DC link voltage falls below the minimum VDC_min, fault F0003 "Undervoltage" is
output and the inverter is shut down. The shutdown threshold VDC_min depends on the
inverter type and line supply voltage.
The DC link undervoltage shutdown threshold is 430 V.
Frequency converter
264 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
List of Abbreviations A
A.1 Abbreviations
Abbreviations
Table A- 1 Abbreviations
Abbreviations State
A
AC Alternating Current
A/D Analog digital converter
ADR Address
AFM Additional frequency modification
AG Automation Unit
AI Analog input
AK Request Identifier
AO Analog output
AOP Advanced operation panel
ASIC Application-specific integrated circuit
ASP Analog setpoint
ASVM Asymmetric space vector modulation
B
BCC Block check character
BCD Binary-coded decimal code
BI Binector input
BIA Berufsgenossenschaftliches Institut für Arbeitssicherheit
BICO Binector/connector
BO Binector output
BOP Basic Operator Panel
C
C Commissioning
CB Communication board
CCW Counter-clockwise
CDS Command data set
CE Communauté Européenne
CI Connector input
CM Configuration management
CMD Command
CO Connector output
CO/BO Connector output/Binector output
COM Common (terminal is connected to NO or NC)
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 265
List of Abbreviations
A.1 Abbreviations
Abbreviations State
CT Commissioning, ready to run
CU Control Unit
CUT Commissioning, run, ready to run
CW Clockwise
D
DAP Device Access Point
D/A Digital analog converter
DC Direct current
DDS Drive data set
DI Digital input
DIP DIP switch
DO Digital output
DP Distributed I/Os
DP-V1 Acyclic data transfer (extended PROFIBUS function)
DS Drive state
E
ECD Equivalent circuit diagram
EEC European Economic Community
EEPROM Electrical erasable programmable read-only memory
ELCB Earth leakage circuit breaker
EMC Electromagnetic compatibility
EMF Electromagnetic force
ES Engineering System
FAQ Frequently asked question
F
Fast FFB Fast freely programmable function blocks
FB Function block
FCC Flux current control
FCL Fast current limiting
FF Fixed frequency
FFB Freely programmable function blocks
FOC Field orientated control
FREQ Frequency
FSA Frame size A
FSB Frame size B
FSC Frame size C
FSD Frame size D
FSE Frame size E
FSF Frame size F
G
GSD Device Data File (Geräte Stamm Datei)
GSG Getting Started Guide
GUI ID Global unique identifier
H
HIW Main actual value
Frequency converter
266 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
List of Abbreviations
A.1 Abbreviations
Abbreviations State
HMI Human machine interface
HO High Overload (Constant Torque)
HSW Main setpoint
HTL High-voltage transistor logic
I
I/O In-/output
IBN Commissioning
IGBT Insulated gate bipolar transistor
IND Sub-index
J
JOG JOG
K
KIB Kinetic buffering
L
LCD Liquid crystal display
LED Light emitting diode
LGE Length
LO Light Overload (Variable Torque)
LWL Fiber Optic conductor
M
MHB Motor holding brake
MLP Multi-Language Pack
MOP Motor operated potentiometer
MMC Micro Memory Card
N
NC Normally closed
NEMA National Electrical Manufacturers Association
NO Normally open
O
OLM Optical Link Module
OLP Optical Link Plug
OM Object Manager
OPI Operating Instructions
P
PAP Parameter Access Point
PID Proportional, integral, derivative controller
PKE Parameter ID
PKW Parameter channel (Parameter/Kennung/Wert)
PLC Programmable logic control
PM Power module
PM-IF Power module interface
PNU Parameter Number
PNO PROFIBUS Nutzerorganisation
PPO Parameter process data object
PTC Positive temperature coefficient
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 267
List of Abbreviations
A.1 Abbreviations
Abbreviations State
PWE Parameter value
PWM Pulse-width modulation
Pxxxx Write parameter
PZD Process data area (Prozeßdaten)
Q
QC Quick commissioning
R
RAM Random-access memory
RCCB Residual current circuit breaker
RCD Residual current device
RFG Ramp-function generator
RFI Radio frequency interference
ROM Read-only memory
RPM Revolutions per minute
rxxxx read-only parameters of analogue signals
S
SBC Safe Break Control
SLVC Sensorless vector control
SLS Safe-Limited Speed
SOL Serial option link
SS1 Safe Stop 1
STO Safe Torque Off
STW Control word
STX Start of text
SVM Space vector modulation
T
TTL Transistor-transistor logic
U
USS Universal serial interface
V
V/f Voltage/frequency
VC Vector control
VT Variable torque
W
WEA Automatic restart
Z
ZSW Status word
ZUSW Additional setpoint
Frequency converter
268 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Index
2 E
2-wire control, 153, 155 electro-mechanical brake, 74
Electronic brakes, 247
A
F
Analog inputs, 183
Analog outputs, 185 Fail-safe functions, 187
Automatic restart, 59 Fast FFB, 96
Fast free function blocks, 96
FFB, 96
B Fixed frequencies, 161
Flying restart, 62
BICO parameterization, 180 Flying restart with speed encoder, 64
BICO technology, 27 Flying restart without speed encoder, 63
Binector Connector Technology, 27 Forced dynamization, 194
brake Free function blocks, 96
electro-mechanical, 74 frequency control
instant, 80 switch-over to torque control, 147
motor holding, 75
H
C
Heatsink temperature, 50
Chip temperature, 50
Closed-loop control, 108
Closed-loop DC link voltage controller, 261 I
Closed-loop torque control, 143, 145
Compound braking, 252 I_max controller, 120
Current limiting, 120, 150 i2t monitoring, 50
Inputs and outputs, 178
instant brake, 80
D
Data sets, 66 J
DC braking, 248
DC link overvoltage, 261 JOG, 41
DC link undervoltage, 261
Digital inputs, 178
Fixed frequencies, 161 K
Digital outputs, 181 Kinetic buffering, 263
Droop, 142
Dynamic brakes, 254
Dynamic braking, 254 L
dynamization
Forced, 194 Limiting the torque setpoint, 149
Process, 195 Line supply failure, 60
Frequency converter
Function Manual, 08/2011 - FW 3.2, A5E01137279B AD 269
Index
Line undervoltage, 60 S
Load torque monitoring, 47
Safe Brake Control, 245
Safe Stop 1 function, 207
SafeTorque Off function, 203
M
Safety notes
Maximum fault reaction time, 196 General Warnings, Cautions and Notices, 10
Modification - frequency setpoint, 83 Safety Instructions, 9
Monitoring functions / messages, 44 Setpoint channel, 82
Monitoring parameters, 20 Siemens standard Control, 155
Monitoring the fail-safe functions, 194 Slip compensation, 116
Motor data identification, 31 SLS
Motor holding brake, 75 mode 0, 216
mode 1, 224
mode 2, 232, 237
O Speed controller, 138
speed encoder
Open-loop control, 108
Flying restart with, 64
Overload responses, 50
Flying restart without, 63
Stall limiting, 150
switch-over from frequency to torque control, 147
P
Parameter
Attributes, 21 T
Index, 21
Thermal monitoring functions, 50
Parameter attribute
Time controlled forced dynamization, 194
Access level, 22
torque control
Active, 25
switch-over from frequency control, 147
BICO, 22
Torque limiting, 149
Can be changed, 23
Data type, 23
Grouping, 24
V
Quick commissioning, 25
Unit, 24 V/f control, 109
Value range, 26 Vdc_max controller, 262
Parameters Vector control, 122
Data sets, 26 with speed encoder, 132
PID controller, 165 without speed encoder, 124
PID dancer roll control, 170 Voltage boost, 113
PID fixed setpoint, 175
PID motorized potentiometer, 174
Positioning ramp down, 38
power module monitor temperature and overload, 50
Power module protection, 49
Process dynamization, 195
R
Ramp-function generator, 86
Regenerative braking, 259
Frequency converter
270 Function Manual, 08/2011 - FW 3.2, A5E01137279B AD
Siemens AG We reserve the right to make technical
Industry Sector changes.
Drive Technologies © Siemens AG 2011
Motion Control Systems
Postfach 3180
91050 ERLANGEN
GERMANY
www.siemens.com/sinamics-g120
SINAMICS G120
Control Units CU240B-2
Control Units CU240E-2
SINAMICS
s
s
1
Parameters
2
SINAMICS Function diagrams
3
Faults and Alarms
SINAMICS G120 A
Appendix
Control Units CU240B/E-2
B
List of Abbreviations
Parameter Manual C
Index
A5E02631767B AC
01/2011
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to
prevent damage to property. The notices referring to your personal safety are highlighted in the manual
by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These
notices shown below are graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not
taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not
taken.
Notice
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Siemens Aktiengesellschaft SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11)
Contents
1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.1 Introduction to Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.1.1 Explanation of list of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.1.2 Numerical ranges of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.2 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1.3 Command and Drive Data Sets – Overview . . . . . . . . . . . . . . . . . . . . . 1-464
1.3.1 Command Data Sets (CDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-464
1.3.2 Drive Data Sets (DDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-466
1.3.3 Motor Data Sets (MDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-471
1.3.4 Power unit Data Set (PDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-473
1.4 Connector/Binector (BICO)-Parameters . . . . . . . . . . . . . . . . . . . . . . . . 1-474
1.4.1 Binector Input Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-474
1.4.2 Connector Input Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-476
1.4.3 Binector Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-478
1.4.4 Connector Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-479
1.4.5 Connector/Binector Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . 1-483
1.5 Quick commissioning (p0010 = 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-485
A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-733
A.1 ASCII Table (excerpt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-734
A.2 List for motor code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-734
C Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-741
Parameter number
Indicates the relevant parameter number. The numbers used are 4 to 5-digit num-
bers. Numbers prefixed with an “r” indicate that the parameter is a “read-only”
parameter, which displays a particular value but cannot be changed directly by
specifying a different value via this parameter number.
All other parameters are prefixed with a “p”. The values of these parameters can
be changed directly in the range indicated by the “Min” and “Max” settings in the
header. If these values have a physical unit, it is shown in brackets.
[index] indicates that the parameter is an indexed parameter and specifies the
range of indices available.
.0...15 indicates that the parameter has several bits, which can be evaluated or
connected individually.
CU/PM variants
Indicates for which Control Units and/or Power Modules the parameter is valid. If
no CUs or PMs are listed the parameter is valid for all variants.
r9999
Binector Output, i.e. parameter connects as a binary
BO =
signal
r9999 Connector Input, i.e. parameter selects the source of an
CI = (999:9) analog signal
Connector Output, i.e. parameter connects as an analog
CO = r9999 [99]
signal
CO/BO =
r9999 Connector/Binector Output, i.e. parameter connects as
r9999
an analog signal and/or as a binary signal
CoBo.pdf
To make use of BICO you will need access to the full parameter list. At this level
many new parameter settings are possible, including BICO functionality. BICO
functionality is a different, more flexible way of setting and combining input and
output functions.
The BICO system allows complex functions to be programmed. Boolean and
mathematical relationships can be set up between inputs (digital, analog, serial
etc.) and outputs (inverter current, frequency, analog output, relays, etc.).
At BI and CI parameters the parameter number is specified under Factory setting
with which this parameter is connected. In this case the Min and Max values have
dashes.
Access level
Indicates the level of user access. For the parameters of all variants of Control
Units CU240B-2 and CU240E-2 there is only one freely accessible access level
effective. The parameters with the declaration "Access level 1“ to "Access level
3“ belong to them. Parameters with "Access level 4“ are service parameters and
password protected.
Data type
The data types available are shown in the table below.
Notation Meaning
Unsigned8 (U8) 8-bit unsigned
Unsigned16 (U16) 16-bit unsigned
Unsigned32 (U32) 32-bit unsigned
Integer16 (I16) 16-bit integer
Integer32 (I32) 32-bit integer
FloatingPoint32 (Float) 32-bit floating point number
The information of the data types for binector and connector inputs can be com-
posed of two specifications (discreated by a slash):
First specification: data type of the parameter
Second specification: data type of the signal source preferably to be con-
nected (binector or connector output)
Depending on the data type of the BICO input parameter (signal sink) and BICO
output parameter (signal source) the following combinations are possible when
creating BICO interconnections:
CI parameter BI parameter
Scaling
Specification of the reference value with which a signal value is automatically con-
verted for a BICO interconnection.
Reference quantities, corresponding to 100 %, are required for the statement of
physical units as percentages. These reference quantities are entered in param-
eters p2000 ... p2007.
Calculated
Specifies whether the parameter is influenced by automatic calculations.
p0340 defines the following calculations:
p0340 = 1 contains the calculations of p0340 = 2, 3, 4, 5.
p0340 = 2 calculates the motor parameters (p0350 ... p0360, p0625).
p0340 = 3 contains the calculations of p0340 = 4, 5.
p0340 = 4 only calculates the controller parameters.
p0340 = 5 only calculates the controller limits.
Note:
For p3900 > 0, also p0340 = 1 is automatically called.
After p1900 = 1, 2, p0340 = 3 is automatically called.
Can be changed
Inverter state in which the parameter is changeable. Three states are possible:
Commissioning C(x)
Run U
Ready to run T
In these states the parameter can be changed. One, two or all three states may
be specified. If all three states are specified, it is possible to change the parameter
setting in all three inverter states. (x) shows, that the parameter is only change-
able when p0010 = x.
Data Set
Parameters which are dependent on a data set are identified as follows:
CDS (Command Data Set)
They are always indexed with [0 ... n] (with n = 0 ... 3 depending on setting in
p0170).
[0] = Command Data Set 0
[1] = Command Data Set 1
etc.
DDS (Drive Data Set)
They are always indexed with [0 ... n] (with n = 0 ... 3 depending on setting in
p0180).
[0] = Drive Data Set 0
[1] = Drive Data Set 1
etc.
MDS (Motor Data Set) and PDS (Power unit Data Set)
They are always indexed with [0 ... n] (with n = 0 ... 3 depending on setting in
p0180). The Motor Data Sets and Power unit Data Sets are allocated to the Drive
Data Sets, i.e. they are automatically addressed with the selection of a Drive Data
Set (e.g. Drive Data Set 1 includes Motor Data Set 1 and Power unit Data Set 1).
Data sets can only be applied and cleared when p0010 = 15 is set.
7_4 Nm lbf ft Nm -
14_6 kW HP kW -
25_1 kgm2 lb ft2 kgm2 -
27_1 kg lb kg -
28_1 Nm/A lbf ft/A Nm/A -
29_1 N/Arms lbf/Arms N/Arms -
2_1 Hz % Hz % p2000
3_1 rpm % rpm % p2000
5_1 Vrms % Vrms % p2001
5_2 V % V % p2001
5_3 V % V % p2001
6_2 Arms % Arms % p2002
6_5 A % A % p2002
9_1 The values that can be set and the technological units are shown in
p0595 (see Chapter 1.2).
Description
Explanation of the parameter function.
Values
List of possible parameter values.
Recommendation
Information about recommended settings.
Index
The name and meaning of each individual index is specified for indexed para-
meters, except indexed parameters which belong to a data set (see "Data Set").
Bit array
For parameters with bit arrays, for each bit the following information is provided:
Bit number and signal name
Meaning at signal states 0 and 1
Function diagram (FP) (optional). The signal is shown on this function dia-
gram.
Dependency
Conditions which need to be fulfilled with regard to this parameter. Also includes
special effects which can occur between this parameter and others.
Note:
The following numerical ranges of the parameters describe a general overview of SINAMICS
parameters. The specific parameters are listed in Chapter 1.2.
Range Description
from to
0000 0099 Operation and visualization
0100 0199 Commissioning
0200 0299 Power Module
0300 0399 Motor
0500 0599 Technology and units
0600 0699 Thermal motor protection and motor model, maximum current
0700 0799 Command sources and terminals on Control Unit
0800 0839 CDS, DDS data sets (e.g. switch over, copy)
0840 0879 Sequence control (e.g. source for ON/OFF1)
0880 0899 Control and status words
0900 0999 PROFIBUS/PROFIdrive
1000 1199 Setpoint channel
1200 1299 Functions (e.g. motor holding brake)
1300 1399 V/f control
1400 1799 Closed-loop control
1800 1899 Gating unit
1900 1999 Power Module and motor identification
2000 2099 Communication (PROFIBUS)
2100 2199 Faults and alarms, monitoring functions
2200 2399 Technology controller
3100 3299 Messages
3800 3860 Compound braking
3900 3999 Management parameters
7800 7899 EEPROM read/write parameters
8500 8599 Data and macro management
8800 8899 PROFIdrive
8900 8999 PROFINET, USB
9300 9399 Safety Integrated
9400 9499 Parameter consistency and storage
9500 9899 Safety Integrated
9900 9949 Topology
9950 9999 Diagnostics (internal)
10000 10199 Safety Integrated
20000 20399 Free Function Blocks (FFB)
r0027 CO: Absolute actual current smoothed / I_act abs val smth
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2002 Data set: -
Units group: - Unit selection: -
Note: The value r0046 = 0 indicates that all enable signals for this drive are present.
Bit 00 = 1 (enable signal missing), if:
- the signal source in p0840 is a 0 signal.
- there is a "switching on inhibited".
Bit 01 = 1 (enable signal missing), if:
- the signal source in p0844 or p0845 is a 0 signal.
Bit 02 = 1 (enable signal missing), if:
- the signal source in p0848 or p0849 is a 0 signal.
Bit 03 = 1 (enable signal missing), if:
- the signal source in p0852 is a 0 signal.
Bit 04 =1 (DC brake active) when:
- the signal source in p1230 has a 1 signal
Bit 10 = 1 (enable signal missing), if:
- the signal source in p1140 is a 0 signal.
Bit 11 = 1 (enable signal missing) if the speed setpoint is frozen, because:
- the signal source in p1141 is a 0 signal.
- the speed setpoint is entered from jogging and the two signal sources for jogging, bit 0 (p1055) and bit 1 (p1056)
have a 1 signal.
Bit 12 = 1 (enable signal missing), if:
- the signal source in p1142 is a 0 signal.
Bit 16 = 1 (enable signal missing), if:
- there is an OFF1 fault response. The system is only enabled if the fault is removed and was acknowledged and
the "switching on inhibited" withdrawn with OFF1 = 0.
Bit 17 = 1 (enable signal missing), if:
- commissioning mode is selected (p0010 > 0).
- there is an OFF2 fault response.
- the drive is not operational.
Bit 18 = 1 (enable signal missing), if:
- OFF3 has still not been completed or an OFF3 fault response is present.
Bit 19 = 1 (internal pulse enable missing), if:
- sequence control does not have a finished message.
Bit 20 = 1 (internal DC brake active), if:
- the drive is not in the state "Operation" or in "OFF1/3".
- the internal pulse enable is missing (r0046.19 = 0).
Bit 21 = 1 (enable signal missing), if:
- the power unit does not issue an enable signal (e.g. because DC link voltage is too low).
- the holding brake opening time (p1216) has still not expired.
- hibernation is active.
Bit 26 = 1 (enable signal missing), if:
- the drive is not operational.
Bit 27 = 1 (enable signal missing), if:
- de-magnetization not completed.
Bit 28 = 1 (enable signal missing), if:
- the holding brake is closed or has still not been opened.
Bit 30 = 1 (speed controller inhibited), if one of the following reasons is present:
- the pole position identification is active.
- motor data identification is active (only certain steps).
Bit 31 = 1 (enable signal missing), if:
- the speed setpoint from jog 1 or 2 is entered.
r0047 Motor data ident. routine and speed controller optimization / MotID and n_opt
Access level: 1 Calculated: - Data type: Integer16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r0060 CO: Speed setpoint before the setpoint filter / n_set before filt.
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
r0062 CO: Speed setpoint after the filter / n_set after filter
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
Caution: If the line supply voltage is higher than the entered value, the Vdc controller may be automatically de-activated in
some cases to prevent the motor from accelerating. In this case, an appropriate alarm is output.
Note: Setting ranges for p0210 as a function of the rated power unit voltage:
U_rated = 230 V:
- p0210 = 200 ... 240 V
U_rated = 400 V:
- p0210 = 380 ... 480 V
U_rated = 500 V:
- p0210 = 500 ... 600 V
U_rated = 690 V:
- p0210 = 660 ... 690 V
The pre-charging switch-in threshold for the DC link voltage (Vdc) is calculated from p0210:
Vdc_pre = p0210 * 0.82 * 1.35
The undervoltage thresholds for the DC link voltage (Vdc) are calculated from p0210 as a function of the rated
power unit voltage:
U_rated = 400 V:
- U_min = p0210 * 0.78 > 360 V
U_rated = 500 V:
- U_min = p0210 * 0.76
U_rated = 690 V:
- U_min = p0210 * 0.74 > 450 V
p0230 Drive filter type, motor side / Drv filt type mot
Access level: 1 Calculated: - Data type: Integer16
Can be changed: C(1, 2) Scaling: - Data set: -
Units group: - Unit selection: -
p0294 Power unit alarm with I2t overload / PU I2t alrm thresh
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
r0313[0...n] Motor pole pair number, actual (or calculated) / Mot PolePairNo act
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: MDS
Units group: - Unit selection: -
p0325[0...n] Motor pole position identification current, 1st phase / Mot PolID I 1st ph
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
p0342[0...n] Ratio between the total and motor moment of inertia / Mot MomInert Ratio
Access level: 3 Calculated: p0340 = 1 Data type: FloatingPoint32
Can be changed: C(3), U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
p0344[0...n] Motor weight (for the thermal motor model) / Mot weight th mod
Access level: 3 Calculated: p0340 = 1 Data type: FloatingPoint32
Can be changed: C(3), T Scaling: - Data set: MDS
Units group: 27_1 Unit selection: p0100
Note: The parameter influences the temperature adaptation of the stator resistance.
The motor identification sets the cable resistance to 20% of the measured total resistance if p0352 is zero at the
time that the measurement is made. If p0352 is not zero, then the value is subtracted from the measured total stator
resistance to calculate stator resistance p0350. In this case, p0350 is a minimum of 10% of the measured value.
The cable resistance is reset when quick commissioning is exited with p3900 > 0.
r0384[0...n] Motor rotor time constant / damping time constant d axis / Mot T_rotor/T_Dd
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: - Data set: MDS
Units group: - Unit selection: -
Note: Reference parameter for the unit system % are, for example, p2000 ... p2004. Depending on what has been
selected, these are displayed using either SI or US units.
p0622[0...n] Motor excitation time for Rs_ident after powering up again / t_excit Rs_id
Access level: 3 Calculated: p0340 = 1,3 Data type: FloatingPoint32
Can be changed: C(3), U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
p0635[0...n] Q flux quadrature axis current constant unsaturated / PSIQ KIQ UNSAT
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: C(3), U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
p0636[0...n] Q flux direct axis current constant unsaturated / PSIQ KID UNSAT
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: C(3), U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
Note: When changing p0756 , the parameters of the scaling characteristic (p0757, p0758, p0759, p0760) are overwritten
with the following default values:
For p0756 = 0, 1, 4, p0757 is set to 0.0 V, p0758 = 0.0 %, p0759 = 10.0 V and p0760 = 100.0 %.
For p0756 = 2, p0757 is set to 0.0 mA, p0758 = 0.0 %, p0759 = 20.0 mA and p0760 = 100.0 %.
For p0756 = 3, p0757 is set to 4.0 mA, p0758 = 0.0 %, p0759 = 20.0 mA and p0760 = 100.0 %.
p0762[0...1] CU analog inputs wire breakage monitoring delay time / CU wire brk t_del
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
p0810 BI: Command data set selection CDS bit 0 / CDS select., bit 0
CU240B-2 Access level: 2 Calculated: - Data type: U32 / Binary
CU240E-2 Can be changed: T Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p0810 BI: Command data set selection CDS bit 0 / CDS select., bit 0
CU240B-2 DP Access level: 2 Calculated: - Data type: U32 / Binary
CU240E-2 DP Can be changed: T Scaling: - Data set: -
CU240E-2 DP F Units group: - Unit selection: -
p0811 BI: Command data set selection CDS bit 1 / CDS select., bit 1
Access level: 2 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: -
Units group: - Unit selection: -
p0820[0...n] BI: Drive Data Set selection DDS bit 0 / DDS select., bit 0
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: C(15), T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p0821[0...n] BI: Drive Data Set selection DDS bit 1 / DDS select., bit 1
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: C(15), T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
Notice: For binector input p0840 = 0 signal, the motor can be moved, jogging using binector input p1055 or p1056.
The command "ON/OFF (OFF1)" can be issued using binector input p0840 or p1055/p1056.
For binector input p0840 = 0 signal, the switch-on inhibit is acknowledged.
Only the signal source that originally powered up can also power down again.
The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Note: For drives with closed-loop speed control (p1300 = 20), the following applies:
- BI: p0840 = 0 signal: OFF1 (braking with the ramp-function generator, then pulse suppression and switch-on
inhibit)
For drives with closed-loop torque control (p1300 = 22), the following applies:
- BI: p0840 = 0 signal: immediate pulse cancellation
For drives with closed-loop torque control (activated using p1501), the following applies:
- BI: p0840 = 0 signal: No dedicated braking response, but pulse suppression when standstill is detected (p1226,
p1227)
For drives with closed-loop speed/torque control, the following applies:
- BI: p0840 = 0/1 signal: ON (pulses can be enabled)
Notice: For binector input p0840 = 0 signal, the motor can be moved, jogging using binector input p1055 or p1056.
The command "ON/OFF (OFF1)" can be issued using binector input p0840 or p1055/p1056.
For binector input p0840 = 0 signal, the switch-on inhibit is acknowledged.
Only the signal source that originally powered up can also power down again.
The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Note: For drives with closed-loop speed control (p1300 = 20), the following applies:
- BI: p0840 = 0 signal: OFF1 (braking with the ramp-function generator, then pulse suppression and switch-on
inhibit)
For drives with closed-loop torque control (p1300 = 22), the following applies:
- BI: p0840 = 0 signal: immediate pulse cancellation
For drives with closed-loop torque control (activated using p1501), the following applies:
- BI: p0840 = 0 signal: No dedicated braking response, but pulse suppression when standstill is detected (p1226,
p1227)
For drives with closed-loop speed/torque control, the following applies:
- BI: p0840 = 0/1 signal: ON (pulses can be enabled)
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
p0848[0...n] BI: No Quick Stop / Quick Stop (OFF3) signal source 1 / OFF3 S_src 1
CU240B-2 Access level: 3 Calculated: - Data type: U32 / Binary
CU240E-2 Can be changed: T Scaling: - Data set: CDS, p0170
CU240E-2 F Units group: - Unit selection: -
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
p0848[0...n] BI: No Quick Stop / Quick Stop (OFF3) signal source 1 / OFF3 S_src 1
CU240B-2 DP Access level: 3 Calculated: - Data type: U32 / Binary
CU240E-2 DP Can be changed: T Scaling: - Data set: CDS, p0170
CU240E-2 DP F Units group: - Unit selection: -
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
p0849[0...n] BI: No Quick Stop / Quick Stop (OFF3) signal source 2 / OFF3 S_src 2
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Note: This bit is used to initiate a response for the drives when the control fails (F07220). If there is no control available,
then binector input p0854 should be set to 1.
If a control is available, then STW1.10 must be set to 1 (PZD1) so that the received data is updated. This applies
regardless of the setting in p0854 and even in the case of free telegram configuration (p0922 = 999).
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Note: This bit is used to initiate a response for the drives when the control fails (F07220). If there is no control available,
then binector input p0854 should be set to 1.
If a control is available, then STW1.10 must be set to 1 (PZD1) so that the received data is updated. This applies
regardless of the setting in p0854 and even in the case of free telegram configuration (p0922 = 999).
r0944 CO: Counter for fault buffer changes / Fault buff change
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
Caution: The Control Unit power supply may only be powered down after data has been saved (i.e. after data save has been
started, wait until the parameter again has the value 0).
