MoRTH Standard Data Book Roads Bridges - Asphalt - Road Surface PDF

3/2/2020 MoRTH Standard Data Book Roads Bridges | Asphalt | Road Surface
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This softawre is based on Standard Data book for
Works
This Software runs on Microsoft Excel
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INPUT- Input the usage rates of Plant & Machine
SUMMARY - In this sheet summary of all the rat
IRCSP13_Design Rate Analysis for MORTH MORT&H Standard Dwg for MoRD
of… Road…ANALYSIS- The analysis
StandardDataBook has been
5thRevision All… presented
Box Cell Culvert in 1
Specification
Worksheet- 1 : CHAPTER-1 CARRIAGE OF MA

Worksheet- 2 : CHAPTER-2 SITE CLEARANCE
Worksheet- 3 : CHAPTER-3 EARTH WORK, ER
Worksheet- 4 : CHAPTER-4 SUB-BASES, BASE
SHOULDERS
Worksheet- 5 : CHAPTER-5 BASES AND SURF
Worksheet- 6 : CHAPTER-6 CEMENT CONCRE
Worksheet- 7 : CHAPTER-7 GEOSYNTHETICS
Worksheet- 8 : CHAPTER-8 TRAFFIC SIGNS, M
APPURTENANCES
Worksheet- 9 : CHAPTER-9 PIPE CULVERTS
Worksheet- 10 : CHAPTER-10 MAINTENANCE
Worksheet- 11 : CHAPTER-11 HORTICULTUR
Worksheet- 12 : CHAPTER-12 FOUNDATIONS

Worksheet- 13 : CHAPTER-13 SUB-STRUCTUR
https://www.scribd.com/document/365520393/MoRTH-Standard-Data-Book-Roads-Bridges 1/226
Worksheet- 14 : CHAPTER-14 SUPER-STRUCT

Worksheet- 15 : CHAPTER-15 RIVER TRAININ
Worksheet- 16 : CHAPTER-16 REPAIR AND RE
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of… Road… StandardDataBook 5thRevision All… Box Cell Culvert Specification
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(A) Usage Rates of Plant

Sl. No. Description of Machine Activity
P&M-001 Air Compressor General Purpose

Batching and Mixing Plant (a) 30 cum
P&M-002 Concrete Mixing
capacity
Batching and Mixing Plant (b) 15 - 20
P&M-003 Concrete Mixing
cum capacity
P&M-004 Bitumen Pressure Distributor Applying bitumen tack co
P&M-005 Bitumen Boiler oil fired Bitumen Spraying
Concrete Paver Fn s er w t 40 HP
P&M-006 Paving of concrete surfac
Motor
Concrete Pump o 45 & 30 cum
P&M-007 Pumping of concrete
capacity
P&M-008 Concrete Bucket For Pouring concrete
P&M-009 Concrete Mixer (a) 0.4/0.28 cum Concrete Mixing
P&M-010 Concrete Mixer (b) 1 cum Concrete Mixing
P&M-011 Crane (a) 80 tonnes Lifting Purpose
P&M-012 Cranes b) 35 tonnes Lifting Purpose

P&M-013 Cranes c) 3 tonnes Lifting Purpose
P&M-014 Dozer D - 80 - A 12 Spreading /Cutting / Clea

P&M-015 Dozer D - 50 - A 15 document /Cutting 
 SearchSpreading / Clea
P&M-016 Emulsion Pressure Distributor Applying emulsion tack c

Front End loader 1 cum bucket Soil loading / Aggregate
P&M-017
capacity loading
P&M-018 Generator (a) 125 KVA Genration of electric Ene
P&M-019 Generator( b) 63 KVA Genration of electric Ene

P&M-020 GSB Plant 50 cum Producing GSB
P&M-021 Hotmix Plant - 120 TPH capacity DBM/BM/SDC/ Premix
P&M-022 Hotmix Plant - 100 TPH capacity DBM/BM/SDC/ Premix
P&M-023 Hotmix Plant - 60 to 90 TPH capacity DBM/BM/SDC/ Premix
Related titles P&M-024 Hotmix Plant - 40 to 60 TPH capacity DBM/BM/SDC/ Premix

P&M-025 Hydraulic Chip Spreader Surface Dressing
Soil Ordinary/Soil Marshy
P&M-026 Hydraulic Excavator of 1 cum bucket
Unsuitable
P&M-027 Integrated Stone Crusher 100THP Crushing of Spalls
P&M-028 Integrated Stone Crusher 200 HP Crushing of Spalls 
P&M-029 Kerb Casting Machine Kerb Making

