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Chemcad Features
Chemcad Features
Functionality
ü ü ü ü ü ü Design New Processes
ü ü ü ü ü ü Model Existing Processes
ü ü ü ü ü ü Optimize/Debottleneck Existing Processes
ü ü ü ü ü ü HAZOP Analysis
ü ü ü DIERS Analysis
ü ü ü ü ü ü Environmental Analysis
ü ü ü ü ü ü Process Expansion modelling
ü ü Economic Feasibility studies
ü ü Control System Design/Checkout
ü ü Advanced Process Control
ü ü Plant Data Reconciliation
ü ü Operator Training Systems (OTS)
ü Build CHEMCAD simulations which interact with any 3rd party HMI/SCADA/OTS interface as a rigorous, first principles-based simulated plant
ü Train on generic models or build CHEMCAD simulations that mimic your actual processes
ü ü Real Time Optimization (RTO)
ü ü Use CHEMCAD's internal optimizer or any proprietary/third party optimizer to improve plant performance based on results of CHEMCAD simulations
ü ü Open or closed loop operation
ü ü Process/Plant Performance Monitoring (PPM)
ü ü Monitor specific unit performance (heat exchanger fouling, distillation column efficiency, etc)
ü ü Display performance directly to operation staff on any HMI/SCADA display
ü ü Inferential / Soft sensor
ü ü Open or closed loop operation: use any PLC/DCS control loop interact directly with CHEMCAD variables
ü ü ü ü ü ü Day to Day Engineering Calculations
ü ü ü ü ü ü Physical/Thermophysical property calculations
ü ü ü ü ü What if's/Process Sensitivity/Process Scenarios
ü ü ü ü ü Model Single Unit Operations or Groups of Unit Operations
ü ü ü ü ü Equipment Design/Rating
ü ü ü ü ü Process Development
ü ü ü ü ü Lab Scale
ü ü ü ü ü Pilot Scale
ü ü ü ü ü Full Scale
ü ü ü ü ü Scale Up between the above
ü ü ü ü ü Utility System Design/Checkout
ü ü ü ü ü ü Unit Operations
ü ü Distillation
ü ü Shortcut and rigorous
ü ü Multiple column arrangements
ü ü Flexible specifications
ü ü Simultaneous Correction and Rigorous Inside Out algorithms
ü ü Support for more than 500 theoretical stages
ü ü Three phase distillation
ü ü Scrubbing and stripping
ü ü Mass transfer based distillation for packed and tray-ed columns
ü ü Automatically calculates the component diffusivities
ü ü Rigorous calculation of the mass transfer coefficient
ü ü User editable database of packing data from packing manufacturers
ü ü Calculation of ambient heat loss
ü ü Column Autoconvergence
ü ü Automatic estimation to assist column convergence option
ü ü Optimization for infeasible design specifications option
ü ü Column Diagnosis Report for unconverged columns
ü ü Pumparounds to move liquid flow to higher stages in a distillation column
ü ü Water Quench option to accelate calculation for Hydrocarbon-Water system.
ü ü Total, Partial, Total with Decant and Partial with Decant condersers
ü ü Side strippers to draw liquid from one column stage and return vapor to a column stage above.
ü ü Side Heat Exchangers option at any column location
ü ü Tray by tray tabular and plotted output
ü ü Reactive Distillation
ü ü Reactions may be equilibrium or kinetic equation based
ü ü Reactions solved simultaneously with VLE
ü ü Flexible rate form, including user added
ü ü Purity and temperature specifications
ü ü Up to 300 reactions
ü ü Vapor and/or liquid reactions are permitted
ü Batch Distillation
ü GENERAL FEATURES
ü Graphical plotting of time dependent results
ü Online, real-time display of results during calculation
ü Calculation interrupt
ü Full integration into the CHEMCAD Suite and flowsheets
ü COLUMN FEATURES
ü Any number of operating steps
ü Up to 500 theoretical stages
ü Reservoir feeds
ü Side product accumulators
ü Stage heaters and coolers
ü Calculation of ambient heat loss
ü Stage and condenser hold-ups (stage holdup profiles)
ü Simultaneous Correction and Rigorous Inside Out algorithms
ü Rigorous column sizing for trayed and packed columns available at the end of each operating step
ü OPERATING STEP OPTIONS
ü Startup from total reflux or from fixed liquid on all stages
ü Specifications may include a variety of options for the distillate, boil-up, reflux, condenser, and heat duties.