Notice: Writing to parameters is inhibited while saving.
The progress while saving is displayed in r3996.
Note: If value = 1:
Reset is immediately executed and communications interrupted.
After communications have been established, check the reset operation (refer below).
If value = 2:
Help to check the reset operation.
Firstly, set p0972 = 2 and then read back. Secondly, set p0972 = 1 (it is possible that this request is possibly no lon-
ger acknowledged). The communication is then interrupted.
After communications have been established, check the reset operation (refer below).
If value = 3:
The reset is executed after interrupting cyclic communication. This setting is used to implement a synchronized
reset by a control for several drive units.
If the cyclic communication is active for both PROFIdrive interfaces, then the reset is executed after completing
both cycle communications.
After communications have been established, check the reset operation (refer below).
To check the reset operation:
After the drive unit has been restarted and communications have been established, read p0972 and check the fol-
lowing:
p0972 = 0? --> The reset was successfully executed.
p0972 > 0? --> The reset was not executed.
Caution: When executing a specific macro, the corresponding programmed settings are made and become active.
Caution: When executing a specific macro, the corresponding programmed settings are made and become active.
Caution: When executing a specific macro, the corresponding programmed settings are made and become active.
Caution: When executing a specific macro, the corresponding programmed settings are made and become active.
p1043[0...n] BI: Motorized potentiometer accept setting value / MotP acc set val
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
r1045 CO: Mot. potentiometer speed setp. in front of ramp-fct. gen. / Mop n_set bef RFG
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
p1051[0...n] CI: Speed limit RFG positive direction of rotation / n_limit RFG pos
CU240B-2 Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
CU240B-2 DP Can be changed: T Scaling: p2000 Data set: CDS, p0170
CU240E-2 Units group: - Unit selection: -
CU240E-2 DP
p1051[0...n] CI: Speed limit RFG positive direction of rotation / n_limit RFG pos
CU240E-2 DP F Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
CU240E-2 F Can be changed: T Scaling: p2000 Data set: CDS, p0170
Units group: - Unit selection: -
p1052[0...n] CI: Speed limit RFG negative direction of rotation / n_limit RFG neg
CU240B-2 Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
CU240B-2 DP Can be changed: T Scaling: p2000 Data set: CDS, p0170
CU240E-2 Units group: - Unit selection: -
CU240E-2 DP
p1052[0...n] CI: Speed limit RFG negative direction of rotation / n_limit RFG neg
CU240E-2 DP F Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
CU240E-2 F Can be changed: T Scaling: p2000 Data set: CDS, p0170
Units group: - Unit selection: -
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
r1114 CO: Setpoint after the direction limiting / Setp after limit
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
r1119 CO: Ramp-function generator setpoint at the input / RFG setp at inp
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Note: In the case of sensorless vector control, the ramp-function generator must not be bypassed, other than indirectly by
means of interconnection with r2349.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The ramp-function generator is, independent of the state of the signal source, active in the following cases:
- OFF1/OFF3.
- ramp-function generator output within the suppression bandwidth.
- ramp-function generator output below the minimum speed.
Notice: The ramp-function generator is, independent of the state of the signal source, active in the following cases:
- OFF1/OFF3.
- ramp-function generator output within the suppression bandwidth.
- ramp-function generator output below the minimum speed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
p1143[0...n] BI: Ramp-function generator, accept setting value / RFG accept set v
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p1148[0...n] Ramp-function gen., tolerance for ramp-up and ramp-down active / RFG tol HL/RL act
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: 3_1 Unit selection: p0505
r1150 CO: Ramp-function generator speed setpoint at the output / RFG n_set at outp
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
r1169 CO: Speed controller, speed setpoints 1 and 2 / n_ctrl n_set 1/2
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
p1201[0...n] BI: Flying restart enable signal source / Fly_res enab S_src
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
Note: In U/f control mode, the parameter serves as a threshold value for establishing the current at the beginning of the
flying restart function. When the threshold value is reached, the prevailing search current is set dependent upon the
frequency on the basis of voltage inputs.
Reducing the search current can also improve flying restart performance (if the system moment of inertia is not very
high, for example).
Note: In U/f control mode, the parameter serves as a threshold value for establishing the current at the beginning of the
flying restart function. When the threshold value is reached, the prevailing search current is set dependent upon the
frequency on the basis of voltage inputs.
Reducing the search current can also improve flying restart performance (if the system moment of inertia is not very
high, for example).
Note: The parameter factory setting is selected so that standard induction motors that are rotating can be found and
restarted as quickly as possible (fast flying restart).
With this pre-setting, if the motor is not found (e.g. for motors that are accelerated as a result of active loads or with
U/f control and low speeds), we recommend that the search rate is reduced (by increasing p1203).
Note: The parameter factory setting is selected so that standard induction motors that are rotating can be found and
restarted as quickly as possible (fast flying restart).
With this pre-setting, if the motor is not found (e.g. for motors that are accelerated as a result of active loads or with
U/f control and low speeds), we recommend that the search rate is reduced (by increasing p1203).
p1206[0...9] Set the fault number without automatic restart / Fault_No w/o AR
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
p1240[0...n] Vdc controller or Vdc monitoring configuration (vector control) / Vdc_ctr config vec
PM230 Access level: 3 Calculated: - Data type: Integer16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1240[0...n] Vdc controller or Vdc monitoring configuration (vector control) / Vdc_ctr config vec
PM240 Access level: 3 Calculated: - Data type: Integer16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1280[0...n] Vdc controller or Vdc monitoring configuration (U/f) / Vdc_ctr config U/f
PM230 Access level: 3 Calculated: - Data type: Integer16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1280[0...n] Vdc controller or Vdc monitoring configuration (U/f) / Vdc_ctr config U/f
PM240 Access level: 3 Calculated: - Data type: Integer16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1285[0...n] Vdc_min controller switch-in level (kinetic buffering) (U/f) / Vdc_min on_level
PM240 Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1286 Vdc_min controller switch-in level (kinetic buffering) (U/f) / Vdc_min on_level
PM240 Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2001 Data set: -
Units group: - Unit selection: -
p1287[0...n] Vdc_min controller dynamic factor (kinetic buffering) (U/f) / Vdc_min dyn_factor
PM240 Access level: 3 Calculated: p0340 = 1,3,4 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1294 Vdc_max controller automatic detection ON signal level (U/f) / Vdc_max SenseOnLev
PM230 Access level: 3 Calculated: - Data type: Integer16
PM240 Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
Note: For p1333 = 0 Hz, the FCC starting frequency is automatically set to 6 % of the rated motor frequency.
p1334[0...n] U/f control slip compensation starting frequency / Slip comp start
Access level: 3 Calculated: p0340 = 1 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1348 CO: U/f control Eco factor actual value / U/f Eco fac act v
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: - Unit selection: -
p1352[0...n] CI: Motor holding brake starting frequency signal source / Brake f_start
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p1402[0...n] Closed-loop current control and motor model configuration / I_ctrl config
Access level: 4 Calculated: p0340 = 1,3 Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1444 Speed controller, speed setpoint steady-state (static) / n_ctrl n_set stat
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
p1452[0...n] Speed controller speed actual value smoothing time (SLVC) / n_C n_act T_s SLVC
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1454 CO: Speed controller system deviation I component / n_ctrl sys dev Tn
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
p1456[0...n] Speed controller P gain adaptation lower starting point / n_ctrl AdaptKpLow
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1457[0...n] Speed controller P gain adaptation upper starting point / n_ctrl AdaptKp up
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1475[0...n] CI: Speed controller torque setting value for motor holding brake / n_ctrl M_sv MHB
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: p2003 Data set: CDS, p0170
Units group: - Unit selection: -
p1477[0...n] BI: Speed controller set integrator value / n_ctrl integ set
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p1479[0...n] CI: Speed controller integrator setting value scaling / n_ctrl I_val scal
Access level: 4 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p1501[0...n] BI: Change over between closed-loop speed/torque control / Changeov n/M_ctrl
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: U, T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
r1508 CO: Torque setpoint before supplementary torque / M_set bef. M_suppl
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2003 Data set: -
Units group: 7_1 Unit selection: p0505
Notice: A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set.
Note: The torque limit is limited to 400% of the rated motor torque. When automatically calculating the motor/closed-loop
control parameters (p0340), the torque limit is set to match the current limit (p0640).
Notice: A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set.
Note: The torque limit is limited to 400% of the rated motor torque. When automatically calculating the motor/closed-loop
control parameters (p0340), the torque limit is set to match the current limit (p0640).
r1526 CO: Torque limit upper without offset / M_max up w/o offs
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2003 Data set: -
Units group: 7_1 Unit selection: p0505
r1527 CO: Torque limit lower without offset / M_max low w/o offs
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2003 Data set: -
Units group: 7_1 Unit selection: p0505
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
Notice: The parameter may be protected as a result of p0922 or p2079 and cannot be changed.
r1547[0...1] CO: Torque limit for speed controller output / M_max outp n_ctrl
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2003 Data set: -
Units group: 7_1 Unit selection: p0505
p1552[0...n] CI: Torque limit upper scaling without offset / M_max up w/o offs
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p1554[0...n] CI: Torque limit lower scaling without offset / M_max low w/o offs
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p1584[0...n] Field weakening operation, flux setpoint smoothing time / Field weak T_smth
Access level: 4 Calculated: p0340 = 1,3 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1593[0...1] CO: Field weakening controller / flux controller output / Field/Fl_ctrl outp
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2002 Data set: -
Units group: 6_2 Unit selection: p0505
p1654[0...n] Curr. setpoint torque-gen. smoothing time field weakening range / Isq_s T_smth FW
Access level: 4 Calculated: p0340 = 1 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1740[0...n] Gain resonance damping for encoderless closed-loop control / Gain res_damp
Access level: 3 Calculated: p0340 = 1,3,4 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1746 Motor model error signal stall detection / MotMod sig stall
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
Note: Bits 0 ... 2 only have an influence for encoderless vector control, bit 2 is pre-assigned depending on p0500.
Re bit 2 = 1:
The sensorless vector control is effective down to zero frequency. A change is not made into the open-loop speed
controlled mode.
This operating mode is possible for passive loads. These include applications where the load itself does not gener-
ate any active torque and therefore only acts reactively to the drive torque of the induction motor.
If bit 2 = 1, then bit 3 is automatically set to 1. Manual de-selection is possible and may be sensible if the saturation
characteristic (p1960) was not measured for third-party motors. Generally, for standard SIEMENS motors, the
already pre-assigned (default value) saturation characteristic is adequate.
When the bit is set, the selection of bits 0 and 1 is ignored.
Re bit 2 = 0:
Bit 3 is also automatically deactivated.
Re bit 6 = 1:
The following applies for encoderless vector control of induction motors:
For a blocked motor (see p2175, p2177) the time condition in p1758 is bypassed and a change is not made into
open-loop controlled operation.
Note: Bits 0 ... 2 only have an influence for encoderless vector control, bit 2 is pre-assigned depending on p0500.
Re bit 2 = 1:
The sensorless vector control is effective down to zero frequency. A change is not made into the open-loop speed
controlled mode.
This operating mode is possible for passive loads. These include applications where the load itself does not gener-
ate any active torque and therefore only acts reactively to the drive torque of the induction motor.
If bit 2 = 1, then bit 3 is automatically set to 1. Manual de-selection is possible and may be sensible if the saturation
characteristic (p1960) was not measured for third-party motors. Generally, for standard SIEMENS motors, the
already pre-assigned (default value) saturation characteristic is adequate.
When the bit is set, the selection of bits 0 and 1 is ignored.
Re bit 2 = 0:
Bit 3 is also automatically deactivated.
Re bit 6 = 1:
The following applies for encoderless vector control of induction motors:
For a blocked motor (see p2175, p2177) the time condition in p1758 is bypassed and a change is not made into
open-loop controlled operation.
p1758[0...n] Motor model changeover delay time closed/open-loop control / MotMod t cl_op
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1759[0...n] Motor model changeover delay time open/closed-loop control / MotMod t op_cl
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1764[0...n] Motor model without encoder speed adaptation Kp / MotMod woE n_adaKp
Access level: 4 Calculated: p0340 = 1,3,4 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1767[0...n] Motor model without encoder speed adaptation Tn / MotMod woE n_adaTn
Access level: 4 Calculated: p0340 = 1,3,4 Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1770 CO: Motor model speed adaptation proportional component / MotMod n_adapt Kp
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2000 Data set: -
Units group: 3_1 Unit selection: p0505
p1774[0...n] Motor model, offset voltage compensation alpha / MotMod offs comp A
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p1775[0...n] Motor model, offset voltage compensation beta / MotMod offs comp B
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r1808 DC link voltage actual value for U_max calculation / Vdc act val U_max
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: p2001 Data set: -
Units group: 5_2 Unit selection: p0505
p1900 Motor data identification and rotating measurement / MotID and rot meas
Access level: 2 Calculated: - Data type: Integer16
Can be changed: C(1), T Scaling: - Data set: -
Units group: - Unit selection: -
p1999[0...n] Ang. commutation offset calibr. and PollD scaling / Com_ang_offs scal
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: MDS
Units group: - Unit selection: -
Note: For high moments of inertia, it is practical to scale the runtime of the calibration higher.
p2016[0...3] CI: Comm IF USS PZD send word / Comm USS send word
Access level: 3 Calculated: - Data type: U32 / Integer16
Can be changed: U, T Scaling: 4000H Data set: -
Units group: - Unit selection: -
p2022 Field bus int USS PZD no. / Field bus USS PZD
CU240B-2 Access level: 2 Calculated: - Data type: Unsigned16
CU240E-2 Can be changed: T Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p2023 Field bus int USS PKW no. / Field bus USS PKW
CU240B-2 Access level: 2 Calculated: - Data type: Integer16
CU240E-2 Can be changed: T Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
r2074[0...7] PROFIdrive diagnostics bus address PZD receive / Diag addr recv
CU240B-2 DP Access level: 3 Calculated: - Data type: Unsigned16
CU240E-2 DP Can be changed: - Scaling: - Data set: -
CU240E-2 DP F Units group: - Unit selection: -
r2075[0...7] PROFIdrive diagnostics telegram offset PZD receive / Diag offs recv
CU240B-2 DP Access level: 3 Calculated: - Data type: Unsigned16
CU240E-2 DP Can be changed: - Scaling: - Data set: -
CU240E-2 DP F Units group: - Unit selection: -
r2076[0...7] PROFIdrive diagnostics telegram offset PZD send / Diag offs send
CU240B-2 DP Access level: 3 Calculated: - Data type: Unsigned16
CU240E-2 DP Can be changed: - Scaling: - Data set: -
CU240E-2 DP F Units group: - Unit selection: -
r2077[0...15] PROFIBUS diagnostics peer-to-peer data transfer addresses / PB diag peer addr
CU240B-2 DP Access level: 3 Calculated: - Data type: Unsigned8
CU240E-2 DP Can be changed: - Scaling: - Data set: -
CU240E-2 DP F Units group: - Unit selection: -
r2089[0...4] CO: Send binector-connector converter status word / Bin/con ZSW send
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
p2100[0...19] Setting the fault number for fault response / F_no F response
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
p2118[0...19] Sets the message number for message type. / Msg_no Msg_type
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
r2120 CO: Sum of fault and alarm buffer changes / Sum buffer changed
Access level: 4 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r2129.0...15 CO/BO: Trigger word for faults and alarms / Trigger word
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
p2144[0...n] BI: Motor stall monitoring enable (negated) / Mot stall enab neg
Access level: 4 Calculated: - Data type: U32 / Binary
Can be changed: U, T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p2158[0...n] Delay for n_act comparison with speed threshold value 5 / Del compar n_5
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p2160[0...n] Delay for n_act comparison with speed threshold value 6 / Del compar n_6
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p2171[0...n] Current threshold value reached delay time / t_del I_thresh rch
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p2176[0...n] Torque threshold value comparison delay time / M_thrsh comp T_del
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p2216[0...n] Technology controller fixed value selection method / Tec_ctr FixVal sel
Access level: 2 Calculated: - Data type: Integer16
Can be changed: T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p2220[0...n] BI: Technology controller fixed value selection bit 0 / Tec_ctrl sel bit 0
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p2221[0...n] BI: Technology controller fixed value selection bit 1 / Tec_ctrl sel bit 1
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p2222[0...n] BI: Technology controller fixed value selection bit 2 / Tec_ctrl sel bit 2
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p2223[0...n] BI: Technology controller fixed value selection bit 3 / Tec_ctrl sel bit 3
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
r2224 CO: Technology controller, fixed value effective / Tec_ctr FixVal eff
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
r2225.0 CO/BO: Technology controller fixed value selection status word / Tec_ctr FixVal ZSW
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r2231 Technology controller motorized potentiometer setpoint memory / Tec_ctrl mop mem
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: - Data set: -
Units group: 9_1 Unit selection: p0595
p2235[0...n] BI: Technology controller motorized potentiometer raise setpoint / Tec_ctrl mop raise
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p2237[0...n] Technology controller motorized potentiometer maximum value / Tec_ctrl mop max
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: 9_1 Unit selection: p0595
p2238[0...n] Technology controller motorized potentiometer minimum value / Tec_ctrl mop min
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: 9_1 Unit selection: p0595
p2240[0...n] Technology controller motorized potentiometer starting value / Tec_ctrl mop start
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: 9_1 Unit selection: p0595
p2247[0...n] Technology controller motorized potentiometer ramp-up time / Tec_ctr mop t_r-up
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r2262 CO: Technology controller setpoint after filter / Tec_ctr set aftFlt
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
p2265 Technology controller actual value filter time constant / Tec_ctrl act T
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
r2266 CO: Technology controller actual value after filter / Tec_ctr act aftFlt
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
p2267 Technology controller upper limit actual value / Tec_ctrl u_lim act
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
p2268 Technology controller lower limit actual value / Tec_ctrl l_lim act
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
p2271 Technology controller actual value inversion (sensor type) / Tech_ctrl act inv
Access level: 3 Calculated: - Data type: Integer16
Can be changed: T Scaling: - Data set: -
Units group: - Unit selection: -
r2272 CO: Technology controller actual value scaled / Tech_ctrl act scal
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: 9_1 Unit selection: p0595
p2297[0...n] CI: Technology controller maximum limit signal source / Tec_ctrl m_lm s_sc
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: U, T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p2298[0...n] CI: Technology controller minimum limit signal source / Tec_ctrl min_l s_s
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: U, T Scaling: PERCENT Data set: CDS, p0170
Units group: - Unit selection: -
p2302 Technology controller output signal starting value / Tec_ctr start val
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
r2344 CO: Technology controller last speed setpoint (smoothed) / Tec_ctrl n_setp_sm
Access level: 3 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: PERCENT Data set: -
Units group: - Unit selection: -
p3112[0...n] BI: External fault 3 enable negated / Ext flt 3 enab neg
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: U, T Scaling: - Data set: CDS, p0170
Units group: - Unit selection: -
p3230[0...n] CI: Load monitoring, speed actual value / Load monit n_act
Access level: 3 Calculated: - Data type: U32 / FloatingPoint32
Can be changed: T Scaling: p2000 Data set: CDS, p0170
Units group: - Unit selection: -
p3320[0...n] Fluid flow machine P = f(n), Y coordinate: P flow1 %, point 1 / Fluid flow mach Y1
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3321[0...n] Fluid flow machine P = f(n), X coordinate: n flow1 %, point 1 / Fluid flow mach X1
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3322[0...n] Fluid flow machine P = f(n), Y coordinate: P flow2 %, point 2 / Fluid flow mach Y2
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3323[0...n] Fluid flow machine P = f(n), X coordinate: n flow2 %, point 2 / Fluid flow mach X2
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3324[0...n] Fluid flow machine P = f(n), Y coordinate: P flow3 %, point 3 / Fluid flow mach Y3
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3325[0...n] Fluid flow machine P = f(n), X coordinate: n flow3 %, point 3 / Fluid flow mach X3
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3326[0...n] Fluid flow machine P = f(n), Y coordinate: P flow4 %, point 4 / Fluid flow mach Y4
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3327[0...n] Fluid flow machine P = f(n), X coordinate: n flow4 %, point 4 / Fluid flow mach X4
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3328[0...n] Fluid flow machine P = f(n), Y coordinate: P flow5 %, point 5 / Fluid flow mach Y5
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
p3329[0...n] Fluid flow machine P = f(n), X coordinate: n flow5 %, point 5 / Fluid flow mach X5
Access level: 2 Calculated: - Data type: FloatingPoint32
Can be changed: U, T Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r3926[0...n] Alternating voltage generation base voltage amplitude / Alt U_gen U_base
Access level: 4 Calculated: - Data type: FloatingPoint32
Can be changed: - Scaling: - Data set: MDS
Units group: - Unit selection: -
r3929[0...n] Motor data identification modulated voltage generation / MotID U_gen mod
Access level: 4 Calculated: p0340 = 1 Data type: Unsigned32
Can be changed: - Scaling: - Data set: DDS, p0180
Units group: - Unit selection: -
r8572[0...39] Macro Connector Inputs (CI) for speed setpoints / Macro CI n_set
Access level: 4 Calculated: - Data type: Unsigned32
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r8573[0...39] Macro Connector Inputs (CI) for torque setpoints / Macro CI M_set
Access level: 4 Calculated: - Data type: Unsigned32
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
p9342 SI Motion act. val. comparison tolerance (crossw.) (processor 2) / SI Mtn actV tol P2
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
Notice: This parameter is overwritten by the copy function of the safety functions integrated in the drive.
Note: SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SSM: Safe Speed Monitor (safety-relevant feedback signal from the velocity monitoring)
p9348 SI Motion SAM actual velocity tolerance (Motor Module) / SI Mtn SAM tol MM
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p9358 SI Motion acceptance test mode time limit (processor 2) / SI Mtn acc t P2
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9381 SI Motion brake ramp reference value (processor 2) / SI Mtn ramp ref P2
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p9386 SI Motion delay time of the evaluation sensorless (processor 2) / SI Mtn t_del SL MM
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9387 SI Motion encoderless act val sensing filter time (processor 2) / SI Mtn SL filt P2
CU240E-2 DP F Access level: 4 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9388 SI Motion actual value sensing minimum current (processor 2) / SI Mtn SL I_min P2
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
r9485 BICO interconnections signal source search count / BICO S_src srchQty
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9486 BICO interconnections signal source search first index / BICO S_src srchIdx
Access level: 3 Calculated: - Data type: Unsigned16
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
p9533 SI Motion SLS setpoint speed limit (processor 1) / SI Mtn SLS set_lim
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: U, T Scaling: - Data set: -
Units group: - Unit selection: -
p9542 SI Motion act. val. comparison tolerance (crossw.) (processor 1) / SI Mtn act tol P1
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p9548 SI Motion SAM actual velocity tolerance (Control Unit) / SI Mtn SAM tol CU
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p9558 SI Motion acceptance test mode time limit (processor 1) / SI Mtn acc t P1
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9559 SI Motion forced checking procedure timer (processor 1) / SI Mtn dyn timer
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9581 SI Motion brake ramp reference value (processor 1) / SI Mtn ramp ref P1
Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 DP F Can be changed: C(95) Scaling: - Data set: -
CU240E-2 F Units group: - Unit selection: -
p9586 SI Motion delay time of the evaluation sensorless (CU) / SI Mtn t_del SL CU
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9587 SI Motion encoderless act val sensing filter time (processor 1) / SI Mtn SL filt P1
CU240E-2 DP F Access level: 4 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9588 SI Motion act val sensing sensorless min current (processor 1) / SI Mtn SL I_min P1
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
p9705 BI: SI Motion: Test stop signal source / SI Mtn test stop
CU240E-2 DP F Access level: 3 Calculated: - Data type: U32 / Binary
CU240E-2 F Can be changed: C(95) Scaling: - Data set: -
Units group: - Unit selection: -
r9712 SI Motion diagnostics pos. act. val. motor side (processor 1) / SI Mtn s_act motP1
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9713[0...3] SI Motion diagnostics position actual value load side / SI Mtn s_act load
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9720.0...13 CO/BO: SI Motion control signals integrated in the drive / SI Mtn integ STW
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9722.0...15 CO/BO: SI Motion status signals integrated in the drive / SI Mtn integ stat
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned32
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9722.0...13 CO/BO: SI Motion status signals integrated in the drive / SI Mtn integ stat
CU240E-2 F Access level: 3 Calculated: - Data type: Unsigned32
Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9723.0...16 CO/BO: SI Motion diagnostic signals integrated in the drive / SI Mtn integ diag
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9724 SI Motion crosswise comparison clock cycle / SI Mtn CDC clk cyc
CU240E-2 DP F Access level: 3 Calculated: - Data type: FloatingPoint32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9734.0...14 CO/BO: SI Motion Safety Info Channel status word / SI Mtn info ch ZSW
CU240E-2 DP F Access level: 3 Calculated: - Data type: Unsigned16
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
r9742.0...15 CO/BO: SI Motion drive-integrated status signals (processor 2) / SI Mtn int stat P2
CU240E-2 DP F Access level: 4 Calculated: - Data type: Unsigned32
CU240E-2 F Can be changed: - Scaling: - Data set: -
Units group: - Unit selection: -
p20245 BI: PT1 0 accept setting value S / PT1 0 acc set val
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: -
Units group: - Unit selection: -
p20251 BI: PT1 1 accept setting value S / PT1 1 acc set val
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: -
Units group: - Unit selection: -
p20260 BI: INT 0 accept setting value S / INT 0 acc set val
Access level: 3 Calculated: - Data type: U32 / Binary
Can be changed: T Scaling: - Data set: -
Units group: - Unit selection: -
Product: SINAMICS G120 CU240, Version: 4402100, Language: eng, Type: CDS
p0641[0...n] CI: Current limit, variable / Curr lim var
p0700[0...n] Command source selection / Cmd src sel
p0820[0...n] BI: Drive Data Set selection DDS bit 0 / DDS select., bit 0
p0821[0...n] BI: Drive Data Set selection DDS bit 1 / DDS select., bit 1
p0840[0...n] BI: ON / OFF (OFF1) / ON / OFF (OFF1)
p0844[0...n] BI: No coast-down / coast-down (OFF2) signal source 1 / OFF2 S_src 1
p0845[0...n] BI: No coast-down / coast-down (OFF2) signal source 2 / OFF2 S_src 2
p0848[0...n] BI: No Quick Stop / Quick Stop (OFF3) signal source 1 / OFF3 S_src 1
p0849[0...n] BI: No Quick Stop / Quick Stop (OFF3) signal source 2 / OFF3 S_src 2
p0852[0...n] BI: Enable operation/inhibit operation / Operation enable
p0854[0...n] BI: Control by PLC/no control by PLC / Master ctrl by PLC
p0855[0...n] BI: Unconditionally release holding brake / Uncond open brake
p0856[0...n] BI: Speed controller enable / n_ctrl enable
p0858[0...n] BI: Unconditionally close holding brake / Uncond close brake
p1000[0...n] Speed setpoint selection / n_set sel
p1020[0...n] BI: Fixed speed setpoint selection Bit 0 / n_set_fixed Bit 0
p1021[0...n] BI: Fixed speed setpoint selection Bit 1 / n_set_fixed Bit 1
p1022[0...n] BI: Fixed speed setpoint selection Bit 2 / n_set_fixed Bit 2
p1023[0...n] BI: Fixed speed setpoint selection Bit 3 / n_set_fixed Bit 3
p1035[0...n] BI: Motorized potentiometer setpoint raise / Mop raise
p1036[0...n] BI: Motorized potentiometer lower setpoint / Mop lower
p1039[0...n] BI: Motorized potentiometer inversion / MotP inv
p1041[0...n] BI: Motorized potentiometer manual/automatic / Mop manual/auto
p1042[0...n] CI: Motorized potentiometer automatic setpoint / Mop auto setpoint
p1043[0...n] BI: Motorized potentiometer accept setting value / MotP acc set val
p1044[0...n] CI: Motorized potentiometer setting value / Mop set val
p1051[0...n] CI: Speed limit RFG positive direction of rotation / n_limit RFG pos
p1052[0...n] CI: Speed limit RFG negative direction of rotation / n_limit RFG neg
p1055[0...n] BI: Jog bit 0 / Jog bit 0
p1056[0...n] BI: Jog bit 1 / Jog bit 1
p1070[0...n] CI: Main setpoint / Main setpoint
p1071[0...n] CI: Main setpoint scaling / Main setp scal
p1075[0...n] CI: Suppl setpoint / Suppl setpoint
p1076[0...n] CI: Supplementary setpoint scaling / Suppl setp scal
p1085[0...n] CI: Speed limit in positive direction of rotation / n_limit pos
p1088[0...n] CI: Speed limit in negative direction of rotation / n_limit neg
p1108[0...n] BI: Total setpoint selection / Total setp sel
p1109[0...n] CI: Total setpoint / Total setp
p1110[0...n] BI: Inhibit negative direction / Inhib neg dir
p1111[0...n] BI: Inhibit positive direction / Inhib pos dir
p1113[0...n] BI: Setpoint inversion / Setp inv
p1122[0...n] BI: Bypass ramp-function generator / Bypass RFG
p1140[0...n] BI: Enable ramp-function generator/inhibit ramp-function generator / RFG enable
p1141[0...n] BI: Continue ramp-function generator/freeze ramp-function generator / Continue RFG
p1142[0...n] BI: Enable setpoint/inhibit setpoint / Setpoint enable
p1143[0...n] BI: Ramp-function generator, accept setting value / RFG accept set v
p1144[0...n] CI: Ramp-function generator setting value / RFG setting value
p1155[0...n] CI: Speed controller speed setpoint 1 / n_ctrl n_set 1
p1160[0...n] CI: Speed controller speed setpoint 2 / n_ctrl n_set 2
p1201[0...n] BI: Flying restart enable signal source / Fly_res enab S_src
p1230[0...n] BI: DC braking activation / DC brake act
p1330[0...n] CI: U/f control independent voltage setpoint / Uf U_set independ.
