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SECTION 14240

HYDRAULIC ELEVATOR

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Hydraulic elevator systems including but not limited to the following:-

1. Panoramic elevator.

2. Passenger car with doors and frames, hoistway entrances doors and frames.

3. Motor and pump, controllers, hoistway, equipment and accessories.

4. On going preventive maintenance as described.

1.02 RELATED SECTIONS

A. Section 03100 Concrete Formwork

B. Section 03300 Cast-in-place Formwork

C. Section 04300 Unit Masonry

D. Section 04451 Cut Stone Veneer

E. Section 05050 Metal Fastenings

F. Section 05120 Structural Steel

G. Section 09600 Stone Flooring.

H. Section 09900 Painting

I. Section 14210 Electric Traction Elevators.

J. Division 16 Electrical

1.03 REFERENCES

A. ADDAAG – American with Disabilities Act, Accessibility Guidelines.

B. AISC – Specification for the Design, Fabrication and erection of structural steel for buildings.

C. ANSI A 117.1 Accessible and Useable Buildings and Facilities.

D. ASME A 17.1 Safety Code for Elevators and Escalators.

E. ASME A 17.2 Inspectors' Manual for Elevators and Escalators.

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F. ASME A 17.5 Elevator and Escalator Electrical Equipment.

G. ASTM A 6 Specification for General Requirements for Steel Plates and Pressure Vessels.

H. ASTM A 36 Specification for Carbon Structural Steel.

I. ASTM A 167 Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate,
Sheet, and Strip.

J. ASTM A 336 Specification for Steel Sheet, Carbon, Cold-Rolled, Commercial Quality.

K. ASTM A 568 Specification for Steel Sheet, Carbon and High Strength, Low Alloy, Hot
Rolled and Cold Rolled, General Requirements for.

L. ASTM B 209 Specification for Aluminum and Aluminum Alloy Sheet.

M. ASTM B 221 Specification for Aluminum and Aluminum-Alloy Extruded Bar, Rod, Wire,
Shape, and Tube.

N. AWS D 1.1 Structural Welding Code.

O. IEEE C 1National Electrical Safety Code.

P. NEMA MG 1 Motors and Generators.

Q. NFPA 70National Electrical Code.

R. NFPA 72 Protective Signaling Systems.

S. NFPA 101 Safety to Life from Fire in Buildings and Structures.

T. SSPC (Steel Structures Painting Council) – Steel Structures Painting Manual.

U. UL 10B Fire Tests of Door Assemblies.

1.04 RELATED WORK SPECIFIED ELSEWHERE

The following works to be completed by the Contractor.

A. Legal Hoistway and Pit:

1. Clear plumb elevator hoistway with variations not to exceed 25 mm at any point.

2. Bevel cants (15 degrees from vertical) over any rear or side wall ledges and beams that
project or recess 50 mm or more into the hoistway. (Not required on hoistway divider
beams.)

3. Divider beams between adjacent elevators at each floor, pit and overhead. Car
intermediate rail supports where floor heights exceed 4250 mm.

4. Installation of guide rail bracket supports in concrete. Elevator Contractor to furnish

inserts or embeds, if used.

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5. Wall blockouts for control and signal fixtures.

6. Cutting/patching walls and floors; necessary grouting.

7. Erection of front elevator hoistway wall after elevator entrances installed.

8. Grouting around hoistway entrances and sills after installation..

9. Lockable, self-closing, fire-rated pit access and governor access doors.

10. Pit ladders.

11. Structural supports for jack unit, buffer impact and guide rail loads.

12. Waterproof pit. Sump and pump or indirect waste drain.

13. Protecting open elevator hoistways and entrances during construction per OSHA
Regulations.

14. Protecting cabs, door entrance assemblies and special metal finishes from damage after
installation.

15. Venting or other means to prevent accumulation of smoke and gas in case of fire, as
required by Local Building Code.

16. Stone entrance frames. (Set after subframes are installed.).

17. Cab flooring

B. Legal Machine Room:

1. Enclosure with access ladders, stairs, etc.

2. Self-closing and locking access doors.

3. Cooling and heating.

4. Painting elevator machine room walls, ceiling and floor.

5. Sealing fireproofing to prevent flaking.

6. Fire extinguisher.

7. Lighting and convenience outlets.

C. Electrical Service, Conductors and Devices:

1. Lighting and GFCI convenience outlets in pit, machine room and overhead machinery
space.

2. Conduit from the closest hoistway of each elevator group to the fire control room and

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elevator control panel. Coordinate size, number and location of conduits and elevator
control panel.

3. Three-phase mainline copper power feeder to terminals of each elevator controller in

the machine room with protected, lockable "off", disconnect.

4. Single phase copper power feeder to each elevator controller for lighting and exhaust
blower with individual protected, lockable "off", disconnect switch located in machine
room.

5. Single phase power feeders to machine room elevator group control panel and VGA
with single-phase, protected, lockable "off", disconnect switch.

6. Public and Firefighters' telephone jack and announcement speaker in car with
connection to individual elevator control panels in elevator machine room and elevator
control panel in firefighters' control room.