ü Dump accumulators at any time
ü Add material at any time
ü Stop criterion may be based on the accumulator, distillate, residual charge, or time
ü User-defined pressure profile (linear or non-linear)
ü Alternate stop criteria permitted
ü Dynamic Distillation
ü COLUMN FEATURES:
ü Can begin the simulation as a startup or from a steady-state condition
ü Holdups can be:
ü ignored
ü constant or variable
ü liquid and/or vapor
ü specified in mass, molar or volumetric units
ü specified for the condenser, reboiler, or any stages
ü specified on each stage
ü Pressure can be fixed or calculated
ü Simulation can be performed using rigorous mass transfer analysis or using the equilibrium stage approach
ü Packed columns can be calculated using rigorous mass transfer analysis or assuming equilibrium stages
ü Multiple liquid phases
ü Discrete event scheduler
ü Pressure drop calculations included
ü Reactive distillation allowed
ü Calculation of ambient heat loss
ü START-UP FEATURES:
ü Dry or Wet tray startups
ü Fixed or variable pressure
ü May specify startup duration time and reboiler duty
ü Open or closed loop control simulation
ü CONDENSER FEATURES:
ü Holdup can be:
ü Constant or variable
ü Specified in mass, mole or volume units
ü Set by a control valve
ü Reflux can be:
ü Specified in mass, mole or volume units
ü Set by a control valve
ü Distillate can be:
ü Specified in mass, mole, or volume units
ü Set by a control valve
ü Condenser U*A can be set. Cooling fluid flowrates can be fixed or controlled.
ü Condenser accumulator vessel specification options:
ü Orientation
ü Head type
ü Diameter and length
ü Initial liquid level
ü REBOILER FEATURES:
ü Holdup can be variable or constant
ü Bottoms liquid product rate can be:
ü Specified in mass, mole, or volume units
ü Set by a control valve
ü Reboiler U*A can be set. Heating fluid flowrates can be fixed or controlled.
ü Reboiler vessel options:
ü Orientation
ü Head type
ü Diameter and length
ü Initial liquid level
ü SIMULATION WITHOUT CONTROLLERS:
ü Condenser/Reboiler specification options:
ü Reflux/Reboil ratio or rate
ü Heat duty
ü Temperature
ü Flowrate
ü Component flowrate
ü Purity
ü Recovery
ü Component recovery
ü Component ratios
ü Side product specification options:
ü Liquid or vapor flows
ü Liquid or vapor draw ratios
ü OUTPUT
ü Complete stage information
ü Graphical and tabular time history for:
ü Condenser and reboiler
ü Any stage
ü ü Reactors
ü ü Can be specified adibatic, isothermal and heat duty thermal mode
ü ü Stoichiometric
ü ü Allows to specify stoichiometric coefficients for up to 105 components
ü ü Allows to specify heat of reaction reference state (Ideal gas state or Liquid state)
ü ü Equilibrium
ü ü Unit calculates the Overall IG Heat of Reaction and the Overall Liquid Heat of Reaction
ü ü Up to 300 simultaneous reactions
ü ü Allows to specify reaction engineering units
ü ü Reversibility or no-reversibility convergence options
ü ü Allows to specify heat of reaction temperature reference
ü ü Reactor Model
ü ü General equilibrium reactor
ü ü Water-gas shift
ü ü Methanation
ü ü Calculation Mode
ü ü Parallel or inseries reaction conversions
ü ü Aproach temperature gradient
ü ü Aproach fraction
ü ü Kx or Ka liquid equilibrium models
ü ü Gibbs free energy minimization
ü ü Unit calculates heat of reaction and lambda
ü ü Air/Oxygen calculation for combustion processes
ü ü Model solid conbustion