P&M-030 Mastic Cooker Mastic Wearing coat
of… Road…
P&M-031 StandardDataBook
Mechanical Broom5thRevision
HydraulicAll… Box Cell Culvert
Surface Specification
Cleaning
P&M-032 Motor Grader 3.35 mtr blade Clearing /Spreading /GSB
P&M-033 Mobile slurry seal equipment Mixing and laying slurry s
Paver Finisher Hydrostatic with sensor Paving of DBM/ BM/SDC/
P&M-034
control 100 TPH Premix
P&M-035 Paver Finisher Mechanical 100 TPH Paving of WMM /Paving o
0.75 m dia to 1.2 m dia B
P&M-036 Piling Rig with Bantonite Pump
attachment
P&M-037 Pneumatic Road Roller Rolling of Asphalt Surfac
P&M-038 Pneumatic Sinking Plant Pneumatic Sinking of we
P&M-039 Pot Hole Repair Machine Repair of potholes

P&M-040 Prestressing Jack with Pump & access Stressing of steel wires/s
P&M-041 Ripper Scarifying
P&M-042 Rotavator Scarifying
P&M-043 Road marking machine Road marking
Soil Compaction /BM
P&M-044 Smooth Wheeled Roller 8 tonne
Com action
P&M-045 Tandem Road Roller Rolling of Aspalt Surface
Transportation of soil, GS
P&M-046 Tipper - 5 cum
WMM, Hotmix etc.
WMM, Hotmix etc.
WMM Hotmix etc
WMM, Hotmix etc.
Page 1 of 346
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Transportation of Concre
P&M-049 Transit Mixer 4.0/4.5 cum
to site
P&M-050 Transit Mixer 4/4.5 cum
to site

P&M-051 Transit Mixer 3.0 cum Transportation
to site of Concre
P&M-052 Transit Mixer 3.0 cum
to site
of… P&M-053
Road… Tractor
StandardDataBook 5thRevision All… Box Pulling
Cell Culvert Specification
P&M-054 Tractor with Rotevator Rate of Tractor + Roteva
P&M-055 Tractor with Ripper Rate of Tractor 6+ Rippe
P&M-056 Truck 5.5 cum per 10 tonnes Material Transport
P&M-059 Vibratory Roller 8 tonne Earth or soil / GSB / WBM
P&M-060 Water Tanker Water Transport
P&M-061 Water Tanker Water Transport

P&M-062 Wet Mix Plant 60 TPH Wet Mix
Sl. No. Description of Machine
P&M-063 Air compressor with pneumatic chisel attachment for cutting ha

P &M-064 B at ch ty pe co ld mixing p la nt 10 0-120 TPH ca pa city prod uc ing a
P&M-065 Belt conveyor system
P&M-066 Boat to carry atleast 20 persons

P&M-067 Cement concrete batch mix plant @ 175 cum per hour (effectiv
P&M-068 Cement concrete batch mix plant @ 75 cum per hour
P&M-069 Cold milling machine @ 20 cum per hour
P&M-070 Crane 5 tonne capacity

p y
P&M-072 Crane 15 tonne capacity  Search document 
P&M-074 Crane 40 T capacity
P&M-075 Crane with gr ab 0.75 c um c apac ity
P&M-076 Compressor with guniting equipment along with accessories

P&M-077 Drum mix plant for cold mixes of appropriate capacity but not l
P&M-078 Epoxy Injection gun
P&M-079 Generator 33 KVA
P&M-080 Generator 100 KVA
Related titles P&M-081 Generator 250 KVA

Induction, deinduction and erection of plant and equipment incl
P&M-082
pneumatic method of well sinking.
P&M-083 Joint Cutting Machine with 2-3 blades (for rigid pavement)
P&M-084 Jack for Lifting 40 tonne lifting capacity.

P&M-085 
Piling rig Including double acting pile driving hammer (Hydrauli
P&M-086 Plate compactor
P&M-087 Snow blower equipment 140 HP @ 600 cum per hour
of… Road…
P&M-088 StandardDataBook
Texturing machine5thRevision
(for rigidAll… Box Cell Culvert
pavement) Specification
P&M-089 Truck Trailor 30 tonne capacity
P&M-090 Truck Trailor 30 tonne capacity
P&M-091 Tunnel Boring machine

P&M-092 Vibrating Pile driving hammer complete with power unit and ac
P&M-093 Wet Mix Plant 100 TPH
P &M-094 W et M ix P la nt 7 5 T PH
Page 2 of 346
(B) Labour
Sl. No. Description of Labour
L-01 Blacksmith (IInd class)
L-02 Blacksmith (Ist class)/ Welder/ Plumber/ Electrician