7. Emergency intercom telephone service with dedicated line to individual elevator

control panel in elevator machine room.

8. Products-of-combustion sensor (NFPA 72, Chapter 5-3) in each elevator lobby, for
each group of elevators or single elevator and machine room to initiate firefighters'
return feature. Detector at top of hoistway if sprinklered. Provide means for service
access from outside the hoistway. Provide sensor signal wiring from hoistway or
machine room connection point to controller terminals.

9. Means to automatically disconnect power to affected elevator drive unit and controller
prior to activation of machine room overhead fire sprinkler system, and/or hoistway
overhead fire sprinkler system.

10. Power feeders to main control console and firefighters' control panel VGA.

11. Power feeder to elevator intercom amplifier located in the elevator machine room.

12. All building paging system to machine room junction boxes.

13. Sound-powered telephone wiring to machine room junction boxes.

14. Security: Card readers, interface boards, security computer, monitor and keyboard for
encoding, overriding and monitoring restricted access floors on all elevators.

15. Hoistway lighting.

16. Building announcement speakers.

17. CCTV.

18. Card reader.

D. Standby Power Provisions:

1. Standby power of the same voltage characteristics via normal electrical feeders to run

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the elevator in fire mode to ground floor closed park positions.

2. Conductors to signal power source, from the standby power transfer switch to the
single elevator control panel.

E. Items Installed, But Specified to be Furnished under other Sections:

1. Building announcement speakers, firefighters' telephone, firefighters' telephone jacks.

1.05 DEFINITIONS

A. Terms used are defined in the latest edition of the Safety Code for Elevators and Escalators,
ASME A 17.1.

B. Reference to a device or a part of the equipment applies to the number of devices or parts
required to complete the installation.

1.06 PERFORMANCE REQUIREMENTS

A. Speed: 0.75 m/sec

B. Capacity: Safely lower, stop and hold up to 125% of rated load.

C. Stopping Accuracy: ± 13 mm under any loading condition.

D. Door Opening Time: 2.8 seconds from start of opening to fully open.

E. The door closing times shall not be less than those permitted by the ASME A 17.1 Code,
Rule 112.4 and the kinetic energy of the hoistway door and all parts rigidly connected
thereto (includes the sum of the weights of the hoistway and car doors and related parts)
computed for the average closing speed shall not exceed 31 Newtons. The force necessary to
prevent closing of the hoistway door or car door from rest shall not exceed 13.5 kilograms.

F. Floor-to-Floor Performance Time: 14.0 Seconds from start of doors closing until doors are
3/4 open (1/2 open for side opening doors) and car level and stopped at next successive floor
under any loading condition or travel direction:

G. Pressure: Design and factory test fluid system components for 500 p.s.i. Do not exceed
operating pressure of 400 p.s.i.

1.07 QUALITY ASSURANCE

A. Employ manufacturers who have been manufacturing similar lifts for at least 5 years.

B. Compliance with Regulatory Agencies: Comply with most-stringent applicable provisions

of following Codes and/or Authorities, including revisions and changes in effect on date of
these specifications:

1. Safety Code for Elevators and Escalators ASME A 17.1.

2. Inspectors' Manual, ASME A 17.2.1.

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3. National Electrical Code, No. ANSI/NFPA 70.

4. Life Safety Code, ANSI/NFPA No. 101.

5. Americans with Disabilities Act (ADA).

6. Requirements of applicable Building Code and any other Codes, Ordinances and Laws
applicable within the governing jurisdiction.

C. Review Contract Documents for compatibility with the lift proposals. Review structural,
architectural, electrical and mechanical drawings and specification. The Contractor shall be
solely liable for any changes to structural, mechanical, electrical or other systems required to
accommodate Installer’s equipment if not identified sufficiently early.

B. The following shall be provided in addition to Section 01740 requirements.

1. Material and workmanship of the installation shall comply in every respect with
contract documents. Correct defective material or workmanship which develops within
one year from date of final acceptance of work to the satisfaction of the Engineer at no
additional cost, unless due to ordinary wear and tear, or improper use or care by
Purchaser. Perform maintenance in accordance with terms and conditions indicated in
attached Preventive Maintenance Contract.

2. Defective is defined to include, but not limited to; operation or control system failures,
performance below required minimum, excessive wear, unusual deterioration or ageing
of materials or finishes, unsafe conditions, the need for excessive maintenance,
abnormal noise or vibration, and similar unsatisfactory conditions.

1.08 SUBMITTALS FOR REVIEW

A. Comply with Section 01300.

B. Product Data: Manufacturer’s technical data related to products of this Section.

C. Within 60 days after award of Contract and before beginning equipment fabrication, submit
shop drawings and required material for review as outlined in Division I.

1. Scaled or Fully Dimensioned Layouts: Plan of pit, hoistway and machine room
indicating equipment arrangement, elevation section of hoistway, details of car
enclosures, etc.

2. Design Information: Indicate equipment lists, reactions and design information on

layouts.