p1352[0...n] CI: Motor holding brake starting frequency signal source / Brake f_start
p1455[0...n] CI: Speed controller P gain adaptation signal / n_ctrl Adpt_sig Kp
p1466[0...n] CI: Speed controller P-gain scaling / n_ctrl Kp scal
p1475[0...n] CI: Speed controller torque setting value for motor holding brake / n_ctrl M_sv MHB
p1476[0...n] BI: Speed controller hold integrator / n_ctrl integ stop
p1477[0...n] BI: Speed controller set integrator value / n_ctrl integ set
p1478[0...n] CI: Speed controller integrator setting value / n_ctr integ_setVal
p1479[0...n] CI: Speed controller integrator setting value scaling / n_ctrl I_val scal
p1486[0...n] CI: Droop compensation torque / Droop M_comp
p1492[0...n] BI: Droop feedback enable / Droop enable
p1500[0...n] Torque setpoint selection / M_set sel
p1501[0...n] BI: Change over between closed-loop speed/torque control / Changeov n/M_ctrl
p1503[0...n] CI: Torque setpoint / M_set
p1511[0...n] CI: Supplementary torque 1 / M_suppl 1
p1512[0...n] CI: Supplementary torque 1 scaling / M_suppl 1 scal
p1513[0...n] CI: Supplementary torque 2 / M_suppl 2
p1522[0...n] CI: Torque limit upper / M_max upper
p1523[0...n] CI: Torque limit lower / M_max lower
p1528[0...n] CI: Torque limit upper scaling / M_max upper scal
p1529[0...n] CI: Torque limit lower scaling / M_max lower scal
p1552[0...n] CI: Torque limit upper scaling without offset / M_max up w/o offs
p1554[0...n] CI: Torque limit lower scaling without offset / M_max low w/o offs
p1571[0...n] CI: Supplementary flux setpoint / Suppl flux setp
p2103[0...n] BI: 1. Acknowledge faults / 1. Acknowledge
p2104[0...n] BI: 2. Acknowledge faults / 2. Acknowledge
p2105[0...n] BI: 3. Acknowledge faults / 3. Acknowledge
p2106[0...n] BI: External fault 1 / External fault 1
p2107[0...n] BI: External fault 2 / External fault 2
p2108[0...n] BI: External fault 3 / External fault 3
p2112[0...n] BI: External alarm 1 / External alarm 1
p2116[0...n] BI: External alarm 2 / External alarm 2
p2117[0...n] BI: External alarm 3 / External alarm 3
p2144[0...n] BI: Motor stall monitoring enable (negated) / Mot stall enab neg
p2148[0...n] BI: RFG active / RFG active
p2151[0...n] CI: Speed setpoint for messages/signals / n_set for msg
p2200[0...n] BI: Technology controller enable / Tec_ctrl enable
p2220[0...n] BI: Technology controller fixed value selection bit 0 / Tec_ctrl sel bit 0
p2221[0...n] BI: Technology controller fixed value selection bit 1 / Tec_ctrl sel bit 1
p2222[0...n] BI: Technology controller fixed value selection bit 2 / Tec_ctrl sel bit 2
p2223[0...n] BI: Technology controller fixed value selection bit 3 / Tec_ctrl sel bit 3
p2235[0...n] BI: Technology controller motorized potentiometer raise setpoint / Tec_ctrl mop raise
p2236[0...n] BI: Technology controller motorized potentiometer lower setpoint / Tec_ctrl mop lower
p2253[0...n] CI: Technology controller setpoint 1 / Tec_ctrl setp 1
p2254[0...n] CI: Technology controller setpoint 2 / Tec_ctrl setp 2
p2264[0...n] CI: Technology controller actual value / Tec_ctrl act val
p2286[0...n] BI: Hold technology controller integrator / Tec_ctr integ stop
Product: SINAMICS G120 CU240, Version: 4402100, Language: eng, Type: DDS
p0340[0...n] Automatic calculation, motor/control parameters / Calc auto par
p0640[0...n] Current limit / Current limit
p1001[0...n] CO: Fixed speed setpoint 1 / n_set_fixed 1
p1002[0...n] CO: Fixed speed setpoint 2 / n_set_fixed 2
p1003[0...n] CO: Fixed speed setpoint 3 / n_set_fixed 3
p1004[0...n] CO: Fixed speed setpoint 4 / n_set_fixed 4
p1005[0...n] CO: Fixed speed setpoint 5 / n_set_fixed 5
p1006[0...n] CO: Fixed speed setpoint 6 / n_set_fixed 6
p1007[0...n] CO: Fixed speed setpoint 7 / n_set_fixed 7
p1008[0...n] CO: Fixed speed setpoint 8 / n_set_fixed 8
p1009[0...n] CO: Fixed speed setpoint 9 / n_set_fixed 9
p1010[0...n] CO: Fixed speed setpoint 10 / n_set_fixed 10
p1011[0...n] CO: Fixed speed setpoint 11 / n_set_fixed 11
p1012[0...n] CO: Fixed speed setpoint 12 / n_set_fixed 12
p1013[0...n] CO: Fixed speed setpoint 13 / n_set_fixed 13
p1014[0...n] CO: Fixed speed setpoint 14 / n_set_fixed 14
p1015[0...n] CO: Fixed speed setpoint 15 / n_set_fixed 15
p1030[0...n] Motorized potentiometer configuration / Mop configuration
p1037[0...n] Motorized potentiometer maximum speed / MotP n_max
p1038[0...n] Motorized potentiometer minimum speed / MotP n_min
p1040[0...n] Motorized potentiometer starting value / Mop start value
p1047[0...n] Motorized potentiometer ramp-up time / Mop ramp-up time
p1048[0...n] Motorized potentiometer ramp-down time / Mop ramp-down time
p1058[0...n] Jog 1 speed setpoint / Jog 1 n_set
p1059[0...n] Jog 2 speed setpoint / Jog 2 n_set
p1063[0...n] Speed limit setpoint channel / n_limit setp
p1080[0...n] Minimum speed / n_min
p1082[0...n] Maximum speed / n_max
p1083[0...n] CO: Speed limit in positive direction of rotation / n_limit pos
p1086[0...n] CO: Speed limit in negative direction of rotation / n_limit neg
p1091[0...n] Skip speed 1 / n_skip 1
p1092[0...n] Skip speed 2 / n_skip 2
p1093[0...n] Skip speed 3 / n_skip 3
p1094[0...n] Skip speed 4 / n_skip 4
p1334[0...n] U/f control slip compensation starting frequency / Slip comp start
p1335[0...n] Slip compensation, scaling / Slip comp scal
p1336[0...n] Slip compensation limit value / Slip comp lim val
p1338[0...n] U/f mode resonance damping gain / Uf Res_damp gain
p1339[0...n] U/f mode resonance damping filter time constant / Uf Res_damp T
p1340[0...n] I_max frequency controller proportional gain / I_max_ctrl Kp
p1341[0...n] I_max frequency controller integral time / I_max_ctrl Tn
p1345[0...n] I_max voltage controller proportional gain / I_max_U_ctrl Kp
p1346[0...n] I_max voltage controller integral time / I_max_U_ctrl Tn
p1349[0...n] U/f mode resonance damping maximum frequency / Uf res_damp f_max
p1350[0...n] Soft starting / Soft starting
p1351[0...n] CO: Motor holding brake starting frequency / Brake f_start
p1400[0...n] Speed control configuration / n_ctrl config
p1401[0...n] Flux control configuration / Flux ctrl config
p1402[0...n] Closed-loop current control and motor model configuration / I_ctrl config
p1416[0...n] Speed setpoint filter 1 time constant / n_set_filt 1 T
p1452[0...n] Speed controller speed actual value smoothing time (SLVC) / n_C n_act T_s SLVC
p1456[0...n] Speed controller P gain adaptation lower starting point / n_ctrl AdaptKpLow
p1457[0...n] Speed controller P gain adaptation upper starting point / n_ctrl AdaptKp up
p1458[0...n] Adaptation factor, lower / Adapt_factor lower
p1459[0...n] Adaptation factor, upper / Adapt_factor upper
p1461[0...n] Speed controller Kp adaptation speed, upper scaling / n_ctrl Kp n upper
p1463[0...n] Speed controller Tn adaptation speed, upper scaling / n_ctrl Tn n upper
p1464[0...n] Speed controller adaptation speed, lower / n_ctrl n lower
p1465[0...n] Speed controller adaptation speed, upper / n_ctrl n upper
p1470[0...n] Speed controller encoderless operation P-gain / n_ctrl SLVC Kp
p1472[0...n] Speed controller encoderless operation integral time / n_ctrl SLVC Tn
p1487[0...n] Droop compensation torque scaling / Droop M_comp scal
p1488[0...n] Droop input source / Droop input source
p1489[0...n] Droop feedback scaling / Droop scaling
p1496[0...n] Acceleration pre-control scaling / a_before scaling
p1499[0...n] Accelerating for torque control, scaling / a for M_ctrl scal
p1514[0...n] Supplementary torque 2 scaling / M_suppl 2 scal
p1517[0...n] Accelerating torque smoothing time constant / M_accel T_smooth
p1520[0...n] CO: Torque limit upper / M_max upper
p1521[0...n] CO: Torque limit lower / M_max lower
p1524[0...n] CO: Torque limit upper/motoring scaling / M_max up/mot scal
p1525[0...n] CO: Torque limit lower scaling / M_max lower scal
p1530[0...n] Power limit motoring / P_max mot
p1531[0...n] Power limit regenerative / P_max gen
p1570[0...n] CO: Flux setpoint / Flux setpoint
p1573[0...n] Flux threshold value magnetizing / Flux thresh magnet
p1574[0...n] Voltage reserve dynamic / U_reserve dyn
p1580[0...n] Efficiency optimization / Efficiency opt.
p1582[0...n] Flux setpoint smoothing time / Flux setp T_smth
p1584[0...n] Field weakening operation, flux setpoint smoothing time / Field weak T_smth
p1594[0...n] Field-weakening controller, P gain / Field_ctrl Kp
p1596[0...n] Field weakening controller integral-action time / Field_ctrl Tn
p1610[0...n] Torque setpoint static (SLVC) / M_set static
p1611[0...n] Supplementary accelerating torque (SLVC) / M_suppl_accel
p1616[0...n] Current setpoint smoothing time / I_set T_smooth
p1654[0...n] Curr. setpoint torque-gen. smoothing time field weakening range / Isq_s T_smth FW
p1702[0...n] Isd current controller pre-control scaling / Isd_ctr_prectrScal
p3325[0...n] Fluid flow machine P = f(n), X coordinate: n flow3 %, point 3 / Fluid flow mach X3
p3326[0...n] Fluid flow machine P = f(n), Y coordinate: P flow4 %, point 4 / Fluid flow mach Y4
p3327[0...n] Fluid flow machine P = f(n), X coordinate: n flow4 %, point 4 / Fluid flow mach X4
p3328[0...n] Fluid flow machine P = f(n), Y coordinate: P flow5 %, point 5 / Fluid flow mach Y5
p3329[0...n] Fluid flow machine P = f(n), X coordinate: n flow5 %, point 5 / Fluid flow mach X5
p3856[0...n] Compound braking current / Compound I_brake
r3925[0...n] Identification final display / Ident final_disp
r3927[0...n] Motor data identification control word / MotID STW
r3928[0...n] Rotating measurement configuration / Rot meas config
r3929[0...n] Motor data identification modulated voltage generation / MotID U_gen mod
Product: SINAMICS G120 CU240, Version: 4402100, Language: eng, Type: MDS
p0300[0...n] Motor type selection / Mot type sel
p0301[0...n] Motor code number selection / Mot code No. sel
p0304[0...n] Rated motor voltage / Mot U_rated
p0305[0...n] Rated motor current / Mot I_rated
p0307[0...n] Rated motor power / Mot P_rated
p0308[0...n] Rated motor power factor / Mot cos_phi_rated
p0309[0...n] Rated motor efficiency / Mot eta_rated
p0310[0...n] Rated motor frequency / Mot f_rated
p0311[0...n] Rated motor speed / Mot n_rated
r0313[0...n] Motor pole pair number, actual (or calculated) / Mot PolePairNo act
p0314[0...n] Motor pole pair number / Mot pole pair No.
p0316[0...n] Motor torque constant / Mot kT
p0318[0...n] Motor stall current / Mot I_standstill
p0320[0...n] Motor rated magnetizing current/short-circuit current / Mot I_mag_rated
p0322[0...n] Maximum motor speed / Mot n_max
p0323[0...n] Maximum motor current / Mot I_max
p0325[0...n] Motor pole position identification current, 1st phase / Mot PolID I 1st ph
p0326[0...n] Motor stall torque correction factor / Mot M_stall_corr
p0327[0...n] Optimum motor load angle / Mot phi_load opt
p0328[0...n] Motor reluctance torque constant / Mot kT_reluctance
p0329[0...n] Motor pole position identification current / Mot PolID current
r0330[0...n] Rated motor slip / Mot slip_rated
r0331[0...n] Actual motor magnetizing current/short-circuit current / Mot I_mag_rtd act
r0332[0...n] Rated motor power factor / Mot cos_phi_rated
r0333[0...n] Rated motor torque / Mot M_rated
r0334[0...n] Actual motor-torque constant / Mot kT act
p0335[0...n] Motor cooling type / Motor cooling type
r0337[0...n] Rated motor EMF / Mot EMF_rated
p0341[0...n] Motor moment of inertia / Mot M_mom of inert
p0342[0...n] Ratio between the total and motor moment of inertia / Mot MomInert Ratio
r0343[0...n] Rated motor current identified / Mot I_rated ident
p0344[0...n] Motor weight (for the thermal motor model) / Mot weight th mod
r0345[0...n] Nominal motor starting time / Mot t_start_rated
p0346[0...n] Motor excitation build-up time / Mot t_excitation
p0347[0...n] Motor de-excitation time / Mot t_de-excitat.
p0350[0...n] Motor stator resistance, cold / Mot R_stator cold
p0352[0...n] Cable resistance / Mot R_cable cold
Product: SINAMICS G120 CU240, Version: 4402100, Language: eng, Type: PDS
r0200[0...n] Power unit code number actual / PU code no. act
p0201[0...n] Power unit code number / PU code no
r0203[0...n] Actual power unit type / PU actual type
r0204[0...n] Power unit hardware properties / PU HW property
p1501[0...n] BI: Change over between closed-loop speed/torque control / Changeov n/M_ctrl
p2080[0...15] BI: Binector-connector converter status word 1 / Bin/con ZSW1
p2081[0...15] BI: Binector-connector converter status word 2 / Bin/con ZSW2
p2082[0...15] BI: Binector-connector converter status word 3 / Bin/con ZSW3
p2083[0...15] BI: Binector-connector converter status word 4 / Bin/con ZSW4
p2084[0...15] BI: Binector-connector converter status word 5 / Bin/con ZSW5
p2103[0...n] BI: 1. Acknowledge faults / 1. Acknowledge
p2104[0...n] BI: 2. Acknowledge faults / 2. Acknowledge
p2105[0...n] BI: 3. Acknowledge faults / 3. Acknowledge
p2106[0...n] BI: External fault 1 / External fault 1
p2107[0...n] BI: External fault 2 / External fault 2
p2108[0...n] BI: External fault 3 / External fault 3
p2112[0...n] BI: External alarm 1 / External alarm 1
p2116[0...n] BI: External alarm 2 / External alarm 2
p2117[0...n] BI: External alarm 3 / External alarm 3
p2144[0...n] BI: Motor stall monitoring enable (negated) / Mot stall enab neg
p2148[0...n] BI: RFG active / RFG active
p2200[0...n] BI: Technology controller enable / Tec_ctrl enable
p2220[0...n] BI: Technology controller fixed value selection bit 0 / Tec_ctrl sel bit 0
p2221[0...n] BI: Technology controller fixed value selection bit 1 / Tec_ctrl sel bit 1
p2222[0...n] BI: Technology controller fixed value selection bit 2 / Tec_ctrl sel bit 2
p2223[0...n] BI: Technology controller fixed value selection bit 3 / Tec_ctrl sel bit 3
p2235[0...n] BI: Technology controller motorized potentiometer raise setpoint / Tec_ctrl mop raise
p2236[0...n] BI: Technology controller motorized potentiometer lower setpoint / Tec_ctrl mop lower
p2286[0...n] BI: Hold technology controller integrator / Tec_ctr integ stop
p3111[0...n] BI: External fault 3, enable / Ext fault 3 enab
p3112[0...n] BI: External fault 3 enable negated / Ext flt 3 enab neg
p3232[0...n] BI: Load monitoring failure detection / Load_moni fail_det
p3330[0...n] BI: 2-3-WIRE Control Command 1 / 2-3-WIRE CC_1
p3331[0...n] BI: 2-3-WIRE Control Command 2 / 2-3-WIRE CC_2
p3332[0...n] BI: 2-3-WIRE Control Command 3 / 2-3-WIRE CC_3
p9705 BI: SI Motion: Test stop signal source / SI Mtn test stop
p20030[0...3] BI: AND 0 inputs / AND 0 inputs
p20034[0...3] BI: AND 1 inputs / AND 1 inputs
p20038[0...3] BI: AND 2 inputs / AND 2 inputs
p20042[0...3] BI: AND 3 inputs / AND 3 inputs
p20046[0...3] BI: OR 0 inputs / OR 0 inputs
p20050[0...3] BI: OR 1 inputs / OR 1 inputs
p20054[0...3] BI: OR 2 inputs / OR 2 inputs
p20058[0...3] BI: OR 3 inputs / OR 3 inputs
p20062[0...3] BI: XOR 0 inputs / XOR 0 inputs
p20066[0...3] BI: XOR 1 inputs / XOR 1 inputs
p20070[0...3] BI: XOR 2 inputs / XOR 2 inputs
p20074[0...3] BI: XOR 3 inputs / XOR 3 inputs
p20078 BI: NOT 0 input I / NOT 0 input I
p20082 BI: NOT 1 input I / NOT 1 input I
p20086 BI: NOT 2 input I / NOT 2 input I
p20090 BI: NOT 3 input I / NOT 3 input I
p20138 BI: MFP 0 input pulse I / MFP 0 inp_pulse I
p20143 BI: MFP 1 input pulse I / MFP 1 inp_pulse I
p20148 BI: PCL 0 input pulse I / PCL 0 inp_pulse I
p20153 BI: PCL 1 input pulse I / PCL 1 inp_pulse I
p20158 BI: PDE 0 input pulse I / PDE 0 inp_pulse I
p1352[0...n] CI: Motor holding brake starting frequency signal source / Brake f_start
p1455[0...n] CI: Speed controller P gain adaptation signal / n_ctrl Adpt_sig Kp
p1466[0...n] CI: Speed controller P-gain scaling / n_ctrl Kp scal
p1475[0...n] CI: Speed controller torque setting value for motor holding brake / n_ctrl M_sv MHB
p1478[0...n] CI: Speed controller integrator setting value / n_ctr integ_setVal
p1479[0...n] CI: Speed controller integrator setting value scaling / n_ctrl I_val scal
p1486[0...n] CI: Droop compensation torque / Droop M_comp
p1503[0...n] CI: Torque setpoint / M_set
p1511[0...n] CI: Supplementary torque 1 / M_suppl 1
p1512[0...n] CI: Supplementary torque 1 scaling / M_suppl 1 scal
p1513[0...n] CI: Supplementary torque 2 / M_suppl 2
p1522[0...n] CI: Torque limit upper / M_max upper
p1523[0...n] CI: Torque limit lower / M_max lower
p1528[0...n] CI: Torque limit upper scaling / M_max upper scal
p1529[0...n] CI: Torque limit lower scaling / M_max lower scal
p1552[0...n] CI: Torque limit upper scaling without offset / M_max up w/o offs
p1554[0...n] CI: Torque limit lower scaling without offset / M_max low w/o offs
p1571[0...n] CI: Supplementary flux setpoint / Suppl flux setp
p2016[0...3] CI: Comm IF USS PZD send word / Comm USS send word
p2051[0...7] CI: PROFIdrive PZD send word / PZD send word
p2099[0...1] CI: Connector-binector converter signal source / Con/bin S_src
p2151[0...n] CI: Speed setpoint for messages/signals / n_set for msg
p2253[0...n] CI: Technology controller setpoint 1 / Tec_ctrl setp 1
p2254[0...n] CI: Technology controller setpoint 2 / Tec_ctrl setp 2
p2264[0...n] CI: Technology controller actual value / Tec_ctrl act val
p2289[0...n] CI: Technology controller pre-control signal / Tec_ctrl prectrl
p2296[0...n] CI: Technology controller output scaling / Tec_ctrl outp scal
p2297[0...n] CI: Technology controller maximum limit signal source / Tec_ctrl m_lm s_sc
p2298[0...n] CI: Technology controller minimum limit signal source / Tec_ctrl min_l s_s
p2299[0...n] CI: Technology controller limit offset / Tech_ctrl lim offs
p3230[0...n] CI: Load monitoring, speed actual value / Load monit n_act
p20094[0...3] CI: ADD 0 inputs / ADD 0 inputs
p20098[0...3] CI: ADD 1 inputs / ADD 1 inputs
p20102[0...1] CI: SUB 0 inputs / SUB 0 inputs
p20106[0...1] CI: SUB 1 inputs / SUB 1 inputs
p20110[0...3] CI: MUL 0 inputs / MUL 0 inputs
p20114[0...3] CI: MUL 1 inputs / MUL 1 inputs
p20118[0...1] CI: DIV 0 inputs / DIV 0 inputs
p20123[0...1] CI: DIV 1 inputs / DIV 1 inputs
p20128 CI: AVA 0 input X / AVA 0 input X
p20133 CI: AVA 1 input X / AVA 1 input X
p20218[0...1] CI: NSW 0 inputs / NSW 0 inputs
p20223[0...1] CI: NSW 1 inputs / NSW 1 inputs
p20228 CI: LIM 0 input X / LIM 0 input X
p20236 CI: LIM 1 input X / LIM 1 input X
p20244[0...1] CI: PT1 0 inputs / PT1 0 inputs
p20250[0...1] CI: PT1 1 inputs / PT1 1 inputs
p20256[0...1] CI: INT 0 inputs / INT 0 inputs
p20266 CI: LVM 0 input X / LVM 0 input X
p20275 CI: LVM 1 input X / LVM 1 input X
p20284 CI: DIF 0 input X / DIF 0 input X
p20308[0...3] CI: ADD 2 inputs / ADD 2 inputs
p20312[0...1] CI: NCM 0 inputs / NCM 0 inputs
r2120 CO: Sum of fault and alarm buffer changes / Sum buffer changed
r2121 CO: Counter, alarm buffer changes / Alrm buff changed
r2131 CO: Actual fault code / Actual fault code
r2132 CO: Actual alarm code / Actual alarm code
r2169 CO: Actual speed smoothed signals / n_act smth message
p2201[0...n] CO: Technology controller, fixed value 1 / Tec_ctr fix val 1
p2202[0...n] CO: Technology controller, fixed value 2 / Tec_ctr fix val 2
p2203[0...n] CO: Technology controller, fixed value 3 / Tec_ctr fix val 3
p2204[0...n] CO: Technology controller, fixed value 4 / Tec_ctr fix val 4
p2205[0...n] CO: Technology controller, fixed value 5 / Tec_ctr fix val 5
p2206[0...n] CO: Technology controller, fixed value 6 / Tec_ctr fix val 6
p2207[0...n] CO: Technology controller, fixed value 7 / Tec_ctr fix val 7
p2208[0...n] CO: Technology controller, fixed value 8 / Tec_ctr fix val 8
p2209[0...n] CO: Technology controller, fixed value 9 / Tec_ctr fix val 9
p2210[0...n] CO: Technology controller, fixed value 10 / Tec_ctr fix val 10
p2211[0...n] CO: Technology controller, fixed value 11 / Tec_ctr fix val 11
p2212[0...n] CO: Technology controller, fixed value 12 / Tec_ctr fix val 12
p2213[0...n] CO: Technology controller, fixed value 13 / Tec_ctr fix val 13
p2214[0...n] CO: Technology controller, fixed value 14 / Tec_ctr fix val 14
p2215[0...n] CO: Technology controller, fixed value 15 / Tec_ctr fix val 15
r2224 CO: Technology controller, fixed value effective / Tec_ctr FixVal eff
r2245 CO: Technology controller mot. potentiometer setpoint before RFG / Tec_ctr mop befRFG
r2250 CO: Technology controller motorized potentiometer setpoint after RFG / Tec_ctr mop aftRFG
r2260 CO: Technology controller setpoint after ramp-function generator / Tec_ctr set aftRFG
r2262 CO: Technology controller setpoint after filter / Tec_ctr set aftFlt
r2266 CO: Technology controller actual value after filter / Tec_ctr act aftFlt
r2272 CO: Technology controller actual value scaled / Tech_ctrl act scal
r2273 CO: Technology controller error / Tec_ctrl error
p2291 CO: Technology controller maximum limiting / Tec_ctrl max_limit
p2292 CO: Technology controller minimum limiting / Tec_ctrl min_lim
r2294 CO: Technology controller output signal / Tec_ctrl outp_sig
p2295 CO: Technology controller output scaling / Tec_ctrl outp scal
r2344 CO: Technology controller last speed setpoint (smoothed) / Tec_ctrl n_setp_sm
p2900[0...n] CO: Fixed value 1 [%] / Fixed value 1 [%]
p2901[0...n] CO: Fixed value 2 [%] / Fixed value 2 [%]
r2902[0...14] CO: Fixed values [%] / Fixed values [%]
p2930[0...n] CO: Fixed value M [Nm] / Fixed value M [Nm]
r3131 CO: Current flt value / Current flt value
r3132 CO: Actual component number / Act comp_no.