ü ü Inert specification
ü ü Allows vapor/mix or liquid only reaction phases
ü ü Kinetic (PFR or CSTR)
ü ü Allows liquid holdup calculations for dynamics simulation
ü ü Unit calculates Utility Temperature, Overall IG heat of reaction, and Overall Liquid Heat of Reaction
ü ü Allows to specify reaction engineering units
ü ü Allows to specify heat of reaction temperature reference
ü ü Unlimited simultaneous reactions
ü ü Flexible rate form, including user added
ü ü Reactor Model
ü ü Allows for Liquid, vapor or mixed phases reaction
ü ü Allows to specify PFR temperature profile
ü ü Allows to specify PFR utility
ü ü Option to specify actual reaction volume
ü ü Calculation modes
ü ü Specify volume to calculate conversion
ü ü Specify conversion to calculate volume
ü ü Specify utility flow (co-corrunt or countercurrent for a PFR)
ü Batch (CSTR) Reactor
ü Reactor Calculations:
ü Reactor Temperature
ü Reactor Pressure
ü Wall Temperature
ü Heat Rate
ü Reaction Heat Rate
ü Liquid Level
ü Overall Heat
ü Overall Heat of Reaction
ü Option to include compression and expansion effect
ü Allows to specify rate equation units
ü General Features
ü Graphical plotting of time dependent results
ü Graphical plotting of time calculated results
ü Display of results during calculation
ü Thermal Modes
ü Specify time vs. temperature profile
ü Specify jackets/coils
ü Specify time/heat duty profile
ü Specify vapor rate and pressure to calculate duty
ü Chemical Design
ü Unlimited number of species
ü Unlimited number of simultaneous reactions
ü Choice of Arrhenius, Langmuir-Hinshelwood, or user added rate equation forms
ü Regression of kinetic process data
ü Reactor Design
ü Multiple Coils and jackets
ü Service or process side heat exchangers and electric heaters
ü Heat transfer rate calculation; includes calculation of process and service side film coefficients
ü Vapor and liquid draws permitted
ü Batch, semi-batch or continuous operation
ü User specifed reactor holdup
ü Vessel pressurization calculated
ü Auxiliary Equipment
ü Other unit operations may be used with the batch reactor to flexibly model the process
ü Control System
ü User specified PID loops
ü Multiple ramp or step changes in setpoint
ü Control of reactor or jacket temperature differential
ü Level controllers
ü Pressure controllers
ü Cascade control
ü Heat-cool-chill system with safety interlocks
ü Split range controllers
ü Kinetic Data Regression
ü Can regress any combination of concentration, temperature volume and/or heat of reaction (Qr) data
ü Can fit multiple experiments in a single regression analysis
ü Can calculate the frequency factor, activation energy, component reaction order, Langmuir absorption parameters
ü Offers a variety of numerical methods to ensure that the regression is fast, accurate and can handle stiff systems
ü Accepts data from a wide range of calorimeters including the Mettler RC1 for which special features are provided
ü Graphical and tabular comparison of experimental and predicted results makes it easy for the user to evaluate the validity of the model
ü Diers Analysis Facility
ü Output
ü Graphical and tabular time history reports for:
ü Compositions
ü Pressure
ü Temperature
ü Heat of reaction
ü Utility flowrates
ü Liquid volume
ü Reaction mass physical properties
ü Rates of formation
ü Yields
ü Conversions
ü ü Calculator / Parser
ü ü User customizable unit operation