3. Power Confirmation Sheets: Include motor horsepower, code letter, starting current,
full-load running current, and demand factor for applicable motors.

D. Samples: Submit samples of finishing materials and components visible in finished work,
including of required signal fixtures, lights, graphics, Braille Plates and mounting
provisions.

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1.09 CLOSEOUT SUBMITTALS

A. Comply with Section 01730.

B. Operation and Maintenance Data: Provide operation and maintenance data in accordance
with Section 01730 which will include but not be limited to the following.

C. Provide 2 sets of neatly bound written information necessary for proper maintenance and
adjustment of equipment at least 30 days before final acceptance tests.

1. Straight-line wiring diagram of "as-installed" elevator circuits, with index of location

and function of components. Mount installation wiring diagrams on panels, racked, or
similarly protected, in elevator machine room. Maintain with addition of all subsequent
changes. These diagrams are Owner's property.

2. Lubricating instructions, including recommended grade of lubricants.

3. Parts catalogs for all replaceable parts including ordering forms and instructions.

4. Diagnostic test device complete with access codes, adjusters manuals and set-up manuals
for adjustment, diagnosis and troubleshooting of elevator system and performance of
routine safety tests.

D. Non-Proprietary Equipment Design

1. Submit the following information, at least 30 days before final acceptance tests of the
installation, for the Owner's file.

a. Wiring Diagrams: Three sets of "as installed" straight-line wiring diagrams showing
the electrical connections of all equipment and all modifications to control circuits.
One set of straight-line wiring diagrams shall be reproducible original. A legend sheet
shall be furnished with each set of drawings to provide the following information:
i) Name and symbol of each relay, switch or other apparatus.

ii) Location on drawings, drawing sheet number and area, and location of all
contacts.

iii) Location of apparatus - whether on controller, or on car.

iv) Lubricating instructions, including recommended grade of lubricants.

b. Parts Catalog: Three sets of complete parts catalogs listing all replaceable parts
including Manufacturer's identifying numbers and ordering instructions.

c. Printed Instructions: Three sets of neatly bound instructions explaining all operating
features.

d. Complete software documentation for all installed equipment.

e. Diagnostic Test Equipment and Instructions: Provide all diagnostic test devices
together with one set of all supporting information necessary for interpretation of test
data and troubleshooting of system.

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f. The elevator installation shall be a design that can be maintainable by any licensed
elevator maintenance company employing qualified mechanics, without the need to
purchase or lease additional diagnostic devices, special tools, or instructions from the
original equipment manufacturer.

i) Provide on site capability to diagnose faults to the level of individual circuit

boards and individual discreet components for the solid state elevator
controller.

ii) If the equipment for fault diagnosis is not completely self-contained within
the controllers but requires a separate, detachable device, that device shall be
furnished to the Owner as part of this installation. Such device shall be in
possession of and become property of the Owner.

iii) Installed equipment not meeting this requirement shall be removed and
replaced with conforming equipment at no cost to the Owner.

g. The Contractor is responsible for upgrades and/or revisions of software during the
progress of the work, warranty period and the term of the ongoing maintenance
agreement, between the Owner and the Contractor.

1.10 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials in Manufacturer's original, unopened protective packaging.

B. Store material in original protective packaging. Prevent soiling, physical damage, and
wetting.

C. Protect equipment and exposed finishes during transportation, erection, and construction
against damage and stains.

1.11 PERMITS, TESTS AND INSPECTIONS

A. Obtain and pay for permits, licenses and inspection fees necessary to complete the elevator
installation.

B. Perform tests required by Consultant, Governing Authority and/or the ASME A 17.1 Safety
Code For Elevators And Escalators, with procedures described in ASME A 17.2.1
Inspectors' Manual for Elevators and Escalators, in the presence of Authorized
Representatives.
C. Supply personnel and equipment for tests and final reviews indicated in Part 3 at no added
cost.

1.12 MAINTENANCE

A. Interim:

1. When the elevator is near completion and declared ready for service, the Owner may
accept for interim use and place it in service.

2. Contractor's temporary acceptance form, provisions must be acceptable to both parties,

and the form signed prior to use.

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B. Warranty Maintenance.

1. Provide preventive maintenance and 24-hour emergency call-back service on all

equipment described herein for a period of 12 months commencing on date of final
acceptance by Owner. Systematically examine, adjust, clean and lubricate all
equipment. Repair or replace defective electrical and mechanical parts using parts
produced by the Manufacturer of installed equipment. Maintain elevator machine
rooms, hoistways, and pits in clean condition.

2. Use competent personnel supervised and employed by the Elevator Contractor.

C. Contract (Ongoing Preventive Maintenance Program): Quote monthly cost for 5 year
maintenance agreement commencing on completion of the 12 month period in "B" above.
Submit quote based upon terms and conditions of the Owner's standard preventive
maintenance agreement. Submit with tender.

1.13 WARRANTY

A. Comply with Section 01740.

B. Review Contract Documents for compatibility with the lift proposals. Review structural,
architectural, electrical and mechanical drawings and specification. The Contractor shall be
solely liable for any changes to structural, mechanical, electrical or other systems required to
accommodate Installer’s equipment if not identified sufficiently early.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. A. Refer to appendix “A”.