r9733[0...2] CO: SI Motion setpoint speed limit effective / SI Mtn setp_lim
r20095 CO: ADD 0 output Y / ADD 0 output Y
r20099 CO: ADD 1 output Y / ADD 1 output Y
r20103 CO: SUB 0 difference Y / SUB 0 difference Y
r20107 CO: SUB 1 difference Y / SUB 1 difference Y
r20111 CO: MUL 0 product Y / MUL 0 product Y
r20115 CO: MUL 1 product Y / MUL 1 product Y
r20119[0...2] CO: DIV 0 quotient / DIV 0 quotient
r20124[0...2] CO: DIV 1 quotient / DIV 1 quotient
r20129 CO: AVA 0 output Y / AVA 0 output Y
r20134 CO: AVA 1 output Y / AVA 1 output Y
r20220 CO: NSW 0 output Y / NSW 0 output Y
r20225 CO: NSW 1 output Y / NSW 1 output Y
r20231 CO: LIM 0 output Y / LIM 0 output Y
Product: SINAMICS G120 CU240, Version: 4402100, Language: eng, Type: CO/BO
r0046.0...31 CO/BO: Missing enable sig / Missing enable sig
r0050.0...1 CO/BO: Command Data Set CDS effective / CDS effective
r0051.0...1 CO/BO: Drive Data Set DDS effective / DDS effective
r0052.0...15 CO/BO: Status word 1 / ZSW 1
r0053.0...11 CO/BO: Status word 2 / ZSW 2
r0054.0...15 CO/BO: Control word 1 / STW 1
r0055.0...15 CO/BO: Supplementary control word / Suppl STW
r0056.0...15 CO/BO: Status word, closed-loop control / ZSW cl-loop ctrl
r0056.0...13 CO/BO: Status word, closed-loop control / ZSW cl-loop ctrl
r0722.0...11 CO/BO: CU digital inputs, status / CU DI status
r0722.0...12 CO/BO: CU digital inputs, status / CU DI status
r0723.0...11 CO/BO: CU digital inputs, status inverted / CU DI status inv
r0723.0...12 CO/BO: CU digital inputs, status inverted / CU DI status inv
r0835.2...8 CO/BO: Data set changeover status word / DDS_ZSW
r0836.0...1 CO/BO: Command Data Set CDS selected / CDS selected
r0837.0...1 CO/BO: Drive Data Set DDS selected / DDS selected
r0898.0...14 CO/BO: Control word sequence control / STW seq_ctrl
r0899.0...13 CO/BO: Status word sequence control / ZSW seq_ctrl
r1198.0...15 CO/BO: Control word setpoint channel / STW setpoint chan
r1199.0...6 CO/BO: Ramp-function generator status word / RFG ZSW
r1204.0...13 CO/BO: Flying restart, U/f control status / FlyRest Uf st
r1205.0...15 CO/BO: Flying restart, vector control status / FlyRest vector st
r1214.0...15 CO/BO: Automatic restart, status / AR status
r1239.8...13 CO/BO: DC braking status word / DCBRK ZSW
r1406.4...15 CO/BO: Control word speed controller / STW n_ctrl
r1407.0...15 CO/BO: Status word speed controller / ZSW n_ctrl
r1408.0...14 CO/BO: Status word current controller / ZSW I_ctrl
r2129.0...15 CO/BO: Trigger word for faults and alarms / Trigger word
r2135.12...15 CO/BO: Status word faults/alarms 2 / ZSW fault/alarm 2
r2138.7...15 CO/BO: Control word faults/alarms / STW fault/alarm
r2139.0...12 CO/BO: Status word faults/alarms 1 / ZSW fault/alarm 1
r2197.0...13 CO/BO: Status word monitoring 1 / ZSW monitor 1
r2198.0...13 CO/BO: Status word monitoring 2 / ZSW monitor 2
r2199.0...11 CO/BO: Status word monitoring 3 / ZSW monitor 3
r2225.0 CO/BO: Technology controller fixed value selection status word / Tec_ctr FixVal ZSW
r2349.0...12 CO/BO: Technology controller status word / Tec_ctrl status
r3113.0...15 CO/BO: NAMUR message bit bar / NAMUR bit bar
r3333.0...3 CO/BO: 2-3-WIRE Output / 2-3-WIRE OUT
r3859.0 CO/BO: Compound braking status word / Compound Br ZSW
r9720.0...13 CO/BO: SI Motion control signals integrated in the drive / SI Mtn integ STW
r9722.0...15 CO/BO: SI Motion status signals integrated in the drive / SI Mtn integ stat
r9722.0...13 CO/BO: SI Motion status signals integrated in the drive / SI Mtn integ stat
r9723.0...16 CO/BO: SI Motion diagnostic signals integrated in the drive / SI Mtn integ diag
r9734.0...14 CO/BO: SI Motion Safety Info Channel status word / SI Mtn info ch ZSW
r9742.0...15 CO/BO: SI Motion drive-integrated status signals (processor 2) / SI Mtn int stat P2
r9772.0...20 CO/BO: SI status (processor 1) / SI status P1
r9773.0...31 CO/BO: SI status (processor 1 + processor 2) / SI status P1+P2
r9872.0...20 CO/BO: SI status (processor 2) / SI Status P2
r10051.0...2 CO/BO: SI digital inputs status (processor 1) / SI DI status P1
r10151.0...2 CO/BO: SI digital inputs status (processor 2) / SI DI status P2
The following parameters are necessary for quick commissioning (p0010 = 1).
.
Table 1-7 Quick commissioning (p0010 = 1)
When p0010 = 1 is chosen, p0003 (user access level) can be used to select the parameters
to be accessed.
At the end of the quick commissioning sequence, set p3900 = 1 to carry out the necessary
motor calculations and clear all other parameters (not included in p0010 = 1) to their default
settings.
Note
This applies only in Quick Commissioning mode.
Function diagrams
pxxxx.ww
Value range. Cross references for control bits
from ... to Symbol Meaning
Parameter number (xxxx) with Index number [y] and bit number .ww.
pxxxx= Original parameter of signal
(xxxx[y].ww) pxxxx
aaaa = Signal comes from source diagram
Factory setting. [aaaa.b] aaaa
(Def) b = Signal comes from signal path b
Factory setting with bit number as prefix.
(Def.w)
Diagram references for setting parameters that occur a multiple number of times.
[aaaa.b] [Function diagram number, signal path]
*) For some parameters the value for the factory setting is calculated during commissioning for they are dependent on Power Module and motor (see Section 1.1.1 "Calculated").
1 2 3 4 5 6 7 8
Explanations for the function diagrams FP_1020_97_61.vsd Function diagram
- 1020 -
Explanation of the symbols (Part 1) 13.12.2010 V4.4 G120 CU240B/E-2
Symbols for logic functions Symbols for computational and closed-loop control functions
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-2 S
1 Logical inversion
1 y Threshold value switch 1/0
AND element with logical inversion of an input x
& Outputs at y a logical "1" if x < S.
signal 0
1021 – Explanation of the symbols (Part 2)
S
1 OR element
Function diagrams
Symbol for monitoring SET
Sample and hold element.
x S&H y y = x if SET = 1
Axxxxx (not retentively saved at POWER OFF)
Monitoring or Monitoring
Fxxxxx
2-495
1 2 3 4 5 6 7 8
Explanations for the function diagrams FP_1021_97_61.vsd Function diagram
- 1021 -
Explanation of the symbols (Part 2) 13.12.2010 V4.4 G120 CU240B/E-2
Switch-on delay Switch symbol 2nd-order filter (bandstop/general filter)
2-496
The digital signal x must have the value "1" without any interruption state on delivery).
during the time T before output y changes to "1".
T T T T
PT1 element |y| fs
pxxxx
x x y
f_B
y f
y 2nd Order Filter
Switch-off delay
pxxxx
x y t
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
0 T
Delay element, first order. Natural frequency, Damping,
x 0 T y denominator denominator
fn_n D_n
pxxxx pxxxx = time constant pxxxx pxxxx
The digital signal x must have the value "0" without interruption Used as bandstop filter
during the time T before output y changes to "0". - center frequency fs:fn_z = fs
fn_n = fs
T T T T PT2 low pass - bandwidth f_B: D_z = 0
x Natural frequency, Damping, f_B
D_n =
denominator denominator 2 fs
y fn_n D_n
pxxxx pxxxx Transfer function when used as general filter
s 2 2 . D_z .
+ s + 1
Delay (switch-on and switch-off) 2 fn_z 2 fn_z
H(s) =
pxxxx pxxxx
x y
s 2 2 . D_n .
+ s + 1
|y| 2 fn_n 2 fn_n
© Siemens AG 2011 All Rights Reserved
T1 T2
x D y
x T1 T2 y
pxxxx pxxxx fn
f
Analog adder can be activated
The digital signal x must have the value "1" without interruption
during time T1 or must have the value "0" during time T2 before
output y changes its signal state. Transfer function x1
The following applies to I = 1 signal: y = x1 + x2
T1 T1 T2 T2 y
1 x2
H(s) =
s .
2 2 D_n
.
The following applies to I = 0 signal: y = x1
x + s + 1
2 fn_n 2 fn_n I
1 2 3 4 5 6 7 8
Explanations for the function diagrams FP_1022_97_61.vsd Function diagram
- 1022 -
Explanation of the symbols (Part 3) 13.12.2010 V4.4 G120 CU240B/E-2
Handling BICO technology
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-4
Binector: r0723.15
Connector: r0723 Connectors are "analog signals" that can be freely interconnected (e.g. percentage variables, speeds or torques).
1030 – Handling BICO technology
Parameterization:
At the signal destination, the required binector or connector is selected using appropriate parameters:
"BI:" parameter for binectors (BI = Binector Input)
or
"CI:" parameter for connectors (CI = Connector Input)
Example:
The main setpoint for the speed controller (CI: p1070) should be received from the output of the motorized potentiometer
(CO: r1050) and the "jog" command (BI: p1055) from digital input DI0 (BO: r0722.0, Terminal 5 (Kl.5)) on the CU.
[2220] [2501]
Motorized potentiometer
2
Main setpoint
p1070.[C] Speed controller
Jog setpoint 1
[3020] [3030]
Function diagrams
Parameterizing steps:
1 p1055[0] = 722.0 Terminal 5 (Kl.5) acts as "Jog bit 0".
2 p1070[0] = 1050 The output of the motorized potentiometer acts as main setpoint for the speed controller.
2-497
1 2 3 4 5 6 7 8
Explanations for the function diagrams FP_1030_97_61.vsd Function diagram
- 1030 -
Handling BICO technology 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Overview
2.3 Overview
Function diagrams
1700 – Vector control, speed control and generation of the torque limits 2-503
Receive telegram
Header
Permanently assigned telegrams [2440] ... [2442] Netto data
Interconnecting the permanently assigned send telegrams
Trailer
PB address
1 ... 126 Signal Description Interconnection
p0918 (126)
Monitoring
Axxxxx ... ... ...
Fxxxxx
Diagnostics rxxxx
[2450] ... [2452]
Interconnecting the free receive telegram
[2410] PROFIBUS address, diagnostics PROFIdrive
PZD1
PZD2
PD Telegr_sel
p0922 PZD3
...
Signal assignment
PZD1
Signal x PZD7
Free telegram PZD8
...
Function diagrams
PZD7
PZD8
[2470] [2472]
Overview
2-499
1 2 3 4 5 6 7 8
Overviews FP_1520_97_61.vsd Function diagram
- 1520 -
PROFIdrive / PROFIBUS 13.12.2010 V4.4 G120 CU240B/E-2 DP
Sequence control STW seq_ctrl
Current control ZSW I_ctrl CDS - Command Data Sets
2-500
Overview
Function diagrams
Fig. 2-6
r0898 r1408 CDS selected
r0898 r1408 r0836
0 0
STW ZSW r0836
0
Sequence control Current control STW
15 15
CDS selection
[2501] [2530] 31
ZSW seq_ctrl
1530 – Internal control/status words, data sets
r0899 [8560]
r0899 Monitoring functions ZSW monitor 1
0
ZSW r2197 DDS - Drive Data Sets
Sequence control r2197 DDS selected
15 0
ZSW r0837
[2503] Monitoring funct. 1 r0837
15 0
STW
[2534]
Setpoint Channel ZSW monitor 2
31
DDS selection
STW setpoint chan r2198
r1198 r2198 [8565]
STW3 r1198
0
ZSW
0
Monitoring funct. 2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
STW 15
Setpoint Channel
15 [2536] ZSW monitor 3
[2505] r2199
r2199
0 ZSW
Speed controller Monitoring funct. 3
STW n_ctrl 15
r1406 [2537]
r1406
0
STW Faults/alarms STW fault/alarm
Speed controller r2138
15
r2138
[2520] 0
ZSW n_ctrl
r1407
STW
r1407 15 Faults/alarms
0
ZSW
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Overviews FP_1530_97_51.vsd Function diagram
- 1530 -
Internal control/status words, data sets 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-7
STW seq_ctrl
r0898
r0898 .8
STW seq_ctrl
r0898
Main setpoint r0898 .9
p1070 [C]
1550 – Setpoint channel
(755[0]) 0 0
Suppl setpoint
+
p1071 +
p1075 [C] 0 1 Setp after limit RFG setpoint
(0) n_set_1 [1/min] at the input
p1076 1 0
+/- r1114
Jog 1 n_set
-210000.000 ... 210000.000 [1/min] pos
p1058 [D] (150.000)
Jog 2 n_set 1 1 neg
-210000.000 ... 210000.000 [1/min] (-1)
p1059 [D] (-150.000)
[3030] Main/supplementary setpoint, setpoint [3040] Direction of rotating [3050] Skip (suppression)
scaling, jogging limiting/changeover bandwidth and speed limiting
r1119
RFG setp at inp [1/min]
RFG selection RFG n_set at outp [1/min]
n_set_fixed eff [1/min] 0 ... 1
p1115 (1) r1150
r1024 n_ctrl n_set 1
n_set_4 p1155 [C] n_ctrl setp sum [1/
0 + min]
(0)
r1170
n_ctrl n_set 2 +
1 p1160 [C] + [1700.1]
[3010] Fixed speed setpoints
[3060] Basic ramp-function (0)
generator n_ctrl n_set [1/min]
raise r1438
+
RFG ZSW
r1199 n_act
Mop setp after RFG [1/min] ZSW
r1050 r1199
n_set_5
Ramp-function
generator M_limit
lower
tracking
Function diagrams
generator
[3080] Ramp-function generator selection,
status word, tracking
Simulate ramp-function generator
Overview
2-501
1 2 3 4 5 6 7 8
Overviews FP_1550_97_51.vsd Function diagram
- 1550 -
Setpoint channel 13.12.2010 V4.4 G120 CU240B/E-2
2-502
Overview
Function diagrams
Fig. 2-8
I_max reduction
[8016.8] Transformat_angle [°]
I_outp max [Aeff] r0094
r0067 Imax closed-loop
I_max Power Module frequency control ZSW cl-loop ctrl
[6730.4] p1340 ... p1341
r0056 I_max_ctrl U_outp [Veff]
P_act [kW] MIN r0056.13 r1344
[6799.8] r0082[0] + Imax closed-loop
voltage control
p1345 ... P1346
PU P_rated [kW] <1>
r0206 [2]
V_boost perm
+
© Siemens AG 2011 All Rights Reserved
p1310
r0056 f_set
V_boost accelerate [6730.4]
.
.
p1311 [6300.8] +
. V_boost starting
p1312 U_outp smooth [Veff]
U/f Eco fac act v [%]
r0025
Eco mode r1348 100 ms
[2526] [6300]
<1> PM250, PM260: The current limit is calculated out of r0206 [2] in generative operation.
1 2 3 4 5 6 7 8
Overviews FP_1690_97_51.vsd Function diagram
- 1690 -
Vector control, V/f control 13.12.2010 V4.4 G120 CU240B/E-2
[6050] Kp_n-/Tn_n adaptation M_suppl 1
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-9
p1511 [C]
Kp-Adaption Tn-Adaption
n_ctrl SLVC Kp (0)
n_ctrl setp sum [1/min] n_ctrl SLVC Tn
Mot MomInert Ratio p1470 p1472 For Kp
r1170 p0342 M_suppl 1 scal
adaptation
p1512 [C]
[1550.8] Mot M_mom of inert
p0341 (0)
a_before scaling
p1496 M_suppl 2 scal
1700 – Vector control, speed control and generation of the torque limits
n_modell
n_act [1/min] [6060] Torque setpoint
r0063[0..2]
Function diagrams
P_max mot P_max gen
[6490] Closed-loop speed control configuration p1530 p1531
[6491] Closed-loop flux control configuration
[2526] Status word closed-loop control [6630] Torque limit
Overview
[2530] Status word closed-loop current control [6640] Current-power limit
2-503
1 2 3 4 5 6 7 8
Overviews FP_1700_97_54.vsd Function diagram
- 1700 -
Vector control, speed control and generation of the torque limits 13.12.2010 V4.4 G120 CU240B/E-2
2-504
Overview
Function diagrams
Fig. 2-10 I_ctrl Kp I_ctrl Tn
p1715 p1717 Vdc act val [V]
U_output [Veff]
Iq_set [Aeff] r0070
|y| r0072
r0077
Modulat_depth [%]
|y| U_set
K r0074
1710 – Vector control, current control
[6722.1]
[6723.4] + Iq_act [Aeff]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
n_pre-control
[1700.3]
+ + p1764 p1767 +
1 2 3 4 5 6 7 8
Overviews FP_1710_97_02.vsd Function diagram
- 1710 -
Vector control, current control 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-11
Fxxxxx
r2929
p2128
[0]
[15]
M_set total [Nm]
r0079
[8070] Fault/alarm trigger word
[6060]
Limit value monitor Changes the fault response Changes the message type
M_max upper eff [Nm]
r1538 [0] p2100 p2101 [0] p2118 p2119
[6640] [1] [1]
Function diagrams
[8010] n_act smth message [1/min]
Motor locked r2169 [19]
[8010]
[8012] Torque messages [8013] load monitoring [8075] Fault/alarm configuration
Overview
2-505
1 2 3 4 5 6 7 8
Overviews FP_1750_97_51.vsd Function diagram
- 1750 -
Monitoring functions, faults, alarms 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Input/Output Terminals
Function diagrams
2221 – CU240B-2: Digital inputs, electrically isolated (DI0 ... DI3) 2-507
2220 – CU240E-2: Digital inputs, electrically isolated (DI0 ... DI5) 2-508
2222 – CU240E-2: Analog inputs as Digital inputs (DI11 ... DI12) 2-510
Fig. 2-12
External power supply NPN or PNP
24 V DC
Kl.9 +24 V OUT Kl.9 +24 V OUT
2221 – CU240B-2: Digital inputs, electrically isolated (DI0 ... DI3)
Input/Output Terminals
Function diagrams
<1> Kl. = Terminal Sampling time of the DI : 2 ms
2-507
1 2 3 4 5 6 7 8
External Interfaces FP_2221_97_02.vsd Function diagram
- 2221 -
Digital inputs, electrically isolated (DI0
DI3) 13.12.2010 V4.4 G120 CU240B-2
External power supply NPN or PNP
2-508
Input/Output Terminals
Function diagrams
Fig. 2-13
24 V DC
Kl.9 +24 V OUT Kl.9 +24 V OUT
0 CU DI status
T 0
Kl.16 DI4 Kl.16 DI4 Kl.16 DI4 r0722
p0796.4 r0722 .4
1
5V
p0795.5 CU DI status inv
CU DI t_debounce
r0721.5 p0724 r0723
1 r0723.5
0 CU DI status
T 0
Kl.17 Kl.17 Kl.17 r0722
DI5 DI5 DI5
p0796.5 r0722 .5
1
1 2 3 4 5 6 7 8
External Interfaces FP_2220_97_02.vsd Function diagram
- 2220 -
Digital inputs, electrically isolated (DI0
DI5) 13.12.2010 V4.4 G120 CU240E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-14
2223 – CU240B-2: Analog inputs as Digital inputs (DI11)
For Example:
<1>
Kl.1 +10 V OUT
Kl.2 GND
1 = Simulation on
CU DI simulation
1.6 V 4.0 V p0795.11 CU DI t_debounce
r0721.11 p0724
CU DI status inv
Kl.3 AI0+ (DI11) 1 r0723
0 CU DI status
T 0 1 r0723.11
Kl.4 AI0- 0 r0722
p0796.11 r0722 .11
1
Input/Output Terminals
Function diagrams
<1> Kl. = Terminal Sampling time of the DI : 4 ms
2-509
1 2 3 4 5 6 7 8
External Interfaces FP_2223_97_02.vsd Function diagram
- 2223 -
Analog inputs as Digital inputs (DI11) 13.12.2010 V4.4 G120 CU240B-2
2-510
Input/Output Terminals
Function diagrams
Fig. 2-15
2222 – CU240E-2: Analog inputs as Digital inputs (DI11 ... DI12)
For Example:
<1>
Kl.1 +10 V OUT
Kl.2 GND
1 = Simulation on
CU DI Simulation
1.6 V 4.0 V p0795.11 CU DI t_debounce
r0721.11 p0724
CU DI Status inv
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
1 2 3 4 5 6 7 8
External Interfaces FP_2222_97_52.vsd Function diagram
- 2222 -
Analog inputs as Digital inputs (DI11
DI12) 13.12.2010 V4.4 G120 CU240E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-16
2231 – CU240B-2: Digital output (DO0)
CU DO inv
p0748.0
CU DO status
CU S_src DO 0 r0747
p0730 0 <2>
(52.3) DO0
1
-1
NC
Kl.18
NO
Kl.19
COM Kl.20
Input/Output Terminals
Function diagrams
Sampling time of the DO : 2 ms <2> Kl. = Terminal
2-511
1 2 3 4 5 6 7 8
External Interfaces FP_2231_97_02.vsd Function diagram
- 2231 -
Digital output (DO0) 13.12.2010 V4.4 G120 CU240B-2
2-512
Input/Output Terminals
Function diagrams
Fig. 2-17
CU DO inv
p0748 .0
CU DO status
2230 – CU240E-2: Digital outputs (DO0 ... DO2)
CU S_src DO 0 r0747
p0730 0 <2>
(52.3) DO0
1
-1
NC
Kl.18
NO
Kl.19
COM Kl.20
CU DO inv
p0748.1
CU DO status
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
CU S_src DO 1 r0747
p0731 0
(52.7)
2
-1
1
DO1
24 V
NO Kl.21
0V
0
0V Kl.22
CU DO inv
p0748.2
CU DO status
CU S_src DO 2 r0747
p0732 0
(52.2) DO2
-1 NC
© Siemens AG 2011 All Rights Reserved
4 Kl.23
NO Kl.24
COM Kl.25
1 2 3 4 5 6 7 8
External Interfaces FP_2230_97_56.vsd Function diagram
- 2230 -
Digital outputs (DO0
DO2) 13.12.2010 V4.4 G120 CU240E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-18
<2> <3>
CU AI type
0 ... 8
[0] (4)(4)
p0756[0..1] <4>
CU WireBrkThresh CU wire brk t_del
9567 – CU240B-2: Analog input 0 (AI0)
CU AI status word
CU AI sim_mode 0.00 ... 20.00 0 ... 1000 [ms]
0 ... 1 [0] (2.00)
p0761[0..1] (2.00) p0762[0..1] r0751
(100)
[0] (100)
p0797[0..1]
[0] (0)(0)
20 mA 3
1 T 0 F03505
20 mA "Wire
3 breakage"
0
<2>
CU AI U/I_inp act <2> <2>
I Current r0752 CU AI char x1 CU AI char x2
-50.000 ... 160.000 -50.000 ... 160.000
AI0 U I CU AI sim_mode [0] (0.000)
p0757[0..1] [0] (10.000)
(0.000) p0759[0..1] (10.000) CU AI T_smooth
Kl.3 U Voltage 0 ... 1 0.0 ... 1000.0 [ms]
Hardware smoothing p0797[0..1]
[0] (0)(0) [0] (0.0)
p0753[0..1] (0.0)
100 μs y [%]
AI0 CU AI char y2
U I + A -1000.00 ... 1000.00 [%] y2
<1> Type switching 0 p0760[0..1] (100.00)
[0] (100.00) [%]
Analog input x y
- D x1 x2 x
1 CU AI char y1
Kl.4 -1000.00 ... 1000.00 [%] y1
p0758[0..1] (0.00)
[0] (0.00)
CU AI sim setp Scaling
0
20 mA -50.000 ... 2000.000
-10
+10 V p0798[0..1] (0.000)
[0] (0.000)
<2>
Bezugsgrößen x1 y
p2000...r2004
CU AI value in % [%]
r0755 [0] x1 • x 2
x2
100 %
Input/Output Terminals
<1> Differential input! <3> Possible settings p0756[0]:
For an input signal referred to ground, terminal 4 must be connected to reference potential M. = 0: 0 V ... +10 V
Function diagrams
Caution: = 1: +2 V ... +10 V with monitoring
The voltage between an input (Kl.3 (Kl.10) or Kl.4 (Kl.11)) and the ground point must not exceed 35 V. = 2: 0 mA ... +20 mA
When the load resistor is switched in (DIP switch in position I), the voltage between the input terminals = 3: 4 mA ... +20 mA with monitoring
must not exceed 10 V or the impressed current 80 mA. = 4: -10 V ... +10 V (Default for AI0)
<2> For p0756 = 2, 3 the units are mA. <4> Wire breakage sensing only activated when p0756 = 1, 3.