ü ü Allows use of C parser file to perform heat and mass balance for unit operation
ü ü User customizable input / output dialog
ü ü Flowsheet unit operations can interact with the unit operation results
ü ü Component separator
ü ü Black-box separator
ü ü Splits input stream into 2 output streams (Top annd bottom)
ü ü Different compositions and thermal conditions
ü ü User specified
ü ü Temperature
ü ü Buble Point Temperature
ü ü Dew Point Temperature
ü ü Degrees Subcooled
ü ü Degrees Superheat
ü ü Pressure Out
ü ü Pressure Drop
ü ü Split Basis
ü ü Split Fractions
ü ü Mass Flow Rates
ü ü Solids Split (Electrolytes Only)
ü ü Split Destination
ü ü Specifications refer to top product
ü ü Specifications refer to bottom product
ü ü ü Compressor / Expander (Turbine)
ü ü ü Simulates isentropic or polytropic compression/expansion
ü ü ü Mode of Operation
ü ü ü Specify Outlet Pressure and Efficiency
ü ü ü Specify Actual Work and Efficiency
ü ü ü Specify Pout/Pin and Efficiency
ü ü ü Specify Pressure Out and Actual Work
ü ü ü Specify Pressure Out, Actual Work, and Efficiency
ü ü ü Specify Permance Curves
ü ü ü Calculation Option
ü ü ü Fixed Flowrate, Calculate Pressure Out
ü ü ü Pressure Out from Downstream UnitOp, Calculate Flowrate
ü ü ü Unit
ü ü ü Specify Head in Length Unit
ü ü ü Specify Pressure Change
ü ü ü Muliple Performance Curves
ü ü ü Number of Speed Lines
ü ü ü Actual RPM
ü ü ü Property Option
ü ü ü Inlet Conditions
ü ü ü Average Inlet/Outlet
ü ü ü Compressor/Expander Model Type:
ü ü ü Adiabatic Compression
ü ü ü Polytropic Compression
ü ü ü Polytropic with Ideal Cp/Cv
ü ü ü Cost Estimations
ü ü ü Compressor Type
ü ü ü Centrifugal Compressor
ü ü ü Reciprocating Compressor
ü ü ü Screw Compressor
ü ü ü Driver Type
ü ü ü Belt Drive Coupling
ü ü ü Chain Drive Coupling
ü ü ü Variable Speed Drive Coupling
ü ü ü Motor Type
ü ü ü Open Drip-Proof
ü ü ü Totally Enclosed, Fan Cooled
ü ü ü Explosion Proof
ü ü ü Motor RPM
ü ü ü 3600 RPM
ü ü ü 1800 RPM
ü ü ü 1200 RPM
ü ü ü Insulation Factor
ü ü ü Total Purchase Cost
ü ü ü Total Installed Cost
ü ü ü Utility Cost
ü ü ü Purchase Cost Override
ü ü ü Controller (Goal Seeker)
ü ü ü Numerical controller similar to solver routine
ü ü ü Modes
ü ü ü Feed-Forward
ü ü ü Set Stream or UnitOp Variable
ü ü ü Equal to Stream or UnitOp Variable
ü ü ü Add Stream or Equipment Variable
ü ü ü Subtract Stream or Equipment Variable
ü ü ü Multiply Stream or Equipment Variable
ü ü ü Divide Stream or Equipment Variable
ü ü ü Log (a)
ü ü ü Exp (a)
ü ü ü Power (a^b)
ü ü ü Select Hi
ü ü ü Select Low
ü ü ü Discretize
ü ü ü Inverval in Minutes
ü ü ü Lag1
ü ü ü Specify Gain
ü ü ü Lead-Lag
ü ü ü Specify Gain
ü ü ü Dead Time
ü ü ü Feed-Backward
ü ü ü Adjust Stream or UnitOp Variable
ü ü ü Until Stream or UnitOp Variable
ü ü ü Add Stream or Equipment Variable
ü ü ü Subtract Stream or Equipment Variable
ü ü ü Multiply Stream or Equipment Variable
ü ü ü Divide Stream or Equipment Variable
ü ü ü Log (a)
ü ü ü Exp (a)
ü ü ü Power (a^b)
ü ü ü Select Hi
ü ü ü Select Low
ü ü ü Discretize
ü ü ü Inverval in Minutes
ü ü ü Lag1
ü ü ü Specify Gain
ü ü ü Lead-Lag
ü ü ü Specify Gain
ü ü ü Dead Time
ü ü ü Equals
ü ü ü Stream Variable
ü ü ü Equipment Variable
ü ü ü Constant
ü ü ü Set to scale
ü ü ü Control Valve
ü ü ü Calculates flowrate through valve based on output signal from controller
ü ü ü Especially useful for dynamic simulation with PID controller