B. Substitutions: In accordance with Section 01630.

2.02 COMPONENTS

A. Public Passenger Panoramic Elevators (PPL-1 to PPL-6)

1. Number: 6

2. Capacity: 2000 kg

3. Speed: 0.75 m/sec

4. Roping: 2:4 Roped Hydraulic with Automatic, Two-Way

Leveling

5. Supervisory Control: Simplex Microprocessor

• Fire Control
• Special Service Open
• Emergency Generator Operation

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6. Motor Control: AC, Wye Delta Starting

7. Power Characteristics: 380 Volts, 3 Phase, 60 Hertz

8. Stops: 3

9. Floors Served: Ground Floor, 1st Floor and 2nd Floor

10. Travel: 10350 mm

11. Pump Motor Below shaft

12. Car Inside: 2000mm width x 2350 mm deep

13. Entrance Size: 1200mm wide x 2100mm high

14. Entrance Type: Single Speed, Center Opening

15. Door Operation: Automatic Medium-Speed, Heavy-Duty, Master

Dc Door Operator (Minimum Opening Speed .45
m per second)

16. Door Delay Must remain fully open for a minimum of 3

seconds in response to a car call as per ADAAG.

17. Door Protection: Infrared, Pulsed Matrix Proximity Detector With

Nudging

18. Machine: Submersible Hydraulic Pump Unit

19. Car Safety: Instantaneous Type

20. Guide Rails: Planed Steel Tees

21. Buffers: Spring With Blocking

22. Car Enclosure: Refer to interior design drawings.

23. Entrances: Refer to vertical transportation drawings.

24. Signals: Registration Lights: Car And Hall Pushbuttons

Position Indicator: Car Command Center And
Fire Control Room

25. Hall Lanterns: At First and Ground Floors With Chimes (Sound
Twice For Down Direction Travel)

26. Car Controls Raised and Braille, minimum size 19 mm x 19 mm

27. Floor Designations: Raised and Braille on both Jambs at Hoistway

Entrances.

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28. Communication System: Intercoms and Distress Signal System

29. Hall Call Buttons: Flush.

30. Life Safety: Sound-Powered Telephone Jacks, All Building

Paging Speakers, Trail Cables

31. Disabled Access: All call buttons, position indicators and publicly
accessible operating mechanism and shall be
compliant with ANSI 117.1 and ADAAG,
inclusive of mounting heights, colour, finish,
contrast and sound.

32. Additional Features: Solid Car Guide Shoes With Removable

Phenolic Liners
Car Top Inspection Station
Emergency Cab Lighting With Battery Packs,
Charger And Test Button
Emergency Operation to ground floor,
Discharge, Door Close, Shut Down
Emergency, Battery Back-Up Lowering Device
And Charger
Manual-Lowering Valve
Oil Line Muffler
Dual Car Operating Panels
Hinged Cab Front Return Panel
Handicapped Accommodations, Controls And
Tactile Markers
Hoistway Access Switches
Independent Service Feature
Platform Isolation
Rail Backing (As Required)
Hoistway Sill Support Angles (As Required)
Control Panel Color Displays And Keyboard
Remote Wiring To Control Panels
Extruded Stainless Steel Car Sills (Narrow)
Pump Unit And Controller Sound Isolation

2.03 MATERIALS

A. Steel:

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1. Sheet Steel (Furniture Steel for Exposed Work): Stretcher-leveled, cold-rolled,

commercial-quality carbon steel, complying with ASTM A 366, matte finish.

2. Sheet Steel (for Unexposed Work): Hot-rolled, commercial-quality carbon steel,

pickled and oiled, complying with ASTM A 569.

3. Structural Steel Shapes and Plates: ASTM A 6, ASTM A 36, and ASTM A 108.

B. Stainless Steel: Type 302 or 304 complying with ASTM A 167, with standard tempers and
hardness required for fabrication, strength and durability.

Apply mechanical finish on fabricated work in the locations shown or specified. (Federal
Standard and NAAMM nomenclature), with texture and reflectivity required to match
Engineer's sample. Protect with adhesive-paper covering.

1. No. 4: Bright directional polish (satin finish). Graining directions as shown or, if not
shown, in longest dimension or as shown on the Drawings.

2. No. 8: Reflective polish (mirror finish).

C. Aluminum: Extrusions per ASTM B 221; sheet and plate per ASTM B 209.

D. Paint: Clean exposed metal of oil, grease, scale and other foreign matter and factory paint
one shop coat of Manufacturer's standard rust-resistant primer. After erection, provide one
finish coat of Industrial enamel paint. Galvanized metal need not be painted.

E. Prime Finish: Clean all surfaces receiving a baked enamel finish of oil, grease, scale, etc.
Apply one coat of rust-resistant mineral paint followed by a filler coat over uneven surfaces.
Sand smooth and apply final coat of mineral paint.