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L-03 Blaster (Stone cutter)
L-04 Carpenter I Class

L-05 Chiseller (Head Mazdoor)
L-06 Driller (Jumper)

L-07 Diver
L-08 Fitter
L-09 Mali
L-10 Mason (IInd class)
L-11 Mason (Ist class)
L-12 Mate / Supervisor
L-13 Mazdoor
L-14 Mazdoor/Dresser (Semi Skilled)
L-15 Mazdoor/Dresser/Sinker (Skilled)
L-16 Medical Officer
L-17 Operator(grouting)
L-18 Painter I class
L-19 Para medical personnel
(C) Material
Sl. No. Description
M-001 Stone Boulder of size 150 mm and below at Cruser Plant
M-002 Supply of quarried stone 150 - 200 mm size for Hand Broken at
M-003 Boulder with minimum size of 300 mm for Pitching at Site

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M-004 Coarse sand at Mixing Plant
M-005 Coarse sand at Site
M-006 Fine sand at Site


M-007 Moorum at Site
IRCSP13_Design RateM-008
Analysis for Gravel/Quarry
MORTH spall at Site
MORT&H Standard Dwg for MoRD
M-009 Granular Material or hard murrum for GSB works at Site
M-010 Granular Material or hard murrum for GSB works at Mixing Plan
M-011 Fly ash conforming to IS: 3812 ( Part II & I) atHMP Plant / Batch
M-012 Filter media/Filter Material as per Table 300-3 (MoRT&H Specific

Page 3 of 346
Description
Ref. to
Sr No MoRTH Description
Spec.
1.1 Loading and unloading of stone
boulder / stone aggregates / sand /
kanker
Placing tipper / moorum at loading point loading with
kanker tipper
Placing / moorum.
at loading point, loading with
front end loader, Search
dumping,
document turning for
return trip, excluding time for haulage and
return
Unit : trip
cum
Taking output = 5.5 cum
Time required for
i) Positioning of tipper at loading point
ii) Loading by front end loader 1 cum
bucket capacity @ 25 cum per hour
iii) Maneuvering, reversing, dumping
and turning for return
iv) Waiting time, unforeseen
Related titles Total

a) Machinery
Tipper 5.5 tonnes capacity
Front end-loader 1 cum bucket capacity
@ 25 cum/hour
b) Overheads @ input on (a) 
c) Contractors profit @ input on (a+b)
Cost for 5.5 cum = a+b+c
IRCSP13_Design Rate Analysis for Rate per MORT&H
MORTH cum = (a+b+c)/ 5.5for MoRD
Standard Dwg
of… Road… StandardDataBook 5thRevision
Note Unloading will be by tipping.All… Box Cell Culvert Specification
1.4 Cost of Haulage Excluding Loading

and Unloading
Haulage of materials by tipper excluding
cost of loading, unloading and stacking.
Unit : t.km
Taking output 10 tonnes load and lead
10 km = 100 t.km
1.4(I) Case I Surfaced Road
Speed with load : 25 km / hour.
Speed while Returning empty : 35 km /
a) Machinery.
i) Tipper 10 tonne capacity
Time taken for onward haulage with
Time taken for empty return trip.
b) Overheads @ input on (a)
cost for 100 t km = a+b+c
Rate per t.km = (a+b+c)/100
1.4(II) Case II Unsurfaced Gravelled Road

Speed with load : 20 km / hour
Speed for empty return trip : 30 km / hour
a)Machinery
Tipper 10 tonnes capacity
Time taken for onward hanlage with
Time taken for empty return trip
Page 4 of 346
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Cost for 100 t .km = a+b+c

Rate per t.Km = (a+b+c)/100
1.4(I
1.4(III
II)) Ca
Case
se II
IIII Katcha Track and Track in river bed /
nallah bed and choe bed.
Speed while returning empty : 15 km /
a) Machinery
I) Tipper 10 tonnes capacity
Time taken for onward haulage
Time taken for empty return trip
Cost for 100 t .km = a+b+c
Rate per t.Km = (a+b+c)/100
1.5 Hand Broken Stone Aggregates 63 mm