Kl. = Terminal For p0756 = 0, 1, 4 the units are V. Sampling time of the AI : 4 ms
2-513
1 2 3 4 5 6 7 8
External Interfaces FP_9567_97_02.vsd Function diagram
- 9567 -
Analog input 0 (AI0) 13.12.2010 V4.4 G120 CU240B-2
2-514
Input/Output Terminals
Function diagrams
Fig. 2-19
<2> <3> <4>
CU AI type
0 ... 8
p0756[0..1] (4)
CU WireBrkThresh CU wire brk t_del
9566 – CU240E-2: Analog inputs 0 ... 1 (AI0 ... AI1)
CU AI status word
CU AI sim_mode 0.00 ... 20.00 0 ... 1000 [ms]
0 ... 1 p0761[0..1] (2.00) p0762[0..1] (100) r0751
p0797[0..1] (0)
20 mA 3
1 T 0 F03505
20 mA "Wire
3 breakage"
0
<2>
CU AI U/I_inp act <2> <2>
I Current
I r0752 CU AI char x1 CU AI char x2
-50.000 ... 160.000 -50.000 ... 160.000
AI0/1 U I p0757[0..1] (0.000) p0759[0..1] (10.000)
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
CU AI sim_mode CU AI T_smooth
Kl.3 U U Voltage 0 ... 1 0.0 ... 1000.0 [ms]
Hardware smoothing p0797[0..1] (0) p0753[0..1] (0.0)
(Kl.10) 100 μs y [%]
AI0/1 CU AI char y2
+ A -1000.00 ... 1000.00 [%]
U I Type switching 0 p0760[0..1] (100.00)
y2
<1> [%]
Analog input x y
- D x1 x2 x
1 CU AI char y1
Kl.4 -1000.00 ... 1000.00 [%] y1
p0758[0..1] (0.00)
(Kl.11) <5>
CU AI sim setp Scaling
0
20 mA -50.000 ... 2000.000
-10
+10 V p0798[0..1] (0.000)
<2>
Reference x1 y
quantities x
CU AI value in % [%] p2000
r2004 x1 x 2
© Siemens AG 2011 All Rights Reserved
r0755[0..1] x2 100 %
1 2 3 4 5 6 7 8
External Interfaces FP_9566_97_52.vsd Function diagram
- 9566 -
Analog inputs 0 ... 1 (AI0 ... AI1) 13.12.2010 V4.4 G120 CU240E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-20
9573 – CU240B-2: Analog output 0 (AO0)
Voltage output
y (21[0])
x1 x2 x
0
20 mA
1 4 mA A
Current
CU char y1
0
10 V
[%]
output
-20.000 ... 20.000 [V] y1
Smoothing p0778[0..1]
[0] (0)(0.000)
<1> Scaling
GND
x1 % Kl.13
y
[%]
x2 x1• 100 %
x2
Reference quantities
p2000
r2004
<3>
Input/Output Terminals
Function diagrams
<4> Possible settings p0776[0]:
<1> For p0776 = 0, 2 the units are mA. = 0: 0 ... +20 mA
For p0776 = 1 the units are V. = 1: 0 ... +10 V
= 2: 4 ... +20 mA
<3> The input signals are referred to the reference quantities p2000 ... r2004 (100 % = p200x). Sampling time of the AO : 4 ms Kl. = Terminal
2-515
1 2 3 4 5 6 7 8
External Interfaces FP_9573_97_02.vsd Function diagram
- 9573 -
Analog output 0 (AO0) 13.12.2010 V4.4 G120 CU240B-2
2-516
Input/Output Terminals
Function diagrams
Fig. 2-21
Voltage output
y (21[0])
x1 x2 x
0
20 mA
1 4 mA A
Current
CU char y1
0
10 V
[%]
output
-20.000 ... 20.000 [V] y1
Smoothing p0778[0..1]
[0] (0)(0.000)
<1> Scaling
GND
x1 % Kl.13
y
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
[%]
x2 x1• 100 %
x2
Reference quantities
p2000
r2004
<3>
CU AO outp_val [%]
r0772 [1] CU AO char x1 CU char x2
-1000.00 ... 1000.00 [%] -1000.00 ... 1000.00 [%] CU AO type
CU AO absVal act CU AO T_smooth p0777 [1] (0)
(0.00) p0779 [1] (100)
(100.00) 0 ... 2
0 ... 1 0.0 ... 1000.0 [ms] p0776 [1]
(0) (0)
p0775 [1]
(0) (0) p0773 [1]
(0.0)
(0) <1> <1>
CU char y2 y CU AO U/I_outp
CU AO S_src -20.000 ... 20.000 [V] 0, 1 r0774[1]
y2
p0771 [1] 0 p0780[0..1] (20.000)
[1] (20) D
x 0 2 y AO1+ Kl.26
Voltage output
y (21[0])
(27[0])
x1 x2 x
0
20 mA
1 4 mA A
Current
0
10 V
CU char y1 [%]
output
-20.000 ... 20.000 [V] y1
© Siemens AG 2011 All Rights Reserved
Smoothing
p0778[0..1]
[1] (0)(0.000)
<1>
GND
Kl.27
1 2 3 4 5 6 7 8
External Interfaces FP_9572_97_52.vsd Function diagram
- 9572 -
Analog outputs 0
1 (AO0
AO1) 13.12.2010 V4.4 G120 CU240E-2
Function diagrams
Communication
2.5 Communication
Function diagrams
Fig. 2-22
Fieldbus t_monit Monitoring functions
0 ... 1999999 [ms]
p2040 (100)
Cyclic
telegrams from
9310 – Configuration, addresses and diagnostics
the master
T 0
Fieldbus configuration t
Function diagrams
Communication
2-519
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9310_97_66.vsd Function diagram
- 9310 -
Configuration, addresses and diagnostics 13.12.2010 V4.4 G120 CU240B/E-2
Signal targets for fieldbus STW1 (p0700 = 6)
2-520
Communication
Function diagrams
Fig. 2-23 Interconnection [Function diagram] [Function diagram]
Signal Meaning internal control word signal target Inverted
parameters
STW1.8 Reserved - - - -
STW1.9 Reserved - - - -
STW1.12 Reserved - - - -
STW1.15 Reserved - - - -
<1> Bit 10 in STW1 must be set to ensure that the drive accepts the process data.
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9342_97_62.vsd Function diagram
- 9342 -
STW1 control word interconnection 13.12.2010 V4.4 G120 CU240B/E-2
Signal sources for fieldbus ZSW1 (p0700 = 6)
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
ZSW1.1 1 = Ready for operation (DC link loaded, pulses inhibited) p2080[1] = r0899.1 [2503.7] Sequence control -
ZSW1.2 1 = Operation enabled (drive follows n_set) p2080[2] = r0899.2 [2503.7] Sequence control -
ZSW1.4 1 = No coast down active (OFF2 inactive) p2080[4] = r0899.4 [2503.7] Sequence control -
ZSW1.5 1 = No fast stop active (OFF3 inactive) p2080[5] = r0899.5 [2503.7] Sequence control -
ZSW1.8 1 = Speed setpoint - actual value deviation within tolerance t_off p2080[8] = r2197.7 [2534.7] [8011] -
Function diagrams
ZSW1.15 1 = No alarm, thermal overload, power unit p2080[15] = r2135.15 [2548.7] [8014]
Communication
<1> The ZSW1 is generated using the binector-connector converter (BI: p2080[0...15], inversion: p2088[0].0...p2088[0].15)
<2> The drive is ready to accept data.
2-521
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9352_97_62.vsd Function diagram
- 9352 -
ZSW1 status word interconnection 13.12.2010 V4.4 G120 CU240B/E-2
r2090.0
...
PZD1 recv bitw
2-522
Communication
Function diagrams
Fig. 2-25
r2090.15 PZD1 recv bitw
<1> PZD receive word 1 r2050 [0] PZD recv word
r2091.0
...
PZD2 recv bitw
r2091.15 PZD2 recv bitw
<2> PZD receive word 2 r2050 [1] PZD recv word
r2092.0
...
PZD3 recv bitw
Fieldbus r2092.15 PZD3 recv bitw
r2050 [2]
9360 – Receive telegram, free interconnection via BICO
0 Con/bin outp
<1> The receive word 1 must be used as control word (STW1) (due to bit 10 "control requested"). r2095.15
The preconfiguration is set automatically via p0700 = 6.
1 1
<2> The preconfiguration with the speed setpoint is set automatically via p1000 = 6.
<3> Using the connector-binector converters, the bits can be extracted from two of the PZD receive words 3 to 8 and used as binectors.
<4> The following representation applies for words: 4000 hex = 100 %.
The reference variables p200x apply for the ongoing interconnection (100 % -> p200x).
The following applies for temperature values: 100° C -> 100 % = 4000 hex, 0° C -> 0 %.
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9360_97_52.vsd Function diagram
- 9360 -
Receive telegram, free interconnection via BICO 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-26
9370 – Send telegram, free interconnection via BICO
<3>
Reference quantities for
further interconnection
p200x
Function diagrams
<1> The send word 1 must be used as status word (ZSW1). The preconfiguration is set automatically via p0700 = 6.
<2> The preconfiguration with the speed setpoint is set automatically via p1000 = 6.
Communication
<3> Physical word values are inserted in the telegram as referenced variables. p200x apply as reference variables (telegram contents = 4000 hex,
if the input variable has the value p200x).
The following applies for temperature values: 100° C -> 100 % = 4000 hex; 0° C -> 0%.
2-523
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9370_97_62.vsd Function diagram
- 9370 -
Send telegram, free interconnection via BICO 13.12.2010 V4.4 G120 CU240B/E-2
Bin/con ZSW inv
2-524
Communication
Function diagrams
Fig. 2-27
p2088 [2].0
Bin/con ZSW2 0
[15]
p2081 [0
15] 0 Bin/con ZSW send (0.0)
[0] 1
(0) r2089 [1] 1
(0.0) [1]
1 1
Bin/con ZSW5
0 p2084 [0
15] 0 Bin/con ZSW send
[15] [0] r2089 [4]
(0.0) (0)
1 (0.0) [1]
1 1
1
0
[15]
(0.0)
1 1
1 2 3 4 5 6 7 8
Fieldbus Interface (USS, Modbus on RS485) FP_9372_97_52.vsd Function diagram
- 9372 -
Status words, free interconnection 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Communication
Function diagrams
2468 – Receive telegram, free interconnection via BICO (p0922 = 999) 2-536
2470 – Send telegram, free interconnection via BICO (p0922 = 999) 2-537
Communication
Function diagrams
Fig. 2-28
Setting the PROFIBUS address PB suppl t_monit Monitoring functions Alarms Faults
0 ... 20000 [ms]
p2047 (0)
Cyclic
telegrams from
2410 – PROFIBUS, addresses and diagnostics
1 2 4 8 16 32 64 SET
Significance
POWER ON
All DIP switches to ON or OFF
==> set the address using p0918
PB status
r2054
PB diag standard
r2055[0..2]
A01900 "PROFIBUS: Configuration telegram incorrect"
A01901 "PROFIBUS: Parameterizing telegram incorrect"
© Siemens AG 2011 All Rights Reserved
Diagnostic
parameters
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2410_97_61.vsd Function diagram
- 2410 -
PROFIBUS (PB), addresses and diagnostics 13.12.2010 V4.4 G120 CU240B/E-2 DP
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-29
2420 – Telegrams and Process Data (PZD)
<1>
PD Telegr_sel
1 ... 999
p0922 (1)
Interconnec-
tion is made [2440] [2450] automatically
according to
PZD2 NSOLL_A NIST_A NSOLL_A NIST_A_GL NSOLL_A NIST_A_GL NSOLL_A NIST_A_GL NSOLL_A NIST_A_GL NSOLL_A NIST_A_GL
configuration in the
Transmit telegram
PZD4 MIST_GL STW3 ZSW3 <3> MIST_GL <3> MIST_GL
master
master
PZD7
Receive telegram from
PZD8
Send telegram to
PROFIdrive
PROFIdrive
Function diagrams
<1> If p0922 = 999 is changed to another value, the telegram is automatically assigned.
If p0922 unequal 999 is changed to p0922 = 999, the "old" telegram assignment is maintained!
Communication
<2> Freely interconnectable (pre-setting: MELD_NAMUR).
<3> Can be freely connected.
<4> In order to comply with the PROFIdrive profile, PZD1 must be used as control word 1 (STW1) or status word 1 (ZSW1).
p2037 = 2 should be set if STW1 is not transferred with PZD1 as specified in the PROFIdrive profile.
2-527
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2420_97_61.vsd Function diagram
- 2420 -
Telegrams and Process Data (PZD) 13.12.2010 V4.4 G120 CU240B/E-2 DP
2-528
Communication
Function diagrams
Fig. 2-30
2440 – PZD receive signals interconnection
PROFIBUS
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
<1> When selecting a standard telegram or a manufacturer-specific telegram via p0922, these interconnection
parameters of the command data set CDS are automatically set to 0.
<2> Data type according to to the PROFIdrive profile: I16 = Integer16, U16 = Unsigned16.
<3> Display parameters for receive data according to [2460].
<4> Only SIEMENS telegram 350
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2440_97_61.vsd Function diagram
- 2440 -
PZD receive signals interconnection 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal targets for STW1 in Interface Mode VIK-NAMUR (p2038 = 2) <1>
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
1 = Enable setpoint
STW1.6 p1142[0] = r2090.6 [2501.3] [3060] [3070] [3080] -
0 = Inhibit setpoint (set the ramp-function generator input to zero)
STW1.8 Reserved - - - -
STW1.9 Reserved - - - -
STW1.12 Reserved - - - -
STW1.13 Reserved - - - -
STW1.14 Reserved - - - -
Function diagrams
p0810[0] = 2090.15
STW1.15 1 = CDS selection - [8565] -
<3>
Communication
<1> Used in telegram 20.
<2> Bit 10 in STW1 must be set to ensure that the drive accepts the process data.
<3> Interconnection is not disabled.
2-529
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2441_97_61.vsd Function diagram
- 2441 -
STW1 control word interconnection (p2038 = 2) 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal targets for STW1 in Interface Mode SINAMICS (p2038 = 0)
2-530
Communication
Function diagrams
Fig. 2-32
<1>
STW1.8 Reserved - - - -
STW1.9 Reserved - - - -
STW1.12 Reserved - - - -
STW1.15 Reserved - - - -
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2442_97_61.vsd Function diagram
- 2442 -
STW1 control word interconnection (p2038 = 0) 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal targets for STW3 in Interface Mode SINAMICS (p2038 = 0) <1>
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
STW3.6 Reserved - - - -
STW3.7 Reserved - - - -
STW3.10 Reserved - - - -
STW3.14 Reserved - - - -
Function diagrams
STW3.15 1 = CDS bit 1 p0811[0] = r2093.15 [2513.2] [8560.3] -
Communication
<1> Used in telegrams 350.
1 2 3 4 5 6 7 8
2-531
Communication
Function diagrams
Fig. 2-34
2450 – PZD send652 signals interconnection
Signal sources for PZD send signals <1> PZD send word 1...8
p2051[0...7] WORD PROFIdrive send
Signal PROFIdrive Interconnection Function
Scaling telegram
Description Signal No. parameter diagram Data type r2053[0...7] WORD
NIST_A Actual speed A (16 bit) 6 r0063[0] - I16 4000 hex p2000 Data
IAIST_GLATT Absolute actual current, smoothed 51 r0068[1] [6799] I16 4000 hex p2002
Trailer
MIST_GLATT Actual torque smoothed 53 r0080[1] [6799] I16 4000 hex p2003 Telegram assignment
according to p0922
PIST_GLATT Power factor, smoothed 54 r0082[1] [6799] I16 4000 hex p2004 [2420]
NIST_A_GLATT Actual speed, smoothed 57 r0063[1] - I16 4000 hex p2000
MELD_NAMUR VIK-NAMUR message bit bar 58 r3113 - U16
FAULT_CODE Fault code 301 r2131 [8060] U16 PROFIBUS
WARN_CODE Alarm code 303 r2132 [8065] U16
ZSW3 Status word 3 305 r0053 [2454] U16
© Siemens AG 2011 All Rights Reserved
<1> Data type according to the PROFIdrive profile: I16 = Integer16, U16 = Unsigned16.
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2450_97_61.vsd Function diagram
- 2450 -
PZD send signals interconnection 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal sources for ZSW1 in Interface Mode VIK-NAMUR (p2038 = 2) <1>
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
ZSW1.1 1 = Ready for operation (DC link loaded, pulses inhibited) p2080[1] = r0899.1 [2503.7] Sequence control -
ZSW1.2 1 = Operation enabled (drive follows n_set) p2080[2] = r0899.2 [2503.7] Sequence control -
ZSW1.4 1 = No coast down active (OFF2 inactive) p2080[4] = r0899.4 [2503.7] Sequence control -
ZSW1.5 1 = No fast stop active (OFF3 inactive) p2080[5] = r0899.5 [2503.7] Sequence control -
ZSW1.8 1 = Speed setpoint - actual value deviation within tolerance t_off p2080[8] = r2197.7 [2534.7] [8011] -
ZSW1.12 Reserved - - - -
Function diagrams
p2080[15] = r0836.0
ZSW1.15 1 = Display CDS - - -
Communication
<4>
<1> Used in telegram 20. <3> The drive object is ready to accept data.
<2> The ZSW1 is generated using the binector-connector converter (BI: p2080[0...15], inversion: p2088[0].0...p2088[0].15) <4> Interconnection is not disabled.
2-533
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2451_97_61.vsd Function diagram
- 2451 -
ZSW1 status word interconnection (p2038 = 2) 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal sources for ZSW1 im Interface Mode SINAMICS (p2038 = 0) <1>
2-534
Communication
Function diagrams
Fig. 2-36 Interconnection [Function diagram] [Function diagram] Inverted
Signal Meaning <2>
parameters internal control word signal target
ZSW1.1 1 = Ready for operation (DC link loaded, pulses inhibited) p2080[1] = r0899.1 [2503.7] Sequence control -
ZSW1.2 1 = Operation enabled (drive follows n_set) p2080[2] = r0899.2 [2503.7] Sequence control -
ZSW1.4 1 = No coast down active (OFF2 inactive) p2080[4] = r0899.4 [2503.7] Sequence control -
ZSW1.5 1 = No fast stop active (OFF3 inactive) p2080[5] = r0899.5 [2503.7] Sequence control -
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
ZSW1.8 1 = Speed setpoint - actual value deviation within tolerance t_off p2080[8] = r2197.7 [2534.7] [8011] -
ZSW1.15 1 = No alarm, thermal overload, power unit p2080[15] = r2135.15 [2548.7] [8014]
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2452_97_61.vsd Function diagram
- 2452 -
ZSW1 status word interconnection (p2038 = 0) 13.12.2010 V4.4 G120 CU240B/E-2 DP
Signal sources for ZSW3 im Interface Mode SINAMICS (p2038 = 0) <1>
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
1 = DC brake active
ZSW3.0 [2511.7] [7017.5] -
0 = DC brake not active
2454 – ZSW3 status word interconnection (p2038 = 0)
ZSW3.12 Reserved - - -
ZSW3.13 Reserved - - -
ZSW3.14 Reserved - - -
Function diagrams
ZSW3.15 Reserved - - -
Communication
<1> Used in telegrams 350.
1 2 3 4 5 6 7 8
2-535
Communication
Function diagrams
Fig. 2-38
r2090.15 PZD1 recv bitw
<1> PZD receive word 1 r2050 [0] PZD recv word
PROFIBUS r2091.0
...
PZD2 recv bitw
r2091.15 PZD2 recv bitw
PZD receive word 2 r2050 [1] PZD recv word
r2092.0
...
PZD3 recv bitw
PROFIdrive r2092.15 PZD3 recv bitw
PZD receive word 3 r2050 [2] PZD recv word
2468 – Receive telegram, free interconnection via BICO (p0922 = 999)
0 Con/bin outp
r2095.15
1 1
<1> In order to maintain the PROFIdrive profile, receive word 1 must be used as control word (STW1)
(due to bit 10 "control requested").
<2> Using the connector-binector converters, the bits can be extracted from two of the PZD receive words 3 to 8 and used as binectors.
<3> The following representation applies for words: 4000 hex = 100 %.
The reference variables p200x apply for the ongoing interconnection (100 % -> p200x).
The following applies for temperature values: 100° C -> 100 % = 4000 hex, 0° C -> 0 %.
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2468_97_51.vsd Function diagram
- 2468 -
Receive telegram, free interconnection via BICO (p0922 = 999) 13.12.2010 V4.4 G120 CU240B/E-2 DP
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-39
2470 – Send telegram, free interconnection via BICO (p0922 = 999)
<3>
Reference quantities for
further interconnection
p200x
Function diagrams
Communication
<1> To comply with the PROFIdrive profile, send word 1 must be used as status word 1 (ZSW1).
<2> Physical word values are inserted in the telegram as referenced variables. p200x apply as reference variables (telegram contents = 4000 hex,
if the input variable has the value p200x).
The following applies for temperature values: 100° C -> 100 % = 4000 hex; 0° C -> 0%.
2-537
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2470_97_61.vsd Function diagram
- 2470 -
Send telegram, free interconnection via BICO (p0922 = 999) 13.12.2010 V4.4 G120 CU240B/E-2 DP
Bin/con ZSW inv
2-538
Communication
Function diagrams
Fig. 2-40
p2088 [2].0
Bin/con ZSW2 0
[15]
p2081 [0
15] 0 Bin/con ZSW send (0.0)
[0] 1
(0) r2089 [1] 1
(0.0) [1]
1 1
Bin/con ZSW5
0 p2084 [0
15] 0 Bin/con ZSW send
[15] [0] r2089 [4]
(0.0) (0)
1 (0.0) [1]
1 1
1
0
[15]
(0.0)
1 1
1 2 3 4 5 6 7 8
PROFIdrive / PROFIBUS FP_2472_97_51.vsd Function diagram
- 2472 -
Status words, free interconnection 13.12.2010 V4.4 G120 CU240B/E-2 DP
Function diagrams
Internal control/status words
Function diagrams
11 Reserved
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2501_97_53.vsd Function diagram
- 2501 -
Control word, sequence control 13.12.2010 V4.4 G120 CU240B/E-2
PROFIdrive-Bit
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-42
ZSW seq_ctrl
r0899
Bit No. Status word sequence control (r0899)
r0899
From the control unit 1 1 = Ready for operation (DC link loaded, pulses inhibited) r0899.1
From the control unit 2 1 = Operation enabled (drive follows n_set) r0899.2
OFF3 S_src 2
p0849 [C] From the control unit 5 1 = No fast stop active (OFF3 inactive) r0899.5
(1)
From the control unit 6 1 = Switching on inhibited active r0899.6
OFF1
& 7 1 = Drive ready r0899.7
OFF2
1 8 1 = Controller enable r0899.8
From the control unit
OFF3
Bit 9 = 1 --> Ready to exchange process data 9 1 = Control requested <1> r0899.9
Enable internal
missing or 10 Reserved
fault with
this reaction
From the control unit 11 1 = Pulses enabled r0899.11
14 Reserved
Function diagrams
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2503_97_53.vsd Function diagram
- 2503 -
Status word, sequence control 13.12.2010 V4.4 G120 CU240B/E-2
2-542
4 Reserved
7 Reserved
8 Reserved
9 Reserved
10 Reserved
12 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2505_97_51.vsd Function diagram
- 2505 -
Control word, setpoint channel 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-44
ZSW 1
r0052
Bit No. Status word 1 (r0052)
r0052
r0899
[2503.7] ZSW seq_ctrl 1 = Drive ready for switching on
r0899.0 0 r0052.0
0 = Drive not ready for switching on
2510 – Status word 1 (r0052)
r0899
[2503.7] ZSW seq_ctrl 1 = Drive ready for operation (DC link loaded, pulses disabled)
r0899.1 1 r0052.1
0 = Drive not ready for operation
r0899
[2503.7] ZSW seq_ctrl 1 = Drive running (voltage at output terminals)
r0899.2 2 r0052.2
0 = Pulses disabled
r2139 Signal "Fault active" is inverted if connected
[2548.7] ZSW fault/alarm 1 1 = Drive fault active (pulses disabled)
r2139.3 3 <1> r0052.3 to a digital output which means that the
0 = No fault
relay will be in the de-energised state.