F. Baked Enamel: Prime per Clause E above. Apply and bake 3 additional coats of enamel in
the selected solid color.

G. Stone: Refer to Sections 04451 and 09600.

2.04 OPERATION

A. Operate elevator without an attendant from buttons located at each floor and in car. When
elevator is idle, automatically start car and dispatch it to floor corresponding to registered
car or hall call.

Slow down and stop car automatically at floors corresponding to registered call. Hold car at
arrival floor for an adjustable time interval to allow passenger transfer.

Illuminate appropriate button to indicate call registration. Extinguish light when call is
answered.

B. Door Operation: Passenger open doors automatically when the car arrives at a floor to
permit transfer of passengers.

C. Automatic Stopping Accuracy: 2-way automatic with releveling feature stop car within 6
mm above or below the landing sill. Avoid overtravel, as well as undertravel, and maintain

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stopping accuracy regardless of load in car or direction of travel.

D. Attendant Operation: Include provision for attendant control of door closing, car direction
and calls answered.

E. Independent Service: Provide controls for operation of the elevator from car buttons only.
Close doors automatically or with door close button. Open doors automatically upon arrival
at selected floor.

F. Low-Oil Control: In the event oil level is insufficient for travel to the top floor, provide
controls to return elevator to the main level and park until oil is added.

G. Motion Control: AC type with unit valve suitable for operation specified and capable of
providing smooth, comfortable acceleration, retardation and dynamic braking. Limit the
difference in speed between full load and no load to not more than ±10% of the contract
speed.

H. Firefighters' Service: as per Code, to operate and recall elevator to ground floor. Provide
sensor signal wiring from hoistway or machine room connection point to controller
terminals. Provide similar operation and fixtures on all elevators. Operate visual/audible
signal until return is complete or automatic operation restored.

I. Standby Lighting and Alarm: Car-mounted, battery unit with solid-state charger to operate
alarm bell and lighting, as per Code. Battery to be rechargeable with 5-year minimum-life
expectancy. Provide test button in service cabinet of car station which causes illumination of
standby lighting bulbs. Locate lights so they are part of normal car lighting system or not
exposed to view.

J. Standby-Power Transfer: If normal power fails, adequate standby power will be supplied
through normal power feeders to start and run the elevator at rated speed.

1. Provide controls to automatically start and run the elevator nonstop to the ground floor

K. Standby-Power Source: In the event normal power fails, provide controls to automatically
lower the car nonstop to the lowest landing using DC battery power source installed in
machine room. Include solid-state charger and testing means mounted in a common metal
container. Provide rechargeable lead acid or nickel cadmium battery 10-year minimum life
expectancy. Provide switch in controller to disconnect unit during maintenance. Provide
operating instructions adjacent to switch.

Upon failure of normal power, lower elevator to ground floor, open doors automatically,
hold open until regular door time has expired, then close doors and shut elevator down.
Automatically resume normal operation when power is restored.

2.05 MACHINE ROOM EQUIPMENT

A. Arrange equipment in spaces shown on the Drawings. Provide identifying numbers on pump
unit, controller, and disconnect switch.

B. Pump Unit: Assembled unit consisting of positive-displacement pump, induction motor,

master-type control valves combining safety features, holding, direction, bypass, stopping

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and manual-lowering functions, shut-off valve, oil reservoir with protected-vent opening, oil
gauge and outlet strainer, drip pan and connections all mounted on isolating pads. Provide
thermal unit or comparable means to maintain oil at operating temperature. Enclose with
removable sheet steel panels lined with sound-absorbing material.

C. Selector: Relay, solid-state or moving crosshead type electrically or mechanically coupled

to elevator car.

D. Controller: Cabinet type, removable doors and adequate ventilation to dissipate heat. Wire
to identified terminal block studs. Identifying symbols or letters identical to those on wiring
diagrams permanently marked adjacent to each component on the controller. Provide
reduced-voltage Wye-Delta motor-starting circuits.

The car controller shall be equipped with plug compatible diagnostic ports, system
monitoring ports, and remote CRT drivers and plugs for integration into the elevator
monitoring and control system.

E. Muffler: Provide in discharge oil line near pump unit. Design to dampen and absorb
pulsation and noise in the flow of hydraulic fluid.

F. Piping and Oil: Provide piping, connections and oil for the system. Use isolating couplings
between the pump unit and oil lines.

G. Shut-Off Valve: Manual valve in line adjacent to pump unit. Provide second valve in pit
adjacent to jack unit. Provisions shall include continuously operated mechanical or electrical
monitoring devices.

H. Noise and Vibration Control:

1. To minimize noise and vibration in occupied areas, mechanically isolate elevator

equipment from the structure; electrically isolate controllers and motor.

2. Limit noise level relating to elevator equipment and its operation to no more than 60
dBa in elevator cars under any condition including door operation and exhaust blower
on highest speed.

2.06 HOISTWAY EQUIPMENT

A. Guide Rails: Planed steel T-sections suitable for elevator travel, car weight with brackets
for attachment to building structure. Provide backing and intermediate rail brackets to meet
Code requirements.