nominal
Supply ofsize
quarried stone, hand breaking
into coarse aggregate 63 mm nominal size
(passing 80 mm and retained on 50 mm
sieve)
U it and stacking as directed
sieve) and stacking as directed
Unit : cum
cum
Taking output = 1 Search document 
a) Labour
You're Reading a Pre
Mate
Upload your documents to do
Mazdoor
b) Material OR
Supply of quarried stone 150 - 200 mm
Become a Scribd member for full
c) size
Overheads @ input on (a+b)
first 30 days are free.
d) Contractors profit @ input on
(a+b+c)
Rate per cum = a+b+c+d Continue for Free
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1.6 Crushing of stone aggregates 13.2 mm
nominal size.
Crushing of stone boulders of 150 mm size
in an integrated stone crushing unit of 200
tonnes per hour capacity comprising of
primary and secondary crushing units, belt
conveyor and vibrating screens to obtain
IRCSP13_Design Rate Analysis for MORTH MORT&H
of… Road…
stone aggregates
Unit : cum
StandardDataBook
of 13 Standard
5thRevision All…
Dwg for
mm nominal
Box Cell Culvert
MoRD
size.
Specification
Taking Output = 600 cum at crusher
a) Labour
Mate
Mazdoor Skilled
Mazdoor including breaking of any
b) Material
Stone Boulder of size 150 mm and
c) Machinery
Integrated stone crusher of 200 TPH
including belt conveyor and vibrating
screens
Front end loader 1 cum bucket capacity
Tipper 5.5 cum capacity
d) Overheads @ input on (a+b+c)
Page 5 of 346
e) Contractors profit @ input on #V

Cost for 600 cum = a+b+c+d+e #V
Rate per cum = (a+b+c+d+e)*0.95/600 #VA
say #VA
Note 1. 800 cum of stone boulders are needed to
get 600 cum of stone chips of size 13.2
2. 95% of above cost will be attributed to
mm.
the production of 600 cum of stone chips of
13.2 mm size and balance 5% to the
production of stone dust which comes out
as
3. aThe
by-product.
integrated stone crusher includes
primary and secondary crushing units.
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1.7 Crushing of stone aggregates 20 mm
Crushing of stone boulders of 150 mm size
in an integrated stone crushing unit of 200
primary and secondary crushing units, belt
stone aggregates of 20 mm nominal size.
Unit : cum 
a) Labour
Mate day 0.760 input #V
Mazdoor Skilled day 2.000 input #V
Mazdoor including breaking of any size day 17.000 input #V
b) Material
Stone Boulder of size 150 mm and cum 800.000 input #V
c) Machinery
Integrated stone crusher of 200 TPH Hour 6.000 input #V
screens
Front end loader 1 cum bucket capacity Hour 20.000 input #V
Tipper 5.5 cum capacity Hour 20.000 input #V
d) Overheads @ input on (a+b+c) #V
Cost for 670 cum = a+b+c+d+e #V
Rate per cum = (a+b+c+d+e)*0.90/670 #VA
say #VA
get 600 cum of stone chips of size 20 and
40 90%
2. mm. of above cost will be attributed to Upload your documents to do
the production of 670 cum of stone
aggregates of 20mm size and balance 10% OR
will
stonebe for smaller size aggregates a and
3. The dust which stone
integrated comes out asincludes
crusher by-
Become a Scribd member for full
1.8 Crushing of stone aggregates 40 mm
Crushing of stone boulders of 150 mm size first 30 days are free.
in an integrated stone crushing unit of 200
primary and secondary crushing units, belt Continue for Free
stone aggregates of 40 mm nominal size.
Unit : cum
a) Labour
Page 6 of 346
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

Mazdoor Skilled day 2.000 input #V
Mazdoor day 17.000 input #V
b) Material
Stone Boulder of size 150 mm and cum 800.000 input #V
c) Machinery
Integrated stone crusher of 200 TPH Hour 6.000 input #V
screens
Front end loader 1 cum bucket capacity Hour 20.000 input #V
Tipper 5.5 cum capacity Hour 20.000 input #V
#V
d) Contractors
e) Overheads @profit
input@on (a+b+c)
input on #V
Cost for 750 cum = (a+b+c+d+e)x0.85 #V
Rate per cum = (a+b+c+d+e)x0.85/750 #VA
say #VA
get 600 cum of stone chips of size 13.2
mm.
2. 85% of above cost will be attributed to
the production of 750 cum of stone

aggregates of 40mm size and balance 15%
 Search document
will be for smaller size aggregates and 
stone
3. The dust which stone
integrated comescrusher
out asincludes
a by-
5.9 510
510 Surf
Su rfac
ace
e Dr
Dres
ess
sin
ing
g
Providing and laying surface dressing as
wearing course in single coat using crushed
stone aggregates of specified size on a
layer of bituminous binder laid on prepared
surface and rolling with 8-10 tonne smooth
wheeled steel roller
Unit = sqm
Taking output = 9000 sqm
Case -1:-19 mm nominal chipping size
a) Labour
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
Mazdoor day 9.000 input #V
Mazdoor skilled day 2.000 input #V
b) Machinery
Mechanical broom @ 1250 sqm per hour 7.200 input #V
hour
Air compressor 250 cfm Upload
hour your
7.20documents
0 input to#do
V
Hydraulic self propelled chip spreader hour 6.000 input #V
@ 1500 sqm per hour OR