ü ü ü In Steady State, can calculate flow as function of position, or position as function of flow
ü ü ü Handles compressible and incompressible flow
ü ü ü Handles critical and sub-critical flow
ü ü ü Specify Valve Geometry
ü ü ü Valve Flow Coefficient (Cv)
ü ü ü Rangeability
ü ü ü Critical Flow Factor
ü ü ü Valve Type
ü ü ü Equal Percentage Valve
ü ü ü Linear Valve
ü ü ü Specify Valve Curve
ü ü ü Operating Mode
ü ü ü Fix Flowrate, Adjust Valve Position
ü ü ü Minimum Position %
ü ü ü Maximum Position %
ü ü ü Fix Valve Position, Adjust Flowrate
ü ü ü Valve Position %
ü ü ü Fix Flow and Position, Calculate Pressure Out
ü ü ü Link to PID Controller
ü ü ü User specified Static Head
ü ü ü Supply Pressure
ü ü ü Downstream Pressure calculation options (some depend on mode)
ü ü ü calculate downstream pressure
ü ü ü Specify downstream pressure
ü ü ü Use pressure from a downstream unitop
ü ü ü Ability to Force Forward Flow Only
ü ü ü Ability to select Phase Model
ü ü ü Allow Program to select
ü ü ü Non-Flashing Liquid
ü ü ü All Vapor
ü ü ü Calculated Results
ü ü ü Calculate Flow Rate
ü ü ü Controller Output
ü ü ü Stead State Position
ü ü ü Controller Outpu in Steady State
ü ü ü Controller Specifications
ü ü ü Uses Equation Tv*(du/dt) = Av*P + Bv
ü ü ü Specify Valve Tv
ü ü ü Specify Valve Av
ü ü ü Specify Valve Bv
ü ü ü Bias
ü ü ü Valve Operation modes
ü ü ü Normal
ü ü ü Power Failure
ü ü ü Manually Close
ü ü ü Manually Open
ü ü ü Manually Set Valve Position
ü ü ü Optional Mass Flowrate Transfer (send calculated flowrate to another unit operation)
ü ü ü Specify Equipment ID
ü ü ü Select Variable
ü ü ü ü Divider
ü ü ü ü Splits one stream into many streams
ü ü ü ü Outlet streams have same composition and intensive properties
ü ü ü ü Split flows based on
ü ü ü ü Flow Ratio
ü ü ü ü Molar Flowrate
ü ü ü ü Back-Calculated Feed Rate
ü ü ü ü Mass Flowrate
ü ü ü ü User specified Flow Units
ü ü Excel Unit
ü ü User customizable unit operation using a Microsoft Excel spreadsheet as a unit operation
ü ü Allows use of Excel VBA for additional customization with access to CHEMCAD function libraries
ü ü User customizable input / output dialog
ü ü Flowsheet unit operations can interact with the unit operation results
ü ü Fired heater
ü ü Calculates fuel usage required to heat process stream to specified temperature
ü ü Heating value of fuel gas can be input by user (default 900 BTU/scf)
ü ü If calc. heat duty to heat stream > rated heat duty of heater, output T of stream is reduced accordingly
ü ü Option for phase separation (multiple outlets)
ü ü Specify temperature out
ü ü Optional inputs
ü ü Pressure drop
ü ü Rated heat duty
ü ü Fuel heating value
ü ü Thermal efficiency
ü ü Calculated Results
ü ü Heat absorbed
ü ü Fuel usage
ü ü Cost Estimations
ü ü Type
ü ü Box type
ü ü Process heater
ü ü Pyrolysis
ü ü Reformer without catalysis
ü ü Cylindrical type
ü ü Cylidrical
ü ü Dowtherm
ü ü Tube material
ü ü Carbon steel
ü ü CrMo steel
ü ü Stainless
ü ü Design pressure
ü ü Installation factor
ü ü Calculated Cost
ü ü Pruchase Cost
ü ü Installed Cost
ü ü Utility Cost
ü ü Purchase Cost Override
ü ü ü ü Flash
ü ü ü ü Phase options for separation
ü ü ü ü Vapor-Liquid
ü ü ü ü Vapor-Liquid-Liquid
ü ü ü ü Liquid-Liquid
ü ü ü ü Isothermal
ü ü ü ü Adiabatic
ü ü ü ü Isentropic
ü ü ü ü Multiple inputs
ü ü ü ü Multiple Outputs
ü ü ü ü Modes
ü ü ü ü Use inlet T and P; calculate V/F and Heat
ü ü ü ü Specify V/F and P; calculate T and Heat