B. Buffers: Spring type with blocking and supports.

C. Cylinder: Seamless steel pipe. Design head to receive unit type packing and provide
automatic means to collect oil at cylinder head and return to oil reservoir.

D. Plunger: Polished seamless steel tubing or pipe. If plunger length exceeds 7 m, provide two
or more sections not exceeding 5 m in length, or coordinate installation of longer unit at the
jobsite. Join section by internal threaded couplings. Factory polish multiple section jack
units while assembled and mark for proper future reassembly.

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E. Sheaves: Machined grooves with ball or roller bearings. Provide mounting means to jack
cylinder and pit structural members, etc. Provide drip pans under 2:4 pit sheaves and rope
guards on car sheaves, cylinder sheaves and pit sheaves.

F. Governor/Encoder Pit-Tensioning Sheave: The sheaves shall be mounted to pit support

members in a weighted tail sheave or in rails and provided with guides or pivot points to
enable free vertical movement.

G. Jack Support: Provide steel channels to support jack and transmit loads to building
structure.

H. Normal and Final Terminal Stopping Devices: In accordance with Code requirements.

I. Electrical Wiring and Wiring Connections:

1. Conductors and Connections: Copper throughout with individual wires coded and
connections on identified studs or terminal blocks. Use no splices or similar
connections in wiring except at terminal blocks, control cabinets, junction boxes, or
condulets. Provide 10% spare conductors throughout. Provide additional pairs of
shielded communication wires in addition to those required to connect specified items.
Run spare wires from car connection points to the elevator controllers in the machine
room. Tag spares so they can be identified in the machine room.

2. Conduit, Etc.: Painted or galvanized steel conduit and duct. Conduit size, 13 mm
minimum. Do not use flexible conduit exceeding 900 mm in length. Flexible
heavy-duty service cord may be used between fixed car wiring and car door switches
for door protective devices.

3. Traveling Cables: Flame and moisture-resistant outer cover. Prevent traveling cables
from rubbing or chafing against hoistway or elevator equipment within hoistway.
Provide CCTV traveling cable.

4. Life Safety: Connect smoke sensors, telephones, jacks and speakers to designated point
adjacent to hoistway or in machine room.

J. Hoist and Governor Ropes:

1. 8 x 19 or 8 x 25 sealed construction traction steel type; use 13 mm minimum diameter

for all hoist ropes.

2. Governor rope to suit manufacturer’s governor specification.

3. Fasten with adjustable shackles.

4. 2:4 roping dead-end hitches shall be provided with dampening springs.

K. Templates, Forms, Sleeves and Guards: All templates, forms and sleeves for providing
necessary openings in the concrete slab over the hoistway or in the pit slab shall be provided
as part of this work. Sleeves for conduit and other small holes shall project 25 mm above the
concrete slab. Provide 25 mm steel angle guards around hoist cable or duct slots. Provide
approved rope and smoke guards for sheaves and cables.

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L. Governor: Centrifugal type, car driven, with pull-through jaws. Provide electrical shutdown
switches and any overhead supports required which are additional to building structure.

M. Tie-Down Bolts, Templates, and Support Beams: Provide for securing mounted sheaves
and jack unit to the building tie-down supports and beams.

N. Entrance Equipment:

1. Door Hangers: 2-point suspension with upthrust adjustment. Tire rollers so that no
metal-to-metal contact exists.

2. Door Tracks: Bar or formed, cold-drawn steel with smooth hanger contact surface.
Provide removable tracks or track surface for replacement.

3. Interlocks: Provide type operable without retiring cam. Paint interlocks flat black.

4. Closers: Spring, counterweight or spirator type.

O. Pit Stop Switch: In accordance with Code requirements.

2.07 CAR EQUIPMENT

A. Car Frame: Welded or bolted, rolled or formed steel channel construction. Isolate from jack
unit.

B. Platform: Construct of steel, or wood which is fireproofed on the underside.

C. Guide Shoes: Solid guide shoes with removable phenolic (greaseless) liners.

D. Finish Floor Covering: As shown on interior design drawings.

E. Toe Guard: In accordance with Code requirements.

F. Car Doors, Hangers and Tracks: Provide as specified for hoistway entrance doors, hangers
and tracks.

G. Header: Construct of steel; shape to provide stiffening flanges.

H. Car Door Electrical Contact: Arrange so that elevator cannot operate unless doors are
closed within tolerance allowed by Code.

I. Car Door Clutches: Heavy-duty clutches, linkage arms, drive blocks and pickup rollers or
cams to provide positive, smooth, quiet door operation. Design clutches so car doors can be
closed for maintenance purposes, while hoistway doors remain open.

J. Door Operator and Operation: Automatic medium-speed, heavy-duty, master door operator
capable of opening doors at no less than 0.30 m/s, and accomplishing reversal in no more
than 65 mm of door movement. Open doors automatically when car arrives at a floor to
permit egress of passengers. Close doors automatically after a timed interval.