r0899
[2503.7] ZSW seq_ctrl 0 = Coast down active (OFF2 active)
r0899.4 4 r0052.4
1 = No coast down active (OFF2 inactive)
r0899
[2503.7] ZSW seq_ctrl 0 = Fast stop active (OFF3 active)
r0899.5 5 r0052.5
1 = No fast stop active (OFF3 inactive)
r0899
[2503.7] ZSW seq_ctrl 1 = Switching on inhibited active
r0899.6 6 r0052.6
0 = No switching on inhibited (possible to switch on)
r2139
[2548.7] ZSW fault/alarm 1 1 = Drive warning active
r2139.7 7 r0052.7
0 = No warning
r2197
[2534.7] ZSW monitor 1 0 = Deviation setpoint / act. value
r2197.7 8 r0052.8
1 = No deviation setpoint / act. Value
r0899
[2503.7] ZSW seq_ctrl
r0899.7 9 1 = PZD control (always 1) r0052.9
r2197
[2534.7] ZSW monitor 1 1 = Maximum speed reached (f_act >= p1082 (f_max))
r2197.6 10 r0052.10
0 = f_act < p1082 (f_max)
r0056
[2526.7] ZSW cl-loop ctrl 0 = I,M,P limit reached
r0056.13 11 r0052.11
1 = Limit not reached
r0899
[2701.8] ZSW seq_ctrl
r0899.12 12 1 = Open motor holding brake r0052.12
Function diagrams
r2135
[2548.7] ZSW fault/alarm 2 0 = Alarm drive converter overload
r2135.15 15 r0052.15
1 = No drive converter overload
1 2 3 4 5 6 7 8
Internal control/status words FP_2510_97_53.vsd Function diagram
- 2510 -
Status word 1 13.12.2010 V4.4 G120 CU240B/E-2
2-544
r2197
[2534.7] ZSW monitor 1
r2197.5 1 1 = |n_act| > p1226 (n_standstill) r0053.1
r2197
[2534.7] ZSW monitor 1
r2197.0 2 1 = |n_act| > p1080 (n_min) r0053.2
r2197
[2534.7] ZSW monitor 1
r2197.8 3 1 = I_act >= p2170 r0053.3
r2197
[2534.7] ZSW monitor 1
r2197.2 4 1 = |n_act| > p2155 r0053.4
r2197
[2534.7] ZSW monitor 1
r2197.1 5 1 = |n_act| <= p2155 r0053.5
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
r2197
[2534.7] ZSW monitor 1
r2197.4 6 1 = |n_act| >= r1119 (f_set) r0053.6
r2197
[2534.7] ZSW monitor 1
r2197.9 7 1 = Vdc <= p2172 r0053.7
r2197
[2534.7] ZSW monitor 1
r2197.10 8 1 = Vdc > p2172 r0053.8
r1199
[3080.7] RFG ZSW
r1199.2 9 1 = Ramping finished r0053.9
r2349
[7958.7] Tec_ctrl status
r2349.10 10 1 = Techn. contr. out at lower limit r0053.10
r2349
[7958.7] Tec_ctrl status
r2349.11 11 1 = Techn. contr. out at upper limit r0053.11
© Siemens AG 2011 All Rights Reserved
12 Reserved
13 Reserved
14 Reserved
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2511_97_51.vsd Function diagram
- 2511 -
Status word 2 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-46
STW 1
OFF2 S_src 1
r0054
p0844 [C] Bit No. Control word 1 (r0054)
STW seq_ctrl r0054
(1)
ON / OFF (OFF1) p0840 [C] r0898 [2501.7]
OFF2 S_src 2 0 = OFF1, Shutdown via ramp, followed by pulse disable Sequence control
(722.0) r0898.0 0
p0845 [C] 1 = ON, operating condition (edge-controlled) Setpoint channel
2512 – Control word 1 (r0054)
12 Reserved
Function diagrams
r0836 [8560.7]
r0836.0 15 1 = CDS bit 0 Sequence control
2-545
1 2 3 4 5 6 7 8
Internal control/status words FP_2512_97_51.vsd Function diagram
- 2512 -
Control word 1 13.12.2010 V4.4 G120 CU240B/E-2
2-546
r1198
2513 – Control word 2 (r0055)
r1198
[2505.7] STW setpoint chan
r1198.2 2 1 = Fixed setp bit 2 Fixed frequencies
r1198
[2505.7] STW setpoint chan
r1198.3 3 1 = Fixed setp bit 3 Fixed frequencies
r0837
[8565.7] DDS selected
r0837.0 4 1 = DDS select. bit 0 Sequence control
r0837
[8565.7] DDS selected
r0837.1 5 1 = DDS select. bit 1 Sequence control
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
6 Reserved
7 Reserved
r2349
[7958.6] Tec_ctrl status
r2349.0 8 1 = Technology controller enable Technology controller
r1239
[7017.7] DCBRK ZSW
r1239.11 9 1 = DC brake enable DC braking control
10 Reserved
r1406
[2520.7] STW n_ctrl
r1406.11 11 1 = Droop enable Speed control
r1406
© Siemens AG 2011 All Rights Reserved
r2138
[2546.7] STW fault/alarm
r2138.13 13 0 = External fault 1 (F07860) Sequence control
14 Reserved
r0836
[8560.7] CDS selected
r0836.0 15 1 = CDS bit 1 Sequence control
1 2 3 4 5 6 7 8
Internal control/status words FP_2513_97_51.vsd Function diagram
- 2513 -
Control word 2 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
0 Reserved
2520 – Control word, speed controller
1 Reserved
2 Reserved
3 Reserved
6 Reserved
7 Reserved
8 Reserved
9 Reserved
10 Reserved
14 Reserved
Function diagrams
15 1 = Speed adaption controller set I-comp. r1406.15
2-547
1 2 3 4 5 6 7 8
Internal control/status words FP_2520_97_51.vsd Function diagram
- 2520 -
Control word, speed controller 13.12.2010 V4.4 G120 CU240B/E-2
2-548
From the changeover, closed-loop control types 1 1 = Sensorless operation active r1407.1 1 = Torque limit reached (without pre-control)
r1406
[2520.7] 1 = Torque control
r1406.12 To speed setpoint, droop [6030.5]
& 2 1 = Closed-loop torque control active r1407.2
To torque setpoint [6060.3]
STW n_ctrl Sensorless operation
4 Reserved
From the speed controller [6040.7] 5 1 = Speed controller, I component held r1407.5
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
From the speed controller [6040.7] 6 1 = Speed controller, I component set r1407.6
From the torque setpoint [6060.7] 8 1 = Torque limiting, upper, active r1407.8
From the torque setpoint [6060.4] [6060.7] 9 1 = Torque limiting, lower, active r1407.9
From the speed setpoint, droop [6030.4][6030.5] 11 1 = Speed setpoint limited r1407.11
© Siemens AG 2011 All Rights Reserved
14 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2522_97_51.vsd Function diagram
- 2522 -
Status word, speed controller 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-50
ZSW cl-loop ctrl
Bit No. Status word closed-loop control (r0056) r0056
r0056
Function diagrams
[6220.8][6320.8] 15 1 = Vdc_min controller active <3> r0056.15 [6710.2]
<1> Only for V/f control
<2> Only for Power Modules PM230/PM240
<3> Only for Power Modules PM240 and for PM230 with Vector Control
2-549
1 2 3 4 5 6 7 8
Internal control/status words FP_2526_97_61.vsd Function diagram
- 2526 -
Status word, closed-loop control 13.12.2010 V4.4 G120 CU240B/E-2
2-550
2 Reserved
4 Reserved
5 Reserved
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
6 Reserved
7 Reserved
8 Reserved
9 Reserved
11 Reserved
© Siemens AG 2011 All Rights Reserved
r2198
[8012.7] ZSW monitor 2
r2198.7 12 1 = Motor stalled r1408.12
13 Reserved
14 Reserved
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2530_97_64.vsd Function diagram
- 2530 -
Status word, current control 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-52
ZSW monitor 1
r2197
Bit No. Status word, monitoring functions 1 (r2197)
r2197
<1>
From speed signals [8010.8] 1 1 = |n_act| <= speed threshold value 2 (p2155) r2197.1
From speed signals [8011.8] 7 1 = Speed setpoint - actual value deviation within tolerance t_off r2197.7
From extended signals [8021.8] 12 1 = |n_act| > n_max (with delay) r2197.12
14 Reserved
Function diagrams
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2534_97_51.vsd Function diagram
- 2534 -
Status word, monitoring functions 1 13.12.2010 V4.4 G120 CU240B/E-2
2-552
From extended signals [8021.8] 9 1 = |M_act| > torque threshold 1 and n_set reached r2198.9
From torque messages, motor locked/stalled [8012.3] 10 1 = |M_set| < torque threshold 1 (p2174) r2198.10
14 Reserved
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2536_97_51.vsd Function diagram
- 2536 -
Status word, monitoring functions 2 13.12.2010 V4.4 G120 CU240B/E-2
PROFIdrive-Bit
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-54
ZSW monitor 3
r2199
Bit No. Status word, monitoring functions 3 (r2199)
r2199
From speed signals [8010.8] 0 1 = |n_act| < speed threshold value 3 (p2161) <1> r2199.0
2537 – Status word, monitoring functions 3
From speed signals [8010.8] 1 1 = f or n comparison value reached or exceeded (p2141) r2199.1
2 Reserved
3 Reserved
From speed signals [8011.8] 4 1 = Speed setpoint - actual value deviation within tolerance t_on r2199.4
1 = Ramp-up/ramp-down completed
From speed signals [8011.8] 5 r2199.5 [8012.1]
0 = Ramp-function generator active
6 Reserved
7 Reserved
8 Reserved
9 Reserved
10 Reserved
From speed signals [8012.5] 11 1 = Torque utilization < torque threshold value 2 (p2194) r2199.11
12 Reserved
Function diagrams
14 Reserved
15 Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2537_97_51.vsd Function diagram
- 2537 -
Status word, monitoring functions 3 13.12.2010 V4.4 G120 CU240B/E-2
PROFIdrive-Bit
2-554
0 Reserved
2546 – Control word, faults/alarms
1 Reserved
2 Reserved
3 Reserved
4 Reserved
1. Acknowledge
5 Reserved
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
p2103 [C]
<1> (722.2)
6 Reserved
2. Acknowledge
p2104 [C] To fault buffer [8060.1]
<1> (0) 7 = Acknowledge faults r2138.7
3. Acknowledge
p2105 [C] 8 Reserved
<1> (0)
External fault 3 Ext fault 3 t_on External alarm 2 p2116 [C] To alarm buffer [8065.1]
p2108 [C] 0 ... 1000 [ms] <1> (1) 1 11 = External alarm 2 (A07851) r2138.11
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2546_97_51.vsd Function diagram
- 2546 -
Control word, faults/alarms 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-56
ZSW fault/alarm 1
r2139
Bit Status word, faults/alarms 1
No. r2139
1
Reserved
2548 – Status word, faults/alarms 1 and 2
4
Reserved
5
9
Reserved
10
13 - 15 Reserved
ZSW fault/alarm 2
r2135
Bit Status word, faults/alarms 2
No. r2135
0
... Reserved
11
From the thermal monitoring, power module [8014.8] 13 1 = Fault, thermal overload, power module r2135.13
Function diagrams
From the thermal monitoring, motor [8016.8] 14 1 = Alarm motor overtemperature r2135.14
From the thermal monitoring, motor [8016.8] 15 1 = Alarm, thermal overload, power module r2135.15
2-555
1 2 3 4 5 6 7 8
Internal control/status words FP_2548_97_61.vsd Function diagram
- 2548 -
Status word, faults/alarms 1 and 2 13.12.2010 V4.4 G120 CU240B/E-2
2-556
... Reserved
... Reserved
... Reserved
1 2 3 4 5 6 7 8
Internal control/status words FP_2634_97_61.vsd Function diagram
- 2634 -
Sequence control - Missing enable signals 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Braking Control
Function diagrams
Braking Control
Function diagrams
Fig. 2-58
Pulse suppr t_del 1 = Unconditionally close Close "normal" brake
0.000 ... 299.000 [s] r0898 .14
RESET [2501.3] the holding brake [2814.2]
p1228 (0.010) Q STW seq_ctrl
(Q=0) ZSW seq_ctrl
p0856 r0898
1 = Enable speed Close brake RESET r0899 <9>
r0898 .12
n_act [1/min] 1 T 0 controller (Q=0) Q r0899 .13 [2503.3]
SET <1>
[4715.7] r0063[0] Q p1215 = 0 1 = Command, close holding brake
(Q=1)
unsmoothed <2>
0 1
2701 – Basic braking control
&
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
RESET
OFF 1 present 1 (Q=0) Q
<8>
OFF 3 present 1
Pulse enable HW
ZSW seq_ctrl
& SET
Q
(Q=1)
r0899
1 = No coast down active
[2503.7] r0899.4
Pulse enable
<4> <3> <10>
STW seq_ctrl Brake t_open
STW seq_ctrl 1 = Unconditionally 0 ... 10000 [ms]
p0852 r0898 RESET open the holding
1 = Operation enabled 1 p0855 r0898 p1216 (100) Missing enable sig
[2501.3] r0898.3 (Q=0) Q brake
r0046
[2501.3] r0898 .7 RESET
ZSW seq_ctrl (Q=0) Q r0046.21 <7>
r0899 SET T 0 Stop 2 enable internal missing
[2503.7] r0899.6
1 = Switching on inhibited
active
& (Q=1)
Q 1
<1> p1215 = 2 SET
ZSW cl-loop ctrl & (Q=1)
Q
r0056 <2>
© Siemens AG 2011 All Rights Reserved
1 = Magnetizing completed
[2526.6] r0056.4
<1> Motor holding brake configuration (p1215) <5> For p1227 = 300 s, the monitoring function is deactivated.
0 = No motor holding brake being used. <6> If an external motor holding brake is used, p1215 should be set to 3 and r0899.12 should be interconnected as control signal.
1 = Motor holding brake acc. to sequence control.
2 = Motor holding brake always released. <7> r0046.21 = 0, as long as r0046.0 = 1 (OFF1 enable missing or switching on inhibited).
3 = Motor holding brake like sequence control, connection via BICO. r0046.21 = 1, if p0858 = 1 or p0856 = 0.
The signal generation is shown simplified.
<2> Priority assignment (high -> low): p1215, p0858, p0855, p0856, sequence control. <8> The internal signal includes signals that lead to OFF1 or OFF3 (e. g. BICO or fault response).
<3> If p1215 = 0, 2 -> t = 0 ms. <9> If the brake is permanently applied or released (p0855, p0858 or p1215), the drive does not wait while the brake is released or
Only if Safety Integrated is active. applied.
<4>
<10> Start frequency with V/f control: p1351, p1352 [6310.6]; Start torque with vector control: p1475 [6040.3]
1 2 3 4 5 6 7 8
Braking Control FP_2701_97_53.vsd Function diagram
- 2701 -
Basic braking control 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Safety Integrated
Function diagrams
Safety Integrated
Function diagrams
Fig. 2-59 Changing safety parameters
<1>
Safety parameterizing =
enable
Safety Integrated commissioning
p0010 = 95
Enter password
Safety parameters Safety parameters
SI password inp
p9761 & p9601 ... p9899 & p9601 ... p9899
can be changed are valid
SI password new x =
Checksum check
p9762 y
for safety
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
parameters
<1>
SET
= y=x Effective password
SI ackn password
p9763 <2>
<1>
= <1>
<3>
SI act_chksm P2 SI setp_chksm P2
r9898 p9899
p0010 unequal 95
Exit safety
commissioning mode
Fig. 2-60
Safety Integrated version Monitoring clock cycle
F01611
[2810.3] STO terminal P1 (r0722.4) Safety monitoring functions F30611
1 = Faults with response "NONE"
STOP F
[2810.1] STO terminal P2 (r0722.5) SI status P1
r9772
[2804.2]
Faults/alarms r9772 .15
[2800.3] Safety commissioning mode
P1: F/A01600 ... 01699 SI Status P2
P2: F/A30600 ... 30699 r9872 SI status P1
[2804.5] r9772
r9872 .15 1 [2804.2]
[2810.6] DIAG_U r9772 .10
F01600/F30600
1 "STOP A initiated"
SI status P1
r9772 [2804.2]
r9772 .9
SI Status P2
Function diagrams
Safety Integrated
r9872 [2804.5]
r9872 .9
1 2 3 4 5 6 7 8
Safety Integrated FP_2802_97_63.vsd Function diagram
- 2802 -
Basic Functions, Monitoring functions and faults/alarms 13.12.2010 V4.4 G120 CU240E-2 <**>
2-562
Safety Integrated
Function diagrams
Fig. 2-61
Status word Safety Integrated Status word Safety Integrated Status word Safety Integrated
Processor 1 SI status P1 Processor2 SI Status P2 Processor 1 and Processor 2 SI status P1+P2
2804 – Basic Functions, Status words
[2810.3] 0 1 = STO selected on Processor 1 [2810.3] 0 1 = STO selected on Processor 2 & 0 1 = STO selected in drive
[2810.7] 1 1 = STO active on Processor 1 [2810.6] 1 1 = STO active on Processor 2 & 1 1 = STO active in drive
[2802.7] 9 1 = STOP A cannot be acknowledged, active [2810.5] 31 1 = The shutdown paths must be tested
... Reserved
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
18 Reserved
...
© Siemens AG 2011 All Rights Reserved
Reserved
... Reserved
Fig. 2-62
+24 V SI status P1 SI FrcdCkProcTimer "Shutdown Power Module
Processor 1 [2804.1] r9772 0.00 ... 9000.00 [h] paths must
r9772.0 p9659 (8.00) be tested"
SI status P1 1 = STO selected on P1
[2804.1] r9772 SI status P1+P2 SI status P1
1 <1> T 0 r9773 [2804.2] r9772
r9772.17
CU DI status [2802.2] r9773.31 r9772.1
Kl.16 r0722 1 = STO active on
2810 – Basic Functions, STO: Safe Torque Off
PM-IF
1 = Enable STO via p9601.0 fromP1
0 = STO_P1 Upper IGBT + Vdc
terminals (P1) 1
& <3>
bridge halve
1 = Enable PROFIsafe (P1) p9601.3 0 = Request Pulse cancelation P1
1 = Safety commissioning mode
[2800.3]
SI F-DI_chg tol P1
0.00 ... 2000.00 [ms]
p9650 (500.00)
Safe pulse Gating unit U
cancelation
Redundant functions <2> T 0 F01611 (P1)
=1 F30611 (P2) V
~
M
SI F-DI_chg tol P2 W
0.00 ... 2000000.00 [μs] +5 V
p9850 (500000.00) Shutdown
Monitoring for simultaneous
occurrence path from P2
0 = STO_P2 Lower IGBT
bridge halve
0 = Request pulse cancelation P2 <3>
Control Unit
PM-IF
Processor 2 SI Status P2
r9872
1 = "STO active" for
r9872.0
sequence control & - Vdc
1 = STO selected
1 on P2 [2802.1] DIAG_L
CU DI status
Kl.17 r0722 [2802.1] DIAG_U Gating unit
r0722 .5
&
1 = STOP A [2802.8]
1
1 = Enable STO via p9601.0
Function diagrams
terminals (P2) 1 &
Safety Integrated
1 = Enable PROFIsafe (P2) p9601.3
1 = Safety commissioning mode
[2800.3] <1> Switch-on delay starts when the "request pulse cancelation P1" is withdrawn.
PM-IF: Power Module Interface <2> Redundant functions in the Processor 1 (P1) and Processor 2 (P2).
<3> Transistors inhibited for a "0" signal.
STO: Safe Torque Off
2-563
1 2 3 4 5 6 7 8
Safety Integrated FP_2810_97_53.vsd Function diagram
- 2810 -
Basic Functions, STO: Safe Torque Off 13.12.2010 V4.4 G120 CU240E-2/E-2 DP
2-564
Safety Integrated
Function diagrams
Fig. 2-63
2812 – Basic Functions, F-DI: Fail-safe Digital Input
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
SI STO t_debou P1
Kl.9 0.00 ... 100.00 [ms]
+24V OUT p9651 (1.00)
=1 [2810.4]
Kl.16 DI4
Kl.69 DI COM
Kl.34 DI COM2
Kl.28
GND
SI STO t_debou P2
0.00 ... 100000.00 [μs]
p9851 (0.00)
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Safety Integrated FP_2812_97_63.vsd Function diagram
- 2812 -
Basic Functions, F-DI: Fail-safe Digital Input 13.12.2010 V4.4 G120 CU240E-2/E-2 DP
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-64
SI Mtn ramp t P1 SI Mtn rp t_del P2 SI Mtn ramp ref P1 SI Mtn ramp ref P2
10.00 ... 99000.00 [ms] 10000.00 ... 99000000.00 [μs] 600.0000 ... 24000.0000 [1/min] 600.0000 ... 24000.0000 [1/min]
p9582 (250.00) p9382 (250000.00) p9581 (1500.0000) p9381 (1500.0000)
2820 – SI Motion, SLS: Safely-Limited Speed
Function diagrams
p9533 (80.000)
Safety Integrated
SI Mtn gear den P1 SI Mtn gear den P2
1 ... 2147000000 1 ... 2147000000
<1> With p9306/p9506 = 3 p9521 (1) p9321 (1)
<2> With p9306/p9506 = 1
2-565
1 2 3 4 5 6 7 8
Safety Integrated FP_2820_97_53.vsd Function diagram
- 2820 -
SI Motion, SLS: Safely-Limited Speed 13.12.2010 V4.4 G120 CU240E-2 F/DP F
2-566
Safety Integrated
Function diagrams
Fig. 2-65
2825 – SI Motion, SS1: Safe Stop 1, Internal STOP A, B, F
STO initiate
SI Mtn rp t_del P2 [2830.2]
10000.00 ... 99000000.00 [μs] SI Mtn ramp ref P2 SI Mtn rp t_mon P2
p9382 (250000.00) 600.0000 ... 24000.0000 [1/min] 500.00 ... 1000000.00 [ms]
p9381 (1500.0000) p9383 (10000.00)
STOP F --> STOP B SI Mtn integ stat
r9722 [2840.8]
& r9722 .0 STO active
Actual value speed < p9360/p9560
STOP F --> STOP A
1 2 3 4 5 6 7 8
Safety Integrated FP_2825_97_53.vsd Function diagram
- 2825 -
SI Motion, SS1: Safe Stop 1, Internal STOP A, B, F 13.12.2010 V4.4 G120 CU240E-2 F/DP F
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-66
Status word Safety Integrated Status word Safety Integrated Status word Safety Integrated
Prozessor 1 SI status P1 Prozessor2 SI Status P2 Prozessor 1 and Prozessor 2 SI status P1+P2
r9772 r9872 r9773
Bit No. Status (Processor 1) Bit No. Status (Processor 2) Bit No. Status (Processor 1 + Processor 2)
r9772 r9872 r9773
[2810.3] 0 1 = STO selected on Prozessor 1 [2810.3] 0 1 = STO selected on Prozessor 2 & 0 1 = STO selected in drive
2834 – SI Motion, Status words
[2810.7] 1 1 = STO active on Prozessor 1 [2810.6] 1 1 = STO active on Prozessor 2 & 1 1 = STO active in drive
[2802.7] 9 1 = STOP A cannot be acknowledged, active ... Reserved [2810.5] 31 1 = The shutdown paths must be tested
Function diagrams
Safety Integrated
<1> only PROFIBUS variants
2-567
1 2 3 4 5 6 7 8
Safety Integrated FP_2834_97_53.vsd Function diagram
- 2834 -
SI Motion, Status words 13.12.2010 V4.4 G120 CU240E-2 F/DP F
2-568
Safety Integrated
Function diagrams
Fig. 2-67
2840 – SI Motion, PROFIsafe Control word and Status word
[2855.3] 1 1 = SS1 deselection r9720.1 [2855.3] [2855.5] 1 1 = SS1 active r9722.1 [2855.5]
2 Reserved 2 Reserved
3 Reserved 3 Reserved
[2855.3] 4 1 = SLS deselection r9720.4 [2855.3] [2855.5] 4 1 = SLS active r9722.4 [2855.5]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
5 Reserved 5 Reserved
6 Reserved 6 Reserved
[2855.3] 7 1/0 = Acknowledgement r9720.7 [2855.3] [2855.5] 7 1 = Not a internal event r9722.7 [2855.5]
8 Reserved 8 Reserved
[2855.3] 9 1 = SLS selection bit 0 active r9720.9 [2855.3] [2855.5] 9 1 = Active SLS stage, bit 0 r9722.9 [2855.5]
[2855.3] 10 1 = SLS selection bit 1 active r9720.10 [2855.3] [2855.5] 10 1 = Active SLS stage, bit 1 r9722.10 [2855.5]
11 Reserved
14 Reserved
1 2 3 4 5 6 7 8
Safety Integrated FP_2840_97_53.vsd Function diagram
- 2840 -
SI Motion, PROFIsafe Control word and Status word 13.12.2010 V4.4 G120 CU240E-2 F/DP F
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-68
Changing safety parameters
r9728 p9729
<3>
<1>
Safety parameterizing enable = Safety parameters
p9300
p9399
Safety Integrated commissioning Safety parameter p9500 ... p9599
p0010 = 95 p10002 ... p10152
Enter password
p9300 ... p9399
SI password inp are valid after
p9761 & p9500 ... p9599 & save.
p10002 ... p10152 STARTER issues a
SI password new x = can be changed message if a
Checksum check POWER ON is
p9762 y
for safety required
parameters
<1>
SET
= y=x Effective password
SI ackn password
p9763 <2>
<1>
= <1>
<3>
SI Mtn act CRC P2 SI Mtn setp CRC P2
r9398 p9399
Function diagrams
p9601 = 0 can be reset to
Safety Integrated
[2810.3] factory settings via
<1> Comparator, refer to [1021] p0970, p3900
<2> Analog signal memory, refer to [1021] p9801 = 0
<3> The target checksum must be equal to the actual checksum. [2810.3]
2-569
1 2 3 4 5 6 7 8
Safety Integrated FP_2846_97_53.vsd Function diagram
- 2846 -
SI Motion, Parameter Manager 13.12.2010 V4.4 G120 CU240E-2 F/DP F
SI discrp t_mon P1 SI discr t_mon P2
2-570
Safety Integrated
Function diagrams
Fig. 2-69
1.00 ... 2000.00 [ms] 1.00 ... 2000.00 [ms]
p10002 (500.00) p10102 (500.00)
SI DI t_debounceP1
Kl.9 0.00 ... 100.00 [ms] SI DI status P1
+24V OUT p10017 (1.00) r10051
T 0
r10051.0 =1 C01770 Discrepancy error
Kl.5 DI0
2850 – SI Motion, Fail-safe Digital Inputs (F-DI0 ... F-DI2)
F-DI0 F-DI0
Kl.6 DI1 & [2855.1]
SI DI status P2
r10151
SI DI t_debounceP2 r10151.0
0.00 ... 100.00 [ms]
p10117 (1.00) SI discrp t_mon P1 SI discr t_mon P2
1.00 ... 2000.00 [ms] 1.00 ... 2000.00 [ms]
p10002 (500.00) p10102 (500.00)
SI DI t_debounceP1
0.00 ... 100.00 [ms] SI DI status P1
p10017 (1.00) r10051
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
T 0
r10051.1 =1 C01770 Discrepancy error
Kl.7 DI2
F-DI1
F-DI1
Kl.8 DI3 & [2855.1]
SI DI status P2
r10151
SI DI t_debounceP2 r10151.1
0.00 ... 100.00 [ms] SI discrp t_mon P1 SI discr t_mon P2
p10117 (1.00) 1.00 ... 2000.00 [ms] 1.00 ... 2000.00 [ms]
p10002 (500.00) p10102 (500.00)
SI DI t_debounceP1
0.00 ... 100.00 [ms] SI DI status P1
p10017 (1.00) r10051
T 0
r10051.2 =1 C01770 Discrepancy error
Kl.16 DI4
© Siemens AG 2011 All Rights Reserved
F-DI2
F-DI2
Kl.17 DI5 & [2855.1]
SI DI status P2
Kl.69 DI COM
r10151
SI DI t_debounceP2 r10151.2
Kl.34 DI COM2 0.00 ... 100.00 [ms]
p10117 (1.00)
Kl.28 GND
1 2 3 4 5 6 7 8
Safety Integrated FP_2850_97_53.vsd Function diagram
- 2850 -
SI Motion, Fail-safe Digital Inputs (F-DI0 ... F-DI2) 13.12.2010 V4.4 G120 CU240E-2 F/DP F
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-70
2855 – SI Motion, Safe State selection
F-DI assignment
SI Motion
Statically active
[Source plan]
F-DI0
[2850.8]
F-DI1
[2850.8] SI Mtn integ stat
F-DI2 STO active
[2850.8] r9722 [2840.8]
Statically inactive r9722.0
[Source plan]
SI Mtn integ STW
SI STO F-DI P1 Deselection STO
0 ... 255 r9720 SS1 active
SI STO F-DI P2 p10022 (0) [2840.4] [2840.8]
r9720.0 r9722.1
0 ... 255
p10122 (0) SI SS1 F-DI P1 Safe motion
0 ... 255 Deselection SS1 monitoring
SI SS1 F-DI P2 p10023 (0) [2840.4]
r9720.1 SLS active
0 ... 255
p10123 (0) SI SLS F-DI P1 r9722.4
0 ... 255 Deselection SLS
SI SLS F-DI P2 p10026 (0) [2840.4] [2840.8]
0 ... 255 r9720.4
p10126 (0) SI SDI pos F-DI P1 Internal event
0 ... 255 Acknowledgement
SI SDI pos DI P2 p10030 (0) [2840.4] r9722.7
0 ... 255 r9720.12
p10130 (0) [2840.8]
SI SDI neg F-DI P1
0 ... 255 Acknowledgement
SI SDI neg DI P2 p10031 (0) [2840.4]
0 ... 255 r9720.13
p10131 (0) SI ackn int evt P1
0 ... 255 Acknowledgement
SI ackn int evt P2 p10006 (0) [2840.4]
r9720.7
0 ... 255
p10106 (0)
Function diagrams
Safety Integrated
2-571
1 2 3 4 5 6 7 8
Safety Integrated FP_2855_97_53.vsd Function diagram
- 2855 -
SI Motion, F-DI assignment 13.12.2010 V4.4 G120 CU240E-2 F/DP F
Function diagrams
Setpoint channel
Function diagrams
Fig. 2-71
STW setpoint chan
p1020 r1198
[2505.2] r1198.0
Function diagrams
-210000.000 ... 210000.000 [1/min] 1 1 1 0
Setpoint channel
p1014 [D] (0.000)
n_set_fixed 15
-210000.000 ... 210000.000 [1/min] 1 1 1 1
p1015 [D] (0.000)
2-573
1 2 3 4 5 6 7 8
Setpoint channel FP_3010_97_51.vsd Function diagram
- 3010 -
Fixed speed setpoints, binary selection (p1016 = 2) 13.12.2010 V4.4 G120 CU240B/E-2
2-574
Setpoint channel
Function diagrams
Fig. 2-72
3011 – Fixed speed setpoints, direct selection (p1016 = 1)
p1020 r1198
STW setpoint chan
[2505.2] r1198.0
p1021 r1198
STW setpoint chan
[2505.2] r1198.1 n_setp_fix status
p1022 r1198 r1025
STW setpoint chan
[2505.2] r1198.2
p1023 r1198
STW setpoint chan
[2505.2] r1198.3
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
n_set_fixed 1
-210000.000 ... 210000.000 [1/min] 0001
p1001 [D] (0.000)
n_set_fixed 2
-210000.000 ... 210000.000 [1/min] 0010
p1002 [D] (0.000)
n_set_fixed 3
-210000.000 ... 210000.000 [1/min] 0100
p1003 [D] (0.000)
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Setpoint channel FP_3011_97_51.vsd Function diagram
- 3011 -
Fixed speed setpoints, direct selection (p1016 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
Data save active 0 The setpoint for the motorized potentiometer is not saved and after ON is entered using p1040.
0
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-73
1 The setpoint for the motorized potentiometer is saved in a ashion after OFF and after ON set to the saved value.
Automatic mode 0 Without ramp generator in automatic mode (ramp-up/ramp-down time = 0).
1 Ramp-function generator active 1 With ramp generator in automatic mode.
Mop configuration
- ... - Initial rounding-off active 0 Without initial rounding.
2 1
p1030 [D] (0000 0110 bin) With initial rounding. The ramp-up/down time set is exceeded accordingly.
Save in NVRAM active 0 Not saved in the NVRAM (NVRAM = Non Volatile Random Access Memory).
3 1 Save in NVRAM active.
3020 – Motorized potentiometer
-p1082
11 y=0
Function diagrams
maximum motor frequency or to the rated motor frequency,
Setpoint channel
provided that f_max_mot has not been specified.
<2> If initial rounding-off is active (p1030.2 = 1), the selected ramp-up/ [2634.8] 1: OFF1 enable missing (r0046.0) 0
down times are exceeded accordingly.
0:
<3> Only effective if p1030.0 = 0. 1
2-575
1 2 3 4 5 6 7 8
Setpoint channel FP_3020_97_51.vsd Function diagram
- 3020 -
Motorized potentiometer 13.12.2010 V4.4 G120 CU240B/E-2
2-576
Setpoint channel
Function diagrams
Fig. 2-74
<1>
STW seq_ctrl
3030 – Main/supplementary setpoint, setpoint scaling, jogging
+ 0
Total setp 1
Jog 1 n_set
p1109 [C] -210000.000 ... 210000.000 [1/min] 0 1
Main setp scal p1058 [D] (150.000)
<3> (0)
p1071 [C]
(1) n_set_1
Total setp sel [3040.1]
p1108 [C] Jog 2 n_set
-210000.000 ... 210000.000 [1/min] 1 0
<2> (0)
p1059 [D] (-150.000)
1 1
Suppl setp scal
p1076 [C]
(1)
Keep old setpoint
© Siemens AG 2011 All Rights Reserved
Suppl setpoint
p1075 [C] <4> Suppl setpoint eff [1/min]
(0) r1077
<1> Jogging can only be activated in the operating state Ready for operation (S2).