ü ü ü ü Specify T and P; calculate V/F and Heat
ü ü ü ü Specify T and H; calculate V/F and P
ü ü ü ü Specify V/F and T; calculate P and Heat
ü ü ü ü Specify P and H; calculate V/F and T
ü ü ü ü Specify P; isentropic flash
ü ü ü ü Specify T; isentropic flash
ü ü ü ü Specify P; water dew point T (H2O/HC)
ü ü ü ü Specify T; water dew point P (H2O/HC)
ü ü ü Cost Estimations
ü ü ü Specify
ü ü ü Type
ü ü ü Horizontal Pressure Vessel
ü ü ü Vertical Pressure Vessel
ü ü ü Storage Tank
ü ü ü Diameter
ü ü ü Length
ü ü ü Vessel Thickness
ü ü ü Head Thickness
ü ü ü Straight Flange
ü ü ü Head Type
ü ü ü Ellipsoidal
ü ü ü Hemispherical
ü ü ü Bumped (F and D)
ü ü ü Flat
ü ü ü Vessel Material
ü ü ü Carbon Steel
ü ü ü Stainless steel 304
ü ü ü Stainless steel 316
ü ü ü Carpenter 20CB-3
ü ü ü Nickel 200
ü ü ü Monel 400
ü ü ü Inconel 600
ü ü ü Incoloy 825
ü ü ü Titanium
ü ü ü Metal Density
ü ü ü Storage tank material
ü ü ü Carbon Steel
ü ü ü Stainless steel 316
ü ü ü Stainless steel 304
ü ü ü Stainless steel 347
ü ü ü ü Heat exchanger
ü ü ü ü Simple Heat Exchanger
ü ü ü ü Modeled by Q=U*A*LMTD
ü ü ü ü Can specify pressure drop
ü ü ü ü Design mode - specify 1 of the following
ü ü ü ü Temperature of stream in
ü ü ü ü Vapor Fraction of stream in
ü ü ü ü Subcooling for stream in
ü ü ü ü Superheat for stream in
ü ü ü ü Heat Duty
ü ü ü ü Change in temperature of streams
ü ü ü ü Backcalculate Mode (for Autocalc)
ü ü ü ü None
ü ü ü ü Scale Process Inlet Stream
ü ü ü ü Calculate Inlet Process Temperature
ü ü ü ü Calculated Heat Duty
ü ü ü ü LMTD (End Points)
ü ü ü ü LMTD Correction Factor
ü ü ü ü Utility Flowrate
ü ü ü ü Specify Utility Heat Value
ü ü ü ü Utility Rating Mode
ü ü ü ü Temperature 2 in
ü ü ü ü Temperature 2 out
ü ü ü ü Overall U
ü ü ü ü Area/shell
ü ü ü ü Shells in series
ü ü ü ü Number of SS passes
ü ü ü ü Number of TS passes
ü ü ü ü Include Holdup
ü ü ü Cost Estimations
ü ü ü Cost Model
ü ü ü Shell and tube
ü ü ü Fixed Head
ü ü ü Kettle Reboiler
ü ü ü U tube
ü ü ü Meterial
ü ü ü Carbon steel
ü ü ü Monel 400
ü ü ü Inconel 600
ü ü ü Incoloy 825
ü ü ü Titanium
ü ü ü Hastelloy
ü ü ü Evaporators
ü ü ü Forced circulation
ü ü ü Shell/Tube = Steel/copper
ü ü ü Shell/Tube = Monel/cupronickel
ü ü ü Shell/Tube = Nickel/Nickel
ü ü ü Long tube
ü ü ü Shell/Tube = Steel/copper
ü ü ü Shell/Tube = Steel/steel
ü ü ü Shell/Tube = Steel/aluminum
ü ü ü Shell/Tube = Nickel/Nickel
ü ü ü Falling Film
ü ü ü Air Coolers
ü ü ü Refrigeration
ü ü ü Double Pipe
ü ü ü Shell/Tube = Cs/Cs
ü ü ü Area
ü ü ü Design Pressure
ü ü ü install Factor
ü ü ü Material Factor
ü ü ü Pressure Factor
ü ü ü Type Factor
ü ü ü Calculated Results
ü ü ü Basic cost
ü ü ü Total purchase cost
ü ü ü Total installed cost
ü ü ü Utility Cost
ü ü ü Purchase Cost Override
ü Two Sided Heat Exchnager
ü Design Case
ü Rating Case
ü Utility
ü Calculation Mode
ü CHEMCAD simulation
ü Backcalc mode (for Autocalc)
ü Utility Option
ü Off
ü Specifications
ü Temperature of hot stream out
ü Temperature of cold stream out
ü Vapor fraction of hot stream out
ü Vapor fraction of cold stream out
ü Subcooling hot stream out
ü Subcooling cold stream out
ü Superheat hot stream out
ü Superheat cold stream out
ü Heat duty
ü minimum change in temperature
ü hot outlet - cold inlet
ü hot inlet - cold outlet
ü difference between both streams out
ü difference between in & out streams
ü Heat transfer coefficient (U)
ü Area (per shell)