K. Door Reopening and Control Devices:

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PACKAGE 2: WORKS TO COMPLETION

1. Car Door Reversal Device: A solid-state electronically operated infrared door reversal
device shall be installed on the car doors. The device shall contain specially designed
electronic components enclosed in an insulated chassis. The device will create a criss-
cross matrix of invisible, infrared, light beams, minimum 32 beams, which shall scan
the car doorway and shall detect, through the breaking of any light beam, any opaque
object that may be placed in its path.

After a car stop is made, the door shall remain open for a predetermined interval before
closing. If, while the door is closing, the matrix of invisible light beams is interrupted
by a passenger or object entering or leaving the car, the door shall stop and reopen,
after which the door shall again start to close.

2. Door Open Timing Feature: Timing feature shall operate in conjunction with light rays
to provide adjustable, reduced, hold-open time once rays are broken and re-established.
In the event rays are broken beyond an adjustable time, a buzzer shall sound and doors
try to close at reduced speed (safety edge effective in stop but not reverse doors).

3. Nudging Action: In the event a light beam is continually obstructed, a safe edge held,
or the door hold button is continually activated, for a predetermined time interval (15-
20 seconds) after automatic door closing has been initialized, a buzzer shall sound and
the doors shall be closed at a gentle, reduced speed. Timers shall be individually
adjustable.

L. Passenger Elevator Car Stations:

1. Two, opposite-hand elevator control stations without faceplates, consisting of a metal

box containing the operating fixtures, mounted behind the car enclosure swing front
return brushed stainless steel panels.

2. Suitably identify floor buttons, alarm button, door open button and emergency stop
switch Tactile symbols in accordance with ADAAG requirements including Braille.
Locate operating controls no higher than 1220 mm (front approach) above the car floor;
890 mm for stop switch and alarm button.

3. Provide 3.0 mm raised floor pushbuttons which illuminate to indicate call registration.
Include 16 mm designation of the floors served in face of button.

4. Provide alarm button in accordance with ADAAG requirements at bottom of station to

ring bell located on elevator, and sound distress signal at control panel.

5. Provide red emergency stop switch or button at bottom of station to interrupt power
supply independently of regular operating devices. Maintain registered calls, if
emergency feature actuated, and continue normal service after power restored. Arrange
switch or button to sound control panel distress signal when actuated. Mark device to
indicate "run" and "stop" positions.

6. Provide door open button to stop and reopen closing doors. Make button operable while
car is stopped at landing, regardless of special operational features (except firefighters'
service).

7. Provide one firefighters' service key switch with engraved instructions per local
requirement, light jewel, buzzer and call cancel button.

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8. Firefighters' telephone jack

9. Provide lockable service panel with recessed flush cover plate matching return panel.
Include the following controls with purpose and operating positions identified by
engraved letters painted black:

a. Individual light ray cutout switches.

b. Inspection switch, conforming to the Code, for disconnecting automatic
operation, limiting the car speed and activating hoistway access switch when car
is at terminal landing.

c. Light switch.

d. 3-position exhaust blower switch.

e. Duplex electrical convenience outlet to match local power supply.

f. Cab lighting dimmer switch if incandescent cab lights provided.

10. Provide black paint filled engraving with size and style approved by Engineer as
follows:
a. "Certificate of Inspection on File in Building Office" on main car station.

b. "No Smoking" on main car stations.

c. Elevator capacity in kilograms and number of persons on main car station.

d. All signs in English and Arabic.

M. Car Top Control Station: As per Code. Provide with minimum 1220 mm long, permanently
attached, extension cord for remote operation.

N. Emergency Exits: As per Code.

O. Work Light and Duplex Plug Receptacle: Top and bottom of elevator car. Provide lights
with on-off switch and bulb guard.

P. Communication Systems:

1. "Push-to-Talk" telephone instruments and telephone cabinet in each car with shielded
wiring to machine room controller.

Engrave inside face of box cover with elevator number, building name and address.
Mount cover recessed and flush, with hairline joints.

2. Firefighters' telephone jack in each car and firefighters' panel, with 4 shielded source
wires extended to machine room junction box for firefighters' 2-way communication
system.

3. Install remote speakers provided by Life Safety Contractor in each car canopy behind

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front return panel with shielded wiring extended to machine room junction box for life
safety public address system source wiring.

2.08 HALL CONTROL STATIONS

A. Pushbuttons: Provide one riser flush-mounted as shown on the Drawings. Include

pushbuttons for direction of travel which illuminate to indicate call registration. Push
buttons shall be 19 x 19 mm minimum engrave safety message, "In Case of Fire..." in
pushbutton faceplate and fill black.

B. Hoistway Access Means: In accordance with Code requirements.

C. Hoistway Access Switches: Mount in entrance frame side jamb at terminals. Provide fixture
without faceplate as shown on the Drawings. (Alternately, locate in sight guard of terminal
floor hoistway doors.)