<2> If technology controller is activated (p2200 > 0, p2251 = 0) connected with r2349.4.
<3> If technology controller is activated (p2200 > 0, p2251 = 0) connected with r2294.
<4> The connection to the source for the main and additional setpoint is estabished automatically via the setting in p1000.
1 2 3 4 5 6 7 8
Setpoint channel FP_3030_97_51.vsd Function diagram
- 3030 -
Main/supplementary setpoint, setpoint scaling, jogging 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-75
3040 – Direction limitation and direction reversal
n_limit setp
0.000 ... 210000.000 [1/min]
p1063 [D] (210000.000)
Function diagrams
Setpoint channel
2-577
1 2 3 4 5 6 7 8
Setpoint channel FP_3040_97_53.vsd Function diagram
- 3040 -
Direction limitation and direction reversal 13.12.2010 V4.4 G120 CU240B/E-2
n_skip 4 n_skip 3
2-578
Setpoint channel
Function diagrams
Fig. 2-76
0.000 ... 210000.000 [1/min] 0.000 ... 210000.000 [1/min]
p1094 [D] (0.000) n_skip 1 p1093 [D] (0.000) n_limit pos
<1> n_skip 2 0.000 ... 210000.000 [1/min] p1085 [C]
0.000 ... 210000.000 [1/min] p1091 [D] (0.000) <1>
(1083[0]) n_limit pos eff [1/min]
p1092 [D] (0.000) n_limit pos
<1>
<1>
0.000 ... 210000.000 [1/min] Min r1084
p1083 [D] (210000.000) [6030.1]
0
3050 – Skip frequency bands and frequency limitations
[6640.5]
[8010.2]
-1 -1 -1 -1
n_Max <2>
0.000 ... 210000.000 [1/min]
y p1082 [D] (1500.000) Reference value [3020.6]
for the ramp- [3060.4]
function generator [3070.4]
w 0 active
p1080 [D] (0.000)
[3080.4]
-1 n_set n. min_lim [1/min]
w r1112
RFG setp at inp
Setp after limit [1/min] y [1/min]
r1114 r1119
w x
[3040.8] [3060.1]
[3070.1]
-1
w
n_limit RFG neg
p1052 [C] 0
w (1086[0])
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w
<3> n_limit neg
p1088 [C] 0 n_limit neg eff [1/min]
n_skip bandwidth
0.000 ... 210000.000 [1/min] n_limit neg
(1086[0]) Max r1087
p1101 [D] (0.000) Limiting to negative [6030.1]
-210000.000 ... 0.000 [1/min] values
p1086 [D] (-210000.000) [6640.5]
<1> A suppression frequency of "0" de-activates the suppression frequency bandwidth. [8010.2]
<2> The setting range of p1082 is limited to f_max_mot.
<3> If the drive is not stopped via the input setpoint, but via controlled intervention, the
lower hysteresis branch is relevant after a subsequent run-up.
1 2 3 4 5 6 7 8
Setpoint channel FP_3050_97_51.vsd Function diagram
- 3050 -
Skip speed bands and speed limitations 13.12.2010 V4.4 G120 CU240B/E-2
RFG ramp-up time RFG ramp-down time OFF3 t_RD
0.000 ... 999999.000 [s] 0.000 ... 999999.000 [s] 0.000 ... 5400.000 [s]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-77
p1120 [D] (10.000) p1121 [D] (10.000) <4> p1135 [D] (0.000)
0 1
0 = Internal fast stop
[2634.8]
3060 – Basic ramp-function generator
Ramp flattening-off
[3080.8]
STW seq_ctrl Tup Tdn
p1142 r0898
Freeze ramp-function generator
[2501.7] r0898 .6
1 = Enable frequency setpoint
x Tup Tdn
RFG setp at inp [1/min] [3050.8] 0 0
p1082 0 f_set_4
1 1
r1119 x y [3080.1]
From the setpoint limiting 1 1
0 0 t
0 0 -p1082 STW seq_ctrl
p1140 r0898
STW seq_ctrl 1 = Enable ramp-function <2>
y [2501.7] r0898.4 generator
<1> p1141 r0898 1
[2501.7] r0898 .5 p1082
0 = Freeze ramp-function generator
t
1 = Internal RFG enable -p1082
[2634.8] RFG acceleration [1/s²]
Tup Tdn
r1149
0 = Internal fast stop
[2634.8]
RFG accept set v Other status bits
p1143 [C] 1
(0) x Ramp-up active
RFG setting value + 0
y
p1144 [C] Ramp-down active
(0)
p1082
Function diagrams
Ramp-function generator, status bits
[3050.5] n_max [3080.5]
Setpoint channel
RFG tol HL/RL act
<1> Inhibited during jogging. 0.000 ... 1000.000 [1/min]
<2> After a 0/1 signal the ramping is re-started. p1148 [D] (19.800)
<3> With activated Technology controller (p2200 > 0, p2251 = 0) the ramp-function generator is bypassed (r2349.5).
<4> Value range and/or factory setting depend on Power Module
2-579
1 2 3 4 5 6 7 8
Setpoint channel FP_3060_97_02.vsd Function diagram
- 3060 -
Basic ramp-function generator 13.12.2010 V4.4 G120 CU240B/E-2
RFG ramp-up time RFG ramp-down time OFF3 t_RD RFG t_start_round RFGOFF3 t_strt_rnd RFG t_end_delay RFG OFF3 t_end_del
2-580
Setpoint channel
Function diagrams
Fig. 2-78
0.000 ... 999999.000 [s] 0.000 ... 999999.000 [s] 0.000 ... 5400.000 [s] 0.000 ... 30.000 [s] 0.000 ... 30.000 [s] 0.000 ... 30.000 [s] 0.000 ... 30.000 [s]
p1120 [D] (10.000) p1121 [D] (10.000) <5> p1135 [D] (0.000) <5> p1130 [D] (0.000) p1136 [D] (0.000) p1131 [D] (0.000) p1137 [D] (0.000)
<5> <5> <5>
0 1 0 1 0 1
0 = Internal fast stop
[2634.8]
3070 – Extended ramp-function generator
0 0 generator y 1
f_set_5
STW seq_ctrl [3080.1]
y
<1> p1141 r0898
0 = Freeze ramp-
1 0
0
[2501.7] r0898 .5 function generator
1 = Internal RFG enable STW seq_ctrl
[2634.8]
p1140 r0898
[2501.7] r0898 .4
0 = Internal fast stop
[2634.8] 1 = Enable ramp-function
<3> -p1082 generator
RFG round-off type dy/dt IR FR IR FR IR FR IR FR
RFG accept set v 0 ... 1
p1143 [C] p1134 [D] (0) RFG acceleration [1/s²]
(0) r1149
t
RFG setting value
p1144 [C]
Other status bits
(0)
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Setpoint channel FP_3070_97_02.vsd Function diagram
- 3070 -
Extended ramp-function generator 13.12.2010 V4.4 G120 CU240B/E-2
r0898
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-79
r0898.6
[2501.7] Hochlaufgeber freigeben (von STW Ablaufsteuerung)
STW seq_ctrl
r0898.4
n_ctrl n_set 1
[2501.7]
p1155 [C]
1
Ramp-function generator selection <2> (0)
1
<3>
0
3080 – Ramp-function generator selection, status word, tracking
<4>
ZSW n_ctrl Ramp-function generator tracking Ramp flattening-off [3060.1]
r1407 [3070.3]
[2522.7] r1407.7 RFG ZSW
r1199
r1199.5
Function diagrams
p1145 = 0.0: No ramp-function generator tracking. The ramp-function generator ramp is no longer in the range of the 11 Reserved
frequency actual value.
Setpoint channel
p1145 = 1.0: The ramp-function generator ramp remains as close as possible to the speed actual value. 12 Reserved
p1145 > 1.0: The ramp-function generator ramp is steeper than for p1145 = 1.0 (higher "speed following error"). 13 Reserved
<5> The value is displayed correctly only with r0899.2 = 1 (operation enabled) 14 Reserved
15 Reserved
2-581
1 2 3 4 5 6 7 8
Setpoint channel FP_3080_97_51.vsd Function diagram
- 3080 -
Ramp-function generator selection, status word, tracking 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
V/f control
Function diagrams
Fig. 2-80
U_output max r0071 U_output max [Veff]
r0071
6300 – V/f characteristic and voltage boost Mot U_rated p0304
3 [1690.4]
4
Uf U_set independ. 7
U/f FCC f_start Mot f_rated p1330 [C]
0.00 ... 3000.00 [Hz] 0.00 ... 650.00 [Hz] Parabolic 19
(0)
p1333 [D] (0.00) p0310 [D] (0.00)
U_output max r0071
Mot U_rated p0304
f_set
[1690.1]
Freely programmable
Mot f_rated
0.00 ... 650.00 [Hz] U_output max r0071
p0310 [D] (0.00)
Uf char U4 p1327
Function diagrams
Uf char f1 Uf char f3
U_boost Anlauf ZSW cl-loop ctrl p1320 p1324
p1312 <2> 1 r0056
r0056.5
<1> For p1320 = 0, the voltage boost via p1310 is not effective. Uf char f2 Uf char f4
p1322 p1326
V/f control
<2> p1312 wirkt nur beim ersten Beschleunigen nach Impulsfreigabe.
2-583
1 2 3 4 5 6 7 8
V/f control FP_6300_97_51.vsd Function diagram
- 6300 -
V/f characteristic and voltage boost 13.12.2010 V4.4 G120 CU240B/E-2
2-584
V/f control
Function diagrams
Fig. 2-81
V/f resonance damping V/f slip compensation
Uf Res_damp gain
6310 – Resonance damping and slip compensation
6% 10 % 95 % f/f Mot N 0
1 2 3 4 5 6 7 8
V/f control FP_6310_97_53.vsd Function diagram
- 6310 -
Resonance damping and slip compensation 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-82
Vdc_ctrl Tn
0 ... 10000 [ms]
p1291 [D] (40)
V_connect
1 ... 63000 [V] 0
p0210 (400) [1690]
Function diagrams
0: Inhib Vdc ctrl 0.00 ... 600.00 [Hz]
1: Enable Vdc_max controller p1293 [D] (600.00)
2: Enable Vdc_min controller (kinetic buffering) (only for PM240) Vdc_min dyn_factor
3: Enable Vdc_min controller and Vdc_max controller (only for PM240) 1 ... 10000 [%]
V/f control
<2> Value range and/or factory setting depend on Power Module p1287 [D] (100)
2-585
1 2 3 4 5 6 7 8
V/f control FP_6320_97_02.vsd Function diagram
- 6320 -
Vdc_max controller and Vdc_min controller (PM230 / PM240) 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Vector control
Function diagrams
6220 – Vdc_max controller and Vdc_min controller (Vector control, PM230 / PM240) 2-592
Fig. 2-83
Droop input
Droop input source Droop M_comp scal
n_ctrl I-M_output [Nm] 0 ... 3 -2000.0 ... 2000.0 [%]
p1487 [D] (100.0) <1>
[6040.8] r1482 p1488 [D] (0)
Droop M_comp Droop scaling
M_set bef. M_suppl [Nm] p1486 [C] 0.000 ... 0.500
<2> p1489 [D] (0.050)
r1508 3 (0)
6030 – Speed setpoint, droop
Function diagrams
r1407
r1407.2
Vector control
[6060.3]
<1> Scaling: p1489 = 0.100 - for a rated motor torque of r0333 - results in a speed setpoint reduction of 0.1 x p0311.
<2> Only active, if p1488 > 0
2-587
1 2 3 4 5 6 7 8
Vector control FP_6030_97_54.vsd Function diagram
- 6030 -
Speed setpoint, droop 13.12.2010 V4.4 G120 CU240B/E-2
2-588
Vector control
Function diagrams
Fig. 2-84
6031 – Pre-control balancing, acceleration model
r1084
RFG setp at inp [1/min] Steady-state setpoint calculation PcCtrl active
r1119 r0807
r1084
r1087 n_set via PC
n_ctrl n_set 1 1
© Siemens AG 2011 All Rights Reserved
p1155 [C]
+ n_ctrl n_set stat
r1444
(0)
+ 0
+ r1087
n_ctrl n_set 2
p1160 [C]
(0)
1 2 3 4 5 6 7 8
Vector control FP_6031_97_51.vsd Function diagram
- 6031 -
Pre-control balancing, acceleration model 13.12.2010 V4.4 G120 CU240B/E-2
n_ctrl SLVC Kp n_ctrl SLVC Tn
0.000 ... 999999.000 0.0 ... 100000.0 [ms]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-85
p1470 [D] (0.300) p1472 [D] (20.0)
<1>
Kp_n_basic
To Kp/Tn adaptation
Tn_n_adapt Tn_n_basic [6050.3]
From Kp/Tn adaptation Kp_n_adapt
[6050.7]
6040 – Speed controller
[6490.7] 1 0 1 0
n_ctrl config 1 = Kp/Tn adaptation active
p1400.5
n_ctr Tn eff [ms]
n_ctrl config r1469
Dynamic reduction, field weakening
p1400.0
[6490.7] n_ctr Kp eff
1 = Automatic Kp/Tn adaptation active
r1468
Speed
n_ctrl system dev [1/min] controller
Kp Kp Tn
r0064
n_ctrl n_set [1/min] Kp
M_set from speed controller
[6031.8] r1438 [6060.1]
+ + +
- M_max upper eff [Nm]
n_C n_act T_s SLVC
0.00 ... 32000.00 [ms] [6640.8] r1538
p1452 [D] (10.00)
M_max lower eff [Nm]
n_act [1/min] n_act smooth [1/min] [6640.8] r1539
Tn
r0063 r1445 n_ctrl sys dev Tn [1/min] Kp
- r1454 n_ctrl I-M_output [Nm]
n_set I_comp
[6031.8] r1482
+ Set [6030.1]
Enable speed controller
n_set I_comp [1/min] Hold Set Val ZSW n_ctrl
r1439 from sequence control S4: Operation r1407
STW n_ctrl [2522.3]
r1407.3
p1476 r1406
1 = Speed controller, hold I component 1 = Speed controller active
[2520.7] r1406.4
ZSW n_ctrl
p1477 r1406 r1407
1 = Speed controller, set I component [2522.3]
r1406.5 r1407.5
[2520.7] Integrator
n_ctrl I_val scal 1 = Speed controller, I component held
STW n_ctrl control
p1479 [C]
n_ctr integ_setVal (1) ZSW n_ctrl
p1478 [C] r1407
[2522.3]
(0) r1407.6
n_ctrl M_sv MHB 1 = Speed controller, I component set
Function diagrams
p1475 [C] n_ctrl config
Torque setting value, speed controller
(0) [6721.8] p1400.1 1 = Sensorless vector control, freeze I component
Vector control
ZSW n_ctrl [6490.7]
<1> For p1472 = 0.0 s or 100.0 s, the I component is r1407
1 = Torque limit reached
disabled (integral action time = infinite). [2522.7] r1407.7
2-589
1 2 3 4 5 6 7 8
Vector control FP_6040_97_02.vsd Function diagram
- 6040 -
Speed controller 13.12.2010 V4.4 G120 CU240B/E-2
2-590
Vector control
Function diagrams
Fig. 2-86
Free Kp_n adaptation
Free Tn adaptation active (p1400.6)
[6490.7]
Adapt_factor upper
n_ctrl Adpt_sig Kp y 0
6050 – Kp_n/Tn_n adaption
Kp_n_basic Kp
[6040.8]
n_act [1/min]
n Kp Kp_n_adapt
r0063 [0]
n_ctrl Kp n upper To the speed controller
0.0 ... 200000.0 [%] n [6040.4]
p1461 [D] (100.0)
n_ctrl Tn n upper
Tn
0.0 ... 200000.0 [%]
p1463 [D] (100.0) n Tn Tn_n_adapt
<1> If the lower transition point exceeds the upper transition point, the Kp-adaptation also changes over.
1 2 3 4 5 6 7 8
Vector control FP_6050_97_51.vsd Function diagram
- 6050 -
Kp_n/Tn_n adaption 13.12.2010 V4.4 G120 CU240B/E-2
M_suppl 1 <5> 0
0
M_suppl total [Nm]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
p1511 [C]
p1513 [C] <1> <2> 0.00 ... 100.00 [ms] <1> <2>
p1517 [D] (4.00)
(0) M_accel [Nm] M_accel [Nm]
<3>
r1518[0] r1518[1]
Calculated accelerating torque 0 +
[6031.8]
Function diagrams
[6640.8] r1539
Vector control
<1> The signal is only effective after magnetization has been <3> Acceleration control is inhibited for p1517 = 100 ms. <5> The connection to the source for the torque setpoint is
completed (r0056.4 = 1). <4> M_set is also influenced by the speed limit controller. estabished automatically via the setting in p1500.
<2> No pre-control if the Vdc controller is active [6220.8].
2-591
1 2 3 4 5 6 7 8
Vector control FP_6060_97_51.vsd Function diagram
- 6060 -
Torque setpoint 13.12.2010 V4.4 G120 CU240B/E-2
2-592
Vector control
Function diagrams
Fig. 2-88
Vdc_ctrl Tn
0 ... 10000 [ms]
p1251 [D] (0)
Vdc_ctrl Kp Vdc_ctrl t_rate
Vdc_max (Vector control) <1> 0.00 ... 100.00 0 ... 1000 [ms]
Vdc_ctr config vec p1250 [D] (1.00) p1252 [D] (0)
0 ... 3
p1240 [D] (1) <2>
6220 – Vdc_max controller and Vdc_min controller (Vector control, PM230 / PM240)
r1258
Iq_max
V_connect Operating point [6710.2]
1 ... 63000 [V] 0
selection
p0210 (400) Iq_min
[6710.2]
1 2 3 4 5 6 7 8
Vector control FP_6220_97_02.vsd Function diagram
- 6220 -
Vdc_max controller and Vdc_min controller (PM230 / PM240) 13.12.2010 V4.4 G120 CU240B/E-2
n_reg Konfig
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-89
p1400[D]
Speed control configuration Factory setting
02 Reserved
03 Reserved
04 Reserved
07 Reserved
08 Reserved
09 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
Function diagrams
14 0 [6060.4]
0 = Torque pre-control for n_ctrl enabled
Vector control
15 1 = Sensorless vector control, speed pre-control active 1 [6030.5]
2-593
1 2 3 4 5 6 7 8
Vector control FP_6490_97_51.vsd Function diagram
- 6490 -
Speed control configuration 13.12.2010 V4.4 G120 CU240B/E-2
Flux ctrl config
- ... -
2-594
Vector control
Function diagrams
Fig. 2-90
p1401 [D] (0000 0110 bin)
Flux control, configuration Factory setting
03 Reserved
04 Reserved
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
05 Reserved
07 Reserved
08 Reserved
09 Reserved
10 Reserved
11 Reserved
© Siemens AG 2011 All Rights Reserved
12 Reserved
13 Reserved
14 Reserved
15 Reserved
1 2 3 4 5 6 7 8
Vector control FP_6491_97_51.vsd Function diagram
- 6491 -
Flux control configuration 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-91
r1526
M_max upper
!
M_max upper p1522 [C]
<1>
-1000000.00 ... 20000000.00 [Nm] (1520[0]) [6640.1]
p1520 [D] (0.00)
Function diagrams
Vector control
<1> Danger: Negative values at <1>
<2> ! positive values at <2>
represent a minimum torque for the other torque direction and can cause the motor to accelerate uncontrollably.
2-595
1 2 3 4 5 6 7 8
Vector control FP_6630_97_51.vsd Function diagram
- 6630 -
Upper/lower torque limit 13.12.2010 V4.4 G120 CU240B/E-2
2-596
Vector control
Function diagrams
Fig. 2-92 Current limiting Mot L_leak total [mH] Speed limiting
r0377 [D]
U_output max [Veff] Kp from speed controller [6040.5]
r0071
[6722.1] Tn from speed controller [6040.6]
Iq stall
[6723.4] calculation
6640 – Current/power/torque limits
n_act [1/min]
r0063[0]
M_max up w/o offs [Nm] Isq_max stall [Aeff]
r1526 r1548[1]
Lower limit
[6630.8] + M_max upper eff [Nm]
[6721.8] M Min r1538
Isq_max stall [Aeff] +
M_max low w/o offs [Nm] [6730.1] [6060.1] [6040.4]
r1527
r1548[0] [6732.1] Iq [8012.1]
Upper limit
[6630.8] + M_max lower eff [Nm]
Max r1539
Power limiting + [6060.1] [6040.4]
[8012.1]
© Siemens AG 2011 All Rights Reserved
<1>
Iq
Min [6710.1]
P_max gen
-100000.00 ... -0.01 [kW] Isq_max [Aeff]
p1531 [D] (-0.01) r1536
n
P_max mot
0.00 ... 100000.00 [kW] Max [6710.1]
p1530 [D] (0.00)
<1> Isq_min [Aeff]
r1537
1 2 3 4 5 6 7 8
Vector control FP_6640_97_51.vsd Function diagram
- 6640 -
Current/power/torque limits 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-93
6710 – Current setpoint filter
Iq_max 1
[6220.8]
[6640.8]
0
Isq_max [Aeff]
r1536
Iq_min 1
[6220.8]
[6640.8]
0
Isq_min [Aeff]
r1537
M
[6721.1] Iq Isq_s T_smth FW
[6730.1] 0.1 ... 50.0 [ms]
p1654 [D] (4.8)
[6732.1]
Function diagrams
Vector control
2-597
1 2 3 4 5 6 7 8
Vector control FP_6710_97_51.vsd Function diagram
- 6710 -
Current setpoint filter 13.12.2010 V4.4 G120 CU240B/E-2
Transv_decpl scal TrnsvDecplVmaxScal
0.0 ... 200.0 [%] 0.0 ... 200.0 [%] <2>
2-598
Vector control
Function diagrams
Fig. 2-94
Mot L_leak total [mH]
r0377 [D] p1726 [D] (75.0) p1727 [D] (50.0) U_quad_decoupl [Veff]
r1729
Flux setp total [%]
<1> [6723.1] U_soll 1 [6723.1] <1>
r1598
<2> [6724.1] [6724.1] <2>
Pre-control, de-coupling and U_dir-axis_decoupl [Veff]
limiting U_max 1 [6723.4] <1>
6714 – Iq and Id controllers
r1728
[6724.4] <2>
Isd_ctrl I_limit [Veff]
r1725 ZSW cl-loop ctrl
Isd_ctr_prectrScal Isq_ctr_prectrScal r0056
0.0 ... 200.0 [%] 0.0 ... 200.0 [%] ZSW I_ctrl r0056.9 [2526.2]
p1702 [D] (70.0) p1703 [D] (60.0) r1408 Direct U set [Veff]
<2> r1408.1 r1732[0..1]
Id_set [Aeff] ZSW I_ctrl
Id current controller
r0075 r1408
Isd_ctrl I_comp [Veff]
r1724 r1408.3 [2530.2]
<1> [6723.5]
Id_set total + + +
<2> [6721.8] Symmetrizing
+ + + + U_set [6730.1] <1>
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
Coordinate converter
I_ctrl Kp I_ctrl Tn
0.000 ... 100000.000 0.00 ... 1000.00 [ms]
p1715 [D] (0.000) p1717 [D] (2.00) p U_angle [6730.1] <1>
[6731.1] <2>
+ +
1 2 3 4 5 6 7 8
Vector control FP_6714_97_51.vsd Function diagram
- 6714 -
Iq and Id controllers 13.12.2010 V4.4 G120 CU240B/E-2
I_set T_smooth
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-95
4 ... 10000 [ms]
r1751.0 p1616 [D] (40)
from the model
From Id_field weakening control Id_setp total [Aeff]
[6724] r1624
Mot phi_load opt 0
0.0 ... 135.0 [°] MIN
p0327 [D] (90.0) [6714]
6721 – Id setpoint (PEM, p0300 = 2xx)
Id_inject
1 To current controller
Iq_set [Aeff]
[6714] r0077 Load angle correction
Id_set
2 2
Iabs Iq
M
(r1407.2) Iq [6640.5]
0 = M-Ctrl [6710.2]
1 = n-Ctrl Mot kT_reluctance [6799.7]
kt
Mot t_excitation -1000.00 ... 1000.00 [mH]
Rel
0.000 ... 20.000 [s] p0328 [D] (0.00)
p0346 [D] (0.000)
Mot L_leak total
Lq
0 r0377 Iq
M_set static
-200.0 ... 200.0 [%] M
p1610 [D] (50.0) 0.9 x r0067 Mot L_stator_d
1 Ld
r0378
M_suppl_accel
0.0 ... 200.0 [%] Id
p1611 [D] (30.0) r1797 MotMod kT corr
Iabs [6731.3]
MAX from model control
r1538 M r0067
M adaptation
Iabspre
r1515 M_suppl total Torque setting value, speed controller
[6060.6] [6040.4]
r1518 M_acceleration
[6060.4] r1539
Function diagrams
n-Ctrl = 1
Vector control
PEM: Permanent-magnet synchronous motor
2-599
1 2 3 4 5 6 7 8
Vector control FP_6721_97_51.vsd Function diagram
- 6721 -
Id setpoint (PEM, p0300 = 2xx) 13.12.2010 V4.4 G120 CU240B/E-2
Field weak T_smth
U_output max [Veff] 0 ... 20000 [ms]
2-600
Vector control
Function diagrams
Fig. 2-96
r0071 p1584 [D] (0)
Mot t_excitation
[6640.1] 0.000 ... 20.000 [s]
p0346 [D] (0.000)
0
MIN Flux setp smooth [%]
Efficiency opt.