ü pressure drop
ü Type
ü Counter current
ü Evaporator
ü Cocurrent
ü Specifications
ü P1 out
ü P2 out
ü Number of zones
ü Shells in series
ü No of SS passes
ü No of TS passes
ü Calculated Results
ü heat duty
ü U
ü Tube fouling
ü Shell fouling
ü Pinch flag
ü Wt. LMTD
ü Str1 Pout
ü Str2 Pout
ü Eubank-Proctor
ü Turbulent Flow
ü Seider Tate
ü Colburn
ü Dittus Boelter
ü ESDU
ü Blasius
ü Chen
ü Lockhart Correlation
ü Chisholm Correlation
ü Void Fraction
ü Premoli et al Model
ü Homogeneous Model
ü Shell Side
ü Single phase
ü Stream Analysis
ü Bell Delaware
ü Kern
ü Kern
ü Nusselt
ü Eissenberg
ü Nusselt
ü McNaught
ü Taborek
ü Vertical Condensation
ü Chemstations
ü VDI Film
ü VDI
ü Liquid filled
ü Kettle flow
ü Plug
ü Perfect mixing
ü Finned tubes
ü Turbulators
ü Sealing strips
ü Impingement plates
ü Sparger pipes
ü Pressure drop and film coefficients calculated using the appropriate formula
ü Double Pipe
ü Design mode - geometry calculated from user constaints and desired performance
ü Rating mode - performance calculated from geometry
ü Fouling Rating mode - fouling calculated from geometry and performance
ü Simulation mode - geometry used to calculate performance in a CHEMCAD simulation
ü Calculation of U-tube or straight tube double pipe exchangers (sensible to sensible heat transfer only)
ü Allows multitube arrangements
ü Shellside
ü Shells in series or parallel
ü Diameter or maximum diameter may be specified
ü Tubeside
ü Tubes may be bare or fin
ü Fintube databank and optional user specified fintube data
ü Eubank-Proctor
ü Turbulent Flow
ü Seider Tate
ü Colburn
ü Dittus Boelter
ü ESDU
ü Blasius
ü Chen
ü Shell Side
ü Laminar Flow
ü Turbulent Flow
ü Seider Tate
ü Colburn
ü Dittus Boelter
ü ESDU
ü Blasius
ü Chen
ü Intermating
ü User specified
ü Specify height, weight, thickness, spacing, thermal conductivity, chevron angle, and effective area
ü Nozzles
ü User specified Nozzle Diameters
ü User specified number of nozzles
ü Methods
ü Heat Transfer
ü HEDH, Kumar 1989 (Heat Exchanger Design Handbook)
ü Air Cooled
ü Design mode - geometry calculated from user constaints and desired performance
ü Rating mode - performance calculated from geometry
ü Fouling Rating mode - fouling calculated from geometry and performance
ü Tubeside process types:
ü Sensible flow (vapor or liquid)
ü Horizontal condensation
ü Vertical Condensation
ü Reflux Condensation
ü Fouling factor may be user specified
ü Shell or tube side heat transfer calculation can be overridden
ü Design codes
ü ASME
ü DIN A.D. Merkblatter
ü British Standard 5500
ü Tubeside
ü Tubes may be bare or fin
ü Fintube databank and optional user specified fintube data
ü Complete materials library for tubes, plug, header gasket, fan blade, fan hub, and fins
ü Dry wall and wet wall condensing can be accommodated.
ü Fan data from the following manufacturers are provided:
ü Checo
ü Moore
ü Environment Element Corporation
ü Aerovent
ü Hudson
ü Fan drive data from the following manufacturers are provided:
ü GE
ü Westinghouse
ü Reliance
ü Methods
ü Tube Side
ü Heat Transfer
ü Eubank-Proctor
ü Vertical Condensation
ü VDI Film
ü Chemstations
ü Horizontal Condensation
ü Palen et al
ü Blasius
ü Lockhart-Martinelli
ü Void Fraction Model
ü Premoli et al
ü Air Side
ü Heat Transfer
ü Low-Fin
ü ESDU 1984
ü Schmidt
ü ESDU 1986
ü Loq-Fin
ü ESDU 1984
ü High-Fin
ü ESDU 1986
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