D. Faceplate Material and Finish:

1. Hall Pushbutton Station: No. 4 brushed stainless steel.

2.09 SIGNALS

A. Hall Lanterns: Provide at each entrance to indicate of arriving elevator to waiting

passengers. Illuminate indicators with shielded lights, and sound electronic-tone mechanism
mounted in a metal box fastened in the wall. Illuminate up or down lights and sound tone
(twice for down direction travel) at least 4 seconds prior to car arrival at floor. Illuminate
light until the elevator doors start to close. Provide arrow lenses without faceplates. Provide
advance hall lantern notification to comply with ADAAG specified corridor call notification
time.

B. Car Position Indicator: Metal box mounted behind the panels containing digital-type
fluorescent, active dot matrix or electroluminescent display representing the floor served and
the direction of car travel. When a car leaves or passes a floor, sound an audible signal of
minimum 20db and a maximum frequency of 1500 Hz. (Locate in each elevator cab front
return panel above each car operating station.)

C. Lobby Position Indicator: Digital-type with directional arrows mounted as shown on the
Drawings.

D. Low-Oil Indicator: Provide indicator light adjacent to ground floor hoistway entrance to
indicate parked car results from low oil.

2.10 INTERCOM AND DISTRESS SIGNAL SYSTEM

A. Include an intercom system as described in Section 14210.

PART 3 EXECUTION

3.01 SITE CONDITION INSPECTION

A. Prior to beginning installation of equipment, examine hoistway and machine room areas.

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Verify that no irregularities exist which affect execution of work specified.

B. Do not proceed with installation until work in place conforms to project requirements.

3.02 INSTALLATION

A. Install each equipment item in accordance with Manufacturer's direction, referenced codes,
and specifications.

B. Install machine room equipment with clearances in accordance with referenced codes and
specifications.

C. Install items so they may be easily removed for maintenance and repair.

D. Install items so that access for maintenance is safe and readily available.

E. Clean the following items of oil, grease, scale, and other foreign matter, and apply one coat
of field-applied machinery enamel.

1. All exposed equipment and metal work installed as part of this work which does not
have architectural finish.

2. Machine room equipment.

3. Neatly touch up damaged factory painted surfaces with original paint and color. Protect
machine-finish surfaces against corrosion.

3.03 FIELD QUALITY CONTROL

A. Work at the jobsite will be checked during the course of installation. Full cooperation with
reviewing personnel is mandatory. Accomplish corrective work required prior to performing
further installation.

B. Have Code Authority acceptance inspection performed and complete corrective work.

3.04 ADJUSTMENTS

A. Align guide rails vertically with tolerance of 1.6 mm in 30 m. Secure joints without gaps
and file any irregularities to a smooth surface.

B. Balance cars to equalize pressure of guide shoe rollers on rails.

C. Lubricate all equipment in accordance with Manufacturer's instructions.

D. Adjust motors, pumps, valves, controllers, leveling switches, limit switches, stopping
switches, door operators, interlocks and safety devices, etc., to achieve required performance
levels.

E. Fabricate and assemble various parts in shop to minimize field assembly. Assemble parts
which require close field fit in the shop and mark for field erection.

3.05 CLEANING

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A. Comply with Section 01700.

B. Keep work areas orderly and free from debris during progress of project. Remove packaging
materials on a daily basis as equipment is installed.

C. Remove all loose materials and filings resulting from work.

D. Clean machine room equipment and floor of dirt, oil and grease.

E. Clean hoistways, cars, car enclosures, entrances, operating and signal fixtures, and trim of
dirt, oil, grease, and fingermarks.

3.06 ACCEPTANCE INSPECTION AND TESTS

A. General: Furnish labor, materials, and equipment necessary for tests. Notify Elevator
Consultant 5 days in advance when ready for final review of each elevator unit or group.
(Final acceptance of installation will be made only after all field-quality control reviews
have been completed, identified deficiencies have been corrected, all submittals and
certificates have been received, and the following items have been completed to satisfaction
of Owner and Elevator Consultant's satisfaction.)

1. Workmanship and equipment comply with specification.

2. Contract speed, capacity and floor-to-floor performance comply with specification.

3. Performance of following are satisfactory:

a. Starting, accelerating, running

b. Decelerating, stopping accuracy

c. Door operation and closing force

d. Equipment noise levels

e. Signal fixture utility

f. Overall ride quality

4. Test Results:

a. In all test conditions, obtain specified speed, performance times, floor accuracy
without releveling, and ride quality to satisfaction of the Owner and Elevator
Consultant.
b. Temperature rise in windings limited to 50 degrees Celsius above ambient.
Conduct a full-capacity, one-hour running test, stopping at each floor for 10
seconds in up and down directions, if equipment performance is questionable in
Elevator Consultant's opinion.

B. Performance Guarantee: Should tests reveal defects, poor workmanship, variance or

noncompliance with requirements of specified Codes and/or ordinances, or variance or
noncompliance with the requirements of specifications, complete corrective work to
satisfaction of Owner at no cost:

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1. Replace equipment that does not meet Code or specification requirements.

2. Perform work and furnish labor, materials and equipment necessary to meet specified
operation and performance.

3. Perform and assume cost for retesting required by Governing Code Authority and
Owner to verify specified operation and/or performance.
END OF SECTION 14240

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