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
M_set static
-200.0 ... 200.0 [%] I_set T_smooth
p1610 [D] (50.0) 4 ... 10000 [ms]
M_suppl_accel
+ p1616 [D] (40)
© Siemens AG 2011 All Rights Reserved
<1> Value range and/or factory setting depend on Power Module ASM: Induction motor
1 2 3 4 5 6 7 8
Vector control FP_6722_97_02.vsd Function diagram
- 6722 -
Field weakening characteristic, Id setpoint (ASM, p0300 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-97
Drv filt type mot Pulse freq setp Modulator mode Modulat depth max
0 ... 4 2.000 ... 16.000 [kHz] 0 ... 10 20.0 ... 150.0 [%]
p0230 (0) p1800 [D] (4.000) p1802 [D] (0) p1803 [D] (106.0)
6723 – Field weakening controller, flux controller (ASM, p0300 = 1)
<1> <1>
U_max 1
[6714.8]
Modulat_depth max [%]
r0073 U_output max [Veff]
r0071
Field_ctrl Tn
U_reserve dyn 10 ... 10000 [ms]
0.0 ... 150.0 [Veff] p1596 [D] (300)
p1574 [D] (10.0)
[6640.1] 0
<1>
Vdc act val [V] Field_ctrl outp [%]
r0070 r1597
+ +
[6730.1]
-200 %
Flux ctrl config
2 Flux ctrl config p1401.1
p1401.2
U_set 1 0
0
[6714.8] Quick magnetizing active
1 [6722.8]
Flux setp total [%]
r1598
Id_set stationary [Aeff]
[6714.1] r1623 Id_setp total [Aeff]
r1624
+ +
Flux setp smooth [%] 0
r1583 + +
[6722.8] [6714.1]
1
Saturation characteristic -1
p0362 ... p0369
Id current limit
[6722.8]
Function diagrams
Vector control
<1> Value range and/or factory setting depend on p0500 ASM: Induction motor
2-601
1 2 3 4 5 6 7 8
Vector control FP_6723_97_02.vsd Function diagram
- 6723 -
Field weakening controller, flux controller (ASM, p0300 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
Drv filt type mot Pulse freq setp Modulator mode Modulat depth max
2-602
Vector control
Function diagrams
Fig. 2-98
0 ... 4 2.000 ... 16.000 [kHz] 0 ... 10 20.0 ... 150.0 [%]
p0230 (0) p1800 [D] (4.000) p1802 [D] (0) p1803 [D] (106.0)
<1> <1>
U_max 1
6724 – Field weakening controller (PEM, p0300 = 2xx)
2 Mot U_rated
0 ... 20000 [Veff]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
U_set 1
[6714.8]
+
-
n_act [1/min] +
-nF nF Id_field weaken. Ctrl
r0063[0] [6721.1]
+
[6731.1]
I_FieldWeak prectr [Aeff]
r1589
Ld
Mot I_mag_rtd act [Aeff] ψnom
© Siemens AG 2011 All Rights Reserved
r0331 [D]
+
Flux setp total [%]
0.9 100 % r1598
+ Flux setp T_smth
I_outp max [Aeff] 4 ... 5000 [ms]
Min -1
r0067 p1582 [D] (15)
[6640.3]
Flux setp smooth [%]
r1583
<1> Value range and/or factory setting depend on p0500 PEM: Permanent-magnet synchronous motor
1 2 3 4 5 6 7 8
Vector control FP_6724_97_02.vsd Function diagram
- 6724 -
Field weakening controller (PEM, p0300 = 2xx) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-99
Control Unit Power Module
Vdc act val [V]
[6723.1]
r0070 DC link voltage
[6799.1]
U_output [Veff]
r0072 Pulse enable HW +
Modulat_depth [%]
6730 – Interface to the Power Module (ASM, p0300 = 1)
[6799.1]
2 r0074
U_set [6799.1] U
[1690.8]
[6714.8] U_angle
ZSW cl-loop ctrl PWM
Gain res_damp V
p1740 r0056
f_Slip
r0056.11 ~
M
r0065 [2526.2] W
Current model Vibration damping
f_outp [Hz]
[6310.5] r0066
Precontrol speed
+ + [6310.1] [6799.1]
[6030.8] +
n_act [1/min] MotMod n_adapt Kp +
r0063[0..2] [1/min] + Sign
+ or -
p1764 p1767 r1770
ZSW cl-loop ctrl
r0056 PM-IF
Kp Tn
r0056.07
[6714.1]
[6799.1]
Cos phi act Motor model (observer) U_phase act val [V]
r1762, r1763, r1778 r0089[0..2]
r0087
Flux act val [%]
r0084
Outp_ph_seq rev
p1820
Stall monitoring
r1408.12 [8012.3]
Transformat_angle [°] p1745 P24 + BRP
[6714.1] r0094
Function diagrams
Model control
M p1750 ... p1759 [6722.7]
M - BRN
Iq
Vector control
[6640.5] MotMod Status
r1751 Brake control
[6710.2]
p1750 p1755 p1756 p1758 p1759
2-603
1 2 3 4 5 6 7 8
Vector control FP_6730_97_54.vsd Function diagram
- 6730 -
Interface to the Power Module (ASM, p0300 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
Control Unit Power Module
2-604
Vector control
Function diagrams
Fig. 2-100
Vdc act val [V]
[6724.1]
r0070 DC link voltage
[6799.1]
U_output [Veff]
Pulse enable HW
r0072 +
[6799.1] Modulat_depth [%]
6731 – Interface to the Power Module (PEM, p0300 = 2xx)
2 r0074
U_set [6799.1]
[6714.8] U
U_angle
[6714.8] PWM
ZSW cl-loop ctrl
Gain res_damp V
~
p1740 r0056 M
r0056.11
[2526.2] W
Current model Vibration damping f_outp [Hz]
r0066
Precontrol speed + + [6310.1]
[6030.8] n_act [1/min] [6799.1]
r0063[0]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
+
p1764 p1767 r1770 + p1795
MotMod kT corr [Nm/A] Sign
r1797 [D] + or -
r0077
Outp_ph_seq rev
p1820 I_phase act value [A]
r0069[0..6]
Transformat_angle [°] P24 + BRP
r0094 Motor model [6714.1]
r1762, r1778
M - BRN
Model control
U_phase act val Brake control
r0089
r1751
p1755 p1756
PEM: Permanent-magnet synchronous motor
1 2 3 4 5 6 7 8
Vector control FP_6731_97_51.vsd Function diagram
- 6731 -
Interface to the Power Module (PEM, p0300 = 2xx) 13.12.2010 V4.4 G120 CU240B/E-2
n_set before filt. [1/min] Modulat_depth [%]
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-101
n_set smth [1/min] [6730.4] r0074 Mod_depth smth [%]
r0060 r0020 r0028
100 ms [6731.4] 100 ms
T_smth display
p0045
Iq_act [Aeff]
[6714.8] r0078 Iq_act smooth [Aeff]
n_act [1/min] 300 ms r0030
r0063[1]
<1> [6730.1] M
<2> [6721.8] Iq
M_act [Nm]
f_outp [Hz] r0080 [0] [6799.6]
[6730.4] f_outp smooth [Hz] T_smth display
r0066 100 ms r0024
[6731.4] p0045
M_act [Nm]
U_output [Veff] U_outp smooth [Veff] r0080[1]
[6730.4] n_act [1/min]
r0072 r0025
[6731.4] 100 ms r0063 [0]
P_act [kW]
r0082 [0] [6799.6]
T_smth display
Vdc act val [V] Vdc smooth [V] p0045
[6730.1] r0070 r0026
[6731.1] 100 ms
P_act [kW]
r0082[1]
Function diagrams
r0072 3 Cos phi act
[6730.1] Cos phi smooth
<1> [6730.4] r0087 300 ms r0038
P_act [kW] [6731.1]
Vector control
r0082 [2]
<1> For induction motors
<2> For synchronous motors
2-605
1 2 3 4 5 6 7 8
Vector control FP_6799_97_61.vsd Function diagram
- 6799 -
Display signals 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Free Function Blocks
Function diagrams
7250 – BSW (binary changeover switch), NSW (numerical changeover switch) 2-622
Fig. 2-102
7200 – Run-time groups / Sampling times
Run-time group
1 2 3 4 5 6
RTG sampling time [ms]
r20001[1] = 8 ms r20001[2] = 16 ms r20001[3] = 32 ms r20001[4] = 64 ms r20001[5] = 128 ms r20001[6] = 256 ms
r20001[0..9]
Logic function blocks
AND, OR, XOR, NOT
X X X X X X
Arithmetic function blocks
ADD, SUB, MUL, DIV, AVA, NCM, PLI
- - - - X X
Time function blocks
MFP, PCL, PDE, PDF, PST
- - - - X X
Memory function blocks
RSR, DSR
X X X X X X
Switch function block
NSW
- - - - X X
Switch function block
BSW
X X X X X X
Control function blocks
LIM, PT1, INT, DIF
- - - - X X
Complex function blocks
LVM
- - - - X X
AND 1 AND 3
[2] I2 [2] I2
[3] I3 [3] I3
1 2 3 4 5 6 7 8
Logic function blocks FP_7210_97_51.vsd Function diagram
- 7210 -
AND (AND function block with 4 inputs) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-104
OR 0 OR 2
OR 0 RTG OR 2 RTG
1 ... 9999 1 ... 9999
p20048 (9999) p20056 (9999)
7212 – OR (OR function block with 4 inputs)
OR 0 inputs OR 2 inputs
p20046 p20054
[0] I0 [0] I0
I1 OR 0 output Q I1 OR 2 output Q
[1] Q [1] Q
I2 r20047 I2 r20055
[2] [2]
[3] I3 [3] I3
OR 0 RunSeq OR 2 RunSeq
0 ... 32000 0 ... 32000
p20049 (60) p20057 (80)
OR 1 OR 3
OR 1 RTG OR 3 RTG
1 ... 9999 1 ... 9999
p20052 (9999) p20060 (9999)
OR 1 inputs OR 3 inputs
p20050 p20058
[0] I0 [0] I0
I1 OR 1 output Q I1 OR 3 output Q
[1] Q [1] Q
I2 r20051 I2 r20059
[2] [2]
[3] I3 [3] I3
OR 1 RunSeq OR 3 RunSeq
Function diagrams
2-609
1 2 3 4 5 6 7 8
Logic function blocks FP_7212_97_51.vsd Function diagram
- 7212 -
OR (OR function block with 4 inputs) 13.12.2010 V4.4 G120 CU240B/E-2
2-610
XOR 1 XOR 3
[3] I3 [3] I3
1 2 3 4 5 6 7 8
Logic function blocks FP_7214_97_51.vsd Function diagram
- 7214 -
XOR (XOR function block with 4 inputs) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
NOT 1 NOT 4
NOT 2 NOT 5
Function diagrams
NOT 2 RunSeq NOT 5 RunSeq
0 ... 32000 0 ... 32000
p20089 (180) p20307 (780)
2-611
1 2 3 4 5 6 7 8
Logic function blocks FP_7216_97_51.vsd Function diagram
- 7216 -
NOT (inverter) 13.12.2010 V4.4 G120 CU240B/E-2
2-612
ADD 0 inputs
p20094
X0
SUB 0
[0]
X1 ADD 0 output Y
7220 – ADD (adder with 4 inputs), SUB (subtracter)
SUB 0 inputs
ADD 0 RunSeq p20102
0 ... 32000 X1 SUB 0 difference Y
[0] Y
p20097 (210) [1] X2 X1 - X2 r20103
0 ... 32000
ADD 1 inputs p20105 (240)
p20098
[0] X0
X1 ADD 1 output Y
[1] Y
[2] X2 + r20099
X3
[3]
SUB 1
ADD 1 RunSeq
0 ... 32000
SUB 1 RTG
p20101 (220)
5 ... 9999
p20108 (9999)
p20106
X1 SUB 1 difference Y
[0] Y
ADD 2 inputs [1] X2 X1 - X2 r20107
p20308
[0] X0
X1 ADD 2 output Y
[1] Y
[2] X2 + r20309
X3
[3] SUB 1 RunSeq
0 ... 32000
p20109 (250)
ADD 2 RunSeq
0 ... 32000
p20311 (800)
1 2 3 4 5 6 7 8
Arithmetic function blocks FP_7220_97_51.vsd Function diagram
- 7220 -
ADD (adder with 4 inputs), SUB (subtracter) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-108
MUL 0 DIV 0
MUL 0 inputs
DIV 0 inputs DIV 0 quotient
p20110 Y
X0 p20118 r20119 [0] DIV 0 Quotient
[0] YIN
X1 MUL 0 product Y [0] X1 [1] DIV 0 Multiple integer quotient
[1] Y MOD
X2 x r20111 [1] X2 X1 / X2 [2] DIV 0 Division remainder
[2]
X3 QF
[3] r20120
DIV 0 divisor=0 QF
MUL 1 DIV 1
MUL 1 inputs
DIV 1 inputs DIV 1 quotient
p20114 Y
X0 p20123 r20124 [0] DIV 0 Quotient
[0] YIN
X1 MUL 1 product Y [0] X1 [1] DIV 0 Multiple integer quotient
[1] Y MOD
X2 x r20115 [1] X2 X1 / X2 [2] DIV 0 Division remainder
[2]
X3 QF
[3] r20125
DIV 1 divisor=0 QF
1 2 3 4 5 6 7 8
Arithmetic function blocks FP_7222_97_51.vsd Function diagram
- 7222 -
MUL (multiplier), DIV (divider) 13.12.2010 V4.4 G120 CU240B/E-2
2-614
AVA 0
7224 – AVA (absolute value generators)
AVA 0 RTG
5 ... 9999
p20131 (9999)
AVA 0 RunSeq
0 ... 32000
p20132 (340)
AVA 1
AVA 1 RTG
5 ... 9999
p20136 (9999)
SN
r20135
AVA 1 RunSeq
0 ... 32000
p20137 (350)
1 2 3 4 5 6 7 8
Arithmetic function blocks FP_7224_97_51.vsd Function diagram
- 7224 -
AVA (absolute value generators) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-110
NCM 0
7225 – NCM (numerical comparator)
NCM 0 RTG
5 ... 9999
p20316 (9999)
NCM 0 RunSeq
0 ... 32000
p20317 (820)
NCM 1
NCM 1 RTG
5 ... 9999
p20322 (9999)
NCM 1 RunSeq
0 ... 32000
Function diagrams
2-615
1 2 3 4 5 6 7 8
Arithmetic function blocks FP_7225_97_51.vsd Function diagram
- 7225 -
NCM (numerical comparator) 13.12.2010 V4.4 G120 CU240B/E-2
2-616
PLI 0 RTG
5 ... 9999
p20376 (9999)
7226 – PLI (scaling polyline)
PLI 0 X-coordinate
-340.28235E36 ... 340.28235E36 A18/B18 Breakpoint 0 (A0/B0 = p20374[0]/p20375[0]) ... Breakpoint 19 (A19/B19 = p20374[19]/p20375[19])
p20374 (0.0000) Y
A19/B19
PLI 0 input X
p20372 PLI 0 output Y
X Xn Y
(0) X r20373
PLI 0 RunSeq
0 ... 32000
p20377 (980)
PLI 1
PLI 1 RTG
5 ... 9999
p20382 (9999)
PLI 1 X-coordinate
-340.28235E36 ... 340.28235E36 A18/B18 Breakpoint 0 (A0/B0 = p20380[0]/p20381[0]) ... Breakpoint 19 (A19/B19 = p20380[19]/p20381[19])
p20380 (0.0000) Y
A19/B19
PLI 1 input X
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Arithmetic function blocks FP_7226_97_51.vsd Function diagram
- 7226 -
PLI (scaling polyline) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-112
MFP 0 RTG MFP 0 pulse_dur ms MFP 2 RTG MFP 2 pulse_dur ms PCL 0 RTG PCL 0 pulse_dur ms
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20141 (9999) p20139 (0.00) p20357 (9999) p20355 (0.00) p20151 (9999) p20149 (0.00)
T T T
MFP 0 inp_pulse I MFP 2 inp_pulse I PCL 0 inp_pulse I
p20138 T MFP 0 output Q p20354 T MFP 2 output Q p20148 T PCL 0 output Q
I Q I Q I Q
(0) r20140 (0) r20356 (0) r20150
MFP 1 RTG MFP 1 pulse_dur ms MFP 3 RTG MFP 3 pulse_dur ms PCL 1 RTG PCL 1 pulse_dur ms
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20146 (9999) p20144 (0.00) p20362 (9999) p20360 (0.00) p20156 (9999) p20154 (0.00)
T T T
MFP 1 inp_pulse I MFP 3 inp_pulse I PCL 1 inp_pulse I
p20143 T MFP 1 output Q p20359 T MFP 3 output Q p20153 T PCL 1 output Q
I Q I Q I Q
(0) r20145 (0) r20361 (0) r20155
Function diagrams
p20147 (380) p20363 (960) p20157 (410)
2-617
1 2 3 4 5 6 7 8
Time function blocks FP_7230_97_51.vsd Function diagram
- 7230 -
MFP (pulse generator), PCL (pulse shortener) 13.12.2010 V4.4 G120 CU240B/E-2
2-618
PDE 0 PDE 2
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20161 (9999) p20159 (0.00) p20337 (9999) p20335 (0.00)
T T
PDE 0 inp_pulse I PDE 2 inp_pulse I
p20158 T 0 PDE 0 output Q p20334 T 0 PDE 2 output Q
I Q I Q
(0) r20160 (0) r20336
PDE 1 PDE 3
PDE 1 RTG PDE 1 t_del ms PDE 3 RTG PDE 3 t_del ms
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20166 (9999) p20164 (0.00) p20342 (9999) p20340 (0.00)
T T
PDE 1 inp_pulse I PDE 3 inp_pulse I
p20163 PDE 1 output Q p20339 PDE 3 output Q
© Siemens AG 2011 All Rights Reserved
I T 0 Q I T 0 Q
(0) r20165 (0) r20341
1 2 3 4 5 6 7 8
Time function blocks FP_7232_97_51.vsd Function diagram
- 7232 -
PDE (switch-in delay) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-114
PDF 0 PDF 2
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20171 (9999) p20169 (0.00) p20347 (9999) p20345 (0.00)
T T
PDF 0 inp_pulse I PDF 2 inp_pulse I
p20168 0 T PDF 0 output Q p20344 0 T PDF 2 output Q
I Q I Q
(0) r20170 (0) r20346
PDF 1 PDF 3
PDF 1 RTG PDF 1 t_ext ms PDF 3 RTG PDF 3 t_ext ms
5 ... 9999 0.00 ... 60000.00 5 ... 9999 0.00 ... 60000.00
p20176 (9999) p20174 (0.00) p20352 (9999) p20350 (0.00)
T T
PDF 1 inp_pulse I PDF 3 inp_pulse I
p20173 0 T PDF 1 output Q p20349 0 T PDF 3 output Q
I Q I Q
(0) r20175 (0) r20351
Function diagrams
2-619
1 2 3 4 5 6 7 8
Time function blocks FP_7233_97_51.vsd Function diagram
- 7233 -
PDF (switch-out delay) 13.12.2010 V4.4 G120 CU240B/E-2
2-620
PST 0
PST 0 RTG PST 0 pulse_dur ms
7234 – PST (pulse extender)
T
PST 0 inputs
p20178 T
Input pulse I Q PST 0 output Q
[0]
Reset input R r20180
[1]
PST 0 RunSeq
0 ... 7999
p20182 (490)
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
PST 1
PST 1 RTG PST 1 pulse_dur ms
5 ... 9999 0.00 ... 60000.00
p20186 (9999) p20184 (0.00)
T
PST 1 inputs
p20183
© Siemens AG 2011 All Rights Reserved
PST 1 RunSeq
0 ... 7999
p20187 (500)
1 2 3 4 5 6 7 8
Time function blocks FP_7234_97_51.vsd Function diagram
- 7234 -
PST (pulse extender) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
[0] S [1]
Reset Set S
[1] R RSR 0 inv outp QN [2] DFR 0 inv outp QN
QN [3] Reset R QN
r20190 r20200
1 2 3 4 5 6 7 8
Flipflop function blocks FP_7240_97_51.vsd Function diagram
- 7240 -
RSR (RS flipflop), DFR (D flipflop) 13.12.2010 V4.4 G120 CU240B/E-2
2-622
BSW 0 NSW 0
BSW 1 NSW 1
(0) (0)
1 2 3 4 5 6 7 8
Switch function blocks FP_7250_97_51.vsd Function diagram
- 7250 -
BSW (binary changeover switch), NSW (numerical changeover switch) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-118
LIM 0
7260 – LIM (limiter)
LIM 0 RTG
5 ... 9999
p20234 (9999)
LIM 0 RunSeq
0 ... 32000
p20235 (640)
LIM 1
LIM 1 RTG
5 ... 9999
p20242 (9999)
LIM 1 RunSeq
0 ... 32000
Function diagrams
2-623
1 2 3 4 5 6 7 8
Control function blocks FP_7260_97_51.vsd Function diagram
- 7260 -
LIM (limiter) 13.12.2010 V4.4 G120 CU240B/E-2
2-624
PT1 0 PT1 1
T T
PT1 0 inputs PT1 1 inputs
p20244 PT1 0 output Y p20250 PT1 1 output Y
Input X Y Input X Y
[0] r20247 [0] r20253
Set value SV Set value SV
[1] [1]
1 2 3 4 5 6 7 8
Control function blocks FP_7262_97_51.vsd Function diagram
- 7262 -
PT1 (smoothing element) 13.12.2010 V4.4 G120 CU240B/E-2
INT 0
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-120
INT 0 RTG INT 0 RunSeq
5 ... 9999 0 ... 32000
p20264 (9999) p20265 (700)
7264 – INT (integrator), DIF (differentiating element)
INT 0 T_Integr ms
0.00 ... 340.28235E36
p20259 (0.00)
TI
INT 0 inputs INT 0 upper lim LU INT 0 QU
LU QU
p20256 -340.28235E36 ... 340.28235E36 r20262
Input X p20257 (0.0000) Y INT 0 output Y
[0]
Set value SV r20261
[1] INT 0 QL
INT 0 lower lim LL LL QL
-340.28235E36 ... 340.28235E36 r20263
INT 0 acc set val p20258 (0.0000)
S
p20260
(0)
DIF 0
DIF 0 T_diff ms
0.00 ... 340.28235E36
p20285 (0.00)
DIF 0 input X TD
p20284 d DIF 0 output Y
X Y
(0) dt r20286
1 2 3 4 5 6 7 8
Control function blocks FP_7264_97_51.vsd Function diagram
- 7264 -
INT (integrator), DIF (differentiating element) 13.12.2010 V4.4 G120 CU240B/E-2
2-626
LVM 0 LVM 1
7270 – LVM (limit value monitor)
0 0
1 1
LVM 0 input X LVM 0 X within QM LVM 1 input X LVM 1 X within QM
p20266 QM p20275 QM
X r20271 X r20280
(0) 0 (0) 0
1 1
LVM 0 X below QL LVM 1 X below QL
QL QL
r20272 r20281
0 0
M-L M M+L M-L M M+L
HY HY HY HY
L L L L
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Complex function blocks FP_7270_97_51.vsd Function diagram
- 7270 -
LVM (limit value monitor, double-sided with hysteresis) 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Technology functions
Function diagrams
Technology functions
Function diagrams
Fig. 2-122
Mot t_de-excitat. DCBRK I_brake DCBRK time DCBRK n_start Current actual values I_act abs val [Aeff]
0.000 ... 20.000 [s] 0.00 ... 10000.00 [Aeff] 0.0 ... 3600.0 [s] 0.00 ... 210000.00 [1/min] [6714] r0068[0..1]
p0347 [D] (0.000) p1232 [D] (0.00) p1233 [D] (1.0) p1234 [D] (210000.00)
n_act
n_set I_ctrl Kp I_ctrl Tn
0.000 ... 100000.000 0.00 ... 1000.00 [ms]
p1715 [D] (0.000) p1717 [D] (2.00)
Braking response
n_act Pulse disable
p1231 = 5 (OFF1/OFF3)
n_set
© Siemens AG 2011 All Rights Reserved
p1234
DCBRK ZSW
r1239 To pulse disable
r1239 To sequencer
t
|I_set| p0347 DCBRK ZSW
DC brake fault response r1239
p1232 r1239 .8
|I_act|
p1233 t
<1> The de-magnetization time is determined during automatic calculation (p0340 = 1, 3).
<2> The DC braking current is determined during automatic calculation (p0340 = 1).
<3> DC braking when starting speed for DC braking (p1234) is fallen below.
1 2 3 4 5 6 7 8
Technology functions FP_7017_97_54.vsd Function diagram
- 7017 -
DC brake (p0300 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
Function diagrams
Technology controller
Function diagrams
Technology controller
Function diagrams
Fig. 2-123
p2220 [C]
(0)
23 20 0 ... 15
Tec_ctrl sel bit 1 0.00 % 0000 Tec_ctrl No. act
p2221 [C] r2229
(0) Tec_ctr fix val 1
7950 – Fixed values, binary selection (p2216 = 2)
1 2 3 4 5 6 7 8
Technology controller FP_7950_97_51.vsd Function diagram
- 7950 -
Fixed values, binary selection (p2216 = 2) 13.12.2010 V4.4 G120 CU240B/E-2
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-124
7951 – Fixed values, direct selection (p2216 = 1)
Technology controller
Function diagrams
2-631
1 2 3 4 5 6 7 8
Technology controller FP_7951_97_51.vsd Function diagram
- 7951 -
Fixed values, direct selection (p2216 = 1) 13.12.2010 V4.4 G120 CU240B/E-2
Tec_ctr mop config
p2230 [D] (0000 0100 bin)
2-632
Technology controller
Function diagrams
Fig. 2-125
Data save active 0 The setpoint for the motorized potentiometer is not saved and after ON is entered using p2240.
0 1 The setpoint for the motorized potentiometer is saved after OFF and after ON is entered using r2231.
1
Initial rounding-off active 0 Without initial rounding.
7954 – Motorized potentiometer
y
Tec_ctrl mop max p2237
-200.00 ... 200.00 [%] 0 1 Tec_ctr mop befRFG [%]
p2237 [D] (100.00) r2245
x y Tec_ctr mop aftRFG [%]
r2250
Tec_ctrl mop min x
-200.00 ... 200.00 [%] 1 0
p2238 [D] (-100.00)
-p2238
y=0
1 1
© Siemens AG 2011 All Rights Reserved
1 2 3 4 5 6 7 8
Technology controller FP_7954_97_61.vsd Function diagram
- 7954 -
Motorized potentiometer 13.12.2010 V4.4 G120 CU240B/E-2
Tec_ctr integ stop Tec_ctrl outp scal
SINAMICS G120 / Control Units CU240B/E-2 Parameter Manual (LH11), 01/2011
© Siemens AG 2011 All Rights Reserved
Fig. 2-126
r0056 p2286 [C] <3> Tec_ctrl outp scal p2296 [C]
Tec_ctrl set1 scal
0.00 ... 100.00 [%] r0056.13 (56.13) -100.00 ... 100.00 [%] (2295[0])
p2255 (100.00) p2295 (100.00)
ZSW cl-loop ctrl
Tec_ctrl setp 1 Tec_ctr set aftRFG [%] Tec_reg Vorsteuer
p2253 [C] r2260 p2289[C]
(0) Tec_ctr set aftFlt [%] Tec_ctrl error [%] (0)
7958 – Closed-loop control
r2262 r2273
Tec_reg Kp Tec_reg Tn
Tec_ctrl t_ramp-up Tec_ctrl set T Tec_ctrl fault inv p2263 = 1 0.000...1000.000 0.000...60.000 s Tec_ctrl status
Tec_ctrl set2 scal 0.00 ... 650.00 [s] 0.000 ... 60.000 [s] 0 ... 1
p2257 (1.00) p2261 (0.000) p2280 (1.000) p2285 (0.000) r2349
0.00 ... 100.00 [%] p2306 (0)
p2256 (100.00) r2349 .11 Tec_ctr start val
<1> <1> 0.00 ... 200.00 [%]
Tec_ctrl setp 2 <7> p2302 (0.00)
p2254 [C] + 1
-1
+
(0)
+ + 0 + +
+ + Tec_ctrl status
1 Tec_ctrl error [%] r2349
Tec_ctrl t_ramp-dn r2273 r2349.10
0.00 ... 650.00 [s] -1 0 p2263 = 0 r2349.1
p2258 (1.00) <2>
1 0 Tec_ctrl
Tech_ctrl act inv Tech_ctrl flt resp
Tec_ctrl u_lim act n_setp_sm
0 ... 1 Tec_ctrl type RFG n_set at 0 ... 2
-200.00 ... 200.00 [%] [%]
p2271 (0) 0 ... 1 outp [1/min] r2344 p2345 (0)
p2267 (100.00)
p2263 (0) r1150 Tec_ctrl
Tec_ctrl act T Tech_ctrl gain act Tec_ctr ActVal fct 10 s 0 outp_sig [%]
0.000 ... 60.000 [s] 0.00 ... 500.00 [%] 0 ... 3 1
p2265 (0.000) r2294
p2269 (100.00) p2270 (0) Tech_ctrl act Tec_ctr fix val 15
-200.00 ... 200.00 [%] 1
scal [%] 2
Tec_ctrl act val y p2215 [D] (150.00)
r2272
p2264 [C]
r2349 <5>
(0)
x -1 Tec_ctrl status
r2349.12
F07426
Tec_ctrl D comp T
0.000 ... 60.000 [s]
Tec_ctrl status p2274 (0.000) n_limit pos eff [1/min] Tec_ctrl m_lm s_sc
Tec_ctrl l_lim act r2349 <1> r1084 p2297 [C]
-200.00 ... 200.00 [%] r2349 .12 <5> (1084[0])