Tipper 10 tonne capacity for carriage of hour 6.000 input #V
stone chips from stockpile on road side
to
Fro
Fr ochip
nt enspreader
endd lo
load
ade
er 1 cum bu
buc
cke
kett ca
capa
pac
cit
ity
y
Become
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ho
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ur 6. 6.00
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member
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inpu
putt
for full
#V
IRCSP13_Design Rate Analysis for
BitumMORTH
en pressure distribMORT&H
utor Standard
hour Dwg first
030
6.0for0 idays
ut are free.
npMoRD #V
Smooth wheeled roller 8-10 tonne hour 6.000 input #V
weight
c) Material
Continue for Free
Bitumen@ 1.20 kg per sqm tonne 10.800 input #V
Crushed stone chipping,19 mm nominal cum 1 35
35.000 input #V
size @ 0.015 cum per sqm
d) Overheads @ input on (a+b+c) #V
(a+b+c+d)
Page 7 of 346
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IRCSP13_Design uploading
Rate Analysis for MORTHdocumentsMORT&H
or with a 30 Standard Dwg for MoRD
of… Road… Day Free Trial
StandardDataBook 5thRevision All… Box Cell Culvert Specification
Continue for Free
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MoRTH Standard Data Book Roads Bridges - Asphalt - Road Surface PDF

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3/2/2020 MoRTH Standard Data Book Roads Bridges | Asphalt | Road Surface

Worksheet- 1 : CHAPTER-1 CARRIAGE OF MA

Worksheet- 12 : CHAPTER-12 FOUNDATIONS

Worksheet- 14 : CHAPTER-14 SUPER-STRUCT

(A) Usage Rates of Plant

P&M-001 Air Compressor General Purpose

P&M-012 Cranes b) 35 tonnes Lifting Purpose

P&M-014 Dozer D - 80 - A 12 Spreading /Cutting / Clea

P&M-016 Emulsion Pressure Distributor Applying emulsion tack c

P&M-019 Generator( b) 63 KVA Genration of electric Ene

P&M-023 Hotmix Plant - 60 to 90 TPH capacity DBM/BM/SDC/ Premix

Related titles P&M-024 Hotmix Plant - 40 to 60 TPH capacity DBM/BM/SDC/ Premix

P&M-028 Integrated Stone Crusher 200 HP Crushing of Spalls 

P&M-029 Kerb Casting Machine Kerb Making

P&M-038 Pneumatic Sinking Plant Pneumatic Sinking of we

P&M-039 Pot Hole Repair Machine Repair of potholes

P&M-061 Water Tanker Water Transport

Sl. No. Description of Machine

P&M-063 Air compressor with pneumatic chisel attachment for cutting ha

P&M-066 Boat to carry atleast 20 persons

P&M-070 Crane 5 tonne capacity

P&M-076 Compressor with guniting equipment along with accessories

Related titles P&M-081 Generator 250 KVA

P&M-084 Jack for Lifting 40 tonne lifting capacity.

P&M-091 Tunnel Boring machine

Sl. No. Description of Labour

L-01 Blacksmith (IInd class)

L-02 Blacksmith (Ist class)/ Welder/ Plumber/ Electrician

L-04 Carpenter I Class

L-06 Driller (Jumper)

L-10 Mason (IInd class)

L-11 Mason (Ist class)

L-12 Mate / Supervisor

L-14 Mazdoor/Dresser (Semi Skilled)

L-15 Mazdoor/Dresser/Sinker (Skilled)

L-16 Medical Officer

Sl. No. Description

M-001 Stone Boulder of size 150 mm and below at Cruser Plant

M-003 Boulder with minimum size of 300 mm for Pitching at Site

M-005 Coarse sand at Site

M-006 Fine sand at Site

M-012 Filter media/Filter Material as per Table 300-3 (MoRT&H Specific

1.4 Cost of Haulage Excluding Loading

1.4(II) Case II Unsurfaced Gravelled Road

Cost for 100 t .km = a+b+c

1.5 Hand Broken Stone Aggregates 63 mm

e) Contractors profit @ input on #V

Mate day 0.760 input #V

the production of 750 cum of stone

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IRCSP13_Design Rate Analysis for MORTH MORT&H

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